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Keywords: Waste X-ray radiographic films contain an appreciable amount of silver (Ag) that can be recovered and
Ag recovery reprocessed. Most of the existing methods of Ag recovery from waste radiographic films are expensive and
X-ray films harmful to the environment. In this study, the extraction of Ag from waste radiographic films was done using
RSM
oxalic acid solution heated at 90–100 ◦ C. XRD and SEM results reveal that the recovered residue contains pure
Box-behnken
metallic Ag spherical microparticles. According to the response surface methodology (RSM) based on three-level,
Oxalic acid
three-factorial Box-Behnken design, the optimized stripping conditions are oxalic acid concentration of 9.97% w/
v, extraction temperature of 99.51 ◦ C, and extraction time of 16.62 min. The predicted and actual % Ag recovery
are of 94.94 and 90.07%, respectively. Reusability study confirms that the oxalic acid solution can be reused for
several runs of Ag extraction. Initial Ag recovery of ~68.9% decreased to ~28.2% after 4 cycles of reusing the
extraction solution.
* Corresponding author.
E-mail address: mlbalela1@up.edu.ph (M.D.L. Balela).
https://doi.org/10.1016/j.scp.2020.100294
Received 5 March 2020; Received in revised form 1 July 2020; Accepted 4 July 2020
Available online 13 August 2020
2352-5541/© 2020 Elsevier B.V. All rights reserved.
J.C. Urriquia et al. Sustainable Chemistry and Pharmacy 17 (2020) 100294
hydroxide (Nakiboglu et al., 2003; Zhouxiang et al., 2008; Arslan et al., Table 1
2011), ferric chloride (Nakiboglu et al., 2003; Masebinu and Muzenda, Box-Behnken design matrix for the Ag extraction conditions and the corre
2014), oxalic acid (Arslan et al., 2011; Masebinu and Muzenda, 2014; sponding experimental and predicted Ag recovery.
Syed et al., 2002; Khunprasert et al., 2008), malonic acid (Khunprasert Runs Oxalic acid Extraction Extraction Yexperimental Ypredicted
et al., 2008) and acetic acid (Khunprasert et al., 2008). concentration temperature time (min) (%) (%)
It was reported that sodium cyanide solution could recover the Ag (% w/v) (◦ C)
content from X-ray radiographic films with an almost 100% yield 1 1 90 10 2.39 4.15
(Garcia, 1986). However, the high toxicity of the reagent is a great 2 10 90 10 48.16 45.28
3 1 100 10 17.38 20.39
drawback for this method. On the other hand, nitric acid solution at high
4 10 100 10 79.15 77.27
normality can also extract about 100% of Ag from radiographic films 5 1 95 5 0.0 2.94
(Abdel-Aal and Farhaly, 2007; Zhouxiang et al., 2008). However, the 6 10 95 5 30.73 38.80
process also produces nitrogen oxides, which are one of the major air 7 1 95 20 20.93 13.22
pollutants (Abdel-Aal and Farhaly, 2007; Zhouxiang et al., 2008). 8 10 95 20 91.82 88.51
9 5 90 5 0.0 − 4.76
Moreover, the Ag products obtained using cyanide and nitric acid are in 10 5 100 5 17.79 11.53
the form of Ag complexes (i.e. silver cyanate and silver nitrate). Thus, 11 5 90 20 6.73 12.61
additional process, such as electrolysis, is required to recover Ag as pure 12 5 100 20 44.63 49.76
metal (Khunprasert et al., 2008). It was also demonstrated that oxalic 13 5 95 10 18.67 23.11
14 5 95 10 26.7 23.11
acid solution can efficiently extract about 90–100% of Ag from radio
15 5 95 10 23.97 23.11
graphic films (Syed et al., 2002; Khunprasert et al., 2008). Compared to
leaching reagents such as cyanide and nitric acid, oxalic acid is relatively
environment-friendly. In addition, the recovered Ag particles are in their variance (ANOVA), coefficient of determination (R2), and response
metallic form without any side reaction, e.g. formation of complexes surface plots using the said software. The relationships of the indepen
with oxalic acid (Khunprasert et al., 2008). dent variables with the responses were established by fitting the data
In this study, the extraction of Ag from X-ray radiographic films was points into the following second-order polynomial equation:
carried out via stripping process using oxalic acid. Response surface
methodology (RSM) based on three-level, three-factorial Box-Behnken Y predicted = β0 + Σβi Xi + Σβii X 2i + Σβij Xi Xj + ε (1)
experimental design was employed to optimize the Ag extraction pa
where Ypredicted represents the predicted Ag recovery, β0 is the constant
rameters, namely, oxalic acid concentration, extraction temperature,
coefficient, βi is the ith linear coefficient of the input factor Xi (i = 1 −
and extraction time. A second-order polynomial regression model was
3), βii is the ith second order coefficient of the input factor Xi , βij is the
used to investigate the effects of the interactions between the extraction
parameters. Finally, the reusability of the oxalic acid solution for mul coefficient of the interaction between the input factors Xi and Xj (j = 1 −
tiple stripping runs was determined. 3, i ∕
= j), and ε is the error of the model [21].
2.1. Materials The average Ag content of the waste radiographic films was deter
mined by acid digestion of 10 g waste X-ray films in 20 mL concentrated
Waste radiographic films were acquired from the Pacific Royal Basic HNO3 (15.8 M) at 100 ◦ C for 10 min. Afterwards, the clear polyester
Food Products Inc, Candelaria, Quezon, Philippines. Oxalic acid films were removed and washed. The acid solution, with the washing
(COOH2⋅2H2O, 99.5%) and nitric acid (HNO3, 50.0%) were purchased solution, was diluted to 50 mL for elemental testing. The amount of
from Techno Pharmchem, New Delhi, India and Sigma-Aldrich, leached Ag in the acid solution was determined by X-ray fluorescence
Singapore, respectively. Distilled water was used for acid solution spectrometer (XRF, XOS HD Mobile). The morphology and crystal
preparation and rinsing. structure of the recovered Ag-containing residues after heat treatment
were investigated using a JEOL JSM 5310 scanning electron microscope
2.2. Silver extraction and optimization of extraction conditions (SEM) and a Shimadzu XRD-7000 X-ray diffractometer (XRD),
respectively.
The waste radiographic films were cut into small pieces (2 cm × 2
cm). The film pieces (50 g) were placed in 100 mL 1–10% w/v oxalic 3. Results and discussion
acid solution. The extraction of Ag was carried out by heating the so
lution at 90–100 ◦ C for 5–20 min. The stripping of Ag was indicated by 3.1. Determination of the initial Ag content of waste radiographic films
the change in the X-ray film color from black to clear. The clear polyester
films were removed from the stripping solution and then placed in The Ag content of the radiographic films was determined by acid
boiling water at 100 ◦ C for about 10 min to completely separate the Ag- digestion using concentrated HNO3. The following chemical reaction
containing solids on the surface. The solid residues from the used describes the dissolution of Ag by HNO3:
stripping solution and used hot water for washing the clear polyester 3 Ag(s) + 4HNO3(aq) → 3AgNO3(aq) + 2H2O(l) + NO(g) (2)
films were filtered. Afterwards, the residues were dried at 110 ◦ C
overnight. The residues were then heat-treated at 550 ◦ C for 2 h in air to The complete decoloration of the films to a yellowish clear polyester
decompose any organic matter and recover the Ag metal. After heat- film (Fig. 1) indicates the complete removal of Ag from the films during
treatment, the final weight of the residue was obtained. acid digestion. It is also clear from the image that the polyester films
The optimization of the Ag extraction was performed using three- were not dissolved during acid digestion. As listed in Table 2, the weight
level, three-factorial Box-Behnken experimental design. The oxalic of Ag per ~10 g radiographic film was found to be in the range of
acid concentration, extraction temperature, and extraction time were 0.1691–0.2074 g, which is equivalent to 1.69 to 2.06 wt %, respectively.
used as the independent input variables. The Ag recovery was taken as
the response. The experimental design matrix shown in Table 1 was 3.2. Extraction of Ag using oxalic acid solution
obtained using a Design Expert 12 software (Stat-Ease Inc. Minneapolis,
USA). The experimental data were analyzed by applying the analysis of Preliminary Ag extraction was performed using 10% w/v oxalic acid
2
J.C. Urriquia et al. Sustainable Chemistry and Pharmacy 17 (2020) 100294
Fig. 1. Image of X-ray radiographic films after acid digestion with HNO3.
Fig. 2. XRD spectrum of the Ag-containing residue recovered after heat treat
ment at 550 ◦ C for 2 h.
Table 2
Ag content of waste X-ray radiographic films determined by acid digestion.
Sample Initial film weight, WX- Weight of Ag, WAg Ag content per WX-ray
ray (g) (g) (%)
heated at 100 ◦ C for 20 min. Black residues were obtained after the
reaction. The polymer substrates were also completely decolorized,
which results to transparent yellowish films. After filtration, both the
residue and filtrate were subjected to XRF analysis to determine the
amount of Ag present in ppm or mg/L. Ag concentrations of 42.60 and
418.25 ppm were measured from the oxalic acid filtrate and Ag-
containing residue, respectively. Typically, radiographic films are
composed of polyester film that serves as the flexible substrate material,
an emulsion layer of gelatin, and dispersed silver halide crystals. During
the reaction, the oxalic acid possibly dissolves the gelatin by breaking
down its cross-link network (Khunprasert et al., 2008). As a result, the
Ag-containing residues are released into the solution in the form of a
sludge (Khunprasert et al., 2008). After heat treatment at 550 ◦ C, the Fig. 3. Corresponding SEM image of the Ag-containing residue recovered after
appearance of the obtained Ag-containing residues is similar to that of a heat treatment at 550 ◦ C for 2 h.
pure Ag metal powder.
Fig. 2 shows the X-ray diffraction pattern of the Ag powder obtained
3.3. Optimization of the Ag extraction parameters
after heat treatment of the Ag-containing residues at 550 ◦ C. The strong
and narrow diffraction peaks located at 2θ = 37.82◦ , 44.00◦ , 64.12◦ ,
The corresponding experimental and predicted Ag recovery are
77.04◦ and 81.17◦ correspond to the reflections of the (111), (200),
summarized in Table 1. The highest Ag recovery of about 91.82% was
(220), (311) and (222) planes of metallic Ag crystal, respectively (Aktas
achieved using 10% w/v oxalic acid at an extraction temperature of 95
et al., 2010). The sharpness of the XRD peaks indicate the high crys ◦
C for 20 min. In fact, about 30.73% Ag were already recovered after 5
tallinity of the Ag powder. In addition, no peaks attributed to the pres
min at an oxalic acid concentration of 10% w/v. On the other hand,
ence of Ag compounds, such as silver oxide and silver oxalate, were
lower Ag recoveries of 20.93 and 44.63% were obtained using 1 and 5%
observed. This suggests that the final product after heat treatment was
w/v oxalic acid, respectively, even at longer reaction time (20 min).
pure Ag powder.
Results suggest that the extraction of Ag from the radiographic film was
The corresponding SEM micrograph of the recovered Ag powder is
favorable at the highest concentration of oxalic acid. Furthermore,
shown in Fig. 3. It can be observed that spherical Ag microparticles were
higher amount of Ag was also recovered at longer time of extraction.
obtained after heat treatment. It was reported that the Ag particles
The following second-order polynomial equation, which describes
suspended in the gelatin layer of the processed X-ray films were spher
the empirical relation between the response and independent variables
ical in shape (Khunprasert et al., 2008). Hence, result suggests that the
in terms of coded units, was obtained from the experimental results in
Ag particles maintained their shape after the extraction process with
Table 1:
minimal dissolution in the oxalic acid solution. This is further supported
by the low concentration of Ag determined from the filtrate after sepa
ration of the residue.
3
J.C. Urriquia et al. Sustainable Chemistry and Pharmacy 17 (2020) 100294
Table 3
ANOVA results for the obtained second-order polynomial regression model.
Source Sum of Squares df Mean F-value p-value
4
J.C. Urriquia et al. Sustainable Chemistry and Pharmacy 17 (2020) 100294
Fig. 5. 3D response surface plots of the effects of (a) oxalic acid concentration and extraction temperature, (b) oxalic acid concentration and extraction time, and (c)
extraction temperature and time interactions.
5
J.C. Urriquia et al. Sustainable Chemistry and Pharmacy 17 (2020) 100294
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Engineering Research and Development Foundation, Inc. (UP ERDFI) for using halide solutions for conductive inks. Key Eng. Mater. 833, 181–185.
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