Document no. -ZDAH010-06-ME-DAS-C-2641 Qty. - 1 no. Item No: C-2641 Date of Rev.

03-07-2021
Mechanical Datasheet for Toluene De-Purification column P & ID no. - ZDAH010-06-PR-PID-003 Process Datasheet no. : - ZDAH010-06-PR-DAS-C-2641
ITEM: Column TOXIC SERVICE : CAUSTIC SERVICE :
TYPE : Vertical HYDROGEN SERVICE : CYCLIC SERVICE :
SIZE : mm 1000 ID 10438 (HOLD) (TL to TL) HT H2 PARTIAL PRESSURE WET H2S SERVICE :
CAPACITY : m³ Working / Gross Equipment Location : (Indoor / Outdoor) Outdoor
Limpet Internal
PARAMETERS SHELL Limpet Coil Internal coil PARAMETERS SHELL
COIL coil
PRESSURE Operating F.V. 11 - Radiography 10% + All T Joints Full -
kg/cm² g Design 3.5 / FV 21 / FV - MDMT °C 6 -
TEMPERATURE Operating 170 188 - Test Pressure kg/cm² g 4.55 30.47 -
°C Design 250 250 - Wind Code/Speed (m/s) IS 875 (Edition 2015)/44 - -
MOC Shell SS 316L SS 304 - Seismic Code/Seismic Zone IS 1893 Part 4 (2015)/III - -
Lining - - - Fabricated Weight (kgs) 6400 - -
CORROSION ALLOWANCE (mm) 1.5 0.5 - Empty Weight (kgs) 11600 - -
CONTENTS Refer Note No. 39 Steam - Operating Weight (kgs) 13900 - -
SPECIFIC GRAVITY Refer Note No. 40 4.8 - Hydrostatic Test Weight (kgs) 15100 - -
HEADS [ TOP / BOTTOM ] 2:1 Semi Ellipsoidal - - Impact testing NO - -
INSULATION- TYPE/THICKNESS mm HOT / 80 HOT / 80 - PWHT / Heat Trestment As per Code - -
SUPPORT LUG - - Fireproffing NO - -
MIXER NO - - Wind Shear (Kgf) 2100 - -
VORTEX BREAKER NO - - Wind Moment (kgf-M) 2975 - -
DEMISTER - - - Seismic Shear (Kgf) 2800 - -
CODE ASME Sec VIII Div-1 ED.2019 Seismic Moment (kgf-M) 9575 - -

Sr. no. Item Description Type Material of Construction

Shell/Dished end/R.F. Pad/ Closure
1 Plate SA 240 Gr. 316L
plate
2 Limpet Coil Plate SA 240 Gr. 304
3 Nozzle Pipe for Limpet Coil ASME B36.19, Seamless Pipe SA 312 TP 304
4 Nozzle flange for Limpet Coil Slip On Raise Face (SORF) ASME B16.5 SA 182 F 304
5 Nozzle Pipe up to and including 8'' ASME B36.19, Seamless Pipe SA 312 TP 316L
6 Nozzle Pipe 10'' Including and Above Plate fabricated with 100% Radiography SA 240 Gr. 316L

7 Nozzle flange up to and including 3'' Slip On Raise Face (SORF) ASME B16.5 SA 182 F 316L
Nozzle flange 4'' Including and Above
8 Slip On Raise Face (SORF) ASME B16.5 SA 105 + SS 316L Lining (2 mm)
including manway
Forging - O.D., Raise face, B.C.D. and nos. of bolts as
9 Pad type nozzle per ASME B16.5, 150 # and thickness as per nozzle SA 105 + SS 316L Lining (2 mm)
table (Refer Nore 37)
10 Jackete Nozzle Flange Reducing flange (without hub) SA 182 F 316L
11 Body Flange Integral Ring Type Flange SA 516 Gr. 70 + SS 316L Lining (2 mm)
12 Body Flange Gasket Non Mettalic gasket 3 thk (PTFE) (Suitable for 250 Degree Celsius)
13 Gasket Non Mettalic gasket 3 thk (PTFE) (Suitable for 250 Degree Celsius)
14 Fasteners (External) Stud & nut SA 193 Gr. B7/SA 194 Gr. 2H with SS 316L washer
15 Fasteners (Internal) Bolt & nut SS 316L
16 Equipment Support LUG SA 516 Gr.70 with SA 240 Gr. 316L Pad plate
17 Internal support, cleat Plate SA 240 Gr.316L
18 External cleat Plate SA 516 Gr.70 with SA 240 Gr. 316L Pad plate
19 Name plate with bracket Plate SS 304 with bracket of SA 240 Gr. 316L
20 Anchor bolt Rod IS 1367 CL.4.6 (By others)
N10 1 1" 160 150# SO RF Condensate outlet see sketch -
N9 1 1" 160 150# SO RF Steam Inlet see sketch -
LT2-C/D 2 1" x 2" 160 x 40s 150# SO RF Level transmitter see sketch - (Jacketed nozzle) (Refer Note 38)
LT1-C/D 2 1" x 2" 160 x 40s 150# SO RF Level transmitter see sketch - (Jacketed nozzle) (Refer Note 38)
LT2-A/B 2 2" x 3" 80s x 40s 150# SO RF Level transmitter see sketch - (Jacketed nozzle) (Refer Note 38)
LT1-A/B 2 2" x 3" 80s x 40s 150# SO RF Level transmitter see sketch - (Jacketed nozzle) (Refer Note 38)
LG1-LG3 3 4" 40s 150# SO RF light glass see sketch 220 x 8
SG1-SG3 3 4" 40s 150# SO RF Sight glass see sketch 220 x 8
PI1-PI3 3 2" x 3" 80s x 40s 150# SO RF Diff. pressure indicator see sketch - (Jacketed nozzle) (Refer Note 38)
TI1-TI6 6 1 1/2" 80S 150# SO RF Temperture indicator see sketch -
N8 1 3" 80S 150# SO RF Vent / Spare see sketch 195 x 8
(Pad Type nozzle) With Blind flange, Gasket &
N6 1 6" 38 Thk. 150# SO RF Liquid to reboiler / Spare see sketch 550 x 8
Stud/Nuts and handle
N5 1 1 1/2" 80S 150# SO RF Collector Liquid take off see sketch -
8
N4 1 16" 16 Thk. 150# SO RF Vapor Inlet see sketch - (Insert Plate - 800 x 20 Thk.) 800 x 16

N3 1 3" 34 Thk. 150# SO RF Feed Inlet see sketch - (Pad Type nozzle)
N2 1 2" x 3" 80s x 40s 150# SO RF Reflex Feed Inlet see sketch - (Jacketed nozzle) (Refer Note 38)
N1 1 750 ID 8 Thk 150# SO RF Vapor Outlet see sketch 950 x 8 (Refer Note No.41)
M1-3 3 24" 8 Thk 150# SO RF Manhole with davit see sketch 1030 x 8 With Blind flange, Gasket & Stud/Nuts and handle
Proj. from R.F. Pad
FLG. FLG.
REF NO. SIZE (NB) Schedule RATING TYPE
SERVICE C.L. /T.L. size(O.D.X Remark
Face
(mm) thk.)(mm)
NOZZLE SCHEDULE

Page 2
Mechanical Datasheet for Toluene De-Purification column Date of Rev. 03-07-2021
Document no. -ZDAH010-06-ME-DAS-C-2641 Item No: C-2641
SKETCH
No Space to put nozzle
N8. Client to check and
confirm

40

Page 3
Mechanical Datasheet for Toluene De-Purification column Date of Rev. 03-07-2021
Document no. -ZDAH010-06-ME-DAS-C-2641 Item No: C-2641
GENERAL NOTES
1 All Dimensions are in mm, unless otherwise specified.
2 All thicknesses specified on the Drawing are minimum after Forming & Machining.It's Manufacturer's responsibility to verify all thicknesses and quote
accordingly.
3 Weights & Loads are based on preliminary design.It is Manufacturer's responsibility to confirm weights & loads as per design thicknesses.
4 Nozzle projection measurement shall be taken from Equipment Center line to Flange Face when nozzle is located on Shell. For Nozzles on dishend/Flat,
the nozzle projection will be from TL to face of flange.
5 All Flanges Bolt Holes shall straddle to Equipment Principle axis lines unless otherwise specified.
6 All Tale Tell Holes & Vent Holes Shall Be 1/4" BSP.
Corrosion allowance for internal parts for welded internals should be equal to the equipment corrosion allowance but for removable internals, it should
7
be equal to half of the equipment corrosion allowance on each side of the exposed side.
8 Corrosion Allowance 1.5 mm to be considered for Anchor Bolts on Diameter.
9 All the removable internals required in the equipment shall be designed in such a way that they pass through the Manhole.
10 Tolerance on thickness shall be positive only.
11 All Dismantable parts to have appropriate lifting provision.
12 Lifting lug design shall be carried by considering dress-up condition of equipment.
13 Insulation Cleats spacing design shall be carried out as per IBIC Doc. No;- IBIC-400-STD-55,IBIC-400-STD-57, IBIC-400-STD-58 & IBIC-400-STD-59 .
14 Name Plate & Bracket design shall be carried out as per IBIC Doc No;- IBIC-400-STD-70 & IBIC-400-STD-72.
15 Chloride content in water for Hydrotest shall be less than 25 ppm.
16 Surface treatment and painting for carbon steel parts shall be carried out as per IBIC Painting Specification Doc.No. IBIC-400-GEN-0001.
17 100% DP check inside and outside of formed dished ends.
18
Nozzle size 3'' & above shall be provided with Reinforcement, 2'' and below shall be provided with 40 mm wide x 6.0 mm thk. 3 nos Stiffener 120° apart.

All flanges upto 24"NB shall be in accordance with ASME B 16.5 (Latest Edition) and above 24"NB shall be in accordance with ASME B 16.47 series B
19
(Latest Edition). Surface finish roughness for gasket seating shall be limited of 125 to 250 micro inch Ra.
20 All Internal Welds shall Be Ground Flush.
21 Slag and porosity not accepted.
22 Lack of penetration. Lack of fusion, cater crack, under cut shall not be accepted.
23 Hardness of plate material shall be less than 217 BHN.
24 All nozzle openings shall be covered with Metallic blanks before dispatch.
25 All tests shall be carried out in presence of TPIA and shall be certified and stamped on each plate On both ends at manufactruer's work.
26 All attachments welded to the vessel as necessary required to be supplied by the Fabricator with same Material & grade as pressure parts.
All forging & flanges shall be 100% examined ultrasonically in accordance with ASME SA-388 and clause 3.3.4 of ASME SA-388 and clause 3.3.4 of ASME
27
Section VIII , Div.2.
28 Pickling & Passivation shall be carried out for all SS materials.
29 Materials shall be free from defects and shall have workman like finish; reconditioning/repair of material by welding is not permitted.
30 IGC test A or E is applicable for plates.
31 All R.F. Pad Shall Be Checked With Air at 0.5 kg/cm2(g) and Soap Solution and after testing to be filled with hard grease.
32 Insulation density : 120 Kg/m3
33 All anchor Bolt / Setting bolt Holes shall straddle to Equipment Principle axis lines unless otherwise specified.
34 Limpet coil shall be with minimum circumfertial weld joint.
35 Internals support shall be provide by equipment manufacture as per attached internals drawings
36 Pad type nozzle thickness provided in nozzle table is preliminary and minimum.
i. For dished end, thickness is minimum from at lowest side of nozzle to dished end O.D.
Ii. For shell, thickness is minimum from centre of nozzle raise face to vessel O.D.
37 Equipment support shall be design for vertical hydrostatic test.
38 For Jacketed nozzle, 02 nos. of 1 Inch welded coupling, 3000# shall be provided for steam inlet and outlet.
39 CONTENTS : Mixture of Toluene,Vanillin,O-Vanillin,Guaiacol, Tar and traces of other impurities
40 SPECIFIC GRAVITY : 1.062 (feed), 0.865(top), 1.158 (bottom)
41 Nozzle N1, outlet flange dimensions - 900 O.D. x 769 I.D. x 84 thk. x 840 BCD x 799 R.F. (female type groove) x Dia 27 hole x 20 nos. for M27 bolt.

NA - Not Applicable
VTC - Vendor to confirm.

Page 4