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Georgios Fontaras
European Commission-JRC
Martin Rexeis
TU-Graz
Panagiota Dilara
European Commission-JRC
Stefan Hausberger
TU-Graz
Konstantinos Anagnostopoulos
European Commission
Driver
The VECTO simulation approach is based on “backward
modeling” where the vehicle speed is given as input into the
longitudinal dynamics calculation and the resulting forces
and torques in the drivetrain system are gained as result.
However in the current version (1.3) VECTO incorporates
dedicated forward looking control modules that allow the
simulation of functionalities that would not be possible to
simulate with a purely backward model such as target speed
cycles, driver operation, and simulation of common driver aid
technologies (eco roll, look ahead coasting, overspeeding).
Vehicle Longitudinal Dynamics The details on how auxiliaries will be considered in the final
The required traction forces at the wheels and the torques in VECTO declaration mode are not fully decided yet. Most
the drivetrain are calculated based on the fundamental probably the work cycle for some auxiliary types will be
equations of vehicle longitudinal dynamics from a given determined in a preprocessing step (e.g. the required volume
vehicle speed and vehicle acceleration. The considered flow of the air compressor calculated based on the vehicle
driving resistances are rolling resistance, air resistance, specifications). Some of the auxiliary components will be
gradient and acceleration resistance. The latter is calculated considered in a very general approach due to complexity
including the effect of the rotational inertias in the drivetrain reasons (e.g. fixed constant mechanical power demand for the
system. If in a certain timestep the internal combustion engine cooling fan) or due to low importance for real world
engine cannot overcome the total required engine power, CO2 emissions (e.g. A/C systems for trucks).
VECTO iteratively reduces the vehicle speed in the actual
timestep until the actual available engine full load power is Engine
met.
Currently, in each 1Hz timestep VECTO interpolates the
engine fuel consumption based on the simulated engine speed
In the calculation of air drag VECTO offers the possibility
and torque from an engine fuel map measured in steady state
also to consider the influence of cross wind. This effect is
conditions at the engine test bed. The simple use of such a
depicted by a characteristic curve for change of cd-value as a
steady state fuel map in the HDV CO2 certification procedure
function of air-inflow angle and either
has three major shortcomings:
a. measured data on air inflow speed and inflow angle, or
1. There is no assurance of the consistency of regulated
b. a generic cross-wind influence which assumes that a emissions and fuel consumption between the WHTC test and
certain average wind speed happens uniformly distributed the steady state fuel map. This issue is one of the most
from all directions. important requirements for an appropriate HDV CO2
certification method.
Modeling approach (a) is used in the actual phase of model
development. In the “declaration mode” of VECTO (b) will 2. For actual EURO VI engines the fuel consumption is
be applied by default. influenced by many parameters like e.g. heating strategies for
exhaust aftertreatment. Hence the fuel consumption level as
determined in the steady state fuel consumption map (under
Drivetrain
the boundary conditions as defined by per-conditioning and
Task of the drivetrain module is the simulation of losses in sequence of test points) can differ from the conditions
the drivetrain between engine flywheel and the driven representative for the mission profiles (“floating map
wheels. For conventional transmissions (MT, AMT) in the effects”).
current VECTO version the user can specify both fixed
efficiencies per gear and the axle transmission or use torque 3. The effect of transient engine behavior is not considered in
loss maps. Additionally the torque loss in the retarder system the steady state fuel consumption map.
can be taken into consideration.
To overcome these shortcomings, it is foreseen in VECTO
For automated transmissions with hydraulic torque converter that a correction factor is applied to the values in the steady
(AT) a generic approach for backward simulation is actually state FC map. This correction factor shall be determined
being developed in cooperation with industry. The idea is to based on the quotient of measured fuel consumption in a
consider the torque converter in a simplified way based on a transient real world cycle (most probably the WHTC) and the
quasi-statical operation which is determined by two specific simulated fuel consumption for this cycle based on the steady
characteristic curves for the used converter unit. This part of state engine fuel map. The details how this correction factor
the drivetrain model will be tested in spring-summer 2013. approach shall be handled in the final CO2 certification are
still under discussion.
Based on the simulated fuel consumption the CO2 emissions Finally a wide number of simulations with VECTO was
are calculated in VECTO using the carbon content of the fuel dedicated for estimating the influence of the 5 most important
under consideration. input variables on power demand and CO2 emissions.
A further function of the VECTO engine model is the Vehicle - Input Data
simulation of the available engine full-load torque in the
The vehicle used in the measurements was a 12-ton Euro V
actual timestep. This value is calculated based on the steady
delivery vehicle which was tested by TUG on a chassis dyno
state full-load curve, the actual engine torque in the last
under three different mission profiles (Urban, Rural and
timestep and a PT1 time lag element which is parameterized
Motorway, see Figure 5). The summary of the vehicle input
with an engine speed dependent time constant.
values and their source are presented in Table 1.
VALIDATION AND
BENCHMARKING - SENSITIVITY
ANALYSIS
In order to investigate the performance of VECTO and
quantify the potential of vehicle simulation software as tools
for certification and CO2 monitoring, a first validation
exercise was performed against measured data. The same
input data were used in VECTO and three commercially
available vehicle simulators in order to obtain a comparative
example of their operation. The aim of the exercise was to
compare the ability of vehicle simulation software
applications to reproduce instantaneous and cumulative fuel
Figure 5. Basic driving profile tested and used for
consumption of an HDV. The following vehicle simulation
validation
software was used: VECTO, Cruise (AVL) [6], Autonomie
(ANL) [7] and PHEM (TUG) [8].
Table 1. Main vehicle characteristics and main input
All abovementioned software applications offer similar data origin
capabilities with respect to basic calculation of energy flows
in a conventional vehicle and the operations that can be
simulated. Some of them offer much more detailed
simulation options than the others, both in terms of systems
and components/subcomponents modeling and in terms of
analysis and connectivity with other software. In all cases
examined at least the following principles were common:
Sensitivity Analysis
The batch mode capability of VECTO was used for running a
sensitivity analysis of key input parameters in an effort to
investigate their impact and their contribution in fuel
consumption. A series of cases were created by varying the
aerodynamic drag, vehicle mass and rolling resistance
coefficient. Each parameter was set to vary between different
values as shown in Table 4 over five increments. A full
factorial design approach was used to create the test case
combinations from which, in order to reduce the necessary
computational time for this activity, only one third were
finally selected randomly and simulated.
CONCLUSIONS/FOLLOW UP
Initiatives are adopted globally for monitoring CO2 emissions
from HDVs and most of them are based on vehicle
simulation. A simulation based approach is also adopted by
the European commission and a detailed methodology is
being developed. VECTO simulation tool was created in
order to serve as reference platform to support this
developing methodology and constitute a basis for the later
development of the final simulator to be used for certification
purposes. Tested against chassis dyno measurements and
other commercially available vehicle simulators, VECTO
performance was good providing results within ±4% of the
measured values and of similar quality as the other tools. A
first sensitivity analysis of three key input variables for a 12-
ton delivery truck showed that air drag is the most important
parameter affecting fuel consumption. This is in line with
Figure 8. Impact of change (%) in Total engine power previous observations and significant effort is being put into
demand (a), Air drag (b), Mass (c), Rolling resistance (d) developing the necessary techniques for accurately measuring
on Fuel consumption over the simulated operating and simulating these parameters.
profile.
An updated release of VECTO is expected within 2013 which
As presented in subfigure a, fuel consumption was found to will include advanced models for the driver, different
be proportional to the engine power demand. This linearity auxiliary components as well as advanced automatic
suggests limited variations of the average engine efficiency transmission models. Furthermore VECTO will offer a
between the simulated test cases. This observation was “declaration mode” where the user input is limited to the
expected as the efficiency of HD engines remains relatively input data as specified in the regulations for simulation of
stable over a wide range of the engine operation field and the official CO2 values. For the long term future, transition to a
maximum differentiations in power demand simulated did not purely forward simulation model is foreseen. In addition the
exceed 20% of the power demand of the baseline case. A possibility and the requirements are being investigated for
closer look at the results showed that the average indicated coupling future VECTO versions with the hardware-in-the-
engine efficiency fluctuated within a ±3% range from that of loop based model which is being developed in parallel for
the reference case over all simulations run. hybrid powertrain certification in the framework of the heavy
duty hybrid UNECE/GRPE workgroup. The potential for
Subfigures b to d present the results for the input variables global harmonization with similar vehicle simulation models
investigated. As suggested by correlation analysis, all inputs for HDV certification will also be examined.
appear to strongly influence fuel consumption but the
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APPENDIX
Figure 9. Share of the driving resistances in total cycle work for three vehicle categories (results for average loaded vehicles for
generic HDV) [9]
Figure 10. Comparison of instantaneous RPM, Power and instantaneous fuel consumption signals measured with those
simulated with VECTO
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