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CHAPTER 1
Viscosity - Rheology
1.1 Introduktion..................................................................................... 7
1.2 Non-Newtonian flow behavior....................................................11
1.3 Principles of viscosity measurement...........................................13
CHAPTER 2
Fundamentals of capillary viscometry
2.1 Measurement principle.................................................................14
2.2 Designs of glass capillary viscometers.......................................16
CHAPTER 3
Measurement of the flow time
3.1 Manual timing.................................................................................19
3.2 Automatic timing............................................................................19
CHAPTER 4
Method for determining viscosity
4.1 Neglect of the kinetic energy correction...................................23
4.2 Application of the kinetic energy correction ...........................25
4.3 Experimental determination of individual
kinetic energy correction (according to DIN 51562-3)...........26
4.4 Examples of viscosity determination..........................................28
CHAPTER 5
Calibration............................................................................................................. 29
CHAPTER 6
Handling of capillary viscometers
6.1 General guidelines for the selection of the measuring
system...............................................................................................32
6.2 Cleaning of capillary viscometers...............................................35
6.3 Preparation of the measurement................................................38
6.4 Performing the measurement......................................................41
CHAPTER 7
Sources of error and special corrections
7.1 Correctable errors and corrections.............................................47
7.2 Uncorrectable errors......................................................................51
7.3 Trouble shooting table..................................................................53
CHAPTER 8
Special application
8.1 Testing of plastics............................................................................57
8.2 Viscosity determination of oils and additives..............................68
8.3 Food testing.....................................................................................71
Appendix A
Symbols and units used
Bibliography
Standards
Authors edition:
Dieter Wagner
7
Visco handbook
The shear stress τ refers to The relationship between dy-
the quotient of force F and namic viscosity η and density ρ is
the boundary surface A of referred to as kinematic viscosity
the liquid: ν (pronounced "ny"):
F η 2
τ = (1.1) ν = = m /s (1.5)
A ρ
τ
Ns / m = Pa ⋅ s
2
η= (1.4)
γ
8
Temperature dependence of This effect is of great practical im-
viscosity portance, for example, in lubrica-
tion technology, as will be shown
During flow, liquid molecules
later.
slide against one another under
the expenditure of energy (ac-
In addition to the temperature,
tivation energy). The proportion
the pressure also has an effect
of molecules that have this ener-
on the viscosity: An increase in
gy depends on the temperature
pressure generally leads to in-
and is described by the Boltz-
creased viscosity. The effect does
mann distribution.
not appear so much in everyday
life since only pressure increases
This leads to the relationship:
Evisk
of 10 to 100 bar (or even higher)
-
η = k ⋅e
RT
(1.6)
lead to a significant increase in
viscosity of liquids. The pressure
dependence of the viscosity
k Proportionality factor therefore plays no role in visco-
Evisk Activation energy of the metry with glass capillary visco-
viscous fluid meters, which is discussed in this
R Gas constant Visco handbook.
T Absolute temperature
9
Visco handbook
Viscosity of mixtures/solutions A particular behavior can be ob-
When liquids are mixed, the vis- served with the dependence of
cosity can be approximately cal- concentration of viscosity of elec-
culated from the viscosities of the trolyte solutions.
individual components accord-
ing to a logarithmic mixing rule. If the liquid layers are moving at
different velocities, the deforma-
Example of two components: tion of the ion cloud will cause the
occurrence of additional inter-
ionic interacting forces which will
lnη mix = w 1lnη1 + w2lnη 2 (1.7)
affect friction between the indi-
vidual layers.
w1, w2: weight fractions of the
components 1,2
H. Falkenhagen has derived the
limiting law of viscosity from the
This rule only applies to mixtures theory of inter-ionic interactions
of similar components, and does for highly dilute electrolyte solu-
not generally apply for aqueous tions:
solutions. For a better description
of reality, equations must be ηc = η0 + K c (1.8)
selected with adjustable para-
meters [2].
ηc Viscosity for the ion
The viscosity of the solutions of concentration c
solid substances is often higher η0 Viscosity of the pure
than that of the pure solvent. The solvent at the same
specification is usually made as a temperature
relative or specific viscosity (see K Constant which depends
Chapter 8). on the following variables:
- Temperature
- Dielectric constant
of the solvent
- Ion valences
- Ion mobilities
10
1.2 Non-Newtonian flow Examples:
- Lacquer/varnish
behavior
- Thermoplastics
Shear thickening (dilatancy) - Polymer melts
Shear viscosity increases with ris- - Adhesives
ing shear rate (work hardening: - Additives
Fig. 2, Curve b). - Emulsions
- Suspensions
η
Yielding point (plasticity)
b
The liquids only begin to flow at
a minimum shear strain. Below
this yielding point, the substance
a behaves as a solid.
Examples:
c - Paints, dispensions, cream
- Food (mayonnaise)
- Toothpaste
Dγ - Vaseline
a - newtonian fluid
b - shear thickening
In addition to these shear rate-
c - shear thinning
dependent effects, shear time
Fig. 2 Viskosity curves of fluids dependent flow behavior is ob-
served in some non-Newtonian
substances.
11
Visco handbook
The shear viscosity is thus in- Rheopexy
fluenced by the duration of the Shear viscosity increases at con-
shear (see Fig. 3). stant shear rate with increasing
η shear time.
b
Rheopexy is observed, for exam-
ple, in PVC plastisols. They are
a used for corrosion protection of
metals. Rheopexic liquids are
characterized by gradual struc-
c
ture formation under shear.
12
1.3 Principles of viscosity
measurement
Rheological measurement pro- The most important possibilities
cedures are mainly using me- for the realization of the defor-
chanical methods, since they are mation of the sample is shown in
based on the mechanical quanti- Fig. 4.
ties stress and strain of the sam-
ple. Perfection in manufacturing and
sophisticated quality-assurance
Viscosity measurement instru- methods form the basis of stan-
ments usually generate a de- dardized measurement systems
fined shear deformation (shear) which meet today's highest ac-
and measure the required shea curacy requirements as to repro-
stress, or vice versa. The ratio of duction uncertainties and abso-
the two variables is, according to lute measurement uncertainty.
Eq. 1.3 the viscosity.
4 2
M1
2
3 5
1 6
2
M2
v v
a b c
a = Capillary viscometer
b = Rotational viscometer
c = Falling ball viscometer
1 = Capillary 5 = Measuring ball
2 = Sample 6 = Glass cylinder
3 = Coaxial cylinder M1, M2 = Timing marks
4 = Torque transducer
r vmax v
R
v=0
Fig. 5 Velocity profile with laminar tube flow
14
The Hagen-Poiseuille Law is the whose measurement accuracy
basis* for the description of the depends on the achievable ac-
viscosity of all viscometers oper- curacy in differential pressure
ating according to the capillary measurement as well as by the
principle [3, 4]: stabilization of a defined volume
4 flow.
V π R ∆ρ
= (2.1)
t 8 Lη Fields of application are, for ex-
ample, relative measurements
With regard to viscosity measure-
in polymer analysis, in which the
ment, this results in two different
pure solvent is used as a refer-
fundamental measurement prin-
ence liquid in a first capillary. The
ciples:
sample is loaded, as in a chro-
matography system, in a sample
1) Measurement of the volume
loop between the first and a
flow through the capillary at a
second capillary, which is con-
given differential pressure
nected in series with the first
2) Measurement of the differen-
capillary - through this, the sample
tial pressure at a constant volume
only flows through the second
flow of the liquid through the
capillary and the volume flow
capillary.
is equal in both capillaries. The
The first measurement principle pressure drop resulting from the
is used in capillary viscometry volume flow is measured across
with glass capillary viscometers: both capillaries and evaluated as
The differential pressure is estab- a relative viscosity.
lished as hydrostatic pressure in
a simple manner and with very Another field of application of
good reproducibility. Details re- the first measurement princi-
garding this measurement prin- ple is the measurement of the
ciple can be found in the next viscosity of polymer melts. The
section. sample is pressed through the
capillary under high pressure.
Continuously operating viscom- Short capillaries are used here,
eters can be built with the sec- frequently gaps with special ge-
ond measurement principle, ometry (high-pressure capillary
viscometry).
* For real tube flows in capillary viscometers, corrections
may need to be performed, which are described in Appendix A 15
Visco handbook
2.2 Designs of glass With both viscometers the
liquid being examined is filled
capillary viscometers
through the filling tube (3) into
In low-pressure capillary viscom- the reservoir (4). Since the mean
eters, the viscosity is measured pressure level in OSTWALD
via the flow time of a defined vol- viscometers depends on the
ume of liquid through a measur- filling height, the prescribed
ing capillary. measurement volumes must be
strictly observed. A pipette is
The driving force is the hydrostat- therefore used for filling. The
ic pressure of the liquid column. sample is sucked into the
It can also be operated with over- tube (2) for measurement. It
pressure to achieve higher shear measures the time required for
rates. the meniscus to sink from timing
mark M1 to measurement mark M2
Irrespective of the specific de- (annular measurement marks).
sign, the mostly U-shaped glass
bodies have ball-shaped exten- With UBBELOHDE viscometers,
sions, the volume of which de- the transition from the capillary
termines the quantity of the sam- (7) into the leveling bulb (6) is
ple. Measurement marks on the designed as a spherical cap. An
glass body, or accurately defined additional venting tube (1) is
fixed sensors, allow the mea- connected to the leveling bulb
surement of the passage time of (DIN 51562-1, ISO 3105 [2, 32, 33]).
the boundary layer between the After the sample is filled via the
sample and the air (meniscus), a filling tube (3) in the reservoir (4),
process which enables the pas- the venting tube (1) is closed.
sage time of a sample volume Depending on the operational
defined in such a manner to be mode, i.e. pressing or sucking,
measured with measurement un- the sample is filled by over-
certainties < 1/10 s. pressure applied to tube (3) or
by suction via the tube (2) into
Fig. 6 shows the two fundamental the capillaries (7), the measuring
types of viscometers according to sphere (8), and at least up to half
OSTWALD and UBBELOHDE. of the pre-run sphere (9).
16
After venting the tube (1), the During the measurement, the
liquid column in the leveling liquid flowing out from the cap-
bulb (6) breaks off. At the exit of illary drains on the inner wall of
the capillary, the so-called sus- the leveling bulb (6) as a film.
pended level develops (see also In this way, the hydrostatic pres-
Fig. 22). For this reason, only a sure of the liquid column is inde-
limited amount of sample may pendent of the amount of sub-
be filled in (between max .- / min. stance filled in.
fill marks (5)).
21 3
1 Vening tube
2 3
2 Capillary tube
3 Filling tube
9 4 Reservoir
M1 5 Min/max fill marks
8 6 Level bulb
7 Capillary
M2
8 Measuring bulb M1
9 Feeder bulb 8
M2
hm hm average hydrostatic
7 driving head
L L Capillary length
M1, M2 Timing marks
5 L
6
4
7
4
a) b)
19
Visco handbook
The manufacturer of the mea- Optical sensors
surement device has to ensure During the meniscus passage,
by design and production pro- the optical conditions such as re-
visions that the viscometer con- fraction and reflection within the
stant will not change even if the detection plane are changing.
measurement conditions should This leads to a change in the radi-
deviate from the calibration con- ation intensity of the light arriving
ditions (e.g. measurement and from the transmitter at the receiv-
calibration temperature). er (see Figure 8).
Detection of the meniscus
For the measurement of time,
passage
for instance, the analogous sig-
This task requires the use of sen- nal provided by a photo diode
sors responding to the difference is transformed into a pulse used
between the material properties for the start and stop of the time
of the air and the sample being measurement. Specific threshold
analyzed during the passage of values of the analogous signal
the meniscus through the mea- may be defined for the "filled" or
surement marks. "empty" status.
• Advantage:
Versatile application; simple set-
up.
• Disadvantage:
Strongly colored or opaque liq-
1 2
uids, particularly with strong wall
adhesion, can not be measured.
20
Fig. 8 shows the arrangement of • Advantage:
the optical sensors in the mea- Measurement signal formation
surement stand on the visco- is independent of tint, transpar-
meter. The light is guided from ency and conductivity of the
the stand head via fiber optic sample
cables in the stand to the upper
and lower measurement level. • Disadvantage:
The watertight sealing enables Higher manufacturing costs
the measurement stands to be (melting in of the sensors); risk
placed in liquid thermostats. of encrustation and soiling with
Owing to high precision in the thermally decomposable sam-
glass-technological and me- ples.
chanical production as well as
through measures of quality as- Fig. 9 schematically shows a TC
surance, it is ensured that the viscometer from SI Analytics.
glass bodies and tripods are The glass-coated thermistors are
freely interchangeable, with the clearly visible in the tube axis,
certified viscometer constants re- whose diameter is <1 mm in
maining valid. melted-in head portion.
Fig. 9
TC viscometer from SI-Analytics
21
Visco handbook
CHAPTER 4 They can be summarized to a
characteristic variable for a given
METHOD FOR viscometer, the so-called viscos-
ity constant K:
DETERMINING
VISCOSITY ν = K ⋅t (4.2)
4
η π ⋅ R g ⋅ hm
ν = = t (4.1)
ρ 8 LV
23
Visco handbook
4.1.1 Absolute measurements Short flow times below 100 s only
Ubbelohde viscometer permitted for measurement with
according to DIN 51562-1 automated instruments (i.e., not
manually with stopwatch).
The following minimum flow
times are applicable for DIN Ubbelohde viscometer
Ubbelohde viscometers: according to ASTM D 446
The viscometer according to
Size Flow time
ASTM is similar to DIN-types,
0 1000 s however, have a smaller mea-
0c 800 s surement volume. It is 4 ml for
0a 600 s capillary sizes 1 to 4B and 5 ml
I 400 s for size 5. The variables used for
low viscosity samples 0, 0C and
Ic 200 s
0B have small measuring vol-
and larger
umes of 1, 2 or 3 ml.
Micro Ubbelohde viscometer The small measurement volumes
according to DIN 51562-2 were chosen in order to keep the
Based on a smaller measure- influence of the kinetic energy
ment volume and a larger cap- correction low. Therefore, the
illary length, the kinetic energy correction for all capillary sizes
correction for Micro Ubbelohde within the specified measure-
viscometers is smaller than for ment uncertainty can be ignored
Ubbelohde viscometers of the if the flow time is a min. of 200 s.
standard size. The Hagenbach
correction can be neglected
in the following minimum flow
times:
24
4.1.2 Relative measurements 4.2 Calculation of the
The ISO 1628 standard applies kinetic energy correction
for relative measurements in The manufacturer calculates
polymer analysis. DIN or ASTM kinetic energy correction times
Ubbelohde viscometers are rec- on the basis of the geometrical
ommended for viscosity mea- dimensions as a function of the
surements here. Generally in flow time and states them in the
ISO 1628-1, the kinetic energy device descriptions.
correction is omitted, as long as
it is a max. of 3 % of the short- The basics of kinetic energy cor-
est flow time - the blank value rection and its calculation are
(solvent). The following minimum described in Appendix A.
values o f the flow times are speci-
fied: The kinetic energy correction can
only be calculated approximately,
Size (DIN/ min. flow time due to sample strew of the vis-
ASTM) cometer. For accurate absolute
0/0 150 measurements, the calculated
0c/0C 100 value may therefore be max. of
0a/0B 100 1 % of the flow time. If it is higher,
viscometers with smaller capillary
I/1 75
size have to be used - to extend
Ic/1C 50 the flow time - or the individual
and larger
sample strew is determined for
the viscometer.
For automated devices, an un-
dershooting of these values is
also permitted.
25
Visco handbook
4.3 Experimental deter- Implementation of correction
mination of individual procedure
kinetic energy correction 1) Determination of individual
(according to DIN 51562-3) values for the kinetic energy cor-
rection with the standard liquids:
The kinetic energy correction
increases with decreasing flow
νi
times and strongly affects the tHi = t gi − i = {1;2} (4.5)
measurement result. The viscom- K
eter characteristic curve is also
influenced by after-flow effects 2) Determination of the kinetic
of the liquid and by the beginning energy correction tH for the flow
disturbance of the suspended time tg through linear interpola-
level for UBBELOHDE viscome- tion between the values tH1 and
ters. tH2 :
26
tH c
t H2
1
t H
t H1
1 a
1/ t g
1/t g 1/t g 1/t
1 g
2
27
Visco handbook
4.4 Examples of viscosity Calculation of viscosity:
determination ν = K · tg
Viscosity measurement of n-dec- ν = 0.0009801 mm2 / s2
ane at = 23 °C (ν ≈ 1.21 mm2/s) · 1234.57
with UBBELOHDE viscometers = 1.210 mm2 / s
K = 0.0009801 mm2 / s2 K = 0.01050 mm2 / s2
L = 90 mm L = 90 mm
V = 5.7 ml V = 5.7 ml
hm = 130 mm hm = 130 mm
D = 0.36 mm D = 0.63 mm
1.2 ... 10 mm2 / s
0.2 ...1.2 mm2 / s
mean measured flow time:
mean measured flow time:
tg = 116.05 s
tg = 1234.57 s
Calculated kinetic energy correc-
The kinetic energy correction tion time as shown in Appendix
time is approx. 0.3 s. This corre- A (see equation (A 1.13))
sponds to approximately 0.025% tH = 0.69 s
of the flow time. Therefore no
significant change is recorded Calculation of viscosity:
in the measurement result by
neglecting the kinetic energy ν = K · (tg - tH)
correction time. ν = 0.0105 mm2 / s2
· (116.05 - 0.69) s
= 1.211 mm2 / s
28
3rd Case CHAPTER 5
Selection of a viscometer with CALIBRATION
capillary Ic
The viscometer constant K is
K = 0.03032 mm / s
2 2 determined by individually cal-
L = 90 mm ibrating each glass capillary vis-
V = 5.7 ml cometer. SI Analytics guarantees
hm = 130 mm reproducible calibration of the
D = 0.84 mm highest precision through the
use of reference measurement
Measurement range according standards with very low measure-
user instructions: ment uncertainty.
29
Visco handbook
in the thermostat bath is tem- Test liquids do not need to
porally and spatially constant. be reference standards when
Nevertheless, at SI Analytics, the calibration is performed by direct
calibration temperature is set to comparison - the viscosity of the
23.00 °C ± 0.02 °C checked by a test fluids is actually determined
certified thermometer. in the reference viscometer.
P1 P2 P3 R
ν = K R ( t gR - t H R )
ν
K Pi =
t gP - t HP i
i
30
Each calibration can guarantee Calibration of the viscometers
the metrological accuracy of the at national metrological insti-
viscometer constants for only a tutes
limited period. We therefore rec-
The calibration of viscometers
ommend that the constants are
is traced back to the viscosity
tested on a regular basis or to
of water. The following values
have it checked by the manufac-
are valid internationally (accord-
turer.
ing to ISO / TR 3666:1998):
The check can be performed
η = 1.0016 mPas (20 °C)
either by comparative measure-
ments with reference measure-
ν = 1.0034 mm2 / s.
ment standards (see above) or
with reference standard liquids
At metrological institutes, mas-
from a certifiedd institute (e.g.
ter viscometers are used with a
DKD in Germany). However,
special capillary length of 400
if regular oils are being used,
mm. By comparing the flow time
the limitation of the accuracy
of water with those of higher vis-
of the test procedure caused
cosity calibration liquids in the
by the uncertainty of the reg-
identical viscometer as well as
ular-oil viscosity indication
the flow times of the same liquids
should be noted.
in viscometers of different capil-
lary sizes (step-up procedure),
See also DIN 51562-4: Viscometer
the viscosity value of water is
calibration and determination of
ultimately used as a reference
measurement uncertainty.
standard for larger viscometer
values in which water can not be
measured.
31
Visco handbook
CHAPTER 6 Exception: Fewer bubbles occur
in viscometers without a ven-
HANDLING OF CAPIL- tilation tube (OSTWALD and
CANNON-FENSKE). These vis-
LARY VISCOMETERS cometers should be used in mea-
6.1 General guidelines surements of slightly foaming or
bubbling liquids, since foam or
for the selection of the bubbles impair the function of
measuring system the photocells.
Selection of the type of visco-
Due to the venting tube of the
meter
UBBELOHDE viscometer, this
The following viscometers from should not be used for samples
SI Analytics can be used for the that undergo chemical reactions
measurement of transparent liq- with the ambient air. OSTWALD
uids: and CANNON-FENSKE routine
viscometers are preferable here.
• UBBELOHDE viscometer
• OSTWALD viscometer If only a little substance or sol-
• CANNON-FENSKE routine vent is available, the Micro
viscometer UBBELOHDE or Micro OSTWALD
viscometers can be used.
These devices can therefor
be used for manual or auto- High and low temperature mea-
matic measurements with op- surements should always be per-
toelectronic detection of the formed in UBBELOHDE visco-
meniscus passage. In addi- meters for reasons of tempera-
tion, TC-UBBELOHDE viscome- ture-induced volume changes of
ters may be used with therm- the measurement substance.
istor sensors. UBBELOHDE
viscometers are to be preferred
in the majority of applications
over other types because of the
benefits mentioned in chapter 2.
32
CANNON-FENSKE reverse flow According to DIN 51562 / ISO 3105
viscometers are available for and ASTM D446, the aspired
manual measurement of opaque minimum flow time for absolute
liquids. TC UBBELOHDE visco- measurements for most visco-
meters are suitable for auto- meters should be 200 s.
matic viscosity determination
of opaque oils and emulsions. For relative measurements, flow
Since the thermistor sensors are times of at least 50 seconds are
glass-coated and sealed hermet- permissible according to ISO
ically in the viscometer, conduc- 1628-1 for the viscometer with
tive and highly aggressive liquids larger capillary number. See the
can also be measured. specifications in Section 4.1.
33
Visco handbook
34
6.2. Cleaning of capillary Especially when measuring ma-
terials with high surface tension
viscometers
(e.g. aqueous media), there is
Careful cleaning of the viscom- the formation of liquid droplets
eter is a basic requirement for during the start-up process for
exact and reproducible results. insufficiently cleaned viscome-
Practice has shown that in the ters, which adhere to the wall and
majority of cases, contaminants falsify the measurement result.
are the cause of increased scat- That is why it is advisable to mea-
tering of the flow time. The small- sure only substances with similar
est quantities of microscopic properties in a viscometer. If this
particles of dirt here can induce is not feasible, an especially thor-
standard deviations up to several ough cleaning must be carried
percent in the viscometer. out.
35
Visco handbook
Suitable cleaning fluids have In many cases, it is sufficient to
been proven: use concentrated sulfuric acid
without the addition of chromate.
• Initial cleaning This is also dangerous and it is
For the removal of possibly oil essential to observe the guide-
existing residues of calibration, lines for hazardous materials.
calibrated viscometers should be
rinsed with a volatile petroleum A milder cleaning agent is a solu-
spirit (e.g., boiling range 40 °C - tion of 15% hydrochloric acid
60 °C). and 15% hydrogen peroxide.
This mixture is oxidizing and can
thereby remove certain organic
• Intensive cleaning
and inorganic contaminants.
The classic cleaning agent for
stubborn impurities is concen- In many cases, a laboratory
trated sulfuric acid with the ad- detergent such as Mucasol®
dition of potassium dichromate is successful. Such laboratory
(chromic acid). cleaners are alkaline and there-
fore also attack glass at high
ATTENTION! concentration, at high tempera-
In many laboratories, the use of tures and for long duration of
chromic acid is forbidden! Ex- action. So that the calibration
treme caution is always advised constant of the viscometer is not
for: Chromium (VI) compounds changed, laboratory cleaners
are highly toxic and carcinogenic. should only be used
Handling is therefore reserved to
trained laboratory personnel in • occasionally,
compliance with the applicable • as a dilute solution in accor
regulations. If possible, this dance with manufacturer's in-
chemical should be avoided. structions,
• not at an elevated temperature
• and with an exposure time of
max. 60 minutes.
36
Method of cleaning The use of strong alkaline sol-
1. Complete filling the viscome- vents leads to glass corrosion, by
ter with the cleaning substances which the viscometer constant is
specified above. changed.
2. Performance at room tem-
perature. As exposure time of Daily cleaning
approx. one minute is sufficient The viscometer should be
in the case of petroleum spirit. cleaned with suitable solvents
For intensive cleaning with sul- immediately after each measure-
furic acid, chromic acid or hydro- ment. The use of a vacuum pump
chloric acid / hydrogen peroxide, has been proven useful here.
it is recommended that the
reagent fill the viscometer at Cleaning by using a vacuum
least 12 hours. pump
3. Rinse the viscometer with dis-
1. Connect the vacuum pump to
tilled water. This does not apply if
the capillary tube via a liquid trap.
oils or similar hydrophobic sam-
2. Pour in the cleaning liquid into
ple residues are removed with
the filling tube and the venting
petroleum spirit or similar.
tube (for UBBELOHDE viscome-
4. Rinse with a filtered, water-
ters).
miscible, highly volatile sol-
3. Periodically close the filling
vent (e.g., acetone). This is not
and venting tubes during aspi-
nescessary if oil or similar hydro-
ration of the liquid. A pulsating
phobic sample residuals or
flow of liquid is created, which
similar are removed with volatile
dissolves even stubborn contam-
petroleum spirit.
inants.
5. For drying with a flow of air,
4. Repeat the cleaning process
it is preferably generated by
if necessary (once or twice).
connecting a vacuum pump, not
5. Rinse with highly volatile sol-
by compressed air: This proce-
vent.
dure is safer when the air is clean
6. Dry by sucking dry, dust-free
and oil-free.
air.
37
Visco handbook
Cleaning without using a 6.3 Preparation of the
vacuum pump measurement
1. Pour cleaning fluid into the fill- Sample preparation
ing tube.
2.Suck the liquid several times into Solid particles in the sample to
the measurement bulb. be tested have similar effects on
3. Clean the remaining viscome- the measurement result as do im-
ter parts by shaking the viscom- purities in the viscometer. For this
eter. reason, the following applies:
4. Drain the viscometer.
5. Repeat the cleaning process 1. All parts coming into contact
two or three times. with the measured substance
6. Rinse with filtered, highly vola- should be thoroughly cleaned
tile solvents. and dried.
7. Dry by blowing dry, dust-free 2. The samples have to be fil-
air or in a drying cabinet. tered.
38
Filtration of highly viscous Only one mark is present for
samples Micro UBBELOHDE viscom-
Sieve, mesh width 0.3 mm. eters, for which a tolerance
Paraffin or resinous products and range of about ± 1 mm should
substances in which the pour be observed. Accurate meter-
point is less than 30 °C below ing is therefore not necessary. It
the testing temperature should should only be ensured that the
be heated accordingly before opening of the venting tube
the measurement. The measure- on the reference level vessel is
ment temperature must be at above the liquid level.
least 20 °C higher than the pour
point. Air bubbles can lead to in-
creased measurement devia-
Filling of UBBELOHDE and tions during the measurement
process. Therefore, make sure
OSTWALD viscometers
that the viscometer is filled with-
The substance to be tested is out bubbles.
filled via the filling tube into the
reservoir. To do this, the viscometer is held
somewhat obliquely and the
Considering that the driving liquid so poured in so that it
head of the OSTWALD Visco- flows down without bubbles on
meter depends on the filling the filling tube into the reservoir.
quantity, the sample volumes
for OSTWALD and Micro Viscometer type sample
OSTWALD Viscometers indi- amount
cated in table 2 are to be [ml]
adhered to in any case. A pipette OSTWALD 3
is therefore used for filling. Micro OSTWALD 2
UBBELOHDE 15 - 20
UBBELOHDE viscometers have Micro UBBELOHDE 3-4
two fill marks on the storage CANNON-FENSKE routine ca. 7*
reservoir that designate the CANNON-FENSKE opaque ca. 12*
maximum and minimum filling
* Filling upside-down until filling mark
quantity.
Table 2 Filling quantities of various
viscometers
39
Visco handbook
Especially when filling in sub-
stances of a higher viscosity 1
into OSTWALD viscometers, the 2
pipette should be immersed
deeply into the filling tube in
order to prevent errors due to
flow-tailing. 6
5
Filling CANNON-FENSKE
routine viscometers 8
CANNON-FENSKE Routine Vis-
cometers (see Fig. 13) are held 4
upside down for filling. The
capillary tube (1) immerses into
the liquid to be measured, while 7
suction is applied at the other
tube (2) until the liquid has
reached the timing mark M2.
After filling, the viscometer is 3
placed in the normal measure-
ment position.
9
Since the filling process of re-
1 Capillary tube
verse flow viscometers is some-
what more complex, a reference 2 Vent tube
should be made at this point 3 Reservoir
to the standards DIN 51366, 4 Lower annular timing mark M2
ISO 3105, ASTM D446 as well as 5 Upper annular timing mark M1
to the user instructions.
6 Sphere
7 Capillary
8 Measuring bulb
9 Tube extension
44
Automatic measurement
For automatic viscosity mea- The correct measurement stand
surement using UBBELOHDE, AVS®/S, AVS®/SK or AVS®/S-CF
CANNON-FENSKE routine and for automatic viscosity measure-
MICRO OSTWALD viscometers, ment is chosen according to
SI Analytics offers the automatic viscometer type and the bath
viscosity measurement devices liquid of the thermostats (metal
of the AVS® series. Table 3 pro- stand for non-aqueous media,
vides an overview of the device PVDF stand as a corrosion-free
program. option).
45
Visco handbook
No measurement tripod is re- The viscosity measuring devices
quired for measurement using are operated either via built-in
the TC UBBELOHDE viscome- software (AVS® 470) or via a PC
ter. The viscometer is clamped with the appropriate PC software
into a special bracket and sus- (AVS® 370, AVS® Pro III).
pended in the thermostat bath.
The connection with the con- The AVS®Pro III Automatic Vis-
trol unit is made using a cable cosity Sampler is a fully automat-
which is plugged into a socket ic viscosity measurement sys-
on the viscometer head. The tem for routine measurements.
viscometers are pneumatically This device performs measure-
connected to the AVS® device ments of kinematic and relative
via silicone or PTFE hoses. viscosity up to calculation and
documentation in an self-acting
All automatically operating de- manner. Filling, discharing, and
vices are microprocessor con- rinsing of the viscometers are
trolled. An RS-232-C interface integrated in the automatic
allows for the connection of an course of the measurement. The
external printer or computer. viscosity limit of the sample is
The parameterization and the about 800 mm2/s at 25 °C due
start of the automatic measuring to the automatic filling.
sequence occurs at the control
unit. The displacement of the
measuring liquid in the viscom-
eter is performed by an internal
pressure or suction acting micro-
pump. It is so controlled that an
optimal pumping pressure for
the reproducible filling of the
measurement system is set, de-
pending on the viscosity of the
sample.
46
CHAPTER 7 7.1 Correctable errors
and corrections
SOURCES OF ERROR
Surface tension
AND SPECIAL correction
CORRECTIONS Surface tension causes the liquid
The following information is not a which is wetting the tube wall to
substitute for an individual study climb by a distance of ∆h. The
of the fundamental standard DIN size of the relative error ε in terms
53012 regarding this topic. We of % can be calculated on the
therefore strongly recommend basis of the following formula:
acquiring more information.
2 1 1 σ σ0
Many of the influences and cor- ε= − − ⋅ 100%
ghm r1 r2 ρ ρ 0
rections named in the following (7.1)
section are negligible in general
practice, since they change the hm - mean pressure height
measurement uncertainty only in g - acceleration due to gravity
the range of < 0.1%. r1 - radius of the measurin bulb
r2 - radius of the spherical cap
Certain factors may cause signif- of the bulb, flowing into
icant errors, however. Most im- the liquid from capillary
portant is the temperature con- σ - surface tension of the
trol of the viscometer. In addition, measurement substance
the change in the gravitational σ0 - surface tension of the
acceleration at the site in relation calibration substance
to the calibration location as well ρ - density of the measurement
as high surface tension of the substance
samples may represent sources ρ0 - density of the calibration
of error that should be corrected. substance
47
Visco handbook
If the relation between surface Thermal expansion of the
tension and density of deviates capillaries and the measure-
considerably from sample to cali- ment vessel
bration substance, measuremnet
During high- and low-tempera-
uncertainty increases:
ture measurements, the radius
and the length of the capillaries,
a) in the case of viscometers
the volume of the measurement
with a small pressure head,
sphere, and the average pres-
where the liquid flows
sure height of the viscometer will
from the upper container
change owing to the large differ-
into another container the
ence between the measurement
diameter of which is con-
and the calibration temperature.
siderably different from the
For this reason, the viscometer
one of the upper container,
constant has to be corrected in
e.g. CANNON-FENSKE and
the case of precision measure-
OSTWALD viscometer.
ments.
b) in all viscometers where the
The corrected device constant
fluid flows out freely from the
according to DIN 53012:
capillary.
K ′ = K ( 1 + α (ϑ − ϑ0 ) ) (7.2)
In the case of UBBELOHDE
viscometers, the correction will Viscometers from SI Analytics are
in general be no more than calibrated at a temperature of
0.1 to 0.2 % and can thus be ϑ0 = 23 °C. The coeffcient of lon-
neglected in most cases. This gitudinal expansion α used for
has been demonstrated experi- production by DURAN®-glass) is
mentally [12]. 3.3 · 10-6 K-1.
48
Thermal expansion of the Inclination error
measurement substance Viscometers have to be used in
In the case of UBBELOHDE the position in which they were
viscometers, no correction is calibrated. If the connection line
required, since the measurement between the center points of the
result is largely independent of reference bulbs deviates from
the substance quantity being normal position, the mean pres-
filled in. If, in the case of viscome- sure head of the viscometer will
ters without suspended level, the change. If, instead of the initial
substance temperature should angle Φ0 the connection line
deviate from the measurement compared to perpendicular is
temperature during the process at an angle of Φ the corrected
of filling the viscometer, a vol- viscometer constant is to be
ume change of the measurement calculated according to:
substance leading to a change cos φ
of the viscometer constants will K′ = K (7.5)
cos φ0
occur during the temperature
adaptation. The constants should
The brackets or holders offered
then be corrected according to
by SI Analytics ensure a per-
Eq. (7.3) for OSTWALD and
pendicular suspension of the
CANNON-FENSKE routine Visco-
viscometer with a deviation < 1º.
meter or according to Eq. (7.4)
This corresponds to a max.
for reverse-flow viscometers
relative constant error of 0.02 %.
(DIN 53012, ASTM D 446).
This means that the inclination
4 V ( ρ2 − ρ1 ) error can be neglected if these
K ′ = K 1 + (7.3)
π Dm2 hm ρ2 racks are being used.
4 V ( ρ2 − ρ1 )
K ′ = K 1 − (7.4)
π Dm hm ρ2
2
49
Visco handbook
Local dependence of gravity Inaccurate adjustment and
The viscometers from SI Analytics measurement of temperature
are calibrated at a gravitational Errors caused by inaccurate
acceleration of 9.8105 m / s2. temperature adjustment or in-
sufficiencies in the temperature
A correction is required if the ac- stability or temperature measure-
celeration of fall at the calibration ment are frequently very large,
place g0 and the acceleration of since the viscosity of most of the
fall at the measurement place g liquids varies largely as a function
are significantly different. Equa- of temperature.
tion (7.6) is to be used to calculate
the corrected device constant. According to DIN 53012, it is per-
g missible to correct the viscosity
K′ = K (7.6)
g0 deviation to the target tempera-
ture at temperature deviations
The acceleration due to gravity <1 °C:
on Earth depends on the geo-
graphical latitude and the alti- 1 dν
Uν = − ⋅ (7.7)
tude above sea level: gravita- ν dϑ
tional acceleration decreases
with decreasing latitude and The temperature coefficient Uν
increasing altitude. According is determined according to the
to WELMEC (Western European corresponding DIN 53017. In
Cooperation in Legal Metrology) practice, however, this is more
it can be calculated for different complicated than working with
geographic locations using the the correct set temperature.
following formula, which reflects
the global gravity field [24, 37]: Fully immersed calibrated ther-
mometers with a resolution of
g = 9.780318 (1 + 0.0053024 sin2ϕ 0.01 K should only be used for
- 0.0000058 sin2ϕ - 0.000003085· h temperature measurement. The
m/s2) requirements for the use of ther-
ϕ: geographic latitude
mostats are described in section
h: height [m] above the sea level 6.4.
50
7.2 Uncorrectable errors Disturbance of the suspend-
Turbulence ing level in the case of
UBBELOHDE viscometers
Laminar flow is the basic require-
ment for viscosity measurement If viscosity measurements are
according to the capillary princi- performed with short flow times,
ple. The transition from laminar a deformation of the suspended
to turbulent tube flow occurs in level may occur. This will lead
capillaries (tubes) at a Reynolds to systematic measurement
number of about 2300. For errors, since the average pres-
capillary viscometers, turbulence sure height of the viscometer
occurs even sooner due to the will change. In addition, one
influence of capillary ends (with has to reckon with an increased
sharp-edged capillaries, e.g., scattering of the measurement
already at 1100). values within the limit ranges
between the disturbed and the
For a given viscometer, the Reyn- undisturbed suspended level,
olds number can be calculated and the influence of surface ten-
according to the following nu- sion on the measurement result
merical equation (DIN 53012): will increase. Fig. 16 shows vari-
ous stages of level disturbance.
V
R e = 63.7 ⋅ (7.8)
R ⋅ K ⋅ t g2 Table 4 gives an overview of
the limit values of the Reynolds
with the units
numbers and the flow times up
[V] = cm3
[R] = cm
to which in general no distur-
[K] = mm2/s2 bances of the suspended level
[tg] = s will occur for UBBELOHDE vis-
cometers (normal design).
Considering that kinetic energy
correction will increase with an
Size no. 0c 0a I Ic
increase in the Reynolds number,
one should work with a Reynolds tg [s] 100 75 60 60
number below 200 if this is Re 500 500 300 100
possible in practice.
Table 4 Limit values of tg and Re
according to DIN 51562-4
51
Visco handbook
Considering further that the Start-up length
limits also depend on the surface One of the preconditions for
tension of the liquid and the capillary viscometry is a para-
shape of the capillary outflow, bolic velocity profile. For this
disturbances of this kind may reason, the flow time has to be
even occur in the case of some- selected in such a manner that
what longer flow times. the start-length le for the forma-
tion of the profile is considerably
smaller than the capillary length.
According to Schiller [10], the
start-up length can be calculated
as follows:
V
le = 0.015 (7.9)
π υ tg
a) b) c) d)
52
Error due to delayed drainage Uncertainty of timing
These errors are caused by the The relative error of measure-
fact that a small liquid volume ment for the time measuring
ΔV is adhering to the wall of the device must be less than 0.02 %
viscometer above the sinking and is to be included in the mea-
liquid meniscus. ΔV will increase surement uncertainty according
with the viscosity and the sinking to DIN 51562-4. The uncertainty
velocity of the meniscus. The of the timing device in practice is
magnitude of the error is also small compared to other uncer-
influenced by the wettability of tainties.
the wall, the surface tension of
the liquid, and the geometry of 7.3 Trouble shooting
the viscometer. Depending on
the constructional shape of the
table
device a shortening or extension Table 5 gives a summary of some
of the flow times may occur. of the major errors occurring
during viscosity measurements
Radiation heat using glass capillary viscometers,
including their possible causes
To avoid an uncontrolled heating
and ways of elimination. Errors
up of the liquid to be tested by
which can be attributed to de-
heat radiation, the liquid bath is
vice defects as well as improper
to be protected from direct expo-
use of the automatic viscosity
sure to the sun or light sources.
measurement devices are not
Cold lights or light sources with
considered.
a premounted infra-red filter
should preferably be used for
illumination.
53
Measuring error Cause of error Elimination of error
Systematic error: Temperature of thermostatic Check and - if necessary - adjust bath temperature
Flow time too short bath liquid too high.
Systematic error: Dirt in the capillary Discharge and clean viscometer (cf. chapter 6.2),
Flow time too long repeat measurement
Temperature of thermostatic Check and - if necessary - adjust bath temperature
bath liquid too low.
Systematic error: Kinetic energy correction For precise measurements choose viscometer with
Flow time too long not used or too small smaller capillary diameter or kinetic energy correction
at short flow times has to be determined experimentally with substances
Visco handbook
54
Measuring error Cause of error Elimination of error
Systematic error: Disturbance of suspended level Viskosimeter mit geringem
Flow time too short at short flow Kapillardurchmesser wählen
times (UBBELOHDE viscometer) (siehe Kapitel 6.1 / 7.2)
Drift of flow times Drift of bath temperature Protect bath against radiation (cf. chapter 6.4);
exchange thermostat, if necessary
Thermostating of sample Prolong thermostating time until flow times
not finished are constant (cf. chapter 6.4)
Evaporation of a highly Liquid handling in viscometer by pressure mode
volatile component instead of suction mode
Enhanced statistical scattering Dirt in the viscometer Discharge and clean viscometer,
of flow times repeat measurement
Particles in the sample Discharge and clean viscometer,
repeat measurement with filtrated sample –
if required, use filter with smaller pore size.
(cf. chapter 6.2/ 6.3)
Air bubbles For samples with negligible volatility and sufficient
thermal resistance:
Casting out by short-time heating
Discharge and clean viscometer
(cf. chapter 6.2)
At new filling, pay attention to avoid air bubbles
(cf. chapter 6.3)
Continued Table 5 Commonly occurring errors in the use of glass capillary viscometers
55
Measuring error Cause of error Elimination of error
Very high statistical scattering of Dirt at the optical sensors Remouve measuring stand out of the thermostatic
flow times – automatic measurements bath, clean sensor with fabric wetted with alcohol
with light barriers,
up to complete malfunction.
Malfunction of light barriers due Viscometer with TC sensors instead
to air bubbles, sludge or of optical detection (cf. chapter 6.1)
liquid lamellas
Very high statistical scattering of Incrustation of TC sensors Transparent samples: Optical detection
flow times – automatic measurements
Visco handbook
56
Continued Table 5 Commonly occurring errors in the use of glass capillary viscometers
There are alternative methods
CHAPTER 8 for molecular weight determina-
SPECIAL APPLICATIONS tion (GPC, melt viscosity, osmosis,
light scattering on solutions, field
8.1 Testing of plastics flow fractionation), but in the
Introduction quality control of plastics, solu-
tion viscometry has established
One of the major quality features itself as the most important stan-
of synthetic materials is the mean dard method:
molecular weight of the polymer
molecules. The molecular weight It offers high accuracy (reproduc-
characterizes the chain length ibility), reliability and robustness,
of the polymer molecules which at relatively low cost of acquisi-
has a decisive influence on the tion and operation.
processing properties of a syn-
thetic material as well as on the There are different measuring
mechanical properities of the tasks for different applications:
final products.
Polymer chemistry
The stress exerted on the plas- (polymer manufacturing)
tic by the processing process
may lead to changes in the poly- • Determination of the mean
mer (usually degradation of the chain length or mean
chains). Under certain circum- degree of polymerization of
stances, the properties of the the final product (raw granules)
finished part might be changed
to such an extent that it is no - Characterization of the
longer suitable for its intended final product
purpose. The average molecular - Quality assurance
weight is determined by measur- - Optimization of process
ing the viscosity of a dilute poly- parameters
mer solution. - Preventing the production of
faulty batches
57
Visco handbook
Polymer processing The relative viscosity and the
• Characterization of the proper- viscosity number (VN) based on
ties of the starting material (raw it, the intrinsic viscosity (IV) or
granulate) also the K value according to
Fikentscher is calculated for
- Incoming inspection polymer applications in general
- Laying out systems for polymer instead of the absolute viscosity
processing of the solution.
- Determining optimum process
parameters The work flow for the viscometry
of polymer solutions can be di-
• Determination of the chemical vided into three parts:
and physical properties of the
finished parts 1. Sample preparation
2. Measuring the viscosity
- Final inspection (flow time) of the sample and
- Determination of damage to pure solvent (blank value)
the polymer during processing: 3. Evaluation
Optimization of process param-
eters For all three parts, the applicable
standards must be considered
Viscometry of polymer solu- for this polymer. This is particu-
larly important during the sam-
tions
ple preparation, but also in the
Determination of chain length, evaluation. The measurement of
processing properties and qual- the flow time is the least critical in
ity of a plastic is carried out by many cases.
viscosity measurements on solu-
tions of the plastics in suitable
solvents using capillary viscom-
eters (solution viscometry). Learn
about solvent, viscometer and
used standards in Table 6.
58
Type Abbr. Solvent Capillar Operating temperature Standard
60
It should be noted: The volume (b) The solution is manufactured
of the solution is temperature in standard sample bottles
dependent. The measurement using an piston burette, e.g.
flask must therefore be filled at TITRONIC® 500 from SI Analytics
room temperature. This is partic- (see Fig. 18).
ularly important when the sam-
ple was heated for solution be- In this procedure, the amount of
forehand - then the samples cool sample can be weighed in a cer-
off to room temperature before tain range, e.g., 200 to 300 mg
filling. - so an exact target value does
not need to be reached. The
If a magnetic stir bar was inserted sample weight is entered into
for solution, it must be removed the flask burette, which then cal-
before filling. In fact, it must even culates the amount of solvent
be rinsed with the solvent and and meters it to the polymer. This
the rinsing solution collected in method is easier to use com-
the measurement flask, to avoid pared to method (a). In addition,
losing adhering sample. it ensures a constant concentra-
tion.
61
Visco handbook
In practice, glass fibers most
250 mg
m sample = often occur as a foreign com-
w GF (%) ponent. The glass fiber content
1− 100 is determined separately by
incineration in accordance with
wGF (%): count of glass fibres in % standardized methods (usually
ISO 3451).
When preparing the solution
according to method b using a When ashing, a plastic sample
flask burette, this formula is con- is burned in a crucible (usually
tained in the internal software to of porcelain in the practice) and
take account of the additives. then annealed at temperatures
of typ. 850 °C in a muffle furnace
to constant weight.
Abb. 18 Sample preparation with the piston burette TITRONIC® 500
62
2. Measuring the flow time of Therefore uncalibrated viscom-
the sample and pure solvent eters can be used to measure
In the viscometry of polymers, the relative viscosity. In practice,
the flow time of the pure solvent a mean value is often calculated
(blank value) is also measured from three flow times, which is
in addition to the flow time of then converted into the relative
the sample solution in almost all viscosity. The automated (AVS®)
cases. Both results are converted devices from SI Analytics auto-
into a relative viscosity ηr: matically perform repeat mea-
surements and calculations. In
η K ⋅ρ ⋅t t most cases, the relative viscos-
ηr = = = ity is converted even further
η0 K ⋅ ρ0 ⋅ t0 t0
into a final result (see section 3.
η, η0 viscosity of the sample Evaluation).
and the solvent
ρ,ρ0 density of the sample Blank value
and the solvent The blank value is determined
t,t0 flow time of the sample for each viscometer, thus the
and the solvent transit time of the solvent. The
blank value should always be the
Since the flow time for sample same in a given viscometer. If the
and blank value is usually mea- blank value fluctuates with re-
sured in the same viscometer, peated measurements, this can
the calibration constant K of the be caused by:
viscometer is omitted in the cal-
culation of results. • The viscometer is not clean,
e.g., can still be carrying resi-
In addition, the density of the dues of a previous sample mea-
sample and the solvent in the surement in routine use. In this
examined diluted solutions are case, the blank value should be
approximately equal, so that the measured once again.
relative viscosity is simply the ra-
tio of the flow times of sample If there are stubborn stains, the
and solvent. viscometer must undergo a
suitable intensive cleaning (see
chapter 6.2).
63
Visco handbook
• The solvent has a slightly • When the temperature chang-
different composition, e.g., when es, the blank value also changes.
a new bottle of solvent was
begun. A change of the com- The blank value therefore gives
position is possible, in particular experienced user information
with solvent mixtures such as on whether everything is OK
phenol/ortho-dichlorobenzene with the entire system: This
(50/50, w/w), which is used in mainly concerns the quality of
accordance with ISO 1628-5 for the solvent, the cleanliness of the
polyester (PET, PBT). With this viscometer and measurement
solvent, there is also a risk that temperature. The blank value
the phenol crystallizes when should be measured regularly, at
cooling down below room tem- least when opening a new bottle
perature and, in this way, chang- of solvent.
es the solvent composition.
Measurement of the sample
The composition may change When measuring the sample
even with 96% sulfuric acid solution, the run time is usually
(ISO 307 for polyamide): The measured 3x as with the blank
fluid is hygroscopic, that is, it value.
takes on humidity while standing
in air and dilutes itself in this way. According to ISO 1628-1 , the
The sulfuric acid must therefore ratio of the transit time from the
always be kept tightly closed. sample to the transit time of the
blank value - thus the relative
viscosity - should at least 1.2. The
limit of 1.2 must be complied
with in order to obtain sufficient
accuracy for the difference be-
tween the measured flow times.
The value 2 is recommended as
the upper limit for the relative vis-
cosity.
64
In practice, however, this value is Most important are:
exceeded in some cases, when • the viscosity number VN
polymers with high molecular synonymous terms:
weights are measured and the - reduced viscosity ηred or I
polymer concentration should - according to DIN 1342-2:
not be changed because it is Staudinger function Jv
specified in the corresponding • Intrinsic velocity IV
standards. synonymous terms:
- abbr. [η]
Samples containing particulates - limiting viscosity number
(e.g., glass fibers) must necessar- - according to DIN 1342-2 :
ily be filtered before filling into Staudinger index Jg
the viscometer. For filtering, see
notes in Section 6.3. In some cases, especially for PVC
(according to DIN EN ISO 1628-2)
If scattering of > 0.2% occur, it is the so-called
probably because particles have • K value according to
entered the viscometer. In these Fikentscher is determined.
cases, the measurement should
be repeated with a filtered sam- The evaluation and final result
ple. to be used are set out in the
standards for historical reasons.
3. Evaluation Thus, as a rule, for the analysis
For the evaluation of the transit of PVC, the K value according
times, the relative viscosity is first to Fikentscher is calculated, the
calculated with Eq. (8.2) and oth- intrinsic viscosity for PET and the
er variable based upon it. They viscosity number for polyamide.
are listed in Summary Table 7.
Again, care should be taken
when comparing the measure-
ment results of different labo-
ratories so that "apples are not
compared with oranges". The
type of evaluation is therefore to
be documented.
65
Visco handbook
Quantity Name
η Dynamic viscosity
ν =η / ρ Kinematic viscosity
ηrel = η / η0 Relative viscosity
(η − η ) / η
0 0
= ηr − 1 Specific viscosity
* in some standards Jv or I
** in some standards also Jg or I
66
Intrinsic viscosity
The intrinsic viscosity is obtained The intrinsic viscosity also has a
by extrapolating the reduced vis- special meaning in the scientific
cosity (viscosity number) at con- field: It is linked via the so-called
centration 0 ("infinite dilution"), Kuhn-Mark-Houwink relationship
s. Fig. 19. with the molar mass M:
t − t0
ηred =
t 0 ⋅ cPolymer
VN
IV, [η]
68
The viscosity of a mineral oil var- The determination of viscosity
ies greatly with the temperature: plays a major role in the produc-
tion and development of doped
• At low temperatures (e.g., in oils (basic oil / additive mixtures).
winter, when cold-starting the
engine), it must be so low that Regular viscosity measurement
the oil can be pumped to the lu- ensures adequate quality con-
brication points in the engine. trol in the course of production.
As regards development on the
• At high temperatures (e.g., in other side, the focus is on the
summer, when fully opening the examination of the viscosity-
throttle; extreme loads such as temperature behavior of new
driving in mountainous terrain), oil/additive mixtures. In the case
oil temperatures above 100 °C of used engine oils, the determi-
can occur. Sufficient lubrication nation of viscosity can be used
film must still also be guaran- to determine whether the for-
teed here so that the lubricating mation of the lubricating film will
film does not break at the friction still be sufficient even at higher
points due to low viscosity. temperatures.
69
Visco handbook
Viscosity Index (VI) The classification of an engine
One of the frequently used char- lubricating oil in so-called SAE vis-
acteristics of viscosity-tempera- cosity classes is based on dynamic
ture behavior (VT behavior) of viscosity at -17.8 °C (0 °F) and kine-
a lubricating oil is the viscosity matic viscosity at 98.9 °C (210 °F).
index VI. The VI of an oil can be Other lubricating oils should be
calculated on the basis of the vis- measured at 40 °C according to
cosities at 40 °C and 100 °C by ISO 3448.
using tables (DIN ISO 2909).
Examples for viscometers and
The magnitude of the viscosity accessories from SI Analytics de-
drop occurring with increasing vices are summarized in Table 8.
temperature depends on the
chemical composition of the re-
spective oil. A minor tempera-
ture dependence of the viscosity
leads to a higher viscosity index.
Multi-grade, engine, and gear
oils are characterized by a high
VI [23].
70
8.3 Food testing Examples of measuring tasks
The raw materials, semi-finished in the food industry
and finished products to be
a) Determination of the viscosity
processed in the food industry
of beer wort and beer [26]
have different rheological prop-
erties and are primarily non- Beers with a viscosity > 1.7 mPas
Newtonian. They depend, e.g., are hard to filter, and this leads
on temperature, water content, to a reduction of the production
particle size distribution (for sus- output. On the other hand, higher
pensions/emulsions),mechanical viscosity has a positive effect on
processing, storage and trans- richness and foam stability.
port conditions.
Objectives of viscosity measure-
Such non-Newtonian samples ment:
are not measured with glass
capillary viscometers, but with, • optimization of the mashing
e.g, rotational viscometers. properties
• selection of filtration strategy
There are, however, liquids in • quality evaluation of malt,
food production which exhibit wort and beer
Newtonian flow behavior, and
capillary viscometer can be used b) Determination of viscosity
for their viscosity measurement.
of fruit and vegetables juices
Raw-pressed juices with high
viscosity are difficult to clarify.
Viscosity is mainly affected by
the pectin percentage which,
in the case of concentrated
fruit juices, may rise so high
in the course of production
that there is a danger of jellying
of the contents of the tanks.
Owing to the food-physiological
importance, a complete decay of
the pectin is not desired.
71
Visco handbook
By way of an aimed pectino- the rise in the percentage of
logical decaying process in the other than saccharide. Viscosi-
course of the technological ty increases with the rise in the
section of the fining and clarifi- molecular mass of the solution
cation process of the juices one components (mono- and disac-
tries to adjust an optimum pectin charides, glucose syrup [30])
percentage [27]. and can be approximated ac-
cording to a logarithmic mixing
Objectives of viscosity measure- rule:
ment:
η = wA logη A + wB logη B (8.4)
• gathering of control parame-
w - weight fraction
ters for the pectinological pro- A,B - components
cess of optimizing clarification
and fining
• quality surveillance Glucose syrups are characterized
• characterization of the jelly- by different saccharide fractions,
ing capabilities of pectins, inter a fact which results in diverg-
alia by the determination of the ing viscous behavior patterns.
limiting viscosity number [28] Considering that they are used
as crystallization inhibitors in
c) Viscosity determination in the production of confectionery,
sugar industry viscosity is a major technological
parameter.
Information about viscosity is es-
sential in the extraction and tech-
Objectives of viscosity measure-
nical processing of sacchararose
ment:
solutions, [29]. It increases in the
form of an exponential curve with
• gathering of control parameters
rising concentration and has thus
for processing sugar solutions
a substantial influence on the
• quality surveillance
crystallization readiness of sugar
• development of recipes
solutions. So it is that the crys-
• provision of information for the
tallization of sacchararose solu-
rating of appliances and apparatus
tions is favored with increasing
for sugar industry
concentration (state of over-sat-
uration), but will decrease with
72
d) Viscosity determination in e) Viscometry for special
milk industry food applications
Owing to the differences in the After examining the question of
provenience and composition of knowing whether the food liquid
milk and dairy products, the rhe- to be analyzed can be reason-
ologic behavior of dairy products ably treated as a Newtonian fluid,
differs greatly [31]. all types of capillary viscometers
can be used in principle.
The viscosity of milk, cream, con-
densed milk etc. is influenced There may be some difficulties in
by the fat contents, the concen- the detection of the liquid menis-
tration of the dry matter, and, cus. Owing to their low degree of
to a high degree, by the process- transparency and the after-flow
ing conditions, e.g. by homo- effects, optical detection of dairy
genization. An addition of hydro- products is problematic.
colloids (thickening, binding,
and jellying agents) and The use of TC- Viscometers re-
stabilizers has a highly viscosity- quires frequent, thorough clean-
raising effect. Viscosity mea- ing, since the thermistors tend
surement provides valuable to soil as a result of incrustation.
information required to reveal There are less problems in the
their chemical structure and their viscosity measurement on beer,
effect in combination with com- fruit juices and the like. Owing
ponents of milk. to the fact that these fluids have
a tendency of foam formation,
Objectives of viscosity measure- OSTWALD Viscometers and
ment: Micro OSTWALD Viscometers
have proven their suitability
• quality evaluation for use [26]. Similarly good ex-
• development of recipes periences have been made with
viscosity measurements of fruit
juices.
73
Visco handbook
APPENDIX A
FUNDAMENTALS OF
HC CORRECTION
The Hagen-Poiseuille equation L
(see. Chapter 2, Equation (2.1)) is le
not sufficient to describe the real
flow in capillary viscometers.
∆ρ
8η VL ρV
2
p= 4 + + Pressure loss see text
(A 1.1)
πR π R4
2
74
Hagenbach [5, 14] for the first This effect was originally included
time pointed out that the kinetic by a fictitious extension of the
energy of the formed capillary capillary to a certain multiple n
flow - for which part of the hy- of the capillary radius n·R. The
drostatic pressure must be ap- resultut is the following corrected
plied - should be considered as Hagen Poiseuille equation:
a correction. This energy is not
∆ pπ R m ρ V
4
converted into heat the capillary η= −
by viscous friction, but only after 8V ( L + nR ) 8π ( L + nR )
the outlet. (A 1.2)
This kinetic energy or the pres- The values of n lie between 0.2
sure loss can be calculated in and 1.2 - funnel-shaped capillary
principle (Fig. A2, Eq. A (1.1)). ends have lower values than
Since the hydrodynamics more sharp-edged capillary ends.
complicated in practice, the Since the Couette correction is
kinetic energy correction term is hardly determined by measure-
expanded by a constant m [2, 8]. ment, it is not calculated inprac-
tice with an extension n · R of the
Couette described an additional capillary. Instead the Hagenbach
pressure loss [6]: A capillary with and Couette correction are sum-
trained parabolic flow profile has marized in the factor m.
the lowest pressure loss - any
other form of flow consumes With the equations
more energy. Since the parabolic
flow profile is formed only in the ∆ p = ρ ghm (A 1.3)
inlet zone, the pressure drop per and
capillary length is greater than in V
the subsequent capillary. V = (A 1.4)
tg
For the kinematic viscosity can be
written:
4
π R ghm mV
ν = tg −
8 LV 8π L t g
(A 1.5)
75
Visco handbook
The parameter m is highly de- For sharp-edged capillary ends,
pendent on the shape of the cap- a constant value of m = 1.12 was
illary end and on the Reynolds theoretically calculated [9, 10, 11].
number (Re). This value is also specified in
DIN 53012 as a maximum bench-
The Reynolds number is an im- mark. Ideally, sharply cut capillary
portant dimensionless para- ends are not feasible for produc-
meter for fluid mechanical tion reasons.
descriptions of incompressible
fluids: The calculated value has been
experimentally confirmed for
ρ ⋅ vm ⋅ 2 R ν ⋅ 2 R (A 1.6) Re > 100. For Reynolds numbers
Re = =
η ν below 100, m drops off sharply
vm = mean velocity and has at Re = 25 only about
30 - 40% of its initial value [12]. At
It characterizes the type of flow, Re <10, m is negligibly small [13].
laminar or turbulent, due to
influences of inertia and friction If the capillary ends are funnel-
(viscosity). Depending on the shaped, m is thus a function of
production technology, the cap- the Reynolds number over the
illary ends of viscometers can be entire flow time range used me-
sharp or funnel-shaped (Fig. A 3). chanically. Cannon, Manning
and Bell [14] found a proportion-
ality between m and the root of
Reynolds number:
a b
m = 0.037 Re (A 1.7)
0.00166 V
2 culation formula of the kinetic
E= 1 (A 1.12) energie correction should only
L (2 K R) 2 be applied for small correction
values, as indicated in the instruc-
E tions of the viscometer.
tH = (A 1.13)
K t g2
This calculation formula is used
by SI Analytics by default both in
the user instructions for the vis-
cometer as well as in software.
77
Visco handbook
SYMBOLS AND UNITS USED
A Surface parallel to direction of flow m2
c Concentration g/cm3
78
m Coefficient of the kinetic energy correction -
Re Reynolds number -
s Temperature error K
ts Shear time s
T Measurement temperature K
T0 Calibration temperature K
U Voltage V
79
Visco handbook
Uν Temperature coefficient of kinematic viscosity 1/K
ηr Relative viscosity -
ϑ Temperature °C
τ Shearing strain Pa
80
Φ Angle between the perpendicular and the line connecting
the upper and lower the central point of the leveling
bulbs during measurement -
81
Visco handbook
BIBLIOGRAPHY
[1] Mezger, T.
The Rheology Handbook, Vincentz-Verlag, 2nd ed. 2006
[3] Prandtl, L.
Führer durch die Strömungslehre, Springer-Verlag, Berlin,
13. Aufl. 2012
[4] Eck, B.
Technische Strömungslehre Band 1, Springer-Verlag, Berlin,
9. Aufl. 1988
[5] Hagenbach, E.
Poggendorffs Annalen der Physik 109 (1860), 385
[6] Couette, M.
Annales de Chimie et Physique 21 (1890), 433
[9] Boussinesq, V. S.
Comptes rendus 110 (1890), 1160, 1238
[10] Schiller, L.
Forschung auf dem Gebiete des Ingenieurwesens (1922), H. 248
[11] Riemann, W.
Journal of the American Chemical Society 50 (1928), 46
[17] Doerffel, K.
Statistik in der analytischen Chemie, Wiley-VCH Verlag 1990
[18] Brown, R. P.
Taschenbuch der Kunststofftechnik.
Carl Hanser Verlag, München 1984
[20] Jentsch, C.
Chemie in unserer Zeit 12 (1978), 57
[31] Kessler, H. G.
Lebensmittel- und Bioverfahrenstechnik, Molkereitechnologie Verlag
A. Kessler, Freising 1988
[32] UBBELOHDE, L.
Zur Viskosimetrie S. Hirzel Verlag, Stuttgart 1965
[33] UBBELOHDE, L.
Öl und Kohle vereinigt mit Erdöl und Teer 12 (1936), 949
84
STANDARDS
Fundamentals
DIN 1342-1
Rheological concepts
DIN 1342-2
Newtonian liquids
DIN 53017
Determination of the temperature coefficient of viscosity of liquids
ASTM D 445
Standard Test Method for Kinematic Viscosity of Transparent and Opaque Liquids
and Calculation of Dynamic Viscosity
Metrology
DIN 51366
Measurement of kinematic viscosity by means of the Cannon-Fenske viscometer
for opaque liquids
DIN 51562-1
Measurement of kinematic viscosity by means of the Ubbelohde viscometer
DIN 51562-2
Determination of kinematic viscosity using the Ubbelohde microviscometer
DIN 51562-3
Determination of kinematic viscosity using the Ubbelohde viscometer,
viscosity relative increment at short flow times
DIN 51562-4
Measurement of kinematic viscosity by means of the Ubbelohde viscometer,
Viscometer calibration and determination of the uncertainty of measurement
85
Visco handbook
DIN 53012
Capillary viscosimetry of newtonian liquids
- Sources of errors and corrections
ISO 3105
Glass capillary kinematic viscometers
- Specifications and operating instructions
ASTM D 446
Standard Specifications and Operating Instructions for Glass Capillary
Kinematic Viscometers
BS 188
Methods for determination of the viscosity of liquids
DIN 51563
Testing of Mineral Oils and Related Materials - Determination of Viscosity
Temperature Relation - Slope m
86
DIN EN ISO 1628-2
Determination of the viscosity of polymers in dilute solution using capillary
viscosimeters - Part 2: Poly(vinyl chloride) resins
ISO 1628-6
Bestimmung der Viskositätszahl und der Grenzviskositätszahl;
Teil 6: Methylmethacrylatpolymere
EN ISO 1157
Cellulose acetate in dilute solution - Determination of viscosity number
and viscosity ratio
DIN 54270-1
Testing of textiles; determination of the limit-viscosity of celluloses,
principles
DIN 54270-2
Testing of textiles; determination of the limit-viscosity of celluloses,
Cuen-procedure
DIN 54270-3
Testing of textiles; determination of the limit-viscosity of celluloses,
EWNNmod(NaCl)- procedure
87
Visco handbook
ISO 5351
Pulps - Determination of limiting viscosity number in cupri-ethylenediamine
(CED) solution
DIN EN 60450
Measurement of the average viscometric degree of polymerization of new
and aged cellulosic electrically insulating materials (IEC 60450)
SNV 195598
Textilien; Prüfung auf Faserveränderung und Faserschädigung;
Bestimmung der Viskositätszahl von Cellulose in EWN-Lösungsmittel
ASTM D 2857
Standard Practice for Dilute Solution Viscosity of Polymers
ASTM D 789
Standard Test Methods for Determination of Solution Viscosities of Polyamide (PA)
ASTM D 1243
Standard Test Method for Dilute Solution Viscosity of Vinyl Chloride Polymers
ASTM D 1601
Standard Test Method for Dilute Solution Viscosity of Ethylene Polymers
ASTM D 4603
Standard Test Method for Determining Inherent Viscosity of Poly (PET)
ASTM D 4243
Standard Test Method for Measurement of Average Viscometric Degree of
Polymerization of New and Aged Electrical Papers and Boards
ASTM D 4878
Determination of Viscosity of Polyols
88
Standards for liquid thermostats
DIN 12876-1
Electrical laboratory devices - Laboratory circulators and baths
- Part 1: Terms and classification
DIN 12876-2
Electrical laboratory devices - Laboratory circulators and baths
- Part 2: Determination of ratings of heating and refrigerated circulators
DIN 12876-3
Electrical laboratory devices - Laboratory circulators and baths
- Part 3: Determination of ratings of laboratory baths
89
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