Genie GS1330 - 1309020GT Manual

Service and Repair Manual
Serial Number Range
Refer to inside cover

GS™-1330m
This manual includes:
Repair procedures
Fault Codes
GS™-1432m/1932m Electrical and
GS™-1932m Lite/1932m XH
Hydraulic Schematics
GS™-1530/1532
GS™-1930/1932/1932 XH For detailed maintenance
GS™-3032/2632/3232
procedures, refer to the
appropriate Maintenance
GS™-2046/2646/3246/4046
Manual for your machine.
GS™-2646 XH/3246 XH
GS™-4655
Part No. 1309020GT

Rev B
August 2021
Service and Repair Manual August 2021
Introduction
Intro ductio n Intro ductio n
Serial Number Range

Compliance Use the following chart to identify the specific
serial number for models included in this
Machine Classification manual.
Group A/Type 3 as defined by ISO 16368 Models Serial number
GS-1330m from GS30MD-101
Machine Design Life
GS-1432m, GS-1932m from GS32MD-101
Unrestricted with proper operation, inspection GS-1932m XH, from GS32MP-101
and scheduled maintenance. GS-1932m Lite
GS-1530/1532 from GS30D-40101
GS-1930/1932, GS-1932 XH from GS30P-200101
Contact Us: GS-2032/2632/3232 from GS32D-10101

from GS32P-200101
Internet: www.genielift.com GS-2046/2646/3246/4046 from GS46D-20101
E-mail: awp.techpub@terex.com GS-2646 XH / GS-3246 XH from GS46P-200101
GS-4655 from GS55D-101
from GS55P-101
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's
Manuals.
Copyright © 2020 by Terex Corporation
1309020GT Rev B, August 2021

Second Edition, Second Printing
Genie is a registered trademark of Terex South Dakota,

Inc. in the U.S.A. and many other countries.
“GS” is a trademark of Terex South Dakota, Inc.
ii GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

August 2021 Service and Repair Manual
Introduction
Revision History
Revision Date Section Procedure / Page / Description
A 3/2021 Initial Release
B 6/2021 All Sections Add GS1432m, 1932m, 1932m XH, 1932m Lite
Reference Examples:
Section – Repair Procedure, 4-2 Electronic Version
Click on any content or procedure in the Table of Contents to view
Section – Fault Codes, All charts the update.
Section – Schematics, Legends and schematics
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 iii

Introduction
Revision History(continued)
Revision Date Section Procedure / Page / Description
Reference Examples:
Section – Repair Procedure, 4-2 Electronic Version
Click on any content or procedure in the Table of Contents to view
Section – Fault Codes, All charts the update.
Section – Schematics, Legends and schematics
iv GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Introduction
Serial Number Legend
GS30 P - 123456
1 2 3
Model: 5
Serial number: GS30P-123456
Year of manufacture:
Electrical schematic number:
Machine unladen weight:
Rated work load (including occupants):
Maximum number of platform occupants:
Maximum allowable inclination of the chassis:
Outrigger retracted: 5
Outrigger deployed:
GS-1432m, GS-1932m, GS-1932m XH, GS1932m Lite
1 Model All other models

2 Facility code
3 Sequence number
4 Serial label located on chassis
5 Serial number (stamped on chassis)
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 v

Safety Rules
Secti on 1 Safety Rul es
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when
maintenance and repair procedures are
performed.
Do not modify or alter a MEWP without prior
written permission from the manufacturer.
Do Not Perform Maintenance

Unless:
 You are trained and qualified to perform
maintenance on this machine.
 You read, understand and obey:
• manufacturer's instructions and safety rules
• employer's safety rules and worksite
regulations
• applicable governmental regulations
 You have the appropriate tools, lifting
equipment and a suitable workshop.
vi GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Safety Rules
Personal Safety Workplace Safety

Any person working on or around a machine must Any person working on or around a machine must
be aware of all known safety hazards. Personal be aware of all known safety hazards. Personal
safety and the continued safe operation of the safety and the continued safe operation of the
machine should be your top priority. machine should be your top priority.
Read each procedure thoroughly. This Be sure to keep sparks, flames and
manual and the decals on the machine, lighted tobacco away from flammable and
use signal words to identify the following: combustible materials like battery gases
and engine fuels. Always have an
Safety alert symbol—used to approved fire extinguisher within easy
alert personnel to potential reach.
personal injury hazards. Obey all
safety messages that follow this Be sure that all tools and working areas
symbol to avoid possible injury or are properly maintained and ready for
death. use. Keep work surfaces clean and free
of debris that could get into machine
Indicates a imminently hazardous components and cause damage.
situation which, if not avoided,
will result in death or serious Be sure any forklift, overhead crane or
injury. other lifting or supporting device is fully
capable of supporting and stabilizing the
Indicates a potentially hazardous weight to be lifted. Use only chains or
situation which, if not avoided, straps that are in good condition and of
could result in death or serious ample capacity.
injury.
Be sure that fasteners intended for one
Indicates a potentially hazardous time use (i.e., cotter pins and self-locking
situation which, if not avoided, nuts) are not reused. These components
may cause minor or moderate may fail if they are used a second time.
injury.
Be sure to properly dispose of old oil or
Indicates a potentially hazardous other fluids. Use an approved container.
situation which, if not avoided, Please be environmentally safe.
may result in property damage.
Be sure that your workshop or work area
Be sure to wear protective eye wear and is properly ventilated and well lit.
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards

such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved
steel-toed shoes.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 vii

August 2021
Table of Contents
Introduction Introduction ...................................................................................................... ii

Find a Manual for this Model ...............................................................................ii
Serial Number Range ..........................................................................................ii
Revision History .................................................................................................iii
Serial Number Legend ....................................................................................... v
Section 1 Safety Rules .................................................................................................... vi

General Safety Rules .........................................................................................vi
Section 2 Specifications................................................................................................... 1
Machine Specifications....................................................................................... 1
Performance Specifications ................................................................................ 4
Hydraulic Oil Specifications ................................................................................ 5
Hydraulic Component Specifications .................................................................. 9
Manifold Component Specifications.................................................................. 12
Hydraulic Hose and Fitting Torque Specifications ............................................. 13
Torque Procedure ............................................................................................ 14
viii GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

August 2021
Table of Contents
Section 3 Repair Procedures.......................................................................................... 16

Introduction ...................................................................................................... 16
Platform Controls ........................................................................................... 18

1-1 Circuit Board .............................................................................................. 20
1-2 Joystick ...................................................................................................... 21
1-3 Platfrom Controls Alarm.............................................................................. 21
1-4 Platform Emergency Stop Button ................................................................ 22
Ground Controls............................................................................................. 23
2-1 Software Revision Level ............................................................................. 24
2-2 Machine Setup ........................................................................................... 25
2-3 Loading or Updating Machine Software ...................................................... 26
2-4 Using a Wi-Fi Router to Connect to the SmartLink Web Service Tool .......... 31
2-5 Service Override Mode ............................................................................... 33
2-6 Level Sensors ............................................................................................ 35
2-7 Manual Platform Lowering Cable ................................................................ 40
2-8 Outrigger Calibration - GS-3232 ................................................................. 42
Hydraulic Tank................................................................................................ 43
3-1 Hydraulic Tank ........................................................................................... 43
Hydraulic Pump .............................................................................................. 45

4-1 Hydraulic Pump .......................................................................................... 45
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 ix

August 2021
Table of Contents
Manifolds ........................................................................................................ 47
5-1 Function Manifold Components – GS-1330m ............................................. 47
5-2 Function Manifold Components –
GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH ........................... 48
5-3 Function Manifold Components – GS-3232 ................................................ 49
5-4 Function Manifold Components – GS-4655 ................................................ 50
Models with electric drive, All other models ............................................... 51
5-6 Function Manifold Components – Models with hydraulic drive,
GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH.............................. 52
5-7 Check Valve Manifold Components – Models with hydraulic drive,
GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH.............................. 54
Models with hydraulic drive, GS-2032, GS-2632 ....................................... 55
5-9 Outrigger Manifold Components - GS-3232 ................................................ 57
5-10 Outrigger Cylinder Manifold Components – GS-3232................................ 58
5-11 Valve Adjustments – Function Manifold .................................................... 59
How to Adjust the System Relief Valve - Models with electric drive .............. 59
How to Adjust the System Relief Valve - Models with hydraulic drive ........... 60
How to Adjust the Platform Lift Relief Valve - Models with hydraulic drive .... 61
How to Adjust the Steer Relief Valve -
Models with hydraulic drive (includes GS-1330m electric drive)............ 63
5-12 Valve Coils ............................................................................................... 64
x GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

August 2021
Table of Contents
Steer Axle Components ................................................................................. 67

6-1 Yoke Assembly........................................................................................... 67
6-2 Drive Motors ............................................................................................... 68
6-3 Steer Cylinder ............................................................................................ 69
6-4 Steer Bellcrank ........................................................................................... 69
6-5 Manual Brake Release - Models with electric drive...................................... 70
6-6 Thrust Washers -
GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH............................ 71
Non-Steer Axle Components ......................................................................... 72

7-1 Drive Brake - Models with hydraulic drive.................................................... 72
Brake Release Hand Pump Components ...................................................... 73

8-1 Brake Release Hand Pump Components - Models with Hydraulic Drive ...... 73
Scissor Components...................................................................................... 74
9-1 Scissor Assembly - GS-1330m ................................................................... 75
9-2 Scissor Assembly - GS-1432m ................................................................... 83
9-3 Scissor Assembly - GS-1530, GS-1532 ...................................................... 86
9-4 Scissor Assembly - GS-1930, GS-1932, GS-1932 XH ................................. 92
9-5 Scissor Assembly - GS-1932m, GS-1932m Lite, GS-1932m XH ............... 100
9-6 Scissor Assembly - GS-2032, GS-2046 .................................................... 103
9-7 Scissor Assembly - GS-2632, GS-2646, GS-2646 XH ............................... 110
9-8 Scissor Assembly - GS-3232, GS-3246, GS-3246 XH ............................... 117
9-9 Scissor Assembly - GS-4046 .................................................................... 126
9-10 Scissor Assembly - GS-4655 .................................................................. 135
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 xi

August 2021
Table of Contents
9-11 Scissor Arm Wear Pads ......................................................................... 139

How to Replace the Scissor Arm Wear Pad -
GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH .................... 139
How to Replace the Scissor Arm Wear Pad - All other models ................... 140
9-12 Platform Height Sensor .......................................................................... 142
How to Disassemble the Platform Height Sensor Assembly -
How to Disassemble the Platform Height Sensor Assembly -
All other models................................................................................. 143
9-13 Lift Cylinder ............................................................................................ 145
9-14 Pressure Transducer.............................................................................. 157
9-15 Platform Overload System...................................................................... 158
9-16 Platform Overload Recovery................................................................... 163
9-17 Outdoor Height Limiting.......................................................................... 165
Platform Components .................................................................................. 167

10-1 Platform ................................................................................................. 167
How to Remove the Platform -
How to Remove the Platform - All other models......................................... 168
10-2 Platform Extension Deck ........................................................................ 169
Battery Charger ............................................................................................ 170

11-1 Battery Charger...................................................................................... 170
Selecting a Charge Profile ......................................................................... 171
Power Cables ............................................................................................... 172

12-1 Drive Morot Power Cables...................................................................... 172
How to Replace a Drive Motor Power Cable -
xii GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

August 2021
Table of Contents
Section 4 Diagnostics ................................................................................................... 175

Introduction .................................................................................................... 175
GCON I/O Map - Models without outriggers .................................................... 178
GCON I/O Map - Models with outriggers ......................................................... 179
Operation Indicator Codes (OIC) .................................................................... 181
Diagnostic Trouble Codes (DTC) .................................................................... 182
Troubleshooting "HXXX" and "PXXX" Faults ................................................... 183
Fault Inspection Procedure ............................................................................. 184
Type "HXXX" Faults ....................................................................................... 186
Type "PXXX" Faults........................................................................................ 190
Type "UXXX" Faults ....................................................................................... 193
Type "FXXX" Faults ........................................................................................ 196
Type "CXXX" Faults ....................................................................................... 199
Battery Charger .............................................................................................. 201
Charger Fault Codes ................................................................................. 202
Charger Error Codes ................................................................................. 203
Section 5 Schematics ................................................................................................... 207

Introduction .................................................................................................... 207
Electrical Component and Wire Color Legends ............................................... 208
Wiring Diagram Ground and Platform Controls ............................................... 210
Limit Switch Legend ....................................................................................... 211
Electrical Symbol Legend ............................................................................... 213
Hydraulic Symbols Legend ............................................................................. 214
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 xiii

August 2021
Table of Contents
Hydraulic Schematics .................................................................................. 215

Hydraulic Schematic, GS-1330m (from GS30MD-101) ................................... 216
Hydraulic Schematic, GS-1432m, GS-1932m, GS-1932m Lite,
GS-1932m XH (from GS32MD-101)........................................................ 217
Hydraulic Schematic, Models with electric drive
GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH
(from GS30D-40101, GS30P-200101) .................................................... 220
Hydraulic Schematic, Models with hydraulic drive
GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH
(from GS30D-40101, GS30P-200101) .................................................... 221
Hydraulic Schematic, Models with electric drive GS-2032, GS-2632,
GS-3232, GS2046, GS-2646, GS-2646 XH, GS-3246, GS-3246 XH
(from GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101) .. 224
Hydraulic Schematic, Models with hydraulic drive GS-2032, GS-2632
(from GS32D-10101, GS32P-200101) .................................................... 225
Hydraulic Schematic, Outriggers GS3232
(from GS32D-10101, GS32P-200101) .................................................... 228
Hydraulic Schematic, GS-4046 (from GS46D-20101, GS46P-200101) ........... 229
Hydraulic Schematic, GS-4655 (from GS55D-101) ......................................... 232
Electrical Schematics .................................................................................. 233

Electrical Schematic, GS-1330m (from GS30MD-40101) ................................ 234
Electrical Schematic, GS-1432m, GS-1932m,
GS-1932m Lite, GS-1932m XH (from GS32MD-101) .............................. 235
Electrical Schematic, GS-3232 (from GS32D-10101, GS32P-200101) ............ 238
Electrical Schematic, GS-4655 (from GS55D-10101)...................................... 239
Electrical Schematic, All other models Models with electric drive
(from GS30D-40101, GS30P-200101, GS32D-10101,
GS32P-200101, GS32MD-101, GS46D-20101, GS46P-200101) ............ 242
Electrical Schematic, All other models Models with hydraulic drive
(from GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101) .. 243
Electrical Schematics – Options ................................................................. 245

Electrical Schematic, Options ......................................................................... 246
xiv GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Specifications
Secti on 2 Specificatio ns
Machine Specifications Batteries, Standard All other models

Models with hydraulic drive
For operational specifications, refer to the
Voltage 6V DC
Operator's Manual.
Group GC2
Batteries, Standard GS-1330m Type T-105
Voltage 12V DC Quantity 4
Group 24 Battery capacity, maximum C20 = 225AH
Type 24TMX Reserve capacity @ 25A rate 447 minutes
Quantity 2 Weight, each 62 lbs
Battery capacity, maximum 85AH 28 kg
Reserve capacity @ 25A rate 140 minutes Batteries, Standard All other models
Models with electric drive
Weight, each 46 lbs
21 kg Voltage 6V DC
Batteries, Standard GS-1432m, GS-1932m, GS- Group GC2
1932m Lite, GS-1932 XH Type T-605
Group 24 Battery capacity, maximum C20 = 210AH
Type 27TMH Reserve capacity @ 25A rate 383 minutes
Battery capacity, maximum 115AH 26,5 kg
Reserve capacity @ 25A rate 131 minutes Batteries, Maintenance-free (option) GS-1330m
Weight, each 62 lbs Voltage 12V DC
28 kg Group 24
Batteries, Standard GS-4046, GS-4655 Type DC85-12
Group GC12 Battery capacity, maximum 85AH
Type T1275 Reserve capacity @ 25A rate 145 minutes
Battery capacity, maximum C20 = 150AH 26 kg
Reserve capacity @ 25A rate 280 minutes
Weight, each 82 lbs
37 kg
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 1

Specifications
Batteries, Maintenance-free (option) Batteries, Maintenance-free (option)

GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH All other models, Models with electric drive
Voltage 12V DC Voltage 6V DC
Group 24 Group GC2
Type EV31A-B Type DC224-6
Quantity 2 Quantity 4
Battery capacity, maximum 115AH Battery capacity, maximum 224AH
Reserve capacity @ 25A rate 178 minutes Reserve capacity @ 25A rate 441 minutes
Weight, each 70 lbs Weight, each 68.3 lbs
32 kg 31 kg
Batteries, Maintenance-free (option) Platform Overload Pressure Transducer
GS-4046, GS-4655 (if equipped) All models except GS-3232, GS-4046,
GS-4655
Voltage 12V DC
Input voltage 8 to 30V DC
Group GC12
Signal voltage 1 to 5V DC
Type DC150-12
Platform Overload Pressure Transducer
Quantity 4
(if equipped) GS-3232, GS-4046
Battery capacity, maximum 150AH
Input voltage 8 to 30V DC
Signal voltage 0.25 to 6.25V DC
Weight, each 94 lbs
42,6 kg Angle Sensor (if equipped)
Batteries, Maintenance-free (option) Input voltage 8 to 30V DC

All other models, Models with hydraulic drive Signal voltage PWM output
Voltage 6V DC Outrigger Pressure Transducer, GS-3232 only
Group GC2 Input voltage 8 to 30V DC
Type 6V-AGM Signal voltage 1 to 5V DC
Quantity 4
Battery capacity, maximum 200AH
Weight, each 62 lbs
28 kg
2 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Specifications
Fluid capacities Tires and wheels

Hydraulic tank 1.06 gallons GS-1330m, GS-1432m, GS-1932m, GS-1932m Lite,
GS-1330m, GS-1432m, GS-1932m, 4 liters GS-1932m XH
GS-1932m Lite, GS-1932m XH
Tire size (solid rubber) 10 x 3 in
Hydraulic system (including tank) 1.5 gallons 25,4 x 7,6 cm
GS-1330m, GS-1432m, GS-1932m, 5,68 liters
Tire contact area 6.5 sq in
42 cm2
Hydraulic tank 3.4 gallons Castle nut torque, dry 200 ft-lbs
Models with hydraulic drive 12,9 liters
271,2 Nm
GS-1530, GS-1532, GS-1930, GS-
1932, GS-1932 XH Castle nut torque, lubricated 150 ft-lbs
203,4 Nm
Hydraulic tank 1.0 gallons
Models with electric drive 3,8 liters GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH
GS-1530, GS-1532, GS-1930, GS- Tire size (solid rubber) 12 x 4.5 in
1932, GS-1932 XH 30,5 x 11,4 cm
Hydraulic system (including tank) 3.8 gallons Tire contact area 9 sq in
Models with hydraulic drive 14,2 liters 58 cm2
GS-1530, GS-1532, GS-1930, GS-
1932, GS-1932 XH Castle nut torque, dry 300 ft-lbs
406,7 Nm
Hydraulic system (including tank) 1.46 gallons
Models with electric drive 5,5 liters Castle nut torque, lubricated 225 ft-lbs
GS-1530, GS-1532, GS-1930, GS- 305 Nm
1932, GS-1932 XH GS-2032, GS-2632
Hydraulic tank 3.4 gallons Models with hydraulic drive
Models with hydraulic drive 12,9 liters Tire size (solid rubber) 15 x 5 in
GS-2032, GS-2632 38,1 x 12,7 cm
Hydraulic tank 4.0 gallons Tire contact area 17.22 sq in
Models with electric drive 15,1 liters 117 cm2
GS-2032, GS-2632, GS-3232, GS-
2046, GS-2646, GS-2646 XH, GS-3246, Castle nut torque, dry 300 ft-lbs
GS-3246 XH 406,7 Nm
Hydraulic system (including tank) 4.5 gallons Castle nut torque, lubricated 225 ft-lbs
Models with hydraulic drive 17 liters 305 Nm
GS-2032, GS-2632 GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-
Hydraulic system (including tank) 6.13 gallons 2646 XH, GS-3246, GS-3246 XH, GS-4046, GS-4655
Models with electric drive 23,2 liters Models with electric drive
GS-2032, GS-2632, GS-3232, GS- Tire size (solid rubber) 15 x 5 in
2046, GS-2646, GS-2646 XH, GS-3246, 38,1 x 12,7 cm
GS-3246 XH
Tire contact area 17.22 sq in
Hydraulic tank 4.9 gallons 117 cm2
GS-4046 18,5 liters
Hex head cap screw, dry 90 ft-lbs
Hydraulic system (including tank) 7.84 gallons 122 Nm
GS-4046 29,7 liters
Hex head cap screw, lubricated 80 ft-lbs
Hydraulic tank 5.9 gallons 108,5 Nm
GS-4655 22,4 liters
Hydraulic system (including tank) GS- 7.94 gallons
4655 30 liters
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 3

Specifications
Performance Specifications Function speed, maximum from platform controls

(with 1 person in platform)
For operational specifications, refer to the
Operator's Manual.
GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH
Drive speed, maximum Platform up 15 to 21 seconds
GS-2032, GS-2632 - Models with hydraulic drive Platform down 18 to 22 seconds
Platform stowed 2.0 mph GS-2032, GS-2632
40 ft / 13.6 sec Platform up 28 to 35 seconds
4 km/h Platform down 23 to 33 seconds
12,2 m / 13,6 sec
Platform raised 0.5 mph
40 ft / 55 sec GS-1330m
0,8 km/h Platform up 19 to 22 seconds
12,2 m / 55 sec Platform down 20 to 24 seconds
GS-2032, GS-2632 - Models with electric drive GS-1432m
Platform stowed 2.5 mph Platform up 17 to 21 seconds
40 ft / 10.9 sec Platform down 18 to 22 seconds
4 km/h
GS-1932m, GS-1932m Lite, GS-1932m XH
12,2 m / 10,9 sec
Platform up 24 to 28 seconds
Platform raised 0.5 mph
Platform down 18 to 22 seconds
40 ft / 55 sec
0,8 km/h GS-1530, GS-1532
12,2 m / 55 sec Platform up 19 to 21 seconds
All other models Platform down 18 to 22 seconds
Models with hydraulic or electric drive GS-1930, GS-1932, GS-1932 XH
Platform stowed 2.5 mph Platform up 21 to 26 seconds
40 ft / 10.9 sec Platform down 18 to 22 seconds
4 km/h
12,2 m / 10,9 sec GS-2032
Platform raised 0.5 mph Platform up 34 to 41 seconds
40 ft / 55 sec Platform down 23 to 33 seconds
0,8 km/h GS-2632
12,2 m / 55 sec
Braking distance, maximum Platform down 23 to 33 seconds
High range on paved surface <1 ft GS-3232
<0,3 m
Gradeability See Operator's Manual Platform down 28 to 32 seconds
4 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Specifications
Function speed, maximum from platform controls Hydraulic Oil Specifications

(with 1 person in platform)
Models with electric drive Hydraulic Fluid Specifications
Genie specifications require hydraulic oils which are
GS-2046
designed to give maximum protection to hydraulic
Platform up 34 to 41 seconds systems, have the ability to perform over a wide
Platform down 26 to 34 seconds temperature range, and the viscosity index should
GS-2646, GS-2646 XH exceed 140. They should provide excellent antiwear,
oxidation prevention, corrosion inhibition, seal
Platform up 37 to 43 seconds conditioning, and foam and aeration suppression
Platform down 26 to 34 seconds properties.
GS-3246, GS-3246 XH Cleanliness level, ISO 15/13
Platform up 53 to 61 seconds minimum
Platform down 26 to 34 seconds Water content, 250 ppm
GS-4046 maximum
Platform up 62 to 72 seconds Recommended Hydraulic Fluid
Platform down 39 to 48 seconds Hydraulic oil type Chevron Rando HD Premium
GS-4655 Viscosity grade 32
Platform up 91 to 95 seconds Viscosity index 200
Platform down 56 to 60 seconds
Optional Hydraulic Fluids
GS-3232 Outrigger leveling capacity, maximum
Mineral based Shell Tellus S2 V 32
Side to side 5° Shell Tellus S2 V 46
Front to rear 3° Shell Tellus S4 VX 32
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable Petro Canada Environ MV 46
Fire resistant UCON Hydrolube HP-5046
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult Genie
Product Support before use.
Optional fluids may not have

the same hydraulic lifespan and
may result in component
damage.
Note: Extended machine operation can cause the

hydraulic fluid temperature to increase beyond its
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 5

Specifications
Do not top off with incompatible Chevron Rando HD Premium Oil

hydraulic fluids. Hydraulic fluids
may be incompatible due to the MV Fluid Properties
differences in base additive ISO Grade 32
chemistry. When incompatible
fluids are mixed, insoluble Viscosity index 200
materials may form and deposit Kinematic Viscosity
in the hydraulic system, cSt @ 200°F / 100°C 7.5
plugging hydraulic lines, filters, cSt @ 104°F / 40°C 33.5
control valves and may result in Brookfield Viscosity
component damage. cP @ -4°F / -20°C 1040
cP @ -22°F / -30°C 3310
Note: Do not operate the machine when the Flash point 375°F / 190°C
ambient air temperature is consistently above
120°F / 49°C. Pour point -58°F / -50°C
Maximum continuous operating 171°F / 77°C
Hydraulic Fluid Temperature temperature
Range
Note: A hydraulic oil heating system is
recommended when the ambient temperature is
consistently below 0°F / -18°C.
Note: Do not operate the machine when the
ambient temperature is below -20°F / -29°C with
Rando HD Premium MV.
Ambient air temperature

1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV
6 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Specifications
Chevron 5606A Hydraulic Oil Petro-Canada Environ MV 46

Fluid Properties Fluid Properties
ISO Grade 15 ISO Grade 46
Viscosity index 300 Viscosity index 154
Kinematic Viscosity Kinematic Viscosity
cSt @ 200°F / 100°C 5.5 cSt @ 200°F / 100°C 8.0
cSt @ 104°F / 40°C 15.0 cSt @ 104°F / 40°C 44.4
cSt @ -40°F / -40°C 510 Flash point 482°F / 250°C
Flash point 180°F / 82°C Pour point -49°F / -45°C
Pour point -81°F / -63°C Maximum continuous operating 180°F / 82°C
Maximum continuous operating 124°F / 51°C temperature
temperature
Shell Tellus S4 VX Fluid

Note: Use of Chevron 5606A hydraulic fluid, or
equivalent, is required when ambient temperatures Properties
are consistently below 0°F / -17°C unless an oil
ISO Grade 32
heating system is used.
Viscosity index 300
Continued use of Chevron Kinematic Viscosity
5606A hydraulic fluid, or cSt @ 200°F / 100°C 9
equivalent, when ambient cSt @ 104°F / 40°C 33.8
temperatures are consistently Brookfield Viscosity
above 32°F / 0°C may result in cSt @ -4°F / -20°C 481
component damage cSt @ -13°F / -25°C 702.4
cSt @ -40°F / -40°C 2624
Flash point >100
Pour point -76°F / -60°C
temperature
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 7

Specifications
UCON Hydrolube HP-5046 Fluid

Properties
ISO Grade 46
Viscosity index 192
Kinematic Viscosity
cSt @ 149°F / 65°C 22
cSt @ 104°F / 40°C 46
cSt @ 0°F / -18°C 1300
Flash point None
Pour point -81°F / -63°C
temperature
8 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Specifications
Hydraulic Component GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH

Specifications Function Pump
GS-1330m
Type gear pump
Function Pump
Displacement per revolution 0.244 cu in
Type gear pump 4 cc
Displacement per revolution 0.094 cu in Flow rate @ 2500 psi / 172 bar 3 gpm
1,54 cc 11,3 L/min
Flow rate @ 1500 psi / 103 bar 1.3 gpm Hydraulic tank return filter 10 micron
4,9 L/min 25 psi / 1,7 bar bypass
Hydraulic tank return filter 10 micron Models with electric drive
25 psi / 1,7 bar bypass
Type gear pump
Function manifold
System relief valve pressure, maximum 2250 psi 1,5 cc
155 bar
Flow rate @ 2500 psi / 172 bar 1.2 gpm
Steer relief valve pressure 1600 psi 4,5 L/min
110 bar
Hydraulic tank return filter 10 micron
GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH 18 psi / 1,2 bar bypass
Function Pump Function manifold
Type gear pump Models with hydraulic drive
Displacement per revolution 0.165 cu in System relief valve pressure, maximum 3700 psi
2,7 cc 255 bar
Flow rate @ 2400 psi / 165 bar 1.7 gpm Models with electric drive
6,5 L/min System relief valve pressure, maximum
GS-1530, GS-1532 2700 psi
186 bar
Function manifold
GS-1930, GS-1932, GS-1932 XH 3500 psi
System relief valve pressure, maximum 241 bar
GS-1432m 1800 psi
124 bar
GS-1932m, GS-1932m Lite, 2400 psi
GS-1932m XH 165 bar
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 9

Specifications
GS-2032, GS-2632, GS-3232 GS-2046, GS-2646, GS-2646 XH, GS-3246, GS-3246

XH
Function Pump
Function Pump
Models with hydraulic drive GS-2032, GS-2632
Type gear pump
Type gear pump
5,5 cc 2,9 cc
Flow rate @ 2500 psi / 172 bar Flow rate @ 2900 psi / 200 bar 2.3 gpm
4 gpm
15 L/min 8,7 L/min
Hydraulic tank return filter 10 micron Hydraulic tank return filter 10 micron
25 psi / 1,7 bar bypass 18 psi / 1,2 bar bypass
Models with electric drive GS-2032, GS-2632, GS- Function manifold

3232 System relief valve pressure, maximum
Type gear pump GS-2046 2900 psi
Displacement per revolution 0.177 cu in 200 bar
2,9 cc GS-2646, GS-2646 XH 2800 psi
Flow rate @ 2500 psi / 172 bar 2.3 gpm 193 bar
8,7 L/min GS-3246, GS-3246 XH 2600 psi
Hydraulic tank return filter 10 micron 179 bar
Function manifold
System relief valve pressure, maximum
GS-2032, GS-2632 3500 psi
241 bar
System relief valve pressure, maximum
GS-2032 2400 psi
165 bar
GS-2632 2100 psi
145 bar
GS-3232 2300 psi
159 bar
Outrigger manifold GS-3232
Relief valve pressure, maximum 3500 psi
241 bar
10 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Specifications
GS-4046
Function Pump
Type gear pump
3,8 cc
Flow rate @ 2900 psi / 200 bar 3 gpm
11,4 L/min
Function manifold
System relief valve pressure, maximum 2350 psi
162 bar
GS-4655
Function Pump
Type gear pump
4 cc
Flow rate @ 2500 psi / 172 bar 3 gpm
11,4 L/min
Function manifold
System relief valve pressure, maximum 2900 psi
200 bar
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 11

Specifications
Manifold Component Valve coil resistance

Specifications Note: The following coil resistance specifications are at
an ambient temperature of 68°F / 20°C. As valve coil
Plug torque resistance is sensitive to change in air temperature, the
coil resistance will typically increase or decrease by 4%
SAE No. 2 50 in-lbs / 6 Nm of each 18°F / -7.7°C that your air temperature
SAE No. 4 13 ft-lbs / 18 Nm increases or decreases from 68°F / 20°C.
SAE No. 6 18 ft-lbs / 24 Nm Description Specification
SAE No. 8 50 ft-lbs / 68 Nm Solenoid valve, 3 position 4 way, 27.2Ω
20V DC with diode
SAE No. 10 55 ft-lbs / 75 Nm (schematic items F, AC or DC)
SAE No. 12 75 ft-lbs / 102 Nm Solenoid valve, 3 position 4 way, 19Ω
20V DC with diode
(schematic item E)
Solenoid valve, 2 position 4 way, 19Ω
20V DC with diode
(schematic items H, AI or DI)
N.C. 20V DC with diode
(schematic item N)
20V DC with diode
(schematic items AE or DE)
20V DC with diode
(schematic items AG or DG)
Solenoid valve, 2 position 2 way, 27.2Ω
20V DC with diode
(schematic items CA, CB, CC and
CD)
20V DC with diode
(schematic item BA)
Solenoid valve, 2 position 2 way, 23.9Ω
20V DC with diode
(schematic item DN)
Solenoid valve, 3 position 4 way 33.75Ω
24V DC with diode
(schematic item EA)
24V DC with diode
(schematic item EC)
20V DC with diode
(schematic items GC, HC)
20V DC with diode
(schematic items GA, HA)
12 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Specifications
Hydraulic Hose and Fitting SAE O-ring Boss Port

Torque Specifications (tube fitting - installed into Aluminum)
(all types)
Your machine is equipped with Parker Seal-Lok™
SAE Dash Size Torque
ORFS or 37° JIC fittings and hose ends. Genie
specifications require that fittings and hose ends -4 14 ft-lbs / 19 Nm
be torqued to specification when they are removed -6 23 ft-lbs / 31,2 Nm
and installed or when new hoses or fittings are -8 36 ft-lbs / 49 Nm
installed.
-10 62 ft-lbs / 84 Nm
-12 84 ft-lbs / 114 Nm
Seal-Lok™ Fittings -16 125 ft-lbs / 169,5 Nm
(hose end - ORFS)
-20 151 ft-lbs / 204,7 Nm
-24 184 ft-lbs / 249,5 Nm
-4 18 ft-lbs / 25 Nm
-6 30 ft-lbs / 41 Nm
-8 40 ft-lbs / 55 Nm
-10 60 ft-lbs / 81 Nm
-12 85 ft-lbs / 115 Nm
-16 110 ft-lbs / 150 Nm
-20 150 ft-lbs / 205 Nm
Adjustable Fitting Non-adjustable fitting
-24 230 ft-lbs / 315 Nm
1 jam nut
JIC 37° Fittings

(swivel nut or hose connection)
SAE O-ring Boss Port
SAE Dash Size Thread Size Flats
(tube fitting - installed into Steel)
-4 7/16-20 2
-6 9/16-18 1 1/2 ORFS / 37° (Adj)
-4 15 ft-lbs / 20,3 Nm
-8 3/4-16 1 1/2 ORFS (Non-adj) 26 ft-lbs / 35,3 Nm
37° (Non-adj) 22 ft-lbs / 30 Nm
-10 7/8-14 1 1/2
-6 ORFS (Adj / Non-adj) 35 ft-lbs / 47,5 Nm
-12 1 1/16-12 1 1/4
37° (Adj / Non-adj) 29 ft-lbs / 39,3 Nm
-16 1 5/16-12 1
-8 ORFS (Adj / Non-adj) 60 ft-lbs / 81,3 Nm
-20 1 5/8-12 1 37° (Adj / Non-adj) 52 ft-lbs / 70,5 Nm
-24 1 7/8-12 1 -10 ORFS (Adj / Non-adj) 100 ft-lbs / 135,6 Nm
37° (Adj / Non-adj) 85 ft-lbs / 115,3 Nm
-12 (All types) 135 ft-lbs / 183 Nm
-16 (All types) 200 ft-lbs / 271,2 Nm
-20 (All types) 250 ft-lbs / 339 Nm
-24 (All types) 305 ft-lbs / 413,5 Nm
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 13

Specifications
Torque Procedure JIC 37° fittings

1 Align the tube flare (hex nut) against the nose
Seal-Lok™ fittings of the fitting body (body hex fitting) and
tighten the hex nut to the body hex fitting to
1 Replace the O-ring. The O-ring must be
hand tight, approximately 30 in-lbs / 3.4 Nm.
replaced anytime the seal has been broken.
The O-ring cannot be re-used if the fitting or 2 Using a permanent ink marker, make a
hose end has been tightened beyond finger reference mark on one the flats of the hex nut
tight. and continue the mark onto the body of the
hex fitting. Refer to Illustration 1.
Note: The O-ring in Parker Seal Lok™ fittings and
hose end are custom-size O-rings. They are not
standard size O-rings. They are available in the O-
ring field service kit (Genie part number 49612).
2 Lubricate the O-ring before installation.
3 Be sure the O-ring face seal is seated and
retained properly.
4 Position the tube and nut squarely on the face
seal end of the fitting, and tighten the nut
finger tight. Illustration 1
5 Tighten the nut or fitting to the appropriate 1 hex nut

torque. Refer to the appropriate torque chart 2 reference mark
in this section. 3 body hex fitting
6 Operate all machine functions and inspect the
hose, fittings and related components to
confirm there are no leaks.
14 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Specifications
3 Working clockwise on the body hex fitting,

make a second mark with a permanent ink
marker to indicate the proper tightening
position. Refer to Illustration 2.
Note: Use the JIC 37° Fitting table in this section
to determine the correct number of flats, for the
proper tightening position.
Note: The marks indicate the correct tightening
positions have been determined. Use the second
mark on the body hex fitting to properly tighten the
joint after it has been loosened.
Illustration 2
1 body hex fitting
2 reference mark
3 second mark
4 Tighten the hex nut until the mark on the hex

nut is aligned with the second mark on the
body hex fitting.
5 Operate all machine functions and inspect the
hose, fittings and related components to
confirm there are no leaks.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 15

Repair Procedures
Machine Configuration:
Secti on 3 Repair P roce dur es
 Unless otherwise specified, perform each

repair procedure with the machine in the
following configuration:
• Machine parked on a firm, level surface
• Key switch in the off position with the key
Observe and Obey: removed
 Repair procedures shall be completed by a • The red Emergency Stop button in the off
person trained and qualified on the repair of position at both the ground and platform
this machine. controls
 Immediately tag and remove from service a • Wheels chocked
damaged or malfunctioning machine.
• All external AC power supply disconnected
 Repair any machine damage or malfunction from the machine
before operating the machine.
• Platform in the stowed position
Before Repairs Start:

 Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual on your machine.
 Be sure that all necessary tools and parts are
available and ready for use.
 Use only Genie approved replacement parts.
 Read each procedure completely and adhere
to the instructions. Attempting shortcuts may
produce hazardous conditions.
16 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Repair Procedures
About This Section Symbols Legend

Most of the procedures in this section should only Safety alert symbol—used to alert
be performed by trained service professional in a personnel to potential personal
suitably equipped workshop. Select the injury hazards. Obey all safety
appropriate repair procedure after troubleshooting messages that follow this symbol
the problem. to avoid possible injury or death.
Perform disassembly procedures to the point Indicates a imminently hazardous

where repairs can be completed. Then to re- situation which, if not avoided, will
assemble, perform the disassembly steps in result in death or serious injury.
reverse order.
Indicates a potentially hazardous
could result in death or serious
injury.

may cause minor or moderate
injury.

may result in property damage.
Indicates that a specific result is expected

after performing a series of steps.
Indicates that an incorrect result has occurred
after performing a series of steps.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 17

Platform Controls
The platform controls are used to operate the

machine from the platform.
Activating a function button sends a signal to the
Electronic Control Module (ECM). When the ECM
is in the function mode, the platform controls are
used to operate the various machine functions.
The platform controls consist of an Emergency
Stop button, electronic circuit board, proportional
control handle, drive/steer enable switch, alarm,
function buttons and LED display.
For further information or assistance, contact
Genie Product Support.
1 red Emergency Stop button P2

2 platform controls circuit board U2
3 proportional control handle and drive/steer
enable switch JC1
4 alarm H3
18 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Platform Controls
Operational Indicator Codes Note: The Ld Operation Indicator Code will appear
when the outriggers are not fully retracted, the
These codes are generated by the electrical machine is not auto leveled, an outrigger has lost
system to indicate machine operating status. contact with the ground or either level sensor
During normal operation, a code will appear in the detects the machine is no longer level. When any
platform controls LED readout if a condition such of the above scenarios occur, the lift function is
as off-level, overload cutout, chassis mode disabled.
operation or pothole guard stuck occurs.
The lift function will also be disabled while
If the platform controls LED readout displays an extending or retracting the outriggers and during
operational indicator code such as LL, the fault the outrigger auto level procedure. While
condition must be repaired or removed before performing the above operations, the Ld Operation
resuming machine operation. Push in and pull out Indicator Code will appear.
the red Emergency Stop button to reset the
system. Note: A code and a description of a code can also
be viewed at the ground controls LCD display.
Platform Controls LED Readout
Code Condition
LL Off-Level
OL Platform Overload
CH Chassis Mode Operation
PHS Pothole Guard Stuck
nd No Drive (option)
Ld Lifting Disabled
br Brake release
OHL Outdoor Height Restriction
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 19

Platform Controls
1-1 8 Carefully disconnect all wire harness

connectors from the platform controls circuit
Circuit Board board.
Electrocution/burn hazard.
How to Remove the Platform Contact with electrically charged
Controls Circuit Board circuits could result in death or
serious injury. Remove all rings,
1 Push in the red Emergency Stop button to the watches and other jewelry.
off position at both the ground and platform
controls.
Component damage hazard.
2 Disconnect the platform controls from the Electrostatic discharge (ESD)
control cable at the platform. can damage printed circuit board
3 Remove the fasteners securing the platform components. Maintain firm
control box to the platform control bracket. contact with a metal part of the
machine that is grounded at all
4 Remove the fasteners securing the bottom times when handling printed
cover to the platform control box. Open the circuit boards OR use a
control box. grounded wrist strap.
5 Remove the ties securing the wire harness.
9 Carefully remove the platform controls circuit
6 Disconnect the red and black wires from the board fasteners.
alarm.
10 Carefully remove the platform controls circuit
7 Carefully remove the alarm from the platform board from the platform control box.
control box.
11 Remove the transparent caps from the
platform controls circuit board and save.
Circuit board fastener torque specifications
Hand tighten until screws seat < 5 in-lbs
< 0.6 Nm
Note: Before installing a circuit board, place the
transparent caps removed in step 11, over the
circuit board buttons.
Note: After installing the circuit board, check for
proper button operation. Excessive torque of the
circuit board fasteners will cause the buttons to
bind. Moderate torque of the circuit board
fasteners will not allow the buttons to engage.
20 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Platform Controls
1-2 1-3
Joystick Platform Controls Alarm
How to Remove the Joystick How to Remove the Platform

1 Push in the red Emergency Stop button to the Controls Alarm
off position at both the ground and platform 1 Push in the red Emergency Stop button to the
controls. off position at both the ground and platform
2 Disconnect the platform controls from the controls.
control cable at the platform. 2 Disconnect the platform controls from the
3 Remove the fasteners securing the platform control cable at the platform.
control box to the platform control bracket. 3 Remove the fasteners securing the platform
4 Remove the fasteners securing the bottom control box to the platform control bracket.
cover to the platform control box. Open the 4 Remove the fasteners securing the bottom
control box. cover to the platform control box. Open the
5 Remove the ties securing the joystick wire control box.
harness. 5 Disconnect the red and black wires from the
6 Carefully disconnect the joystick wire harness alarm.
from the platform controls circuit board.
Electrocution/burn hazard. Contact with electrically charged
Contact with electrically charged circuits could result in death or
circuits could result in death or serious injury. Remove all rings,
serious injury. Remove all rings, watches and other jewelry.
watches and other jewelry.
Component damage hazard. Electrostatic discharge (ESD)
Electrostatic discharge (ESD) can damage printed circuit board
can damage printed circuit board components. Maintain firm
components. Maintain firm contact with a metal part of the
contact with a metal part of the machine that is grounded at all
machine that is grounded at all times when handling printed
times when handling printed circuit boards OR use a
circuit boards OR use a grounded wrist strap.
grounded wrist strap.
6 Carefully remove the alarm from the platform
7 Carefully remove the joystick fasteners. control box.
8 Carefully remove the joystick from the
platform control box.
Torque specifications
Joystick fasteners 9 in-lbs
1 Nm
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 21

Platform Controls
1-4 5 Disconnect the white wires from the

Emergency Stop base.
Platform Emergency Stop Button
Contact with electrically charged
How to Remove the Platform circuits could result in death or
Controls Emergency Stop Button serious injury. Remove all rings,
1 Push in the red Emergency Stop button to the
off position at both the ground and platform
controls. Component damage hazard.
Electrostatic discharge (ESD)
2 Disconnect the platform controls from the can damage printed circuit board
control cable at the platform. components. Maintain firm
3 Remove the fasteners securing the platform contact with a metal part of the
control box to the platform control bracket. machine that is grounded at all
times when handling printed
4 Remove the fasteners securing the bottom circuit boards OR use a
cover to the platform control box. Open the grounded wrist strap.
control box.
6 Carefully remove the Emergency Stop base
from the Emergency Stop button.
7 Carefully remove the retaining ring from the
Emergency Stop button.
8 Carefully remove the Emergency Stop button
from the platform control box.
22 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Ground Controls
The ground controls, used to operate the machine

from the ground, can also be used to tune the
performance of the machine.
The ground controls consist of an Electronic
Control Module (ECM), emergency stop button,
key switch and circuit breaker.
Activating the function enable button and the up or
down at the same time, sends a signal to the
(ECM). This allows the platform to be raised or
lowered at the ground controls.
Note: Steer and drive functions are not available at
the ground controls.
When the ECM is in the set up mode, the ground
controls are used to adjust the function speed
parameters, machine models, or machine options.
For further information or assistance, contact
Genie Product Support. 1 escape button
2 scroll up button
3 LCD display
4 scroll down button
5 enter button
6 Key switch
7 Red Emergency Stop button
8 circuit breaker
9 diagnostic port
10 platform down button
11 lift function enable button
12 platform up button
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 23

Ground Controls
2-1 2 Press the scroll down button twice.

Software Revision Level Result: The ground control LCD display will
indicate the machine model, software part number
How to Determine the Revision and software revision.
Level 3 Push in the red Emergency Stop button to the
The machine software revision level is displayed at off position at both the ground and platform
controls and turn the key switch to the off
the ground controls LCD display.
position.
1 Turn the key switch to the ground controls or
platform controls position. Pull out the red
Emergency Stop button to the on position at
both ground and platform controls.
Result: The display at the platform controls
will show "CH". See example below.
Result: The display at the ground controls will

show SELECT IN/OUT and machine hours. 1 LCD display
24 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Ground Controls
2-2 2 Press and hold the ground control scroll up

and scroll down buttons.
Machine Setup
How to Setup the Machine from

Ground Controls
The ground controls can be used to setup the
machine parameters from the ground. Features
that can be adjusted from the ground controls
include machine Model, Options and Speed setup.
This menu can only be entered from ground
controls with the key switch in the ground controls
position.
Ground Control Menu Buttons
Tip-over hazard. Do not adjust
function speeds higher than 1 scroll down button
specified in this procedure. 2 enter button
Setting the function speeds 3 scroll up button
greater than specifications could 4 escape button
cause the machine to tip over 5 LCD display
resulting in death or serious
injury. 3 Pull out the red Emergency Stop button to the
on position at the ground controls.
Tip-over hazard. This procedure Result: The ground controls LCD display will
must only be performed by a show the following:
trained service professional.
Attempting this procedure
without the necessary skills
could result in death or serious
injury.
Note: Select a test area that is firm, level and free 4 Use the ground control menu buttons to select
of obstructions. machine Model, Options and Speed Setup
1 Turn the key switch to ground controls. parameters. Follow the menu structure
indicated on the ground control LCD display.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 25

Ground Controls
2-3 Bootloader Mode

Loading or Updating Machine 1 Open the GCON compartment.
Software Note: Some models will require opening the
ground control box to access the GCON.
Note: Before updating the machine software, open
a web browser and navigate to the following 2 Turn the key switch to the ground controls
location for the Genie Machine Software Download position and pull out the red Emergency Stop
portal, http://firmware.genielift.com. Perform a button to the on position at the platform
search by applying the appropriate filters and controls.
download the machine software.
3 At the ground controls, press and hold the
Note: There are two procedures available to Enter and Escape buttons.
update the machine software. These are
Bootloader Mode and Machine Application
Mode.
Bootloader Mode: The Bootloader mode is only
available with the key switch in the GCON
position. It allows the user to update or reinstall the
machine software by directing the system into the
Bootloader.
Choose this mode if the GCON ECM is not
opertaing correctly.
Machine Application Mode: The machine 1 LCD display
Application mode is available with the key switch 2 enter button
in the GCON or PCON position. This mode of
3 escape button
machine software update requires the user to
enter the Machine Service Tool. 4 Pull out the red Emergency Stop button to the
Choose this mode if the machine is operating
correctly and you are updating the machine Result: The ground controls LCD display will
software. show the following:
26 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Ground Controls
5 Locate the diagnostic port on the side of the 8 Launch a web browser such as Internet
GCON. Remove one of the fasteners securing Explorer ®, Chrome ® or Firefox ® on your PC
the cover and set aside. Loosen the other or laptop. Type the IP address from step
fastener. Do not remove it. 7 into the web browser address bar and press
enter.
Result: The following screen will be displayed.
1 diagnostic port 9 Select the Choose File button and navigate

to the downloaded Genie Flash file (.gff).
6 Connect one end of a CAT5 Ethernet cable
into the diagnostic port. Connect the other Note: Verify it is the correct flash file.
end into a PC or laptop. 10 Select the Load Flash File button to verify
Result: The ground controls LCD display will the file is a .gff file.
show the following: Result: The following screen will be displayed.
7 Read and record the IP address.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 27

Ground Controls
11 Select the Reprogram Device(s) button to Machine Application Mode

start the ECM software update.
1 Open the GCON compartment.
Result: The following screen will be displayed
after the software update is complete. Note: Some models will require opening the
Note: Do not turn off power while the ECM is being
reprogrammed. 2 Turn the key switch to ground controls or
platform controls and pull out the red
Emergency Stop button to the on position at
3 Locate the diagnostic port on the side of the
GCON. Remove one of the fasteners securing
the cover and set aside. Loosen the other
fastener. Do not remove it.
12 Select the Run Application button to exit the

software update mode.
13 Push in the red Emergency Stop button and
disconnect the CAT5 cable from the GCON.
14 Secure the diagnostic port cover using the
retaining fasteners removed in step 5. Do not
over tighten.
Note: Machines equipped with AGM batteries will
need to select the AGM battery type using the 1 diagnostic port
GCON set parameters screen. Refer to the
Machine Setup procedure in the Service and 4 Connect one end of a CAT5 Ethernet cable
Repair manual that is appropriate for your into the diagnostic port. Connect the other
machine. end into a PC or laptop.
Tip over hazard. Updating the Result: The ground controls LCD display will
SmartLink software may have show the following:
impacted the machines default
drive speeds. Tipping over the
machine will result in death or
serious injury.
Perform drive speed test. Refer
to the Maintenance Manual that
is appropriate for your machine.
15 Perform a function test. Refer to the

Operator's Manual on your machine.
16 Return the machine to service.
28 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Ground Controls
5 Read and record the IP address. 8 Select the Software tab at the header bar.
Note: The display will only show the Result: The following screen will be displayed.
IP address for 3 seconds. Press the
scroll up button to display the IP
address for another 3 seconds.
6 Launch a web browser such as Internet

Explorer ®, Chrome ® or Firefox ® on your PC
or laptop. Type the IP address from step
5 into the web browser address bar and press
enter.
9 Select the Update Machine Software button.

7 Enter the following username and password

then select OK.
Username: smart.link
Password: SL1000
Note: The username and password are case
sensitive.
10 Select the Choose File button and navigate

to the downloaded Genie Flash file (.gff).
Note: Verify it is the correct flash file.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 29

Ground Controls
11 Select the Load Flash File button to verify 15 Secure the diagnostic port cover using the
the file is a .gff file. retaining fasteners removed in step 5. Do not
over tighten.
need to select the AGM battery type using the
Machine Setup procedure in the Service and
Repair manual that is appropriate for your
machine.
Tip over hazard. Updating the

SmartLink software may have
serious injury.
12 Select the Reprogram Device(s) button to
start the ECM software update. Perform drive speed test. Refer
Result: The following screen will be displayed is appropriate for your machine.
after the software update is complete.
Note: Do not turn off power while the ECM is being 16 Perform a function test. Refer to the
reprogrammed. Operator's Manual on your machine.
17 Return the machine to service.
13 Select the Run Application button to exit the

software update mode.
14 Push in the red Emergency Stop button and
disconnect the CAT5 cable from the GCON.
30 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Ground Controls
2-4 3 Locate the diagnostic port on the side of the

GCON. Remove one of the fasteners securing
Using a Wi-Fi Router to Connect the cover and set aside. Loosen the other
to the SmartLink Web Service fastener. Do not remove it.
Tool
Note: Before using a portable wireless router to
connect to the Smart Link Service Tool web site,
the router must be configured to the type of
connection desired. Refer to the portable wireless
router users manual for set-up and configuration
instructions.
1 Open the GCON compartment.
Note: Some models will require opening the
2 Turn the key switch to ground controls or
platform controls and pull out the red
Emergency Stop button to the on position at 1 diagnostic port
4 Connect one end of a CAT5 Ethernet cable
Result: The display at the platform controls
into the diagnostic port. Connect the other
will show "CH". See example below.
end into the ethernet port of the portable
wireless router.
Result: The ground controls LCD display will
show the following:
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 31

Ground Controls
5 Read and record the IP address. 9 Enter the following username and password
then select OK.
Note: The display will only show the
IP address for 3 seconds. Press the Username: smart.link
scroll up button to display the IP Password: SL1000
address for another 3 seconds. Note: The username and password are case
sensitive.
6 On a PC, laptop or mobile device, set up a Result: The following screen will be displayed.
wireless network for the portable router.
Note: Refer to the Operating System's procedure
for connecting to a wireless network.
7 After establishing a new wireless network,
select the appropriate network your portable
wireless router.
Note: Refer to the Operating System's procedure
for connecting to a wireless network.
8 Launch a web browser such as Internet 10 After using the Smart Link Service Tool web
Explorer ®, Chrome ® or Firefox ® on your PC, site, push in the red Emergency Stop button
laptop or mobile device. Type the IP address and disconnect the CAT5 cable from the
from step 5 into the web browser address bar GCON.
and press enter. 11 Secure the diagnostic port cover using the
Result: The following screen will be displayed. retaining fasteners removed in step 3. Do not
over tighten.
need to select the AGM battery type using the
Machine Setup procedure in the Service and
Repair manual that is appropriate for your
machine.
Tip over hazard. Updating the

SmartLink software may have
serious injury.
Perform drive speed test. Refer
is appropriate for your machine.
12 Perform a function test. Refer to the

Operator's Manual on your machine.
32 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Ground Controls
2-5 Note: Perform this operation on a firm, level

surface and if equipped, with the outriggers auto
Service Override Mode leveled or fully retracted.
The Electronic Control Module (ECM) is Tip-over hazard. Operating the
programmed with a Service Override mode. machine on a surface that is not
Service Override mode is only indented for certain level while in Service Override
circumstances and is not part of the normal mode will result in death or
machine operation. Service Override mode should serious injury. Follow proper
only be accessed by trained personal to repair operating procedures and safety
faults and/ or a malfunctioning machine. precautions. Do not use Service
Note: Service Override mode can only be entered Override mode if you are not
at the ground controls and is intended to allow the trained and familiar with the
platform to be raised or lowered. Once the operation of the machine.
platform has reached the maximum allowable
height, the system will exit Service Override mode. 1 Turn the key switch to the ground controls
Repeat this procedure to lower the platform. position and pull out the red Emergency Stop
button to the on position at the platform
Note: When in Service Override mode, an audible controls.
alarm will sound.
2 Press and hold the ground control scroll up
Note: Before entering Service Override mode, fault and scroll down buttons.
codes or the malfunction affecting the operation of
the machine should be fully understood to ensure
Service Override mode is required.

2 enter button
3 scroll up button
4 escape button
5 LCD display
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 33

Ground Controls
3 Pull out the red Emergency Stop button to the 6 Press the enter button.
Result: The ground controls LCD display will show an alternating message every
show the following: 1.5 seconds.
4 Release the Scroll Up and Scroll Down

buttons after the ground controller powers up.
5 At the ground controls, use the Scroll Down
button to scroll to SVC Override.
show the following:
7 Press the enter button.

show the following:

show the following:
34 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Ground Controls
2-6 How to Install and Calibrate the

Level Sensors Level Sensor
The Electronic Control Module (ECM) is
programmed to deactivate the lift and drive
functions and activate an alarm when a signal is
received from the level sensor.
GS-1330m
The tilt alarm sounds when the incline of the
chassis exceeds 1.5° to the side and 2.5° to the
front or rear.
Level sensor
All other models
1 X axis
The tilt alarm sounds when the incline of the 2 Y axis
chassis exceeds 1.5° to the side and 3° to the front
or rear. Tip-over hazard. Failure to install
the level sensor as instructed
will compromise machine
stability and cause the machine
to tip over, resulting in death or
serious injury. Do not install the
level sensor other than specified
in this procedure.
Note: If you are not installing a new level sensor,

proceed to step 14.
1 Move the machine to an area that has a firm,
level surface and is free of obstructions.
Note: Use a digital level to verify the surface is
level.
2 Turn the key switch to ground control and pull
out the red Emergency Stop button to the on
position at both ground and platform controls.
3 Raise the platform 7 to 9 feet / 2,1 to 2,8 m.
4 Lift the safety arm, move it to the center of the
scissor arm and rotate down to a vertical
position.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 35

Ground Controls
5 Lower the platform onto the safety arm. 10 Place the new level sensor on to the level
sensor bracket with the "Y" on the level
Crushing hazard. Keep hands sensor away from the ground controls of the
clear of the safety arm when machine and the "X" on the level sensor
lowering the platform. closest to the steer end of the machine.
6 Turn the key switch to the off position and Tip-over hazard. Failure to install
push in the red Emergency Stop button to the the level sensor as instructed,
off position at the ground controls. could result in the machine
tipping over, causing death or
7 Tag and disconnect the level sensor wire
serious injury.
harness from the chassis wire harness.
Note: The wire harness connection is located on Steer End
the level sensor, on top of the chassis at the steer
end of the machine.
8 Remove the level sensor retaining fasteners
and remove the level sensor from the
machine.
9 Securely install the wires of the new level
sensor into the level sensor connector plug.
Non-steer End
1 limit switch
2 level sensor mount bracket
3 level sensor S7
4 scissor chassis
5 alarm H5
36 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Ground Controls
11 Install the level sensor retaining fasteners 16 Pull out the red Emergency Stop button to the
through the level sensor and into the mount on position at the ground controls.
bracket.
12 Connect the chassis wire harness to the level show the following:
sensor.
Result: GCON will display a ‘C051:
SYSTEMFAULT, TILT:NoCal fault. 17 Release the Scroll Up and Scroll Down
buttons after the ground controller powers up.
14 Push in the red Emergency Stop button to the
off position at the ground controls. 18 Use the Scroll Up or Scroll Down buttons to
scroll to Select Option.

20 Use the Scroll Up or Scroll Down buttons to
scroll to Tilt Sensor.

2 enter button
3 scroll up button
4 escape button
5 LCD display
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 37

Ground Controls
22 Press and hold the Enter button to start 28 Raise the platform 7 to 9 feet / 2,1 to 2,8 m.
calibration.
Result: No audible alarm is heard.
Result: An audible alarm will sound when
Result: The platform stops, an audible alarm
calibration is complete.
is heard and Fault LL is displayed. Repeat
Note: The machine will not calibrate if it is on a this procedure starting at step 15 on a firm
slope of one degree or greater. level surface.
Note: If the level sensor has been replaced, 29 Lower the platform to the stowed position.
continue with step 23. If the level sensor was not 30 GS-1330m:
replaced skip to step 26.
Drive the steer end of the machine up a ramp
until it is just above 2.5°.
All other models:
Drive the steer end of the machine up a ramp
until it is just above 3°.
Result: The platform should stop, an alarm
should sound and fault code LL appears in
the diagnostic display.
23 Raise the platform 7 to 9 feet / 2,1 to 2,8 m. Result: The platform does not stop or the level
24 Return the safety arm to the stowed position. sensor alarm does not sound. Repeat this
procedure starting at step 15 on a firm level
25 Lower the platform to the stowed position. surface.
26 Place a digital level on the ground control side 32 Lower the platform to the stowed position.
of the drive chassis. Zero out the digital level.
33 GS-1330m:
27 GS-1330m:
Drive the non-steer end of the machine up a
Drive the steer end of the machine up a ramp ramp until it is just under 2.5°.
until it is just under 2.5°.
All other models:
All other models:
Drive the steer end of the machine up a ramp ramp until it is just under 3°.
until it is just under 3°
38 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Ground Controls
34 Raise the platform 7 to 9 feet / 2,1 to 2,8 m. 41 Raise the platform 7 to 9 feet / 2,1 to 2,8 m.
Result: No audible alarm is heard. Result: No audible alarm is heard.
Result: The platform stops, an audible alarm Result: The platform stops, an audible alarm
is heard and Fault LL is displayed. Repeat is heard and Fault LL is displayed. Repeat
this procedure starting at step 15 on a firm this procedure starting at step 15 on a firm
level surface. level surface.
35 Lower the platform to the stowed position. 42 Lower the platform to the stowed position.
36 GS-1330m: 43 Continue driving the machine onto the ramp
until it is just over 1.5°.
ramp until it is just above 2.5°. 44 Raise the platform 7 to 9 feet / 2,1 to 2,8 m.
All other models Result: The platform should stop, an alarm
should sound and fault code LL appears in
ramp until it is just above 3°.
Result: The platform does not stop or the level
sensor alarm does not sound. Repeat this
Result: The platform should stop, an alarm procedure starting at step 15 on a firm level
should sound and fault code LL appears in surface.
45 Lower the platform to the stowed position.
Result: The platform does not stop or the level
46 Drive the battery compartment side of the
sensor alarm does not sound. Repeat this
machine onto a ramp until it is just under 1.5°.
procedure starting at step 15 on a firm level
surface.
39 Place a digital level on the steer end of the
drive chassis. Zero out the digital level.
40 Drive the ground control side of the machine
onto a ramp until it is just under 1.5°.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 39

Ground Controls
47 Raise the platform 7 to 9 feet / 2,1 to 2,8 m. 2-7

Result: No audible alarm is heard. Manual Platform Lowering Cable
Result: The platform stops, an audible alarm The manual platform lowering cable lowers the
is heard and Fault LL is displayed. Repeat platform in the event of a main power failure. The
this procedure starting at step 15 on a firm manual platform lowering cable is attached to the
level surface. barrel end of the lift cylinder and is activated at the
48 Lower the platform to the stowed position. drive chassis.
49 Continue driving the machine onto the ramp
until it is just over 1.5°. How to Adjust the Manual
50 Raise the platform 7 to 9 feet / 2,1 to 2,8 m. Platform Lowering Cable
Result: The platform should stop, an alarm 1 GS-4655: Raise the platform approximately
should sound and fault code LL appears in 13 feet / 4 m.
All other models: Raise the platform 7 to
Result: The platform does not stop or the level 9 feet / 2,1 to 2,8 m.
sensor alarm does not sound. Repeat this 2 Lift the safety arm, move it to the center of the
procedure starting at step 15 on a firm level scissor arm and rotate down to a vertical
surface.
position.
3 Lower the platform onto the safety arm.
Crushing hazard. Keep hands
clear of the safety arm when
lowering the platform.
4 Pull the handle of the manual platform

lowering cable out until considerable
resistance is felt. Release the handle.
40 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Ground Controls
5 Measure the distance between the base of 6 To adjust, loosen the upper lock nut on the
the handle and cable mounting nut. cable mounting bracket at the cylinder. Turn
the lower lock nut clockwise to decrease the
Result: The measurement should be no
distance or counterclockwise to increase the
greater than 0.125 inch / 3 mm.
distance. Tighten the upper lock nut.
Note: Proceed to step 8 if measurement is correct.
Platform manual lowering cable specification

Gap, lowering handle to mounting 0 to 0.125 inch
nut 0 to 3 mm
1 manual lowering cable sheath

2 upper lock nut
3 cable mounting bracket
4 lower lock nut
5 cable mounting nut
6 end of lowering cable
7 manual lowering valve
7 Repeat this procedure beginning with step 4.

8 Raise the platform and rotate the safety arm
to the stowed position.
9 Pull the manual lowering handle at the ground
controls 2 to 3 times to ensure it is functioning
correctly.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 41

Ground Controls
2-8 8 Use the Menu Up or Menu Down buttons to

scroll to Outriggers.
Outrigger Calibration - GS-3232
9 Press the Enter button to select Outriggers.
The Electronic Control Module (ECM) is
programmed to deactivate the drive and steer 10 Use the Menu Up or Menu Down buttons to
functions while the outriggers are deployed and scroll to Calibrate Outriggers.
activate an alarm when a signal is received from 11 Press the Enter button to select Calibrate
the outrigger level sensor, indicating the outriggers Outriggers.
are not deployed or the machine is out of level.
12 Press and hold the Enter button while the
The ECM is also used to calibrate the outrigger system gathers data to calibrate the outrigger
level sensor to achieve a levelness of 0° +/- 0.5° level sensor.
front to back and side to side, while the outriggers
are deployed. Crushing hazard. Keep body
parts away from outriggers
For further information or assistance, contact during outrigger movement.
Genie Product Support.
13 Continue holding the Enter button after the
outrigger level sensor is calibrated. The
How to Calibrate the Outrigger outriggers will retract while the outrigger
System system gathers and saves data.
1 Move the machine to an area that has a firm, 14 Continue holding the Enter button after the
level surface and is free of obstructions. outriggers retract. The outriggers will now
extend and the system will gather and save
2 Turn the key switch to ground controls. data to calibrate the outriggers.
3 At the ground controls, press and hold the 15 Continue holding the Enter button after the
Menu Up and Menu Down buttons. outriggers extend. The outriggers will now
4 While pressing both buttons down, pull out the retract while the outrigger system gathers and
red Emergency Stop Button. saves data.
5 Release the Menu Up and Menu Down Result: The alarms at the ground and platform
buttons after the ground controller powers up. controls should sound for 1 second. The
outrigger system is calibrated.
6 Use the Menu Up or Menu Down buttons to
scroll to Machine Options. Note: After installing a new outrigger level sensor,
the new outrigger level sensor must be calibrated
7 Press the Enter button to select Machine following this procedure.
Options.
42 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Hydraulic Tank
3-1 4 Remove the tank/pump/manifold assembly

fasteners and remove the assembly from the
Hydraulic Tank machine.
The primary functions of the hydraulic tank are to 5 Remove the hydraulic tank retaining fasteners
cool and deaerate the hydraulic fluid during and remove the hydraulic tank from the pump
operation. It utilizes internal suction strainers for assembly.
the pump supply lines and has an external return
line filter. Bodily injury hazard. Spraying
hydraulic oil can penetrate and
How to Remove the Hydraulic burn skin. Loosen hydraulic
connections very slowly to allow
Tank the oil pressure to dissipate
Component damage hazard. gradually. Do not allow oil to
The work area and surfaces squirt or spray.
where this procedure will be
performed must be clean and 6 Remove the hydraulic tank cap and drain the
tank into a suitable container.
free of debris that could get into
the hydraulic system.
Note: When removing a hose assembly or fitting,
the O-ring (if equipped) on the fitting and/or hose Hydraulic retaining fasteners, dry 26 in-lbs
end must be replaced. All connections must be 2,9 Nm
torqued to specification during installation. Refer to Hydraulic retaining fasteners, lubricated 18 in-lbs
Specifications, Hydraulic Hose and Fitting Torque 2 Nm
Specifications.
Note: Perform this procedure on a firm, level
surface with the machine in the stowed position.

Note: Does not include GS-4655.
1 Disconnect the battery pack from the
machine.
circuits could result in death or
2 Tag, disconnect and plug the hydraulic hoses

from the function manifold. Cap the fittings.
3 Tag and disconnect the electrical wires from
the function manifold.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 43

Hydraulic Tank

Note: Includes GS-4655 electric drive.
machine.
Tag and disconnect the hydraulic tank return hard

line from the filter. Remove the hard line from the
machine. Cap the fitting on the filter head.
2 Tag and disconnect the hydraulic tank hard
line from the pump. Remove the hard line
from the machine. Cap the fitting on the
pump.
3 Remove the hydraulic tank retaining fasteners
and remove the hydraulic tank from the
machine.
Bodily injury hazard. Spraying
burn skin. Loosen hydraulic
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
Remove the hydraulic tank cap and drain the tank

into a suitable container.
Hydraulic retaining fasteners, dry 35 in-lbs
4 Nm
Hydraulic retaining fasteners, lubricated 26 in-lbs
2,9 Nm
44 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Hydraulic Pump
4-1 Models with hydraulic drive

Function Pump 1 Disconnect the battery pack from the
machine.
The hydraulic pump is attached to the motor which
makes up the hydraulic power unit.
How to Remove the Hydraulic serious injury. Remove all rings,
Pump watches and other jewelry.
2 Tag and disconnect the hydraulic power unit
the O-ring (if equipped) on the fitting and/or hose
cables at the motor controller.
end must be replaced. All connections must be
torqued to specification during installation. Refer to 3 Disconnect the filter head from the filter head
Specifications, Hydraulic Hose and Fitting Torque mounting bracket. Rotate the filter out and
Specifications. away from the hydraulic power unit.
Models with electric drive 4 Remove the hydraulic power unit retaining
fasteners.
machine. 5 Tag, disconnect and plug the hydraulic tank
hard line from the pump. Cap the fitting on the
Electrocution/burn hazard. pump.
2 Refer to Repair Procedure, How to Remove

the Hydraulic Tank.
3 Disconnect the filter head from the filter head
mounting bracket. Rotate the filter out and
away from the hydraulic power unit.
4 Tag, disconnect and plug the hoses from the
power unit. Cap the fittings on the power unit.
5 Remove the hydraulic power unit mounting
bolts, then remove the hydraulic power unit
from the machine.
6 Tag and remove the hydraulic tank mounting
bolts and clamps, then remove the hydraulic
tank from the machine.
7 Disconnect the pump inlet line and remove
the pump mounting bolts. Cap the fittings on
the pump, manifolds and hydraulic tank.
8 Carefully remove the pump.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 45

Hydraulic Pump
6 Tag, disconnect and plug the high pressure

hose from the pump. Cap the fitting on the
pump.
squirt or spray.
7 Remove the hydraulic power unit from the

machine.
8 Remove the pump mounting bolts. Carefully
remove the pump.
Tip-over hazard. After replacing
the hydraulic pump, it is critical
to return the function speed
settings to original factory
specifications. Failure to restore
the machine to original factory
specifications could cause the
machine to tip over resulting in
death or serious injury.
46 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Manifolds
5-1
Function Manifold Components – GS-1330m
The function manifold is mounted on the hydraulic pump.
Schematic
Index No. Description Function Torque
Item
1 Solenoid valve, 2 position 4 way EC Platform up 20 ft-lbs / 27 Nm
2 Diagnostic port EF Test port ---
3 Check valve EE Drive circuit 25 ft-lbs / 34 Nm
4 Relief valve, 2250 psi / 155 bar ED System relief 22 ft-lbs / 30 Nm
5 Solenoid valve, 3 position 4 way EA Steer left/right 20 ft-lbs / 27 Nm
6 Relief valve, 1600 psi / 110 bar EB Steer relief 22 ft-lbs / 30 Nm
--- Coil nut EA, EC --- 4-5 ft-lbs / 5-7 Nm
How to Install a Valve Cartridge

1 Dip the cartridge in clean oil to lube the O-rings.
2 Screw the cartridge in by hand until the top O-ring is met, then torque to specifications.
3 If required, install the valve coil(s) onto the valve stem. Install the coil nut onto the valve stem and
torque to specifications.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 47

Manifolds
5-2
Function Manifold Components – GS-1432m, GS-1932m,
Schematic
Item
1 Hydraulic filter, 23 psi / 1,6 bar HC Filters hydraulic fluid 13-17 ft-lbs / 18-23 Nm
Relief valve, 1800 psi / 124 bar, GS-
2 HA System relief 22 ft-lbs / 30 Nm
1432m
Relief valve, 2400 psi / 165 bar, GS-
2 HA System relief 22 ft-lbs / 30 Nm
1932m, GS-1932m Lite, GS-1932m XH
3 Diagnostic port Test port
4 Solenoid valve, 2 position 4 way HD Platform up 20 ft-lbs / 27 Nm
5 Solenoid valve, 3 position 4 way HB Steer left/right 20 ft-lbs / 27 Nm
- Coil nut HB, HD - 4-5 ft-lbs / 5-7 Nm
2
4
3

48 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Manifolds
5-3
Function Manifold Components – GS-3232
Schematic
Item
2 Relief valve, 2900 psi / 200 bar HA System relief 20 ft-lbs / 27 Nm
3 Outriggers extend / retract HE Outrigger circuit ---
--- Coil nut HB, HD --- 5-7 ft-lbs / 7-9 Nm

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 49

Manifolds
5-4
Function Manifold Components – GS-4655
The function manifold is mounted behind an inspection door, at the ground control side of the machine.
Schematic
Item
1 Solenoid valve, 3 position 4 way GA Steer left/right 20 ft-lbs / 27 Nm
2 Relief valve, 2900 psi / 200 bar GB System relief 20 ft-lbs / 27 Nm
3 Solenoid valve, 2 position 4 way GC Platform up 20 ft-lbs / 27 Nm
— Coil nut GA, GB — 5-7 ft-lbs / 7-9 Nm

50 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Manifolds
5-5
Function Manifold Components – Models with electric drive, All other
models
Schematic
Item
2 Relief valve, 2900 psi / 200 bar HA System relief 20 ft-lbs / 27 Nm
- Coil nut HB, HD - 5-7 ft-lbs / 7-9 Nm

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 51

Manifolds
5-6
Function Manifold Components – Models with hydraulic drive,
GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH
The function manifold is mounted under the machine, between the module trays.
Schematic
Item
— Coil nut F — 4-5 ft-lbs / 5-7 Nm
— Coil nut E, H — 5-7 ft-lbs / 7-9 Nm
1 Diagnostic port A Test port —
2 Check disc B Steer circuit 18 ft-lbs / 24 Nm
Relief valve, 1800 to 3700 psi / 124 to
3 C Lift relief 20 ft-lbs / 27 Nm
255 bar
4 Check valve, 10 psi / 0,7 bar D Drive circuit 20 ft-lbs / 27 Nm
Drive
5 Solenoid valve, 3 position 4 way E 25 ft-lbs / 34 Nm
forward/reverse
6 Solenoid valve, 3 position 4 way F Steer left/right 25 ft-lbs / 34 Nm
7 Flow regulator and relief valve, G Steer circuit 26 ft-lbs / 35 Nm
0.75 gpm / 2,8 L/min, 1500 psi / 130 bar
8 Solenoid valve, 2 position 4 way H Platform up 25 ft-lbs / 34 Nm
9 Relief valve, 3700 psi / 255 bar I System relief 20 ft-lbs / 27 Nm

52 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Manifolds
Note: 'alpha-numeric' callouts refer to corresponding notes on the electrical schematic.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 53

Manifolds
5-7
Check Valve Manifold Components – Models with hydraulic drive,
GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH
The check valve manifold is mounted on the function manifold.
Index No. Description Schematic Item Function Torque

1 Check valve, 200 psi / 13,8 bar S Drive circuit 20 ft-lbs / 27 Nm

54 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Manifolds
5-8
Function Manifold Components – Models with hydraulic drive,
GS-2032, GS-2632
The function manifold is mounted behind an inspection door, at the ground control side of the machine.
Schematic
Item
— Coil nut AC — 4-5 ft-lbs / 5-7 Nm
— Coil nut AE, AG, AI — 5-7 ft-lbs / 7-9 Nm
1 Diagnostic port AA Test port —
2 Relief valve, 3700 psi / 255 bar AB System relief 20 ft-lbs / 27 Nm
3 Solenoid valve, 3 position 4 way AC Steer left/right 25 ft-lbs / 34 Nm
4 Check valve AK Lift circuit 23 ft-lbs / 31 Nm
5 Check disc AD Steer circuit 18 ft-lbs / 24 Nm
6 Solenoid valve, 2 position 4 way AE Drive speed 25 ft-lbs / 34 Nm
select circuit
7 Relief valve, 50 psi / 3,4 bar AF Brake release 20 ft-lbs / 27 Nm
Drive
8 Solenoid valve, 3 position 5 way AG 25 ft-lbs / 34 Nm
forward/reverse
9 Flow regulator and relief valve, AH Steer circuit 26 ft-lbs / 35 Nm
0.75 gpm / 2,8 L/min, 1500 psi / 103 bar
10 Solenoid valve, 2 position 4 way AI Platform up 25 ft-lbs / 34 Nm
Relief valve, 1800 to 3700 psi / 124 to
11 AJ Lift relief 20 ft-lbs / 27 Nm
255 bar

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 55

Manifolds
56 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Manifolds
5-9
Outrigger Manifold Components – GS-3232
The outrigger function manifold is mounted behind an inspection door, at the battery side of the machine.

Outriggers extend /
1 Solenoid valve, 3 position 4 way BA 25 ft-lbs / 34 Nm
retract
2 Relief valve, 3500 psi / 241 bar BB Outrigger circuit 20 ft-lbs / 27 Nm
— Coil nut BA — 4-5 ft-lbs / 5-7 Nm

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 57

Manifolds
5-10
Outrigger Cylinder Manifold Components – GS-3232
The outrigger function manifold is mounted behind an inspection door, at the battery side of the machine.

Outriggers
1 Solenoid valve, 2 position 2 way CA, CB, CC, CD 25 ft-lbs / 34 Nm
extend / retract
2 Orifice Plug, 0.037 inch / 0,94 mm CE Outrigger retract —
Retract flow
3 Check Valve, pilot operated CF 20 ft-lbs / 27 Nm
control
Outrigger auto
4 Pressure transducer CG 16 ft-lbs / 21,7 Nm
level
— Coil nut CA, CB, CC, CD — 4-5 ft-lbs / 5-7 Nm
Front Outrigger Cylinder Rear Outrigger Cylinder

58 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Manifolds
5-11 7 Repeat this procedure beginning with step

3 to confirm the relief valve pressure.
Valve Adjustments - Function
Manifold
Note: Verify the hydraulic oil level is at the FULL
mark on the hydraulic tank.
How to Adjust the System Relief

How to Adju st th e Syste m Relie f Valve - M odels wit h ele ctric drive
Valve - Models with electric drive

Note: Perform this procedure with the machine on
a firm, level surface with all weight, tools and
equipment removed from the platform.
Note: Perform this procedure in an area that is free GS-1330m
of overhead obstructions.
1 test port
1 Connect a 0 to 5000 psi / 0 to 350 bar 2 system relief valve
pressure gauge to the test port on the function 3 steer relief valve
manifold.
3 From the ground controls, fully elevate the
platform. Continue holding platform up while
observing the pressure reading on the
pressure gauge. Note the pressure. Refer to
Specifications, Hydraulic Component
Specifications.
4 Turn the key switch to the off position.
5 Hold the valve stem with a hex key and
loosen the jam nut.
GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH
6 Adjust the valve stem. Turn it clockwise to
increase the pressure or counterclockwise to 1 system relief valve
decrease the pressure. Tighten the jam nut. 2 test port
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 59

Manifolds
How to Adjust the System Relief

How to Adju st th e Syste m Relie f Valve - M odels wit h hy dra ulic driv e
Valve - Models with hydraulic

drive
Note: Perform this test from the ground with the
platform controls. Do not stand in the platform.
1 Connect a 0 to 5000 psi / 0 to 350 bar
pressure gauge to the test port on the function
manifold.
2 Remove the platform controls from the
platform.
GS-4655
3 Turn the key switch to platform controls and
1 system relief valve pull out the red Emergency Stop button to the
2 test port on position at both ground and platform
controls.
4 Steer the machine fully to the right or left and
hold. Note the pressure reading on the
pressure gauge. Refer to Specifications,
Hydraulic Components Specifications.
5 Turn the machine off. Hold the system relief
valve with a wrench and remove the cap.
6 Adjust the internal hex socket. Turn it
clockwise to increase the pressure or
counterclockwise to decrease the pressure.
All other models

1 test port
2 system relief valve
60 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Manifolds
How to Adjust the Platform Lift

How to Adju st th e Platfo rm Lift R elief Valve - Mod els with hydr aulic d rive
7 Install the relief valve cap.

8 Repeat this procedure beginning with step Relief Valve - Models with
4 to confirm the relief valve pressure. hydraulic drive
Note: Verify the hydraulic oil level is at the FULL
mark on the hydraulic tank.
Tip-over hazard. Failure to

adjust the relief valves to
specification could result in the
machine tipping over, causing
death or serious injury. Do not
adjust the relief valve pressures
higher than specifications.
1 Confirm the system relief pressure is set to

specification. Refer to Repair Procedure,
GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH Valve Adjustments - Function Manifold.
1 test port Note: The system relief valve pressure must be
2 system relief valve within specification before adjusting the lift relief
valve pressure.
2 Place maximum rated load into the platform.
Secure the load to the platform. Refer to
Specifications, Machine Specifications.
manifold.
5 Hold the lift relief valve with a wrench and
remove the cap.
6 While activating the platform up function,
adjust the internal hex socket clockwise, just
GS-2032, GS-2632
until the platform fully rises.
1 test port
3 steer relief valve
4 lift relief valve
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 61

Manifolds
7 Fully lower the platform to the stowed
position.
8 Add an additional 50 pounds / 22,7 kg to the
platform. Secure the additional weight.
9 Attempt to raise the platform.
Result: The power unit should not be able to
lift platform.
Result: If the power unit lifts the platform,
adjust the internal hex nut socket
counterclockwise until the platform will not
rise.
10 Install the relief valve cap.
GS-2032, GS-2632
11 Remove the weight from the platform.
1 test port
12 Bleed the hydraulic system by raising the 2 system relief valve
platform to full height. If the pump cavitates or 3 steer relief valve
the platform fails to reach full height, add 4 lift relief valve
hydraulic oil until the pump is functioning
correctly. Do not overfill the hydraulic tank.
GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH

1 test port
3 lift relief valve
62 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Manifolds
How to Adjust the Steer Relief

How to Adju st th e Stee r Relie f Valve - M odels wi th hy dra ulic d rive (i nclud es GS- 133 0m el ectric driv e)
Valve - Models with hydraulic

drive
(includes GS-1330m electric
drive)
manifold.
2 Remove the platform controls from the
GS-1330m
platform.
1 test port
3 Turn the key switch to platform controls and
pull out the red Emergency Stop button to the
on position at both ground and platform
controls.
4 Steer the machine fully to the right or left and
hold. Note the pressure reading on the
pressure gauge. Refer to Specifications,
Hydraulic Components Specifications.
6 Hold the valve stem with a hex key and
loosen the jam nut.
7 Adjust the valve stem. Turn it clockwise to
increase the pressure or counterclockwise to
decrease the pressure. Tighten the jam nut.
8 Repeat this procedure beginning with step
4 to confirm the relief valve pressure.
GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH

1 test port
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 63

Manifolds
5-12
Valve Coils
How to Test a Coil

A properly functioning coil provides an
electromagnetic force which operates the solenoid
valve. Critical to normal operation is continuity
within the coil. Zero resistance or infinite
resistance indicates the coil has failed.
Since coil resistance is sensitive to temperature,
resistance values outside specification can
produce erratic operation. When coil resistance
decreases below specification, amperage
GS-2032, GS-2632 increases. As resistance rises above specification,
1 test port voltage increases.
2 system relief valve While valves may operate when coil resistance is
3 steer relief valve outside specification, maintaining coils within
4 lift relief valve specification will help ensure proper valve function
over a wide range of operating temperatures.
Note: If the machine has been in operation, allow

the coil to cool at least 3 hours before performing
this test.
1 Tag and disconnect the wiring from the coil to
be tested.
2 Test the coil resistance using a multimeter set
to resistance (W). Refer to the Valve Coil
Resistance Specification table.
Result: If the resistance is not within the
adjusted specification, plus or minus 10%,
replace the coil.
64 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Manifolds
Valve Coil Resistance How to Test a Coil Diode

Specification Genie incorporates spike suppressing diodes in all
Note: The following coil resistance specifications of its coils. Properly functioning coil diodes protect
are at an ambient temperature of 68°F / 20°C. As the electrical circuit by suppressing voltage spikes.
valve coil resistance is sensitive to changes in air Voltage spikes naturally occur within a function
temperature, the coil resistance will typically circuit following the interruption of electrical current
increase or decrease by 4% for each 18°F / 10°C to a coil. Faulty diodes can fail to protect the
that your air temperature increases or decreases electrical system, resulting in a tripped circuit
from 68°F / 20°C. breaker or component damage.
Description Specification Electrocution/burn hazard.

Solenoid valve, 3 position 4 way, 27.2Ω circuits could result in death or
20V DC with diode (schematic item F, serious injury. Remove all rings,
AC or DC) watches and other jewelry.
Solenoid valve, 3 position 4 way, 19Ω 1 Test the coil resistance. Refer to Repair
20V DC with diode (schematic item E)
Procedure, How to Test a Coil.
20V DC with diode (schematic item H, AI 2 Connect a 10Ω resistor to the negative
or DI) terminal of a known good 9V DC battery.
Connect the other end of the resistor to a
N.C. 20V DC with diode (schematic item terminal on the coil.
N) Note: The battery should read 9V DC or more
Solenoid valve, 2 position 4 way, 19Ω when measured across the terminals.
20V DC with diode (schematic item AE or
DE) Resistor, 10Ω
Solenoid valve, 3 position 5 way, 19Ω Genie part number 27287
20V DC with diode (schematic item AG or
DG) 3 Set a multimeter to read DC amperage.
Solenoid valve, 2 position 2 way, 27.2Ω Note: The multimeter, when set to read DC
20V DC with diode (schematic item CA, amperage, should be capable of reading up to
CB, CC and CD 800 mA.
20V DC with diode (schematic item BA) 4 Connect the negative lead to the other
terminal on the coil.
Proportional solenoid valve, 2 position 23.9Ω
2 way,
20V DC with diode (schematic item DN)
24V DC with diode (schematic item EA,
HD)
24V DC with diode (schematic item EC,
HC)
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 65

Manifolds
Note: If testing a single terminal coil, connect the
negative lead to the internal metallic ring at either
end of the coil.
1 multimeter
2 9V DC battery
3 10Ω resistor
4 coil
Note: Dotted lines in illustration indicate a reversed

connection as specified in step 6.
5 Momentarily connect the positive lead from
the multimeter to the positive terminal on the
9V battery. Note and record the reading.
6 At the battery or coil terminals, reverse the
connections. Note and record the current
reading.
Result: Both current readings are greater than
0 mA and are different by a minimum of 20%.
The coil is good.
Result: if one or both current readings are
greater than 0 mA, or if the two current
readings do not differ by a minimum of 20%,
the coil and/or its internal diode are faulty and
the coil should be replaced.
66 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Steer Axle Components
6-1 8 Support and secure the yoke assembly to an

appropriate lifting device.
Yoke Assembly
Bodily injury hazard. The yoke
assembly may fall if not
How to Remove the Yoke properly supported when it is
Assembly removed from the machine.
1 Block the non-steer tires. 9 Remove the retaining fastener from the steer
2 Remove the cotter pin from the wheel castle link at the yoke assembly.
nut. Note: While removing the retaining fasteners, take
Note: Always replace the cotter pin with a new one note of the quantity and location of the spacers
when removing the castle nut. when disconnecting the steer link from the yoke
assembly.
3 Loosen the wheel castle nut. Do not remove
it. 10 Remove the retaining fastener from the top of
the yoke pivot shaft.
4 Center a lifting jack under the drive chassis at
the steer end of the machine. Note: The pivot shaft retaining fastener is located
above the main deck.
5 Raise the machine approximately 6 inches /
15 cm. Place blocks under the chassis for 11 Lower the yoke assembly out of the chassis.
support.
6 Remove the wheel castle nut. Remove the
wheel.
7 Models with hydraulic drive: Tag, disconnect
and plug the hydraulic hoses on the drive
motor. Cap the fittings on the drive motor.
squirt or spray.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 67

6-2 Models with hydraulic drive

Drive Motors 1 Block the non-steer tires.
2 Remove the cotter pin from the wheel castle
How to Remove a Drive Motor nut of the motor to be removed.
Models with electric drive Note: Always replace the cotter pin with a new one
when removing the castle nut.
1 Block the steer wheels.
2 Remove the cotter pin from the wheel castle 3 Loosen the wheel castle nut. Do not remove
nut of the motor to be removed. it.
Note: Always replace the cotter pin with a new one 4 Raise the machine approximately 2 inches /
when removing the castle nut. 5 cm. Place blocks under the chassis for
support.
3 Loosen the wheel castle nut. Do not remove
it. Crushing hazard. The chassis
will fall if not properly supported.
5 cm. Place blocks under the chassis for 5 Remove the wheel castle nut. Remove the
support. wheel.
Crushing hazard. The chassis 6 Tag, disconnect and plug the hydraulic hoses
will fall if not properly supported. on the drive motor. Cap the fittings on the
drive motor.
7 Remove the drive motor mounting fasteners.
wheel.
Remove the motor.
6 Tag and disconnect the electrical wiring from
the drive motor. Torque specifications
7 Remove the drive motor mounting fasteners. Drive motor mounting fasteners, dry 75 ft-lbs
Remove the motor. 101,7 Nm
Drive motor mounting fasteners, lubricated 56 ft-lbs
Torque specifications 76,3 Nm
Drive motor mounting fasteners, dry 80 ft-lbs
108,5 Nm
85,4 Nm
All other models
Drive motor mounting fasteners, dry 43 ft-lbs
58,3 Nm
43,4 Nm
68 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

6-3 6-4
Steer Cylinder Steer Bellcrank
How to Remove the Steer How to Remove the Steer

Cylinder Bellcrank
Note: When removing a hose assembly or fitting, 1 Remove the steer cylinder. Refer to Repair
the O-ring (if equipped) on the fitting and/or hose Procedure, How to Remove the Steer
end must be replaced. All connections must be Cylinder.
torqued to specification during installation. Refer to
2 Remove the retaining fasteners from the steer
Specifications, Hydraulic Hose and Fitting Torque
links at each end of the bellcrank.
Specifications.
Note: While removing the retaining fasteners, take
1 Block the non-steer tires. note of the quantity and location of the spacers
2 Remove the pin retaining fasteners from the between the bellcrank and the steer links.
rod-end pivot pin. Remove the pivot pin.
3 Center a lifting jack under the drive chassis at
Note: While removing the pin retaining fasteners, the steer end of the machine.
take note of the quantity and location of the
spacers when removing the pivot pin.
36 cm. Place blocks under the chassis for
3 Remove the pin retaining fasteners from the support.
barrel-end pivot pin. Remove the pin.
Crushing hazard. The chassis
Note: While removing the pin retaining fasteners, will fall if not properly supported.
take note of the quantity and location of the
spacers when removing the pivot pin. 5 Turn the yokes to the side so the bellcrank
can be removed.
4 Remove the steer cylinder from the machine.
from the steer cylinder. Cap the fittings on the
cylinder.
squirt or spray.

Hoses can be damaged if they
are kinked or pinched.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 69

6 Remove the bellcrank from the machine. 6-5

Manual Brake Release - Models
with electric drive
How to Manually Release the
Electric Brakes
This procedure should only be
performed due to machine or battery
failure.
Bodily injury and crushing
hazard. This procedure must
only be performed by a trained
service professional. Attempting
this procedure without the
1 apply removable thread lock to fastener necessary skills could result in
threads death or serious injury.
Note: While removing the bellcrank from the 1 Chock the wheels at both ends of the
machine, take note of the quantity and location of machine.
the spacers between the bellcrank and the steer
Note: If the machine is on an incline it is
links.
recommended that a secondary device such as a
Note: Before re-installing the steer bellcrank onto forklift and towing strap be used to secure the
the machine, apply a small amount of removable machine from rolling after the brakes have been
thread lock onto the threads of the fasteners. released.
Torque the fasteners to 31 ft-lbs / 42 Nm.
Bodily injury and crushing
hazard. Failure to properly
secure the machine from rolling
could result in property damage,
death or serious injury.
70 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT


2 Locate and remove the two brake release 6-6
access plugs on the front of the electric drive
motors. Set the plugs aside. Thrust Washers - GS-1432m, GS-
Note: Do not misplace the plugs. Failure to not 1932m, GS-1932m Lite, GS-1932m
reinstalling the plugs will result in component XH
damage.
How to Remove a Thrust Washer
1 Remove the drive motor. Refer to Repair
Procedure, How to Remove a Drive Motor.
2 Remove the steer bellcrank. Refer to Repair
Procedure, How to Remove the Steer
Bellcrank.
3 Remove the snap rings and shims from the
king pin.
4 Remove the yoke assembly from the
machine.
5 Remove the thrust washer from the king pin.
1 retaining fasteners
2 brake release access plugs
3 Remove two of the retaining fasteners from

opposite sides of the electric motor cover.
4 Install the retaining fasteners into the brake
release access holes. Turn both fasteners in
even increments until the brakes are
released. Do not over tighten the fasteners.
5 Move the machine to an area that has a firm,
level surface and is free of obstructions.
6 Chock the wheels at both ends of the
machine.
7 Remove the retaining fasteners from the
brake release access holes to reengage the
brakes.
8 Install the retaining fasteners securing the
motor cover and the brake release access
plugs.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 71

Non-Steer Axle Components
7-1 7 Raise the machine approximately 2 inches /

5 cm. Place blocks under the chassis for
Drive Brake - Models with support.
hydraulic drive
Crushing hazard. The chassis
How to Remove the Drive Brake
Note: When removing a hose assembly or fitting, wheel.
end must be replaced. All connections must be 9 Tag, disconnect and plug the hydraulic hose
torqued to specification during installation. Refer to from the brake. Cap the fitting on the brake.
Specifications.
1 Support and secure the entry ladder to an burn skin. Loosen hydraulic
appropriate lifting device. connections very slowly to allow
2 Remove the entry ladder mounting fasteners. gradually. Do not allow oil to
Remove the entry ladder from the machine. squirt or spray.
Crushing hazard. The entry
10 Place a lifting jack under the brake for
ladder will fall if not properly
support.
supported and secured to the
lifting device. 11 Remove the fasteners that attach the brake to
the drive chassis. Remove the brake.
3 Block the steer wheels.
Crushing hazard. The brake will
4 Remove the cotter pin from the wheel castle fall if not properly supported
nut. when the mounting fasteners are
Note: Always replace the cotter pin with a new one removed.
when removing the castle nut.
5 Loosen the wheel castle nut. Do not remove Torque specifications
it.
Brake mounting fasteners, dry 75 ft-lbs
6 Center a lifting jack under the drive chassis at 102 Nm
the non-steer end of the machine. Brake mounting fasteners, lubricated 56 ft-lbs
76 Nm
72 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Brake Release Hand Pump Components
8-1
Brake Release Hand Pump Components - Models with hydraulic drive
The brake release hand pump manifold is mounted behind the entry ladder.

1 Hand pump L Manual brake release 30 ft-lbs / 41 Nm
2 Needle valve M Manual brake release enable 45-50 in-lbs / 5 Nm
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 73

Scissor Components
Steer End Non-steer End

1 - Number 5 pivot pin 12 - Number 4 inner arm
2 - Number 4 center pivot pin (Qty. 2) 13 - Number 4 outer arm
3 - Number 4 pivot pin (steer end) 14 - Number 4 pivot pin (non-steer end)
4 - Number 3 center pivot pin (Qty. 2) 15 - Number 3 inner arm
5 - Lower lift cylinder rod-end pivot pin 16 - Number 3 outer arm
8 - Number 2 pivot pin (steer end) 19 - Number 2 outer arm
9 - Number 1 center pivot pin (Qty. 2) 20 - Number 2 pivot pin (non-steer end)
10 - Number 1 inner arm 21 - Lower lift cylinder barrel-end pivot pin
11 - Number 1 pivot pin 22 - Number 1 outer arm
11 - platform height sensor
74 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
9-1 4 Lower the platform onto the safety arm.

Scissor Assembly - GS-1330m Crushing hazard. Keep hands
How to Disassemble the Scissor lowering the platform.
Assembly 5 At the ground controls, turn the key switch to
Bodily injury hazard. The the off position and push in the red
procedures in this section Emergency Stop button to the off position.
require specific repair skills, 6 Disconnect the battery pack from the
lifting equipment and a suitable machine.
workshop. Attempting this
procedure without these skills Electrocution/burn hazard.
and tools could result in death or Contact with electrically charged
serious injury and significant circuits could result in death or
component damage. Dealer serious injury. Remove all rings,
service is required. watches and other jewelry.
Note: When removing a hose assembly or fitting, 7 Remove the fasteners securing the large
the O-ring (if equipped) on the fitting and/or hose platform height sensor cover to the large
end must be replaced. All connections must be platform height sensor bracket. (index #11)
Specifications, Hydraulic Hose and Fitting Torque 8 Remove the platform height sensor cover.
Specifications. 9 Tag and disconnect the platform height
sensor from the platform height sensor
1 Turn the key switch to ground controls and
harness.
on position at both ground and platform 10 Remove the fastener securing the platform
controls. height sensor assembly to the number 1 inner
arm.
11 Remove the platform height sensor assembly
from the number 1 pivot pin.
position. 12 Remove the plastic nut securing the squeeze
connector to the large platform height sensor
bracket.
13 Remove the squeeze connector from the
large platform height sensor bracket.
14 Remove the fasteners securing the large
platform height sensor bracket to the number
1 inner arm pivot bracket.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 75

Scissor Components
15 Remove the large platform height sensor 23 Fully lower the platform to the stowed
bracket from the number 1 inner arm pivot position.
bracket.
16 Install the fasteners removed in 14 to the
number 1 inner arm pivot bracket and
chassis.
Tip-over hazard. Failure
to install the fasteners securing
the number 1 inner arm pivot
bracket to the chassis, could
result in the machine tipping
over, causing death or serious
injury.
17 Connect the battery pack to the machine.

18 Turn the key switch to ground controls.
20 Pull out the red Emergency Stop button to the
21 Using the ground control menu buttons,
navigate to Service Override Mode. Select
Cable bridge and platform height sensor
Service Override Mode.
1 cable bridge 4
Note: The machine must be in Service Override
2 cable bridge 3
Mode to raise the platform. While in Service
3 cable bridge 2
Override Mode, only the GCON will operate with
4 platform height sensor
limited functionality. The platform will raise a
predetermined amount of time and stop. 24 Remove the platform. Refer to Repair
22 Raise the platform and rotate the safety arm Procedure, How to Remove the Platform.
to the stowed position. 25 Remove the cables from the number 4 outer
arm (index #13) at the ground controls side.
Cables can be damaged if they
26 Remove the cables from the number 4 cable

bridge and lay them off to the side.
76 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
27 Attach a lifting strap from an overhead 36 Remove the cables from the number 3 cable
supporting device to the number 4 outer arm bridge and number 3 inner arm and lay them
(index #13). off to the side.
28 Remove the external snap rings and retaining
fasteners from the number 4 center pivot pins
(index #2).
29 Use a soft metal drift to remove the number
4 center pivot pins (index #2). 37 Remove the number 3 cable from the
machine.
number 4 pivot pin (index #14) at the non- 38 Attach a lifting strap from an overhead
steer end of the machine. supporting device to the number 3 outer arm
(index #4) at the ground controls side.
4 pivot pin (index #14) from the non-steer end 39 Remove the external snap rings and retaining
of the machine. Remove the number 4 outer fasteners from the number 3 center pivot pin
arm (index #13) from the machine. (index #4).
Crushing hazard. The number 40 Use a soft metal drift to remove the number
4 outer arm may become 3 center pivot pin (index #4) at the ground
unbalanced and fall if not control side.
properly supported when 41 Use a soft metal drift to tap the number
removed from the machine. 3 pivot pin (index #17) halfway out at the non-
steer end of the machine. Remove the
32 Remove the number 4 cable bridge mounting number 3 outer arm (index #16) at the ground
fasteners and remove the cable bridge from controls side from the machine.
the machine.
Bodily injury hazard. The
33 Attach a lifting strap from an overhead
number 3 outer arm at the
supporting device to the number 4 inner arm
ground controls side may
(index #12).
become unbalanced and fall if
34 Remove the retaining fasteners from the not properly supported when
number 4 pivot pin (index #3). removed from the machine.
35 Use a soft metal drift to remove the number 42 Attach a lifting strap from an overhead
4 pivot pin (index #3) at the steer end. supporting device to the number 3 outer arm
Remove the number 4 inner arm (index #12) (index #16) at the battery pack side.
from the machine.
43 Use a soft metal drift to tap the number
Crushing hazard. The number 3 pivot pin (index #17) in the other direction.
4 inner arm may become Remove the number 3 outer arm (index #16)
unbalanced and fall if not from the battery pack side of the machine.
properly supported when
removed from the machine. Bodily injury hazard. The
battery pack side may become
unbalanced and fall if not
removed from the machine.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 77

Scissor Components
44 Remove the number 3 pivot pin (index #17) 53 Remove the number 2 cable bridge mounting
from the non-steer end of the machine. fasteners and remove the cable bridge from
the machine.
supporting device to the lug on the rod end of 54 Attach a lifting strap from an overhead
the lift cylinder for support. Do not apply any supporting device to the number 2 outer arm
lifting pressure. (index #19) at the ground controls side.
46 Remove the pin retaining fasteners from the 55 Use a soft metal drift to remove the number
lift cylinder rod-end pivot pin (index #5). Use a 2 center pivot pin (index #7) at the ground
soft metal drift to remove the pin. controls side.
Bodily injury hazard. The 56 Remove the retaining fasteners from the
cylinder may fall when the rod- number 2 pivot pin (index #20) at the non-
end pivot pin is removed if not steer end of the machine.
properly supported. 57 Use a soft metal drift to tap the number
2 pivot pin (index #20) halfway out at the non-
47 Lower the cylinder onto the number 1 inner steer end of the machine. Remove the
arm (index #9). number 2 outer arm (index #19) from the
Component damage hazard. ground controls side of the machine.
Cables can be damaged if they Bodily injury hazard. The
are kinked or pinched. number 2 outer arm at the
not properly supported when
(index #15).
number 3 pivot pin (index #6) at the steer end. 58 Attach a lifting strap from an overhead
supporting device to the number 2 outer arm
50 Use a soft metal drift to remove the number (index #19) at the battery pack side.
3 pivot pin (index #6). Remove the number
3 inner arm (index #15) from the machine. 59 Remove the external snap rings and retaining
fasteners from the number 2 center pivot pin
Bodily injury hazard. The (index #7) at the battery pack side.
number 3 inner arm may
become unbalanced and fall if 60 Use a soft metal drift to remove the number
not properly supported when 2 center pivot pin (index #7) at the battery
removed from the machine. pack side.
bridge and lay them off to the side. battery pack side may become
52 Remove the external snap rings and retaining unbalanced and fall if not
fasteners from the number 2 center pivot pin properly supported when
(index #7) at the ground controls side. removed from the machine.
78 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
61 Use a soft metal drift to tap the number 68 Raise the number 1 inner arm (index #10)
2 pivot pin (index #20) in the other direction at approximately 2 feet / 60 cm and install the
the non-steer end. Remove the number safety arm between the number 1 inner arm
2 outer arm (index #19) from the battery pack (index #10) and the number 1 outer arm
side of the machine. (index #22) at the non-steer end of the
machine. Lower the scissor arms onto the
Bodily injury hazard. The safety arm.
battery pack side may become Bodily injury hazard. Keep
unbalanced and fall if not hands clear of moving parts
properly supported when when lowering the scissor arms
removed from the machine. onto the safety arm.
62 Remove the number 2 pivot pin (index #20) 69 Attach a lifting strap from an overhead
from the non-steer end of the machine. supporting device to the lug on the rod end of
the lift cylinder (index #5). Raise the lift
63 Attach a lifting strap from an overhead cylinder approximately 3 ft / 1 m.
(index #18). 70 Tag, disconnect and plug the hydraulic hoses
on the lift cylinder. Cap the fittings on the
64 Remove the retaining fasteners from the cylinder.
number 2 pivot pin (index #8) at the steer end
of the machine. Bodily injury hazard. Spraying
65 Use a soft metal drift to remove the number burn skin. Loosen hydraulic
2 pivot pin (index #8). Remove the number connections very slowly to allow
2 inner arm (index #18) from the machine. the oil pressure to dissipate
Bodily injury hazard. The gradually. Do not allow oil to
number 2 inner arm may squirt or spray.
71 Tag and disconnect the wires and manual
lowering cable from the solenoid valve on the
cylinder.
66 Remove the safety arm from the number 72 Tag and disconnect the wire harness from the
2 inner arm (index #18) that was just platform overload pressure transducer.
removed.
Note: After replacing the scissor assembly, the
67 Attach a lifting strap from an overhead platform overload system must be calibrated.
supporting device to the number 1 inner arm Refer to Repair Procedure, How to Calibrate the
(index #10). Platform Overload System.
73 Raise the lift cylinder to a vertical position.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 79

Scissor Components
74 Remove the pin retaining fasteners from the 79 Remove the fasteners from the entry ladder
lift cylinder barrel-end pin (index #21). Use a and remove the entry ladder from the
soft metal drift to remove the pin. Remove the machine.
lift cylinder from the machine.
Crushing hazard. The lift ladder will fall if not properly
cylinder will become unbalanced supported and secured to the
and fall if not properly supported lifting device.
and secured to the lifting device.
(index #22). Do not apply any lifting pressure.
Component damage hazard. Be
careful not to damage the valve 81 Remove the external snap rings and retaining
or fittings on the cylinder while fasteners from the number 1 center pivot pins
removing it from the machine. (index #11).
82 Remove the number 1 cable bridge from the
75 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x machine.
1.2 m long block across both sides of the
chassis under the number 1 center pivot pin 83 Use a soft metal drift to remove the number
(index #11). 1 center pivot pins (index #9).
76 Attach a lifting strap from an overhead Bodily injury hazard. The
supporting device to the number 1 inner arm number 1 outer arm may
(index #10) at the non-steer end. Raise the become unbalanced and fall if
number 1 inner arm and remove the safety not properly supported when the
arm. Lower the number 1 inner arm (index pin is removed.
#10) onto the block that was placed across
the chassis. 84 Slide the number 1 outer arm (index #22) to
the non-steer end and remove it from the
Bodily injury hazard. Keep machine.
hands clear of moving parts
when lowering the scissor arms. Bodily injury hazard. The
number 1 outer arm may
77 Remove the cables from the number 1 cable become unbalanced and fall if
bridge and lay them off to the side. not properly supported when
Cables can be damaged if they 85 Attach the strap from an overhead supporting
are kinked or pinched. device to the number 1 inner arm (index #10).
Do not lift it.
78 Support and secure the entry ladder to an
80 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
86 Remove the upper fasteners securing the
number 1 inner arm pivot bracket to the end
of the chassis. Loosen the lower fasteners.
87 Remove the number 1 inner arm (index #10)
from the machine.

sure not to damage the limit
switch or level sensor
components when the number
1 inner arm is removed from the
machine.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 81

Scissor Components

1 - Number 3 pivot pin (steer end) 10 - Number 1 inner arm
2 - Number 3 center pivot pin (Qty. 2) 11 - Lower lift cylinder rod-end pivot pin
3 - Number 3 outer arm 12 - Number 2 pivot pin (non-steer end)
7 - Lift cylinder barrel-end pivot pin 16 - Number 1 inner arm
8 - Number 1 center pivot pin (Qty. 2) 17 - platform height sensor
9 - Number 1 outer arm 18 - Number 1 pivot pin
82 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
9-2 7 Remove the retaining fasteners and plates

securing the lift cylinder barrel and rod end
Scissor Assembly - GS-1432m pivot pins.
How to Disassemble the Scissor 8 Raise the platform slightly and return the
safety arm to the stowed position.
Assembly
procedures in this section 10 Remove the platform. Refer to Repair
require specific repair skills, Procedure, How to Remove the Platform.
lifting equipment and a suitable 11 Remove the cables from the number 3 inner
workshop. Attempting this and outer arms.
procedure without these skills
and tools could result in death or Component damage hazard.
serious injury and significant Cables can be damaged if they
component damage. Dealer are kinked or pinched.
service is required.
Note: When removing a hose assembly or fitting, supporting device to the rod-end of the lift
the O-ring (if equipped) on the fitting and/or hose cylinder.
13 Using a soft metal drift, remove the rod end
Specifications, Hydraulic Hose and Fitting Torque pivot pin and set aside.
Specifications. 14 Lower the lift cylinder and remove the strap.
1 Turn the key switch to ground controls and 15 Support the number 3 inner and outer arms
pull out the red Emergency Stop button to the with an overhead supporting device.
16 Remove the pivot pins securing the number
controls.
3 arm assembly to the scissor stack. Remove
2 Raise the platform 7 to 9 feet / 2,1 to 2,8 m. the arm assembly.
3 Raise the safety arm from the drive chassis to Crushing hazard. The linkage
a vertical position. assembly could become
Crushing hazard. Keep hands removed from the machine.
lowering the platform. 17 Remove the cables from the number 2 inner
arm.
5 At the ground controls, turn the key switch to 18 Support the number 2 inner and outer arms
the off position and push in the red with an overhead supporting device.
Emergency Stop button to the off position.
6 Remove all cable ties securing the cable from 2 arm assembly to the scissor stack. Remove
the ground controls to the platform. the arm assembly.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 83

Scissor Components
from the lift cylinder. Cap the fittings on the
cylinder.
squirt or spray.
21 Remove the cables from the lift cylinder and

number 1 inner arm.
22 Remove the fasteners securing the platform
height sensor cover to the chassis.
23 Remove the platform height sensor cover.
24 Tag and disconnect the platform height
harness.
height sensor short arm cover to the number
1 inner arm.
height sensor to the chassis. Remove the
sensor.
27 Support the number 1 inner and outer arms
and lift cylinder with an overhead supporting
device.
1 arm assembly to the chassis and slider
blocks. Remove the arm assembly with the lift
cylinder.
84 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components

3 - Lift cylinder rod-end pivot pin 12 - Number 3 pivot pin (non-steer end)
7 - Number 1 center pivot pin (Qty. 2) 16 - Lift cylinder barrel-end pivot pin
8 - Number 1 inner arm 17 - Number 1 outer arm
9 - Number 1 pivot pin
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 85

Scissor Components
9-3 6 Disconnect the battery pack from the

machine.
Scissor Assembly - GS-1530,
GS-1532 Electrocution/burn hazard.
How to Disassemble the Scissor serious injury. Remove all rings,
Assembly watches and other jewelry.
Bodily injury hazard. The 7 Remove the fasteners securing the large
procedures in this section platform height sensor cover to the large
require specific repair skills, platform height sensor bracket.
lifting equipment and a suitable 8 Remove the platform height sensor cover.
procedure without these skills 9 Tag and disconnect the platform height
and tools could result in death or sensor from the platform height sensor
serious injury and significant harness.
component damage. Dealer 10 Remove the fastener securing the platform
service is required. height sensor assembly to the number 1 inner
arm.
the O-ring (if equipped) on the fitting and/or hose 11 Remove the platform height sensor assembly
end must be replaced. All connections must be from the number 1 pivot pin.
Specifications, Hydraulic Hose and Fitting Torque 12 Remove the plastic nut securing the squeeze
Specifications. connector to the large platform height sensor
bracket.
Note: After replacing the scissor assembly, the 13 Remove the squeeze connector from the
platform overload system must be calibrated. large platform height sensor bracket.
Refer to Repair Procedure, How to Calibrate the
Platform Overload System. 14 Remove the fasteners securing the large
1 Turn the key switch to ground controls and 1 inner arm pivot bracket.
on position at both ground and platform 15 Remove the large platform height sensor
controls. bracket from the number 1 inner arm pivot
bracket.
3 Lift the safety arm, move it to the center of the number 1 inner arm pivot bracket and
scissor arm and rotate down to a vertical chassis.
position.
clear of the safety arm when 19 Press and hold the ground control scroll up
lowering the platform. and scroll down buttons.
5 At the ground controls, turn the key switch to

the off position and push in the red
86 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
20 Pull out the red Emergency Stop button to the 24 Remove the platform. Refer to Repair
on position at the ground controls. Procedure, How to Remove the Platform.
21 Using the ground control menu buttons, 25 Remove the cables from the number 3 outer
navigate to Service Override Mode. Select arm (index #11) at the ground controls side.
Note: The machine must be in Service Override Cables can be damaged if they
Mode to raise the platform. While in Service are kinked or pinched.
limited functionality. The platform will raise a 26 Remove the cables from the number 3 cable
predetermined amount of time and stop. bridge and lay them off to the side.
22 Raise the platform and rotate the safety arm Component damage hazard.
to the stowed position. Cables can be damaged if they
23 Fully lower the platform to the stowed are kinked or pinched.
position.
(index #11).
28 Remove the external snap rings and retaining
fasteners from the number 3 center pivot pins
(index #2).
3 center pivot pins (index #2).
number 3 pivot pin (index #12) at the non-
steer end of the machine.
3 pivot pin (index #12) from the non-steer end
of the machine. Remove the number 3 outer
arm (index #11) from the machine.
Crushing hazard. The number
3 outer arm may become
1 cable bridge 3 properly supported when
2 cable bridge 2 removed from the machine.
3 cable bridge 1
4 platform height sensor 32 Remove the number 3 cable bridge mounting
fasteners and remove the cable bridge from
the machine.
supporting device to the lug on the rod end of
the lift cylinder for support. Do not apply any
lifting pressure.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 87

Scissor Components
34 Remove the pin retaining fasteners from the 42 Attach a lifting strap from an overhead
lift cylinder rod-end pivot pin (index #3). Use a supporting device to the number 2 outer arm
soft metal drift to remove the pin. (index #14) at the ground controls side.
Bodily injury hazard. The 43 Use a soft metal drift to remove the number
cylinder may fall when the rod- 2 center pivot pin (index #5) at the ground
end pivot pin is removed if not controls side.
properly supported. 44 Remove the retaining fasteners from the
35 Lower the cylinder onto the number 1 inner steer end of the machine.
arm (index #8).
Component damage hazard. 2 pivot pin (index #15) halfway out at the non-
Cables can be damaged if they steer end of the machine. Remove the
are kinked or pinched. number 2 outer arm (index #14) from the
ground controls side of the machine.
supporting device to the number 3 inner arm Bodily injury hazard. The
(index #10). number 2 outer arm at the
number 3 pivot pin (index #4) at the steer end.
38 Use a soft metal drift to remove the number removed from the machine.
3 pivot pin (index #4). Remove the number
3 inner arm (index #10) from the machine. 46 Attach a lifting strap from an overhead
Bodily injury hazard. The (index #14) at the battery pack side.
become unbalanced and fall if 47 Remove the external snap rings and retaining
not properly supported when fasteners from the number 2 center pivot pin
removed from the machine. (index #5) at the battery pack side.
39 Remove the cables from the number 2 cable 2 center pivot pin (index #5) at the battery
bridge and lay them off to the side. pack side.
Component damage hazard. Bodily injury hazard. The
Cables can be damaged if they number 2 outer arm at the
are kinked or pinched. battery pack side may become
40 Remove the external snap rings and retaining properly supported when
fasteners from the number 2 center pivot pin removed from the machine.
41 Remove the number 2 cable bridge mounting
the machine.
88 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
49 Use a soft metal drift to tap the number 56 Attach a lifting strap from an overhead
2 pivot pin (index #15) in the other direction at supporting device to the lug on the rod end of
the non-steer end. Remove the number the lift cylinder (index #3). Raise the lift
2 outer arm (index #14) from the battery pack cylinder approximately 3 ft / 1 m.
side of the machine.
Bodily injury hazard. The on the lift cylinder. Cap the fittings on the
number 2 outer arm at the cylinder.
battery pack side may become
50 Attach a lifting strap from an overhead the oil pressure to dissipate
(index #13). squirt or spray.
51 Remove the retaining fasteners from the 58 Tag and disconnect the wires and manual
number 2 pivot pin (index #6) at the steer end lowering cable from the solenoid valve on the
of the machine. cylinder.
52 Use a soft metal drift to remove the number 59 Tag and disconnect the wire harness from the
2 pivot pin (index #6). Remove the number platform overload pressure transducer.
2 inner arm (index #13) from the machine.
Bodily injury hazard. The 61 Remove the pin retaining fasteners from the
number 2 inner arm may lift cylinder barrel-end pin (index #16). Use a
become unbalanced and fall if soft metal drift to remove the pin. Remove the
not properly supported when lift cylinder from the machine.
Crushing hazard. The lift
53 Remove the safety arm from the number cylinder will become unbalanced
2 inner arm (index #13) that was just and fall if not properly supported
removed. and secured to the lifting device.
54 Attach a lifting strap from an overhead Component damage hazard. Be
supporting device to the number 1 inner arm careful not to damage the valve
(index #8). or fittings on the cylinder while
55 Raise the number 1 inner arm (index #8) removing it from the machine.
approximately 2 feet / 60 cm and install the
safety arm between the number 1 inner arm
(index #8) and the number 1 outer arm (index
#17). Lower the scissor arms onto the safety
arm.
Bodily injury hazard. Keep
when lowering the scissor arms
onto the safety arm.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 89

Scissor Components
62 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x 70 Use a soft metal drift to remove the number

1.2 m long block across both sides of the 1 center pivot pins (index #7).
chassis under the number 1 center pivot pin
(index #7). Bodily injury hazard. The
63 Attach a lifting strap from an overhead become unbalanced and fall if
supporting device to the number 1 inner arm not properly supported when the
(index #8) at the non-steer end. Raise the pin is removed.
number 1 inner arm and remove the safety
arm. Lower the number 1 inner arm (index #8) 71 Slide the number 1 outer arm (index #17) to
onto the block that was placed across the the non-steer end and remove it from the
chassis. machine.
Bodily injury hazard. Keep Bodily injury hazard. The
hands clear of moving parts number 1 outer arm may
when lowering the scissor arms. become unbalanced and fall if
64 Remove the cables from the number 1 cable removed from the machine.
72 Attach the strap from an overhead supporting
device to the number 1 inner arm (index #8).
Do not lift it.
65 Support and secure the entry ladder to an number 1 inner arm pivot bracket to the end
appropriate lifting device. of the chassis. Loosen the lower fasteners.
66 Remove the fasteners from the entry ladder 74 Remove the number 1 inner arm (index #8)
and remove the entry ladder from the from the machine.
machine.
Crushing hazard. The entry number 1 inner arm may
ladder will fall if not properly become unbalanced and fall if
supported and secured to the not properly supported when
lifting device. removed from the machine.
67 Attach a lifting strap from an overhead Component damage hazard. Be

supporting device to the number 1 outer arm sure not to damage the limit
(index #17). Do not apply any lifting pressure. switch or level sensor
68 Remove the external snap rings and retaining 1 inner arm is removed from the
fasteners from the number 1 center pivot pins machine.
(index #7).
69 Remove the number 1 cable bridge from the
machine.
90 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components

5 - Lower lift cylinder rod-end pivot pin 16 - Number 3 outer arm
10 - Number 1 inner arm 21 - Lower lift cylinder barrel-end pivot pin
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 91

Scissor Components
9-4 the off position and push in the red
Scissor Assembly - GS-1930, Emergency Stop button to the off position.
GS-1932, GS-1932 XH 6 Disconnect the battery pack from the
machine.
How to Disassemble the Scissor Electrocution/burn hazard.
Assembly Contact with electrically charged
Bodily injury hazard. The serious injury. Remove all rings,
procedures in this section watches and other jewelry.
require specific repair skills,
lifting equipment and a suitable 7 Remove the fasteners securing the large
workshop. Attempting this platform height sensor cover to the large
procedure without these skills platform height sensor bracket.
and tools could result in death or
serious injury and significant
component damage. Dealer 9 Tag and disconnect the platform height
service is required. sensor from the platform height sensor
harness.
the O-ring (if equipped) on the fitting and/or hose 10 Remove the fastener securing the platform
end must be replaced. All connections must be height sensor assembly to the number 1 inner
torqued to specification during installation. Refer to arm.
Specifications, Hydraulic Hose and Fitting Torque 11 Remove the platform height sensor assembly
Specifications. from the number 1 pivot pin.
Note: After replacing the scissor assembly, the 12 Remove the plastic nut securing the squeeze
platform overload system must be calibrated. connector to the large platform height sensor
Refer to Repair Procedure, How to Calibrate the bracket.
Platform Overload System.
1 Turn the key switch to ground controls and large platform height sensor bracket.
pull out the red Emergency Stop button to the 14 Remove the fasteners securing the large
on position at both ground and platform platform height sensor bracket to the number
controls. 1 inner arm pivot bracket.
2 Raise the platform 7 to 9 feet / 2,1 to 2,8 m. 15 Remove the large platform height sensor
3 Lift the safety arm, move it to the center of the bracket from the number 1 inner arm pivot
scissor arm and rotate down to a vertical bracket.
position.
92 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
16 Install the fasteners removed in 14 to the 23 Fully lower the platform to the stowed
number 1 inner arm pivot bracket and position.
chassis.
injury.

Override Mode, only the GCON will operate with 1 cable bridge 4
limited functionality. The platform will raise a 2 cable bridge 3
predetermined amount of time and stop. 3 cable bridge 2
4 cable bridge 1
24 Remove the platform. Refer to Repair
Procedure, How to Remove the Platform.
25 Remove the cables from the number 4 outer
arm (index #13) at the ground controls side.

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 93

Scissor Components
27 Attach a lifting strap from an overhead 36 Remove the cables from the number 3 cable
supporting device to the number 4 outer arm bridge and lay them off to the side.
(index #13).
28 Remove the external snap rings and retaining Cables can be damaged if they
fasteners from the number 4 center pivot pins are kinked or pinched.
(index #2).
29 Use a soft metal drift to remove the number 37 Remove the number 3 cable bridge mounting
4 center pivot pins (index #2). fasteners and remove the cable bridge from
the machine.
number 4 pivot pin (index #14) at the non- 38 Attach a lifting strap from an overhead
steer end of the machine. supporting device to the number 3 outer arm
4 pivot pin (index #14) from the non-steer end 39 Remove the external snap rings and retaining
of the machine. Remove the number 4 outer fasteners from the number 3 center pivot pins
arm (index #13) from the machine. (index #4).
3 center pivot pin (index #4) at the ground
4 outer arm may become
control side.
properly supported when 41 Remove the retaining fasteners from the
removed from the machine. number 3 pivot pin (index #17) at the non-
32 Remove the number 4 cable bridge mounting
3 pivot pin (index #17) halfway out at the non-
the machine.
steer end of the machine. Remove the
33 Attach a lifting strap from an overhead number 3 outer arm (index #16) at the ground
supporting device to the number 4 inner arm controls side from the machine.
(index #12).
34 Remove the retaining fasteners from the number 3 outer arm at the
number 4 pivot pin (index #3). ground controls side may
35 Use a soft metal drift to remove the number become unbalanced and fall if
4 pivot pin (index #3) at the steer end. not properly supported when
Remove the number 4 inner arm (index #12) removed from the machine.
from the machine.
Crushing hazard. The number supporting device to the number 3 outer arm
4 inner arm may become (index #16) at the battery pack side.
properly supported when 3 center pivot pin (index #4) at the battery
removed from the machine. pack side of the machine.
94 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
45 Use a soft metal drift to tap the number 52 Use a soft metal drift to remove the number
3 pivot pin (index #17) in the other direction. 3 pivot pin (index #6). Remove the number
Remove the number 3 outer arm (index #16) 3 inner arm (index #15) from the machine.
from the battery pack side of the machine.
Bodily injury hazard. The number 3 inner arm may
number 3 outer arm at the become unbalanced and fall if
battery pack side may become not properly supported when
unbalanced and fall if not removed from the machine.
removed from the machine. 53 Remove the cables from the number 2 cable
46 Remove the number 3 pivot pin (index #17)
from the non-steer end of the machine. Component damage hazard.
47 Attach a lifting strap from an overhead are kinked or pinched.
supporting device to the lug on the rod end of
the lift cylinder for support. Do not apply any 54 Remove the external snap rings and retaining
lifting pressure. fasteners from the number 2 center pivot pin
48 Remove the pin retaining fasteners from the (index #7) at the ground controls side.
lift cylinder rod-end pivot pin (index #5). Use a 55 Remove the number 2 cable bridge mounting
soft metal drift to remove the pin. fasteners and remove the cable bridge from
the machine.
cylinder may fall when the rod- 56 Attach a lifting strap from an overhead
end pivot pin is removed if not supporting device to the number 2 outer arm
properly supported. (index #19) at the ground controls side.
49 Lower the cylinder onto the number 1 inner
2 center pivot pin (index #7) at the ground
arm (index #9).
controls side.
Component damage hazard. 58 Remove the retaining fasteners from the
Cables can be damaged if they number 2 pivot pin (index #20) at the non-
are kinked or pinched. steer end of the machine.
50 Attach a lifting strap from an overhead 59 Use a soft metal drift to tap the number
supporting device to the number 3 inner arm 2 pivot pin (index #20) halfway out at the non-
(index #15). steer end of the machine. Remove the
number 2 outer arm (index #19) from the
51 Remove the retaining fasteners from the ground controls side of the machine.
number 3 pivot pin (index #6) at the steer end.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 95

Scissor Components
60 Attach a lifting strap from an overhead 67 Use a soft metal drift to remove the number
supporting device to the number 2 outer arm 2 pivot pin (index #8). Remove the number
(index #19) at the battery pack side. 2 inner arm (index #18) from the machine.
61 Remove the external snap rings and retaining Bodily injury hazard. The
fasteners from the number 2 center pivot pin number 2 inner arm may
(index #7) at the battery pack side. become unbalanced and fall if
62 Use a soft metal drift to remove the number not properly supported when
2 center pivot pin (index #7) at the battery removed from the machine.
pack side.
68 Remove the safety arm from the number
Bodily injury hazard. The 2 inner arm (index #18) that was just
number 2 outer arm at the removed.
battery pack side may become 69 Attach a lifting strap from an overhead
(index #10).
70 Raise the number 1 inner arm (index #10)
63 Use a soft metal drift to tap the number approximately 2 feet / 60 cm and install the
2 pivot pin (index #20) in the other direction at safety arm between the number 1 inner arm
the non-steer end. Remove the number (index #10) and the number 1 outer arm
2 outer arm (index #19) from the battery pack (index #22) at the non-steer end of the
side of the machine. machine. Lower the scissor arms onto the
safety arm.
number 2 outer arm at the Bodily injury hazard. Keep
battery pack side may become hands clear of moving parts
unbalanced and fall if not when lowering the scissor arms
properly supported when onto the safety arm.
64 Remove the number 3 pivot pin (index #17) supporting device to the lug on the rod end of
from the non-steer end of the machine. the lift cylinder (index #5). Raise the lift
cylinder approximately 3 ft / 1 m.
supporting device to the number 2 inner arm 72 Tag, disconnect and plug the hydraulic hoses
(index #18). on the lift cylinder. Cap the fittings on the
cylinder.
number 2 pivot pin (index #8) at the steer end Bodily injury hazard. Spraying
of the machine. hydraulic oil can penetrate and
squirt or spray.
96 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
73 Tag and disconnect the wires and manual 79 Remove the cables from the number 1 cable
lowering cable from the solenoid valve on the bridge and lay them off to the side.
cylinder.
74 Tag and disconnect the wire harness from the Cables can be damaged if they
platform overload pressure transducer. are kinked or pinched.
76 Remove the pin retaining fasteners from the appropriate lifting device.
lift cylinder barrel-end pin (index #21). Use a
soft metal drift to remove the pin. Remove the 81 Remove the fasteners from the entry ladder
lift cylinder from the machine. and remove the entry ladder from the
machine.
cylinder will become unbalanced Crushing hazard. The entry
and fall if not properly supported ladder will fall if not properly
and secured to the lifting device. supported and secured to the
lifting device.

Component damage hazard. Be supporting device to the number 1 outer arm
careful not to damage the valve (index #22). Do not apply any lifting pressure.
or fittings on the cylinder while 83 Remove the external snap rings and retaining
removing it from the machine. fasteners from the number 1 center pivot pins
(index #11).
77 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x
1.2 m long block across both sides of the 84 Remove the number 1 cable bridge from the
chassis under the number 1 center pivot pin machine.
(index #11).
78 Attach a lifting strap from an overhead 1 center pivot pins (index #9).
(index #10) at the non-steer end. Raise the Bodily injury hazard. The
number 1 inner arm and remove the safety number 1 outer arm may
arm. Lower the number 1 inner arm (index become unbalanced and fall if
#10) onto the block that was placed across not properly supported when the
the chassis. pin is removed.
Bodily injury hazard. Keep 86 Slide the number 1 outer arm (index #22) to
hands clear of moving parts the non-steer end and remove it from the
when lowering the scissor arms. machine.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 97

Scissor Components
87 Attach the strap from an overhead supporting
device to the number 1 inner arm (index #10).
Do not lift it.
number 1 inner arm pivot bracket to the end
of the chassis. Loosen the lower fasteners.
89 Remove the number 1 inner arm (index #10)
from the machine.

1 inner arm is removed from the
machine.
98 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components

5 - Number 3 center pivot pin (Qty. 2) 16 - Lift cylinder rod-end pivot pin
9 - Lift cylinder barrel-end pivot pin 20 - Number 1 pivot pin (non-steer end)
11 - Number 1 outer arm 22 - platform height sensor
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 99

Scissor Components
9-5 7 Remove the retaining fasteners and plates

securing the lift cylinder barrel and rod end
Scissor Assembly - GS-1932m, pivot pins.
8 Raise the platform slightly and return the
safety arm to the stowed position.
How to Disassemble the Scissor
Assembly 9 Lower the platform to the stowed position.
Bodily injury hazard. The Procedure, How to Remove the Platform.
procedures in this section
require specific repair skills, 11 Remove the cables from the number 4 inner
lifting equipment and a suitable arm.
and tools could result in death or Cables can be damaged if they
serious injury and significant are kinked or pinched.
component damage. Dealer
with an overhead supporting device.
Note: When removing a hose assembly or fitting, 13 Remove the pivot pins securing the number
the O-ring (if equipped) on the fitting and/or hose 4 arm assembly to the scissor stack. Remove
end must be replaced. All connections must be the arm assembly.
Specifications, Hydraulic Hose and Fitting Torque Crushing hazard. The linkage
Specifications. assembly could become
1 Turn the key switch to ground controls and properly supported when
pull out the red Emergency Stop button to the removed from the machine.
controls. 14 Remove the cables from the number 3 inner
2 Raise the platform 7 to 9 feet / 2,1 to 2,8 m. arm.
3 Raise the safety arm from the drive chassis to 15 Attach a lifting strap from an overhead
a vertical position. supporting device to the rod-end of the lift
cylinder.
16 Using a soft metal drift, remove the rod end
Crushing hazard. Keep hands pivot pin and set aside.
17 Lower the lift cylinder and remove the strap.
5 At the ground controls, turn the key switch to with an overhead supporting device.
6 Remove all cable ties securing the cable from the arm assembly.
the ground controls to the platform.
20 Remove the cables from the number 2 inner
arm.
with an overhead supporting device.
100 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
the arm assembly.
from the lift cylinder. Cap the fittings on the
cylinder.
squirt or spray.
24 Remove the cables from the lift cylinder and

number 1 inner arm.
harness.
1 inner arm.
sensor.
and lift cylinder with an overhead supporting
device.
1 arm assembly to the chassis and slider
blocks. Remove the arm assembly with the lift
cylinder.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 101

Scissor Components

102 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
9-6 4 Lower the platform onto the safety arm.
Scissor Assembly - GS-2032, Crushing hazard. Keep hands

GS-2046 lowering the platform.
How to Disassemble the Scissor 5 At the ground controls, turn the key switch to
Assembly the off position and push in the red
procedures in this section 6 Disconnect the battery pack from the
require specific repair skills, machine.
lifting equipment and a suitable Electrocution/burn hazard.
workshop. Attempting this Contact with electrically charged
procedure without these skills circuits could result in death or
and tools could result in death or serious injury. Remove all rings,
serious injury and significant watches and other jewelry.
service is required. 7 Remove the fasteners securing the large
platform height sensor cover to the large
Note: When removing a hose assembly or fitting, platform height sensor bracket.
end must be replaced. All connections must be 8 Remove the platform height sensor cover.
torqued to specification during installation. Refer to 9 Tag and disconnect the platform height
Specifications, Hydraulic Hose and Fitting Torque sensor from the platform height sensor
Specifications. harness.
Note: After replacing the scissor assembly, the 10 Remove the fastener securing the platform
platform overload system must be calibrated. height sensor assembly to the number 1 inner
Refer to Repair Procedure, How to Calibrate the arm.
1 Turn the key switch to ground controls and from the number 1 pivot pin.
on position at both ground and platform 12 Remove the plastic nut securing the squeeze
controls. connector to the large platform height sensor
bracket.
3 Lift the safety arm, move it to the center of the large platform height sensor bracket.
position. 14 Remove the fasteners securing the large
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 103

Scissor Components
15 Remove the large platform height sensor 23 Fully lower the platform to the stowed
bracket from the number 1 inner arm pivot position.
bracket.
chassis.
injury.

1 cable bridge 3
2 cable bridge 2A
21 Using the ground control menu buttons, 3 cable bridge 2B
navigate to Service Override Mode. Select 4 cable bridge 1
Service Override Mode. 5 platform height sensor
predetermined amount of time and stop.
104 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
24 Remove the platform. Refer to Repair 35 Use a soft metal drift to remove the number
Procedure, How to Remove the Platform. 3 pivot pin (index #12) from the non-steer end
arm at the ground control side (index #11)
from the machine.
26 Remove the fasteners from the entry ladder
and remove the entry ladder from the Crushing hazard. The number
machine. 3 outer arm at the ground control
side (index #11) may become
Crushing hazard. The entry unbalanced and fall if not
ladder will fall if not properly properly supported when
supported and secured to the removed from the machine.
lifting device.
27 Remove the cables from the number 3 cable supporting device to the number 3 outer arm
bridge and lay them off to the side. at the battery side (index #11).
Component damage hazard. 37 Remove the retaining fasteners from the
Cables can be damaged if they number 3 center pivot pin (index #2) at the
are kinked or pinched. battery side.
38 Place a rod through the number 3 center pivot
28 Disconnect the number 3 cable bridge from pin at the battery side (index #2) and twist to
the number 3 outer arm (index #11) and remove the pin.
remove the cable bridge from the machine.
39 Remove the number 3 outer arm (index #11)
29 Remove the retaining fasteners from the from the machine.
number 4 pivot pin (index #1).
3 outer arm (index #11) may
4 pivot pin (index #1). Remove the platform
mount bracket from the machine.
31 Attach a lifting strap from an overhead removed from the machine.
at the ground control side (index #11). 40 Attach a lifting strap from an overhead
supporting device to the lug of the rod end of
32 Remove the retaining fasteners from the the lift cylinder.
number 3 center pivot pin (index #2) at the
ground control side. 41 Remove the retaining fasteners from the lift
cylinder rod end pivot pin (index #3).
pin at the ground control side (index #2) and 42 Use a soft metal drift to remove the lift
twist to remove the pin. cylinder rod end pivot pin (index #3) from the
machine.
number 3 pivot pin (index #12) at the non- Crushing hazard. The lift
steer end. cylinder will fall if not properly
supported when the pivot pin is
removed.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 105

Scissor Components
43 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm 52 Place a rod through the number 2 center pivot
block onto the number 1 inner arm cylinder pin at the ground control side (index #5) and
plate (index #8). twist to remove the pin.
44 Lower the cylinder onto the block. 53 Remove the retaining fasteners from the
Bodily injury hazard. Keep steer end.
when lowering the cylinder. 54 Use a soft metal drift to remove the number
45 Attach a lifting strap from an overhead of the machine. Remove the number 2 outer
supporting device to the number 3 inner arm arm at the ground control side (index #14)
(index #10). Raise the arm to a vertical from the machine.
position.
The number 2 outer arm at the
46 Remove the retaining fasteners from the ground control side (index #14)
number 3 pivot pin at the steer end of the may become unbalanced and
machine (index #4). fall if not properly supported
when the pivot pin is removed.
3 pivot pin (index #4) from the steer end of the
machine. Remove the number 3 inner arm
(index #10) from the machine.
at the battery side (index #14).
Crushing hazard. The number 56 Remove the retaining fasteners from the
3 inner arm (index #10) may number 2 center pivot pin (index #5) at the
become unbalanced and fall if battery side.
not properly supported when the
pivot pin is removed. 57 Place a rod through the number 2 center pivot
pin at the battery side (index #5) and twist to
48 Remove the cables from the number 2A and remove the pin.
2B cable bridges and lay them off to the side.
Component damage hazard. 2 outer arm (index #14) may
Cables can be damaged if they become unbalanced and fall if
are kinked or pinched. not properly supported when the
pivot pin is removed.
49 Disconnect the number 2A and 2B cable
bridges from the scissor linkset and remove 58 Remove the number 2 outer arm (index #14)
both cable bridges from the machine. from the machine.
50 Attach a lifting strap from an overhead Crushing hazard. The number
supporting device to the number 2 outer arm 2 outer arm (index #14) may
at the ground control side (index #14). become unbalanced and fall if
ground control side.
106 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
59 Attach a lifting strap from an overhead 67 Tag, disconnect and plug the hydraulic hose
supporting device to the number 2 inner arm on the lower lift cylinder. Cap the fittings on
(index #13). Raise the arm to a vertical the cylinder.
position.
60 Remove the retaining fasteners from the hydraulic oil can penetrate and
number 2 pivot pin at the steer end of the burn skin. Loosen hydraulic
machine (index #6). connections very slowly to allow
61 Use a soft metal drift to remove the number the oil pressure to dissipate
2 pivot pin (index #6) from the steer end of the gradually. Do not allow oil to
machine. Remove the number 2 inner arm squirt or spray.
68 Tag and disconnect the wire harness from the
Crushing hazard. The number solenoid valve on the cylinder.
2 inner arm (index #13) may 69 Tag and disconnect the wires and manual
lowering cable from the solenoid valve on the
cylinder.
62 Attach a lifting strap from an overhead platform overload pressure transducer.
(index #8).
72 Remove the pin retaining fasteners from the
lift cylinder barrel-end pin (index #16). Use a
approximately 2 feet / 60 cm.
soft metal drift to remove the pin. Remove the
64 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x lift cylinder from the machine.
1.2 m long block across both sides of the
chassis under the number 1 center pivot pin Crushing hazard. The lift
(index #7). cylinder will fall if not properly
65 Lower the scissor arms onto the block that removed.
was placed across the chassis.
Bodily injury hazard. Keep careful not to damage the valve
hands clear of moving parts or fittings on the cylinder while
when lowering the scissor arms. removing it from the machine.
the lower lift cylinder.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 107

Scissor Components
74 Disconnect the number 1 cable bridge from

the number 1 outer arm (index #17) and
(index #8).
76 Raise the arm slightly and remove the block.
77 Lower the arm to the stowed position.
when lowering the scissor arms.
78 Secure the ends of the scissor arms together

at the steer end of the machine with a strap or
other suitable device.
at the non-steer end of the machine with a
strap or other suitable device.
80 Remove the retaining fasteners securing the
chassis mount bracket to the chassis.
81 Remove the linkset from the machine
number 1 inner and outer arms
(index #8 and #17) may become

1 inner and outer arms (index
#8 and #17) are removed from
the machine.
108 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components

5 - Lift cylinder rod-end pivot pin 16 - Number 3 outer arm
10 - Number 1 inner arm 21 - Lift cylinder barrel-end pivot pin
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 109

Scissor Components

machine.
Scissor Assembly - GS-2632, GS-
2646, GS-2646 XH Electrocution/burn hazard.
How to Disassemble the Scissor circuits could result in death or
lifting equipment and a suitable
workshop. Attempting this 8 Remove the platform height sensor cover.
harness.
service is required. 10 Remove the fastener securing the platform
height sensor assembly to the number 1 inner
Note: When removing a hose assembly or fitting, arm.
end must be replaced. All connections must be 11 Remove the platform height sensor assembly
torqued to specification during installation. Refer to from the number 1 pivot pin.
bracket.
platform overload system must be calibrated. 13 Remove the squeeze connector from the
Refer to Repair Procedure, How to Calibrate the large platform height sensor bracket.
1 Turn the key switch to ground controls and platform height sensor bracket to the number
pull out the red Emergency Stop button to the 1 inner arm pivot bracket.
2 Raise the platform 7 to 9 feet / 2,1 to 2,8 m. bracket.
position.

110 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
chassis.
injury.

Override Mode, only the GCON will operate with 1 cable bridge 4
limited functionality. The platform will raise a 2 cable bridge 3A
predetermined amount of time and stop. 3 cable bridge 3B
4 cable bridge 2A
5 cable bridge 2B
6 cable bridge 1

26 Remove the fasteners from the entry ladder
and remove the entry ladder from the
machine.
lifting device.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 111

Scissor Components
27 Remove the cables from the number 4 cable 37 Remove the retaining fasteners from the
bridge and lay them off to the side. number 4 center pivot pin (index #2) at the
Component damage hazard. battery side.
Cables can be damaged if they 38 Place a rod through the number 4 center pivot
are kinked or pinched. pin at the battery side (index #2) and twist to
remove the pin.
the number 4 outer arm (index #13) and 39 Remove the number 4 outer arm (index #13)
remove the cable bridge from the machine. from the machine.
29 Remove the retaining fasteners from the Crushing hazard. The number
number 5 pivot pin (index #1). 4 outer arm (index #13) may
30 Use a soft metal drift to remove the number not properly supported when
5 pivot pin (index #1). Remove the platform removed from the machine.
31 Attach a lifting strap from an overhead 40 Attach a lifting strap from an overhead
supporting device to the number 4 outer arm supporting device to the number 4 inner arm
at the ground control side (index #13). (index #12). Raise the arm to a vertical
position.
number 4 center pivot pin (index #2) at the 41 Remove the retaining fasteners from the
ground control side. number 4 pivot pin at the steer end of the
machine (index #3).
pin at the ground control side (index #2) and 42 Use a soft metal drift to remove the number
twist to remove the pin. 4 pivot pin (index #3) from the steer end of the
34 Remove the retaining fasteners from the (index #12) from the machine.
steer end. Crushing hazard. The number
4 inner arm (index #12) may
from the machine. 43 Remove the cables from the number 3A and
Crushing hazard. The number 3B cable bridge and lay them off to the side.
4 outer arm at the ground control Component damage hazard.
side (index #13) may become Cables can be damaged if they
removed from the machine. 44 Disconnect the number 3A and 3B cable
bridges from the scissor linkset and remove
36 Attach a lifting strap from an overhead both cable bridges from the machine.
at the battery side (index #13). 45 Attach a lifting strap from an overhead
at the ground control side (index #16).
112 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
46 Remove the retaining fasteners from the 55 Remove the retaining fasteners from the lift
number 3 center pivot pin (index #4) at the cylinder rod end pivot pin (index #5).
56 Use a soft metal drift to remove the lift
47 Place a rod through the number 3 center pivot cylinder rod end pivot pin (index #5) from the
pin at the ground control side (index #4) and machine.
twist to remove the pin.
48 Remove the retaining fasteners from the cylinder will fall if not properly
number 3 pivot pin (index #17) at the non- supported when the pivot pin is
steer end. removed.
3 pivot pin (index #17) from the non-steer end 57 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm
of the machine. Remove the number 3 outer block onto the number 1 inner arm cylinder
arm at the ground control side (index #16) plate (index #10).
from the machine. 58 Lower the cylinder onto the block.
Crushing hazard. The number Bodily injury hazard. Keep
3 outer arm at the ground control hands clear of moving parts
side (index #16) may become when lowering the cylinder.
properly supported when 59 Attach a lifting strap from an overhead
removed from the machine. supporting device to the number 3 inner arm
(index #15). Raise the arm to a vertical
50 Attach a lifting strap from an overhead position.
at the battery side (index #16). 60 Remove the retaining fasteners from the
number 3 pivot pin at the steer end of the
51 Remove the retaining fasteners from the machine (index #6).
battery side. 61 Use a soft metal drift to remove the number
52 Place a rod through the number 3 center pivot machine. Remove the number 3 inner arm
pin at the battery side (index #4) and twist to (index #15) from the machine.
remove the pin.
53 Remove the number 3 outer arm (index #16) 3 inner arm (index #15) may
from the machine. become unbalanced and fall if
Crushing hazard. The number not properly supported when the
3 outer arm (index #16) may pivot pin is removed.
not properly supported when 62 Remove the cables from the number 2A and
2B cable bridge and lay them off to the side.
54 Attach a lifting strap from an overhead Cables can be damaged if they
supporting device to the lug of the rod end of are kinked or pinched.
the lift cylinder.
63 Disconnect the number 2A and 2B cable
both cable bridges from the machine.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 113

Scissor Components
supporting device to the number 2 outer arm supporting device to the number 2 inner arm
at the ground control side (index #19). (index #18). Raise the arm to a vertical
position.
number 2 center pivot pin (index #7) at the 74 Remove the retaining fasteners from the
ground control side. number 2 pivot pin at the steer end of the
machine (index #8).
pin at the ground control side (index #7) and 75 Use a soft metal drift to remove the number
twist to remove the pin. 2 pivot pin (index #8) from the steer end of the
steer end. Crushing hazard. The number
68 Use a soft metal drift to remove the number 2 inner arm (index #18) may
2 pivot pin (index #20) from the non-steer end become unbalanced and fall if
of the machine. Remove the number 2 outer not properly supported when the
arm at the ground control side (index #19) pivot pin is removed.
from the machine.
The number 2 outer arm at the supporting device to the number 1 inner arm
ground control side (index #19) (index #10).
may become unbalanced and 77 Raise the number 1 inner arm (index #10)
fall if not properly supported
78 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x
69 Attach a lifting strap from an overhead 1.2 m long block across both sides of the
supporting device to the number 2 outer arm chassis under the number 1 center pivot pin
at the battery side (index #19). (index #9).
70 Remove the retaining fasteners from the 79 Lower the scissor arms onto the block that
number 2 center pivot pin (index #7) at the was placed across the chassis.
battery side.
71 Place a rod through the number 2 center pivot hands clear of moving parts
pin at the battery side (index #7) and twist to when lowering the scissor arms.
remove the pin.
Crushing hazard. The number supporting device to the lug of the rod end of

from the machine.
114 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
81 Tag, disconnect and plug the hydraulic hose 87 Remove the cables from the number 1 cable
on the lower lift cylinder. Cap the fittings on bridge and lay them off to the side.
the cylinder.
Bodily injury hazard. Spraying Cables can be damaged if they
hydraulic oil can penetrate and are kinked or pinched.
connections very slowly to allow 88 Disconnect the number 1 cable bridge from
the oil pressure to dissipate the number 1 outer arm (index #22) and
gradually. Do not allow oil to remove the cable bridge from the machine.
squirt or spray.
(index #10).
solenoid valve on the cylinder.
83 Tag and disconnect the wires and manual
lowering cable from the solenoid valve on the 91 Lower the arm to the stowed position.
cylinder.
84 Tag and disconnect the wire harness from the hands clear of moving parts
platform overload pressure transducer. when lowering the scissor arms.
86 Remove the pin retaining fasteners from the at the steer end of the machine with a strap or
lift cylinder barrel-end pin (index #21). Use a other suitable device.
soft metal drift to remove the pin. Remove the
lift cylinder from the machine. 93 Secure the ends of the scissor arms together
Crushing hazard. The lift strap or other suitable device.
cylinder will fall if not properly
removed.
95 Remove the linkset from the machine
Component damage hazard. Be number 1 inner and outer arms
careful not to damage the valve (index #10 and #22) may
or fittings on the cylinder while become unbalanced and fall if
removing it from the machine. not properly supported when

the machine.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 115

Scissor Components

3 - Upper lift cylinder rod-end pivot pin 18 - Number 5 pivot pin (non-steer end)
7 - Number 3 outer arm 22 - Upper lift cylinder barrel-end pivot pin
15 - Number 1 pivot pin (steer end) (Qty. 2)
116 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components

machine.
Scissor Assembly - GS-3232,
GS-3246, GS-3246 XH Contact with electrically charged
How to Disassemble the Scissor serious injury. Remove all rings,
workshop. Attempting this 8 Remove the platform height sensor cover.
procedure without these skills 9 Tag and disconnect the platform height
and tools could result in death or sensor from the platform height sensor
serious injury and significant harness.
service is required. 10 Remove the fastener securing the platform
Note: When removing a hose assembly or fitting, arm.
the O-ring (if equipped) on the fitting and/or hose 11 Remove the platform height sensor assembly
end must be replaced. All connections must be from the number 1 pivot pin.
bracket.
platform overload system must be calibrated. 13 Remove the squeeze connector from the
Refer to Repair Procedure, How to Calibrate the large platform height sensor bracket.
Platform Overload System. 14 Remove the fasteners securing the large
bracket.
position.

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 117

Scissor Components
chassis.
injury.

22 Raise the platform and rotate the safety arm 1 cable bridge 5
2 cable bridge 4A
3 cable bridge 4B
4 cable bridge 3A
5 cable bridge 3B
6 cable bridge 2A
7 cable bridge 2B
8 cable bridge 1

118 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
26 Remove the fasteners from the entry ladder 37 Remove the retaining fasteners from the
and remove the entry ladder from the number 5 center pivot pin (index #2) at the
machine. battery side.
remove the pin.
lifting device. 39 Remove the number 5 outer arm (index #17)
from the machine.
bridge and lay them off to the side. Crushing hazard. The number
28 Disconnect the number 4 cable bridge from become unbalanced and fall if
the number 5 outer arm (index #17) and not properly supported when
remove the cable bridge from the machine. removed from the machine.
number 6 pivot pin (index #1). 40 Attach a lifting strap from an overhead
30 Use a soft metal drift to remove the number (index #16). Raise the arm to a vertical
6 pivot pin (index #1). Remove the platform position.
31 Attach a lifting strap from an overhead number 5 pivot pin at the steer end of the
supporting device to the number 5 outer arm machine (index #4).
32 Remove the retaining fasteners from the 5 pivot pin (index #18) from the steer end of
number 5 center pivot pin (index #2) at the the machine. Remove the number 5 inner arm
ground control side. (index #16) from the machine.
33 Place a rod through the number 5 center pivot Crushing hazard. The number
pin at the ground control side (index #2) and 5 inner arm (index #16) may
twist to remove the pin. become unbalanced and fall if
34 Remove the retaining fasteners from the not properly supported when
number 5 pivot pin (index #18) at the non- removed from the machine.
steer end.
43 Tag, disconnect and plug the hydraulic hose
35 Use a soft metal drift to remove the number on the upper lift cylinder. Cap the fittings on
5 pivot pin (index #18) from the non-steer end the cylinder.
arm at the ground control side (index #17) Bodily injury hazard. Spraying
from the machine. hydraulic oil can penetrate and
Crushing hazard. The number connections very slowly to allow
5 outer arm at the ground control the oil pressure to dissipate
side (index #17) may become gradually. Do not allow oil to
unbalanced and fall if not squirt or spray.
removed from the machine. 44 Tag and disconnect the wire harness from the
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 119

Scissor Components
45 Remove the cables from the number 4A and 55 Use a soft metal drift to remove the number
4B cable bridges and lay them off to the side. 4 pivot pin (index #21) from the non-steer end
Component damage hazard. of the machine. Remove the number 4 outer
Cables can be damaged if they arm at the ground control side (index #20)
are kinked or pinched. from the machine.
46 Disconnect the number 4A and 4B cable 4 outer arm at the ground control
bridges from the scissor linkset and remove side (index #20) may become
both cable bridges from the machine. unbalanced and fall if not
47 Attach a lifting strap from an overhead properly supported when
supporting device to the lug of the rod end of removed from the machine.
the upper lift cylinder.
48 Remove the retaining fasteners from the supporting device to the number 4 outer arm
upper lift cylinder rod end pivot pin (index #3). at the battery side (index #20).
49 Use a soft metal drift to remove the upper lift 57 Remove the retaining fasteners from the
cylinder rod end pivot pin (index #3) from the number 4 center pivot pin (index #5) at the
machine. battery side.
Crushing hazard. The lift 58 Place a rod through the number 4 center pivot
cylinder will fall if not properly pin at the battery side (index #5) and twist to
supported when the pivot pin is remove the pin.
removed.
50 Lower the cylinder onto the linkset. from the machine.
51 Attach a lifting strap from an overhead Crushing hazard. The number

supporting device to the number 4 outer arm 4 outer arm (index #20) may
at the ground control side (index #20). become unbalanced and fall if
52 Remove the retaining fasteners from the removed from the machine.
ground control side. 60 Attach a lifting strap from an overhead
53 Place a rod through the number 4 center pivot supporting device to the number 4 inner arm
pin at the ground control side (index #5) and (index #19). Raise the arm to a vertical
twist to remove the pin. position.
54 Remove the retaining fasteners from the 61 Remove the retaining fasteners from the
number 4 pivot pin (index #21) at the non- number 4 pivot pin at the steer end of the
steer end. machine (index #6).
120 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
63 Remove the cables from the number 3A and 73 Remove the number 3 outer arm (index #7)
3B cable bridges and lay them off to the side. from the machine.
Component damage hazard. Crushing hazard. The number
Cables can be damaged if they 3 outer arm (index #7) may
are kinked or pinched. become unbalanced and fall if
64 Disconnect the number 3A and 3B cable removed from the machine.
both cable bridges from the machine. 74 Attach a lifting strap from an overhead
65 Attach a lifting strap from an overhead supporting device to the lug of the rod end of
supporting device to the number 3 outer arm the upper lift cylinder.
at the ground control side (index #7). 75 Raise the lift cylinder to a vertical position.
66 Remove the retaining fasteners from the 76 Remove the pin retaining fasteners from the
number 3 center pivot pin (index #8) at the lift cylinder barrel-end pivot pin (index #22).
ground control side. Remove the lift cylinder from the machine.
pin at the ground control side (index #8) and
twist to remove the pin.
68 Remove the retaining fasteners from the removed.
steer end.
69 Use a soft metal drift to remove the number Component damage hazard. Be
3 pivot pin (index #24) from the non-steer end careful not to damage the valve
of the machine. Remove the number 3 outer or fittings on the cylinder while
arm at the ground control side (index #7) from removing it from the machine.
the machine.
3 outer arm at the ground control
unbalanced and fall if not 78 Remove the retaining fasteners from the
properly supported when lower lift cylinder rod end pivot pin (index #9).
79 Use a soft metal drift to remove the lower lift
cylinder rod end pivot pin (index #9) from the
machine.
at the battery side (index #7). Crushing hazard. The lift
number 3 center pivot pin (index #8) at the supported when the pivot pin is
battery side. removed.
72 Place a rod through the number 3 center pivot 80 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm

pin at the battery side (index #8) and twist to block onto the number 1 inner arm cylinder
remove the pin. plate (index #14).
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 121

Scissor Components
81 Lower the cylinder onto the block. 91 Use a soft metal drift to remove the number
Bodily injury hazard. Keep of the machine. Remove the number 2 outer
hands clear of moving parts arm at the ground control side (index #26)
when lowering the cylinder. from the machine.
82 Attach a lifting strap from an overhead The number 2 outer arm at the
supporting device to the number 3 inner arm ground control side (index #26)
(index #23). Raise the arm to a vertical may become unbalanced and
position. fall if not properly supported
machine (index #10).
84 Use a soft metal drift to remove the number at the battery side (index #26).
3 pivot pin (index #10) from the steer end of
the machine. Remove the number 3 inner arm
battery side.
Crushing hazard. The number 94 Place a rod through the number 2 center pivot
3 inner arm (index #23) may pin at the battery side (index #11) and twist to
become unbalanced and fall if remove the pin.
pivot pin is removed. Crushing hazard. The number
85 Remove the cables from the number 2A and become unbalanced and fall if
2B cable bridges and lay them off to the side. not properly supported when the
Cables can be damaged if they 95 Remove the number 2 outer arm (index #26)
are kinked or pinched. from the machine.
86 Disconnect the number 2A and 2B cable Crushing hazard. The number
bridges from the scissor linkset and remove 2 outer arm (index #26) may
both cable bridges from the machine. become unbalanced and fall if
88 Remove the retaining fasteners from the supporting device to the number 2 inner arm
number 2 center pivot pin (index #11) at the (index #25). Raise the arm to a vertical
ground control side. position.
89 Place a rod through the number 2 center pivot 97 Remove the retaining fasteners from the
pin at the ground control side (index #11) and number 2 pivot pin at the steer end of the
twist to remove the pin. machine (index #12).
steer end.
122 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
98 Use a soft metal drift to remove the number 106 Tag and disconnect the wire harness from
2 pivot pin (index #12) from the steer end of the platform overload pressure transducer.
108 Remove the pin retaining fasteners from the
Crushing hazard. The number lift cylinder barrel-end pin (index #28). Use a
2 inner arm (index #25) may soft metal drift to remove the pin. Remove the
become unbalanced and fall if lift cylinder from the machine.
pivot pin is removed. Crushing hazard. The lift
99 Attach a lifting strap from an overhead supported when the pivot pin is
supporting device to the number 1 inner arm removed.
(index #14).
approximately 2 feet / 60 cm. Component damage hazard. Be
101 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x careful not to damage the valve
1.2 m long block across both sides of the or fittings on the cylinder while
chassis under the number 1 center pivot pin removing it from the machine.
(index #13).
102 Lower the scissor arms onto the block that bridge and lay them off to the side.
Bodily injury hazard. Keep Cables can be damaged if they
hands clear of moving parts are kinked or pinched.
103 Attach a lifting strap from an overhead the number 1 outer arm (index #29) and
supporting device to the lug of the rod end of remove the cable bridge from the machine.
104 Tag, disconnect and plug the hydraulic hose supporting device to the number 1 inner arm
on the lower lift cylinder. Cap the fittings on (index #14).
the cylinder.
squirt or spray.
105 Tag and disconnect the wire harness from

the solenoid valve on the cylinder.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 123

Scissor Components


117 Remove the linkset from the machine.
(index #14 and #29) may

the machine.
124 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components

1 - Number 7 pivot pin 13 - Number 2 center pivot pin (Qty. 2) 25 - Number 4 outer arm
2 - Number 6 center pivot pin (Qty. 2) 14 - Number 2 pivot pin (steer end) 26 - Number 4 pivot pin (non-steer end)
3 - Number 6 pivot pin (steer end) 15 - Number 1 center pivot pin (Qty. 2) 27 - Upper lift cylinder barrel-end pivot pin
4 - Number 5 center pivot pin 16 - Number 1 inner arm 28 - Number 3 inner arm
17 - Number 1 pivot pin (steer end) (Qty.
2)
6 - Number 5 pivot pin (steer end) 18 - Number 6 inner arm 30 - Number 2 inner arm
7 - Number 4 center pivot pin (Qty. 2) 19 - Number 6 outer arm 31 - Number 2 inner arm
8 - Number 4 pivot pin (steer end) 20 - Number 6 pivot pin (non-steer end) 32 - Number 2 pivot pin (non-steer end)
9 - Number 3 outer arm 21 - Number 5 inner arm 33 - Lower lift cylinder barrel-end pivot pin
10 - Number 3 center pivot pin (Qty. 2) 22 - Number 5 outer arm 34 - Number 1 outer arm
11 - Lower lift cylinder rod-end pivot pin 23 - Number 5 pivot pin (non-steer end)
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 125

Scissor Components
9-9 3 Lift the safety arm, move it to the center of the

Scissor Assembly - GS-4046 position.
How to Disassemble the Scissor 4 Lower the platform onto the safety arm.
Assembly Crushing hazard. Keep hands
Bodily injury hazard. This lowering the platform.
procedure requires specific repair
skills, lifting equipment and a 5 At the ground controls, turn the key switch to
suitable workshop. Attempting the off position and push in the red
this procedure without these Emergency Stop button to the off position.
skills and tools could result in
death or serious injury and 6 Disconnect the battery pack from the
significant component damage. machine.
Dealer service is strongly
recommended.
Note: When removing a hose assembly or fitting, circuits could result in death or
the O-ring (if equipped) on the fitting and/or hose serious injury. Remove all rings,
end must be replaced. All connections must be watches and other jewelry.
Specifications, Hydraulic Hose and Fitting Torque 7 Remove the fasteners securing the large
Specifications. platform height sensor cover to the large
platform height sensor bracket.
platform overload system must be calibrated.
Refer to Repair Procedure, How to Calibrate the 9 Tag and disconnect the platform height
Platform Overload System. sensor from the platform height sensor
harness.
pull out the red Emergency Stop button to the 10 Remove the fastener securing the platform
on position at both ground and platform height sensor assembly to the number 1 inner
controls. arm.
2 Raise the platform 7 to 9 feet / 2,1 to 2,8 m. 11 Remove the platform height sensor assembly
12 Remove the plastic nut securing the squeeze
bracket.
126 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
13 Remove the squeeze connector from the 23 Fully lower the platform to the stowed
large platform height sensor bracket. position.
15 Remove the large platform height sensor
bracket from the number 1 inner arm pivot
bracket.
chassis.
injury.

Mode to raise the platform. While in Service 1 cable bridge 6
Override Mode, only the GCON will operate with 2 cable bridge 5B
limited functionality. The platform will raise a 3 cable bridge 5A
predetermined amount of time and stop. 4 cable bridge 4B
5 cable bridge 4A
6 cable bridge 1A
8 cable bridge 1B
9 cable bridge 2A
10 cable bridge 2B
11 cable bridge 2C
12 cable bridge 2D
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 127

Scissor Components
24 Remove the platform. Refer to Repair 35 Place a rod through the number 6 center pivot
Procedure, How to Remove the Platform. pin at the battery side (index #2) and twist to
remove the pin.
25 Remove the cables from cable bridges a, b, c,
d and e. 36 Remove the number 6 outer arm (index #19)
from the machine.
number 7 pivot pin (index #1). Crushing hazard. The number
27 Use a soft metal drift to remove the number 6 outer arm (index #19) may
7 pivot pin (index #1). Remove the platform become unbalanced and fall if
mount bracket from the machine. not properly supported when
supporting device to the number 6 outer arm 37 Attach a lifting strap from an overhead
at the ground control side (index #19). supporting device to the number 6 inner arm
position.
ground control side. 38 Remove the retaining fasteners from the
machine (index #3).
pin at the ground control side (index #2) and
twist to remove the pin. 39 Use a soft metal drift to remove the number
steer end.
32 Use a soft metal drift to remove the number Crushing hazard. The number
6 pivot pin (index #20) from the non-steer end 5 inner arm (index #16) may
of the machine. Remove the number 6 outer become unbalanced and fall if
arm at the ground control side (index #19) not properly supported when
from the machine. removed from the machine.
Crushing hazard. The number 40 Tag, disconnect and plug the hydraulic hose
6 outer arm at the ground control on the upper lift cylinder. Cap the fittings on
side (index #19) may become the cylinder.
properly supported when Bodily injury hazard. Spraying
removed from the machine. hydraulic oil can penetrate and
33 Attach a lifting strap from an overhead connections very slowly to allow
supporting device to the number 6 outer arm the oil pressure to dissipate
at the battery side (index #19). gradually. Do not allow oil to
squirt or spray.
number 6 center pivot pin (index #2) at the 41 Attach a lifting strap from an overhead
battery side. supporting device to the number 5 outer arm
128 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
42 Remove the retaining fasteners from the 51 Use a soft metal drift to remove the upper lift
number 5 center pivot pin (index #4) at the cylinder rod end pivot pin (index #5) from the
ground control side. machine.
43 Place a rod through the number 5 center pivot Crushing hazard. The lift
pin at the ground control side (index #4) and cylinder will fall if not properly
twist to remove the pin. supported when the pivot pin is
44 Remove the retaining fasteners from the removed.
steer end. 52 Lower the cylinder onto the linkset.
45 Use a soft metal drift to remove the number 53 Attach a lifting strap from an overhead
5 pivot pin (index #23) from the non-steer end supporting device to the number 4 outer arm
of the machine. Remove the number 5 outer at the ground control side (index #25).
arm at the ground control side (index #22) 54 Remove the retaining fasteners from the
from the machine. number 4 center pivot pin (index #7) at the
5 outer arm at the ground control 55 Place a rod through the number 4 center pivot
side (index #22) may become pin at the ground control side (index #7) and
unbalanced and fall if not twist to remove the pin.
steer end.
supporting device to the number 5 outer arm 57 Use a soft metal drift to remove the number
at the battery side (index #22). 4 pivot pin (index #26) from the non-steer end
from the machine.
from the machine.
5 outer arm at the battery side
4 outer arm at the ground control
(index #22) may become
Component damage hazard. at the battery side (index #25).
Cables can be damaged if they 59 Remove the retaining fasteners from the
are kinked or pinched. number 4 center pivot pin (index #7) at the
battery side.
supporting device to the lug of the rod end of 60 Place a rod through the number 4 center pivot
the upper lift cylinder. pin at the battery side (index #7) and twist to
remove the pin.
upper lift cylinder rod end pivot pin (index #5).
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 129

Scissor Components
61 Remove the number 4 outer arm (index #25) 70 Use a soft metal drift to remove the number
from the machine. 3 pivot pin (index #29) from the non-steer end
Crushing hazard. The number arm at the ground control side (index #9) from
4 outer arm (index #25) may the machine.
not properly supported when Crushing hazard. The number
removed from the machine. 3 outer arm at the ground control
62 Attach a lifting strap from an overhead unbalanced and fall if not
supporting device to the number 4 inner arm properly supported when
(index #24). Raise the arm to a vertical removed from the machine.
position.
machine (index #8).
from the machine.
machine. Remove the number 4 inner arm Crushing hazard. The number
(index #24) from the machine. 3 outer arm (index #9) may
not properly supported when 73 Attach a lifting strap from an overhead crane
removed from the machine. to the number 3 inner arm (index #28). Raise
the number 3 inner arm and place a 4 x 4 x
65 Remove the cables from cable bridges f,h,i,j,k
48 inch / 10 cm x 10 cm x 1.2 m block across
and l.
the link stack to gain access to the barrel end
Component damage hazard. pivot pin (index 27).
Cables can be damaged if they 74 Attach a lifting strap from an overhead
are kinked or pinched. supporting device to the lug of the rod end of
the upper lift cylinder.
supporting device to the number 3 outer arm 75 Raise the lift cylinder to a vertical position.
number 3 center pivot pin (index #10) at the supported when the pivot pin is
ground control side. removed.
68 Place a rod through the number 3 center pivot Component damage hazard. Be
pin at the ground control side (index #10) and careful not to damage the valve
twist to remove the pin. or fittings on the cylinder while
69 Remove the retaining fasteners from the removing it from the machine.
steer end. 76 Use a soft metal drift to remove the upper lift
cylinder barrel end pivot pin (index #27) from
the machine.
130 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
supporting device to the number 3 inner arm supporting device to the number 2 outer arm
(index #28). Raise the number 3 inner arm at the ground control side (index #31).
and remove the 4 x 4 x 48 inch / 10 cm x 88 Remove the retaining fasteners from the
10 cm x 1.2 m block from the link stack. number 2 center pivot pin (index #13) at the
78 Lower the number 3 inner arm (index #28) ground control side.
and remove the lifting strap. 89 Place a rod through the number 2 center pivot
79 Attach a lifting strap from an overhead pin at the ground control side (index #13) and
supporting device to the lug of the rod end of twist to remove the pin.
the lower lift cylinder. 90 Remove the retaining fasteners from the
80 Remove the retaining fasteners from the number 2 pivot pin (index #32) at the non-
lower lift cylinder rod end pivot pin (index 11). steer end.
81 Use a soft metal drift to remove the lower lift 91 Use a soft metal drift to remove the number
cylinder rod end pivot pin (index 11) from the 2 pivot pin (index #32) from the non-steer end
machine. of the machine. Remove the number 2 outer
Crushing hazard. The lift from the machine.
supported when the pivot pin is Crushing hazard. The number
removed. 2 outer arm at the ground control
82 Place a 4 x 4 x 10 inch / 10 x 10 x 25 cm unbalanced and fall if not
block onto the number 1 inner arm cylinder properly supported when the
plate (index #16). pivot pin is removed.
83 Lower the cylinder onto the block. 92 Attach a lifting strap from an overhead
when lowering the cylinder. 93 Remove the retaining fasteners from the
84 Attach a lifting strap from an overhead battery side.
position.
remove the pin.
number 3 pivot pin at the steer end of the Crushing hazard. The number
machine (index #12). 2 outer arm (index #31) may
86 Use a soft metal drift to remove the number not properly supported when the
3 pivot pin (index #12) from the steer end of pivot pin is removed.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 131

Scissor Components
95 Remove the number 2 outer arm (index #31) 104 Tag, disconnect and plug the hydraulic hose
from the machine. on the lower lift cylinder. Cap the fittings on
Crushing hazard. The number the cylinder.
2 outer arm (index #31) may Bodily injury hazard. Spraying
become unbalanced and fall if hydraulic oil can penetrate and
not properly supported when burn skin. Loosen hydraulic
removed from the machine. connections very slowly to allow
96 Attach a lifting strap from an overhead gradually. Do not allow oil to
supporting device to the number 2 inner arm squirt or spray.
position. 105 Tag and disconnect the wire harness from
97 Remove the retaining fasteners from the the solenoid valve on the cylinder.
number 2 pivot pin at the steer end of the 106 Tag and disconnect the wires and manual
machine (index #14). lowering cable from the solenoid valve on the
98 Use a soft metal drift to remove the number cylinder.
2 pivot pin (index #14) from the steer end of 107 Tag and disconnect the wire harness from
the machine. Remove the number 2 inner arm the platform overload pressure transducer.
2 inner arm (index #30) may 109 Remove the pin retaining fasteners from the
become unbalanced and fall if lift cylinder barrel-end pivot pin (index #28).
not properly supported when the Use a soft metal drift to remove the pin.
pivot pin is removed. Remove the lift cylinder from the machine.
(index #16).
removed.
101 Place a 4 x 4 x 48 inch / 10 cm x 10 cm x Component damage hazard. Be
1.2 m long block across both sides of the careful not to damage the valve
chassis under the number 1 center pivot pin or fittings on the cylinder while
(index #15). removing it from the machine.
102 Lower the scissor arms onto the block that
132 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components

the number 1 outer arm (index #34) and
(index #16).

119 Remove the linkset from the machine.
(index #16 and #34) may

#16 and 34) are removed from
the machine.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 133

Scissor Components

1 - Number 7 pivot pin 13 - Number 2 center pivot pin (Qty. 2) 25 - Number 4 outer arm
2 - Number 6 center pivot pin (Qty. 2) 14 - Number 2 pivot pin (steer end) 26 - Number 4 pivot pin (non-steer end)
3 - Number 6 pivot pin (steer end) 15 - Number 1 center pivot pin (Qty. 2) 27 - Upper lift cylinder barrel-end pivot pin
4 - Number 5 center pivot pin 16 - Number 1 inner arm 28 - Number 3 inner arm
17 - Number 1 pivot pin (steer end) (Qty.
2)
6 - Number 5 pivot pin (steer end) 18 - Number 6 inner arm 30 - Number 2 inner arm
7 - Number 4 center pivot pin (Qty. 2) 19 - Number 6 outer arm 31 - Number 2 inner arm
8 - Number 4 pivot pin (steer end) 20 - Number 6 pivot pin (non-steer end) 32 - Number 2 pivot pin (non-steer end)
9 - Number 3 outer arm 21 - Number 5 inner arm 33 - Lower lift cylinder barrel-end pivot pin
10 - Number 3 center pivot pin (Qty. 2) 22 - Number 5 outer arm 34 - Number 1 outer arm
11 - Lower lift cylinder rod-end pivot pin 23 - Number 5 pivot pin (non-steer end)
134 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
9-10 3 Lift the safety arm, move it to the center of the

Scissor Assembly - GS-4655 position.
How to Disassemble the Scissor 4 Lower the platform onto the safety arm.
Assembly Crushing hazard. Keep hands
Bodily injury hazard. This lowering the platform.
procedure requires specific repair
skills, lifting equipment and a 5 At the ground controls, turn the key switch to
suitable workshop. Attempting the off position and push in the red
this procedure without these Emergency Stop button to the off position.
skills and tools could result in
death or serious injury and 6 Disconnect the battery pack from the
significant component damage. machine.
Dealer service is strongly
recommended.
Note: When removing a hose assembly or fitting, circuits could result in death or
the O-ring (if equipped) on the fitting and/or hose serious injury. Remove all rings,
end must be replaced. All connections must be watches and other jewelry.
Specifications, Hydraulic Hose and Fitting Torque 7 Remove the fasteners securing the large
Specifications. platform height sensor cover to the large
Note: This procedure will require an overhead
supporting device capable of supporting 1000 lbs /
454 kg. 9 Tag and disconnect the platform height
Note: After replacing the scissor assembly, the harness.
platform overload system must be calibrated.
Refer to Repair Procedure, How to Calibrate the 10 Remove the fastener securing the platform
Platform Overload System. height sensor assembly to the number 1 inner
arm.
pull out the red Emergency Stop button to the 11 Remove the platform height sensor assembly
on position at both ground and platform from the number 1 pivot pin.
controls. 12 Remove the plastic nut securing the squeeze
2 Raise the platform 16 to 17 feet / 4,9 to 5,2 m. connector to the large platform height sensor
bracket.
bracket.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 135

Scissor Components
16 Install the fasteners removed in 14 to the 26 Remove the cables from the linkage
number 1 inner arm pivot bracket and assembly.
chassis.
Tip-over hazard. Failure Procedure, How to Remove the Platform.
to install the fasteners securing 28 Remove the retaining fasteners that attach
the number 1 inner arm pivot the ladder to the drive chassis. Remove the
bracket to the chassis, could ladder and set aside.
over, causing death or serious 29 Remove the cables from the linkage
injury. assembly.
17 Connect the battery pack to the machine. Component damage hazard.

Cables and hoses can be
18 Turn the key switch to ground controls. damaged if they are kinked or
19 Press and hold the ground control scroll up pinched.
30 Using an overhead supporting device attach a
20 Pull out the red Emergency Stop button to the 4 hook sling chain to the ends of the number
on position at the ground controls. 6 inner arm. Make the chains tight but do not
apply lifting pressure.
navigate to Service Override Mode. Select Crushing hazard. The linkage
Service Override Mode. assembly could become
Note: The machine must be in Service Override unbalanced and fall if not
Mode to raise the platform. While in Service properly supported when
Override Mode, only the GCON will operate with removed from the machine.
predetermined amount of time and stop. 31 Remove the retaining fasteners from the
number 6 pivot pins.
Note: Do not remove the external snap ring.
23 Fully lower the platform to the stowed 32 Using a soft metal drift, remove the pivot pins
position. and set aside.
24 Remove the platform. Refer to Repair 33 Carefully lift the linkage assembly off of the
Procedure, How to Remove the Platform. machine and place it on a structure capable of
supporting it.
25 Remove the retaining fasteners that attach
the ladder to the drive chassis. Remove the 34 Using a suitable supporting device, attach a
ladder and set aside. strap to the rod end of the upper lift cylinder.
Do not apply pressure.
35 Remove the upper cylinder rod end pivot pin
retaining fasteners.
36 Using a soft metal drift, remove the pivot pin.
136 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
38 Using an overhead supporting device attach a 47 Tag and disconnect the hydraulic hoses from
4 hook sling chain to the ends of the number the upper lift cylinder. Plug the hoses and cap
5 inner arm. Make the chains tight but do not the fittings.
Crushing hazard. The linkage hydraulic oil can penetrate and
assembly could become burn skin. Loosen hydraulic
unbalanced and fall if not connections very slowly to allow
properly supported when the oil pressure to dissipate
removed from the machine. gradually. Do not allow oil to
squirt or spray.
number 5 pivot pins. 48 Remove the cables and hoses from the
linkage assembly.
40 Using a soft metal drift, remove the pivot pins
Cables and hoses can be
and set aside.
damaged if they are kinked or
41 Carefully lift the linkage assembly off of the pinched.
machine and place it on a structure capable of
supporting it. 49 Using a suitable supporting device remove
the retaining fasteners from the upper lift
42 Using an overhead supporting device attach a cylinder. Remove the cylinder.
4 hook sling chain to the ends of the number
4 inner arm. Make the chains tight but do not 50 Using a suitable supporting device, attach a
apply lifting pressure. strap to the rod end of the lower lift cylinder.
Do not apply pressure.
Crushing hazard. The linkage
assembly could become 51 Remove the lower cylinder rod end pivot pin
unbalanced and fall if not retaining fasteners.
properly supported when 52 Using a soft metal drift, remove the pivot pin.
43 Remove the retaining fasteners from the 54 Using an overhead supporting device attach a
number 4 pivot pins. 4 hook sling chain to the ends of the number
Note: Do not remove the external snap ring. 3 inner arm. Make the chains tight but do not
and set aside. Crushing hazard. The linkage
assembly could become
45 Carefully lift the linkage assembly off of the unbalanced and fall if not
machine and place it on a structure capable of properly supported when
supporting it. removed from the machine.
46 Tag and disconnect the harness from the
upper lift cylinder valve block. 55 Remove the retaining fasteners from the
number 3 pivot pins.
and set aside.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 137

Scissor Components
57 Carefully lift the linkage assembly off of the 66 Remove the four carriage bolts that secure
machine and place it on a structure capable of the inner arm and chassis pivot to the steer
supporting it. end of the drive chassis.
58 Using an overhead supporting device attach a 67 Move the linkage towards the non-steer end
4 hook sling chain to the ends of the number of the machine until the slider feet are clear of
2 inner arm. Make the chains tight but do not the slider channel.
68 Carefully lift the linkage assembly off of the
Crushing hazard. The linkage machine and place it on a structure capable of
assembly could become supporting it.
unbalanced and fall if not Separate the link sets:
removed from the machine. 1 Using an overhead supporting device attach a
4 hook sling chain to the ends of the inner
59 Remove the retaining fasteners from the arm. Make the chains tight but do not apply
number 2 pivot pins. lifting pressure.
60 Using a soft metal drift, remove the pivot pins Crushing hazard. The linkage
and set aside. assembly could become
61 Carefully lift the linkage assembly off of the unbalanced and fall if not
machine and place it on a structure capable of properly supported when
supporting it. removed from the machine.
62 Tag and disconnect the harness from the 2 Remove the retaining fasteners from the
lower lift cylinder valve block. center pivot pins.
63 Tag and disconnect the hydraulic hoses from Note: Do not remove the external snap ring.
the lower lift cylinder. Plug the hoses and cap
the fittings. 3 Using a soft metal drift, remove the center
pivot pins and set aside.
hydraulic oil can penetrate and 4 Carefully lift and separate the linkage
burn skin. Loosen hydraulic assembly apart and place it on a structure
connections very slowly to allow capable of supporting it.
squirt or spray.
64 Remove the hose clamps and hoses from the

number 1 inner arm.
65 Using an overhead supporting device attach a
4 hook sling chain to the ends of the number
1 inner arm. Make the chains tight but do not
Crushing hazard. The linkage
assembly could become
138 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
9-11 10 Remove the fasteners securing the platform

Scissor Arm Wear Pads 1 inner arm.
How to Replace the Scissor Arm

How to Re place the Scissor Ar m We ar Pa d - GS-14 32m , GS- 1932 m, GS-19 32m Lite, GS-1 932 m XH

Wear Pad - GS-1432m, GS-1932m, sensor.
GS-1932m Lite, GS-1932m XH 12 Connect the battery pack to the machine.
1 Turn the key switch to ground control and pull 13 Turn the key switch to ground controls.
position at both ground and platform controls. 14 Press and hold the ground control scroll up
3 Raise the safety arm from the drive chassis to
a vertical position.
4 Lower the platform onto the safety arm. navigate to Service Override Mode. Select
Crushing hazard. Keep hands Service Override Mode.
clear of the safety arm when 17 Raise the platform and rotate the safety arm
lowering the platform. to the stowed position.
5 At the ground controls, turn the key switch to 18 Fully lower the platform to the stowed
the off position and push in the red position.
Emergency Stop button to the off position. 19 Remove the platform. Refer to Repair
6 Disconnect the battery pack from the Procedure, How to Remove the Platform.
machine. 20 Remove the pins, shims and snap rings from
Electrocution/burn hazard. the number 1 inner arm at the steer end of the
Contact with electrically charged machine.
circuits could result in death or 21 Attach a lifting strap from an overhead
serious injury. Remove all rings, supporting device to the steer end of scissor
watches and other jewelry. assembly.
7 Remove the fasteners securing the platform Crushing hazard. The scissor
height sensor cover to the chassis. assembly will fall if not properly
supported when removed from
8 Remove the platform height sensor cover. the drive chassis.
sensor from the platform height sensor 22 Replace the wear pads.
harness.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 139

Scissor Components
How to Replace the Scissor Arm

How to Re place the Scissor Ar m We ar Pa d - All o the r m odels
10 Remove the fastener securing the platform

Wear Pad - All other models arm.
2 GS-4655: Raise the platform approximately
13 feet / 4 m.
bracket.
All other models: Raise the platform 7 to
9 feet / 2,1 to 2,8 m.
position.
Crushing hazard. Keep hands bracket from the number 1 inner arm pivot
clear of the safety arm when bracket.
lowering the platform. 16 Install the fasteners removed in 14 to the
5 At the ground controls, turn the key switch to chassis.
Emergency Stop button to the off position. Tip-over hazard. Failure
machine.
Electrocution/burn hazard. result in the machine tipping
Contact with electrically charged over, causing death or serious
circuits could result in death or injury.
watches and other jewelry. 17 Connect the battery pack to the machine.
platform height sensor cover to the large 19 Press and hold the ground control scroll up
platform height sensor bracket. and scroll down buttons.
8 Remove the platform height sensor cover. 20 Pull out the red Emergency Stop button to the
harness.
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21 Using the ground control menu buttons, 31 Raise the scissor arm assembly at the steer
navigate to Service Override Mode. Select end with the overhead crane until the chassis
Service Override Mode. mount bracket will clear the level sensor.
Note: The machine must be in Service Override 32 Remove the scissor assembly from the
Mode to raise the platform. While in Service machine just enough to access both wear
Override Mode, only the GCON will operate with pads.
predetermined amount of time and stop. Crushing hazard. The scissor
assembly will fall if not properly
22 Raise the platform and rotate the safety arm supported when removed from
to the stowed position. the drive chassis.
position.
24 Remove the platform. Refer to Repair Component damage hazard. Be
Procedure, How to Remove the Platform. careful not to damage the level
sensor or limit switch while
25 Support and secure the entry ladder to an moving the scissor assembly.
26 Remove the entry ladder mounting fasteners. 33 Remove both old wear pads.
Remove the entry ladder from the machine. 34 Install two new wear pads.
Crushing hazard. The entry 35 Slide the scissor assembly back into the drive
ladder will fall if not properly chassis.
36 Lower the scissor assembly into position and
lifting device.
install the chassis mount bracket onto the
chassis. Securely install and tighten the
fasteners. Do not over tighten.
other suitable device. Component damage hazard. Be
28 Secure the ends of the scissor arms together careful not to damage the level
at the non-steer end of the machine with a sensor or limit switch while
strap or other suitable device. moving the scissor assembly.

chassis mount bracket to the chassis at the
supporting device to the scissor arm
assembly.
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9-12 7 Remove the platform height sensor cover.

Platform Height Sensor
How to Disassemble the Platform
How to Disa ssem ble t he Platf or m Heig ht Sens or Ass embly - GS- 143 2m, GS-1 932 m, GS- 193 2m Lite, GS-19 32m XH
Height Sensor Assembly - GS-

1432m, GS-1932m, GS-1932m
Lite, GS-1932m XH
Note: When a Platform Height Sensor Assembly is
removed or replaced, the platform overload
system must be calibrated. Refer to Repair
Procedure, How to Calibrate the Platform
Overload System and perform the no load
calibration procedure.
1 Raise the platform 7 to 9 feet / 2,1 to 2,8 m. 2 cover
2 Raise the safety arm from the drive chassis to 8 Tag and disconnect the platform height
a vertical position. sensor from the platform height sensor
3 Lower the platform onto the safety arm. harness.
Crushing hazard. Keep hands 9 Remove the fastener securing the platform
clear of the safety arm when height sensor assembly to the number 1 inner
lowering the platform. arm.
4 Turn the key switch to the off position. height sensor assembly to the platform height
5 Disconnect the battery pack from the sensor plate.
machine. 11 Remove the set screw securing the lever arm
to the platform height sensor.

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How to Disassemble the Platform

How to Disa ssem ble t he Platf or m Heig ht Sens or Ass embly - All ot her mo dels
12 Remove the lever arm from the platform

height sensor assembly.
Height Sensor Assembly - All
other models
Note: When a Platform Height Sensor Assembly is
removed or replaced, the platform overload
system must be calibrated. Refer to Repair
Procedure, How to Calibrate the Platform
Overload System and perform the no load
calibration procedure.
13 feet / 4 m.
2 All other models: Raise the platform 7 to
9 feet / 2,1 to 2,8 m.
1 number 1 inner arm 3 Lift the safety arm, move it to the center of the
2 fastener (platform height sensor assembly) scissor arm and rotate down to a vertical
3 number 1 pivot pin position.
4 lever arm retaining screw 4 Lower the platform onto the safety arm.
5 squeeze connector
6 lever arm Crushing hazard. Keep hands
7 platform height sensor harness connection clear of the safety arm when
8 platform height sensor lowering the platform.
9 fastener (platform height sensor bracket)
10 fastener (platform height sensor)
11 platform height sensor assembly 6 Disconnect the battery pack from the
machine.

platform height sensor cover to the large
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 143

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8 Remove the platform height sensor cover. 16 Remove the platform height sensor from the
small angle sensor bracket.
bracket.
2 cover

harness.
10 Remove the fastener securing the platform
height sensor assembly to the number 1 inner 1 number 1 inner arm
arm. 2 fastener (platform height sensor assembly)
3 number 1 pivot pin
11 Remove the platform height sensor assembly 4 lever arm retaining screw
from the number 1 pivot pin. 5 squeeze connector
12 Remove the set screw securing the lever arm 6 lever arm
to the platform height sensor. 7 platform height sensor harness connection
13 Remove the lever arm from the platform
height sensor assembly. 9 fastener (large platform height sensor
bracket)
14 Working with the platform height sensor 10 fastener (platform height sensor)
assembly, remove the Deutsch connector 11 platform height sensor assembly
from the plastic clip.
height sensor to the small platform height
sensor bracket.
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19 Remove the fasteners securing the large 9-13

platform height bracket to the number 1 inner
arm pivot bracket.
Lift Cylinders
20 Remove the large platform height sensor How to Remove the Lift Cylinder
bracket. Bodily injury hazard. The
Tip-over hazard. Failure to install require specific repair skills,
the fasteners securing the large lifting equipment and a suitable
platform height sensor bracket workshop. Attempting this
and number 1 inner arm pivot procedure without these skills
bracket to the chassis, could and tools could result in death or
result in the machine tipping serious injury and significant
over, causing death or serious component damage. Dealer
injury. service is required.

Specifications.
GS-1330m, GS-1432m, GS-1530, GS-1532,

GS-1930, GS-1932, GS-1932 XH, GS-
1932m, GS-1932m Lite, GS-1932m XH
controls.
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3 GS-1432m, GS-1932m, GS-1932m Lite, GS- 5 Using a suitable lifting device, support the link
1932m XH: Raise the safety arm from the stack at the steer end of the machine.
drive chassis to a vertical position. 6 At the ground controls, turn the key switch to
All other models: Lift the safety arm, move it the off position and push in the red
to the center of the scissor arm and rotate Emergency Stop button to the off position.
down to a vertical position. 7 Disconnect the battery pack from the
machine.
8 Tag and disconnect the wiring from the

solenoid valve coil and the pressure
transducer at the barrel end of the lift cylinder.
9 Loosen the adjustment nuts on the solenoid
valve and disconnect the manual lowering
cable from the valve.
Note: During assembly, the manual platform
lowering cable needs to be properly adjusted.
Refer to Repair Procedure, How to Adjust the
Manual Platform Lowering Cable.
10 Remove the fasteners securing the manual
lowering cable mount bracket to the cylinder.
Remove the bracket from the cylinder.
1 lift cylinder
on the lift cylinder. Cap the fittings on the
2 orifice, (schematic item O) GS-1530, GS- cylinder.
1532, GS-1930, GS-1932, GS-1932 XH
3 connector fitting Bodily injury hazard. Spraying
4 hydraulic hose hydraulic oil can penetrate and
5 pressure transducer, (schematic item R) burn skin. Loosen hydraulic
6 manual lowering cable connections very slowly to allow
7 solenoid valve, (schematic item N) the oil pressure to dissipate
8 cable mount bracket gradually. Do not allow oil to
9 orifice, (schematic item O) GS-1330m, GS-
squirt or spray.
1432m, GS-1932m, GS-1932m Lite, GS-
1932m XH 12 Attach a lifting strap from an overhead
supporting device to the rod-end of the lift
4 Lower the platform onto the safety arm. cylinder.

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13 Remove the fasteners from the lift cylinder 21 Connect the battery pack to the machine.
rod-end pivot pin. Use a soft metal drift to 22 Press and hold the ground control scroll up
remove the pin. and scroll down buttons.
Crushing hazard. The lift 23 Pull out the red Emergency Stop button to the
cylinder will fall if not properly on position at the ground controls.
removed.
14 Lower the cylinder onto the lower scissor arm. Service Override Mode.
15 Attach a lifting strap from an overhead Note: The machine must be in Service Override
supporting device to the barrel-end of the lift Mode to raise the platform. While in Service
cylinder. Override Mode, only the GCON will operate with
16 Remove the fasteners from the lift cylinder predetermined amount of time and stop.
barrel-end pivot pin. Use a soft metal drift to
remove the pin. 25 Raise the platform and rotate the safety arm
cylinder will fall if not properly 26 Fully lower the platform to the stowed
supported when the pivot pin is position.
removed. 27 Calibrate the platform overload system. Refer
to Repair Procedure How to Calibrate the
17 Support and secure the lift cylinder to an Platform Overload System.
18 Remove the lift cylinder through the scissor
arms at the steer end of the machine.
cylinder will become unbalanced
and fall if not properly supported

careful not to damage the valve
or fittings on the cylinder while
removing it from the machine.
19 Install new cylinder, fittings, hoses and

pressure transducer.
Solenoid valve, 2 position 2 way, N.C. 20 ft-lbs
(schematic item N) 27 Nm
Coil nut 5 ft-lbs
7 Nm
Pressure transducer 27 ft-lbs
(schematic item R) 37 Nm
20 Remove the lifting device supporting the link
stack at the steer end of the machine.
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GS-2032, GS-2632, GS-2046, GS-2646, GS- 3 Lift the safety arm, move it to the center of the
2646 XH scissor arm and rotate down to a vertical
position.
require specific repair skills,

Specifications.
controls.
1 lift cylinder
2 orifice, (schematic item O)
3 connector fitting
4 hydraulic hose
5 pressure transducer, (schematic item R)
6 manual lowering cable
7 solenoid valve, (schematic item N)
8 cable mount bracket

5 Using a suitable lifting device, support the link

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6 At the ground controls, turn the key switch to 13 Remove the fasteners from the lift cylinder
the off position and push in the red rod-end pivot pin. Use a soft metal drift to
Emergency Stop button to the off position. remove the pin.
7 Disconnect the battery pack from the Crushing hazard. The lift
machine. cylinder will fall if not properly
removed.
circuits could result in death or 14 Lower the cylinder onto the number 1 inner
arm cylinder plate.
8 Tag and disconnect the wiring from the supporting device to the barrel-end of the lift
solenoid valve coil and the pressure cylinder.
16 Remove the fasteners from the lift cylinder
9 Loosen the adjustment nuts on the solenoid barrel-end pivot pin. Use a soft metal drift to
valve and disconnect the manual lowering remove the pin.
Note: During assembly, the manual platform cylinder will fall if not properly
lowering cable needs to be properly adjusted. supported when the pivot pin is
Refer to Repair Procedure, How to Adjust the removed.
17 Support and secure the lift cylinder to an
10 Remove the fasteners securing the manual appropriate lifting device.
Remove the bracket from the cylinder. 18 Remove the lift cylinder through the scissor
arms at the steer end of the machine.
on the lift cylinder. Cap the fittings on the Crushing hazard. The lift
cylinder. cylinder will become unbalanced
and fall if not properly supported
the oil pressure to dissipate Component damage hazard. Be
gradually. Do not allow oil to careful not to damage the valve
squirt or spray. or fittings on the cylinder while
supporting device to the rod-end of the lift 19 Install new cylinder, fittings, hoses and
cylinder. pressure transducer.
(schematic item N) 27 Nm
Coil nut 5 ft-lbs
7 Nm
Pressure transducer (if equipped) 27 ft-lbs
(schematic item R) 37 Nm
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 149

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GS-3232, GS-3246, GS-3246 XH

stack at the steer end of the machine. Bodily injury hazard. The
21 Connect the battery pack to the machine. require specific repair skills,
22 Press and hold the ground control scroll up lifting equipment and a suitable
23 Pull out the red Emergency Stop button to the and tools could result in death or
on position at the ground controls. serious injury and significant
Service Override Mode. Note: When removing a hose assembly or fitting,
Note: The machine must be in Service Override the O-ring (if equipped) on the fitting and/or hose
Mode to raise the platform. While in Service end must be replaced. All connections must be
Override Mode, only the GCON will operate with torqued to specification during installation. Refer to
limited functionality. The platform will raise a Specifications, Hydraulic Hose and Fitting Torque
predetermined amount of time and stop. Specifications.
25 Raise the platform and rotate the safety arm 1 Turn the key switch to ground controls and
to the stowed position. pull out the red Emergency Stop button to the
26 Fully lower the platform to the stowed controls.
position.
27 Calibrate the platform overload system. Refer
150 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

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3 Lift the safety arm, move it to the center of the 4 Lower the platform onto the safety arm.
position. Crushing hazard. Keep hands

machine.
Note: At the lower lift cylinder, install the orifice

fitting with the small opening of the orifice fitting
closest to the supply hose.
1 lift cylinder solenoid valve coil and the pressure
2 orifice, (schematic item O) transducer at the barrel end of the lift cylinder.
3 connector fitting
4 hydraulic hose Skip to step 11 if removing the upper
5 pressure transducer, (schematic item R) cylinder.
6 manual lowering cable 9 Loosen the adjustment nuts on the solenoid
7 solenoid valve, (schematic item N) valve and disconnect the manual lowering
8 cable mount bracket cable from the valve.
Note: During assembly, the manual platform
lowering cable needs to be properly adjusted.
Refer to Repair Procedure, How to Adjust the
10 Remove the fasteners securing the manual
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 151

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11 Tag, disconnect and plug the hydraulic hoses 18 Remove the lift cylinder through the scissor
on the lift cylinder. Cap the fittings on the arms at the steer end of the machine.
cylinder.
Bodily injury hazard. Spraying cylinder will become unbalanced
hydraulic oil can penetrate and and fall if not properly supported
burn skin. Loosen hydraulic and secured to the lifting device.
rod-end pivot pin. Use a soft metal drift to
remove the pin.
removed.

arm cylinder plate.
supporting device to the barrel-end of the lift
cylinder.
remove the pin. Upper Lift Cylinder
Crushing hazard. The lift 1 lift cylinder

cylinder will fall if not properly 2 connector fitting
supported when the pivot pin is 3 hydraulic hose
removed. 4 solenoid valve, (schematic item N)
17 Support and secure the lift cylinder to an 6 relief valve, (schematic item Q)
Note: At the upper lift cylinder, install the orifice
fitting with the small opening of the orifice fitting
closest to the supply hose.
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Torque specifications GS-4046, GS-4655

Solenoid valve, 2 position 2 way, N.C. 20 ft-lbs Bodily injury hazard. The
(schematic item N) 27 Nm procedures in this section
Relief valve, (schematic item Q) 20 ft-lbs require specific repair skills,
27 Nm lifting equipment and a suitable
Coil nut 5 ft-lbs workshop. Attempting this
7 Nm procedure without these skills
21 Connect the battery pack to the machine. service is required.
22 Press and hold the ground control scroll up Note: When removing a hose assembly or fitting,
and scroll down buttons. the O-ring (if equipped) on the fitting and/or hose
23 Pull out the red Emergency Stop button to the end must be replaced. All connections must be
on position at the ground controls. torqued to specification during installation. Refer to
24 Using the ground control menu buttons, Specifications.
Service Override Mode. 1 Turn the key switch to ground controls and
Note: The machine must be in Service Override on position at both ground and platform
Mode to raise the platform. While in Service controls.
limited functionality. The platform will raise a 2 GS-4046: Raise the platform 7 to 9 feet /
predetermined amount of time and stop. 2,1 to 2,8 m.
25 Raise the platform and rotate the safety arm GS-4655: Raise the platform approximately
to the stowed position. 13 feet / 4 m.

position.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 153

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3 Lift the safety arm, move it to the center of the 4 Lower the platform onto the safety arm.
position. Crushing hazard. Keep hands

machine.

solenoid valve coil and the pressure
Skip to step 11 if removing the upper

cylinder.
1 relief valve, (schematic item Q) 9 Loosen the adjustment nuts on the solenoid
2 lift cylinder
valve and disconnect the manual lowering
3 connector fitting
4 hydraulic hose Note: During assembly, the manual platform
5 pressure transducer, (schematic item R) lowering cable needs to be properly adjusted.
6 manual lowering cable Refer to Repair Procedure, How to Adjust the
7 solenoid valve, (schematic item DO) Manual Platform Lowering Cable.
8 cable mount bracket 10 Remove the fasteners securing the manual
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11 Tag, disconnect and plug the hydraulic hoses 18 Remove the lift cylinder through the scissor
on the lift cylinder. Cap the fittings on the arms at the steer end of the machine.
cylinder.
Bodily injury hazard. Spraying cylinder will become unbalanced
hydraulic oil can penetrate and and fall if not properly supported
burn skin. Loosen hydraulic and secured to the lifting device.
rod-end pivot pin. Use a soft metal drift to
remove the pin.
removed.

arm cylinder plate.
supporting device to the barrel-end of the lift
cylinder.
remove the pin.
removed. Upper Lift Cylinder GS-4046
1 relief valve, (schematic item Q)
17 Support and secure the lift cylinder to an 2 lift cylinder
appropriate lifting device. 3 connector fitting
4 hydraulic hose
5 check valve, (schematic item DK)
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 155

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(schematic item DK) 27 Nm
Relief valve, (schematic item Q) 20 ft-lbs
27 Nm
Coil nut 5 ft-lbs
7 Nm
Upper Lift Cylinder GS-4655 24 Pull out the red Emergency Stop button to the
6 relief valve, (schematic item Q) on position at the ground controls.
7 lift cylinder 25 Using the ground control menu buttons,
8 connector fitting navigate to Service Override Mode. Select
9 solenoid valve, (schematic item DK) Service Override Mode.
position.
156 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

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9-14 8 Tag and disconnect the three-pin connector

from the pressure transducer harness.
Pressure Transducer
9 Slowly loosen the pressure transducer from
the lift cylinder and remove. Discard the
How to Remove the Pressure pressure transducer.
Transducer Bodily injury hazard. Spraying
Note: Calibrating the platform overload system is hydraulic oil can penetrate and
not required if the pressure transducer is the only burn skin. Loosen hydraulic
component replaced on the machine lift structure. connections very slowly to allow
In the event of frequent nuisance trips occurring gradually. Do not allow oil to
after a pressure transducer is replaced, a no load squirt or spray.
calibration is recommended. Refer to Repair
Procedure, How to Calibrate the Platform 10 Connect the battery pack to the machine.
Overload System. 11 Turn the key switch to ground controls.
1 Turn the key switch to ground controls and 12 Press and hold the ground control scroll up
pull out the red Emergency Stop button to the and scroll down buttons.
controls. 13 Pull out the red Emergency Stop button to the
13 feet / 4 m. 14 Using the ground control menu buttons,
All other models: Raise the platform 7 to Service Override Mode.
9 feet / 2,1 to 2,8 m.
3 GS-1432m, GS-1932m, GS-1932m Lite, GS- Mode to raise the platform. While in Service
1932m XH: Raise the safety arm from the Override Mode, only the GCON will operate with
drive chassis to a vertical position. limited functionality. The platform will raise a
All other models Lift the safety arm, move it to predetermined amount of time and stop.
the center of the scissor arm and rotate down 15 Raise the platform and rotate the safety arm
to a vertical position. to the stowed position.
4 Lower the platform onto the safety arm. 16 Fully lower the platform to the stowed
5 At the ground controls, turn the key switch to position.
Emergency Stop button to the off position. Torque specifications
Pressure transducer 27 ft-lbs
6 Disconnect the battery pack from the 37 Nm
machine.
7 Pull the manual lowering cable and hold for

3 seconds.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 157

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9-15 There are two options to the platform overload

calibration procedure in this section, Full Load
Platform Overload System Calibration and No Load Calibration. Full Load
Calibration has two steps requiring calibration with
How to Calibrate the Platform and without rated load in the platform. No Load
Calibration does not require rated load in the
Overload System platform.
Note: Perform this procedure with the machine on No Load Calibration can be completed stand alone
a firm, level surface that is free of obstructions. to fulfill the C-2 overload calibration requirements,
Note: Perform this procedure with all weight, tools, if the machine has completed the Full Load
equipment and personnel removed from the Calibration procedure.
platform. Note: To calibrate the platform overload system,
Note: Perform this procedure after confirming that follow the menu structure indicated on the ground
the platform height sensor is not damaged and control LCD display.
functions correctly.
Perform this procedure in an environment that
allows the platform to be fully raised. Models rated
for indoor use only, should be calibrated inside a
facility with enough ceiling height to fully raise the
platform. If the facility height is not suitable to fully
raise the platform, then an indoor only rated model
may be calibrated outdoors if wind speeds are less
then 28 mph / 12,5 m/s. Only use flat weights
while calibrating indoor only rated machines
outdoors.
If a new Ground Controller is installed on a
machine, the Full Load Calibration procedure is
required to maintain rated load platform capacity. If
a No Load Calibration is performed, machine lifting
performance will be significantly reduced.
The ambient temperature must be above 32°F /
0°C before calibrating the Platform Overload
System.
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Full Load Calibration: Part 1 8 Release the Menu Up and Menu Down
1 Fully charge the batteries and check the buttons after the ground controller powers up.
hydraulic fluid level. 9 Press the Menu Up or Menu Down buttons to
Note: The hydraulic fluid level must be between scroll to, Select Option. Press the Enter
the FULL and ADD marks on the hydraulic tank. button.
10 Press the Menu Up or Menu Down buttons to
2 Apply a thin layer of dry film lubricant to the
scroll to Platform Overload. Press the Enter
area of the chassis where the scissor arm
button.
wear pads make contact.
3 Chock both sides of the wheels at the steer
scroll to Platform Overload Calibrate. Press
end of the machine.
the Enter button.
4 Place the maximum rated load in the platform.
12 Confirm the Platform Overload Calibrate
Secure the load to the platform.
selection by pressing the Enter button again.
GS-1330m, GS-1432m, GS-1930, 500 lbs / 227 kg 13 Press the Menu Up or Menu Down buttons to
GS-1932, GS-1932 XH, GS-1932m,
select Full Load calibration. Press the Enter
GS-1932m Lite, GS-1932m XH, GS-
2632, GS-3232 button.
GS-1530, GS-1532 600 lbs / 272 kg 14 Press the Enter button to confirm rated load is
in the platform.
GS-2032 800 lbs / 363 kg
Note: In the event of frequent nuisance trips 15 At the ground controls, press and hold the
occurring after calibrating a GS-3232 machine, it is Function Enable and Platform Up buttons until
recommended to recalibrate the machine, full load the platform reaches maximum height.
and no load, with 250 kg of weight in the platform. 16 GS-4046: Press and hold the Menu Enter
button to determine the maximum height. The
GS-2046 1200 lbs / 544 kg machine will lower for 1.2 seconds and then
GS-2646, GS-2646 XH 1000 lbs / 454 kg raise in 1.2 second durations, until maximum
GS-3246, GS-3246 XH 700 lbs / 317 kg height is reached. When the platform reaches
the maximum height, a message will appear
GS-4046, GS-4655 770 lbs / 350 kg
on the LCD screen to release the Menu Enter
5 Turn the key switch to ground controls. button.
6 At the ground controls, press and hold the Note: Do not release the Menu Enter button
Menu Up and Menu Down buttons. before the message appears on the LCD
screen.
7 While pressing both buttons down, pull out the
red Emergency Stop Button. All other models: When the platform reaches
maximum height, press the ground controls
Enter button. Allow the ground controls to
gather data.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 159

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17 When prompted, press and hold the Function 20 When prompted, press and hold the Function
Enable and Platform Down buttons. The Enable and Platform Down buttons until the
platform will lower, then automatically stop at platform is fully stowed. When the platform
a predetermined point to gather data. Allow reaches the stowed position, press the enter
the ground controls to gather data. button.
18 Continue pressing the Function Enable and Note: If the Function Enable or Platform Down
Platform Down buttons throughout the buttons are released while the machine is
lowering and data gathering sequence. The collecting data, the GCON LCD will prompt the
machine will stop to gather data and lower user to raise the platform for 5 seconds before
several times before the machine reaches the prompting to lower the platform to the stowed
stowed position. When the platform reaches position again.
the stowed position. Press the enter button.
Note: If the machine is switched to PCON mode to
Note: GS-3032, GS-2646, GS-2646 XH, GS- drive the machine to an area for weight removal,
4046 models, continue to step 21. step 3 and steps 5 through 14 will have to be
repeated before Full Load Calibration: Part 2 is
Note: All other models, continue with step 19.
performed. Additionally, the CO25 fault will
19 When prompted, press and hold the Function appear. This is expected and the data collected in
Enable and Platform Up buttons until the Full Load Calibration: Part 1 has not been lost.
platform reaches full height. When the
21 Using a suitable lifting device, remove all test
platform reaches full height, press the enter
weights from the platform.
button.
22 After the weight is removed from the platform
Note: If the Function Enable or Platform Up
deck, press the Enter button to confirm the
buttons are released while the machine is
weight has been removed.
collecting data, the GCON LCD will prompt the
user to lower the platform for 5 seconds before
prompting to raise the platform to full height again.
160 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

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Full Load Calibration: Part 2 27 When prompted, press and hold the Function
23 At the ground controls, press and hold the Enable and Platform Up buttons until the
Function Enable and Platform Up buttons until platform reaches full height. When the
the platform reaches maximum height. platform reaches full height, press the enter
button.
24 GS-4046: Press and hold the Menu Enter
button to determine the maximum height. The Note: If the Function Enable or Platform Up
machine will lower for 1.2 seconds and then buttons are released while the machine is
raise in 1.2 second durations, until maximum collecting data, the GCON LCD will prompt the
height is reached. When the platform reaches user to lower the platform for 5 seconds before
the maximum height, a message will appear prompting to raise the platform to full height again.
on the LCD screen to release the Menu Enter 28 When prompted, press and hold the Function
button. Enable and Platform Down buttons until the
All other models: When the platform reaches platform is fully stowed. When the platform
maximum height, press the Enter button. reaches the stowed position, press the enter
Allow the ground controls to gather data. button.
Note: If at any point the Menu Enter button is Note: If the Function Enable or Platform Down
released before the message appears on the LCD buttons are released while the machine is
screen, the calibration procedure will restart at collecting data, the GCON LCD will prompt the
step 26. user to raise the platform for 5 seconds before
prompting to lower the platform to the stowed
25 When prompted, press and hold the Function position again.
Enable and Platform Down buttons to lower
the platform. The platform will move down, 29 When prompted, push the red Emergency
then automatically stop at a predetermined Stop button in to complete the Platform
point to gather data. Allow the ground controls Overload Calibration procedure.
to gather data.
26 Continue pressing the Function Enable and
Platform Down buttons throughout the
lowering and data gathering sequence. The
machine will stop to gather data and lower
several times before the machine reaches the
stowed position. When the platform reaches
the stowed position, press the Enter button.
Note: GS-2032, GS-2646, GS-2646 XH, GS-
4046 models, continue to step 32.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 161

Scissor Components
No Load Calibration 42 Press the Enter button to confirm no load is in

30 Fully charge the batteries and check the the platform.
hydraulic fluid level. 43 At the ground controls, press and hold the
Note: The hydraulic fluid level must be between Function Enable and Platform Up buttons until
the FULL and ADD marks on the hydraulic tank. the platform reaches maximum height.
44 GS-4046: Press and hold the Menu Enter
31 Apply a thin layer of dry film lubricant to the
button to determine the maximum height. The
area of the chassis where the scissor arm
machine will lower for 1.2 seconds and then
wear pads make contact.
raise in 1.2 second durations, until maximum
32 Chock both sides of the wheels at the steer height is reached. When the platform reaches
end of the machine. the maximum height, a message will appear
on the LCD screen to release the Menu Enter
button.
34 At the ground controls, press and hold the Note: Do not release the Menu Enter button
Menu Up and Menu Down buttons. before the message appears on the LCD
35 While pressing both buttons down, pull out the screen.
red Emergency Stop Button. All other models: When the platform reaches
36 Release the Menu Up and Menu Down maximum height, press the ground controls
buttons after the ground controller powers up. Enter button. Allow the ground controls to
gather data.
scroll to, Select Option. Press the Enter 45 When prompted, press and hold the Function
button. Enable and Platform Down buttons. The
platform will lower, then automatically stop at
38 Press the Menu Up or Menu Down buttons to a predetermined point to gather data. Allow
scroll to Platform Overload. Press the Enter the ground controls to gather data.
button.
46 Continue pressing the Function Enable and
39 Press the Menu Up or Menu Down buttons to Platform Down buttons throughout the
scroll to Platform Overload Calibrate. Press lowering and data gathering sequence. The
the Enter button. machine will stop to gather data and lower
40 Confirm the Platform Overload Calibrate several times before the machine reaches the
selection by pressing the Enter button again. stowed position. When the platform reaches
the stowed position. Press the enter button.
select No Load calibration. Press the Enter Note: GS-2032, GS-2646, GS-2646 XH, GS-
button. 4046 models, continue to step 49.
162 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
47 When prompted, press and hold the Function 9-16

Enable and Platform Up buttons until the
platform reaches full height. When the
Platform Overload Recovery
platform reaches full height, press the enter Message
button.
If the ground controls LCD screen displays OL:
Note: If the Function Enable or Platform Up PLATFORM OVERLOADED, the emergency
buttons are released while the machine is lowering system has been used while the platform
collecting data, the GCON LCD will prompt the was overloaded.
user to lower the platform for 5 seconds before
prompting to raise the platform to full height again.
How to Clear the Platform
48 When prompted, press and hold the Function
Enable and Platform Down buttons until the Overload Recovery Message
platform is fully stowed. When the platform Note: This message shall be cleared by a person
reaches the stowed position, press the enter trained and qualified on the troubleshooting and
button. repair of this machine.
Note: If the Function Enable or Platform Down Note: Use the following chart to identify the
buttons are released while the machine is description of each LCD screen control button
collecting data, the GCON LCD will prompt the used in this procedure.
user to raise the platform for 5 seconds before
prompting to lower the platform to the stowed
position again.
49 When prompted, push the red Emergency
Stop button in to complete the No Load
Calibration procedure.
Escape Scroll up Scroll down Enter
1 Turn the key switch to the ground controls

position and pull out the red Emergency Stop
controls.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 163

Scissor Components
3 Pull out the red Emergency Stop button at the 7 Press and hold the scroll down button for
ground controls. 5 seconds.
Result: The ground control LCD display will Result: The ground control LCD display will
show the following. show the following.
4 Press the scroll down button. 8 Press the enter button.

Result: The ground control LCD display will Result: The ground control LCD display will
show the following. show the following.
5 Press the enter button. 9 Press the buttons in the following sequence:
Result: The ground control LCD display will (down)(down)(up)(enter).
show the following. Note: After each key press an asterisk (*) will
appear on the second line of the LCD display.
Result: The ground control LCD display will
show the following.

show the following.
Note: After 3 seconds the LCD display will return
to SELECT OPTION PLAT. OVERLOAD.
10 Push in the red Emergency stop button.
164 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Scissor Components
9-17 5 Press the scroll down button.

Outdoor Height Limiting Result: The ground control LCD display will
show the following.
How to Calibrate the Outdoor

Height Limiting
Note: This procedure does not apply to the
following models: GS-1932m XH, GS-1932
XH, GS-2646 XH, GS-3246 XH 6 Press the enter button.
Note: Perform this procedure with the machine on Result: The ground control LCD display will
a firm, level surface. show the following.
Note: Perform this procedure in an area that is free
of overhead obstructions.
Note: Use the following chart to identify the
description of each LCD screen control button
used in this procedure.
7 Use the scroll down button to scroll to OHL
CALIBRATION. Press the enter button.
8 When the LCD displays RAISE TO
OUTDOOR HEIGHT LIMIT, press the enter
button.
escape scroll up scroll down enter button 9 Fully elevate the platform until it stops.
button button button
1 Attach the end of a 50 ft / 15 m measuring
tape to the side of the platform deck.
2 Turn the key switch to the ground controls
position and pull out the red Emergency Stop
controls.
show the following.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 165

Scissor Components
10 Verify the distance from the surface to the

platform deck is appropriate for your machine.
12 Cycle the red Emergency Stop button off,
then back on.
Model Height, Model Height,
platform platform
maximum maximum
GS-1330m 10 ft 6 in GS-3232 15 ft 9 in
3,2 m 4,8 m
GS-1432m 12 ft GS-2046 16 ft 4 in
GS-1530 GS- 3,66 m 4,98 m
1532
GS-1932m 15 ft GS-2646 19 ft 8 in
4,57 m 5,99 m
GS-1932m 9 ft 5 in GS-3246 22 ft
Lite 2,9 m 6,71 m
GS-1930 GS- 14 ft 8 in GS-4046 23 ft
1932 4,47 m 7m
GS-2032 16 ft GS-4655 21 ft 6 in
4,88 m 6,55 m
GS-2632 19 ft
5,79 m
Note: GS-3232 is shown with the outriggers fully
retraced.
166 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Platform Components
10-1 6 Attach straps from an overhead supporting

device to the lanyard anchorage points on the
Platform platform railings at the non-steer end of the
machine. Apply slight lifting pressure.
How to Re mov e th e Platfo rm - GS- 143 2m, GS-19 32 m, GS- 193 2m Li te, GS -19 32m XH
7 Remove the pivot pins securing the platform

GS-1432m, GS-1932m, GS-1932m to the scissor assembly.
Lite, GS-1932m XH 8 Attach straps from an overhead supporting
Perform this procedure with the platform extension device to the lanyard anchorage points on the
fully retracted and locked in position. platform railings at the steer end of the
machine.
Note: Perform this procedure with all external AC
power disconnected from the machine. Crushing hazard. The platform
1 Raise the platform to approximately 3 ft / 1 m.
9 Apply just enough lifting pressure to separate
the slide wear pads from the platform.
machine.
10 Carefully rotate the platform approximately
Electrocution/burn hazard. 30° in either direction.
circuits could result in death or 11 Carefully lift the platform off of the machine
serious injury. Remove all rings, and place it on a structure capable of
watches and other jewelry. supporting it.
Note: Take notice of the wear pad position before
3 Disconnect the platform controls from the
the platform is removed. Correct wear pad position
control cable at the platform.
is essential for proper platform functionality.
4 Remove the cover from the AC outlet. Tag
and disconnect the wiring from the outlet.
5 Disconnect the wiring from the platform and

pull the wiring free of the platform.
Models with air line to platform option:
Disconnect the air line from the platform. Pull
the air line free of the platform.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 167

Platform Components

How to Re mov e th e Platfo rm - All ot her mod els
9 Support the platform with a forklift at the non-

steer end. Do not apply any lifting pressure.
All other models
10 Attach a strap from the lanyard anchorage
Perform this procedure with the platform extension
point on the platform railings to the carriage
fully retracted and locked in position.
on the forklift to help support the platform.
1 Raise the platform to approximately 3 ft / 1 m. 11 GS-1530, GS-1532, GS-1930, GS-1932, GS-
2 Remove the retaining fasteners securing the 1932 XH: Lift the steer end of the platform
platform to the platform mount at the steer slightly to clear the platform mount and slide
end of the machine. the platform towards the non-steer end of the
machine until the platform slide blocks at the
3 Lower the platform to the stowed position. non-steer end of the machine are visible
4 Disconnect the battery pack from the through the access holes in the bottom of the
machine. platform.
Electrocution/burn hazard. All other models: Lift the steer end of the
Contact with electrically charged platform slightly to clear the platform mount
circuits could result in death or and slide the platform towards the steer end
serious injury. Remove all rings, of the machine until the platform slide blocks
at the non-steer end of the machine are
visible through the access holes in the bottom
5 Disconnect the platform controls from the of the platform.
control cable at the platform. Crushing hazard. The platform
6 Remove the cover from the AC outlet. Tag will fall if not properly supported.
and disconnect the wiring from the outlet.
12 Carefully lift the platform off of the machine
Electrocution/burn hazard. and place it on a structure capable of
Contact with electrically charged supporting it.
serious injury. Remove all rings, Note: Take notice of the wear pad position before
the platform is removed. Correct wear pad position
is essential for proper platform functionality.
7 Disconnect the wiring from the platform and
pull the wiring free of the platform.
8 Models with air line to platform option:
Disconnect the air line from the platform. Pull
the air line free of the platform.
168 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Platform Components
10-2 7 Remove the platform roller wheels from the

machine.
Platform Extension Deck
8 Carefully slide the platform extension out from
the platform and place it on a structure
How to Remove the Platform capable of supporting it.
Extension Deck
1 Lower the platform to the stowed position. How to Replace the Platform
2 GS-4655: Fully extend the platform extension Extension Deck Wear Pads
deck. 1 Remove the Platform Extension Deck. Refer
All other models: Extend the platform to Repair Procedure, How to Remove the
approximately 3 ft / 1 m. Platform Extension.
3 Remove the platform controls from the 2 Drill out the rivets which hold the wear pads in
platform. place.
4 Support the platform extension with a forklift 3 Install the new wear pads using new rivets.
at the steer end of the machine. Do not apply When installing the new rivets, make sure the
any lifting pressure. rivet heads are not above the surface of the
wear pad.
5 Attach a strap from the platform extension
railings to the carriage on the forklift to help
support the platform extension.
6 Remove the fasteners from each platform
extension roller bracket assembly. Remove
each assembly from the machine.
Note: Do not remove the platform roller bolt.
1 roller bracket assembly

3 platform roller bolt
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 169

Battery Charger
11-1
Battery Charger
The charger contains selectable charging profiles
stored in its internal memory to charge batteries.
These profiles are specific to each battery type.
The charging profile must be programmed to
match the specific battery type on the machine.
Charger status indicators

All other models
1 Error / Fault / USB indicator
2 AC power indicator
3 Battery charging indicator
4 USB port
5 Charging output indicator
GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH 6 Charger profile / Error display
1 Charge profile selection button 7 Charge profile selection button
2 Battery charging indicator
3 Error / Fault indicator
4 AC power indicator
Remote charger status indicators

2 Error / Fault
3 Charge complete
4 Charging, high state of charge
5 Charging, low state of charge
170 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Battery Charger
Selecting a Charge Profile

Selecting a Cha rge Profile
5 Press and hold the charge profile selection

button until the error indicator and charging
Electrocution/burn hazard. indicator lights turn off and the AC status
Contact with electrically charged indicator light turns on to confirm selection
circuits could result in death or and exit charge profile mode. Release the
serious injury. Remove all rings, button.
Note: Charge profile mode will time out and exit if
1 At the ground controls, turn the key switch to there is 15 seconds of inactivity, the charge profile
the off position and push in the red number has been displayed three times or the AC
Emergency Stop button to the off position. power source had been disconnected.
2 Open the battery compartment. 6 Press and release the charge profile selection
button to confirm the correct charge profile
3 Press and hold the charge profile selection has been selected.
button and plug the battery charger into an
AC power source. Continue to hold the button
until the amber error indicator is on and the
green charging indicator light is flashing.
Release the button.
4 Press and release the charge profile selection
button to navigate to the charge profile
appropriate for your machine and battery
type. Refer to the chart below.
Profile Description
P001 Flooded lead acid batteries - Temperature
compensated *
(does not include GS-4046, GS-4655)
P003 Flooded lead acid batteries -
Not temperature compensated **
(does not include GS-4046, GS-4655)
P007 GS-4046, GS-4655
Flooded lead acid batteries -
Not temperature compensated **
P043 All scissor models
AGM batteries -
Temperature compensated *
* Temperature compensated: Battery temperature
sensor has been installed on the machine.
** Not temperature compensated: Battery
temperature sensor has not been installed on the
machine.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 171

Power Cables
12-1
Drive Motor Power Cables
How to Replace a Drive Motor
How to Re place a Driv e M oto r Powe r Cabl e - GS-14 32m , GS-1 932 m, GS -19 32m Lite, GS-1 932 m XH
Power Cable - Models with

electric drive
Note: Perform this procedure on a firm, level
1
surface with the machine in the stowed position.
Note: Perform this procedure with all external AC
power disconnected from the machine.
1 Turn the key switch to platform control and GS-1432m, GS-1932m
on position at both the ground and platform
controls.
2 Steer the machine in the direction of the drive
motor power cable to be replaced.
machine.
Electrocution/burn hazard. 1
circuits could result in death or GS-1530/1532, GS-1930/1932
5 Locate the motor controller on the machine.
1
1
GS-32, GS-46, GS-55

1 motor controller
GS-1330m
172 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Power Cables
6 Disconnect the power cable to be replaced 15 Install all cable clamps securing the power
from the motor controller. cable to the chassis.
7 Remove all cable ties and clamps securing Note: The routing line on the power cable must be
the power cable between the motor controller aligned with the top center of the cable clamp
and drive motor. Note the location of the cable during installation.
ties. Note: Refer to, Cable Routing Diagram.
8 Remove the terminal cover from the drive
16 Secure the power cable using cable ties.
motor.
Note: Verify the cable is straight and does not rub
on any metal edges.
1 17 Connect the power cable to the motor
controller.
2
1 terminal cover 19 Fully steer the machine in both directions and

2 drive motor cable terminal verify the power cable does not get pinched or
rub.
9 Disconnect the power cable from the drive
motor. Note: Repeat this procedure if the other power
cable is being replaced.
10 Remove the power cable from the machine.
11 Lay the replacement power cable on the
surface in a straight line at the steer end of
the machine so there are no bends or twist.
12 Route the power cable into the chassis to the
motor controller.
Note: Verify the cable is not being twisted while
routing through the chassis.
13 Connect the power cable to the drive motor.
14 Install the terminal cover to the drive motor.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 173

Repair Procedures
Power Cable Diagram
3 3
4 4
5 5
1 6 7 8 2
1 motor controller
2 drive motor
3 terminal "U", green
4 terminal "V", black
5 terminal "W", white
6 routing line
7 clamp
8 power cable
174 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Diagnostics
Secti on 4 Diagnostic s
Before Troubleshooting:
 Read, understand and obey the safety rules
 Be sure that all necessary tools and test
equipment are available and ready for use.
Observe and Obey:  Read each appropriate fault code thoroughly.
 Troubleshooting and repair procedures shall Attempting short cuts may produce hazardous
be completed by a person trained and conditions.
qualified on the repair of this machine  Be aware of the following hazards and follow
 Immediately tag and remove from service a generally accepted safe workshop practices.
damaged or malfunctioning machine.
Crushing hazard. When testing
 Repair any machine damage or malfunction or replacing any hydraulic
before operating the machine. component, always support
the structure and secure it
 Unless otherwise specified, perform each from movement
repair procedure with the machine in the
following configuration: Electrocution/burn hazard.
• Machine parked on a firm, level surface Contact with electrically charged
• Platform in the stowed position serious injury. Remove all rings,
• Key switch in the off position with the key
removed Bodily injury hazard. Spraying
• The red Emergency Stop button in the off hydraulic oil can penetrate and
position at both ground and platform burn skin. Loosen hydraulic
controls connections very slowly to allow
• Wheels chocked gradually. Do not allow oil to
• All external AC power supply disconnected squirt or spray.
from the machine
About This Section

When a malfunction is discovered, the fault code
charts in this section will help a service
professional pinpoint the cause of the problem.
To use this section, basic hand tools and certain
pieces of test equipment are required — voltmeter,
ohmmeter, pressure gauges.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 175

Diagnostics
Definitions GCON LCD Diagnostic Readout

GSDS – Genie SmartLink™ Diagnostic System
ECM – Electronic Control Module
GCON – Ground Controls
PCON – Platform Controls
The diagnostic readout displays alpha numeric
OIC – Operational Indicator Codes codes that provide information about the machine
operating status and about malfunctions.
DTC – Diagnostic Trouble Codes
The codes listed in the Diagnostic Trouble Code
Charts describe malfunctions and can aid in
troubleshooting the machine by pinpointing the
area or component affected.
Models are listed below each code to assist in the
troubleshooting codes for a specific model.
Genie® SmartLink™ Diagnostic

System
This machine is equipped with the Genie
SmartLink™ Diagnostic System (GSDS). The
GSDS indicates a machine malfunction has
happened by displaying Operational Indicator
Codes (OIC) and Diagnostic Trouble Codes
(DTC). These codes are displayed at the Platform
Controls and the Ground Controls. The Ground
Controls will display a brief description of the code
at the LCD display as well. Refer to the GCON I/O
Maps, Operational Indicator Codes (OIC) and
Diagnostic Trouble Codes (DTC) in this section, to
assist in troubleshooting faults.
176 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Diagnostics
GCON ECM Connector Layout
Rear of Ground Controls ECM (models without

outriggers)
Rear of Ground Controls ECM (models with outriggers)
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 177

Diagnostics
GCON I/O Map - Models without outriggers
Pin number Circuit function I/O Type Wire color
J1 – Grey
J1-01 Power, ECM Power Input Red
J1-02 Power, PCON Power Output Red
J1-03 Emergency stop, PCON Power Input White
J1-04 CAN High, PCON Data Bus Yellow
J1-05 CAN Low, PCON Data Bus Green
J1-06 Ground, PCON Ground Output Brown
J1-07 Ground, ECM Ground Input Brown
J1-08 Key switch, PCON Digital Input Black
J1-09 Key switch, GCON Digital Input White
J1-10 Emergency stop, GCON Digital Input White / Black
J1-11 Contact Alarm - Models with hydraulic drive Digital Input Black
J1-12 Power, ECM Driver Power Input Red
J2 – Black
J2-01 Platform up coil Digital Output Orange
J2-02 Platform down coil - Models with electric drive Digital Output Orange / Black
J2-03 Steer left coil Digital Output Blue / Black
J2-04 Steer right coil Digital Output Blue
J2-05 Not used --- ---
J2-06 Drive forward coil - Models with hydraulic drive Digital Output White
J2-07 Not used --- ---
J2-08 Motor controller enable Digital Output Green / White
J2-09 Not used --- ---
J2-10 Drive reverse coil - Models with hydraulic drive Digital Output White / Black
J2-11 Motor controller throttle - Models with hydraulic drive Analog Output Green
J2-12 Not used --- ---
J3 – Green
J3-01 Flashing beacon, PWM Digital Output Red / Black
J3-02 Alarm, GCON Digital Output Blue
J3-03 Sensor power Digital Output Red
J3-04 Automotive horn Digital Output White
J3-05 Pothole limit switch - Models with electric drive Digital Input Orange / Red
J3-06 Ground Ground Input Brown
J3-07 Down limit switch Digital Input Orange
J3-08 Brake release - Models with electric drive Digital Input White / Red
J3-09 Pressure transducer Ground Input Blue / White
J3-10 Platform height sensor Ground Input Orange / White
J3-11 Not used --- ---
J3-12 Sensor ground Ground Input Black
178 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Diagnostics
GCON I/O Map - Models with outriggers
J1 – Grey
J1-01 Power, ECM Power Input Red
J1-02 Power, PCON Power Output Red
J1-03 Emergency stop, PCON Power Input White
J1-04 CAN High, PCON Data Bus Yellow
J1-05 CAN Low, PCON Data Bus Green
J1-06 Ground, PCON Ground Output Brown
J1-07 Ground, GCON Ground Input Brown
J1-08 Key switch, PCON Digital Input Black
J1-09 Key switch, GCON Digital Input White
J1-10 Emergency stop, GCON Digital Input White / Black
J1-11 Contact Alarm Digital Input Black
J1-12 Power, ECM Driver Power Input Red
J2 – Black
J2-01 Platform up coil Digital Output Orange
J2-02 Platform down coil Digital Output Orange / Black
J2-03 Steer left coil Digital Output Blue / Black
J2-04 Steer right coil Digital Output Blue
J2-05 Not used --- ---
J2-06 Not used --- ---
J2-07 Not used --- ---
J2-08 Motor controller enable Digital Output Green / White
J2-09 Not used --- ---
J2-10 Not used --- ---
J2-11 Not used --- ---
J2-12 Not used --- ---
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 179

Diagnostics
GCON I/O Map - Models with outriggers, (continued)

J3 – Green
J3-01 Flashing beacon. PWM Digital Output Red / Black
J3-02 Alarm, GCON Digital Output Blue
J3-03 Sensor power Digital Output Red
J3-04 Not used --- ---
J3-05 Pothole limit switch - Models with electric drive Digital Input Orange / Red
J3-06 Not used --- ---
J3-07 Down limit switch Digital Input Orange
J3-08 Brake release - Models with electric drive Digital Input White / Red
J3-09 Pressure transducer Ground Input Blue / White
J3-10 Platform height sensor Ground Input Orange / White
J3-11 Not used --- ---
J3-12 Sensor ground Ground Input Black
J4 – Brown
J4-01 Left front outrigger pressure transducer Analog Input White
J4-02 Right front outrigger pressure transducer Analog Input Orange
J4-03 Left rear outrigger pressure transducer Analog Input Blue
J4-04 Right rear outrigger pressure transducer Analog Input Green
J4-05 Level sensor, X Axis Analog Input Blue / Black
J4-06 Level sensor, Y Axis Analog Input Blue / Red
J4-07 Left front outrigger coil Digital Output Red / White
J4-08 Right front outrigger coil Digital Output Orange / White
J4-09 Left rear outrigger coil Digital Output Blue / White
J4-10 Right rear outrigger coil Digital Output Green / White
J4-11 Outrigger extend coil Digital Output Green
J4-12 Outrigger retract coil Digital Output Green / Black
180 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Diagnostics
Operational Indicator Codes Note: The CHrgr code indicates the charger is
connected to an AC power source and
(OIC) functionality is limited. To clear the code,
These codes are generated by the electrical disconnect the charger from the AC power source.
system to indicate machine operating status.
During normal operation a code will appear in the Note: The LoHt code indicates the platform has
platform controls LED readout if a condition such reached the maximum working height or a
as off-level, overload cutout, chassis mode maximum working height has been activated by
operation or pothole guards stuck occurs. These the operator.
codes are not indicators of a device malfunction in Note: The FLHt code indicates the operator has
the electrical system. deactivated the maximum working height LoHt
code.
Code Condition
LL Off-Level Note: The ObS code indicates the contact alarm
has been actuated by an obstruction. Move the
OL Platform Overload
machine away from the obstruction to clear the
CH Chassis Mode Operation code.
PHS Pothole Guard Stuck
Note: The br operation indicator code will appear
nd No Drive (option) when the drive brake was release by manual.
Ld Lifting Disabled (GS-3232) When the code appears, drive and lift functions
CHrg Charger Interlock (option)
are disabled.
LoHt Lift Height Limited (CE / AS models)
FLHt Limited Lift Height Cleared
ObS Obstruction (option)
br Brake release by manual (GS-1330m, GS-
4655)
OHL Outdoor Height Restriction
Note: The Ld Operation Indicator Code will appear
when the outriggers are not fully retracted, the
machine is not auto leveled, an outrigger has lost
contact with the ground or either level sensor
detects the machine is no longer level. When any
of the above scenarios occur, the lift function is
disabled.
The lift function will also be disabled while
extending or retracting the outriggers and during
the outrigger auto level procedure. While
performing the above operations, the Ld Operation
Indicator Code will appear.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 181

Diagnostics
Diagnostic Trouble Codes (DTC)

These codes are generated by the system to
indicate that a device or circuit malfunction has
been detected in the electrical system.
The types of Diagnostic Trouble Codes that may
occur are explained below.
Type "HXXX" – Indicate a malfunction associated
with devices that control hydraulic functions in the
electrical system. The "HXXX" faults are divided
into short circuit battery negative, short circuit to
battery positive, open circuit and generic shorts.
Examples of these devices are solenoid controlled
hydraulic valves and motor controller.
Type "PXXX" – Indicate a malfunction associated
with power type devices in the electrical system.
The "PXXX" faults are divided into short circuit to
battery negative, short circuit to battery positive,
open circuit and generic shorts. Examples of these
devices are horns, sensor power and alarms.
Type "UXXX" – Indicate a malfunction associated
with user interface devices in the electrical system.
The "UXXX" faults are divided into short circuit to
battery negative, short circuit to battery positive,
open circuit and generic shorts. Examples of these
devices are GCON up and down switches and
PCON drive joystick.
Type "FXXX" – Indicate a malfunction associated
with machine feedback devices in the electrical
system. The "FXXX" faults are divided into short
circuit to battery negative, short circuit to battery
positive, open circuit and generic shorts. Examples
of these devices are limit switches, height sensors
and pressure transducers.
Type "CXXX" – Indicate a malfunction associated
with controls devices in the electrical system.
Examples of these devices are platform controls
and ground controls ECM.
182 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Troubleshooting "HXXX" and "PXXX" Faults
Troubleshooting "HXXX" and "PXXX" Faults

The procedure below illustrates typical steps for diagnosing and fixing faults of type "HXXX" and "PXXX".
Diagnostic Chart
No
1 Check the faulted device for a short or open circuit. Good Replace faulted device.

Good 
No
Check short or open circuit of the harness or Good
Repair or replace harness an/or
2
connector between Ground Controls and faulted device. connector.

Good 
No
3 Check GCON Electronic Control Module (ECM). Good Replace ECM.

Wiring Diagram
The wiring diagram shown below illustrates how fault type "HXXX" and "PXXX" devices are typically
wired.
The signal of these types of devices originates at the Ground Controls and terminates at system ground.
GCON
Electronic Control Module
(ECM) Signal Wire Signal Side Device Return Side Return Wire
In order to successfully troubleshoot "HXXX" or "PXXX" type faults, the entire faulted out circuit must be
investigated.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 183

Fault Inspection Procedure

1 Check the device associated with the faulted circuit
1 Disconnect the faulted device connector.
2 Using a multi-meter, measure resistance between the two
terminals of the faulted device.
3 Resistance should be as follows.
Device Typical Resistance
Solenoid Valve, Drive 27.2 Ω
Solenoid Valve, Steer 19 Ω
Solenoid Valve, Platform Up 25 Ω
Solenoid Valve, Platform Down 6.25 Ω
GCON and PCON Alarm >1M Ω
Automotive Horn 1.0 Ω
Motor Controller – Enable 5.7k Ω
Motor Controller – Throttle 5.7k Ω
Contactor Coil 47 Ω
OK Go to step 2 No Good Replace faulted device
2 Check the harness between the ground controls and the faulted device
1 Disconnect the GCON ECM connectors, J1, J2 and J3.
2 Disconnect the faulted device connector.
3 Check the continuity between the GCON ECM connector
and the signal side of the faulted device.
 Result: Resistance should be close to 0 Ω
4 Check the continuity between the return side of faulted
device and system ground.
 Result: Resistance should be close to 0 Ω
5 Check resistance between return side and signal side of
the harness plug of faulted device.
 Result: Resistance should be 1M Ω or higher.
OK Go to step 3 No Good Replace or repair harness
184 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

3 Check the GCON ECM
1 Disconnect the GCON ECM connectors, J1, J2 and J3.

2 For short to B- type faults, measure resistance between
pins J1-7 (ground) and the GCON pin associated with the
fault code. Refer to the GCON I/O Map in this section to
identify the faulted out circuit pin.
3 Short to ground resistance should be greater than 5k Ω.
4 For short to B+ type faults, measure resistance between
pins J1-12 (driver power) and the GCON pin associated
with the fault code. Refer to the GCON I/O Map in this
section to identify the faulted out circuit pin.
5 Short to power resistance should be greater than 50k Ω.
No Good Replace GCON ECM
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 185

Type "HXXX" Faults
Type "HXXX" Faults

DTC Message on
Description Possible Causes Failure Mode
Number GCON LCD
• Short circuit in platform up #1 harness.
H001:COILFAULT Short circuit of the platform up Platform up function
H001: • Platform up #1 coil short circuit.
PLAT UP1:BAT- #1 circuit to battery negative. inhibited.
• GCON ECM.
H002:COILFAULT Open circuit in the platform up Platform up function
H002: • Platform up #1 coil open circuit.
PLAT UP1:OPEN #1 circuit. inhibited.
• GCON ECM.
H003:COILFAULT Short circuit of the platform up All functions inhibited
H003: • Platform up #1 coil short circuit.
PLAT UP1:BAT+ #1 circuit to battery positive. except platform down.
• GCON ECM.
• Short circuit in platform down #1 harness.
H009:COILFAULT Short circuit of the platform down
H009: • Platform down #1 coil short circuit. All functions inhibited.
PLAT DOWN1:BAT+ #1 circuit to battery positive.
• GCON ECM.
• Short circuit in drive forward #1 harness.
H013:COILFAULT Short circuit of the drive forward Drive forward
H013: • Drive forward #1 coil short circuit.
DRIVE FWD1:BAT- #1 circuit to battery negative. function inhibited.
• GCON ECM.
• Open circuit in drive forward #1 harness.
H014:COILFAULT Open circuit in the drive forward Drive forward
H014: • Drive forward #1 coil open circuit.
DRIVE FWD1:OPEN #1 circuit. function inhibited.
• GCON ECM.
• Short circuit in drive forward #1 harness.
H015:COILFAULT Short circuit of the drive forward All functions inhibited
H015: • Drive forward #1 coil short circuit.
DRIVE FWD1:BAT+ #1 circuit to battery positive. except platform down.
• GCON ECM.
• Short circuit in drive reverse #1 harness.
H019:COILFAULT Short circuit of the drive reverse Drive reverse
H019: • Drive reverse #1 coil short circuit.
DRIVE REV1:BAT- #1 circuit to battery negative. function inhibited.
• GCON ECM.
• Open circuit in drive reverse #1 harness.
H020:COILFAULT Open circuit in the drive reverse Drive reverse
H020: • Drive reverse #1 coil open circuit.
DRIVE REV1:OPEN #1 circuit. function inhibited.
• GCON ECM.
• Short circuit in drive reverse #1 harness.
H021:COILFAULT Short circuit of the drive reverse All functions inhibited
H021: • Drive reverse #1 coil short circuit.
DRIVE REV1:BAT+ #1 circuit to battery positive. except platform down.
• GCON ECM.
• Short circuit in steer right harness.
H027:COILFAULT Short circuit of the steer right circuit to All functions inhibited
H027: • Steer right coil short circuit.
DRIVE STEER RIGHT:BAT+ battery positive. except platform down.
• GCON ECM.
• Short circuit in steer left harness.
H030:COILFAULT Short circuit of the steer left circuit to All functions inhibited
H030: • Steer left coil short circuit.
DRIVE STEER LEFT:BAT+ battery positive. except platform down.
• GCON ECM.
Hi/Lo speed coil
• Short circuit in Hi/Lo speed coil harness.
H033:COILFAULT Short circuit of the hi/lo speed coil to disabled. Machine will
H033: • Hi/Lo speed coil short circuit.
HI/LO SPEED:BAT+ battery positive. operate in low speed
• GCON ECM.
mode.
186 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Type "HXXX" Faults
Type "HXXX" Faults, (continued)

DTC Message on
Number GCON LCD
• Short circuit in brake release enable harness.
H043:COILFAULT Short circuit of the brake circuit to All functions inhibited
HO43: • Brake release relay short circuit.
BRAKE REL:BAT- battery negative. except platform down.
• GCON ECM.
• Short circuit in brake release enable harness.
H045:COILFAULT Short circuit of the brake circuit to All functions inhibited
HO45: • Brake release relay short circuit.
BRAKE REL:BAT+ battery positive. except platform down.
• GCON ECM.
• Short circuit in outrigger extend coil harness. Only outrigger
H049:COILFAULT Short circuit of the outrigger extend coil
H049: • Outrigger extend coil short circuit. extend function
O/R EXTEND:BAT- to battery negative.
• GCON ECM. disabled.
• Short circuit in outrigger extend coil harness. Only outrigger
H050:COILFAULT Open circuit in the outrigger extend coil
H050: • Outrigger extend coil open circuit. extend function
O/R EXTEND:OPEN circuit.
• Short circuit in outrigger extend coil harness.
H051:COILFAULT Short circuit of the outrigger extend coil All functions inhibited
H051: • Outrigger extend coil short circuit.
O/R EXTEND:BAT+ to battery positive. except platform down.
• GCON ECM.
• Short circuit in outrigger retract coil harness. Only outrigger
H052:COILFAULT Short circuit of the outrigger retract coil
H052: • Outrigger retract coil short circuit. retract function
O/R RETRACT:BAT- to battery negative.
• Short circuit in outrigger retract coil harness. Only outrigger
H053:COILFAULT Open circuit in the outrigger retract coil
H053: • Outrigger retract coil open circuit. retract function
O/R RETRACT:OPEN circuit.
• Short circuit in outrigger retract coil harness.
H054:COILFAULT Short circuit of the outrigger retract coil All functions inhibited
H054: • Outrigger retract coil short circuit.
O/R RETRACT:BAT+ to battery positive. except platform down.
• GCON ECM.
• Short circuit in left front outrigger coil harness.
H057:COILFAULT Short circuit of the left front outrigger All functions inhibited
H057: • Left front outrigger coil short circuit.
LF RIGGER:BAT+ coil to battery positive. except platform down.
• GCON ECM.
• Short circuit in left rear outrigger coil harness.
H060:COILFAULT Short circuit of the left rear outrigger All functions inhibited
H060: • Left rear outrigger coil short circuit.
LR RIGGER:BAT+ coil to battery positive. except platform down.
• GCON ECM.
• Short circuit in right front outrigger coil harness.
H063:COILFAULT Short circuit of the right front outrigger All functions inhibited
H063: • Right front outrigger coil short circuit.
RF RIGGER:BAT+ coil to battery positive. except platform down.
• GCON ECM.
• Short circuit in right rear outrigger coil harness.
H066:COILFAULT Short circuit of the right rear outrigger All functions inhibited
H066: • Right rear outrigger coil short circuit.
RR RIGGER:BAT+ coil to battery positive. except platform down.
• GCON ECM.
• Short circuit in motor controller enable wire.
H067:FAULT Short circuit of the motor controller • Motor Controller. All functions inhibited
H067:
MC ENABLE:BAT- circuit to battery negative. • Contactor coil shorted to battery negative. except platform down.
• GCON ECM.
• Short circuit in motor controller enable wire.
H069:FAULT Short circuit of the motor controller • Motor Controller. All functions inhibited
H069:
MC ENABLE:BAT+ circuit to battery positive. • Contactor Coil. except platform down.
• GCON ECM.
• Short circuit in motor controller throttle wire.
H070:FAULT Short circuit of the motor controller All functions inhibited
H070: • Motor Controller.
MC THROTTLE:BAT- throttle circuit to battery negative. except platform down.
• GCON ECM.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 187

Type "HXXX" Faults

DTC Message on
Number GCON LCD
• Short circuit in motor controller throttle wire.
H072:FAULT Short circuit of the motor controller All functions inhibited
H072: • Motor Controller.
MC THROTTLE:BAT+ throttle circuit to battery positive. except platform down.
• GCON ECM.
Short circuit of the left front outrigger • Short or open circuit in left front outrigger harness.
H074:COILFAULT Left front outrigger
H074: circuit to battery positive/negative or • Left front outrigger coil short or open circuit.
LF RIGGER function inhibited.
open circuit. • GCON ECM.
Short circuit of the left rear outrigger • Short or open circuit in left rear outrigger harness.
H075:COILFAULT Left rear outrigger
H075: circuit to battery positive/negative or • Left rear outrigger coil short or open circuit.
LR RIGGER function inhibited.
Short circuit of the right front • Short or open circuit in right front outrigger harness.
H076:COILFAULT Right front outrigger
H076: outrigger circuit to battery • Right front outrigger coil short or open circuit.
RF RIGGER function inhibited.
positive/negative or open circuit. • GCON ECM.
Short circuit of the right rear outrigger • Short or open circuit in right rear outrigger harness.
H077:COILFAULT Right rear outrigger
H077: circuit to battery positive/negative or • Right rear outrigger coil short or open circuit.
RR RIGGER function inhibited.
Short circuit of the platform down • Short or open circuit in platform down #1 harness.
H078:COILFAULT Platform down function
H078: #1 circuit to battery positive/negative • Platform down #1 coil short or open circuit.
PLAT DOWN1 inhibited.
or open circuit. • GCON ECM.
Hi/Lo speed coil
disabled. Machine will
operate in high speed
Short circuit of the HI/LO speed • Short circuit in HI/LO speed harness. mode if open circuit or
H079:COILFAULT
H079: circuit to battery positive/negative or • HI/LO speed coil short or open circuit. short with battery
HI/LO SPEED
open circuit. • GCON ECM. negative. Machine will
operate in low speed
mode if short with
battery positive.
• Short or open circuit in steer left harness.
H080:COILFAULT Short circuit of the steer left circuit to Steer left function
H080: • Steer left coil short or open circuit.
STEER LEFT battery negative or open circuit. inhibited.
• GCON ECM.
• Short or open circuit in steer right harness.
H081:COILFAULT Short circuit of the steer right circuit Steer right function
H081: • Steer right coil short or open circuit.
STEER RIGHT to battery negative or open circuit. inhibited.
• GCON ECM.
All functions
• Short circuit in relief valve harness.
H102:COILFAULT Short circuit of the relief valve circuit inhibited except
H102: • Relief valve coil short circuit.
RELIEF VALVE:BAT+ to battery positive. platform down while
• GCON ECM.
above limit switch.
All functions
• Short circuit in relief valve harness.
H103:COILFAULT Short circuit of the relief valve circuit inhibited except
H103: • Relief valve coil short circuit.
RELIEF VALVE:BAT- to battery negative. platform down while
• GCON ECM.
above limit switch.
All functions
• Open circuit in relief valve harness.
H104:COILFAULT inhibited except
H104: Relief valve circuit open. • Relief valve coil open circuit.
RELIEF VALVE:OPEN platform down while
• GCON ECM.
above limit switch.
188 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Type "HXXX" Faults

DTC Message on
Number GCON LCD
• Short circuit in PED harness.
H106:COILFAULT Short circuit of the platform extend
H106: • PED extend valve coil short circuit. All functions inhibited.
DECK EXTEND:BAT- circuit to battery negative.
• GCON ECM.
• Open circuit in PED harness.
H107:COILFAULT Open circuit in the platform extend
H107: • PED extend valve coil open circuit. All functions inhibited.
DECK EXTEND:OPEN circuit.
• GCON ECM.
H108:COILFAULT Short circuit of the platform extend
H108: • PED extend valve coil short circuit. All functions inhibited.
DECK EXTEND:BAT+ circuit to battery positive.
• GCON ECM.
H109:COILFAULT Short circuit of the platform retract
H109: • PED retract valve coil short circuit. All functions inhibited.
DECK RETRACT:BAT- circuit to battery negative.
• GCON ECM.
• Open circuit in PED harness.
H110:COILFAULT Open circuit in the platform retract
H110: • PED retract valve coil open circuit. All functions inhibited.
DECK RETRACT:OPEN circuit.
• GCON ECM.
H111:COILFAULT Short circuit of the platform retract
H111: • PED retract valve coil short circuit. All functions inhibited.
DECK RETRACT:BAT+ circuit to battery positive.
• GCON ECM.
H114:COILFAULT Short circuit of the platform enable
H114: • PED enable valve coil short circuit. All functions inhibited.
DECK ENABLE:BAT+ circuit to battery positive.
• GCON ECM.
H115:COILFAULT Short circuit of the platform enable • Short circuit in PED harness.
H115: All functions inhibited.
DECK ENABLE circuit. • GCON ECM.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 189

Type "PXXX" Faults
Type "PXXX" Faults

DTC Message on
Number GCON LCD
• Short circuit in switched power #1, down limit
P001:PWR FAULT Short circuit of the switched power #1 switch, pothole limit switch, digital tilt switch
P001: All functions inhibited.
SW PWR1:BAT- circuit to battery negative. harness.
• GCON ECM.
• Short circuit in switched power #1, down limit
P003:PWR FAULT Short circuit of the switched power #1 switch, pothole limit switch, digital tilt switch
SW PWR1:BAT+ circuit to battery positive. harness.
• GCON ECM.
• Short circuit in automotive horn harness.
P004:DEVICEFAULT Short circuit of the automotive horn circuit to Automotive horn
P004: • Automotive horn short circuit.
HORN:BAT- battery negative. inhibited.
• GCON ECM.
• Open circuit in automotive horn harness.
P005:DEVICEFAULT Automotive horn
P005: Open circuit of the automotive horn circuit. • Automotive horn open circuit.
HORN:OPEN inhibited.
• GCON ECM.
• Short circuit in automotive horn harness.
P006:DEVICEFAULT Short circuit of the automotive horn circuit to Automotive horn
P006: • Automotive horn short circuit.
HORN:BAT+ battery positive. inhibited.
• GCON ECM.
• Short circuit in GCON alarm harness.
P007:DEVICEFAULT Short circuit of the GCON alarm circuit to battery GCON alarm
P007: • GCON alarm short circuit.
GCON ALARM:BAT- negative. inhibited.
• GCON ECM.
• Short circuit in GCON alarm harness.
P009:DEVICEFAULT Short circuit of the GCON alarm circuit to battery GCON alarm
P009: • GCON alarm short circuit.
GCON ALARM:BAT+ positive. inhibited.
• GCON ECM.
P013:PWR FAULT Short circuit of the PCON power return circuit to • Short circuit in PCON power return harness.
PCON PWRET:BAT- battery negative. • GCON ECM.
P015:PWR FAULT Short circuit of the PCON power return circuit to • Short circuit in PCON power return harness.
PCON PWRET:BAT+ battery positive. • GCON ECM.
018:PWR FAULT Short circuit of the PCON power circuit to battery • Short circuit in PCON power harness.
PCON POWER:BAT- negative. • GCON ECM.
018:PWR FAULT Short circuit of the PCON power circuit to battery • Short circuit in PCON power harness.
PCON POWER:BAT+ positive. • GCON ECM.
190 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Type "PXXX" Faults
Type "PXXX" Faults, (continued)

DTC Message on
Number GCON LCD
• Pump voltage to low.
P023:PUMP MOTOR
P023: Pump motor voltage out of range. • Pump voltage to high. All functions inhibited.
VOLTAGE NOT OK
• DCON ECM.
Open or short circuit of the P- • Open or short circuit in pump motor P-cable.
P025:PUMP MOTOR
P025: circuit from the right rear drive • Faulty pump. All functions inhibited.
CURRENT FEEDBK+
controller to the pump motor. • DCON ECM.
Open or short circuit of the U or W
• Open circuit. in right rear drive motor U or W cable.
P026:MOTOR RIGHT REAR circuit from the right rear drive
P026: • Drive motor. All functions inhibited.
VOLTAGE NOT OK controller to the right rear drive
• DCON ECM.
motor.
• Short circuit in main contactor harness.
P028:CONTACTOR Main contactor stuck in the closed
P028: • Faulty contactor. All functions inhibited.
STUCK CLOSED position.
• DCON ECM.
• Open circuit in main contactor harness.
P029:CONTACTOR Main contactor stuck in the open
P029: • Faulty contactor. All functions inhibited.
DOES NOT CLOSE position.
• DCON ECM.
Short circuit of the main contactor • Open or short circuit in main contactor harness.
P030: P030:COIL FAULT coil to battery negative or open • Faulty contactor. All functions inhibited.
circuit. • DCON ECM.
• Open or short circuit in voltage sensor circuits.
• Low batteries.
PO37:BATTERY Battery voltage is out of range at
P037: • Faulty battery. All functions inhibited.
OUT OF RANGE startup.
• Battery charger connected to AC power source.
• DCON ECM.
• Open or short circuit in brake relay harness.
P039:DEVICE FAULT Open or short circuit of the brake • Brake relay contact stuck closed.
BRAKE PWR RELAY relay contact or coil. • Faulty brake relay.
• GCON ECM.
• Open or short circuit in brake relay harness.
Open or short circuit of the brake
P040:COIL FAULT • Faulty brake relay.
P040: relay contact or coil to battery All functions inhibited.
BRAKE PWR OPEN • Left or right DCON ECM.
negative.
• GCON ECM.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 191

Type "PXXX" Faults
Type "PXXX" Faults, (continued)

DTC Message on
Number GCON LCD
• Open or short on driver load.
P053:COIL FAULT Open or short circuit of the brake All functions inhibited
P053: • Faulty connections or harness.
BRAKE/LC:Bat+ circuit to battery positive. except platform down.
• DCON ECM.
P054:COIL FAULT Open or short circuit of the motor All functions inhibited
P054: • Faulty connections or harness.
MC:OPEN controller. except platform down.
• DCON ECM.
Short circuit of the motor • Leakage to chassis frame from phase U, V or W.
P056:MOTOR All functions inhibited
P056: controller circuit to battery • Drive motor.
CURRENT FEEDBACK except platform down.
negative. • DCON ECM.
• External short of U, V or W motor connection.
P057:MOTOR Short circuit of the drive motor • Speed encoder noise. All functions inhibited
P057:
CURRENT OVERLOAD circuit. • Motor parameters out of range. except platform down.
• DCON ECM.
P059:MOTOR RF Open circuit of the right front drive • Open circuit. All functions inhibited
P059:
PHASE OPEN motor. • Faulty connections or harness. except platform down.
P060:MOTOR LF Open circuit of the left front drive • Open circuit. All functions inhibited
P060:
PHASE OPEN motor. • Faulty connections or harness. except platform down.
PO61:COIL FAULT All functions inhibited
P061: • Coil supply shorted.
SUPPLY: Bat- except platform down.
P070:COIL FAULT All functions inhibited
P070: • Faulty connector pins at controller or contactor coil.
BRAKE RF:B+ except platform down.
• Faulty connections or harness.
BRAKE LF:B+ except platform down.
BRAKE RF:B- except platform down.
BRAKE LF:B- except platform down.
192 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Type "UXXX" Faults
Type "UXXX" Faults

DTC Message on Description Possible Causes Failure Mode
Number GCON LCD
Short circuit of the GCON main
U001:SWITCHFAULT • Short circuit of the GCON main function enable switch. All GCON functions
U001: function enable switch at system
GCON MAIN FTN EN • GCON ECM. inhibited.
startup.
All GCON functions
U002:SWITCHFAULT Short circuit of the GCON up • Short circuit of the GCON up directional switch.
U002: inhibited except
GCON PLAT UP directional switch at system startup. • GCON ECM.
platform down.
All GCON functions
U003:SWITCHFAULT Short circuit of the GCON down • Short circuit of the GCON down directional switch.
U003: inhibited except
GCON PLAT DOWN directional switch at system startup. • GCON ECM.
platform up.
U004:SWITCHFAULT Short circuit of the GCON LCD scroll • Short circuit of the GCON LCD scroll up switch. All GCON LCD menu
U004:
GCON LCD UP up switch at system startup. • GCON ECM. functions inhibited.
U005:SWITCHFAULT Short circuit of the GCON LCD scroll • Short circuit of the GCON LCD scroll down switch. All GCON LCD menu
U005:
GCON LCD DOWN down switch at system startup. • GCON ECM. functions inhibited.
U006:SWITCHFAULT Short circuit of the GCON LCD enter • Short circuit of the GCON LCD enter switch. All GCON LCD menu
U006:
GCON LCD ENTER switch at system startup. • GCON ECM. functions inhibited.
U007:SWITCHFAULT Short circuit of the GCON LCD escape • Short circuit of the GCON LCD escape switch. All GCON LCD menu
U007:
GCON LCD ESCAPE switch at system startup. • GCON ECM. functions inhibited.
U014:SWITCHFAULT Short circuit of the PCON drive enable • Short circuit of the PCON drive enable switch. All PCON drive and
U014:
PCON DRIVE EN switch at system startup. • GCON ECM. steer functions inhibited.
U015:SWITCHFAULT Short circuit of the PCON steer left • Short circuit of the PCON steer left switch. All PCON drive and
U015:
PCON STEER LEFT switch at system startup. • GCON ECM. steer functions inhibited.
U016:SWITCHFAULT Short circuit of the PCON steer right • Short circuit of the PCON steer right switch. All PCON drive and
U016:
PCON STEER RIGHT switch at system startup. • GCON ECM. steer functions inhibited.
U017:SWITCHFAULT Short circuit of the PCON horn switch • Short circuit of the PCON horn switch. PCON horn switch
U017:
PCON HORN at system startup. • GCON ECM. function inhibited.
U018:SWITCHFAULT Short circuit of the PCON low drive • Short circuit of the PCON low drive speed switch. The machine is limited
U018:
PCON LO DRIV SPD speed switch at system startup. • GCON ECM. to low drive speed.
PCON platform up and
U019:SWITCHFAULT Short circuit of the PCON low lift speed • Short circuit of the PCON low lift speed switch.
U019: down functions
PCON LO LIFT SPD switch at system startup. • GCON ECM.
inhibited.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 193

Type "UXXX" Faults
Type "UXXX" Faults, (continued)

DTC Message on
Number GCON LCD
PCON platform up and
U020:SWITCHFAULT Short circuit of the PCON high lift • Short circuit of the PCON hi lift speed switch.
U020: down functions
PCON HI LIFT SPD speed switch at system startup. • GCON ECM.
inhibited.
U021:SWITCHFAULT Short circuit of the PCON up • Short circuit of the PCON up directional switch. PCON platform up
U021:
PCON UP directional switch at system startup. • GCON ECM. function inhibited.
U022:SWITCHFAULT Short circuit of the PCON down • Short circuit of the PCON down directional switch. PCON platform down
U022:
PCON DOWN directional switch at system startup. • GCON ECM. functions inhibited.
U023:SWITCHFAULT Short circuit of the PCON outrigger • Short circuit of the PCON outrigger enable switch. All outrigger functions
U023:
PCON O/R ENABLE enable switch at system startup. • GCON ECM. inhibited.
PCON drive joystick signal is outside • PCON drive joystick is not in neutral position at startup. All PCON drive and
U033:JSTICKFAULT
U033: acceptable calibration range at • PCON joystick. steer functions
OUT OF CAL RANGE
system startup. • GCON ECM. inhibited.
Short circuit of the PCON drive • Short circuit of the PCON drive joystick signal circuit. All PCON drive and
U034:JSTICKFAULT
U034: joystick signal to battery positive at • PCON joystick. steer functions
OUT OF RANGE:HI
Short circuit of the PCON drive • Short circuit of the PCON drive joystick signal circuit. All PCON drive and
U035:JSTICKFAULT
U035: joystick signal to battery negative at • PCON joystick. steer functions
OUT OF RANGE:LO
U036:SWITCHFAULT Mis-wiring or short circuit of GCON • GCON key switch.
U036: All functions inhibited.
GCON + PCON:ON key switch. • GCON ECM.
• Short circuit in the foot switch harness.
U037:SWITCHFAULT Foot switch pressed at machine
U037: • Foot switch. All functions inhibited.
FOOTSW PRESSED startup.
• GCON ECM.
U038:SWITCHFAULT Mis-wiring or short circuit of foot
FOOTSWITCH:BAT+ switch to battery positive.
• GCON ECM.
U039:SWITCHFAULT Mis-wiring, open or short circuit of foot
FOOTSW:OPEN/BAT- switch to battery negative.
• GCON ECM.
U040:SWITCHFAULT PCON deck switch pressed at
FOOTSW:TIMEOUT machine startup.
• GCON ECM.
194 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Type "UXXX" Faults
Type "UXXX" Faults, (continued)

DTC Message on
Number GCON LCD
• GCON deck enable switch stuck closed.
U041:SWITCHFAULT GCON deck enable switch stuck • GCON deck enable switch depressed at system
U041: All functions inhibited.
GCON DECK ENABLE closed, or depressed at system startup. startup.
• GCON ECM.
• PCON drive mode switch stuck closed.
U042:SWITCHFAULT PCON drive mode switch stuck closed,
U042: • PCON drive mode switch depressed at system startup. Drive functions inhibited.
PCON DRIVE MODE or depressed at system startup.
• PCON ECM.
• PCON outrigger mode switch stuck closed.
U043:SWITCHFAULT PCON outrigger mode switch stuck • PCON outrigger mode switch depressed at system Outrigger extend/retract
U043:
PCON OR MODE closed, or depressed at system startup. startup. functions inhibited.
• PCON ECM.
• PCON function enable switch stuck closed.
U045:SWITCHFAULT PCON function enable switch stuck • PCON function enable switch depressed at system All drive and steer
U045:
PCON FUNCTION EN closed, or depressed at system startup. startup. functions inhibited.
• PCON ECM.
• PCON lift mode switch stuck closed.
U046:SWITCHFAULT PCON Lift mode switch stuck closed, All functions operate
U046: • PCON lift mode switch depressed at system startup.
PCON LIFT MODE or depressed at system startup. except platform up/down.
• PCON ECM.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 195

Type "FXXX" Faults
Type "FXXX" Faults

DTC Message on
Number GCON LCD
• Short circuit of the up limit switch circuit.
F001:SWITCHFAULT Short circuit of the up limit #1 switch
F001: • Up limit #1 switch short circuit. Platform up function inhibited.
UP LIMIT1:BAT+ at system startup.
• GCON ECM.
• Short circuit of the down limit switch circuit.
F003:SWITCHFAULT Short circuit of the down limit All functions inhibited except
F003: • Down limit #1 switch short circuit.
DOWN LIMIT1:BAT+ #1 switch at system startup. platform down.
• GCON ECM.
All functions inhibited except
platform down as long as
• Short circuit of the pothole switch circuit.
F005:SWITCHFAULT Short circuit of the pothole limit machine is in the elevated
F005: • Pothole limit #1 switch short circuit.
POTHOLE:BAT+ #1 switch at system startup. position. If machine is in
• GCON ECM.
stowed position, all
functionality is resumed.
• Short circuit of the chassis digital tilt switch circuit.
F007:SWITCHFAULT Short circuit of the chassis digital tilt machine is in the elevated
F007: • Chassis digital tilt switch short circuit.
CHASSISTILT:BAT+ switch at system startup. position. If machine is in
• GCON ECM.
• Short circuit in the transducer circuit.
F008:SENSORFAULT Short circuit of the Platform Overload
F008: • Faulty pressure transducer. All functions inhibited.
OVLD XDUCER:BAT+ Transducer circuit to battery positive.
• GCON ECM.
• Short circuit in the transducer circuit.
F009:SENSORFAULT Short circuit of the Platform Overload
F009: • Faulty pressure transducer. All functions inhibited.
OVLD XDUCER:BAT- Transducer circuit to battery negative.
• GCON ECM.
• Short circuit in the platform height circuit.
F010:SENSORFAULT Short circuit of the Platform Height machine is in the elevated
F010: • Faulty platform height sensor.
PLAT HEIGHT:BAT+ Sensor circuit to battery positive. position. If machine is in
• GCON ECM.
• Short circuit in the platform height circuit.
F011:SENSORFAULT Short circuit of the Platform Height machine is in the elevated
F011: • Faulty platform height sensor.
PLAT HEIGHT:BAT- Sensor circuit to battery negative. position. If machine is in
• GCON ECM.
196 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Type "FXXX" Faults
Type "FXXX" Faults, (continued)

DTC Message on
Number GCON LCD
• Short circuit in the level pitch sensor circuit.
F012:SENSORFAULT Short circuit of the Level Pitch Sensor
F012: • Faulty level sensor. All functions inhibited.
LEVEL PITCH:BAT+ circuit to battery positive.
• GCON ECM.
• Short circuit in the level pitch sensor circuit.
F013:SENSORFAULT Short circuit of the Level Pitch Sensor
LEVEL PITCH:BAT- circuit to battery negative.
• GCON ECM.
• Short circuit in the level roll sensor circuit.
F014:SENSORFAULT Short circuit of the Level Roll Sensor
LEVEL ROLL:BAT+ circuit to battery positive.
• GCON ECM.
• Short circuit in the level roll sensor circuit.
F015:SENSORFAULT Short circuit of the Level Roll Sensor
LEVEL ROLL:BAT- circuit to battery negative.
• GCON ECM.
• Short circuit in the left front outrigger sensor
Short circuit of the Left Front Left front outrigger inhibited if
F016:SENSORFAULT circuit.
F016: Outrigger Sensor circuit to battery outrigger extend is activated.
LF RIGGER:BAT+ • Faulty pressure transducer.
positive. Outrigger can still be retracted.
• GCON ECM.
• Short circuit in the left front outrigger sensor
Short circuit of the Left Front Left front outrigger inhibited if
LF RIGGER:BAT- • Faulty pressure transducer.
negative. Outrigger can still be retracted.
• GCON ECM.
• Short circuit in the right front outrigger sensor
Short circuit of the Right Front Right front outrigger inhibited if
RF RIGGER:BAT+ • Faulty pressure transducer.
• GCON ECM.
• Short circuit in the right front outrigger sensor
Short circuit of the Right Front Right front outrigger inhibited if
RF RIGGER:BAT- • Faulty pressure transducer.
• GCON ECM.
• Short circuit in the left rear outrigger sensor
Short circuit of the Left Rear Left rear outrigger inhibited if
LR RIGGER:BAT+ • Faulty pressure transducer.
• GCON ECM.
• Short circuit in the left rear outrigger sensor
Short circuit of the Left Rear Left rear outrigger inhibited if
LR RIGGER:BAT- • Faulty pressure transducer.
• GCON ECM.
• Short circuit in the right rear outrigger sensor
Short circuit of the Right Rear Right rear outrigger inhibited if
RR RIGGER:BAT+ • Faulty pressure transducer.
• GCON ECM.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 197

Type "FXXX" Faults
Type "FXXX" Faults, (continued)

DTC Message on
Number GCON LCD
Right rear outrigger
Short circuit of the Right Rear • Short circuit in the right rear outrigger sensor circuit. inhibited if outrigger
F023:SENSORFAULT
F023: Outrigger Sensor circuit to battery • Faulty pressure transducer. extend is activated.
RR RIGGER:BAT-
negative. • GCON ECM. Outrigger can still be
retracted.
• Height sensor needs calibration for stowed height and
F034:SENSORFAULT Height Sensor settings are not
F034: maximum height settings. All functions inhibited.
OVLD:PLAT HEIGHT calibrated correctly.
• GCON or PCON ECM.
F035:SENSORFAULT Height Sensor setting is lower than • Height sensor not calibrated for stowed height correctly.
F035: All functions inhibited.
OVLD RANGE:LOW calibrated stowed height. • GCON or PCON ECM.
• Height sensor not calibrated for maximum height
F036:SENSORFAULT Height Sensor setting is higher than
F036: correctly. All functions inhibited.
OVLD RANGE:HI calibrated maximum height.
• Faulty extension deck limit switch.
F072:SENSORFAULT
F072: Function Cutout sensor B+ fault. • Faulty gate proximity switch. All functions inhibited.
FUNCTION CUT B+
• GCON ECM.
F073:SENSORFAULT • Short circuit in deck sensor input circuit.
F073: Power Deck sensor B+ fault. All functions inhibited.
DECK SENSOR B+ • GCON ECM.
• Controller is operating in an extreme environment.
• Excessive load on vehicle.
F081:DCON ECM All functions inhibited
F081: • Improper mounting of controller which is preventing
THERM PROTECTION except platform down.
controller cooling.
• Controller is performance-limited at this temperature.
• Encoder Steps parameter does not match the actual
motor encoder.
• Verify parameter settings: AC Motor Setup >>
F082:MOTOR RF All functions inhibited
F082: Quadrature Encoder>> Encoder Steps.
ENCODER FAULT except platform down.
• Motor encoder failure.
• Bad crimps or faulty wiring.
• External load impedance on the +5V supply is too low.
• Encoder Steps parameter does not match the actual
motor encoder.
• Verify parameter settings: AC Motor Setup >>
F083:MOTOR LF All functions inhibited
F083: Quadrature Encoder>> Encoder Steps.
ENCODER FAULT except platform down.
• Motor encoder failure.
• External load impedance on the +5V supply is too low.
• Stalled motor.
F084:MOTOR RF • Motor encoder failure. All drive and steer
F084:
STALL/ENCODER • Bad crimps or faulty wiring. functions inhibited.
• Problems with power supply for the motor encoder.
• Stalled motor.
F085:MOTOR LF • Motor encoder failure. All drive and steer
F085:
STALL/ENCODER • Bad crimps or faulty wiring. functions inhibited.
• Problems with power supply for the motor encoder.
• Vehicle movement sensed after EM Brake has been
F086:RH BRAKE All functions inhibited
F086: commanded to set.
FAIL SET except platform down.
• EM Brake will not hold the motor from rotating.
• Limited Operating Strategy (LOS) control mode has
been activated.
F087:MOTOR All drive and steer
F087: • Motor encoder failure.
LIMIT RUN functions inhibited.
• Vehicle is stalled.
• Vehicle movement sensed after EM Brake has been
F088: LH BRAKE All functions inhibited
F088: commanded to set.
FAIL SET except platform down.
• EM Brake will not hold the motor from rotating.
UTS mismatch fault. Two
F129: F129:TILT SENSOR FAULT accelerometers inside UTS • Faulty UTS. All functions inhibited.
mismatch.(universal tilt sensor)
198 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Type "CXXX" Faults
Type "CXXX" Faults

DTC Message on Description
Possible Causes Failure Mode
Number GCON LCD
C001:GCON ECM • Incorrect software file. All functions
C001: GCON ECM CRC check error.
FAULT TYPE 1 • GCON ECM internal failure. inhibited.
C004:GCON ECM • Short circuit in the master switch circuit. All functions
C004: GCON ECM master switch error.
FAULT TYPE 4 • GCON ECM. inhibited.
C005:GCOM ECM • Short circuit in the safety switch circuit. All functions
C005: GCON ECM safety switch error.
C006:GCON ECM • Input conditioning circuit failure. All functions
C006: GCON input redundancy error.
• Incorrectly programmed device.
C007:GCON ECM GCON ECM inter-processor communication All functions
C007: • Error in loading software on device.
FAULT TYPE 7 error. inhibited.
• GCON ECM.
C009:GCON ECM FAULT All functions
C009: GCON ECM fault type 9. • Contact Genie support.
FAULT TYPE 9 inhibited.
• Incorrectly programmed device.
C010:SECONDARY GCON secondary processor not All functions
C010: • Error in loading software on device.
NOT PROGRAMMED programmed. inhibited.
• GCON ECM.
• PCON disconnected.
C021:PCON NOT All functions
C021: PCON not detected error. • CAN communication failure.
DETECTED inhibited.
C023:MACHINE Discrepancy between model detected and • Incorrect machine model programmed. All functions
C023:
MODEL FAULT model programmed. • GCON or PCON ECM. inhibited.
C025:SYSTEMFAULT • Platform overload system not calibrated. All functions
C025: Platform overload system not calibrated.
PLAT OVLD:NOCAL • GCON or PCON ECM. inhibited.
All functions inhibited
except for down
function and up
function.
Platform can be
C028:SERVICE • Machine programmed for use in service override elevated only once
C028: Machine is in service override mode.
OVERRIDE MODE ON mode. with the maximum
elevate time of XX
seconds.
Elevate time XX
depends on machine
model.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 199

Type "CXXX" Faults
Type "CXXX" Faults, (continued)

DTC Message on Description
Possible Causes Failure Mode
Number GCON LCD
All functions operate.
C029:SYSTEMFAULT • Outrigger not calibrated.
C029: Outrigger not calibrated. Will not lift above the
O/R SENSOR:NOCAL • GCON ECM.
down limit switch.
C053:PCON-GCOM Software revisions do not match between the • Short circuit in the safety switch circuit. All functions
C053:
SOFTWARE MISMATCH PCON and GCON. • GCON ECM. inhibited.
Performance
C055: C055:DCON ECM
Hardware failure of drive controller. • DCON ECM. reduced or all
Fault Type 01
functions inhibited.
• Drive input active at system startup.
Performance
C056: C056:DCON ECM Setup initialization failure of the drive • Faulty drive joystick.
reduced or all
Fault Type 02 controller at system startup. • Incorrect software.D14
functions inhibited.
• DCON ECM.
• Battery charger connected to AC power source.
C058: C058:DCON ECM All functions
Drive controller voltage out of range. • Batteries to low.
Fault Type 04 inhibited.
• DCON ECM.
C059: C059:DCON ECM Capacitor charge failure of the drive • Open on B+ or B- to the drive controller. All functions
Fault Type 05 controller. • DCON ECM. inhibited.
• Open circuit of the motor controller harness.
Open circuit of the key switch circuit or
C061: C061:DCON ECM • Open circuit to B+ and/or B-. All functions
battery positive / negative of the drive
Fault Type 07 • Key switch relay power not closed. inhibited.
controller.
• DCON or GCON ECM.
C063: C063:DCON ECM Communication error of the CAN circuit • Open circuit of the motor controller harness. All functions
Fault Type 09 between the GCON and the motor controller. • DCON or GCON ECM. inhibited.
C064: C064:DCON ECM Output error of the thermal sensor circuit of All functions
• DCON ECM.
Fault Type 10 the motor controller. inhibited.
• Motor speed detected exceeding the limit set by
C079:MOTOR the Max Speed Supervision parameter.
C079: except platform
SPEED MONITOR • Mis-adjusted Max Speed Supervision
down.
parameters.
• With the vehicle in the stopped state, the motor
frequency and/or phase current detected
C080:MOTOR exceeding the limit set by the Travel Control
C080: except platform
TRAVEL MONITOR Supervision parameter.
down.
• Mis-adjusted Travel Control Supervision
parameters.
• During an interlock braking event, the motor All functions inhibited
C081: MOTOR
C081: speed exceeded he limit set by the Interlock except platform
INTERLOCK FAULT
Braking Supervision parameters. down.
C082:SYSTEMFAULT
C082: Outdoor height limit not calibrated. • OHL not Calibrated. except platform
OHL:NoCal
down.
C083:DCON ECM • Parameter is not modified successfully by All drive and steer
C083:
SETUP INVALID GCON. functions inhibited.
Note: An error code C053 will be displayed if an updated PCON is installed on a machine that has not had
the GCON updated. The GCON must be updated, or the original PCON must be installed back on the
machine.
200 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Battery Charger
Battery Charger
The charger continuously monitors internal and external conditions. Fault and Error codes are generated
by the charger to indicate that an internal or external malfunction has been detected in the electrical
system. The types of Diagnostic Trouble Codes that may occur are explained below.
Type "F" codes – Indicate an internal fault condition has occurred and caused charging to stop.
Type "E" codes - Indicate an external fault condition has occurred and caused charging to stop.
Type "P" code - Indicates charger programming mode is active. This will occur when the charger profile is
being configured.
Type "USB" code - Indicates the USB interface is active, and the USB should not be removed. This will
occur when the charger firmware is being updated.
Solid red - Internal fault condition. Type "F" fault code.
Flashing amber - External fault condition. Type "E" error code.
Flashing green - USB interface is active.
Solid green - Firmware update is complete. Remove USB from charger.

Codes are displayed as F, E or P and followed by three numbers and a period (example: E-0-0-4). The
charger can display multiple codes.
If the batteries are changed from one type to another, (example: flooded lead acid to AGM), the charger
profile must be programmed. Refer to Repair Procedure, Programming the Charger Profile.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 201

Battery Charger
Remote charger status indicators

2 Charger profile / Error display
3 Error / Fault
Charg er Fault Cod es
Charger Fault Codes

Fault Code Description Possible Causes Solution
DC-DC failure: LLC excessive leakage
F-0-0-1
fault.
PFC failure: PFC excessive leakage
F-0-0-2 Disconnect AC input and battery
fault.
pack for 30 seconds.
F-0-0-3 PFC taken too long to boost. Internal charger fault.
If fault does not clear, contact
Charger unable to calibrate current Genie Product Support.
F-0-0-4
offset.
Output relay voltage too high when
F-0-0-5
closed.
202 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Battery Charger
Charger Error Codes

Charg er Er ror Cod es
Error Code Description Condition Possible Causes

E-0-0-1 High battery voltage Battery voltage too high to charge. Check battery voltage and cable
connections.
Self clearing when condition has
been corrected.
E-0-0-2 Low battery voltage detected prior to Battery voltage too low to charge. Check battery voltage and cable
starting charge cycle connections.
Check battery condition.
been corrected.
E-0-0-3 Charge timeout Charge timeout caused by battery Charge output reduced due to
pack not reaching required voltage high temperature. Charge at
within safe time limit. lower temperature.
Check battery condition.
Replace damaged battery.
Check battery connections.
Battery pack deep discharge.
Disconnect battery pack for
30 seconds to clear fault when
condition has been corrected.
E-0-0-4 Defective battery Battery pack could not be trickle Check battery condition.
charged up to the minimum voltage. Replace damaged battery.
E-0-0-7 Amp hour limit exceeded Safety limit exceeded. Check battery condition.
Replace damaged battery.
Battery pack deep discharge.
High parasitic loads on battery
pack while charging.
Disconnect parasitic loads.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 203

Battery Charger
Charger Error Codes

E-0-0-8 Battery temperature out of range Battery temperature sensor. Check temperature sensor and
electrical connections.
Rest charger. Disconnect AC
power for 30 seconds.
been corrected.
E-0-1-1 Charger disabled by external command Battery pack not being charged.. Power outage.
AC power disconnected before
charging complete.
E-0-1-2 Reverse polarity Battery connected incorrectly. Check battery connections.
been corrected.
E-0-1-3 Battery does not take current Battery voltage is detected, but Incorrect profile for battery type.
charger is unable to charge the Installed from a different machine
battery pack.. with different battery type.
E-0-1-6 Software update failed Software update failed. Confirm USB Flash Drive is
formatted with correct software.
If software update continues to
fail, contact Genie Product
support.
E-0-1-7 USB error USB not connected correctly. Remove and re-insert USB Flash
Drive.
Disconnect AC input and battery
E-0-1-8 Slot CRC error Software update failed. Confirm USB Flash Drive is
If software update continues to
support.
E-0-1-9 Hardware does not support software Charger hardware does not support Confirm USB Flash Drive is
software version being formatted with correct software.
programmed. If software update continues to
support.
E-0-2-0 No algorithm selected Charger profile not programmed. Program the charger for the
proper battery profile.
204 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Battery Charger
Charger Error Codes

E-0-2-1 High battery voltage detected while Battery voltage too high as Check battery voltage and cable
charging detected by charger profile. connections.
Confirm charger profile is
programmed for correct battery
type.
been corrected.
E-0-2-2 Low battery voltage detected while Battery voltage too low as Check battery voltage and cable
charging detected by charger profile. connections.
Confirm charger profile is
programmed for correct battery
type.
been corrected.
E-0-2-3 High AC voltage AC voltage greater than 270 VAC. Connect to a stable AC source
between 85 - 270 VAC / 45 - 65
Hz.
been corrected.
E-0-2-4 Failure to initialize Charger failed to turn on correctly. Disconnect AC input and battery
Contact Genie Product Support.
E-0-2-5 Low AC voltage oscillation AC voltage unstable. Connect to a stable AC source
between 85 - 270 VAC / 45 - 65
Hz.
Using an undersized generator.
been corrected.
E-0-2-6 Script failure Software update failed. Confirm USB Flash Drive is
If software update continues to fail,
contact Genie Product support.
E-0-2-7 USB over current fault USB over current protection has Remove and re-insert USB Flash
been tripped. Drive.
Use different USB Flash drive.
E-0-2-8 Charge profile incompatibility Selected charger profile is not Update charger software.
compatible with charger software. Confirm charger profile is
programmed for correctly.
Updating current firmware and
error occurs, contact Genie
Product Support.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 205

Battery Charger
Charger Error Codes

E-0-2-9 CAN Bus error CAN Bus network error. Check CAN Bus connections.
CAN modules not functioning
correctly.
Termination resistance is
~60 ohms.
E-0-3-0 COMM battery module error CAN Bus battery module error. CAN Buss battery module not
functioning correctly.
E-0-3-1 Vref for ADC measurements triggered Internal charger error. Disconnect AC input and battery
alarm pack for 30 seconds.
Contact Genie Product Support.
E-0-3-2 CAN Bus heartbeat error CAN Bus heartbeat error. CAN Bus devices not functioning
correctly.
E-0-3-6 Battery temperature sensor charge Battery temperature sensor is Check battery temperature sensor
profile required by charger profile but is connections.
not installed. Check charger profile and confirm
battery temperature sensor is
installed.
E-0-3-8 CAN Open Error CAN Open reprogramming failed. Download CAN Open software.
Reprogram charger using USB
Flash Drive.
206 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Schematics
About This Section

Secti on 5 Schematic s
There are two groups of schematics in this section.
Electrical Schematics
Observe and Obey: circuits could result in death or
 Troubleshooting and repair procedures shall watches and other jewelry.
be completed by a person trained and
qualified on the repair of this machine
Hydraulic Schematics
 Immediately tag and remove from service a
damaged or malfunctioning machine. Bodily injury hazard. Spraying
 Repair any machine damage or malfunction hydraulic oil can penetrate and
before operating the machine. burn skin. Loosen hydraulic
Before Troubleshooting: the oil pressure to dissipate
 Read, understand and obey the safety rules squirt or spray.
 Be sure that all necessary tools and test
equipment are available and ready for use.
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 207

Electrical Component and Wire Color Legends
Electrical Component Legend Electrical Component Legend, continued

Item Description Item Description
B5 Batteries C Connector
B5 = Battery pack 24V DC, 4 each @ 6V DC C37 = Left rear outrigger pressure transducer
(all other models) (GS-3232)
B10 = Battery pack 24 V DC, 2 each @ 12 V C38 = Right rear outrigger pressure
DC (GS-4046) transducer (GS-3232)
C Connector C39 = Outrigger level sensor + (GS-3232)
C40 = Limit switch (GS-3232)
C1 = Battery quick disconnect C41 = Platform controls
C2 = Cable connector, PCON C43 = Key switch
C3 = Coil cord connector, PCON C44 = Key switch
C4 = Power control (J1) C45 = Automotive horn +
C5 = Sensors and switches (J3) C46 = Emergency Stop button
C6 = Function manifold (J2) C47 = Alarm +
C7 = Sensor power C48 = Circuit breaker
C8 = Sensor ground C49 = Emergency Stop button
C9 = Pothole limit switch C50 = Circuit breaker
C10 = Down limit switch C51 = Key switch
C11 = Level sensor C52 = Alarm -
C12 = Function manifold ground C53 = Automotive horn -
C13 = Drive reverse C70 = Platform down + (GS-3232, GS-3246)
C14 = Drive forward C71 = Platform down - (GS-3232, GS-3246)
C15 = Steer right C84 = Lift pressure selector (GS-4046)
C16 = Steer left
C17 = Platform up CB2 Circuit breaker
C18 = Platform down E Enclosure
C19 = Platform Overload
C20 = Platform height sensor EN1 = Platform controls
C21 = Platform Overload EN4 = AC outlet
C22 = Parallel
C23 = Platform height sensor FB Flashing beacon (option)
C24 = Platform overload transducer FS1 Foot switch (option)
C25 = Outriggers (J4) (GS-3232)
C26 = Outrigger retract (GS-3232) GND Ground
C27 = Outrigger extend (GS-3232) H Horn or alarm
C28 = Right rear outrigger (GS-3232)
C29 = Left rear outrigger (GS-3232) H1 = Horn or alarm
C30 = Right front outrigger (GS-3232) H2 = Automotive horn (option)
C31 = Left front outrigger (GS-3232) H5 = Multifunction Alarm
C32 = Outrigger manifold - (GS-332) J Connector plug
C33 = Outrigger level sensor + (GS-3232)
C34 = Outrigger level sensor - (GS-3232) J1 = Power control (U5)
C35 = Left front outrigger pressure transducer J2 = Function manifold (U5)
(GS-3232) J3 = Sensors and switches (U5)
C36 = Right front outrigger pressure J4 = Outriggers (U5) (GS-3232)
transducer (GS-3232) J5 = Coil cord to platform controls
J6 = Emergency Stop and alarm to platform
controls
J7 = Joystick to PCON board
208 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Electrical Component and Wire Color Legends
Electrical Component Legend, continued WIRE COLOR LEGEND

Item Description Color Description
JC9 Joystick BK Black
K1 Contactor BK/RD Black/Red
KS1 Key switch
BL Blue
LS Limit switch
BL/BK Blue/Black
LS1 = Maximum drive height (GS-3232)
LS6 = Platform down BL/OR Blue/Orange
LS7 = Pothole BL/WH Blue/White
LS8 = Pothole
LS10 = Maximum drive height (GS-3232) BR Brown
M5 Hydraulic power unit GR Green
N.C. Normally closed GR/BK Green/Black
N.C.H.O Normally closed held open GR/WH Green/White
N.O.H.C. Normally open held closed
GR/YL Green/Yellow
P Emergency power switch
LB Light Blue
P1 = Emergency Stop button, GCON
P2 = Emergency Stop button, PCON OR Orange
PT Pressure transducer OR/BK Orange/Black
PT1 = Left front outrigger (GS-3232) OR/RD Orange/Red
PT2 = Right front outrigger (GS-3232)
PT3 = Left rear outrigger (GS-3232) OR/WH Orange/White
PT4 = Right rear outrigger (GS-3232) RD Red
PT15 = Platform Overload
RD/BK Red/Black
R30 Resistor
S Sensor
RD/WH Red/White
S7 = Level sensor WH White
S8 = Outrigger level sensor (GS-3232) WH/BK White/Black
S14 = Platform height sensor
YL Yellow
U Electronic component
U3 = Printed circuit board, PCON
U5 = ECM - Electronic Control Module
U6 = Motor controller
U9 = Battery charger
U13 = Inverter (if equipped)
Y Valve coil
Y1 = Parallel (GS-32, GS-46)
Y2 = Lift pressure selector (GS-4046)
Y3 = Steer right
Y4 = Steer left
Y5 = Drive reverse
Y6 = Drive forward
Y7 = Platform down
Y8 = Platform up
Y9 = Platform down (GS-3232, GS-3246)
Y33 = Left rear outrigger (GS-3232)
Y34 = Right rear outrigger (GS-3232)
Y35 = Left front outrigger (GS-3232)
Y36 = Right front outrigger (GS-3232)
Y39 = Outrigger retract (GS-3232)
Y40 = Outrigger extend (GS-3232)
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 209

Wiring Diagram Ground and Platform Controls
210 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Limit Switch Legend
1
1
GS-1330m, GS-1530, GS-1532, GS-1930, GS-1932 GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-
3246, GS-4046, GS-4655
2 2
GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XC GS-1330m

1 down limit switch LS6
2 pothole limit switches LS7, LS8
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 211

Limit Switch Legend
2 2
GS-1530, GS-1532, GS-1930, GS-1932, 2032, 2632, 3232 GS-2046, GS-2646, GS-3246, GS-4046
2 2
GS-4655
1 down limit switch LS6
2 pothole limit switches LS7, LS8
212 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Electrical Symbol Legend
Wire with description or color Limit switch Motor controller Key switch
Circuits crossing no connection Emergency Stop button Motor Solenoid valve with diode
Diode Circuit breaker Battery charger Level sensor
Circuit connection Fuse 6V or 12V DC battery Deutsch connector
Resistor Contactor Horn or alarm Flashing beacon
Platform height sensor Pressure transducer
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 213

Hydraulic Symbols Legend
Hydraulic cylinder Variable speed motor Pressure transducer Solenoid operated

2 position 4 way
directional valve
Relief valve Bi-directional motor Solenoid operated Solenoid operated

2 position 2 way 2 position 4 way
blocking valve directional valve
normally open
Priority flow regulator Brake Solenoid operated Proportional solenoid operated

2 position 2 way valve 2 position 2 way directional valve
normally closed normally closed
Accumulator Check valve Solenoid operated Solenoid operated

2 position 2 way 3 position 5 way
directional valve directional valve
normally closed
Fixed displacement Shuttle valve Solenoid operated 3 position Solenoid operated 3 position
pump 4 way directional valve 4 way directional valve
Filter Orifice with size
214 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Hydraulic Schematic,
GS-1330m (from GS30MD-101)
215
GS-1330m (from GS30MD-101)
LIFT CYLINDER
PRESSURE V
N
TRANSDUCER P
Y7
STEER CYLINDER
0.046 in
1,17 mm
O
STEER STEER
RIGHT LEFT
S1 S2 L V
0.039 in / 1,0 mm
Y2 Y3
EA
1600 psi
110 bar
Y1 EB
EC
EE
EF 2250 psi
155 bar
TP
ED
0.09 cu in 25 psi
M 1,5 cc
1,7 bar
MOTOR & PUMP
HYDRAULIC TANK
POWER UNIT
HS0274A
216 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

(from GS32MD-101)
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 217

(from GS32MD-101)
218

GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH
(from GS30D-40101, GS30P-200101)
219

GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH
(from GS30D-40101, GS30P-200101)
220 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT


GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH
(from GS30D-40101, GS30P-200101)
LEFT RIGHT
BRAKE RELEASE
LIFT CYLINDER PRESSURE BRAKE
370 to 450 psi
PLATFORM 26 to 31 bar
OVERLOAD M
N
0.037 inch
0,94 mm MANUAL HAND
Y7 RELEASE PUMP
R
0.037 inch
BRAKE RELEASE L
PRESSURE O 0,94 mm
MANIFOLD
TRANSDUCER
B1
ORIFICE LOCATED UNDER
FITTING ON LIFT CYLINDER
STEER STEER
4.75 cu in LEFT DRIVE RIGHT DRIVE
LEFT RIGHT
78 cc MOTOR MOTOR
REVERSE
FORWARD
L V S1 S2 HP B AC M1 M4
Y4 Y3
0.25 gpm Y6 Y5
0,95 L/min
E
1500 psi
103 bar
A 0.75 gpm
2,8 L/min G 10 psi D
TP 0,7 bar
H C
Y8
FUNCTION MANIFOLD
I
0.25 gpm @ 3700 psi

0,95 L/min @ 255 bar
0.25 gpm @ 3700 psi

0,95 L/min @ 255 bar
P T
200 psi
13,8 bar
S
HS0035L
4 gpm @ 2500 psi
M 15 L/min @ 172 bar
10 micron
POWER UNIT
HYDRAULIC TANK
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 221


GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH
(from GS30D-40101, GS30P-200101)
222

GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-2646 XH, GS-3246, GS-3246 XH
(from GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)
223

GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-2646 XH, GS-3246, GS-3246 XH
224 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT


GS-2032, GS-2632 (from GS32D-10101, GS32P-200101)
PLATFORM
OVERLOAD
LEFT RIGHT
LIFT CYLINDER BRAKE RELEASE

BRAKE
PRESSURE
370 to 450 psi
26 to 31 bar
R M
N
PRESSURE 0.037 inch
TRANSDUCER 0,94 mm MANUAL HAND
Y7 RELEASE PUMP
O
0.059 inch L
BRAKE RELEASE
1,5 mm
ORIFICE LOCATED UNDER MANIFOLD
FITTING ON LIFT CYLINDER B1
STEER STEER 4.75 cu in LEFT DRIVE RIGHT DRIVE

LEFT RIGHT 78 cc MOTOR MOTOR
FORWARD
REVERSE
P
V S1 S2 HP B AC M1 M3 M2 M4
AC
Y4 Y3 AE
Y1
AD
0.25 gpm Y6 Y5
0,95 L/min
AG
1500 psi
103 bar
AA 0.75 gpm 50 psi

2,8 L/min AH 3,4 bar
TP
AF
AI
AJ
Y8
AB FUNCTION MANIFOLD
0.25 gpm @ 1800 to 3700 psi

0,95 L/min @ 124 to 255 bar
0.25 gpm @ 3700 psi

0,95 L/min @ 255 bar
P T
M
2.2 gpm @ 3625 psi
8,3 L/min @ 250 bar 10 MICRON
POWER UNIT 25 psi / 1,7 bar
HS0036V
HYDRAULIC TANK
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 225


GS-2032, GS-2632 (from GS32D-10101, GS32P-200101)
226
Hydraulic Schematic, Outriggers

GS-3232 (from GS32D-10101, GS32P-200101)
227
Hydraulic Schematic, Outriggers

GS-3232 (from GS32D-10101, GS32P-200101)
228 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

GS-4046 (from GS46D-20101, GS46P-200101)
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 229

GS-4046 (from GS46D-20101, GS46P-200101)
230
GS-4655 (from GS55D-101)
231
GS-4655 (from GS55D-101)
232 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Electrical Schematic,
GS-1330m (from GS30MD-40101)
233
GS-1330m (from GS30MD-40101)
234 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH (from GS32MD-101)
U2
J6 PCON
4 4 5 DATA LINK-
GR OR OR OR
3 3 4 DATA LINK+
YL BL BL BL
2 2 3 PCON E-STOP H3
WH WH WH WH
5 5 2 PCON V- J5
BR BR BR BR
1 1 1 PCON V+ ALARM+ 2
RD RD RD RD
C2 C3 ALARM- 3
WH E-STOP+ 4
TILT SENSOR
PCBA MOUNTED SWITCHES
Y GND 2
X BR BR S2A P2
E-STOP- 5
Z V+ 1 RD RD S2B S1
DATA LINK+ 3
BL 1 TS1 J4 JC1
DATA LINK- 4 J3 (GREEN)
TURTLE HORN
OR U1 BRAKE RELEASE 8 2 BRAKE RELEASE
JOYSTICK AXIS 1
C11 WH/RD S5A S3A J
GCON SENSOR V+ 3 3 STEER SWTICH COM 3
RD S5B S3B O
C10-2 C10-1 DRIVE ENABLE COM 4
DOWN LIMIT SW 7 OR WH BK RD
RD Y
LIFT DRIVE DRIVE ENABLE 5
BR C9-1 C9-2 S
POTHOLE LIMIT SW 5 S4A S6A STEER LEFT 6
WH OR/RD WH BK RD T
S4B S6B STEER RIGHT 7
YL C47 C52 I
J1 (GRAY) ALARM 2 JOYSTICK 5VDC 8
GR BL BR C
OUTDOOR INDOOR JOYSTICK GND 10
2 PCON V+ K
RD H1
6 PCON V- HORN 4 GND 12
BR WH
3 PCON E-STOP MACHINE ID SELECT 6 BR
WH C104
5 DATA LINK- LED BEACON 1 RD/BK BK
GR
4 DATA LINK+ C110 C111
YL
PRESSURE TRANSDUCER BK BK
C51-C C51-A
CYLINDER PSI 9 BL/WH C CYLINDER PSI SENSOR V+ A
BL RD RD
KS1 SENSOR GND 12 B SENSOR GND WH WH
PLAT 1 8 KEY SW PLAT POS BK BK C19
BK PLAT HEIGHT 10 C112 C113
B OFF OR/WH C51-B
ROTARY SENSOR WH
GRND 3 9 KEY SW GRND POS C52-B C52-A
WH B SENSOR GND SENSOR V+ A C64
BK BK RD RD RD
C PLAT HEIGHT BR
WH YL C52
C52-C
P1
DCON W2 WH
10 GROUND E-STOP
WH/BK
V2 BK
RD
12 ECM DRIVER V+ U2 GR
RD
YL 1 ECM LOGIC V+
RD J3
7 ECM V- C64
GR BR LH ENC A 7 3 U V W
A B + -
ENCODER
WH WH
J2 (BLACK) J2 LH ENC B 8 4
TECH PRO LINK BL BL
C18-1 C63-1 C63-2 C18-2 C107 LH ENC+ 1 2
PLATFORM DOWN COIL 2 1 KEY SW_KSI RD RD LEFT
RD A V+ OR/BK OR BR BR RD
7 CAN_H LH ENC- 2 5 AC
Y7 BR BK BK
B GND MOTOR
BR PLATFORM UP COIL 1 C17-1 C17-2 8 CAN_L LH EMB+ 3 1
YL
BRAKE
YL
+ -
YL D DATA LINK+ OR BR
3 COIL SUPPLY+ LH EMB- 4 6
Y8 YL OR OR
GR E DATA LINK-
STEER LEFT COIL 3 C16-1 C16-2 4 MAIN CONT- C66
C106 BL/BK BR BK
RD
Y4
C15-1 C15-2 W1 WH
TELEMATICS STEER RIGHT COIL 4
BR BL BR
READY V1 BK
Y3
RD 1 V+ U1 GR
BR 2 GND
C73-1 C73-2 J1
3 MC ENABLE RD M-
YL C63
RH ENC A 7 3
ENCODER
A B + -
7 DATA LINK+ BK BK WH U V W
YL WH
GR RH ENC B 8 4
GR 8 DATA LINK- MOTOR CONTROLLER ENABLE 8 GR/WH CONTACTOR M1 BL BL
2
N.O. RH ENC+ 1 RD RIGHT
RD
C103 RH ENC- 2 5 AC
BK BK
RH EMB+ 3 1 MOTOR
BRAKE
+ -
B+ YL YL
YL RH EMB- 4 6
OR OR
GR B- C65
CB2 C18
7A BR
RD RD
24V
RD RD
YL
F1
BK
GR 150A
C1
BK
RD BK
24V BATTERY U3
CHARGER BR ES0621A
BK
YL 1 DATA LINK+ INTERLOCK COMM 5
6
WH
GR 2 DATA LINK- INTERLOCK NC 1
LED+ 3
BK BK
C105 2
LED- 4 RD RD
BR
C105 C126
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 235

GS-1432m, GS-1932m, GS-1932m Lite, GS-1932m XH (from GS32MD-101)
236
GS-3232 (from GS32D-10101, GS32P-200101)
237
GS-3232 (from GS32D-10101, GS32P-200101)
PCON
J6
4 4 4 5 DATA LINK-
GR OR OR OR 120O
3 3 3 4 DATA LINK+
YL BL BL BL
2 2 2 3 PCON E-STOP H3
WH WH WH WH
5 5 5 2 PCON V- J5
BR BR BR BR
1 1 1 PCON V+ ALARM+ 2
RD 1 RD RD RD
ALARM- 3
C2 C3
TILT SENSOR WH E-STOP + 4

Y GND 2
X BR BR P2
Z V+ 1 PCBA MOUNTED SWITCHES
RD RD E-STOP - 5
DATA LINK+ 3 S2A
BL
DATA LINK- 4 S2B S1
OR J4
TS1 C11 GCON J3 (GREEN) TS1 1
BRAKE RELEASE SW TURTLE HORN JOYSTICK AXIS 1
2 J
BRAKE RELEASE 8 S5A S3A STEER SWTICH COM 3
WH/RD O
SENSOR V+ 3 C99-1 3 C99-2 DRIVE ENABLE COM 4
RD RD S5B S3B Y
DOWN LIMIT SW 7 C10-2 C10-1
OR WH BK RD DRIVE ENABLE 5
BR S
POTHOLE LIMIT SW 5 LIFT DRIVE STEER LEFT 6
WH OR/RD WH BK RD T
C9-1 C9-2 S4A S6A STEER RIGHT 7
YL C47 C52 I
ALARM 2 S4B S6B JOYSTICK 5VDC 8
GR J1 (GRAY ) BL BR C
2 PCON V+ JOYSTICK GND 10
RD H1 OUTDOOR INDOOR K
6 PCON V- GND 12
BR
3 PCON E-STOP U2
WH C104 JC1
LED BEACON 1
5 DATA LINK- RD/BK BK
GR 120O
4 DATA LINK+
YL
PRESSURE TRANSDUCER C110 C111
C51-C C51-A BK BK
CYLINDER PSI 9 C CYLINDER PSI SENSOR V+ A
BL/WH BL RD RD
KEY SWITCH SENSOR GND 12 B SENSOR GND
PLAT 1 8 KEY SW PLAT POS BK BK
BK PLAT HEIGHT 10 C19 WH WH
OR/WH C51-B
B OFF C112 C113
ROTARY SENSOR
GRND 3 9 KEY SW GRND POS C52-B C52-A
WH B SENSOR GND SENSOR V+ A
BK BK RD RD RD WH
KS1 C64
WH YL C PLAT HEIGHT
C52-C C52 BR
LEVEL SENSOR
C41
J4 ( BROWN) 2 SENSOR GND
BK C41 WH
10 GROUND E-STOP X AXIS 5 BL/BK +V 1 RD
DCON W2
WH/BK
Y AXIS 6 V2 BK
RD BL/RD
P1 C31 U2 GR
12 ECM DRIVER V+ PRESSURE TRANSDUCER
RD LF OR PSI TRANSDUCER 1
YL C LF OR PSI SENSOR V+ A
1 ECM LOGIC V+ WH RD
RD GND B J3
7 ECM V- BK C64
GR BR C36 LH ENC A 7 3 U V W
A B + -
ENCODER
PRESSURE TRANSDUCER WH WH
RF OR PSI TRANSDUCER 2 C RF OR PSI SENSOR V+ A C107 J2 LH ENC B 8 4
OR RD BL BL
TECH PRO LINK GND B 1 KEY SW_KSI LH ENC+ 1 2
BK RD RD
RD A V+
PRESSURE TRANSDUCER C37 RD
LH ENC- 2 5 LEFT
7 CAN_H
B GND LR OR PSI TRANSDUCER 3 C LR OR PSI SENSOR V+ A
BK BK AC
BR LH EMB+ 3 1
BL RD 8 CAN_L MOTOR
BRAKE
YL YL
+ -
D DATA LINK+ GND B
YL BK 3 COIL SUPPLY+ LH EMB- 4 6
C38 YL OR OR
E DATA LINK- PRESSURE TRANSDUCER
GR 4 MAIN CONT-
RR OR PSI TRANSDUCER 4 C RR OR PSI SENSOR V+ A BK
RD C106 GR RD C66
GND B
BK
W1 WH
BR TELEMATICS LF OR COIL 7
C31-1 C31-2
Y35
RD/WH BR V1 BK
READY RF OR COIL 8 OR/WH
C30-1 C30-2
Y30
BR
1 V+ LR OR COIL 9 C29-1 C29-2 U1 GR
RD Y33
BL/WH C28-1 C28-2 BR
2 GND RR OR COIL 10 Y34
BR GR/WH BR C73-1 C73-2
3 MC ENABLE C27-1 C27-2 Y40 BK M J1
OR EXTEND COIL 11 GR BR C63
C26-1 C26-2 Y39 3
ENCODER
A B + -
7 DATA LINK+ OR RETRACT COIL 12 RD BR RH ENC A 7 WH U V W
YL GR/BK BR WH
RH ENC B 8 4
8 DATA LINK- CONTACTOR BL BL
GR C70-1 C70-2 N.O 2
Y9 RH ENC+ 1 RD RD
C103 J2 (BLACK)
RH ENC- 2 5 RIGHT
PLATFORM DOWN COIL 2
C18-1 WH C63-1 C63-2
Y7
BK C18-2 BK BK
1 AC
OR/BK OR BR BR RH EMB+ 3
MOTOR
BRAKE
+ -
YL YL
B+ 6
RH EMB- 4
C17-1 C17-2 OR OR
PLATFORM UP COIL 1 Y8
OR BR B-
C16-1 C16-2
STEER LEFT COIL 3 Y4 C65
BL/BK BR
C15-1 C15-2
STEER RIGHT COIL 4 Y3 C18
BL BR BR
MOTOR CONTROLLER ENABLE 8
GR/WH
BR
YL
RD C61-1
GR YL
24V
GR
7A C62-2
RD
CB1
C105-2
C105-1
275A
RD RD
F1
BK BK
C1
ES0620C
24V BATTERY
BR
CHARGER
YL 6 DATA LINK+
GR 10 DATA LINK-
C104 LED + 12 RD1 1 RD
BR LED - 13 BK2 2 BK
U3 C104 C106
238 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

GS-4655 (from GS55D-10101)
Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 239

GS-4655 (from GS55D-10101)
240
Electrical Schematic, All other models

(from GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)
241

(from GS30D-40101, GS30P-200101, GS32D-10101, GS32P-200101, GS46D-20101, GS46P-200101)
242 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT


Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 243


244
Electrical Schematic, Options
245
Electrical Schematic, Options
GS™-30 m • 32 m • 30 • 32 • 4 6 • 55 Part No. 130 902 0GT Service a nd Re pair Ma nual August 2 021
246 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Genie GS1330 - 1309020GT Manual

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Genie GS1330 - 1309020GT Manual

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Service and Repair Manual

Serial Number Range

Refer to inside cover

Part No. 1309020GT

Serial Number Range

Contact Us: GS-2032/2632/3232 from GS32D-10101

Copyright © 2020 by Terex Corporation

1309020GT Rev B, August 2021

Genie is a registered trademark of Terex South Dakota,

“GS” is a trademark of Terex South Dakota, Inc.

ii GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 iii

iv GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Serial Number Legend

GS-1432m, GS-1932m, GS-1932m XH, GS1932m Lite

1 Model All other models

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 v

Do Not Perform Maintenance

vi GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Personal Safety Workplace Safety

Be aware of potential crushing hazards

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 vii

Introduction Introduction ...................................................................................................... ii

Section 1 Safety Rules .................................................................................................... vi

viii GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Section 3 Repair Procedures.......................................................................................... 16

Platform Controls ........................................................................................... 18

Hydraulic Pump .............................................................................................. 45

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 ix

x GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Steer Axle Components ................................................................................. 67

Non-Steer Axle Components ......................................................................... 72

Brake Release Hand Pump Components ...................................................... 73

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 xi

9-11 Scissor Arm Wear Pads ......................................................................... 139

Platform Components .................................................................................. 167

Battery Charger ............................................................................................ 170

Power Cables ............................................................................................... 172

xii GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Section 4 Diagnostics ................................................................................................... 175

Section 5 Schematics ................................................................................................... 207

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 xiii

Hydraulic Schematics .................................................................................. 215

Electrical Schematics .................................................................................. 233

Electrical Schematics – Options ................................................................. 245

xiv GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Machine Specifications Batteries, Standard All other models

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 1

Batteries, Maintenance-free (option) Batteries, Maintenance-free (option)

Batteries, Maintenance-free (option) Input voltage 8 to 30V DC

2 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Fluid capacities Tires and wheels

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 3

Performance Specifications Function speed, maximum from platform controls

4 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Function speed, maximum from platform controls Hydraulic Oil Specifications

Optional fluids may not have

Note: Extended machine operation can cause the

Part No. 1309020GT GS™-30m • 32m • 30 • 32 • 46 • 55 5

Do not top off with incompatible Chevron Rando HD Premium Oil

Ambient air temperature

6 GS™-30m • 32m • 30 • 32 • 46 • 55 Part No. 1309020GT

Chevron 5606A Hydraulic Oil Petro-Canada Environ MV 46