Ba sgr1 05 12 Ac1 Nonin Parallel en

Part-turn actuators
SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1

Control unit: electronic (MWG)
with actuator controls
AUMATIC AC 01.1 Non-Intrusive
Control
→ Parallel
Profibus DP
Modbus
DeviceNet
Foundation Fieldbus
Operation instructions Assembly, operation, commissioning

SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1 Control unit: electronic (MWG)
Table of contents AC 01.1 Non-Intrusive
Read operation instructions first.

● Observe safety instructions.
● These operation instructions are part of the product.
● Preserve operation instructions during product life.
● Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:

This document contains information for installation, commissioning, operation and maintenance staff. It is intended
to support device installation and commissioning.
Reference documents:
● Manual (Operation and setting) AUMATIC AC 01.1/ACExC 01.1 Parallel
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
Table of contents Page

1. Safety instructions................................................................................................................. 5
1.1. Basic information on safety 5
1.2. Range of application 5
1.3. Applications in Ex zone 22 (option) 6
1.4. Warnings and notes 6
1.5. References and symbols 7
2. Identification........................................................................................................................... 8
2.1. Name plate 8
2.2. Short description 9
3. Transport, storage and packaging........................................................................................ 10
3.1. Transport 10
3.2. Storage 10
3.3. Packaging 10
4. Assembly................................................................................................................................ 11
4.1. Mounting position 11
4.2. Ball handle: fit to handwheel 11
4.3. Part-turn actuator to valve: mount 11
4.3.1 Coupling 12
4.4. Mounting positions of local controls 13
4.4.1 Mounting positions: modify 13
5. Electrical connection............................................................................................................. 15
5.1. Basic information 15
5.2. Connection with AUMA plug/socket connector 16
5.2.1 Terminal compartment: open 17
5.2.2 Cable connection 17
5.2.3 Terminal compartment: close 19
5.3. Accessories for electrical connection 19
5.3.1 Controls mounted to wall bracket 19
5.3.2 Parking frame 20
5.3.3 Protection cover 21
5.3.4 Double sealed intermediate frame 21
2
AC 01.1 Non-Intrusive Table of contents
6. Operation................................................................................................................................ 22
6.1. Manual operation 22
6.1.1 Manual operation: engage 22
6.1.2 Manual operation: disengage 22
6.2. Motor operation 22
6.2.1 Local operation 22
6.2.2 Operation from REMOTE 23
6.3. Menu navigation via push buttons (for settings and indications) 24
6.3.1 Short overview: Functions of the push buttons 24
6.3.2 Structural design and navigation 24
6.4. Password entry 25
6.5. Language change in the display 26
7. Indications.............................................................................................................................. 28
7.1. Status indications in the display 28
7.1.1 Status indication S0/S6 - operation 28
7.1.2 Status indication S4 - torque 29
7.1.3 Torque indication: edit 29
7.2. Indication lights/LEDs 29
7.3. Mechanical position indicator/running indication 30
8. Signals..................................................................................................................................... 31
8.1. Feedback signals via output contacts (binary) 31
8.2. Feedback signals (analogue) 31
9. Commissioning (basic settings)........................................................................................... 32
9.1. Heat-up time for low temperature version 32
9.2. End stops in part-turn actuator 32
9.2.1 End stop CLOSED: set 33
9.2.2 End stop OPEN: set 34
9.3. Swing angle 34
9.3.1 Swing angle: modify 35
9.4. Type of seating: check/edit for end positions 36
9.5. Torque switching: check/set 39
9.6. Limit switching: set 43
9.7. Test run 46
9.7.1 Direction of rotation: check 46
9.7.2 Limit switching: check 46
9.8. Switch compartment: open 47
9.9. Mechanical position indicator: set 47
9.10. Switch compartment: close 48
9.11. Operating time: set 48
10. Corrective action.................................................................................................................... 50
10.1. Faults during commissioning 50
10.2. Fault indications and warning indications 50
10.2.1 Status indication S0 - faults and warnings 50
10.2.2 Status indication S1 - faults 50
10.2.3 Status indication S2 - warnings 51
10.2.4 Status indication S3 - causes for not ready remote 52
10.3. Fuses 52
10.3.1 Fuses within the actuator controls 52
10.3.2 Motor protection (thermal monitoring) 53
3
Table of contents AC 01.1 Non-Intrusive
11. Servicing and maintenance................................................................................................... 55

11.1. Preventive measures for servicing and safe operation 55
11.2. Maintenance 55
11.3. Disposal and recycling 55
12. Technical data......................................................................................................................... 56
12.1. Features and functions of actuator 56
12.2. Features and functions of actuator controls 56
12.3. Service conditions 59
12.4. Accessories 60
12.5. Further information 60
13. Spare parts............................................................................................................................. 61
13.1. Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1 61
13.2. Actuator controls AUMATIC AC 01.1 63
14. Certificates.............................................................................................................................. 65
14.1. Declaration of Incorporation and EC Declaration of Conformity 65
15. Index........................................................................................................................................ 68
Addresses............................................................................................................................... 70
4
AC 01.1 Non-Intrusive Safety instructions
1. Safety instructions
1.1 Basic information on safety
Standards/directives AUMA products are designed and manufactured in compliance with recognised
standards and directives. This is certified in a Declaration of Incorporation and an
EC Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/war- All personnel working with this device must be familiar with the safety and warning
nings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Commissioning Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe the national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface tempe-
rature using an appropriate thermometer and wearing protective gloves, if re-
quired, prior to working on the device.
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior consent of the manufacturer.
1.2 Range of application
AUMA part-turn actuators are designed for the operation of industrial valves, e.g.
butterfly valves and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:

● Industrial trucks according to EN ISO 3691
● Lifting appliances according to EN 14502
● Passenger lifts according to DIN 15306 and 15309
● Service lifts according to EN 81-1/A1
5
Safety instructions AC 01.1 Non-Intrusive
● Escalators
● Continuous duty
● Buried service
● Permanent submersion (observe enclosure protection)
● Potentially explosive areas, with the exception of zone 22
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3 Applications in Ex zone 22 (option)
Actuators of the indicated series basically meet the requirements for applications in
dust hazardous locations of ZONE 22 in compliance with the ATEX directive 94/9/EC.
The actuators are designed to meet enclosure protection IP 67 or IP 68 and fulfil the
requirements of EN 50281-1-1:1998 section 6 - Electrical apparatus for use in
presence of combustible dust, requirements for category 3 electrical equipment -
protected by enclosures.
To comply with all requirements of EN 50281-1-1:1998, it is imperative that the
following points are observed:
● In compliance with the ATEX directive 94/9/EC, the actuators must be equipped
with an additional identification – II3D IP6X T150 °C.
● The maximum surface temperature of the actuators, based on an ambient
temperature of +40 °C in accordance with EN 50281-1-1 section 10.4, is +150
°C. In accordance with section 10.4, an increased dust deposit on the equipment
was not considered for the determination of the maximum surface temperature.
● The correct connection of the thermoswitches or the PTC thermistors as well
as fulfilling the requirements of the duty type and the technical data are prere-
quisites for compliance with the maximum surface temperature of devices.
● The connection plug may only be plugged in or pulled out when device is dis-
connected from the mains.
● The cable glands used also have to meet the requirements of category II3 D
and must at least comply with enclosure protection IP 67.
● The actuators must be connected by means of an external ground connection
(accessory part) to the potential compensation or integrated into an earthed
piping system.
● As a general rule, the requirements of EN 50281-1-1 must be respected in dust
hazardous locations. During commissioning, service, and maintenance, special
care as well as qualified and trained personnel are required for the safe opera-
tion of actuators.
1.4 Warnings and notes
The following warnings draw special attention to safety-relevant procedures in these

operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure

to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a medium level of risk. Failure

to observe this warning could result in death or serious injury.
6
AC 01.1 Non-Intrusive Safety instructions
Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning may result in minor or moderate injury. May also be used
with property damage.
Potentially hazardous situation. Failure to observe this warning may result in

property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!

Potential consequence(s) in case of non-observance (option)
→ Measures to avoid the danger
→ Further measure(s)
Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.
1.5 References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)
Important information before the next step. This symbol indicates what is required
for the next step or what has to be prepared or observed.
Via the menu to parameter
Describes the path within the menu to the parameter. By using the push buttons of
the local controls you may quickly find the desired parameter in the display.
Step by step
Provides a detailed description of each step for setting/viewing the parameter.
Description of the parameter settings/indications
Describes the setting/viewing possibilities of a parameter.
<> Reference to other sections
Terms in brackets shown above refer to other sections of the document which provide
further information on this topic. These terms are either listed in the index, a heading
or in the table of contents and may quickly be found.
7
Identification AC 01.1 Non-Intrusive
2. Identification
2.1 Name plate
Each device component (actuator, controls, motor) is equipped with a name plate.
Figure 1: Arrangement of name plates
[1] Actuator name plate

[2] Controls name plate
[3] Motor name plate
[4] Additional plate, e.g. KKS plate (Power Plant Classification System)
Data for identification Figure 2: Actuator name plate
[1] Type and size of actuator

[2] Commission number
Figure 3: Controls name plate
[1] Type and size of the controls

[2] Commission number
[3] Wiring diagram
[4] Control
Type and size
These instructions apply to the following devices:
Part-turn actuators for open-close duty: SG 05.1, 07.1, 10.1, 12.1
Part-turn actuators for modulating duty: SGR 05.1, 07.1, 10.1, 12.1
AC 01.1 = actuator controls AUMATIC
8
AC 01.1 Non-Intrusive Identification
Commission number An order-specific commission number is assigned to each device. This commission
number can be used to directly download the wiring diagram, inspection records and
further information regarding the device from the Internet: http://www.auma.com.
Wiring diagram The 7th position in the ACP wiring diagram indicates the type of feedback signals
from the actuator:
M = MWG, <Non-Intrusive version>.
P = Potentiometer
R = RWG (electronic position transmitter)
Control
24 V DC = Control via parallel interface at 24 V DC control voltage.
115 V AC = Control via parallel interface at 115 V AC control voltage.
0/4 – 20 mA = Control via parallel interface via analogue input 0/4 – 20 mA.
2.2 Short description
Part-turn actuator Definition in compliance with EN ISO 5211:

A part-turn actuator is an actuator which transmits a torque to the valve for less than
one full revolution. It need not be capable of withstanding thrust.
AUMA part-turn actuators are driven by an electric motor. A handwheel is provided
for manual operation. Switching off in end positions may be either by limit or torque
seating. Controls are required to operate or process the actuator signals.
Actuator controls The AUMATIC actuator controls are used to operate AUMA actuators and are supplied
ready for use. The controls may be mounted directly to the actuator or separately
on a wall bracket.
The functions of the AUMATIC controls include standard valve control in OPEN -
CLOSE duty, positioning, process control, logging of operating data right through to
diagnostic functions.
Local controls/COM-AC Operation, setting, and display can be performed on site directly at the controls
On site it is possible to
● Operate the actuator via the local controls (push buttons and display) and per-
form settings (contents of these instructions).
● Read in or out data or modify and save settings via the COM-AC software (op-
tion), using a computer (laptop or PC). Depending on the version, the connec-
tion between computer and AUMATIC can be made with cable (infra-red inter-
face) or without cable (Bluetooth interface) (not included in these instructions).
Intrusive - Non-Intrusive ● Intrusive version (control unit: electromechanical):
Limit and torque setting is performed via switches in the actuator.
● Non-Intrusive version (control unit: electronic):
Limit and torque setting is performed via the controls, actuator and controls
housings do not have to be opened. For this purpose, the actuator is equipped
with an MWG (magnetic limit and torque transmitter), also supplying analogue
torque feedback signals/torque indication and analogue position feedback si-
gnals/position indication.
9
Transport, storage and packaging AC 01.1 Non-Intrusive
3. Transport, storage and packaging

3.1 Transport
For transport to place of installation, use sturdy packaging.
Hovering load!
Risk of death or serious injury.
→ Do NOT stand below hovering load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.
3.2 Storage
Danger of corrosion due to inappropriate storage!

→ Store in a well-ventilated, dry room.
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.
Damage on display caused by temperatures below permissible level!

→ The AUMATIC actuator controls must NOT be stored below –30 °C.
Long-term storage If the device must be stored for a long period (more than 6 months) the following
points must be observed in addition:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.
3.3 Packaging
Our products are protected by special packaging for transport when leaving the
factory. The packaging consists of environmentally friendly materials which can easily
be separated and recycled. We use the following packaging materials: wood,
cardboard, paper, and PE foil. For the disposal of the packaging material, we
recommend recycling and collection centres.
10
AC 01.1 Non-Intrusive Assembly
4. Assembly
4.1 Mounting position
AUMA actuators and actuator controls can be operated without restriction in any
mounting position.
4.2 Ball handle: fit to handwheel

To avoid damage during transport, the ball handle is fitted at the rear of the
handwheel.
Prior to commissioning, mount the ball handle into correct position:
1. Remove cap nut [1] and pull out ball handle [2].
2. Insert ball handle [2] in correct position and fasten with cap nut [1].
3. After ball handle fitting, remove label from handwheel.

4.3 Part-turn actuator to valve: mount
Danger of corrosion due to damage to paint finish and condensation!

→ Touch up damage to paint finish after work on the device.
→ After mounting, connect the device immediately to electrical mains to ensure
that heater prevents condensation.
11
Assembly AC 01.1 Non-Intrusive
4.3.1 Coupling
Figure 6: Coupling fitting dimensions
[1] Coupling
[2] Valve shaft
[3] Grub screw
[4] Screw
Table 1: Coupling fitting dimensions

Type, size - mounting flange X max [mm] Y max [mm] Z max [mm]
SG/SGR 05.1-F05 9 – 60
SG/SGR 05.1-F07 9 – 60
SG/SGR 07.1-F07 9 – 60
SG/SGR 07.1-F10 24 – 75
SG/SGR 10.1-F10 15 9 77
SG/SGR 10.1-F12 32 – 97
SG/SGR 12.1-F12 25 – 100
SG/SGR 12.1-F14 45 – 120
SG/SGR 12.1-F16 57 – 132
1. Use handwheel to drive actuator to mechanical end stop.

Information: Assemble valve and actuator in the same end position.
- With butterfly valves: recommended mounting position is end position
CLOSED.
- With ball valves: recommended mounting position is end position OPEN.
2. Thoroughly degrease mounting faces of the mounting flange.
3. Apply a small quantity of grease to the valve shaft [2].
4. Place coupling [1] onto valve shaft [2] and secure against axial slipping by using
a grub screw, a circlip or a screw. Thereby, ensure that dimensions X, Y or Z
are observed (refer to figure and table <Coupling fitting dimensions>).
5. Apply non-acidic grease at splines of coupling.
6. Fit actuator.
Information: Ensure that the spigot (if provided) fits uniformly in the recess
and that the flanges are in complete contact.
7. If flange bores do not match thread:
7.1 Slightly rotate handwheel until bores line up.
7.2 If required, shift actuator position by one tooth on the coupling.
12
AC 01.1 Non-Intrusive Assembly
8. Fasten actuator with screws [4].

Information: We recommend glueing the screws using sealing material to avoid
contact corrosion.
→ Fasten screws [4] crosswise with a torque according to table:
Table 2: Tightening torques for screws
Screws Tightening torque TA [Nm]
Thread Strength class 8.8
M6 11
M8 25
M10 51
M12 87
4.4 Mounting positions of local controls
The mounting position of the local controls is selected according to the order. If, after
mounting the actuator to the valve or the gearbox on site, the local controls are in
an unfavourable position, the mounting position can be changed at a later date. Four
mounting positions are possible.
Figure 7: Mounting positions A-2 and B-2
Figure 8: Mounting positions C-2 and D-2
4.4.1 Mounting positions: modify
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
1. Loosen screws and remove the local controls.

2. Check whether O-ring is in good condition, correctly insert O-ring.
13
Assembly AC 01.1 Non-Intrusive
3. Turn local controls into new position and re-place.
Cable damage due to twisting or pinching!

Risk of functional failures.
→ Turn local controls by a maximum of 180°.
→ Carefully assemble local controls to avoid pinching the cables.
4. Fasten screws evenly crosswise.
14
AC 01.1 Non-Intrusive Electrical connection
5. Electrical connection
5.1 Basic information
Danger due to incorrect electrical connection

Failure to observe this warning can result in death, serious injury, or property damage.
→ The electrical connection must be carried out exclusively by suitably qualified
personnel.
→ Prior to connection, observe basic information contained in this chapter.
→ After connection but prior to applying the voltage, observe the <Commissioning>
and <Test run> chapters.
Wiring diagram/terminal
The pertaining wiring diagram/terminal plan (in German and English language) is
plan attached to the device in a weather-proof bag, together with these operation
instructions. It can also be obtained from AUMA (state commission no., refer to name
plate) or downloaded directly from the Internet (www.auma.com).
Protection on site
For short-circuit protection and for disconnecting the actuator from the mains, fuses
and disconnect switches have to be provided by the customer.
The current values for respective sizing is derived from the current consumption of
the motor (refer to electrical data sheet) plus the current consumption of the controls.
Table 3: Current consumption controls

Mains voltage Max. current consumption
100 to 120 V AC (±10 %) 650 mA
208 to 240 V AC (±10 %) 325 mA
380 to 500 V AC (±10 %) 190 mA
24 V DC (+10 %/-15 %) and AC motor 500 mA, filter capacitor 2,200 µF
24 V DC (+10 %/–10 %) and DC motor 750 mA, filter capacitor 2,200 µF
Table 4: Maximum permissible protection

Switchgear Rated power max. protection
Reversing contactor A1 up to 1.5 kW 16 A (gL/gG)
Thyristor up to 1.5 kW 16 A (g/R) I²t<1,500A²s
If controls are mounted separately from actuator (controls on wall bracket): Consider
length and cross section of connecting cable when defining the protection required.
Power supply for the
If the controls (electronics) are supplied externally with 24 V DC and DC motors (24
controls (electronics) V DC, 48 V DC, 60 V DC, 110 V DC, 220 V DC) are used simultaneously, the 24 V
DC voltage supply for the controls should be ensured via the XK25/26 terminals,
separately from the power supply (U1, V1). In case of common supply using a single
cable (links from U1, V1 with XK25/26, for 24 V DC only !!!), short-term excess or
falling below the permissible voltage limits can be the consequence during switching
(24 V DC +10 %/–10 %). Any possibly incoming operation commands are not
executed outside the admissible limit values. The controls briefly signal a fault
condition.
Potential of customer All input signals (control) must be supplied with the same potential.
connections All output signals (status signals) must be supplied with the same potential.
Safety standards All externally connected devices shall comply with the relevant safety standards.
Cable installation in ac-
Signal and bus cables are susceptible to interference.
cordance with EMC
Motor cables are interference sources.
● Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.
15
Electrical connection AC 01.1 Non-Intrusive
● The interference immunity of signal and bus cables increases if the cables are
laid close to the earth potential.
● If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
● Avoid long parallel paths with cables being either susceptible to interference or
interference sources.
● For the connection of remote position transmitters, screened cables must be
used.
Type of current, mains Type of current, mains voltage and mains frequency must match the data on the
voltage and mains fre- motor name plate.
quency
Figure 9: Motor name plate (example)
[1] Type of current

[2] Mains voltage
[3] Mains frequency (for 3-ph and 1-ph AC motors)
Connecting cables ● For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
● Use connecting cable with appropriate minimum rated temperature.
● For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
5.2 Connection with AUMA plug/socket connector
Cross sections AUMA plug/socket connector:
● Power terminals (U1, V1, W1, U2, V2, W2): max. 6 mm² flexible/10 mm² solid
●
PE connection : max. 6 mm² flexible/10 mm² solid
● Control contacts (1 to 50): max. 2.5 mm²
16
5.2.1 Terminal compartment: open
Figure 10: Connection AUMA plug/socket connector, version S
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entry
[7] Blanking plug
[8] Cable gland (not included in delivery)
Hazardous voltage!
1. Loosen screws [2] and remove cover [1].

2. Loosen screws [4] and remove socket carrier [5] from cover [1].
3. Insert cable glands [8] suitable for connecting cables.
➥ The enclosure protection IP... stated on the name plate is only ensured if suitable
cable glands are used. Example: Name plate shows enclosure protection IP
68.
4. Seal unused cable entries [6] with suitable blanking plugs [7].
5. Insert the cables into the cable glands [8].
5.2.2 Cable connection
✔ Observe permissible cross sections.

1. Remove cable sheathing.
2. Strip wires.
3. For flexible cables: Use end sleeves according to DIN 46228.
4. Connect cables according to order-related wiring diagram.
17
In case of a fault: Hazardous voltage while protective earth conductor is NOT

connected!
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.
5. Tighten PE conductors firmly to PE connection using ring lugs (flexible cables)

or loops (rigid cables).
Figure 12: PE connection
[1] Socket carrier

[2] Screw
[3] Washer
[4] Lock washer
[5] Protective earth with ring lugs/loops
[6] PE connection, symbol:
Danger of corrosion: Damage due to condensation!

→ After mounting, commission the device immediately to ensure that heater mini-
mises condensation.
Information Some actuators are equipped with an additional motor heater. The motor heater
minimises condensation within the motor and improves the start-up behaviour for
extremely low temperatures.
18
5.2.3 Terminal compartment: close
Figure 13: Example: Version S
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entry
[7] Blanking plug
[8] Cable gland (not included in delivery)
Short-circuit due to pinching of cables!

Risk of electric shock and functional failures.
→ Carefully fit socket carrier to avoid pinching the cables.
1. Insert the socket carrier [5] into the cover [1] and fasten with screws [4].
2. Clean sealing faces of cover [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit cover [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands [8] applying the specified torque to ensure the required
enclosure protection.
5.3 Accessories for electrical connection
— Option —
5.3.1 Controls mounted to wall bracket
The wall bracket allows separate mounting of controls and actuator.
Application ● If the actuator cannot be accessed.
● If the actuator is subject to high temperatures.
● In case of heavy vibration of the valve.
19
Design Figure 14: Design principle with wall bracket
[1] Wall bracket

[2] Connecting cables
[3] Electrical connection of wall bracket (XM)
[4] Electrical connection of actuator (XA)
[5] Electrical connection of controls (XK) - customer plug
Observe prior to ● Permissible length of connecting cables: max. 100 m.
connection ● Permissible length of connecting cables for later separation of actuator and
controls: max. 10 m.
● We recommend: AUMA cable set LSW20.
● If the AUMA cable set is not used:
- Use suitable flexible and screened connecting cables.
- Use separate, CAN bus cable for MWG of 120 Ohm character impedance
(e.g. UNITRONIC BUS-FD P CAN UL/CSA - 2 x 2 x 0.5 mm², manufacturer:
Lapp).
- Data cable connection: XM2-XA2 = CAN L, XM3-XA3 = CAN H.
- MWG voltage supply if the AUMATIC has been ordered and delivered with
wall bracket: XM6-XA6 = GND, XM7-XA7 = + 24 V DC (refer to wiring
diagram).
- MWG voltage supply if AUMATIC has been subsequently separated from
the actuator: XM6-XA6 = GND, XM11-XA117 = + 5 V DC (refer to wiring
diagram).
- For the electrical connection at wall bracket [3], the terminals are made
as crimp connections.
- Use a suitable four indent crimp tool for crimping.
- Cross sections for flexible wires:
- Control cables: max. 0.75 to 1.5 mm²
- Mains connection: max. 2.5 to 4 mm²
● When using connecting cables, e.g. of the heater, requiring direct wiring from
the actuator to the XK customer plug (XA-XM-XK, refer to wiring diagram),
these connecting cables must be subject to an insulation test in compliance
with EN 50178. Connecting cables for MWG do not belong to this group. They
may not be subject to an insulation test.
5.3.2 Parking frame
Application Parking frame for safe storage of a disconnected plug.
20
For protection against touching the bare contacts and against environmental
influences.
Figure 15: Parking frame
5.3.3 Protection cover

Protection cover for plug compartment when plug is removed.
The open terminal compartment can be closed using a protective cover (not
illustrated).
5.3.4 Double sealed intermediate frame
When removing the electrical connection or due to leaky cable glands, ingress of
dust and water into the housing may occur. This is prevented effectively by inserting
the double sealed intermediate frame [2] between the plug/socket connector [1] and
the housing of the device. The enclosure protection of the device (IP 68) will not be
affected, even if the electrical connection [1] is removed.
Figure 16: Electrical connection with double sealed intermediate frame
[1] Electrical connection

[2] Double sealed intermediate frame
21
Operation AC 01.1 Non-Intrusive
6. Operation
6.1 Manual operation

For purposes of setting and commissioning, in case of motor failure or power failure,
the actuator may be operated manually.
The handwheel does not rotate during motor operation. Change-over from motor
operation to manual operation is not required.
6.1.1 Manual operation: engage

→ Engage manual operation by pulling the handwheel.
Information Turning the handwheel during motor operation extends or reduces the operating time,
depending on the direction of rotation.
6.1.2 Manual operation: disengage

→ Release handwheel.
➥ A spring pulls back the handwheel into the initial position.
Information Handwheel must engage, assist by turning manually, if required.
6.2 Motor operation
✔ Perform all commissioning settings and the test run prior to motor operation.
6.2.1 Local operation

The local operation of the actuator is performed using the push buttons of the local
controls.
22
AC 01.1 Non-Intrusive Operation
Figure 18: Local controls
[1] Push button OPEN

[2] Push button STOP
[3] Push button CLOSE
[4] Push button Reset
[5] Selector switch
[6] Indication lights/LEDs
Hot surfaces, e.g. possibly caused by high ambient temperatures or strong

direct sunlight!
Danger of burns
→ Check surface temperature and wear protective gloves, if required.
→ Set selector switch [5] to position Local control (LOCAL).
➥ The actuator can now be operated using the push buttons [1 – 3].
- Run actuator in direction OPEN: Press push button OPEN [1].
- Stop actuator: Press push button STOP [2].
- Run actuator in direction CLOSE: Press push button CLOSE [3].
Information The OPEN - CLOSE operation commands can be given either in push-to-run opera-
tion mode or in self-retaining mode. In self-retaining mode, the actuator runs to the
defined end position after pressing the button, unless another command has been
received beforehand. For further information, please refer to the Manual (Operation
and setting).
6.2.2 Operation from REMOTE
→ Set selector switch to Remote control (REMOTE).
➥ Now, it is possible to operate the actuator via remote control, via operation
commands (OPEN, STOP, CLOSE) or via analogue setpoints (e.g. 0 – 20 mA).
23
Information For actuators equipped with a positioner, it is possible to select between open-close
control (Remote OPEN-CLOSE) and setpoint control (remote SETPOINT). Selec-
tion is made via MODE input, e.g. based on a 24 V DC signal (refer to wiring diagram).
6.3 Menu navigation via push buttons (for settings and indications)
The push buttons of the local controls are used to view, edit, and show various
indications on the display.
Figure 21: Local controls
[1] Push button

[2] Push button
[3] Push button
[4] Push button C
[5] Selector switch
[6] Display
→ Set selector switch [5] to position 0 (OFF).
➥ Now, settings and indications can be performed via the push buttons [1 – 4].
6.3.1 Short overview: Functions of the push buttons
Push but- Functions

tons
Scrolling within a group
(The triangles in the display show which direction of scrolling is possible)
Change values
Enter figures from 0 to 9
Confirm the selection to go to a new menu/subgroup
C Cancel process
Return to previous display: press briefly
Change to another group (S, M, D):
● hold down for approx. 3 seconds until group M0 is displayed.
● hold down for longer than 3 seconds until group D0 is displayed (thereby,
group M is skipped).
6.3.2 Structural design and navigation
The indications on the display are divided into 3 groups:
24
● Group S = Status indications

● Group M = Menu (settings)
● Group D = Diagnostic indications
The active group is displayed in the top right corner of the display.
Change from group S to group M:

1. Press push button C and hold it down for approx. 3 seconds until group M0
appears.
Change from group S to group D:
2. Press push button C and hold it down until group D0 is displayed.
➥ (Thereby, group M is skipped.)
Return from group M or group D to group S:
3. Briefly press C .
Scrolling within a group:
4. Press or .
➥ The triangles in the top left corner of the display indicate which direction of
scrolling (within one group) is possible.
6.4 Password entry

In the menu (group M), the settings are password protected. To change the
parameters, a password must be entered first. The following default password is set
in the factory: 0000.
After selecting EDIT, the following is displayed:
ENTER PASSWORD
0 * * *
:EDIT :OK C:ESC
Step by step:
1. Select figures 0 to 9: Press .

2. Move to the next position: Press .
3. Repeat steps 1 and 2 for all four digits.
4. To cancel a process: Press C.
Information If no input is received over a longer period of time (approx. 10 min.), the controls
automatically return to status indication S0.
25
6.5 Language change in the display

Via the menu to parameter:
MAIN MENU (M0)
LANGUAGE/CONTRAS (M00)
VIEW (M00)
EDIT (M01)
LANGUAGE (M010)
Default value: ENGLISH
Setting range: ENGLISH, GERMAN, MAGYAR, POLSKI, TUERKCE,
PORTUGUESE, ITALIAN, SPANISH, FRENCH
Step by step:
1. Set selector switch to position 0 (OFF).
2. Press C and hold it down for approx. 3 seconds.

➥ Display indicates:
MAIN MENU M0
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
3. Press .
LANGUAGE/CONTRAS M00
VIEW
EDIT
4. Press .
LANGUAGE/CONTRAS M01
VIEW
EDIT
5. Press .
ENTER PASSWORD
0 * * *
:EDIT :OK C:ESC
26
6. Enter password:
→ Press 4 x = 0000 (default factory password).
EDIT M010
LANGUAGE
LCD CONTRAST
7. Press .
➥ Display shows the set value:
EDIT M010
LANGUAGE
ENGLISH
:EDIT C:ESC
8. Press again to enter the edit mode.

EDIT M010
LANGUAGE
ENGLISH
:EDIT :OK C:ESC
9. Set new value:

→ Press .
10. Accept value or cancel?
→ Accept value: Press .
→ Cancel process without accepting the value: Press C .
27
Indications AC 01.1 Non-Intrusive
7. Indications
7.1 Status indications in the display
The status indications in the display locally indicate the current operation states as
well as faults and warnings.
This section describes the indications for the operation states. Faults and warnings
are described in the <Fault indications and warning indications> chapter.
7.1.1 Status indication S0/S6 - operation
Information For actuators equipped with process controllers, status indication S6 is displayed
instead of status indication S0 in selector switch position REMOTE. The description
below applies to both indications (S0 and S6).
Operation mode display Line 1 indicates the current operation mode (LOCAL MODE, OFF, REMOTE MODE,
…).
LOCAL MODE S0
OPEN
E2 100 %
RUNNING OPEN
Operation command/set-
Line 2 indicates currently incoming operation commands (OPEN, STOP, CLOSE)
point display or the setpoints E1 or E7 (for actuators equipped with positioner/process controller)
in % of the total travel.
LOCAL MODE S0
OPEN
E2 100 %
RUNNING OPEN
Valve position display

Line 3 indicates the valve position in % of the travel. This indication is only available
if the actuator is equipped with a position transmitter.
LOCAL MODE S0
OPEN
E2 100 %
RUNNING OPEN
0 % = Actuator is in end position CLOSED

100 % = Actuator is in end position OPEN
End position/running in-
Line 4 indicates the current actuator status.
dication
LOCAL MODE S0
OPEN
E2 100 %
RUNNING OPEN
Description of indications in line 4:

RUNNING OPEN
Actuator runs logically OPEN (remains set during operation pauses).
RUNNING CLOSE
Actuator runs logically CLOSE (remains set during operation pauses).
OPEN POSITION
28
AC 01.1 Non-Intrusive Indications
End position OPEN reached.

CLOSED POSITION
End position CLOSED reached.
SETPOINT POSITION
Setpoint (modulating actuators only).
7.1.2 Status indication S4 - torque
A deflection to the left side indicates torque in direction CLOSE.
A deflection to the right side indicates torque in direction OPEN.
TORQUE S4
TORQUE 50 %
Example: SA 07.5 with 20 – 60 Nm.

100 % corresponds to 60 Nm of nominal torque.
50 % corresponds to 30 Nm of nominal torque.
Information It is possible to change the unit displayed (%, Nm or Lbs/ft.). For further information,
please refer to the Manual (Operation and setting).
7.1.3 Torque indication: edit

The torque value can be displayed in percent, Newtonmeter (Nm) or in Lbs/ft.
MAIN MENU (M0)
SETTINGS (M1)
LOCAL CONTROLS (M13)
TORQUE INDICATION (M1317)
EDIT M1317
TORQUE INDICATION
NEWTONMETER
:EDIT ↵:OK C:ESC
Description of the parameter settings:

PERCENT
Indication of the nominal torque in percent
NEWTONMETER
Indication in Nm
LBS.FT.
Indication in Lbs/ft.
7.2 Indication lights/LEDs
The indication lights/LEDs locally display the different operation states as optical
signals. The signals can be freely assigned.
29
Indications AC 01.1 Non-Intrusive
Figure 26: Indication lights/LEDs on local controls
[1] Marking with symbols (standard)

[2] Marking with figures (option)
Table 5: Meaning of signals

Indication light Behaviour (default) Meaning of signal
LED 1 ( ) illuminated Actuator is in end position CLOSED
blinking Running indication: Actuator runs in direction
CLOSE
LED 2 (T) illuminated Torque fault CLOSE
LED 3 (Th) illuminated Motor protection tripped
LED 4 (T) illuminated Torque fault OPEN
LED 5 ( ) illuminated Actuator is in end position OPEN
blinking Running indication: Actuator runs in direction
OPEN
LED 6 (BT) (option) illuminated Bluetooth connection available
Information The behaviour (blinking/illuminated) can be changed via the BLINKER (M1311)
parameter.
7.3 Mechanical position indicator/running indication

Mechanical position indicator:
● Continuously indicates the valve position
(For a swing angle of 90°, the indicator disc [2] rotates by approximately 180°.)
● Indicates whether the actuator is running (running indication)
● Indicates that the end positions are reached (via indicator mark [3])
Figure 27: Mechanical position indicator
[1] Cover
[2] Indicator disc
[3] Mark
[4] Symbol for position OPEN
[5] Symbol for position CLOSED
30
AC 01.1 Non-Intrusive Signals
8. Signals
8.1 Feedback signals via output contacts (binary)
The output contacts can be used to indicate operation modes of the actuator or the
controls as binary signals. The signals can be freely assigned. Example:
Output contact open = no thermal fault
Output contact closed = thermal fault in actuator
The output contacts are denominated in the wiring diagram as follows:
● Output contacts 1 to 5: DOUT1 to DOUT5
● Alarm contacts: NC fault/NO ready
Signal assignment is made via the parameters: OUTPUT CONTACT 1 to OUTPUT
CONTACT 5 and ALARM CONTACT.
Alarm contact default value:
FAULT GROUP 3 = fault signal (includes: torque fault, thermal fault, phase failure
and internal faults)
Default values OUTPUT CONTACT 1 to OUTPUT CONTACT 5:
OUTPUT CONTACT 1 = CLOSED POSITION
OUTPUT CONTACT 2 = OPEN POSITION
OUTPUT CONTACT 3 = REMOTE SW. POSITION
OUTPUT CONTACT 4 = TORQUE FAULT (CLOSE)
OUTPUT CONTACT 5 = TORQUE FAULT (OPEN)
8.2 Feedback signals (analogue)
Valve position Signal: E2 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram:
ANOUT1 (position)
Torque feedback Signal: E6 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram:
ANOUT2 (torque)
For further information to this topic, please refer to the Manual (Operation and setting).
31
Commissioning (basic settings) AC 01.1 Non-Intrusive
9. Commissioning (basic settings)

Information: The selector switch is not a mains switch. When positioned to 0

(OFF), the actuator cannot be operated. The controls' power supply is
maintained.
2. Switch on the power supply.
Information: Please consider the heat-up time for ambient temperatures below
–20 °C.
3. Perform basic settings.
9.1 Heat-up time for low temperature version
Please note that for low temperature versions, the controls require a heat-up time.
This heat-up time is applicable in case the actuator and the controls are not live and
have cooled down to ambient temperature. Under these conditions and after
connection to the voltage supply, the following heat-up times must be complied with
prior to commissioning:
For –40 °C = 30 min.
For –50 °C = 60 min.
For –60 °C = 100 min.
Figure 29: Sketch illustrating the heat-up time
[t] Heat-up time in minutes

[ϑ] Ambient temperature in °C
9.2 End stops in part-turn actuator

The internal end stops limit the swing angle. They protect the valve in the event of
limit switching failure.
End stop setting is generally performed by the valve manufacturer prior to installing
the valve into the pipework.
32
AC 01.1 Non-Intrusive Commissioning (basic settings)
Exposed, rotating parts (discs/balls) at the valve!

Pinching and damage by valve or actuator.
→ End stops may be set by suitably qualified personnel only.
→ Set end stops to ensure that they are NOT reached during normal operation.
Information The setting sequence depends on the valve:

● Recommendations for butterfly valves: Set end position CLOSED first.
● Recommendations for ball valves: Set end position OPEN first.
Information When leaving the factory (without valve), the screws [1] are not fastened, i.e. the
end stops must be set. If the actuator is mounted onto the valve with the screws [1]
fastened, the valve manufacturer has already performed the end stop setting. In this
case, the end stops must only be checked (use the handwheel to drive valve into
end positions).
9.2.1 End stop CLOSED: set
Figure 30: End stop
[1] Screws
[2] End stop nut
[3] Protective cap
1. If the four screws [1] are fastened: Unfasten the screws [1] with approx. 3 turns.
2. Move valve to end position CLOSED with handwheel. Check whether end stop
nut [2] rotates simultaneously.
→ Otherwise: Turn end stop nut [2] clockwise until end stop is reached.
3. In case end position CLOSED has been passed: Turn back the handwheel by
several turns and approach end position CLOSED again.
4. Turn end stop nut [2] counterclockwise by 1/8th turn.
Information: In this process, the protective cap [3] must not be unfastened.
➥ Thus, the end stop CLOSED within the part-turn actuator is set to a slightly
higher swing angle (approx. 1°) than the valve end position.
5. Fasten screws [1] crosswise at 25 Nm.
● Following end stop setting, the limit switching for end position CLOSED
can be set (refer to <Limit switching: set> chapter). For this, the switch
compartment must be opened and the indicator disc removed (refer to
<Switch compartment: open> chapter).
● In general, the end stop OPEN does not require setting due to fact that
the swing angle was already set in the factory.
33
9.2.2 End stop OPEN: set
Figure 31: End stop
[1] Screws
[2] End stop nut
[3] Protective cap
1. If the four screws [1] are fastened: Unfasten the screws [1] with approx. 3 turns.
2. Move valve to end position OPEN with handwheel. Check whether end stop
nut [2] rotates simultaneously.
→ Otherwise: Turn end stop nut [2] counterclockwise until end stop.
3. In case end position OPEN has been passed: Turn back the handwheel by
several turns and approach end position OPEN again.
4. Turn end stop nut [2] clockwise by 1/8th turn.
Information: In this process, the protective cap [3] must not be unfastened.
➥ Thus, the end stop OPEN within the part-turn actuator is set to a slightly higher
swing angle (approx. 1°) than the valve end position.
5. Fasten screws [1] crosswise at 25 Nm.
● Subsequent to this setting, the limit switching for end position OPEN can
be set (refer to <Limit switching: set> chapter). For this, the switch com-
partment must be opened and the indicator disc removed (refer to <Switch
compartment: open> chapter).
● In general, the end stop CLOSED does not require setting due to the fact
that the swing angle was already set in the factory.
9.3 Swing angle
The swing angle must only be changed if the swivel range for end stop setting is not
sufficient.
The swing angle set in the factory is indicated on the name plate.
In the standard version the swing angle can be adjusted within the range of 80° to
110°. Optional swivel ranges: refer to technical data pertaining to the order.
34
9.3.1 Swing angle: modify
Figure 33: End stop
[1] Grub screw

[2] End stop nut
[3] Protective cap
[4] Travelling nut
[5] Sealing ring
1. Unfasten protective cap [3].

2. While holding end stop nut [2] in position with open end spanner, unfasten grub
screw [1].
3. Swing angle increase:
3.1 Turn end stop nut [2] counterclockwise. Do not exceed dimension A
max.
Type A max. [mm]
SG 05.1/ SGR 05.1 22
SG 07.1/ SGR 07.1 22
SG 10.1/ SGR 10.1 17
SG 12.1/ SGR 12.1 23
3.2 Move valve manually to the desired end position OPEN.

3.3 Turn end stop nut [2] clockwise until it is tight up to the travelling nut [4].
4. Swing angle reduction:
4.1 Move valve manually to the desired end position OPEN.
4.2 Turn end stop nut [2] clockwise until it is tight up to the travelling nut [4].
Do not fall below dimension A min.
Type A min. [mm]
SG 05.1/ SGR 05.1 10
SG 07.1/ SGR 07.1 10
SG 10.1/ SGR 10.1 08
SG 12.1/ SGR 12.1 12
5. Degrease mounting face of grub screw [1].

6. While holding end stop nut [2] in position with open end spanner fasten grub
screw [1] at 85 Nm.
7. Check O-ring [5] and replace if damaged.
8. Fasten protective cap [3].
35
9.4 Type of seating: check/edit for end positions
Valve damage due to incorrect setting!

→ The torque must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.
Limit seating The limit switching is set in such a way that the actuator switches off at the desired
switching points. The torque switching acts as overload protection for the valve.
Torque seating The torque switching is set to the desired tripping torque. After reaching the tripping
torque the actuator is turned off.
The limit seating is used to signal that the limit switching will trip shortly before
reaching the set tripping torque. If this is not the case, one of the following fault
signals is displayed: TSO FAULTS or TSC FAULTS (menu S1).
MAIN MENU (M0)
SETTINGS (M1)
SEATING MODE (M11)
VIEW (M110)
EDIT (M111)
OPEN POSITION (M11_0)
CLOSED POSITION (M11_1)
Default value: LIMIT
Step by step:

MAIN MENU M0
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
3. Press .
MAIN MENU M1
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
4. Press .
SETTINGS M10
SET LIMIT SWITCHES
SEATING MODE
TORQUE
36
5. Press .
SETTINGS M11
SET LIMIT SWITCHES
SEATING MODE
TORQUE
6. Press .
SEATING MODE M110

VIEW
EDIT
Use and to select between VIEW and EDIT.

7. View or edit?
Display seating mode: continue with 8.
Change seating mode: continue with 11.
Display type of seating: 8. Press .
VIEW M1100
OPEN POSITION
CLOSED POSITION
VIEW M1101
OPEN POSITION
CLOSED POSITION
Use and to select between OPEN POSITION and CLOSED POSITION.

9. Press .
VIEW
OPEN POSITION
LIMIT
C:ESC
VIEW
CLOSED POSITION
LIMIT
C:ESC
Use and to also select here between OPEN POSITION and CLOSED
POSITION.
10. Return to the VIEW/EDIT menu:
→ Press C twice.
37
Change seating mode: 11. Press .

SEATING MODE M111

VIEW
EDIT
12. Press .
ENTER PASSWORD
0 * * *
:EDIT :OK C:ESC
13. Enter password:

➥
EDIT M1110
OPEN POSITION
CLOSED POSITION
EDIT M1111
OPEN POSITION
CLOSED POSITION

14. Press .
EDIT M1110
OPEN POSITION
LIMIT
↵:EDIT C:ESC
EDIT M1111
CLOSED POSITION
LIMIT
:EDIT C:ESC
38

EDIT M1110
OPEN POSITION
LIMIT
:EDIT :OK C:ESC
EDIT M1111
CLOSED POSITION
LIMIT
:EDIT :OK C:ESC
16. Set new value:

→ Press .
EDIT M1110
OPEN POSITION
LIMIT
:EDIT C:ESC
AENDERN M1111
CLOSED POSITION
LIMIT
:EDIT C:ESC

18. Return to status display:
→ Press C several times until S0 is displayed.
9.5 Torque switching: check/set

Once the set torque is reached, the torque switches will be tripped (overload protection
of the valve). .
Information The torque switches may also trip during manual operation.
Valve damage due to excessive tripping torque limit setting!

→ The tripping torque must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.

MAIN MENU (M0)
SETTINGS (M1)
TORQUE (M12)
VIEW (M120)
EDIT (M121)
OPENING (M12_0)
CLOSING (M12_1)
39
Default value: according to order data

Setting range: according to torque setting range, refer to actuator name plate
Step by step:

MAIN MENU M0
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
3. Press .
MAIN MENU M1
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
4. Press .
SETTINGS M10
SET LIMIT SWITCHES
SEATING MODE
TORQUE
5. Press twice.
SETTINGS M12
SET LIMIT SWITCHES
SEATING MODE
TORQUE
6. Press .
TORQUE M120
VIEW
EDIT
Use and to select between VIEW and EDIT.
40
7. View or edit?
→ Display torque setting: continue with 8.
→ Edit torque setting: continue with 11.
Display torque setting: 8. Press .
VIEW M1200
OPENING
CLOSING
BY-PASS DURATION
VIEW M1201
OPENING
CLOSING
BY-PASS DURATION
Use and to select between OPENING and CLOSING.

9. Press .
VIEW
OPENING
65%
C:ESC
VIEW
CLOSING
65%
C:ESC
Use and to also select here between OPENING and CLOSING.

10. Return to the VIEW/EDIT menu:
→ Press C twice.
Edit torque setting: 11. Press .
TORQUE M121
VIEW
EDIT
12. Press .
ENTER PASSWORD
0 * * *
:EDIT :OK C:ESC
41
13. Enter password:

➥
EDIT M1210
OPENING
CLOSING
BY-PASS DURATION
EDIT M2111
OPENING
CLOSING
BY-PASS DURATION

14. Press .
EDIT M1210
OPENING
100%
:EDIT C:ESC
EDIT M1211
CLOSING
100%
:EDIT C:ESC

Information: The value can be displayed in percent, Newtonmeter (Nm), or in
Lbs/ft. To display in percent: 100 % equals the max. torque indicated on the
name plate of the actuator. Example: SA 07.5 with 20 – 60 Nm: 100 % = 60
Nm (33 % = 20 Nm).
EDIT M1210
OPENING
100%
:EDIT :OK C:ESC
EDIT M1211
CLOSING
100%
:EDIT :OK C:ESC
16. Set new value:

→ Press .
42

EDIT M1210
OPENING
100%
:EDIT C:ESC
EDIT M1211
CLOSING
100%
:EDIT C:ESC

Information The following fault signals are sent if the torque setting performed has been reached
in mid-travel:
● Status indication S0: Operation mode OFF/LOCAL = FAULT IND.

● Status indication S0/S6: Operation mode REMOTE = FAULT IND.
● Status indication S1: TORQUE FAULT (OPEN) or TORQUE FAULT
(CLOSE) (torque fault)
The fault has to be acknowledged before the operation can be resumed. The
acknowledgement is made:
● either by an operation command in the opposite direction.
- For TORQUE FAULT (CLOSE): Operation command in direction OPEN
- For TORQUE FAULT (OPEN): Operation command in direction CLOSE
● or, in case the torque applied is lower than the preset tripping torque:
- via the push button Reset in selector switch position LOCAL.
9.6 Limit switching: set

MAIN MENU (M0)
SETTINGS (M1)
SET LIMIT SWITCHES (M10)
CLOSED POSITION (M100)
OPEN POSITION (M101)
Step by step:
43

MAIN MENU M0
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
3. Press .
MAIN MENU M1
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
4. Press .
SETTINGS M10
SET LIMIT SWITCHES
SEATING MODE
TORQUE
5. Press .
ENTER PASSWORD
0 * * *
:EDIT :OK C:ESC
6. Enter password:
➥ The current actuator position is displayed:
SET LIMIT SWITC M100

CLOSED POSITION
63.3 %
:EDIT C:ESC

OPEN POSITION
63.3 %
:EDIT C:ESC

7. Set end position CLOSED or end position OPEN?
Set end position CLOSED: continue with 8.
Set end position OPEN: continue with 13.
44
Set end position CLO- 8. Press to enter the edit mode.

SED ➥ Display indicates:

CLOSED POSITION
:ACCEPT C:ESC
9. Engage manual operation.

10. Turn handwheel until valve is closed.
11. Turn handwheel by approximately 4 turns (overrun) in the opposite direction.
12. Press to accept new end position setting.
➥ LEDs and display indicate that the new end position has been accepted:
- The left LED is illuminated (default setting).
- Display indicates: 0.0 %
➥
CLOSED POSITION
0.0 %
:EDIT C:ESC
Use to select OPEN POSITION.

Setting end position 13. Press to enter the edit mode.
OPEN: ➥ Display indicates:

OPEN POSITION
:ACCEPT C:ESC
14. Engage manual operation.

15. Turn handwheel until valve is open.
16. Turn handwheel by approximately 4 turns (overrun) in the opposite direction.
17. Press to accept new end position setting.
➥ LEDs and display indicate that the new end position has been accepted:
- The right LED is illuminated (default setting).
- Display indicates: 100.0 %.
➥
OPEN POSITION
100.0 %
:EDIT C:ESC
Use to select CLOSED POSITION.
45

Information: If an end position cannot be set: Check the type of control unit in
actuator.
Information The end positions can be approached (via push buttons and selector switch in posi-
tion LOCAL) even during motor operation. Position the selector switch to 0 (OFF)
for setting. Direct approaching of the mechanical end stops during motor operation
may cause valve damage. Consequently, during motor operation, the travel to the
mechanical end stop of valve/gearbox must be interrupted prior to reaching the
preset position (press push button STOP).
9.7 Test run

Perform test run only once all settings previously described have been performed.
9.7.1 Direction of rotation: check
Valve damage due to incorrect direction of rotation!

→ If the direction of rotation is wrong, switch off immediately (press STOP).
→ Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
→ Repeat test run.
1. Move actuator manually to intermediate position or to sufficient distance from

end position.
2. Set selector switch to position Local control (LOCAL).
3. Switch on actuator in direction CLOSE and observe the direction of rotation on

the indicator disc.
→ Switch off before reaching the end position.
➥ The direction of rotation is correct, if actuator runs in direction CLOSE and
indicator disc turns clockwise.
9.7.2 Limit switching: check
1. Set selector switch to position Local control (LOCAL).
46
2. Operate actuator using push buttons OPEN - STOP - CLOSE.

➥ The limit switching is set correctly if (default indication):
- The yellow indication light/LED1 is illuminated in end position CLOSED
- The green indication light/LED5 is illuminated in end position OPEN
- The indication lights go out after travelling into opposite direction.
➥ The limit switching is set incorrectly, if:
- The actuator comes to a standstill before reaching the end position
- One of the red indication lights/LEDs is illuminated (torque fault), or the following
fault signals are displayed:
- Status indication S0: FAULT IND.
- Status indication S1: TORQUE FAULT (OPEN) or TORQUE FAULT
(CLOSE)
3. If the end position setting is incorrect: Reset limit switching.
9.8 Switch compartment: open
The switch compartment must be opened to perform the following settings (options).
→ Loosen screws [2] and remove cover [1] from the switch compartment.
9.9 Mechanical position indicator: set

— Option —
1. Move valve to end position CLOSED.

2. Turn lower indicator disc until symbol (CLOSED) is in alignment with the
mark on the cover.
3. Move actuator to end position OPEN.
47
4. Hold lower indicator disc in position and turn upper disc with symbol (OPEN)
until it is in alignment with the mark on the cover.
5. Move valve to end position CLOSED again.

6. Check settings:
If the symbol (CLOSED) is no longer in alignment with mark on the cover:
→ Repeat setting procedure.
9.10 Switch compartment: close
Danger of corrosion due to damage to paint finish!

1. Clean sealing faces of housing and cover.

2. Check whether O-ring [3] is in good condition, replace if damaged.
3. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
4. Place cover [1] on switch compartment.

5. Fasten screws [2] evenly crosswise.
9.11 Operating time: set
For part-turn actuators with 1-phase AC motors, the operating time can be adjusted.
Table 6: Operating time setting for 90°

Size Operating times
SG 05.1/SGR 05.1 5.6 to 45 seconds
SG 07.1/SGR 07.1 11 to 90 seconds
48
Figure 46: Part-turn actuator with 1-ph AC motor
[1] Motor cover

[2] Potentiometer
Hazardous voltage!
Danger of corrosion due to damage to paint finish!

1. Unfasten motor cover [1].

2. Set required operating time via potentiometer [2].
3. Clean sealing faces of motor cover and housing.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the sealing faces.
5. Check whether O-ring is in good condition, correctly insert O-ring.
6. Fit motor cover [1] and fasten with screws (tightening torque approx. 50 Nm).
Information: For enclosure protection IP 68, the motor cover is additionally
sealed with thread sealing material.
49
Corrective action AC 01.1 Non-Intrusive
10. Corrective action
10.1 Faults during commissioning
Table 7: Faults during commissioning

Fault description Possible causes Remedy
Fault in end position The overrun was not considered when setting Determine overrun: Overrun = travel covered
Actuator runs to end stop alt- the limit switching. from switching off until complete standstill.
hough the limit switches work The overrun is generated by the inertia of Set limit switching again considering the
properly. both the actuator and the valve and the delay overrun (turn handwheel back by the amount
time of the controls. of the overrun).
Push buttons do not react RESTRICTED signifies that the local con- For RESTRICTED: A release must be initia-
The controls may not be operated trols of the AUMATIC have not been released ted externally via bus or input signal. Refer
via the local controls. yet. to parameter Enable LOCAL MODE.
Display indicates: RESTRIC- EMERGENCY STOP signifies that the For EMERGENCY STOP: Release EMER-
TED or EMERGENCY STOP. EMERGENCY STOP mode has been activa- GENCY STOP button.
ted via the EMERGENCY STOP button (opti-
on),
10.2 Fault indications and warning indications

Faults interrupt or prevent the electrical actuator operation.
Warnings have no influence on the electrical actuator operation. They only serve
for information purposes.
Fault and warning indications are shown in the display.
10.2.1 Status indication S0 - faults and warnings
Line 4 of status indication S0 displays faults and warnings.
LOCAL MODE S0
OPEN
E2 100 %
FAULT IND.
Table 8: Description of the fault indications

Signal Description Remedy
FAULT IND. A fault has occurred. For further information, press and go to
status indication S1.
WARNING IND. A warning has occurred. For further information, press and go to
status indication S2.
FAULT + WARNING Faults as well as warnings have occurred. For further information, press and go to
status indication S1 (faults) or S2 (warnings).
NOT READY IND. The actuator cannot be operated from REMO- For further information, press and go to
TE. The actuator can only be operated via status indication S3 (cause for fault indicati-
the local controls. ons).
FLT + NR Faults and the NOT READY IND. signal For further information, press and go to
have occurred. status indication S1 or S3.
WRN + NR Warnings and the NOT READY IND. si- For further information, press and go to
gnal have occurred. status indication S2 or S3.
FLT + WRN + NR Faults, warnings, and the NOT READY For further information, press and go to
IND. signal have occurred. status indications S1 to S3.
10.2.2 Status indication S1 - faults
Faults are indicated within the status indication S1:
50
AC 01.1 Non-Intrusive Corrective action
FAULT IND. S1
NO FAULT

NO FAULT No fault has occurred.
INTERNAL FAULT Internal fault has occurred. For further information:
1. Go to group D0: Press C and hold it
down until diagnostic indication D0 is
displayed.
2. Go to diagnostic indication D2: Press
twice.
TORQUE FAULT (CLOSE) Torque fault in direction CLOSE. Operation command in direction OPEN.
Set selector switch to position Local control
(LOCAL) and reset fault indication via push
button Reset.
TORQUE FAULT (OPEN) Torque fault in direction OPEN. Operation command in direction CLOSE.
(LOCAL) and reset fault indication via push
button Reset.
LOSS OF PHASE One phase is missing. Test/connect phases.
THERMAL FAULT Motor protection tripped. Cool down, wait.
If the fault indication display persists after
cooling down:
(LOCAL) or reset fault indication via push
button Reset.
Check fuse F4.
CONFIGURATION FAULT The controls configuration is incorrect. For further information:
displayed.
4 x.
10.2.3 Status indication S2 - warnings
Faults are indicated within the status indication S2:
WARNING IND. S2
NO WARNINGS
Table 10: Description of the warnings

NO WARNINGS No warnings have occurred.
WARNING OPER. TIME Preset running time for a travel between end Set the operating time (MONITOR TRIG-
position OPEN and end position CLOSED GERS parameter) in accordance with the
has been exceeded. actual operating time.
Check tripping behaviour of end position
switches.
Verify actuator mechanics.
51

WARNING STARTS/RUN Preset values for max. starts/h or max. run- Check modulating behaviour.
ning time/h have been exceeded. Increase dead time.
Reduce number of setpoint changes.
INTERNAL FEEDBACK Position transmitter (potentiometer or RWG) Operate actuator into both end positions
is not standardised. (OPEN and CLOSED).
INTERNAL WARNING Internal warnings have occurred. For further information:
displayed.
3 times.
FEEDBACK E2 LOSS Signal loss of position transmitter Check position transmitter signal.
displayed.
2. Go to diagnostic indication D7, D8 or
D9: Press either 7, 8 or 9 times.
Check position transmitter wiring.
Check POSITION E2 parameter. The
setting must correspond to the wiring dia-
gram.
SETPOINT E1 LOSS Signal loss of setpoint Check wiring.
TORQUE E6 LOSS Signal loss of torque source Check wiring.
10.2.4 Status indication S3 - causes for not ready remote
The causes for the NOT READY IND. fault signals (from status indication S0) are
displayed within status indication S3.
NOT READY IND. S3

READY

Signal Description
READY Actuator can be operated from REMOTE.
NOT REMOTE Actuator cannot be operated from REMOTE as the selector switch is in position LOCAL
or OFF.
10.3 Fuses
10.3.1 Fuses within the actuator controls
Fuses F1 and F2 can be accessed after removing the cover [1] on the rear side.
Fuses F3, F4, and F5 are located on the power supply unit and can be accessed
after removing the electrical connection [2].
Hazardous voltage!
52
AC 01.1 Non-Intrusive Corrective action
Figure 47: Access to fuses
[1] Rear cover

[2] Electrical connection
F1/F2 Primary fuses on power supply unit
G fuses F1/F2 AUMA Art. No.:

Size 6.3 x 32 mm
Reversing contactors 1 A T; 500 V K002.277
Power supply ≤ 500 V
Reversing contactors 2 A FF; 660 V K002.665
Power supply > 500 V
Thyristor units for motor power up to 1.5 kW 16 A FF; 500 V K001.185
Thyristor units for motor power up to 3.0 kW 30 A FF; 500 V K006.965
Thyristor units for motor power up to 5.5 kW 1 A T; 500 V K002.277
F3 Internal 24 V DC supply
F4 Internal 24 V AC supply (115 V AC) for:
● Heater, switch compartment, reversing contactors control
● PTC tripping device
● for 115 V AC also control inputs OPEN - STOP - CLOSE
G fuse according to IEC 60127-2/III F3 F4

Size 5 x 20 mm 5 x 20 mm
Voltage output (power supply unit) = 24 V 1.0 A T; 250 V 1.25 A T; 250 V
Voltage output (power supply unit) = 115 V 1.0 A T; 250 V 0.315 A T; 250 V
F5 Automatic reset fuse as short-circuit protection for external 24 V DC supply for

customer (see wiring diagram)
Information After fuse replacement, replace and fasten cover.
10.3.2 Motor protection (thermal monitoring)
In order to protect against overheating and impermissibly high surface temperatures

at the actuator, PTC thermistors or thermoswitches are embedded in the motor
winding. The thermoswitch is tripped as soon as the max. permissible winding
temperature has been reached.
The actuator is switched off and the following signals are given:
● LED 3 (thermal fault) on the local controls is illuminated.
● Status indication S0: Operation mode OFF/LOCAL = FLT + NR
● Status indication S0/S6: Operation mode REMOTE = FAULT IND.
● Status indication S1: THERMAL FAULT
The motor has to cool down before the operation can be resumed.
53
Depending on the parameter setting, the fault signal is either automatically reset or
the fault signal has to be reset using the Reset push button in selector switch position
LOCAL.
For further information to this topic, please refer to the Manual (Operation and setting).
54
AC 01.1 Non-Intrusive Servicing and maintenance
11. Servicing and maintenance
Damage caused by inappropriate maintenance!

→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
→ Only perform servicing and maintenance tasks when the device is switched off.
AUMA
AUMA offer extensive service such as servicing and maintenance as well as customer
Service & Support product training. For the relevant contact addresses, please refer to <Addresses>
in this document or to the Internet (www.auma.com) .
11.1 Preventive measures for servicing and safe operation
The following measures are required to ensure safe device operation:

6 months after commissioning and then every year
● Carry out visual inspection:
Cable entries, cable glands, blanking plugs, etc. have to be checked for correct
tightness and sealing.
Respect torques according to manufacturer's details.
● Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
● When rarely operated: Perform test run.
For enclosure protection IP 68
After continuous immersion:

● Check actuator.
● In case of ingress of water, locate leaks and repair, dry device correctly and
check for proper function.
11.2 Maintenance
Lubrication ● In the factory, the gear housing is filled with grease.

● Change of grease or re-lubrication will be required in case of lubrication loss
only.
11.3 Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● electronic scrap
● various metals
● plastics
● greases and oils
The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.
● Arrange for controlled waste disposal of the disassembled material or for sepa-
rate recycling according to materials.
● Observe the national regulations for waste disposal.
55
Technical data AC 01.1 Non-Intrusive
12. Technical data

Information The following technical data includes standard and optional features. For detailed
information on the customer-specific version, refer to the order-relevant data sheet.
This data sheet can be downloaded from the Internet at http://www.auma.com in
German and English (indication of commission number required).
12.1 Features and functions of actuator
Type of duty1) SG: Short-time duty S2 - 15 min

SGR: Intermittent duty S4 - 25 %
Torque range Refer to actuator name plate
Operating time for 90° Refer to actuator name plate
Motor Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 60034
Insulation class Standard: F, tropicalized
Option: H, tropicalized
Motor protection Standard: Thermoswitches (NC)
Option: PTC thermistors (according to DIN 44082)
Limit switching Magnetic limit and torque transmitter (MWG)
Torque switching Via MWG (like limit switching)
Position feedback signal, ana- Via MWG
logue (option)
Torque feedback signal, ana- Via MWG
logue (option)
Mechanical position indicator Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED
Running indication Blinker transmitter
Heater in switch compartment Standard: Resistance type heater, 5 W, 24 V DC, (internal supply)
Motor heater (option) Voltages: 110 – 220 V AC, 220 – 240 V AC or 400 V AC
Power: 12.5 W
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during electrical
operation.
Option: Handwheel lockable
Connection to controls AUMA plug/socket connector with screw-type connection
Coupling Standard: Coupling without bore
Options: Machined coupling with bore and keyway, square bore or bore with two-flats accor-
ding to EN ISO 5211
Valve attachment Dimensions according to EN ISO 5211
1) For nominal voltage and 20 °C ambient temperature and an average load with running torque or modulating torque according to sepa-
rate technical data. The type of duty must not be exceeded.
12.2 Features and functions of actuator controls
Power supply, mains frequency For mains voltage and mains frequency, refer to name plates at the controls and the motor
Permissible variation of the nominal voltage: ±10 %
Permissible variation of the mains frequency: ±5 %
Current consumption Motor current consumption: Refer to motor name plate
Current consumption of the controls depending on the mains voltage:
100 to 120 V AC = max. 650 mA
208 to 240 V AC = max. 325 mA
380 to 500 V AC = max. 190 mA
External supply of the electro- 24 V DC +20 %/–15 %
nics (option) Current consumption: Basic version approx. 200 mA, with options up to 500 mA
Rated power The controls are designed for the rated power of the motor, refer to motor name plate
Overvoltage category Category III according to IEC 60364-4–443
56
AC 01.1 Non-Intrusive Technical data
Switchgear1) Standard:
Reversing contactors (mechanically and electrically interlocked) for motor power up to power
class A1
Options:
● Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators)
for AUMA power class B1
Control Standard:
Control inputs 24 V DC, OPEN - STOP - CLOSE - EMERGENCY (via opto-isolator, one
common), current consumption: Approx. 10 mA per input, observe minimum pulse duration
for modulating actuators
Option:
Control inputs 115 V AC, OPEN – STOP - CLOSE - EMERGENCY (via opto-isolator, one
common), current consumption: Approx. 15 mA per input
Output signals Standard:
6 output contacts with gold-plated contacts:
● 5 NO contacts with one common, max. 250 V AC, 1 A (resistive load)
- Default configuration: End position OPEN, end position CLOSED, selector switch in
REMOTE, torque fault CLOSE, torque fault OPEN
● 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load) for collective
fault signal
- Default configuration: Torque fault, phase failure, motor protection tripped
Option:
5 potential-free NO/NC contacts without one common, per contact max. 250 V AC, 5 A (re-
sistive load)
Voltage output Standard:
Auxiliary voltage 24 V DC, max. 100 mA for supply of the control inputs, galvanically isolated
from internal voltage supply
Option:
Auxiliary voltage 115 V AC, max. 30 mA to supply the control inputs2), galvanically isolated
from internal voltage supply
Local controls Standard:
● Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)
● Push buttons OPEN - STOP - CLOSE - RESET
● 5 indication lights:
- End position CLOSED and running indication CLOSE (yellow), torque fault CLOSE
(red), motor protection tripped (red), torque fault OPEN (red), end position and running
indication OPEN (green)
● LC display, illuminated
● Programming interface (infra-red)
Options:
● Bluetooth programming interface is equipped with a class II Bluetooth chip with a range
of up to 10 m. The interface supports the Bluetooth protocol SPP (Serial Port Profile).
● Enabling the local controls via the digital input RELEASE. Thus, the actuator operation
can be enabled or disabled via push buttons on the local controls.
● Special colours for the 5 indication lights:
- End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN (yellow),
motor protection tripped (white), end position OPEN
● Protection cover, lockable
● Protection cover with indicator glass, lockable
57
Functions Standard:
● Switch-off mode adjustable
- Limit or torque seating for end position OPEN and end position CLOSED
● Torque monitoring over the whole travel
● Torque by-pass, adjustable up to 5 seconds (no torque monitoring during this time)
● Phase failure monitoring3) with automatic phase correction
● Running indication via indication lights/LEDs
● EMERGENCY behaviour programmable
- Digital input low active, reaction can be selected: Stop, move to end position CLOSED,
move to end position OPEN, move to intermediate position
- Torque monitoring can be by-passed during EMERGENCY operation.
- Thermal protection can be by-passed during EMERGENCY operation (only in combi-
nation with thermoswitch in the actuator, not with PTC thermistor).
Options:
● Positioner4)
- Position setpoint via analogue input E1 = 0/4 – 20 mA
- Programmable behaviour on loss of signal
- Automatic adaptation of the dead band (adaptive behaviour can be selected)
- Split Range operation
- Change-over between open-close duty and modulating duty via digital MODE input
● Process controller, PID5)
- Process setpoint via analogue input E1 = 0/4 – 20 mA
- Actual process value via analogue input E4 = 0/4 – 20 mA
- Programmable behaviour on loss of signal
- Limitation of the control range
- Change-over between open-close duty and modulating duty via digital MODE input
Monitoring functions ● Programmable monitoring of the max. number of starts, generates warning signal
● Reaction monitoring for operation command (programmable from 1 to 15 seconds), ge-
nerates fault signal and results in switching off
● Operating time monitoring (programmable from 4 to 1,800 seconds), generates warning
signal
Electronic name plate ● Ordering data:
- AUMATIC commission number, actuator commission number, KKS number (definition
system for power plants), valve number, plant number
● Product data:
- Product name, actuator works number, AUMATIC works number, logic software ver-
sion, logic hardware version, date of final test, wiring diagram, terminal plan
● Project data:
- Project name, 2 freely definable customer fields with a max. of 19 characters each
● Service data:
- Service telephone, Internet address, service text 1, service text 2
Operating data logging A resettable counter and a lifetime counter each for:
Motor running time, number of starts, torque switch trippings in end position CLOSED, limit
switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit
switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor
protection trippings
58
AC 01.1 Non-Intrusive Technical data
Motor protection evaluation Standard:

Monitoring of the motor temperature in combination with thermoswitches in the motor
Options:
● Additional thermal overload relay in the controls in combination with thermoswitches within
the motor
● PTC tripping device in combination with PTC thermistors in the motor
Electrical connection Standard:
AUMA plug/socket connector (S) with screw-type connection and M-threads
Options:
● Pg-threads, NPT-threads, G-threads, special threads
● Gold-plated control contacts (pins and sockets)
● Parking frame for wall mounting of the disconnected plug
● Protection cover for plug compartment (when plug is removed)
Wiring diagram Refer to name plate
1) The reversing contactors are designed for a lifetime of 2 million starts.
2) Not possible in combination with PTC tripping device
3) During an adjustable period (factory setting 10 seconds), faults in the supply voltage (e.g. voltage drops) will not lead to a fault signal.
4) Requires position transmitter in actuator
5) Requires position transmitter in actuator
Further options for Non-intrusive version with MWG in the actuator

Setting limit and torque switching via the controls’ local controls
Position feedback Galvanically isolated analogue output E2 = 0/4 – 20 mA (load max. 500 Ω)
Torque feedback Galvanically isolated analogue output E6 = 0/4 – 20 mA (load max. 500 Ω)
Timer Start and end of stepping mode as well as ON and OFF time (1 up to 300 seconds) can be
programmed individually for the directions OPEN and CLOSE.
Intermediate positions Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour program-
mable
12.3 Service conditions
Mounting position Any position

Use Approved for indoor and outdoor installation
Enclosure protection according Refer to name plate
to EN 60529 Standard:
● IP 67
Options:
● IP 68
● IP 68-DS
● IP 67-DS
According to AUMA definition, enclosure protection IP 68 meets the following requirements:
● Water depth: Maximum 6 m head of water
● Duration of continuous immersion in water: maximum of 72 hours
● Up to 10 operations during flooding
● Modulating duty is not possible during continuous immersion.
(DS = Double Sealed = terminal compartment additional sealed against interior)
Corrosion protection Standard:
KS: Suitable for installation in industrial units, in water or power plants with a low pollutant
concentration as well as for installation in occasionally or permanently aggressive atmosphere
with a moderate pollutant concentration (e.g. in wastewater treatment plants, chemical indus-
try)
Option:
● KX: Suitable for installation in extremely aggressive atmospheres with high humidity and
high pollutant concentration
● KX-G: same as KX, however aluminium-free version (outer parts)
Installation altitude Standard: ≤ 2 000 m above sea level
Option: > 2 000 m above sea level, please contact AUMA
Humidity Up to100 % relative humidity across the total permissible temperature range
59
Pollution degree Within actuator controls: pollution degree 2

Outside actuator controls (in closed condition): pollution degree 4
Finish coating Standard: Two-component iron-mica coating
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Ambient temperature Refer to name plate
Standard:
● –25 °C to +70 °C
Options:
● –40 °C to +70 °C
● –50 °C to +70 °C
Low temperature versions incl. heating system for connection to external power supply 230
V AC or 115 V AC.
Lifetime Open-close duty (operating cycles OPEN - CLOSE - OPEN):
SG 05.1 – SG 07.1: 20,000
SG 10.1: SG 15,000
SG 12.1: 10, 000
Modulating duty:1)
SGR 05.1 – SGR 12.1: 2.5 million modulating steps
Weight Refer to separate technical data
1) The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To
reach the longest possible maintenance and fault-free operating time, the number of starts per hour chosen should be as low as permis-
sible for the process
12.4 Accessories
Wall bracket1) AUMATIC mounted separately from the actuator, including plug/socket connector. Connecting
cables on request. Recommended for high ambient temperatures, difficult access, or in case
of heavy vibration during service
EMERGENCY STOP button2) The control voltage of the reversing contactors is interrupted by operating the EMERGENCY
STOP button.
Programming software for PC COM-AC. An interface cable is required for the standard infra-red programming interface.
1) Cable distance between actuator and AUMATIC max. 100 m. Requires separate data cable for MWG. If actuator and AUMATIC are
separated at a later date, the max. cable length is 10 m.
2) Only in combination with reversing contactors and AUMATIC AC 01.1 in enclosure protection IP 67 or IP 68
12.5 Further information
EU Directives ● Electromagnetic Compatibility (EMC): (2004/108/EC)

● Low Voltage Directive: (2006/95/EC)
● Machinery Directive: (2006/42/EC)
60
AC 01.1 Non-Intrusive Spare parts
13. Spare parts

13.1 Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1
61
Spare parts AC 01.1 Non-Intrusive
Information: Please state type and commission no. of the device (see name plate) when ordering spare parts.
Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation.
No. Designation Type
001.0 Housing
002.0 Worm shaft Sub-assembly
002.4 End stop nut (included in sub-assembly 002.0)
003.0 Manual drive worm Sub-assembly
004.0 Worm wheel Sub-assembly
005.0 Mounting flange Sub-assembly
010.0 End stop Sub-assembly
016.1 Protective cap
017.0 Torque finger Sub-assembly
021.0 Limit drive finger Sub-assembly
029.0 Manual drive bearing Sub-assembly
032.0 Planetary gearing Sub-assembly
034.0 Motor Sub-assembly
034.1 Motor brake Sub-assembly
034.2 Cover plate Sub-assembly
041.0 Socket carrier with motor cable harness Sub-assembly
061.0 Torque switching head Sub-assembly
500.0 Cover Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for controls Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Plug cover Sub-assembly
525.0 Coupling
542.0 Handwheel Sub-assembly
542.1 Ball handle Sub-assembly
553.0 Mechanical position indicator Sub-assembly
556.0 Potentiometer for position transmitter Sub-assembly
556.1 Potentiometer without slip clutch
557.0 Heater Sub-assembly
558.0 Blinker transmitter including pins at wires (without impulse disc and insulation plate) Sub-assembly
559.0-1 Control unit with torque switching heads and switches Sub-assembly
559.0-2 Control unit with magnetic limit and torque transmitter (MWG) for Non-intrusive version in combination Sub-assembly
with AUMATIC integral controls
560.0-1 Switch stack for direction OPEN Sub-assembly
560.0-2 Switch stack for direction CLOSE Sub-assembly
560.1 Switch for limit/torque switching
560.2 Switch case
566.0 Position transmitter RWG Sub-assembly
566.1 Potentiometer for RWG without slip clutch Sub-assembly
566.2 Electronic board RWG Sub-assembly
566.3 Wire harness for RWG Sub-assembly
567.1 Slip clutch for potentiometer Sub-assembly
S1 Seal kit, small Set
S2 Seal kit, large Set
62
AC 01.1 Non-Intrusive Spare parts
13.2 Actuator controls AUMATIC AC 01.1
63
Spare parts AC 01.1 Non-Intrusive
Information: Please state type and commission no. of the device (see name plate) when ordering spare parts.
Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation.
No. Designation Type
001.0 Housing Sub-assembly
002.0 Local controls Sub-assembly
002.3 Local controls board
006.0 Power supply Sub-assembly
008.1 Interface board
009.0 Logic board Sub-assembly
011.1 Relay board
500.0 Cover Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for controls Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Plug cover Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock
510.0 Fuse kit Set
S Seal kit Set
64
AC 01.1 Non-Intrusive Certificates
14. Certificates
14.1 Declaration of Incorporation and EC Declaration of Conformity
65
AC 01.1 Non-Intrusive
66
AC 01.1 Non-Intrusive
67
Index AC 01.1 Non-Intrusive
L
Index LEDs 29
Language in the display 26
A Limit switching 43 , 46
Accessories (electrical 19 Local control 22
connection) Local controls 22
Actuator operation from remo- 23 Low temperature version 32
te Lubrication 55
Ambient temperature 60
Applications 5 M
Assembly 11 Mains frequency 16
Mains voltage 16
C Maintenance 5 , 55 , 55
Cable set 19 Manual operation 22
Commission number 9 Mechanical position indicator 30 , 47
Commissioning 5 Menu navigation via push 24
Connecting cable 19 buttons
Control 9 Motor heater 18
Corrective action 50 Motor operation 22
Corrosion protection 10 , 59
Cross sections 16 N
Current consumption 15 Name plate 8 , 16
Non-Intrusive 9
D
Declaration of Incorporation 65 O
Direction of rotation 46 Operating time 48
Directives 5 Operation 5 , 22
Display (indications) 28 Operation command/setpoint 28
Disposal 55 display
Double sealed 21 Operation mode display 28
E P
EC Declaration of Conformity 65 Packaging 10
EMC 15 Parking frame 20
Electrical connection 15 Password entry 25
Enclosure protection 59 Position indicator 47
End position(s) reached dis- 28 Power supply 15 , 16
play Protection cover 21
End positions 36 Protection on site 15
End stops 32 Protective measures 5
Push buttons 24
F
Fault indications and warning 50 Q
indications Qualification of staff 5
Feedback signals (analogue) 31
R
H Range of application 5
Handwheel 11 Recycling 55
Heat-up time 32 Remote actuator operation 23
Running indication 30 , 30
I Running indication (in display) 28
Identification 8
Indication lights 29
Indications 28
Indicator disc 30 , 47
Inspection record 9
Intermediate frame 21
Intrusive 9
68
AC 01.1 Non-Intrusive Index
S
S0/S6 - operation 28
S4 - torque 29
Safety instructions 5
Safety instructions/warnings 5
Service 55
Service conditions 59
Servicing 55
Short-circuit protection 15
Signals 31
Spare parts 61
Standards 5
Status indications (in the dis- 28
play)
Storage 10
Support 55
Swing angle 34
T
Technical data 56
Terminal plan 15
Test run 46
Torque indication 29 , 29
Torque switching 39
Transport 10
Tripping torque 36
Type and size 8
Type of current 16
Type of seating 36
V
Valve position display 28
W
Wall bracket 19
Wiring diagram 9 , 15
69
AUMA worldwide
Europe AUMA ACTUATORS Ltd. Auma Endüstri Kontrol Sistemleri Limited

UK Clevedon, North Somerset BS21 6TH irketi
AUMA Riester GmbH & Co. KG Tel +44 1275 871141 TR 06810 Ankara
Fax +44 1275 875492 Tel+90 312 217 32 88
Plant Müllheim mail@auma.co.uk Fax+90 312 217 33 88
DE 79373 Müllheim www.auma.co.uk Servis@auma.com.tr
Tel +49 7631 809 - 0 www.megaendustri.com.tr
Fax +49 7631 809 - 1250 AUMA ITALIANA S.r.l. a socio unico
riester@auma.com IT 20023 Cerro Maggiore (MI) AUMA Technology utomations Ltd.
www.auma.com Tel +39 0331 51351 UA 02099 Kiyiv
Fax +39 0331 517606 Tel+38 044 586-53-03
Plant Ostfildern - Nellingen info@auma.it Fax+38 044 586-53-03
DE 73747 Ostfildern www.auma.it auma-tech@aumatech.com.ua
Tel +49 711 34803 - 0
Fax +49 711 34803 - 3034 AUMA BENELUX B.V. Africa
riester@wof.auma.com NL 2314 XT Leiden
Tel +31 71 581 40 40 AUMA South Africa (Pty) Ltd.
Service-Center Köln Fax +31 71 581 40 49 ZA 1560 Springs
DE 50858 Köln office@benelux.auma.com Tel +27 11 3632880
Tel +49 2234 2037 - 900 www.auma.nl Fax +27 11 8185248
Fax +49 2234 2037 - 9099 aumasa@mweb.co.za
service@sck.auma.com AUMA Polska Sp. z o.o.
PL 41-219 Sosnowiec A.T.E.C.
Service-Center Magdeburg Tel +48 32 783 52 00 EG Cairo
DE 39167 Niederndodeleben Fax +48 32 783 52 08 Tel +20 2 23599680 - 23590861
Tel +49 39204 759 - 0 biuro@auma.com.pl Fax +20 2 23586621
Fax +49 39204 759 - 9429 www.auma.com.pl atec@intouch.com
Service@scm.auma.com
OOO Priwody AUMA CMR Contrôle Maintenance Régulation
Service-Center Bayern RU 124365 Moscow a/ya 11 TN 1002 Tunis
DE 85386 Eching Tel +7 495 221 64 28 Tel +216 71 903 577
Tel +49 81 65 9017- 0 Fax +7 495 221 64 38 Fax +216 71 903 575
Fax +49 81 65 9017- 2018 aumarussia@auma.ru instrum@cmr.com.tn
Riester@scb.auma.com www.auma.ru www.cmr-tunisie.net
AUMA Armaturenantriebe GmbH ERICHS ARMATUR AB MANZ INCORPORATED LTD.

AT 2512 Tribuswinkel SE 20039 Malmö NG Port Harcourt
Tel +43 2252 82540 Tel +46 40 311550 Tel +234-84-462741
Fax +43 2252 8254050 Fax +46 40 945515 Fax +234-84-462741
office@auma.at info@erichsarmatur.se mail@manzincorporated.com
www.auma.at www.erichsarmatur.se www.manzincorporated.com
AUMA (Schweiz) AG GRØNBECH & SØNNER A/S America

CH 8965 Berikon DK 2450 København SV
Tel +41 566 400945 Tel+45 33 26 63 00 AUMA ACTUATORS INC.
Fax +41 566 400948 Fax+45 33 26 63 21 US PA 15317 Canonsburg
RettichP.ch@auma.com GS@g-s.dk Tel +1 724-743-AUMA (2862)
www.g-s.dk Fax +1 724-743-4711
AUMA Servopohony spol. s.r.o. mailbox@auma-usa.com
CZ 250 01 Brandýs n.L.-St.Boleslav IBEROPLAN S.A. www.auma-usa.com
Tel +420 326 396 993 ES 28027 Madrid
Fax +420 326 303 251 Tel+34 91 3717130 AUMA Argentina Representative Office
auma-s@auma.cz Fax+34 91 7427126 AR 1609 Boulogne
www.auma.cz iberoplan@iberoplan.com Tel/Fax +54 232 246 2283
contacto@aumaargentina.com.ar
OY AUMATOR AB D. G. Bellos & Co. O.E.
FI 02230 Espoo GR 13671 Acharnai Athens AUMA Automação do Brasil Ltda.
Tel +358 9 5840 22 Tel+30 210 2409485 BR São Paulo
Fax +358 9 5840 2300 Fax+30 210 2409486 Tel +55 11 8114-6463
auma@aumator.fi info@dgbellos.gr bitzco@uol.com.br
www.aumator.fi
SIGURD SØRUM AS AUMA Chile Representative Office
AUMA France S.A.R.L. NO 1300 Sandvika CL 9500414 Buin
FR 95157 Taverny Cedex Tel+47 67572600 Tel +56 2 821 4108
Tel +33 1 39327272 Fax+47 67572610 Fax +56 2 281 9252
Fax +33 1 39321755 post@sigum.no aumachile@adsl.tie.cl
info@auma.fr
www.auma.fr INDUSTRA TROY-ONTOR Inc.
PT 2710-297 Sintra CA L4N 8X1 Barrie Ontario
Tel+351 2 1910 95 00 Tel +1 705 721-8246
Fax+351 2 1910 95 99 Fax +1 705 721-5851
industra@talis-group.com troy-ontor@troy-ontor.ca
70
AUMA worldwide
Ferrostaal de Colombia Ltda. AUMA Actuators Middle East W.L.L.

CO Bogotá D.C. AE 15268 Salmabad 704
Tel +57 1 401 1300 Tel +973 17877377
Fax+57 1 416 5489 Fax +973 17877355
dorian.hernandez@ferrostaal.com Naveen.Shetty@auma.com
www.ferrostaal.com
PERFECT CONTROLS Ltd.
PROCONTIC Procesos y Control HK Tsuen Wan, Kowloon
Automático Tel +852 2493 7726
EC Quito Fax +852 2416 3763
Tel +593 2 292 0431 joeip@perfectcontrols.com.hk
Fax +593 2 292 2343
info@procontic.com.ec DW Controls Co., Ltd.
KR 153-702 Seoul
Corsusa International S.A.C. Tel +82 2 2624 3400
PE Miraflores - Lima Fax +82 2 2624 3401
Tel +511444-1200 / 0044 / 2321 sichoi@actuatorbank.com
Fax +511444-3664 www.actuatorbank.com
corsusa@corsusa.com
www.corsusa.com Sunny Valves and Intertrade Corp. Ltd.
TH 10120 Yannawa Bangkok
PASSCO Inc. Tel +66 2 2400656
PR 00936-4153 San Juan Fax +66 2 2401095
Tel +18 09 78 77 20 87 85 sunnyvalves@inet.co.th
Fax +18 09 78 77 31 72 77 www.sunnyvalves.co.th/
Passco@prtc.net
Top Advance Enterprises Ltd.
Suplibarca TW Jhonghe City Taipei Hsien (235)
VE Maracaibo Estado, Zulia Tel +886 2 2225 1718
Tel +58 261 7 555 667 Fax +886 2 8228 1975
Fax +58 261 7 532 259 support@auma-taiwan.com.tw
suplibarca@intercable.net.ve www.auma-taiwan.com.tw
Asia Australia
AUMA Actuators (Tianjin) Co., Ltd. BARRON GJM Pty. Ltd.
CN 300457 Tianjin AU NSW 1570 Artarmon
Tel +86 22 6625 1310 Tel +61 294361088
Fax +86 22 6625 1320 Fax +61 294393413
mailbox@auma-china.com info@barron.com.au
www.auma-china.com www.barron.com.au
AUMA INDIA PRIVATE LIMITED

IN 560 058 Bangalore
Tel +91 80 2839 4656
Fax +91 80 2839 2809
info@auma.co.in
www.auma.co.in
AUMA JAPAN Co., Ltd.

JP 211–0016 Nakaharaku, Kawasaki-shi
Kanagawa
Tel +81 44 863 8371
Fax +81 44 863 8372
mailbox@auma.co.jp
www.auma.co.jp
AUMA ACTUATORS (Singapore) Pte Ltd.

SG 569551 Singapore
Tel +65 6 4818750
Fax +65 6 4818269
sales@auma.com.sg
www.auma.com.sg
71
AUMA Riester GmbH & Co. KG
P.O.Box 1362
D 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
riester@auma.com
www.auma.com
Y004.748/003/en/4.12
For detailed information on AUMA products refer to the Internet: www.auma.com

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Part-turn actuators

SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1

Operation instructions Assembly, operation, commissioning

Read operation instructions first.

Purpose of the document:

Table of contents Page

11. Servicing and maintenance................................................................................................... 55

Operation Prerequisites for safe and smooth operation:

The following applications are not permitted, e.g.:

The following warnings draw special attention to safety-relevant procedures in these

Indicates an imminently hazardous situation with a high level of risk. Failure

Indicates a potentially hazardous situation with a medium level of risk. Failure

Indicates a potentially hazardous situation with a low level of risk. Failure to

Potentially hazardous situation. Failure to observe this warning may result in

Arrangement and typographic structure of the warnings

Type of hazard and respective source!

Safety alert symbol warns of a potential personal injury hazard.

The following references and symbols are used in these instructions:

Symbol for CLOSED (valve closed)

[1] Actuator name plate

[1] Type and size of actuator

[1] Type and size of the controls

Part-turn actuator Definition in compliance with EN ISO 5211:

3. Transport, storage and packaging

Danger of corrosion due to inappropriate storage!

Damage on display caused by temperatures below permissible level!

4.1 Mounting position

4.2 Ball handle: fit to handwheel

3. After ball handle fitting, remove label from handwheel.

Danger of corrosion due to damage to paint finish and condensation!

Figure 6: Coupling fitting dimensions

Table 1: Coupling fitting dimensions

1. Use handwheel to drive actuator to mechanical end stop.

8. Fasten actuator with screws [4].

4.4 Mounting positions of local controls

Figure 8: Mounting positions C-2 and D-2

4.4.1 Mounting positions: modify

1. Loosen screws and remove the local controls.

3. Turn local controls into new position and re-place.

Cable damage due to twisting or pinching!

4. Fasten screws evenly crosswise.

Danger due to incorrect electrical connection

Table 3: Current consumption controls

Table 4: Maximum permissible protection

[1] Type of current

Cross sections AUMA plug/socket connector:

5.2.1 Terminal compartment: open

Figure 10: Connection AUMA plug/socket connector, version S

1. Loosen screws [2] and remove cover [1].

✔ Observe permissible cross sections.

In case of a fault: Hazardous voltage while protective earth conductor is NOT

5. Tighten PE conductors firmly to PE connection using ring lugs (flexible cables)

[1] Socket carrier

Danger of corrosion: Damage due to condensation!

5.2.3 Terminal compartment: close

Figure 13: Example: Version S

Short-circuit due to pinching of cables!

Design Figure 14: Design principle with wall bracket

[1] Wall bracket

5.3.3 Protection cover

[1] Electrical connection

6.1 Manual operation

6.1.1 Manual operation: engage