DDS02 1-03 1-Manual

engineering
mannesmann
Rexroth
DIAX02
DDS02.1/03.1 Drive Controller -
Basic Unit
Project Planning Manual
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-P
274262 Indramat
DDS02.1/03.1
Title DIAX02
DDS02.1/03.1 Drive Controller -
Basic Unit
Type of documentation Project Planning Manual
Document code DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97
Internal file reference • Mappe 11a

• DDS_1-PJ.pdf
• 209-0069-4317-02
Reference This electronic document based on the hardcopy document with docu-
ment desig.: DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-P.
Editing sequence Document designation of previous edi- Status Comments

tions
209-0069-4317-01 EN/12.93 Dec. 93 1st edition
DDS02.1
209-0069-4362-00 EN/01.94 Jan. 94 1st edition
DDS03.1
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-P Jan. 97 rev. edition
DDS02.1/03.1
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 Apr. 97 E-Doc Release
Copyright  INDRAMAT GmbH, 1993

Copying this document, and giving it to others and the use or communi-
cation of the contents thereof without express authority are forbidden.
Offenders are liable for the payment of damages. All rights are reserved
in the event of the grant of a patent or the registration of a utility model or
design (DIN 34-1).
The electronic documentation (E-doc) may be copied as often as needed
if such are to be used by the consumer for the purpose intended.
Published by INDRAMAT GmbH • Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main

Telefon 09352/40-0 • Tx 689421 • Fax 09352/40-4885
Abt. ENA (JH)
Service-Hotline: Tel. 0172 - 660 040 6 or 0171 - 333 882 6
Validity All rights are reserved with respect to the content of this documentation
and the availability of the product.
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97
DDS02.1/03.1
Contents
1 Introducing the System 1-1
1.1 Individual components of the digital AC servo drive.............................................................................1-2
1.2 Supply units for DDS02.1/03.1 drive controllers...................................................................................1-2
2 Safety guidelines for electrical drives 2-1

2.1 General information..............................................................................................................................2-1
2.2 Guidelines for protection against contact with electrical parts .............................................................2-1
2.3 Guidelines on "protective low voltages" ...........................................................................................2-3
2.4 Guidelines for protection against dangerous movements ....................................................................2-3
2.5 Guidelines for protection when handling and installing ........................................................................2-5
3 DDS02.1/03.1 drive controllers 3-1

3.1 Configured drive controllers .................................................................................................................3-1
3.2 Drive controller, basic unit ....................................................................................................................3-4
Cooling methods............................................................................................................................3-4
Motor feedback..............................................................................................................................3-4
3.3 Software module ..................................................................................................................................3-7
Firmware........................................................................................................................................3-7
3.4 Firmware configuration.........................................................................................................................3-9
3.5 Plugin module.....................................................................................................................................3-10
3.6 Configuration rating plate ...................................................................................................................3-12
3.7 Summary of components fitted in a configuration ..............................................................................3-13
4 Technical data 4-1

4.1 Power section.......................................................................................................................................4-1
4.2 Current consumed during signal processing........................................................................................4-2
4.3 Ambient and environmental conditions ................................................................................................4-4
4.4 Drive controller energy loss..................................................................................................................4-5
Energy loss in the DDS02.1-W......................................................................................................4-5
Energy loss in the DDS02.1-A.......................................................................................................4-6
Energy loss in the DDS02.1-F... ....................................................................................................4-7
Energy loss in the DDS03.1-W......................................................................................................4-8
4.5 Weight ..................................................................................................................................................4-8
5 Planning the construction of the control cabinet 5-1

5.1 Mounting the DDS02.1-W... drive controller.........................................................................................5-4
5.2 Mounting the DDS02.1-A... drive controller..........................................................................................5-5
5.3 Mounting the DDS02.1-F... drive controller ........................................................................................5-10
5.4 Mounting the DDS03.1-W...-. drive controller ....................................................................................5-12
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Contents I

DDS02.1/03.1
5.5 Interference suppression and EMC....................................................................................................5-13

5.6 Using heat-exchanger units in control cabinets .................................................................................5-13
6 Electrical connections of the drive controller 6-1

6.1 General notes.......................................................................................................................................6-1
6.2 Connecting the basic unit .....................................................................................................................6-2
① Chassis earth connections to the supply unit ............................................................................6-4
②③④ Connecting the motor power cable to the drive controller...................................................6-4
④ Connector X6: Holding brake, motor temperature monitoring..................................................6-7
⑤ DC bus voltage connection........................................................................................................6-7
⑥ Connector X1: Bus connections ................................................................................................6-8
⑦ Connector X3.............................................................................................................................6-9
⑧ Connector X2: interface RS232...............................................................................................6-11
⑨ Connector X4: Motor feedback................................................................................................6-12
⑩ Connectors X13, X14a, X14b: heatsink blower only with DDS02.1-A... ..................................6-14
Summary terminal diagram .........................................................................................................6-15
6.3 Connecting the plugin module............................................................................................................6-16
7 Accessories 7-1
7.1 Electrical connecting kit E..-DDS 2.......................................................................................................7-2
7.2 Electrical accessories kit E..-DDS 3.....................................................................................................7-4
7.3 Connector kit for various configurations...............................................................................................7-6
7.4 Service cable - IKS0391.......................................................................................................................7-7
7.5 Selecting the fiber optic cable connections ..........................................................................................7-7
7.6 Mechanical accessories for DDS02.1-A***-*........................................................................................7-8
7.7 Mechanical accessories for DDS02.1-F***-* drive controllers (with liquid cooling) ..............................7-9
8 Powering up the power sections via charging resistors 8-1
9 Condition at delivery 9-1
10 Identifying the merchandise 10-1
11 Storage and transportation 11-1
12 Index 12-1
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Contents II

DDS02.1/03.1
1 Introducing the System
Inductance
linear motor
LAF
Inductance
linear motor
LAR
Synchronous motor
MKD
Synchronous motor
MDD
UBERSICH.WMF
Fig. 1-1: A digital drive system with DDS
The modular concept makes it possible to flexibly combine AC servo and

main drives to create one compact drive package which uses one supply
unit.
In conjunction with the MDD, MKD and LAR AC motors, the DDS drive
controller is a rapid-response drive. These drives are particularly well
suited for use in machine tool, textile, printing and packaging machinery
as well as robotics and handling machines.
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Introducing the System 1-1

DDS02.1/03.1
1.1 Individual components of the digital AC servo drive

electrical
connect access.
X8
A1
S1
A2
A3
L-
L+
X1
11
plugin module
configured
drive controller
Motor feedback cable

Motor
power cable
AC motor
EKdig
Fig. 1-2: Individual components of the digital AC drive
1.2 Supply units for DDS02.1/03.1 drive controllers

DDS drive controllers can be connected to all INDRAMAT supply units
with a regulated DC 24V voltage.
Note: Do not operate the DDS with a TVM 1.2 supply unit. The DC
24V of the TVM 1.2 is not regulated.
If TVM 2.1, TVM 2.4 supply units or a KDV 1.3 are used with a DDS drive
controller, then note the information in Section 8 when powering up the
power section via charging resistors. The application descriptions for each
individual supply units must also be noted.
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Introducing the System 1-2

DDS02.1/03.1
2 Safety guidelines for electrical drives

Prior to using the units, please note the following guidelines on personnel
safety.
2.1 General information

• The safety instructions in these user guidelines must be observed at
all times. Improper use of this equipment and disregarding the war-
nings given here can lead to property damage, cause bodily injury or,
in extreme cases, lead to death.
INDRAMAT is not liable for damages resulting from non-observance of
the warnings given in these operating instructions.
• Documentation in the local language must be obtained prior to com-
missioning, if the language of the documentation at hand is not un-
derstood.
• Proper transport, correct storage, assembly and installation as well as
careful operation are the prerequisites for optimal and safe operation
of this equipment.
• Qualified personnel:
Only appropriately qualified personnel may work on this equipment or
within its vicinity. Personnel are qualified if they have sufficient know-
ledge of the assembly, installation and operation of the product as well
as of all warnings and safety measures in these operating instructions.
Furthermore, they should be trained, instructed or qualified to switch
electrical circuits and equipment on and off, to earth and label them
according to engineering regulations on safety. They should have ade-
quate safety equipment and be trained in first aid.
• Only use spare parts approved by the manufacturer.
• The safety instructions and regulations for the application must be ob-
served.
• The equipment is designed for installation in machines which are in-
tended for commercial use.
• Start-up is only permitted once it is sure that the machine in which the
products are installed complies with EC directive 89/392/EWG
(machine directives).
• Operation is only permitted if the national EMC directives for the spe-
cific application permit it. Within the EU, EMC directive 89/336/EWG
applies.
Guidelines for EMC compliant installation are outlined in the document
"EMC for AC drives and controls“.
Maintaining the national standards is the responsibility of the manu-
facturer of the machine or plant.
• Technical data, connection and installation conditions are outlined in
the respective product documentation and must be maintained.
2.2 Guidelines for protection against contact with electrical

parts
If live parts with voltages exceeding 50 volts are in any way open to con-
tact, then this could lead to bodily injury. To operate electrical equipment it
is necessary to apply certain parts of it with such dangerous voltages.
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Safety guidelines for electrical drives 2-1

DDS02.1/03.1
High electrical voltages!

Danger to life and risk of injury!
⇒ Observe the general construction and safety guideli-
nes for work on electrial power installations.
DANGER
⇒ After installation, check that the earth wire is perma-
nently connected to all electrical units as specified in
the connection diagram.
⇒ Operation, even for brief measuring and test purpo-
ses, is only permitted when the earth wire is perma-
nently connected to all electrical components.
⇒ Disconnect the equipment from the mains or the vol-
tage source before working on electrical parts with
voltages exceeding 50 volts. Secure the equipment
against being switched back on again.
⇒ Wait five minutes after powering down before starting
work on the equipment. This is due to the capacitors
fitted in the equipment.
⇒ Do not touch the electrical connecting points of a
component while it is switched on.
⇒ Cover live parts properly before switching the equip-
ment on so that no contact is possible.
⇒ Provide protection against indirect contact (as per
DIN EN 50178/ ed. 11/94, section 5.3.2.3).
High discharge current!

Danger to life and risk of serious injury!
⇒ All units and the motor are to be connected to the
earth wire at the earthable point or they must be eart-
WARNING hed first before switching on.
⇒ The discharge current exceeds 3.5 mA. A permanent
connection to the supply system is thus required for all
units (as per DIN EN 50178/ ed. 11.94, sect. 5.3.2.3).
⇒ Always connect earth wire before starting up even
when just testing. High voltages could otherwise be
applied to the housing.

DDS02.1/03.1
2.3 Guidelines on "protective low voltages"

The connections on the drive components and interfaces for the signal
voltages range from 5 to 30 volts. These electrical circuits belong to the
safely isolated electrical circuits (protective low voltages).
High electrical voltages from incorrect connections!
Danger of life and limb or serious bodily injury!

⇒ Only those units, electrical components or cables
WARNING which have, as per the standards, sufficient and safe
isolation of connected electrical circuits may be atta-
ched to the signal voltages (per DIN EN 50178/ ed.
11.94, sect. 5.3.2.3).
2.4 Guidelines for protection against dangerous movements

Dangerous movements can occur for various reasons:
• as a result of an incorrect velocity command,
• a software error,
• physical component problems,
• faulty wiring or cable,
• an error in the value or signal encoder and
• incorrect use of components.
These errors can occur just after the equipment is turned on or after an
indefinite period of time.

DDS02.1/03.1
Dangerous movements!
Danger to life and risk of injury or of property damage!
⇒ The drive components monitoring devices make mal-
functions in the connected drives almost impossible.
DANGER In view of operator safety, however, this cannot be
solely relied upon. An incorrect movement, the size of
which depends on the kind of malfunction and opera-
ting status, must in any case be anticipated before the
built-in monitoring devices are activated. Operator
safety must thus be ensured with the use of monito-
ring devices or measures taken which are superordi-
nate on the plant side. These are provided according
to the specific conditions of the plant after a danger
and error analysis by the plant constructor has been
completed. The safety requirements which apply to
the plant are included here.
⇒ Keep clear of the machine in that area in which mo-
vements could occur. Possible measures to take to
prevent access are:
- protective fences
- protective railings
- covers
- light curtains
⇒ Fences and coverings should have sufficient strength
to withstand the maximum possible momentum.
⇒ E-stop switches must be mounted in the immediate
vicinity of an operator for easy reach. Check to make
sure it is functional before starting up.
⇒ Isolate the drive power connection via an emergency
stop circuit or use a starting lockout to protect against
unintentional start ups.
⇒ Make sure that the drives are standing still before ac-
cessing or entering the danger zone.
⇒ De-energize electrical equipment using the master
switch and secure against switching on again for:
- maintenance and repair work
- cleaning work
- or prior to long breaks in operation
⇒ Avoid operating high-frequency, remote control and
radio equipment near the equipment electronics and
supply leads. If use of such a unit cannot be avoided,
check the system and the plant for possible malfuncti-
ons at all positions of normal use before the first star-
tup. If necesesary, carry out a special EMC test on the
plant.

DDS02.1/03.1
2.5 Guidelines for protection when handling and installing
Risk of injury during handling!

Bodily injury caused by cruhsing, shearing, cutting and
thrusting movements!
CAUTION
⇒ Observe the general construction and safety regulati-
ons for handling and installation.
⇒ Use suitable installation and transport equipment in a
proper fashion. If necessary, use special tools.
⇒ Take suitable precautions to prevent pinching and
crushing.
⇒ If necessary, wear suitable protective clothing, for ex-
ample, protective eyewear, shoes or gloves.
⇒ Do not stand under suspended loads.
⇒ Wipe up liquids spilled onto the floor to prevent slip-
ping.

DDS02.1/03.1
3 DDS02.1/03.1 drive controllers
3.1 Configured drive controllers

The drive controllers are modular in design. The basic unit is adapted to
different functions with the use of various modules. The drive controllers
are delivered by INDRAMAT already configured in terms of the desired
function.
A configured drive controller is made up of both hardware and firmware.
The firmware fixes the functions of the drive controller.
A configured drive controller is made up of:
• basic unit of the drive controller
• plugin modules
• software modules
Configured DDS02.1-****-****-**- • firmware (in the software and plugin modules)
FW drive controller
Drive controller basic unit

1
Firmware configuration rating plate 6

S1
A1
H1
U5
FWA-DIAX02-SSE-02VRS-MS
269236 K42/96
-
SN269236-02328 RS
Soft - U5
SYSTEMCONFIGURATION wareul
DDS02.1-W100-DS04-03-FW mod L+
DDS02.1-W100-D
U
1 DSS01.3
X5
U
2 DLF01.1
U
DDS 02.1-W025-D
K16/96
rating plate
3 COVER
U COVER SN263498-24321 A01 X1 basic unit
4
U
5 DSM02.1-FW U1 U2 U3 U4
269973 K47/96 2 3
4
1
5
0
6
9
8 7
ATTENTION Achtung 2 3
X3
4
1
THE CONFIGURATION Hier muß das

5
0
TYPE STICKER, WHICH korrekte

1
6
Typenschild
9
IS IN ACCORDANCE 8 7
WITH THE CONFIGU- gemäß
RATION SHEET, MUST Konfigurationsblatt
nd
BE PLACED HERE. aufgeklebt sein
ma i-
commun U1
comion 11
cat dule X4
mo U2
Hardware
configuration U3
rating plate U4
.
aux in
l u g
p ule
d
mo
EKkonfDD
Fig. 3-1: The components of the configured DDS02.1-*** drive controller
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 DDS02.1/03.1 drive controllers 3-1

DDS02.1/03.1
Configured DDS03.1-****-****-**-
FW drive controller
Drive controller basic unit
X6 1
Firmware configuration rating plate
U5 6
S1
H1
U5
FWA-DIAX02-SSE-02VRS-MS
-
Soft
269236 K42/96
- X5a
SN269236-02328 RS
ware l
u
mod
SYSTEMCONFIGURATION
DDS03.1-W030-DS01-02-FW L-
DDS03.1-W030-D
U
1 DSS 1.3 L+
U
2 COVER
U COVER
3 X5b
U COVER
4
rating plate
U DSM02.1-FW
5 DDS 3.1-W030-D
basic unit
K30/95
269973 K47/96
SN263508-04604 A00
X1
ATTENTION Achtung U1 U2
THE CONFIGURATION Hier muß das 3
and X2
2
TYPE STICKER, WHICH korrekte
4
1
IS IN ACCORDANCE Typenschild
5
0
mm
WITH THE CONFIGU- gemäß
6
9
RATION SHEET, MUST Konfigurationsblatt
Co muni-
8 7
BE PLACED HERE. aufgeklebt sein
2 3
4
1
com ns
5
0
X3
6
9
8 7
io
cat ule
d
m o U1
Hardware X4
configuration
rating plate
U2
.
aux in
g
plu ule
d
mo
ekkonfd3
Fig. 3-2: The components of the configured DDS03.1-*** drive controller

DDS02.1/03.1
Type codes
Type codes Example: DDS XX . 1 - X XXX - X X XX - XX - FW

Product group
DDS DDS
Series
2 02
3 03
Version
1 1
Cooling
Air, control cab. int. air (extern) A 3
Coolant F 3
Air, control cab. ext. air (intern) W
Rated current
15A 015 1
25A 025 1
30A 030 2
50A 050
100A 100 3
150A 150 3
200A 200 3
Motor feedback
Digital servo feedback D
Resolver feedback R
Communications module
ANALOG interface A
INTERBUS-S interface C
Single-axis pos. control L
SERCOS interface S
Function i.d.
determined and documented by INDRAMAT
e.g.: 01 01
Function i.d. version

determined and documented by INDRAMAT
e.g.: 01 01
Firmware
I.d. that firmware is ordered as separate subitem FW
Comment:
1 only for series "02" and cooling "W"
2 only for series "03"
3 only for series "02" TLDDS2
Fig. 3-3: Type codes of the configured DDS drive controller

DDS02.1/03.1
3.2 Drive controller, basic unit

The slots of the basic unit are empty.
Cooling methods
INDRAMAT offers various cooling methods for the DDS02.1 drive control-
lers (see Fig. 3-4) .
Cooling methods:
• heat technology (cooling airflow inside the control cabinet)
• cold technology (cooling airflow outside the control cabinet)
• liquid cooling
Heat Technology Units implementing heat technology dissipate heat within the control cabi-
net.
Consequentially:
• large control cabinet
• air conditioning may be needed
This requires the least amount of mounting and installation efforts.
Cold technology, liquid cooling These units have the advantage that a large part of the heat is lost outsi-
de the control cabinet. As a result, these units can be mounted in small
cabinets or housing.
Units with liquid cooling offer the additional advantage of regaining lost
energy.
Motor feedback
There are, independent of the rated current, two types of drive con-
trollers (basic units). Only motors with Digital Servo Feedback
(DSF) can be connected to the one type and only motors with Re-
solver feedback (RSF) (see Fig. 3-5 „Motor feedback“) can be connected
at X4 of the other type.
Note: When selecting the motor/controller combination make sure

that the motor feedback data type codes of motor and drive
controller agree.

DDS02.1/03.1
Cooling methods
power dissip.
Mounting
panel
Heat technnology
DDS 2.1 - W . . .
power dissip. ca.20% ca.80% power dissip.
Cold technology
DDS 2.1 - K . . .
control cabinet back
power dissip.
Mounting panel
ca.20%
DDS 2.1 - F . . . liquid cooling
KUEHLART
ca. power dissip.

80%
Fig. 3-4: Cooling methods in DDS02.1 drive controller illustrated

DDS02.1/03.1
Type codes
Type codes Example: DDS X . X - X XXX - X

Product group
DDS DDS
Series
2 02
3 03
Version
1 1
Cooling
Air, from outside control cab. (extern) A 3
Coolant F 3
Air, from inside control cab. (intern) W
Rated current
15A 015 1
25A 025 1
30A 030 2
50A 050
100A 100 3
150A 150 3
200A 200 3
Motor feedback
Digital servo feedback D
Resolver feedback R
Comments: typgrdds
1 only for series "02" and cooling "W"
Fig. 3-5: Type codes of the DDS basic unit

DDS02.1/03.1
3.3 Software module

Different functions require different software modules. The software mo-
dule contains both firmware and drive parameters. The software module
needed depends on the selected hardware configuration and the functi-
ons of the drive.
The software module guarantees that if the unit needs to be replaced, the
already entered parameters can be carried over to the new unit.
Type codes shipping date

unit type week/year
part no. FWA-DIAX02-SSE-02VRS-MS K42/96

269236
barcode SN269236-02328 RS
serial number Firmware release

status
TYPFWA
Fig. 3-6: Software module type codes
Barcode
Software Serial number
module type
DSM02.1-FW
DSM 2.1
FWC-DIAX02-SSE-02VRS-MS
266234 K35/96
Abbrev.
Firmware type DDSSER17
Fig. 3-7: Rating plates on the software module
Firmware
The functional features of the drive controllers are fixed by the firmware.
The firmware must be ordered as a separate item. This means that it is
always possible to reorder the same firmware version.
The firmware is continuously being updated to function more accurately
without, however, changing the functions. This designation is indicated in
the type code as the firmware release status.
If new functions are added, then the index number of the firmware version
is increased (see Fig. 3-8) .

DDS02.1/03.1
Type codes
Type codes Example: FW C - DIAX02 - SSE - 02 V RS - MS

Category
Firmware FW
Class
PCB C
Product name
Product: DIAX02 DIAX02
Firmware type (alpha-numeric)

SERCOS interface SSE
Firmware version (01...99)

02 02
Character of firmware
Test version T
Standard V
Firmware Release Status (Update)

The most current status
is delivered. RS
Language (abbrev.
see INN 09.04, sect. 1-1)
multilingual MS TYPFW
Fig. 3-8: Firmware type codes

DDS02.1/03.1
3.4 Firmware configuration

The firmware configuration identifies which firmware is used in the confi-
gured drive controller.
This means that the firmware configuration is used to determine which
firmware the software module has and, if applicable, which firmware is in
a plugin module. The rating plate of the firmware configuration is on the
face plate.
Type codes Example: FW A - DIAX02 - SSE - 02 V RS - MS

Category
Firmware FW
Class
Product A
Product name
Product: DIAX02 DIAX02
Firmware type (alpha-numeric)

SERCOS interface SSE
Firmware version (01...99)

02 02
Character of firmware
Test version T
Standard V
Firmware Release Status (Update)

Updated version delivered. RS
Language (abbreviation
see INN 09.04, sect. 1-1)
Multilingual MS TYPFWAK
Fig. 3-9: Firmware configuration type codes
shipping date
unit type week/year
part no. FWA-DIAX02-SSE-02VRS-MS K42/96

269236
barcode SN269236-02328 RS
serial number Firmware release

status
TYPFWA
Fig. 3-10: Firmware configuration rating plate

DDS02.1/03.1
3.5 Plugin module

Only a few of the plugin modules are introduced below. The precise
functions offered by a specific firmware verison are outlined in the re-
spective function description.
SERCOS interface Type: DSS01.1, DSS01.3

The plugin module "SERCOS interface DSS" makes it possible to operate
the digital drive with SERCOS interface compatible controls via a fiber
optic cable. It also offers inputs for evaluating reference switches, travel
range limit switches and sensor inputs.
ANALOG interface with Type: DAE01.1

incremental encoder emulator The plugin module "ANALOG interface with incremental encoder emula-
tor" makes it possible to operate digital intelligent AC servo drives with
conventional controls via an analog interface. It also contains control in-
puts and signal outputs for communicating with a connected control and
generates incremental encoder signals for use as actual position values.
ANALOG interface with Type: DAA01.1

absolute encoder emulator The plugin module "ANALOG interface with absolute encoder emulator"
makes it possible to operate digital intelligent AC servo drives with con-
ventional controls via an analog interface. It also contains control inputs
and signal outputs for communicating with a connected control and gene-
rates actual position values which meet the SSI standard (synchronous
serial interface).
Single axis positioning module Type: DLC01.1, DLC02.1

The plugin module "single axis positioning module" expands the drive
controller to create a standalone single axis positioning unit. This control
can be programmed with up to 3000 program blocks. Each program block
describes one motion sequence or a specific state of the inputs to be
monitored or the outputs to be set. The DLC02.1 is functionally compati-
ble with the DLC01.1. The DLC02.1, however, also has an additional in-
terface to connect an INTERBUS-S module DBS02.2 .
Interbus S Slave interface Type: DBS02.1

The interbus S slave interface DBS02.1 makes it possible to directly load
speed values as per the DRIVECOM standard profile 21.
Interbus-S-Slave Interface Type: DBS02.2

The interbus S slave interface DBS02.2 means that a DLC02.1 single
positioning module can be connected which directly loads target positions
as per DRIVECOM standard profile 22 and can handle the I/O level of the
DLC.
Command card Type: CLC-...

The CLC-... command card supports the central control of the drive units
for the implementation of the "electronic shaft“.

DDS02.1/03.1
ARCNET coupler card Type. DAK01.1

The DAK01.1 plugin module is a stackable card for the CLC-D02... com-
mand card and creates the interface to an ARCNET bus system.
Input/output interface Type: DEA04.1, DEA05.1, DEA06.1

These plugin modules each have 15 inputs and 16 outputs via which the
drive can exchange binary signals with a PLC. They are differentiated in
terms of the address set.
Incremental position interface Type: DEF01.1, DEF02.1

The plugin module "incremental position interface" supports the trans-
mission of square wave signals for evaluating an external scale directly
mounted to the moving machine component in the drive controller. They
are differentiated in terms of the address set.
High resolution position Type: DLF01.1

interface The plugin module "high resolution position interface" supports the
transmission of sinusoidal signals for evaluating an external scale directly
mounted to the moving machine component in the drive controller.
Summing input interface Type: DSE01.1

The plugin module "summing input interface" makes two summing inputs
available in addition to the differential input for a configuration with analo-
gue interface. It is possible, via these summing inputs, to apply additional
command values for the differential input at the analog interface.
Gearwheel encoder interface Type: DZF01.1, DZF02.1

The plugin module „gearwheel interface“ supports the evaluation of the
high-resolution main spindle position encoder.
Note: The technical data and the terminal diagrams of the plugin
modules can be found in the document "DIAX02 plugin modu-
le for digital intelligent drive controllers".

DDS02.1/03.1
3.6 Configuration rating plate

The type designations are on the configuration rating plate:
• the configured drive controller,
• the basic unit,
• the software module in slot U5
• and the plugin modules in slots U1 to U4.
These type designations can be used to determine which components

ought to be in which slots.
In the event of a breakdown, the information on this plate can be used to
quickly and efficiently obtain the correct replacement parts.
Note: The configuration rating plate supplies information about which

modules of the drive controllers are in place. Please check,
prior to commissioning the controller, that the correct modules
are in place.
Note: When mounting the drive controller, the face plate is removed
from the controller with the rating plate. Please make sure that
the face plate is remounted to the drive controller from which it
was removed.
SYSTEMCONFIGURATION
Configured
drive controller DDS 02.1-W050-DS04-03-FW
type
Basic unit
type DDS 02.1-W050-D
U
1 DSS 01.3-FW
U
2 DLF 01.1
Slot U COVER Plugin module
designation 3 type
U COVER
4
U Software
5 DSM 02.1-FW module
Configured drive
controller part no. 269421 K42/96 Shipping date
week/year
COVER = no plugin module in slot TSDDS2.WMF
Fig. 3-11: An example of a configuration rating plate

DDS02.1/03.1
3.7 Summary of components fitted in a configuration

Use this summary to identify which plugin module ought to be in a specific
drive controller configuration.
Compare the configuration in the summary with the type of the configured
drive controller.
If the suffix of the type designation agrees with a configuration in the
summary, then the summary should list what is fitted into slots 1 through
4 of the basic unit.
This summary is no selection list for available configurations.
Configuration Basic unit Slot U1 Slot U2 Slot U3 Slot U4 Slot U5

DA01-01-FW DDS0*.1-****-D DAE01.1 COVER COVER COVER DSM02.1-FW
DA02-01-FW DDS0*.1-****-D DAA01.1 COVER COVER COVER DSM02.1-FW
DA03-01-FW DDS0*.1-****-D DAE01.1 DEA04.2 COVER COVER DSM02.1-FW
DA06-01-FW DDS0*.1-****-D DAE01.1 DLF01.1 COVER COVER DSM02.1-FW
DA07-02-FW DDS0*.1-****-D DAE01.1 DZF02.1 COVER COVER DSM02.1-FW
DA10-01-FW DDS0*.1-****-D DAE01.1 DEF01.1 COVER COVER DSM02.1-FW
DA11-01-FW DDS0*.1-****-D DAE01.1 DSE01.1 COVER COVER DSM02.1-FW
DA12-01-FW DDS0*.1-****-D DAA01.1 DSE01.1 COVER COVER DSM02.1-FW
DA14-01-FW DDS0*.1-****-D DAE01.1 DRF01.1 COVER COVER DSM02.1-FW
DC01-01-FW DDS0*.1-****-D DBS02.1-FW COVER COVER COVER DSM02.1-FW
DC02-01-FW DDS0*.1-****-D DBS02.1-FW DEA04.1 COVER COVER DSM02.1-FW
DC03-01-FW DDS0*.1-****-D DBS02.1-FW DEA04.1 DEA05.1 COVER DSM02.1-FW
DC04-01-FW DDS0*.1-****-D DBS02.1-FW DZF01.1 COVER COVER DSM02.1-FW
DL01-01-FW DDS0*.1-****-D DLC01.1-FW DEA04.1 COVER COVER DSM02.1-FW
DL02-01-FW DDS0*.1-****-D DLC01.1-FW DEA04.1 DEA05.1 COVER DSM02.1-FW
DL03-01-FW DDS0*.1-****-D DLC01.1-FW DEA04.1 DEA05.1 DEA06.1 DSM02.1-FW
DL04-01-FW DDS0*.1-****-D DLC01.1-FW DEA04.1 DEF01.1 COVER DSM02.1-FW
DL05-01-FW DDS0*.1-****-D DLC01.1-FW DEA04.1 DEA05.1 DEF01.1 DSM02.1-FW
DL08-01-FW DDS0*.1-****-D DLC01.1-FW DEA04.1 DFF01.1 COVER DSM02.1-FW
DL09-01-FW DDS0*.1-****-D DLC01.1-FW DEA04.1 DEA05.1 DFF01.1 DSM02.1-FW
DL10-01-FW DDS0*.1-****-D DLC01.1-FW DEA04.1 DEF01.1 DEF02.1 DSM02.1-FW
DL11-01-FW DDS0*.1-****-D DLC01.1-FW DEA04.1 DZF01.1 COVER DSM02.1-FW
DL12-01-FW DDS0*.1-****-D DLC01.1-FW DEA04.1 DEA05.1 DZF01.1 DSM02.1-FW
DL13-01-FW DDS0*.1-****-D DLC01.1-FW DEA04.1 DEF02.1 DLF01.1 DSM02.1-FW
DL14-01-FW DDS0*.1-****-D DLC01.1-FW DEA04.1 DLF01.1 COVER DSM02.1-FW
DL20-01-FW DDS0*.1-****-D DLC02.1-FW DBS02.2-FW COVER COVER DSM02.1-FW
DL21-01-FW DDS0*.1-****-D DLC02.1-FW COVER DBS02.2-FW COVER DSM02.1-FW
DL22-01-FW DDS0*.1-****-D DLC02.1-FW DBS02.2-FW DEA04.1 COVER DSM02.1-FW
DL23-01-FW DDS0*.1-****-D DLC02.1-FW DEA04.1 DBS02.2-FW COVER DSM02.1-FW
DL24-01-FW DDS0*.1-****-D DLC02.1-FW DBS02.2-FW DEA04.1 DEA05.1 DSM02.1-FW
DL25-01-FW DDS0*.1-****-D DLC02.1-FW DEA04.1 DBS02.2-FW DEA05.1 DSM02.1-FW
DL26-01-FW DDS0*.1-****-D DLC02.1-FW DBS02.2-FW DEA04.1 DEF01.1 DSM02.1-FW
DL27-01-FW DDS0*.1-****-D DLC02.1-FW DEA04.1 DBS02.2-FW DEF01.1 DSM02.1-FW
DL28-01-FW DDS0*.1-****-D DLC02.1-FW DBS02.2-FW DFF01.1 COVER DSM02.1-FW
DL29-01-FW DDS0*.1-****-D DLC02.1-FW DFF01.1 DBS02.2-FW COVER DSM02.1-FW
DL30-01-FW DDS0*.1-****-D DLC02.1-FW DBS02.2-FW DEF01.1 COVER DSM02.1-FW
DL31-01-FW DDS0*.1-****-D DLC02.1-FW DEF01.1 DBS02.2-FW COVER DSM02.1-FW

DDS02.1/03.1

DL40-01-FW DDS0*.1-****-D DLC01.1-FW DPF02.1 COVER COVER DSM02.1-FW
DL41-01-FW DDS0*.1-****-D DLC01.1-FW DPF02.1 DEF01.1 COVER DSM02.1-FW
DL42-01-FW DDS0*.1-****-D DLC01.1-FW DPF02.1 DFF01.1 COVER DSM02.1-FW
DL43-01-FW DDS0*.1-****-D DLC01.1-FW DPF02.1 DPF03.1 COVER DSM02.1-FW
DL45-01-FW DDS0*.1-****-D DLC01.1-FW DPF02.1 DEA05.1 COVER DSM02.1-FW
DS01-02-FW DDS0*.1-****-D DSS01.3-FW COVER COVER COVER DSM02.1-FW
DS03-02-FW DDS0*.1-****-D DSS01.3-FW DEF01.1 COVER COVER DSM02.1-FW
DS04-03-FW DDS0*.1-****-D DSS01.3-FW DLF01.1 COVER COVER DSM02.1-FW
DS05-01-FW DDS0*.1-****-D DSS01.1-FW DEF01.1 DEF02.1 COVER DSM02.1-FW
DS06-02-FW DDS0*.1-****-D DSS01.1-FW DLF01.1 DFF01.1 CLC-D02.1A-FW DSM02.1-FW
DS08-01-FW DDS0*.1-****-D DSS01.1-FW DLF01.1 DFF01.1 COVER DSM02.1-FW
DS09-01-FW DDS0*.1-****-D DSS01.3-FW DFF01.1 COVER COVER DSM02.1-FW
DS13-01-FW DDS0*.1-****-D DSS01.1-FW DLF01.1 COVER COVER DSM02.1-FW
DS22-02-FW DDS0*.1-****-D DSS01.3-FW DLF01.1 DEA04.2 COVER DSM02.1-FW
DS24-03-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.1A-FW DEA04.2 COVER DSM02.1-FW
DS25-01-FW DDS0*.1-****-D DSS01.1-FW DLF01.1 DSS02.1 COVER DSM02.1-FW
DS37-01-FW DDS0*.1-****-D DSS01.3-FW DZF02.1 COVER COVER DSM02.1-FW
DS40-02-FW DDS0*.1-****-D DSS01.3-FW DRF01.1 COVER COVER DSM02.1-FW
DS41-00-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.1A-FW COVER COVER DSM02.1-FW
DS45-00-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.1A-FW DEA04.2 DEA05.2 DSM02.1-FW
DS46-00-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.2A-FW DBS03.1-FW COVER DSM02.1-FW
DS46-01-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.2A-FW COVER DBS03.1-FW DSM02.1-FW
DS47-00-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.2A-FW DBS03.1-FW DLF01.1 DSM02.1-FW
DS47-01-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.2A-FW DLF01.1 DBS03.1-FW DSM02.1-FW
DS48-00-FW DDS0*.1-****-D DSS01.1-FW DLF01.1 DEF02.1 COVER DSM02.1-FW
DS50-00-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.2A-FW DEA04.2 COVER DSM02.1-FW
DS51-00-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.2A-FW DEA04.2 DLF01.1 DSM02.1-FW
DS51-01-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.1A-FW DEA04.2 DLF01.1 DSM02.1-FW
DS53-00-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.1A-FW DEA04.2 DEF02.1 DSM02.1-FW
DS54-00-FW DDS0*.1-****-D DSS01.3-FW DEA04.2 DEA05.2 COVER DSM02.1-FW
DS55-00-FW DDS0*.1-****-D DSS01.3-FW DEF01.1 DEA04.2 COVER DSM02.1-FW
DS56-00-FW DDS0*.1-****-D DSS01.3-FW DEA04.2 COVER COVER DSM02.1-FW
DS57-00-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.2A-FW DBS03.1-FW DEF01.1 DSM02.1-FW
DS57-01-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.2A-FW DEF01.1 DBS03.1-FW DSM02.1-FW
DS58-00-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.2A-FW DPF05.1-FW COVER DSM02.1-FW
DS58-50-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.2A-FW COVER DPF05.1-FW DSM02.1-FW
DS59-00-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.2A-FW DPF05.1-FW DLF01.1 DSM02.1-FW
DS59-50-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.2A-FW DLF01.1 DPF05.1-FW DSM02.1-FW
DS60-00-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.2A-FW DPF05.1-FW DEF01.1 DSM02.1-FW
DS60-50-FW DDS0*.1-****-D DSS01.3-FW CLC-D02.2A-FW DEF01.1 DPF05.1-FW DSM02.1-FW
DS61-00-FW DDS0*.1-****-D DSS01.3-FW DEA04.2 DEA05.2 DLF01.1 DSM02.1-FW
RA01-02-FW DDS0*.1-****-R DAE01.1 COVER COVER COVER DSM02.1-FW
RA02-02-FW DDS0*.1-****-R DAA01.1 COVER COVER COVER DSM02.1-FW
RA11-01-FW DDS0*.1-****-R DAE01.1 DSE01.1 COVER COVER DSM02.1-FW
RA12-01-FW DDS0*.1-****-R DAA01.1 DSE01.1 COVER COVER DSM02.1-FW
RC01-01-FW DDS0*.1-****-R DBS02.1-FW COVER COVER COVER DSM02.1-FW
RC02-01-FW DDS0*.1-****-R DBS02.1-FW DEA04.1 COVER COVER DSM02.1-FW
RC03-01-FW DDS0*.1-****-R DBS02.1-FW DEA04.1 DEA05.1 COVER DSM02.1-FW
RL01-01-FW DDS0*.1-****-R DLC01.1-FW DEA04.1 COVER COVER DSM02.1-FW
RL02-01-FW DDS0*.1-****-R DLC01.1-FW DEA04.1 DEA05.1 COVER DSM02.1-FW

DDS02.1/03.1

RL03-01-FW DDS0*.1-****-R DLC01.1-FW DEA04.1 DEA05.1 DEA06.1 DSM02.1-FW
RL04-01-FW DDS0*.1-****-R DLC01.1-FW DEA04.1 DEF01.1 COVER DSM02.1-FW
RL05-01-FW DDS0*.1-****-R DLC01.1-FW DEA04.1 DEA05.1 DEF01.1 DSM02.1-FW
RL08-01-FW DDS0*.1-****-R DLC01.1-FW DEA04.1 DFF01.1 COVER DSM02.1-FW
RL09-01-FW DDS0*.1-****-R DLC01.1-FW DEA04.1 DEA05.1 DFF01.1 DSM02.1-FW
RL10-01-FW DDS0*.1-****-R DLC01.1-FW DEA04.1 DEF01.1 DEF02.1 DSM02.1-FW
RL20-01-FW DDS0*.1-****-R DLC02.1-FW DBS02.2-FW COVER COVER DSM02.1-FW
RL21-01-FW DDS0*.1-****-R DLC02.1-FW COVER DBS02.2-FW COVER DSM02.1-FW
RL22-01-FW DDS0*.1-****-R DLC02.1-FW DBS02.2-FW DEA04.1 COVER DSM02.1-FW
RL23-01-FW DDS0*.1-****-R DLC02.1-FW DEA04.1 DBS02.2-FW COVER DSM02.1-FW
RL24-01-FW DDS0*.1-****-R DLC02.1-FW DBS02.2-FW DEA04.1 DEA05.1 DSM02.1-FW
RL25-01-FW DDS0*.1-****-R DLC02.1-FW DEA04.1 DBS02.2-FW DEA05.1 DSM02.1-FW
RL26-01-FW DDS0*.1-****-R DLC02.1-FW DBS02.2-FW DEA04.1 DEF01.1 DSM02.1-FW
RL27-01-FW DDS0*.1-****-R DLC02.1-FW DEA04.1 DBS02.2-FW DEF01.1 DSM02.1-FW
RL28-01-FW DDS0*.1-****-R DLC02.1-FW DBS02.2-FW DFF01.1 COVER DSM02.1-FW
RL29-01-FW DDS0*.1-****-R DLC02.1-FW DFF01.1 DBS02.2-FW COVER DSM02.1-FW
RL30-01-FW DDS0*.1-****-R DLC02.1-FW DBS02.2-FW DEF01.1 COVER DSM02.1-FW
RL31-01-FW DDS0*.1-****-R DLC02.1-FW DEF01.1 DBS02.2-FW COVER DSM02.1-FW
RS01-03-FW DDS0*.1-****-R DSS01.3-FW COVER COVER COVER DSM02.1-FW
RS03-03-FW DDS0*.1-****-R DSS01.3-FW DEF01.1 COVER COVER DSM02.1-FW
RS04-03-FW DDS0*.1-****-R DSS01.3-FW DLF01.1 COVER COVER DSM02.1-FW
RS16-02-FW DDS0*.1-****-R DSS01.3-FW DZF02.1 COVER COVER DSM02.1-FW
RS18-02-FW DDS0*.1-****-R DSS01.3-FW DEA04.2 COVER COVER DSM02.1-FW
Fig. 3-12: Summary of components of the basic units fitted in different configura-
tions

DDS02.1/03.1
4 Technical data
4.1 Power section
DC bus voltage Designation Value Unit

DC bus voltage 300 +/- 15% V
Fig. 4-1: DC bus voltage
Allocation of peak and An "overload factor" can be found in the motor/controller selection list.
continuous currents Using this overload factor it is possible to set the continuous current of the
controller at the time of commissioning in terms of the motor. The control-
ler peak current is set as dependent upon the continuous controller cur-
rent.
In the second column, the possible continuous current is listed for the
maximum peak current and in the third column, the possible peak current
is given for the maximum continuous current in the following list.
Drive controller Maximum peak cur- Peak current / ma-

rent / continuous ximum continuous
current current
DDS02.1-W015-... 15A / 15A 15A / 15A
DDS02.1-W025-... 25A / 25A 25A / 25A
DDS03.1-W030-... 30A / 10A 15A / 15A
DDS03.1-W050-... 50A / 20A 50A / 20A
DDS02.1-W050-... 50A / 40A 50A / 40A
DDS02.1-A050-... 50A / 50A 50A / 50 A
DDS02.1-F050-... 50A / 50A 50A / 50A
DDS02.1-W100-... 100A / 40A 60A / 60A
DDS02.1-A100-... 100A / 80A 90A / 90A
DDS02.1-F100-... 100A / 100A 100A / 100A
DDS02.1-W150-... 150A / 65A 80A / 80A
DDS02.1-A150-... 150A / 105A 150A / 105A
DDS02.1-F150-... 150A / 105A 150A / 105A
DDS02.1-W200-... 200A / 65A 90A / 90A
DDS02.1-A200-... 200A / 85A 160A / 105A
DDS02.1-F200-... 200A / 105A 200A / 105A
Fig. 4-2: Allocating peak and continuous currents
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Technical data 4-1

DDS02.1/03.1
4.2 Current consumed during signal processing
Current consumed during The supply unit makes available the DC +24V - and DC +/- 15V - voltages
signal processing for all connected drive controllers. The sum of the current consumed by
all the controllers connected to the supply unit may not exceed the per-
missible current output of the supply unit.
Generally applicable for the current consumption of the drive controller is
DC +/-15V ea. 200 mA , for DC +24V 1100 mA.
For detailed calculations, the current consumption for one drive unit can
be determined as follows:
Current consumption of the basic unit

+ current consumption of the plugin module in the basic unit
+ current consumption of the motor feedback with MDD and MKD motors
= current consumption for one drive unit
Current consumption of the Controller ty- Current con- Current con- Current con-
basic unit
pes sumption DC sumption DC sumption DC
+15V in mA -15V in mA +24V in mA
DDS02.1-... 150 150 500
DDS03.1-... 150 150 500
Fig. 4-3: Current consumption of the basic unit
Current consumption of the Use the type code of the motor to locate the designation of the motor
motor feedback feedback.
Motor feed- Current con- Current con- Current con-

back sumption DC sumption DC sumption DC
G 25 5 0
K 25 5 0
L 0 0 40
M 0 0 60
S 0 0 40
T 20 0 0
Fig. 4-4: Motor feedback current consumption

DDS02.1/03.1
Current consumption of the Plugin module Current con- Current con- Current con-
plugin modules
type sumption DC sumption DC sumption DC
CLC-D02.1A-FW 0 0 200
CLC-D02.2A-FW 0 0 200
DAA01.1 30 30 70
DAE01.1 30 30 70
DAK01.1A 0 0 70
DBS02.1-FW 0 0 130
DBS02.2-FW 0 0 130
DBS03.1-FW 0 0 130
DEA04.1 0 0 40
DEA04.2 0 0 40
DEA05.1 0 0 40
DEA05.2 0 0 40
DEA06.1 0 0 40
DEF01.1 0 0 150
DEF02.1 0 0 150
DFF01.1 45 45 45
DLC01.1 0 0 80
DLC02.1 0 0 80
DLC02.1-FW 0 0 80
DLF01.1 40 40 130
DPF05.1-FW 0 0 100
DRF01.1 50 50 15
DSE01.1 20 10 0
DSS01.1 0 0 110
DSS01.3-FW 0 0 110
DSS02.1 0 0 110
DZF01.1 30 40 150
DZF02.1 30 40 150
Fig. 4-5: Current consumption of the plugin module

DDS02.1/03.1
4.3 Ambient and environmental conditions
Designation Value Unit

Permissible ambient temperature with rated data +0...+45 ºC
Max. Permissible ambient temperature with derated data +55 ºC
Storage and transport temperature -30...+85 ºC
Max. Installation elevation with rated data 1000 m
Max. Permissible relative air humidity 95 %
3
Max. Permissible absolute air humidity 25 g/m
Protection category IP20, per EN 60529 = DIN VDE
0470-1-1992 (IEC 529-1989)
Fig. 4-6: Ambient and environmental conditions
Deviating ambient conditions Selection data are listed for each motor/controller combination.
These data apply within the indicated ambient temperature and installati-
on elevations.
If conditions differ, then the continuous torque at standstill MdN and short-
term torque MKB drop as illustrated. If both occur simultaneously, then
both load factors must be multiplied.
Reduction factor of the torque indicated in the selection lists
Depends on ambient 1 Depends on

temperature installation elev.
1
Reduction factor fH
Reduction factor fT
0.8
0.8 0.6
0.6
40 45 50 55 0 1000 2000 3000 4000 5000
Ambient temperature in °C Installation elev. in m above sea level
umgetemp.fh5
Fig. 4-7: Load capacitiy as dependent on ambient temperature and installation

elevation

DDS02.1/03.1
4.4 Drive controller energy loss

Determining energy loss in the controller by adding the maximum energy
loss to the controller type does not account for the actual continous load
of the controller.
Over an average period of time, the maximum amount of the continuous
current at standstill IdN of the motor flows through the controller (see motor
documentation).
The actually resulting energy loss depends on the continuous current at
standstill IdN of the connected motor. The continous current at standstill IdN
is listed in the motor documentation.
Example: determining energy Controller: DDS 2.1 - W050 - …

loss Motor: MDD 093A-N-020-…
Standstill current IdN of the motor: 9.5A
Energy loss as determined
in Fig. 4-8: approx.. 80 W
Energy loss in the DDS02.1-W...
Energy loss in the control

Power dissipation Pv in W
cabinet 600 max. energy loss Drive controller

560 DDS 2.1-W200-...
500
440 DDS 2.1-W150-...

400
380 DDS 2.1-W100-...
300
260 DDS 2.1-W050-...
200
170 DDS 2.1-W025-...
100 110 DDS 2.1-W015-...
10 20 30 40 50 60 70 80 90
DGVERLIN Cont. current at standstill of motor IdN in A
Fig. 4-8: Determining the energy lost in the control cabinet

DDS02.1/03.1
Energy loss in the DDS02.1-A...

max. power dissip. Drive controllers
Power dissip. Pv in W
cabinet 120 120 DDS 2.1-A200-...
DDS 2.1-A150-...
100 97 DDS 2.1-A100-...
80
60
54 DDS 2.1-A050-...
40
20
20 40 60 80 100 120
PVDDS2A
Motor cont. curr. at standstill IdN in A
Fig. 4-9: Determining the energy lost in the control cabinet
Energy loss outside the control

cabinet max. power dissip. Drive controllers

500 477 DDS 2.1-A200-...
DDS 2.1-A150-...
400 380 DDS 2.1-A100-...
300
200 215 DDS 2.1-A050-...
100
20 40 60 80 100 120
PEXDDS2A
Fig. 4-10: Determining the energy lost via the heatsink and conducted outside the
control cabinet

DDS02.1/03.1
Energy loss in the DDS02.1-F...

max. power dissip.
Drive controllers
cabinet 120 120 DDS 2.1-F200-...
DDS 2.1-F150-...
100 97 DDS 2.1-F100-...
80
60
54 DDS 2.1-F050-...
40
20
20 40 60 80 100 120
PVDDS2F Motor cont. curr. at standstill IdN in A
Fig. 4-11:Determining energy lost in the control cabinet
Energy loss via the coolant

500 max. power loss Drive controllers

477 DDS 2.1-F200-...
DDS 2.1-F150-...
400 380 DDS 2.1-F100-...
300
200 215 DDS 2.1-F050-...
100
PEXDDS2F
20 40 60 80 100 120
Fig. 4-12: Determining energy lost via the coolant

DDS02.1/03.1
Energy loss in the DDS03.1-W...

cabinet 150 max. power dissip. drive contr. type
140 DDS 3.1-W050-...
110 DDS 3.1-W030-...
100
50
DGViDDS3
5 10 15 20
Motor cont. current at standstill IdN in A
Fig. 4-13: Determining energy lost in the control cabinet
4.5 Weight
Drive controller type Weight in kg
DDS02.1-W...-. (heat technology) approx. 7.5
DDS02.1-A...-. (cold technology) approx. 11
DDS02.1-F...-. (liquid cooling) approx. 11
DDS03.1-W...-. (heat technology) approx. 5.5
Fig. 4-14: Drive controller weight

DDS02.1/03.1
5 Planning the construction of the control cabinet

Mounting conditions The drive controller and its supply unit are designed for mounting into a
control cabinet or a closed housing and meet the demands of protection
category IP 10, as per DIN 40 050.
The unit is protected against penetration by a solid extrinsic object with a
diameter exceeding 50 mm.
The unit is not protected against
• penetration by water
• intentional accessing by a hand, for example, but it will keep larger
body surfaces out.
Arranging the controller Position the drive with high output and excessive current levels as close
to the supply unit as possible.
Supply unit Controller with Controller with
high output low output
Mains conn.
ATTENTION! ATTENTION!
X5b
NEVER REMOVE OR INSTALL THIS NEVER REMOVE OR INSTALL THIS ATTENTION! ATTENTION!
PLUGS WHILE VOLTAGE IS APPLIED. PLUGS WHILE VOLTAGE IS APPLIED. NEVER REMOVE OR INSTALL THIS NEVER REMOVE OR INSTALL THIS
BLACK CABLE ON THE BOTTOM! BLACK CABLE ON THE BOTTOM! PLUGS WHILE VOLTAGE IS APPLIED. PLUGS WHILE VOLTAGE IS APPLIED.
Verbindung nie unter Spannung Verbindung nie unter Spannung BLACK CABLE ON THE BOTTOM! BLACK CABLE ON THE BOTTOM!
lösen bzw. stecken. lösen bzw. stecken. Verbindung nie unter Spannung Verbindung nie unter Spannung
Schwarze Leitung immer unten! Schwarze Leitung immer unten! lösen bzw. stecken. lösen bzw. stecken.
Schwarze Leitung immer unten! Schwarze Leitung immer unten!
GADDS3
Fig. 5-1: Recommended position of the unit inside the control cabinet
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Planning the construction of the control cabinet 5-1

DDS02.1/03.1
Clearance dimensions DDS02.1 110 ±0,5 110 ±0,5 110 ±0,5 155 ±0,5
TVD DDS 2 DDS 2 TVD TDA DDS 2

KDV3 KDV3 KDA3.2
KDV4 KDV4
TVR3 TVR3
155 ±0,5 110 ±0,5 110 ±0,5 200 ±0,5
DDS 2 TVD KDV2.2 DDS 2 DDS 2 TDA TVD

KDV3 KDV2.3 KDA3.2 KDV3
KDV4 KDV4
TVR3 TVR3
110 ±0,5 110 ±0,5 110 ±0,5 110 ±0,5 110 ±0,5
TVM DDS 2 KVR 1 DDS 2 DDS 2 KVR 1

2.1
2.4
60
GATeil
Fig. 5-2: Clearance dimensions of the DDS02.1 within the control cabinet

DDS02.1/03.1
Clearance dimensions for 110 ±0,5 137 ±0,5 92 ±0,5 200 ±0,5
DDS03.1
TVD TDA DDS 3 DDS 3 TDA TVD

KDV 3 KDA 3.2 KDA3.2 KDV3
KDV 4 KDV4
TVR 3 TVR3
92 ±0,5 74 ±0,5 155 ±0,5
TVD DDS 3 DDS 3 DDS 3 TVD

KDV 3 KDV 3
KDV 4 KDV 4
TVR 3 TVR 3
110 ±0,5 92 ±0,5 92 ±0,5 110 ±0,5
KVR 1 DDS 3 DDS 3 KVR 1
92 ±0,5 92 ±0,5 92 ±0,5
KDV DDS 3 TVM DDS 3 DDS 2 DDS 3

2.2 2.1
2.3 2.4
60
GATEDDS3
Fig. 5-3: Clearance dimensions for the DDS03.1 within the control cabinet

DDS02.1/03.1
5.1 Mounting the DDS02.1-W... drive controller

13
7
(18)
min. 80 mm
8
air outlet
X6 6
S1
A1
A2
H1
A3
U5
L-
L+
Guard
X5
373
355
390
X1
U1 U2 U3 U4
X2
X3
1
11
X4
15 8
9 1
17
min. 80 mm
air
inlet = = 7
22.5 60
105
Machine screw M6 (DIN 912)

(Allen screw)
min.
40 mm
free 325
Mounting panel or
control cabinet back wall
X8
Allen screw driver 906q / SW 5x400-46185 A1

S1
Ident. no. 221 672 (avail. upon request) A2
A3
L-
L+
Tightening
Connection torque MA X1
A1 ; A2 ; A3 = M6 MA = 5 Nm
L- ; L+ ; PE = M5 MA = 3 Nm 1
Weight: approx. 7.5

11
MBDDS2W
Fig. 5-4: Dimensional sheet - DDS02.1-W...

DDS02.1/03.1
5.2 Mounting the DDS02.1-A... drive controller
Drive controller mounted into

the control cabinet
extern
intern
Air baffle
Power dissip.
DDS2.•-A...
heatsink
ext.
blower
completely sealed
housing or cabinet
VerDDS2A
Fig. 5-5: The DDS02.1-A... drive controller mounted in the control cabinet
Power dissipation The DS02.1-A... drive controller has the advantage that most of the ener-
gy lost by the unit is directly conducted outside thus not accumulating
within the control cabinet. These units can therefore be mounted into
small control cabinets or housing without requiring extensive heat con-
ductance or expensive heat-exchanging units.
Blower unit The electrical section of the blower is protected within the control cabinet
(see Fig. 5-5). The heatsink of the power section and the blower impeller
are outside the control cabinet or housing.
Mounting panel Using a mounting panel, the units are mounted into the therefore provided
space on the backwall of the cabinet in such a way that the heatsink with
casing sticks out of the cabinet. The opening within the cabinet is sealed
with a seal ring at the mounting flange of the unit after mounting (see Fig.
5-7). Mounting and exchange of the drive controller and external blower
can be performed on the inside of the control cabinet.

325 160
105
8
min. 80 mm free
1
X6 6
S1
A1
Dimensional sheet
A2 H1
A3
L-
U5
L+
Guard
heatsink X5
390
373
355
345
X1
U1 U2 U3 U4
X2
X3
1
11
X4
15 8
9 1
X13 X14a
14
23
X14b
Fig. 5-6: Dimensional sheet of the DDS02.1-A... drive controller

Weight: approx. 11 kg
10
min. 80 mm free
Connection Tightening
torque MA
min.
40 mm A1 ; A2 ; A3 = M6 MA = 5 Nm
free L- ; L+ ; PE = M5 MA = 3 Nm
MBDDS2A
Planning the construction of the control cabinet 5-6

DDS02.1/03.1
air baffle (1)
M8 thread
69
space for additional KD modules
machine screw / 4x 185

M4x16 DIN912 (2)
Note the conductive connection (2) contact disc M4/4x

Mounting plans - DDS02.1-A...
between back wall of control

cabinet and mounting panel!
KD module mounting frame (2)
finger guard (1)
Allen screw
with SW5 blower mounting frame (1)
M4 thread
space for further blowers
housing back wall

housing and cabinet design
Fig. 5-7: Mounting the DDS02.1-A... drive controller

machine screw / 2x
M4x14Z4 DIN912 (1)
Parts designated with (1) are in the blower.
blower 109-0575-4832-XX (1)
Parts designated with (2) are in the kit M1-KD.
MZDDS2A
machine screw / 4x
M4x18Z4-1 DIN912 (1)
Planning the construction of the control cabinet 5-7

DDS02.1/03.1
DDS02.1/03.1
Installation dimensions -
DDS02.1-A...
min. 400 185
min. 2
air flow
direction air guard
min. 80
325
69
Mounting frame KD module
355
heatsink
421
160 in KDS/KDV
w/o ext.blower
min. 200
dismantl. direction ext.blower
blow.motor
completely sealed blower mounting frame

housing or cabinet
110
min. 80 min. 80
KDV DDS 2.•-A... DDS 2.•-A... DDS 2.•-A... DDS 2.•-A...
18
X15 X15 X15 105

174
F6 F6 F6
fan EinDDS2A
Fig. 5-8: Installation dimensions

DDS02.1/03.1
Spacing and clearance Control cabinet interior

dimensions -DDS02.1-A...
4 x ø5 110±0.5 110±0.5 110±0.5

96±0,5
= =
15
11
86+1
403±0.2
space
space
for further
for
373±0.2
units,
DDS 2.• - A
dimen. as
351+1
50+1 unit 1
18
133±0.2
115
space for ext. blower
= =
9
92±0.2
GADDS2A
6 x ø5 92
Fig. 5-9: Spacing and clearance dimensions - DDS02.1-A ...

DDS02.1/03.1
5.3 Mounting the DDS02.1-F... drive controller
325
min. 105
25 mm 13
free 7
min. 80 mm
(18)
8
1
X6 6
S1
A1
A2 H1
Back wall of
control cabinet A3
L-
U5
L+
Guard
Mounting
X5
390
373
355
X1
U1 U2 U3 U4
X2
X3
1
11
X4
15 8
9 1
17
min. 80 mm
30
165
min.
150
40 mm = = 7
free 22.5 60
125
Opening for
guard in
panel
50
11
75 M5 75
Machine screw M6 (DIN 912)
(Allen screw)
Mounting panel or
control cabinet back
X8
A1
S1
A2
A3
L-
L+
Weight: approx. 11
X1
tightening
Connection torque MA
A1 ; A2 ; A3 = M6 MA = 5 Nm
Allen screw driver 1
L- ; L+ ; PE = M5 MA = 3 Nm
906q / SW 5x400-46185 11
Ident. no. 221 672

(avail. upon request)
DDS21FMA
Fig. 5-10: Dimensional sheet DDS02.1-F... drive controller

DDS02.1/03.1
Dimensional sheet
of accessory kit SH-FL
82 70
74
136
159
Cover
2x M5x12
5.5
7
50 MBzub
Fig. 5-11: Dimensional sheet - SH-FL accessory kit
Dimensional sheet approx. 50 (mounted)

of accessory kit M2-F
coupling
SW 14
MBsteck
SW 19
Fig. 5-12: Dimensional sheet - M2-F accessory kit
Note: Please note the mounting and installation guidelines outlined

in the document on "Liquid cooling Indramat drive compo-
nents" (doc. no.: 209-0042-4131-00).

DDS02.1/03.1
5.4 Mounting the DDS03.1-W...-. drive controller

325
70
13
7
min. 80 mm
(18)
8
air outlet max.
1.5mm2
X6 1
U5 6
S1
max. 4mm2
A3 A2 A1
H1
guard
X5a
L-
L+
mounting panel
X5b
390
373
355
DDS 3.1-W030-D
-------ENA K30/95
SN263508-04604 A00 X1
U1 U2
X2
max.
X3
1
1.5mm2
11
X4
15 8
9 1
17
min. 80 mm
7
air inlet
min.
40 mm
free
Tightening
Machine screw M6 (DIN 912) Connection torque MA
(Allen screw) L- ; L+ ; PE = M5 MA = 3 Nm
Weight: approx. 5.5

Mounting panel or
control cabinet back wall
A1
S1
A2
A3
X1
Allen screw driver

11
906q / SW 5x400-46185
Ident. no. 221 672
(avail. upon request) MBDDS3
Fig. 5-13: Dimensional sheet - DDS03.1-W...-. drive controller

DDS02.1/03.1
5.5 Interference suppression and EMC

The mounting and installation guidelines in the Project Planning Manual
on “EMC in drive and control systems” must be noted to maintain the le-
gal EMC requirements.
5.6 Using heat-exchanger units in control cabinets

If heat-exchanging units are not installed and operated properly, then the
drive components inside the control cabinet could be damaged by moistu-
re and condensation!
DANGER from condense water Humid air penetrates the control cabinet and, when it cools, condenses
onto the drive components installed in there.
DANGER from condensation If the heat-exchanging unit is not located properly in the control cabinet,
then the water constantly condensing on it can drip into the installed
components or be sprayed into them by the cold air current.
Avoiding moisture Proper use of heat-exchanging units:

• Only use heat-exchanging units in well-sealed control cabinets so that
moisture cannot be brought in by any humid outside air.
• If the control cabinets are operated with opened doors, for startup,
servicing and so on, then make sure, once the doors are closed, that
the drive components are not at any time cooler than the air in the
control cabinet. Moisture can otherwise occur. For this reason, the
heat-exchanging unit must continue to operate even when the plant is
switched off so that the temperature of the control cabinet air and the
drive components installed remains at the same level.
• Set heat-exchanger units with permanent temperature adjustment to
40 °C. not lower!
• Set heat-exchanger units with temperature correction so that the insi-
de temperature of the control cabinet is not lower than the outside air
temperature. Set the limit to 40 °C!
Avoiding dripping and spraying Always situate heat-exchanging units so that any condensation cannot
water drip into the installed drive components. Heat-exchangers on the control
cabinet roof require special control cabinet design!
Design the control cabinet in such a way that the unit fan cannot spray
condensation deposits onto the drive components after periods during
which the unit was not operational!
Summary • Make sure that no condensation drips from the heat-exchanging unit
into the installed drive components!
• Make sure the temperature is set correctly on the heat-exchanger unit!

DDS02.1/03.1
Heat-exchanger unit on the roof

of the control cabinet correct incorrect
cooling unit cooling unit
warm cold warm cold
air duct
electronic electronic
equipment equipment
control cabinet control cabinet
KDDDS2
Fig. 5-14: Arranging the heat-exchanger unit on the roof of the control cabinet
Heat-exchanger unit on the

front of the control cabinet correct incorrect
control cabinet control cabinet

air inlet air inlet
air air outlet

duct
cooling cooling
unit unit
electronic electronic
equipment equipment
KFDDS2
Fig. 5-15: Arranging the heat-exchanger unit on the front of the control cabinet

DDS02.1/03.1
6 Electrical connections of the drive controller
6.1 General notes

• The signal lines must be routed separately of the supply lines due to
the interference.
• All signal lines should use plugin clamps or D subminiature plugin
connectors to facilitate any unit replacement that might be needed.
• Analog signals must be routed via shielded leads and their shields
mounted only to the drive controller.
• Mains, DC bus and motor leads may not be permitted to come into
contact with or be connected to the DC ±15V and DC +24V low volta-
ges.
• If a high or interference voltage test of the electrical equipment of the
machine is to be conducted, then all connections must be clamped off
or removed entirely to avoid damage to the electronic components
(permissible per VDE 0113). The INDRAMAT drive components are
tested in accordance with the VDE 0160 high-voltage test.
• Electrostatic loads endanger electronic components. Body parts that
come into contact with these components or printed circuits, must first
be discharged by grounding. This means that the human body must be
discharged by touching a grounded object, soldering iron and parts
and tools must be placed on a conductive surface.
• Endangered components such as plugin modules must be stored or
transported in special packaging.
• Maintaining limit values for the transmission of interference (noise re-
duction) at the points of connection of the machine or plant, particularly
when operating in residential or light industrial areas, requires a shiel-
ded routing of the motor power cable or the use of a shielded motor
power cable. Proper installation of an interference filter, as recom-
mended by INDRAMAT, into the mains supply conductors of the ma-
chine or plant is also advisable. The limit values as per class B (rf in-
terference suppression grade N) as per EN 55011/3.91 and Table I
per EN 55014/1987 at the machine must be maintained. Further in-
formation can be found in the project planning manual „EMC in drive
and control systems“ (doc. no: 209-0049-4305-..).
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Electrical connections of the drive controller 6-1

DDS02.1/03.1
6.2 Connecting the basic unit
Basic unit DDS02.1-...
3 ground conn. to 1 ground connection to 4 Motor

the motor supply unit temperature monitor
Motor brake connection
DC +24V from external source
Fault reset key
2 three-phase current of Software module

the motor power cable
1 Status display
warning and error messages
X6 6
S1
A1
5 DC bus connection 6 Connection to adjacent

The connection starts A2
H1 unit with bus rails.
at the adjacent unit The end plug supplied
via DC bus rails. A3 with supply module
must be inserted in
U5
L- the final module
L+
(furthest distance).
X5
ATTENTION!
NEVER REMOVE OR INSTALL THIS
PLUGS WHILE VOLTAGE IS APPLIED.
BLACK CABLE ON THE BOTTOM!
Verbindung nie unter Spannung
lösen bzw. stecken.
Schwarze Leitung immer unten!
X1
U1 U2 U3 U4
X2
X3
1
8 RS-232 interface 11
VT-100 connection 15 X4
Terminal or PC 9
8
7 - drive lockout connection
1
- acknowledge drive lockout
- ready
- 2 analog
9 motor feedback connection diagnostic outputs
FADDS2GG
10 blower connection
only with DDS02.1-A...
Fig. 6-1: Front with designated connections for basic unit DDS02.1-...
For details on points ①...⑩ see the following pages.

DDS02.1/03.1
Basic unit DDS03.1-...
1 ground connection 4 Motor

to supply unit temp. monitor. conn.
Motor brake conn.
DC +24V from ext. source
2 three-phase connection
of motor power cable Fault reset key
3 ground conn. to
motor Software module
X6 1
Status display
U5 warning and error messages
6
S1
A3 A2 A1
1
5 DC bus conn.
2
6 Conn. to adj. unit

3
The conn. comes H1

from adjacent unit with bus rails.
via DC bus rails. X5a
The end plug in
the supply module
acces. kit must be
L-
insert in final
modular unit
L+
(furthest distance).
X5b ATTENTION!
X1
U1 U2
7 - drive lockout control X2
- acknowledge lockout
- ready X3
- 2 analog diagnostic 8 RS-232 interface
outputs VT-100 connection
Terminal or PC
9 Motor feedback conn. X4
FADDS3GG
Fig. 6-2: Front with connections designated of the basic unit DDS03.1-...
For details on points ①...⑩ see the following pages.

DDS02.1/03.1
① Chassis earth connections to the supply unit
Ground connections
VPErde
Fig. 6-3: Chassis earth connection to the supply module
Core cross section The cross section of the chassis earth connection
• must be as big as the cross section of the mains supply line
2
• but not smaller than 10 mm
Earth loops should be avoided, if possible, as intermeshing causes inter-
ference and can make fault clearance more difficult.
②③④ Connecting the motor power cable to the drive controller
Use INDRAMAT motor power cables for the lines between the drive con-
troller and the AC motors.
Motor power cable The INDRAMAT motor power cable contains:
• three lines for the motor power connection
• one line for the protective conductor connection
• a separately shielded pair of cables for motor temperature monitoring
(PTC resistor in the motor)
• a separately shielded pair of cables for the motor brake
• a total shield for power cables IKG. Applies if being operated within
residential or light industrial areas to maintain the limit values for the
emission of interference (rf interference suppression). Otherwise, a
totally shielded routing of the power supply may be necessary.
The motor power cable is a ready-made cable and available from Indra-
mat. A cable can also be made out of four individual leads (three phases,
1 protective conductor), with a separately conducted, shielded thermal
resistance and brake connection cable. For further information on techni-
cal data, connections and cross sections, please check the motor
description and the cable catalog.
Maximum cable length The maximum cable length equals 75 meters if INDRAMAT cables are
used.

DDS02.1/03.1
DDS02 motor power connection

DDS 2.1
SBX6DDS2
TM+
TM-
0VB
0VB
BR
UB
X6
6
A1 A2 A3
0VExt 24V
24VExt
G
C
H
A
E
F
U MDD
M
3 servo motor
PTC
holding
brake
Fig. 6-4: Motor power, holding brake and motor temperature monitoring con-
nections in the DDS02.1
DDS02 power cable connection
Motor power cable
shield X6
1)
TM+ 1 5 or wh.
TM- 2 6 or br 1)
UB 3 2)
BR 4 7 or red 1)
X6
1)
0VB 5 8 or blk.
A1 S1
0VB 6 2)
H1
A2
A3
0VExt.
U5
24VExt.±10%
1) The strands out of the motor power cable are numerically labelled.
Exception: the strands of IN 253 are color coded.
2) External power source of holding brake equals:

24V direct voltage ±10%.
A cross section of at least 0.75 mm2 is recommended.
DDS2SER
Fig. 6-5: Motor power cable connection to the DDS02

DDS02.1/03.1
DDS03 motor power cable

connection
DDS 3.1
SBX6DDS3
TM+
TM-
0VB
0VB
BR
UB
A1
A2
A3
X5 X6
6
1
4
0VExt 24V
24VExt
G
C
H
A
E
F
U MDD
M
3 Servo
PTC
Holding
brake
Fig. 6-6: Motor power, holding brake and motor temperature monitor connections
with the DDS03.1
DDS03 power cable

connections
Motor power cable
Shield X6
1)
TM+ 1 5 or wh.
TM- 2 6 or br 1)
X6 1 UB 3 2)
6 BR 4 7 or red 1)
S1 0VB 5 8or blk.
1)
0VB 6 2)
A3 A2 A1
H1
0VExt.
X5a U5
24VExt.±10%
1) The motor power cable cores are numerically identified.

Exception: the cores of cable IN 253 are color coded.
2) The external power source of the holding brakes equals:

24V direct current ±10%.
A cross section of at least 0.75 mm2 is recommended.
DDS3SER
Fig. 6-7: Motor power cable connections to the DDS03 drive controller
Connecting the power cable to In terms of the motor, the connection takes the form of either a connector
the motor or terminal box.
The DDS drive controller connections are outlined in the motor documen-
tation as well as the circuitry with precise clamp designations.

DDS02.1/03.1
④ Connector X6: Holding brake, motor temperature monitoring
It is only necessary to connect external DC 24V if a motor holding brake is

used.
The current consumption of the holding brake is listed in the motor docu-
mentation.
The holding brake of the MDD/MKD motors is not a service brake. It we-
ars down after approximately 20,000 motor revolutions against the closed
brake disc.
Note: To release the holding brake it is necessary to apply DC +24V

+/- 10 % directly to the motor. The voltage to release the motor
brake is applied at X6/3 and X6/6. It must be certain that the
brake will effectively release even if longer motor power cables
are used (voltage drop with longer motor power cables can be
compensated by higher voltages (to DC +28V) at X6/3 and
X6/6).
Controlling the motor holding The drive controller controls the motor holding brake.
brake
⑤ DC bus voltage connection

Adjacent drive controllers are normally connected via the DC bus rails
which are in the accessories kit E .. - DDS 2. If DC bus rails are not nee-
ded for a specific connection, then the connection can be established via
stranded leads that are as short as possible (maximum length of 1 me-
ter). The cross section of the lead depends on the supply unit or the DC
bus continuous output.
DC bus rails must be used with the DDS02.1-.150-... and DDS02.1-.200-
... drive controllers.
Supply unit DC bus continuous Lead cross section

2
ouput in kW in mm
TVM 1.2-... 7.5 4
TVM 2.2-.../TVM 2.4-... 7.5 4
KDV 1.3-... 30 25
KDV 2.2-.../KDV 2.3-... 30 25
KDV 3.1-... 30 25
KDV 4.1-... 30 25
TVD 1.2-08-3 7.5 4
TVD 1.2-15-3 15 10
Fig. 6-8: DC bus connection - required cross sections

DDS02.1/03.1
⑥ Connector X1: Bus connections

The control electronics of the drive controllers are supplied via connector
X1. The connection starts at the supply unit and runs to the drive control-
lers with the help of the bus cable. The bus cable is part of the electrical
connecting kit E . . -DDS 2. Insert the bus cable, with the black core at the
bottom, into connector X1. Insert the end connector supplied in the kit
(e.g.,: E3-TVD) of the supply unit into the last unit (the unit physically
furthest away from the supply unit). In special cases it is possible to use a
special bus cable with a maximum length of one meter.
supply unit GVDDS3

mains
end plug
L- L-
L+ L+
ATTENTION!
ATTENTION!
black
strand of
the bus
conn.
cable
Fig. 6-9: Connecting the units via flat-ribbon cables and DC bus rails
conn. X1 bus connection
1 U D 1)
1) 2 BB 1)
"UD" - Signal: 3 +15V
High = DC bus volt.
UD exceeds 4 0V M
permissible 5 0V M
minimum 6 0V M
value
7 0V M
"BB" - Signal: 8 -15V
High = drive module 9 -15V
ready 10 0V
11 +24V
SBX1DDS2
12
Fig. 6-10: Connector assignment X1

DDS02.1/03.1
⑦ Connector X3
X3
1
AK1
2 Analog
X2 OVM
3 diagnostic
AK2
4 outputs
0VM
5
X3
6 ready
Bb
7 to operate
Bb contact
8
AS+
9
AS- starting
10
ASQ lockout
11
ASQ
X3
X4
SBX3DDS2
Fig. 6-11: Connector assignment X3
Analog diagnostic outputs AK1, The analog diagnostic outputs are analog outputs via which drive-internal
AK2 variables are generated for test purposes, e.g., when commissioning. For
further details on analog diagnostic outputs, please see the application
description.
Current load capacity: 4 mA
Output voltage: DC 10 V
Ready to operate contact Bb If ready to operate contact „Bb“ closes, then the drive controller is ready to
receive power. The „Bb“ closes if the control voltage is on and all monito-
ring functions are signalling a ready state.
The „Bb“ can be evaluated in the control, for example, so that the control
immediately recognizes which drive controller in the drive package has
had a power failure.
Switching capacity: DC 24 V, 1 A (short-term and continuous)
Note: The direct connection of a contactor coil to the Bb contact is

not permitted as the contact could be overloaded by excessive
short-term currents after frequent switching sequences thus
causing it to break down.
The use of varistors as protective circuits is not acceptable as
these require ever-higher levels of current over the course of
their service life. This could cause early failures of the con-
nected components and ultimately the unit as well.

DDS02.1/03.1
Starting lockout The starting lockout represents a safety device to prevent unintentional
AS+, AS-, ASQ, ASQ startups of the connected motors in the event of a fault. It makes sure that
the separately working areas of a machine or plant are securely switched
off.
Note: The starting lockout is note intended to bring to a standstill

axes that are moving.
For further information on this topic, see the documentation on „Starting

lockout - functions in drive controller DDS“ (doc. no: 209-0069-4313-XX).
AS+,AS-: control input for relay coils
voltage: DC 20 .... 30 V
power: 1.5 W
ASQ, ASQ: potential-free response contact which acknowledges the
activation of a starting lockout to an external control.
Switching power: DC 24 V, 1 A (short-term and
continuous)
To activate the starting lockout, apply a voltage of DC +20 ... 30 V betwe-
en input terminsl AS+, AS-. The switching of the startup relay in the drive
controller is confirmed by closing the potential-free response contact
(output ASQ - ASQ) at the external control.

DDS02.1/03.1
⑧ Connector X2: interface RS232
DDS 2.1
Service cable IKS0391 serial
interface:
V24, RS 232C
connector X2
15 pin D-Submin. conn. 9-pin D-Submin. male
X2
8 Signal Pin Pin Signal
15
TxD 2 3 TxD
2 RxD 9 5
RxD 3
1 RTS 4 7 RTS
8 CTS 1
CTS 5
SGND 7 5 SGND
4 DTR
housing 6 DSR
Order code:
SBSKDDS2
(Example) IKS 0391/ . . .
Cable length in meters

2, 5, 10 or 15m
Fig. 6-12: Service cable
Service cable IKS0391 is needed to commission drive controllers with

ANALOG interface (configurations: DA..-..-FW and RA...-..-FW), as this
interface is used for parametrization during startup with the use of a ter-
minal / terminal program.

DDS02.1/03.1
⑨ Connector X4: Motor feedback
The motor feedback is connected at terminal X4.
Independent of the rated current, there are two types of drive con-
trollers (basic units). Digital Servo Feedbacks (DSF) only may be
connected to motor feedback terminal X4, of the type, whilst only
Resolver feedbacks (RSF) may be connected to the other.
Pre-requisites:
• The motors with a digital servo feedback (DSF) must be operated with
DDSxx.1-xxxx-D drive controllers.
• Motors with a resolver feedback (RSF) must be operated with
DDSxx.1-xxxx-R drive controllers.
Motor Drive controllers Drive controllers

DDSxx.1-xxxx-D DDSxx.1-xxxx-R
MDDxxxx-x-xxx-xxL-xxxx can be connected -

MDDxxxx-x-xxx-xxM-xxxx can be connected -
MDDxxxx-x-xxx-xxG-xxxx - can be connected
MDDxxxx-x-xxx-xxK-xxxx - can be connected
MDDxxxx-x-xxx-xxS-xxxx can be connected -
MDDxxxx-x-xxx-xxT-xxxx can be connected -
MKDxxxx-x-xxx-xxG-xxxx - can be connected
MKDxxxx-x-xxx-xxK-xxxx - can be connected
LAF can be connected -
LAR can be connected -
L, S = digital servo feedback (DSF)
M, T = digital servo feedback with integrated multiturn absolute encoder (DSF)
G = resolver feedback (RSF)
K = resolver feedback with integrated pulse generator absolute encoder (RSF)
Fig. 6-13: Permitted motor/controller combinations
The use of INDRAMAT feedback cables is recommended to connect dri-

ve controller and servo motor feedback.
The LAF linear motor and the LAR linear motor (with housing) have no
motor feedback of their own. These motors are operated via an external
linear scale. These linear scales are not connected to the feedback termi-
nal X4 of the basic unit but rather to the plugin module needed for the li-
near scale. For further information, please see the motor documentation.
Maximum cable length If INDRAMAT feedback cables are used, then maximum length is 75
meters.
For further information on these cables, see the motor documentation.

DDS02.1/03.1
Feedback connection X4 with Drive MDD

DDSxx.1-xxxx-D for digital controller Servo motor
servo feedbacks Feedback conn. INS0513
X4 1) 1)
0VM 4 10
S- 2 6
Digital Servo Feedback

S+ 9 5
C- 3 1
C+ 10 8
UG 12 12
FS 14 3
SCL 7 2
SDI 15 4
SDO 8 7
1 9
X4
8 SDO
SDI 15 7 SCL
FS 14 6
13
UG 12 5
11 4 0VM
C+ 10 3 C-
S+ 9 2 S-
1 Shield
SBX4DDSD
1) Apply shield to connector housing !
Fig. 6-14: Connector assignment of X4 in the DDSxx.1-xxxx-D
Feedback connection X4 with Drive MKD

DDSxx.1-xxxx-R for resolver controller Servo motor
feedback Feedback conn. INS0513
X4 1) 1)
0VM/R3 4 10
S3 2 6
S1 9 5
Resolver feedback
S4 3 1
S2 10 8
R1 12 12
FS 14 3
SCL 7 2
SDI 15 4
SDO 8 7
1 9
X4
8 SDO
SDI 15 7 SCL
FS 14 6
13
R1 12 5
11 4 0VM/R3
S2 10 3 S4
S1 9 2 S3
1 Shield
SBX4DDSR
1) Apply shield to connector housing !
Fig. 6-15: Connector assigment of X4 with the DDSxx.1-xxxx-R

DDS02.1/03.1
⑩ Connectors X13, X14a, X14b: heatsink blower only with DDS02.1-A...
Connectors X13, X14a, X14b can only be found in DDS 2.• - A… drive
controllers (see dimensional sheet illustration).
Adjacent unit Adjacent unit

L1 N X13 X14b X14a
F6
Power supply comes
from adjacent unit
via cable; M
cable is part of
accessories kit
E • • - DDS 2. Blower unit
LE 4 APLDDS2A
Fig. 6-16: Connecting the blower to the DDS 2.1-A... drive controller
The DDS 2.•-A… should preferrably be connected to an adjacent unit with

a 230 V or 115 V blower connection. If this is not possible, then a connec-
tor is required (part no. 219118). This connector will be delivered as of
calendar week 10/95 along with the LE4 blower unit.
Blower unit Type Supply voltage Frequency Maximum po- Fuse F6

in V in Hz wer consump-
tion
in VA
LE4 220 AC 230 (+6/-10%) 50...60 70 0.630A/250
E
LE4 115 AC 115 (±10%) 50...60 70 1.250A/250
E
Fig. 6-17: Technical data of the LE4 blower unit

DDS02.1/03.1
Summary terminal diagram
Additional modules connected

with electrical connecting accessories
Signal
processing DC bus voltage
(12 pin, bus cable) (conductor rails)
X1
X5
L+
1
12
L-
Drive controller
DDS 2.1 - .... - D ...
U4 U5
Aux. plugin Software
module module
U3
Aux. plugin
Connection of optional module
interface module per
relevant terminal
diagrams. U2 1) 1)
Aux. plugin X4
modules
4 10
0VM
2 6
S-
Digital Servo Feedback

U1 S+
9 5
Command comm. 3 1
mod. C-
10 8
C+
UG 12 12
14 3
X3 FS
7 2
11 SCL
ASQ 15
MDD Motor
SDI 4
10 8
ASQ SDO 7
Starting AS-
9 1 9
lockout 8
AS+
7
Bb
6
Bb
5
4
0VM
3 X6
Analog AK2
diagnostic 0VM
2
0VB 6
outputs 1
AK1 UB 3
H
TM- 2
PTC
E
X2 TM+ 1
G
10 0VB 5
5 F
CTS CTS BR 4
U
RTS 4 RTS
RS 232 Holding
interface RxD 3 RxD D
brake
TxD 2 TxD C
A3
+ 15V
+ 24V
8,9 - 15V
0VM 1
4-7 0VM
0VL
BB
UD
A2
B
M
A
3
10
12
11
1
2
3
L- L+ A1
X1 X5
1)
24VExt
0VExt
DC 300V
Versorgungsmodul
Bus connecting power

Power of drive cable voltage 24V
components (conductor rails)
via the elec. conn. black
access.
APDDS2_D
1) Apply shield to connector housing!
Fig. 6-18: Summary terminal diagram for basic unit DDS02.1-... with MDD motor

DDS02.1/03.1
The summary terminal diagram of the DDS02.1-...-D shows that a MDD

motor with digital servo feedback (DSF) has been connected (see Fig. 6-
18). This total terminal diagram serves as an example for this mo-
tor/controller combination.
The summary terminal diagram must, of course, be altered with different

motor/controller combinations.
Nr. Motor Controller Difference to summary terminal diagram (see Fig. 6-18)
1 MDD with DSF and DDS02.1-....-D no difference
connector
2 MDD with DSF and DDS03.1-....-D no slots U3 and U4
connector
3 MDD with RSF DDS02.1-....-R terminal designations for X4 see Fig. 6-15
and
connector
4 MDD with RSF DDS03.1-....-R no slots U3 and U4
and terminal designations for X4 see Fig. 6-15
connector
5 MKD with RSF DDS02.1-....-R terminal designations for X4 see Fig. 6-15
and See motor documentation for details on connecting motor feedback
terminal box and motor power connection.
6 MKD with RSF DDS03.1-....-R terminal designations for X4 see Fig. 6-15
and no slots U3 and U4
terminal box See motor documentation for details on connecting motor feedback
and motor power connection.
7 LAF DDS02.1-....-D X4 free, the scale is connected to the plugin module.
See motor documentation for details on connecting motor scale and
motor power connection.
8 LAR with DDS02.1-....-D X4 free, the scale is connected to the plugin module. See motor
connector documentation for details on connecting motor scale and motor po-
wer connection.
DSF = digital servo feedback RSF = resolver feedback
Fig. 6-19: Differences to the summary terminal diagram
6.3 Connecting the plugin module

Both the terminal diagrams and the technical data on the plugin modules
are outlined in document „DIAX02 Plugin modules for digital intelligent
drive controllers“.

DDS02.1/03.1
7 Accessories
Connection accessories kit The electrical connecting accessories kit E..-DDS.. simplies the task of
E..-DDS.. connecting a drive package made up of various units with various alloca-
tions.
To be able to select this kit E..-DDS.. the precise allocation of the units
inside the control cabinet must be known.
The DDS02 drive controller generally needs kit E..-DDS 2.
The DDS03 drive controller generally needs kit E..-DDS 3.
Connector kit S..-DDS 2 Connector kit S..-DDS 2 is also needed. It depends on the unit configura-
tion. Connector kit S..-DDS 2 can be selected for the respective configu-
ration as per Fig. 8.3.
Connector kit S..-DDS 2 is identical for both DDS02 and DDS03.
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Accessories 7-1

DDS02.1/03.1
7.1 Electrical connecting kit E..-DDS 2

The following illustration is intended to assist in determining which E..-
DDS 2 kit is needed to connect adjacent units.
Electrical connection
accessories
for drive controller types:
DDS 2.• - W
DDS 2.• - F
DDS 2.• - A
connection to orientation to the right orientation to the left
following units
DDS 2.• - W DDS 2.• - W
DDS 2.• - F DDS 2.• - A DDS 2.• - F DDS 2.• - A
Type designation Type designation Type designation
KDV 1 E9-DDS 2 E11-DDS 2 E5-DDS 2 E12-DDS 2

KVR 1 E6-DDS 2 E15-DDS 2 E7-DDS 2 E16-DDS 2
TVD E1-DDS 2 E1-DDS 2 E2-DDS 2 E2-DDS 2
TVM E3-DDS 2 E17-DDS 2 E3-DDS 2 E17-DDS 2
TVR 2 E6-DDS 2 E6-DDS 2 E7-DDS 2 E7-DDS 2
TVR 3 E1-DDS 2 E1-DDS 2 E2-DDS 2 E2-DDS 2
DDS 2.• - W E3-DDS 2 E3-DDS 2 E3-DDS 2 E3-DDS 2

DDS 2.• - F E3-DDS 2 E3-DDS 2 E3-DDS 2 E3-DDS 2
DDS 2.• - A E3-DDS 2 E17-DDS 2 E3-DDS 2 E17-DDS 2
DDS 3 E8-DDS 2 E8-DDS 2 E10-DDS 2 E10-DDS 2
KDA E4-DDS 2 E18-DDS 2 E5-DDS 2 E12-DDS 2
KDF E9-DDS 2 E11-DDS 2 E5-DDS 2 E12-DDS 2
KDS E9-DDS 2 E11-DDS 2 E5-DDS 2 E12-DDS 2
TDA E4-DDS 2 E4-DDS 2 E5-DDS 2 E5-DDS 2
TDM 1 E3-DDS 2 E3-DDS 2 E3-DDS 2 E3-DDS 2
TFM E3-DDS 2 E3-DDS 2 E3-DDS 2 E3-DDS 2
TDM 3/4 E8-DDS 2 E8-DDS 2 E10-DDS 2 E10-DDS 2
TDM 6/7 E8-DDS 2 E8-DDS 2 E10-DDS 2 E10-DDS 2
The DDS 2.• - A should preferrably be connected to an adjacent unit with 220 V or 115 V blower connection.
If this is not possible, then connector 219 118 will be needed for the blower connection to DDS 2.• - A.
This connetor will be included with the LE4 blower unit as of calendar week 10/95.
ZubDDS2
Fig. 7-1: Summary of electrical kits E..-DDS 2

DDS02.1/03.1
Connector for the

• motor temperature monitor
• motor brake
•DC 24V external power source
6-pin plugin terminal

(part no. 241672)
Parts for
1
connecting
2
3
4
individual
5
X6
6
units S1
A1
A2
H1
Power connection
A3
(DC bus rails)
U5
L-
L+
Bus connection X5
ATTENTION!
Input and output
X1 connectors
U1 U2 U3 U4
X2 11-pin plugin terminal
(part no. 241592)
H2
X3
1
H3
2
CHK
3
X 10 TX
4
5
6
3
S3 HIGH
2
4
1
7
5
0
6
9
8
8 7
2 3
9
S2 LOW
4
1
10 11
5
0
6
9
8 7
X 11 RX
X4
Power source connection
E1
E2
E3
for external blowers in

E4
E5
X 12
+UL
DDS 2.• - A... units 0VL
Length dependent on
• type of adjacent unit
• distance to unit AZEDDS2A
Fig. 7-2: Parts of the electrical accessories kit E..-DDS 2

DDS02.1/03.1
7.2 Electrical accessories kit E..-DDS 3

The following illustration is intended to assist in determining which E..-
DDS 3 kit is needed to connect adjacent units.
The electrical connecting accessories required
*) the unit to which the

DDS 3 drive controller is orientation to the right orientation to the left
to be connected
DDS 3 DDS 3
*) *)
Type designation Type designation Type designation
KDV 1 E10-DDS 3 E6-DDS 3

KVR 1 E7-DDS 3 E8-DDS 3
TVD E1-DDS 3 E2-DDS 3
TVM E3-DDS 3 E4-DDS 3
TVR 3 E1-DDS 3 E2-DDS 3
TVR 2 E7-DDS 3 E8-DDS 3
DDS 2 E3-DDS 3 E4-DDS 3

DDS 3 E9-DDS 3 E9-DDS 3
KDA E5-DDS 3 E6-DDS 3
KDF E10-DDS 3 E6-DDS 3
KDS E10-DDS 3 E6-DDS 3
TDA E5-DDS 3 E6-DDS 3
TDM 1 E3-DDS 3 E4-DDS 3
TFM E3-DDS 3 E4-DDS 3
TDM 3/4 E9-DDS 3 E9-DDS 3
TDM 6/7 E9-DDS 3 E9-DDS 3 AZDDS3
Fig. 7-3: Summary of electrical connecting kit E..-DDS 3

DDS02.1/03.1
Connector for
Parts to - motor temperature monitor
connect X6 1 - motor brake
individual - DC 24V ext. power source
units U5 6-pin plugin terminal
6
S1 (part no. 241672)
Motor power connector

H1 4-pin plugin terminal
(part no. 252821)
Power connection X5a

DC bus rails
L-
L+
Bus connection
X5b
DDS 3.1-W030-D
K30/95
SN263508-04604 A00
X1
U1 U2
Length dependent on X2
• type of adjacent unit
• distance to adjacent unit X3
Input and output
connectors
11-pin plugin terminal
(part no. 241592)
X4
AZEDDS3
Fig. 7-4: Parts of the connecting kit E..-DDS 3

DDS02.1/03.1
7.3 Connector kit for various configurations

There is a connector kit S . . - DDS 2 for each unit configuration. The
connector for the plugin modules inserted into the configured drive con-
trollers and the motor feedback connector (X4) are in this kit.
Configuration Connector kit Configuration Connector kit Configuration Connector kit

DA01-01-FW S 1-DDS 2 DL41-01-FW S81-DDS 2 2) 3) DS60-50-FW S57-DDS 2 1) 3)
DA02-01-FW S 1-DDS 2 DL42-01-FW S82-DDS 2 2) 3) DS61-00-FW S87-DDS 2 1)
DA03-01-FW S 8-DDS 2 DL43-01-FW S80-DDS 2 2) 3) DS62-00-FW S87-DDS 2 1)
DA06-01-FW S14-DDS 2 DL45-01-FW S 9-DDS 2 2) 3) DS63-00-FW S53-DDS 2 1)
DA07-02-FW S86-DDS 2 DS01-02-FW S 2-DDS 2 1) RA01-02-FW S 1-DDS 2
DA10-01-FW S14-DDS 2 DS03-02-FW S 3-DDS 2 1) RA02-02-FW S 1-DDS 2
DA11-01-FW S84-DDS 2 DS04-03-FW S 3-DDS 2 1) RA11-01-FW S84-DDS 2
DA12-01-FW S84-DDS 2 DS05-01-FW S 7-DDS 2 1) RA12-01-FW S84-DDS 2
DA14-01-FW S14-DDS 2 DS06-02-FW S62-DDS 2 1) RC01-01-FW S32-DDS 2
DC01-01-FW S32-DDS 2 DS08-01-FW S22-DDS 2 1) RC02-01-FW S37-DDS 2
DC02-01-FW S37-DDS 2 DS09-01-FW S21-DDS 2 1) RC03-01-FW S35-DDS 2
DC03-01-FW S35-DDS 2 DS13-01-FW S 3-DDS 2 1) RL01-01-FW S 9-DDS 2 2)
DC04-01-FW S76-DDS 2 DS22-02-FW S29-DDS 2 1) RL02-01-FW S10-DDS 2 2)
DL01-01-FW S 9-DDS 2 2) DS24-03-FW S63-DDS 2 1) RL03-01-FW S11-DDS 2 2)
DL02-01-FW S10-DDS 2 2) DS25-01-FW S27-DDS 2 1) RL04-01-FW S12-DDS 2 2)
DL04-01-FW S12-DDS 2 2) DS40-02-FW S 3-DDS 2 1) RL08-01-FW S17-DDS 2 2)
DL13-01-FW S33-DDS 2 2) DS48-00-FW S 7-DDS 2 1) RL24-01-FW S35-DDS 2 2)
DL26-01-FW S34-DDS 2 2) DS57-00-FW S85-DDS 2 1) RS01-03-FW S 2-DDS 2 1)
DL27-01-FW S34-DDS 2 2) DS57-01-FW S85-DDS 2 1) RS03-03-FW S 3-DDS 2 1)
DL28-01-FW S36-DDS 2 2) DS58-00-FW S66-DDS 2 1) 3) RS04-03-FW S 3-DDS 2 1)
DL29-01-FW S36-DDS 2 2) DS58-50-FW S66-DDS 2 1) 3) RS16-02-FW S65-DDS 2 1)
DL30-01-FW S76-DDS 2 2) DS59-00-FW S57-DDS 2 1) 3) RS18-02-FW S30-DDS 2 1)
DL31-01-FW S76-DDS 2 2) DS59-50-FW S57-DDS 2 1) 3)
DL40-01-FW S80-DDS 2 2) 3) DS60-00-FW S57-DDS 2 1) 3)
1) If drive controllers with SERCOS interface are used, then the fiber optic cable connections (cables and connectors or ready-
made cables) must be ordered.
2) If drive controllers with integrated single-axis positioning controls are used, then the connectors for the positioning module DLC
1.1 are not in kit S..-DDS 2. They must be ordered if needed.
3) If drive controllers with profibus interfaces are used, then the connector for the profibus is not part of the kit.
Fig. 7-5: Determining the connector kit for a specific unit configuration

DDS02.1/03.1
7.4 Service cable - IKS0391

Service cable IKS0391 is needed to startup drive controllers with
ANALOG interface (configuration: DA..-..-FW and RA...-..-FW) (see Fig.
6-12), as via this interface parametrization during startup is conducted via
a terminal / terminal program.
7.5 Selecting the fiber optic cable connections

The SERCOS interface implements a fiber optic cable to communicate
between drive and control.
For further information on the topic „Fiber optic cables“ please see in the
application description „Fiber optic cable handling“ (doc. no. 209-0090-
4101-xx).
In this document, the following points are discussed:
• general information about such cables
• basic planning guidelines for optical transmission systems
• routing guidelines
• damping measurements of ready-made fiber optic cables
• available FSMA plugin connectors and fiber optic cables
• guidelines on making FSMA connetors
• tools for making fiber optic cables
Use the following illustration to determine the order data of the fiber optic
cables for the entire system.

DDS02.1/03.1
CNC
IKO 985 / . . . /(for ext. routing)
SERCOS
Interface
length in
1 1 1 1
6 6 6 6
LWL ring
DDS 2 DDS 2 DDS 2 DDS 2
ø 2mm
1 1 1 1
2 3 2 3 2 3 2 3
4
1
1
5
5
0
0
6
6
9
9
8 7 8 7 8 7 8 7
2 3 2 3 2 3 2 3
4
1
1
ø 6mm
5
0
0
6
6
9
9
8 7
11 8 7
11 8 7
11 8 7
11
IKO 982/ . . . depends on unit

arrangement
IKO 982 / . . .
LWL plugin coupling unit
(control cabinet leadthrough) length in meters
part no. 252 524
The LWL cable required

*) The unit to which
the DDS is to be allocation to the right allocation to the left
connected via the DDS DDS *)
LWL (fiber optic) *)
cable.
Type designation LWL cable LWL cable

type (part type (part
DDS 2, DDS 3 IKO 982/0,25 (239 183) IKO 982/0,25 (239 183)
TDA IKO 982/0,3 (239 184)
AZLWLSER
Fig. 7-6: Selecting the ready-made fiber optic cables for a SERCOS ring
7.6 Mechanical accessories for DDS02.1-A***-*
Blower unit The blower unit LE4 contains the parts labelled with (1) in Fig. 5-7.
LE4 220, LE4 115
• LE4 220 for a supply voltage of AC 220V, 50...60 Hz
• LE4 115 for a supply voltage of AC 115V, 50...60 Hz
Mechanical accessories M1-KD Accessories M1-KD contain the parts labelled with a (2) Fig. 5-7.

DDS02.1/03.1
7.7 Mechanical accessories for DDS02.1-F***-* drive

controllers (with liquid cooling)
Accessories kit SH - FL
74 82 70
136
159
Cover
2x M5x12
5.5
7
50 MBzub
Fig. 7-7: Dimensional sheet for accessories kit SH - FL
Accessories kit M2-F approx. 50 (mounted)
coupling
SW 14
MBsteck
SW 19
Fig. 7-8: Dimensional sheet for accessories kit M2-F
Accessories kit M2-F contains two coupling units to connect the coolant
equipment to the drive controller.

DDS02.1/03.1
8 Powering up the power sections via charging

resistors
Powering up the power section via charging resistor „RL “ is an option
which must be selected:
Use supply unit TVM 2.1 / 2.4 under the following conditions:
– Power transformer > 10 KVA
– Power transformer > 2.5 KVA and auxiliary capacitance
– Power transformer is dropped because of 220 V three-phase mains
Use supply unit KDV 1.3 under the following conditions:
– Power transformer > 50 KVA
– Power transformer > 35 KVA and auxiliary capacitance
– Power transformer is dropped because of 220 V three-phase mains
Note: The Bb contact of the DDS2 drive controller closes if all moni-
toring functions signal a ready steady. Unlike the analog drive
controllers TDM and KDS, the Bb contact can no longer be
used to bridge the charging resistors.
Compare ready to operate Bb contact is closed with TDM Bb contact closed with DDS
and KDS drive controllers if: drive controllers if:
Drive controller ready to output po- DDS drive controller ready for power
wer. to be switched on.
(Bb can be used as signal to bridge Bb cannot be used as signal to
charging resistors.) bridge charging resistors.)
Contact „Bb“ closes if power is Contact „Bb“ closes if control volta-
switched on and all monitoring ge is switched on and all monito-
functions are signalling that all is in ring functions are signalling that all is
order. in order.
Diagnosis: any unit that has failed in Diagnosis: any unit that has failed in
the drive package cannot be de- the drive package can be deter-
termined via the Bb contact. mined via the Bb contact
Fig. 8-1: Compare ready to operate
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Powering up the power sections via charging resistors 8-1
DDS02.1/03.1
Control circuits for KDV 1.3, TVM 2.1 and TVM 2.4 supply units:
• with charging resistors
• with DC bus dynamic brake
L1
L2
L3
Supply unit Drive
F1 RL
K7 KDV 1.3 controller
TVM 2.1 DDS 2
T1 L1 L- L- RK
K1 L2
L3 L+ L+
R1 R3
Attention: make sure the K2

connection is phase R2 R4
Control voltage
1 2 3 4 5 6 7 8 DC
24V
K3 K1
S2 X10/6
Endl KDV / Bb1
TVM / Bb1 RF
posit
S1 X10/7
E-stop
S3 safety RF input
doors NC with ANALOG interface
S4 (DAE 1.1 X13/4; DAA X15/4)
Off
K2
K2 S5 K6 K1
On
K1
K2 K7 K6 K1
K3 U
PE
Bb1 = Supply module ready (drive system) RF = Control drive enable signal
F1 = Power supply fuse RK = DC bus dynamic brake resistor
K1 = Mains contactor RL = Charging resistor
K2 = DC bus dynamic brake contactor S1 = E-stop
K3 = Bb1 isolated S2 = End position of axis
K6 = Pickup delay approx. 500 ms S3 = Safety door
K7 = Charging contactor S4 = Power Off
NC = Controller error message S5 = Power on, cancel DC bus dyn. brake
- open with fault in drive (servo error) T1 =Matching transformer, dropped with 3 x AC 220 V
- closed with E-stop
ATTENTION: With the release of K2 do not switch contactor back on for 0.5s.
K2 must be prevented from dropping out and picking up due to the successive opening and closing of S2 or K3, as
otherwise K2 could be damaged. Contactor K2 may only be switched back, once switched off, with a defined
command (e.g., S5).
SSDDS2
Fig. 8-2: Control circuit with indirect power on of power section via charging resi-
stor with DDS drive controllers
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Powering up the power sections via charging resistors 8-2
DDS02.1/03.1
9 Condition at delivery
The merchandise is packed into cartons at the time of delivery. In the ca-
se of individual or mixed orders (several different units), all units are pak-
ked in individual one-way cartons. Accessories are in a separate carton.
All individual cartons are combined in one large transport container at the
time of delivery (on a carton or pallet).
If several units are delivered, then return-packaging can be used.
There is an envelope containing two delivery slips on the transport contai-
ner. There are no other papers, unless specifically requested.
Packaging can be opened without causing damage by simply separating
the glued strips!
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Condition at delivery 9-1

DDS02.1/03.1
10 Identifying the merchandise

In the case of a mixed order, the transport container contains the indivi-
dually packaged controllers and accessories. In the case of a multiple
order of the same units, the accessories may be placed in a separate
transport container.
There is a barcode sticker on the DDS package. It identifies the contents
in type and order processing.
Type designation GmbH Lohr/Main

Made in W-Germany
Unit serial number
DDS02.1-W050-DA0
Position number 1-00-FW
on delivery slip
247204-02032
Consignment no.
136672 0001
Customer co. REXROTH MECMAN
Coded
type designation
Position no.
on del. slip
Consignment no.
Serial number of the

unit
247204-02032
TSDDS2G
Fig. 10-1: Barcode sticker on the DDS packaging (example)
If several identical units are in one package, then the serial numbers of all
the units contained therein are under the barcode sticker (only in the case
of return packaging).
There is a rating plate on the front of the DDS.
Type
designation DDS 02.1-W100-D Shipping
date
week/
247199-02094 year
INDRAMAT
part no. 247199 K16/93
Coded
serial
no. SN 247199-02094 A05
Serial no. Internal i.d.

TSDDS2X
Fig. 10-2: Rating plate of the basic DDS unit
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Identifying the merchandise 10-1

DDS02.1/03.1
Accessories The accessories are packaged in bags. The order designation is written
on the bag. There is a slip in the bag which lists order number and the
accessory parts. In the case of ready-made cables, the order number is
affixed to the cable, any other types of cables have the cable number
printed on them.
Page 1 Page 2
No. Designation Part
S1 - DDS 2 1 D-subm. conn., 15 pin female 223008
8 1
15 9
1 D-subm. connector, 15 pin 220623
1 8
250 811 9 15
4 Screw 221657
for configuration of 2 15 pin housing 221661
units:
DA01-00
DA02-00
1 10 pin plugin clamp 241647

1 2 3 4 5 6 7 8 9 10
Page 3 Page 4
Date: 04.11.92
Deliver slip for S1-DDS2
File: S1-DDS2
No.:109-0852-4206-00
Part no. BPZ:
BPZDDS3
Fig. 10-3: Examples of a delivery slip
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Identifying the merchandise 10-2

DDS02.1/03.1
11 Storage and transportation
The controllers must be stored in a dry, dust and shock free environment
within a permissible temperature range of -30 to +85 degrees Celsius.
Use shock-damping supports during transport if necessary!
Transport notes found on the packaging:
Achtung
Hochwertige Elektronik
Attention
Fragile Electronics
Vor Nässe schützen Nicht werfen
Nicht belasten Nicht kanten
Do not apply load Do not tip
Do not drop Keep dry
TSDDS2Y
Fig. 11-1: Safety guidelines for transportation
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Storage and transportation 11-1

DDS02.1/03.1
M
12 Index
Motor feedback 6-12
Motor power cable 6-4
Motor temperature monitoring 6-7
Mounting conditions 5-1
A Mounting panel 5-5
Accessories 7-1, 10-2
mechanical 7-9
Accessories kit
P
M2-F 7-9 Peak current 4-1
SH-FL 7-9 Plugin module 3-10
Ambient conditions 4-4 Power dissipation 5-5
DDS02.1-A... 4-6
DDS02.1-F... 4-7
B DDS02.1-W... 4-5
Blower 5-5 DDS03.1-W... 4-8
Blower unit 6-14, 7-8
Bus connection 6-8
R
Rating plate basic unit 10-1
C Ready to operate contact Bb 6-9
Cable length 6-4 Resolver feedback 6-12
Cable lengths 6-12 RS232 6-11
Condense water 5-13
Configuration rating plate 3-12
S
Configurations 3-13
Configured drive controllers 3-1 Software module 3-7
Connector kit 7-1 Starting lockout 6-10
Continuous current 4-1 Supply units 1-2, 8-1
D T
DC bus voltage 6-7 Technical data 4-1
Diagnostic outputs 6-9 Terminal diagram 6-16
Digital Servo Feedback 6-12 Transportation 11-1
Dimensional sheet
DDS02.1-A... 5-6
DDS02.1-W... 5-4
DDS03.1-W... 5-12
M2-F 5-11
SH-FL 5-11
Drive controller
basic unit 3-4
Drive controller components 3-2
Drive controller cooling modes 3-5
Drive controller type codes 3-3, 3-6
E
EMC 5-13
Environmental conditions 4-4
F
Feedback connection 6-13
Firmware 3-7, 3-9
DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Index 12-1

DDS02.1/03.1
Customer Service Location Directory

Germany
Central sales region Sales region east Sales region west Sales region north
INDRAMAT GmbH INDRAMAT GmbH INDRAMAT GmbH INDRAMAT GmbH

D-97816 Lohr am Main D-09120 Chemnitz D-40849 Ratingen D-22085 Hamburg
Bgm.-Dr.-Nebel-Str. 2 Beckerstraße 31 Hansastraße 25 Fährhausstraße 11
Telefon: 09352/40-0 Telefon: 0371/3555-0 Telefon: 02102/4318-0 Telefon: 040/227126-16
Telefax: 09352/40-4885 Telefax: 0371/3555-230 Telefax: 02102/41315 Telefax: 040/227126-15
Sales region south Sales region southwest INDRAMAT Service-Hotline
INDRAMAT GmbH INDRAMAT GmbH INDRAMAT GmbH

D-80339 München D-71229 Leonberg Telefon: D-0172/660 040 6
Ridlerstraße 75 Böblinger Straße 25
-oder-
Telefon: 089/540138-30 Telefon: 07152/972-6
Telefon: D-0171/333 882 6
Telefax: 089/540138-10 Telefax: 07152/972-727
Kundenbetreuungsstellen in Deutschland
Europe
Austria Austria Belgium Denmark
G.L.Rexroth Ges.m.b.H. G.L.Rexroth Ges.m.b.H. Mannesmann Rexroth N.V.-S.A. BEC Elektronik AS

Geschäftsbereich INDRAMAT Geschäftsbereich INDRAMAT Geschäftsbereich INDRAMAT DK-8900 Randers
A-1140 Wien A-4061 Pasching B-1740 Ternat Zinkvej 6
Hägelingasse 3 Randlstraße 14 Industrielaan 8
Telefon: 086/447866
Telefon: 1/9852540-400 Telefon: 07229/4401-36 Telefon: 02/5823180 Telefax: 086/447160
Telefax:1/9852540-93 Telefax: 07229/4401-80 Telefax: 02/5824310
England Finnland France France
Mannesmann Rexroth Ltd. Rexroth Mecman OY Rexroth - Sigma S.A. Rexroth - Sigma S.A.
INDRAMAT Division SF-01720 Vantaa Division INDRAMAT Division INDRAMAT
Cirencester, Glos GL7 1YG Riihimiehentie 3 F-92632 Gennevilliers Cedex F-69634 Venissieux - Cx
4 Esland Place, Love Lane Parc des Barbanniers 4, 91, Bd 1 Joliot Curie
Telefon: 0/848511
Place du Village
Telefon: 01285/658671 Telefax: 0/846387 Telefon: 78785256
Telefax: 01285/654991 Telefon: 1/41475430 Telefax: 78785231
Telefax: 1/47946941
France Italy Italy Netherlands
Rexroth - Sigma S.A. Rexroth S.p.A. Rexroth S.p.A. Divisione Hydraudyne Hydrauliek B.V.
Division INDRAMAT Divisione INDRAMAT INDRAMAT Kruisbroeksestraat 1a
F-31100 Toulouse I-20063 Cernusco S/N.MI Via Borgomanero, 11 P.O. Box 32
270, Avenue de lardenne Via G. Di Vittoria, 1 I-10145 Torino NL-5280 AA Boxtel
Telefon: 61499519 Telefon: 02/92365-270 Telefon: 011/7712230 Telefon: 04116/51951
Telefax: 61310041 Telefax: 02/92108069 Telefax: 011/7710190 Telefax: 04116/51483
Spain Spain Sweden Switzerland
Rexroth S.A. Goimendi S.A. AB Rexroth Mecman Rexroth SA

Centro Industrial Santiago División Indramat INDRAMAT Division Département INDRAMAT
Obradors s/n Jolastokieta (Herrera) Varuvägen 7 Chemin de l`Ecole 6
E-08130 Santa Perpetua de Mo- Apartado 11 37 S-125 81 Stockholm CH-1036 Sullens
goda (Barcelona) San Sebastion, 20017
Telefon: 08/727 92 00 Telefon: 021/731 43 77
Telefon: 03/718 68 51 Telefon: 043/40 01 63 Telefax: 08/64 73 277 Telefax: 021/731 46 78
Telex: 591 81 Telex: 361 72
Telefax: 03/718 98 62 Telefax: 043/39 93 95
Switzerland Russia
Rexroth AG Tschudnenko E.B.

Geeschäftsbereich INDRAMAT Arsenia 22
Gewerbestraße 3 153000 Ivanovo
CH-8500 Frauenfeld Rußland
Telefon: 052/720 21 00 Telefon: 093/22 39 633
Telefax: 052/720 21 11
European customer service locations without Germany
DDS02.1/03.1
Outside of Europe
Argentina Argentina Australia Brazil
Mannesmann Rexroth S.A.I.C. Nakase Australian Industrial Machenery Mannesmann Rexroth Automação
Division INDRAMAT Asesoramiento Tecnico Services Pty. Ltd. Ltda.
Acassusso 48 41/7 Diaz Velez 2929 Unit 3/45 Horne ST Divisão INDRAMAT
1605 Munro (Buenos Aires) 1636 Olivos Campbellfield VIC 2061 Rua Georg Rexroth, 609
Argentina (Provincia de Buenos Aires) Australia Vila Padre Anchieta
Argentina BR-09.951-250 Diadema-SP
Telefon: 01/756 01 40 Telefon: 03/93 59 0228
Argentina Caixa Postal 377
01/756 02 40 Telefax: 03/93 59 02886
BR-09.901-970 Diadema-SP
Telex: 262 66 rexro ar Telefon 01/790 52 30
Telefax: 01/756 01 36 Telefon: 011/745 90 65
011/745 90 70
Telefax: 011/745 90 50
Canada China China China
Basic Technologies Corporation Rexroth (China) Ldt. Rexroth (China) Ldt. Rexroth (China) Ldt.
Burlington Division Shanghai Office Shanghai Parts & Service Centre 1430 China World Trade Centre
3426 Mainway Drive Room 206 199 Wu Cao Road, Hua Cao 1, Jianguomenwai Avenue
Burlington, Ontario Shanghai Intern. Trade Centre Minhang District Beijing 100004
Canada L7M 1A8 2200 Yanan Xi Lu Shanghai 201 103 P.R. China
Shanghai 200335 P.R. China
Telefon: 905/335-55 11 Telefon: 010/50 50 380
P.R. China
Telefax: 905/335-41 84 Telefon: 021/622 00 058 Telefax: 010/50 50 379
Telefon: 021/627 55 333 Telefax: 021/622 00 068
Telefax: 021/627 55 666
China Honkong India Japan
Rexroth (China) Ldt. Rexroth (China) Ldt. Mannesmann Rexroth (India) Ltd. Rexroth Co., Ltd.
A-5F., 123 Lian Shan Street 19 Cheung Shun Street INDRAMAT Division INDRAMAT Division
Sha He Kou District 1st Floor, Cheung Sha Wan, Plot. 96, Phase III I.R. Building
Dalian 116 023 Kowloon, Honkong Peenya Industrial Area Nakamachidai 4-26-44
P.R. China Bangalore - 560058 Tsuzuki-ku, Yokohama 226
Telefon: 741 13 51/-54 und
Japan
Telefon: 0411/46 78 930 741 14 30 Telefon: 80/839 21 01
Telefax: 0411/46 78 932 Telex: 3346 17 GL REX HX 80/839 73 74 Telefon: 045/942-72 10
Telefax: 786 40 19 Telex: 845 5028 RexB Telefax: 045/942-03 41
786 07 33 Telefax: 80/839 43 45
Korea Korea Mexico
Rexroth-Seki Co Ltd. Seo Chang Corporation Ltd. Motorización y

1500-12 Da-Dae-Dong Room 903, Jeail Building Diseño de Controles, S.A. de C.V.
Saha-Gu, Pusan, 604-050 44-35 Yoido-Dong Av. Dr. Gustavo Baz No. 288
Youngdeungpo-Ku Col. Parque Industrial la Ioma
Telefon: 051/264 90 01
Seoul, Korea Apartado Postal No. 318
Telefax: 051/264 90 10
54060 Tlalnepantla
Telefon: 02/780-82 07 ~9
Estado de Mexico
Telefax: 02/784-54 08
Telefon: 5/397 86 44
Telefax: 5/398 98 88
USA USA
Rexroth Corporation Rexroth Corporation

INDRAMAT Division INDRAMAT Division
5150 Prairie Stone Parkway 2110 Austin Avenue
Hoffman Estates, Illinois 60192 Rochester Hills, Michigan 48309
Telefon: 847/645-36 00 Telefon: 810/853-82 90
Telefax: 857/645-62 01 Telefax: 810/853-82 90
Customer service locations outside of Europe
Indramat

DDS02 1-03 1-Manual

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engineering

Type of documentation Project Planning Manual

Document code DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97

Internal file reference • Mappe 11a

Editing sequence Document designation of previous edi- Status Comments

Copyright  INDRAMAT GmbH, 1993

Published by INDRAMAT GmbH • Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main

Service-Hotline: Tel. 0172 - 660 040 6 or 0171 - 333 882 6

2 Safety guidelines for electrical drives 2-1

3 DDS02.1/03.1 drive controllers 3-1

4 Technical data 4-1

5 Planning the construction of the control cabinet 5-1

DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Contents I

5.5 Interference suppression and EMC....................................................................................................5-13

6 Electrical connections of the drive controller 6-1

8 Powering up the power sections via charging resistors 8-1

9 Condition at delivery 9-1

10 Identifying the merchandise 10-1

11 Storage and transportation 11-1

DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Contents II

1 Introducing the System

Fig. 1-1: A digital drive system with DDS

The modular concept makes it possible to flexibly combine AC servo and

DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Introducing the System 1-1

1.1 Individual components of the digital AC servo drive

Motor feedback cable

Fig. 1-2: Individual components of the digital AC drive

1.2 Supply units for DDS02.1/03.1 drive controllers

DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Introducing the System 1-2

2 Safety guidelines for electrical drives

2.1 General information

2.2 Guidelines for protection against contact with electrical

DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Safety guidelines for electrical drives 2-1

High electrical voltages!

High discharge current!

DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Safety guidelines for electrical drives 2-2

2.3 Guidelines on "protective low voltages"

High electrical voltages from incorrect connections!

Danger of life and limb or serious bodily injury!

2.4 Guidelines for protection against dangerous movements

DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Safety guidelines for electrical drives 2-3

DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Safety guidelines for electrical drives 2-4

2.5 Guidelines for protection when handling and installing

Risk of injury during handling!

DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 Safety guidelines for electrical drives 2-5

3 DDS02.1/03.1 drive controllers

3.1 Configured drive controllers

Drive controller basic unit

Firmware configuration rating plate 6

THE CONFIGURATION Hier muß das

TYPE STICKER, WHICH korrekte

Fig. 3-1: The components of the configured DDS02.1-*** drive controller

DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 DDS02.1/03.1 drive controllers 3-1

Drive controller basic unit

RATION SHEET, MUST Konfigurationsblatt

Fig. 3-2: The components of the configured DDS03.1-*** drive controller

DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 DDS02.1/03.1 drive controllers 3-2

Type codes Example: DDS XX . 1 - X XXX - X X XX - XX - FW

Function i.d. version

Fig. 3-3: Type codes of the configured DDS drive controller

DOK-DIAX02-DDS02.1/3.1-PRJ1-EN-E1,44 • 04.97 DDS02.1/03.1 drive controllers 3-3

3.2 Drive controller, basic unit

Note: When selecting the motor/controller combination make sure