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Faculty of Art and Design

Semester End Examination Question Paper – B. Voc.


Department: Industrial Design
Programme: B. Voc. in Product Design and Modelling
Semester / Batch: FT-19 / PT-19 / 2019-2020
Date of Test: 8/11/ 2019
Course Code: VPD011
Course Title: Model Machining Process

Semester End Examination

INSTRUCTIONS TO STUDENTS:

1. Answer any five questions


2. Use only SI units
3. Use of non-programmable scientific calculator is permitted
4. Use of data handbook permitted wherever applicable
5. Missing data may be appropriately assumed
6. Usage of hand tools and suitable media such as pencil and markers of these are
allowed

Maximum Duration: 2 Hours Maximum Marks: 50

IMPORTANT:
You may take this question paper away at the end of the examination. Please keep it in a safe place
for future reference

Question No. 1: (1*10 = 10 Marks)

For the sub questions 1.1 - 1.10 multiple choices are indicated as possible answers. You are
supposed to pick and write any one of the choices as your answer in the answer booklet.
(Each sub-question carries 1 mark)

1.1 Lathe machine bed material _________


a) Mild Steel
b) High Speed Steel
c) Cast Iron
d) Abrasive particles

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1.2 Drill bit angle is _________
a) 128°
b) 118°
c) 108°
d) 180°

1.3 _________ is an operation of enlarging the entry of drilled hole to accommodate the
bolt or screw head.

a) Counter bore
b) Countersink
c) Spot facing
d) Reaming

1.4 _________material particles of abrasive grinding wheel which does the cutting action.
a) Silicon carbide and aluminium oxide
b) Cast iron
c) Copper
d) Glass

1.5 _________ is mounted on the top of the cross slide and is used to support the cutting
tool, it can be swivelled to any angle for taper turning operations.
a) Tool post
b) Compound rest
c) Dovetail
d) Apron

1.6 In the _________ welding coalescence is accomplished by melting the two parts to
be joined, in some cases adding filler metal to the joint

a) Fusion
b) Solid state
c) Ultrasonic
d) Spin

1.7 Shielding gases include _________for aluminium welding, and CO2 for steel welding

a) Plasma
b) Nitrogen
c) Hydrogen
d) Argon and Helium

1.8 SMAW Stands for _________

a) Seal metal arc welding


b) Shielded metal arc welding
c) Spot metal arc welding
d) Spark metal arc welding

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1.9 _______process is versatile, as it can be used to smooth and shape objects, also for
producing decoration similar to etching or carving.
a) Laser cutting
b) Electro plating
c) Sand blasting
d) Self-healing coating

1.10 _________coating a permanent plastic layer is created over an object made of another
material, usually metal

a) Dip
b) Powder
c) Phosphate
d) Protective

Question No. 2: (10 Marks)


List and explain the lathe machine operations involved in below given object figure 1 with lathe
machine working principle. Calculate the taper angle for taper feature in the given object.

Figure 1
Question No. 3: (10 Marks)
List and explain the primary, secondary and tertiary manufacture process involved in the below
given object in figure 2.

Figure 2

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Question No. 3: (10 Marks)
Explain the primary, secondary and tertiary manufacture process involved in the below given
product in figure 3.

Figure 3

Question No. 4: (10 Marks)


Analyze and discuss any two manufacturing processes for the below given product in
figure 4 and justify the better manufacturing process among the two methods.

Figure 4

Question No. 5: (10 Marks)


Analyze and discuss any two manufacturing processes for the below given product in
figure 5 and justify the better manufacturing process among the two methods.

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Figure 5

Question No. 6: (10 Marks)


Discuss any two of the following welding under parts joining process with sketches.
i. Spin welding
ii. Linear vibration welding
iii. Hot plate welding

oooOooo

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