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IEEJ Journal of Industry Applications

Vol.8 No.5 pp.849–856 DOI: 10.1541/ieejjia.8.849

Paper

Boost Inverter Topology with High-Frequency Link Transformer for PV


Grid-Tied Applications
Hamdy Radwan∗ Non-member, Mahmoud A. Sayed∗∗ Non-member
Takaharu Takeshita∗∗∗ Member, Adel A. Elbaset∗∗∗∗ Non-member

G. Shabib Non-member

(Manuscript received Sep. 6, 2018, revised May 31, 2019)

This paper proposes a new topology for single-phase photovoltaic PV grid-tied applications. The whole system con-
sists of a two-stage, high-frequency boost inverter cascaded by rectifier–inverter system. A single-phase high-frequency
transformer is used to link both stages and provide galvanic isolation between the AC and DC sides. A single-stage
high-frequency boost inverter (HFBI), in the first stage, boosts and converts the DC output voltage of the PV array to
a high-frequency single-phase square waveform and achieves maximum power point tracking (MPPT). In the second
stage, the rectifier-inverter system (RIS) interfaces HFBI to the grid. The proposed topology has many advantages
such as increasing the inverter output voltage level, MPPT, high reliability, small size, and light weight. In addition,
a proportional integral current control (PI) is used to inject a sinusoidal current into the grid at unity power factor.
The proposed topology has been verified analytically using PSIM software and experimentally by using a laboratory
prototype.

Keywords: photovoltaic, grid connected, boost inverter, high frequency transformer

less costly, and less footprint than the galvanic isolated in-
1. Introduction
verters. However, the main drawback that must be overcome
In the last few years’ renewable energy has the greatest in non-isolated PV inverters is the leakage ground currents
growth compared to other energy resources due to its relia- through the solar module parasitic capacitance, in addition to
bility, availability, maintainability and safety (1)–(3) . One of the dc current injected to the grid (13) .
promising sources of renewable energy is photovoltaic en- Dangerous leakage current increases system losses, re-
ergy. Therefore, the research is driven in this direction to duces the grid-connected current quality, induces severe con-
improve the reliability of photovoltaic energy resources. ducted and radiated electromagnetic interface and causes per-
The proper PV grid-connected system should perform sonal safety problems. To keep the leakage and dc currents
some functions such as maximum power point tracking injected to the grid under control, complex solutions are re-
(MPPT), voltage boosting, galvanic isolation for safety pur- quired.
poses, injection of low harmonics high quality AC power to In order to interface the low output voltage of the PV
the grid with unity power factor, and using high efficient im- module to the grid, high voltage boosting technique is re-
plementation (4)–(7) . Several topologies for PV grid connected quired; therefore, the use of a line frequency transformer is
inverter have been presented; generally, there are two types of widespread (14) (15) . In addition to voltage stepping up, it pro-
grid-connected PV systems, those with and without galvanic vides galvanic isolation between the grid and the PV system,
isolation. that plays an important role in safety purpose and personal
Galvanic isolation can be implemented by using a line fre- protection. Thus avoiding dc current injection into the grid
quency transformer (LFT) or a high frequency transformer and eliminating leakage current. Nevertheless, the line fre-
(HFT). By contrast, topologies without galvanic isolation are quency transforms are large, heavy, and expensive, the whole
transformerless topologies. system is bulky and hard to install as a result of its low fre-
Transformerless topologies (8)–(12) are lighter, more efficient, quency (16) (17) . Therefore, the topology with line frequency
∗ transformer is considered as a poor solution, which is bet-
Faculty of Energy Engineering, Aswan University
Aswan, Egypt ter to replace by high-frequency transformers (HFT). Using
∗∗
Department of Electrical Power and Machines Engineering, HFT (18)–(20) guarantees galvanic isolation between the grid and
Faculty of Engineering, South Valley University the PV system, in addition to overcoming the disadvantages
Qena, Egypt of using conventional line frequency transformer (21) (22) . How-
∗∗∗
Dept. of Electrical and Mechanical Engineering, Nagoya In- ever, there is a rarity in scientific research for using HFT with
stitute of Technology
Japan
PV systems in a way that performs all the required functions,
∗∗∗∗
Dept. of Electrical Engineering, Minia University especially MPPT.
El-Minia, Egypt This paper presents a new topology for interfacing PV


c 2019 The Institute of Electrical Engineers of Japan. 849
Boost Inverter Topology with High-Frequency Link Transformer(Hamdy Radwan et al.)

Fig. 1. The proposed system

array with the grid. The topology is designed to provide a


10-kHz square wave voltage that enables HFT to be used for
galvanic isolation between the AC and DC sides and con-
figure a multi-featured system such as MPPT and boosting
the DC voltage of the PV module in one stage with reduced
power switches. therefore, the overall system is more effi-
cient compared with the conventional topologies.
This paper is organized as follows; first, the circuit config-
uration of the proposed system is described. Second, the op-
eration modes of the proposed topology are presented. Third,
MPPT and PI controller are discussed. Finally, simulations
and experiments consider the fundamental operation wave-
forms of the proposed system.
Fig. 2. Configuration of the single-stage HFBI
2. Proposed System
2.1 Proposed Topology (basic version) The pro-
posed system consists of two stages, High-frequency boost
inverter (HFBI) cascaded by rectifier-inverter system (RIS)
as shown in Fig. 1. In addition, the implemented switching
control strategies are shown in the figure. The first stage is
a redesign of the topology given in (6) to obtain a 10-kHz
square wave output voltage instead of the fundamental grid
voltage. The topology consists of two buck-boost converters
connected, as shown in Fig. 2, as the second stage is simply
approximated by a resistor. Each of these converters oper-
ates sequentially in discontinuous conduction mode (DCM) Fig. 3. The switching pulses at the gates of controllable
switches
for one half cycle of the targeted 10 kHz square waveform.
DCM operation prevents the circulating currents between the
inductor and the parallel-connected switch in the next oper- “L1 ” (or L2 ) by the PV source. When SW1 (or SW3 ) is
ating half cycle. The power MOSFETS SW1 and SW3 are OFF, D1 (or D2 ) gets forward biased, discharging the induc-
switched at high frequency of 100 kHz while SW2 (or SW4 ) tor stored energy into capacitor Cbi , which continuously feeds
is continuously turning ON during the positive half cycle current to the load. The switched gate signals for SW1 , SW2 ,
(or negative half cycle) of the targeted 10 kHz square wave- SW3 and SW4 are shown in Fig. 3.
form. Switches SW1 and SW2 operate to provide the positive 2.2 Modified Proposed Topology The target of the
boosted half-cycle, whereas SW3 and SW4 operate to provide proposed topology is a 10 kHz square waveform output volt-
the negative boosted half-cycle. age that is linked to RIS by HFT. Therefore, the topology is
When SW1 is ON (or SW3 ), energy is stored in the inductor designed to achieve many features of the complete system as

850 IEEJ Journal IA, Vol.8, No.5, 2019


Boost Inverter Topology with High-Frequency Link Transformer(Hamdy Radwan et al.)

Fig. 4. The modified switching pulses at the gates of


switches (a) Mode 1

mentioned previously. But at the instant of turning the opera-


tion between the two buck boost, the polarity of the capacitor
voltage VCbi cannot change instantaneously. Although this
time is very short (2 ns), two paths of surge current appear
due to high value of VCbi compared to the input voltage. As-
suming the polarity of VCbi changed from the positive half
cycle to negative half cycle and by referring to Fig. 2, the
first path of surge current flows through capacitor Cbi , switch
SW4 and body diode of switch SW2 . The second path of
surge current flows through capacitor Cbi , switch SW4 , input
capacitor Cp and body diode of switch SW3 . In order to limit (b) Mode 2

this surge current, two stages of modification have been pro-


posed. The first one considers reverse blocking IGBT (23) for
SW2 and SW4 instead of conventional IGBT and adding se-
ries diode in opposite direction of the body diode of SW1 and
SW3 .
Consequently, the capacitor current ICbi is limited by flow-
ing through inductor L2 . Although, the surge current is lim-
ited, it is added to the source current in inductor L2 (SW3 is
ON) at the instant of changing the polarity of Vcbi , resulting
in rising the output voltage at the begging of each half cycle.
In order to obtain proper square wave shape, the second stage
of modification was done by keeping SW1 and SW3 in OFF (c) Mode 3
state at this instant. The modified switched gate signals for Fig. 5. Operation modes (a) when SW1 ‘on’, (b) when
SW1 and SW3 are shown in Fig. 4. SW1 ‘off’, D1 ‘on’, (c) when SW1 ‘off’, D1 ‘off’
3. Operation Modes and Parameters Design
source is the following:
The operation modes of the boost inverter are similar for
1 2
the basic version and the modified version of the proposed Epv (t) =
L1 I · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · (1)
topology. The basic version topology has three modes of op- 2 L1
eration based on the switching of SW1 during the positive The peak value of the inductor current can be formulated as
half-cycle, since the switch SW2 is always ON during these follows;
three modes. In Mode1, switch SW1 is ON and energy is Vpv
stored in the buck boost inductor L1 by the PV source. In IL1 = DTs · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · (2)
L1
Mode2, switch SW1 is OFF and D1 is forward biased, dis-
charging the inductor stored energy into capacitor Cbi , which Substituting by (2) in (1) yields:
feeds current to the load (R). In Mode3, both SW1 and D1 are V2pv
OFF as a result of DCM operation. The operation modes are Epv (t) = D2 Ts 2 · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · (3)
shown in Fig. 5. As a result of DCM operation during each L1
cycle of the output voltage, the stored energy in the buck- The energy transferred into the load during switching period
boost inductor L1 (or L2 ) is completely discharged into ca- Ts is given by:
pacitor Cbi . Then the capacitor Cbi feeds the stored energy
Vo2
into the load. Therefore, the energy delivered into the load Eo (t) = Vo Io Ts = Ts · · · · · · · · · · · · · · · · · · · · · · · · · · (4)
Eo (t) is equal to the energy drown from the source Epv (t) dur- R
ing the switching time period Ts . Equalizing (3) and (4) yields the formula of the boost con-
According to Mode 1, the extracted energy from the PV verter voltage gain as follows,

851 IEEJ Journal IA, Vol.8, No.5, 2019


Boost Inverter Topology with High-Frequency Link Transformer(Hamdy Radwan et al.)

 
Vo R 2
= D Ts · · · · · · · · · · · · · · · · · · · · · · · · · · · · (5)
Vpv 2L1
As a result of DCM operation, the energy stored of the in-
ductor L1 is completely transferred into capacitor Cbi which
feeds it into the load during each switching period. There-
fore, (5) is used to determine the value of the inductor L1 ,
which results the following expression:
V2pv
L1 ≤ D2 Ts · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · (6)
2P
where P is the rated power transferred into the load.
To determine the value of Cbi , the energy stored in the in-
ductor L1 during the ON mode can be equated to the change
in capacitor energy during the OFF mode, yields the follow-
ing expression:
L1 I2pk L1 Vo Ts Fig. 6. Flowchart of the P&O algorithm
Cbi ≤ ≤ · · · · · · · · · · · · · · · · · · · · · · · · · (7)
4Vo ΔV 2RΔV
where ΔV is the ripple of the capacitor voltage. cycle P(k-1). Depending on the result of the comparison, the
In the second stage the DC-link capacitor (Cdc ) is sized ac- algorithm perturbs the PV output voltage by increasing or de-
cording to (17) creasing. If the perturbation causes an increase in PV power,
the subsequent perturbation is made in the same direction.
Pg
Cdc = · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · (8) Otherwise, the subsequent perturbation is made in the oppo-
2ωVdc Δvdc site direction. When the perturbation of the algorithm has
Where Pg is the average active power injected into the grid, three-level at steady state, it indicates the algorithm is stable
ω is the line angular frequency in rad/sec and Δvdc is the am- and swings around the MPP.
plitude of the DC-link voltage ripple. 4.2 Grid Side Control Current control is more ef-
ficient than voltage control for controlling grid inverter (27) .
4. Control Strategies Current controller has fast response and less sensitive to dis-
The control of the proposed system is divided in two major tortion in grid voltage. Linear proportional-integral (PI) con-
strategies; PV side control and grid side control. The func- troller is widely used in current control; it provides proper re-
tion of the PV side control is extracting the maximum power sponse low harmonic content, constant switching frequency.
of the PV source. The grid side control is assigned to inject PI controller calculates the error between a sensed inverter
sinusoidal current into the grid with minimum total harmonic output current and a desired injected current to the grid, and
distortion and unity power factor. The grid side control is then the controller minimizes this error. The control scheme
achieved by Current control. of the inverter connected with the grid is shown in Fig. 1. The
4.1 PV Side Control The operating point of the PV inverter connected with the grid through L filter that is used
sources may change randomly during the operation of the to eliminate the current ripple.
system according to the environmental conditions. There- The reference grid current Ig∗ is obtained by multiplying
fore, MPPT algorithm is needed to extract maximum instan- the unity grid voltage signal with the maximum value of the
taneous power. Several MPPT techniques have been pro- reference current, which is determined from the input power
posed in the last decades. P&O MPPT algorithm (24) is one and the grid voltage in order to achieve unity power factor in
of simple hill-climbing algorithms, which extensively used addition to synchronizing the inverter output voltage and cur-
in practical PV systems because of its simplicity. Moreover, rent with the grid. Therefore, the grid voltage and current are
prior study or modeling of PV characteristics is not required. detected. The actual grid current is subtracted from the ref-
Although the implementation of the algorithm is simple, it erence grid current and the error between them is minimized
has some drawbacks such as the oscillation of the operating by using conventional PI controller.
point around the MPP at steady state, which raises the waste
5. Simulation Results
of some amount of available energy. In addition, the P&O
algorithm can be confused by rapidly changing atmospheric In order to validate the operation of the proposed system,
conditions. In some literatures (25) (26) , the negative effects of it has been carried out in PSIM software (ver. 10.0). 250 W
the P&O algorithm drawbacks are limited by optimizing the PV module is simulated at 25◦ C temperature and 1000 W/m2
P&O algorithm parameters by customizing them to the dy- radiation. The simulated circuit parameters and the electrical
namic behavior of the PV system. characteristics of PV module at MPP are listed in Table 1.
The flow chart of P&O MPPT algorithm is depicted on Switches SW1 and SW3 are responsible of boosting the input
Fig. 6. The algorithm starts by reading PV output voltage and voltage. Therefore, they switched by 100 kHz and their duty
current to calculate PV output power P(k). Then compares cycles are modulated by MPPT algorithm. Switches SW2
the calculated power with that of the previous perturbation and SW4 are responsible of inverting process; hence they are

852 IEEJ Journal IA, Vol.8, No.5, 2019


Boost Inverter Topology with High-Frequency Link Transformer(Hamdy Radwan et al.)

Table 1. Proposed simulated circuit parameters

Fig. 8. Waveforms describing the HPWM switch oper-


ation

Fig. 7. Simulation Results of Ipv , Vpv and Ppv of PV


module at MPP and the duty cycle perturbation

switched by 10 kHz 0.5 duty cycle.


Figure 7 shows the PV outputs (Vpv , Ipv and Ppv ) at MPP
and the duty cycle perturbation (output of MPPT algorithm).
It is clear that the duty cycle perturbation has three-level at
steady state, which indicates that P&O MPPT algorithm is
stable and swings around the MPP.
Switches signals of H-bridge grid inverter are generated by Fig. 9. Simulation Results of grid voltage, grid current,
comparing the controlled signal, which is obtained by con- dc link voltage & current and primary voltage of HFT
ventional PI controller with a 20 kHz saw tooth carrier sig-
nal to generate Sinusoidal Pulse width modulation (SPWM) in-phase with the grid voltage. The figure also shows Vdc
pulses. In order to decrease switching losses without affect- and Idc of RIS. The frequency of the primary voltage Vp of
ing the performance of the inverter output, a Hybrid Pulse HFT is high frequency, as shown in Fig. 9, which is the out-
Width Modulation (HPWM) is used. The strategy consist put of the proposed HFBI topology therefore, Fig. 9 is mag-
of a simple combinational logic circuits that generate gat- nified to show this waveform and other high frequency signal
ing signal for switches with two different frequencies, Two waveforms in suitable view, as shown in Fig. 10. Switch gate
switches (SW5 , SW7 ) are modulated at switching frequency signal SW1 is 100 kHz and Switch gate signal SW2 is 10 kHz
20 kHz and the other two switches (SW6 , SW8 ) are operated 0.5 duty cycle. The boost inverter capacitor voltage VCbi (Vp )
at 60 Hz. Thus switching losses of switches SW6 and SW8 is square waves at 10 kHz. The inductor current IL1 is DCM
can be neglected and switching losses of switches SW5 and to avoid the circulating current between the inductor and the
SW7 can be reduced by half (each one is operated at one half parallel-connected switch in the next operating half cycle.
of the fundamental grid voltage. In order to show HPWM
6. Experimental Results
operation, the grid voltage is sensed and reduced to a unit
amplitude sine wave then multiplied by 0.8 modulation index A200-W experimental prototype has been carried out in the
(open loop case) before comparing with a 1 kHz saw tooth laboratory to verify the operation of the proposed configura-
signal. The operation is illustrated in Fig. 8. tion. A photograph of the experimental set up used is shown
Figure 9 shows the grid voltage and current at steady-state in Fig. 11. The circuit parameters are listed in Table 2.
MPPT algorithm. It is clear that the injected grid current is For the first stage HFBI, (STP42N60M2-EP) Power MOS-

853 IEEJ Journal IA, Vol.8, No.5, 2019


Boost Inverter Topology with High-Frequency Link Transformer(Hamdy Radwan et al.)

Fig. 12. Experimental results of the proposed system


with resistive load

Fig. 10. HFBI switches gate signals, HFBI filter capac-


itor voltage, and inductor current and primary voltage of
HFT

Fig. 11. Photograph of the experimental prototype Fig. 13. Experimental results of the proposed system
with grid connected
Table 2. Proposed experimented circuit parameters

Two cases of test were performed, one of them the inverter


connected to a standalone resistive load of 50 Ω and the sec-
ond, the inverter connected to Grid. The PV source is re-
placed by dc source.
Figures 12 and 13 show the experimental results of 10%
of the rated power of the prototype in case of connecting
FET was used as the controllable switching device for SW1 to resistive load and connecting to grid, respectively both in
and SW3 . For switches SW2 and SW4 , reverse blocking closed loop operation. In both cases, the output voltage and
IGBT (85G60RB) was used. For H-bridge, grid inverter current are in-phase with law THD. In addition, the figures
IGBT (50G60HD) was used. demonstrate a boosting of the HFBI more than 4 times.
The control circuit uses the PE-Expert 3 system, which Figure 14 is the magnification of Fig. 13 to show the high
consists of DSP board, PEV board, AD board and FPGA frequency signal waveforms of HFBI in suitable view. As
board. The control program is created in DSP by C language. shown in Fig. 14, the capacitor voltage Vcbi (the primary volt-
The program inputs are the grid voltage and current sensed age of HFT) and primary current Ip of HFT are square wave
signals through PEV board. The output-controlled signals of at 10 kHz. Also, The inductor current L1 of HFBI is DCM to
DSP are sent to FPGA board to generate the gate signals with guarantee discharging all its energy and no circulated current
dead time. Then, the gate signals converted into an optical between the inductor and the parallel-connected switch in the
signal before transmitted to the gate drive circuit. next operating half cycle.

854 IEEJ Journal IA, Vol.8, No.5, 2019


Boost Inverter Topology with High-Frequency Link Transformer(Hamdy Radwan et al.)

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855 IEEJ Journal IA, Vol.8, No.5, 2019


Boost Inverter Topology with High-Frequency Link Transformer(Hamdy Radwan et al.)

Hamdy Radwan (Non-member) was born in Luxor, Egypt, in 1982. Adel A. Elbaset (Non-member) was born in Nag Hamadi, Qena-
He received the B.Sc. degree in electrical engineering Egypt, on October 24, 1971. He received the B.Sc.,
from Faculty of Energy Engineering, Aswan Univer- M.Sc., and Ph.D. at the Faculty of Engineering, De-
sity, Egypt in 2005. From 2010–2013, he was with partment of Electrical Engineering, Minia University,
Aswan Power Electronic Application Research Cen- Egypt, in 1995, 2000 and 2006, respectively. He is a
ter (APEARC), as a research Assistantand received staff member of the Faculty of Engineering, Electri-
the M.Sc. degree in electrical engineering in 2013. He cal Engineering Dept., Minia University, Egypt. He
is currently working toward the Ph.D. degree. Since wasvisiting assistant professor at Kumamoto Univer-
2014, he has been with Aswan University, Aswan, sity, Japan, until August 2009. Presently, he is Profes-
Egypt, where he was assistant lecturer in the Depart- sor at the Department of Electrical Engineering. His
ment of Electrical Engineering, faculty of Energy engineering. In 2016, he research interests are in the area of power electronics, power system, neural
joined Nagoya Institute of Technology, Japan as a Ph.D. special research network, fuzzy systems and renewable energy and Optimization.
student. His current research interests include digital Control, renewable
energy, and PV Grid-Tie Applications.
G. Shabib (Non-member) received his B.Sc. degree in electrical en-
gineering from Al Azhar University. In October
Mahmoud A. Sayed (Non-member) was born in Qena Prefecture, 1982, he joined the electrical engineering depart-
Egypt, in 1974. He received the B.Sc. and M.Sc. ment, King Fahad University of Petroleum and Min-
degrees in electrical engineering from Minia Univer- erals, Dhahran Saudi Arabia as research assistant.
sity, Minya, Egypt, in 1997 and 2001, respectively, In December 1985, he received his M.Sc. degree
and the Ph.D. degree in electrical engineering from in electrical engineering at King Fahad University
Nagoya Institute of Technology, Nagoya, Japan, in of Petroleum and Minerals. In November 1987, he
2010. Since 1999, he has been with the Department joined Qassim Royal Institute, Qassim, Saudi Ara-
of Electrical Engineering, Faculty of Energy Engi- bia aslecturer. He received his Ph.D. degree from
neering, Aswan University, Aswan, Egypt, first as an Menoufia University, Egypt, in 2001. He joined Aswan High Institute of
Administrator and since 2001 as a Lecturer. Since Energy, South Valley University, Aswan, Egypt in 1999. He joined Digital
2010, he has been with the Faculty of Engineering, South Valley University, Control Laboratory, Tsukuba University, Japan asvisiting Professor in 2006–
Qena, Egypt, first as an Assistant Professor and since 2015 as an Associate 2007. His research interests are power system stability, control, Self-tuning
Professor. His research interests include voltage regulation and loss mini- control, Fuzzy logic techniques, digital control techniques, all as applied to
mization of electrical distribution systems using series and shunt pulse-width power systems.
modulation (PWM) converters, PWM techniques for bidirectional ac/dc and
direct ac/ac converters, modular multilevel converters (MMxC), machine
drives for electrical vehicles applications, in addition to renewable energy
applications and machine drives. Dr. Sayed is a senior member of the IEEE
Power Electronics and Industry Application Societies.

Takaharu Takeshita (Member) was born in Aichi, Japan, on August


23, 1959. He received the B.S. and M.S. degrees
in Electrical Engineering from Nagoya Institute of
Technology, Nagoya, Japan, in 1982 and 1984, re-
spectively, and the Ph.D. degree in Electrical Engi-
neering from Nagoya University, Nagoya, Japan, in
1990. Since 1991, he has been with Nagoya Institute
of Technology, where he is currently a Full Profes-
sor and is involved in research on power converters
and motor drives. Dr. Takeshita is a member of the
Society of Instrument and Control Engineers (SICE), Society of Signal Pro-
cessing Applications and Technology of Japan (SSPATJ), and Institute of
Electrical Engineers of Japan (IEEJ).

856 IEEJ Journal IA, Vol.8, No.5, 2019

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