1.)Which of the following is used to keep a metal clean while soldering?

a.)Flax
b.)Flux
c.)Surface Plate
d.)Insulated

2.)Before splicing electric wires they should be:

a.)Tinned
b.)Soldered
c.)Cleaned and Tinned
d.)Insulated

3.)To check the speed of a motor or other rotary machine, one should use a :
a.)Galvanometer
b.)Tachometer
c.)Micrometer
d.)Geiger counter

4.)Before drilling a hole in a piece of metal, it should be :

a.)Marked with chalked
b.)Scribed
c.)Center-punched
d.)Protracted

5.)A tap or die marked ¼ -20 indicates.

a.)1/4” radius-20cm. long
b.)1/4”diameter -20 threads per in..
c.)1/4“radian – 20 threads per in.
d.)1/4“turn-20 times

6.)After a piece of pipe has been cut ,the holes is cleaned out with a:
a.)Pipe reamer
b.)Pipe taper
c.)pipe cleaner
d.)Hole cleaner

7.)How do you call the tools used for cutting pipes threads ?
a.)Pipe Cutter
b.)pipe threader
c.)Pipe stock and die
d.)pipe ratcher cutter
8.)How do you call the tool used when working with larger sizes of pipes?
a.)Chain pipe wrench
b.)Cahin holder
c.)Chain tongs
d.)A or B

9.)What tool is used when preparing to put fittings on copper tubing?

a.)Tube spreader
b.)Tube retarded
c.)Flaring tool
d.)Tube countersink

10.)What are the most commonly used materials as photo cathode for the photoelectric emission.
a.)Barium and Calcium
b.)Cesium and Rubidium
c.)Arsenic and Boron
d.)Thorium and tungsten

11.)Manganese is an alloy of:

a.)Copper,manganese and nickel
b.)Copper,zinc and lead
c.)Copper,aluminum and chromium
d.)Copper,chromium and cadmium

12.)The one that is an acceptor impurity element.

a.)Antimony
b.)Gallium
c.)Arsenic
d.)Phosphorus

13.)Which of the following is not a method of non-destructive testing of steel castings and forging?
a.)Radiography
b.)Magnetic particle
c.)Ultrasonic
d.)Chemical Analysis

14.)All of the following statements about rusting of iron are correct, EXCEPT:
a.)Contact with water and oxygen are necessary for rusting to occur
b.)Contact with a more electropositive metal reduces rusting
c.)Halides aggravate rusting process which involves electrochemical oxidation reduction reaction
d.)Pitting occurs in oxygen-rich anodic areas and the rust is deposited nearby
15.)If 1080 steel is annealed by very slow cooling from 1000degrees Celsius to ambient temperature, its
microstructure will consist almost solely of:
a.)Austenite
b.)Bainite
c.)Cementite
d.)Pearlite

16.)Steel can be strengthened by all of the following practices EXCEPT:

a.)Annealing
b.)Quenching and Tempering
c.)Work hardening
d.)Grain refinement

17.)Intrinsic silicon becomes extrinsically conductive ,with electrons as majority carriers when doped
with which of the following.
a.)Antimony
b.)Boron
c.)Germaniun
d.)Aluminum

18.)The linear portion of the stress –strain diagram of steel is known as the :
a.)Modulus of elasticity
b.)Plasticity
c.)Irreversible range
d.)Elastic range

19.)Imperfections within metallic crystal structures may be all of the following.

a.)Lattice vacancies or extra interstitial atom
b.)Ion pairs missing in ionic crystals
c.)Displacement of atoms of interstitial sites
d.)Linear defects or slippage dislocations caused by shear

20.)A steel numbered SAE-AISI,C1035 when not rolled and contains 0.60% to 1.30% carbon and used
when extra hardness is required.
a.)Low carbon steel
b.)medium carbon steel
c.)High carbon steel
d.)Very high carbon steel

21.)Which of the following alloying elements used in making high speed steel?
a.)Molybdenum
b.)Nickel
c.)Manganese
d.)Silicon

22.)Which of the following alloying used in springs to make more reliant?

a.)Silicon
b.)Tungsten
c.)hardness and resistance
d.)Nickel

23.)It refers to that property in steel which resist indention or penetration ..It is usually expressed in
forms of the area of an indention made by a special ball under a standard load or the depth of a special
indentor.
a.)Hardness
b.)Ductility
c.)Malleability
d.)Wear resistance

24.)The distance from a point on a screw thread to a corresponding point on an adjacent thread,
measured parallel to the axis..
a.)Pitch
b.)Lead
c.)Thread
d.)Crest

25.)The top surface joining the two sides of a thread.

a.)Pitch
b.)Lead
c.)Crest
d.)Space

26.)The amount of variation permitted in the size of a part.. It is the difference between the limits of
maximum and minimum dimensions of a given part.It may be expressed at plus,minus or both plus or
minus..
a.)Tolerance
b.)Limit
c.)Variation
d.)Clearance

27.)The instrument used to reshape a grinding wheel that is grooved or out of round is called a:
a.)Wheel Aligner
b.)Wheel emery
c.)Wheel dresser
d.)Wheel cutter

28.)The instruments used to remove old packing from packing glands and stuffing boxex are called:
a.)Packing Tools
b.)Gland box cleaners
c.)packing Bits
d.)packing Screw

29.)When working on bearings and checking for high spots, it is customary to apply what?
a.)White Lead
b.)Dykem Blue
c.)Red lead
d.)Prussian blue

30.)When a metal is cold worked ,all of the following generally occur, EXCEPT:
a.)Ductility decreases
b.)Grains become equal –axed
c.)Tensile strength increases
d.)Slip or twinning occurs

31.)Hard water is water,which contains soluble salts of which of the following elements.
a.)Sodium
b.)Sulfur
c.)Calcium
d.)Chlorine

32.)Which of the following metals has the highest specific heat capacity at 100 degrees Celsius?
a.)Aluminum
b.)Bismuth
c.)Copper
d.)Iron

33.)Aluminum pistons are either cast or:

a.)Ground
b.)Forged
c.)Pressed
d.)Welded

34.)Valves and piping in an ammonia system are made of:

a.)Iron
b.)Brass
c.)Copper
d.)Bronze

35.)Which of the following gasket materials should be used on a Freon system?

a.)metallic
b.)Asbestos
c.)Rubber
d.)Siderite

36.)The non-ferrous alloy corrodes in ammonia is:

a.)Copper
b.)Bronze
c.)Brass
d.)All of these

37.)What is used in the main condenser to control electrolysis?

a.)Brass plate
b.)Aluminum plate
c.)Zinc plates
d.)Bronze plate

38.)Which of the following types of packing would be used on steam joints?

a.)Asbestos
b.)Neoprene
c.)Metallic
d.)A or C

39.)The process applied to iron pipe ,which retards corrosion, is called:

a.)Galvanizing
b.)Annealing
c.)Soldering
d.)Tinning

40.)A scriber is made from what steel?

a.)Carbon steel
b.)Cold rolled steel
c.)Tool steel
d.)Hot rolled steel

41.)A classification of iron ore which contains 72.5% iron when pure and the remaining percentage are
impurities..
a.)Hematite
b.)Magnetite
c.)Limatite
d.)Siderite

42.)Which of the following iron ore also known as “brown hematite” or ferric oxide a yellowish brown
powder?
a.)Hematite
b.)Magnetite
c.)Limatite
d.)Siderite

43.)Which of the following represents manganese steel?

a.)13XX
b.)40XX
c.)50XX
d.)10XX

44.)It is another kind of furnace cast iron is remelted to make into cast iron..The furnace is charges with
layers of coke and pig iron plus scrap iron.
a.)open hearth furnace
b.)Electric furnace
c.)Cupola
d.)Bessemer

45.)A furnace which consist of blowing a stream of air through a molten mass of iron pig..A stream of air
is turned on through the wind box and enters the converter at the bottom.Manganese,carbon and other
elements of varying amounts are added to produce steel which is then poured and solidifies..
a.)Open hearth furnace
b.)Electric Furnace
c.)Cupola
d.)Bessemer

46.)A furnace similar to open –hearth ..The principal difference is the method of heating the charged ..It
is used in producing quality of steels because melting and refining is closely controlled..
a.)Closed hearth furnace
b.)Electric furnace
c.)Cupola
d.)Bessemer

47.)It is the process of reheating or drawing of metal that has been hardened to a comparatively low
temperature in order to relieve the hardening strain and increase the toughness of steel.
a.)Tempering
b.)Annealing
c.)Cyaniding
d.)Normalizing

48.)Case hardening is the process of hardening the outer surface of the metal and inner parts are
soft.What percentage of carbon content that this type of hardening is allowed?
a.)15% and above
b.)10 to 20% only
c.)less than 5% only
d.)Any of the following

49.)A steel numbered SAE-AISI,C1018 and contains 0.10% to 0.30% carbon.

a.)Low carbon steel
b.)medium carbon steel
c.)High carbon steel
d.)Very high carbon steel

50.)A steel numbered SAE-AISI,C1035 when not rolled and contains 0.30% to 0.60% carbon..
a.)Low carbon steel
b.)Medium carbon steel
c.)High carbon steel
d.)Very high carbon steel

Answers:
1.)Flux
2.)Cleaned and Tinned
3.)tachometer
4.)Center-punched
5.)1/4”diameter-20 threads per in..
6.)Piper reamer
7.)Pipe stock and die
8.)A or B
9.)flaring tool
10.)Arsenic and boron
11.)Copper,manganese and nickel
12.)Gallium
13.)Chemical analysis
14.)pittings occurs in oxygen rich anodic areas and the rust is deposited nearby
15.)Pearlite
16.)Annealing
17.)Antimony
18.)Elastic range
19.)Ion pairs missing in ionic crystals
20.)High carbon steel
21.)molybdenum
22.)Silicon
23.)Hardness
24.)Pitch
25.)Lead
26.)Tolerance
27.)Wheel dresser
28.)Packing tools
29.)Prussian blue
30.)Grains become-equal axed
31.)Calcium
32.)Aluminum
33.)Forged
34.)Iron
35.)A and B
36.)All of these
37.)Zinc plates
38.)A or C
39.)galvanizing
40.)Tool steel
41.)Magnetite
42.)Limatite
43.)13XX
44.)Cupola
45.)Bessemer
46.)Electric Furnace
47.)Tempering
48.)15% and above
49.)Low carbon steel
50.)Medium carbon steel