Sensor

Doosan Common Rail Engine

Feb, 2009
Overseas Product Support Team
Text No. ENG0007
7. Sensor

1
Sensor location : DL06

2
Sensor location : DL08

3
Coolant / Fuel temp. sensor

2.15
Coolant
Temperature Sensor
2.26
ECU
Fuel
Temperature Sensor 2.35

Sensor resistance
- @ 25℃ : 2.5 ㏀ ± 6 %
- @ 100℃ : 0.186 ㏀ ± 2 %

4
Coolant / Fuel temp. sensor

DL06 DL08 DV11

5
Coolant / Fuel temp. sensor

on the fuel filter housing

6
Boost pressure & Temp. sensor

2.33

Boost Pressure & 2.34

Temperature 2.25 ECU
Sensor
2.36

• Supply voltage : 4.75V ~ 5.25V

• Resistance with ground to pressure signal (Power supply open): 2.4 ~8.2KΩ
• Resistance with Power supply to pressure signal (ground open): 3.4 ~8.2KΩ
7
Boost pressure & Temp. sensor

• Temp. sensor resistance @25℃ : 2.5 ㏀ ± 6 %, @100℃ : 0,186 ㏀ ± 2 %

• Pressure sensor normal range 0.5 bar ~4.0 bar (0.5 V ~4.5 V)

8
Boost pressure & Temp. sensor

on the intake manifold pipe

9
Engine oil pressure / temp. sensor

2.32
2.27
Oil Pressure &
Temperature Sensor 2.24 ECU

2.28

• Temp. sensor resistance @25℃ : 2.5 ㏀ ± 6 %, @100℃ : 0,186 ㏀ ± 2 %

• Pressure sensor normal range 0.5 V ~4.5 V

10
Engine oil pressure / temp. sensor

DL06 DL08 DV11

11
Crank shaft / Cam sensor (DL06)

• Sensor resistance : @20℃, 860Ω ± 10 %

• Air gap : 1.0mm (Fly wheel and Cam gear)

Air gap

Cam gear (Holed type) Fly wheel (Holed type)

12
Crank shaft / Cam sensor (DL08/DV11)

*Sensor resistance : 20℃ : 860Ω ± 10 %

*Air gap : 1.0mm (Fly wheel and Cam gear) - No need adjusting gap

Air gap
Cam gear (Pin type)

Fly wheel (Holed type)

13
Crank shaft / Cam sensor (DL06/08/DV11)

• Sensing No.1 TDC point by CRS and Cam sensor

Two missing After 180°

After 180°
point (Passed 28 holes)
(Passed 30 holes)

Reference signal

14
Crank shaft / Cam sensor

• Crankshaft Sensor :
1. Sensing engine RPM to display
2. Sensing Crankshaft rotational angle
3. Decide fuel injection timing

• Cam Shaft Sensor :

1. Sensing TDC point of No.1 cylinder
2. Sensing engine RPM (auxiliary)

2.23
• One sensor has problem
2.19 - Delayed engine start
3 • Both sensor has problem
ECU - Could not start engine
2.09
2.10
3
1 : Sensor Signal
2 : Ground

15
Crank shaft / Cam sensor (Gap adjustment 1)

The pin on cam gear is not

1. Set OT point with flywheel mark and housing. aligned with cam sensor

Rotation

Cam

Rotation

Flywheel

OT Mark hole
Timing
check hole

16
Crank shaft / Cam sensor (Gap adjustment 2)

2. Turn flywheel 36degree to engine rotation direction more ( passed 6 more hole- 7th hole)
The pin on cam gear is aligned
with cam sensor

Cam

7th hole

Turn engine until seeing 7th hole

Flywheel

OT Mark hole

7th hole

17
Crank shaft / Cam sensor (Gap adjustment 3)

3. Assemble sensors on sensor hole and adjust sensor air gap(1.0mm) with shim

1.0mm

Cam 1.0mm
Gear
(pin type)

Fly wheel
(Hole type)

18
Crank shaft / Cam sensor location (DL06)

19
Crank shaft / Cam sensor location (DL08/DV11)

20
Crank shaft / Cam sensor location (DL06)

21
Crank shaft / Cam sensor location (DL08/DV11)

22