OPERATION BULLETIN FOR Jack & Jones 5 POCKET DENIM PANT

STYLE # TTL SMV 20.29

143
Line Number # WORK MIN 600
OPERATOR 44 TARGET/DA 1500
HELPER 8 PCS/M/C 34.09

TIME IN TIME IN PLAN WORK AIDS REQ MP ALLOTED ALLOTED ALLOTED

CODE#

Oparetor Name OPERATION TGT/HR MACHINE FOLDER/ OPERATION BALANCING

MIN SEC TGT/HR ATTACHME (CAL) WP OPER HELPER
NT

FRONT SECTION
1 Loop make & cut 0.25 15.0 240 150 FL4T FOLDER 0.63 1.00 0.50
2 Coin PKT rolling + Facing mark 0.40 24.0 150 150 SNLS G 1/4 1.00 1.00 1.00
3 Coin PKT Join 0.40 24.0 150 150 DNLS CL-1/4" 1.00 1.00 1.00
4 Facing Join with Pocketing 0.40 24.0 150 150 FL4T G 1/4 1.00 1.00 1.00
5 Front PKT bag O/L & turn 0.40 24.0 150 150 OL3T 1.00 1.00 1.00
6 Front PKT bag top stitch 0.45 27.0 133 150 SNLS CL-1/4" 1.13 1.00 1.00
7 Single Fly + Frnt rise + d.fly overlock 0.50 30.0 120 150 OL3T 1.25 1.00 1.00
8 Front PKT attach 0.45 27.0 133 150 SNEC REG.FOOT 1.13 1.00 1.00
9 Front PKT mouth T/S 0.50 30.0 120 150 DNLS G 1/4 1.25 2.00 1.50
10 Front PKT side Horizontal+Vertical tack 0.50 30.0 120 150 SNLS REG.FOOT 1.25 1.00 1.50
11 Single fly fusing attach 0.45 27.0 133 150 IRON 1.13 1.00 1.00
12 S/F attach+top stitch with front part 0.45 27.0 133 150 SNLS CL-1/16" 1.13 1.00 1.00
13 Zipper join 0.35 21.0 171 150 DNLS 0.88 1.00 1.00
14 J-top stitch 0.50 30.0 120 150 DNLS 1.25 1.00 1.00
15 Fly box join 0.45 27.0 133 150 SNLS CL-1/16" 1.13 1.00 1.00
16 Fly box top stitch 0.45 27.0 133 150 SNLS CL-1/16" 1.13 1.00 1.00
17 Front raise high tack 0.40 24.0 150 150 SNLS G 1/4 1.00 1.00 1.00
18 Front raise high top stitch 0.42 25.2 143 150 SNLS G 1/4 1.05 2.00 2.00
19 Shade lable, team label & pckt tack 0.50 30.0 120 150 SNLS REG.FOOT 1.25 1.00 1.00
20 Care lable & waist belt tack 0.50 30.0 120 150 SNLS REG.FOOT 1.25 1.00 1.00
21 Front part check 0.0 #DIV/0! TABLE MANUAL 0.00 1.00
BACK SECTION
22 Back PKT Decoration stitch
23 Back PKT rolling 0.30 18.0 200 151 DNLS G3/8 0.76 1.00 1.00
24 Back PKT creasing 0.50 30.0 120 150 IRON 1.25 1.00 1.00
25 Back PKT join mark 0.50 30.0 120 150 TABLE 1.25 1.00 1.00
26 Back PKT join 0.75 45.0 80 150 SNLS 1.88 3.00 3.00
27 Back PKT topstitch mark 0.50 30.0 120 150 TABLE 1.25 1.00 1.00
28 Back PKT topstitch 0.70 42.0 86 150 SNLS 1.75 2.00 2.00
29 Size label tack 0.40 24.0 150 150 SNLS 1.00 1.00 1.00
30 Back yoke join 0.38 22.8 158 150 FOA FOLDER 0.95 1.00 1.00
31 Back raise join 0.32 19.2 188 150 FOA FOLDER 0.80 1.00 1.00
32 Back part check 0.0 #DIV/0! TABLE MANUAL 0.00 1.00
ASSEMBLY SECTION
33 F/P+B/P Matching 0.50 30.0 120 150 TABLE MANUAL 1.25 1.00 1.00
34 Inseam Join 0.80 48.0 75 150 FOA FOLDER 2.00 2.00 2.00
35 Side seam join 0.75 45.0 80 150 OL5T 1.88 2.00 2.00
36 Side Seam cord stitch 0.50 30.0 120 150 SNLS CL-1/4" 1.25 1.00 1.00
37 Body sharing 0.45 27.00 133 150 SNLS REG.FOOT 1.13 1.00 1.00
38 Belt mark & match 0.40 24.0 150 150 TABLE MANUAL 1.00 1.00 1.00
39 Waist belt join 0.70 42.0 86 150 KANSAI FOLDER 1.75 2.00 2.00
40 Waist belt thread cut 0.50 30.0 120 150 TABLE FOLDER 1.25 2.00 2.00
41 Quality check 0.00 #DIV/0! 150 TABLE MANUAL 0.00 1.00
42 Waist belt mouth close (Down) 0.50 30.00 120 150 SNLS CR-1/16" 1.25 1.00 1.00
43 Waist belt mouth close (Up) 0.50 30.00 120 150 SNLS CR-1/16" 1.25 1.00 1.00
44 Bottom hem 0.50 30.00 120 150 SNLS 1.25 2.00 2.00
45 Fly+Coin pkt+side seam + back pkt bartack (11 point) 0.50 30.0 120 150 BRTK REG.FOOT 1.25 1.00 1.00
46 Waist belt mouth key hole 0.12 7.2 500 150 EYEHOLE REG.FOOT 0.30 1.00 0.50
47 Loop Attach 0.50 30.0 120 150 AUTOLOOP REG.FOOT 1.25 1.00 1.00

20.29 50.73 56.00 44.00 8.00

TTL. M/C's REQUIRED FRONT SKETCH BACK SKETCH

M/C TYPE REQ QTY
BULLETIN SUMMARY SNLS 23.00
HELPER SMV 2.34 SNEC 1.00
OPERATOR SMV 17.95 DNLS 6.00
TOTAL SMV 20.29 DNLS-SPLIT 0.00
OPERATOR 44.00 OL5T 2.00
HELPER 8.00 OL3T 2.00
TOTAL MP 52.00 SNCS 0.00
AVALIABLE MIN 31200 FOA 4.00
TARGET 100 % 1538 KANSAI 2.00
PLAN TARGET 1500 LOOPKANSAI 0.00
LINE BALANCED EFF % 98% FL4T 2.00
DNCS 0.00
AUTOLOOP 1.00
BRTK 1.00
APW 0.00
EYEHOLE 1.00
BTHL 0.00
ZIGZAG 0.00
BLIND 0.00
IRON 2.00 `
SADDLE 0.00
SNAP 0.00
PROFILE 0.00
VI.BE.MAC 0.00
TABLE 9.00
Md. Hanif Rasel NS-84 0.00
Prepared By TTL M/C's 56.00 Manager IE Approved By G.M.
 LINE LAY OUT FOR New yorker
Req.
OPERATOR NAME TGT / HR OPERATION DESCRIPTION Op OPERATOR NAME TGT / HR OPERATION DESCRIPTION

158 Back yoke join W.S -24 171 Back raise join
1 1
SAM 0.38 FOA SAM 0.35 FOA
W.S -25
Folder Folder
120 Back PKT creasing W.S -23 120 Back PKT join mark
1 1
SAM 0.50 Iron Table SAM 0.50 Table
W.S -26

214 Back PKT rolling W.S -22 71 Back PKT join

1 3
SAM 0.28 DNLS SAM 0.85 DNLS (Angular)
W.S -27
FOLDER
W.S -21 150 Size label tack
1
SAM 0.40 SNLS W.S -28

Front part check W.S -20 150 Back part O/L

1
Quality TABLE SAM 0.40 O/L 3T W.S -29

120 Care lable poly + Belt tack W.S -19 Back part Quality check
1
SAM 0.50 SNLS QC Table W.S -30

133 Shade lable, team label & pckt tack 120 F/P+B/P Matching
W.S -18
1 1
SAM 0.45 SNLS SAM 0.50 Assemble Table W.S -31
Regular foot
150 Front part side O/L W.S -17 120 Inseam Join
1 1
SAM 0.40 O/L 3T SAM 0.50 O/L 5T W.S -32
G 1/4
120 Front raise high top stitch W.S -16 133 Inseam topstitch
1 1
SAM 0.50 DNLS SAM 0.45 FOA W.S -33
G-1/4"
120 Fly box & Jipper join top stitch W.S -15 80 Side seam join
1 2
SAM 0.50 SNLS SAM 0.75 SNLS
W.S -34
CL-1/16 Reg. Foot
120 J-top stitch W.S -14 120 Side Seam cord stitch
1 1
SAM 0.50 DNLS SAM 0.50 SNLS
W.S -35
G 1/4 CR-1/16"
150 S/F attach+top stitch with front part W.S -13 120 Body mark + Loop attach mark
1 1
SAM 0.40 SNLS SAM 0.50 Table
CL-1/16" W.S -36

133 Single fly fusing attach W.S -12 133 Body sharing
1 1
SAM 0.45 Iron Table SAM 0.45 SNLS W.S -37

120 Front PKT side Horizontal+Vertical tack W.S -11 150 Belt mark & match
1 1
SAM 0.50 SNLS SAM 0.40 Table
W.S -38

120 Front pkt mouth t/s & frnt pkt side tack W.S -10 120 Label join on belt
1 1
SAM 0.50 DNLS (Angular) SAM 0.50 SNLS W.S -39
Reg. foot
120 Front PKT mouth T/S W.S -9 86 Waist belt join
1 2
SAM 0.50 DNLS SAM 0.70 KNS W.S-40
G-1/4 Folder
133 Front PKT attach W.S -8
-6 120 Waist belt thread cut
1 2
SAM 0.45 SNEC SAM 0.50 Table W.S -41

150 Single Fly + Frnt rise overlock W.S -7

-5 120 Waist belt mouth close (Down)
1 1
SAM 0.40 O/L 3T SAM 0.50 SNLS W.S -42
CL-1/16
133 Front PKT bag top stitch -4
W.S-26-6
W.S 120 Waist belt mouth close (Up)
1 1
SAM 0.45 SNLS SAM 0.50 SNLS W.S -43
Cl- 1/4" CL-1/16
133 Front pocket bag make W.S -5 120 Waist belt mouth topstitch
1 1
SAM 0.45 O/L 3T SAM 0.50 SNLS W.S -44
CR-1/4
133 Facing join with pocketing W.S -4
-2 150 Bottom hem
1 2
SAM 0.45 Flat lock SAM 0.40 SNLS / Vi be mac (Hem) W.S -45
W.S -28

133 Coin PKT Join W.S-3 120 Fly+Coin pkt+side seam bartack (11 point)
1 1
SAM 0.45 DNLS SAM 0.50 BRT W.S-46
G-1/4
W.S -28

133 Coin PKT rolling + Facing mark W.S-2 80 Loop attach

1 1
SAM 0.45 DNLS SAM 0.75 Auto loop W.S-47
G-1/4
W.S -28

133 Fly box + S.Fly piping W.S-1 120 Waist belt mouth key hole
1 0.5
SAM 0.45 SNLS SAM 0.50 EYEHOLE W.S-48
Folder
200 Fly hole
0.5
SAM 0.15 EYEHOLE W.S-48

120 Loop Make

Input Rack SAM 0.25 Flat lock
0.5
W.S-48
W.S-48
0.5
Process Required
TGT / HR OPERATION DESCRIPTION
No. OP
SAM 0.20
Loop make
7 0.5
150
Flat Lock (Folder)
SAM
Back PKT Decoration stitch
4
#DIV/0!
VI.BE Mac.
SAM 0.25
Back PKT rolling
3 0.5
120
VI.BE Mac.
SAM 0.40
Back PKT creasing
2 1
150 VI.BE Mac.

SAM 0.40
Back PKT join & top stitch
1 1
150
VI.BE Mac.
Total SAM 1.25 Total Oparetor 3

Total SAM 1.25

Total Manpower 3

100% Target/Hour 144

80% Target/Hour 115

 ANANTA DENIM TECHNOLOGY LTD.
LAY OUT SUMMARY
Buyer:Best Sellar
Style:Mumin Anker Jeans

Machine Type Required REMARKS IN LINE DETAILS

SNLS 13.00 ORDER QTY. 23709
DNLS 6.00 NET TIME
SNEC 1.00 TOTAL SMV (Without Vi.Be Mac) 19.04
OL5T 2.00 Oparetor 37
OL3T 4.00 Helper 6
FOA 4.00 Ironman
SNCS 0.00 TOTAL MP 43
DNCS 0.00 Available Minute 25800
KANSAI 2.00 PLAN TARGET 1500
FLAT LOCK 1.00 100% TARGET 136
BRTK 1.00 60% TARGET 81
EH 1.00 Total Work station 45
APW 0.00 TAKT TIME 23 Sec
ZIGZAG 0.00
SHADLE 0.00 VI.BE MAC SECTION
BLIND 0.00 Total SAM 1.25
BTH 0.00 Total Manpower 3
Total M/C 35.00 100% Target/Hour 144
80% Target/Hour 115

HELPER 6.00
Available Min 600 0
Ordr Qty 23709

Takt Time 0