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ENG0008 DL DV Valve Adjusting
ENG0008 DL DV Valve Adjusting
Feb, 2009
Overseas Product Support Team
Text No. ENG0008
8. Valve adjusting & Maintenance
1
Valve gap adjusting (1) : DL06
2
Valve gap adjusting (2) : DL06
Valve
Gap
3
Valve gap adjusting (3) : DL06 valve caliper
4
Valve gap adjusting (4) : DL06
• Method 1
• Method 2
Valve-Overlapped cylinder 1 5 3 6 2 4
Adjusting cylinder
6 2 4 1 5 3
(Intake/Exhaust valve)
6
Valve gap adjusting (1) : DL08
No 1 Cylinder……………No 6 Cylinder
7
Valve gap adjusting (2) : DL08
Adjusting nut
& screw
0.30mm 0.40mm
8
Valve gap adjusting (3) : DL08
Cylinder No 1 2 3 4 5 6
EX IN EX IN EX IN EX IN EX IN EX IN
Adjust Cylinder
No 1 Cylinder T.D.C Point
(OT point 0º) ● ● ● ● ●
9
Valve gap adjusting (4) : DL08
Overlap cylinder 1 5 3 6 2 4
Adjusting cylinder
6 2 4 1 5 3
(In/ Ex valve)
10
Align valve caliper : DL08
Caliper
11
Maintenance table : DL08
ELEMENT
Do not clean & take it out from housing
1 ○
(INNER) - Just replace!!
AIR CLEANER
ELEMENT
1 □ ○ Replace filter when filter cleaned 5 times
(OUTER)
12
Valve gap adjusting (1) : DV11
Flywheel
Fan
Water pump
13
Valve gap adjusting (2) : DV11
14
Valve gap adjusting (3) : DV11
Cylinder No 1 2 3 4 5 6
Adjust Cylinder EX IN EX IN EX IN IN EX IN EX IN EX
Engine turning : clockwise when looking at the flywheel end of the engine
15
Valve gap adjusting (4) : DV11
Overlap cylinder 1 4 2 5 3 6
Adjusting cylinder
5 3 6 1 4 2
(In/ Ex valve)
16
Align valve caliper : DV11
Caliper
17
Maintenance table : DV11
No,
TYPE OF FLUID LUBRICATING INTERVAL (hr)
COMPARTMENT OF REMARKS
OR LUBRICANT
C/G 10 50 250 500 1000 2000 4000
ELEMENT
Do not clean & Take it out from housing
1 ○
(INNER) - Just replace!!
AIR CLEANER
ELEMENT
1 □ ○ Replace filter when filter cleaned 5 times
(OUTER)
18
Water separator
Check the water level of water separator (included in the pre-fuel filter) and drain water periodically.
(pre-fuel filter)
Water separator
19
Allowed fuels
• Commercially available summer-/ winter-diesel fuels in accordance with DIN EN 590 (Class A-F)
• Diesel fuels in accordance with DIN EN 590 (Class 0-4) in case of arctic climate
• Summer-diesel fuels in accordance with California and USA Federal guidelines ASTM D 975: 1D and 2D,
winter-diesel fuels only, if the quality of lubrication behaviour is in accordance with to DIN EN 590
• Diesel fuels with low sulfer content in accordance with Swedish Guidelines Class 1 or Class 2
• Mixture of diesel fuels with up to 5 Vol.% RME in accordance with proposal prEN 14214 (1)
Remark
Use of additional after-market additives, gasoline or special fuels is not allowed.
20
Maintenance of fuel line
1. Fuel system (injectors, common rail, high pressure pipe…) should be disassembled or
assembled at the very clean area.
21