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Isabel Lange et al
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Keywords: height and lateral resolution in SWLI, batwing effect, scanning white-light interferometry (SWLI), phase-shifting interferometry
Original content from this (SPI), interferometric slope effect, envelope and phase evaluation, nonlinear envelope filtering
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Abstract
this work must maintain We discuss the height and lateral resolution that can be achieved in vertical scanning white-light
attribution to the
author(s) and the title of interferometry (SWLI). With respect to interferometric height resolution, phase-shifting interfero-
the work, journal citation
and DOI.
metry (PSI) is assumed to provide the highest accuracy. However, if the noise dependence of SWLI
phase evaluation and PSI algorithms is considered, SWLI measurements can be shown to be more
precise. With respect to lateral resolution, the determination of the coherence peak position of SWLI
signals seems to lead to better results compared to phase based-interferometric measurements. This
can be attributed to the well-known batwing effect. Since batwing is a nonlinear effect applying
nonlinear filters, e.g. a median filter, it reduces them significantly. If filtering is applied prior to the
fringe order determination and phase evaluation, the number of artefacts known as ghost steps can be
eliminated without changing the modulus of the phase. Finally, we discuss the dependence of
measured height values on surface slope. We show that in interference microscopy there are additional
limitations which are more rigid compared to the maximum surface slope angle resulting from the
numerical aperture of the objective lens. As a consequence, the measurement precision breaks down
at slope changes of steeper flanks even if the modulation depth of the interference signals is still good
enough for signal analysis.
Figure 1. Simulated signals of SNR=0 and 100 dB assuming a Gaussian envelope (a) or a cosine signal (b).
2. Comparison of SWLI and PSI with In order to study phase estimation in white-light
respect to height measurement precision interferometry we consider also a Gaussian envelope
function multiplied by a cosine function as a simple
One of the most significant advantages of interfero- mathematical signal model. Figures 1(a) and (b) show
metric measurement principles is the outstanding the two types of signal with and without Gaussian
height resolution that can be reached. envelope. In both cases the upper signal has maximum
The height resolution resulting from either PSI or SNR of 100 dB, and the lower signals are related to the
SWLI is finally limited by the occurring noise and the minimum SNR value of 0 dB. According to our
algorithm used for phase estimation in the presence of experience, typical interference signals obtained
noise. Since it is difficult to generate a well-defined experimentally show SNR values between 20
noise level experimentally, Monte–Carlo simulations and 60 dB.
represent an appropriate method in this context as The uncertainty of phase estimation is shown in
they allow to create ensembles of interference signals figure 2 as the standard deviation of the estimated
of well-defined signal-to-noise ratio (SNR). These sig- phase value compared to the given phase value for dif-
nals can be analyzed with respect to their phase, and ferent phase detection algorithms. For each SNR value
the standard deviation of the estimated phase value the phase values of 1000 signals are estimated leading
compared to the given phase value can be obtained in to the desired standard deviation. The simulation
order to compare the performance of different algo- algorithm assumes a wavelength of light of 640 nm
rithms and simulation results with theory. and a sampling interval of 20 nm. Hence, the period of
The noise level of a signal is commonly described the interference signal is 320 nm, so that four times the
on the basis of the SNR, which is defined as the ratio of sampling interval corresponds to a 90° phase shift.
the mean square of the desired signal divided by the This allows us to study phase shifting algorithms as
variance of the noise signal [3]: well as phase lock-in techniques which are not restric-
SNR = 10 log10
ted to 90° phase shifts based on the same set of simu-
⎛ ⎞ lated interference data.
mean square of signal
⎜ ⎟. As representative examples of PSI algorithms the
⎝ variance of noise (bandwidth equal to Nyquist frequency) ⎠
(1) five point phase estimation algorithm introduced by
Schwider and Hariharan [4, 5]:
If there is no bias, the uncertainty of the phase esti- ⎧ 2 (I2 - I4 ) ⎫
mation decreases as the SNR increases. j = arctan ⎨ ⎬ (2)
⎩ 2I3 - I1 - I5 ⎭
In the following we compare several algorithms
with respect to their performance in the presence of and the well-known four step algorithm [3, 4]:
noise. Therefore, we first generate a series of random
⎧ I - I4 ⎫
numbers equally distributed between 0 and 1. Then we j = arctan ⎨ 2 ⎬ (3)
multiply these random numbers by a given phase ⎩ I1 - I3 ⎭
value interval ΔΦ and subtract ΔΦ/2 resulting in ran- are investigated with respect to their accuracy. It
dom phase values equally distributed between −ΔΦ/ should be noted that these algorithms are unbiased,
2 and +ΔΦ/2. i.e. they are mathematically exact and yield perfect
Interference signals, each represented by a cosine results in the absence of noise. Further PSI algorithms
function with a random phase value and additive can be found in [4, 6], for example. However, since it
Gaussian distributed white noise considering a certain is not our goal to give a complete overview of all
SNR, are simulated using the above mentioned proce- algorithms we confine our studies to the two algo-
dure. All algorithms studied below work on the same rithms introduced in equations (2) and (3). The four
data set of noisy interference signals. step algorithm assumes exact 90° phase shifts in order
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Figure 2. Simulated SNR dependence of phase estimation uncertainty of different PSI and SWLI signal processing algorithms
evaluating 1000 cosine (a) and (c) or Gaussian envelope signals (b) for each SNR value and assuming random phase values equally
distributed within an interval ΔΦ=π (a) and (b) or ΔΦ=2π (c); diagram (d) shows phase estimation errors of the four step
algorithm resulting in the curve ‘4 Step’ according to (c).
to avoid systematic errors, which are studied else- a four-quadrant algorithm, which exhibits an unambi-
where [6]. In contrast, the Schwider–Hariharan guity range of 2π.
algorithm is more tolerant against constant phase Figure 2 demonstrates that the performance of the
shift calibration errors. The results obtained with phase lock-in technique is in most cases superior com-
these PSI algorithms are compared with the phase pared to phase-shifting techniques. This is due to the
lock-in technique [7], assuming either 90° phase higher number of sample points which lead to a better
shifts (i.e. 80 nm sampling interval) or less (20 nm
accuracy of the lock-in algorithms in the presence of
sampling interval).
noise. It should be noted that our lock-in algorithm
The formula for the lock-in technique is given by:
uses 101 sample points at 20 nm sampling interval in
⎛ Im {S ( f )} ⎞ order to calculate a single phase value. These sample
j = arctan ⎜ 0
⎟, points as well as the sample points used for the PSI
⎝ Re {S ( f0)} ⎠
algorithms are centered with respect to sample point
N-1
512 according to figure 1.
S ( f0) = åw ((n - n 0) Dz ) e-2p i f0 n Dz (4)
The lock-in technique applied to all sample points
n= 0
related to the sampling interval of 20 nm shows lower
with Δz being the sampling interval along the uncertainty compared to the lock-in technique based
height axes during the depth scan, N the total number on 90° phase shift, i.e. 80 nm sampling interval and 25
of sample points used for phase analysis, f0 the spatial sample points used for phase estimation.
frequency of an interference signal, and w(n Δz) a For comparison we added a constant line in the
window function. For the simulation results shown diagrams displayed in figures 2(a)–(c), which corre-
below we use a Blackman window function and calcu- sponds to the standard deviation σeq of equally dis-
late the arctangent function in equations (2)–(4) using tributed phase values:
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Figure 3. Rectangular grating profile (SiMetrics RS-N) of 300 nm period and 140 nm PV-amplitude obtained from envelope and
phase evaluation.
The three theoretical curves in the diagrams of context the lateral period limit of an instrument is
figure (a)–(c) are obtained from equations (5), (6), and defined as the period of a sinusoidal surface which
(8), which are independent from the interval ΔΦ and results in a measured amplitude that equals 50% of the
do not consider a Gaussian envelope. From these real amplitude of the surface [13, 15]. Under the above
results one may conclude that in most practical cases mentioned approximation for weak amplitudes the
interferometric techniques based on lock-in phase lateral period limit corresponds to twice the Rayleigh
detection compared to phase shifting techniques are resolution, i.e. to the diameter of the Airy disk [15].
more accurate and less demanding with respect to the However, in practical situations the measured
concrete phase steps that are introduced, but they need amplitude may be 50% of the real amplitude even if
higher computational effort. However, nowadays the period differs from the Airy disk diameter. In part-
computation power is less restricted than at the begin- icular, the lateral resolution in 3D microscopy
nings of phase measuring interferometry. depends on the shape and the amplitude of the mea-
suring object or calibration specimen (rectangular or
sinusoidal grating structure), the center wavelength of
3. Lateral resolution—comparison of phase the used illumination source and the kind of signal
and envelope evaluation processing, e.g. envelope of phase based evaluation.
This is established in figures 3 and 4 by measurement
Besides their outstanding height resolution capabil- results obtained from a one-dimensional rectangular
ities the lateral resolution is another important feature silicon grating and a digital versatile disc (DVD). For
of 3D interference microscopes. As the lateral dimen- these measurements a custom-made vertical scanning
sions of micro- and nano-components steadily Linnik interferometer equipped with two 100X,
decrease the lateral resolution of measuring instru- NA=0.9 objectives was developed in our lab. In
ments is gaining more and more interest. Unfortu- figure 3(a) grating of 300 nm period and 140 nm peak-
nately, the lateral resolution in microscopic 3D to-valley (PV) amplitude is measured using a blue LED
measurement is not uniquely defined. Sometimes the (λ=460 nm) for illumination. Hence, a Rayleigh
lateral resolution known from conventional imaging resolution of 312 nm results. The measured profile
microscopy is simply used even in 3D microscopy. demonstrates that, although the period is slightly
The problem is, that these definitions, which are based below the Rayleigh resolution limit, the measured
on the Rayleigh or the Sparrow criterion for incoher- grating amplitude is 50% of the real amplitude. There-
ent illumination, are not directly related to the fore, if the envelope position of the white-light inter-
measured surface topography [13]. This is a conse- ference signals is evaluated, the structure is laterally
quence of the fact that the surfaces under investigation resolved according to the 50% criterion, although this
typically behave as phase objects, i.e. the surface height criterion is not really applicable here, since we are out
function modulates the phase of an electromagnetic of the linear range of the measuring instrument. The
wave. Under the assumption that the surface ampli- profile obtained from phase evaluation shows a sig-
tudes are very small compared to a quarter of the nificantly lower amplitude, so that for this kind of sig-
wavelength of the illuminating light, interferometry nal evaluation the 50% resolution criterion is no
converts the phase object into an amplitude object, so longer fulfilled. However, the period of the grating
that the contrast of the interference pattern is directly structure can still be recognized. The result shows that
related to surface height differences [14]. Under this the envelope evaluation seems to provide a better lat-
condition the 3D-interference microscope shows eral resolution in this situation. This is a consequence
linear transfer characteristics and the lateral resolution of the batwing effect which typically occurs at edges
limit of the 3D microscope corresponds to the 2D [16–18]. The batwing height reaches its maximum
resolution of the microscopic imaging system. In this value if the step height equals a quarter of the effective
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Surf. Topogr.: Metrol. Prop. 4 (2016) 024004 P Lehmann et al
Figure 4. Measured 3D-topography of a DVD structure, (a) result of envelope evaluation, (b) result of phase evaluation, (c) line profile
of topography according to (a) and (d) line profile of topography according to (b). Reproduced with permission from [20] copyright
2014 Taylor & Francis group.
wavelength [18]. Due to the rather high numerical straight lines plotted in figures 4(a) and (b). Although
aperture of 0.9 the effective wavelength is close to the pits are laterally resolved in both cases, the depth of
560 nm even for blue LED illumination, so that a quar- the pits (approximately 120 nm) is overestimated by
ter of this effective wavelength is close to the step the envelope evaluation whereas it is significantly
height of the profile. In figure 3 the grating period is so underestimated by the phase evaluation [20]. This
small, that batwings occurring at different flanks over- agrees with the above explanation related to figure 3.
lap and the surface amplitude resulting from envelope In conclusion, due to the batwing effect the lateral
evaluation is finally overestimated in comparison with resolution may lead to the impression of being smaller
the amplitude obtained from phase evaluation. Conse- if the envelope position is evaluated, whereas the topo-
quently, the surface profile obtained from envelope graphies obtained from phase evaluation show a lower
evaluation seems to be closer to the real profile and this vertical resolution but a stronger low-pass filtering
leads to the impression of better lateral resolution. In effect due to the diffraction limit.
addition, the profile obtained from phase evaluation The wavelength dependence of batwings can be
in figure 3 is 180° phase shifted with respect to the pro- obtained from figure 5, which shows results of mea-
file resulting from envelope evaluation. This occurs if surements conducted with the above mentioned Lin-
the grating amplitude is slightly higher than a quarter nik interferometer on a rectangular grating structure
of the evaluation wavelength [18, 19]. of 6 μm period and 191 nm PV-amplitude. For dia-
If, on the other hand, a rectangular profile with a grams (a) and (c) a red LED was used to illuminate the
step height that equals half the effective wavelength is specimen, whereas for (b) and (d) the interferometer
measured, the phase evaluation will result in a con- was equipped with a blue LED. Obviously, the batw-
stant phase value and the modulation depth of the ings are significantly stronger in the profiles according
profile obtained from the envelopes will be dramati- to figure 5(a) where the effective wavelength is close to
cally reduced due to inherent low pass filtering. In this four times the step height as it is shown in figure 5(c).
case the grating period is hardly resolved although it The effective wavelength is obtained experimentally
may be the same as discussed in context with figure 3. from the center frequency of the Fourier transformed
Figure 4 shows that these effects have to be con- SWLI interference signals. Using the blue LED for illu-
sidered in practice as soon as the lateral dimensions of mination and keeping everything else unchanged the
the measured surface structure is of the same order as batwings could be significantly reduced, since now the
the lateral resolution of the measuring instrument. PV-amplitude differs from a quarter of the effective
The color images in figures 4(a) and (b) represent the wavelength according to figure 5(d). Another effect
results of envelope and phase evaluation, respectively. that can be observed in figure 5 is that the effective
The pits of the DVD structure can be clearly seen. wavelength changes at the edges of the profiles com-
Figures 4(c) and (d) display the profiles taken from the pared to the plateaus. In figure 5(c) the effective
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Surf. Topogr.: Metrol. Prop. 4 (2016) 024004 P Lehmann et al
Figure 5. Measured profiles of a rectangular grating structure (SiMetrics RS-N) of 6 μm period and 191 nm PV-amplitude, (a) result
of envelope and phase evaluation obtained with red LED illumination, (b) result of envelope and phase evaluation obtained with blue
LED illumination (the profiles obtained from phase evaluation are offset by a constant height value for clarity), (c) effective wavelength
for the profiles shown in (a) and (d) effective wavelength for the profiles shown in (b).
Figure 6. Maximum tilt angle due to NA (a), tilt angle related to significant low-pass filtering of interference fringes due to limited
lateral resolution (b).
wavelength increases whereas in figure 5(d) it decrea- angle is steeper than θNA no reflected light is collected
ses at the edges. This is a consequence of the destruc- by the objective lens anymore and thus no interference
tive interference which occurs at the edges due to signal appears. However, in interferometry there is
diffraction. If red light is used the higher frequency another consideration limiting the maximum surface
components of the signals occurring at the edges are slope as a consequence of the interference fringe den-
missing because of destructive interference of electro- sity. A tilted surface can be measured without difficulty
magnetic waves coming from the different height as long as the fringe spacing in an interference image is
levels. The lower frequency components corresp- well above the lateral resolution limit. If the lateral
onding to a higher effective wavelength are still pre- resolution limit is reached, low-pass filtering occurs
sent. If blue light is used the situation changes. Now, and the fringe contrast will be reduced until it dis-
destructive interference occurs for the signal contribu- appears when the interference fringes are no longer
tions of lower frequency, i.e. the higher frequency laterally resolved.
components still contribute to the interference signals A significant low-pass filtering effect can be expec-
and this corresponds to a shorter effective wavelength ted if the lateral distance between two fringes corre-
at the edges. sponds to the Airy disk diameter as it is sketched in
figure 6(b). The height difference corresponding to the
fringe spacing is half the effective wavelength λeff. This
4. Interferometric slope effect leads to a critical angle
Dz
Besides vertical and lateral resolution the tolerance tan (q50%) = q50%
Dx
against surface tilt and slope is another important ⎛ l NA ⎞
criterion to characterize a measuring instrument. = arctan ⎜ eff ⎟,
⎝ l 2.44 ⎠
A well-known fundamental limit of maximum
⎛ 1 ⎞
measurable surface slope is usually obtained from the l eff = l ⎜1 - sin2 (q NA 2) ⎟ , (9)
⎝ 2 ⎠
numerical aperture of the used objectives. According
to figure 6(a) the maximum slope angle directly corre- where the effective wavelength definition according to
sponds to the angle θNA defining the NA. If the tilt Abdulhalim [21] is used. The angle θ50% corresponds
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Surf. Topogr.: Metrol. Prop. 4 (2016) 024004 P Lehmann et al
Figure 7. Simulated sinusoidal profiles of 3.6 μm period and 250 nm amplitude resulting from SWLI measurement, (a) assuming an
objective lens of 0.55 numerical aperture, (b) assuming 0.9 numerical aperture.
to a reduction of 50% of the modulation depth of a and the PV-amplitude is 400 nm corresponding to a
measured SWLI signal compared to a signal obtained maximum surface slope of 20°. Even in the exper-
from a perfectly aligned plane without any slope. The imental case the Mirau interferometer of NA=0.55
effective wavelength is a consequence of the high NA (ΘNA=33.4°) reveals systematic measurement errors
values leading to a significant influence of obliquely at the flanks of the sinusoidal structures of lower per-
incident rays on the fringe spacing [22]. It should be iod. Similar effects have been observed by Gao et al
noted that different formulae for the calculation of the [25]. According to figure 8(a) these errors can be avoi-
effective wavelength can be found in literature [21, 22].
ded again if the Linnik interferometer equipped with
The fringe visibility tends to zero as the fringe spa-
objective lenses of 0.9 NA is utilized.
cing reaches the lateral resolution limit according to
the Rayleigh criterion. In addition, the above defini-
tion of the effective wavelength is valid only for a per- 5. Filtering approach
fectly aligned smooth surface. If the surface is tilted the
effective wavelength shifts to higher values. At the In the previous sections we have shown that the
maximum tilt according to figure 6(a) the effective position of the envelope of a white-light interference
wavelength results in l eff = l cos QNA . Hence, the signal is much more sensitive with respect to disturb-
height difference Dz corresponding to the inter- ing effects such as batwings (see section 3) or the
ference fringe spacing is Dz = l (2 cos QNA ) and interferometric slope effect described in section 4.
therefore: These phenomena may lead to 2π phase jumps in the
Dz l (2 cos QNA ) result of phase evaluation if the fringe order estimation
tan (QNA ) = Dx = is based on the envelope position. As a consequence,
Dx tan QNA
l l fringe order errors may be avoided if the profiles
= = . (10) obtained from the position of the signal envelopes are
2 sin QNA 2NA
filtered in order to reduce these effects prior to the
Obviously, here Dx corresponds to the Abbe reso- fringe order estimation.
lution limit for oblique incidence instead of the lateral This idea is known as phase gap reduction and a
resolution according to the Rayleigh criterion. detailed procedure is described in [17].
Due to the dependence of the effective wavelength A simple approach to reduce the phase gap is
on the surface tilt, slope changes, i.e. surface curvature, demonstrated by figure 9. Figure 9(a) shows profiles
may be critical because of the changing spectral com- obtained from envelope and phase evaluation. These
position of the interference signals. profiles suffer from batwings. The batwings are sig-
Figure 7 shows a simulation of a measurement nificantly reduced by a 7 points median filter as it can
result assuming a sinusoidal surface. The simulation be seen in figure 9(b). In addition, figure 9(b) shows
result exhibits something like a batwing at the flank of the profile resulting from phase evaluation. Here, the
the sinusoid. This systematic error appears only in the fringe order is determined from the median filtered
result of envelope evaluation at the lower numerical profile obtained from the envelope evaluation, which
aperture of 0.55. It leads to an error in fringe order is also displayed in figure 9(b). Obviously, without fil-
determination resulting in a ghost step in the results of tering phase jumps occur leading to peaks of half the
phase evaluation. The numerical aperture of 0.9 is high evaluation wavelength in the result of phase evaluation
enough to avoid this effect due to the better lateral according to figure 9(a). If the phase evaluation is
resolution of the optical system. Figure 8 shows a simi- based on the median filtered envelope profile plotted
lar result obtained experimentally [23]. The measuring in figure 9(b) the artefacts coming from an erroneous
object was a chirp standard manufactured by the PTB fringe order determination can be avoided. Never-
[24]. The minimum period of this standard is 3.6 μm theless, the profile obtained from phase evaluation
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Figure 8. Profiles obtained from a PTB chirp standard, (a) using a Linnik interferometer and objective lenses of 0.9 numerical
aperture, (b) using a white-light interometer equipped with a Mirau objective lens of 0.55 numerical aperture [23].
Figure 9. Measured profile of a rectangular grating structure (SiMetrics RS-N), (a) results of envelope and phase evaluation without
filtering, (b) results of envelope and phase evaluation after filtering the profile obtained from envelope evaluation by a 7 pts.
median filter before determining the fringe order for the phase evaluation, (c) unwrapped profile of the phase evaluation result
shown in (a).
displayed in figure 9(b) uses the same phase data as the cases the axial measurement uncertainty in SWLI
phase based profile shown in figure 9(a). Finally, measurements based on phase evaluation is superior
figure 9(c) shows that the procedure described here is compared to PSI. The lateral resolution in phase
different from phase unwrapping procedures, since in measuring interferometry is affected by the diffraction
this situation unwrapping errors lead to the stair-like limit which leads to low-pass filtering effects in the
profile of the unwrapped height values depicted in profiles resulting from the phase modulation of the
figure 9(c). wave front reflected by the measuring object. On the
This example demonstrates that median filtering other hand, the results of analyzing the amplitude
of the profiles obtained from envelope evaluation can modulation of SWLI signals, i.e. applying the envelope
be used to avoid phase jumps in the results of phase evaluation technique, seem to show a better lateral
evaluation. The batwing effect is strongly nonlinear. resolution compared to phase evaluation. We suppose
Consequently, nonlinear filtering such as median fil- that this is a consequence of overlapping batwings
tering seems to be appropriate in context with which result in higher height differences but depend
batwings. on the ratio of the height step to the effective
Another option to correct for phase jumps is to
wavelength of light. In addition, the envelope positions
apply the dual-wavelength evaluation approach we
may be affected by slope changes of tilted surface areas.
introduced in an earlier paper [26].
Finally, a practical method to get rid of phase jumps
without manipulating the measured phase values is
6. Conclusion introduced and verified by experimental data.
This paper is intended as a basis for further discus-
In this paper influences restricting the resolution and sion of fundamental effects in white-light inter-
precision in vertical SWLI are addressed and dis- ferometry also in comparison with other mature
cussed. We first demonstrate that in many relevant techniques such as confocal microscopy.
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