Star T30 1720 3710321125 en

ST@R T30
Automatic wrapping
ENGLISH
Serial number | 0 | 1 | 7 | 2 | 0|
Instructions for use
Instructions manual code 3710321125

00_Copertina_3100_EN
ST@R T30
General documentation composition

This manual has been personalised according to the machine configuration to which it refers and is made up
of:
A) CD containing all the documentation in PDF format

B) Use and maintenance manual
C) Spare parts catalogue
D) Spare parts catalogue
E) Electrical, pneumatic diagrams and layout
Use and maintenance manual composition

The manual is composed of several booklets each including the information regarding the operative units in-
stalled on the machine, and is made up as follows:
a) Title page and introduction: includes machine identification information and publishing references.
1) General and safety information.
2) General machine description.
3) Booklets with the information pertinent to each single operative unit installed on the machine.
a
A
E
D 3
BC
1 2
150194 150195
© Reproduction, even partial, of this document without written permission by the manufacturer is forbidden. The manufacturer assumes a policy of continual improvement and reserves
the right to modify this document without prior notice on condition that modifications do not constitute safety risks.
Booklet contents
description booklet
General and safety information...................................................................................................... 1

General machine information............................................................................................................ 2
Troubleshooting.................................................................................................................................... 3
Frame and drive unit ............................................................................................................................. 4
Product infeed unitseparator unit................................................................................................ 5
Separator unit.......................................................................................................................................... 6
Cardboard infeed unit.......................................................................................................................... 7
Tray formation unit .............................................................................................................................. 8
Wrapping unit............................................................................................................................................ 9
Tunnel unit............................................................................................................................................... 10
Infeed connection conveyor unit................................................................................................. 11
Anti-jamming unit .................................................................................................................................. 12
Line infeed conveyor unit................................................................................................................. 13
Spool loading carriage..................................................................................................................... 14
Belt unit outfeed.................................................................................................................................. 15
Booklet
Booklet 11
GENERAL AND SAFETY
GENERAL AND SAFETY INFORMATION
INFORMATION
GENERAL INFORMATION
page
AIM OF THE MANUAL........................................................................................................................................... 2.1

CE CONFORMITY................................................................................................................................................. 3.1
MANUFACTURER AND MACHINE IDENTIFICATION.......................................................................................... 3.1
ATTACHED DOCUMENTATION............................................................................................................................ 4.1
MODES OF REQUESTING FOR ASSISTANCE.................................................................................................... 4.1
GLOSSARY AND TERMINOLOGY........................................................................................................................ 4.1
SAFETY INFORMATION
page
GENERAL NORMS................................................................................................................................................ 5.1

HANDLING AND INSTALLATION NORMS............................................................................................................ 5.1
OPERATION AND USE NORMS........................................................................................................................... 6.1
ADJUSTMENTS AND MAINTENANCE NORMS................................................................................................... 6.1
WARNING PLATES................................................................................................................................................ 7.1
LOCATION OF WARNING PLATES....................................................................................................................... 8.1
01_InfGenSicurezza_3100_EN
- .1 -
Booklet 1
GENERAL INFORMATION
AIM OF THE MANUAL
This manual is an integral part of the machine and has been produced by the manufacturer in order to furnish
necessary information to personnel authorised to interact with it during its expected working life: buyers, sys-
tem designers, installation technicians, users, expert operators and specialised technicians.
in addition to adopting good use techniques, the recipients must carefully read and strictly apply this informa-
tion.
This information has been produced by the manufacturer in his own original language (Italian) and can be
translated into other languages to satisfy legal and/or commercial requirements.
Time dedicated to reading this information will avoid personal safety and health risks and economic dam-
ages.
In the event that supplementary information to the actual machine set up is found in this manual it will not
interfere with reading.
Keep this manual for the full machine life in a known and easily accessible place in order to have it ready avail-
able in the event consultation is required.
The manufacturer reserves the right to carry out modifications without obligation of prior notice.
To better stress the importance of some passages or to indicate important specifications, symbols, whose
meanings are described as follows, have been adopted.
Danger - Warning
Indicates critically dangerous situations that if neglected can result in serious personal safety and
health hazards.
Warning - Caution
Indicates that suitable actions must be employed in order to avoid personal safety and health hazards
and economic damages.
Important
Indicates particularly important technical information that should not be neglected.
Important
Indicates particularly important information on environmental protection.
- .1 -
Booklet 1
CE CONFORMITY
This machine was manufactured in a country that belongs to the European community and therefore meets the
safety requirements established in Machine Directive 98/37/CE.
This conformity is certified and the “CE” markings have been applied to the machine as proof.
MANUFACTURER AND MACHINE IDENTIFICATION

Each machine is equipped with plates 1 and 2 which are indelibly marked with the machine and manufacturer
reference data. During any communication with the manufacturer or service centre, always cite these refer-
ences.
Plate 1 (general data)
a) Manufacturer identification
B) CE conformity markings
C) Model
D) Manufacturing date
E) Serial number
F) Compressed air consumption
G) Maximum compressed air supply pressure
Plate 2 (electrical system data)
A) Manufacturer identification
B) CE conformity markings
C) Model
D) Electric diagram
E) Manufacturing date
F) Mains voltage and frequency
G) Auxiliary power supply
H) Installed electrical power
I) General switch interrupting capacity
150449
A
A 2
1
B
B
C
C D
E E
D F
F G
G H
I
150280
150281
- .1 -
Booklet 1
ATTACHED DOCUMENTATION
The indicated documentation is given to the customer along with this manual.
- Operator panel manual
- Spare parts catalogue
- Documentation of commercial components installed
- General machine layout
- Electric diagram
- Pneumatic circuit diagram
The documentation of commercial components is subject to updating to be undertaken by the manufacturer.

Internet sites where it is possible to consult updated documentations are listed below.
- Technical operating manual, PLC and operator display panel www.br-automation.com, www.rockwell.com
- Technical inverter manual www.carpanelli.net, www.sew-eurodrive.com
- Gluing unit manual www.robatech.com, www.nordson.com
MODES OF REQUESTING FOR ASSISTANCE

For any information, contact the manufacturer’s service centre.
For every technical service request regarding the ma chine, please indicate the data found on the identification
plate, the approximate hours of use and the type of fault detected.
GLOSSARY AND TERMINOLOGY

Some recurring terms found within the manual are described in order to provide a more complete image of
their meanings.
Operator: a person trained, authorised and chosen among those who have the requirements, skills and infor-
mation necessary for machine use and supervision.
Maintenance technician: a person authorized and chosen among those who have the requirements, skills
and information necessary to perform ordinary and extraordinary machine maintenance. He is expected, there-
fore, to possess precise information and skills with particular expertise in the field of intervention.
Installation technician: a technician authorised by the Manufacturer or his agent, chosen among those who
have the requirements, skills and information necessary to perform machine installation and testing.
System supervisor: a technician authorised and chosen to supervise all the organisational and operative
aspects of the personnel assigned to the system and production activities.
Ordinary maintenance: group of functions necessary to maintain suitable machine operations and efficiency.
Normally the manufacturer, who defines the necessary skills and intervention procedures, plans these opera-
tions.
Extraordinary maintenance: group of operations necessary to maintain suitable machine functions and ef-
ficiency. These operations are not planned by the manufacturer and must be carried out by the maintenance
technician.
- .1 -
Booklet 1
SAFETY INFORMATION
GENERAL NORMS
During design and construction, the manufacturer has carefully considered the possible hazards and personal
risks that may result from interaction with the machine. In addition to observing the specific laws in force, the
manufacturer has adopted all “exemplary construction technique principles”. The purpose of this information
is to advise the users to use extreme caution to avoid risks. However, discretion is invaluable.Safety is also in
the hands of all the operators who interact with the machine.
Carefully read the instructions published in the supplied manual and found directly on the machine while strictly
observing those concerning safety. Time dedicated to reading will prevent unfortunate accidents; remembering
what one was supposed to do when the damage is already done is always too late.
The insertion of this machine to a system requires a complex design that takes into consideration all the “ex-
emplary technique” requirements, the legislative and regulation aspects. Careful attention must be paid to all
instructions and technological information indicated by the Manufacturer.
Never tamper, dodge, eliminate or by-pass the safety devices installed on the machine. Neglect to respect this
requirement may cause serious risk to personal safety and health.
Personnel who are to perform any type of work on the machine during its lifetime must possess specific techni-
cal skills, abilities and have acquired certified experience in the specific field. Neglect to observe these require-
ments may prove hazardous to personal safety and health.
Only wear and use the protective clothing and/or devices indicated in the instructions provided by the manu-
facturer or work safety laws in force when operating the machine.
Keep the area surrounding the machine, especially areas of control access, in suitable conditions during ma-
chine operations or intervention to avoid personal safety and health risks.
HANDLING AND INSTALLATION NORMS

Accomplish lifting and handling respecting the information supplied by the manufacturer directly indicated on
the packing, on the machine and in the operating instructions.
Personnel who load, unload and transport the machine must possess skills and acquired certified experience
in the specific field and have command of the lifting vehicles utilised.
Loading and transportation must be carried out with equipment having adequate capacity by anchoring the ma-
chine in the points foreseen by the manufacturer. The personnel authorized in accomplishing these operations
must have specific capacity and experience as to safeguard proper safety and that of the persons involved.
When installing, comply with the requested surrounding spaces required by the manufacturer, including all
other surrounding operations. This requirement must be executed in order to keep the instalment in line with
workplace safety laws.

The installation and connections must be carried out according to the instructions provided by the manufac-
turer. The person in charge must also comply with all normative and legislative requirements and execute all
parts of the installation and connection process to perfection. When the installation is complete and before use
commences, the person in charge must carry out a general check in order to verify that all requirements have
been complied with.
- .1 -
Booklet 1
OPERATION AND USE NORMS

In addition to being informed and trained on machine use, the operator must possess the skills and acquired
proficiency suited to the type of work to be accomplished.
Even after an opportune documentation, at first utilisation, if necessary, simulate some tests to identify com-
mand and their main functions, in particular those concerning the starting and stopping operations.
Only use the machine for the purposes specified by the manufacturer. Use of the machine for other purposes
may be hazardous to personal safety and health and provoke economic loss.
The machine is designed and constructed to satisfy all the operating conditions indicated by the manufacturer.
Tampering with any device to achieve services other than those may be hazardous to personal safety and
health and provoke economic loss.
Do not use the machine if the safety devices are not correctly installed and efficient. Neglect to observe this
requirement may be hazardous to personal safety and health.
ADJUSTMENTS AND MAINTENANCE NORMS

Keep the machine in maximum working conditions and perform the programmed maintenance operations
advised by the manufacturer. Good maintenance achieves the best machine performance, longer machine life
and constant observance of the safety regulations.
Before performing any maintenance and adjustment, activate all foreseen safety devices and evaluate the
need to warn operating personnel and those in the near vicinity. In particular, adequately mark the surrounding
areas and prevent access to all devices that could, if activated, cause unexpected personal safety hazards.
Maintenance and adjustments should be performed by authorised personnel who must establish all the neces-
sary safety conditions according to the indicated procedures.
All maintenance procedures that require precise technical competence or specific skills must be exclusively
performed by qualified personnel with acquired certified experience in the specific field.
In order to carry out maintenance work in areas which are not easily accessible or dangerous, adequate safety
conditions must be imposed for oneself and others, in full accordance with the laws in force on workplace
safety.
Replace worn out components with original spare parts. Use oils and greases suggested by the manufacturer.
All this can ensure plant functionality and foreseen safety level.
Do not litter the environment with polluting material; perform disposal according to the pertinent laws in force.
- .1 -
Booklet 1
WARNING PLATES
Following is a list of the residual hazard and various warning plates that may be found on our machines with
their descriptions.
A Electrical hazard warning (colour yellow and black).
B Generic hazard warning (precaution-addition required when performing associated opera-

tions) (colour yellow and black).
C Burn hazard warning for hot surfaces (colour yellow and black).
D Sever hazard warning (colour yellow and black).
E Equipotential ground connection warning (colour yellow and black).
F Do not extinguish fire with water warning (colour red and black).
G Do not remove safety guards and devices warning (colour red and black).
H Do not intervene with machine running warning (colour red and black).
L Consult the instruction manual before intervening.
M Removable tunnel guard weight indication (colour yellow and black).
M Removable tunnel guard weight indication (colour yellow and black).

- .1 -
Booklet 1
LOCATION OF WARNING PLATES

The illustration shows the position of the signs on the machine.
The safety sign positions may differ from the illustration according to the different machine configurations.
Consult the layout to identify the actual machine configuration.
Warning - Caution
Pay attention to the meanings of the symbols on the applied stickers; their shape and colour are sig-
nificant to safety ends. Keep them legible and observe the indicated information.
H A-C C A-B-F-H-L(1)
A-B-F-H-L
H C D (2) C C G
140449
H A-F-L C G-H-L D (2) G-H-L C C G

(1)
= (on transformer, if installed).
(2)
= (belt interior).
- .1 -
Booklet
Booklet 22
GENERAL MACHINE
GENERAL MACHINE INFORMATION
INFORMATION
TECHNICAL INFORMATION
page
machine general description................................................................................................................... 2.2

Packaging material........................................................................................................................................ 3.2
Main unit descriptions................................................................................................................................. 4.2
working cycle................................................................................................................................................. 5.2
safety devices................................................................................................................................................. 6.2
description of accessories (optional)...................................................................................................... 8.2
Technical specifications and boundary areas.................................................................................. 8.2
information on handling and installation

page
handling and installation recommendations.................................................................................... 9.2

PACKAGING AND UNPACKING............................................................................................................................ 9.2
transport and handling........................................................................................................................... 10.2
machine installation................................................................................................................................... 10.2
Machine levelling........................................................................................................................................ 11.2
recommendations for connections.................................................................................................... 11.2
ELECTRICAL CONNECTIONS............................................................................................................................ 11.2
pneumatic connections............................................................................................................................. 11.2
Machine testing............................................................................................................................................ 11.2
ADJUSTMENT INFORMATION
page
adjustment recommendations............................................................................................................... 12.2
information on use
page
recommendations for use and functioning..................................................................................... 12.2

CONTROL DESCRIPTION.................................................................................................................................. 13.2
Signal light description........................................................................................................................... 15.2
Automatic cycle start and stop............................................................................................................ 16.2
Manual cycle start and stop.................................................................................................................. 17.2
emergency stop and restart.................................................................................................................. 18.2
maintenance information
page
maintenance instructions....................................................................................................................... 19.2

ORDINARY MAINTENANCE............................................................................................................................... 19.2
maintenance period table........................................................................................................................ 19.2
Condensate drainage................................................................................................................................. 20.2
02_InfGenMacch_3100_EN
LUBRICATION...................................................................................................................................................... 21.2
Lubricant table............................................................................................................................................. 22.2
replacement information
page
replacement information......................................................................................................................... 23.2

MACHINE DISPOSAL.......................................................................................................................................... 23.2
IMPORTANT FOR SAFETY

The information found in this booklet is relevant to the functional aspects of the base machine. However, the
safety regulations found in Booklet 1 and those indicated with appropriate symbols must be carefully read
for personnel safety. Discretion is invaluable; safety is also in the hands of all the operators who interact with
the machine.
- .2 -
Booklet 2
machine general description

The packaging machine in question, further referred to as the machine, was designed and built to package dif-
ferent types of sealed products, food and non; excluding vacuum packed, flammable and explosive products.
Produced in several versions, it can be manufactured with special materials according to the different operat-
ing and production needs upon request; the illustration represents the attainable packaging patterns.
High production capacity makes this machine series ideal for packaging line installation in industrial environ-
ment.
The machine is equipped with electromechanical components to manage production cycle phases and control
devices in order to avoid safety and health hazards to persons and to comply with the pertinent laws in force.
Its use requires the constant presence of an operator who is to check functionality, operative phases and sup-
ply packaging material.
Film
Single
product
Film + Pad
Channelled Film + Tray

product
Tray
150197
- .2 -
Booklet 2
Packaging material
Packaging material must be suitably chosen according to the products and type of packaging to be per-
formed.
Important
For further information consult the “Technical specifications” paragraphs in the relevant booklets.
Film: transparent film Pad: cardboard element Tray: cardboard element

wound around the product positioned under the prod- with folded edges to hold
to be packaged. uct to be packaged. the product to be pack-
aged.
150198
- .2 -
Booklet 2
Main unit descriptions

The illustration represents the machine in the most complete configuration with a list of the units in the various
versions.
Consult the layout to identify the current machine configuration.
A1) Line infeed conveyor unit (optional): made up of a conveyor which feeds the machine with product
from a conveyor line aligned with the machine infeed.
A2) Infeed connection conveyor unit (optional): made up of a conveyor which feeds the machine with
product from a conveyor connected to the machine infeed.
B) Infeed unit: made up of a belt and adjustable guides to channel products separating crosswise.
C) Anti-jamming unit: to channel products and ease entry in the infeed guides.
D) Separator unit: to divide products into set quantities according to packaging composition. Several mod-
els have been built according to production requirements:
• Alternating pad separator unit
• Alternating belt separator unit
• Continuous separator unit
E) Wrapping unit: made up of a motorised roller unit that retrieves film from the reel carriage and unwinds
it along a set course, cuts it and wraps it around the product. When the reel depletes, the operator uses
the manual sealer to join the two film edges to allow wrapping continuity.
F) Cardboards infeed unit (pad or tray): made up of a storage belt and rising belt for the cardboard mod-
ules to be applied under the product to be wrapped.
G) Tray formation unit: to fold and glue the perforated edges of the flat cardboard giving them a container
form through flap folder and glue spray action.
H) Tunnel unit: to heat the film and shrink to the product.
L) Reel loading carriage unit (optional unit): to facilitate reel loading operations on the machine.
A1 - A2 C B F D G E H
150450
150023
- .2 -
Booklet 2
working cycle
The machine work cycle consists of phases that are illustrated and described below.
For further information please consult the booklets on the installed functional units.
A) Product infeed area: infeed can be automatic or manual.
B) Product channelling area: the product is sorted and channelled in the guides.
C) Product alignment area: the product is spread crosswise.
D) Product separation area: the product is separated in set quantities according to the size.
E) Cardboard application area (pad or tray): a cardboard is applied under the product to avoid damages.
F) Tray formation area: the carton tray edges are folded and glued.
G) Film wrapping area: the product is wrapped with film.
H) Film heat-shrinking area: the film, through heat effect, adheres to the product shape.
L) Product output area: unloading can be automatic or manual.
A B C D E-F G H L
150453
- .2 -
Booklet 2
safety devices
The figure shows the positioning of the devices on board of the machine.
The position of the safety devices may differ from the illustration according to the different machine configura-
tions.
Consult the layout to identify the current machine configuration.
Door (A): mobile guard associated with a device (sensor A1) that prevents the manual tunnel crank to be
inserted when the machine is running. All tunnel operations stop in emergency conditions when the door is
opened. The work cycle can be restarted after closing the guard.
Blockage shut-off door (B): mobile cover associated with a blockage shut-off device (micro switch) that pre-
vents access to moving parts when the machine is running. When the door is opened, all machine operations
stop in emergency condition. Close it to allow the machine to restart.
140758
150449
A
A1
140773
140353
- .2 -
Booklet 2
Emergency stop button (C): press in imminent risk conditions. Machine, downstream and upstream units
stop immediately. After having normalised the operating conditions, unblock button to allow machine operation
again, except for tunnel conveyor.
Main switch (D): to turn the power supply on or off. It can be padlocked to prevent unauthorised personnel
from starting the machine during adjustments or maintenance.
Release valve (E): to rapidly release air pressure in the event of an emergency.
1 D
0
STD0045
140749
150449
STD0109
- .2 -
Booklet 2
description of accessories (optional)

The following accessories, which are intended to enhance the machine performance and versatility, are avail-
able from the Manufacturer.
Reel loading carriage (A): to facilitate reel loading.
Line infeed conveyor unit (B): feeds the machine (with singles or channeled product) created a connection
between the conveyor line and the machine.
Infeed connection conveyor unit (C): feeds the machine (with singles or channeled product) created a con-
nection between the conveyor line and the machine while slowing product flow.
Remote service system: to provide real-time assistance by phone and the use of a suitable communications
protocol.
150023
B-C
150213
Technical specifications and boundary areas

For this information consult the machine layout.
- .2 -
Booklet 2
handling and installation recommendations
Important
Handle and install observing the information provided by the manufacturer and found directly on the
packaging, on the unit and in the instructions for use. Personnel authorised to perform these opera-
tions must, if necessary, organise a “safety plan” to protect those directly involved.
PACKAGING AND UNPACKING

The packing is realised, keeping the overall dimensions low, also in consideration of the transport chosen.
To ease transportation, the machine is shipped in suitably protected and packaged subunits.
All the necessary information for loading and unloading is found on the packaging.
Some parts, including electric parts, are protected to avoid damage from humidity or other external agents.
During unpacking, check the integrity and exact quantity of components.
Packaging material should be appropriately disposed according to the laws in force.
Packaging can be made:
A) with nylon protection
B) on platform with nylon protection
C) in crates
D) with barrier bag
A B C D
Packaging type
Transportation means
Lifting means
Final destination
150022
- .2 -
Booklet 2
transport and handling

Transport and handling methods are listed on the packaging of each subunit comprising the machine.
In the event supplementary subunits are requested after the first installation, packaging and transport informa-
tion are found directly on the packaging, on the unit and in the instructions for use.
machine installation
Important
All installation phases must be considered, starting from the creation of the general project. Before
beginning these phases, in addition to the installation area definition, personnel authorised to perform
these operations must, if necessary, organise a “safety plan” to insure the safety of personnel directly
involved and strictly apply all laws with particular reference to those regarding transportable work
sites.
Qualified personnel authorised by the manufacturer is to perform the phases that include the installation of the
subunits and/or units.
Before installing the machine subunits and/or units, the installation area defined in the layout must be lo-
cated.
When necessary, identify the exact position of every single fitting or subset and plot the coordinates to position
them correctly.
The installation area must be in suitable environmental conditions (lighting, ventilation, etc.).
The floor must be stable and level to guarantee correct machine support.
The installation area must have all the supply and exhaust connections.
- 10.2 -
Booklet 2
Machine levelling
Loosen the lock nut (A) and use the support feet to level the machine.
Important
For correct levelling, work on all conveyor belts starting from the product infeed area.
150449
150199
recommendations for connections
Important
Connections should be performed following the manufacturer’s indications in the enclosed diagrams.
Personnel authorised to perform this operation must possess technical skills, abilities and have ac-
quired certified experience in the specific field and must perform connections professionally, taking
into account all the regulative and legislative requirements. When connections are completed, make
sure these requisites were observed by performing a general inspection before making the unit opera-
tive.
ELECTRICAL CONNECTIONS
Make sure that the general eletrical power supply corresponds to the characteristics indicated on the identifi-
cation plate, on those shown in correspondence with the connection points, in the diagrams and in the instruc-
tions for use.
pneumatic connections
Make sure that the air supply system corresponds to the specifications indicated on the identification plate, on
those applied near connection points, in the diagrams and instructions for use.
Machine testing
The machine must be inspected according to a set procedure by qualified and authorised personnel.
- 11.2 -
Booklet 2
adjustment recommendations
Important
Before performing and type of adjustment, activate all foreseen safety devices and evaluate the need
to warn operating personnel and those in the near vicinity. In particular, adequately mark the surround-
ing areas and prevent access to all devices that could, if activated, cause unexpected personal safety
hazards.
information on use
recommendations for use and functioning
Important
Accident frequency derived from machine use depends upon many factors that cannot always be
foreseen and controlled. Some accidents can depend upon unforeseeable environmental factors; oth-
ers depend especially upon the user’s behaviour. In addition to being authorised and appropriately
informed, on first use personnel must simulate some manoeuvres to identify the main commands and
functions. Only carry out the operations foreseen by the manufacturer and do not tamper with any de-
vice to obtain performances other than those provided. Before use, check that the safety devices are
correctly installed and efficient. Users, in addition to striving to satisfy these requirements, must apply
all the safety regulations and carefully read the descriptions of the controls and start up.
- 12.2 -
Booklet 2
CONTROL DESCRIPTION
The illustration represents the position of the controls on the machine.
The illustration represents the controls relevant to the most complete machine configuration. Consult the layout
to identify the current machine configuration.
Control panel (A): to programme work formats, display alarms and start and stop machine operating func-
tions.
Emergency stop button (B) (B1 optional): press in imminent risk conditions. Machine functions stop imme-
diately. After stabilising working conditions, release the button to allow the machine to restart.
Controls start (C): to reset any alarms due to pressed emergency buttons or guards open and subsequently
turn on controls.
Modal selector (D): to enable or disable the mobile control panel (optional) (H) and (L-M) buttons.
Pos. 0: controls deactivated.
Pos. I: controls activated.
Stop button (E): to stop the machine in phase.
Use this control to stop the machine before performing reel change operations.
Sealer selector (F): to enable or disable the manual reel sealing device.
Pos. 0: sealing device off
Pos. I: sealing device on
H B1
STD0092
140750
A B
150449
L M
140227
140228
F E
- 13.2 -
Booklet 2
Reel selector (G): to block or release the reels on the supports and enable or disable the reel control sen-
sors.
- With reel support:
Pos. 1: spool jammed and sensor activated
Pos. 2: spool cleared and sensor deactivated
- With two reel supports:
Pos. 1: right spool jammed and right sensor activated, left spool cleared and left spool deactivated.
Pos. 2: right spool cleared and right sensor deactivated, left spool jammed and left sensor activated.
Mobile control panel (H) (optional): to activate reduced speed machine functions.
Only use this control for maintenance and size change operations. (If not present, use the start button on the
panel (see paragraph “Manual cycle start and stop”).
Main switch (I): to turn the power supply on and off.
Pos. 0: power off
Pos. I: power on
Film thrust button (L): to start roller rotation for film thrust during insertion and print registration.
Print phase button (M): to detect the correct film print position with regard to the wrapping cycle when insert-
ing new film.
Infeed roller control selector (N): to open and close infeed film rollers.
Pos. 1: closed rollers
Pos. 2: open rollers
“By-pass” push button (Q): switches off “minimum film spool” alarm and allows all film spool to be utilised.
H
I
1
STD0043
STD0092
150449
L M Q G
140225 140228 140227
- 14.2 -
Booklet 2
Signal light description

Red light (A): when on it signals that the machine is in alarm conditions; consult the control panel
display to identity the alarm.
Orange light (B): when on signals a minimum situation external to the machine (i.e. no product in the
infeed area);
when blinking signals a minimum situation within the machine (i.e. no cardboard in
the storage or minimum film on reel).
Green light (C): when on, it signals the machine is running.
Acoustic signal (D): signals that the machine is in alarm conditions.
A
B
140229
150449
- 15.2 -
Booklet 2
Automatic cycle start and stop

Proceed as indicated for this operation.
1 - Open the main compressed air faucet (A).
2 - Turn the main switch (B) to the (I) (ON) position to start the power supply.
3 - Press the button (C) to turn on the controls.
4 - Press the icon (D) to cancel any alarm.
5 - Press the icon (E) to reset the machine (if required).
6 - Press the icon (F) to select the automatic work cycle.
7 - Press the icon (E) to start the machine in automatic mode.
8 - Press the icon (G) to stop the machine.
B
STD0043
140230
150449
C
F
140750 150200
D G
- 16.2 -
Booklet 2
Manual cycle start and stop

1 - Open the main compressed air faucet (A).
2 - Turn the main switch (B) to the (I) (ON) position to start the power supply.
3 - Press the button (C) to turn on the controls.
4 - Press the icon (D) to cancel any alarm.
5 - Press the icon (E) to reset the machine (if required).
6 - Press the icon (F) to select the manual cycle.
7 - Press the icon (E) to start the machine in manual mode. Hold down to keep the machine running.
8 - Release the icon (E) to stop the machine.
B
STD0043
140230
150449
140750
150200
D F E
- 17.2 -
Booklet 2
emergency stop and restart

Press the emergency button (A) on the machine in conditions of imminent risk. Machine operation stops im-
mediately.
After having stabilised work conditions, release the button (A) to allow operations to restart.
To restart the machine, act as follows.
1 - Press the button (B) to reset the machine alarm.
2 - Press the icon (C) to reset machine alarm.
3 - Press the icon (D) to restart the machine work cycle.
150449
B
140750
150200
A C D
- 18.2 -
Booklet 2
maintenance instructions
Important
Before performing any maintenance operation, activate all of the security devices provided and evalu-
ate the necessity to adequately inform personnel operating in the near vicinity. In particular, confine
the neighbouring areas to impede access to the devices that could, if activated, produce unexpected
danger conditions provoking hazards to personal safety and health.
ORDINARY MAINTENANCE
Maintenance procedures are listed in the booklets accompanying each single unit that makes up the ma-
chine.
Important
Keep the machine in maximum working conditions by performing the programmed maintenance op-
erations advised by the manufacturer. Good maintenance achieves the best machine performance,
longer machine life and constant observance of the safety regulations.
maintenance period table
Frequency Component Intervention type Action References
Safety panels
Daily Neighbouring machine areas Cleaning See pertinent booklets
All functional units

Consult the enclosed
Weekly Conditioner Clean filter
manual
Periodically Air conditioning unit filter Condensate drain- See “Condensate drain-
age age”
- 19.2 -
Booklet 2
Condensate drainage
1 - Place a collecting container beneath the filter.
2 - Unscrew the valve (A) to empty condensation in the general air conditioning unit.
3 - Unscrew the valve (B) to drain condensation from the blade jet air conditioning unit.
150449
140230 140774
A B
- 20.2 -
Booklet 2
LUBRICATION
If the optional centralised manual lubricator unit is included (optional), bearing lubricators are located on easily
accessible plates A, B, C, D, E and F and connected to the relevant parts to be lubricated by flexible tubes.
If the centralised manual lubricator unit (optional) is not installed, identify all lubrication points and inject grease
(see instructions in the various unit booklets).
Instructions for other mechanical part lubrication are also included in the various unit booklets.
For lubricant types, see the lubricant table (see booklet 2).
A C E
150448
B D F
- 21.2 -
Booklet 2
Lubricant table
Viscosity
Room
Applicatio Lubricant cin. at
temperat AGIP BP ESSO MOBIL SHELL TEXACO
ns types 40 C cST
ure C
mm2/s
BLASIA BP Energol SPARTAN Mobilgear Shell Omala Meropa
+40 a 0 242 a 198
220 GR-XP 220 EP 220 630 Oel 220 220
Bevel gear reduction gears and
+25 a -15 165 a 90

Cylinder gear reduction gears
150 GR-XP 100 EP 150 629 Oel 100 150

ESSO
and gear motors
AUTOMA-
ATF
gear motors
oil 74,8 a BP Energol TIC Mobil Shell Tellus

+10 a -30 DEXRO Meropa 68
13.5 GR-XP 68 TRASMIS- D.T.E.15 Oel T 32
N
SION
FLUID
Aircraft
16,5 a ANRICA BP Energol Mobil Shell Tellus
-20 a -45 UNIVIS J 13 Hydraulic
13,5 22 LPT 22 D.T.E.11 Oel T 15
Oil 15
BP Energrea-
GR MU FIBRAX Mobilplex Shell Grease Multifak
grease +40 a -15 se
EPO EP 370 44 S 3655 EP 0
HT-EP 00
+40 a 0 748 a 612
680 GR-XP 680 EP 680 636 Oel 680 680
+25 a -10 242 a 198
220 GR-XP 220 EP 200 630 Oel 220 220
Worm gear
oil BLASIA BP Energol SPARTAN Mobil Shell Omala Meropa

+10 a -20 165 a 90
150 GR-XP 100 EP 150 D.T.E.18 Oel 100 100
Aircraft
16,5 a ANRICA BP Energol Mobil Shell Tellus
-20 a -45 UNIVIS J 13 Hydraulic
13,5 22 LPT 22 D.T.E.11 Oel T 15
Oil 15
BP Energrea-
GR MU FIBRAX Mobilplex Shell Grease Multifak
grease +40 a -15 se
EPO EP 370 44 S 3655 EP 0
HT-EP 00
R,F,K
Mobil
+80...-25 BLASIA BP Energol Shell Tivela
242 a 198 Glygoyle
Synthetic lubricant
Rid. S S 220 SG-XP 220 Oel WB

sint. 30
+25...-25
oil
Mobil
Rid. S BP Energol Shell Tivela
506 a 414 Glygoyle
+60 a 0 SG-XP 460 Oel SD
80
Shell Tivela
sint. Glygoyle
GR SLL S 420 Compound
grease Grease 00
A
BP Energol Mobil Shell Tellus Rando
Oleodynamic
0 ca. 40 OSO 32 NUTO H 32

HLP 32 D.T.E.25 Oil 32 Oil 32

joints
oil
BP Energol Mobil Shell Tellus Rando
<0 ca. 14 OSO 15 NUTO H 15
HLP 15 D.T.E.21 Oil 15 Oil 10
Mobilux EP
BP Energrea- Shell Avania
2 Glissando
grease +60 a -30 GR MU 3 se BEACON 2 Fett R3
(Reduction FT 3
LS 3 (Motor)
gear)
Mobiltemp.
SHC 100
Bearings
+80 a -40
(Reduction
gear)
sint. ESSO
+60 a
grease Unirex N3
+100
(Motor)
Aero Shell
-30 a -45 Grease 16
(Motor)
150293
- 22.2 -
Booklet 2
Replacement procedures are listed in the booklets accompanying each single unit that makes up the ma-
chine.
Important
Replace worn parts with original spare parts. Use oils and grease recommended in the manual. Doing
so will ensure the correct functioning of the machine and expected degree of safety.
MACHINE DISPOSAL
Important
This operation must be performed by specialised technicians in accordance with the workman’s safety
laws in force. Do not litter the environment with non-biodegradable products, lubricants and non-fer-
rous parts (rubber, PVC, resin, etc.).
- 23.2 -
Booklet
Booklet 3
3
Troubleshooting
Troubleshooting
TROUBLESHOOTING
page
2 Emergency button pressed.................................................................................................................. 3.3

3 Guards open................................................................................................................................................. 3.3
4 Insufficient air pressure....................................................................................................................... 3.3
5 Machine drive............................................................................................................................................... 4.3
6 Film thrust drive........................................................................................................................................ 4.3
9 Separation belt drive............................................................................................................................... 4.3
10 Continuous separation drive 1........................................................................................................... 5.3
11 Continuous separation drive 2........................................................................................................... 5.3
12 Drive motor 1............................................................................................................................................. 5.3
13 Drive motor 2............................................................................................................................................. 6.3
14 Separation drive motor........................................................................................................................ 6.3
16 Can network communication error................................................................................................. 6.3
17 Film bar joint.............................................................................................................................................. 7.3
18 Product transport joint..................................................................................................................... 7.3
19 Carton rising joint.................................................................................................................................. 7.3
20 Tray formation joint............................................................................................................................... 8.3
21 No product on carton........................................................................................................................... 8.3
22 No carton under product.................................................................................................................... 8.3
23 Carton jam.................................................................................................................................................. 9.3
24 Product fallen in wrapping entrance........................................................................................... 9.3
25 Product fallen during wrapping...................................................................................................... 9.3
26 Remote button disabled...................................................................................................................... 10.3
29 Film bar phase.......................................................................................................................................... 10.3
30 Anti-jamming motor............................................................................................................................... 10.3
31 Circuit breaker triggered................................................................................................................ 11.3
32 Tunnel conveyor motor..................................................................................................................... 11.3
33 Tunnel conveyor stopped ................................................................................................................ 11.3
34 Insufficient tunnel conveyor speed . .......................................................................................... 12.3
35 Tunnel exit guard open....................................................................................................................... 12.3
36 No film......................................................................................................................................................... 12.3
37 Film control photocell...................................................................................................................... 13.3
38 Carton not taken................................................................................................................................... 13.3
39 Flaps open................................................................................................................................................. 13.3
40 Glue not ready........................................................................................................................................ 14.3
41 Print registration error................................................................................................................... 14.3
42 Product clogging exit........................................................................................................................ 14.3
43 Wait until drive is restored.............................................................................................................. 15.3
44 Insufficient tunnel temperature . ................................................................................................. 15.3
03_Diagnostica_3100_EN
45 Fallen product in separation infeed............................................................................................. 15.3

48 Outfeed conveyor stopped............................................................................................................... 16.3
49 Downstream signal............................................................................................................................... 16.3
50 Downstream accumulation................................................................................................................ 16.3
51 Separation infeed minimum accumulation.................................................................................... 17.3
52 Minimum film reel.................................................................................................................................... 17.3
53 Carton minimum....................................................................................................................................... 17.3
54 Glue minimum............................................................................................................................................. 18.3
55 Lubrication minimum.............................................................................................................................. 18.3

The information found in this booklet concerns machine problems, causes and potential solutions. However,
the safety regulations found in Booklet 1 and those indicated with appropriate symbols must be carefully read
the machine.
- .3 -
Booklet 3
Troubleshooting
56 PLC battery low...................................................................................................................................... 18.3

57 Fallen product in tray area ............................................................................................................. 19.3
58 Manual mode key inserted ................................................................................................................ 19.3
59 Film thrust cutting unit out of phase.......................................................................................... 19.3
60 Set production completed................................................................................................................ 20.3
62 Profibus network communications error................................................................................. 20.3
63 Device net communications error.................................................................................................. 20.3
65 4 teeth needed in separation............................................................................................................ 21.3
66 6 teeth needed in separation............................................................................................................ 21.3
67 Tunnel temperature probe broken . ............................................................................................. 21.3
68 Flap folder joint . ................................................................................................................................. 22.3
69 Hexagonal product compactor joint .......................................................................................... 22.3
70 - 76 - 77 Marker 1 / 2 /3 not ready........................................................................................................ 22.3
71 - 72 - 78 Ticket inserter 1 / 2 / 3 not ready...................................................................................... 23.3
73 - 74 - 79 Ticket inserter photocell 1 / 2 /3 broken...................................................................... 23.3
80 Tray contrast out of position......................................................................................................... 23.3
83 Film thrust belt open........................................................................................................................... 24.3
84 Flap folder faulty................................................................................................................................. 24.3
100 Immediate stop from remote unit.................................................................................................. 24.3
101 Stop in phase from remote unit..................................................................................................... 25.3
102 Separation stop from remote unit............................................................................................... 25.3
103 Stand-by from remote unit.............................................................................................................. 25.3
109 Tray adjustment in fault................................................................................................................... 26.3
110 Hardware drive axes fault............................................................................................................... 26.3
- .3 -
Booklet 3
Troubleshooting
TROUBLESHOOTING
The purpose of the following information is to help the operator to identify and correct any anomalies or mal-
functions that may occur during use.
2
Emergency button pressed
Cause Emergency button contact series cut-off.
Control Intervention
Mushroom head but- Release mushroom head
tons pressed. buttons.
Button contacts. Replace the contacts.
Wire connections. Restore wire connections.
Safety unit Replace.

Input PLC ON.
STD0093
3
Guards open
Cause Safety guards open.
Safety guards open. Close safety guards.

Safety switches 1. Replace or fix switches.
Safety unit. Replace.

Input PLC ON.
140758
4
Insufficient air pressure
Cause Low air pressure
Pneumatic supply. Restore or adjust correct
pneumatic supply.
Pressure gauge. Replace or adjust gauge.
Input PLC ON. 140749

- .3 -
Booklet 3
Troubleshooting
5
Machine drive
Cause Read the alarm code on drive 1 display and
consult the drive manual.
Consult drive manual. Consult drive manual.
Input PLC ON.
140759
6
Film thrust drive
Cause See operator panel alarm help page.
Input PLC ON. See equipment manual.
140759
9
Separation belt drive
Input PLC ON.
- .3 -
Booklet 3
Troubleshooting
10
Continuous separation drive 1
11
Continuous separation drive 2
12
Drive motor 1

Input PLC ON.
- .3 -
Booklet 3
Troubleshooting
13
Drive motor 2
Input PLC ON.
14
Separation drive motor
Input PLC ON.
140759
16
Can network communication error
Cause Network connection problems.
All can network con- Connect disconnected con-
nectors. nectors or wires. Turn off the

machine and restart.
- .3 -
Booklet 3
Troubleshooting
17
Film bar joint
Cause Film bar joint block 1.
Release sensitivity. Adjust limit sensibility us-
ing mechanical adjustment
screw.
Correct sensor position: it Correctly position the sensor

must be on when the joint or replace.
is engaged, it should go off
when the joint springs.
18
Product transport joint
Cause Product bar joint 1 disengaged.
Sensitive to release. Adjust joint sensitivity using
the mechanical adjustment
screw.
Sensor status: Correctly position the sensor
- on when the joint is or replace.
engaged;
- Off when the joint is
disengaged.
19
Carton rising joint
Cause Carton rising joint 1 disengaged.

screw.
- on when the joint is or replace.
engaged;
- Off when the joint is
disengaged.
- .3 -
Booklet 3
Troubleshooting
20
Tray formation joint
Cause Tray formation joint block 1.
Release sensitivity. Adjust limit sensibility us-
ing mechanical adjustment
screw.
Correct sensor posi- Correctly position the sensor
tion: it must be on when or replace.
the joint is engaged, it
should go off when the
joint springs.
21
No product on carton
Cause Carton is present without product.
Check product phase Adjust correct product ad-
compared to carton vancement phase.
phase.
Product separation de- Adjust separation control
vice operations. devices.
Control photocell 1 op- Adjust photocell or replace.

erations.
140755
22
No carton under product
Cause Product is present without carton.

Check carton phase Adjust suction phase.
compared to product
phase.
Carton retrieval device Replace suction cups. Re-
operations and suction place carton suction solenoid
control phase. valve.
Control photocell 1 op- Adjust photocell or replace.

erations.
140755
- .3 -
Booklet 3
Troubleshooting
23
Carton jam
Cause Carton jam.
Check why carton Remove jammed cartons and
jams. any obstacles that cause jam;
adjust mechanical parts that
may cause the problem.
Photocell function. Adjust photocell or replace

it.
140755
24
Product fallen in wrapping entrance
Cause The film thrust function photocell 1 detected
a product out of phase with the programmed
format.
In case of a fallen or out Adjust the product.
of format product.

it.
140764
25
Product fallen during wrapping
Cause The product control in phase photocell 1

detected a product out of phase with the
programmed format.
In case of a fallen or out Adjust the product.
of format product.

it.
140765
- .3 -
Booklet 3
Troubleshooting
26
Remote button disabled
Cause The machine is not in manual mode.
The mode selector must Turn selector to manual po-
be in the manual posi- sition.
tion (button pressed).
150413
29
Film bar phase
Cause The film thrust bars are not in phase with the
programmed format to be wrapped.
Check the mechanic Position the bars in the cor-
phase. rect mechanical phase (see
booklet “wrapping unit”).
Detection sensor 1 op- Adjust or replace the control

erations. phase sensor, tighten fasten-
ing screws.

140264
30
Anti-jamming motor
Cause Read the alarm code on drive display 1 and

Input PLC ON.
- 10.3 -
Booklet 3
Troubleshooting
31
Circuit breaker triggered
Cause Thermal overload.
Equipment absorption Restore thermal overload.
controlled by overload.
Motor or connected Replace broken motor or elimi-

motion mechanically nate mechanical blocks.
blocked.
Power outage or fuse Restore power or replace
burnt. fuse.

Input PLC OFF. 140760
32
Tunnel conveyor motor
Cause Read the alarm code on drive display 1 and
See equipment man- See equipment manual.
ual.
140759
33
Tunnel conveyor stopped
Cause Tunnel conveyor stopped

Check if enabling is Enable.
OFF.
Check if enabling is Check electromechanical con-
ON and conveyor is trol circuit.
stopped.
Check if enabling is ON Check Input PLC; it must be
and conveyor moves. ON.
150457
- 11.3 -
Booklet 3
Troubleshooting
34
Insufficient tunnel conveyor speed
Cause Tunnel conveyor speed at accepted mini-
mum.
Set speed. Adjust speed to accepted
value.
Control sensor 1
140766
35
Tunnel exit guard open
Cause Tunnel exit guard 1 open (gives access to
manual tunnel evacuation command).
If open. Release manual tunnel com-
mand and close guard.
If closed. Check sensor and electro me-

chanic control circuit.
140767
36
No film
Cause No film on product in the wrapping area.
No film output or loss of Check if film is jammed or if it
film during thrust. sticks in the film thrust area;
remove any unwrapped prod-
uct.
Check photocell 1 op- Adjust photocell or control

erations and control phase.
phase. 140768
- 12.3 -
Booklet 3
Troubleshooting
37
Film control photocell
Cause The photocell 1 works incorrectly.
Check correct function- Replace or adjust the pho-
ing
and calibration. tocell.
140768
38
Carton not taken
Cause Carton not retrieved from carton maga-
zine.
Suction cup mechanical Suction must start right before
phase. the cups touch the carton.
Carton suction cups and Replace suction cups or sole-

pneumatic system. noid valve.
Carton magazine guide Adjust guides or photocells

140754
position or carton re- that detect carton retrieval.
trieval control photocell
1 position. 1
1
39
Flaps open
Cause Carton was incorrectly glued and flaps
open.
If the carton was incor- Adjust glue points, side forma-
rectly glued. tion guides, glue specifications
(see technical manual).
If the carton was cor- Adjust or replace control pho-

rectly glued. tocells 1.
140341
- 13.3 -
Booklet 3
Troubleshooting
40
Glue not ready
Cause The glue unit is not ready, glue is not hot.
If the glue unit is heat- Wait.
ing.
If the glue unit ready Check for power.
light is off after heat-
ing.
If the glue unit is in Consult drive manual.

fault.
140757
41
Print registration error
Cause Print not centered on package.
Mark 1 detection pho- Check photocell operations or
tocell operations or correctly adjust. Repeat mark
position. acquisition procedure.
140762
42
Product clogging exit
Cause The photocell has detected the presence of

a product blocked in the exit.
I f t h e p r o d u c t i s Remove the product.
present.
If the product is not Check the correct functioning
present. of the photocell 1.
140769
- 14.3 -
Booklet 3
Troubleshooting
43
Wait until drive is restored
Cause An attempt to restart the machine was made
after resetting an emergency stop.
Wait until standby pe- When completed, press re-
riod ends. set.
44
Insufficient tunnel temperature
Cause The tunnel did not reach the set tempera-
ture.
If the tunnel did not Check resistance absorp-
reach the set tempera- tion and power. If resistance
ture within the required absorption is incorrect, find
heating time. the broken resistances and
replace. Replace any burnt
fuses.
45
Fallen product in separation infeed
Cause Product control photocell 1 detected fallen

product in the infeed area.
If product has fallen. Arrange product.
If product has not fall- Check photocell operations,

en. adjust reading position.

150448
- 15.3 -
Booklet 3
Troubleshooting
48
Outfeed conveyor stopped
Cause Outfeed conveyor stopped.
If conveyor is off. Enable it.
If the conveyor runs, Fix any incorrect connections
check PLC input signal or adjust operator panel set-
or configuration se- tings.
lected on the operator
panel.
49
Downstream signal
Cause No downstream signal
If there is no signal. Wait until the downstream
machine starts.
If there is a signal. Fix any incorrect connections
or adjust operator panel set-
tings.

50
Downstream accumulation
Cause Downstream accumulation (product accu-

mulated on downstream conveyors).
If there is too much Wait until product moves
product accumulation along.
downstream.
If there is no down- Fix any incorrect connections
stream product accu- or adjust operator panel set-
mulation. tings.
- 16.3 -
Booklet 3
Troubleshooting
1
51
Separation infeed minimum accumulation
Cause Photocell 1 did not detect product on sepa-
ration infeed conveyor.
If there is no product. Wait until product arrives from
the conveyors.
Adjust or replace product pres-
If there is product.
ence detectors.

150448
52
Minimum film reel
Cause Working reel is depleting.
If the working reel is Replace.
depleting.
If the working reel is not Adjust or replace the detectors
depleting. 1 that control minimum reel.
140770
53
Carton minimum
Cause Photocell 1 do not detect cartons.
If carton magazine is Load magazine.
almost empty.
If cartons are present. Check and adjust or replace
the photocell that does not
detect cartons.
140756
- 17.3 -
Booklet 3
Troubleshooting
54
Glue minimum
Cause Glue is almost out in the glue tank.
Check glue level. Add glue. If there is glue, con-
sult the enclosed use manual
or call technical assistance.
140757
55
Lubrication minimum
Cause The lubricant container level for the lubrica-
tion system is at minimum.
Check if the level is at Add lubricant.
minimum.
If there is lubricant. Check the detection electri-
cal circuit, the attached use
manual or call technical as-
sistance.
56
PLC battery low
Cause PLC battery depleted.
Replace PLC battery.
- 18.3 -
Booklet 3
Troubleshooting
57
Fallen product in tray area
Cause Photocell 1 detected that moving product
is not in phase with the set size. Incorrectly
positioned sensors.Cylinders or sensors
broken.
Check if product has Arrange product.
fallen or out of size
range.
Photocell operations. Adjust photocell or replace
it.
140755
1
1
58
Manual mode key inserted
Cause The key 1 is inserted and is in the JOG enable
MAN position on the remote keyboard.
If the key is inserted and Turn to AUT and remove it.
on MAN.
If the key is on AUT. Check contacts and wiring.
140750
59
Film thrust cutting unit out of phase
Cause No end of film thrust in manual mode.
Film thrust signal but- Finish the film thrust cycle in
ton on. manual mode.
140228
- 19.3 -
Booklet 3
Troubleshooting
60
Set production completed
Cause Set production completed.
Restore production conditions
and start a new production
cycle.
62
Profibus network communications error
All profibus network Connect disconnected con-
connectors. nectors or wires. Turn off the
63
Device net communications error
All device net connec- Connect disconnected con-
tors. nectors or wires. Turn off the
- 20.3 -
Booklet 3
Troubleshooting
65
4 teeth needed in separation
Cause The size set on the operator panel requires
4-column separation teeth bars to be as-
sembled in the “Separator” unit.
Check how many sepa- Assemble 4-column separa-
ration teeth bars are tion teeth bars.
assembled.
150159
66
6 teeth needed in separation
Cause The size set on the operator panel requires
6-column separation teeth bars to be as-
sembled in the “Separator” unit.
Check how many sepa- Assemble 6-column separa-
ration teeth bars are tion teeth bars.
assembled.
150158
67
Tunnel temperature probe broken
Cause Tunnel temperature control probe broken
Check probe operations Replace probe, restore con-
and connections. nections or wiring.
150158 - 150235
- 21.3 -
Booklet 3
Troubleshooting
68
Flap folder joint
Cause Flap folders do not reach limit stop.
If flap folders do not Remove mechanical obsta-
reach limit stop. cles.

If flap folders reach limit Check joint position detection
stop. photocell 1.
140761
69
Hexagonal product compactor joint
Cause Hexagonal product compactor joint disen-
gaged.
screw.
- when on the joint is or replace.
engaged;
- off when joint is
disengaged.
Input PLC ON.
70 - 76 - 77
Marker 1 / 2 /3 not ready
Cause Marker 1 / 2 / 3 not ready.
- 22.3 -
Booklet 3
Troubleshooting
71 - 72 - 78
Ticket inserter 1 / 2 / 3 not ready
Cause Ticket inserter 1 / 2 / 3 not ready.
73 - 74 - 79
Ticket inserter photocell 1 / 2 /3 broken
Cause Product detection photocell that starts ticket
inserter is broken or dirty.
Check photocell opera- Clean photocell/reflector or
tions and clean optical replace photocell.
and reflector.
80
Tray contrast out of position
Cause Position sensor 1 does not detect low con-

trast position.
Adjust the sensor or Replace or adjust the parts
check wiring. that generated the alarm.
Check solenoid valve Replace or adjust the parts

cylinder or mechanical that generated the alarm.
motion parts.
140360
- 23.3 -
Booklet 3
Troubleshooting
83
Film thrust belt open
Cause Film thrust belt is not in the correct posi-
tion.
Film thrust belt posi- Position correctly.
tioning.
If found in the correct Check functioning of position
position. detector 1, input PLC ON.
140771
84
Flap folder faulty
Cause Flap folders do not reach limit stop.
If flap folders do not Remove mechanical obsta-
reach limit stop. cles.
If flap folders reach limit Check joint position detection
stop. photocell 1.
140772
100
Immediate stop from remote unit
Cause Immediate stop command was sent by the

remote PLC.
Check the reason for the Reset.
remote control.
- 24.3 -
Booklet 3
Troubleshooting
101
Stop in phase from remote unit
Cause Stop in phase command was sent by the
remote PLC.
Check the reason for the Reset.
remote control.
102
Separation stop from remote unit
Cause Separator unit stop command was sent by
the remote PLC.
Check the reason for the
remote control.
103
Stand-by from remote unit
Cause Stand-by command was sent by the remote

PLC.
Check the reason for the
remote control.
- 25.3 -
Booklet 3
Troubleshooting
109
Tray adjustment in fault
Cause Malfunction of the chain deviation device for
wide-flap trays.
Check the operation of Replace defective compo-
the pneumatic systems nents.
and the sensors
110
Hardware drive axes fault
Cause
- 26.3 -
Booklet
Booklet 4 4
FRAME
FRAME ANDAND
DRIVE UNIT
DRIVE(mod. UNIT
T) (mod. T)
page
GENERAL UNIT DESCRIPTION............................................................................................................................ 2.4

ELECTRICAL DEVICE DESCRIPTIONS............................................................................................................... 2.4
INFORMATION ON HANDLING AND INSTALLATION

page
HANDLING AND INSTALLATION RECOMMENDATIONS.................................................................................... 3.4

PACKAGING, UNPACKING AND TRANSPORT.................................................................................................... 3.4
HANDLING AND LIFTING...................................................................................................................................... 3.4
INSTALLATION ..................................................................................................................................................... 3.4
page
ADJUSTMENT RECOMMENDATIONS................................................................................................................. 4.4

FIRST BELT TRANSMISSION ADJUSTMENT...................................................................................................... 4.4
SECOND BELT TRANSMISSION ADJUSTMENT ................................................................................................ 5.4
MAINTENANCE INFORMATION
page
MAINTENANCE RECOMMENDATIONS............................................................................................................... 6.4

MAINTENANCE INTERVAL TABLE....................................................................................................................... 6.4
TRANSMISSION BELTS LUBRICATION .............................................................................................................. 7.4
BEARING LUBRICATION ..................................................................................................................................... 7.4
04_TelaioMotorizT_3100_EN

the machine.
- .4 -
Booklet 4
FRAME AND DRIVE UNIT (mod. T)
GENERAL UNIT DESCRIPTION
The purpose of the frame is to support machine components and the main drive unit which operates the trans-
mission belts on the various machine units. The main gear motor shaft (A) drives the belt (B) which runs the
first transmission shaft (C) and the belt (D), which drives the second gear motor shaft (E). The gear motor shaft
and the return shafts drive the various units through chain belts, the encoder which detects machine phase is
installed on the return shaft (E).
150449
A B C D E
ELECTRICAL DEVICE DESCRIPTIONS

Encoder (A): detects the phases of all components driven by the main motor to permit electrical cam program-
ming.
150449
140780
- .4 -
Booklet 4

HANDLING AND INSTALLATION RECOMMENDATIONS
Handle and install observing the information provided by the manufacturer and found directly on the packaging,
on the unit and in the instructions for use. Personnel authorised to perform these operations must, if necessary,
organise a “Safety plan” to protect those directly involved.
PACKAGING, UNPACKING AND TRANSPORT

To facilitate transport, this unit is packaged separately. All the information about these phases are found directly
on the packaging, on the unit and in the instruction for use.
See booklet “General machine information”.
HANDLING AND LIFTING

“Product infeed”, “Cardboard Store”, “Tunnel” and, if supplied, optional “Line infeed conveyor”, “Infeed connec-
tion conveyor” and “Anti-jamming” units are dismantled for machine handling.
The remaining part of the machine must be handled with a forklift with suitable capacity.
Position the lifting device at the marked points.
To handle the abovementioned units that are dismantled, see the instructions in the relevant booklets in this
manual.
Warning - Caution
Lift and handle observing the information provided by the manufacturer and found directly on the
packaging, on the machine and in the instructions for use. Personnel authorised to perform these op-
erations must, if necessary, organise a “safety plan” to protect those directly involved.
Important
Before lifting, check the centre of gravity of the load.
150451
INSTALLATION
The installation phases must be exclusively performed by qualified personnel authorised by the manufac-
turer.
- .4 -
Booklet 4
ADJUSTMENT RECOMMENDATIONS
Before performing any type of adjustment, activate all foreseen safety devices and evaluate the need to warn
operating personnel and those in the near vicinity. In particular, adequately mark the surrounding areas and
prevent access to all devices that could, if activated, cause unexpected personal safety hazards.
Warning - Caution
Before restarting the machine, make sure no tools or other materials have been left near parts in mo-
tion.
FIRST BELT TRANSMISSION ADJUSTMENT

For this operation proceed as follows:
1 - Stop the machine and turn the main switch to “0” (OFF) to cut off the power supply.
2 - Loosen nuts (A - B).
3 - Use the screw (C) to adjust belt tension (D).
Important
To check tension, use the method indicated in the figure. The resulting shift (R) should be 10÷15 mm.
4 - Tighten the nuts (A-B) when finished.
150449
D C B
150222
140789
- .4 -
Booklet 4
SECOND BELT TRANSMISSION ADJUSTMENT

2 - Loosen nut (A).
3 - Use the screw (B) to adjust belt tension (C).
Important
4 - Tighten the nut (A) when finished.
150449
B A C
R
150222
140782
- .4 -
Booklet 4
MAINTENANCE RECOMMENDATIONS
Before performing any maintenance, activate all foreseen safety devices and evaluate the need to warn oper-
ating personnel and those in the near vicinity. In particular, adequately mark the surrounding areas and prevent
access to all devices that could, if activated, cause unexpected personal safety hazards.
Warning – Caution
tion.
MAINTENANCE INTERVAL TABLE
Daily Safety guards Clean Clean with a cloth and

specific products
Every 250 hours Transmission belt Lubrication See “transmission belt

lubrication”
Every 500 hours Shaft bearings Lubrication See “bearing lubrica-

tion”
- .4 -
Booklet 4
TRANSMISSION BELTS LUBRICATION

- Lubricate the belts (A-B) using specific belt spray products.
BEARING LUBRICATION
- Lubricate motor shaft bearings (C), of the first transmission shaft bearings (D) and of the second transmis-
sion shaft bearings (E) using the type of grease indicated in the lubricant table (see booklet 2).
150449
C A D B E
- .4 -
Booklet
Booklet 5 5
PRODUCT INFEEDUNIT
PRODUCT INFEED UNITFIXED
FIXED GUIDES
GUIDES (For
(For alternating
alternating buffer buffer separator)
separator)
page

DESCRIPTION OF THE ELECTRICAL DEVICES................................................................................................. 3.5

page

UNIT INSTALLATION............................................................................................................................................. 4.5
page

SECOND BELT CONVEYOR ADJUSTMENT ....................................................................................................... 5.5
SECOND BELT CONVEYOR CHAIN ADJUSTMENT . ......................................................................................... 6.5
INFORMATION ON USE
page
RECOMMENDATIONS FOR USE AND FUNCTIONING ...................................................................................... 7.5

FORMAT CHANGE................................................................................................................................................ 7.5
CANALISATION GUIDES POSITIONING ............................................................................................................. 8.5
VERTICAL PROBE POSITIONING ....................................................................................................................... 9.5
TRANSVERSE PROBE POSITIONING .............................................................................................................. 10.5
page
MAINTENANCE INSTRUCTIONS ...................................................................................................................... 11.5

MAINTENANCE PERIOD TABLE ....................................................................................................................... 11.5
CONVEYOR SHAFT BEARINGS LUBRICATION................................................................................................ 12.5
TRANSMISSION BELTS LUBRICATION............................................................................................................. 12.5
COLLECTION TUB CLEANING .......................................................................................................................... 13.5
REPLACEMENT INFORMATION
page
REPLACEMENT INSTRUCTIONS ..................................................................................................................... 14.5

FIRST CONVEYOR BELT REPLACEMENT ....................................................................................................... 14.5
SECOND CONVEYOR BELT REPLACEMENT .................................................................................................. 15.5
05_AlimentProdFisseTamp_3100_EN

the machine.
- .5 -
Booklet 5
PRODUCT INFEED UNIT FIXED GUIDES (For alternating buffer separator)
The function of the unit is that of conveying the product and splitting it up into rows using guides (A) which are
manually adjusted according to product type and operate independently of each other.
Belt conveyor (D) is driven by the separator unit, by the clutch-brake coupling (E) and chain (C); belt conveyor
(B) is driven by gear motor (F).
The sensors, combined with contact sensors (G) arranged along the infeed area, control product flow in the
maximum and minimum accumulation areas and detect correct positioning and direction.
A G B G G D
150448
F E C
- .5 -
Booklet 5
DESCRIPTION OF THE ELECTRICAL DEVICES

Sensor/photocell (A): detects “fallen product” presence and controls product separation phase stop.
Sensor/photocell (B): detects product in the “minimum accumulation” area and, in the event of absence,
controls product separation phase stop.
Sensor/photocell (C): (only with product channelled from the upstream line) detects product presence in the
“too full” area and stops the conveyor upstream.
Electromagnetic friction (D): integrates the second belt conveyor drive.
Solenoid valve (E): activates the pneumatic cylinder (F) to stop the second conveyor belt.
C A-B D
150251
140785 140752
B A
150448
140783
140784 F
- .5 -
Booklet 5

organise a “safety plan” to protect those directly involved.

To facilitate transport, this unit is packaged separately. All information regarding these phases is found directly
on the packaging, on the unit and in the instructions for use (see booklet “General machine information”).

Separate handling for the “Product infeed” unit is forseen only for type “T” machines.
Warning - Caution
Observe the information supplied by the manufacturer and found directly on the packaging, on the
unit and in the instructions for use when lifting and handling the machine. Personnel authorised to
perform these operations must, if necessary, organise a “safety plan” to insure the safety of those
directly involved.
The unit can be moved with a forklift or pulley with suitable load capacity.
Position the lifting device on the indicated points.
Important
Before lifting, check the position of the load’s centre of gravity.
150252 150253
UNIT INSTALLATION
Qualified personnel authorised by the manufacturer must exclusively perform installation phases.
- .5 -
Booklet 5
Before performing and type of adjustment, activate all foreseen safety devices and evaluate the need to warn
Warning - Caution
Before restarting the machine, make sure that no tools or material are left near parts in motion.
SECOND BELT CONVEYOR ADJUSTMENT

1 - Stop the machine and turn the main switch to “0” (OFF) to turn off the power supply.
2 - Loosen nuts (A) on both sides.
3 - Equally use the screws (B) on both sides to adjust belt tension.
4 - Tighten nuts (A).
5 - Turn ON the machine.
6 - Start up the machine in “manual” mode and check that the belt is rotating correctly.
140786
A B
150448
- .5 -
Booklet 5
SECOND BELT CONVEYOR CHAIN ADJUSTMENT

2 - Loosen nuts (A-B).
3 - Use the screw (C) to adjust chain tension (D).
Important
150448
D A
150222
140787
B C
- .5 -
Booklet 5
INFORMATION ON USE
RECOMMENDATIONS FOR USE AND FUNCTIONING
Accident frequency derived from machine use depends upon many factors that cannot always be foreseen and
controlled. Some accidents can depend upon unforeseeable environmental factors; others depend especially
upon the user’s behaviour. In addition to being authorised and appropriately informed, on first use personnel
must simulate some manoeuvres to identify the main commands and functions. Only carry out the operations
foreseen by the manufacturer and do not tamper with any device to obtain performances other than those
provided. Before use, check that the safety devices are correctly installed and efficient. Users, in addition to
striving to satisfy these requirements, must apply all the safety regulations and carefully read the descriptions
of the controls and start up.
FORMAT CHANGE
Perform the following operations each time product or packaging format change.
- Canalisation guides positioning
- Vertical probe positioning
- Transverse probe positioning
- .5 -
Booklet 5
CANALISATION GUIDES POSITIONING

2 - Loosen the handles (A).
3 - Adjust guide positions (B) and check the references on the graduated scale (C).
Important
The reference value must correspond to the value found in the “format change table” according to
product size or type.
4 - Tighten the handles (A) when finished.
140307
150448
- .5 -
Booklet 5
VERTICAL PROBE POSITIONING

3 - Use the supports (B) and check the position on the graduated scale (C) to adjust the position of the contact
sensors.
Important
140308
150448
- .5 -
Booklet 5
TRANSVERSE PROBE POSITIONING

2 - Loosen the knob (A).
3 - Move the contact sensor (B) to adjust its position.
4 - Tighten the knob (A) when finished.
5 - With the product channelled, also use handle (D) to adjust the position of sensor (C), according to the func-
tion of the probe (B).
B A
PRODUCT SINGLE
140788
150449
B A
PRODUCT CHANNELLED
140788
D
C
150448
B
150255
- 10.5 -
Booklet 5
MAINTENANCE INSTRUCTIONS
Before performing any maintenance operation, activate all of the security devices provided and evaluate the
necessity to adequately inform personnel operating in the near vicinity. In particular, confine the neighbouring
areas to impede access to the devices that could, if activated, produce unexpected danger conditions provok-
ing hazards to personal safety and health.
Warning - Caution
MAINTENANCE PERIOD TABLE
Daily Collection tub Cleaning Clean with water See “Collection tub
cleaning”
The entire unit Cleaning Clean with air
Weekly Belt conveyor Cleaning Wash with recom-

mended products
Every 250 hours Conveyors trans- Lubrication See “Transmission

mission belts belts lubrication”
Every 500 hours Bearing supports Greasing See “Conveyor shaft

bearings lubrication”
- 11.5 -
Booklet 5
CONVEYOR SHAFT BEARINGS LUBRICATION

- Lubricate conveyor shaft bearings (A) using the type of grease shown in the lubicant Table (see booklet
2),
TRANSMISSION BELTS LUBRICATION

- Lubricate belt (B) using spray products specific for belts.
150448
A B A
140752
140784
- 12.5 -
Booklet 5
COLLECTION TUB CLEANING

2 - Remove pins (A).
3 - Remove the tub (B) and clean with water.
4 - Replace the tub when finished.
150448
140027
A B
- 13.5 -
Booklet 5
REPLACEMENT INSTRUCTIONS
Before performing any replacement operation, activate all of the security devices provided and evaluate the
ing hazards to personal safety and health. In the event deteriorated parts need replacement, only use original
spare parts. The manufacturer is not liable for damages to persons or parts caused by the use of non-original
parts and extraordinary operations that can modify safety requirements without express authorisation. To re-
quest parts follow the indications found in the spare parts catalogue.
Warning - Caution
FIRST CONVEYOR BELT REPLACEMENT

2 - Open belt (A) removing one of the module linking pins (B) (removing a different coloured pin is recom-
mended).
3 - Before removing the belt conveyor, join the new conveyor belt to the end of the old one.
4 - Pull the other end of the old conveyor until the new one is in place.
5 - Remove the linking pin between the old and new conveyors.
6 - Close the new conveyor by inserting a new pin.
Important
When finished, rotate the conveyor to ensure correct operations.
A B
140026
- 14.5 -
Booklet 5
SECOND CONVEYOR BELT REPLACEMENT

2 - Loosen the nuts (A) and use the screws (B) on bothe sides to completely slacken the belt (C).
3 - Unscrew the screws (D) on both sides to slacken the pressure roller.
4 - Open the belt extracting one of the connecting pins (E), (removing a different coloured pin is recommend-
ed).
9 - Tighten the screws (D) to tension the pressure roller.
10 - Perform belt tensioning (C) (see “Second belt conveyor adjustment”).
Important
C
140789 140786
E A B D
- 15.5 -
Booklet
Booklet 66
Separator unit (alternating
Separator unit (alternating stopper - mod. - T)stopper - mod. - T)
page
general unit description............................................................................................................................ 2.6

description of the electrical devices................................................................................................. 3.6
page
adjustment recommendations................................................................................................................. 4.6

Belt tension adjustment............................................................................................................................. 4.6
conveyor transmission belt adjustment............................................................................................ 5.6
crossbar transmission belt adjustment............................................................................................ 6.6
crossbar Belt adjustment......................................................................................................................... 7.6
information on use
page
recommendations for use and functioning....................................................................................... 8.6

format change................................................................................................................................................ 8.6
Upper guides positioning............................................................................................................................ 9.6
Lower guides positioning......................................................................................................................... 10.6
Pressure pad positioning......................................................................................................................... 11.6
UPPER STOP POSITIONING.............................................................................................................................. 12.6
CARTON RETURN SURFACE POSITIONING.................................................................................................... 13.6
TRANSMISSION UNIT RESET............................................................................................................................ 14.6
page

CONVEYOR SHAFT BEARING LUBRICATION.................................................................................................. 16.6
TRANSMISSION beltS LUBRICATION............................................................................................................. 17.6
PAD ADJUSTMENT belt AND SCREWS LUBRICATION.................................................................................. 17.6
page
replacement instructions....................................................................................................................... 18.6

CONVEYOR BELT REPLACEMENT................................................................................................................... 18.6
06_SeparatoreTamponeT_3100_EN

the machine.
- .6 -
Booklet 6
Separator unit (alternating stopper - mod. - T)
general unit description
The unit divides product crosswise in set quantities according to the packaging format.
Pressure pad (A) rises and falls through the action of pneumatic cylinder (B) and, with synchronised upper (H)
and lower (I) stop, allows for the passage of a preset quantity of product.
Belt conveyor (C), operated upon by chain (D), conveys the product with the help of product bars (E).
These are fixed to chains (F) which receive a signal from the frame and drive unit via chain (G).
The conveyor shaft (L) is equipped with a mechanic joint that intervenes in the event of “fallen product”.
The upper and lower guides (M-N) accompany the product along its track. They can be adjusted according to
the packaging size.
A B H
I
C M F L G
D N
150449
E F
- .6 -
Booklet 6
description of the electrical devices

Sensor/photocell (A): detects the intervention of the safety joint; in the event of a product jam, stops the ma-
chine in alarm conditions and signals “product bar joint” on the display.
Solenoid valve (B): operates the pneumatic cylinder for pressure pad movement.
The solenoid valve is combined with an electronic cam; the cam start phase commands the pad rise, on the
contrary, the cam end phase commands the pad descent.
Solenoid valve (C): drives the pneumatic cylinders that move the upper and lower stop.The solenoid valve
is combined with an electronic cam whose initial phase permits upper stop descent and lower stop rise and
whose end phase permits upper stop rise and lower stop descent.
140753
150449
140784
- .6 -
Booklet 6
Warning - Caution
Belt tension adjustment

2 - Loosen the nuts (A) on both sides.
3 - Use the screws (B) in equal measure to adjust conveyor tension (C).
4 - Tighten the nuts (A) when finished.
5 - Turn on the machine.
6 - Start up the machine in “manual” mode and check that the belt is rotating correctly.
150449
140791
- .6 -
Booklet 6
conveyor transmission belt adjustment

2 - Loosen the nuts (A-B).
Important
Refer to the figure to adjust the tensioning. The resulting shift (R) shall be 10÷15 mm.
150449
B
150222
140791
- .6 -
Booklet 6
crossbar transmission belt adjustment

2 - Loosen nut (A).
Important
A
C
150222 B
140792
150449
- .6 -
Booklet 6
crossbar Belt adjustment

2 - Loosen screw (A) and nut (B).
Important
4 - Tighten the screw (A) and the nut (B).
150449
C
R
B
150222
140793
- .6 -
Booklet 6
information on use
format change
Important
- Upper guides positioning.

- Lower guides positioning.
- Pressure pad positioning.
- Upper stop positioning.
- Carton return surface positioning.
- .6 -
Booklet 6
Upper guides positioning

3 - Use the supports (B) and check the position on the graduated scale (C) to adjust the guide position.
Important
B
B
150251
150449
- .6 -
Booklet 6
Lower guides positioning

3 - Use the supports (B) and check the position on the graduated scale (C) to adjust the guide position.
Important
B B
C C
A A
140253 140254
150449
- 10.6 -
Booklet 6
Pressure pad positioning

2 - Loosen the knobs (A).
3 - Insert the crank (B).
4 - Rotate the crank (B) and simultaneously read the value on the revolution counter (C) to adjust the stopper
(D) position.
5 - Remove the crank (B) and tighten the knobs (A) when finished.
Important
A D
140794
150449
- 11.6 -
Booklet 6
UPPER STOP POSITIONING

1 - Stop the machine and turn the main switch to “0” (off) to cut off the power supply.
2 - Loosen handles (A).
3 - Use the rod (B) and check the position on the graduated scale (C) to adjust the position.
Important
The reference value must correspond, according the product size or type, to the one found in the “size
change table”.
140795
B C A
- 12.6 -
Booklet 6
CARTON RETURN SURFACE POSITIONING

2 - Loosen handles (A).
3 - Use the knob (B) to adjust surface height (C).
140255
150449
- 13.6 -
Booklet 6
TRANSMISSION UNIT RESET

1 - Remove any obstacle.
2 - Insert the crank (A).
3 - Turn the crank in the operating direction to reset unit operations.
4 - Remove the crank (A) when finished.
5 - Start the machine in automatic mode to resume the working cycle.
140796
150449
- 14.6 -
Booklet 6
Warning - Caution
Daily The entire unit Cleaning Clean with air
Weekly Conveyor Cleaning Wash with recom-

mended products
Conveyor transmis-
sion belt
Every 250 hours Crossbar transmis- Lubrication See “Transmission belt
sion belt lubrication”
Crossbar belts
Conveyor shaft bear- Lubrication See “Conveyor shaft

Every 500 hours ings bearing lubrication”
Pad adjustment belt Lubrication See “Pad adjustment

Every 2000 hours and screws belt and screws lubri-
cation”
- 15.6 -
Booklet 6
CONVEYOR SHAFT BEARING LUBRICATION

- Lubricate conveyor shaft bearings (A-B) using the lubricators and type of grease indicated in the lubricant
table (see booklet 2).
150449
A
140797
140791
- 16.6 -
Booklet 6
TRANSMISSION beltS LUBRICATION

- Lubricate belts (A), (B) and (C) using specific belt spray products.
PAD ADJUSTMENT belt AND SCREWS LUBRICATION

- Lubricate the belt (D) using specific belt spray products and the screws (E) using a brush and grease type
indicated in the lubricant table (see booklet 2).
E
E
D
140258
140245
150449
140248
- 17.6 -
Booklet 6
replacement instructions
Warning – Caution
CONVEYOR BELT REPLACEMENT

2 - Loosen the nuts (A) and use the screws (B) to completely loosen the belt (C).
3 - Open the belt (C) removing one of the module linking pins (D) (removing a different coloured pin is recom-
mended).
4 - Before removing the conveyor, join the new conveyor to an end of the old one.
8 - Adjust belt tensions (C) (See “Belt tension adjustment”).
Important
A B 06_SeparatoreTamponeT_3100_EN
140248
140259
- 18.6 -
Booklet
Booklet 7
7
CARDBOARD
CARDBOARD INFEED INFEED
UNIT UNIT
technical information
page
general unit description............................................................................................................................ 2.7

cardboard module technical specifications.................................................................................... 3.7
page

UNIT INSTALLATION............................................................................................................................................. 6.7
adjustment information
page
adjustment recommendations................................................................................................................. 7.7

rising belt tension adjustment................................................................................................................ 7.7
rising transmission belt tension adjustment................................................................................... 8.7
suction device belt tension adjustment............................................................................................. 9.7
information on use
page
recommendations for use and functioning..................................................................................... 10.7

FORMAT CHANGE.............................................................................................................................................. 10.7
MAGAZINE GUIDES POSITIONING................................................................................................................... 11.7
Cardboard Rising phase setting........................................................................................................... 12.7
Cardboard rising guides positioning.................................................................................................. 13.7
Suction cups positioning.......................................................................................................................... 14.7
ACTIVE SUCTION CUPS SELECTION............................................................................................................... 14.7
CARDBOARD MODULE STOP POSITIONING................................................................................................... 15.7
storage loading........................................................................................................................................... 16.7
page

BEARING LUBRICATION.................................................................................................................................... 19.7
TRANSMISSION BELT LUBRICATION................................................................................................................ 19.7
GUIDE ADJUSTMENT belt AND SCREW LUBRICATION................................................................................ 19.7
07_AlimentCartoni_3100_EN
page
REPLACEMENT INSTRUCTIONS....................................................................................................................... 20.7

FIRST CONVEYOR BELT REPLACEMENT........................................................................................................ 20.7

the machine.
- .7 -
Booklet 7
CARDBOARD INFEED UNIT
general unit description
The unit retrieves cardboards from the storage (A) using a suction device (B), and deposits them on the chain
conveyor (C). The cardboards are transported by the chain to be positioned under the product.
The main motor (D) activates the suction device using the chain (E), transport chains (C) and levers (F).
150449
A B C F D E
- .7 -
Booklet 7
cardboard module technical specifications

The illustration represents the dimensions according to the cardboard module to be used (pad or tray).
Description Value
Recommended cardboard KSK 323 B
Weight in grams 450 gr/mq
Burst 1100 KPa
Thickness 2.7 mm
Size of the flat cardboard or tray
W (mm) 120 - 310
W
L (mm) 185 - 550
150157
Tray size
L’
W (mm) 120 - 310
L (mm) 185 - 550 L
W’ (mm) 190 - 430
L’ (mm) 260 - 640
P (mm) 35 - 53
P’ - P” (mm) 35 - 80 P’
W’
W
P
150261
P”
- .7 -
Booklet 7

Sensor/photocell (A): Detects the intervention of the safety joint. In the event of a product jam, stops the ma-
chine in alarm conditions signalling “product transport joint” on the display.
Sensor/photocell (B): Detects cardboards in the storage and controls the “Minimum cardboards” alarm.
Sensor/photocell (C): Detects cardboard before it is coupled with the product. If absent, stops the machine
the “No cardboard under product” alarm condition.
Sensor/photocell (D): Detects product before it is coupled with the cardboard module. If absent, stops the
machine in the “No product on cardboard” alarm condition.
Sensor/photocell (E): Detects cardboard on the rising conveyor. If absent, starts the “No cardboard retrieved”
alarm.
150754 150755
150449
150756 150751
- .7 -
Booklet 7
Solenoid valve (F): starts the cardboard retrieval from storage suction cup depression system.
Solenoid valve (G): controls the pneumatic cylinder for cardboard advancement from the magazine.
150449
F
140798 140799
- .7 -
Booklet 7

organise a “safety plan” to protect those directly involved.

This unit is normally integrated in the machine, therefore the information regarding these phases is found in
the “General Information” booklet.
In the event it is requested after the first installation, information will be found directly on the packaging, on the
unit and in the instructions for use.

Separate cardboard storage movement is only foreseen for “T” type machines.
Warning - Caution
Observe the information supplied by the manufacturer and found directly on the packaging, on the
unit and in the instructions for use when lifting and handling the machine. Personnel authorised to
perform these operations must, if necessary, organise a “safety plan” to insure the safety of those
directly involved.
The unit can be moved with a forklift or pulley with suitable load capacity.
Position the lifting device on the indicated points.
Important
Before lifting, check the position of the load’s centre of gravity.
150253
150217
UNIT INSTALLATION
- .7 -
Booklet 7
Warning - Caution
rising belt tension adjustment

1 - Stop the machine and turn the main switch to “0” (OFF) to turn off the power supply
2 - Loosen nuts (A) and screws (B).
3 - Use the screws (C) in equal measure to adjust belt tension.
4 - Tighten screws (B) and nuts (A).
Important
150449
B A
B
C
140322 150222
- .7 -
Booklet 7
rising transmission belt tension adjustment

Important
4 - Tighten the screw (A) and nut (B) when finished.
150449
R
150222
140323
C B A
- .7 -
Booklet 7
suction device belt tension adjustment

2 - Loosen the screw (A) and the nut (B).
Important
4 - Tighten the screw (A) and the nut (B) when finished.
150449
D R
B
A
C
150222
140324
- .7 -
Booklet 7
information on use
FORMAT CHANGE
Important
Perform the following operations each time cardboard module dimensions change (pad or tray).
- Magazine guides positioning

- Cardboard Rising phase setting
- Cardboard rising guides positioning
- Suction cups positioning
- Active suction cup selection
- Cardboard module stop positioning
- 10.7 -
Booklet 7
MAGAZINE GUIDES POSITIONING

2 - Insert the crank on the revolution counter (A).
3 - Turn the crank and, at the same time, read the value on the revolution counter (A) to adjust the guides
position (B).
4 - Remove the crank when finished.
Important
150449
140325
- 11.7 -
Booklet 7
Cardboard Rising phase setting

3 - Use the handwheel (B) on the opposite side and check the value on the graduated scale (D), in corre-
spondence to the index (C), to adjust the rising conveyor position.
Important
150449
C 07_AlimentCartoni_3100_EN
B
D
A
150264 150263
- 12.7 -
Booklet 7
Cardboard rising guides positioning

2 - Insert the crank (A) on the revolution counter (B).
3 - Turn the crank and, at the same time, read the value on the revolution counter (B) to adjust the guides
position (C).
Important
150449
C
140802
A B
- 13.7 -
Booklet 7
Suction cups positioning

2 - Loosen the screws (A).
3 - Slide the support (B) to adjust suction cup position in order to correctly retrieve the cardboard.
4 - Tighten the screws (A) when finished.
140327
ACTIVE SUCTION CUPS SELECTION

2 - Open or close the faucets (A) to turn the suction cups (B) on and off according to the size of the work
piece.
A
140327
- 14.7 -
Booklet 7
CARDBOARD MODULE STOP POSITIONING

3 - Adjust stop position (B) according to cardboard module dimensions.
140803
B
- 15.7 -
Booklet 7
storage loading
1 - Slide the presser back (A).
2 - Manually insert cardboard modules (B).
3 - Lay the cardboard modules (B) against the stops (C).
4 - Approach the guides (D) to the cardboard modules and tighten the handles (E).
5 - Rest the presser (A) against the cardboard modules (B).
150449
A B E D
140328 140803
- 16.7 -
Booklet 7

1 - Remove the possible obstacle.
2 - Insert the crank in the shaft (A).
140801
A
- 17.7 -
Booklet 7
Warning – Caution
Weekly Conveyor Cleaning Wash with recom-

mended products
Every 250 hours Rising conveyor

transmission belt See “Transmission belt
Lubrication lubrication”
Suction device belt
Every 500 hours Bearing supports Greasing See “Bearing lubrica-

tion”
Rising belt guide

Every 2000 hours chain and screw ad- Lubrication
justment
- 18.7 -
Booklet 7
BEARING LUBRICATION
- Lubricate the cardboard storage shafts (A-B) and rising chain transmission shaft (C) bearings using the
lubricators and grease type indicated in the lubricant table (see booklet 2).
TRANSMISSION BELT LUBRICATION

- Lubricate belts (D) and (E) using chain spray specifici products.
GUIDE ADJUSTMENT belt AND SCREW LUBRICATION

- Lubricate the belt using specific belt spray products and the screws (F-G) using a brush and grease type
indicated in the lubricant table (see booklet 2).
140331 140332
150449
E
D G
B
F
140330 140802
140325
- 19.7 -
Booklet 7
Warning – Caution
FIRST CONVEYOR BELT REPLACEMENT

2 - Open belt (A) removing one of the module linking pins (B) (removing a different coloured pin is recom-
mended).
Important
A B
140026
- 20.7 -
Booklet
Booklet 88
TRAY FORMATION
TRAY FORMATION UNIT UNIT
page

ELECTRICAL DEVICE DESCRIPTION................................................................................................................. 4.8
page

TRANSMISSION BELT TENSION ADJUSTMENT ............................................................................................... 6.8
TRAY FORMATION BELT TENSION ADJUSTMENT ........................................................................................... 7.8
information on use
page
RECOMMENDATIONS FOR USE AND FUNCTIONING....................................................................................... 8.8

GLUE APPLICATOR REFILL................................................................................................................................. 8.8
SIZE CHANGE....................................................................................................................................................... 9.8
TRAY TRANSPORT GUIDE POSITIONING ......................................................................................................... 9.8
TRAY TRANSPORT BELT TEETH POSITIONING ............................................................................................. 10.8
HORIZONTAL GLUE SPRAYER POSITIONING ................................................................................................ 11.8
VERTICAL GLUE SPRAYER POSITIONING . .................................................................................................... 12.8
FILM ONLY WRAPPING EQUIPMENT................................................................................................................ 13.8
page
MAINTENANCE RECOMMENDATIONS............................................................................................................. 15.8

MAINTENANCE INTERVAL TABLE..................................................................................................................... 15.8
BAR CHAIN DEVIATION DEVICE GUIDE LUBRICATION.................................................................................. 16.8
TRAY TRANSPORT GUIDE ADJUSTMENT COMPONENT LUBRICATION....................................................... 16.8
08_FormazVassoio_3100_EN

the machine.
- .8 -
Booklet 8
TRAY FORMATION UNIT
The purpose of the unit is to fold and glue tray module edges
Package transport chains (B) run on the two guides (A) that can be adjusted according to tray dimensions.
The unit is equipped with a hot glue system made up of a glue tank (C) and two glue sprayers (D). Belt (E)
drives the unit.
It is driven by the main motor (F) through the intermediate shaft (G) which transfers it to the belt (B). The flap
closing device is driven by pneumatic cylinders.
F C B G E
150449
- .8 -
Booklet 8
TRAY FORMATION UNIT
For “film only” wrapping the unit can be equipped with the supplied sliding surface (H) that should be inserted
between the tray transport chains after they are fully widened (to use the machine in “film only” mode it must
be equipped with long version product transport bars (L).
Set “film only” on the keyboard to deviate product transport bar chain with pneumatic movement (I) to permit
bundled cardboard front flap clearance with wide flap formats.
I L
150449
150279
- .8 -
Booklet 8
TRAY FORMATION UNIT
ELECTRICAL DEVICE DESCRIPTION

Sensor/photocell (A): detects the presence of the tray edges and, in the event they are not closed, stops the
machine in alarm conditions and signals “Flaps open”.
Sensor/photocell (B): detects the intervention of the safety joint and, in the event of product jam, stops the
machine in “Tray transport joint” alarm conditions.
140341
140763
150449
- .8 -
Booklet 8
TRAY FORMATION UNIT
Solenoid valve (C): drives the pneumatic system for glue spray on tray edges.
The solenoid valve is coupled with two electronic cams. The phase of the first starts and stops in synchroniza-
tion with the glue spray on the first point.
The phase of the second cam starts and stops in synchronization with the glue spray on the second point.
Solenoid valve (D): drives the pneumatic system to activate the “flap press” cylinders.
The flap press cylinders close the tray flaps in the event of sudden machine stop.
Solenoid valve (E): drives the pneumatic cylinder that moves the “flap folders”; the solenoid valve is coupled
with an electronic cam whose ON phase start permits cylinder movement to close the flap.
Sensor/photocell (F) (St@r T30 and T45 only): checks whether the “flap folder” cylinder completed movement;
the sensor is coupled with an electronic cam whose OFF phase end checks whether flap closure movement
completed by detecting sensor ON status.
During this check, if the sensor is in OFF conditions, the machine is stopped in “Flap folder fault” alarm condi-
tions.
Sensor/photocell (G) (St@r T60 only): detects axial limiter intervention and stops the machine in “flap folder
fault” alarm conditions.
150449
G
140343 140772
140804
D E F C
- .8 -
Booklet 8
TRAY FORMATION UNIT
Before performing any type of adjustment, activate all foreseen safety devices and evaluate the need to warn
Warning - Caution
tion.
TRANSMISSION BELT TENSION ADJUSTMENT

Proceed as follows for this operation:
Important
4 - Tighten the screw (A) and nut (B) when finished.
150449
D
C
R B
150222 140805
- .8 -
Booklet 8
TRAY FORMATION UNIT
TRAY FORMATION BELT TENSION ADJUSTMENT

2 - Loosen nut (A).
3 - Use the pinion (B) to adjust belt tension (B).
Important
150449
R
150222
140344
A B C
- .8 -
Booklet 8
TRAY FORMATION UNIT
information on use
The frequency of accidents derived from machine use depends on many factors which cannot always be pre-
vented and controlled. Some accidents may depend on unexpected environmental factors, other mainly depend
on the user’s conduct. In addition to being authorised and appropriately trained, if necessary, users, upon first
use, should simulate some movements to identify controls and main functions. Only perform the manufacturer’s
foreseen uses and do not tamper with any device to achieve performances other than those.
GLUE APPLICATOR REFILL

The glue applicator requires the tank to be filled and glue to be heated. If the optional kit is installed, the mes-
sage “minimum glue” appears when the minimum level is reached to warn the operator.
Important
Complete use and maintenance instructions are provided in the relevant enclosed manual.
Warning - Caution
Adequate safety garments and gloves must be worn to prevent burn risks.

1 - Lift the tank lid (A).
2 - Slowly fill the tank paying attention not to spill glue and not to exceed the maximum level indicated by the
specific rod inside the tank.
3 - Close the lid (A).
A
140806
- .8 -
Booklet 8
TRAY FORMATION UNIT
SIZE CHANGE
Perform the following operations each time product of packaging size changes.
- tray transport guides positioning
- tray transport chain teeth positioning
- horizontal glue sprayer positioning
- vertical glue sprayer positioning
TRAY TRANSPORT GUIDE POSITIONING

2 - Loosen the handle (A).
3 - Insert the crank (B) on the revolution counter (C).
4 - Turn the crank (B) and simultaneously read the value on the revolution counter (C) to adjust guide posi-
tions.
5 - Remove the crank (B) and tighten the handle (A) when finished.
Important
change table”.
150449
A C
140807 140808
- .8 -
Booklet 8
TRAY FORMATION UNIT
TRAY TRANSPORT BELT TEETH POSITIONING

3 - Move the internal chains to adjust the position of the teeth according to the size of the tray module.
Important
Perform this operation in the same way on the teeth of both chains.
150449
140347
- 10.8 -
Booklet 8
TRAY FORMATION UNIT
HORIZONTAL GLUE SPRAYER POSITIONING

2 - Loosen nut (A).
3 - Adjust sprayer position (B) according to edge dimensions.
Important
Perform this operation in the same way on both sprayers.
150449
B
140348
- 11.8 -
Booklet 8
TRAY FORMATION UNIT
VERTICAL GLUE SPRAYER POSITIONING

2 - Loosen the handle (A) and adjust the sprayer position (B).
3 - Tighten the handle (A) when finished.
Important
Perform this operation in the same way on both sprayers.
150448
150278
- 12.8 -
Booklet 8
TRAY FORMATION UNIT
FILM ONLY WRAPPING EQUIPMENT
Important
Perform the following operations each time film only wrapping is required.
2 - Loosen knobs (A).
3 - Rotate the flap open control photocell supports (B).
4 - Tighten knobs (A).
5 - Loosen the handle (C).
6 - Insert the crank (D) and rotate it to fully open the guides.
7 - Insert the supplied sliding surface (E).
8 - Remove the crank (D).
9 - Tighten the handle (C).
B
E
150279 A
150449
150449
150449 150449
- 13.8 -
Booklet 8
TRAY FORMATION UNIT

1 - Remove any obstacle.
2 - Insert the crank (A).
4 - Remove the crank (A) when finished.
150449
A
140355
- 14.8 -
Booklet 8
TRAY FORMATION UNIT
MAINTENANCE RECOMMENDATIONS
Before performing any maintenance on the machine, turn on all the foreseen safety devices andevaluate the
need to inform operating personnel and those in the near vicinity.
In particular, adequately mark the surrounding areas and prevent access to all devices that could, if activated,
cause unexpected personal safety hazards.
Warning - Caution
tion.
MAINTENANCE INTERVAL TABLE
Daily The entire unit Clean Clean with a jet of

air
Every 250 hours Transmission belt Lubrication See “Transmissionbelt

lubrication”
See “Adjustment com-

Transport guide ad- Lubrication ponent lubricationtray
justment components transport guides”
tray
Every 2000 hours
Bar chain deviation Lubrication See “Bar deviation
device guides. device guide lubrica-
tion”.
- 15.8 -
Booklet 8
TRAY FORMATION UNIT

- Lubricate the belt (A) using specific belt spray products.
BAR CHAIN DEVIATION DEVICE GUIDE LUBRICATION

- Lubricate bar chain deviation device runners (B) using the lubricators and type of grease indicated in the
lubricant table (see booklet 2).
TRAY TRANSPORT GUIDE ADJUSTMENT COMPONENT LUBRICATION

- Lubricate the belt (C) using specific belt spray products and the screws (D) and grooved shaft (E) using a
brush and grease type indicated in the lubricant table (see booklet 2).
150449
E D
D
140352
140810
- 16.8 -
Booklet
Booklet 99
WRAPPING
WRAPPING UNIT UNIT
page

TECHNICAL FILM INFORMATION........................................................................................................................ 3.9
DESCRIPTION OF ACCESSORIES (OPTIONAL)................................................................................................. 7.9
page

UNWINDING ROLLER TRANSMISSION BELT TENSION ADJUSTMENT........................................................... 8.9
WRAPPING ARM TRANSMISSION BELT TENSION ADJUSTMENT................................................................... 9.9
FIRST BELT CHAIN TENSION ADJUSTMENT................................................................................................... 10.9
SECOND BELT CHAIN TENSION ADJUSTMENT.............................................................................................. 11.9
THIRD BELT CHAIN TENSION ADJUSTMENT................................................................................................... 12.9
FILM ROLLER AIR PRESSURE ADJUSTMENT................................................................................................. 13.9
PRE-TENSIONING AIR CYLINDER PRESSURE ADJUSTMENT....................................................................... 13.9
AIR JET PRESSURE ADJUSTMENT ON BLADE............................................................................................... 14.9
AIR JET FLOW ADJUSTMENT ON FIRST BELT OUTFEED.............................................................................. 14.9
information on use
page
RECOMMENDATIONS FOR USE AND FUNCTIONING..................................................................................... 15.9

FORMAT CHANGE.............................................................................................................................................. 15.9
WRAPPING CIRCUMFERENCE LAYOUT.......................................................................................................... 16.9
WRAPPING ARM POSITIONING......................................................................................................................... 17.9
FILM ANTIUNWINDING BELTS POSITION......................................................................................................... 18.9
PRINT REGISTRATION PHOTOCELL POSITIONING (OPTIONAL).................................................................. 19.9
FILM INSERTION................................................................................................................................................. 20.9
REEL LOADING AND COUPLING....................................................................................................................... 21.9
page
MAINTENANCE INSTRUCTIONS....................................................................................................................... 26.9

MAINTENANCE PERIOD TABLE........................................................................................................................ 26.9
RUNNER LUBRICATION..................................................................................................................................... 27.9
BEARING LUBRICATION.................................................................................................................................... 27.9
CONVEYOR BELT AND MAT CLEANING........................................................................................................... 28.9
09_Avvolgitore_3100_EN
page
REPLACEMENT INSTRUCTIONS....................................................................................................................... 29.9

FIRST CONVEYOR MAT REPLACEMENT......................................................................................................... 29.9
SECOND CONVEYOR MAT REPLACEMENT.................................................................................................... 31.9
THIRD CONVEYOR MAT REPLACEMENT......................................................................................................... 32.9
FILM UNWINDING ROLLER REPLACEMENT.................................................................................................... 33.9
REPLACE THE BLADE........................................................................................................................................ 34.9

the machine.
- .9 -
Booklet 9
WRAPPING UNIT
This unit wraps the product with heat shrink film supplied in pre-packaged reels
The reel support (A) or (L) optional holds the reel during the film unwinding phase. The device (B) cuts the film
in sheets.
The conveyors (C) move the product and the adjustable wrapping arm (D), according to the packaging format,
wraps the product with the film sheet.
Before entering between the unwinding rollers, film passes through anti-static bars (E) to discharge any elec-
trostatic charges accumulated by friction during movement. The bars are connected to the unit (F). Use the
switch (G) to include/exclude operations.
The device (H) is used by the operator to manual seal the film during the reel change phase to guarantee wrap-
ping continuity.
B L A
E
140811 140818
150449
- .9 -
Booklet 9
WRAPPING UNIT
TECHNICAL FILM INFORMATION
Description Value
Material LDPE static proof and rigid
Thickness 60 ÷ 80 micron
Longitudinal shrinking 80%
Cross shrinking 10%
Reel center diameter 75 mm
Maximum reel diameter 500 mm
Maximum reel width 700 mm
Print start (A) (1)
Max print (B) (1)
Print center (C) (1)
Film lenght (L) (1)
Spool pitch (P) (1)
Longitudinal break capacity 30 N/mm2
Cross break capacity 24 N/mm2
Longitudinal yield capacity 13 N/mm2
Cross yield capacity 13 N/mm2
Longitudinal lengthening 400%
Cross lengthening 700%
Longitudinal tear resistance 300 gr
Cross tear resistance 495 gr
(1) These values vary according to the package dimensions.
The illustration represents the information concerning the reel and film sheets.
print reading side

bars code
spot
150224
- .9 -
Booklet 9
WRAPPING UNIT

Sensor/photocell (A): detects fallen product or product not in phase and stops the machine in “fallen product
during wrapping” alarm conditions.
Sensor/photocell (B): detects film presence. If absent, stops the machine in “no film” alarm conditions.
Sensor/photocell (C): detects the wrapping arm position in the start phase and stops the machine in “film bar
phase” alarm conditions if incorrect.
Sensor/photocell (D): detects the intervention of the safety joint of the wrapping arm transmission and, in the
event of a product jam, stops the machine in “film thrust bar joint” alarm conditions.
D
B
140263 140768
150449
140765
140264
- .9 -
Booklet 9
WRAPPING UNIT
Sensor/photocell (E): detects minimum film presence on the spool and stops the machine in phase or product
separator unit in “minimum film spool” alarm conditions.
Clutch / brake (F): transmits motion to the blade causing it to complete a full revolution and stopping it in
phase, ready for the next cycle.
Sensor/photocell (G): detects product passage, allows film thrust and checks that the product step phase com-
plies with the set values, otherwise the machine stops in “fallen product wrapping infeed” alarm conditions.
G
140764
140770
150449
140265
- .9 -
Booklet 9
WRAPPING UNIT
Solenoid valve (H): drives the brake which, in the event of emergency stop, stops the pneumatic film tension-
ing arm cylinder rod.
Solenoid valve (L): drives the expansion jaws that lock the reel on the support shaft.
Micro switch (M): detects the first belt conveyor when in open position and stops the machine in “film thrust
belt open” alarm position.
Photocell (N) (optional): the print registration photocell detects the position of the reference mark permitting
phasing to the product by accelerating or decelerating the unwinding reels.
Solenoid valve (O): drives the reel brake (P) which, at the end of the unwinding cycle, blocks reel rotation to
prevent uncontrolled rotation.
O
140762
L
N
140812
150449
140771 140770
- .9 -
Booklet 9
WRAPPING UNIT
DESCRIPTION OF ACCESSORIES (OPTIONAL)

Additional reel support (A): to add another reel and accelerate replacement operations for film depletion.
150449
A
- .9 -
Booklet 9
WRAPPING UNIT
Warning - Caution
UNWINDING ROLLER TRANSMISSION BELT TENSION ADJUSTMENT

2 - Loosen nuts (A).
3 - Use the screw (B) to adjust belt tension.
Important
150449
150222
140272
A B
- .9 -
Booklet 9
WRAPPING UNIT
WRAPPING ARM TRANSMISSION BELT TENSION ADJUSTMENT

2 - Loosen nuts (A).
3 - Use the screw (B) to adjust chain tension (C).
Important
150449
R
150222
140274
A B
- .9 -
Booklet 9
WRAPPING UNIT
FIRST BELT CHAIN TENSION ADJUSTMENT

Important
4 - Tighten screw (A) and nut (B) when finished.
150449
C
150222
140813
- 10.9 -
Booklet 9
WRAPPING UNIT
SECOND BELT CHAIN TENSION ADJUSTMENT

2 - Loosen nut (A).
Important
150449
R
150222
140315
A B
- 11.9 -
Booklet 9
WRAPPING UNIT
THIRD BELT CHAIN TENSION ADJUSTMENT

2 - Loosen nut (A).
3 - Use the screw (B) to adjust chain tension (C).
Important
150449
B C
150222
140814
- 12.9 -
Booklet 9
WRAPPING UNIT
FILM ROLLER AIR PRESSURE ADJUSTMENT

Use the knob (A) to adjust air pressure.
150449
140225
PRE-TENSIONING AIR CYLINDER PRESSURE ADJUSTMENT

Use the knob (A) to adjust air pressure within the cylinder.
150449
140267
- 13.9 -
Booklet 9
WRAPPING UNIT
AIR JET PRESSURE ADJUSTMENT ON BLADE

Use the knob (A) to adjust the air jet inside the unwinding and cutting unit.
150449
140774
AIR JET FLOW ADJUSTMENT ON FIRST BELT OUTFEED

Use the knob (A) to adjust the air jet under the first belt outfeed.
150449
140277
- 14.9 -
Booklet 9
WRAPPING UNIT
information on use
FORMAT CHANGE
Important
- Wrapping circumference layout

- Wrapping arm positioning
- Film antiunwinding belts position
- Print registration photocell positioning (optional)
- 15.9 -
Booklet 9
WRAPPING UNIT
WRAPPING CIRCUMFERENCE LAYOUT

2 - Loosen the handles (A-B).
3 - Insert the hand wheel (C) on the revolution counter (D).
4 - Use the hand wheel (C) and check the value on the revolution counter (D) to adjust the wrapping circumfer-
ence.
5 - Inset the hand wheel (C) on the screw (E).
6 - Use the hand wheel (C) and check the value on the graduated scale (F) to complete adjustments.
7 - Tighten handles (A-B).
8 - Start the machine empty and, when finished, after stopping in the “Phase request” position, position the
arm (G) at the same level as the conveyors (see ”Wrapping arm positioning”).
Important
Reference values for the revolution counter (D) and graduated scale (F) are found on the operator
panel (see “Operator panel” manual).
140314
F E C 150449
140816
B
- 16.9 -
Booklet 9
WRAPPING UNIT
WRAPPING ARM POSITIONING

3 - Adjust the wrapping arm position (B) to put the wrapping cycle in phase.
140264
B
150449
- 17.9 -
Booklet 9
WRAPPING UNIT
FILM ANTIUNWINDING BELTS POSITION

2 - Loosen the handles (A) to adjust belt support height (B).
3 - Loosen the handles (C) to adjust belt width (D).
4 - Loosen the handle (E) to adjust sensor support height (F).
5 - Tighten all handles when finished.
Important
change table”.
E C B A
140768 140815
F D
150449
- 18.9 -
Booklet 9
WRAPPING UNIT
PRINT REGISTRATION PHOTOCELL POSITIONING (OPTIONAL)

2 - Loosen the handle (A) to adjust support height (B).
3 - Tighten the handle (A).
4 - Loosen the handle (C) to adjust photocell cross position (D).
5 - Tighten the handle (C).
150449
D
150762
C B A
- 19.9 -
Booklet 9
WRAPPING UNIT
FILM INSERTION
This operation could be hazardous if the due precautions are not taken. Specifically, before operating in the
cutting area, put on suitable protective gloves and protect the blade (see “Replace the blade”).
1 - Use the selector (A) to open the film infeed rollers of the cutting unit (B).
2 - Unwind the film along the track shown on the plate and insert in the cutting unit rollers (B).
3 - Use the selector (A) to close the cutting unit rollers (B).
4 - Use the selector (E) to activate buttons (D-C).
5 - Touch icon (F) to reset the alarms.
Important
With the selector (E) positioned on “I” the motors are idle but powered to keep phasing.
6 - Press the button (C) to perform a series of “film thrusts”. “Film thrust” includes the unwinding and cutting
phases and is indicated by a signal light.
Light on: “Film thrust” cycle in progress.
Light off: “Film thrust” cycle completed.
In the event of film with print registration, “Film thrust” must be interrupted 30 mm before the photocell (G)
detects references. Press the button (D) for the print phase and then press the “Film thrust” button (C) to
end the cycle.
140750
140228 150260
C B D
150449
150227
150200
140225
F
- 20.9 -
Booklet 9
WRAPPING UNIT
REEL LOADING AND COUPLING

The standard machine version is equipped with a reel support but an additional support can be installed upon
request.
Reel loading and coupling can be performed in two different ways, according to the reel supports.
Reel loading and coupling (one reel support)

Important
When the sensor (A) detects that the reel has reached minimum film quantity, the machine stops or the
product separating unit stops.
1 - Cut the film and use the selector (B) to release and extract the depleted reel.
140227
140818
150449
150228
- 21.9 -
Booklet 9
WRAPPING UNIT
2 - Insert the new reel (C) on the support.
Warning - Caution
Use the reel carriage (D) or a suitable device to perform reel loading operations.
150229
150449
3 - Use selector (E) to start the sealing device (F).

4 - Use the sealing device (F) to seal the film of the new reel to the film left on the route.
Important
In the event of reels with print registration, seal the two film ends and match the reference marks.
5 - Put the film under tension again and use the selector (B) to block the reel.
6- Use the selector (E) to turn off the sealing device.
150449
140227
E B 140818
- 22.9 -
Booklet 9
WRAPPING UNIT
7 - Press the icon (G) to reset the alarm and the machine will automatically restart.
8 - If the machine stopped in phase, icon (H) must be pressed to restart the machine.
150200
G H
150449
Reel loading and coupling (two reel supports)

Important
When the sensor (A) detects that the reel has reached minimum film quantity, the machine stops or the
product separating unit stops.
1 - Cut the reel film (B).

2 - Use selector (C) to start the sealing device (D).
3 - Manually use the sealing device (D) to seal the reel film (E) to that left on the route.
140227
C
A D
150449
150230 140818
- 23.9 -
Booklet 9
WRAPPING UNIT
Important
In the event of reels with print registration, seal the two film ends and match the reference marks.
4 - Put the film under tension again and use the selector (F) to block the new reel (E) and release the reel
(B).
5 - Remove the reel (B).
6 - Use the selector (C) to turn off the sealing device.
7 - Press the icon (G) to reset the alarm and the machine will automatically restart.
8 - If the machine stopped in phase, icon (H) must be pressed to restart the machine.
B E
150449
140227
150200
C F
G H
9 - Replenish the empty support with a new reel.
Warning - Caution
Use the reel carriage (L) or a suitable device to perform reel loading operations.
150229
150449
- 24.9 -
Booklet 9
WRAPPING UNIT

1 - Remove the obstacle.
2 - Rotate the wrapping arm (A) in operating direction to reset unit operations.
140816
A
- 25.9 -
Booklet 9
WRAPPING UNIT
Warning - Caution
MAINTENANCE PERIOD TABLE
Weekly Conveyors Conveyors clean- Wash with recom-

ing mended products
First conveyor trans-

mission belt
Second conveyor See “Transmission belt
Every 250 hours transmission belt
Lubrication
lubrication”
Wrapping arm trans-
mission belt
Runners and guides Greasing See “Runner lubrica-
tion”
Bearing supports Greasing See “Bearing lubrica-

Every 500 hours tion”
Conveyor belt and Cleaning See “Conveyor belt mat
mats cleaning”
Wrapping arm trans- See “Wrapping arm

mission belt transmission belt ten-
sion adjustment”
First conveyor trans- Check tension See “First conveyor belt

Every 1000 hours
mission belt tension adjustment”
Second conveyor See “Second conveyor

transmission belt belt tension adjust-
ment”
- 26.9 -
Booklet 9
WRAPPING UNIT
RUNNER LUBRICATION
- Lubricate the wrapping arm runners using the lubricators (A) and (B) and type of grease indicated in the

- Lubricate belts (D), (E) and (F) using specific belt spray products.
BEARING LUBRICATION
- Lubricate first conveyor shaft bearings (G), second conveyor shaft bearings (H) and transmission shaft
bearings (L) using the lubricators and type of grease indicated in the lubricant table (see booklet 2).
G A
140282
140281
150449
D E L F H
140274 140283
- 27.9 -
Booklet 9
WRAPPING UNIT
CONVEYOR BELT AND MAT CLEANING

2 - Completely remove the belt and remove the mat (see “First conveyor mat replacement” - “Second con-
veyor mat replacement”).
3 - Clean the mat (A) with a plastic bristle brush.
4 - Reassemble and tension conveyor (A) after having positioned the whole belt on the unit (see “First con-
veyor mat replacement” - “Second conveyor mat replacement”).
6 - Start the machine in “manual” mode and make sure the mat rotates correctly.
150231
150449
- 28.9 -
Booklet 9
WRAPPING UNIT
Warning - Caution
FIRST CONVEYOR MAT REPLACEMENT

cutting area, put on suitable protective gloves and protect the blade.
2 - Unscrew the screws (A) to remove the entire conveyor.
150449
140284
- 29.9 -
Booklet 9
WRAPPING UNIT
3 - Loosen the handles (B) to lift the end part of the conveyor.
Warning - Caution
Protective gloves must be worn to prevent cutting risks to upper limbs.
4 - Put the guard (C) on the blade (D).

5 - Remove the guard (E) by removing the screws (F).
6 - Slide the mat out (G) and replace.
7 - Re-assemble the guard (E).
8 - Lower the end part of the conveyor and tighten the handles (B).
9 - Reassemble the conveyor on the unit.
150449
D
E
150232
B
C
140285
- 30.9 -
Booklet 9
WRAPPING UNIT
SECOND CONVEYOR MAT REPLACEMENT

3 - Unscrew the screws (B) to loosen mat tension.
4 - Unscrew the screws (C) to remove the internal return roller.
5 - Slide the mat out (D) and replace.
7 - Fasten the screws (B) again to put the mat under tension.
150449
D B
140283
A C
- 31.9 -
Booklet 9
WRAPPING UNIT
THIRD CONVEYOR MAT REPLACEMENT

3 - Unscrew the screws (B) to loosen mat tension.
4 - Slide the mat out (C) and replace.
6 - Fasten the screws (B) again to put the mat under tension.
B C
140817
- 32.9 -
Booklet 9
WRAPPING UNIT
FILM UNWINDING ROLLER REPLACEMENT

2 - Unscrew the screws (A) to remove the unit and place it on a work surface.
3 - Unscrew the screws (B) to slide out the supports (C).
4 - Loosen the screw (D) to slide out the pinion (E).
5 - Slide the rollers out (F) and replace.
6 - Replace the pinion (E) and fasten the screw (D).
7 - Replace the supports (C) on the roller and fasten the screws (B).
8 - Replace the unit and fasten the screws (A).
150449
A
140285 150047
D E F C B
150048
- 33.9 -
Booklet 9
WRAPPING UNIT
REPLACE THE BLADE

cutting area and especially when replacing the blade, put on suitable protective gloves.
2 - Loosen the handles (A) to lift the end part of the conveyor.
Warning - Caution
Protective gloves must be worn to prevent cutting risks to upper limbs.
3 - Put the guard (B) on the blade (C).

4 - Remove the screws (D) to remove the blade.
150449
B
D
150233
140285
- 34.9 -
Booklet 9
WRAPPING UNIT
Important
Reassemble blade correctly, making sure it is sharpened.
5 - Assemble the new blade with the guard on.

6 - Remove the guard (B).
7 - Abbassare la parte terminale del nastro e serrare le maniglie (A).
Important
Do not pollute the environment. Use caution when handling the blade and dispose according to the
specific laws in force.
150449
150233
140284
- 35.9 -
Booklet
Booklet 10
10
TUNNEL
TUNNEL UNIT UNIT (1/2 Chambers)
(1/2 Chambers)
page
GENERAL UNIT DESCRIPTION.......................................................................................................................... 2.10

TECHNICAL SPECIFICATIONS........................................................................................................................... 2.10
DESCRIPTION OF THE ELECTRICAL DEVICES............................................................................................... 3.10
DESCRIPTION OF ACCESSORIES (OPTIONAL)............................................................................................... 4.10
page
ADJUSTMENT RECOMMENDATIONS............................................................................................................... 5.10

CENTRING THE INFEED CONVEYOR BELT MAT............................................................................................. 5.10
CENTRING THE OUTFEED CONVEYOR BELT MAT......................................................................................... 6.10
information on use
page

FORMAT CHANGE.............................................................................................................................................. 7.10
AIR FLOW LAYOUT............................................................................................................................................. 8.10
DOUBLE OR TRIPLE LINE GUIDES POSITIONING.......................................................................................... 9.10
TUNNEL EMPTYING......................................................................................................................................... 10.10
page
MAINTENANCE INSTRUCTIONS..................................................................................................................... 11.10

maintenance period table...................................................................................................................... 11.10
BEARING LUBRICATION.................................................................................................................................. 11.10
page
REPLACEMENT INSTRUCTIONS..................................................................................................................... 12.10

CONVEYOR BELT MAT REPLACEMENT......................................................................................................... 12.10
RESISTANCE REPLACEMENT......................................................................................................................... 13.10
10_Tunnel_3100_EN

the machine.
- .10 -
Booklet 10
TUNNEL UNIT (1/2 Chambers)
The unit heats air to perform, on packaged product passage, film heat shrinking, so that it perfectly adheres to
the product.The distribution chamber (A) conducts air, generated by the electric fan (F), heated by the resist-
ances (B).The conveyor (C), driven by a gear motor (D), transports the package into the unit.
Fan (E) cools the package when it comes out of the tunnel, while fans (G) cool the belt conveyor.
A F B E C
150454
G D
TECHNICAL SPECIFICATIONS
Description Value
10_Tunnel_3100_EN
Production 20 - 30
Conveyor width 680 mm
(1)
Working temperature 180 ÷ 210 °C
(1)
Working temperature is adjusted according to the processed format.
- .10 -
Booklet 10

Thermocouple (A): detects the temperature inside the tunnel and can be adjusted from the operator panel.
Photocell (B): detects clogging at exit tunnel and stops the machine in “product outfeed jam” alarm position.
Sensor (C): detects switch guard opening for manual conveyor movement and stops the machine in “manual
tunnel conveyor control on” alarm conditions
Sensor (D): detects tunnel speed and stops in the machine in “insufficient tunnel speed” alarm conditions.
140286
150235
150449
10_Tunnel_3100_EN
C D
140766
140239
- .10 -
Booklet 10
DESCRIPTION OF ACCESSORIES (OPTIONAL)

Output roller (A): made up of idle rollers to avoid shaking that could cause packaging deformation.
Output conveyor (B): made up of a motorised conveyor to avoid shaking that could cause packaging defor-
mation.
Double or triple line (C) guides: needed for carrying out product packaging on two or three lines.
150449
10_Tunnel_3100_EN
150236 150237
B A
- .10 -
Booklet 10
Warning - Caution
CENTRING THE INFEED CONVEYOR BELT MAT

2 - Remove the guard (A).
3 - Loosen screws (B) and nut (C).
4 - Use the screw (D) to adjust mat centring (E).
5 - Tighten the nut (C) and screws (B) when finished.
6 - Turn on the machine power supply.
7 - Start the machine in “manual” mode and make sure the belt rotates correctly.
9 - Reassemble the guard (A).
A E C D B
10_Tunnel_3100_EN
140287 140290 140289
150449
- .10 -
Booklet 10
CENTRING THE OUTFEED CONVEYOR BELT MAT

3 - Loosen the nut (B).
4 - Use the screw (C) to adjust mat centring (D).
5 - Tighten the nut (B) when finished.
6 - Turn on the machine power supply.
7 - Start the machine in “manual” mode and make sure the belt rotates correctly.
C B D
140286 140288
10_Tunnel_3100_EN
150449
- .10 -
Booklet 10
information on use
FORMAT CHANGE
Important
- Air flow layout

- Conveyor guides positioning
- Double or triple line guides positioning
10_Tunnel_3100_EN
- .10 -
Booklet 10
AIR FLOW LAYOUT

3 - Use the knob (B) and check the value on the graduated scale (C) to adjust air flow.
Important
B
C
140291
10_Tunnel_3100_EN
150449
- .10 -
Booklet 10
DOUBLE OR TRIPLE LINE GUIDES POSITIONING

3 - Adjust guide position (B) and check the reference on the graduated scale (C).
Important
C
150238
10_Tunnel_3100_EN
150449
- .10 -
Booklet 10
TUNNEL EMPTYING
1 - Open the door (A).
2 - Insert the crank (B) and rotate to move the conveyor and move out product left in the tunnel.
Important
Prolonged presence of product in the tunnel could cause damage to the machine and product.
3 - Extract the crank (B) and close the door (A) when finished.
4 - Press icon (C) to restore tunnel functions.
150449
A B
10_Tunnel_3100_EN
150200
140767
- 10.10 -
Booklet 10
Warning - Caution
Weekly Conveyor belt mat Cleaning Clean with an iron

brush
Every 250 hours Unit components Greasing See “Bearing lubrica-

tion”
BEARING LUBRICATION
Lubricate the conveyor belt components using the lubricators (A) and (B) and type of grease indicated in the
10_Tunnel_3100_EN
150449
B
A
140294 140779
- 11.10 -
Booklet 10
In the event deteriorated parts need replacement, only use original spare parts. The manufacturer is not liable
for damages to persons or parts caused by the use of non-original parts and extraordinary operations that can
modify safety requirements without express authorisation.
To request parts follow the indications found in the spare parts catalogue.
Warning - Caution
CONVEYOR BELT MAT REPLACEMENT
3 - Unhook the counterweight (B) using an adequate lifting device.
4 - Open the belt (C) removing one of the pins (D) (removing a different coloured pin is recommended).
5 - Before removing the conveyor, join the new conveyor to an end of the old one.
9 - Re-hook the counterweight (B).
Important
D
10_Tunnel_3100_EN
150052 140286
C A
150449
- 12.10 -
Booklet 10
RESISTANCE REPLACEMENT
2 - Screw in the two supplied lifting hooks (A) and secure the cables as indicated in the figure.
3 - Remove the guard (B).
4 - Remove the sheet (C).
5 - Remove the sheet (D).
A B A
150056 150057
D C
140455
6 - Electrically disconnect the resistance (E).

7 - Unscrew the nuts (F) to replace the resistance (F).
8 - Restore electrical connections. F
9 - Replace the sheets (D-C) and guard (B).
10_Tunnel_3100_EN
150058
140454
- 13.10 -
Booklet
Booklet 1212
ANTI-JAMMING UNIT (Pneumatic)
page
GENERAL UNIT DESCRIPTION.......................................................................................................................... 2.12

TECHNICAL SPECIFICATIONS........................................................................................................................... 3.12
DESCRIPTION OF THE ELECTRICAL DEVICES............................................................................................... 4.12

page
HANDLING AND INSTALLATION RECOMMENDATIONS.................................................................................. 5.12

PACKAGING, UNPACKING AND TRANSPORT.................................................................................................. 5.12
HANDLING AND LIFTING.................................................................................................................................... 5.12
UNIT INSTALLATION........................................................................................................................................... 5.12
page
ADJUSTMENT RECOMMENDATIONS............................................................................................................... 6.12

OSCILLATION ADJUSTMENT............................................................................................................................. 6.12
information on use
page

FORMAT CHANGE.............................................................................................................................................. 7.12
DISTRIBUTION GUIDES POSITIONING............................................................................................................. 7.12
POSITIONING OF SIDE GUIDES........................................................................................................................ 8.12
page
MAINTENANCE INSTRUCTIONS....................................................................................................................... 9.12

OSCILLATION BEARING LUBRICATION............................................................................................................ 9.12
12_Disfaponte_3100_EN

the machine.
- .12 -
Booklet 12
This unit may only be necessary when the product is loose to facilitate, with an oscillating movement, product
distribution in the channel guides.
The unit is made up of one or more guides (A), according to the number of infeed channels, and of two side
guides (B) that can be adjusted according to the package format.
Guide movement can be controlled by a pneumatic cylinder (C), driven by a solenoid valve (D).
A
B
140236
150449
D C
140238 140237
- .12 -
Booklet 12
TECHNICAL SPECIFICATIONS
Guide configuration
The diagram illustrates the various combinations, the number and types of guides to be inserted, according to
the number of product infeed channels.
1
1 2
3
2 4
5
2 channels 5 channels
1
2
1
3
2
4
3
5
6
1
2
1 3
2 4
3 5
4 6
7
8
150214
150449
- .12 -
Booklet 12

Sensor/photocell (A): detects product in the “minimum accumulation” conditions and controls product sepa-
ration phase stop.
150449
140240
- .12 -
Booklet 12

on the unit and in the instructions for use.
Personnel authorised to perform these operations must, if necessary, organise a “safety plan” to protect those
directly involved.

This unit is normally integrated in the machine, therefore the information regarding these phases is found in
the “General Information” booklet.
In the event it is requested after the first installation, information will be found directly on the packaging, on the
unit and in the instructions for use.
Warning - Caution
Observe the information supplied by the manufacturer and found directly on the packaging, on the unit
and in the instructions for use when lifting and handling the machine.
UNIT INSTALLATION
150217
- .12 -
Booklet 12
Warning - Caution
OSCILLATION ADJUSTMENT
2 - Loosen the nuts (A).
3 - Use the screws (B) to adjust the oscillation course.
4 - Tighten the nuts (A) when finished.
B A
140241
B A
150449
- .12 -
Booklet 12
information on use
FORMAT CHANGE
Important
- Distribution guides positioning.

- Positioning of side guides.
DISTRIBUTION GUIDES POSITIONING

3 - Adjust position of guides (B) and check reference on graduation scales (C).
Important

A C
150449
140242
- .12 -
Booklet 12
POSITIONING OF SIDE GUIDES

3 - Adjust guide positions (B) and check the references on the graduated scale (C).
Important
A C
150449
140243
B
- .12 -
Booklet 12
Warning - Caution
Every 500 hours Bearing support Greasing “See oscillation bearing

lubrication”
OSCILLATION BEARING LUBRICATION

Lubricate the oscillation arm bearing using the lubricator (A) and type of grease indicated in the lubricant table
(see booklet 2).
A
140244
150449
- .12 -

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Instructions for use

Instructions manual code 3710321125

General documentation composition

A) CD containing all the documentation in PDF format

Use and maintenance manual composition

General and safety information...................................................................................................... 1

AIM OF THE MANUAL........................................................................................................................................... 2.1

GENERAL NORMS................................................................................................................................................ 5.1

MANUFACTURER AND MACHINE IDENTIFICATION

Plate 1 (general data)

Plate 2 (electrical system data)

The documentation of commercial components is subject to updating to be undertaken by the manufacturer.

MODES OF REQUESTING FOR ASSISTANCE

GLOSSARY AND TERMINOLOGY

HANDLING AND INSTALLATION NORMS

workplace safety laws.

OPERATION AND USE NORMS

ADJUSTMENTS AND MAINTENANCE NORMS

A Electrical hazard warning (colour yellow and black).

B Generic hazard warning (precaution-addition required when performing associated opera-

D Sever hazard warning (colour yellow and black).

E Equipotential ground connection warning (colour yellow and black).

L Consult the instruction manual before intervening.

M Removable tunnel guard weight indication (colour yellow and black).

M Removable tunnel guard weight indication (colour yellow and black).

LOCATION OF WARNING PLATES

H A-F-L C G-H-L D (2) G-H-L C C G

machine general description................................................................................................................... 2.2

information on handling and installation

handling and installation recommendations.................................................................................... 9.2

adjustment recommendations............................................................................................................... 12.2

recommendations for use and functioning..................................................................................... 12.2

maintenance instructions....................................................................................................................... 19.2

replacement information......................................................................................................................... 23.2

IMPORTANT FOR SAFETY

machine general description

Channelled Film + Tray

Film: transparent film Pad: cardboard element Tray: cardboard element

Main unit descriptions

description of accessories (optional)

Technical specifications and boundary areas

information on handling and installation

handling and installation recommendations

PACKAGING AND UNPACKING

transport and handling

recommendations for connections

140225 140228 140227

Signal light description

Automatic cycle start and stop

Manual cycle start and stop

emergency stop and restart

maintenance period table

Frequency Component Intervention type Action References

Daily Neighbouring machine areas Cleaning See pertinent booklets

All functional units

+25 a -15 165 a 90

150 GR-XP 100 EP 150 629 Oel 100 150

oil 74,8 a BP Energol TIC Mobil Shell Tellus

oil BLASIA BP Energol SPARTAN Mobil Shell Omala Meropa

Rid. S S 220 SG-XP 220 Oel WB

0 ca. 40 OSO 32 NUTO H 32

HLP 32 D.T.E.25 Oil 32 Oil 32