Tunnel Product DSI Catalogue

Ground Control Solutions for Tunneling and Mining
2
Contents
DSI’s Business Activities in the Underground Construction Market ..........................................................4
DYWI® Drill..................................................................................................................................................6
DYWI® Drill Hollow Bar System .............................................................................................................7

DYWI® Drill S-D Expansion Bolt Type T................................................................................................15
DYWI® Drill System Accessories ..........................................................................................................21
Anchors and Rock Bolts ..........................................................................................................................26
Mechanical Anchors, Resin and Rebar Rock Bolts .............................................................................27

CT-BoltTM Combination Rock Bolts ......................................................................................................39
Friction Stabilizers ................................................................................................................................43
OMEGA-BOLT® Expandable Friction Bolts ..........................................................................................47
POWER SET Self-Drilling Friction Bolts ...............................................................................................51
DYWIDAG Cable Bolts .........................................................................................................................59
DYWIDAG GRP Anchors and Rock Bolts ............................................................................................63
Pre-Support ..............................................................................................................................................68
AT - Pipe Umbrella Support System ....................................................................................................69

AT - TUBESPILETM ...............................................................................................................................81
Spiles and Forepoling Boards ..............................................................................................................85
Drainage Drilling Systems ........................................................................................................................94
AT - TUBESPILETM Vacuum Lances .....................................................................................................95

AT - Drainage System ...........................................................................................................................99
Passive Support .....................................................................................................................................104
PANTEX Lattice Girders .....................................................................................................................105

Support Profiles and Rock Bolt Straps ..............................................................................................108
LSCTM Elements..................................................................................................................................113
Injection and Waterproofing Systems ....................................................................................................118
AT - GRP Injection Systems ...............................................................................................................119

DYWI® Inject Systems - Underground ...............................................................................................123
DYWI® Seal Waterproofing System and Bentonite Mats ...................................................................145
Service, Accessories and Equipment .....................................................................................................154
3
DSI’s Business Activities in the
Underground Construction Market
DYWIDAG-Systems International (DSI) is a

global market leader in the development,
manufacturing, and distribution of systems
Ground Contro
and products for the construction industry.
ALWAG Tunnelausbau Gesellschaft m.b.H.

was merged into DYWIDAG-Systems
International GmbH., Austria. The goal of this
Ground Contr
merger was to create a consistent presence on
the Austrian market while simultaneously
strengthening the international distribution of
the innovative ALWAG Systems. DSI continues
to use the well-known brand name ALWAG on
the market.
DSI Austria’s main business is the development,

manufacturing, and distribution of entire
product lines and system solutions for
Tunneling, Mining, and Special Foundations.
In conformity with DSI’s mission statement
“Local Presence - Global Competence”, Product Range
DSI Austria is oriented towards its customers’
needs and offers the advantages of complete DSI Austria’s extensive product range includes:
DSI product lines, which are adjusted to ■■ Anchors and Rock Bolts
individual customer requirements. All
Rebar Rock Bolt; Mechanical Anchor; GEWI® Anchor and Rock Bolt; GRP Rock
underground construction activities in Europe,
Bolt; DYWI® Drill Hollow Bar System; OMEGA-BOLT® Expandable Friction Bolt;
Middle East, and Africa (EMEA) are coordinated
POWER SET Self-Drilling Friction Bolt; Friction Stabilizer; CT-BoltTM; DSI Resin
by DSI Austria.
Cartridges
DSI Austria’s product range includes a wide ■■ Spiles
variety of anchors, rock bolts, and support Rebar Spile; Injection Spile; IBO - Self-Drilling Spile; AT - TUBESPILETM
systems, as well as the well-known series of ■■ Rock Support
the field-approved AT-SYSTEM. The AT - Casing PANTEX Lattice Girder; LSCTM Element; Forepoling Board; Underground Beam
System, as part of this series, is just one ■■ AT - Casing System
example for DSI Austria’s high quality systems. AT - Pipe Umbrella Support System; AT - Drainage System, AT - GRP Injection
It permits the cost-effective and practical System; AT - Automation Unit
implementation of static support, injection, or ■■ Injection and Waterproofing Systems
drainage drills. DYWI® Inject Systems; DSI Waterproofing System; RIA Rotary-Injection-Adapter;
Flow-Pressure Meter; Mortar-Mixing Pump; Injection Packer, Injection Lance and
The POWER SET Self-Drilling Friction Bolt and Gunite Pipe
AT - TUBESPILETM as well as the LSCTM
Element, which offers support for squeezing
rock ground conditions, also form part of DSI
Austria’s innovative system solutions.
4
ol Solutions
rol Solutions
Research & Development Technical Support & Services

All R&D activities of DSI Underground EMEA are coordinated by DSI provides technical support as well as on-site product
the Regional Head Office based in Pasching, Austria. As a result management carried out by a team of experienced technicians
of the consolidation of its activities, DSI provides a full range of and supervisors. Our service team is available for general and
ground control products globally, backed by technical support product-specific questions related to:
and innovative system solutions.
This has already led to a more effective customer service, ■■ Design, testing, and evaluation of ground control systems
benefiting from the transfer of technology made possible by this ■■ Self-Drilling ground control technology
consolidation: ■■ Layout and optimization of lattice girder support
■■ Preparation of National and European Technical Approvals ■■ Pipe umbrella support and drainage drilling works
■■ Self-Drilling ground control solutions: ■■ Accomplishment and monitoring of injection works

one-step anchors, rock bolts, and forepoling elements ■■ Testing of product usage properties
featuring immediate load-bearing capacity
■■ Rock bolt automation:
fully automated bolting attachment units for underground
construction
■■ AT - Pipe Umbrella Support System:
various innovative pipe connections tailored to customer
demands
■■ LSCTM Element:
improved yielding support element for advances dealing with
squeezing or swelling ground conditions
■■ Numerical simulations, laboratory and field tests of DSI’s
products:
understanding of the in-situ behavior of ground control solutions
5
DYWI® Drill
DYWI® Drill Hollow Bar System ............................................................7
DYWI® Drill S-B Expansion Bolt Type T..............................................15
DYWI® Drill System Accessories ........................................................21
6
DYWI® Drill Hollow Bar System
Introduction................................................................................................................... 7
Fields of Application...................................................................................................... 8
Main Advantages........................................................................................................... 9
System Description....................................................................................................... 9
System Components................................................................................................... 10
Specifications.............................................................................................................. 11
Drill Bits....................................................................................................................... 12
Installation Procedures................................................................................................ 13
Accessories................................................................................................................. 14
Further References...................................................................................................... 14
Introduction
The DYWI® Drill Hollow Bar System is a
self-drilling ground control solution used
in Civil Engineering and underground
construction. It features a wide range of
applications such as soil nails, micro-
piles, rock bolts, or ground anchors.
Installations in weak ground and under

unstable borehole conditions represent
no difficulty and are ideal for the
application of the DYWI® Drill Hollow Bar
System.
Additionally, the DYWI® Drill Hollow Bar

System may be used as a forepoling
element for pre-support or as a lance for
injection works.
DYWIDAG-Systems International has a

long-term experience in the development,
manufacturing, and distribution of the
DYWI® Drill Hollow Bar System.
7
Fields of Application
Civil Engineering
■■ Pile foundation ■■ Reinforcement of excavation pits and ■■ Anchorage of avalanche protection
■■ Buoyancy control retaining walls structures and noise barriers
■■ Slope and embankment stabilization ■■ Foundation of pylons and wind mills ■■ Injection works
Underground Mining and Tunneling

■■ Stabilization of tunnel portals, ■■ Face stabilization ■■ Roof and rib bolting
trenches, and cut-and-cover areas ■■ Radial rock bolting ■■ Injection works
■■ Forepoling ■■ Foot piles
8
Main Advantages
■■ Fast and safe self-drilling installation ■■ Sound and efficient alternative ■■ Functional adjustment of required
■■ Easy and similar operating principle compared to time-consuming cased lengths using couplings
using on-site personnel and standard drilling installation methods and ■■ Broad range of hollow bar load
drilling machinery products capacity classes allows basic
■■ Drilling, installation, and optional ■■ Minimization of ground disturbance dimensioning and adaptation of
grouting in a single operational step ■■ Adjustment of the drill bit design and design
■■ Proven installation process under diameter to different and varying ■■ Robust system and high-strength
difficult ground conditions ground conditions possible thread designed for the demands of
■■ Minor space requirements for the construction industry
■■ Trouble-free application under
unstable borehole conditions installation
System Description
■■ Self-Drilling ground control solution ■■ Installation with standard rotary ■■ Grouting may either be performed
■■ Used as anchor, rock bolt, soil nail, or rotary-percussive rock drilling while drilling with a rotary injection
micropile, spile, or injection lance equipment adapter or after the drilling operation
■■ Preferably used under unstable ■■ Hollow bar with continuous left-hand ■■ Thread profile allows an ideal bond
borehole conditions cold-rolled outside thread utilized as between the hollow bar and the
drill rod during installation grouting medium
■■ Self-Drilling installation without casing
using a lost drill bit ■■ Easy extension of hollow bars using ■■ Assembly and fixation of the head
couplings construction: plate and nut
9
System Components
■■ Nut ■■ Coupling ■■ Drill Bit
■ Convex seat or domed version ■ Continuous inside thread with ■ One drill bit per installed unit
■ Different designs and dimensions middle stop ■ Different diameters and designs
available ■ Controlled drilling energy ■ Hardened and carbide insert
transmission versions
■ Full load bearing capacity
Example: assembly system components rock bolt
Nut Coupling Drill Bit
Plate Hollow Bar
■■ Plate ■■ Hollow Bar

■ Flat or domed ■ Used as drill rod during installation
■ Plate design adjusted to ■ Suitable for simultaneous or
system demands subsequent grouting

■ Various angle compensation ■ Tension or compression member
systems and special plate designs with continuous left-hand

available outside thread
10
Specifications
■■ Special lengths and dimensions ■■ Galvanized or combi-coated system ■■ DSI product approvals also include
available on request components available on request notes for temporary or permanent
system applications
Technical Data Series R32
No. Characteristic Value / Type1) Symbol Unit R32-210 R32-250 R32-280 R32-320 R32-360 R32-400
1 Nominal external diameter Øe.nom [mm] 32
2 Actual external diameter Øe [mm] 31.1
3 Average internal diameter 2) Øi [mm] 21.0 20.0 18.5 16.5 15.0 12.5
4 Nominal cross-sectional area 3) S0 [mm²] 340 370 410 470 510 560
5 Nominal weight 4) m [kg/m] 2.65 2.90 3.20 3.70 4.00 4.40
6 Yield load 5) Fp0.2.nom [kN] 160 190 220 250 280 330
7 Ultimate load 5) Fm.nom [kN] 210 250 280 320 360 400
8 Yield strength 6) Rp0.2 [N/mm²] 470 510 540 530 550 590
9 Ultimate strength 6) Rm [N/mm²] 620 680 680 680 710 710
10 Rm / Rp0.2 7) – [1] ≥ 1.15
11 Ultimate load strain 7) Agt [%] ≥ 5.0
12 Thread standard – [–] ISO 10208
13 Standard bar length 8) L [m] 2/3/4/6
14 Article No. 9) – [–] 30101YYY10X0
Technical Data Series R38 and R51
No. Characteristic Value / Type 1) Symbol Unit R38-420 R38-500 R38-550 R51-550 R51-660 R51-800
1 Nominal external diameter Øe.nom [mm] 38 51
2 Actual external diameter Øe [mm] 37.8 49.8
10 Rm / Rp0.2 7) – [1] ≥ 1.15
12 Thread standard – [–] ISO 10208 ISO 1820
13 Standard bar length 8) L [m] 2/3/4/6
14 Article No. 9) – [–] 30201YYY10X0 30301YYY10X0
Technical Data Series T76
No. Characteristic Value / Type1) Symbol Unit T76-1200 T76-1600 T76-1900

3 Nominal cross-sectional area 3) S0 [mm²] 2000 2700 3200
4 Nominal weight 4) m [kg/m] 16 20 24
5 Yield load 5) Fp0.2.nom [kN] 1000 1200 1500
6 Ultimate load 5) Fm.nom [kN] 1200 1600 1900
7 Yield strength 6) Rp0.2 [N/mm²] 500 450 470
8 Ultimate strength 6) Rm [N/mm²] 600 600 600
9 Rm / Rp0.2 7) – [1] > 1.15
10 Ultimate load strain 7) Agt [%] > 5.0
11 Thread standard – [–] DSI T76
12 Standard bar length 8) L [m] 2/3/4
13 Article No. 9) – [–] 30401YYY10X0
1) Status: 2012-06, note: all values are subject to change

2) Calculated from the actual external diameter, the average thread height, and the nominal cross-sectional area, rounded
3) Calculated from the nominal weight: S0 = 106 x m / 7,850 [kg/m3] ; 4) Deviation: -3 / +9 [%] ; 5) Characteristic 5%-fractile value
6) Calculated from the characteristic load value and nominal weight, rounded ; 7) Characteristic 10%-fractile value
8) Off-size bar lengths are available on request / modulus of elasticity: 205,000 [N/mm2] ; 9) “YYY“ ... Ultimate Load/10 [kN]; “X“ ... hollow bar length [m]
11
Drill Bits
Characteristics
■■ Successful installation performance ■■ Optimized in regards to installation ■■ Further information regarding drill bit
dependent on selection of the drill bit parameters such as cutting ability and design and selection are included in a
■■ Large drill bit portfolio for different drilling rates separate DSI leaflet on drill bits for the
ground conditions ■■ Adjusted to the requirements of Civil DYWI® Drill Hollow Bar System
Engineering as well as underground
Mining and Tunneling
Article No. Description Article Code Design Thread Diameter Ø [mm] 1)

(„XXX“ … Diameter Ø [mm]) 51 76 90 100 110 115 120 130 150 175 200 300
301080111XXX R32 X X
302080111XXX Cross drill bit, R38 X X X
CB-Thread-D-HD
303080111XXX hardened R51 X X X X X X
304080111XXX T76 X X X X
301080121XXX R32 X X
Cross drill bit,
302080121XXX R38 X X X
with carbide CB-Thread-D-HM
303080121XXX R51 X X X
inserts
304080121XXX T76 X X X
301080211XXX R32 X X
302080211XXX Button drill bit, R38 X X X X
BB-Thread-D-HD
303080211XXX hardened R51 X X X
304080211XXX T76 X X
301080221XXX R32 X X
Button drill bit,
302080221XXX R38 X X X X
with carbide BB-Thread-D-HM
303080221XXX R51 X X X
inserts
304080221XXX T76 X X
301080411XXX Arc-shaped R32 X X X X

302080411XXX drill bit, AR-Thread-D-HD R38 X X X
303080411XXX hardened R51 X X
301080511xxx R32 X X
Arc-shaped drill bit,
302080421XXX AR-Thread-D-HM R38
with carbide inserts
303080421XXX R51
301080811XXX R32 X X
302080511XXX Arc-shaped button R38 X X X
AB-Thread-D-HD
303080511XXX drill bit, hardened R51 X X X
304080511XXX T76 X X
301080521XXX R32 X X
Arc-shaped button
302080521XXX R38 X X X
drill bit, AB-Thread-D-HM
303080521XXX R51 X X X
304080521XXX T76 X X
301080611XXX R32
Two-stage R-flush
302080611XXX R38
drill bit TSB-Thread-D-R
303080611XXX R51
(retro-flush), hardened
304080611XXX T76 X X X X X X
301080613XXX R32 X X X X
Two-stage RS-flush
302080613XXX R38 X X X X X
drill bit (retro-flush and TSB-Thread-D-RS
303080613XXX R51 X X X
side flush), hardened
304080613XXX T76
1) X-marked fields indicate standard drill bit types, other dimensions available on request
12
Installation Procedures
Self-drilling installation may be accomplished either manually or semi-automated, depending on the available drilling machinery.
Simultaneous drilling Self-drilling installation

and grouting and subsequent grouting
■■ Assembly of the DYWI® Drill Hollow Bar System and ■■ Assembly of the DYWI® Drill Hollow Bar System and
connection to the rotary injection adapter connection to the rock drill
■■ Rotary self-drilling installation and simultaneous grouting ■■ Rotary percussive self-drilling installation without casing:
single-use drill bit and hollow bar drill steel, water or air-
water mixture flushing
■■ Optional extension using couplings ■■ Optional extension using couplings
■■ De-coupling from the rotary injection adapter ■■ De-coupling from the drilling machinery, subsequent grouting
using a post-grouting adapter
■■ Assembly of anchorage or head construction (plate and nut),

depending on the application
Technical Features
■■ Immediate grouting ensures ideal mixing with loose
gravel or soil
■■ Permeation of the grout into the surrounding ground
■■ Improved and uniform distribution of the grouting medium
over the entire installation length
13
Accessories
■■ Centralizers ■■ Drill bit adapters ■■ Flow-Pressure meters
■■ Sleeves for free length systems ■■ Rotary injection adapters ■■ Stressing, pre-loading, or pull testing
■■ Rock drilling equipment: shank ■■ Grouting adapters equipment
adapters, couplings, and coupling ■■ DSI cement grout ■■ Further information on accessories
adapters can be found in DSI’s system
■■ Mortar-Mixing pumps
brochures and technical approvals
Corrosion Protection
■■ Design principle sacrificial corrosion
protection: consideration of loss in
cross-section over the design life,
depending on the corrosion potential
■■ Improved corrosion protection of
the DYWI® Drill Hollow Bar System:
galvanized or duplex coated versions
available on request
■■ Hollow bar galvanizing according to
EN 1461
■■ Hollow bar duplex coating according
to EN 15773 and EN 13438
■■ Further information on permanent
system applications and corrosion rate
classifications are included in DSI’s
product approvals
Further References
■■ DSI leaflet on drill bits for the application by the Austrian Federal permanent application, currently in
DYWI® Drill Hollow Bar System Ministry of Transport, Innovation preparation (ETA application: GZ OIB-
■■ EN 14490: Execution of special and Technology, Vienna, GZ: BMVIT- 240-007/09)
geotechnical works - Soil nailing 327.120/0010-IV/ST2/2012 ■■ Designs and dimensions of system
■■ EN 14199: Execution of special ■■ European Technical Approval (ETA) as components and primary material
geotechnical works - Micropiles rock and soil nail for temporary and specifications are included in DSI’s
system brochures and approvals
■■ EN 1461: Hot dip galvanized coatings
on fabricated iron and steel articles -
Specifications and test methods
■■ EN 15773: Industrial application of
powder organic coatings to hot dip
galvanized or sherardized steel articles
[duplex systems] - Specifications,
recommendations and guidelines
■■ EN 13438 Paints and varnishes
- Powder organic coatings for
galvanized or sherardised steel
products for construction purposes
■■ Approval for application as soil nail
for temporary and semi-permanent
14
DYWI® Drill S-D Expansion Bolt Type T
Introduction ................................................................................................................ 15
Fields of Application ................................................................................................... 16
Main Advantages ........................................................................................................ 16
System Description..................................................................................................... 16
System Components .................................................................................................. 17
Technical Data ............................................................................................................ 18
Technical Features ...................................................................................................... 18
Installation Procedure ................................................................................................. 19
Accessories ................................................................................................................ 19
Further References ..................................................................................................... 19
Order Information........................................................................................................ 19
Introduction
Within the last few years, various so-called Immediately after the self-drilling
”one-step” rock bolt systems have been installation, an activation of the
developed. This is a result of steadily expansion element leads to immediate
increasing demands on rock bolting load-bearing capacity.
procedures in underground Mining The DYWI® Drill Expansion Bolt can
and Tunneling and the ensuing higher be optionally tensioned following the
demand for self-drilling rock bolts. fixation of plate and nut. Subsequent
The self-drilling rock bolt product family grouting, de-coupled from the actual
has now been extended by providing an installation procedure, permits further
expansion element for the optimization of installation cycle times.
DYWI® Drill Hollow Bar System.
The DYWI® Drill Expansion Bolt is
The key factor for the success of this available in two different versions.
rock bolt is the combination of the long- Type M is mainly used for systematic
term proven DYWI® Drill Hollow Bar rock bolting in underground Mining (see
with a robust and innovative expansion separate brochure). Type T is used for
element. The DYWI® Drill Expansion Bolt rock bolting in hanging wall areas and in
is installed self-drilling; borehole drilling applications that require an extension of
and bolt installation are accomplished bolts using couplings.
in one operational step. The system’s
adaptability to changing rock and ground
conditions is an important feature of the
DYWI® Drill Expansion Bolt.
15
Fields of Application Main Advantages
■■ Mining ■■ Simultaneous drilling and installation ■■ Safe, easy, and reproducible
■ Systematic rock reinforcement installation procedure
■■ Installation using standard drilling
■ Rock bolting in remote areas or areas
machinery ■■ Improved drilling accuracy thanks to
of difficult access the directional guidance of the
■ Supplementary bolting
■■ Immediate load-bearing capacity
after installation and activation of the self-drilling expansion element
■ Utility and hanger bolts
expansion element ■■ Trouble-free application in unstable
■■ Tunneling borehole conditions
■ Rock bolting in underground caverns
■■ Reduction of cycle time due to the
■ Face bolts
de-coupling of the grouting procedure ■■ Easy extension using couplings
■ Driving in critical ground conditions
from installation ■■ Design and diameter of the
■ Squeezing ground ■■ Ability to maintain load-bearing expansion element can be adjusted
capacity even when undergoing large to suit different and varying ground
■■ Civil Engineering
■ Rock fall and rock slide protection
deformations conditions
■ Anchorage of avalanche barriers ■■ Tough system components
■ Reinforcement of excavation pits and
retaining walls
System Description DYWI® S-D Expansion Bolt Type T, R32-051

■■ Expansion bolt: mechanically
anchored and fully grouted
■■ Self-drilling installation based on the
principle of the DYWI® Drill Hollow Bar
System
■■ Hollow bar with continuous cold-rolled
left-hand outside thread utilized as drill
rod during installation
■■ Rotary-percussive installation
using standard underground drilling
machines
■■ Conventional or automated installation
■■ Immediate load-bearing capacity via DYWI® S-D Expansion Bolt Type T, R38-076
the mechanical end anchorage
■■ Subsequent optional grouting feature
■■ Flexible application range from
210 to 800 [kN]: R32-210 to R51-800
■■ Type T: version for rock bolting in
hanging wall areas or for larger bolt
lengths, permits coupled installation
■■ Type T: utilization of several
subsequently aligned expansion
elements allows a higher load-bearing
capacity even in weak ground
DYWI® S-D Expansion Bolt Type T, R38-076,
with two coupled expansion elements
16
System Components Type T
■■ DYWI® Drill Bit ■■ DYWI® Drill Hollow Bar R32, R38 or R51 ■■ Domed plate
■ Single-use drill bits in different ■ Used as drill rod during installation ■ Different designs and dimensions
diameters and designs ■ Type R32-210 to R51-800 available on request

■ Hardened or carbide inserts
■■ DYWI® Drill Coupling ■■ DYWI® Drill Nut
■■ DYWI® Drill S-D Expansion Element ■ Optional extension
■■ Drive adapter
Type T ■ Continuous inside thread with ■ Couplings in different versions
■ Standard hollow bar diameters: middle stop
R32, R38 and R51 ■ Controlled drilling energy transmission
■ R38 and R51: several coupled ■ Full load bearing capacity
expansion elements can be used
Ready-for-use DYWI® S-D Expansion Bolt Type T, R32-051
Ready-for-use DYWI® S-D Expansion Bolt Type T, R38-076
17
Technical Data Series R32
10 Rm/Rp0.2 7) – [1] ≥ 1.15
12 Thread standard – [–] ISO 10208
13 Standard bar length 8) – [m] 2/3/4/6
14 Article No. 9) – [–] 30101YYY10X0
Technical Data Series R38 and R51

1 Nominal external diameter Øe.nom [mm] 38 51
2 Actual external diameter Øe [mm] 37.8 49.8
9 Ultimate strength6) Rm [N/mm²] 640 670 690 620 680 700
10 Rm/Rp0.2 7) – [1] ≥ 1.15
12 Thread standard – [–] ISO 10208 ISO 1820
13 Standard bar length 8) – [m] 2/3/4/6
14 Article No. 9) – [–] 30201YYY10X0 30301YYY10X0
1) Status: 2012-06, note: all values are subject to change

2) Calculated from the actual external diameter, the average thread height, and the nominal cross-sectional area, rounded
3) Calculated from the nominal weight: S0 = 106 x m/7,850 [kg/m3]
4) Deviation: -3 /+9 [%]
5) Characteristic 5%-fractile value
6) Calculated from the characteristic load value and nominal weight, rounded
7) Characteristic 10%-fractile value
8) Off-size bar lengths are available on request / modulus of elasticity: 205,000 [N/mm2]
9) “YYY“ ... Ultimate Load/10 [kN]; “X“ ... hollow bar length [m]
Technical Features
■■ Adjustment of the single-use
DYWI® Drill bits to different rock
conditions and applications
■■ Reliable anchorage in the toe area
due to a widening of the expansion
element
■■ Free length systems available
on request
■■ Compression tube anchor version
18
Installation Procedure Type T
■■ Assembly of the DYWI® Drill Expansion
Bolt Type T and connection of the
drive adapter to the rock drill
■■ Rotary percussive self-drilling
installation (counterclockwise rotation)
without casing: single-use drill bit and
hollow bar drill steel, water or air-water
mixture flushing
■■ Optional extension using couplings
■■ Activation of the expansion element
after the final drilling depth has been
reached: withdrawal of the rock drill
with hammer strokes
■■ De-coupling of the drive adapter
■■ Fixation and assembly of anchorage
(plate and nut)
■■ Optional de-coupled post injection
Accessories Further References Order Information

■■ Centralizers ■■ Leaflet DYWI® Drill Hollow Bar System Description Article No.
■■ Sleeves for free length systems ■■ DSI leaflet on drill bits for the S-D Expansion Bolt Type T, R32-051 301050043051
■■ Rock drilling equipment: DYWI® Drill Hollow Bar System S-D Expansion Bolt Type T, R32-076 301050044076
shank adapters, couplings, and ■■ Approval for application as soil nail S-D Expansion Bolt Type T, R38-095 301050044095
S-D Expansion Bolt Type T, R51-125 301050044125
coupling adapters for temporary and semi-permanent
■■ Grouting adapters application by the Austrian Federal
Ministry of Transport, Innovation and
■■ DSI cement grout
Technology, Vienna,
■■ Mortar-Mixing pumps GZ: BMVIT-327.120/0010-IV/ST2/2012
■■ Flow-Pressure meters ■■ European Technical Approval (ETA) as
■■ Stressing, pre-loading, or pull testing rock and soil nail for temporary and
equipment permanent application, currently in
preparation
(ETA application: GZ OIB-240-007/09)
19
DYWI® Drill
System Accessories
20
DYWI® Drill System Accessories
Introduction................................................................................................................. 21
DYWI® Drill Sealing Coupling...................................................................................... 22
Fields of Application ............................................................................................... 22
Main Advantages .................................................................................................... 22
Specifications ......................................................................................................... 22
Technical Features .................................................................................................. 22
Accessories ............................................................................................................ 22
DYWI® Drill Lock Coupling ......................................................................................... 23
Main Advantages .................................................................................................... 23
System Description ................................................................................................ 23
Specifications ......................................................................................................... 23
Accessories ............................................................................................................ 23
DYWI® Drill Post-Injection Coupling ........................................................................... 24
Main Advantages .................................................................................................... 24
Specifications ......................................................................................................... 24
Accessories ............................................................................................................ 24
DYWI® Drill Expansion Shell ....................................................................................... 25
Main Advantages .................................................................................................... 25
Specifications ......................................................................................................... 25
Accessories ............................................................................................................ 25
Angle Compensation Plates........................................................................................ 25
Spacers....................................................................................................................... 25
Drill Bit Adapters......................................................................................................... 25
Introduction
The DYWI® Drill Hollow Bar System is a DYWI® Drill Sealing Couplings, Lock
self-drilling reinforcement element used Couplings and Post-Injection Couplings
in Civil Engineering and underground complete the range of premium quality
construction. The broad field of system accessories and supplement the
application ranges from soil nails and DYWI® Drill standard coupling.
anchors to micropiles and rock bolts.
The DYWI® Drill Expansion Shell permits
Neither difficult ground conditions nor an immediate and secure anchorage
unstable boreholes are limiting factors of hollow bar tension members in
for the application of the DYWI® Drill pre-drilled boreholes. For challenging
Hollow Bar System. In addition to the and demanding rock bolt procedures,
applications mentioned above, the DSI also offers the DYWI® Drill S-D
DYWI® Drill Hollow Bar System is also Expansion Bolt (see separate brochure).
used as a forepoling element (spile)
or as an injection lance for ground Angle compensation plates allow a
improvement or cavity filling. safe anchorage even in large angular
deviation. Spacers and drill bit
adapters are additional accessories for
installation.
21
DYWI® Drill Sealing Coupling
Due to the design of conventional The DYWI® Drill Sealing Coupling allows This advantage is especially significant
couplings for standard applications, the an optimized installation procedure with for simultaneous drilling and injection
absolute leak tightness of the couplings regards to the leak tightness of the drill operations.
cannot be warranted when applying string.
standard flushing pressures.
■■ Suitable for all standard DYWI® Drill
system applications
■■ Simultaneous drilling and grouting
using rotary injection adapters
(flushing heads)
■■ Drilling operations with increased
demands in terms of occupational
safety and cleanliness
Main Advantages
■■ Targeted and safe injection of the
flushing and/or injection medium
■■ DYWI® Drill Sealing Couplings ensure
leak tightness when applying standard
flushing pressures
■■ Easy application; same operating
principle as for standard couplings
Specifications Technical Features Accessories

■■ Available for series R32, R38 and R51 ■■ Handling during installation is the ■■ See DYWI® Drill Hollow Bar System
■■ Designed for the highest load-bearing same as for standard couplings leaflet
capacities ■■ A sealing ring inside the coupling and ■■ Mortar-Mixing and injection pumps
■ R32-400 chamfered hollow bar ends ensure ■■ Flow-Pressure meters
■ R38-550 optimum leak tightness
■ R51-800
■■ Flushing heads
22
DYWI® Drill Lock Coupling
When using standard couplings for Faulty installation may be caused by The DYWI® Drill Lock Coupling prevents
installation, couplings inside the worn out coupling adapters, damaged a loosening of couplings inside the
borehole may loosen due to hammer or missing clamping jaws, or loose borehole – the hollow bar is installed
strokes applied in the course of drill couplings if non system-conform continuously in one piece.
string extension. There may be no components have been used.
external signs for this failure.
Fields of Application Main Advantages System Description

■■ Suitable for all standard DYWI® Drill ■■ The DYWI® Drill Lock Coupling does The standard coupling is replaced by a
system applications not detach itself during a clockwise DYWI® Drill Lock Coupling.
■■ Rotary-percussive installation (drilling rotation of the drill string
direction: counter-clockwise) ■■ Trouble-free extension or de-coupling During the counter-clockwise rotation
of the drill string of the drill string, the inside locking
■■ Longer hollow bar members with more
mechanism (toothed gear with radial and
than one coupling ■■ Especially suitable for free length
longitudinal teeth) cuts transverse ribs
■■ Structures with increased demands in sections
onto the hollow bar. Thus, the hollow
terms of occupational and structural ■■ Controlled removal of defined hollow bar coupling is locked against clockwise
safety bar sections by the selective use of rotation and loosening.
■■ Installation of the DYWI® Drill Hollow standard couplings and lock couplings
Bar System using drill booms without The DYWI® Drill Lock Coupling is
clamping devices optionally available with a one-sided or
■■ Rehabilitation and re-working of old double locking mechanism.
drifts and tunnels

■■ Designed for highest load-bearing same as for standard couplings leaflet
capacities ■■ The DYWI® Drill Lock Coupling ■■ Mortar-Mixing and injection pumps
■ R32-400 permits rotary-percussive installation ■■ Flow-Pressure meters
■ R38-550 (counter-clockwise) and locks the
■ R51-800 coupling during clockwise rotation of
the drill string
23
DYWI® Drill Post-Injection Coupling
By default, the annular gap between The DYWI® Drill Post-Injection Coupling These injections can be carried out
hollow bar and ground is grouted via allows the targeted post-injection for ground improvement, sealing, or
the outlet port at the drill bit to achieve through the cleaned inner hole of the compensating grouting.
improved load transmission. hollow bar using different injection
media.
■■ The load-bearing capacity of the
DYWI® Drill Hollow Bar System can be
improved by multiple injections
■■ Ground improvement
■■ Sealing measures
■■ Compensation grouting
■■ Re-working of caved areas or driving
through fault zones
Main Advantages
■■ Application in all ground types
■■ No partial loss of drilling and cooling
medium during installation
■■ Controlled and targeted post-injection
of the ground
System Description
The standard coupling is replaced by a
DYWI® Drill Post-Injection Coupling.
This special coupling type allows

targeted multiple injections through
circumferentially aligned injection holes
with valves.
Valve opening pressures can be adapted

on customer request.

■■ Designed for highest load-bearing same as for standard couplings leaflet
capacities ■■ The load-bearing capacity of the ■■ Mortar-Mixing and injection pumps
■ R32-400 system (hollow bar – coupling) remains ■■ Flow-Pressure meters
■ R38-550 completely intact
■ R51-800
■■ DYWI® Inject Systems
■■ Multiple injections can be
accomplished through valves with
injection holes
24
DYWI® Drill Expansion Shell
Rock Bolts with a variable free anchor The DYWI® Drill Expansion Shell Anchor The injection of the annular gap between
length ensure a pre-tensioning of is installed into pre-drilled boreholes. the DYWI® Drill Hollow Bar tension
the anchor and thus an active force Immediate load-bearing capacity member and the borehole using cement
transmission. is achieved by an activation of the grout or DYWI® Inject Systems is
expansion shell. accomplished in a second working step.
Fields of Application Installation Procedure Accessories

■■ Systematic anchoring in underground ■■ Drilling of an anchor borehole in ■■ See DYWI® Drill Hollow Bar System
Mining and Tunneling accordance with the specifications, leaflet
■■ Doweling of rock layers in the hanging approx. 150 [mm] longer than the ■■ Mortar-Mixing and injection pumps
wall expansion shell anchor when installed
■■ Flow-Pressure meters
■■ Utility hangers ■■ Introduction of the assembled
expansion shell anchor into the
■■ Injection anchors
borehole - the expansion shell shall fit
tight into the borehole
■■ Pre-tensioning via impact screw driver
or adequate driver tool
Main Advantages ■■ Optional post grouting after installation
■■ Simple handling and optimized

installation time
■■ Immediate loading-bearing capacity
■■ Unproblematic installation in
aquiferous boreholes
Specifications
■■ The choice of the appropriate
DYWI® Drill Hollow Bar ensures
optimum anchor force No. Characteristic Value / Type Unit Symbol SK-R32-048 SK-R38-068 SK-R38-078
1 Nominal external diameter Øe.nom [mm] 48 68 78
■■ Continuous DYWI® Drill Hollow Bar 2 Length L [mm] 170 186 230
thread allows flexible length 3 Nominal weight m [kg] 1.8 4.0 7.8
adjustments and posterior extension 4 Required borehole diameter Ød.nom [mm] 52 - 58 72 - 78 90 - 95
on site Maximum ulitmate
5 Fm.nom [kN] 230 400 630
■■ Available for series R32, R38 and R51 load-bearing capacity
Drill Bit Adapters Angle Compensation Disks

■■ Connection of hollow bar and drill bit ■■ Secure anchorage even when
threads of different diameters undergoing large inclinations
■■ Large drill bit portfolio for diameter ■■ Standard application in combination
ranges outside standard versions with domed nuts
■■ Controlled transmission of the drilling ■■ Standard version for hollow bar series
energy from the hollow bar onto the R32 and R38
drill bit
Centralizers
■■ Centralization of DYWI® Drill Hollow
Bars inside the borehole
■■ Increased directional installation
accuracy
■■ Optimum grout cover
■■ Available for series R32, R38, R51
and T76
25
Anchors and Rock Bolts
Mechanical Anchors, Resin and Rebar Rock Bolts ...........................27
CT-BoltTM Combination Rock Bolts ....................................................39
Friction Stabilizers ..............................................................................43
OMEGA-BOLT® Expandable Friction Bolts ........................................47
POWER SET Self-Drilling Friction Bolts .............................................51
DYWIDAG Cable Bolts........................................................................59
DYWIDAG GRP Anchors and Rock Bolts ..........................................63
26
Mechanical Anchors, Resin and Rebar Rock Bolts
Introduction ................................................................................................................ 27
Mechanical Anchors .................................................................................................... 28
Resin Rock Bolts ......................................................................................................... 30
SN-Anchors ................................................................................................................ 32
DYWIDAG THREADBAR®........................................................................................... 35
Accessories ................................................................................................................ 36
Further Information ..................................................................................................... 37
Order Information SN-Anchors ................................................................................... 38
Introduction
Anchors and rock bolts, which are GEWI® Mining Anchors and Mechanical Generally, this does not apply to resin
commonly assigned the general Anchors Type ALWAG are well- rock bolts, which can be actively pre-
term ”rock bolts”, are used for rock established systems with variable anchor tensioned using resin cartridges with
reinforcement in Mining and Tunneling. lengths. The maximum load-bearing different curing times.
Rock bolts limit the loosening of capacity of these mechanical anchors is
blocks out of the rock mass and shear mainly determined by the stability of the Which rock bolt system is the best one
displacements. Furthermore, the borehole (ground characteristics), the to use depends on a variety of factors,
frictional force between individual rock amount of the pre-tensioning, and the which have to be considered in each
layers is increased. design of the expansion shell. individual case. DYWIDAG-Systems
International has longtime experience in
Anchors with a variable anchor length Rock bolts such as SN-Anchors or the development, production and supply
enable pre-tensioning and thus an active the DYWIDAG THREADBAR® are fully of mechanical anchors and rock bolts.
force transmission. grouted over the whole length and are
usually installed untensioned.
27
Mechanical Anchors
■■ Systematic anchoring in underground
Mining and Tunneling
■■ Doweling of rock layers in the hanging
wall
■■ Utility hangers
Main Advantages
■■ Simple handling and optimized ■■ Continuous threaded GEWI® anchor
installation time bars allow flexible length adjustments
■■ Immediate loading-bearing capacity and posterior extension on site
■■ Field-proven and reliable anchors ■■ Expansion sleeves are available for
different borehole diameters
■■ Unproblematic installation in
aquiferous boreholes ■■ The GEWI® Mining Anchor is approved
for underground application by the
■■ Optimized ratio of anchor force
Regional Government Arnsberg,
vs. borehole diameter
Dep. 6 Mining and Energy in NRW,
Germany
System Components GEWI® Mining Anchors

■■ Steel expansion shell ■■ Anchor plate
■ Different versions available on request ■ Flat plate with conical through-hole
■■ Anchor shaft ■■ Anchor nut

■ Highly ductile GEWI® anchor steel ■ Constructed as one-sided convex
with continuous clock-wise coarse hexagonal nut, self-locking nut, or

thread domed nut
■ Individual delivery lengths on
agreement
Steel expansion shell Anchor shaft
Anchor plate Anchor nut
28
Mechanical Anchors
Specifications GEWI® Mining Anchors
Characeristics / Type Unit KS-145 KS-190 KS-220

Nominal diameter [mm] 16.2 18 20
Nominal weight [kg/m] 1.62 2.00 2.46
Nominal cross-section [mm2] 207 254 314
Yield stress 1) [N/mm2] 450 670 500
Tensile stress 1) [N/mm2] 700 800 700
Ultimate load 2) [kN] 145 190 220
Ultimate elongation A5 1) [%] 15 15 15
Nut version 3) [–] S, H K K
Borehole diameter 4) [mm] 34 - 36 44 - 47 44 - 47
Approval file No. 5) [–] 83.18.24.6-2004-9 62.18.24.6-2008-1 83.18.24-6-2001-9
1) Steel tendon
2) Anchor system: anchor bar, plate, and nut
3) H = hex nut, one-sided convex seat, S = stop nut, K = domed nut
4) Standard version expansion shell
5) Regional Government Arnsberg, Dep. 6 Mining and Energy in NRW, Germany
System Components Mechanical Anchors Type ALWAG

■■ Expansion shell ■■ Plate ■■ Other dimensions, steel grades, and
■ Expansion shells in versions B38 ■ Standard version: domed plate with galvanized versions are available on
and B43 available, appropriate for round hole request
borehole diameters of 38 and 43 [mm] ■■ Nut and washer
■■ Anchor bar ■ Spherical washers and driver tools
■ Solid anchor bar, threaded on both available on request
ends
■ Steel grade E360 according to
EN 10025-2
Specifications Mechanical Anchors Type ALWAG 1) Installation Procedure
Characteristics Unit Type ■■ Drilling of an anchor borehole in

Diameter [mm] 16 accordance with the specifications,
Thread designation [–] M18 approx. 150 [mm] longer than the
Cross-sectional area [mm2] 200 expansion shell anchor when installed
Yield strength 2) [N/mm2] 360 ■■ Introduction of the readily assembled
Ultimate strength 2) [N/mm2] 690 expansion shell anchor into the
Ultimate elongation A5 2) [%] 11
borehole - the expansion shell shall fit
Ultimate load 3) [kN] 140
tight into the borehole
Delivery lengths [mm] 500 - 6,000
■■ Pre-tensioning via impact screw driver
1) Mechanical Anchors and expansion shells in other dimensions are available on request, all indicated or adequate driver tool
values are nominal
2) Round bar tendon ■■ Optional post grouting using a
3) Mechanical Anchors with cold-rolled thread, plate, washer, and nut factory-fitted injection hose
29
Resin Rock Bolts
Fields of Application Main Advantages System Components
■■ Systematic rock bolting in ■■ All-purpose rock bolt system - ■■ Rock bolt shaft
underground Mining installation in jointed or soft rock ■ Mining steel
■ Optimized thread profile for combined
■■ Increase of the load-bearing capacity ■■ Standardized and field-proven rock
of the rock mass, especially in coal bolts use with resin cartridges
■ Pointed, with one-sided cold-rolled
Mining ■■ Resistant against blasting vibrations
thread
■■ Standard application for use in ■■ High bolting forces at short bond
combination with DYWIDAG resin ■■ Plate
lengths ■ Domed plate, alternative compatible
cartridges
versions available on request
■■ Nut
■ Standard version with DYWIDAG
drive nut (shear pin nut)

■ DYWIDAG OZ-Nut available on
request
■ Installation spanners available on
request
Specifications
No. Characteristics / Type 1) Symbol Unit MN16-130 MN18-210 MN20-230 MN25-360

1 Nominal diameter Da.nom [mm] 16 18 20 25
2 Thread – [mm] M18 M20 M22 M27
3 Nominal cross-section anchor bar 2) S0 [mm2] 210 316 329 468
4 Nominal weight anchor bar 3) m [kg/m] 1.67 2.14 2.58 3.67
5 Yield load anchor bar 4) Fe.nom [kN] 105 158 164 234
6 Ultimate tensile load anchor bar 4) Fe.nom [kN] 134 202 240 341
7 Yield stress anchor bar 5) Re.nom [N/mm2] 500 500 500 500
8 Tensile stress anchor bar 5) Rm.nom [N/mm2] 640 640 730 730
9 Ultimate elongation anchor bar 5) Agt [%] 10 10 10 10
10 Ultimate load anchor system 6) Fm.A.nom [kN] 130 210 230 360
11 Wrench size nut SW [mm] 27 30 32 41
12 Delivery lengths 7) L [mm] 600 - 1,600 600 - 1,600 600 - 2,400 600 - 2,400
1) Status: 2012-08, note: all values are subject to change; other dimensions and steel grades available on request
2) Calculated from the nominal weight: S0 = 106 x m / 7,850 [kg/m3]
3) Characteristic fractile value
5) Mining steel type DD-BAR, modulus of elasticity: 210,000 [N/mm2]
6) Nominal value ultimate system load: anchor head with cold-rolled thread, plate, and nut
7) Off-size lengths are available on request
30
Resin Rock Bolts
Torque Indicators
■■ Reliable indication for a correctly
installed resin rock bolt
■■ Assembly between nut and bolt plate
■■ Available for all resin rock bolt types
Corrosion Protection
■■ Corrosion protection of system
components may be provided by hot
dip galvanizing or alternative coatings
Installation Procedure
■■ Borehole drilling
■ Manual or automated insertion of the
resin cartridges
■ Rotary installation of the resin anchor
until the installation depth has been

reached
■■ Activation of the resin cartridge by
mixing the components
■ Holding time is to be adjusted to the
applied synthetic resin cartridges or

valid installation instructions
■ Tensioning of the bolt’s head by
tightening the nut
31
SN-Anchors
SN-Anchors, also known as mortar For special requirements in Tunneling, The DYWIDAG THREADBAR® is mainly
embedded concrete reinforcement especially rock reinforcement in squeezing used for special underground bolting
steel anchors or Store-Norfors-Anchors ground and large displacements directly works as well as for underpinnings or
(named after the first place of installation), after bolt installation, DSI also offers as utility hanger.
are used for rock reinforcement in SN-Anchors with ALWAGRIP special rib
underground Mining and Tunneling. geometry for an increased load-bearing
capacity.
Main Advantages
■■ Field-proven rock bolt system
■■ Effective and standardized installation
■■ Embedding of the tension member in
grout ensures optimal bond strength
■■ Low sensitivity concerning the actual
diameter of the anchor borehole
■■ ALWAGRIP special rib geometry for
optimized bond strength available
on request
System Components
Rock bolt shaft Standard rock bolt head with

plain washer and nut
Washer
Plate and nut
■■ Rock bolt shaft ■■ Plate

■ Reinforcement steel B 500 B ■ Default bolt plate: domed, with long
according to DIN 488, B 550 B hole

according to ÖNORM B 4707 or ■ Other bolt plates in different
rock bolt steel FA 650/820 dimensions available on request

■ Pointed, with cold-rolled thread at
■■ Waher and nut
the far end, including nut and washer ■ Rock bolt head version with
■ Standard thread length approximately
hemispherical washer available
120 [mm], maximum thread length on request
200 [mm] available on request ■ Optional free bolt length using a
■ Special ALWAGRIP rib geometry
shrink tube
for increased bond available on Rock bolt head with hemispherical
recommendation washer, plain washer, and nut
32
SN-Anchors
Specifications
No. Characteristics / Type 1) Symbol Unit SN20-180 SN25-250 SN25-330 SN28-330

1 Nominal diameter Da.nom [mm] 20 25 25 28
2 Thread – [mm] M21 M26 M26 M30
3 Nominal cross-section anchor bar 2) S0 [mm2] 315 490 490 615
4 Nominal weight anchor bar 3) m [kg/m] 2.47 3.85 3.85 4.83
5 Yield load anchor bar 4) Fe.nom [kN] 173 245 319 308
6 Ultimate tensile load anchor bar 4) Fm.s.nom [kN] 190 260 340 330
7 Yield stress anchor bar 5) Re.nom [N/mm2] 550 500 650 500
8 Tensile stress anchor bar 6) Rm.s.nom [N/mm2] 594 540 820 540
9 Ultimate elongation anchor bar 5) Agt [%] 5.0 5.0 5.0 5.0
10 Ultimate load anchor system 7) Fm.A.nom [kN] 180 250 330 330
11 Wrench size nut SW [mm] 36 41 41 46
12 Delivery lengths 8) L [mm] 1,000 - 12,000 1,000 - 12,000 1,000 - 12,000 1,000 - 12,000
1) Status: 2012-06, note: all values are subject to change; other dimensions and steel grades available on request
2) Calculated from the nominal weight: S0 = 106 x m / 7,850 [kg/m3]
5) Reinforcement steel B 500 B according to DIN 488, B 550 B according to ÖNORM B 4707 or rock bolt steel FA 650/820,
modulus of elasticity: 210,000 [N/mm2]
6) Calculated from the ratio Rm/Re or according to manufacturer specifications
7) Nominal value ultimate system load: anchor head with cold-rolled thread, plate, washer, and nut
Compatible domed plates
Characteristics / Type Symbol Unit SN20-180 SN25-250 SN25-330 SN28-330

Length L [mm] 150 200 200 200
Wall thickness s [mm] 8 10 12 12
Height H [mm] 32.5 32.5 32.5 32.5
Width center boring D1 [mm] 23 28 28 32
Length center boring D2 [mm] 28 38 38 42
Installation procedure
■■ Filling of the boreholes with mortar
■■ Manual insertion of SN-Anchors into
the pre-filled boreholes, fixation in
the borehole using a wedge or
similar device
■■ Curing time is to be adjusted to the
applied grout or valid installation
instructions
■■ Tensioning of the bolt’s head by
tightening the nut
33
SN-Anchors
ALWAGRIP Special Rib Geometry
■■ According to the guideline RVS 8T, ■■ Obtained rib area between 0.02 and 0.04
Federal Minstry for Transport, (cf. RVS 8T, Federal Ministry for Transport,
Innovation and Technology, Austria Innovation and Technology, Austria)
■■ The rib geometry of conventional ■■ Material characteristics of SN-Anchors
SN-Anchors is in accordance with with ALWAGRIP special rib geometry
the regulations of concrete steel are considerably better than for similar
reinforcement anchors and rock bolts with concrete
■■ Ground deformations in Tunneling reinforcement ribbing
usually occur immediately after the ■■ The advantages of using a steel grade
installation of SN-Anchors, which is with higher yield strength are observable
why the requirements for bond strength after a curing time of 12 hours
development differs from reinforced
concrete construction
■■ Development of ALWAGRIP special
rib geometry in accordance with
the requirements for SN-Anchors in
Tunneling, especially in squeezing
ground conditions
■■ Examination of the inner bond for two ■■ Results of pull-out tests after
different anchor steel types depending 12 hours curing time, bond length
on curing time 500 [mm]
250
200
Tension force [kN]
150
100
50
0
0 25 50 75 100
Displacement [mm]
Rock bolt steel Ø 25 [mm] FA 650/820 with ALWAGRIP special rib geometry
concrete rib steel Ø 25 [mm] B 500 B
34
DYWIDAG THREADBAR®
Nut Plate Main Advantages

■■ Optimized ratio of anchor force to
borehole diameter
■■ Continuous threaded bar allows length
adjustment and subsequent extension
on-site
■■ Wear-resistant coarse thread according
to the requirements in underground
construction
GEWI® bar
System Components
■■ GEWI® bar ■■ Plate ■■ Double corrosion-protected version
■ With right or left hand coarse thread ■ Domed or flat and free length systems with jacket
■ Optional extension using couplings tube available on request
■■ Nut
■ Domed or hexagonal version
■ Eye bolts available on request
Specifications
Nominal diameter Cross-sectional Yield strength Tensile strength Yield load Ultimate load
Type
[mm] area [mm2] [N/mm2] [N/mm2] [kN] [kN]
16 201 500 550 101 111
20 314 500 550 157 173
25 491 500 550 246 270
GEWI® - left-
28 616 500 550 308 339
hand thread
32 804 500 550 402 442
40 1,257 500 550 628 691
50 1,963 500 550 982 1,080
18 254 670 800 170 204
22 380 670 800 255 304
25 491 670 800 329 393
GEWI® Plus -
28 616 670 800 413 493
right-hand
30 707 670 800 474 565
thread
35 962 670 800 645 770
43 1,452 670 800 973 1,162
57.5 2,597 670 800 1,740 2,077
35
Accessories
Plates
■■ Standard version: domed or flat plate
■■ Steel grade S235 according to EN 10025-2
■■ Custom-specific lugs for domed plates
■■ Special plates are available on request
Length Width Wall thickness Version 1)

[mm] [mm] [mm]
150 150 8 C/W
150 150 10 C/W
180 180 8 C/W
200 200 10 C/W
200 200 12 C/W
250 250 12 W
1) C ... cold formed calotte with oval breakout (long hole);

W ... warm formed calotte with round breakout (round hole)
36
Accessories
Custom-specific accessories available on request
■■ Cable and bar truss systems
■■ Sliding nuts for anchors and rock bolts
■■ Angle compensation discs and plates
■■ Load indicators
■■ Spacers
■■ Dollies and spanners
■■ System components in galvanized or duplex-coated versions
■■ Mortar-Mixing pump and injection adaptors
■■ Pull testing equipment for all types of anchors and rock bolts
Further References
■■ DIN 21521-1,2: Rock bolts for mining ■■ Payer, M., Maydl, P.: ■■ Blümel, M.:
and tunnel support Inspection report – Pull-out tests of Bearing load of rock bolts in squeezing
■■ DSI’s installation guidelines for SN-Anchors. Order-No.: 77.645/08, rock mass, Proceedings ISRM
anchors and rock bolts Test date: 2008-04-22 - 2008-06-13. International Symposium EUROCK ’96
Technical Examination and Research Turin, Italy, Balkema Rotterdam, 1996
■■ DIN 21521-1,2: Rock bolts for mining
Center for stability and material tests, ■■ Blümel, M.; Schweiger, H.F.; Golser, H.:
and tunnelling
Graz Technical University. Graz, Austria, Effect of Rib Geometry on the
■■ EN 14490: Implementation of works in 2008 Mechanical Behaviour of Grouted
foundation engineering – soil nailing
■■ Schubert, W. (Ed.): Rock Bolts, Proc. of World Tunnel
■■ Federal Ministry of Transportation, Recommendation – Fully mortared Congress ’97, 23rd General Assembly
Innovation and Technology (Ed.): rock bolts (SN-Anchors) – Special Rib of the International Tunnelling Ass.,
Guidelines and regulations for road Geometry and requirements for the Vienna, Austria, 1997
building: RVS 8T – Technical contract mortar; Institute of Rock Mechanics
conditions tunneling. 2004-08 and Tunnelling; Graz, Austria, 1997-07
37
Order Information SN-Anchors
Article Description Article No.
SN-Anchor SN20-180, L = 2,000 [mm] 201310181020
SN-Anchor SN20-180, L = 3,000 [mm] 201310181030
SN-Anchor SN20-180, L = 4,000 [mm] 201310181040
SN-Anchor SN20-180, L = 6,000 [mm] 201310181060
SN-Anchor SN20-180, L = 8,000 [mm] 201310181080
SN-Anchor Domed plate SN20, 150x150x08-023 [mm] 201340012008
SN-Anchor Nut M21, SW 36 [mm] 201320011036
SN-Anchor Coupling M21-M21 201330011000
SN-Anchor Hemispherical washer M21, d. 23 [mm] 201350010000
SN-Anchor SN25-250, L = 2,000 [mm] 201910251020
SN-Anchor SN25-250, L = 3,000 [mm] 201910251030
SN-Anchor SN25-250, L = 4,000 [mm] 201910251040
SN-Anchor SN25-250, L = 6,000 [mm] 201910251060
SN-Anchor SN25-250, L = 8,000 [mm] 201910251080
SN-Anchor SN25-330, L = 2,000 [mm], ALWAGRIP 201910332020
SN-Anchor Coupling M26-M26, L = 90 [mm] 201930011000
SN-Anchor SN28-330, L = 2,000 [mm] 202110331020
SN-Anchor SN28-330, L = 3,000 [mm] 202110331030
SN-Anchor SN28-330, L = 4,000 [mm] 202110331040
SN-Anchor SN28-330, L = 6,000 [mm] 202110331060
SN-Anchor SN28-330, L = 8,000 [mm] 202110331080
SN-Anchor Coupling M30-M30 202130011000
38
CT-BoltTM Combination Rock Bolts
Introduction................................................................................................................. 39
Main Advantages ........................................................................................................ 40
Specifications ............................................................................................................. 41
Accessories ................................................................................................................ 42
Technical Features ..................................................................................................... 42
Introduction
The CT-BoltTM is an unique combination
rock bolt system. It offers the combined
advantages of an immediate mechanical
point anchorage and subsequently a fully
grouted rock bolt. A two-step installation
procedure allows fast installation and
immediate anchorage, separate and
independent grouting provides flexibility
in regard to working cycles.
Due to the controlled grouting procedure

and different bar coatings available, the
CT-BoltTM is a reliable ground control
system for underground applications.
The working ability of the CT-BoltTM
has been proven throughout various
underground construction projects;
the system has become a standard in
today’s state-of-the-art ground control
procedures.
39
■■ Systematic permanent reinforcement ■■ Permanent roadways and excavations ■■ Sub-sea and sewer tunnels
of underground excavations ■■ Hydropower and underground oil or ■■ Rock fall protection and permanent
■■ Ground support for areas with limited gas storage caverns rock bolting
or no access during operational
lifetime
Main Advantages
■■ Efficient, practically proven, and
reliable rock reinforcement system
■■ Combination of an immediate
mechanical point anchorage and a
fully grouted rock bolt
■■ Immediate load-bearing capacity after
installation by the mechanical anchor
■■ Fast installation and flexible post-
grouting behind the working face
■■ Double corrosion protection due
to a polyethylene sleeve and grout
coverage
■■ Easy adjustment of the corrosion
protection level to customer demands
■■ Semi-automated or manual installation
procedure
System Description
■■ Combination rock bolt
■■ Immediate mechanical point anchorage
by activation of an expansion shell
anchor
■■ Post-grouting assembly features
double corrosion protection
40
System Components
Polyethylene sleeve
Corrugated, with inner centralizers
Dome-shaped grouting adapter

With grouting hole and welded-on sleeve
Nut Expansion shell
Rebar rock bolt

Cold rolled threads on both sides for mounting
expansion shell and nut
Plate
Incl. bore for grout discharge
Specifications
Characteristic Value / Type Unit CT-M20 CT-M22
Outer rebar diameter [mm] 20 21.7
Thread designation [mm] M20 M22
Characteristic yield load 1) [kN] 140 230
Characteristic ultimate load 1) [kN] 170 290
Borehole diameter range 2) [mm] 44 - 51
Delivery lengths 3) [m] 1.5 - 6.0
1) After grouting
2) Expansion shells for larger borehole diameters available on request
3) Delivery lengths up to 8.0 [m] are available on request
41
Borehole drilling Bolt installation Flexible bolt grouting

■■ Drilling of a borehole: Ø 44-51 [mm] ■■ Insertion of the assembled CT-Bolt™ ■■ Preparation of cement grout according
■■ Recommended borehole length: about into the pre-drilled borehole to given specifications
100 [mm] longer than the bolt length ■■ Pressing the bolt plate firmly against ■■ Connection of an injection adapter to
the excavation surface the grouting adapter of the CT-Bolt™
■■ Activation of the expansion anchor ■■ Primary grout flow inside the sleeve
by pre-stressing of the anchor nut towards the bolt’s toe (expansion
provides immediate mechanical point shell) - complete grout coverage of the
anchorage rebar
■■ Typical required torque: 200-300 [Nm] ■■ Secondary grout flow outside the
sleeve until the grouting medium flows
out at the bore for grout discharge at
the hemispherical bolt plate
Accessories
■■ Load indicators
■■ Rock bolt testing equipment
Technical Features
Combination rock bolt
■■ Active reinforcement by pre-stressing ■■ Flexible grouting behind the working ■■ Optimum alignment and assurance of
of the expansion shell anchor face allows an optimum adaptation complete grout coverage of the rock
■■ Allowance of a certain amount of of the CT-Bolt™ to given ground and bolt by the polyethylene sleeve
elastic deformation of the rebar operating conditions
induced by displacements of the rock
mass
Unique choice of the corrosion

protection level
■■ Protection of the CT-Bolt™
components according to given levels
of corrosive environments
■■ Bolts are available black, hot dip
galvanised, or with a special
Combi Coat® (combination of hot-
dip galvanizing, zinc phosphate, and
powder coating)
■■ Indicated lifetimes for load-bearing
components of the fully-grouted
CT-Bolt™ by accelerated corrosion
tests performed by Vik Ørsta AS from
50 years (black type) to 150 years
(Combi Coat® type)
42
Friction Stabilizers
Introduction ................................................................................................................ 43
Fields of Application .................................................................................................... 44
Main Advantages ......................................................................................................... 44
Specifications ............................................................................................................. 45
Installation Procedure .................................................................................................. 46
Accessories ................................................................................................................ 46
Order Information ........................................................................................................ 46
Introduction
Friction Stabilizers are mainly used
for rock reinforcement in underground
Mining. The shaft of the Friction
Stabilizer consists of a metal strip
which is folded to form a slotted tube.
The bolt is installed into a borehole by
applying impact energy. The borehole
features a slightly smaller diameter than
the outer diameter of the bolt tube.
The principle of this anchor system

is based on the bond between the
borehole and the tubular bolt shaft,
caused by applying a force onto the
borehole wall, which generates a
frictional resistance in axial direction.
The main field of application of this rock

bolt is underground metal ore or hard
rock Mining. Recently, a self-drilling
friction bolt system, the POWER-SET
Self-Drilling Friction Bolt, has been
developed in addition to conventional
Friction Stabilizers.
43
■■ Systematic reinforcement of
underground excavations
■■ Rock bolting in hard rock Mining
■■ Additional reinforcement
■■ Utility bolting
Main Advantages
■■ Easy and fast installation procedure
■■ Both hand-held and fully automated
installation are possible
■■ Immediate load-bearing capacity
after installation
■■ Low sensitivity to rock mass
displacements
System Components
■■ Friction stabilizer tube ■■ Plate ■■ Galvanized or coated system
■ Slotted steel tube ■ Default domed version components available on request
■ Tapered on the far end ■ Different designs and dimensions
■ Welded-on collar ring available on request
44
Specifications
Friction Stabilizer Type FS
No. Characteristics / Type 1) Symbol Unit FS33-105 FS39-110 FS46-150
1 Outer diameter Da.nom [mm] 33 39 46
2 Wall thickness t [mm] 2.5 2.5 3.0
3 Inner diameter Di.nom [mm] 28 34 40
4 Slot opening width w [mm] 13 16 22
5 Nominal weight 2) m [kg/m] 1.50 1.75 2.85
6 Ultimate load 2) Fm.s.nom [kN] 105 110 150
7 Yield strength 3) Re.s.nom [N/mm2] 410 410 410
8 Ultimate strength 3) Rm.s.nom [N/mm2] 520 520 520
9 Elongation 3) Agt [%] 10 10 10
Recommended
10 B [mm] 30 - 32 36 - 38 43 - 45
drill bit diameter
11 Delivery lengths 4) L [mm] 900 - 2,400 900 - 3,000 900 - 3,700
1) Status: 2012-08, note: all values are subject to change; other dimensions, steel grades and compliant bolt plates available on request
2) Nominal value
3) According to primary material supplier information; modulus of elasticity: 210,000 [N/mm²]
Technical Features
■■ The reference values indicated apply
to correctly drilled boreholes and FS33-105
80
properly installed Friction Stabilizers
70
Type FS
Holding force [kN]
60
■■ Deviations in actual borehole 50 Recommended initial
diameters affect the load-bearing 40 anchorage: 30 - 60 [kN]
capacity of Friction Stabilizers Type FS 30
■■ The actual load-bearing capacity is 20
determined by the existing rock mass 10
strength 0
33 32 31 30
■■ Required borehole diameters must Borehole diameter [mm]
be adapted when installing in soft or
highly jointed rock mass FS39-110
80
70
Holding force [kN]
60
50 Recommended initial
40 anchorage: 30 - 60 [kN]
30
20
10
0
38 37 36 35
Borehole diameter [mm]
FS46-150
140
120
Holding force [kN]
100
Recommended initial
80 anchorage: 60 - 100 [kN]
60
40
20
0
45 44 43 42 41
Borehole diameter [mm]
45
■■ Drilling of a borehole according to ■■ Installation into the borehole using
specifications; borehole lengths should percussion from the rock drill via
exceed the Friction Stabilizer length a driving tool onto the collar of the
by approx. 150 [mm] Friction Stabilizer until the plate is
■■ Insertion of the Friction Stabilizer plus firmly pressed against the excavation
bolt plate onto the driver tool surface
■■ Launch of the Friction Stabilizer into ■■ Note: Friction Stabilizers should
the borehole, either manually be installed as perpendicularly as
or mechanized possible to the excavation surface
Accessories
■■ Straps or mesh
■■ Driver tools for hand-held and
mechanized bolters
■■ Rock bolt testing equipment
Order Information
Friction Stabilizer Type FS33-105, L = 1,200 [mm] 204011001120
Friction Stabilizer Type FS33-105, L = 1,200 [mm], galvanized 204011011120
Domed Plate for Friction Stabilizer FS-33, 150x150x5-33 [mm], with notch 204041032500
Domed Plate for Friction Stabilizer FS-33, 150x150x5-33 [mm], with notch, galvanized 204041032501
Domed Plate for Friction Stabilizer FS-39, 150x150x4-40 [mm] 204041212400
Butterfly Plate for Friction Stabilizer FS-33, 300x300x2.2-33 [mm] 204041045220
Butterfly Plate for Friction Stabilizer FS-33, 400x300x2.2-33 [mm] 204041046220
Combination Plate for Friction Stabilizer FS-33, 300x300x2.2-33 [mm] 204011055220
Combination Plate for Friction Stabilizer FS-33, 400x300x2.2-33 [mm] 204011056220
Driver Tool for Friction Stabilizer FS-33 204051010001
46
OMEGA-BOLT® Expandable Friction Bolts
Introduction................................................................................................................. 47
Fields of Application.................................................................................................... 48
Main Advantages......................................................................................................... 48
Specifications.............................................................................................................. 49
Installation Procedure.................................................................................................. 50
Accessories................................................................................................................. 50
Introduction
The main application of the
OMEGA-BOLT® Expandable Friction Bolt
is temporary rock reinforcement in Mining
and Tunneling.
Bonding forces between the friction bolt

and the rock mass are caused by form
closure and friction transfer between the
borehole wall and the rock bolt which is
expanded by hydraulic pressure.
47
■■ Systematic reinforcement of
underground excavations
■■ Temporary ground control
Main Advantages
■■ Immediate full load bearing capacity
over the entire installed bolt length
■■ Low sensitivity against vibrations
caused by blasting works
■■ Ability to maintain load-bearing
capacity even when undergoing
deformations
■■ Safe and easy installation
■■ No additional building materials
required for installation
■■ Flexibility in case of differing or varying
borehole diameters
■■ Quality check during every single
installation
■■ Different customized high-pressure
pumps available
System Description
■■ Manual or automated installation ■■ Adjustment of the expanded profile to ■■ Zinc or duplex coated versions
by expansion of the omega-shaped irregularities of the borehole wall and available on request
profile with high-pressure water variations in borehole diameter
■■ Frictional load transfer between bolt ■■ OMEGA-BOLT® Version “Plus“
and borehole provides improved elongation
properties
48
System Components
■■ Bushing Head ■■ Domed Plate ■■ OMEGA-BOLT® friction bolt
■ Flared, with inflation hole ■ Different designs and dimensions
■■ Upper bushing
Domed Plate Upper bushing
Bushing Head OMEGA-BOLT® friction bolt
Specifications
No. Characteristic Value / Type 1) Unit EFB-120 EFB-160 EFB-240 EFB-120+ EFB-160+ EFB-240+
1 Yield load 2) [kN] 100 130 200 90 120 170
2 Characteristic ultimate load 2) [kN] 130 170 250 120 160 240
3 Nominal ultimate load 2) [kN] 120 160 240 120 160 230
4 Characteristic ultimate strain 2) [%] 15 15 15 30 30 30
5 Nominal ultimate strain 2) [%] 10 10 10 20 20 20
1) Status: 2012-05 ; 2) Expanded profile
EFB-120 EFB-160 EFB-240

No. Characteristic Value / Type 1) Unit
EFB-120+ EFB-160+ EFB-240+
1 External diameter Ω-profile [mm] 27.5 36 36
2 External diameter original tube [mm] 41 54 54
3 Wall thickness [mm] 2 2 3
4 Diameter bushing head [mm] 30 / 36 41 / 48 41 / 48
5 Diameter upper bushing [mm] 28 38 38
6 Required borehole diameter [mm] 32 - 39 43 - 52 43 - 52
7 Optimum borehole diameter [mm] 35 - 38 45 - 51 45 - 51
8 Inflation pressure [bar] 300 250 300
9 Delivery lengths 2) [m] 1.0 - 8.0
1) Status: 2012-05 ; 2) Off-size lengths are available on request
49
Installation Procedure Accessories
1. Borehole drilling OMEGA-BOLT® High-Pressure Pump Type 300E
Characteristics Unit Value

Dimensions (L x B x H) [mm] 800 x 400 x 455
Weight [kg] 90
Max. flow rate [l/min] 21
Operating pressure 1) [bar] 300
Max. operating pressure [bar] 320
Power supply [V] 3 ~ 400
Nominal power [kW] 11
Electrical connection [A] 25
Pumping rotation speed [rpm] 1,400
1) Required tube connection 3/4", water connection pressure: 2 [bar]
2. Connection to the
installation chuck
and insertion of the
OMEGA-BOLT® into
the borehole
■■ Tough design and easy handling ■■ Alternative high-pressure pumps

■■ Fast installation due to high pump available on request
performance ■■ OMEGA-BOLT® pull test kit available
■■ Warranty of optimum expansion of on request
the OMEGA-BOLT®
3. Expansion of the
OMEGA-BOLT®
with high-pressure
water
Order Information
OMEGA-BOLT® EFB-120, L = X,X00 [mm]; ”XX” ... Length 2072101210XX
OMEGA-BOLT® Sleeve pipe, d = 48 [mm], L = 300 [mm] 207050002030
OMEGA-BOLT® Domed Plate 150x150x8-030 [mm] 207240013008
4. De-coupling from OMEGA-BOLT® Domed Plate 180x180x8-030 [mm] 207240014008
the chuck after the OMEGA-BOLT® Domed Plate 125x125x6-030 [mm] 207240012006
OMEGA-BOLT® is OMEGA-BOLT® Domed Plate 200x200x10-040 [mm] 207440015010
fully widened OMEGA-BOLT® Domed Plate 150x150x8-40 [mm] 207440013008
OMEGA-BOLT® Flate Plate 150x150x8-030 [mm] 207240023008
50
POWER SET Self-Drilling Friction Bolts
Introduction................................................................................................................. 51
Main Advantages......................................................................................................... 52
Specifications.............................................................................................................. 53
POWER SET Drill Bits.................................................................................................. 54
POWER SET Automation Unit..................................................................................... 56
Introduction
The POWER SET Friction Bolt is a self-
drilling reinforcement element used for
ground control in Mining and Tunneling.
In addition, the POWER SET rock bolt
system is deployed for rock fall and rock
slide protection.
This patented one-step POWER SET

rock bolt system stands for a safe and
easy installation as well as immediate
load-bearing capacity after installation.
Another feature is the flexibility of the
POWER SET Self-Drilling in regard to
changing rock conditions.
Optional installation of an expansion

element features additional mechanical
anchorage up to the ultimate load
of the friction bolt tube. A specially
developed automation unit for six bolts
per installation sequence allows safe and
state-of-the-art rock bolt installation.
51
Tunneling and Mining Civil Engineering
■■ Systematic reinforcement of ■■ Additional rock reinforcement ■■ Rock fall and rock slide protection
underground excavations ■■ Anchorage of avalanche barriers
■■ Face anchoring
■■ Rock bolting in remote or areas that
are difficult to access
Main Advantages
■■ Simultaneous drilling and installation ■■ Ability to maintain load-bearing ■■ Trouble-free application under
■■ Installation using standard drilling capacity even when undergoing large unstable borehole conditions
machinery deformations ■■ No injection or grouting necessary
■■ Immediate load-bearing capacity after ■■ High shear strength ■■ Ergonomic and safety-related
installation ■■ Safe, easy, and fast installation advantages for the workforce
■■ Direct load transfer over the entire bolt procedure
length
System Description
■■ Improved self-drilling friction bolt ■■ Installation with standard rotary- ■■ Temporary corrosion protection by
■■ Frictional load transfer between bolt percussive rock drilling equipment: increased friction bolt wall thickness
and borehole controlled transfer of impact energy ■■ Non-sensitive to nearby blasting
onto the friction bolt works
■■ Application for rock bolting in remote
areas or in case of unstable roof ■■ Optional installation of an expansion
conditions element: increase of the load bearing
capacity up to the ultimate load of the
friction bolt tube
52
System Components
■■ POWER SET Drill Bit ■■ POWER SET Drill Rod ■■ POWER SET Adapter
Single-use drill bit in different designs Special drill steel for optimum Controlled transfer of the impact
and dimensions available service life energy onto the friction bolt
POWER SET Drill Bit POWER SET Drill Rod POWER SET Adapter
Domed Plate POWER SET Friction Bolt
■■ Domed Plate ■■ POWER SET Friction Bolt

Different designs and dimensions Slotted tube with bolt head and
available on request tapered end
Ready-for-use POWER SET

Self-Drilling Friction Bolt
Specifications
Characteristic Value / Type 1) Unit Type 1 Type 2
External diameter [mm] 50 50
Wall thickness [mm] 3.75 5.0
Nominal cross-section 2) [mm2] 470 600
Ultimate load [kN] 330 300
Ultimate strength 3) [N/mm2] 700 500
Guiding value shear force 4) [kN] 370 - 470 360 - 420
Delivery length 5) [m] 1-4
Article No. 6) [–] 204515031XXX 204515051XXX
1) Status: 2012-06, note: all values are subject to change ; 2) Rounded
3) Calculated from the characteristic load value and nominal cross-section, rounded
4) In-situ value for installed rock bolts ; 5) Customized lengths are available on request
6) ”XXX” ... Friction bolt length [m] /10
53
POWER SET Drill Bits
■■ Tuned to rock mass conditions and ■■ Hardened or carbide insert version
ground control applications available
■■ Different drill bit diameters allow an ■■ Diameter colour code
optimum on-site adaption ■ 47.5 RED
■ 48.5 YELLOW
■■ Cross or button drill bit design
■ 49.5 BLUE
Article No. Description Article Code Design

(”XX” ... Diameter Ø [mm]) 48.5 49.5
2045801110XX Cross drill bit, hardened PSB-HEX28-0XX-HD
2045801210XX Cross drill bit, with carbide inserts PSC-HEX28-0XX-HM X X
2045802110XX Button drill bit, hardened PSB-HEX28-0XX-HD
2045802210XX Button drill bit, with carbide inserts PSB-HEX28-0XX-HM X X
2045802410XX Arc-shaped drill bit, hardened PSA-HEX28-0XX-HD
2045804210XX Arc-shaped drill bit, with carbide inserts PSA-HEX28-0XX-HM
1) X-marked fields indicate standard drill bit types, other dimensions available on request
1. Assembly POWER SET Self-Drilling
Friction Bolt and connection of the
adapter to the rock drill
2. Rotary-percussive self-drilling
installation with a single-use drill bit;
back-flushing of the cuttings through
the annulus between drill steel and
friction bolt
3. Completion of installation after the

final drilling depth has been reached
4. Retraction of the POWER SET drill rod

from the installed friction bolt – the
single-use drill bit remains inside
5. Optional installation of an expansion

element
6. Mechanical anchorage of the

POWER SET friction bolt by
enlargement of the expansion element
using hammer strokes of the rock drill
7. Retraction of the POWER SET drill

steel
54
Accessories
■■ POWER SET pull test kit
■■ POWER SET Hanger Bolt for both types
Order Information

POWER SET SD Friction Bolt Type 1: PS50-330, L= X,X00 [mm]; ”XX” ... Length 204515035XX0
POWER SET SD Friction Bolt Type 2: PS50-300, L= X,X00 [mm]; ”XX” ... Length 204515055XX0
POWER SET SD Friction Bolt Type 2: Expansion element, PS50-300 204520011001
POWER SET SD Hanger Bolt Type 2: PS50-300-HB, L= 4,000 [mm] 204515052400
POWER SET SD Hanger Bolt PS-HB Shackle 204530053001
POWER SET SD Hanger Bolt PS-HB Head Bolt 204530054001
POWER SET SD Friction Bolt Drill Rod, HEX28-T38 x Y,Y00 [mm]; ”YY” ... Length 204550011YY0
POWER SET SD Friction Bolt PS-Adapter T38F-T38Fx200 [mm] 204550021020
POWER SET SD Friction Bolt PS-Adapter R38F-T38Fx200 [mm] 204550022020
POWER SET SD Friction Bolt PS-Adapter R51M-T38Fx800 [mm] 204550023089
55
POWER SET Automation Unit
The POWER SET Automation Unit is
used for the fully automated installation
of the POWER SET Self-Drilling Friction
Bolt. This independent boom unit can
be attached to underground drilling
or continuous Mining machines;
alternatively, it can be mounted onto
support frames.
Featuring a bolt magazine, fully

automated installation of six
POWER SET Self-Drilling Friction Bolts
per bolt operation cycle can be achieved.
The combination of a friction bolt with
optional additional point end anchorage
and remote-controlled installation is ideal
for bolting under difficult and unstable
ground conditions.
Main Advantages
■■ Fast and safe installation of the
POWER SET Self-Drilling Friction Bolt
■■ Fully remote-controlled and
automated installation
■■ Tough design for underground Mining
applications
■■ No personnel has to be present in
unsupported areas
■■ Easy and similar operating principle
using standard personnel and on-site
drilling machinery
■■ Proven installation procedure under
difficult ground conditions
56
System Description
■■ Rock bolt automation for the
installation of the POWER SET
Self-Drilling Friction Bolt
■■ Independent boom unit for
underground drilling or continuous
Mining machines
■■ Rock bolt drum magazine with space
for up to six fully preassembled
POWER SET Self-Drilling Friction Bolt
units plus drill steel
■■ Self-Drilling bolt installation and
additional fixation of an expansion
element - (see installation procedure)
■■ For all standard bolt lengths up to
2.5 [m]; special lengths available on
request
■■ Customer-specific hydraulic rock drills
■■ ATEX conform version available on
request
Assembly
1. Hydraulic hammer and carriage

2. Main frame boom
3. POWER SET drum magazine
and gripper
4. Expansion element magazine
5. Swiveling front centralizer and
support pin 1.
6. Remote control
3.
6.
4. 2.
5.
57
Specifications
Characteristics Unit Value Notes

Dimensions [m] app. 1 x 1 x 5 WxHxL
Weight [kg] app. 1,500 without bolts
Hydraulic supply requirements [L/min] 20 at app. 170 [bar]
Electric supply requirements [V] 24 DC
Further References
■■ Assembly instructions ■■ Spare parts list
■■ Operation and service manual, ■■ POWER SET Self-Drilling Friction bolt
hydraulic and electric plans user manual
58
DYWIDAG Cable Bolts
Introduction ................................................................................................................ 59
Main Advantages ......................................................................................................... 60
System Description .................................................................................................... 60
Specifications ............................................................................................................. 61
Installation Procedure .................................................................................................. 62
Accessories ................................................................................................................ 62
Introduction
DYWIDAG Cable Bolts for Mining are
used for temporary and semi-permanent
rock reinforcement in underground
Mining. Rock bolting with prestressing
steel cable bolts combines low bolt
weight with high load-bearing capacity.
The system remains flexible even with
larger cable bolt lengths.
Special DYWIDAG Mining Cable Bolts

featuring a free length or a threaded
anchorage instead of the default barrel
and wedge system were developed for
challenging ground control works.
These bolts allow a tensioning of the
system without tensioners.
59
■■ Ground control for different fields of ■■ Long cable bolts are easily displaceable in limited space
application - from coal Mining to hard ■■ High load-bearing capacity at a low weight per meter
rock Mining
■■ Flexible bolt lengths
■■ Bolting in limited space conditions
■■ Installation using cement cartridges, resin cartridges, cement grout or injection resin
■■ Reinforcement of roadways and
gateways
■■ Bolting in the hanging wall of longwall
T-junctions
System Description
■■ DYWIDAG Cable Bolts for Mining are available in three different versions
■■ Cable bolt, plain version
■■ Cable bolt, with bulbs
■■ DYWIDAG Strand Thread Anchors
60
System Components
■■ End holding devices
■ Single strand fish hook
■■ 7 wire prestressing strand

■ Uncoated, low relaxation strand
■ 1 center wire and 6 outer wires
■ Plain or bulbed version
■ Different customer-specific lengths
■ Greased strands with free lengths available on request
■■ Plate
■ Different designs and dimensions available on request
■■ Domed cable grip

■ Domed barrel
■ 3 pcs. wedge
■ Optional plastic cap
■■ Press sleeve
■ Anchorage for DYWIDAG Strand Thread Anchors
■ Yielding element for large ground deformation or areas
prone to rockbursts
■ Thread M30 or DYWI® Drill left-handed R32 or R38 thread
plus hex nut
■■ Injection and breather tubes

■ Standard versions 13 x 2 [mm] and 16 x 2 [mm]
■ Alternative designs and dimensions available on request
Specifications
Characteristics / Type Unit CB15.3 CB15.7 LG18.3
Nominal diameter [mm] 15.2 15.7 18.3
Nominal diameter [inch] 0.60 0.62 0.70
Cross-section [mm2] 140 150 200
Weight [kg/m] 1.09 1.17 1.56
Yield strength Rp0.1 [N/mm2] 1,560 1,640 1,570
Tensile strength [N/mm2] 1,770 1,860 1,770
Yield load Fp0.1 [kN] 220 251 312
Ultimate load [kN] 248 279 354
61
■■ The choice of the borehole diameter
depends on the drilling machinery,
the cable bolt length, and the bond
medium
■■ Version A: Filling of the borehole
with cement grout or synthetic resin
cartridges, then insertion of the cable
bolt
■■ Version B: Insertion of the cable bolt
with factory-installed injection hose,
subsequent injection with cement grout
or injection resin
■■ Anchorage of the anchor head:
Plate and wedge or press sleeve
■■ Prestressing of anchor and wedge
sleeve using a cable bolt tensioner
Accessories
■■ Cable bolt tensioning jack
■■ Cable bolt expansion shell
■■ Dog bone coupling for slings or trusses
■■ Galvanized system components
■■ Packers and borehole seals available
on request
62
DYWIDAG GRP Anchors and Rock Bolts
Introduction ................................................................................................................ 63
Main Advantages ......................................................................................................... 64
System Description .................................................................................................... 64
Specifications ............................................................................................................. 65
Technical Features ....................................................................................................... 66
Accessories ................................................................................................................ 66
Order Information ........................................................................................................ 67
Introduction
GRP Anchors and Rock Bolts are used
as an alternative to conventional ground
control elements made of steel. Thanks
to the rapid development of production
technologies and a higher amount of
mechanical excavation, GRP systems
have gained importance in underground
construction around the world.
Fields of application of GRP Anchors and

Rock Bolts range from cuttable rock bolts
for underground coal Mining or ground
control for mechanical excavations to
injection lances or forepoling.
DYWIDAG-Systems International
provides a diversified portfolio of
GRP systems for various applications in
Mining, Tunneling, and Civil Engineering
which is completed by longtime experience
in the production and application of
GRP Anchors and Rock Bolts.
63
■■ Rock reinforcement and rock support ■■ Lightweight system ensures an easy ■■ Composite system consisting of
in underground excavation application in challenging conditions high-strength glass fibers and
■■ Mechanical excavations – TBM, ■■ High tensile load-bearing capacity high performance resin
roadheaders, and continuous miners ■■ Tough and durable, yet easy to cut ■■ Bars manufactured according to the
■■ Cuttable ground control system for using mechanical excavators or requirements of the construction
underground coal Mining shearers industry
■■ Injection lance for DYWI® Inject ■■ Enhanced corrosion resistance ■■ Available in different versions
■ Type CS: fully threaded solid bars
Systems ■■ Anti-static components – EX-proof ■ Type CH: fully threaded hollow bars
■■ Forepoling element system ■ Type CR: fully threaded self-drilling
■■ Tunnel portals and temporary ■■ Tough and resistant threadform hollow bars with advanced, resistant
rock reinforcement to be removed adjusted to the demands in surface composite structure
by excavators and underground construction ■ Flat and round bars type MN
■■ Ground stabilization in special ■ Reinforcing bars and composite mesh
foundations ■■ Application in combination with

concrete, cement grout, anchor mortar,
or resin, depending on the application
System Components
■■ Type CS
■ Fully threaded solid GRP bar
■ GRP plate
■ GRP nut
■■ Type CH
■ Fully threaded hollow bar
■ GRP plate
■ GRP nut
■■ Type CR
■ Single-use drill bit – different designs
and dimensions available

■ Fully threaded self-drilling hollow bar
■ GRP plate
■ GRP nut
■■ Flat and round bars type MN

■ Flat or round GRP bar, optionally
available with an angle cut on the far

end and a driver tool adapter
■ GRP plate, domed or square version
■ Barrel and wedge anchorage
64
Specifications
GRP Bars Type CS, CH, and CR
No. Characteristic value / type1) Symbol Unit CS20-190 CS25-350 CS32-560 CH25-250 CH32-350 CR32-340
1 Nominal diameter Da,nom [mm] 20 25 32 25 32 32
2 Nominal cross-section 2) S0 [mm2] 186 346 580 230 340 340
4 Ultimate load bar 3) Fm.s.nom [kN] 190 350 560 250 350 350
5 Ultimate strength bar 4) Rm.s.nom [N/mm2] 1,000 1,000 960 1,000 1,000 1,000
6 Elongation bar 5) Agt [%] 2.5 2.5 2.5 2.5 2.5 2.5
7 Shear force bar 5) FS.nom [kN] 90 160 230 110 140 140
8 Ultimate load bar-nut 6) Fm.n.nom [kN] – – 130 – 130 130
9 Ultimate load bar-coupling 6) Fm.c.nom [kN] – – 160 – 160 160
10 Delivery lengths 7) L [m] 1.0 - 6.0 1.0 - 6.0 1.0 - 6.0 1.0 - 6.0 1.0 - 6.0 1.0 - 6.0
11 Color code bar – – Black Black Black Green Green Red
1) Status: 2012-08, note: all values are subject to change; other designs and dimensions available on request;
corresponding plates according to manufacturer specifications
3) Calculated from the characteristic ultimate strength value and nominal weight, rounded
4) Modulus of elasticity: 40,000 [N/mm²]
5) According to manufacturer specifications
6) Nominal value ultimate system load: bar or hollow bar and steel nut or DYWI® Drill steel coupling R32 (standard versions)
7) Standard lengths max. 6 [m], customized length up to 11 [m] available on request
GRP Accessories Type CS, CH, and CR

Nr. Characteristic value / type1) Symbol Unit CS20-190 CS25-350 CS32-560 CH25-250 CH32-350 CR32-340
1 Wrench size nut SW [mm] 36 41 46 41 46 46
2 Length nut LM [mm] 70 80 100 80 100 100
3 Weight nut GM [kg] 0.08 0.11 0.15 0.11 0.15 0.15
4 Article No. nut – [–] 206020051036 206120051041 206220051046 206420051041 206520051046 206720051046
5 Diameter plate DP [mm] 140 170 170 170 170 170
6 Height plate HP [mm] 34 46 46 46 46 46
7 Weight plate GP [kg] 0.36 0.54 0.54 0.54 0.54 0.54
8 Article No. plate – [–] 206040021014 206140021017 206240021017 206440021017 206540021017 206740021017
GRP Round and Flat Bars Type MN

Characteristic value / type1) Symbol Unit MNR-200 MNR-250 MNR-280 MNR-440 MNF-280 MNF-320 MNF-360
Nominal diameter/dimensions Da.nom [mm] 16 19 20 25 40 x 7 40 x 8 40 x 9
Nominal weight 2) m [kg/m] 0.39 0.55 0.64 0.98 0.55 0.63 0.70
Ultimate load bar 2) Fm.s.nom [kN] 200 250 280 440 280 320 360
Ultimate strength bar 3) Rm.s.nom [N/mm²] 1,000 900 900 900 1,000 1,000 1,000
Elongation bar 4) Agt [%] >4 >2
Ultimate load anchorage 4) Fm.a.nom [kN] 90 100 110 120 100 110 120
65
Technical Features
Drill Bits
■■ The success of the installation depends ■■ Optimized in terms of cuttability and ■■ Further information on the
on the selection of the proper drill bit drilling characteristics and selection of
■■ Extensive drill bit portfolio for various ■■ Adapted to the requirements of drill bits is available in a separate
ground conditions Civil Engineering and underground DSI data leaflet for DYWI® Drill Bits
Mining
Article No. Description Article Code Design Thread

Diameter Accessories
Ø [mm] 1)
■■ Steel accessories available on request
(”XXX” … diameter Ø [mm]) 51 76
■■ GRP rebars
■ Fully threaded solid GRP bar
■ Threading according to the demands
Cross drill bit,
301080111XXX CB-Thread-D-HD R32 X X for concrete reinforcing elements
hardened
■ Connectors depending on the
application
Cross drill bit, ■ Reinforcing cages available on request
301080121XXX CB-Thread-D-HM R32 X X
Button drill bit,

301080211XXX BB-Thread-D-HD R32 X X
hardened
Button drill bit,

301080221XXX BB-Thread-D-HM R32 X X

301080411XXX AR-Thread-D-HD R32 X X
hardened

301080511XXX AR-Thread-D-HM R32 X X
Arc-shaped button
301080811XXX drill bit, AB-Thread-D-HD R32 X
hardened
Arc-shaped button
301080521XXX drill bit, AB-Thread-D-HM R32 X
1) X-marked fields indicate standard drill bit types; other dimensions available on request
■■ GRP composite mesh

■ Rock bolt mesh and rockfall nets
GRP Mesh
Characteristic value / type 1) Symbol Unit CS15-130 CR20-250
Nominal diameter Da.nom [mm] 15 20
Nominal cross-section 2) S0 [mm2] 180 320
Nominal weight 2) m [kg/m] 0.36 0.65
Ultimate load bar 3) Fm.s.nom [kN] 130 250
Ultimate strength bar 4) Rm.s.nom [N/mm2] 1,000 1,000
Elongation bar 5) Agt [%] 2.5 2.5
Shear force bar 5) FS.nom [%] 60 120
1) Status: 2012-08, note: all values are subject to change; other designs and dimensions
3) Calculated from the characteristic ultimate strength value and nominal weight, rounded
66
Order Information 1)
Article Description 2) Article No.
DYWIDAG GRP Solid Bar CS20-190, L = X,X00 [mm] 2060101910XX
DYWIDAG GRP Solid Bar Nut CS20 206020051036
DYWIDAG GRP Solid Bar Plate CS20, d. 140 [mm] 206040021014
DYWIDAG GRP Hollow Bar CH25-250, L = X,X00 [mm] 2064102510XX
DYWIDAG GRP Hollow Bar Nut CH25 206420051041
DYWIDAG GRP Hollow Bar Plate CH25, d. 170 [mm] 206440021017
DYWIDAG GRP Hollow Bar CH32-350, L = X,X00 [mm] 2065103510XX
DYWIDAG GRP Hollow Bar Nut CH32 206520051046
DYWIDAG GRP Hollow Bar Plate CH32, d. 170 [mm] 206540021017
DYWIDAG GRP S-D Hollow Bar CR32-340, L = X,X00 [mm] 2067103410XX
DYWIDAG GRP S-D Hollow Bar Nut CR32 206720051046
DYWIDAG GRP S-D Hollow Bar Steel Nut CR32-S 206720022046
DYWIDAG GRP S-D Hollow Bar Plate CR32, d. 170 [mm] 206740021017
1) Threadform according to ISO 10208

2) ”X,X” ... variable length; couplings available on request
67
Pre-Support
AT - Pipe Umbrella Support System ..................................................69
AT - TUBESPILETM .............................................................................81
Spiles and Forepoling Boards ............................................................85
68
AT - Pipe Umbrella Support System
Introduction ................................................................................................................ 69
Main Advantages ........................................................................................................ 70
Specifications.............................................................................................................. 72
AT - Drilling System..................................................................................................... 73
AT - Pipe Couplings .................................................................................................... 74
AT - Pipe Umbrella Automation Unit........................................................................... 77
Accessories................................................................................................................. 80
Further References ..................................................................................................... 80
Introduction
The AT - Pipe Umbrella System is a
pre-support measure used in weak
ground conditions in conventional as
well as mechanized Tunneling. Pipe
umbrella pipes increase the stability in
the working area by transferring loads in
the longitudinal direction and decrease
excavation induced deformations.
The system increases safety in the
working area.
Beside this standard usage, the system

is often applied to increase stability in
portal sections and for the re-excavation
of collapsed sections in underground
construction. Another application area is
ground improvement and waterproofing
in combination with all tunnel construction
methods.
69
■■ Advances in weak ground and ground ■■ Advances in sediments or talus ■■ Re-excavation of collapsed drifts
conditions prone to subsidence ■■ Portal sections or tunnels
■■ Advances in alpine fault zones ■■ Advances in frequently changing ground ■■ Urban Tunneling
conditions
Cross section when excavating under an AT - Pipe Umbrella Single AT - Pipe Umbrella
Single AT - Pipe Umbrella with double overlap Double AT - Pipe Umbrella
Main Advantages
■■ Installation with conventional
drill jumbos
■■ Execution of pipe umbrella drilling
with on-site personnel
■■ Simple and robust system
components
■■ Fast self-drilling installation
■■ Smallest possible stress relaxation
due to an immediate support of the
borehole wall during installation
■■ Accurate installation due to a
minimized annular gap
■■ Length of pipe umbrella pipes can be
adapted to constricted space
■■ Different pipe coupling types available
to suit different project requirements
70
System Description
The AT - Pipe Umbrella System is installed
■■ Using the overburden drilling method

■■ Piecewise
■■ With conventional drill booms
■■ By hydraulic, rotary-percussive drilling
Cooling, flushing, and back-flow of the

cutting takes place inside the casing
pipes using water.
System Components
■■ AT - Starter Unit with Drill Bit
■■ AT - Extension Tube
■■ Valves in injection holes
■■ Various AT - Adapters
■■ Drill Rods
■■ AT - Grouting Plug (End Plug)
71
Specifications 1)
Maximum
Steel Modulus of Yield Outer Wall Standard Moment of Section
System Weight moment
grade elasticity strength diameter thickness tube length inertia modulus
(elastic)
Type 2) [N/mm2] [N/mm2] [mm] [mm] [kg/m] [m] [cm4] [cm3] [kNm]
AT - 76 76.1 6.3 10.8 3.0 85 22 7.9
AT - 89 88.9 6.3 12.8 3.0 140 31 11.2
AT - 114 S355 210,000 355 114.3 6.3 16.8 3.0 312 54 19.4
AT - 139 139.7 8.0 26.0 3.0 720 103 36.6
AT - 168 168.0 12.5 48.0 2.0 1,860 221 78.5
1) Deviating structural properties are available on request

2) According to EN 10025-2
72
Technical Features
■■ Quick length adjustment of the ■■ Special pipe coupling types for ■■ Application of preventers possible
AT - Pipe Umbrella System facilitated different static requirements ■■ Recording and control of the grouting
by piecewise installation ■■ The use of the AT - Pipe Umbrella process using a flow-pressure meter
■■ Simple connection of extension tubes Automation Unit increases the drilling
even in restricted space progress, minimizes over-excavation
■■ High drilling accuracy of pipe (saw tooth profile), and increases
umbrella drills personnel safety
AT - Drilling System
The drilling energy is transferred via
drill rods and an inside adapter onto
the single-use drill bit of the AT - Starter
Unit. The cooling and flushing medium is
immediately transported from the drill bit
front backward inside the umbrella pipes.
After completion of the installation, the
single-use drill bit remains at the toe of
the borehole; adapter and drill rods are
removed and re-used for consecutive
pipe installations.
■■ Loss or blocking of a drill bit is

impossible because it is fixed
within the starter unit
■■ A single-use drill bit ensures the same
high quality for each drilling process
■■ Application of a single-use drill bit
provides optimum pre-conditions to
achieve the total drilling depth every
time
■■ The drill bit type can be adapted to
given geological conditions
■■ Stable drilling direction due to stable
drill bit orientation
■■ Disconnecting and reconnecting of
drill rods is possible at any time
■■ Small overcutting ensures the lowest
possible stress relaxation
73
AT - Pipe Couplings
The AT - Pipe Umbrella System is installed Type and quality of the pipe coupling For this reason, three different types of
with conventional drilling machines. are decisive factors for the maximum couplings are available for the AT - Pipe
Single pipes are installed piecewise at a achievable load-bearing capacity of the Umbrella System.
length that fits the drill boom length. support system.
Standard Thread Connection

When using a standard thread connection, an outside and inside This connection type can be recommended for the installation
thread is cut into the ends of the pipe umbrella pipes. This type of of measurement instrumentations and for ground-improving
coupling reduces the cross-section of the pipe at the area of the injection works.
thread connection. Thereby, the section modulus is decreased
as well. Besides the geometrical conditions of the thread, the
overall quality of the pipes is a major concern for the maximum
load-bearing capacity. In general, calibrated tubes reach a higher
resistance against bending than non-calibrated ones.
■■ Simplest connection type

■■ Installed tubes show a constant inner diameter
■■ The stiffness of the connection is considerably lower than
the stiffness of the standard pipes
■■ The rupture load of the connections is comparable to the
design load of standard pipes; it is clearly lower for
non-calibrated tubes
■■ Further decrease of the load-bearing capacity if mistakes
occur during screwing or grouting of the pipes
■■ A lower load-bearing capacity can only be compensated by
a higher number of pipes
■■ Dislocation of the coupling positions in the longitudinal
direction does not increase the load-bearing capacity
■■ Installation can be accomplished with or without an
AT - Pipe Umbrella Automation Unit
Squeezed Connection
A squeezed connection consists of a reduced pipe end which is Usage of this connection type can be recommended for all
force-fitted with its counter piece. In the coupling area, the cross advances where a pipe umbrella is installed because of its
section stays constant and the section modulus is decreased. static load-bearing capacity.
■■ The ultimate load of this connection is higher than the elastic

design load of a normal pipe (> 1.5)
■■ Transition from elastic to plastic material behavior begins at
approximately ¾ of the elastic design load (standard pipe)
■■ Reduction of the inner diameter in the connection area
■■ Reduction of the stiffness against bending in the connection
area
■■ Installation can only be accomplished with an AT - Pipe
Umbrella Automation Unit incorporating a squeezing unit
74
AT - Pipe Couplings
Nipple Coupling
Nipple couplings are an additional steel nipple where a thread Usage of this connection type can be recommended for advances
connection is pressed and welded into both ends of the extension where the static load-bearing capacity is required to achieve stable
tubes. This ensures that the section modulus at the coupling is conditions and settlement limitations are part of the design.
never lower than the section modulus of the standard pipe.
■■ The elastic design load is equal to the one of a

standard pipe
■■ Stiffness in the elastic range is comparable to the one
of a standard pipe
■■ Reduction of the inner cross-section
■■ Installation can be accomplished with or without an
200
180
160
140
120
Elastic Design
Load [kN]
Load
100
80
60
40
20
0
0 1 2 3 4 5 6 7 8 9 10
Deflection [mm]
Standard Pipe
Standard Thread Connection
Squeezed Connection
Nipple Coupling
Elastic Material Behavior (analytic)
Plastic Material Behavior (analytic, bi-linear material characteristics)
75
1. For drilling, the AT - Starter Unit with drill bit is assembled 2. Installation of the first AT - Extension Tube
together with the first AT - Extension Tube, the AT - Adapter,
and the drill rod onto the drill boom
3. The next drill rod with AT - Extension Tube is connected to 4. The last step shall be repeated until the designed length of the AT
the previously installed pipe and the drilling process is - Pipe Umbrella has been installed
continued afterwards
76
The AT - Pipe Umbrella Automation Unit
allows automated feeding, screwing, and
installation of extension tubes plus
drill rods.
Main Advantages
■■ Shorter manipulation times due to ■■ No handling besides moving parts of ■■ Less manpower required
exact and automated feeding the drilling machine ■■ Optimum utilization of the working
■■ Faster construction of a pipe umbrella ■■ Simple re-charging of extension tubes space
support system via a loading basket ■■ Smaller saw-tooth shaped profile and
■■ Higher occupational safety ■■ Remote-controlled feeding of tubes thereby less excavation volume
77
Assembly groups
Screwing unit and centering/clamping device Central guiding device
Loading device and pipe feeding system
Electric switch case
Remote control
Hydraulic control box Pipe deposition
Specifications
Dimensions
Characteristics / Assembly group Weight [kg]
(L x B x H) [mm]
Pipe deposition 1,040 x 230 x 350 28
Screwing unit and centering / clamping device 1,165 x 360 x 745 160
Loading device and pipe feeding system 3,485 x 350 x 565 160
Central guiding device 155 x 190 x 220 12
Hydraulic control box 550 x 275 x 345 60
Electric switch case 380 x 600 x 350 35
Remote control 250 x 140 x 180 2.3
Characteristics Unit Value Remark

Deviations possible,
Total weight (gross) [kg] 460 - 490
depending on the type
Electric supply [V] 24 DC
Hydraulic supply [L/min] 20 At approx. 170 [bar]
78
Assembly groups
Central guiding
Screwing unit and centering/clamping device device Hydraulic rock drill
AT - Starter Unit with drill bit
Drill boom
Foundation ground
Pipe deposition with AT - Extension Tube

and drill rod
Loading device and pipe feeding system with AT - Extension Tube and
Hydraulic control box drill rod
79
Accessories
■■ Flow-Pressure meter ■■ Mortar-Mixing pump ■■ Drill rod wrench
■■ Injection packer ■■ DYWI® Inject Systems ■■ Chain pipe wrench
■■ Fishing tab ■■ Rock drilling equipment: shank adapter,
coupling, and coupling adapter
Further References
■■ Volkmann, G.M. & W. Schubert 2007.
“Geotechnical Model for Pipe Roof
Supports in Tunneling.” In Proc. of
the 33rd ITA-AITES World Tunneling
Congress, Underground Space -
the 4th Dimension of Metropolises,
Volume 1. eds. J. Bartak, I.Hrdina,
G.Romancov, J. Zlamal, Prague,
Czech Republic, 5-10 May 2007,
Taylor & Francis Group, ISDN:
978-0- 415-40802. app. 755-760
■■ Volkmann G.M. & Schubert W. 2008.
Tender Document Specifications for
Pipe Umbrella Installation Methods.
In proceedings of the 34th ITA-AITES
World Tunneling Congress, Agra, India,
22-24 September 2008, pp. 285-293
■■ AT - Pipe Umbrella Geometry
Calculator
■■ Installation Manual for the
AT - Pipe Umbrella System
80
AT - TUBESPILETM
Introduction................................................................................................................. 81
Main Advantages......................................................................................................... 82
Specifications.............................................................................................................. 83
Technical Features....................................................................................................... 83
Accessories................................................................................................................. 84
Further References...................................................................................................... 84
Introduction
The AT - TUBESPILETM forms part of the
POWER SET product family. It qualifies
perfectly as a pre-support system in
conventional Tunneling and is classified
as a spile.
The application of the AT - TUBESPILETM

permits the stabilization of local
instabilities in the excavation area and the
prevention of ground loosening induced
by installation. In poor ground conditions,
this system is a sound alternative to
conventional ram spiles, rebar spiles, or
IBO - Self-Drilling Spiles.
81
■■ Tunneling in soft homogenous or ■■ Advances through alpine fault zones ■■ Advances through blocky rock mass
inhomogeneous ground ■■ Advances through sedimentary
foundation soil or debris
Main Advantages System Description

■■ Installation using conventional drill The AT - TUBESPILETM is installed in one
jumbos step through rotary percussive drilling
■■ Secure and easy installation procedure with conventional drill booms. The drill
rod inside the spile tube transfers the
■■ Spile drilling and installation in one step
drilling energy onto the drill bit, which is
■■ Ground preserving, self-drilling available as a button drill bit with carbide
installation inserts and as a hardened arc-shaped drill
■■ Higher section modulus than bit. The AT - TUBESPILETM is pushed into
comparable ram spiles, rebar spiles, the borehole by an adapter and follows
or IBO - Self-Drilling Spiles directly behind the drill bit. Cooling,
flushing, and transport of cuttings take
place inside the spile tube with water.
82
System Components
■■ AT - TUBESPILETM drill bit ■■ POWER SET drill rod
■ Single-use drill bit Ø 52 [mm], arc- ■ Special drill steel for optimum service
shaped or button bit version available life

■■ AT - TUBESPILETM ■■ POWER SET Adapter
■ Spile tube Ø 51 x 3.2 [mm] ■ Controlled transfer of the impact
energy onto the AT - TUBESPILETM
AT - TUBESPILETM Drill Bit POWER SET Drill Rod POWER SET Adapter
AT - TUBESPILETM
Ready-for-use AT - TUBESPILETM
Specifications 1)
Steel Modulus of Yield Outer Wall Weight Standard Moment of Section Maximum
grade 2) elasticity strength diameter thickness tube length inertia modulus moment
System
(elastic)
[N/mm2] [N/mm2] [mm] [mm] [kg/m] [m] [cm4] [cm3] [kNm]
3.0 / 3.5 /
AT - TUBESPILETM ≥ S235 210,000 235 51 3.2 3.8 13.8 5.4 1.9
4.0 / 4.5
1) Deviating structural properties are available on request

2) According to EN 10025-2
Technical Features
■■ Self-Drilling installation permits ■■ Self-Drilling installation ensures proper ■■ Back-flushing inside the spile tube
installation in all ground types installation even in changing ground ensures minimized influence the
■■ Different drill bits for all geological conditions flushing water on ground properties
conditions ■■ High heading accuracy of the spile ■■ Optionally available with injection holes
■■ Cased installation enables proper drills thanks to the guidance of the for drainage or injection purposes
installation in poor foundation soil spile tube ■■ Recording and control of the injection
even with unstable borehole walls ■■ No annular gap and therefore no through a flow-pressure meter
settlements or ground loosening
during installation
83
1. Attachment of the AT - TUBESPILETM
spile tube and the AT - TUBESPILETM
single-use drill bit onto the POWER
SET drill rod, connection of the
POWER SET adapter and the rock
drill
installation with a single-use drill bit;
back-flushing of the cuttings through
the annulus between drill rod and
spile tube
3. Completion of installation after the
final drilling depth has been reached
4. Retraction of the POWER SET drill rod
from the installed AT - TUBESPILETM,
the single-use drill bit remains inside
the borehole
Accessories Further References

■■ POWER SET Automation Unit ■■ Brochure POWER SET Self-Drilling
■■ Mortar-Mixing pump Friction Bolt
■■ DYWI® Inject Systems ■■ Technical Data Sheet AT - TUBESPILETM
■■ Flow-Pressure meter
■■ Injection packer
Order Information
Article description 1) Article code Article No. 1)
AT - TUBESPILE™ SD TUBESPILE™ TS51, L = X,X00 [mm] TS51-3-XX00 5005151300XX
AT - TUBESPILE™ arc-shaped drill bit, HEX28-052, hardened PSA-HEX28-052-HD 500580411052
AT - TUBESPILE™ button drill bit, HEX28-053, carbide inserts PSB-HEX28-053-HM 500580221053
AT - TUBESPILE™ drill rod, HEX28-T38 x Y,Y00 [mm] PS-GST-YY00 204550011YY0
PS-Adapter T38F-T38Fx200 [mm] PS-AD-T38-T38-200 204550021020
PS-Adapter R38F-T38Fx200 [mm] PS-AD-R38-T38-200 204550022020
PS-Adapter R51M-T38Fx800 [mm] PS-AD-R51-T38-890 204550023089
1) ”XX” and ”YY” … length
84
Spiles and Forepoling Boards
Introduction................................................................................................................. 85
Rebar Spiles................................................................................................................ 86
Tubular Spiles.............................................................................................................. 88
IBO - Self-Drilling Spiles ............................................................................................. 90
Forepoling Boards....................................................................................................... 92
Introduction
Spiles and forepoling boards are used
as temporary pre-support system for the
working area. They ensure the stability of
the perimeter of the open span until the
primary lining is installed.
Depending on the foundation soil

characteristics, different spile types
are used in order to achieve the best
technical solution for each project.
The products range from rebar spiles,
IBO - Self-Drilling Spiles or the
AT - TUBESPILETM to forepoling boards,
which permit driving in non-cohesive
ground.
85
Rebar Spiles
Rebar spiles and tube spiles are
universally applicable as pre-support.
They can be installed into pre-drilled,
stable boreholes in blocky foundation
soil as well as rammed into soft,
homogenous foundation soil.
■■ Tunnel driving in blocky and jointed
rock mass
■■ Tunnel driving in soft, homogenous
foundation soil conditions
Main Advantages
■■ Practice-proven spile system
■■ Secure and simple installation
■■ Universally applicable
■■ Installation using conventional drilling
machines
System Description
Rebar spiles consist of smooth or ribbed
steel bars that are pointed on one side.
They are installed in pre-drilled grouted
or ungrouted spile holes or are rammed
into the foundation soil. Pre-drilled
rebar spiles are installed in jointed and
blocky rock mass as pre-support against
falling blocks; ram spiles are installed in
homogenous, soft foundation soil.
By ramming, a loosening of the

foundation soil is prevented, and an
optimum initial condition for arching
between the spiles is achieved. Following
driving, the load of the foundation soil
is transferred on the bearings by the
resisting torque of the spiles. These are
the ground ahead of the face and the
support arch in the already supported
excavation area.
86
Rebar Spiles
Specifications
Bar diameter 1) [mm] 20 25 28 30 36

Delivery lengths 2) [m] 3/4/6
1) Spiles from smooth or ribbed concrete steel with a minimum steel grade of B 500 B
(DIN 488-1 and ÖNORM B 4707)
2) Pointed on one side; diverse lengths and unpointed concrete steel spiles are available on request
Technical Features
■■ Simple and uncomplicated installation into pre-drilled spile holes
■■ Mortared annular gaps improve contact with the rock mass
■■ Ramming is an installation method which retains the original stress condition
■■ The foundation soil is displaced by ramming. This permits optimum conditions for
subsequent load carrying
■■ Installation is possible above as well as through support arches
■■ Installation into pre-drilled spile holes
■ Pre-drilling of the spile holes through or over the support arch
■ Filling of the spile holes with mortar (only for mortared installation)
■ Installation of the Rebar spile
■■ Installation as ram spile

■ Ramming of the rebar spiles through or over the support arch
87
Tubular Spiles
Tubular spiles and rebar spiles are
universally applicable for pre-support
measures. They can be installed into
predrilled, stable boreholes in blocky or
jointed rock mass as well as rammed
into soft, homogenous foundation soil.
■■ Tunnel driving in blocky and jointed
rock mass
■■ Tunnel driving in soft, homogenous
foundation soil conditions
Main Advantages
■■ Practice-proven spile system
■■ Universally applicable
machines
■■ Optionally also available as injection
spile
■■ Higher section modulus than ram spiles
or self-drilling spiles at comparable
weight
System Description
Tube spiles consist of a steel tube, which
is optionally provided with a welded ram
top. The installation is carried out with
conventional drilling machines. The tube
spiles are either installed into pre-drilled
spile holes or rammed directly into the
foundation soil. Pre-drilled tube spiles
are used for jointed and blocky rock
mass as pre-support against falling rock
mass, whereas ram spiles are applied in
homogenous, soft foundation soil.
By ramming, a loosening of the

foundation soil is prevented, and an
optimum initial condition for arching
between the spiles is achieved. Following
driving, the load of the foundation soil is
transferred to the bearings by the spiles.
These are the ground ahead of the face
and the primary lining.
88
Tubular Spiles
Specifications
Outer diameter 1) [mm] 38 51 51

Wall tickness [mm] 4 3.2 4.5
Delivery lengths 2) [m] 3/4/6
1) Minimum steel grade S 235 (EN 10025-2)

2) Differing shipping lengths and injection boreholes according to customer demands are
Technical Features
■■ Simple and uncomplicated installation into pre-drilled boreholes
■■ Tube-ram spiles with steel point are available on request
■■ Foundation soil preserving installation by ramming – the original stress condition
remains
■■ Ramming displaces the foundation soil and allows for optimum load carrying
characteristics at a later stage
■■ Installation is possible over as well as through the support arch
■■ High section modulus in relation to the weight
■■ Also available as injection spile with injection holes for ground improvement
■■ Installation into pre-drilled spile holes
■ Pre-drilling of spile holes through or over the support arch
■ Insertion of tube spiles
■■ Installation as ram spile

■ Ramming of the tube spile through or over the support arch
89
IBO - Self-Drilling Spiles
IBO - Self-Drilling Spiles form part of the
DYWI® Drill Hollow Bar System product
range. They are ideal for pre-support
measures in all foundation soil types.
Especially in unstable boreholes, the fast
and self-drilling installation offers distinct
advantages compared to conventional
spile types.
IBO - Self-Drilling Spiles support local

instabilities in the working area.
In poor foundation soil, this system is an
excellent alternative to conventional ram
spiles or steel tube spiles.
■■ Pre-support in any kind of foundation
soil
■■ Especially suitable for foundation soils
with unstable boreholes
Main Advantages
machines
■■ Secure, simple, and fast installation
■■ Unproblematic application in case of
unstable boreholes
■■ Spile drilling and spile installation in
one step
■■ Greater spile lengths can be achieved
with couplings
System Description
IBO - Self-Drilling spiles are installed with
conventional drill booms using rotary
percussive drilling. The installed hollow
bar simultaneously serves as drilling rod
and reinforcement. The drilling energy is
transferred onto the drill bit, which has
a higher outer diameter than the hollow
bar. Cooling, flushing, and backflush
of cuttings is accomplished with water
between the foundation soil and the
IBO - Self-Drilling Spiles.
90
IBO - Self-Drilling Spiles
System Components Specifications
■■ IBO - Self-Drilling Spile Outer diameter 1) [mm] R32 R38 R51
■■ Optionally available with injection Delivery lengths 2) [m] 3.0 / 4.0
holes
1) Technical Data is enclosed in the DYWI® Drill Hollow Bar System brochure
■■ Spile drill bits or welded drill bit
2) Differing shipping lengths and injection holes according to customer demands are available
on request
■■ Assembly of the IBO - Self-Drilling Spile
and connection onto the drill boom
■■ Rotary-percussive self-drilling
installation without casing: Single-
use drill bit and hollow bar serving as
drilling rod; flushing with water or an
air-water-mixture
■■ Optional extension with couplings
■■ Decoupling from the drifter, optional

subsequent injection using an injection
adapter
Technical Features Accessories Further Information

■■ Extensive drill bit portfolio for different ■■ Mortar-mixing pumps ■■ DYWI® Drill Hollow Bar System
foundation soil conditions ■■ Injection adapter brochure
■■ Mortaring of the annular gap increases ■■ DYWI® Inject System ■■ Further information about accessories
the load transmission and load bearing can be found in DSI system brochures
■■ Sleeve pipe packers
capacity and technical approvals
■■ Rock drilling equipment: shank adapters,
■■ Optionally with injection holes for
couplings, and coupling adapters
ground improvement
91
Forepoling Boards
Forepoling boards are used for laminar-
active pre-support, which is particularly
suitable for unstable, non-cohesive
foundation soil. This support is rammed
into the foundation soil using hydraulic
drifters.
■■ Pre-support in non-cohesive
foundation soil
■■ Pre-support in nearly non-cohesive
foundation soil
Main Advantages
machines
■■ Closed support at the open span
■■ Ramming minimizes drive-induced
rock mass stress relaxation
System Description
Forepoling boards are rammed over
the support arch in a single step with
conventional drill booms via a ram shoe.
They are either installed overlapping
or with a gap when the foundation soil
shows little cohesion.
■■ Steel plate with one or two longitudinal

seams
■ Plate thickness: 3 - 6 [mm]
■ Length: 1,250 - 3,000 [mm]
■ Width: ca. 220 [mm]
■■ Forepoling board template

■ Different versions available on request
92
Forepoling Boards
Specifications
120
t
35
30
175
Forepoling boards Type A
Characteristics Symbol Unit Type A3 Type A4 Type A5 Type A6

Thickness t [mm] 3 4 5 6
Length 1) L [m] 1.25 1.50 2.00 2.50 3.00 1.25 1.50 2.00 2.50 3.00 1.25 1.50 2.00 2.50 3.00 1.25 1.50 2.00 2.50 3.00
Width 2) B [mm] 220 220 220 220
Weight m [kg/m] 6 8 10 12
Weight mPcs [kg/pcs] 7.5 9.0 12.0 15.0 18.0 10.0 12.0 16.0 20.0 24.0 12.5 15.0 20.0 25.0 30.0 15.0 18.0 24.0 30.0 36.0
Resisting torque Wx [cm³] 8.9 10.6 12.2 13.8
1) Special lengths available on request
2) Guidance value installation width with overlapping: 5.7 pieces per meter
140
t
35
30
185
Forepoling boards Type B 1)
Characteristics Symbol Unit Type B3 Type B4 Type B5 Type B6

Thickness t [mm] 3 4 5 6
Length 2) L [m] 1.25 1.50 2.00 2.50 3.00 1.25 1.50 2.00 2.50 3.00 1.25 1.50 2.00 2.50 3.00 1.25 1.50 2.00 2.50 3.00
Width 3) B [mm] 220 220 220 220
Weight m [kg/m] 6 8 10 12
Weight mPcs [kg/pcs] 7.5 9.0 12.0 15.0 18.0 10.0 12.0 16.0 20.0 24.0 12.5 15.0 20.0 25.0 30.0 15.0 18.0 24.0 30.0 36.0
Resisting torque Wx [cm³] 8.9 10.6 12.2 13.8
1) Dimension sheets and weight tables
are available on request
3) Guidance value installation width with
overlapping: 5.4 pieces per meter
Technical Features
■■ Ramming with drill-driving jumbo
■■ Closed and open support of the tunnel
perimeter
■■ Ramming prevents settlement
and stress release ahead of the
construction
93
Drainage Drilling Systems
AT - TUBESPILETM Vacuum Lances....................................................95
AT - Drainage System..........................................................................99
94
AT - TUBESPILETM Vacuum Lances and AT - Drainage System
Introduction ................................................................................................................ 95
AT - TUBESPILE™ Vacuum Lances ........................................................................... 96
Introduction............................................................................................................. 96
Main Advantages .................................................................................................... 96
System Description................................................................................................. 96
System Components .............................................................................................. 97
Specifications ......................................................................................................... 97
Installation Manual.................................................................................................. 98
Accessories ............................................................................................................ 98
Further Information ................................................................................................. 98
AT - Drainage System ................................................................................................. 99
Introduction............................................................................................................. 99
Main Advantages .................................................................................................... 99
System Description................................................................................................. 99
System Components ............................................................................................ 100
Specifications ....................................................................................................... 100
Technical Features ................................................................................................ 100
Installation Manual................................................................................................ 101
Accessories .......................................................................................................... 102
Further Information ............................................................................................... 102
Introduction
Drainage Systems are used in Tunneling
and in Civil Engineering for draining the
surrounding foundation soil.
The aim of drainage is the stabilization

of the particular ground section.
In accordance with project requirements,
DSI offers two different systems for
drainage works. Applications range from
jointed rock to soft foundation soil.
95
AT - TUBESPILE™ Vacuum Lances
Introduction Fields of Application Main Advantages
The AT - TUBESPILE™ Vacuum Lance ■■ Drainage works around the excavation ■■ Installation using standard drilling
forms part of the POWER SET product ■■ Drainage with and without vacuum machinery
family. The system consists of an application ■■ Simple and robust system components
exterior steel tube with a PVC-drainage
■■ Drainage works in all geological ■■ Secure and simple installation
tube inserted after drilling. The main field
conditions ■■ Drainage drilling and casing
of application is the temporary or semi-
temporary drainage of ground around installation in one operational step
the excavation geometry in Tunneling ■■ Foundation soil preserving, self-drilling
and special foundation engineering. installation
System Description
AT - TUBESPILE™ Vacuum Lances are
installed rotary-percussive in one step
using a conventional drill boom.
Drill rods inside the casing tubes transfer
the drilling energy onto the drill bits,
which are available either as button drill
bits with carbide inserts or hardened
arc-shaped drill bits.
The AT - TUBESPILE™ with drainage

openings is pushed through an adapter
directly behind the drill bit. Cooling,
flushing and back-flushing of the
borehole cuttings are carried out using
water inside the casing tube. To finish the
installation, a PVC filter pipe is inserted
into the casing. In case of vacuum
drainage, a drainage hose can be
fastened to the vacuum lance following
the installation.
96
System Components
■■ AT - TUBESPILETM Drill Bit ■■ POWER SET Drill Rod
■ Single-use drill bits Ø 52 [mm] ■ Special drill rod for high service life
available as arch-shaped or ■■ POWER SET Coupling Adapter

pin-shaped drill bits ■ Controlled transfer of the impact
■■ AT - TUBESPILETM Vacuum Lance energy onto the AT - TUBESPILETM

■ Ø 51 x 3.2 [mm] with drainage
■■ AT - TUBESPILETM Filter Pipe
openings and 2" connecting thread
AT - TUBESPILETM Drill Bit POWER SET Drill Rod POWER SET Coupling Adapter
AT - TUBESPILETM Filter Pipe AT - TUBESPILETM Vacuum Lance
Ready-for-use AT - TUBESPILETM Vacuum Lance
Specifications 1)
Outer Wall Drainage slot Standard

Material Weight
System diameter thickness width tube length
[mm] [mm] [mm] [kg/m] [m]
AT - TUBESPILE™ with Drainage Openings Steel ≥ S235 2) 51 3.2 – 3.8 3.0 / 3.5 / 4.0 / 4.5
AT - TUBESPILE™ Filter Pipe PVC 44 3.5 0.6 / 1.0 / 1.5 1.55 3
1) Differing dimensions are available on request

2) Minimum values in accordance with EN 10025-2
Technical Features AT - TUBESPILETM Filter Pipe
■■ Self-drilling installation permits ■■ Cased installation allows proper

application in all foundation soils installation even with frequently
■■ Numbers of drainage holes and filter changing or poor ground conditions
slots are adaptable to foundation soil ■■ No annular gap and therefore no
conditions settlement or loosening during
■■ Different drill bit types are available for installation
all geological conditions
97
Installation Manual
1. Attachment of the AT - TUBESPILETM
Vacuum Lance and the
AT - TUBESPILETM single-use Drill Bit
onto the POWER SET Drill Rod,
coupling of the POWER SET Coupling
Adapter to the hydraulic rock drill
installation via single-use drill bit;
flushing of the cuttings through the
annular gap between the drill rod and
the TUBESPILE™
3. Completion of the drilling process after

reaching the drilling depth
4. Retraction of the POWER SET Drill Rod

from the installed AT - TUBESPILETM
Vacuum Lance; the single-use drill bit
remains in the borehole
5. Insertion of a filter tube into the

AT - TUBESPILETM Vacuum Lance
6. Optional connection of a drainage hose

and coupling onto a vacuum pump
Accessories Further Information

■■ Vacuum pump ■■ Brochure POWER SET Self-Drilling Friction Bolt
■■ DYWI® Inject Systems ■■ Brochure AT - TUBESPILETM
■■ Injection packers ■■ Technical data sheet AT - TUBESPILETM
■■ POWER SET Automation Unit
98
AT - Drainage System
Introduction
The AT - Drainage System is used for
deep reaching drainage and forms part
of the AT - Casing System product
family. It is used in Tunneling and
in Civil Engineering for draining the
surrounding ground and consists of an
inner steel tube which is wrapped with
a PVC-drainage pipe. The AT - Drainage
System can be applied temporarily as
well as semi-permanently. Examples of
application are drainage works parallel
to tunnel advances or water saturated
slopes.
■■ Far-ranging drainage works
■■ Drainage with and without vacuum
application
■■ Drainage of the ground ahead of the
advance and parallel to construction
■■ Reduction of water pressure in
fault zones ahead of construction
■■ Stabilization of water saturated slopes
■■ Reduction of the water pressure
behind construction walls
■■ Drainage works in all geological
conditions
Main Advantages
machines
■■ Execution of the drilling works can
be carried out by on-site personnel
guided by application engineers
■■ Time-saving self-drilling installation
thanks to simultaneous drilling and
casing
■■ Installation also possible in flowing
ground conditions
■■ Length of the drainage tubes adaptable
to little space
System Description
The AT - Drainage System is installed
piecewise by rotary-percussive drilling
with conventional drill booms. Cooling,
flushing, and back-flushing of the
borehole cuttings take place inside the
drainage tube.
99
System Components
AT - Drainage Starter Unit with Drill Bit
AT - Drainage Extension Tube
AT - Drainage End Tube
Different AT - Drill Adapters
Coupling Adapter
and Drill Rods
End Cap
Ready-for-use AT - Drainage System
■■ AT - 76-DR Starter Unit with ■■ By request, the AT - 118-DR System is

DR-Extension Tube (standard system) also available as DTH hammer version
Specifications 1)
Standard
Inner tube Filter pipe 3) Outer diameter Weight
System tube length
Material Material [mm] [kg/m] [m]
AT - 76-DR Steel ≥ S235 2) PVC 76.1 7 3.0
AT - 118-DR Steel ≥ S235 2) PVC 118 15 3.0
1) Differing dimensions are available on request

2) Minimum values in accordance with EN 10025-2
3) Slot opening width 0.6 / 1.0 / 1.5 [mm]; 3 slots around the whole pipe diameter
100
Technical Features
■■ Fast length adaption of AT - Drainage
Tubes by piecewise installation
■■ Simple extension of drainage tubes
even in limited space
■■ High directional accuracy of
drainage drillings
■■ Drainage pipes can be flushed for
cleaning when installed as permanent
measure
■■ The AT - 118-DR System can be
installed using a down-the-hole-hammer
or a top hammer
Installation Manual
1. The AT - DR-Starting Unit with Drill Bit is
prepared for installation with the first
AT - Drainage Extension Tube,
the AT - Drill Adapter, and the drill rod
on the drill boom
2. Drilling of the first
AT - Drainage Extension Pipe
3. The next drill rod including the
AT - Drainage-Extension Tube is
connected to the previously installed
part and is subsequently drilled
4. Repetition of the last step until the
planned length of the drainage drilling
has been reached
101
Accessories
■■ Injection packers
■■ Chain pipe wrench
■■ Drill rod wrench
■■ Rock drilling equipment:
shank adapter, coupling, and coupling
adapter
■■ Fishing tab
Further Information
■■ Brochure AT - Pipe Umbrella Support
System
■■ Technical data sheet
102
103
Passive Support
PANTEX Lattice Girders ...................................................................105
Support Profiles and Rock Bolt Straps ............................................108
LSCTM Elements................................................................................113
104
PANTEX Lattice Girders
Introduction............................................................................................................... 105
Fields of Application.................................................................................................. 106
Main Advantages....................................................................................................... 106
System Description................................................................................................... 106
System Components................................................................................................. 107
Specifications............................................................................................................ 107
Accessories............................................................................................................... 108
Further References.................................................................................................... 108
Introduction
PANTEX Lattice Girders have been
developed for special demands in the
field of Tunneling. The PANTEX system
has been extensively tested and used
successfully for numerous tunnel projects
throughout the world.
PANTEX Lattice Girders ensure an

immediate support in the open span area.
Contrary to standard solid-web girders,
PANTEX Lattice Girders are entirely
integrated in the shotcrete lining; porous
zones and shotcrete spray shadows are
avoided.
The load-bearing capacity of PANTEX

Lattice Girders has been investigated with
various loading tests and by numerical
analysis. Flexibility regarding geometry
and bearing capacity characterizes this
passive support system for underground
applications.
105
x
S2
e
1
S
H1
S3
■■ Passive support system for the y
excavated cross section Bar S2

B
Stiffener (spider)
■■ Profile template for the excavation
geometry
■■ Bearing for pre-support elements
Main Advantages
■■ Immediate support in the excavation Bar S3
area
■■ Utilization as a true-to-form template
for shotcrete application
■■ Easy and quick assembling,
simple handling
■■ Optimum bond and interconnection
with the shotcrete lining
■■ Simple adjustment and shaping to
the excavation geometry
■■ Ideal bearing for spiles and lagging
boards
■■ Spiles may be installed both above
or through the lattice girders
System Description
■■ Load-bearing elements according to ■■ Assembly of the full girder profile by
the particular demands in Tunneling connecting single girder elements
■■ Spatial 3 or 4 bar girder construction, ■■ Load transmission even before
connected via stiffening elements shotcrete application
■■ 3-bar girder: single bar either at the ■■ Integral part of the shotcrete lining
excavation or ground side, depending reinforcement
on the application ■■ Proven bond according to the design
■■ 4-bar girder: application as wallplate principles of reinforced concrete
beam or stiff cross girder
■■ Reduction of girder buckling lengths
by stiffeners
106
System Components
Girder Bars Stiffeners Connections
■■ 3-bar girders: 2 + 1 bars ■■ Smooth or ribbed reinforcing steel ■■ Angle or alternative flat steel
■■ 4-bar girders: 2 + 2 bars ■■ Steel grade B 500 B or higher connection plates
■■ Smooth or ribbed reinforcing steel ■■ 4 bar stiffeners in one part ensure ■■ Steel grade S 235 (EN 10025-2)
B 500 B (DIN 488-1) or optimum bearing capacity or higher
B 550 B (ÖNORM B 4707) ■■ Bolts: standard grade 8.8
■■ High strength and great deformability (EN ISO 898-1)
■■ Slotted bolt or customized
connections available on request
■■ Base plates: standard or elephant
foot version
■■ Special connections available on
request
x
S2
e
1
S
H1
S3
y
B
Specifications
Gurtstab S2 Aussteifungselement (Spinne)
3-bar girder
No. Designation 1) H1 S1 S2 S3 Weight 2) H B A Wx 3) Ix Article No. 4)

[#] [PS1-S3-S2] [mm] [mm] [mm] [mm] [kg/m] [mm] [mm] [cm²] [cm³] [cm4] [–]
1 P50-20-25 25 20 10.2 95 11.19 28 148 14102025XXXX
2 P50-20-30 30 20 11.9 100 13.35 38 193 14102030XXXX
3 P50-20-36 36 20 14.3 106 16.46 42 246 14102036XXXX
50 10 100
4 P50-25-30 30 25 14.7 105 16.89 42 255 14102530XXXX
5 P50-25-36 36 25 17.1 111 20.00 58 336 14102536XXXX
6 P50-30-36 36 30 20.5 116 24.32 64 424 14103036XXXX
7 P70-20-25 25 20 10.4 115 11.19 37 239 14122025XXXX Gurtstab S3
8 P70-20-30 30 20 12.1 120 13.35 51 306 14122030XXXX

9 P70-20-36 36 20 14.5 126 16.46 54 383 14122036XXXX
70 10 140
10 P70-25-30 30 25 14.9 125 16.89 56 398 14122530XXXX
11 P70-25-36 36 25 17.3 131 20.00 77 517 14122536XXXX
12 P70-30-36 36 30 20.7 136 24.32 83 644 14123036XXXX
13 P95-20-25 25 20 10.8 140 11.19 49 384 14142025XXXX
14 P95-20-30 30 20 12.5 145 13.35 66 485 14142030XXXX
15 P95-20-36 36 20 14.9 151 16.46 69 598 14142036XXXX
95 10 180
16 P95-25-30 30 25 15.3 150 16.89 72 625 14142530XXXX
30 - 50
17 P95-25-36 36 25 17.7 156 20.00 100 799 14142536XXXX
18 P95-30-36 36 30 21.1 161 24.32 107 986 14143036XXXX
19 P115-20-25 25 20 11.0 160 11.19 58 525 14162025XXXX
20 P115-20-30 30 20 12.7 165 13.35 78 658 14162030XXXX
21 P115-20-36 36 20 15.1 171 16.46 82 804 14162036XXXX
115 12 220
22 P115-25-30 30 25 15.5 170 16.89 86 842 14162530XXXX
23 P115-25-36 36 25 17.9 176 20.00 120 1,070 14162536XXXX
24 P115-30-36 36 30 21.3 181 24.32 126 1,312 14163036XXXX
25 P130-20-25 25 20 11.2 175 11.19 66 644 14182025XXXX
26 P130-20-30 30 20 12.9 180 13.35 87 805 14182030XXXX
27 P130-20-36 36 20 15.3 186 16.46 91 980 14182036XXXX
130 12 220
28 P130-25-30 30 25 15.7 185 16.89 96 1,027 14182530XXXX
29 P130-25-36 36 25 18.1 191 20.00 134 1,299 14182536XXXX
30 P130-30-36 36 30 21.5 196 24.32 141 1,589 14183036XXXX
1) Designation: PH1-S3-S2, e.g. P130-20-30 ; 2) Weight including stiffeners (average values)
3) Quotient moment of inertia and maximum distance from the neutral axis to the outer fiber ; 4) ”XXXX” … project-specific designation
107
4-bar girder
No. Designation 1) H1 S1 S2 Weight 2) H B A Wx 4) Wy 4) Article No. 3)

[#] [PH1-S2] [mm] [mm] [mm] [kg/m] [mm] [mm] [cm²] [cm3] [cm3] [–]
1 P100-20 20 12.7 140 12.57 65 41 14200020XXXX
2 P100-25
50 10
25 14.3 150
100
19.63 103 56 14200025XXXX S1
3 P100-30 30 19.4 160 28.27 151 72 14200030XXXX x
H1
H
4 P100-36 36 26.7 172 40.72 222 88 14200036XXXX
5 P140-20 20 13.1 190 12.57 96 65 14220020XXXX
6 P140-25 25 18.5 200 19.63 151 94 14220025XXXX
75 10 140
7 P140-30 30 25.3 210 28.27 219 124 14220030XXXX
8 P140-36 36 35.1 222 40.72 319 161 14220036XXXX
y
9 P190-20 20 13.9 230 12.57 121 90 14240020XXXX
10 P190-25
95 10
25 19,3 240
180
19.63 190 132 14240025XXXX B
11 P190-30 30 26.1 250 28.27 275 178 14240030XXXX
12 P190-36 36 35.9 262 40.72 399 237 14240036XXXX
13 P230-20 20 14.3 270 12.57 146 114 14260020XXXX
14 P230-25 25 19.7 280 19.63 228 170 14260025XXXX
115 10 220 Gurtstab S2
15 P230-30 30 26.5 290 28.27 330 233 14260030XXXX Ausste
16 P230-36 36 36.3 302 40.72 479 316 14260036XXXX
17 P260-20 20 14.7 300 12.57 164 114 14280020XXXX
18 P260-25 25 20.1 310 19.63 258 170 14280025XXXX
130 10 220
19 P260-30 30 26.9 320 28.27 372 233 14280030XXXX
20 P260-36 36 36.7 332 40.72 539 316 14280036XXXX
1) Designation: PH1-S2, e.g. P140-30
2) Weight including stiffeners (average values)
3) ”XXXX” … project-specific designation
4) Quotient moment of inertia and maximum distance between outer fiber and neutral axis
Accessories
Gurtstab S2
Angle connection plates and base plates Wallplate beams
Type Angle Connections Foot Plates ■■ 4-bar girders can be used as wallplate
Angle steel Size beams for crown drives
Designation Cut length G 2) G
(B x L x t) 1) (B x L x t) ■■ Installation of 90° axial rotated 4-bar
[PH1] [mm] [mm] [kg] [mm] [kg] girders in the longitudinal direction
1.7
P50 110 100 x 100 x 10 0.8 ■■ Wallplate beams serve as bearing and
1.7
2.1
profile template for installation of the
P70 138 2.1 140 x 140 x 10 1.6 girder arch
2.1 ■■ Bend-proof frontal connection allows
2.5 free crown advancing
P95 165 2.5 145 x 180 x 10 2.1
80 x 120 x 10 ■■ At the same time, wallplate beams
2.5 30 -50
are considered as statically effective
3.0
P115 200 3.0 165 x 220 x 10 2.9 reinforcement for the foot beam
3.0
3.2
P130 210 3.2 180 x 220 x 10 3.2
3.2
1) Cut with 60° miter, weight: 15 [kg/m]
2) Weight per single angle - angle connections consists of 4 angle plates
Datum Name
Bearb: DDl
Further References Gepr: WDk
DSI Austria, Alfred-Wagner-Straße 1, A-4061 Pasching/Linz
Phone: +43-7229-61049-0 E-Mail: office@dywidag-systems.at Norm
■■ Ongoing internal factory production ■■ Numerical analysis of the static load-
Gegenstand der Unterlage / Zeichnung ist unser geistiges
control bearing capacityschriftliche
and Diese
Eigentum. bending
Zeichnung test
darf ohne unsere vorherige
Zustimmung weder vervielfältigt noch Dritten zu Gruppe
■■ External supervision of the reports availableKenntnis
on request
gebracht werden. Sie darf auch nicht in anderer
Weise mißbräuchlich verwendet werden.
manufacturing process (Urheberschutzgesetz v. 09.09.1965)
■■ Allowable tightening torques and
■■ Certificate of conformity No. mounting pre-load for set metrical set
I:\50_CAD\1410\141020002002.idw Ersatz für:
11 7165-1/1, MPA NRW (Germany), screws: see VDI guideline No. 2230,
dating 2012-05-24, for the building sheet 1
product DSI lattice girders type
PANTEX / 3 bars
108
Support Profiles and Rock Bolt Straps
Introduction .............................................................................................................. 109
Fields of Application .................................................................................................. 110
Main Advantages ....................................................................................................... 110
System Description .................................................................................................. 110
Specifications. .......................................................................................................... 111
Accessories .............................................................................................................. 112
Introduction
TH Profiles, HEB Profiles, and UNP
Profiles are successfully used as passive
ground control elements in underground
construction.
Although the importance of conventional

steel support has recently decreased,
it is still successfully used in deep-level
underground coal Mining as well as for
special support in Tunneling and cavern
construction.
Rock bolt straps and mats are used in

combination with rock bolts for securing
the excavation surface. In hard rock
Mining, rock bolt straps are preferably
used, whereas soft rock and coal Mining
prefer flexible rock bolt mats or mesh.
109
■■ Ground support in underground ■■ Flexible adaptation of the beam
Mining geometry to the respective excavated
■■ Shaft construction support cross-section
■■ Support of junctions and cross- ■■ Well-proven passive mine support
sections ■■ Flexible extension by using yielding
■■ Rock bolt mats and straps for locks
connecting individual rock bolts ■■ Large-scale profile cross-sections
ensure longer life times
System Description
TH Profile
■■ Mine support steel 31Mn4 according to
DIN 21544
■■ Bent to the corresponding profile
■■ Single overlapping segments are usually
connected by two locks
■■ Alternative TH locks are available
on request
HEB Profile
■■ I Profile – HEB broad flange girder
■■ Primary material S235JRG2 or
S355J2G3 according to EN 10025-2
■■ Connection of the segments via head
plates that are available in different
designs
■■ Alternative connection of the abutting
segments via laces
■■ Different lace types and lace screws
UNP Profile
■■ U Profile with inclined inner surfaces
of the flanges
■■ Primary material S235JRG2 or
S355J2G3 according to EN 10025-2
■■ Connection of the segments via
welded-on and screwed head plates
or flange connections
■■ Different lace types and lace screws
Rock Bolt Straps

■■ Connection of single bolts
110
Specifications
Support Profiles
TH Profile x
Type / characteristic Symbol Unit TH 21 TH 25 TH 29 TH 36

value
e
Weight m [kg/m] 21 25 29 36
Profile height H [mm] 108 118 124 138
H
Profile width B [mm] 124 135 151 171
Neutral axis e [mm] 52 58 58 69
Section modulus Wx [cm³] 61 80 94 136
y
B
HEB Profile
Type / characteristic Symbol Unit HEB 100 HEB 120 HEB 140
value x
H
Weight m [kg/m] 20.9 27.4 34.5

Profile height H [mm] 100 120 140
Profile width B [mm] 100 120 140
Section modulus Wx [cm³] 89.9 144 216
B
e
UNP Profile
Type / characteristic Symbol Unit UNP 80 UNP 100 UNP 120 UNP 140 UNP 160 UNP 180
value
x
Weight m [kg/m] 8.9 10.9 13.7 16.4 19.3 22.5
H
Profile height H [mm] 80 100 120 140 160 180

Profile width B [mm] 45 50 55 60 65 70
Neutral axis e [cm] 1.45 1.55 1.60 1.75 1.84 1.92
Section modulus Wy [cm³] 6.4 8.5 11.1 14.8 18.3 22.4
y
111
Specifications
Rock Bolt Straps
OSRO straps 1)
Length Width Horizontal bar Strapping bar
diameter diameter
[mm] [mm] [mm] [mm]
1,000 - 6,000 250 - 1,000 6 - 10 5.5
W-straps 1)
Length Width Wall thickness Hole spacing
[mm] [mm] [mm] [mm]
1,000 - 3,000 220 - 500 1.5 - 6.0 500
1) Alternative dimensions available on request
Accessories
■■ Alternative profile types and
connection elements are available
on request
■■ Screws, nuts, and bolts are available
in different designs
■■ Rock bolt tension straps and
underpinnings
■■ GRP mesh and rock bolt straps
112
LSCTM Elements
Introduction .............................................................................................................. 113
Fields of Application ................................................................................................. 114
Main Advantages ...................................................................................................... 114
System Description................................................................................................... 114
System Components ................................................................................................ 115
Technical Data .......................................................................................................... 115
Technical Characteristics.......................................................................................... 115
Installation Procedure (Conventional Excavation) .................................................... 116
Further References ................................................................................................... 116
Introduction
Lining Stress Controllers (LSCTM) have
been developed as special supporting
measure for highly squeezing rock mass
conditions. The primary tunnel lining
is divided into several segments by
longitudinal construction joints.
The purpose of this segmentation is
the ability to absorb large deformations
occurring during tunnel driving in weak
ground.
LSCTM steel elements are installed into

these deformation joints. The elements
have a defined workload during
compression so the primary lining is not
damaged.
DYWIDAG-Systems International (DSI)
has long-time experience in the
application of LSCTM elements, which
have been successfully used for many
projects.
113
Fields of Application System Description
■■ Weak ground combined with Compared to the strength of the primary
high overburden lining, the load-bearing resistance of
■■ Fault zones (large displacements) LSCTM Elements is dimensioned at a
lower level. Thus, large deformations
■■ Swelling ground
can be absorbed by LSCTM Elements
■■ Squeezing ground before the tunnel lining is damaged. The
optimum supporting effect is created by
selecting the best suited LSCTM Elements
Main Advantages and the proper number of compression
bodies which determine the overall load-
■■ Maintenance of supporting forces and bearing resistance characteristics.
optimum utilization of the load-bearing
capacity of the primary lining Single yielding elements are aligned
■■ Controlled stress release and between base plates. These plates fix
deformability the position of the yielding elements
and limit LSCTM Elements towards the
■■ Steady increase of support resistance tunnel lining. Each yielding element
while undergoing large deformations has a factory-set imperfection where
■■ Rapid increase of support resistance controlled deformations start in case
in slowly increasing deformations of excessive loading.
■■ Avoidance of excessive tunnel liner
overstressing
■■ Custom-specific adaptation of the
deformation characteristics of
LSCTM Elements in accordance with
project requirements
■■ The most effective Lining Stress
Controller currently used in Tunneling
114
System Components
■■ Base plates
■■ Yielding elements
■■ Holding bars
Technical Data
Type Unit A-II/3 1) A-II/4 1)
Design load yielding elements Fp [kN] 700
Number of yielding elements [#] 3 4
Design load yielding element Fp.total 2) [kN] 2,100 2,800
Deviation load cycle to design load tolF [%] ± 15
Shortening required to reach the design load lp.min [mm] 60
Length [mm] 800 - 1,000
Width [mm] 250 - 350
Height [mm] 430
1) Standard types in conventional Tunneling

2) LSCTM Elements with alternative dimensions available on request
Technical Characteristics
The type, number and length of LSCTM Fp tol
Elements is adapted to the load-bearing
capacity of the primary lining and the
displacements measured at the tunnel
wall
F
[kN]
■■ Load-deformation characteristics can
be changed to permit an adaption of
the support resistance
■■ Project-specific customization of the
LSCTM Element geometry
∆lp dl [mm]
115
Installation Procedure (Conventional Excavation)
1. Adjustment of LSCTM Elements
between support segments
2. Temporary fixing in the installation
position
3. Installation of additional reinforcement
required for load transmission
4. Coverage or insulation of
LSCTM Elements to ensure a full
utilization of the compression space
5. Application of shotcrete lining
6. Removal of the coverage
Further References
■■ Moritz, B. 1999, “Ductile Support ■■ Schubert, W. 2008. “Design of ■■ Radoncic, N. et al, „Ductile support
System for Tunnels in Squeezing Ductile Tunnel Linings”; 42nd US Rock design“; Geomechanics and
Rock” Doctoral Thesis, Department of Mechanics Symposium and 2nd U.S.- Tunnelling 2 (2009), No. 5,
Civil Engineering, Technical University Canada Rock Mechanics Symposium, DOI: 10.1002/geot.200900054
Graz, Austria San Francisco, U.S.A., June 29 - July 2,
2008
116
117
Injection and Waterproofing Systems
AT - GRP Injection Systems .............................................................119
DYWI® Inject Systems - Underground .............................................123
DYWI® Seal Waterproofing System and Bentonite Mats..................145
118
AT - GRP Injection Systems
Introduction .............................................................................................................. 119
Fields of Application ................................................................................................. 120
System Description .................................................................................................. 120
Main Advantages....................................................................................................... 120
System Components................................................................................................. 121
Specifications ........................................................................................................... 121
Technical Features .................................................................................................... 121
Installation Procedure ............................................................................................... 122
Accessories............................................................................................................... 122
Introduction
The AT - GRP-Injection System is an
AT-SYSTEM with glass fiber reinforced
casing pipes (GRP) which is installed
self-drilling. This system is mainly used
when steel is not desired in the ground
or where injection pipes are excavated
by a TBM afterwards.
The injection pipes permit an insertion of

any kind of ground influencing injection
media into the ground. These injections
may serve for ground improvement or
waterproofing. The AT - GRP-Injection
System can thus be both installed in
jointed rock as well as in weak ground
conditions.
119
■■ Ground improvement combined with
mechanized Tunneling
■■ Waterproofing measures near
openings and excavations
■■ Waterproofing measures in water-
bearing fault zones
System Description
The AT - GRP-Injection System is
installed piecewise by rotary-percussive
drilling with conventional drill booms.
The cooling of the drill bit and flushing

of the cuttings take place inside the
GRP tube.
Main Advantages
■■ Installation with standard drilling ■■ Time-saving installation due to ■■ GRP pipe length may be adapted to
machines simultaneous drilling and tubing the space available
■■ Drilling works can be executed (self-drilling) ■■ GRP injection pipes can be cut and
by standard personnel under the ■■ Installation using a preventer mucked out by a TBM cutting wheel
supervision of application engineers is possible
120
System Components
AT - Starter Unit with Drill Bit
AT - GRP Extension Tubes
AT - GRP Tail Casing Tube
Valves in Injection Holes
AT - GRP Drilling Adapter or Preventer Impact Adapter
Various AT - Adapters
Coupling Adapter
and Drill Rods
Ready-for-use AT - GRP-Injection System
■■ Standard version AT - GRP-Injection System ■■ AT - GRP-Injection System

for use in combination with preventers
Specifications Technical Features

■■ AT - 76-GRP; outer diameter 76 [mm], ■■ The length of the AT - GRP-Injection ■■ High drilling accuracy during installation
wall thickness 8 [mm] tubes is easily adapted due to the ■■ TBM drilling equipment may be used
■■ GRP standard tube lengths: piecewise installation for installation
1.0 / 2.0 / 3.0 [m] ■■ Simple extension of GRP tubes even
in constricted working space
121
1. The AT - Starter Unit with single-use 2. Drilling of the first AT - GRP-Injection 4. Repeat the last step until the designed
Drill Bit is connected to the first tube length of the AT - GRP-Injection pipe
AT - GRP Extension Tube. This part 3. The next GRP-Injection tube and including the AT - GRP Tail Casing Tube
is then prepared on the drill boom the drill rod are connected with the has been installed
together with the adapter and the drill previously installed part and are drilled
rods subsequently
Standard version AT - GRP-Injection System
AT - GRP-Injection System for use in combination with preventers
Accessories
■■ Injection flow-pressure meter
■■ Sleeve pipe packer
■■ Deep injection packer
■■ Mortar-Mixing pump
■■ Fishing tab
■■ Chain pipe wrench
■■ Drill rod wrench
■■ Rock drilling equipment: shank adapter,
coupling, and coupling adapter
122
DYWI® Inject Systems - Underground
DYWI® Inject PURE 8031 - Polyurethane Injection Foam Resin ............................... 124
DYWI® Inject PURE 8034 - Polyurethane Injection Resin .......................................... 127
DYWI® Inject PURE X 8032 and PURE X 8034 - Accelerators .................................. 130
DYWI® Inject SILO 8041 - Silicate Injection Foam Resin .......................................... 131
DYWI® Inject SILO 8042 - Silicate Injection Resin .................................................... 134
DYWI® Inject GELE 8061 - Acrylate Injection Gel ...................................................... 137
DYWI® Inject Cleaning Agents ................................................................................... 139
DYWI® Inject 8096 2-Component High-Pressure Pump Type MT ............................. 140
DYWI® Inject 8097 2-Component High-Pressure Pump Type GELE ......................... 141
DYWI® Inject Packer and Accessories ....................................................................... 142
Product Segment DYWI® Inject

Product Group PURE 8031 PURE X 8032 PURE 8034 PURE X 8034 SILO 8041 SILO 8042 GELE 8061
Accelerator for
Polyurethane Accelerator for Silicate
Polyurethane Polyurethane Silicate Acrylate
Product Designation Injection Foam
Injection Foam Injection Resin
Polyurethane Injection Foam
Injection Resin Injection Gel
Resin Injection Resin Resin
Resin
Areas of Application in Mining, Tunneling, and Foundation Engineering
Sealing of cracks X X
Sealing against water X X X X X X
Sealing against pressing water X X X X
Sealing of floors or footwalls X X
Surface sealing and grout curtains X
Sealing of excavations X X X X X
Sealing against gas X X
Sealing of anchor heads X X
Installation of injection anchors X X
Rock stabilization X X X X
Injections in unconsolidated ground X X X X X
Rock consolidation X X X
Filling of cavities X X
Repair of wet sewers X
TBM excavations X X
123
DYWI® Inject PURE 8031 – Polyurethane Injection Foam Resin for Underground Applications
Introduction
DYWI® Inject PURE 8031 is a

2-component polyurethane injection
foam resin for sealing against water
and for stabilizing unconsolidated rock
masses in Mining and Tunneling. The
strongly expanding DYWI® Inject PURE
8031 may also be used for stabilizing
non-binding soils and as a high quality
injection material in case of seepage
failures.
In foundation engineering, such as the

stabilization of excavations, DYWI® Inject
PURE 8031 is primarily used for sealing
cracks and filling of cavities.
■■ Ground consolidation in Tunneling ■■ Short reaction and curing time ■■ 2-component injection polyurethane-
■■ Rock stabilization and accompanying adjustable by using the accelerator based foam resin
measures in underground Mining DYWI® Inject PURE X 8032 ■■ Water contact for starting the reaction
■■ Injections in unconsolidated ground ■■ Optimum density due to high of mixed components required
penetration ability ■■ Foaming rate up to 35
■■ Sealing of cracks and gaps against
flowing or squeezing mountain water ■■ The foam volume can be increased by ■■ Cures quickly upon contact with water
up to 35 times
■■ Sealing of dams, retaining walls and ■■ Processed using 1- or 2-component
locks ■■ High adhesive capacity even on wet high pressure pumps DYWI® Inject
surfaces Type MT at a volume ratio of 1:1
■■ Grouting of cracks during repair works
at bridges and dams ■■ Ecologically inoffensive –
CFC and halogen free
■■ Filling of cavities
■■ Suitable for drinking water areas
■■ Stable for storing and processing –
resistant against acids and bases
124
Specifications
Characteristics 1) Unit Component A Component B Notes

Density [g/cm3] 0.97 1.23 characteristical value at 23 [°C]
Viscosity [mPas] 150 250 at 23 [°C]
Flash point [°C] > 120 > 200 according to EN ISO 2719
Color [–] yellowish brown color deviations possible
Volume-based mixing ratio [–] 1:1
Injection using 1-component high pressure pump DYWI® Inject 8095 Type MT or
Application
2-component high pressure pump DYWI® Inject 8096 Type MT
Storage Store in original packaging and protected from moisture at temperatures between 5 [°C] and 30 [°C]
1) The indicated values are laboratory values and may deviate on-site
Mixing and Processing

■■ DYWI® Inject PURE 8031 is provided ■■ DYWI® Inject 8095 1-component high
according to the mixing ratio pressure pump Type MT may also be
(1:1 parts by volume) used
■■ Prior to usage, stir the required ■■ This requires the intensive mixing of
amount of DYWI® Inject PURE X 8032 components A and B (including the
into component A (cf. table) rim areas) which have to be filled into
■■ Then process component A (with a clean container
accelerator) and component B using ■■ The mixed material is highly moisture
DYWI® Inject 8096 2-component high sensitive and must not come in contact
pressure pump Type MT with water prior to application
■■ If a skin forms on the mixed material
due to air humidity, it has to be
removed to prevent it from being
mixed in or getting into the pump
125
Cleaning and Disposal Health and Safety
Equipment such as hoses and pistons of When handling DYWI® Inject products, Protective clothing, protective gloves, and
EG No. 1907/2006 safety data sheets face protection (safety glasses) must be
■■ DYWI® Inject 8096, 2-component must be accessible to everyone worn at all times when handling materials,
high pressure pump Type MT must be responsible for material handling, health, cleaning equipment, and disposing of
thoroughly rinsed using the cleaning and safety. materials. Where appropriate, protect
agent DYWI® Inject Clean 8081 skin using a protection lotion. In case
of skin contact, clean immediately with
■■ Provided work interruptions are short,
water and soap. If the product splashes
the mixing unit may be rinsed using
into your eye, immediately rinse with
component A
water and seek medical advice. Make
■■ DYWI® Inject 8095 1-component high sure to present the product safety data
pressure pump Type MT must be sheet during medical assistance.
cleaned with cleaning agent DYWI®
Inject Clean 8081
If pumps are not used during longer

periods of time, the complete system
should be filled with preservative DYWI®
Inject Clean P 8086 for injection pumps.
For instructions regarding residual

material and empty containers, refer to
the safety data sheets and a separate
DSI leaflet on disposal instructions.
Further References
■■ Certificate of drinking water

compatibility: KTW D1 (both with and
without DYWI® Inject PURE X 8032
accelerator)
■■ Safety data sheet EG No. 1907/2006
■■ DSI leaflet on disposal instructions
Order Information
DYWI® Inject PURE 8031 Unit Component A Component B

Container type [–] Metal Metal
Container size [L] 20 20
Article number [–] 803110120020 803110220020
126
DYWI® Inject PURE 8034 – Polyurethane Injection Resin for Underground Applications
Introduction
DYWI® Inject PURE 8034 is a

2-component polyurethane injection
resin for permanent sealing in aquiferous
ground. In Tunneling and Mining,
DYWI® Inject PURE 8034 is successfully
used for stabilizing unconsolidated
ground. Sealing and repair works on
dams, sewers, and shafts are additional
areas of application.
■■ Fast stabilization of fault zones in ■■ Short reaction time and high ultimate ■■ 2-component injection resin,
Mining and Tunneling strength polyurethane-based
■■ Permanent sealing of aquiferous ■■ Compact and watertight structure ■■ Foams easily upon contact with water
ground ■■ High adhesive strength on wet ground ■■ Cures quickly
■■ Injections in unconsolidated ground ■■ Permanent sealing with a single ■■ Processed using the 2-component
■■ Consolidation of weak ground injection procedure high pressure pump DYWI® Inject
■■ Sealing of cracks and gaps against ■■ High penetration ability due to 8096 Type MT
flowing or squeezing mountain water expansion of injection material
■■ Ground improvement in foundation ■■ Ecologically inoffensive –
engineering, hydraulic and sewer CFC, halogen and solvent-free
construction ■■ Suitable for drinking water areas
■■ Repair of wet sewers ■■ Stable for storing and processing –
■■ Permanent repair of damp tunnels or resistant against acids and bases
shaft linings
■■ Sealing against water
■■ Sealing of excavations
■■ Sealing against gas
■■ Installation of injection anchors
■■ Ground consolidation
127
Specifications

Flash point [°C] > 140 > 200 according to EN ISO 2719
Color [–] yellowish brown color deviations possible
Liquid limit 45
[s] reaction at 23 [°C]
Solid 65
Shore D hardness [Shore] 70/63 after 3 days
Compressive strength [N/mm2] approx. 75 uniaxial, after 3 days
low upon contact with water
Foaming characteristics [–]
up to 3 times when thoroughly mixed with approx. 10% of water
Processing Injection using 2-component high pressure pump DYWI® Inject 8096 Type MT
■■ DYWI® Inject PURE 8034 is provided according to the mixing ratio (1:1 parts by
volume)
■■ Component A and component B are processed using the 2-component high
pressure pump DYWI® Inject 8096 Type MT
■■ A homogenous mixing of both components is ensured by an adequate material
flow through the mixing unit
■■ Component B is highly moisture sensitive and must not come in contact with water
■■ If a skin forms on the mixed material due to air humidity, it has to be removed to
prevent it from being mixed in or getting into the pump
Cleaning and Disposal
Provided work interruptions are short, the mixing unit can be rinsed using component
A. In case of longer interruptions, rinse - respectively clean - the hoses and pistons of
both components thoroughly using cleaning agent DYWI® Inject Clean 8081.
If pumps are not used over a longer period of time, the complete system should be
filled with preservative DYWI® Inject Clean P 8086 for injection pumps.
For instructions regarding residual material and empty containers, refer to the safety
data sheets and a separate DSI leaflet on disposal instructions.
128
Health and Safety Further References
When handling DYWI® Inject products, Protective clothing, protective gloves, and ■■ Certificate of drinking water
EG No. 1907/2006 safety data sheets face protection (safety glasses) must be compatibility: KTW B, C
must be accessible to everyone worn at all times when handling materials,
responsible for material handling, health, cleaning equipment, and disposing of ■■ Safety data sheet EG No. 1907/2006
and safety. materials. Where appropriate, protect ■■ DSI leaflet on disposal instructions
skin using a protection lotion. In case
sure to present the product safety data
sheet during medical assistance.
Order Information
DYWI® Inject PURE 8034 Unit Component A Component B

Container type [–] Metal Plastic Metal Plastic
Container size [L] 20 970 20 970
Article number [–] 803410120020 803410110970 803410220020 803410210970
129
DYWI® Inject PURE X 8032 and PURE X 8034 – Accelerators
Introduction System Description
DYWI® Inject PURE X 8032 and PURE X ■■ By addition of accelerators, the

8034 are curing accelerators for injection resin can be adapted to given
ground conditions, temperature, and
2-component polyurethane injection(foam) on-site demands
resins. The accelerator allows a fast
■■ Product features and characteristics
curing for immediate support inTunneling, may be modified by adding
Mining and foundation engineering. accelerators
■■ The reaction time depends on the
Especially in underground applications, material and ambient temperature, the
immediate curing of the injection resin presence of water, and the amount of
caused by DYWI® Inject PURE X 8032 added accelerator
and PURE X 8034 allows a safe sealing
of cracks and cavities even in areas PURE X PURE X
under high water pressure. 8032 8034
PURE 8031 X –
PURE 8034 – X
Fields of Application Main Advantages Further References
■■ Injections at low temperatures ■■ Flexible application with regards to ■■ PURE X 8032: certificate of drinking
■■ Rapid stabilization of weak rock, fault various on-site conditions water compatibility: KTW D1 with
zones, talus, and soil in Tunneling ■■ Immediate curing of the DYWI® Inject PURE 8031
■■ Controlled Injections in injection(foam) resin ■■ DYWI® Inject PURE 8034 may foam
unconsolidated ground ■■ Considerable improvement of strength when adding the accelerator
■■ Sealing of cracks and gaps against properties at an early stage PURE X 8034
flowing or squeezing mountain water ■■ Safety data sheet EG No. 1907/2006
■■ Easy admixing using conventional
■■ Sealing of floors or footwalls equipment ■■ DSI leaflet on disposal instructions
■■ Sealing of dams, retaining walls, and
locks
Characteristics DYWI® Inject PURE X 8032
Characteristics at volume fraction

0 [%] 5 [%] 10 [%] 15 [%] 20 [%]
DYWI® Inject PURE X 8032 1)
Foaming factor 2) approx. 10 20 - 25 30 - 35 30 - 35 30 - 35
Reaction times [s] 3) Start End Start End Start End Start End Start End
5 [°C] 90 305 48 180 36 105 31 95 26 82
10 [°C] 83 245 41 150 30 90 25 85 20 75
20 [°C] 52 235 27 135 19 82 17 70 14 60
Characteristics DYWI® Inject PURE X 8034
Characteristics at volume fraction

0 [%] 5 [%] 10 [%] 15 [%] 20 [%]
DYWI® Inject PURE X 8034 1)
Foaming factor 4) 1 approx. 10 approx. 15 approx. 20 approx. 25
Reaction times [s] 5) Start End Start End Start End Start End Start End
10 [°C] 100 115 30 40 23 32 19 28 15 22
20 [°C] 50 65 15 22 12 20 10 15 9 14
1) The indicated values are laboratory values and may deviate on-site ; 2) When adding 10% of water under free expansion
3) Characteristical values after water contact when adding 10% water ; 4) Under free expansion and in a dry environment
5) Charakteristic values in a dry environment
Order Information
Accelerator Unit DYWI® Inject PURE X 8032 DYWI® Inject PURE X 8034
Container type [–] Metal Metal
Container size [L] 4 4
Article number [–] 803210520004 803410520004
130
DYWI® Inject SILO 8041 – Silicate Injection Foam Resin for Underground Applications
Introduction
DYWI® Inject SILO 8041 is a

2-component silicate injection foam
resin for immediate sealing against
flowing water. As a result of its highly
reactive foaming, DYWI® Inject SILO
8041 is perfectly suitable for the
immediate filling of cavities in Mining
and Tunneling. DYWI® Inject SILO 8041
is also used as a sealant in damp soil
layers and for ground stabilization.
■■ Filling of cavities in Mining and ■■ Short reaction times even at low ■■ Silicate based 2-component injection
Tunneling temperatures foam resin
■■ Stabilization of unconsolidated ground ■■ Formation of a flexible foam with fine ■■ Strongly foaming up to a foaming rate
as reinforcement ahead of the tunnel cell structure of 30
face ■■ Foam formation even without water ■■ Rapid curing
■■ Sealing of aquiferous rock and soil contact ■■ Processed by using the 2-component
layers in underground applications ■■ Adhesion even on damp ground types high pressure pump DYWI® Inject
■■ Ground support ■■ Chemical stability 8096 Type MT
■■ Filling of cavities in foundation ■■ Cuttable after curing
engineering
■■ Ecologically inoffensive –
■■ Sealing of excavations CFC, halogen and solvent-free
■■ TBM excavations ■■ Suitable for drinking water areas
■■ Stable for storing and processing
Specifications

Density at max. expansion [g/cm3] 0.04 characteristical value at 23 [°C]
Viscosity [mPas] approx. 100 approx. 250 characteristical value at 23 [°C]
Flash point [°C] cannot be determined > 200 according to EN ISO 2719
Color [–] milky dark brown color deviations possible
131
Characteristics
Start of End of Foam factor under

Reaction data 1) Liquid limit Solid
foaming foaming free expansion
Unit [s] [s] [s] [s] [–]
10 [°C] 39 18 60 150 24
20 [°C] 30 15 52 125 30
30 [°C] 22 13 42 115 22
1) The indicated values are characteristical values determined under laboratory conditions and may therefore deviate on-site
■■ DYWI® Inject SILO 8041 is provided

according to the mixing ratio (1:1 parts
by volume)
■■ Component A must already be mixed
slowly and thoroughly in the container
(at a maximum of 300 [rpm])
■■ Ideally, component A is processed
mixing steadily at all times
■■ Component A and B are processed
using 2-component high pressure
pump DYWI® Inject 8096 Type MT
■■ A homogenous mixing of both
components is ensured by a special
mixing unit for silicate systems
■■ Component B is highly moisture
sensitive and must not come in
contact with water
■■ If a skin forms on the mixed material
due to air humidity, it has to be
removed to prevent it from being
mixed in or getting into the pump
Cleaning and Disposal
Provided work interruptions are short, the mixing unit can be rinsed using component A.
In case of longer interruptions, rinse - respectively clean - the hoses and pistons
of the A side thoroughly with water. Analogously, the B side is rinsed - respectively
cleaned - using cleaning agent DYWI® Inject Clean 8081.
If pumps are not used over a longer period of time, the complete system should
be filled with the preservative DYWI® Inject Clean P 8086 for injection pumps after
cleaning. As cured material can only be removed mechanically, both pump and
accessories have to be cleaned immediately after completion of the injection works.
132
Health and Safety Further References
When handling DYWI® Inject products, ■■ Certificate of drinking water

EG No. 1907/2006 safety data sheets compatibility: KTW D1
must be accessible to everyone ■■ Safety data sheet EG No. 1907/2006
responsible for material handling, health,
and safety.
Protective clothing, protective gloves, and

face protection (safety glasses) must be
worn at all times when handling materials,
cleaning equipment, and disposing of
materials. Where appropriate, protect
skin using a protection lotion. In case
sure to present the product safety data
sheet during medical assistance.
Order Information
DYWI® Inject SILO 8041 Unit Component A Component B

Article number [–] 804110120020 804110110970 804110220020 804110210970
133
DYWI® Inject SILO 8042 – Silicate Injection Resin for Underground Applications
Introduction
DYWI® Inject SILO 8042 is a

2-component silicate resin with excellent
adhesive properties that cures quickly
and solidly. It is specifically used in
underground applications for filling
boreholes or other small cavities.
Additionally, the non-foaming DYWI®
Inject SILO 8042 is used for stabilizing
unconsolidated ground in Mining and
Tunneling. DYWI® Inject SILO 8042
is also used as bonding medium for
injection anchors.
■■ Fast stabilization of fault zones in ■■ Cures quickly and solidly ■■ Silicate based 2-component injection
Mining and Tunneling ■■ Good adhesive properties resin
■■ Injections in unconsolidated ground ■■ Achieves ultimate strength after a few ■■ Non-foaming
■■ Injection works during tunnel driving minutes ■■ Fast and stable curing
■■ Fixing of rock anchors in Tunneling and ■■ High stability ■■ Processed using the 2-component
Mining ■■ Already reacts at low temperatures high pressure pump DYWI® Inject
■■ Sealing of damp ground areas 8096 Type MT
■■ Good chemical persistency
■■ Stabilization of unconsolidated ground ■■ Ecologically inoffensive –
in foundation engineering CFC, halogen and solvent-free
■■ Sealing against squeezing water ■■ Suitable for drinking water areas
■■ Sealing against gas ■■ Stable for storing and processing
134
Specifications

Mixing density [g/cm3] 1.28 - 1.31 characteristical value at 23 [°C]
Viscosity [mPas] 210 180 characteristical value at 23 [°C]
Flash point [°C] cannot be determined > 200 according to EN ISO 2719
Color [–] colorless dark brown color deviations possible
free temperature development
Heat development [°C] max. 107
with 1 [L ]of material at 23 [°C]
62 uniaxial, after 1 hour
Compressive strength [N/mm2]
70 uniaxial, after 3 days
Tensile strength [N/mm2] 10 after 3 days
20 after 6 hours
Bending tensile strength [N/mm ] 2
25 after 3 days
■■ DYWI® Inject SILO 8042 is provided according to the mixing ratio (1:1 parts by
volume)
■■ Component A must already be mixed slowly and thoroughly in the container
(at a maximum of 300 [rpm])
■■ Ideally, component A is processed mixing steadily at all times
■■ Component A and component B are processed using 2-component high pressure
pump DYWI® Inject 8096 Type MT
■■ A homogenous mixing of both components is ensured by a special mixing unit for
silicate systems
■■ Component B is highly moisture sensitive and must not come in contact with water
while or before mixing
■■ If a skin forms on the mixed material due to air humidity, it has to be removed to
prevent it from being mixed in or getting into the pump
Characteristics
Shore D Shore D
Reaction data 1) Liquid limit Non-adhesive Solid
after 1 hour after 24 hours
Unit [s] [s] [s] [Shore] [Shore]
10 [°C] 68 150 210 56 / 52 56 / 53
20 [°C] 35 80 120 70 / 65 70 / 68
30 [°C] 25 44 70 62 / 60 65 / 61
1) The indicated values are characeristical values determined under laboratory conditions and may therefore deviate on-site
135
Cleaning and Disposal Health and Safety
Provided work interruptions are short, When handling DYWI® Inject products,
the mixing unit can be rinsed using EG No. 1907/2006 safety data sheets
component A. In case of longer must be accessible to everyone
interruptions, rinse - respectively clean - responsible for material handling, health,
the hoses and pistons of the A side and safety.
thoroughly with water. Analogously, the
B side is rinsed - respectively cleaned - Protective clothing, protective gloves, and
using cleaning agent DYWI® Inject Clean face protection (safety glasses) must be
8081. worn at all times when handling materials,
cleaning equipment, and disposing of
If pumps are not used over a longer materials. Where appropriate, protect
period of time, the complete system skin using a protection lotion. In case
should be filled with the preservative of skin contact, clean immediately with
DYWI® Inject Clean P 8086 for injection water and soap. If the product splashes
pumps after cleaning. As cured material into your eye, immediately rinse with
can only be removed mechanically, water and seek medical advice. Make
both pump and accessories have to be sure to present the product safety data
cleaned immediately after completion of sheet during medical assistance.
the injection works.
For instructions regarding residual

material and empty containers, refer to
the safety data sheets and a separate
DSI leaflet on disposal instructions.
Further References
■■ Certificate of drinking water

compatibility: KTW D1
Order Information
DYWI® Inject SILO 8042 Unit Component A Component B

Article number [–] 804210120020 804210110970 804210220020 804210210970
136
DYWI® Inject GELE 8061 – Acrylate Injection Gel for Underground Applications
Introduction
DYWI® Inject GELE 8061 is a

3-component polyacrylate injection gel
for the efficient sealing against ground
water. The surface area is completely
sealed by injecting the gel into the
ground using injection lances forming a
curtain sealing.
■■ Sealing against water ■■ Cures quickly ■■ Polyacrylate based 3-component

■■ Sealing of floors or footwalls ■■ Reaction time may be flexibly adapted injection gel
■■ Sealing of surfaces and for curtain ■■ High degree of interlacing ■■ Swells upon contact with water
injections ■■ High gel strength ■■ Excellent expandability and
■■ Sealing of excavations persistency
■■ Suitable for drinking water areas
■■ Injections in unconsolidated ground ■■ Processed using the 2-component
■■ Stable for storing and processing
high pressure pump DYWI® Inject
8097 Type GELE
Specifications

Viscosity of mixture [mPas] 9 at 21 [°C]
Color [–] yellowish clear color deviations possible
Reaction time [s] 38 at 21 [°C]
A1 : A2
Mixing ratio: parts per weight [–] 5% in water
20 : 1
Parts by volume [–] A : B <> 1:1
Processing Injection using 2-component high pressure pump DYWI® Inject 8097 Type GELE
137
DYWI® Inject GELE 8061 – Acrylate Injection Gel for Underground Applications

■■ DYWI® Inject GELE 8061 is supplied in Component A: Component B:
3-components (A1, A2 and B) ■■ Immediately before processing, ■■ Component B (powder) must be
■■ Components A1 and A2 are provided component A2 must be completely dissolved in fresh and clean tap water
according to the mixing ratio filled into component A1, with both using a wooden or stainless steel
(20:1 parts per weight) components being mixed during filling stirrer directly before processing
■■ Mixing of components A and B is ■■ Afterwards, component A must be kept ■■ Component B is replenished with
facilitated by using two equally sized away from sunlight to avoid ultraviolet water until the fill level equals
containers for mixing the individual rays causing undesirable reactions component A
components ■■ The mixed components should be
processed immediately using the
2-component high pressure pump
DYWI® Inject 8097 Type GELE at a
mixing ratio of 1:1 parts by volume
Cleaning and Disposal Further References
Provided work interruptions are short, the mixing set and flexible connecting hose of ■■ Certificate of drinking water
the 2-component high pressure pump DYWI® Inject 8097 Type GELE must be rinsed compatibility: KTW D1
thoroughly with water. The DYWI® Inject 8097 pump has an additional rinsing pump ■■ Safety data sheet EG No. 1907/2006
for this purpose operated by the mixing set. After completion of the injection works,
the complete pump system must be cleaned with water. Both intake hoses of pumps
A and B are placed in a bucket with clean fresh water.
Health and Safety
When handling DYWI® Inject products, EG No. 1907/2006 safety data sheets must
be accessible to everyone responsible for material handling, health, and safety.
Protective clothing, protective gloves, and face protection (safety glasses) must be
worn at all times when handling materials, cleaning equipment, and disposing of
materials. Where appropriate, protect skin using a protection lotion. In case of skin
contact, clean immediately with water and soap. If the product splashes into your
eye, immediately rinse with water and seek medical advice. Make sure to present the
product safety data sheet during medical assistance.
Order Information
DYWI® Inject GELE 8061 Unit Comp. A1 Comp. A2 Comp. B

Container type [–] Plastic Plastic Plastic
Container size [kg] 21.50 1.05 1.00
Article number [–] 806110112150 806110310105 806110210100
138
DYWI® Inject Cleaning Agents
Introduction
DYWI® Inject cleaning agents are

characterized by high dissolving power
and are used for the efficient cleaning
of DYWI® Inject pumps. For instructions
regarding mixing and use, cleaning and
disposal as well as health and safety,
refer to the product descriptions of the
DYWI® Inject product range.
DYWI® Inject Clean 8081 DYWI® Inject Clean X 8082 DYWI® Inject Clean P 8086
■■ Final cleaning agent with high ■■ Exceptional post-application cleaning ■■ Preservative for DYWI® Inject Pumps
dissolving power agent – not suitable for daily cleaning during prolonged downtimes
■■ Suitable for removing liquid PURE of injection pumps
injection resins from injection pumps ■■ Partial dissolving or swelling of cured
injection resins (preparation for further
mechanical cleaning)
■■ Longer contact time is recommended
for cured injection resins – Attention:
high dissolving power may affect
plastic parts
Further References Order Information
■■ DYWI® Inject Cleaning Agents are DYWI® Inject DYWI® Inject DYWI® Inject DYWI® Inject
Unit
solvent-free Cleaning Agent Clean 8081 Clean X 8082 Clean P 8086
■■ Safety data sheet EG No. 1907/2006 Container type [–] Metal Metal Metal
■■ Please make sure to observe DSI storage Container size [kg] 14.5 14.5 5.0
Article number [–] 808110921450 808210921450 808610920500
and leaflet on disposal instructions
139
DYWI® Inject 8096 – 2-Component High Pressure Pump Type MT for Injection Resins
Introduction
DYWI® Inject 8096 2-component high

pressure pump type MT is an air driven
pump with a fixed mixing ratio for
processing DYWI® Inject resins and
foam resins.
■■ Injections in Mining, Tunneling, and ■■ Robust design and little susceptibility ■■ Brace operated piston pump
foundation engineering to damage ■■ Pneumatically driven
■■ Easy operation and handling ■■ Independent intake of both
■■ High performance components
System Components Specifications and Order Information
■■ 2-component high pressure pump Characteristics Unit Value Notes

■■ Hose set with bypass flushing device Mixing ratio [–] 1:1
Dimensions [cm] 50 x 50 x 100 WxHxL
■■ For details on how to use the
Weight [kg] approx. 140
2-component high pressure pump Injection pressure [bar] 0 - 220
DYWI® Inject 8096 type MT, refer to Pump capacity [L/min] 12 at 100 [bar]
the operation manual Air requirement [L/min] 6000 at 4 - 6 [bar]
■■ Spare parts and accessories are Article number 809610620140 incl. starter set
■■ When using PURE and SILO injection
resins parallel, usage of sepapte
pumps is recommended
140
DYWI® Inject 8097 – 2-Component High Pressure Pump Type GELE for Injection Gels
Introduction
DYWI® Inject 8097 2-component high

pressure pump Type GELE is an air
driven pump with a fixed mixing ratio for
processing DYWI® Inject gels.
■■ Injections in Mining, Tunneling, and ■■ Robust design and little susceptibility ■■ Double piston pump
foundation engineering to damage ■■ Pneumatically driven
■■ Additional flushing pump ■■ Independent intake of both
■■ High performance components
■■ Stainless steel pump
System Components Specifications and Order Information
■■ 2-component high pressure pump Characteristics Unit Value Notes

including flushing pump Mixing ratio [–] 1:1
■■ Hose set with mixing head Dimensions [cm] 50 x 100 x 55 WxHxL
Weight [kg] 50
■■ For details on how to use the DYWI® Injection pressure [bar] 0 - 200
Inject 8097 2-component high Pump capacity [L/min] 8
pressure pump Type GELE, refer to the Air requirement [L/min] 375 at 6 - 8 [bar]
operation manual incl. starter set
Article number 809710620050
■■ Spare parts and accessories are and mixing head
141
DYWI® Inject Packer and Accessories
Introduction
Static mixers assure an optimum

mixing of the components. The
connection to a packer or injection
lance is accomplished by a threaded
connection.
Injection packers are used for the

targeted injection of resins and gels into
the foundation.
Injection hose systems are used

for sealing of construction joints in
concrete.
■■ Mechanical packer for grouting ■■ Safe and neat injection into the ground ■■ Mixing tube: optimum homogenization
structures ■■ Targeted grouting of components
■■ Inflatable packer for grouting rock and ■■ Mechanical packer: mechanical
soil tensioning in the structure, extension
■■ DYWI® Inject SEAL injection hose by metal or plastic injection lances
system for sealing of construction ■■ Inflatable packer: tensioning by the
joints in combination with the DSI injection medium at a defined pressure,
Waterproofing System extension via conventional injection
lances or DYWI® Drill Injection Lances
System Components Further references DYWI® Inject SEAL injection hose system
■■ Mixing tube with static mixer ■■ National test certificates

■■ Threaded connection ■■ Safety data sheet EG No. 1907/2006
■■ Injection lance: conventional tube ■■ DSI leaflets on application instructions
lance or DYWI® Drill Injection Lance
■■ Injection packer
■■ Multiple injection hose system:
cement injection
■■ Single-use injection hose system:
resin injection (PURE and GELE)
Specifications
Mechanical Inflatable
DYWI® Inject Packer Unit
Packer Packer
Material [–] Metal Metal or plastic
Diameter [mm] 17 / 19 36 / 40
Optimum borehole diameter [mm] 18 / 20 42 - 46 / 46 - 52
Max. expansion [mm] 20 / 23 60 / 70
Length [mm] 150 / 250 330
Max. flow rate [L/min] approx. 10 approx. 20
Opening pressure [bar] – approx. 40
142
DYWI® Inject Packer and Accessories
■■ Mechanical packers for grouting

structures are anchored in the
borehole by screwing, firmly pressing
the fabric reinforced rubber sleeves to
the borehole wall
■■ This procedure ensures that the
packer remains in the borehole even
at high injection pressures. Smaller
deviations in terms of borehole
shapes or borehole diameters are
compensated to prevent material from
emerging out of the borehole
■■ Inflatable packers for deep boreholes
automatically tension in the
borehole at an opening pressure of
approximately 30-40 [bar]
Order Information
Article Description Article Number

DYWI® Inject Inflatable Packer Ø 40 [mm], Type K 809110610040
DYWI® Inject Inflatable Packer Ø 36 [mm], Type M 809110620036
DYWI® Inject Injection Lance Plastic, L = 2,000 [mm] 809190612000
DYWI® Inject Injection Lance Plastic, L = 1,000 [mm] 809190611000
DYWI® Inject Injection Lance Steel, L = 500 [mm] 809190620500
DYWI® Inject Injection Lance Steel, L = 1,000 [mm] 809190621000
DYWI® Inject Injection Lance Steel, L = 1,500 [mm] 809190621500
DYWI® Inject Threaded Connection DN 10 - 1/4", for HP-Pump Type MT 809190921000
DYWI® Inject Threaded Connection DN 10 - M16 x 1,5, for HP-Pump Type GELE 809190922000
DYWI® Inject Mechanical Packer 17 x 150 [mm], with pan head nipple 809210621517
DYWI® Inject Single-Use Plastic Packer 18 x 50 [mm] 809210611850
DYWI® Inject Mixing Tube DN 10 - 12 [mm], Type PURE 809390720300
DYWI® Inject Mixing Tube DN 10 - 8 [mm], Type SILO 809390720500
DYWI® Inject Static Mixer 12 [mm], Type PURE 809390820012
DYWI® Inject Static Mixer 8 [mm], Type SILO 809390820008
DYWI® Drill Injection Lances on request –
DYWI® Inject SEAL Multiple Injection Hose for cement injection Ø 19 [mm], L = 100 [m] 809490661901
DYWI® Inject SEAL Multiple Injection Hose for cement injection Ø 19 [mm], L = 1,000 [m] 809490661902
DYWI® Inject SEAL Multiple Injection Hose for cement injection Ø 11 [mm], L = 100 [m] 809490661101
DYWI® Inject SEAL Multiple Injection Hose for cement injection Ø 11 [mm], L = 1,000 [m] 809490661102
DYWI® Inject SEAL Injection Hose for resin injection Ø 11 [mm], L = 50 [m] 809490671101
DYWI® Inject SEAL Injection Hose for resin injection Ø 11 [mm], L = 2,500 [m] 809490671102
DYWI® Inject SEAL Ventilation Hose Type R, Ø 11 [mm], 20 [bar], L = 50 [m] 809490681101
DYWI® Inject SEAL Ventilation Hose Type W, Ø 11 [mm], 20 [bar], L = 50 [m] 809490681102
DYWI® Inject SEAL Shrinking Hose Ø 11/19 [mm], L = 30 [m] 809490691119
DYWI® Inject SEAL Plug for ventilation hose Ø 11 [mm] 809490611101
DYWI® Inject SEAL Plug for ventilation hose Ø 19 [mm] 809490611901
DYWI® Inject SEAL Hose Clamp for injection hose Ø 11 [mm] 809490621101
DYWI® Inject SEAL Hose Clamp for injection hose Ø 19 [mm] 809490621901
DYWI® Inject SEAL Shutter Packer for injection hose Ø 11 [mm], two-part 809490611111
DYWI® Inject SEAL Injection Nipple for two-part shutter packer 809490611112
DYWI® Inject SEAL Rubber Plate Type G 809490611113
DYWI® Inject SEAL Plastic Connector for hose Ø 11 [mm] 809490611121
143
144
DYWI® Seal Waterproofing System and Bentonite Mats
Introduction .............................................................................................................. 145
DYWI® Seal Waterproofing System .......................................................................... 146
Fields of Application.............................................................................................. 146
Main Advantages .................................................................................................. 146
System Description............................................................................................... 146
DYWI® Inject SEAL Injection Hose System .......................................................... 148
Order Information DYWI® Inject Accessories ....................................................... 148
DYWI® Seal Bentonite Mats ..................................................................................... 149

Fields of Application.............................................................................................. 149
Main Advantages .................................................................................................. 149
System Description............................................................................................... 149
Specifications ....................................................................................................... 151
Technical Data Sodium Bentonite ........................................................................ 151
Installation Procedure ........................................................................................... 152
Further References ............................................................................................... 152
Introduction
The DYWI® Seal Waterproofing System
is a needle-punched non-woven
impregnated membrane. The membrane
structure comprises water absorbing
and water swelling polymers.
An optional one-side polyethylene film on

top of the needle-punched non-woven
membrane and the self-healing properties
of the DYWI® Seal Waterproofing System
ensure optimum performance for various
water sealing applications.
Bentonite mats, also referred to as

geosynthetic clay liners (GCL’s), are
geosynthetic barriers used for various
sealing and waterproofing applications in
underground Mining and Civil Engineering.
DYWI® Seal Bentonite Mats are a
composite consisting of two layers of
geo-textiles filled with sodium bentonite.
The application range of

DYWI® Seal Bentonite Mats comprises
waterproofing, gas sealing, and usage
as a vapor barrier. Bentonite mats are
a proven and versatile sealing system
that has been used in many construction
projects around the world.
145
DYWI® Seal Waterproofing System
■■ Protection of structures
against ground water
■■ Permanent waterproofing of tunnels
■■ Water sealing for groundwork
operations
■■ Waterproofing of excavation pits,
dams, or for slope stabilization
■■ Application in structural engineering:
waterproofing of basements, parking
garages, or flat roofs
Main Advantages
■■ Quick and easy to install ■■ Waterproofing safety even when the ■■ Special formulations for salty water
■■ Very easy handling on-site due to system is damaged during installation conditions available on request
light-weight design ■■ Special welding equipment or ■■ Economic alternative to synthetic
■■ Trouble-free installation even during specially trained personnel are not liners, bituminous products, and
operation required coatings
■■ Self-healing properties of the ■■ Safe solution for sealing shrinkage ■■ Environmentally sound
hydrophilic, water reactive polymers cracks and voids in concrete waterproofing system
■■ Innovative sealing technology
System Description
■■ Penetrating ground water causes
an immediate reaction of the
swelling polymers - the DYWI® Seal
Waterproofing System is absolutely
watertight
■■ SAP (Super Absorbent Polymers)
feature optimum swelling capacity
■■ Permanent protection against
penetrating water
■■ Sealing effect up to 2.5 [bar] water
pressure - higher pressure resistance
■■ Installation independent of climate
conditions and temperatures
■■ Overlapping areas are glued to
achieve an absolutely watertight effect
■■ Tough and resistant
■■ High shear strength
146
System Components
■■ Swelling, needle-punched non-woven ■■ Optional one-side UV resistant
synthetic membrane PE or any other polyolefin or
■■ White polypropylene fibres are fully PVC sheathing available
impregnated with swelling polymers ■■ Approved injection tubes and
■■ Water absorbing swelling polymers accessories are optionally available
on request
■■ Flexible roll dimensions up to 5 [m]
width - standard version 2 x 50 [m] ■■ Patented technology
■■ DYWI® Seal Waterproofing System: ■■ Unproblematic waste disposal as
synthetic swelling membrane standard plastic material
■■ DYWI® Seal Waterproofing System ■■ Installation procedure:
with film (silver) - CE label according see separate DSI installation manual
to EN 13967 (ÜZ-5/1195/12, MPA
Braunschweig):
”DSI Waterproofing System”
Technical Features 1)
Characteristics Unit Value Notes

Surface weight [g/m²] > 450 EN 1849-2
Thickness [mm] > 1.5 EN 1849-2, at 20 kPa surcharge
Ultimate load, longitudinal (MD) [N/5 cm] > 550 EN 12311-2
Ultimate load, transversal (CD) [N/5 cm] > 1000 EN 12311-2
Ultimate load strain, longitudinal (MD) [%] > 70 EN 12311-2
Ultimate load strain, transversal (CD) [%] > 55 EN 12311-2
Article No. [–] 800510100502
1) Specifications only apply to the DSI Waterproofing System
147
DYWI® Inject SEAL Injection Hose System
The DYWI® Inject SEAL injection hose system is used for
sealing construction joints in combination with the
DYWI® Seal Waterproofing System.
■■ Multiple injection hose system: cement injection

■■ Single-use injection hose system: resin injection
(DYWI® Inject PURE and GELE)
■■ National test certificates
■■ DSI leaflets on application instructions
Order Information DYWI® Inject Accessories

DYWI® Inject Mechanical Packer 10 x 70 [mm], with high-pressure zerk 809210627010
DYWI® Inject Single-Use Steel Packer 14 x 85 [mm], incl. Installation wrench 809210628514
DYWI® Inject Single-Use Plastic Packer 10 [mm], with cone-head nipple 809210611001
DYWI® Inject Single-Use Plastic Packer 18 [mm], with pan head nipple 1/4" 809210611800
DYWI® Inject Single-Use Plastic Packer 14 [mm], with pan head nipple 1/4" 809210611400
DYWI® Inject Aluminum Adhesive Packer 48 [mm], with cone-head nipple M8 809210634800
DYWI® Inject Plastic Adhesive Packer 44 [mm], with cone-head nipple M6 809210614400
DYWI® Inject Plastic Drive Packer 14/18 [mm], with 1/4" threaded connection 809210611418
DYWI® Inject SEAL Multiple Injection Hose for cement injection, d. 19 [mm], L = 100 [m] 809490661901
DYWI® Inject SEAL Multiple Injection Hose for cement injection, d. 19 [mm], L = 1,000 [m] 809490661902
DYWI® Inject SEAL Multiple Injection Hose for cement injection, d. 11 [mm], L = 100 [m] 809490661101
DYWI® Inject SEAL Multiple Injection Hose for cement injection, d. 11 [mm], L = 2,500 [m] 809490661102
DYWI® Inject SEAL Injection Hose for resin injection, d. 11 [mm], L = 50 [m] 809490671101
DYWI® Inject SEAL Injection Hose for resin injection, d. 11 [mm], L = 2,500 [m] 809490671102
DYWI® Inject SEAL Ventilation Hose Type R, d. 11 [mm], 20 [bar], L = 50 [m] 809490681101
DYWI® Inject SEAL Ventilation Hose Type W, d. 11 [mm], 20 [bar], L = 50 [m] 809490681102
DYWI® Inject SEAL Shrinking Hose d. 11/19 [mm], L = 50 m L = 30 [m] 809490691119
DYWI® Inject SEAL Plug for ventilation hose d. 11 [mm] 809490611101
DYWI® Inject SEAL Plug for ventilation hose d. 19 [mm] 809490611901
DYWI® Inject SEAL Hose Clamp for injection hose d. 11 [mm] 809490621101
DYWI® Inject SEAL Hose Clamp for injection hose d. 19 [mm] 809490621901
DYWI® Inject SEAL Shutter Packer for injection hose d. 11 [mm], two-part 809490611111
DYWI® Inject SEAL Injection Nipple for two-part shutter packer 809490611112
DYWI® Inject SEAL Rubber Plate Type G 809490611113
DYWI® Inject SEAL Plastic Connector for hose d. 11 [mm] 809490611121
148
DYWI® Seal Bentonite Mats
Geotechnics and Special Mining ■■ Easy handling and application

Foundations ■■ Temporary sealing of overburden pile ■■ Bentonite sodium granulate features
foundations extraordinary swelling potential
■■ Sealing of storage tanks and reservoirs
■■ Sealing of heap leach pads and slurry ■■ High long-term shear strength
■■ Base and surface sealing of waste
ponds ■■ Resistant to chemicals, except
dumps, composting plants, or landfill
■■ Sealing of backfill headings and stopes saltwater and hydrochloric acid
caps
■■ Permanent waterproofing in the lowest ■■ Environmentally sound waterproofing
■■ Waterproofing at dams and canals system
underground Mining level
■■ Waterproofing applications around ■■ Rehabilitation works in abandoned ■■ Long-term field-proven sealing system
tunnel portals and building sites mines
System Description
■■ Mechanically bonded composite, ■■ Flexible installation of ■■ The sealing layer is covered once
consisting of pulverized or granulated DYWI® Seal Bentonite Mats, which are installation has been completed
bentonite, embedded and fixed simply rolled out ■■ Permanent sealing mechanism by
between two layers of geo-textile ■■ Additional sealing of the overlapping single reaction of the sodium bentonite
area with sodium bentonite powder upon water contact
149
System Components
■■ Woven or non-woven PP carrier layer
■■ Granulated or pulverized sodium
bentonite filling
■■ Non-woven PP cover layer
■■ Additional PE membrane cover
optionally available
■■ Unproblematic waste disposal:
standard plastic material
Technical Features
■■ The main parameters of
DYWI® Seal Bentonite Mats are their
weight, swelling capacity, and the
coefficient of permeability
■■ Supply of an additional bag of
bentonite powder with each roll for
application in the overlapping areas
■■ Minimum durability of 25 years at a
pH value range between 4 and 9 and
a temperature of < 25 [°C]
■■ Application in combination with
DYWI® Seal Waterproofing System on
request
150
Specifications 1)
Characteristics Unit DS-3500 DS-3700 DS-4000 DS-4500 DS-4700 DS-5000 Remarks

Woven PP carrier layer [g/m²] 100 100 100 100 100 100
Sodium bentonite [g/m²] 3,500 3,700 4,000 4,500 4,700 5,000
Non-woven PP cover layer [g/m²] 200 200 200 200 200 200
Total weight 2) [g/m²] 3,750 4,100 4,250 4,750 5,000 5,300 ASTM D 5993
Dry thickness [mm] 6 6 6.2 6.5 7 7 EN ISO 9863-1,2
Index flux [m³/m²/s] ≤ 3.2 x 10-9 ≤ 3.2 x 10-9 ≤ 3.0 x 10-9 ≤ 3.0 x 10-9 ≤ 3.0 x 10-9 ≤ 3.0 x 10-9 ASTM D 5887
Permeability [m/s] ≤ 5.0 x 10-11 ≤ 5.0 x 10-11 ≤ 5.0 x 10-11 ≤ 4.0 x 10-11 ≤ 3.0 x 10-11 ≤ 1.8 x 10-11 ASTM D 5887
Tensile strength, MD 2) [kN/m] ≥ 10.4 ≥ 10.4 ≥ 10.4 ≥ 10.4 ≥ 10.4 ≥ 10.4 Dry; EN ISO 10319
Tensile strength, CD 2) [kN/m] ≥ 8.4 ≥ 8.4 ≥ 8.4 ≥ 8.4 ≥ 8.4 ≥ 8.4 Dry; EN ISO 10319
Ultimate tensile strain [%] 20 20 20 20 20 20 EN ISO 10319
Grab strength [N] > 400 > 400 > 400 > 400 > 400 > 400 ASTM D 4632
CBR puncture strength 2) [kN] ≥ 1.8 ≥ 1.8 ≥ 1.8 ≥ 1.8 ≥ 1.8 ≥ 1.8 EN ISO 12236
Peel strength 2) [N/10 cm] ≥ 65 ≥ 65 ≥ 65 ≥ 65 ≥ 65 ≥ 65 EN ISO 10319
Standard roll dimensions [m] 45 x 5.1 45 x 5.1 40 x 5.1 40 x 5.1 40 x 5.1 40 x 5.1 Length x width
Alternative types and dimensions within the indicated range can be provided on request
Characteristics Unit Range

Woven PP carrier layer [g/m²] 100 - 200
Sodium bentonite [g/m²] 100 - 6,000
Non-woven PP cover layer [g/m²] 100 - 200
Optional additional PE membrane cover [g/m²] 180 - 2,500
Total weight 2) [g/m²] 1,200 - 6,300
Dry thickness [mm] 3.0 - 8.5
2) Characteristic 10% fractile value
Technical Data Sodium Bentonite 1)
Characteristics Unit Value Remarks

Montmorillonite content [%] ≥ 80 CUR 33
Moisture Content [%] ≤ 12 DIN 18121-1,2
Water absorption capacity [%] ≥ 650 DIN 18132
Swelling Capacity [ml/2 g] ≥ 24 ASTM D 5890
Fluid loss [ml] ≤ 18 ASTM D 5891
151
1. Preparation of the foundation basis
■■ Removal of sharp rock blocks, organic material, and obstacles
that are larger than 50 [mm]
■■ Moisture-free compaction of the ground to a factor of 0.9 of
the Proctor density (Proctor compaction test)
2. Installation
■■ DYWI® Seal Bentonite Mats must be protected from all
weather conditions
■■ Installation may only be performed in dry surface conditions
■■ DYWI® Seal Bentonite Mats are rolled out without folds on
level ground, which has been previously prepared
■■ The woven part faces the ground; in case of one-sided
coated mats, the coating faces up
■■ Panel must be laid out parallel to slopes and secured
accordingly in anchor trenches
3. Overlapping
■■ Overlapping of single panels between the two boundary
lines printed in the edge area
■■ The overlapping area must be increased if settlements are
expected
■■ Filling of the overlapping zone with additionally supplied
bentonite powder
■■ Coverage of DYWI® Seal Bentonite Mats immediately after
the installation is complete, layer thickness > 25 [cm]
4. Connection with concrete structures and tube notches

■■ See DSI leaflet on the installation of DYWI® Seal Bentonite Mats
Further References
■■ Leaflet on storage and installation of DYWI® Seal Bentonite Mats
152
153
154
Service, Accessories and Equipment
Introduction .............................................................................................................. 155
Technical Service ...................................................................................................... 156
Rock Drilling Equipment ........................................................................................... 157
OMEGA-BOLT® High-Pressure Pump ...................................................................... 158
Cement Grout ........................................................................................................... 159
Injection Adapters and Flushing Heads.................................................................... 161
Mortar-Mixing Pump................................................................................................. 162
Flow-Pressure Meter................................................................................................. 163
Cable Bolt Tensioner................................................................................................. 164
Pull Testing Equipment ............................................................................................. 165
Introduction
DYWIDAG-Systems International (DSI)
provides its customers with a large
variety of ground control systems for
Mining and Tunneling as well as with
competent technical service, equipment
and accessories for the installation and
application of rock reinforcement and
rock support elements.
155
Technical Service
A DSI team of experienced technicians
and supervisors provides technical
support as well as on-site product
management. Our service team is
available for general and product-specific
questions in the following areas:
■■ Design, testing, and evaluation of

rock bolt systems
■■ Self-Drilling reinforcement technology
■■ Layout and optimization of lattice girder
support
■■ Pipe umbrella support and drainage
drilling works
■■ Accomplishment and monitoring of
injection works
■■ Testing of product usage properties
156
Rock Drilling Equipment
■■ Blasthole drilling
■■ Production drilling
■■ Extension drilling
■■ Overburden drilling
■■ Pre-Drilling
System Components
Shank adapters Extension drilling equipment Drill bits in retrac design
■■ Shank adapters
■■ Couplings
Drill bits in flat face
■■ Adapter couplings
■■ Extension drilling equipment
■■ Coupling adapters
■■ Drill bits
■ Drill bits in either flat face or
retrac design
■ Cross drill bits
■■ Pre-Drilling bits for the AT-SYSTEM

■■ Various adapters and driver tools for
Couplings Adapter couplings Coupling adapters Cross drill bits rock bolts
■■ Individual drill bits available on request
Order Information
Article Description Available Thread Types 2) Required Information 3)

Thread (connecting thread type; version M or F),
Shank adapters R32, R38, R51, T32, T38, T51
rock drill type, length [mm] 1), 3)
Couplings R32, R38, R51, T32, T38, T51 Thread (connecting thread type)
Coupling adapters F/F 1) R32, R38, R51, T32, T38, T51 Thread (connecting thread type A and B)
Extension rods M/F 1) R32, R38, R51, T32, T38, T51 Thread (type connecting thread); length [mm] 3)
Extension rods M/M 1) R32, R38, R51, T32, T38, T51 Thread (type connecting thread); length [mm] 3)
Adapter M/F 1) R32, R38, R51, T32, T38, T51 Thread (connecting thread type A and B)
Adapter M/M 1) R32, R38, R51, T32, T38, T51 Thread (connecting thread type A and B)
Button drill bits version flat face R32, R38, R51, T38, T51 Thread (connecting thread type), drill bit diameter
Button drill bits version retrac R32, R38, R51, T38, T51 Thread (connecting thread type), drill bit diameter
Cross drill bits R32, R38, R51, T38, T51 Thread (connecting thread type), drill bit diameter
Pre drill bits R32, R38, R51, T38, T51 Thread (type connecting thread), drill bit diameter
Driver tools R32, R38 Rock bolt type, thread (type connecting thread)
1) ”F” ... female (inner) thread; ”M” ... male (outer) thread
2) Special thread types available on request
157
OMEGA-BOLT® High-Pressure Pump
Introduction
OMEGA-BOLT® Expandable Rock Bolts
are preferably installed using the
electrical type 300E high-pressure pump.
This compact high-performance pump
with an 11 [kW] electric motor is designed
for a maximum working pressure of
300 [bar].
The maximum inflation pressure is

adjusted by a spring pressure gauge;
additionally, a pressure limiting valve
prevents overload. The regulation is
effected by a combination switch on/off
and emergency shutdown, respectively.
Protection against dry running ensures a
secure operation of the low-noise and
low-vibration high-pressure aggregate.
Main Advantages
■■ Tough design and easy handling
■■ Fast installation due to high pump
performance
■■ An optimum expansion of the
OMEGA-BOLT® Expandable
Friction Bolt is ensured
Accessories System Description

■■ Setting arm The installation equipment for the OMEGA-BOLT® Expandable Rock Bolt consists
■■ Setting head of the following components:
■ Type EFB-120 or EFB-160/240
■■ OMEGA-BOLT® high-pressure pump 300E (water pump and electric motor)
■■ High-pressure hoses in different
lengths available ■■ High-pressure hose
■■ Spare parts available on request ■■ Setting arm with setting head
■■ Alternative high-pressure pumps
available on request After insertion of the OMEGA-BOLT® Expandable Rock Bolt into the borehole, the
setting arm is fitted to the bolt’s head. By operating the valve lever on the setting
■■ OMEGA-BOLT® pull testing equipment
arm, the bolt is hydraulically expanded (unfolded) using high-pressure water, which is
induced into the inside of the folded bolt tube. After reaching the defined maximum
setting pressure, the valve lever is released and the setting head is pulled away from
the bolt’s head.
Further References Specifications

■■ Brochure OMEGA-BOLT® Characteristics Unit Value
Expandable Friction Bolt Dimensions (L x W x H) [mm] 800 x 400 x 455
■■ Operating manual OMEGA-BOLT® Weight [kg] 90
High-Pressure Pump Type 300E Max. flow rate [l/min] 21
Operating pressure 1) [bar] 300
■■ Spare parts list OMEGA-BOLT®
Max. operating pressure [bar] 320
High-Pressure Pump Type 300E Power supply [V] 3 ~ 400
Nominal power [kW] 11
Electrical connection [A] 25
Pumping rotation speed [rpm] 1,400
1) Required tube connection 3/4", water connection pressure: 2 [bar]
158
Cement Grout
Introduction
In engineering and underground Depending on the application or the In contrast to customary products, cement
construction, cement grout is required supporting member type, cement grout features both an excellent overhead
for establishing a force and form fit bond grout is applied either before or after workability as well as early strength.
between a supporting member and the the installation using an injection hose.
foundation soil or rock mass. Mixing and transport of cement grout are
carried out using mortar-mixing pumps,
which are constructed specifically for
the requirements in the construction
industry.
System Description Fields of Application Main Advantages

■■ Hydraulically bonded cement grout ■■ Grouting of rock bolts in Mining and ■■ Universally applicable
■■ Portland cement with high quality Tunneling ■■ Increased early strength
mineral additives ■■ Pressure grouting of anchors and soil ■■ Thixotrope – excellent overhead
■■ Bonding medium for cement grout nails workability
embedded anchors and rock bolts ■■ Rock and foundation soil consolidation ■■ Swellable
■■ Injection works with high demands ■■ Frost-proof XF3
regarding early strength
Specifications
■■ Mixing liquid: water Characteristics 1) Unit Value
■■ Shelf life in dry conditions: 6 months Yield [kg/L] ca. 1.6
■■ Packaging: paper bag of 25 [kg] or Bulk density [kg/dm3] ca. 1.4
bigbags of up to 1,000 [kg] Granulation [mm] 0.8
Liquid requirement [ml/kg] ca. 205 - 220
Mixing time [min] ca. 1.5 - 3.0
Processing time [min] ca. 30
Swelling [%] ca. 0.5 - 1.0
UCS after 1 day [N/mm2] ca. 30
UCS after 7 days [N/mm2] ca. 45
UCS after 28 days [N/mm2] ca. 55
Bending tensile strength after 28 days [N/mm2] ca. 9.0
159
Cement Grout
Mixing and Processing Technical Features
■■ For pre-mixing, a compulsory mixer ■■ Tested in combination with SN-Anchors
or a high quality continuous mixer is with special ALWAGRIP rib geometry
recommended (see load-displacement diagram)
■ Specific rib area between 0.02 and
■■ After curing, immediate processing
is advantageous due to thixotropic 0.04 (cf. RVS 8T, Federal Ministry for
stiffening Transport, Innovation and Technology,
Austria)
■■ When the cement grout begins to
stiffen, it must not be mixed up with ■■ Examination of the inner bond of two
water by any means different anchor steel types, depending
on curing times
■■ Results of pull-out tests after 12 hours
curing time with a bond length of
500 [mm]
250
200
Tension force [kN]
150
100
50
0
0 25 50 75 100
Displacement [mm]
Rock bolt steel Ø 25 [mm] FA 650/820 with special ALWAGRIP rib geometry
Ribbed reinforcement steel Ø 25 [mm] B 500 B
Further References
In general, the common basic principles of concrete technology as well as the
relevant standards and guidelines must be observed. This brochure gives only general
information based on internal experience and examination under standard conditions
at the time of pressure application, and does not consider individual applications.
According to external circumstances – especially the foundation soil, nature of

processing, and environmental conditions – results can deviate from the indications
presented.
■■ Blümel, M.; Schweiger, H.F.; Golser, H.: Effect of Rib Geometry on the Mechanical
Behaviour of Grouted Rock Bolts, World Tunnel Congress ´97, 23rd General Assembly
Accessories of the International Tunnelling Ass., Vienna, Austria, 1997
■■ Payer, M., Maydl, P.: Untersuchungsbericht - Ausziehversuche von SN-Mörtelankern.
■■ Mortar-Mixing pumps
Auftrags-Nr.: 77.645/08, Prüfdatum: 2008-04-22 - 2008-06-13. Technische Versuchs-
■■ Injection adapters und Forschungsanstalt für Festigkeits- und Materialprüfung, Graz University of
■■ Flushing heads Technology. Graz, Austria, 2008
160
Injection Adapters and Flushing Heads
Main Advantages
Fields of Application Rotary Injection Adapters
■■ Injection adapters: subsequent ■■ Simultaneous drilling and injecting
injection following the self-drilling ensures an ideal bond with the loose
installation of the DYWI® Drill rock or soil
Hollow Bar System ■■ Penetration of the injection material
■■ Flushing heads (rotary injection into the surrounding foundation soil
adapters): drilling and injecting in one ■■ Ground improvement and homogenous
operational step distribution of the injection material
System Components
flushing head Order Information
■■ Flushing head housing Description Article Code Article No.
■■ Flushing shaft with connecting thread Post Injection Adapter, R32/R38 IA-R32-15/22 300060012001
for the hollow bar and the shank Post Injection Adapter, R51 IA-R51-30/45 300060012002
adapter Rotary Injection Adapter, HEX22M-R32F-045 RIA-HEX22M-R32F-LI 301061221045
Rotary Injection Adapter, XDDD-R32-080 1) RIA-XDDD-R32-080-LI 1) 301060021080
■■ Gasket and wiper (internal)
■■ Fixing bracket with connection thread Rotary Injection Adapter, XDDD-R38-085 1) RIA-XDDD-R38-085-LI 1) 302060021085
for the injection hose Rotary Injection Adapter, XDDD-R51-085 1) RIA-XDDD-R51-085-LI 1) 303060021085
■■ Grease fitting Rotary Injection Adapter, XDDD-R51-110 1) RIA-XDDD-R51-110-LI 1) 303060021110
■■ Dampening rubber Rotary Injection Adapter, XDDD-T76-110 1) RIA-XDDD-T76-110-LI 1) 304060021110
Rotary Injection Adapter, XDDD-T76-140 1) RIA-XDDD-T76-140-LI 1) 304060021140
Flushing head Flushing Shaft Type RIA, R32F-R32F FS-RIA-R32F-R32F-080 301060142080
housing Fixing bracket Flushing Shaft Type RIA, R38F-R32F FS-RIA-R38F-R32F-080 301060242080
Flushing Shaft Type RIA, T38F-R32F FS-RIA-T38F-R32F-080 301060442080
Flushing shaft
Flushing Shaft Type RIA, R38F-R38F FS-RIA-R38F-R38F-080 302060241080
Flushing Shaft Type RIA, H55F-R38F FS-RIA-H55F-R38F-085 302060641085
Flushing connection Flushing Shaft Type RIA, H55F-R51F FS-RIA-H55F-R51F-085 303060641085
Grease fitting (connecting thread) Flushing Shaft Type RIA, T51F-R51F FS-RIA-T51F-R51F-085 303061041085
Flushing Shaft Type RIA, C64F-R51F FS-RIA-C64F-R51F-110 303060841110
Flushing Shaft Type RIA, RT70F-R51F FS-RIA-RT70F-R51F-140 303061241140
Flushing Shaft Type RIA, H64F-T76F FS-RIA-H64F-T76F-110 304060741110
Flushing Shaft Type RIA, C64F-T76F FS-RIA-C64F-T76F-110 304060841110
Flushing Shaft Type RIA, RT70F-T76F FS-RIA-RT70F-T76F-140 304061241140
Flushing head-080 FH-RIA-080 301060031080
Rotary Injection Adapter, Seal kit head-080 RIA-SK-080 301060051080
1) Consisting of: flushing shaft, flushing head and sealing kit;
Further References X ... connection thread shank adapter ( R; T; H; RT; C ) / DDD ... inner thread diameter [mm]
■■ Brochure DYWI® Drill Hollow Bar

System
■■ User manual DYWI® Drill Hollow Bar
System
161
Mortar-Mixing Pump
Introduction
The electric mortar-mixing pump MP06
is used in underground construction and
foundation engineering for filling anchor
boreholes and for injection works. To a
limited degree, it can also be used for
applying shotcrete.
Main Advantages
■■ Tough design and galvanized pump
casing
■■ Low empty weight
■■ Simple operation and maintenance
due to modular design
■■ Low start-up and cleaning times
■■ Low filling and overall height
■■ High delivery rate at continuous
pressure
■■ Variable discharge
■■ All-purpose equipment
Specifications Gunite Pipes
Characteristic Value Unit Type MP06 ■■ Wear-resistant steel tubes

Nominal power [kW] 5.5 ■■ Nominal diameter 50 and 60 [mm]
Gear motor [rpm] 190 1) ■■ Welded-on collars and carbofer couplings
Power supply 2) [V/Hz] 400/50
Electrical connection [A] 3 x 12 (5 pole) ■■ Length app. 9 [m]
Min. fuse protection [A] 3 x 32 ■■ Accessories and special lengths available on request
Remote control [–] Optional (cable or radio)
Spiral pump type [–] MP2 to MP20
Max. grain size [mm] 8
Flow rate 3) [l/min] 6.3 - 63.3
Max. delivery pressure [bar] 50
Max. transport distance 3) [m] 60
Casing length [mm] 1,000
Total length [mm] 1,950
Height [mm] 860
Grid height [mm] 95
Width [mm] 650
Weight [kg] 190
Article No. [–] 300070011001
1) Rotational speeds from 132 - 290 [rpm] optional

2) Country-specific adaptation possible
3) Depends on the consistency and grain size of the material, the W/C-ratio,
spiral pump type, and rotation speed (based on the nominal value)
■■ Conveyor mixer optionally available
■■ Required Water pressure 2.5 - 4 [bar]
■■ Optional pressure control pump
■■ Further information is included in the operating manual of the
mortar-mixing pump MP06
162
Injection Flow-Pressure Meter
Introduction System Description
The injection flow-pressure meter Flow rates and injection pressures are
permits an exact and comprehensible recorded separately for each injection
documentation of ground improvement borehole. The manipulation-proof
as well as a comprehensible control digital data recording is operated via a
system of the specified injection user-friendly and simple touch-screen
termination criteria. terminal. Subsequent to the injection
works, the readout of the stored data is
carried out via a serial interface as well
as a computer-based raw data analysis.
System Components
■■ Flow meter
■■ Pressure transmitter
■■ Operating and analysis unit
■■ Readout lead
■■ Tripod
■■ Technical documentation
■■ User manual
■■ Software package
Technical Data Flow Meter and Pressure Tranducer
Component Charateristics [Unit] Nominal Value / Description

Length x width x height [mm] 250 x 430 x 400
Casing Description stainless steel / material No. X5CrNi18-10 / 1.4301
Thread connectors 1" external thread
Power supply max. 24 [V] (DC)
Transducer
Plug-in connection to evaluation and operating unit 16-pin (shielded, intrinsically safe wire)
Flow medium Cement suspension
Flow meter Max. flow rate (100%) [m³/h] 3.53
Max. deviation at 46% or 100% flow rate 0.06 and 0.02
Max. pressure [bar] 100
Pressure transducer
Deviation measuring range (related to nominal value) [%] < 0.6
Technical Data Operating and Evaluation Unit
Component Charateristics [Unit] Nominal Value / Description

Length x width x height [mm] 380 x 210 x 600
Casing Length x width x height incl. stand [mm] 600 x 500 x 1,450
Description stainless steel / material No. X5CrNi18-10 / 1.4301
Connection power with pump 5.7
Connection power without pump [kW] 0.3
Electric
Power supply 3 x 400 [V] / 50 [Hz]
Plug-in connection CEE 5 / 32 [A]
Touchscreen
Display screen Backlighted LCD graphic display with 256 colors
Manuel modus (own user interface) or automatic modus
Control and
Read out and record the plotted data with a data cable to the computer via COM1
data processing
163
Cable Bolt Tensioner
Introduction
Cable bolt tensioners are used for
prestressing or active pre-tensioning
Mining cable bolts. These devices for
use in underground operations are
characterized by low weight, robust
construction and user-friendliness.
DYWIDAG-Systems International
provides different systems of cable bolts,
depending on individual applications.
Fields of Application System Components

■■ Pre-Tensioning of type CB15.3 and 1) Tensioning head
Type CB15.7 DYWIDAG Cable Bolts 2) Hollow plunger cylinder 320 [kN]
■■ Prestressing of cable bolts with free 3) Handholds hollow plunger cylinder 320 [kN]
length 4) Bearing plate
5) Wedge casing
6) Domed plate (schematic)
7) High-flow coupling
8) Hydraulic hose L = 6 [m], incl. 2 high-flow coupling connectors
9) Hydraulic pump with integrated manometer and pressure relief valve
1) 8) 9)
2)
3)
4)
5)
6) 7) 7)
Specifications Accessories Further References

■■ Maximum force: 320 [kN] ■■ DYWIDAG Cable Bolts ■■ User manual cable bolt tensioners
■■ Total weight tensioner head and ■■ Hydraulic spare parts ■■ Brochure DYWIDAG Cable Bolts
tensioner: approx. 16 [kg] ■■ Tensioning equipment for up to 640 [kN]
■■ When tensioning or pre-tensioning, the available on request
forces that are permitted for the cable
bolts in use must be observed
164
Pull Testing Equipment
Introduction
Pull testing equipment is required for pull
out tests on anchors and rock bolts.
Pull out tests on anchors and rock bolts

are performed for supervision of the
rock bolting quality. Depending on the
type and design of the rock bolt in use,
different testing equipment is utilized.
Depending on the operation purpose,

modularly designed sets of different pull
testing equipment can be adapted to the
whole range of rock bolts provided by
DYWIDAG-Systems International.
■■ Pull out tests
■■ Supervision of quality criteria of
installed rock bolts
■■ Research and development in the field
of ground control technology
System Components
The pull testing equipment consists ■■ Hydraulic components ■■ Supporting frame
of a series of mechanic and hydraulic ■ Hollow plunger cylinder ■ Depending on test requirements and
components and is designed for an ■ Hydraulic hose test forces, the frame is available
ultimate test force of up to approx. 60 [t]. ■ Electric pump or hand pump, either as a tripod or a tubular frame
with gauge in different sizes
■ Gauges are provided on demand
■■ Mechanic components
with a calibration certificate ■ Intermediate discs
■ Angle compensation plates
■ Balance rods and adapters for
rock bolts that are to be tested
System Components Hand Pump

1) Bearing plate hollow plunger 1) 2) 3) 4) 5) 4) 7) 8)
cylinder/nut
2) Thrust piece
3) Hydraluic hollow plunger cylinder,
single acting 6)
5) Hydraulic hose incl. 2 high-flow
coupling connectors
6) Manometer piece
7) Manometer (incl. calibration certificate)
8) Hand pump
165
System Components Electric Pump
1) Bearing plate hollow plunger 1) 2) 3) 4) 5) 4) 7) 8)
cylinder/nut
2) Thrust piece
3) Hydraluic hollow plunger cylinder,
single acting 6)
5) Hydraulic hose incl. 2 high-flow
coupling connectors
6) Manometer piece
7) Manometer (incl. calibration certificate)
8) Compact electric pump
Order Information
Rock Bolt Hydraulics 1) Tripod or Bearing Cylinder 2) Pull Adapter 3)
Max. Max.
320 [kN] 640 [kN]
GEWI® Mining Anchors X X GEWI® coupling, rod, and nut

Mechanical Anchors Type ALWAG X X Pull adapter, washer, and nut 4)
SN-Anchors X X X Pull adapter, washer, and nut 4)
Resin Rock Bolts X X Pull adapter, washer, and nut 4)
DYWIDAG Threadbar Anchors X X GEWI® coupling, rod, and nut
DYWIDAG GRP Solid Bars X X Pull adapter, washer, and nut 4)
DYWIDAG GRP Hollow Bars and S-D Hollow Bars X X X DYWI® Drill coupling, hollow bar, and nut 4)
OMEGA-BOLT® Expandable Friction Bolts X X OMEGA-BOLT® pull head, washer, and nut
POWER SET Self-Drilling Friction Bolt X X POWER SET pull testing eqipment
Friction Stabilizers X X X POWER SET pull testing eqipment
CT-BoltTM Combination Rock Bolts X X Pull adapter, washer, and nut 4)
Cable Bolt, System Barrel & Wegde X X X X See section cable tensione
DYWIDAG Tensionable Strand Anchors X X X X See section cable tensione
DYWI® Drill Hollow Bar System X X X X DYWI® Drill coupling, hollow bar, and nut
1) Proof force 0 - 320 [kN]: hollow plunger cylinder type RCH-302, proof load: 0 - 640 [kN], hollow plunger cylinder type RCH-603
2) Tripod or bearing cylinder according to hydraulics (320/640)
3) Schematic display. Coupling and pull head, pull rod, washer and nut are adapted to each anchor and rock bolt
4) Recommentation: max. proof force ... Fp,0.2 of the anchor or rock bolt
Further References
■■ DSI leaflets on pull tests
■■ System sketch of test assemblies
■■ Data sheets and operating procedures
Remarks/Links
■■ Pull tests must only be carried out
in compliance with the present
instructions by skilled personnel
■■ DSI has experienced technical
personnel for planning, operation,
and analysis of pull tests
166
PL 179 351 B, AT-E 217 681, PL-B 185 256, AT-B 409 785, AT-B 411 781, AT-E 0 257 213, AT-E 0 314 555, CH EP-B 1 311 740,
DE 501 08 565.3-08, AU 2002338538, CA-B 2,442,320, ZL 02808431.4, P20030813A, JP 4036756, KR-B 779 340, PL-B 197 261,
RU-B 2278941, SK-B 286 790, US-B 7,080,697, ZA 2003/7608, AT-E 0 332 436, CH EP-B 1 381 756, DE 502 07 438.8-08,
ES 2262838 T5, FI EP-B 1 381 756, FR EP-B 1 381 756, GB EP-B 1 381 756, GR 3058466 B2, IT 32816BE/2006, SE EP-B 1 381 756,
SI P 2002 3 0409, TR 2006 03585 T4, AT-B 504 022, DE-C 101 05 827, AT-B 500 691, DE 101 19569, AT-B 505 959, HK 1066581,
AT-U 8404, AT-B 501 875, AT-U 9287, AT-E 0 363 580, AT-E 0 372 442, DE 50 2004 004 906.0-08, PL EP-B 1 682 745, AT-B 505 072,
AT-E 0 202 045, EP-B 1 034 096, DE 598 00 872.1, AT-U 10 289, AT-U 9597, AT-E 0 417 186, AT-E 0 514 836, CH EP-B 0 1 888 878,
CZ EP-B 0 1 888 878, DE EP-B 0 1 888 878, ES EP-B 0 1 888 878, FI EP-B 0 1 888 878, FR EP-B 0 1 888 878, GB EP-B 0 1 888 878,
IT EP-B 0 1 888 878, PL EP-B 0 1 888 878, SE EP-B 0 1 888 878, SI EP-B 0 1 888 878, SK EP-B 0 1 888 878, TR EP-B 0 1 888 878,
US-A 7,874,380, CA 2,609,737, AU 2006255521, ZA 2007/09811, AT-E 0 549 545, CH EP-B 1 886 056, DE 50 2006 004 522.2-08, PL
EP-B 1 886 056, US-2009-0230679-A1, CA 2,608,676, AU 2006251841, EP 06 804 333.0, AU 2006281954, CA 2,619,175,
US 11/990,392, AT-B 508 617, EP 08 733 231.8, AT A 1763/2009, AT-U 12 096, AT-U 12 097, AT A559/2010, AT GM340/2010,
DE 10 2009 038 813.3, DE 10 2007 012 220, DE 10 2007 029548, AT-U12444, PCT/AT2011/000164, AT-E 0 494 455, BG EP-B 1 546 508,
CH EP-B 1 546 508, CZ EP-B 1 546 508, DE 603 35 638.9-08, ES 2358738 T3, FI EP-B 1 546 508, FR EP-B 1 546 508, GB EP-B 1 546 508,
GR 3074651, IT 22416BE/2011, PT EP-B 1 546 508, SE EP-B 1 546 508, SI EP-B 1 546 508, SK EP-B 1 546 508, TR 2011 02236 T4,
AT-U 12443, PCT/AT2011/000240, EP 09 833 985.6, EP 12 002 889.9, EP 10 847 636.7, AT A 1802/2011, EP 10 740 119.2,
US 13/389,881, EP 10 854 657.4, CA 2,772,658, EP 10 787 258.2, EP 12 450 021.6, AT GM 138/2012, AU 2010314788, CA 2,791,524,
US 13/514,211
Status: 2012-12
167
Austria Austria
DYWIDAG-Systems International GmbH
Alfred-Wagner-Strasse 1 Argentina
4061 Pasching/Linz, Austria Australia
Phone +43-7229-610 49 0
Fax +43-7229-610 49 80 belgium
E-mail office@dywidag-systems.at
Bosnia and herzegovina
Brazil
Canada
Chile
Colombia
C o s t a R i ca
Croatia
Czech republic
Denmark
Egypt
estonia
Finland
France
Germany
Greece
GU A TEM A L A
HONDUR A S
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Italy
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Korea
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Ma l a y s i a
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Pa n a m a
Pa r a g u a y
Peru
POL A ND
Portugal
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singapore
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Spain
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Ta i w a n
Thailand
Turkey
United Arab Emirates
United kingdom
04394-1/04.13-2.000 he ho
Please note: Uruguay

This brochure serves basic information ”ALWAG” (AM 952/79, AM 3571/2008),
purposes only. Technical data and information ”AT” (AM 6138/2003), ”AT-SYSTEM” (AM 6139/2003), US A
provided herein shall be considered ”DYWI®” (4197869), ”LSC” (AM 4326/2008), Venezuela
non-binding and may be subject to change ”OMEGA-BOLT®” (3258282), ”POWER SET” (AM 6163/2002),
without notice. We do not assume any liability ”ALWAGRIP” (AM 4327/2008), and
for losses or damages attributed to the use ”TUBESPILE” (AM 4328/2008) are registered trademarks of
of this technical data and any improper DYWIDAG-Systems International GmbH.
use of our products. Should you require ”Combi Coat®” and ”CT-Bolt” are trademarks of Vik Ørsta AS.
further information on particular products, DYWIDAG-Systems International GmbH is a partner of Vik Ørsta AS.
please do not hesitate to contact us. www.dywidag-systems.at

Tunnel Product DSI Catalogue

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Tunnel Product DSI Catalogue

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Ground Control Solutions for Tunneling and Mining

DSI’s Business Activities in the Underground Construction Market ..........................................................4

DYWI® Drill Hollow Bar System .............................................................................................................7

Anchors and Rock Bolts ..........................................................................................................................26

Mechanical Anchors, Resin and Rebar Rock Bolts .............................................................................27

AT - Pipe Umbrella Support System ....................................................................................................69

Drainage Drilling Systems ........................................................................................................................94

AT - TUBESPILETM Vacuum Lances .....................................................................................................95

Passive Support .....................................................................................................................................104

PANTEX Lattice Girders .....................................................................................................................105

Injection and Waterproofing Systems ....................................................................................................118

AT - GRP Injection Systems ...............................................................................................................119

Service, Accessories and Equipment .....................................................................................................154

DYWIDAG-Systems International (DSI) is a

ALWAG Tunnelausbau Gesellschaft m.b.H.

DSI Austria’s main business is the development,

Research & Development Technical Support & Services

■■ Self-Drilling ground control solutions: ■■ Accomplishment and monitoring of injection works

DYWI® Drill S-B Expansion Bolt Type T..............................................15

DYWI® Drill System Accessories ........................................................21

Installations in weak ground and under

Additionally, the DYWI® Drill Hollow Bar

DYWIDAG-Systems International has a

Underground Mining and Tunneling

available ■ Controlled drilling energy ■ Hardened and carbide insert

Example: assembly system components rock bolt

Nut Coupling Drill Bit

Plate Hollow Bar

■■ Plate ■■ Hollow Bar

system demands subsequent grouting

systems and special plate designs with continuous left-hand

Technical Data Series R32

Technical Data Series R38 and R51

Technical Data Series T76

No. Characteristic Value / Type1) Symbol Unit T76-1200 T76-1600 T76-1900

1) Status: 2012-06, note: all values are subject to change

Article No. Description Article Code Design Thread Diameter Ø [mm] 1)

301080411XXX Arc-shaped R32 X X X X

Simultaneous drilling Self-drilling installation

■■ Optional extension using couplings ■■ Optional extension using couplings

■■ Assembly of anchorage or head construction (plate and nut),

Fields of Application ................................................................................................... 16

Main Advantages ........................................................................................................ 16

System Components .................................................................................................. 17

Technical Data ............................................................................................................ 18

Technical Features ...................................................................................................... 18

Installation Procedure ................................................................................................. 19

Further References ..................................................................................................... 19

System Description DYWI® S-D Expansion Bolt Type T, R32-051

diameters and designs ■ Type R32-210 to R51-800 available on request

expansion elements can be used

Ready-for-use DYWI® S-D Expansion Bolt Type T, R32-051

Ready-for-use DYWI® S-D Expansion Bolt Type T, R38-076

Technical Data Series R38 and R51

1) Status: 2012-06, note: all values are subject to change

Accessories Further References Order Information

Specifications Technical Features Accessories

Fields of Application Main Advantages System Description

Specifications Technical Features Accessories

This special coupling type allows

Valve opening pressures can be adapted

Specifications Technical Features Accessories

Fields of Application Installation Procedure Accessories

■■ Simple handling and optimized