Professional Documents
Culture Documents
Contents
- 1 -
USER MANUAL
- 2 -
USER MANUAL
1. General information
- 3 -
USER MANUAL
2. Warnings
- 4 -
USER MANUAL
must comply with this manual Ensure that operation is under permitted
conditions Abide the safe operation rule Abide other rules and notes.
(2) Before operation the operator must switch on and ensure LMI
system works well.
(3) Forbid heavily shake central unit, display and sensors.
(4) Unauthorized personnel can’t remove the shell, otherwise
moisture and dust will go into the inner part.
(5) Cut off the electricity while moving the crane.
(6) Gently clean the display with pledget.
- 5 -
USER MANUAL
5. System description
- 6 -
USER MANUAL
- 7 -
USER MANUAL
- 8 -
USER MANUAL
- 9 -
USER MANUAL
1. Alarm for:
● Over load
● Over-hoist
● System error
Any of above condition happens, HC3926 will send alarm signal or
stop crane movement toward dangerous.
2. Prohibit
● Boom luffing down
● Boom telescope out
● Hoist up
When system alarm any of above movement will be stopped, and
only operation toward safety is allowed.
3. Weighing
● Actual load
● Net weight
The actual load will be displayed and if you press “net weight”
button, then the weight of the weighing tool will be set to 0 and the
display is only the net weight of the load.
- 10 -
USER MANUAL
the operator’s
field of vision.
- 11 -
USER MANUAL
- 12 -
USER MANUAL
Function setting
Setting OM
Setting Reevings
Setting time
Print
Error code
Setting OM
OM code 01
- 13 -
USER MANUAL
Function setting
Setting OM
Setting reevings
Setting time
Print
Error code
Press the “enter” on the display and then you can see:
Setting reevings
Reeving 01
- 14 -
,
USER MANUAL
Function setting
Setting OM
Setting reevings
Setting time
Print
Error code
- 15 -
USER MANUAL
And then you can “ ” or “ ” to set the correct time and press
“enter”. Then you can see:
After setting the correct time then move the hand cursor to “back”
and press “enter” then return to the normal interface.
6.2.5 Memory check
This function is only available for the manufacture of crane.
6.2.6 Print data
For LMI system which consist print application.
- 16 -
USER MANUAL
See picture 16
Function setting
Setting OM
Setting reevings
Setting time
Query for store
Print
Error code
- 17 -
USER MANUAL
Warning
- 18 -
USER MANUAL
- 19 -
USER MANUAL
The net weight refers to the only actual load without the other
appendix such as hook weight.
When empty load (including: hook) please press “net weight”
button on the display and it will indicate “0” (see pic.20); If the boom
angle keep unchanged then the displayed value is the net weight of the
load.
nothing on
the hook press
the key “tare”
- 20 -
USER MANUAL
something
on the hook
Warning
- 21 -
USER MANUAL
- 22 -
USER MANUAL
The yellow load moment pre-warning light will light up when the
load on the crane reaches the defined pre-warning area 90%~100% of
the rated capacity, thus indicating that an overload condition is
approaching. This means for the operator to continue his crane operation
with extreme caution.
6.7.3 Overload warning light
The red “Stop” light will light up and alarm Sound when the actual
load reach to 100% of the rated capacity. The crane movement such as
hoist up, boom stretch out and luffing down will be stopped. This
condition can be eliminated when hoist down the load or luffing up.
7. Daily maintenance
- 23 -
USER MANUAL
- 24 -
USER MANUAL
The angle sensor is installed in the same housing with the length
sensor.
First, retract the boom to the basic length and make sure the
displayed value accord with the actual length. Use the angle instrument
or the tape measure to check whether the actual angle between 10°and
70°keep the same with the displayed value. If not then must adjust the
angle sensor. You can loose the install bolt with an arrow mark in the
picture and write down the angle degree.
Adjust the angle sensor to change the radius. Usually per 0.5°
accord with 100mm. And then luffing to 70° and check the radius
again. Repeat the above action till the displayed value accord with the
actual value. And then tight the bolt again.
- 25 -
USER MANUAL
7.5 Buzzer
If the system display in order and no any error code but the buzzer
aloud without stop then you should check the connection between the
length cable and A2B switch to see whether it drop off or water fall in.
The reason for the length cable that cannot drawback when the
boom retract or length cable loose when the boom retract to the basic
condition is that the mechanic peculiarity of the reelspring or the length
cable fall off the tank so the retrieve force decrease.
To solve the problem just tight the length cable inside the cable reel
for several rounds:
1. Withdraw the crane and lay the boom on the frame
2. Tight the cable reel for several rounds to make the length cable
can be draw out as normal
3. If tighting the cable cause boom length wrong display then
adjust the length sensor till the displayed value accord with the actual
boom length
- 26 -
USER MANUAL
- 27 -
USER MANUAL
Malfunctions table
Error
Error Cause Elimination
code
Fallen below the
Fallen below minimum radius or
Luff down the
the radius exceeding the maximum
boom to a radius or
E01 range or angle specified in the
angle preset in the
angle range respective load chart due
load chart
exceeded to luffing up the boom
too far
- 28 -
USER MANUAL
Error
Error Cause Elimination
code
a) boom has been a) telescope boom
extended too far or not to correct length,
given in the load
enough ,e.g. if operation capacity chart
is only admitted up to a b) retract the boom,
certain boom length or for check the pre-stress
load charts of jibs with of the cable reel(the
rope has to be under
the boom having to be traction open the
extended to a certain length sensor and
length carefully turn the
b) the length sensor length pot
counterclockwise
adjustment changed i.e.
by use of a
length sensor cable slid screwdriver to
Prohibited off the length sensor drum make the displayed
E05 c) clutch between length value the same with
length ange
sensor pot and drive is the actual length of
the boom
defective c) completely
d) cable between the replace the clutch
central unit and the length with the drive
sensor defective or slack wheel and adjust
length sensor pot as
e) length potentiometer described at b
defective d) check cable as
well as connectors
and exchange, if
necessary
e) replace length
pot
- 29 -
USER MANUAL
Error
Error Cause Elimination
code
Replace relay, if
No this replacement
Overload relay is
acknowledgement is not satisfactory
E07 caught, defective or is
from the overload the connection
not being driven
relay board has to be
replaced, too
Replace relay if
No replacement not
A2B-relay is caught,
acknowledgement satisfactory the
E08 defective or is not
of the A2B switch connection board
being driven
relay has to be
replaced, too
- 30 -
USER MANUAL
Error
Error Cause Elimination
code
Replace relay, if
this replacement
The relay 2 in the
No is not
connection board is
E09 acknowledgment satisfactory, the
defective or not being
of the relay 2 connection board
driven
has to be
replaced, too
a) cable between
length sensor and a) check cable
central unit defective and connectors
not connected or as well and
Fallen below limit
water in the replace, if
for the measuring
E11 connectors necessary
channel “length
b) length sensor pot b) replace length
telescopic boom”
defective sensor pot
c) electronic board in c) replace main
the measuring board
channel defective
a) cable leading from a) check cable
the central unit to the and connectors
Fallen below pressure transducers as well and
lower limit value defective or water in replace, if
for the measuring the connectors. necessary.
E 12
channel “ pressure b) pressure transducer b) replace
transducer rod defective pressure
side” c)electronic board in transducer
the measuring c)replace main
channel defective board
- 31 -
USER MANUAL
Error
Error Cause Elimination
code
a)cable between a) check cable
central unit to the &connectors as
Fallen below pressure transducer well and
lower limit value defective or water in replace, if
for the measuring the connectors necessary
E13
channel “pressure b)pressure transducer b) replace
transducer piston defective pressure
side” c)electronic board in transducer
the measuring channel c) replace main
defective board
a)cable between
central unit to the a) check cable
length/angle sensor &connectors as
Fallen below
defective, loose or well and replace
lower limit value
water in the connectors if necessary
E15 for the measuring
b) angle sensor b) replace angle
channel “angle
defective sensor
main boom”
c) electronic board in c) replace main
the measuring channel board
defective
a) cable between
central unit to the a) check cable
length/angle sensor & connector as
Fallen below defective, loose or well, replace if
lower limit value
water in the connectors necessary.
E16 for the measuring
channel “luffing b) angle sensor b) replace angle
jib angle” defective connector
c) electronic board in c) replace main
the measuring channel board
defective
- 32 -
USER MANUAL
Error
Error Cause Elimination
code
- 33 -
USER MANUAL
Error
Error Cause Elimination
code
- 34 -
USER MANUAL
Error
Error Cause Elimination
code
a) cable between central
Exceeded a)check cable &
unit to length/angle sensor
upper limit connector repl. if
defective or water in the
value for need
connectors
E26 measuring b) replace angle
b) angle sensor defective
channel sensor
c) electronic board in the
“angle c) replace main
measuring channel
luffing jib” board
defective
a) check voltage
Reference a) reference voltage is
supply
E29 voltage higher than 4.4V
b) replace main
defective b) A/D converter defective
board
a) set the overload
a) chip trouble chips’ jumper
Cannot
b) chip drop off (JIP1,JP2)to 512K
store the
c) in-correct setting of the b) replace chips
E31 overload
chip’s jumper and test the
memory’s
d) overload record over overload record
counter
than 1000 times c) replace main
board
- 35 -
USER MANUAL
Error
Error Cause Elimination
code
a) check the ground
connection of the sensors
b) check the test-point’s
c) check 8V voltage
d) check if the analog signal
The voltage
Voltage of the is connected with high
supply in the
analog input voltage
analog
E39 over than it’s e) check if the A2B switch
channel or
measurement connect with high voltage
A2B switch is
range f) use HC4900 checker to
over 5V
check if there is high voltage
g) if it cause the circuit
board distortion by
tightening the screw replace
main board
Error in the
internal write/
a) replace computer module
read memory
E41 C167
(RAM) of the
b) replace main board
computer
module C167
Error in the
external
a) replace write/read memory
write/read
E42 (CMOS)
memory
b) replace SLI main board
(RAM)
defective
- 36 -
USER MANUAL
Error
Error Cause Elimination
code
- 37 -
USER MANUAL
Error
Error Cause Elimination
code
a) cable to A2B
Short circuit
switch defective a) check cable
between
b) A2B switch b) check the A2B
E80 length cable
defective switch
and A2B
c) electronics in the c) replace main board
switch
main board defective
- 38 -
USER MANUAL
Error
Error Cause Elimination
code
a) circuit from a)check the connection
Error in the between console
console electronics to
data electronics & central
central unit not
transmission unit
E92 connected properly
from console b) replace console
b) electronic board of electronics or
to central
the send/receiver corresponding SLI
unit
defective main board
Error in the a) improper a) check circuit to the
data connection between console
transmission central unit to console b) replace console
E93
from central b) electronic board of electronics or
unit to the the send/receiver corresponding SLI
console defective main board
a) circuit from central a) check connection of
unit to the console is the console
broken or touch the b) check the
ground connection of the
b) 5V power supply power supply
No data in the central unit is c) replace electronics
transmission defective d) replace electronics
c) 5V power supply is of the console or
E94 from central
too low central unit
unit to the d) data send/receiver e) check the FLASH
console defective f) replace main board
e) data FLASH of the central unit
defective g) replace computer
f ) computer module module
defective h) replace the coupler
g) coupler defective of main board
- 39 -
USER MANUAL
- 40 -
USER MANUAL
crane operation
explain
type mode
01 use main boom work in side or rear area
81 use main boom work in front area
use jib with zero degree fixed angle work in
02
side or rear area
use jib with zero degree fixed angle work in
82
front area
use jib with 15 degrees fixed angle work in
03
side or rear area
QY20B
use jib with 15 degrees fixed angle work in
83
front area
use jib with 30 degrees fixed angle work in
04
side or rear area
use jib with 30 degrees fixed angle work in
84
front area
05 use head sheave work in side or rear area
85 use head sheave work in front area
01 use main boom work in side or rear area
81 use main boom work in front area
use jib with zero degree fixed angle work in
02
side or rear area
QY25E use jib with zero degree fixed angle work in
82
front area
use jib with 15 degrees fixed angle work in
03
QY25A side or rear area
use jib with 15 degrees fixed angle work in
83
front area
04 use head sheave work in side or rear area
84 use head sheave work in front area
- 41 -
USER MANUAL
crane Operation
explain
type mode
use main boom with full outrigger work in side
01
or rear area
use main boom with half outrigger work in side
21
or rear area
use main boom with half outrigger work in
31
front area
use main boom with full outrigger work in
81
front area
use the first jib under zero degree fixed
02 angle with full outrigger work in side or rear
area
use the first jib under zero degree fixed
22 angle with half outrigger work in side or rear
area
use the first jib under zero degree fixed
32
angle with half outrigger work in front area
QY50B use the first jib under zero degree fixed
82
angle with full outrigger work in front area
use two jibs under zero degree fixed angle
03
with full outrigger work in side or rear area
use two jibs under zero degree fixed angle
23
with half outrigger work in side or rear area
use two jibs under zero degree fixed angle
33
with half outrigger work in front area
use two jibs under zero degree fixed angle
83
with full outrigger work in front area
use the first jib under 15 degrees fixed angle
04
with full outrigger work in side or rear area
use the first jib under 15 degrees fixed angle
24
with half outrigger work in side or rear area
use the first jib under 15 degrees fixed angle
34
with half outrigger work in front area
use the first jib under 15 degrees fixed angle
84
with full outrigger work in front area
- 42 -
USER MANUAL
crane Operation
explain
type mode
use two jibs under 15 degrees fixed angle with
05 full outrigger work in side or rear area
use two jibs under 15 degrees fixed angle with
25 half outrigger work in side or rear area
use two jibs under 15 degrees fixed angle with
35 half outrigger work in front area
use two jibs under 15 degrees fixed angle with
85 full outrigger work in front area
use the first jib under 30 degree fixed angle
06 with full outrigger work in side or rear area
use the first jib under 30 degree fixed angle
26 with half outrigger work in side or rear area
use the first jib under 30 degree fixed angle
36 with half outrigger work in front area
use the first jib under 30 degree fixed angle
86 with full outrigger work in front area
QY50B
use two jibs under 30 degrees fixed angle with
07 full outrigger work in side or rear area
use two jibs under 30 degrees fixed angle with
27 half outrigger work in side or rear area
use two jibs under 30 degrees fixed angle with
37 half outrigger work in front area
use two jibs under 30 degrees fixed angle with
87 full outrigger work in front area
use head sheave with full outrigger work in
08 side or rear area
use head sheave with half outrigger work in
28 side or rear area
use head sheave with half outrigger work in
38 front area
use head sheave with full outrigger work in
88 front area
- 43 -