MUMBAI TRANS HARBOUR LINK PROJECT

PACKAGE II

WPS

2 05.10.2020 Revised as tested J.S.SEOK S.E.YOON C.K.PARK

1 01.06.2020 Revise to JIS J.S.SEOK S.H.LIM C.K.PARK

0 03.04.2020 First Issue J.S.SEOK S.E.YUN C.K.PARK

REV DATE DESCRIPTION WRITE CHECK APPROVAL

Document No: DWST-MTHL-QP-006

WPS
 MUMBAI TRANS HARBOUR LINK PROJECT PACKAGE II

WPS
Document No.: DWST-MTHL-QP-006 REV. 1 PAGE 2 of 21

REVISION LOG

REV. NO. REV. DATE REVISED PAGE REVISION DESCRIPTION

0 03.Apr.2020 All First Issued

1 01.Jun.2020 4~21 Revise to JIS

2 05.Oct.2020 5~21 Revised as PQT

 MUMBAI TRANS HARBOUR LINK PROJECT PACKAGE II

WPS
Document No.: DWST-MTHL-QP-006 REV. 1 PAGE 3 of 21

CONTENTS
1.  CODE AND STANDAR ................................................................................................... 4 

2.  ATTACHMENT ................................................................................................................ 4 

 MUMBAI TRANS HARBOUR LINK PROJECT PACKAGE II

WPS
Document No.: DWST-MTHL-QP-006 REV. 1 PAGE 4 of 21

1. CODE AND STANDAR

SPECIFICATIONS FOR HIGHWAY BRIDGES PART2 STEEL BRIDGES_2002 CH.17

2. ATTACHMENT

Exhibit - 1 WPS List and WPS

 MUMBAI TRANS HARBOUR LINK PROJECT PACKAGE II

WPS
Document No.: DWST-MTHL-QP-006 REV. 1 PAGE 5 of 21

Exhibit - 1 WPS List

 용접작업표준서
WELDING PROCEDURE SPECIFICATION
DAEWOO-TPL JV
Project Mumbai Trans Harbour Link Project (Package2)
WPS No. MTHL-FC-01 Rev. No. 0 DATE 17-Jul-2020
Application Assembly Groove welding (Butt weld)

Supporting PQR No. MTHL-QFC-01, MTHL-QFC-02

Applied Spec. / Code JRA:Specifications for Highway Bridges, Part II STEEL BRIDGES-2012

Joint Detail Typical Applicable Weld Joints

Symbol Qualified Range
Groove Angle(A) 40°(+10°, -5°)
Root Face(F) 0~2mm
A A Root Gap(G) 5~10mm

G
G
F F

Base Metal(s) (모재 ) Base Metal 1 (모재1) Base Metal 2 (모재2)

SM570 to SM570
Specification, Grade
or equiv. and lower or equiv. and lower
Delivery Condition As-Rolled
Thickness Range 16 mm ≤ T ≤ 40 mm
Diameter Range 610 mm and Over
Process(es) (공법 ) Process 1 (공법 1) Process 2 (공법 2)
Welding Process (용접공법) FCAW -
Welding Type (용접형태) Semi-Auto -
Welding consumables
JIS Specification and Class JIS Z3313 T574T1-1CA-N3 -
Brand Name (용접재료명) SC-91K2 Cored (Hyundai Welding) -
Diameter(mm) (직경) 1.4 -
Shielding Gas (보호 가스) CO2 20~25l /min -
Backing Gas (백킹 가스) N/A -
Trailing Gas (트레일링 가스) None -
Gas Cup Size (가스컵 크기) 12~22mm -
Technique (기법 )
Position (자세) 1G / 3G-up -
String / Weave Both -
pass per side Multi -
Number of Electrode 1 -
CTWD 20±5mm -
Peening (피이닝) None -
Interpass cleaning Wire Brush, Grinder, or Chipping hamm -
Oscillation N/A -
Others (기타 )
Backing (백킹) YES Back material (백킹재료) Ceramic
Back Gouging (백가우징) NO Gouging Method Carbon arc air Gouging
Preheating Temp.(℃) t ≤ 25mm : 10℃, 25mm< t ≤ 40mm : 50℃
Preheating Method Gas torch
Interpass Temp.(℃) 250℃ PWHT (후열적용) N/A
Type N/A Holding Temp.(℃) N/A
Tungsten Electrode
Dia. N/A Holding Time.(℃) N/A
DAEWOO-TPL JV Page 1 / 2
 용접작업표준서
WELDING PROCEDURE SPECIFICATION
DAEWOO-TPL JV
Project Mumbai Trans Harbour Link Project (Package2)
WPS No. MTHL-FC-02 Rev. No. 0 DATE 17-Jul-2020
Application Assembly Groove welding (Butt weld)

Supporting PQR No. MTHL-QFC-03, MTHL-QFC-04, MTHL-QFC-13

Applied Spec. / Code JRA:Specifications for Highway Bridges, Part II STEEL BRIDGES-2012

Joint Detail (조인트 형상 ) Typical Applicable Weld Joints

Symbol Qualified Range
Groove Angle(A) 40°(+10°, -5°)
Root Face(F) 0~2mm
A A Root Gap(G) 5~10mm

G
G
F F

Base Metal(s) (모재 ) Base Metal 1 (모재1) Base Metal 2 (모재2)

SM520C / SM490YB to SM520C / SM490YB
Specification, Grade
or equiv. and lower or equiv. and lower
Delivery Condition As-Rolled
Thickness Range 16 mm ≤ T ≤ 50 mm
Diameter Range 610 mm and Over
Process Process 1 (공법 1) Process 2 (공법 2)
Welding Process FCAW -
Welding Type Semi-Auto -
Welding consumables
JIS Specification and Class JIS Z3313 T49J0T1-1CA-U -
Brand Name (용접재료명) SF-71 (Hyundai Welding) -
Diameter(mm) (직경) 1.4 -
Shielding Gas (보호 가스) CO2 20~25l/min -
Backing Gas (백킹 가스) N/A -
Trailing Gas (트레일링 가스) None -
Gas Cup Size (가스컵 크기) 12~22mm -
Technique (기법 )
Position (자세) 1G / 2G/3G-up -
String / Weave (위빙여부) Both -
pass per side (단패스/다패스) Multi -
Number of Electrode (전극수) 1 -
CTWD (와이어 돌출 길이) 20±5mm -
Peening (피이닝) None -
Interpass cleaning Wire Brush, Grinder, or Chipping hammer -
Oscillation (오실레이션) N/A -
Others (기타 )
Backing (백킹) YES Back material (백킹재료) Ceramic
Back Gouging (백가우징) NO Gouging Method 가우징 방법
( ) Carbon arc air Gouging
Preheating Temp.(℃) t ≤ 25mm : 10℃, 25mm< t ≤ 40mm : 50℃
Preheating Method Gas torch
Interpass Temp.(℃) 250℃ PWHT (후열적용) N/A
Tungsten Electrode Type (종류) N/A Holding Temp.(℃) N/A
(텅스텐 봉) Dia. (직경) N/A Holding Time.(℃) N/A
DAEWOO-TPL JV Page 1 / 2
 용접작업표준서
WELDING PROCEDURE SPECIFICATION
DAEWOO-TPL JV
Project Mumbai Trans Harbour Link Project (Package2)
WPS No. MTHL-FC-03 Rev. No. 0 DATE 17-Jul-2020
Application Assembly Groove welding (Butt weld)

Supporting PQR No. MTHL-QFC-05

Applied Spec. / Code JRA:Specifications for Highway Bridges, Part II STEEL BRIDGES-2012

Joint Detail (조인트 형상 ) Typical Applicable Weld Joints

A A Symbol Qualified Range
' G ' G Groove Angle(A') Square
Root Gap(G) 3~6mm

Steel
A
' G

Specification, Grade Base Metal 1 (모재1) Base Metal 2 (모재2)

SS400 to SS400
Specification, Grade
or equiv. and lower or equiv. and lower
Thickness Range As-Rolled
Diameter Range 3mm ≤ T ≤ 12mm
Diameter Range 610 mm and Over
Welding Process Process 1 (공법 1) Process 2 (공법 2)
Welding Type FCAW -
Welding Type (용접형태) Semi-Auto -
Welding consumables
JIS Specification and Class JIS Z3313 T49J0T1-1CA-U -
Brand Name SF-71 (Hyundai Welding) -
Diameter(mm) 1.4 -
Shielding Gas CO2 20~25l/min -
Backing Gas N/A -
Trailing Gas None -
Gas Cup Size 12~22mm -
Technique (기법 )
Position 3G-up -
String / Weave Both -
pass per side Multi -
Number of Electrode 1 -
CTWD 20±5mm -
Peening None -
Interpass cleaning Wire Brush, Grinder, or Chipping -
Oscillation N/A -
Others (기타 )
Backing (백킹) YES/NO Back material (백킹재료) Steel
Preheating Temp.(℃) NO Gouging Method (가우징 방법) N/A
Preheating Method t ≤ 38mm : 10℃
Interpass Temp.(℃) Gas torch
Interpass Temp.(℃) 250℃ Holding Temp.(℃) N/A
Tungsten Electrode Type N/A Holding Time.(℃) N/A
(텅스텐 봉) Dia. (직경) N/A Holding Time.(℃) (후열처리 시간 N/A
DAEWOO-TPL JV Page 1 / 2
 용접작업표준서
WELDING PROCEDURE SPECIFICATION
DAEWOO-TPL JV
Project Mumbai Trans Harbour Link Project (Package2)
WPS No. MTHL-FC-04 Rev. No. 0 DATE 17-Jul-2020
Application Assembly Groove welding (Butt weld)

Supporting PQR No. MTHL-QFC-06

Applied Spec. / Code JRA:Specifications for Highway Bridges, Part II STEEL BRIDGES-2012

Joint Detail (조인트 형상 ) Typical Applicable Weld Joints

Symbol Qualified Range
Groove Angle(A) 40°(+10°, -5°)
Root Face(F) 0~2mm
A A Root Gap(G) 5~10mm

G
G
F F

Base Metal(s) (모재 ) Base Metal 1 (모재1) Base Metal 2 (모재2)

SM570 to SM490YB
Specification, Grade
or equiv. and lower or equiv. and lower
Delivery Condition As-Rolled
Thickness Range 16 mm ≤ T ≤ 40 mm
Diameter Range 610 mm and Over
Process Process 1 (공법 1) Process 2 (공법 2)
Welding Process FCAW -
Welding Type Semi-Auto -
Welding consumables
JIS Specification and Class JIS Z3313 T49J0T1-1CA-U -
Brand Name (용접재료명) SF-71 (Hyundai Welding) -
Diameter(mm) (직경) 1.4 -
Shielding Gas (보호 가스) CO2 20~25l/min -
Backing Gas (백킹 가스) N/A -
Trailing Gas (트레일링 가스) None -
Gas Cup Size (가스컵 크기) 12~22mm -
Technique (기법 )
Position (자세) 1G -
String / Weave (위빙여부) Both -
pass per side (단패스/다패스) Multi -
Number of Electrode (전극수) 1 -
CTWD (와이어 돌출 길이) 20±5mm -
Peening (피이닝) None -
Interpass cleaning Wire Brush, Grinder, or Chipping hammer -
Oscillation (오실레이션) N/A -
Others (기타 )
Backing (백킹) YES Back material (백킹재료) Ceramic
Back Gouging (백가우징) NO Gouging Method 가우징 방법
( ) Carbon arc air Gouging
Preheating Temp.(℃) t ≤ 25mm : 10℃, 25mm< t ≤ 40mm : 50℃
Preheating Method Gas torch
Interpass Temp.(℃) 250℃ PWHT (후열적용) N/A
Tungsten Electrode Type (종류) N/A Holding Temp.(℃) N/A
(텅스텐 봉) Dia. (직경) N/A Holding Time.(℃) N/A
DAEWOO-TPL JV Page 1 / 2