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SJ-20150505203638-002-ZXDU48 B600 (V5.0) - Series DC Power System Product Description
SJ-20150505203638-002-ZXDU48 B600 (V5.0) - Series DC Power System Product Description
DC Power System
Product Description
Version: V5.0
ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: 800@zte.com.cn
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Revision History
Intended Audience
This manual is intended for:
l Planning engineers
l Maintenance engineers
Chapter 1, System Overview Provides the system overview, product features and compliant
standards.
Chapter 2, ZXDU18 B200 Describes the structure, configuration and specifications of the
(V5.0R02M01) ZXDU18 B200 (V5.0R02M01).
Chapter 3, ZXDU38 B400 Describes the structure, configuration and specifications of the
(V5.0R01M01) ZXDU38 B400 (V5.0R01M01).
Chapter 4, ZXDU48 B600 Describes the structure, configuration and specifications of the
(V5.0R01M01) ZXDU48 B600 (V5.0R01M01).
Chapter 5, System Modules Describes the Centralized Supervision Unit (CSU), Signal
Interface Unit (SIU) and rectifiers.
Appendix A, Alarm List Describes the alarm names, default alarm levels and output
relays.
Conventions
This manual uses the following conventions.
II
II
Electrical Features
l Supports 220 V single-live wire voltage input and 110 V dual-live wire input.
l Operates in the phase-to-neutral voltage range from 85 V to 295 V.
l Operates in the AC range from 45 Hz to 66 Hz.
l The rated DC output voltage is –53.5 V and continuously adjustable from –42 V to
–58 V.
1-1
Monitoring Ports
Provides input/output dry contacts and RS232 ports.
Item Standard
1-2
Dimensions
Figure 2-1 shows the dimensions of the ZXDU18 B200 (V5.0R02M01).
Components
Figure 2-2 shows the components of the ZXDU18 B200 (V5.0R02M01).
2-1
ID Component Function
ZXD500 V5.1 Rectifier Converts AC power to DC power for load and battery
charging. For details, refer to 5.3.1 ZXD500 (V5.1) Rectifier.
- Power Distribution There are signal ports and electrical ports on the panel of
Unit (PDU) the PDU. For a description of the ports, refer to 5.2 Port
Description.
Item Description
2-2
Item Description
Item Description
System capacity 1200 W/25 A. Two ZXD500 (V5.1) rectifiers are required for full configuration.
Power limitation AC input ≤85 V±5 V The output power of the rectifier is 0%.
based on the input
AC input: (85 V±5 V) to 110 V The power drops linearly. The output
voltage
power of the rectifier ranges from 50% to
66.7% of the overall power.
AC input: 176 V to (305 V±10 V) The output power of the rectifier is 100%.
Power limitation Ambient temperature: –40°C to The output power of the rectifier is 100%.
based on the +60°C
temperature
Ambient temperature: +60°C to The output power decreases linearly
+75°C as the temperature rises. When the
environmental temperature reaches
75°C, the output power is no lower than
62.6% of the maximum power.
2-3
Item Description
Item Description
AC power Number of AC 1
distribution inputs
Standby AC output -
Protection feature AC overvoltage The overvoltage protection takes effect when the
protection single-phase input voltage is higher than the AC
overvoltage protection threshold.
Item Description
2-4
Item Description
Psophometrically ≤2 mV
weighted noise
voltage
DC power Battery inputs One input. 1×30 A. Configured with a 40 A fusible link.
distribution
Power-off Battery Low Voltage Disconnect (BLVD)
protection mode
Protection DC overvoltage The overvoltage protection takes effect when the output
feature protection voltage is higher than the DC overvoltage protection
threshold.
Battery The power-off protection takes effect when the battery voltage
undervoltage is lower than the power-off voltage protection threshold.
protection
Item Description
2-5
2-6
Dimensions
Figure 3-1 shows the dimensions of the ZXDU38 B400 (V5.0R01M01).
Components
Figure 3-2 shows the components of the ZXDU38 B400 (V5.0R01M01).
3-1
ID Component Function
ZXD1000 V5.0 Rectifier Converts AC power to DC power for load and battery
charging. For details, refer to 5.3.2 ZXD1000 (V5.0)
Rectifier.
- Power Distribution There are signal ports and electrical ports on the panel of
Unit (PDU) the PDU. For a description of the ports, refer to 5.2 Port
Description.
Item Description
3-2
Item Description
Item Description
System capacity 2140 W/44 A. Two ZXD1000 (V5.0) rectifiers are required for full configuration.
Power limitation AC input: ≤85 V ± 5 V The output power of the rectifier is 0%.
based on the input
AC input: (85 V± V) to 110 V The power drops linearly. The output
voltage
power of the rectifier ranges from 40% to
60% of the overall power.
AC input: 176 V to (305 V±5 V) The output power of the rectifier is 100%.
Power limitation Ambient temperature: –33°C to The output power of the rectifier is 100%.
based on the +55°C
temperature Ambient temperature: +55°C to l When the ambient temperature is
+75°C higher than 55°C, if the temperature
rises at 1°C, the output power
decreases at a rate of 2.5%.
l When the temperature reaches
65°C, the output power is not lower
than 75%.
l When the temperature reaches
70°C, the output power is not lower
than 62.6%.
l When the temperature reaches
75°C, the output power is not lower
than 50%.
3-3
Item Description
Item Description
AC power Number of AC 1
distribution inputs
Standby AC output -
Protection feature AC overvoltage The overvoltage protection takes effect when the
protection single-phase input voltage is higher than the AC
overvoltage protection threshold.
3-4
Item Description
Psophometrically ≤2 mV
weighted noise
voltage
DC power Battery inputs One input. 1×30 A. Configured with a 40 A fusible link.
distribution
Power-off Battery Low Voltage Disconnect (BLVD)
protection mode
Protection DC overvoltage The overvoltage protection takes effect when the output
feature protection voltage is higher than the DC overvoltage protection
threshold.
Battery The power-off protection takes effect when the battery voltage
undervoltage is lower than the power-off voltage protection threshold.
protection
Item Description
3-5
3-6
Dimensions
Figure 4-1 shows the dimensions of the ZXDU48 B600 (V5.0R01M01).
Components
Figure 4-2 shows the components of the ZXDU48 B600 (V5.0R01M01).
4-1
ID Components Functions
ZXD1500 V5.0 Rectifier Converts AC power to DC power for load and battery
charging. For details, refer to 5.3.3 ZXD1500 (V5.0)
Rectifier.
- Power Distribution There are signal ports and electrical ports on the panel of
Unit (PDU) the PDU. For a description of the ports, refer to 5.2 Port
Description.
Item Description
4-2
Item Description
Item Description
System capacity 3200 W/66A. Two ZXD1500 (V5.0) rectifiers are required for full configuration.
Power limitation AC input: ≤85 V± 5 V The output power of the rectifier is 0%.
based on the input
AC input: (85 V±5 V) to 110 V The power drops linearly. The output
voltage
power of the rectifier ranges from 40% to
60% of the overall power.
Power limitation Ambient temperature: –33°C to The output power of the rectifier is 100%.
based on the +55°C
temperature
Ambient temperature: +55°C to The output power decreases linearly
+75°C as the temperature rises. When the
environmental temperature reaches
70°C, the output power is no lower than
62.6% of the maximum power.
4-3
Item Description
Item Description
AC power Number of AC 1
distribution inputs
Standby AC output -
Protection feature AC overvoltage The overvoltage protection takes effect when the
protection single-phase input voltage is higher than the AC
overvoltage protection threshold.
Item Description
4-4
Item Description
Psophometrically ≤2 mV
weighted noise
voltage
Protection DC overvoltage The overvoltage protection takes effect when the output
feature protection voltage is higher than the DC overvoltage protection
threshold.
Battery The power-off protection takes effect when the battery voltage
undervoltage is lower than the power-off voltage protection threshold.
protection
Item Description
4-5
4-6
5.1 CSU
The CSU520Y is the front-end monitoring module of the DC power system and responsible
for tracing and managing the operation of the DC power system.
Functions
l Management
à Implements discharge management, charge management, and test management
on the battery pack.
à Controls the automatic sleep function of the rectifiers and saves power.
à Enables you to view data, set parameters, and control the system through the
LCD display and buttons.
l Alarm
An alarm is generated and protection is activated if the power system is faulty.
l Monitoring
Collects operational data and monitors the operational status of the power system in
real time.
Overview
Figure 5-1 shows the overview of the CSU520Y.
5-1
Signal Ports
The CSU520Y has two signal ports. Figure 5-2 shows the definition of the signal ports.
For a description of the signal ports on the CSU520Y, refer to Table 5-1.
B5 NC -
5-2
Indicators
The indicators indicate the operational status of the CSU. For a description of the
indicators, refer to Table 5-2.
Indicator Status
Buttons
You can query information and set parameters through the buttons. For a description of
the buttons, refer to Table 5-3.
Table 5-3 Keys on the CSU
▲ Up/direction key Moves the cursor leftwards, turns to the previous page,
selects the previous option, and increases a value.
5-3
▼ Down/direction key Moves the cursor rightwards, turns to the next page, selects
the next option, and decreases a value.
<▲+Ent> Key combination Press the ▲ and Ent keys together to view the Help.
Caution!
The system has two load outputs. The maximum current of the total current of the load
outputs is 30 A.
3 NC -
5-4
DC&battery port 1 BATT - Connected to the negative pole of the battery pack
(maximum current: 30 A; fusible link: 40 A)
5.3 Rectifiers
5.3.1 ZXD500 (V5.1) Rectifier
The maximum output power of the ZXD500 (V5.1) is 600 W. The ZXD500 (V5.1) converts
AC power to DC power for load and battery charging.
Overview
Figure 5-4 shows the overview of the ZXD500 (V5.1).
1. Indicator 3. Fan
2. Shortcut key 4. Handler
5-5
Shortcut Key
Pressing and holding the shortcut key activates the one key function that shows the rectifier
menus on the CSU, so you can query the information and control the rectifier through
"point-to-point" mode.
Indicators
The status of a rectifier can be judged based on the indicators on the rectifier. For details,
refer to Table 5-5.
Off The rectifier powers off or is in sleep mode. The operating status
Operating indicator indicates the
Flashing The rectifier is in current-limiting status.
status regulated voltage status
On The rectifier is in regulated voltage status.
indicator and limited current status
(Green) of the rectifier.
Ports
There is an input-output integrated port on the rear panel of the rectifier. The electrical and
signal connections between the rectifier and the power system are implemented through
this port. Figure 5-5 shows the pins of this port.
5-6
CAN communications CAN+ Transfers data to and receives data from the
detection port CSU.
CAN-
Output(-)
Overview
Figure 5-6 shows the overview of the ZXD1000 (V5.0).
5-7
1. Indicator 3. Fan
2. Shortcut key 4. Handler
Shortcut Key
Pressing and holding the shortcut key activates the one key function that shows the rectifier
menus on the CSU, so you can query the information and control the rectifier through
"point-to-point" mode.
Indicators
The status of a rectifier can be judged based on the indicators on the rectifier. For details,
refer to Table 5-7.
Table 5-7 Indicator Status Descriptions
Off The rectifier powers off or is in sleep mode. The operating status
Operating indicator indicates the
Flashing The rectifier is in current-limiting status.
status regulated voltage status
On The rectifier is in regulated voltage status.
indicator and limited current status
(Green) of the rectifier.
5-8
Ports
The electrical and signal connections between the ZXDU48 B600 rectifier and power
system are implemented through the interface board.
Different ports are distributed on the upper and lower layers of the interface board, see
Figure 5-7.
AC input port L Connects the live wire of the input AC power supply.
CAN communications CAN+ Transfers data to and receives data from the CSU.
detection port
CAN-
Output(-)
5-9
Overview
Figure 5-8 shows the overview of the ZXD1500 (V5.0).
1. Indicator 3. Fan
2. Shortcut key 4. Handler
Shortcut Key
Pressing and holding the shortcut key activates the one key function that shows the rectifier
menus on the CSU, so you can query the information and control the rectifier through
"point-to-point" mode.
Indicators
The status of a rectifier can be judged based on the indicators on the rectifier. For details,
refer to Table 5-9.
Off The rectifier powers off or is in sleep mode. The operating status
Operating indicator indicates the
Flashing The rectifier is in current-limiting status.
status regulated voltage status
On The rectifier is in regulated voltage status.
indicator and limited current status
(Green) of the rectifier.
5-10
Ports
There is an input-output integrated port on the rear panel of the rectifier. The electrical and
signal connections between the rectifier and the power system are implemented through
this port. Figure 5-9 shows the pins of this port.
5-11
CAN communications CAN+ Transfers data to and receives data from the
detection port CSU.
CAN-
Output(-)
5-12
6-1
Figure 6-1 shows the mapping relationship of the ZXD500 rectifier between the input AC
voltage and power. For a description of the mapping relationship, refer to Table 6-1.
≤80 V±5 V 0%
>305 V±10 V 0%
6-2
6-3
+60°C to +75°C The output power decreases linearly as the temperature rises.
When the environmental temperature reaches 75°C, the
output power is no lower than 62.6% of the maximum power.
Figure 6-4 shows power limitation based on the input voltage when the following conditions
are met:
6-4
Figure 6-4 shows the relationship between the input AC voltage and the output power of
the rectifier. For a description of the relationship, refer to Table 6-3.
Table 6-3 Mapping Relationship Between the Input Voltage and Power
≤80 V±5 V 0%
>305 V±5 V 0%
6-5
6-6
Figure 6-6 shows the relationship between the ambient temperature and the output power
of the rectifier. For a description of the relationship, refer to Table 6-4.
+55°C to +75°C l When the ambient temperature is higher than 55°C, if the
temperature rises at 1°C, the output power decreases at a rate
of 2.5%.
l When the temperature reaches 65°C, the output power is not
lower than 75%.
l When the temperature reaches 70°C, the output power is not
lower than 62.6%.
l When the temperature reaches 75°C, the output power is not
lower than 50%.
> +75°C 0% (The rectifier is shut down for protection due to overtemperature.)
l Undervoltage protection
l Overvoltage protection
l Power limitation based on the input voltage
6-7
Undervoltage Protection
When the input AC voltage is lower than the configured undervoltage protection threshold,
the rectifier is shut down, there is no output current, and the alarm indicator is lit. When the
input voltage increases to the undervoltage restoration threshold, the rectifier automatically
resumes operating properly.
The undervoltage protection threshold of the rectifier is 80 V ± 5 V, the hysteresis voltage is
8 V to 12 V, and the undervoltage restoration threshold equals the undervoltage protection
threshold plus the hysteresis voltage.
Overvoltage Protection
When the input AC voltage is higher than the configured overvoltage protection threshold,
the rectifier is shut down, there is no output current, and the alarm indicator is lit. When the
input voltage decreases to the overvoltage restoration threshold, the rectifier automatically
resumes operating properly.
The overvoltage protection threshold of the ZXDU48 B600 rectifier is 300 V ± 5 V, the
hysteresis voltage is 5 V to 10 V, and the overvoltage restoration threshold equals the
overvoltage protection threshold minus the hysteresis voltage.
Figure 6-7 shows the relationship between the input AC voltage and the output power of
the rectifier. For a description of the relationship, refer to Table 6-5.
6-8
Table 6-5 Mapping Relationship Between the Input Voltage and Power
≤80 V±5 V 0%
>305 V±5 V 0%
The above output features take effect if the input DC voltage falls into the range from 85 V
to 176 V when the ambient temperature keeps in the proper range. However, the output
power of the rectifier cannot reach the maximum value due to input-voltage-based power
limitation. Therefore, the maximum output power and maximum output current are affected
by the input voltage.
6-9
Figure 6-9 shows the relationship between the ambient temperature and the output power
of the rectifier. For a description of the relationship, refer to Table 6-6.
+55°C to +75°C l When the ambient temperature is higher than 55°C, if the
temperature rises at 1°C, the output power decreases at a
rate of 2.5%.
l When the temperature reaches 65°C, the output power is
not lower than 75%.
l When the temperature reaches 70°C, the output power is
not lower than 62.6%.
6-10
Note:
If the system is configured with multiple types of batteries, the UVA (lithium) alarm and the
low-voltage alarm do not arise at the same time.
l If the system is configured with lead-acid batteries, only the low-voltage alarm arises.
l If the system is configured with lithium-iron batteries, only the UVA (lithium) alarm
arises.
A-1
A-2
30 Door Alarm Mask - The door sensor detects that the cabinet
door is opened.
32 LLVD1 Loop Brk. Critical - The LLVD1 loop is broken or the fuse
blows.
34 BLVD Loop Brk. Critical - The BLVD loop is broken or the fuse
blows.
40 Sys.OverLoad Alm. Critical - The load rate of the rectifier exceeds the
overload threshold.
A-3
A-4
A-5
82 SMR Fan Fault Critical A3 The rectifier fan is not operating properly.
A-6
SIU
- Signal Interface Unit