UNIQUE INDUSTRIAL Ha 2° 20 CCHENNAL 600 01 ooo OF Roser forsee UNICRANE, ‘COMPONENTS SIZING CALC FOR 120/267 x 60.8M SPAN & I~ Dany Dosen msn agus or En ert ard ares wi DUTY M4 AS PERIS:S177-16 3 | Soa areca cueNT: Lanse TovsRO ae Se Parbaters ogee PROJECT : CONSTRUCTION PRO} eat oc. REFNO. BL/012/01/00.40 REV.Aon 18082010 | REV Bon 260022020 REV Con 1210-2029 REV D on 28.10.2021 REV € on 04.01.2022 CONTENTS SHEET NO. _NOTOR SELECTION FOR MAIN & AUX HOIST __2 MOTOR SELECTION FORCT & LT 3 TOTAL POWER REQUIREMENT 4 \WIRE ROPE SELECTION CALCULATION 4 JWORKS! - -77, ANBAD, NEW NASHIK INOUSTRIAL AREA, NASHIK ~ 422 010 JWORKS I1- GAT'NO 135 TO 140 a 142 TO 148, AT VILLAGE GONDE OUMALE, TALUKA IGATURI, DIST. NASHIK. PREPARED BY CHECKED BY pare uDaya MES 14.08.2019Sreetne s FOR 1207257 x 609m SPAN EOT CRANE [ences som [nsec [ZO BETALS OF NOTOR KW PROVIDED 7 va Man Hott Rat KO SNe N# ‘Avan Hos Rotor KW -1No » rose rave! Motor kW 1 No As Long Travel Motor KW (SSW eaen) = 4Nos. 2 Power requirement orig, bake etn KW s Int TOTALPOWERCONSUMPTION /\, Main Host» Long wavel + ightng, ake oc ‘7 say ‘n9KW [50 WiREROPE ls1 MAINHoIST = Safe wertng Loin Toros 20 1 = Walt Baton Bloc in Tonnes icing wre ope weight 40 Mo = sate Tomes 1240 Fo = Numer of al $= LosdperRope = M/F = Breaking load 1033 2 = Precica e-file Of lsaton Ce = Datyactortor cut ciass K = Factroteatety (Aspe secticaton) 6 Regire Sresking Stengh for Ropa in tomes = KxS = e192 ‘nnn e080 DAA mm % (22 Powertam, Gavan, 2180 NISarim Tens seagh in KN) Breaks. InN] 625. [52 AUXLIARY ROT a “g = Sale Working Loadin Tomas 2 t= Welghtaf Batam siockin Tones Indes wre ope weight 1 Mo a atin Tonnes 235 F = Numberot Fale ° SS = Load ger Rope = MIF = Brosking fxd 331 Zp = Practealco-tictent OF utsason Ce = Dutyfactr tor ty cass K = Factorof safely (As pe spctication) e equi Breaking Strang for Ropeintonnes = KxS = nt 1086 ‘oan 98 [ROPE SELECTED DA mm 6 6P Povartor, Gavaneed, 2160 N'Sarm Tansle stengine KN) Break. InkM| 244UNIQUE INDUSTRIAL HANDLERS PVT LTD ‘Shoat No.1 012 SUPPLEMENTARY CALCULATIONS (CHENNAI -600 017 INDIA, 0 UNIQUE INDUSTRIAL HANDLERS () LTD. OMICRANE man mean cad | FoR tas xen SPA! CC Sz seers arte entered ie | C10 Gur coment ae rea ans atc DUTY #-4 AS PeRis'377 IO Ou seme arte ar cuenr LARSEN & TOUBRO Lin Provecr ‘CONSTRUCTION PROVEC 1006. REF.NO. BL /012/01/ 0045 REV.B| coh Borer Document mdewed agin or REY. Aon01.1.2021 REV Bon 4.012022 |ioRKs' 77, AMBAD, NEW NASHIK INDUSTRIAL AREA, NASHIK 422010, [ORK GAT NO 19570 140 & 142 T0148, AT VILLAGE GONDE DUMALE, TALUKA IGATUR) Dist NASH PREPARED BY CHECKED BY APPROVED BY Dare uDaYa MES GUM on.tt.2021UNIQUE INDUSTRIAL HANDLERS PVT LTD. Sheet No. 20112 SUPPLEMENTARY CALCULATIONS. 1.00 Solction of Rope ums, Sheaves & Equaliser 1.20 Man Host 1.41 Rope Orin (Moc. Fe410 G85: 2062 or ASTM 108 G-8 wih UTS 110M) Refering to page 11 Cause 846 of 183177198 Mio, Dum Dia 12 dx Gg Cy Gat 18 fort (azarsus tea) c= 10 forPowertam constuction ‘Min. Oram Oia at botom ofroo¥e Tiaxgeei8x1 = 49920 mm ‘rum aa Selected 1409 mm on She OO, Depth ofgroow=039xRope ga =09x28 = 78mm Drum dla ataatom of goove = 300-2078 = 13844mm PoDetRopecum= 13844 + 262 14104 mm Heomotit= 36 Novtrals= 12 No.of woring grooves quod = Ht of LN xNo of Fale PCD of ope drum No. otworking grooves eques= _“Sivi2= 62.08 Say 94 groves = x 14i08 [Conaseing satonl3 groves on each seo te double grooved rum, YFotaine of oovesrequred=2+1 7942142" 100" grooves iran Pe of ope = 1 08x (Aspe C184 Sof 1S 3177-1889) oecas= 3808 Say 265 mm Length requredercarping= 110. mm ‘Gap suries between he and RH grooves 380 mm Length of Crum = 1104110. 550 6(1003285)= 9620 mm aH Rope Drum selected {400mm dia. 2660. mmlong, 1.42 Sressee and Oram notre A ‘Conse Onan she i Pickness of 38mm Depth of rove = 03x 0 (As per C1845 ofS 3177-1999), ‘Tnikness below groove=28-78= "902 mm= _3.02em Drum Groove dia'=D1= 1400.(2x78)= "304.6 mms 138.44 em Drum iner Da 02" 13844-@2xS02)> 1324 om Pore x(DE-D2) © mt (T3644 18244) | 4258000. en? or 2 meat Section mods i bending ‘As por'Materal Handing Eauipmentby Rudenko, Crushing S085 fetobe calcdated ae bow Crushing Seas S="T (at) T=Ropetenson = 124 /12 = 1099T= 10350 kgs |4= Thbkness Below grooves 3.02 cm T= RopePun= 235 mm = 285 em ‘Therefor, Crushing Svese S= 10930/(302285)= 120019 glen? ‘Agoebe Crushing eroee = "800 kgjom? (Refer Matesal Handing by Ruderko) Dutyracor 088 Permissbe csng sess = 1500x084= 1610 Kole? ‘Mlowable teas 1410 > 120019 hence OK. ayUNIQUE INDUSTRIAL HANDLERS PVT LTD Sheot No. 3.012 ‘SUPPLEMENTARY CALCULATIONS Bonding auto live load Leng of Drum between suppors = 23775 S175 oon Ditancsbotecen alan working grooves whoa in Nghest poaon ©” 960-+( 24205) = Conse loaing ofthe dum as shown below a sass 10997 Grbox pao Brg Hog sie Max Bending Momene= 10.161 x11 8» 1640652 Ton= 1640652 Kpom Bending Seets= Max SM Zo" 1540552 4285960 x 38.54 Kgem Bending due to sof wt ‘wet nm =. 7400 ig Max 8" 74004 Str § 3491675 gem 3 Bonding Svets* 346187 5/426596 = 820 lem? Nae Torsion =2xLoadtal xPOR= 241039x 14104/2= 1457 Tom ze gx(De-D2) = ne (fae = 1324) 8519021 on? eo 6 ¥ Section mods i fron Shear Suess = 1457. 10'/8613021= 1825 agien? Combined Sross Refereg CL743 on pages ‘Combed Stes = (Gonding Ses > 3X Torsina! ataaa Comtned svess= ~/ i+ BHD FTIR TORE) = S642 bgt? it (CoE X Cot x “As pet No. 743.0f 1631779 (4010 /(315x “18 x 142)*, 74086 Kglm™ Permissible Sees Pemissbi Sees Since 4086 > S649 ene bickness of rum elect sin xr a 43 Spanves Retering to page 11, Cause 8 52 of 3177-1088 Min Sheave Da = 121183640 x mer, d=ropesa = 26mm Coz 1 asabove Gut 125 torNt= 11 N= for Rope drum +2 puys, Therefor Nt= 11 Maium Dia= "2 «16414125 = 624 mm Sheavedia Selected= 620mm groove (8 0 Bot Backs noe Tp block) Min EquiserShoave a= 8x4 Gg x Cx Re. CL8S2, page 1 ofS 3177-1966) @x26x10412 328 nm (OR 62% of main uly da = 630x62%> 3608 mm ‘400 mmUNIQUE INDUSTRIAL HANDLERS PVT LTD SheetN. of 2 ‘SUPPLEMENTARY CALCULATIONS. 120 Au Host 412: Rope Dum (Moc - Ether Fe10 GB 18-2062 oF ASTM 108 Gr) Mr Onan Dia= 24d" Cex C. ere, “Setopeda= 16 mm ys 16 for (azetous aes) 3072 mm Dephat proove= 02xRope d= Dani = 48 mm Drum Suatbutom ofgoore=.500-(2x48)= 4904 mm PODStRope diem = 4804716" 508.4™mm~ 05064 Heighorit= 34 om Nocttals= @ No. of waking grooves requted 'xPOD of rope No, otworking grooves requreds —_"34¥8, 17097 Say 172 grooves ae 050 Considering adtonal 3 grooves on each si ofthe coubegraoved rum, Totalno of grooves equred'=2 117212 178 gooves Minin Pith trope 08x (Ae pe L845 of tS 3177-1000) OBxi6= 1728Sxy 18 mm Leng requted for arging at GB ide == 340 mm Longhrequred for caring atpedstatsce= 95 ram Gepsolectes between tne LH and RH grooves= 250 mm Ler of Orum = 940 +95 + 2506 (178K 16)= 9889. mmm ‘AM Rope Orum selected £00 mm dia x” 4000 rm tong, 1122 stesso and Drum eknass: omit Dum sl oanivenct atm Za Sen pee aad apes a sith) ee eee ‘Trickrass below groove = 24-48 192 mm= 192 em Drum Groove dia =D1= $00-2x48)« «804 mm= 4904 em Drum ner Din=O2=" 8@04-(2%02)= 4620 om Zoe exUDESDE) = x (48044. 45200) 3222.38 on? or 2 ‘08 Section ma i bonding ‘As porate Handing Equipment by Rusenko, rusting sess isto be caleate a Dew Gnating Sere S="T/(dxt) Ropataon = 285) x 33057 = S925 KG 35 thetmestelow gorse am Rope baeh= 8 mms 18 ome ‘reo, Gusting Suess S=S3I28/(192"18)= 15849 kg? ‘Aone Coaneg ens» "500 lem? (Refer Maral Handing by Ruder) DuyFactr 09% Pomissblecrusheg sess = 1E00x084= 1410 gn? ‘Alowabl sess 1410> 958.48 hance OK.UNIQUE INDUSTRIAL HANDLERS PVT LTD ‘Sheet No. 802 ‘SUPPLEMENTARY CALCULATIONS. Boncng to ve oad Lang of Deen between suppors = 4050 mm= 405 en Distance between elas working Grooves wh hook mhighestpoation=" 280+ (2x18) ‘Consider te essing of he drum a shown below io ge Big Hea side ox. Bening Moment = 3137x1992 = 2406 tae Bending Sess =Mae OM /2ne= 62605) 322230 = SDS Agim? Beran uo ser aight Wage ot gum 100 Max 8M = ig00x40s = 61875 kgm Bending Sross = $6187 _ 2985 glen? aoe Nae Teron «2xtoadtalxPOR = 2x39125%5004/2= 167.75 Tom Zen ga(DEeDe) = x (40045208) ® | OHA TE om? sept aoe ~" secon modi ion Shear Suess = 197751 109/8444782 2809 Aglon? Combinea Suess Refeing CL7 43.0 page 8 of 18 31771008 Compras svess= (Been Sven X Torsoral sess Combined Svoss= (18054 2985)"3x 800" = 2278 kgen? Pormisste Sues = Fut) (Cat CBX Ca) m=-Aa pe No 74.204 15317799 Pemisenie Suess = (610% '02)/(315« 16 x 12 Sica 7409 > 2278 Hence hekaess of dum saloctes it in order. 7408 kgfona 4123 shaoves Retering to page 11, Clause 85.2015 3177-1068, Min Sheave Da = 12x8xCu* Cu xe Weer, d=ropeda. «16 mim 1 anstove 112 forMt= 7 No= HorRope rum +23 pay, Therefor t= 7 Minenum 8 12418%1 4112 = 34406 rom 400 mmgroove dia (4 not Bato beck? nos in Top Doct) Mio quasar Sheaves = 8x x Cy Ce Ref CL852, 9290 1 ofS 3177-1900) soxisxt6x1= 2048 mm (OR 62% of man pulyaa=400%x82% = 248 me [Equaliser Sheavesaactod= 250 mnUNIQUE INDUSTRIAL HANOLERS PVT LTD Sheet No. Bt 12 ‘SUPPLEMENTARY CALCULATIONS. 200 Saaction of Brakes, 210 Mon Host Leadon £2 fas wth 2 fa from the Rope Drum Feb 1408 Torquaoncrum = 20867 x 14104/2= 1487437 kgm Geatboat 318001 Forge attotor = 4S7437 1315 4827 4am Contelet of Rasava= 18 Reguredbrakotorqve = 184627 2528 kam rakes selected e 2 Nos. EBNI16-5016 rating of 1000 hm ‘Alternate Caleulaton for brake torque from mech. KW neglecting efficiency MacnkW = 8.80 rete tram BL! 01210110 49 REVO sheet ro2 Eicon) = 0.808 Mach KW neglecting efiency= 5660885, 008 Toauestmote = S75us065 = 5014 kgm Remiod ake torie= 1 8%5014= 9026 xa 22040 Host Load on 8 fal with 2 fata te Rope Oe. Loagondum= 256%2/6 "66251" 6825 kp POD as0e4 mr Torquaancum = 525x05064/2= —ts745 kgm Gearbox rao = ‘ot Feque stot = 16774s/80 = 2087 gm Content ofRasene= 18 FRecuive bake logue = 18%2097= 3774 kam 3703 Nm ‘rakes slated is 2 Nos EBN250-206 rating of 460 Nt ‘AltemateCaleulation for brake torque om mech. KW neglecting efficiency MochRW = 23.96 mmo BL 012701700 REVO shes na2 EMicency= 0827 2 MachkWreglecng sficency= 2338x0827 = 2165 Torus st mote 2 1542185472 2185 kom rms Requredbraketerque= 18x2168= 3808 kgm = deanUNIQUE INDUSTRIAL HANDLERS PVT LTD Sheet No.7 of SUPPLEMENTARY CALCULATIONS 2:30.Croes Travel tering pape 89, Clause ©2218 2177-1000 SWL+TroleywaigtinTomes = 184 Rated Spaod niin = SS auate ‘Average scceleatoninemingse: = ‘Bam Torque Foc 15 Nor RPM 2 dbreu Za\ Mechanea KW= May «(8011008 resiecingeficency—617XT | at te4x18 ofa s100%8 as Biirets 388 ‘ne motors art roves or CT Ore Floss ara» 975 xKW/RPM = 075x455/970= 45739 kam Cootient of Reser 18 ‘Msmum trkng torque requred= 184572 = 8232 kgm = 8076 Nm rato snectdis No. EON200S0rAtNGOII0ONM +4 Brrakke to be provided 24.0.Long Travel Egiact Seca) DNoc. Total eforing to page 53, Clause 22 of 3177-1099 ‘SWL * Toe aightin Tornes wat Fates Speed tin = “To nmie Avrageaceleatoninemisqsec = Temi ‘erque Facer 18 ote RPM = ts Rem MectantalKw= — wxy _ x {8+ 110028] regectng efcancy srt | ‘S81 = _x(o+ sonar = ats are 981 Four motors ae proved for LT Dive KWoteacn motors R159 1 4 = 2008 Fublood torque = 9T5xKW/RPM = 075x2008/945= 2.103 kgm Coeticentat Reser = 18 ‘Minimum take torque requies ex2103 3785 kgm S713 Ne ‘Brakes selected i 1 No, EBN 200-9015 rating of 200 Nm per LT driveUNIQUE INDUSTRIAL HANDLERS PVT LTO. Sheet No. Bob 2 ‘SUPPLEMENTARY CALCULATIONS 2.00 wheel Dimes Calculations ADL wnesl UL Forgea Endy Ean’ win UT or etectng tera! eet) Refeing to page 19, clause 865 of 83177-1998 ‘Considering Wneelda of 500 mm Waodx ost 158% xC mere = mean Load ia Newtons at PE (mga gg). ay : efering to page 12, Cine 86. of 2177 1900 Ma whee naraness = BH = 13.0884..6, (Ref Ci 88.3, pope 12 of18 3177-1998) exc, hg Hardness of A120 ‘ail avaiable = 220 BHN CGansouing sy enginet 20. meters Cu= 1-12 (Refor Table 6 cause 96: of S:317-1000] Gis) AT for 8 whedon ara (Refer Table 7 Clase 88.3 fe 3177-1880) i= 495 for $00 cl. wheel (Rte Table 7 Ciauso 86.3 of 317-1985) BAL=19% 220 x 11924019 Wnelnaraness provided= 300 BHN min Gat 7.81. for200 BAN Retering to Tati 9 Cause 869 ofS 3177. 1969 & poling | RPM ote 10 6366 x 0 1.18 for stove RPM [Rte t Table 10 Clause 8 6 8 ofS 3177-1855) 418 for M&Rorzontalmoton [Ref Table 2 page 7 ofS 317-1959 4.00 (Re. Tale «pape 7 of 83177-1999] For A120, usehd wi otal e2 120 “ag)x" 10 10867 b= 316460% 118 x 100 | 26235, Hence, slot whee of 500.mm in crt,UNIQUE INDUSTRIAL HANDLERS PVT LTO Sheet No. 812 [SUPPLEMENTARY CALCULATIONS: 3207 Wheel (HOC Forged En9/.C55 M75 mtn UT for detctng nema defects) Reforng to page 13, clause 6 of 83177-1908 CConaseing Whee sa of 400. ra Saws catecst FRet C1868, page 15 ofS 91771999) 3 CConirngftewing dimensions of Traley, max and min wheel eas ae worked out Unaden we of Trey = “eT ot Batom Soc Rope = aT nana max wns! oa sno Creuge = oom be checked on fe seme whee, Lect ot hook gauge wise 208 20M Cresco 35m Max Theol oad, Pmax= _44 (120 + 4) «(20 «178 ar 7 40x35 sy IT Pons 4s 42 oT we2 T= goat KN Referirg to page 12, Cause B63 ofS 3177-1998 Min wheel nerénass = BHw = 13x BHC. (Ret Ci 863, pape 12 ofS 3177-1999) CeCe Min. Hasness of oREO ‘al aiable= 220 8HN 122 for 809 M (Refer Tale 6 Classe 85.3 015 3177-1050 1 fer 2 wheels on aa (Ree Tale 7 Cause 86.3 ofS 3177-1600) 112 for 400. in whee! (Refer Table 8 Cause 863 oe 317-1059) BHy=13 720 x 12231184 Wheeiharcnest provided 315. BHN min Tate n= 395 for 315 BHN Re Table page 15 of 3177-1099] Cas 118 [Ref Table § Cause 888 ofS 3177-1908) Cy® 100 (Ref Table page 7 of 9177-1909) ReMofwmeel= 16g 11987 Gg 112 fr above RPM [Retort Tale 10 page 15 of 83177-1098) Foe CRO sel wet af a ee B-(agx 8 89333 S000 x 118 x 100 _ 38818 ence, tlt whee a of 00 mn iin ortUNIQUE INDUSTRIAL HANDLERS PVT LTD Sheet No. 102 SUPPLEMENTARY CALCULATIONS 1400 Selection of Gear Box Ration st0Man nat ose ets Rating = ‘9 kw Rew 8s ost speed = 25 mime Bem peo =| 14104 m= 104m No-otfals 2 Frlrato=No of fale 2 = 6 Geartox Ratioreas, = _ Motor R.PAM.xpxDrum PCD essing Spe0a Mimi x Fala 005 xx 14108 = 2098 2356 Sanders Gear ox Rat salt 1500: 4 Prertage vraton in spaod 209. 31500, 761% a= ‘Speedivariton alowed # 10% Hence OK 4200 tit ote 220m sing 30 kw Rem. ors “sing speed = 5 minin Sram PCO 5064 mm= 050m Serettae = ° ai valo = No.of fal 2 = 4 (cox toe Rat reqd, = __Motor RPE xp x Drum PCO Hoisng Spee mn» Fara 7 xn 05054 m6 ena ‘Sandard Geet Sox Rao tleted aot seeragevariioninspecs= 1758-80, 305% 000 Spsodvariaton sowed s 10% Henee anoct Motor = 60. Rating= 75 hw Rem 088 rave speed = "5 mina Whesi Ds om = 400m Gear ox Rao rgd = Motor ALP xxx Whoo Dia ‘Speee Minin “es sx 0400 . anes Standtd Goa BoxRato selected 8000 <1 evening vision nepees= _BDB4.3000 | + 105% 3000 ‘Speecvariaion stowed 10% HenceUNIQUE INDUSTRIAL HANDLERS PVT LTO ‘SUPPLEMENTARY CALCULATIONS AaouT Mote e120 Rating= ‘8 kw Rea aes ost spo0s = $0 min Whew! Da = soomm = 080m (Gon boxRatoreqd = Mote RPM x2 Whesi ia ‘Speed tin = sx 000 wo ‘Standard Geer Box Ratio soiled wot Percantage vaaion in sped'= 14844 - 180, 72% ‘iso Speed van alowed £10 Hence ‘Shoot. 11 of 2UNIQUE INDUSTRIAL HANDLERS PVT LTD Shoat No. 120112 ‘SUPPLEMENTARY CALCULATIONS. JMoight Breakup for Crab and Crane Crab Welgt Break-Up Main Hot Aue Hoist (ross Travel Rope Drum As57 "aco ‘200s ‘80 Gearbox Assy 070 600 Goatox Assy 230 Couping and Srakecrume 250 "50 Couplngand Brake sume 220 Bart cosing 250 7) Mate a0 Nosor i 2nos &AH-tn0. 2780 282 ates 6 Brakes 04 102 Poses 50 Podesta oo 400 Flatng Shane 200 ‘Wie Repo 500 400 Grab Frome 14000 ‘Sater Block Asay 2500 100 ‘ep Pe Back 720 180 EgPuley Assy 70 40 6108 “Tota amie 5824 ‘Summary of Crab components ain Ht Hy air ‘Aura ly Sea crmcy 16108 fee ‘00 Tota\crab Weght 43743 Say. 4000 : “a Crane Weight Break-Up 2 Groans) 21e80 2cTRalsine. canes 0 Cabin sie Pato 70 (hese Pato sro End Cariages assy 1500 UT vmose eesy 750 Gra st0%0 $50 [ect sczessores he 689, rag ena, UB gts et esto UT my 770 Butlers {010 Satmic dams so Cont ganas 5500 Nerina Ra tac, ai, plea eters, PB ack, cable) aso "ott Grane Weigh 351620 Say 352000