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automationmagazine.co.uk
Automation
Smarter solutions for industrial efficiency
February 2020
Flexibility
and safety
for mobile
platforms
Integration of SICK Safety

Laser Scanners into
MasterMover’s new AGV
Page 10
FOCUS FEATURE
Machine Safety
Features in this issue: 12 22 24 31
Automated Warehousing
Drives, Controls & Motors
PLCs, Industrial PCs & HMIs
Aerospace & Marine
COMMENT February 2020

COVER STORY
10
Automation
automationmagazine.co.uk
Smarter solutions for industrial efficiency
Integration of SICK Safety

From the Editor
Laser Scanners into
MasterMover’s new AGV
Please turn to page 10 for more...
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ISSUE February 2020
Contents
06 07 News
08
10 Automated Warehousing
12
13
Drives, Controls & Motors
14
16 PLCs, Industrial PCs & HMIs
Feature: Exoskeletons
19
Focus Feature: Machine Safety
Event Preview: Industry 4.0 Summit

& Expo 2020
4 February 2020 | Automation automationmagazine.co.uk

ISSUE February 2020
20
Industry Focus: Aerospace & Marine
26
22 24
27
28 31
automationmagazine.co.uk Automation | February 2020 5

Read the latest industry news online at automationmagazine.co.uk

INDUSTRY News
NEWS IN BRIEF
UKIVA has announced that the Keynote
address at the 2020 UKIVA Machine
Vision Conference and Exhibition will be
given by Richard Love from NVIDIA.
Richard is EMEA marketing manager for
the NVIDIA's Jetson Embedded Processor
Family. The Keynote will be the first
presentation of the Conference at 10am
on 14 May 2020 at the Marshall Arena,
Milton Keynes, UK.
Twinkl and the EPSRC UK Robotics &

Autonomous Systems Network have
joined forces to launch a national School
Coronavirus: Already a major disruptive Robot Competition. The competition

invites classes and school groups to design
space exploration robots using a specially
event to global supply chains created application or online, and is open
to groups of pupils aged 8-14. Each group
needs to create three virtual robots that
can move across challenging space
environments and complete a range of
tasks. Schools can enter by downloading
the augmented reality (AR) app, found on
the Apple App Store and Google Play, or
by using the web-based version. The
competition will be accepting entries until
midnight on 8 May.
On 2 March 2020, experts from the

British Automation and Robot Association
(BARA), ‘automatica’, and VDMA will
present latest research results of how
robotics and automation are reshaping
industry and the future of work at a press
conference: Wake-up Call – Do robots help
the UK after Brexit? For more info, email
newsroom@econ-news.com
SOCOTEC is encouraging fellow

organisations to support their colleagues
who may be experiencing stress,
depression and anxiety with Mental
Health First Aid (MHFA) training. For more
info, visit www.time-to-change.org.uk
The ongoing failure of government to back UK

manufacturing is behind the steep drop in annual car figures

Follow Automation on Twitter @AutomationMagUK

INDUSTRY News
Precision engineering firm ABB COLUMN
appoints first female MD, Jo Davis 2020 VISION WITH ROBOTS

As Christmas fades away into a distant
memory, food manufacturers across the
country are looking ahead to 2020
seasonal demands, such as Mother’s
Day and Easter.
80 million Easter eggs are sold every
year in the UK, showing no signs that the celebration is
slowing down. To keep up with the industry boom during
these busy periods, UK food manufacturers should ensure
they’re running a flexible and effective production
process, not only to keep up with larger quantities of
products but also cater for special dietary requirements.
In January we saw the ever-growing participation of
‘Veganuary’, where more than 350,000 individuals signed
up to become vegan for one month in January - a
massive increase of 100,000 people from 2019 . The
growing trend and lifestyle inspired leading fast-food
restaurants such as KFC and McDonald’s to offer vegan-
friendly products on its menus. This is a classic example
of giant food brands responding to the need for
diversification in the market. Other UK food
manufacturers can easily follow suit.
Many manufacturers are adapting production, using
robots to cater for veganism and other dietary
requirements. Panda Confectionary in Finland makes
vegan liquorice and supplies many UK supermarkets. It’s
production facility in Denmark uses collaborative robots
to package pick and mix products, leading to higher
productivity and greater adaptability. In today’s
unpredictable market, with alternative products
continually being introduced, UK food manufacturers
have much to gain from following this example.
Having an ethical and sustainable brand is also of
growing importance as more and more of us become
environmentally conscientious; using robots can help
deliver sustainability in 2020. With many businesses
looking to become more eco-friendly, both
manufacturers and retailers can use robots to perform
highly repetitive tasks in a logistics environment.
Additionally, by implementing such technology to its
distribution centres, the Coop Group has drastically
reduced carbon dioxide emissions by more than 10,000
tons a year.
Whatever the industry, having clear 20/20 vision in
2020 and exploring the benefits of robotic automation,
flexibility, sustainability and productivity can be
achieved. Growing with robots has never been so simple.
Nigel Platt
LBL manager UK and Ireland – ABB Robotics

FEATURE Brexit Aftermath
Report shows that UK SME manufacturers

must grow and build resilience

SPONSORED FEATURE Cover Story
SICK and MasterMover:

A safe place to start
MasterMover’s Dan Evans (left) and SICK’s Martin Kidman pictured during development of the AGV safety integration
The tale of a perfect partnership between SICK and Mastermover
The SICK MicroScan3 safety laser scanner
Safety first
Second nature

SPONSORED FEATURE Cover Story
Holistic design
The MasterMover AGV300 Tow with SICK microScan3 safety

laser scanners
MasterMover’s Dan Evans pictured during the

Future
development phase
Navigation
CONTACT:
SICK UK Tel: 01727 831121

Web: www.sick.co.uk
MasterMover Tel: 01335 301030

Web: www.mastermover.com

FEATURE Automated Warehousing
Your guide to a safe robot installation

Ross Lacy, mobile robot product manager, RARUK Automation, talks manufacturer, integrator, and customer
responsibilities in ensuring a safe AMR system workspace
Deploy a safe AMR installation in close

cooperation with your AMR
manufacturer
CONTACT:
RARUK Automation Tel: 01462 670044
Web: www.rarukautomation.com

Robots – the future of e-commerce?

Robotic automation is appearing increasingly in warehouses, logistics and distribution centers.
Why? Because such technology can give companies a competitive edge in today’s burgeoning
e-commerce market. Nigel Platt, LBL manager, UK and Ireland, ABB Robotics explains
CONTACT:
ABB Robotics Tel: 0808 258 2000

Web: new.abb.com/uk

The route to
environmentally-
aware intralogistics
Consumers’ environmental expectations are adding a new
layer of supply chain complexity – how are companies going
to respond? Steve Richmond, director of logistics systems,
Jungheinrich UK, discusses the role of automation within
intralogistics to support the green agenda
Customer choice
Strong intralogistics foundation
CONTACT:
Jungheinrich UK Tel: 0114 240 4440
Web: www.jungheinrich.co.uk

INDUSTRY UPDATE
SolutionsPT to Unveil The Hottest AVEVA

SCADA Systems at 2020 Conferences
I ndustrial IT software specialist SolutionsPT will unveil the latest 2020 releases of
AVEVA SCADA systems at a series of free events for Systems Integrators and
Original Equipment Manufacturers (OEMs).
Designed in partnership with multinational information technology company
AVEVA to help Systems Integrators and OEMs adapt to the challenges of the Fourth
Industrial Revolution, the SolutionsPT AVEVA Partner Conferences 2020 will take
place at The Belfry Hotel & Resort, Sutton Coldfield, on the 23rd and 24th of March,
and at the Montenotte Hotel in Cork, Ireland, on the 25th and 26th of March.
The two-day events will feature an exciting line-up of speakers including AVEVA’s
global SI/OEM Program Director, Tim Black; AVEVA System Platform Product Manager,
Ernst van Wyk; and SolutionsPT’s Technical Strategy Manager, David Baskett.
The conferences will also feature a range of training and hands-on sessions that
introduce attendees to the latest industrial technologies, with 15 workshops taking
place at each event.
Experts from SolutionsPT, AVEVA and electrical equipment specialist Schneider
Electric will then deliver a series of presentations on topics including the challenges
the Fourth Industrial Revolution presents for Systems Integrators, and how to enable
IIoT applications to reach their full potential.
The events are free to attend and include dinner and evening entertainment but
delegates must register in advance by visiting: https://solutionspt.com/events-webinars/
Automating warehouses drives higher

efficiency and increased productivity
Technological change means that
warehousing in the last decade has
rapidly moved from being regarded a
simple cost of doing business, to a
whole new way of doing business,
says Scott Read, Siemens Digital
Industries, head of intralogistics, UK
& Ireland
CONTACT:
Siemens Tel: 08458 507600

Web: new.siemens.com

Solving the productivity crisis

with warehouse automation
Mel Tymm, industry principal, Maginus, tells us how...
Trusting technology
Three isn’t a crowd
Relying on robots
CONTACT:
Maginus Tel: 0161 946 0000
Web: www.maginus.com

BRINGING PNEUMATICS AND

VACUUM TOGETHER
Magic Gripper
Tailor your unique end of arm tool for ultimate
handling reliability.
Point of use vacuum with built in self release

for the fastest, cleanest cycle times.
Configurable details such as cup diameter, type and

material as well as the range of vacuum modules
and accompanying rail.
The complete gripper solution.
Simmatic Automation, Vmeca product specialist and UK agent for 15 years.

We don’t have vacuum problems, just solutions! www.vmeca.dk
T: +44 (0) 1299 877770 www.simmatic.co.uk E: sales@simmatic.co.uk

FEATURE Drives, Controls & Motors
Improved mobility for

handicapped travellers
Fenton Mobility, one of the largest upfitters in the United States, holds numerous patents for personal mobility
innovation, including a low-angle wheelchair ramp that enables safe, easy van access via the rear entrance.
Smooth, reliable operation of this ramp is critical to the comfort and safety of passengers, and Fenton achieves
this cost effectively thanks to smart, heavy duty electromechanical actuators from Thomson Industries
A smart choice
Addressing market challenges
Thomson Electrak HD linear actuators allow the AbiliTrax

platform to lower the van’s rear, enabling the vehicle to
squat down and lower the ramp by six inches
Reducing angle of access
CONTACT:
Thomson Industries Tel: 01271 334 500
Web: www.thomsonlinear.com
k automationmagazine.co.uk Automation | February 2020 19

Just like the good ol’ days

TorqueControl 4.0 is suited to operations involving material handling, intralogistics or processes that start under load and Bauer TorqueControl4.0 converts 130-
require excellent energy efficiency and gentle power delivery
year-old technology into a smart drive
CONTACT:
Bauer Gear Motor Tel: 0711 3518276

Web: www.bauergears.com

INDUSTRY UPDATE
UK industry needs to be ‘bold and brave’

urges manufacturing boss
T he time has come for UK manufacturing to be ‘bold and brave’ in the way it
targets international opportunities according to the boss of a strategic
manufacturing outsourcing specialist.
PP Control & Automation’s Tony Hague made the rallying call after GDP figures
revealed that growth in the economy had stalled and manufacturing output was falling.
The CEO is urging more companies to invest in automation and to proactively
target export contracts after his own business announced a £3m order haul and
exciting plans for further growth both domestically and in North America.
It is an approach that the Government is keen for other manufacturers to
replicate as it looks to reinforce the UK’s reputation as an industrial powerhouse.
“We have definitely noticed an increase in confidence since the General Election
result and it appears that investment has been switched on in a lot of sectors, which
is very pleasing,” explained Tony Hague.
“From our base here in the UK, we support 25 of the world’s largest machinery
builders in food processing and packaging, printing, machine tool, energy, transport
and infrastructure, medical and high technology sectors.
“Everything we do has to create added value to our clients through innovative
design, proactive supply chain management and competitive and agile manufacturing.”
He continued: “We are targeting emerging markets in the UK, such as
electrification, as well as new opportunities in different geographies. In particular
the North American markets, where we are well placed with 20+ years knowledge of
legislation and associated UL standards. There are also the connections we have in
place now through our investment partners Ardenton Capital.
“Despite the figures out this week, I believe it is exciting times for industry, but
we have to work collectively and collaboratively to grow GDP and wealth.
PP Control & Automation www.ppcanda.com
EI5 - The ‘gold’ standard in

compressor electric motor efficiency
Promoting high efficiency
Andy Pulley, team leader and product specialist with Atlas Copco Compressors,
examines IE5, regarded as the IEC’s gold standard in motor efficiency, and how it
has been exceeded by the company’s in-house designed motor for air compressors
Atlas Copco goes beyond IE5
Alternative technology
The advantages of the iPM motor
CONTACT:
Atlas Copco Tel: 0845 601 0001
Web: www.atlascopco.com

FEATURE PLCs, Industrial PCs & HMIs
Be in control with the right robot

The current trend of robot control is
changing with PLC-based solutions
offering different benefits and
opportunities over the traditional
dedicated robot controllers. So what
needs to be considered when
selecting the right solution for the
application? Barry Weller, product
manager at Mitsubishi Electric, looks
at how to determine which robot
control option is best
CONTACT:
Mitsubishi Electric Tel: 01707 288769

Web: gb3a.mitsubishielectric.com

FEATURE Exoskeletons
Are exoskeletons set to

transform manufacturing?
A Paris-based start-up recently helped
a woman with partial paralysis to use
an exoskeleton to walk. Breakthroughs
like this are allowing exoskeleton
technology to be used in more varied
environments, with potential benefits for
manufacturers. Here, Neil Ballinger,
head of EMEA sales at industrial
automation parts supplier, EU
Automation, explains how exoskeletons
will transform manufacturing
Helping your workforce
A tailored suit
CONTACT:
EU Automation Tel: 01785 303300

Web: www.euautomation.com

SPONSORED FEATURE SICK
SICK conquers new frontiers with

world’s smallest safety laser scanner
SICK has launched the world’s smallest safety laser scanner, the
nanoScan3, designed for easy and economical integration into the
smallest of machine designs, particularly for automated guided
vehicles, carts, mobile platforms and service robots
SICK UK sick.com
EVENT PREVIEW Industry 4.0 Summit
Make your manufacturing smarter
Companies looking to make their operations smarter this year should put a note in their diary to attend one of the stand-
out events that really can help companies get a better understanding of digital. There is a lot of hype around Industry
4.0 and one of the few places to see the actual reality, meet experts and learn from companies who have started their
own Industry 4.0 journey, is the Industry 4.0 Summit & Expo that takes place in Manchester, 31 March - 1 April 2020
CONTACT:
Industry 4.0 Summit Tel: 01642 438225

Web: www.industry40summit.com

INDUSTRY FOCUS Aerospace & Marine
Not a doubt in Delta Airlines minds
RPI UK has installed two integrated rotor measurement and assembly

platforms (iMAPs) at Delta Airlines - the Rolls-Royce approved MRO facility
CONTACT:
RPI UK Tel: 01225 426206

Web: www.rpiuk.com

INDUSTRY FOCUS Aerospace & Marine
Super-yachts turn to industrial SCADA for

reliability, safety and passenger comfort
Modern luxury yachts are fitted with a huge number of electrical systems, and Italian company Uniproget is
using Progea's Movicon industrial automation technology to integrate them into one simple-to-use system.
Natalie Turner, sales director at Progea's UK distributor, Products4Automation (P4A), looks at how personal
comfort and safety is ensured in a demanding luxury living environment
Hardware
CONTACT:
Products4Automation Tel: 0121 630 2200
Web: www.products4automation.co.uk

INDUSTRY UPDATE
First Mats Tackle Oil Spill With

New Product Range
F irst Mats are excited to launch a new range of quality
Spill Control products, which are now available to
order from their website. With the firm already
established as one of the UK’s leading floor matting
suppliers, they are now expanding their range to
IBASE Unveils EC-7100 incorporate new industrial safety products which
includes a selection of Spill Control solutions.
Embedded System with NVIDIA Amongst the new range are Spill Kits, which contain
an array of fast acting absorbent materials to quickly
MXM Graphics Card respond to any accidents involving Oils, Chemicals and
other industrial fluids. For minor spills, these absorbent
FMT-200J Compact controller
I BASE Technology, a manufacturer of application specific
embedded computer platforms, has unveiled the EC-7100.
materials can also be purchased as Pads, Rolls or Socks
which are cost effective and fast acting products.
gives multi analogue /
Built with the high-performance NVIDIA GTX 1080 graphics
card equipped with 2560 CUDA cores, 8GB GDDR5X memory
As with all products in the First Mats range, the Spill
Control solutions are offered with free mainland UK
digital IO and Comms ports in
and up to 9 TFLOPS capability, the EC-7100 platform
combines the computing power of the NVIDIA’s MXM GPU
delivery and in most cases, will arrive in just 2 to 3 days. a single package
hardware accelerator and the 7th Generation Intel® Core™
processor family to leverage streaming data for artificial
intelligence-driven applications in the transportation,
T The FMT-200J provides 200k bytes user RAM, 32 digital
inputs and 24 solid state 500mA PNP Outputs, 8 off 12
bit analogue inputs and 4off 12 bit analogue outputs Four
automation and retail industries. communication ports RS 485 and RS232, a 2 line by 16
Measuring 340 x 170 x 79mm and suited to most indoor character LCD display, four function keys, and a socket for
installations, the standard model comes installed with an an external FLASH memory card are also provided.
Intel® Core™ i7-7700 3.0GHz processor, 16GB DDR4 system
memory that is expandable to 32GB, and one 128GB SATA- The compact unit is 353 mm wide x 166 mm high x 40
III SSD storage and a spare connector for a second drive. mm deep and all I/O and power connections are by 2
Four DisplayPort 1.4 interfaces are available, together with part connectors.
expansion provided by M.2 sockets, a full-size mPCIe and
a SIM card slot. Also supported are Ubuntu and Windows The FMT-200J is part of the Colter UK manufactured
10 operating systems, as well as a maximum of three FMT range and is programmed using the FLEX PC
Gigabit Ethernet ports. programming software which is provided free of charge.
IBASE Technology First Mats COLTER GROUP
01438 846 090 0121 702 1659 01371-876887
sales@ibase-europe.com info@firstmats.co.uk sales@coltergroup.co.uk
www.ibase-europe.com www.firstmats.co.uk www.coltergroup.co.uk
From simple to complex

New sensors and switches portfolio for food, beverage and automation
W ith the launch of its new low cost high

specification VEGABAR pressure
switch/sensor and VEGAPOINT level switches, it
enables VEGA to help customers in even more
areas in the food and beverage production
processes. This brand new compact instrument
series is perfectly tailored to the standard
applications that still require high quality and
strict hygiene.
The new level and pressure devices have a

universal adapter system of process fittings
that provide the flexibility needed to keep
installation and spares inventory costs low. A
unique ultra-bright, eye-catching, 360°
illuminated status display ring ensures visibility,
safety and process reliability. Its status colours
can be custom-selected easily seen from any
direction – even in bright daylight. Some of the
new pressure switch/sensors feature displays
and keypads with dual easy-read text and VDMA
menu, ensuring the right set up every time and
easy understanding of pressure measurement
or switch status.
Another prominent feature of the instruments is their

communication capabilities. They feature Bluetooth
wireless, which offers another option for safe remote and
easy set up or function check of devices without the need
for a PC, cables or connectors. Just download the free,
simple (and award-winning) VEGATOOLS App. Also available
is the IO-Link protocol, this ensures compatibility, intelligent
data transfer and simple, fast system integration.
VEGA
01444 870055 info.uk@vega.com www.vega.com/uk

INDUSTRY UPDATE
RB Series recommended for

small to medium size robots
A ccording to a recent piece in Power Electronic News
entitled ‘Smart Power for a Smart Industry’ the Cosel
RB series are suitable for small to medium size robots,
due to the output voltage combinations.
Features of the new RBC200F 200W open frame AC-DC
Power supply include 2-3 output configurations, with
Expansion and new efficiency rating up to 91%. Also offers 3kV reinforced
isolation on channel 3 and an operating temperature -20°C ~ 6-Axis Force/Moment Sensor from
appointments at Advance 70°C. The RB series comes with the option to have chassis
cover and the power supply comes with 5 year warranty. Kistler is precise and versatile
The RBC200F series is available in output voltages of
C onveying and automated handling specialist,
Advance Automated Systems, has expanded its
operation by establishing a satellite projects office in
3.3V, 5V, 12V, 16.5V, 24V, 48V, ±12V, ±15V T he new piezoelectric 6-component force/moment link,
Type 9306A, from Kistler Instruments is equally suited
Complies with safety standards to measuring the forces acting on electric hand tools,
Lutterworth, Leicestershire. The move coincides with • UL62368-1 rocket engine test benches or robotics.
two new key appointments. • EN62368-1 This new sensor delivers precise and direct
Operating from a 30,000 sq ft manufacturing site, • EN62477-1 (Overvoltage category ) measurements of three forces and three moments
Advance provides a fully integrated single source for the • EN61558-2-16 (Overvoltage category ) without calculation at very high resolution even under
design, manufacture and installation of conveyors, • RoHS the most demanding operating conditions. The very rigid
conveyor systems and controls. Alongside existing sensor with a high natural frequency of 18kHz and low
business and the addition of new contracts acquired Other features of the RB series include:
crosstalk of better than ±3.5% for highly dynamic force
throughout the UK, the additional office has been taken • Remote On/Off
and moment measurements, especially when very small
to primarily bolster product support during the design, • Low Leakage Current (<0.5mA)
moments and forces are being measured.
installation and commissioning phases of projects in the • < 1U High
The Type 9306A sensor is 90mm high, 62mm diameter
central and south of the country. • Communication Function
and weighs 1.5kg. The compact Type 9306A31 which is
To head-up the new facility, Advance has appointed Components Bureau only 45mm high, 83mm diameter and weighs only 540g
Brian Skelham as a senior project engineer. Skelham was 01480 412233 may be specified
previously employed as a business project manager at info@componentsbureau.com The Kistler LabAmp 5167A multi-channel quasistatic
online retailer, Ocado, based in Tamworth, Staffs. www.componentsbureau.com and dynamic charge amplifier with analog output and
Advance has also reinforced their northern structure integrated data acquisition provides an ideal signal
with the appointment of Adam Robinson as a project conditioning capability with the ability to adjust the
engjneer, with an emphasis on sales. measuring ranges independently for each axis.
Advance Automated Systems Kistler Instruments Ltd
01325 328 930 01256741550
sales@advanceautomation.co.uk sales.uk@kistler.com
www.advanceautomation.co.uk www.kistler.com
ABB appoints UK partner for motion control products First decentralised IP66
ABB extends its UK penetration for motion control products with the appointment of a Yorkshire-based specialist frequency inverter with
S MS Machine Automation (SMS) is the first UK company to be awarded ABB Value Provider - Technical Distributor
status for ABB motion control products.
ABB’s motion control range includes servo motors, servo drives and programmable logic controllers (PLCs). SMS’s
IO-Link launched by Lenze
previous expertise as an ABB Value Provider – System Integrator enables them to provide a more complete package for
customers, covering applications’ operational life from initial purchase through to installation, commissioning,
L enze is pleased to
announce the latest
addition to its i500
maintenance and upgrades. inverter range. The i550
Established in 1999, SMS has for the past 20 years provided engineering solutions for machine building, system protec has been
integration and automation component distribution for a range of industry sectors. Simon Wakefield, Marketing and designed for
Communications Lead, SMS, describes the company’s broad customer base: “We provide standard components and custom decentralised drive
solutions for a wide range of industries, from nuclear fuel production and premium chocolate manufacturing to glass bottle tasks and comes with
embellishment, and even automotive and entertainment applications.” IP66 protection class, IO-
The ABB Value Provider Link connectivity and a
network offers UK customers power range of up to 75
access to ABB motors, variable kW. It is the first of its
speed drives and mechanical kind to offer this level of
power transmission products communication integration for
together with a wide range of decentralised applications, making it ideal
services, technical advice, for use with conveyors, fans, pumps and lifting units.
training and bespoke
contracts. Although each ABB Cost-effective and quick system set up
Value Provider is an Thanks to the inclusion of the IO-Link V1.1 standard
established and successful interface, sensors and actuators distributed throughout
engineering company, all an application can now be linked to a centralised control
members of the network must system using the new i550 protec.
undertake regular training to Neil Beaumont, Marketing Manager at Lenze says:
ensure its product, industry “The i550 protec is particularly suited to large-scale
and technical knowledge is of machines, distribution applications in material flow or
the standard required to wherever control cabinet space is expensive. With the
deliver accredited sales, introduction of this decentralised frequency inverter, we
support and service in close have opened new opportunities for mechanical
cooperation with ABB. engineers to control drives outside the control cabinet.”
ABB Motion Control Lenze

Products 01234 753200
01925 741517 sales.uk@Lenze.com
www.gb.abb.com www.lenze.com

INDUSTRY UPDATE
New IO-Link level controllers

from EGENew IO-Link level
controllers from EGE
E GE introduces a new generation of level controllers
with guided microwave: the MFN series sensors
feature an IO-Link interface and thereby enable
Motion in Pocket Format: High performance in the Tightest Space continuous access of PLCs to process and
parameterization data. Using a corresponding master,
H ighly compact construction and loads of functionality
in one system – that is made possible by the flexible
control system S-DIAS from SIGMATEK for the DIN rail. It
and DC 062 are the right choice for applications with up to
6 A continuous and 12 A peak current at 48 V DC.
Simple positioning tasks can be implemented with the SR
the level controllers can be connected to any common
bus system and conveniently parameterized via PC or
notebook. The guided microwave measuring principle
combines fast signal processing, comfortable handling as 011 and SR 012 modules for control and regulation of ensures high reliability due to its insensitivity to external
well as high vibration resistance. With the series' versatile economic DC brush motors up to 5 A phase current and 10 or influences such as temperature, pressure, or density. It
motor output stages, dynamic motion sequences can be 15 A peak current. While the SR 011 is equipped with an provides for precise measurements in liquids such as
precisely implemented into reality. integrated brake chopper and switchable incremental water, oil, and emulsions as well as in viscous media.
For fast and precise position tasks, the modules from the encoder, the SR 012 has four digital inputs that can be used as MFN sensors stand out due to their particularly short
DC series for synchronous servo motors (BLDC) are the right limit switches. Different operating modes are available. The reaction times in case of level changes. Their display
choice. These servo amplifiers in pocket format are equipped integrated short-circuit proof digital output can be used for units can be configured to show the measured level in
with a standard resolver or incremental encoder input, a +24 brake control or other application-related switching processes mm, cm, inch, liter, or percent. The housings can be
V DC output for optional control of a holding brake, as well in the application. The STO Safety function, according to EN rotated by 360° along with integrated LED indicators and
as a two-channel enable input with which the function Safe 61800-5-2, is implemented using both enable inputs. control panels, allowing users easy access for
Torque Off (SIL 3, Cat. 4, PL e) can also be implemented. configuring the devices and reading measured values.
With 10 A continuous or 20 A peak current at 48 V, the SIGMATEK
new double-module variations DC 101 and DC 102 achieve up 0115 922 24 33 EGE
to 480 W – and that within a width of only 25 mm without office@sigmatek-automation.co.uk info@ege-elektronik.com
an additional fan module. The single-disc modules DC 061 www.sigmatek-automation.co.uk www.ege-elektronik.com
Active Silicon announces even faster interface boards in its

expanded FireBird range
A ctive Silicon is turbo-charging imaging systems with its new range of FireBird CoaXPress frame grabbers.
The 4xCXP-12 acquisition card (PCIe Gen3 x8; CoaXPress v2.0) is the latest addition. With speeds up to 12.5 Gbps
per link, it supports the fastest cameras on the market and allows acquisition of high-speed, high-resolution images
in real-time. The board is ideal for single or multi-camera solutions in high-speed applications, such as industrial
inspection. Based on a Gen3 PCI Express interface, the new frame grabber uses the ActiveDMA RISC-based engine to
TE Connectivity provides a quick guarantee zero CPU intervention, providing high-speed and low-latency image data transfers. Long cable lengths are
supported – up to 35m at 12.5 Gbps and 100m at 3.125 Gbps using Belden 1694A cable – or even longer lengths using
and easy-to-install solution thicker cables.
with the new M12 X-Code Field For more cost-sensitive projects, the 4xCXP12-3PE4 version offers excellent value and features. Similar in price to
Active Silicon’s well-established CXP-6 quad frame grabber, this board supports CXP-12 for dual applications, as well as
Installable Cable Plug quad CXP-6, along with many of the advantages of the 3PE8 board.
IP67-grade 10Gbps Cat6A connections through Features of the new CoaXPress boards
simplified installation and with optimal performance include:
• High-speed data, power and camera control
T E Connectivity (TE), a world leader in connectivity and

sensors, introduces the new IEC 61076-2-109-compliant
M12 X-Code Field Installable Cable Plug. The plug can be
all over a single cable.
• Fast PCI Express 4-lane and 8-lane Gen3
interfaces.
fitted without the use of special tools, helping cable • ActiveDMA engine – RISC-based acquisition
installers and machinery makers install IP67 10Gbps Cat6A with zero CPU usage.
connections more quickly and easily than ever before. • Comprehensive I/O including end panel I/O.
The cable plug comes in just two easy-install parts, • CoaXPress v2.0 support.
reducing the risk of losing any components during • Supports PoCXP (Power over CoaXPress).
installation in the field. TE’s patented contacting • Micro-BNC connectors.
technology enables optimal transmission performance. • Standard half-length PCI form-factor.
In addition, time consuming special preparation of the • Full GenICam support (including GenTL
wire lead length is not necessary because the automatic Producer).
wire cutoff function cuts the wire leads to the optimal
length during assembly. Due to the simple design, visual
inspection can verify a correct cable-braid termination All Active Silicon frame grabbers come with the easy-to-use, comprehensive ActiveSDK Software Development Kit which
before final assembly. allows integrators to develop applications quickly and effectively, together with a range of third-party software drivers.
TE Connectivity
00 31 73 624 6999 www.te.com Active Silicon 01753 650600 info@activesilicon.com www.activesilicon.com

INDUSTRY UPDATE
New 2x4" industrial power supplies for conduction cooling certifed to safety standard IEC/EN/UL 62368-1
W ith two new models BEO-0812 (+12V) and BEO-0824
(+24V) presented, the power supply specialist Bicker
Elektronik (Donauwoerth/Germany) is expanding its AC/DC
Genuine accessories
The 3-pin AC input line CB-105-3-600 or the 2-pin AC input
line X1-054 are available as optional accessories for AC
Bicker BEO-0812 / BEO-0824
All features at a glance
AC/DC switching power supplies for industry
switching power supply series BEO by power class 80 Watt input mains connection, and the 4-pin DC output line CB- Available with 12V and 24V output
fanless for contact cooling in the space-saving form BEO-0800 on the DC output side - each made in AWG18 Very compact 2x4" design
factor 2x4". With forced air cooling, up to 150 Watt with a length of 600 mm and open ends. 80 Watt continuous fanless power
continuous power is available. The BEO-0800 series is (150 Watt with forced air cooling)
also characterized by its high efficiency of up to 91% and Extensive value-added services Pre-assembled thermal pad for conduction cooling
low standby consumption <0.48 W. The rugged and reliable In addition to the three-year device guarantee, Bicker High efficiency up to 91%
industrial power supplies have a wide-range input of 90 Elektronik GmbH offers long-term availability of at least 5 Low standby consumption <0.48W
to 264 VAC with active power factor correction (PFC) for years. In particular Long-running applications benefit from Operating temperature range -20...+70°C
worldwide use and are certified to IEC/EN/UL62368-1. Due optimal investment protection. The project-related and Additional +12V fan output (0.3A max.)
to the very good electromagnetic compatibility (EMC), the individual design-in advice is rounded off by first-class Operating altitude up to 5000 m
BEO-0800 series meets the stricter class B of EN55032. service and support from Germany. Upon request, the R&D Certified according to IEC/EN/UL62368-1
The high quality of the components used and the engineers at Bicker Elektronik can also implement customer- High reliability (MTBF)
excellent circuit design ensure a long service life and safe specific special solutions. Bicker Elektronik's offer also Suitable for 24/7 continuous operation
24/7 continuous operation in the extended temperature includes extensive laboratory and measurement services for Long-term availability at least 5 years
range of -20…+70°C. complete customer systems as well as performance profile 3 years warranty
analyzes for the exact dimensioning of the power supply.
Conduction cooling for fanless systems
For optimum thermal connection of the power
components on PCB bottom side to chassis of the
application, BEO-0800 series already includes a suitable
thermal pad. Due to ideal heat conduction properties and
the flexible pad surface, the pre-assembled thermally Bicker Elektronik GmbH -
conductive gap filler creates an optimal connection embedded world 2020 - Booth 2-101
between the power components and the connected +49 (906) 70595-0
housing chassis, so that no active cooling is necessary. info@bicker.de
Due to the very good thermal management, the heating www.bicker.de
of the switched-mode power supplies are reduced to a
minimum, making maintenance-free systems without
rotating fans possible. The already included insulation foil
has a precisely fitting opening for the thermal pad.
High power density for a variety of applications

The BEO-0800 series combines high energy efficiency
across the entire performance range with the
compactness of a robust 2x4" industrial PSU. The
switching power supplies can be used up to an operating
height of 5000 meters and have short-circuit and
overcurrent protection. The insulation voltage between
input and output is 4000 VDC. The space-saving BEO-0800
series is suitable for a large number of fanless industrial
applications and embedded IPC systems with single
voltage supply: Industry 4.0 / IIoT, automation, process
measuring and control technology, energy,
communication, POS / POI, digital signage, and many more.

Thursday 24 September 2020

The Tower Hotel, London
BUYERS GUIDE
ALUMINIUM PROFILE SYSTEMS & CONVEYORS MONITORING SOLUTIONS
INDUSTRIAL AUTOMATION EXPERTS CONTROL SYSTEMS & AUTOMATION
CHASE MOTION LTD
• 2%..%0 +-2-01 !,$ $0(4%1

• %04- +-2-01 !,$ $0(4%1
• +-2-01 !,$ $0(4%1
• -2(-, #-,20-**%01
• %!0"-6%1
• *($%1 !,$ 2!"*%1
• .%0!2-0 .!,%*1
• -,13*2!,#7 !,$ #-++(11(-,(,&
Chase Motion Ltd

555 #'!1%+-2(-, #- 3)
%,/3(0(%1 #'!1%+-2(-, #- 3)

BUYERS GUIDE
QR CODE DIRECTORY - TOX PRESSOTECHNIK INDUSTRIAL AUTOMATION
together
with its sales associates, is present
in 37 countries. The success of
TOX is based on this international
presence as well as its well reputed
quality, along with the
implementation of the highest
quality standards. The cultural diversity of our
associates and business partners is the driving force
for the continuous improvement of our performance.
All our products and processes are continuously
evaluated and further developed with regards to
quality, efficiency and governmental regulations.
MACHINE BUILDING & AUTOMATION COMPONENTS

BUYERS GUIDE
DISPLAYS, ENCODERS, SENSORS & MACHINE VISION INDUSTRIAL PC SOLUTIONS
METAL JOINING & PRESSING ROBOTICS & AUTOMATION

BUYERS GUIDE
GEARBOXES SOLUTIONS, SYSTEMS & PRODUCTS
SENSORS SENSORS
Labfacility, established in 1971, has manufacturing and sales divisions in Dinnington, near
Sheffield and in Bognor Regis and is Europe’s leading producer of thermocouple connectors
and temperature sensors.
In addition to stockholding standard ranges of thermocouple and resistance thermometer
sensors, custom made sensors are produced to order.
Labfacility designs and manufactures high accuracy digital thermometers and loggers and
supplies thermal calibration equipment.
A complete range of adaptors and installation fittings is
available to meet the needs of any installation.
Scan with SMART phone for more information
SENSORS

WEB LOCATOR
ADVANCED PLASTIC AND ALUMINIUM

ALUMINIUM PROFILE SYSTEMS ARE YOU MACHINING AWAY
ENCLOSURES FOR ALL TYPES OF
& CONVEYORS YOUR MARGINS?
ELECTRONICS EQUIPMENT
sales@okw.co.uk info@mkprofiles.co.uk europe@redlion.net

www.okw.co.uk www.mkprofiles.co.uk www.redlion.net
AUTOMATION SOLUTIONS, COMPREHENSIVE RANGE OF

CONTROLS, DRIVES, VISUALISATION, CABLES FOR SERVO MOTORS SERVO DRIVES
SOFTWARE, POWER TRANSMISSION INDUSTRIAL AUTOMATION AND LINEAR ACTUATION
sales.uk@lenze.com www.elandcables.com sales@servocomponents.co.uk

www.lenze.com sales@elandcables.com www.servocomponents.co.uk/servo-drives
DISPENSING SYSTEMS MACHINE BUILDING & MACHINE SAFETY

& ACCESSORIES AUTOMATION COMPONENTS
europe@nordsonefd.com rkgb@phoenix-mecano.co.uk uksupport@schmersal.com

www.nordsonefd.com www.phoenix-mecano.co.uk www.schmersal.co.uk
MODERN SEALED ENCLOSURES

MACHINE VISION (IP66 TO IP69K) FOR INDUSTRIAL OPTICAL AND ROTARY ENCODERS
ELECTRONICS
contact.eu@cognex.com sales@rolec-enclosures.co.uk sales@encoder.co.uk

www.cognex.com www.rolec-enclosures.co.uk www.encoder.co.uk
RESEARCH & DEVELOPMENT SENSORS & CONDITION

IP/PATENTS - COST RECOVERY SENSORS MONITORING
gjw@mcs-corporate.com sales@variohm.com info@monitran.com

www.mcs-corporate.com www.variohm.com www.monitran.com

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Project7_Layout 1 18/02/2020 14:02 Page 1

Integration of SICK Safety

Features in this issue: 12 22 24 31

COMMENT February 2020

Smarter solutions for industrial efficiency

Integration of SICK Safety

Automation is a media partner of the

British Automation and Robot

UK Industrial Vision Association (UKIVA)

Total Average Net • Special Supplement:

Publication Manager Business Director Social Media:

ISSUE February 2020

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16 PLCs, Industrial PCs & HMIs

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FEATURE Brexit Aftermath

Report shows that UK SME manufacturers

8 February 2020 | Automation automationmagazine.co.uk

SPONSORED FEATURE Cover Story

SICK and MasterMover:

The tale of a perfect partnership between SICK and Mastermover

The SICK MicroScan3 safety laser scanner

10 February 2020 | Automation automationmagazine.co.uk

SPONSORED FEATURE Cover Story

The MasterMover AGV300 Tow with SICK microScan3 safety

MasterMover’s Dan Evans pictured during the

SICK UK Tel: 01727 831121

MasterMover Tel: 01335 301030

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Deploy a safe AMR installation in close

RARUK Automation Tel: 01462 670044

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ABB Robotics Tel: 0808 258 2000

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Strong intralogistics foundation

Jungheinrich UK Tel: 0114 240 4440

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Siemens Tel: 08458 507600

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