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ZXDU48 B600-Series

DC Power System
Product Description

Version: V5.0

ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: 800@zte.com.cn
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Revision History

Revision No. Revision Date Revision Reason

R1.0 2015-02-05 First edition

Serial Number: SJ-20150505203638-002

Publishing Date: 2015-02-05 (R1.0)

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About This Manual
Purpose
This manual provides information about the ZXDU48 B600 DC power system. The
ZXDU48 B600 DC power system can be installed into a 19-inch cabinet to supply power
to –48 V communication devices.
This manual describes the functions, structures, and performance of the ZXDU48 B600
DC power system.

Intended Audience
This manual is intended for:
l Planning engineers
l Maintenance engineers

What Is in This Manual


This manual contains the following chapters and appendices.

Chapter 1, System Overview Provides the system overview, product features and compliant
standards.

Chapter 2, ZXDU18 B200 Describes the structure, configuration and specifications of the
(V5.0R02M01) ZXDU18 B200 (V5.0R02M01).

Chapter 3, ZXDU38 B400 Describes the structure, configuration and specifications of the
(V5.0R01M01) ZXDU38 B400 (V5.0R01M01).

Chapter 4, ZXDU48 B600 Describes the structure, configuration and specifications of the
(V5.0R01M01) ZXDU48 B600 (V5.0R01M01).

Chapter 5, System Modules Describes the Centralized Supervision Unit (CSU), Signal
Interface Unit (SIU) and rectifiers.

Chapter 6, Rectifier Specifications Describes the specifications of rectifiers.

Appendix A, Alarm List Describes the alarm names, default alarm levels and output
relays.

Conventions
This manual uses the following conventions.

Caution: indicates a potentially hazardous situation. Failure to comply


can result in moderate injury, equipment damage, or interruption of
minor services.

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Note: provides additional information about a topic.

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Contents
About This Manual ......................................................................................... I
Chapter 1 Overview .................................................................................... 1-1
1.1 Product Overview............................................................................................... 1-1
1.2 Product Features................................................................................................ 1-1
1.3 Design Standards............................................................................................... 1-2

Chapter 2 ZXDU18 B200 (V5.0R02M01) .................................................... 2-1


2.1 Structure and Configurations of the ZXDU18 B200 (V5.0R02M01) ....................... 2-1
2.2 Technical Specifications of the ZXDU18 B200 (V5.0R02M01) ............................... 2-2

Chapter 3 ZXDU38 B400 (V5.0R01M01) .................................................... 3-1


3.1 Structure and Configurations of the ZXDU38 B400 (V5.0R01M01) ........................ 3-1
3.2 Technical Specifications of the ZXDU38 B400 (V5.0R01M01) ............................... 3-2

Chapter 4 ZXDU48 B600 (V5.0R01M01) .................................................... 4-1


4.1 Structure and Configurations of the ZXDU48 B600 (V5.0R01M01) ........................ 4-1
4.2 Technical Specifications of the ZXDU48 B600 (V5.0R01M01) ............................... 4-2

Chapter 5 System Modules........................................................................ 5-1


5.1 CSU .................................................................................................................. 5-1
5.2 Port Description ................................................................................................. 5-4
5.3 Rectifiers ........................................................................................................... 5-5
5.3.1 ZXD500 (V5.1) Rectifier............................................................................ 5-5
5.3.2 ZXD1000 (V5.0) Rectifier .......................................................................... 5-7
5.3.3 ZXD1500 (V5.0) Rectifier ........................................................................ 5-10

Chapter 6 Rectifier Features...................................................................... 6-1


6.1 ZXD500 (V5.1) ................................................................................................... 6-1
6.1.1 Input Properties........................................................................................ 6-1
6.1.2 Output Features ....................................................................................... 6-2
6.1.3 Power Dropping Due To Overtemperature ................................................. 6-3
6.2 ZXD1000 (V5.0) ................................................................................................. 6-4
6.2.1 Input Features.......................................................................................... 6-4
6.2.2 Output Features ....................................................................................... 6-5
6.2.3 Power Dropping Due To Overtemperature ................................................. 6-6
6.3 ZXD1500 (V5.0) ................................................................................................. 6-7
6.3.1 Input Features.......................................................................................... 6-7

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6.3.2 Output Features ....................................................................................... 6-9
6.3.3 Power Dropping Due To Overtemperature ............................................... 6-10

Appendix A Alarm List .............................................................................. A-1


Glossary .......................................................................................................... I

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Chapter 1
Overview
Table of Contents
Product Overview .......................................................................................................1-1
Product Features........................................................................................................1-1
Design Standards.......................................................................................................1-2

1.1 Product Overview


The ZXDU48 B600 is a 1U (height) × 19-inch (width) embedded DC power system that
can supply power to –48 V series communication devices.
The ZXDU48 B600 series products have three models. For details, refer to Table 1-1.

Table 1-1 ZXDU48 B600 Products

System Rectifier Overall


Product Model
Capacity Model Maximum Quantity Height

ZXDU18 B200 1200 W/25 A ZXD500 (V5.1) 2 1U


(V5.0R02M01)

ZXDU38 B400 2140 W/44 A ZXD1000 (V5.0) 2 1U


(V5.0R01M01)

ZXDU48 B600 3200 W/66 A ZXD1000 (V5.0) 2 1U


(V5.0R01M01)

• The maximum output power of the ZXD500 (V5.1) is 600 W.


• The maximum output power of the ZXD1000 (V5.0) is 1070 W.
• The maximum output power of the ZXD1500 (V5.0) is 1600 W.

1.2 Product Features


The ZXDU48 B600 has the following features:

Electrical Features
l Supports 220 V single-live wire voltage input and 110 V dual-live wire input.
l Operates in the phase-to-neutral voltage range from 85 V to 295 V.
l Operates in the AC range from 45 Hz to 66 Hz.
l The rated DC output voltage is –53.5 V and continuously adjustable from –42 V to
–58 V.

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ZXDU48 B600-Series Product Description

Automatic Sleep/Wake-up of Rectifiers


In power-saving mode, the CSU turns redundant rectifiers to sleep mode or wakes sleep
rectifiers up automatically based on the changing load power. The maximum power
consumption of a sleep rectifier is 4 W, which saves power greatly.

Monitoring Ports
Provides input/output dry contacts and RS232 ports.

1.3 Design Standards


The ZXDU48 B600 power system complies with the RoHS (2002/95/EC) requirements in
the European Union.
Table 1-2 lists the design standards that the ZXDU48 B600 power system complies with.

Table 1-2 Design Standards

Item Standard

Electromagnetic compatibility IEC 61000

Conduction and radiation EN55022 class B

Safety IEC60950 and GB4943

Seismic resistance YD 5083 Specification for Seismic Test of


Telecommunications Equipment and YD 5096
Specification for Seismic Test of Power Supply Equipment
for Telecommunications

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Chapter 2
ZXDU18 B200 (V5.0R02M01)
Table of Contents
Structure and Configurations of the ZXDU18 B200 (V5.0R02M01) ............................2-1
Technical Specifications of the ZXDU18 B200 (V5.0R02M01) ....................................2-2

2.1 Structure and Configurations of the ZXDU18 B200


(V5.0R02M01)
The ZXDU18 B200 (V5.0R02M01) is 1U (height) × 19-inch (width) power subrack that
comprises a PDU, a CSU, and ZXD500 (V5.1) rectifiers.

Dimensions
Figure 2-1 shows the dimensions of the ZXDU18 B200 (V5.0R02M01).

Figure 2-1 ZXDU18 B200 (V5.0R02M01) Dimensions

Components
Figure 2-2 shows the components of the ZXDU18 B200 (V5.0R02M01).

Figure 2-2 ZXDU18 B200 (V5.0R02M01) Components

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ZXDU48 B600-Series Product Description

1. Rectifier ZXD500 (V5.1) 2. CSU520Y 3. PDU

For a description of the components, refer to Table 2-1.

Table 2-1 Component Descriptions

ID Component Function

ZXD500 V5.1 Rectifier Converts AC power to DC power for load and battery
charging. For details, refer to 5.3.1 ZXD500 (V5.1) Rectifier.

CSU520Y CSU Collects information, monitors alarms, and manages the


operation of the power system. For details, refer to 5.1
CSU.

- Power Distribution There are signal ports and electrical ports on the panel of
Unit (PDU) the PDU. For a description of the ports, refer to 5.2 Port
Description.

2.2 Technical Specifications of the ZXDU18 B200


(V5.0R02M01)
The technical specifications of the ZXDU18 B200 (V5.0R02M01) DC power system are
described as follows:
l For environmental specifications, refer to Table 2-2.
l For system specifications, refer to Table 2-3.
l For AC electrical specifications, refer to Table 2-4.
l For DC electrical specifications, refer to Table 2-5.
l For structural specifications, refer to Table 2-6.

Table 2-2 Environmental Specifications

Item Description

Operating –33°C to +55°C


temperature l Sheds the load when the system operates at a temperature higher than
60°C.
l Powers off automatically when the system temperature is higher than
75°C.

Storage –45°C to +70°C


temperature

Relative humidity 5% to 95% (non-condensing). It is recommended that the relative humidity is


in the range from 40% to 60%.

Altitude l 0 to 2000 m: Operates in full power.


l 2000 m to 3000 m: Derated by 1% for every 100 m increase of altitude.

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Chapter 2 ZXDU18 B200 (V5.0R02M01)

Item Description

Space requirement l The system must be installed in a 19-inch cabinet or rack.


l The system must be horizontally installed into a vertical cabinet. No bump
is allowed.
l There should be no liquid or conductive objects within, or dropping into
the cabinet.
l The system must not be installed near any water, corrosive gas, or
explosive materials.
l There should be no conductive dust or electromagnetic interference in
the vicinity.

Table 2-3 System Specifications

Item Description

System capacity 1200 W/25 A. Two ZXD500 (V5.1) rectifiers are required for full configuration.

System efficiency Peak efficiency: 91%.

Power limitation AC input ≤85 V±5 V The output power of the rectifier is 0%.
based on the input
AC input: (85 V±5 V) to 110 V The power drops linearly. The output
voltage
power of the rectifier ranges from 50% to
66.7% of the overall power.

AC input: 110 V to 176 V The power drops linearly. The output


power of the rectifier ranges from 66.7%
to 100% of the overall power.

AC input: 176 V to (305 V±10 V) The output power of the rectifier is 100%.

AC input: >305 V±10 V The output power of the rectifier is 0%.

Power limitation Ambient temperature: –40°C to The output power of the rectifier is 100%.
based on the +60°C
temperature
Ambient temperature: +60°C to The output power decreases linearly
+75°C as the temperature rises. When the
environmental temperature reaches
75°C, the output power is no lower than
62.6% of the maximum power.

Ambient temperature: >+75°C The output power of the rectifier is 0%


(power-off protection)

Overall noise (sound


≤68 dB(A)
pressure)

Network RS232 ports connected in series


architecture for
monitoring

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ZXDU48 B600-Series Product Description

Item Description

Mean time between MTBF≥3.2×105 h


failures

Design life 10 years to 15 years

Table 2-4 AC Electrical Specifications

Item Description

Input AC AC input mode Three-wire single-phase system (L/N/PE). Compatible


with dual-live wires (L1/L2/PE)

Input AC voltage l Rated phase-to-neutral voltage: 200 V to 240 V


l Range of phase-to-neutral voltage: 85 V to 295 V

Input frequency l Rated frequency: 50 Hz/60 Hz


l Frequency range: 45 Hz to 66 Hz

Input PF The PF is no lower than 0.996 at the rated load.

Total harmonic THD≤5% when the system operates at a power ranging


distortion from 30% to 100% of the rated power.

AC lightning A lightning protection module is embedded in the rectifier.


protection

AC power Number of AC 1
distribution inputs

AC input circuit 3× crimping terminals


breaker

Standby AC output -

Protection feature AC overvoltage The overvoltage protection takes effect when the
protection single-phase input voltage is higher than the AC
overvoltage protection threshold.

AC undervoltage The undervoltage protection takes effect when the


protection single-phase input voltage is lower than the AC
undervoltage protection threshold.

Table 2-5 DC Electrical Specifications

Item Description

Output DC Rated DC output –53.5 V DC


Properties voltage

Range of the DC Continuously adjustable from –41 V to –58 V (adjusted by


output voltage the CSU).

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Chapter 2 ZXDU18 B200 (V5.0R02M01)

Item Description

Voltage drop in the ≤500 mV


cabinet

Regulated voltage ≤0.6%


precision

Psophometrically ≤2 mV
weighted noise
voltage

DC lightning Maximum current of the lightning arrester: Imax = 3 kA (8/20


µs)

DC power Battery inputs One input. 1×30 A. Configured with a 40 A fusible link.
distribution
Power-off Battery Low Voltage Disconnect (BLVD)
protection mode

DC load outputs Two outputs. 2×20 A. Configured with a 40 A fusible link.

Protection DC overvoltage The overvoltage protection takes effect when the output
feature protection voltage is higher than the DC overvoltage protection
threshold.

DC undervoltage The undervoltage protection takes effect when the output


protection voltage is lower than the DC overvoltage protection threshold.

Battery The power-off protection takes effect when the battery voltage
undervoltage is lower than the power-off voltage protection threshold.
protection

Table 2-6 Structural Specifications

Item Description

Dimensions l 1U height/19-inch width


l 43.6 mm x 482.6 mm x 260 mm (Height x Width x Depth)

Overall weight (including the Around 8 kg


rectifiers)

Installation mode Embedded in a 19-inch cabinet

Wiring mode Cables are connected to the front panel.

Maintenance mode Maintenance can be performed on the front panel. It is


unnecessary to extract the device.

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Chapter 3
ZXDU38 B400 (V5.0R01M01)
Table of Contents
Structure and Configurations of the ZXDU38 B400 (V5.0R01M01) .............................3-1
Technical Specifications of the ZXDU38 B400 (V5.0R01M01) ....................................3-2

3.1 Structure and Configurations of the ZXDU38 B400


(V5.0R01M01)
The ZXDU38 B400 (V5.0R01M01) is 1U (height) × 19-inch (width) power subrack that
comprises a PDU unit, a CSU, and ZXD1000 (V5.0) rectifiers.

Dimensions
Figure 3-1 shows the dimensions of the ZXDU38 B400 (V5.0R01M01).

Figure 3-1 ZXDU38 B400 (V5.0R01M01) Dimensions

Components
Figure 3-2 shows the components of the ZXDU38 B400 (V5.0R01M01).

Figure 3-2 ZXDU38 B400 (V5.0R01M01) Components

1. Rectifier ZXD1000 (V5.0) 2. CSU520Y 3. PDU

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ZXDU48 B600-Series Product Description

For a description of the components, refer to Table 3-1.

Table 3-1 Component Descriptions

ID Component Function

ZXD1000 V5.0 Rectifier Converts AC power to DC power for load and battery
charging. For details, refer to 5.3.2 ZXD1000 (V5.0)
Rectifier.

CSU520Y CSU Collects information, monitors alarms, and manages the


operation of the power system. For details, refer to 5.1
CSU.

- Power Distribution There are signal ports and electrical ports on the panel of
Unit (PDU) the PDU. For a description of the ports, refer to 5.2 Port
Description.

3.2 Technical Specifications of the ZXDU38 B400


(V5.0R01M01)
The technical specifications of the ZXDU38 B400 (V5.0R01M01) DC power system are
described as follows:
l For environmental specifications, refer to Table 3-2.
l For system specifications, refer to Table 3-3.
l For AC electrical specifications, refer to Table 3-4.
l For DC electrical specifications, refer to Table 3-5.
l For structural specifications, refer to Table 3-6.

Table 3-2 Environmental Specifications

Item Description

Operating –33°C to +55°C


temperature l Sheds the load when the system operates in a temperature higher than
55°C.
l Powers off automatically when the system temperature is higher than
75°C.

Storage –45°C to +70°C


temperature

Relative humidity 5% to 95% (non-condensing). It is recommended that the relative humidity is


in the range of 40% to 60%.

Altitude l 0 m to 2000 m: Outputs in full power.


l 2000 m to 3000 m: Derated by 1% for every 100 m increase of altitude.

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Chapter 3 ZXDU38 B400 (V5.0R01M01)

Item Description

Space requirement l The system must be installed in a 19-inch cabinet or rack.


l The system must be horizontally installed. The cabinet must be definitely
vertical. No bump is allowed.
l There should be no liquid or conductive objects within, or dropping into
the cabinet.
l The system must not be installed near any water, corrosive gas, or
explosive materials.
l There should be no conductive dust or electromagnetic interference in
the vicinity.

Table 3-3 System Specifications

Item Description

System capacity 2140 W/44 A. Two ZXD1000 (V5.0) rectifiers are required for full configuration.

System efficiency Peak efficiency: 94%.

Power limitation AC input: ≤85 V ± 5 V The output power of the rectifier is 0%.
based on the input
AC input: (85 V± V) to 110 V The power drops linearly. The output
voltage
power of the rectifier ranges from 40% to
60% of the overall power.

AC input: 110 V to 176 V The power drops linearly. The output


power of the rectifier ranges from 60% to
100% of the overall power.

AC input: 176 V to (305 V±5 V) The output power of the rectifier is 100%.

AC input: >305 V±5 V The output power of the rectifier is 0%.

Power limitation Ambient temperature: –33°C to The output power of the rectifier is 100%.
based on the +55°C
temperature Ambient temperature: +55°C to l When the ambient temperature is
+75°C higher than 55°C, if the temperature
rises at 1°C, the output power
decreases at a rate of 2.5%.
l When the temperature reaches
65°C, the output power is not lower
than 75%.
l When the temperature reaches
70°C, the output power is not lower
than 62.6%.
l When the temperature reaches
75°C, the output power is not lower
than 50%.

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ZXDU48 B600-Series Product Description

Item Description

Ambient temperature: >+75°C The output power of the rectifier is 0%


(power-off protection)

Overall noise (sound


≤68 dB (A)
pressure)

Network RS232 ports connected in series


architecture for
monitoring

Mean time between MTBF≥3.2×105 h


failures

Design life 10 years to 15 years

Table 3-4 AC Electrical Specifications

Item Description

Input AC features AC input mode Three-wire single-phase system (L/N/PE). Compatible


with dual-live wires (L1/L2/PE)

Input AC voltage l Rated phase-to-neutral voltage: 200 V to 240 V


l Range of phase-to-neutral voltage: 80 V to 305 V

Input frequency l Rated frequency: 50 Hz/60 Hz


l Frequency range: 45 Hz to 66 Hz

Input PF The PF is no lower than 0.996 at the rated load.

Total harmonic THD≤5% when the system operates at a power ranging


distortion from 30% to 100% of the rated power.

AC lightning A lightning protection module is embedded in the rectifier.


protection

AC power Number of AC 1
distribution inputs

AC input circuit 3×crimping terminals


breaker

Standby AC output -

Protection feature AC overvoltage The overvoltage protection takes effect when the
protection single-phase input voltage is higher than the AC
overvoltage protection threshold.

AC undervoltage The undervoltage protection takes effect when the


protection single-phase input voltage is lower than the AC
undervoltage protection threshold.

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Chapter 3 ZXDU38 B400 (V5.0R01M01)

Table 3-5 DC Electrical Specifications

Item Description

Output DC Rated DC output –53.5 V DC


Properties voltage

Range of the DC Continuously adjustable from –41 V to –58 V (adjusted by


output voltage the CSU).

Voltage drop in the ≤500 mV


cabinet

Regulated voltage ≤0.6%


precision

Psophometrically ≤2 mV
weighted noise
voltage

DC lightning Maximum current of the lightning arrester: Imax = 3 kA (8/20


µs)

DC power Battery inputs One input. 1×30 A. Configured with a 40 A fusible link.
distribution
Power-off Battery Low Voltage Disconnect (BLVD)
protection mode

DC load outputs Two outputs. 2×20 A. Configured with a 40 A fusible link.

Protection DC overvoltage The overvoltage protection takes effect when the output
feature protection voltage is higher than the DC overvoltage protection
threshold.

DC undervoltage The undervoltage protection takes effect when the output


protection voltage is lower than the DC overvoltage protection threshold.

Battery The power-off protection takes effect when the battery voltage
undervoltage is lower than the power-off voltage protection threshold.
protection

Table 3-6 Structural Specifications

Item Description

Dimensions l 1U height/19-inch width


l 43.6 mm x 482.6 mm x 260 mm (Height x Width x Depth)

Overall weight (including the Around 8 kg


rectifiers)

Installation mode Embedded in a 19-inch cabinet

Wiring mode Cables are connected to the front panel.

Maintenance mode Maintenance can be performed on the front panel. It is


unnecessary to extract the device.

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Chapter 4
ZXDU48 B600 (V5.0R01M01)
Table of Contents
Structure and Configurations of the ZXDU48 B600 (V5.0R01M01) .............................4-1
Technical Specifications of the ZXDU48 B600 (V5.0R01M01) ....................................4-2

4.1 Structure and Configurations of the ZXDU48 B600


(V5.0R01M01)
The ZXDU48 B600 (V5.0R01M01) is 1U (height) × 19-inch (width) power subrack that
comprises a PDU unit, a CSU, and ZXD1000 (V5.0) rectifiers.

Dimensions
Figure 4-1 shows the dimensions of the ZXDU48 B600 (V5.0R01M01).

Figure 4-1 ZXDU48 B600 (V5.0R01M01) Dimensions

Components
Figure 4-2 shows the components of the ZXDU48 B600 (V5.0R01M01).

Figure 4-2 ZXDU48 B600 (V5.0R01M01) Components

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ZXDU48 B600-Series Product Description

1. Rectifier ZXD1500 (V5.0) 2. CSU520Y 3. PDU

For a description of the components, refer to Table 4-1.

Table 4-1 Component Descriptions

ID Components Functions

ZXD1500 V5.0 Rectifier Converts AC power to DC power for load and battery
charging. For details, refer to 5.3.3 ZXD1500 (V5.0)
Rectifier.

CSU520Y CSU Collects information, monitors alarms, and manages the


operation of the power system. For details, refer to 5.1
CSU.

- Power Distribution There are signal ports and electrical ports on the panel of
Unit (PDU) the PDU. For a description of the ports, refer to 5.2 Port
Description.

4.2 Technical Specifications of the ZXDU48 B600


(V5.0R01M01)
The technical specifications of the ZXDU48 B600 (V5.0R01M01) DC power system are
described as follows:

l For environmental specifications, refer to Table 4-2.


l For system specifications, refer to Table 4-3.
l For AC electrical specifications, refer to Table 4-4.
l For DC electrical specifications, refer to Table 4-5.
l For structural specifications, refer to Table 4-6.

Table 4-2 Environmental Specifications

Item Description

Operating –33°C to +55°C


temperature l Sheds the load when the system operates in a temperature higher than
55°C.
l Powers off automatically when the system temperature is higher than
75°C.

Storage –45°C to +70°C


temperature

Relative humidity 5% to 95% (non-condensing). It is recommended that the relative humidity is


in the range of 40% to 60%.

Altitude l 0 m to 2000 m: Outputs in full power.


l 2000 m to 3000 m: Derated by 1% for every 100 m increase of altitude.

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Chapter 4 ZXDU48 B600 (V5.0R01M01)

Item Description

Space requirement l The system must be installed in a 19-inch cabinet or rack.


l The system must be horizontally installed. The cabinet must be definitely
vertical. No bump is allowed.
l There should be no liquid or conductive objects within, or dropping into
the cabinet.
l The system must not be installed near any water, corrosive gas, or
explosive materials.
l There should be no conductive dust or electromagnetic interference in
the vicinity.

Table 4-3 System Specifications

Item Description

System capacity 3200 W/66A. Two ZXD1500 (V5.0) rectifiers are required for full configuration.

System efficiency Peak efficiency: 95%.

Power limitation AC input: ≤85 V± 5 V The output power of the rectifier is 0%.
based on the input
AC input: (85 V±5 V) to 110 V The power drops linearly. The output
voltage
power of the rectifier ranges from 40% to
60% of the overall power.

AC input: 110 V to 176 V The power drops linearly. The output


power of the rectifier ranges from 60% to
100% of the overall power.

AC input: 176 V to (305 V± 5 V) The output power of the rectifier is 100%.

AC input: >305 V± 5 V The output power of the rectifier is 0%.

Power limitation Ambient temperature: –33°C to The output power of the rectifier is 100%.
based on the +55°C
temperature
Ambient temperature: +55°C to The output power decreases linearly
+75°C as the temperature rises. When the
environmental temperature reaches
70°C, the output power is no lower than
62.6% of the maximum power.

Ambient temperature: >+75°C The output power of the rectifier is 0%


(power-off protection)

Overall noise (sound


≤68 dB (A)
pressure)

Network RS232 ports connected in series


architecture for
monitoring

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ZXDU48 B600-Series Product Description

Item Description

Mean time between MTBF≥3.2×105 h


failures

Design life 10 years to 15 years

Table 4-4 AC Electrical Specifications

Item Description

Input AC features AC input mode Three-wire single-phase system (L/N/PE). Compatible


with dual-live wires (L1/L2/PE)

Input AC voltage l Rated phase-to-neutral voltage: 200 V to 240 V


l Range of phase-to-neutral voltage: 85 V to 295 V

Input frequency l Rated frequency: 50 Hz/60 Hz


l Frequency range: 45 Hz to 66 Hz

Input PF The PF is no lower than 0.996 at the rated load.

Total harmonic THD≤5% when the system operates at a power ranging


distortion from 30% to 100% of the rated power.

AC lightning A lightning protection module is embedded in the rectifier.


protection

AC power Number of AC 1
distribution inputs

AC input circuit 3×rimping terminals


breaker

Standby AC output -

Protection feature AC overvoltage The overvoltage protection takes effect when the
protection single-phase input voltage is higher than the AC
overvoltage protection threshold.

AC undervoltage The undervoltage protection takes effect when the


protection single-phase input voltage is lower than the AC
undervoltage protection threshold.

Table 4-5 DC Electrical Specifications

Item Description

Output DC Rated DC output –53.5 V DC


Properties voltage

Range of the DC Continuously adjustable from –41 V to –58 V (adjusted by


output voltage the CSU).

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Chapter 4 ZXDU48 B600 (V5.0R01M01)

Item Description

Voltage drop in the ≤ 500 mV


cabinet

Regulated voltage ≤0.6%


precision

Psophometrically ≤2 mV
weighted noise
voltage

DC lightning Maximum current of the lightning arrester: Imax = 3 kA (8/20


µs)

DC power Battery inputs One input. 1× 30 A. Configured with a 40 A fusible link.


distribution
Power-off Battery Low Voltage Disconnect (BLVD)
protection mode

DC load outputs Two outputs. 2×20 A. Configured with a 40 A fusible link.

Protection DC overvoltage The overvoltage protection takes effect when the output
feature protection voltage is higher than the DC overvoltage protection
threshold.

DC undervoltage The undervoltage protection takes effect when the output


protection voltage is lower than the DC overvoltage protection threshold.

Battery The power-off protection takes effect when the battery voltage
undervoltage is lower than the power-off voltage protection threshold.
protection

Table 4-6 Structural Specifications

Item Description

Dimensions l 1U height/19-inch width


l 43.6 mm x 482.6 mm x 260 mm (Height x Width x Depth)

Overall weight (including the Around 8 kg


rectifiers)

Installation mode Embedded in a 19-inch cabinet

Wiring mode Cables are connected to the front panel.

Maintenance mode Maintenance can be performed on the front panel. It is


unnecessary to extract the device.

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Chapter 5
System Modules
Table of Contents
CSU ...........................................................................................................................5-1
Port Description..........................................................................................................5-4
Rectifiers ....................................................................................................................5-5

5.1 CSU
The CSU520Y is the front-end monitoring module of the DC power system and responsible
for tracing and managing the operation of the DC power system.

Functions
l Management
à Implements discharge management, charge management, and test management
on the battery pack.
à Controls the automatic sleep function of the rectifiers and saves power.
à Enables you to view data, set parameters, and control the system through the
LCD display and buttons.
l Alarm
An alarm is generated and protection is activated if the power system is faulty.

l Monitoring
Collects operational data and monitors the operational status of the power system in
real time.

Overview
Figure 5-1 shows the overview of the CSU520Y.

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ZXDU48 B600-Series Product Description

Figure 5-1 CSU520Y

1. Signal port RS232 TEMP 3. Indicator 5. Menu key


2. Signal port OUT RLY 4. Display 6. Handler

Signal Ports
The CSU520Y has two signal ports. Figure 5-2 shows the definition of the signal ports.

Figure 5-2 Signal Port Pins

For a description of the signal ports on the CSU520Y, refer to Table 5-1.

Table 5-1 Descriptions of the Signal Ports on the CSU520Y

Port Name Function Pin Signal Signal Description

RS232 RS232 serial port and B1 NC -


TEMP temperature detection
B2 NC -
port
B3 VCC5V_T 5 V power

B4 T_B1 Battery temperature


detection

B5 NC -

B6 TXD Transmit pin of RS232

B7 GND Grounding pin of


RS232

B8 RXD Receive pin of RS232

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Chapter 5 System Modules

Port Name Function Pin Signal Signal Description

OUT RLY Output dry contacts A1 R04-NO N.O. dry contact of


Output 4

A2 R04-COM Common dry contact


of Output 4

A3 R03-NO N.O. dry contact of


Output 3

A4 R03-COM Common dry contact


of Output 3

A5 R02-NO N.O. dry contact of


Output 2

A6 R02-COM Common dry contact


of Output 2

A7 R01-NO N.O. dry contact of


Output 1

A8 R01-COM Common dry contact


of Output 1

Indicators
The indicators indicate the operational status of the CSU. For a description of the
indicators, refer to Table 5-2.

Table 5-2 Indicator Descriptions

Indicator Status

Power Indicator Operation Alarm Indicator CSU Status


Indicator

On Flashing Off The CSU is working.

On Flashing Flashing There is an alarm.

On On/off - There is a fault.

Off Off Off The CSU does not operate.

• "-" indicates the status of the indicator is not certain.

Buttons
You can query information and set parameters through the buttons. For a description of
the buttons, refer to Table 5-3.
Table 5-3 Keys on the CSU

Key Key Name Function

▲ Up/direction key Moves the cursor leftwards, turns to the previous page,
selects the previous option, and increases a value.

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Key Key Name Function

▼ Down/direction key Moves the cursor rightwards, turns to the next page, selects
the next option, and decreases a value.

Ent Enter Confirms data, or saves a configuration.

Esc Escape Exits or cancels.

<▲+Ent> Key combination Press the ▲ and Ent keys together to view the Help.

5.2 Port Description


The ports of the ZXDU48 B600 are located on the CSU and PDU.
l There are two RJ45 ports on the panel of the CSU. For a description of the ports, refer
to 5.1 CSU.
l There are three groups of ports on the panel of the PDU, see Figure 5-3. For a
description of the ports, refer to Table 5-4.

Caution!
The system has two load outputs. The maximum current of the total current of the load
outputs is 30 A.

Figure 5-3 Ports on the PDU

Table 5-4 PDU Port Descriptions

Port Pin Signal Description

Signal ports 1 BAT1_ON Indicates whether the battery pack is present.

2 RS485 A0 Connected to external RS485 signals

3 NC -

4 RS485 B0 Connected to external RS485 signals

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Chapter 5 System Modules

Port Pin Signal Description

DC&battery port 1 BATT - Connected to the negative pole of the battery pack
(maximum current: 30 A; fusible link: 40 A)

2 LOAD 1- Connected to the negative pole of LOAD 1


(maximum current: 20 A; fusible link: 40 A)

3 LOAD 2- Connected to the negative pole of LOAD 2


(maximum current: 20 A; fusible link: 40 A)

4 BATT + Connected to the positive pole of the battery pack

5 LOAD 1+ Connected to the positive pole of LOAD 1

6 LOAD 2+ Connected to the positive pole of LOAD 2

AC input port 1 PE Protective grounding port

2 N Connected to the neutral wire of the AC input cable


(maximum current: 20 A)

3 L Connected to the live wire of the AC input cable


(maximum current: 20 A)

5.3 Rectifiers
5.3.1 ZXD500 (V5.1) Rectifier
The maximum output power of the ZXD500 (V5.1) is 600 W. The ZXD500 (V5.1) converts
AC power to DC power for load and battery charging.

Overview
Figure 5-4 shows the overview of the ZXD500 (V5.1).

Figure 5-4 ZXD500 (V5.1) Rectifier

1. Indicator 3. Fan
2. Shortcut key 4. Handler

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ZXDU48 B600-Series Product Description

Shortcut Key
Pressing and holding the shortcut key activates the one key function that shows the rectifier
menus on the CSU, so you can query the information and control the rectifier through
"point-to-point" mode.

Indicators
The status of a rectifier can be judged based on the indicators on the rectifier. For details,
refer to Table 5-5.

Table 5-5 Rectifier Indicator Descriptions

Indicator Indica- Rectifier Status Remarks


tor Sta-
tus

Off There is no power supply, or the subsidiary The power indicator


Power power supply does not operate. indicates the power status
indicator of the rectifier.
On There is input AC power supply, and the
(Green) subsidiary power operates properly.

Flashing The rectifier is in sleep mode.

Off The rectifier powers off or is in sleep mode. The operating status
Operating indicator indicates the
Flashing The rectifier is in current-limiting status.
status regulated voltage status
On The rectifier is in regulated voltage status.
indicator and limited current status
(Green) of the rectifier.

Off There is no alarm. The alarms are caused by


Alarm external environment or
Flashing The communications (CAN) of the rectifier are
indicator other devices. You cannot
interrupted.
(Yellow) determine whether the
On The rectifier is probably in one of the following
rectifier is faulty only by
status: input AC overvoltage, input AC
the alarm indicator.
undervoltage, rectifier overtemperature, and IP
address collision, and poor current sharing.

On The rectifier is probably in one of the The fault indicator


Fault following status: output overvoltage, output indicates whether the
indicator undercurrent, fan faults, output fuse broken, rectifier is faulty.
(Red) and EEPROM error.

Off The rectifier operates properly.

Ports
There is an input-output integrated port on the rear panel of the rectifier. The electrical and
signal connections between the rectifier and the power system are implemented through
this port. Figure 5-5 shows the pins of this port.

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Figure 5-5 Port Pins

For a description of the pins, refer to Table 5-6.


Table 5-6 Rectifier Port Pin Descriptions

Port Signal Definition Function

AC input port L Connects the live wire of the input AC power


supply.

N Connects the neutral wire of the input AC power


supply.

PE Connects the protective grounding wire.

CAN communications CAN+ Transfers data to and receives data from the
detection port CSU.
CAN-

Output DC port Output(+) Outputs DC power supply for external devices.

Output(-)

5.3.2 ZXD1000 (V5.0) Rectifier


The maximum output power of the ZXD1000 (V5.0) is 1070 W. The ZXD1000 (V5.0)
converts AC power to DC power for load and battery charging.

Overview
Figure 5-6 shows the overview of the ZXD1000 (V5.0).

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ZXDU48 B600-Series Product Description

Figure 5-6 ZXD1000 (V5.0) Rectifier

1. Indicator 3. Fan
2. Shortcut key 4. Handler

Shortcut Key
Pressing and holding the shortcut key activates the one key function that shows the rectifier
menus on the CSU, so you can query the information and control the rectifier through
"point-to-point" mode.

Indicators
The status of a rectifier can be judged based on the indicators on the rectifier. For details,
refer to Table 5-7.
Table 5-7 Indicator Status Descriptions

Indicator Indica- Rectifier Status Remarks


tor Sta-
tus

Off There is no power supply, or the subsidiary The power indicator


Power power supply does not operate. indicates the power status
indicator of the rectifier.
On Power is supplied, and the subsidiary power
(Green) operates properly.

Flashing The rectifier is in sleep mode.

Off The rectifier powers off or is in sleep mode. The operating status
Operating indicator indicates the
Flashing The rectifier is in current-limiting status.
status regulated voltage status
On The rectifier is in regulated voltage status.
indicator and limited current status
(Green) of the rectifier.

Off There is no alarm. The alarms are caused by


Alarm Flashing The communications between the rectifier external environment or
indicator and the CAN is interrupted, or the current is other devices. You cannot
(Yellow) not properly shared. determine whether the
rectifier is faulty only by the

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Indicator Indica- Rectifier Status Remarks


tor Sta-
tus

On The rectifier is probably in one of the alarm indicator.


following status: input AC overvoltage, input
AC undervoltage, rectifier overtemperature,
and IP address collision.

On The rectifier is probably in one of the The fault indicator indicates


Fault following status: output overvoltage, output whether the rectifier is
indicator undercurrent, fan faults, and output fuse faulty.
(Red) broken.

Off The rectifier operates properly.

Ports
The electrical and signal connections between the ZXDU48 B600 rectifier and power
system are implemented through the interface board.
Different ports are distributed on the upper and lower layers of the interface board, see
Figure 5-7.

Figure 5-7 Ports on the Interface Board

For a description of the pins on the ports, refer to Table 5-8.

Table 5-8 Port Descriptions

Ports Signal Function


Definition

AC input port L Connects the live wire of the input AC power supply.

N Connects the neutral wire of the input AC power supply.

PE Connects the protective grounding wire.

CAN communications CAN+ Transfers data to and receives data from the CSU.
detection port
CAN-

Output DC port Output(+) Outputs DC power supply for external devices.

Output(-)

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ZXDU48 B600-Series Product Description

5.3.3 ZXD1500 (V5.0) Rectifier


The maximum output power of the ZXD1500 (V5.0) is 1600 W. The ZXD1500 (V5.0)
converts AC power to DC power for load and battery charging.

Overview
Figure 5-8 shows the overview of the ZXD1500 (V5.0).

Figure 5-8 Rectifier ZXD1500 (V5.0)

1. Indicator 3. Fan
2. Shortcut key 4. Handler

Shortcut Key
Pressing and holding the shortcut key activates the one key function that shows the rectifier
menus on the CSU, so you can query the information and control the rectifier through
"point-to-point" mode.

Indicators
The status of a rectifier can be judged based on the indicators on the rectifier. For details,
refer to Table 5-9.

Table 5-9 Indicator Status Descriptions

Indicator Indica- Rectifier Status Remarks


tor Sta-
tus

Off There is no power supply, or the subsidiary The power indicator


Power power supply does not operate. indicates the power status
indicator of the rectifier.
On Power is supplied, and the subsidiary power
(Green) operates properly.

Flashing The rectifier is in sleep mode.

Off The rectifier powers off or is in sleep mode. The operating status
Operating indicator indicates the
Flashing The rectifier is in current-limiting status.
status regulated voltage status
On The rectifier is in regulated voltage status.
indicator and limited current status
(Green) of the rectifier.

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Chapter 5 System Modules

Indicator Indica- Rectifier Status Remarks


tor Sta-
tus

Off There is no alarm. The alarms are caused by


Alarm external environment or
Flashing The communications between the rectifier
indicator other devices. You cannot
and the CAN is interrupted, or the current is
(Yellow) determine whether the
not properly shared.
rectifier is faulty only by the
On The rectifier is probably in one of the
alarm indicator.
following status: input AC overvoltage, input
AC undervoltage, rectifier overtemperature,
and IP address collision.

On The rectifier is probably in one of the The fault indicator indicates


Fault following status: output overvoltage, output whether the rectifier is
indicator undercurrent, fan faults, and output fuse faulty.
(Red) broken.

Off The rectifier operates properly.

Ports
There is an input-output integrated port on the rear panel of the rectifier. The electrical and
signal connections between the rectifier and the power system are implemented through
this port. Figure 5-9 shows the pins of this port.

Figure 5-9 Port Pins

For a description of the pins, refer to Table 5-10.

Table 5-10 Rectifier Port Pin Descriptions

Ports Signal Definition Function

AC input port L Connects the live wire of the input AC power


supply.

N Connects the neutral wire of the input AC power


supply.

PE Connects the protective grounding wire.

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ZXDU48 B600-Series Product Description

Ports Signal Definition Function

CAN communications CAN+ Transfers data to and receives data from the
detection port CSU.
CAN-

Output DC port Output(+) Outputs DC power supply for external devices.

Output(-)

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Chapter 6
Rectifier Features
Table of Contents
ZXD500 (V5.1) ...........................................................................................................6-1
ZXD1000 (V5.0) .........................................................................................................6-4
ZXD1500 (V5.0) .........................................................................................................6-7

6.1 ZXD500 (V5.1)


6.1.1 Input Properties
The ZXD500 rectifier can adjust its operation status automatically based on the input AC
voltage. The input features include input undervoltage protection, input power limitation,
and input overvoltage protection.

Input Undervoltage Protection


When the input AC voltage is lower than the configured undervoltage protection threshold,
input undervoltage protection is enabled. The rectifier is shut down, there is no output
current, and the alarm indicator is lit. When the input voltage increases to the undervoltage
restoration threshold, the rectifier automatically resumes operating properly.
The undervoltage protection threshold of the ZXD500 rectifier is 80 V ± 5 V, the hysteresis
voltage is 8 V to 12 V, and the undervoltage restoration threshold equals the undervoltage
protection threshold plus the hysteresis voltage.

Input Overvoltage Protection


When the input AC voltage is higher than the configured overvoltage protection threshold,
input overvoltage protection is enabled. The rectifier is shut down, there is no output
current, and the alarm indicator is lit. When the input voltage decreases to the overvoltage
restoration threshold, the rectifier automatically resumes operating properly.
The overvoltage protection threshold of the ZXD500 rectifier is 305 V± 10V, the hysteresis
voltage is 5 V to 10 V, and the overvoltage restoration threshold equals the overvoltage
protection threshold minus the hysteresis voltage.

Power Limitation Based on the Input Voltage


The rectifier can limit the output power based on the input voltage.
Figure 6-1 shows power limitation based on the input voltage when the following conditions
are met:

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ZXDU48 B600-Series Product Description

l Ambient temperature: –25°C to 60°C.


l Output voltage: 48 V to 59.5 V.

Figure 6-1 Power Limitation Based On the Input Voltage

1. Input undervoltage 2. 2/3 power threshold (110 V) 4. Input overvoltage threshold


threshold (80 V±5 V) 3. Full power (176 V) (305 V±10 V)

Figure 6-1 shows the mapping relationship of the ZXD500 rectifier between the input AC
voltage and power. For a description of the mapping relationship, refer to Table 6-1.

Table 6-1 Mapping Relationship Between Input Voltage and Power

Input AC voltage Output Power (Percentage of the Maximum Power)

≤80 V±5 V 0%

(80 V±5 V) to 110 V 50% to 66.7%

110 V to 176 V 66.7% to 100%

176 V to (305 V±10 V) 100%

>305 V±10 V 0%

• The maximum output power is 600 W.

6.1.2 Output Features


Figure 6-2 shows the output features of the ZXD500 rectifier when the following conditions
are met:

l Input AC voltage: 176 V to 295 V.


l Ambient temperature: –25°C to 60°C.

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Chapter 6 Rectifier Features

Figure 6-2 ZXD500 Rectifier Output Features

Figure 6-2 shows that:


l The maximum output current is constant while the output voltage ranges from 36 V to
48 V.
l The maximum output power is constant while the output voltage ranges from 48 V to
59.5 V.
l When the output voltage is lower than 36 V, the voltage and current from the rectifier
go to retraction status.
The above output features take effect if the input voltage falls into the range from 85 V
to 176 V when the ambient temperature keeps in the proper range. But the output power
cannot reach the maximum value in such a situation because the power limitation based
on the input voltage. Therefore, the maximum power and maximum output current are
affected by the input voltage.

6.1.3 Power Dropping Due To Overtemperature


When the environmental temperature exceeds the overtemperature threshold, the output
power of the rectifier decreases with the rise of the temperature.
Figure 6-3 shows the overtemperature power feature of the rectifier. For a description of
this feature, refer to Table 6-2.

Figure 6-3 Power Dropping Due To Overtemperature

Table 6-2 Power Dropping Due To Overtemperature

Environmental temperature Output Power (Percentage of the Maximum Output Power)

-40°C to +60°C 100%

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ZXDU48 B600-Series Product Description

Environmental temperature Output Power (Percentage of the Maximum Output Power)

+60°C to +75°C The output power decreases linearly as the temperature rises.
When the environmental temperature reaches 75°C, the
output power is no lower than 62.6% of the maximum power.

>+75°C 0% (power-off protection)

• The maximum output power is 600 W.

6.2 ZXD1000 (V5.0)


6.2.1 Input Features
The rectifier can adjust its operation status automatically based on the input AC voltage.
The input features include:

l Input undervoltage protection


l Input overvoltage protection
l Power limitation based on the input voltage

Input undervoltage protection


When the input AC voltage is lower than the configured undervoltage protection threshold,
input undervoltage protection is enabled. The rectifier is shut down, there is no output
current, and the alarm indicator is lit. When the input voltage increases to the undervoltage
restoration threshold, the rectifier automatically resumes operating properly.
The undervoltage protection threshold of this rectifier is 80 V ± 5 V. The hysteresis voltage is
8 V to 12 V, and the undervoltage restoration threshold equals the undervoltage protection
threshold plus the hysteresis voltage.

Input Overvoltage Protection


When the input AC voltage is higher than the configured overvoltage protection threshold,
input overvoltage protection is enabled. The rectifier is shut down, there is no output
current, and the alarm indicator is lit. When the input voltage decreases to the overvoltage
restoration threshold, the rectifier automatically resumes operating properly.
The overvoltage protection threshold of this rectifier is 305 V ± 5 V. The hysteresis voltage
is 5 V to 10 V, and the overvoltage restoration threshold equals the overvoltage protection
threshold minus the hysteresis voltage.

Power Limitation Based On the Input Voltage


The rectifier can limit the output power based on the input voltage.

Figure 6-4 shows power limitation based on the input voltage when the following conditions
are met:

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Chapter 6 Rectifier Features

l Ambient temperature: –33°C to +55°C.


l DC output voltage: 48 V to 59.5 V. If the output voltage ranges from 42 V to 48 V, the
maximum output current should be constant.

Figure 6-4 Power Limitation Based On the Input Voltage

• A: Full power (176 V) • C: Undervoltage protection • D: Overvoltage protection


• B: 60% power (110 V) threshold (80 V±5 V) threshold (305 V±5 V)

Figure 6-4 shows the relationship between the input AC voltage and the output power of
the rectifier. For a description of the relationship, refer to Table 6-3.

Table 6-3 Mapping Relationship Between the Input Voltage and Power

Input Voltage Output Power (Percentage of the Maximum Power)

≤80 V±5 V 0%

(80 V±5 V) to 110 V 40% to 60%

110 V to 176 V 60% to 100%

176 V to (305 V±5 V) 100%

>305 V±5 V 0%

• The maximum output power is 1070 W.

6.2.2 Output Features


Figure 6-5 shows the output features of the rectifier when the following conditions are met:

l Input AC voltage: 176 V to 300 V.


l Ambient temperature: –33°C to +55°C.

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ZXDU48 B600-Series Product Description

Figure 6-5 Output Features

Figure 6-5 shows that:


l The maximum output current is constant while the output voltage ranges from 42 V to
48 V.
l The maximum output power is constant while the DC output voltage ranges from 48
V to 59.5 V.
l When the DC output voltage and output current are in section D shown in Figure 6-5,
the rectifier operates properly and meets the requirements of connection in parallel.
The output features of rectifier do not force requirements.
The above output features take effect if the input DC voltage falls into the range from 85 V
to 176 V when the ambient temperature keeps in the proper range. However, the output
power of the rectifier cannot reach the maximum value due to input-voltage-based power
limitation. Therefore, the maximum output power and maximum output current are affected
by the input voltage.

6.2.3 Power Dropping Due To Overtemperature


When the environmental temperature exceeds the overtemperature threshold, the output
power of the rectifier decreases with the rise of the temperature.
Figure 6-6 shows power limitation based on the input voltage when the following conditions
are met:

l DC output voltage: 48 V to 59.5 V.


l Ambient temperature: –33°C to +55°C.

6-6

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Chapter 6 Rectifier Features

Figure 6-6 Power Dropping Due To Overtemperature

Figure 6-6 shows the relationship between the ambient temperature and the output power
of the rectifier. For a description of the relationship, refer to Table 6-4.

Table 6-4 Power Dropping Due To Overtemperature

Environmental Temperature Output Power (Percentage of the Maximum Power)

–33°C to +55°C 100%

+55°C to +75°C l When the ambient temperature is higher than 55°C, if the
temperature rises at 1°C, the output power decreases at a rate
of 2.5%.
l When the temperature reaches 65°C, the output power is not
lower than 75%.
l When the temperature reaches 70°C, the output power is not
lower than 62.6%.
l When the temperature reaches 75°C, the output power is not
lower than 50%.

> +75°C 0% (The rectifier is shut down for protection due to overtemperature.)

• The maximum output power is 1070 W.

6.3 ZXD1500 (V5.0)


6.3.1 Input Features
The rectifier can adjust its operation status automatically based on the input AC voltage.
The input features include:

l Undervoltage protection
l Overvoltage protection
l Power limitation based on the input voltage

6-7

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ZXDU48 B600-Series Product Description

Undervoltage Protection
When the input AC voltage is lower than the configured undervoltage protection threshold,
the rectifier is shut down, there is no output current, and the alarm indicator is lit. When the
input voltage increases to the undervoltage restoration threshold, the rectifier automatically
resumes operating properly.
The undervoltage protection threshold of the rectifier is 80 V ± 5 V, the hysteresis voltage is
8 V to 12 V, and the undervoltage restoration threshold equals the undervoltage protection
threshold plus the hysteresis voltage.

Overvoltage Protection
When the input AC voltage is higher than the configured overvoltage protection threshold,
the rectifier is shut down, there is no output current, and the alarm indicator is lit. When the
input voltage decreases to the overvoltage restoration threshold, the rectifier automatically
resumes operating properly.
The overvoltage protection threshold of the ZXDU48 B600 rectifier is 300 V ± 5 V, the
hysteresis voltage is 5 V to 10 V, and the overvoltage restoration threshold equals the
overvoltage protection threshold minus the hysteresis voltage.

Power Limitation Based on the Input Voltage


The rectifier can limit the output power based on the input voltage.
Figure 6-7 shows power limitation based on the input voltage when the following conditions
are met:
l Ambient temperature: –33°C to +55°C.
l DC output voltage: 48 V to 59.5 V. If the output voltage ranges from 42 V to 48 V, the
maximum output current should be constant.

Figure 6-7 Power Limitation Based on the Input Voltage

• A: Full power • C: Undervoltage protection • D: Overvoltage protection


• B: 60% power threshold threshold

Figure 6-7 shows the relationship between the input AC voltage and the output power of
the rectifier. For a description of the relationship, refer to Table 6-5.

6-8

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Chapter 6 Rectifier Features

Table 6-5 Mapping Relationship Between the Input Voltage and Power

Input AC voltage Output Power (Percentage of the Maximum Output Power)

≤80 V±5 V 0%

(80 V±5 V) to 110 V 40% to 60%

110 V to 176 V 60% to 100%

176 V to (305 V±5 V) 100%

>305 V±5 V 0%

• The maximum output power is 1600 W.

6.3.2 Output Features


Figure 6-8 shows the output features of the rectifier when the following conditions are met:
l Input AC voltage: 176 V to 300 V.
l Ambient temperature: –33°C to +55°C.

Figure 6-8 Output Features

Figure 6-8 shows that:


l The maximum output current is constant while the output voltage ranges from 42 V to
48 V.
l The maximum output power is constant while the DC output voltage ranges from 48
V to 59.5 V.
l When the DC output voltage and output current are in section D shown in Figure 6-8,
the rectifier operates properly and meets the requirements of connection in parallel.
The output features of rectifier do not force requirements.

The above output features take effect if the input DC voltage falls into the range from 85 V
to 176 V when the ambient temperature keeps in the proper range. However, the output
power of the rectifier cannot reach the maximum value due to input-voltage-based power
limitation. Therefore, the maximum output power and maximum output current are affected
by the input voltage.

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ZXDU48 B600-Series Product Description

6.3.3 Power Dropping Due To Overtemperature


When the environmental temperature exceeds the overtemperature threshold, the output
power of the rectifier decreases with the rise of the temperature.
Figure 6-9 shows power limitation based on the input voltage when the following conditions
are met:
l DC output voltage: 48 V to 59.5 V.
l Ambient temperature: –33°C to +55°C.

Figure 6-9 Power Dropping Due To Overtemperature

Figure 6-9 shows the relationship between the ambient temperature and the output power
of the rectifier. For a description of the relationship, refer to Table 6-6.

Table 6-6 Power Dropping Due To Overtemperature

Environmental Temperature Output Power (Percentage of the Maximum Output Power)

–33°C to +55°C 100%

+55°C to +75°C l When the ambient temperature is higher than 55°C, if the
temperature rises at 1°C, the output power decreases at a
rate of 2.5%.
l When the temperature reaches 65°C, the output power is
not lower than 75%.
l When the temperature reaches 70°C, the output power is
not lower than 62.6%.

>+75°C 0% (power-off protection)

• The maximum output power is 1600 W.

6-10

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Appendix A
Alarm List
For the default alarm levels and output relays of the alarms that can be supervised by the
CSU520Y (SV1.00), refer to Table A-1.
l A1 to A6 refer to the six output relay ports of the power system.
l An output relay can be associated with multiple alarms. An alarm can be associated
with only one output relay. The setting of "No" means that the alarm is not associated
with any output relay. When an alarm arises, the status of the associated output relay
changes.
l If the level of an alarm is "Mask", the attributes of the associated output relay are
invalid.

Note:
If the system is configured with multiple types of batteries, the UVA (lithium) alarm and the
low-voltage alarm do not arise at the same time.
l If the system is configured with lead-acid batteries, only the low-voltage alarm arises.
l If the system is configured with lithium-iron batteries, only the UVA (lithium) alarm
arises.

Table A-1 Alarm List

No. Alarm Severity Output Description


Relay

1 Common Alarm Mask - An alarm arises.

2 AC Power Off Critical A2 The electric supply stops and no backup


AC input signals are available.

3 AC Volt.Low Minor - The AC input voltage is too low.

4 AC Volt. High Minor - The AC input voltage is too high.

5 AC Curr.High Minor - The AC input current is too high.

6 AC SPD Abr. Mask A2 The AC SPD is damaged or not installed.

7 SMR Out.V.H.O. Critical A3 The output voltage of the rectifier is too


high, causing the rectifier to be power
off.

A-1

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ZXDU48 B600-Series Product Description

No. Alarm Severity Output Description


Relay

8 SMR Out.C.H. Critical A3 The output current of the rectifier is too


high, causing the rectifier to be power
off.

9 SMR In.V.H.O. Critical A3 The input voltage (absolute value) of the


rectifier is too high, causing the rectifier
to be power off.

10 SMR In.V.L.O. Critical A3 The input voltage (absolute value) of the


rectifier is too low, causing the rectifier
to be power off.

11 SMR Inter.T.H. Critical A3 The internal temperature of the rectifier


is too high.

12 SMR Input Off Critical A3 The input power of the rectifier is


interrupted.

13 SMR No Match Critical A3 The model of the rectifier is not


supported.

14 SMR Comm.Fail Critical A3 The rectifier loses communication with


the CSU520Y due to the removal of the
rectifier or abnormal communication.

15 DC Volt.Low Minor - The DC output voltage is too low.

16 DC Volt.High Minor - The DC output voltage is too high.

17 Batt.Loop Brk. Critical - The battery is disconnected.

18 Batt.Volt.Low Critical A1 The voltage of the battery pack is too


low.

19 Batt.Temp.High Minor - The temperature of the battery pack is


too high.

20 Batt.Temp.Low Minor - The temperature of the battery pack is


too low.

21 Batt.T.Invalid Minor - The system is configured with batteries,


but the battery temperature detection
is invalid. The battery sensor is not
installed or the battery temperature is
beyond the detection range.

22 LLVD1 Alarm Critical A4 The LLVD1 circuit breaker is turned off


or the LLVD1 fuse blows.

23 BLVD Alarm Critical A4 The BLVD circuit breaker is turned off or


the BLVD fuse blows.

24 Batt.Test Fail Minor - The battery test fails.

A-2

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Appendix A Alarm List

No. Alarm Severity Output Description


Relay

25 Batt.Dischg. Minor - The battery pack is discharging.

26 Batt.Det.Abr. Critical - The battery detection is abnormal.

27 Batt.Curr.Abr. Minor - The current of the battery pack is


abnormal.

28 Batt.Volt.Fault Minor - The voltage of the battery pack is


abnormal.

29 DC SPD Abnor. Mask A1 The DC SPD is damaged or is not


installed.

30 Door Alarm Mask - The door sensor detects that the cabinet
door is opened.

31 SMR Alarm Critical A3 A fault occurs inside the rectifier.

32 LLVD1 Loop Brk. Critical - The LLVD1 loop is broken or the fuse
blows.

33 LLVD1 Extend Brk. Critical - The LLVD1 extension loop is broken or


the fuse blows.

34 BLVD Loop Brk. Critical - The BLVD loop is broken or the fuse
blows.

35 Batt. Equal Mask - The battery is in the equalization


charging process.

36 Battery Testing Critical - The battery is under the test.

37 Multi-SMR Alm. Critical A3 Two or more rectifiers are faulty.

38 DC.Volt.Ex.Low Minor - The DC output voltage is too low.

39 DC.Volt.Ex.High Minor - The DC output voltage is too high.

40 Sys.OverLoad Alm. Critical - The load rate of the rectifier exceeds the
overload threshold.

41 Batt. Not Exist Mask - The battery is not present.

42 In-Relay-1# Mask - An alarm arises on input relay 1.

43 In-Relay-2# Mask - An alarm arises on input relay 2.

44 In-Relay-3# Mask - An alarm arises on input relay 3.

45 In-Relay-4# Mask - An alarm arises on input relay 4.

46 Env.Temp. High Minor - The environmental temperature is too


high.

47 Env.Temp. Low Minor - The environmental temperature is too


low.

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ZXDU48 B600-Series Product Description

No. Alarm Severity Output Description


Relay

48 Env.Hum. High Minor - The environmental humidity is too high.

49 Env.Hum. Low Minor - The environmental humidity is too low.

50 Smog Alarm Minor - The smoke sensor detects smoke.

51 Flood Alarm Minor - The waterlogging sensor detects water.

52 Env.Temp.Invalid Mask - l The environmental temperature


detection is invalid.
l The system is not connected to the
environmental temperature sensor
or the environmental temperature is
beyond the range.

53 Env.Hum.Invalid Mask - l The environmental humidity


detection is invalid.
l The system is not connected to
the environmental humidity sensor
or the environmental humidity is
beyond the range.

54 Cell OVA_Li Minor - The voltage of a lithium-iron battery is


too high.

55 Cell UVA_Li Minor - The voltage of a lithium-iron battery is


too low.

56 Cell OVP_Li Minor - The voltage of a lithium-iron battery is


too high, causing charging protection.

57 Cell UVA_Li Minor - The voltage of a lithium-iron battery is


too low, causing discharging protection.

58 Batt.UVA_Li Minor - The voltage of a lithium-iron battery


pack is too low.

59 Batt.OVP_Li Minor - The voltage of a lithium-iron battery pack


is too high, causing charging protection.

60 Batt.UVP_Li Minor - The voltage of a lithium-iron battery


pack is too low, causing discharging
protection.

61 Cell Poor_Li Minor - The difference between the voltage of a


lithium-iron battery and that of another
battery exceeds the threshold.

62 Cell COTA_Li Minor - The temperature of a lithium-iron battery


is too high during the charging process.

A-4

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Appendix A Alarm List

No. Alarm Severity Output Description


Relay

63 Cell CUTA_Li Minor - The temperature of a lithium-iron battery


is too low during the charging process.

64 Cell COTP_Li Minor - The temperature of a lithium-iron battery


is too high during the charging process,
causing charging protection.

65 Cell CUTP_Li Minor - The temperature of a lithium-iron battery


is too low during the charging process,
causing charging protection.

66 Cell DOTA_Li Minor - The temperature of a lithium-iron battery


is too high during the discharging
process.

67 Cell DUTA_Li Minor - The temperature of a lithium-iron


battery is too low during the discharging
process.

68 Cell DOTP_Li Minor - The temperature of a lithium-iron battery


is too high during the discharging
process, causing discharging protection.

69 Cell DUTP_Li Minor - The temperature of a lithium-iron


battery is too low during the discharging
process, causing discharging protection.

70 Cell TI_Li Minor - The temperature detection value of a


lithium-iron battery is invalid.

71 Batt.COCA_Li Minor - The current of a lithium-iron battery is


too large during the charging process.

72 Batt.DOCA_Li Minor - The current of a lithium-iron battery is


too large during the discharging process.

73 Batt.COCP_Li Minor - The current of a lithium-iron battery is


too large during the charging process,
causing charging protection.

74 Batt.DOCP_Li Minor - The current of a lithium-iron battery is


too large during the discharging process,
causing discharging protection.

75 ShortCut Prot_Li Minor - Short-circuit protection occurs in a


lithium-iron battery pack.

76 Chg.Sw.Inv_Li Minor - The charging loop switch of a lithium-iron


battery is disabled.

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ZXDU48 B600-Series Product Description

No. Alarm Severity Output Description


Relay

77 Dch.Sw.Inv_Li Minor - The discharging loop switch of a


lithium-iron battery is disabled.

78 Env.OTA_Li Minor - The system is configured with


lithium-iron batteries, and the alarm
arises when the environmental
temperature is too high.

79 Env.UTA_Li Minor - The system is configured with


lithium-iron batteries, and the alarm
arises when the environmental
temperature is too low.

80 FBMU Comm.Fail Minor - The communication with a lithium-iron


battery is interrupted.

81 SMR In.Freq. Critical A3 The input frequency of the rectifier is too


high or low.

82 SMR Fan Fault Critical A3 The rectifier fan is not operating properly.

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Glossary
BLVD
- Battery Low Voltage Disconnect
CAN
- Controller Area Network
CSU
- Centralized Supervision Unit
IEC
- International Electrotechnical Commission
LCD
- Liquid Crystal Display
LLVD
- Load Low Voltage Disconnect
MTBF
- Mean Time Between Failures
RoHS
- Restriction of Hazardous Substances

SIU
- Signal Interface Unit

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