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A wide variety of commodity chemicals can be produced from the catalytic oxidation of carbohydrates
or carbohydrate derived molecules including formic acid, acetic acid, glycolic acid, gluconic acid,
glucaric acid, malonic acid, oxalic acid, 2,5-diformylfuran (DFF), 5-hydroxymethyl-2-furancarboxylic acid
(HFCA), 5-formyl-2-furancarboxylic acid (FFCA), and 2,5-furandicarboxylic acid (FDCA). This review will
highlight the recent research progress in the development of new routes for the production of organic
acids and furan compounds via catalytic oxidation reactions. Particular attention will be paid to these
one-pot reactions with the requirements of an acidic site and a metal site. For the one-pot
transformation of cellobiose or lignocellulose into gluconic acid, these reactions were performed via a
one-step strategy using a single catalyst containing an acidic site and a metal site. However, a two-step
Received 23rd March 2017 strategy was adopted for the oxidative transformation of carbohydrates into DFF or FDCA in order
DOI: 10.1039/c7cs00213k to avoid the oxidation of the carbohydrates. The first step was performed for the dehydration of
carbohydrates into 5-hydroxylmethylfuran (HMF) in the presence of an acid catalyst, and the second
rsc.li/chem-soc-rev step was performed for the oxidation of HMF into DFF or FDCA with a metal catalyst.
1. Introduction
Biomass typically contains 40–45% weight percent of oxygen.1
a
Key Laboratory of Catalysis and Material Sciences of the State Ethnic Affairs In the petrochemical industry a wide range of commodity
Commission & Ministry of Education, College of Chemistry and Material Sciences,
chemicals are produced via selective oxidation of petroleum
South-Central University for Nationalities, Wuhan, 430074, China.
E-mail: zehuizh@mail.ustc.edu.cn
derived feedstocks. These molecules could potentially be more
b
Department of Chemical and Biological Engineering, University of inexpensively produced from biomass, because it is typically
Wisconsin-Madison, Madison, WI 53706, USA. E-mail: huber@engr.wisc.edu more economical to remove oxygen from a molecule than add
This journal is © The Royal Society of Chemistry 2018 Chem. Soc. Rev., 2018, 47, 1351--1390 | 1351
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oxygen via selective oxidization reactions. Many recent papers conversion of carbohydrates into these furan chemicals has
have been published on oxidation of carbohydrates or biomass also been reported using acid–metal bifunctional catalysts.4 As
derived molecules into value-added chemicals.2–5 Fig. 1 shows will be described in detail in this review the above mentioned
that the oxidative transformation of biomass or biomass-derived biomass-derived oxygenates can be alternatives to fossil resource
molecules can produce a wide range of products including formic derived chemicals as described in Table 1. For example, FDCA
acid, acetic acid, glycolic acid, malonic acid, oxalic acid, gluconic can replace the fossil resource ( p-xylene) for the production of
acid, glucaric acid and furan chemicals. For example, gluconic polyesters.7 Currently, 98% of p-xylene produced commercially
acid can be obtained by the direct oxidation of glucose, or the one- is used as a feedstock for the production of terephthalic acid, an
pot transformation of polysaccharides and lignocellulose over ingredient for polyethylene terephthalate (PET), which is then
acid–metal bifunctional catalysts. The catalytic oxidative cleavage converted to fibers, films, containers, packaging materials, molded
of carbon–carbon bonds generates smaller and molecular organic articles, and household consumable goods. However, some of the
acids such as formic acid, acetic acid, glycolic acid, malonic acid, biomass-derived chemicals have a high production cost and have
and oxalic acid. 5-Hydroxymethylfurfural (HMF) is a renewable limited annual production ability. For example, the production
platform chemical, which is produced from the dehydration of C6 cost of FDCA is high and the annual production ability is low
carbohydrates.6 Catalytic oxidation of HMF generates several furan (Table 1). There are very few companies that manufacture and sell
derivatives including 2,5-diformylfuran (DFF), 5-hydroxymethyl-2- FDCA on demand due to the lack of economic viability. The main
furancarboxylic acid (HFCA), 5-formyl-2-furancarboxylic acid current producers of FDCA are Synbias, V & V Pharma Industries,
(FFCA), and 2,5-furandicarboxylic acid (FDCA).4 The one-pot Carbone Scientific Tokyo Chemical Industry and Chemsky.
Table 1 Market analysis and applications of commodity chemicals produced by oxidation of carbohydrates
1352 | Chem. Soc. Rev., 2018, 47, 1351--1390 This journal is © The Royal Society of Chemistry 2018
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Aventium is currently running a pilot plant with a 40 ton per hydrolysis of formic acid methyl ester with water to produce
annum capacity in Geelen. However, Aventium has announced formic acid (this reaction is performed with excessive water to
a new technology involving a reactive separation technology shift the equilibrium at 373–413 K and atmospheric pressure).
and catalyst which would result in the economic production of Recently, there have been some papers on the synthesis
FDCA at USD 1000 per ton from 2016.14 of formic acid by aqueous catalytic partial oxidation of wet
The objective of this review is to document the production of biomass mainly over vanadium catalysts.
commodity chemicals that can be produced from carbo-
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hydrates and carbohydrate derived furan compounds by chemical 2.1 Conversion of carbohydrates into formic acid with O2 as
oxidation routes. In this review, we will highlight the recent the oxidant
progress in the development of efficient catalytic systems Oxidation of carbohydrates into formic acid was first reported
for the production of formic acid, acetic acid, glycolic acid, in 1954.22 Schöpf and Wild carried out the oxidation of glucose
malonic acid, oxalic acid, gluconic acid, glucaric acid, HFCA, into formic acid using stoichiometric amounts of periodic acid
FFCA, DFF and FDCA. (H5IO6).22 Catalytic oxidation of carbohydrates to formic acid with
molecular oxygen (O2) would be preferred over using periodic
acid, as O2 is a clean oxidant. Fig. 2a shows the stoichiometric
2. Conversion of carbohydrates into reaction of one mole of glucose with three moles of O2 to produce
formic acid 6 moles of formic acid without any other product. However, a
stoichiometric amount of HI is also produced, when H5IO6 is
Formic acid is a colorless liquid with a pungent odor, which is used as the oxidant.
completely miscible with water and many polar solvents but The reaction pathway of the catalytic oxidation of cellulose
only partially miscible with hydrocarbons.9 Formic acid has into formic acid is illustrated in Fig. 2b. It contains two major
an annual production of 720 000 tons per year.9 Formic acid steps: the acid-catalyzed hydrolysis of carbohydrates (cellulose
is mainly used as a preservative and antibacterial agent in or lignocellulose) into monosaccharides (glucose or xylose) and
livestock feed.9 It can also be used in the production of leather the oxidative cleavage of C–C bonds in monosaccharides into
for tanning, dyeing and finishing, and in place of mineral acids formic acid. Over oxidation of monosaccharides will result in the
for various cleaning products, such as limescale removers and complete combustion of biomass to water and CO2, which are
toilet bowl cleaners.9 It can also be used in organic synthesis the thermodynamically favored products. Thus, it is of critical
reactions as a source of formyl groups15 and a hydrogen source importance that the selected catalyst systems do not oxidize
for transfer hydrogenation reactions.16 Recently, formic acid has formic acid to CO2 under the applied reaction conditions.
been proposed as a feedstock for H2 storage since it contains O2 is usually activated by metal catalysts. Vanadium(V)-
4.4 wt% mass fraction of hydrogen and can decompose into containing catalysts, especially polyoxometalates (POM) with a
H2 over metal catalysts under mild conditions (o100 1C).17–19 formula of H3+nPVnMo12 nO40 (HPA), are effective for formic
Formic acid has also been proposed to power fuel cells for acid production from biomass with O2 as an oxidant as shown
electricity generation and automobiles.20 This concept builds in Table 2.23–29 In 2010, Wasserscheid and co-workers first
on the 4.4 wt% share of hydrogen in formic acid resulting in reported the aqueous transformation of carbohydrates into formic
53 g hydrogen per liter of formic acid.17–19 The commercial acid in a batch reactor from 333 to 363 K using H5PV2Mo10O40
production of formic acid from fossil fuel derived methanol occurs (HPA-2) as the catalyst.23 Monosaccharides (glucose, xylose) and
by two steps:21 (1) the carboxylation of methanol with carbon disaccharides (cellobiose, sucrose) produced formic acid in yields
monoxide to generate formic acid methyl ester (this reaction is of around 50% at nearly full conversions (498%) at a substrate
performed in the liquid phase in the presence of 2.5 wt% sodium concentration of 30 mg mL 1 at 353 K and 30 bar O2 after 26 h
methoxide at 353 K and 45 bar CO); and (2) the subsequent (Table 2, entries 1–4). Fu and co-workers obtained similar results
Fig. 2 (a) Overall stoichiometric reaction for oxidation of glucose into formic acid; (b) oxidative conversion of carbohydrates (cellulose as an example)
into formic acid over H3+nPVnMo12 nO40 (HPA) catalysts. HPA-nox: the oxidized state of HPA; HPA-nred: the reduced state of HPA.
This journal is © The Royal Society of Chemistry 2018 Chem. Soc. Rev., 2018, 47, 1351--1390 | 1353
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(a 47% yield of formic acid) using the same HPA-2 catalyst p-toluenesulfonic acid (TSA) as the additive to promote the
(Table 2, entry 5).24 In each case, formic acid was the only transformation of water-insoluble biomass into formic acid
observed product in the liquid solution, and CO2 was the only over an HPA-2 catalyst.26 Formic acid was produced in a yield
other side product. However, the catalytic oxidation treatment of 19% after 24 h at 363 K at a cellulose concentration of
of cellulose over HPA-2 only produced a 1% yield of formic acid 27 mg mL 1 (Table 2, entry 9). The combined use of HPA-2 and
(Table 2, entry 6).23 Fu and co-workers improved the formic acid TSA was also effective at transforming xylan and lignin to formic
yield to 34% from cellulose at a concentration of 10 mg mL 1 acid with yields up to 53% and 31% (Table 2, entries 10 and 11),
after 9 h by the combined use of HPA-2 and 0.01 M HCl (Table 2, respectively. Wasserscheid and co-workers further applied this
entry 7), due to the higher efficiency of cellulose hydrolysis by method for the oxidative transformation of lignocellulose and
HCl.24 The use of HPA-2 and 1.6 wt% H2SO4 greatly improved the algae feedstocks into formic acid.27 Formic acid was produced
efficiency of the transformation of cellulose into formic acid, with yields of 34.6–54.6% from pomace, cane trash, fruit
which produced formic acid in a much higher yield of 61% at pulp and spruce chips (Table 2, entries 12–15). Subsequently,
100% cellulose conversion with a high substrate concentration Wasserscheid and co-workers prepared an improved heteropoly
of 30 mg mL 1 after 5 min at 453 K (Table 2, entry 8).25 The pH of acid H8PV5Mo7O40 (HPA-5), which produced formic acid yields of
the reaction system with HPA-2 and 0.01 M HCl was 1.87, while it 60% and 28% at 363 K from glucose (8 h) and cellulose (24 h) at a
was 0.56 for the HPA-2 and 1.6 wt% H2SO4 catalytic system. At substrate concentration of 50 mg mL 1, respectively (Table 2,
the lower pH of 0.56, the oxidation potential and electron affinity entries 16 and 17).28 The formic acid yield from cellulose over
increased due to the formation of protonated HPA-2 and VO2+ HPA-5 was 1.5 times higher than with HPA-2 at a higher cellulose
species, favoring the reduction of the catalyst and oxidation of concentration (Table 2, entries 9 vs. 17).26,28 The higher activity
the substrate, as well as the hydrolysis of cellulose into glucose. of the HPA-5 catalyst over the HPA-2 catalyst was due to the
Besides mineral acids, Wasserscheid and co-workers used 0.1 M presence of a much higher ratio of pervanadyl species (VO2+) for
1354 | Chem. Soc. Rev., 2018, 47, 1351--1390 This journal is © The Royal Society of Chemistry 2018
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the reaction by the use of the HPA-5 catalyst. VO2+ has a higher a slight decrease of formic acid yield (51.3% for the first run vs.
redox potential (0.87 V vs. normal hydrogen electrode) than 49.5% for the third run).
HPA-2 (0.68 V vs. normal hydrogen electrode) at pH = 1, and In addition to the vanadium-containing heteropolyacids,23–29
hence HPA-5 has a higher catalytic activity. Formic acid was the vanadium salts have also been studied for the oxidative trans-
only product in the liquid solutions for all of the above cases, formation of carbohydrates into formic acid under the strong
and the only byproduct was CO2. acidic conditions.33,34 Sodium metavanadate (NaVO3) with H2SO4
In contrast to the results reported by Wasserscheid and has been reported to have catalytic activity for oxidation of
co-workers,28 Han and co-workers reported that the formic acid carbohydrates into formic acid.33,34 As shown in Fig. 3, cellu-
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yield from cellulose increased with the decrease of vanadium lose conversion and formic acid selectivity increased on
content in the H3+nPVnMo12 nO40 catalysts at 453 K.29 The oxida- increasing the weight percentage of H2SO4 from 0.1 wt% to
tive conversion of cellulose over H3+nPVnMo12 nO40 catalysts at 0.7 wt%, which was due to the enhanced hydrolysis of cellulose
453 K did not require additional acid catalysts,29 while it required at higher weight percentage of H2SO4, and then kept almost
TSA to catalyze cellulose hydrolysis at 363 K.26,28 Under the stable beyond 0.7 wt%. The reaction was almost stopped
reaction conditions (453 K and 20 bar O2), cellulose was fully (cellulose conversion = 3%) without H2SO4. The highest formic
converted after 3 h, and the formic acid yields from cellulose acid yield (64.9%, Fig. 3) was close to that from glucose (68.2%,
followed the order: H4PVMo11O40 (60.9%) 4 H5PV2Mo10O40 Table 2, entry 24), suggesting that the first step of the hydrolysis of
(44.9%) 4 H6PV3Mo9O40 (42.0%) (Table 2, entries 18–20). As cellulose into glucose was highly efficient. This catalytic system
cellulose was completely converted after 3 h at 453 K, the yield was also effective at transforming xylose, xylan and sucrose into
of formic acid over H3+nPVnMo12 nO40 catalysts depended on the formic acid with yields up to 63% (Table 2, entries 25–27),33 and
selectivity of formic acid. The higher selectivity of H4PVMo11O40 even wheat straw (Table 2, entry 28).34 Similar to the vanadium-
with a single V atom than those of H3+nPVnMo12 nO40 (n = 2, 3) containing heteropolyacid catalytic systems,23–29 CO2 was also the
was possibly due to the synergetic effect of the multiple V atoms in sole byproduct over the NaVO3–H2SO4 catalytic system.33,34 The
H3+nPVnMo12 nO40 (n = 2, 3) causing over-oxidation, as implied selectivity of formic acid was dependent on the type of V–O
by their higher yields of CO2. Besides formic acid, acetic acid species in the reaction solution. As shown in Fig. 4, V4O124 is
was also obtained with yields around 5% for the three catalysts.29 predominant at pH around 7. V10O286 appears at pH o 6 and
The decomposition of formic acid can produce CO and CO2 at the becomes dominant in a pH range of 4.1–3.0. VO2+ appears at
temperature of 410 K. CO2 was the gas byproduct, which was pH o 2 and becomes dominant at pH o 1.35 Among them,
primarily formed from the intermediates and not formic acid, VO2+ showed the highest oxidative potential for selective oxida-
similar to what was observed by other authors.23–28 tion reactions.36 In fact, 51V-NMR and X-ray photoelectron
The H+ in the heteropolyacids can be exchanged with other spectra (XPS) analysis confirmed that VO2+ was the only V–O
metal cations or organic group.30 Some modified POM catalysts species by the use of 0.7 wt% H2SO4 with the reaction solution
were prepared by the exchange of the H+ in POM catalysts with pH lower than 1. Thus, it is proposed that in the catalytic cycle
organic sulfonic acid groups and demonstrated good catalytic VO2+ oxidizes carbohydrates by donating an oxygen atom first
performance for the oxidative transformation of cellulose to generate formic acid and VO2+, and VO2+ is then oxidized
into formic acid.31,32 For example, Liu and co-workers studied by molecular oxygen to generate VO2+. Furthermore, Wu and
the oxidative conversion of cellulose into formic acid over
modified POM catalyst-[MIMPS]3HPMo11VO40, which was pre-
pared by the exchange of three H+ in H4PMo11VO40 with -butyl
sulfonic acid group functionalized imidazole cations.31 Under
the same reaction conditions (453 K, 1 h, 10 bar O2), the parent
H4PMo11VO40 catalyst produced formic acid with a yield 35.5%
at a cellulose concentration of 67 mg mL 1, while the formic
acid yield increased to 51.3% over the [MIMPS]3HPMo11VO40
catalyst (Table 2, entries 21 and 22). Control experiments
indicated that the cations of the [MIMPS]3HPMo11VO40 catalyst
served two important roles. On the one hand, the sulfonic
acid group in [MIMPS]3HPMo11VO40 promoted the hydrolysis
of cellulose. [BMIM]3HPMo11VO40 (1-methyl-3-butyl-imidazole
cation) without the sulfonic acid group produced much lower
cellulose conversion (Table 2, entries 22 vs. 23). On the other
hand, [MIMPS]3HPMo11VO40 suppressed the over oxidation
of the intermediates to CO2 during the oxidation of glucose
Fig. 3 The effect of H2SO4 on the conversion of cellulose into formic
into formic acid, as the formic acid yield from glucose over
acid. Reaction conditions: initial O2 pressure (30 bar), cellulose (100 mg),
[MIMPS]3HPMo11VO40 was also higher than that over H4PMo11VO40 NaVO3 (22 mg), H2O (6 g), 433 K. Conversion was calculated based on the
(54.7% vs. 44.8%) after 1 h at 453 K and 10 bar O2. Furthermore, amount of unconverted carbohydrates. Adapted from ref. 34 with permission
the [MIMPS]3HPMo11VO40 catalyst showed a high stability with from the Royal Society of Chemistry, copyright 2015.
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Fig. 6 Reaction pathways for the conversion of glucose into formic acid over a VOSO4 catalyst. Adapted from ref. 38 with permission from Wiley,
copyright 2014.
Table 3 The oxidation of oxygenated molecules to formic acid using a HPA-2 catalysta
Entry Substrate (g mL 1) Time (h) Temperature (K) Conversion (%) Formic acid yieldb
1 Formic acid (0.05) 6 373 9 —
2 Methanol (0.025) 6 373 0 0
3 Formaldehyde (0.025) 6 373 13 0
4 Ethylene glycol (0.01) 3 373 10 0
5 1,3-Propylene glycol (0.05) 2 398 0 0
6 1,2-Propylene glycol (0.05) 3 398 50 17
7c 2,5-Dihydroxy-1,4-dioxane (0.01) 3 373 90 56
8 Glyoxal (0.01) 3 373 100 65
9 Glyceraldehyde (0.01) 3 373 100 55
a
Reaction conditions: 5 mol% of the HPA-2 catalyst and 20 bar O2 were used. b The yield of formic acid was calculated based on 1 mol of glucose
producing 6 mol of formic acid. c The substrate was the glycolaldehyde dimer. Adapted from ref. 24.
of carbohydrates by high valence (+5) vanadium catalysts, and possible intermediates and the pinacol oxidation mechanism
the oxidation of reduced vanadium species to the original high proposed by Neumann and Khenkin,40,41 Fu and co-workers
valence state vanadium catalysts, Fig. 6). As shown in Table 3, proposed that a possible mechanism for glucose oxidation
Fu and co-workers tried to study the possible mechanism of involved electron and oxygen transfer processes catalyzed by the
glucose oxidation into formic acid by the oxidation of some HPA-2 catalyst (Fig. 7) and that the reaction intermediates might
intermediates.24 Only formic acid and the feed molecules were be aldehydes. These possible intermediates were also claimed
detected in the product solution, for all the reactants used in by Marsh and co-workers for the oxidation of carbohydrates
Table 3. Firstly, 5 wt% formic acid solution was treated over the into formic acid over the NaVO3–H2SO4 catalytic system.35
HPA-2 catalyst at 373 K and 20 bar O2, and only 10% of formic As mentioned in this section, vanadium catalysts with V5+
acid was decomposed. As listed in Table 2, entry 5, 48% of CO2 are proved to have high rates of electron transfer and moderate
was produced during the oxidation of glucose into formic acid activity for the oxidation of carbohydrates into formic acid.
under the same reaction conditions. Therefore, it suggested However, formic acid yields from the current reported methods
that CO2 was not mainly from the decomposition of formic acid are not above 70% (Table 2), which is still far away from the
but the intermediates (Table 3, entry 1). No formic acid was theoretical value (100%). Selection of the right catalyst is critical
detected when methanol and formaldehyde were employed as to achieve high formic acid yields. Since complete combustion
the substrates (Table 3, entries 2 and 3), indicating that the of biomass to water and CO2 is always the thermodynamically
reaction mechanism could not be the a-cleavage of glucose to
form methanol or formaldehyde, which would be subsequently
oxidized into formic acid. The conversion of ethylene glycol,
glycolaldehyde dimer, and glyoxal over the same reaction time
showed that the active center of the substrates should be the
aldehyde group (Table 3, entries 4–9). The oxidation of oxalic acid,
glycolic acid, and glyoxylic acid produced very low conversion of
formic acid (less than 5%), suggesting that formic acid could
not be generated from these carboxylic acids.
In the presence of oxygen, the valence of the V and Mo atoms
in the catalysts was the same as that of the fresh catalyst.
However, the peak position of the Mo catalysts remained
basically unchanged in the absence of oxygen, whereas the Fig. 7 Possible pathway for glucose oxidation catalyzed by H5PV2Mo10O40
change in the peak position of V indicated that the valence of V (HPA-2) through an electron transfer and oxygen transfer reaction mechanism.
changed from five to four. Combining the reaction results for Adapted from ref. 24 with permission from Wiley, copyright 2012.
This journal is © The Royal Society of Chemistry 2018 Chem. Soc. Rev., 2018, 47, 1351--1390 | 1357
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as the oxidant. Adapted from ref. 43 with permission from Royal Society of
H2O2 can also be used for the hydrothermal oxidation of Chemistry, copyright 2008.
carbohydrates into formic acid (Fig. 8). In 2002, Calvo and
Vallejo reported the oxidative conversion of carbohydrates into
organic acids in water with H2O2.42 A formic acid yield of 38% H2O2 as the oxidant over metal catalysts has been reported to be
was obtained in a continuous flow reactor from glucose performed under mild conditions. Jung and co-workers per-
at 523 K by the addition of NaOH (55.6 wt% of glucose), and formed the oxidation of glucose into formic acid over a homo-
the glucose conversion was 77%. In addition, acetic acid and genous N-heterocyclic carbenes-amidate Pd(II) complex at room
glycolic acid were also detected in yields of 17% and 22%, temperature.45 Formic acid was obtained in a high yield of 91%
respectively. For cellulose transformation, the hydrothermal after 16 h by the use of a stoichiometric amount of H2O2 and 6
oxidation was carried out at a higher temperature of 673 K equiv. NaOH. Although formic acid was achieved in a high
with 0.02 wt% H2SO4 and 12 equiv. H2O2 in a continuous flow yield, it is difficult to recycle the homogeneous Pd(II) complex
reactor, producing formic acid in a low yield of 19.4% with catalyst. Ebitani and co-workers prepared a MgO-supported
5.8% yield of acetic acid. Jin and Co-workers first reported the copper catalyst (denoted as CuCTAB/MgO) for the oxidation
hydrothermal oxidation of glucose into formic acid in a batch of glucose into formic acid by H2O2, where cetyltrimethyl-
reactor with a yield of 75% in 1.25 M KOH reaction solution ammonium bromide (CTAB) was used as the capping agent for
with 14.4 equiv. mol H2O2 at 523 K.43 The formic acid yield Cu nanoparticles.46 Formic acid was produced in a yield of 65%
increased from 24 to 75% with increasing KOH concentration from glucose after 12 h with 8 equiv. H2O2 at 393 K. In addition,
from 0 to 1.25 M within 1 min. The same authors then glyceric acid and glycolic acid were also produced in yields of
performed the oxidation of monosaccharides (glucose, fructose 29% and 16.6%, respectively. The CuCTAB/MgO catalyst was
and galactose) and disaccharides (cellobiose and maltose) at a stable without any significant loss of activity for three runs.
low temperature of 423 K,44 producing high formic acid yields The one advantage of using H2O2 and O2 as oxidants is that
(80–85%). Compared with previous work,43 a longer reaction the reduction product of the oxidants (H2O2 and O2) is H2O. In
time of 15 min and higher NaOH concentration of 2.0–2.5 M contrast to the use of O2 as the oxidant, the hydrothermal
were required. The alkali played two roles in enhancing the oxidation of carbohydrates into formic acid with H2O2 was
production of formic acid. One was the inhibition of the formic performed under harsh reaction conditions such as at a high
acid decomposition. The other role of a base is that the base reaction temperature up to 673 K. In addition, it is also difficult
was favorable for the selective oxidation at C-1 for aldoses, to get a high purity formic acid because other organic acids are
which leads to the formation of formic acid via the rupture of produced as byproducts. Taking all of the above cases for the
the C1–C2 bond. In addition to formic acid, a few low molecular oxidative transformation of carbohydrates into formic acid into
weight carboxylic acids including lactic acid, propanoic acid, consideration, catalytic oxidation with O2 as the oxidant can
acrylic acid and acetic acid were also identified by HPLC. As overcome the drawbacks caused by the hydrothermal oxidation
shown in Fig. 9, formic acid was proposed to be formed by the method, e.g., the facile availability of O2, wide feedstock scope and
rupture of C1–C2 or C5–C6 (a-scission) and/or the rupture high purity of formic acid. Moreover, hydrothermal treatment can
of C2–C3 (b-scission) or C4–C5 (b-scission) from glucose. The achieve a highly efficient, rapid conversion and simplify the reaction
former directly yields formic acid, but the latter yields formic procedure, which is key for industrial application. Also, the
acid via oxalic acid. Oxidation of oxalic acid under the same selectively of formic acid is high, rather than low. For acetic acid
conditions only produced a low formic acid yield (14%). This production, although its selectively was not high, the acetic acid
indicates that formic acid is formed from the direct oxidation purity was very high, which is important for separation. Further-
of glucose by a-scission. more, the hydrothermal conversion can achieve a continuous-
In contrast to the hydrothermal oxidation methods, the system, which is also key for industrial application.
catalytic oxidation of glucose into formic acid by the use of
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other esters by Fisher esterification.47 Dehydration of acetic an inert atmosphere. The first hydrothermal step produced
acid can be used to make acetic anhydride, which is used as an lactic acid, HMF and 2-FA, in yields of approximately 16%, 9%
acetylating agent, in the production of cellulose acetate. In the and 6% from cellulose at 573 K for 2 min, respectively. The
food industry, acetic acid is used as an acidity regulator and second step involves the oxidation of these intermediates into
as a condiment. The global annual demand of acetic acid is acetic acid. As shown in Table 4 (entries 1–3), the acetic acid
around 6.5 million tones.10 Currently, acetic acid is mainly yields using the two-step method from rice hulls, cellulose, and
produced by methanol carbonylation over rhodium or iridium- starch were nearly double compared with those using the one-
complex catalysts.47 However, this synthetic process requires
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Fig. 10 Proposed two-step processes for producing acetic acid via different intermediates.
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Reaction conditions
Substrate First step Second step Acetic acid yielda Purityb Ref.
c c
1 Rice hulls 573 K, 2 min 573 K, 1 min, H2O2 = 8.4 equiv. of glucose unit 21.7 (11.7) 75.5 (33.4) 44
2 Cellulose 573 K, 2 min 573 K, 1 min, H2O2 = 8.4 equiv. of glucose unit 16.3 (9.0)c 68.5 (26.1)c 44
3 Starch 573 K, 1 min 573 K, 1 min, H2O2 = 8.4 equiv. of glucose unit 17.5 (9.6)c 70.0 (28.2)c 44
4d Starch 573 K, 1 min 573 K, 1 min, H2O2 = 8.4 equiv. of glucose unit 17.5 — 45
47c
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5 Glucose 523 K, 5 min, pH = 0.5 523 K, 1 min, H2O2 = 12 equiv. of glucose unit 23 46
6 Fructose 523 K, 5 min, pH = 0.5 523 K, 1 min, H2O2 = 12 equiv. of fructose 26 52c 46
7 Corn stover 1 M H2SO4, 463 K, 60 min 463 K, 540 min, 2.0 MPa O2 21.3 84.6 47
8 Glucose 573 K, 1 min, 0.64 M Ca(OH)2 573 K, 3 min, H2O2 = 8.4 equiv. of glucose unit 27 — 49
9 Glucose 548 K, 20 s, glucose/bentonite wt% = 1 548 K, 80 s, in air 27 — 54
a
Acetic acid yield was calculated based on carbon of the feedstock. b The purity of acetic acid is defined as the percentage of organic carbon of
acetic acid divided by the total organic carbon (TOC) of the liquid sample after the reaction. c The data are the results using the one-step method.
d
Results obtained by the continuous reactor. The flow rate of H2O2 was 6.5 L h 1.
without the control of acid. However, too strong acidic solution The discussed three kinds of two-step methods for the conver-
was also not suitable for the production of acetic acid. The sion of carbohydrates into acetic acid demonstrate that acetic
acetic acid yield from fructose decreased from 26% at pH = 0.5 acid was produced by the oxidation of the intermediates such
to 17% at pH = 0.24. Later, Fu and co-workers used this two-step as lactic acid, levulinic acid and furans. The transformation of
process for the transformation lignocellulosic biomass into lactic acid into acetic acid must cleave one carbon, thus the
acetic acid by the use of O2 in the second step.52 Acetic acid theoretical carbon yield of acetic acid should be 66.7%. The
was attained in a yield of 21.3% under the optimal conditions acetic acid yield from lactic acid was reported to be 40% by Jin
with a purity up to 84.6% of the total liquid product (Table 4, and co-workers.49 The relatively low yield of acetic acid also
entry 7). Other lignocellulosic feedstocks such as corncob, bagasse, accompanies another troublesome problem that the purity was
bamboo, poplar and pine could also be transformed into acetic not high because of the byproducts. According to the above
acid with yields of 15–20%. analysis, the current methods for the production of acetic acid
Jin and co-workers discovered that oxidation of lactic acid from biomass by catalytic oxidation only produce low yields
produced much more acetic acid (about 40%) than furans of acetic acid. Catalysts may be able to tune this selectively
(about 15% from HMF and 20% from 2-FA).49 A base promoted to produce acetic acid with higher selectivity under milder
the hydrothermal transformation of biomass into lactic acid.53 conditions.
Thus alkaline conditions were used to produce acetic acid from
glucose in 27% yield (Fig. 10c and Table 4, entry 8). Later, they
used bentonite as the solid base for the two-step transforma- 4. Conversion of carbohydrates into
tion of glucose into acetic acid.54 The second step just exposed glycolic acid
the reactor to the air for 3 min after the first step. This method
produced acetic acid with a yield of 27% at 548 K with 20 s for Glycolic acid is another important two-carbon carboxylic acid
the first step and 90 s for the second step (Table 4, entry 9). with a hydroxyl group, which is the smallest a-hydroxy acid. It
Being different from the above two-step methods, Yan and has been widely used in organic synthesis, biodegradable
co-workers performed one-step transformation of chitin and polymer synthesis, skin-care products, industrial rust removal,
waste shrimp shells into acetic acid in 2 M NaOH by the use of and food processing.11 The price for the glycolic acid market in
CuO with the molar ratio to carbon = 0.125.55 Acetic acid was 2011 was $2332 per metric ton, with an expected increase to
produced in a 32.3% yield from chitin at 573 K and 5 bar O2 $5375 per metric ton in 2018.56 The US annual market size of
after 35 min. The real oxidant was CuO, which was reduced to glycolic acid was 15 000 per ton in 2011.56 Glycolic acid is mainly
Cu2O during the reaction process. The as-formed Cu2O can be produced from the reaction of formaldehyde with synthesis gas
reoxidized to CuO by O2. The use of untreated tiger shrimp (carbonylation of formaldehyde). It can also be prepared by the
shell powder, consisting of 24.4% chitin, 17.5% protein, and reaction of chloroacetic acid with sodium hydroxide followed by
43.2% calcium carbonate (CaCO3), also produced an acetic acid re-acidification. The net reaction can be summarized as follows:
yield of 47.9% under the same conditions. The higher acetic ClCH2COOH + NaOH - HOCH2COOH + NaCl. Glycolic acid can
acid yield from raw shrimp shells over purified chitin suggested also be produced from cellulose as shown in Fig. 11.
that some carbon in proteins may contribute to acetic acid So far, the oxidative conversion of carbohydrates to glycolic
formation. Glucosamine was firstly formed by hydrolysis from acid has been less studied.57–59 Jin and co-workers performed
chitin, which then underwent deamination to produce glucose. the hydrothermal conversion of cellulose into glycolic acid using
Lactic acid was the main intermediate for the conversion of commercial CuO as the oxidant under alkaline conditions in a bath
glucose into acetic acid. reactor. They achieved a glycolic acid yield of 14.9% with acetic
There is no need for an oxidant for the stoichiometric acid (5.2% yield), formic acid (7.1% yield) and lactic acid (13.8%
conversion of glucose into acetic acid (C6H12O6 - 3CH3COOH). yield) as by products (reaction conditions: 573 K for 300 s with
1360 | Chem. Soc. Rev., 2018, 47, 1351--1390 This journal is © The Royal Society of Chemistry 2018
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0.035 g of cellulose in 2 mL NaOH (1 M) and 2 mmol CuO).57 and H4SiMo12O40 were effective for the oxidation of these
Later Han and co-workers studied the oxidative conversion intermediates into glycolic acid.
of cellulose over four kinds of heteropoly acids at 453 K and The photocatalytic oxidation method was also reported for
6 bar O2.58 H3PMo12O40 and H4SiMo12O40 produced glycolic the conversion of cellulose into glycolic acid.59 This method
acid with yields of 49.3% and 46.5%, respectively, and other used a UV-Fenton reaction where strong oxidative species such
products were formic acid, acetic acid, levulinic acid, glucose as hydroxyl radicals ( OH) are produced by H2O2 catalyzed by
and fructose. Whereas, Mo-free heteropoly acids including FeCl2 under UV irradiation. Glycolic acid was produced in a very
H3PW12O40 and H3SiW12O40 produced only a small amount of low yield of 4%, and the major products were formic acid (31%)
glycolic acid in yields of less than 6%. These results suggested and CO2 (54%). The addition of ZnCl2 increased the glycolic
that the reaction pathway is determined by the type of metal acid yield to 33%, and decreased the formic acid and CO2 yields
atom in the heteropoly acids, and that Mo favors a selective to 14% and 27%, respectively. The authors proposed that the
oxidation of cellulose into glycolic acid. Han and co-workers Zn2+ enhanced the glycolic acid yield via complexation with
proposed a reaction pathway for the oxidation of cellulose into glyconic acid, thus preventing the further oxidative decomposi-
glycol acid (Fig. 12). Cellulose is firstly hydrolyzed to glucose, tion of glyconic acid.
which then undergoes successive retro-aldol condensations
to produce glycolaldehyde. In parallel, the isomerization of
glucose gives rise to fructose, which can also be converted by 5. Conversion of carbohydrates into
retro-aldol reactions through dihydroxyacetone and glyceralde- malonic acid and oxalic acid
hydes to glycolaldehyde and formaldehyde. The oxidation of
glycolaldehyde and formaldehyde produces glycolic acid and The oxidative conversion of carbohydrates can also generate two
formic acid, respectively. As glyceraldehyde and glycolaldehyde other dicarboxylic acids of malonic acid (propanedioic acid)
are also intermediates for the oxidation of glucose into formic and oxalic acid. Malonic acid with a structure of CH2(COOH)2 is
acid under similar reaction conditions by Fu and co-workers,24 a bulk chemical molecule for the preparation of malonates,
the difference of the oxidation products should be mainly barbituric acid, and meldrum’s acid, and it is also a feedstock to
due to the use of different catalysts. Vanadium-containing prepare 1,3-propanediol, which is one of the chemical precursors
heteropoly acids such as H5PV2Mo10O40 were effective for the of polytrimethylene terephthalate (PTT), an alternative to poly-
oxidation of these intermediates into formic acid, while ethylene terephthalate (PET) in the future.60 Malonic acid is
molybdenum-containing heteropoly acids such as H3PMo12O40 mainly prepared by the fermentation of glucose or starch.61
Fig. 12 Proposed pathways for the conversion of cellulose to glycolic acid. Adapted from ref. 58 with permission from American Chemical Society,
copyright 2012.
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Fig. 13 Reaction pathways for the conversion of cellulose to malonic acid. Adapted from ref. 62 with permission from American Chemical Society,
copyright 2014.
Yang and Qi reported a hydrothermal method for the oxidative As shown in Fig. 14, there are two main degradation pathways
transformation of cellulose into malonic acid at 573 K with a for glucose, namely C3–C4 scission, and C2–C3 scission.65
high concentration of NaOH.62 Cellulose was firstly dissolved in Glyceraldehyde, an important intermediate formed by the
an aqueous solution of NaOH and urea. Then the hydrothermal C3–C4 scission of glucose, has a good selectivity toward lactic
treatment of the 4 mg mL 1 cellulose solution at 573 K produced acid in alkali solution. Glycolaldehyde as another intermediate
malonic acid in a yield of 39.7% after 1 h at a NaOH concentration via C2–C3 scission could be oxidized to glycolic acid, which was
of 100 mg mL 1. At the same time, lactic acid, acetic acid and further oxidized to oxalic acid.
formic acid were produced in yields of 9.5%, 7.9% and 6.7%,
respectively. It was proposed that cellulose was firstly hydrolyzed to
glucose, which was subsequently degraded into dihydroxyacetone 6. Conversion of carbohydrates into
and glyceraldehyde, via isomerization and retro-aldol reactions. gluconic acid and glucaric acid
In the presence of oxygen, dihydroxyacetone was transformed
to malonic acid (HOOC–CH2–COOH) by a series of oxidation Gluconic acid is one of the oxidation products of glucose
and dehydration steps (Fig. 13). Meanwhile, lactic acid was without the cleavage of the C6 chain.66 Gluconic acid and its
formed from glyceraldehyde through consecutive dehydration salts are biocompatible and biodegradable chemicals, which
and 1,2-hydride shift reactions. have been widely used as a food additive, an ingredient for
Oxalic acid (OA) is an industrially important chemical with concrete and a raw material for medicines and biodegradable
various applications, such as the production of celluloid and polymers.13 The current annual worldwide production capacity
rayon, leather manufacture and dressing, and extraction of rare for gluconic acid and its derivatives is estimated to be about
earths from monazite.63 Oxalic acid was early manufactured by 60 000 tones per year.13 Current commercial production of
the oxidation of carbohydrates using nitric acid as the oxidant.63 sodium gluconate uses submerged fermentation with A. niger
Obviously, the use of molecular oxygen for the synthesis of oxalic and is based on the modified process developed by Blom et al.67
acid is environmentally-friendly. Han and co-workers reported a It involves fed-batch cultivation with intermittent glucose
new method for the oxidative conversion of cellulose into oxalic feedings and the use of sodium hydroxide as a neutralising
acid in 2 M NaOH solution catalyzed by CuO.64 Oxalic acid was agent. pH is held at 6.0–6.5 and the temperature at about 307 K.
produced in a yield of 41.5% with a catalytic amount of CuO at The productivity of this process is very high, since glucose
474 K and 3 bar O2. Formic acid, acetic acid, and lactic acid were is converted at a rate of 15 g (L h) 1. The biochemical method
also produced with yields of 20.1%, 6.6% and 3.0%, respectively. (fermentation) is competitive with chemical techniques
Fig. 14 Reaction pathway for the conversion of cellulose to oxalic acid. Adapted from ref. 64 with permission from American Chemical Society,
copyright 2016.
1362 | Chem. Soc. Rev., 2018, 47, 1351--1390 This journal is © The Royal Society of Chemistry 2018
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(such as catalytic methods, and electrolytic methods), and is yield of 99.4% was obtained at a constant pH = 9 with air as the
at present the method of choice by industry. Although the oxidant after 2.6 h over the Pd–Bi/C catalyst (Table 5, entry 1).
biochemical method is used as the industrial method for the Whereas, a Pd/C catalyst produced gluconic acid with a 78.1%
production of gluconic acid, this biochemical process still has a yield at a glucose conversion of 82.6% after 24 h (Table 5,
few drawbacks such as the difficulties in using moulds and free entry 2). Bismuth (Bi) was proposed to prevent the oxygen
enzyme separation, waste-water removal, and dead microbes poisoning of the Pd surface by acting as a co-catalyst in the
and accumulated excretory substances of microbes that should oxidative dehydration mechanism (Fig. 16), and the Pd–Bi/C
be disposed of.68 In addition, the product of the biochemical
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Fig. 15 Catalytic oxidation of glucose into gluconic acid over metal catalysts.
Table 5 Catalytic oxidation of glucose into gluconic acid/salt with O2 as the oxidanta
Entry Catalyst Feed con. (M) Catalyst ratiob T (K) pHc Oxidant Time (h) Con. (%) Yield (%) Ref.
1
1 Pd–Bi/C 1.66 787 313 9 1.5 L min (1 bar air) 2.6 99.6 99.4 71
2 Pd/C 1.66 787 313 9 1.5 L min 1 (1 bar air) 24 82.6 78.1 71
3 Pd/C 0.02 — 323 9.3 60 mL min 1 (1 bar air) 24 83 83 73
4 Pd/g-Al2O3-(P) 0.4 139 323 9 400 mL min 1 (1 bar O2) 6 100 95 74
5 Pd/g-Al2O3-(C) 0.4 139 323 9 400 mL min 1 (1 bar O2) 8 95 90.3 74
6 Pd/HPS — — 353 6.0–7.5 100 mL min 1 (1 bar O2) 20 93.6 93.2 75
7d Pt/C 0.167 — 413 — 50 bar air 1 63 46 77
8d Pt/C 0.167 — 473 — 50 bar air 1 94 22.6 77
9 Pt/HT 0.13 68 323 — 1 bar O2 12 99 83 78
10 Au/C 0.22 1000 323 7 3 bar O2 2.5 100 99 85
11 Au/C 0.22 1000 323 9.5 3 bar O2 0.5 100 99 85
12 Au/C 0.22 1000 373 — 3 bar O2 6 100 99 85
13 Au/CMK-3 0.1 1000 383 — 3 bar O2 2 92 80.5 88
14 Au/TiO2 0.1 4378 313 11 500 mL min 1 (1 bar O2) 2 100 98 89
15 Au/TiO2-SIM 0.06 438 433 — 3 bar O2 1 71.1 67.3 90
16 Au/TiO2-CIM 0.06 438 433 — 3 bar O2 1 30.3 20.0 90
17 Au/TiO2-DP 0.06 438 433 — 3 bar O2 1 61.7 58.0 90
18 Au/TiO2-DP 0.167 140 338 — 2.3 bar O2 2 91 90 91
19 Au/ ZrO2-DP 0.167 140 338 — 2.3 bar O2 2 89 88 91
20 Au/CeO2-DP 0.167 140 338 — 2.3 bar O2 2 89 87 91
21 Au–Pd/MgO 0.5 1225 333 — 1 bar air 24 62 100 114
a
All of the reactions were carried out in water in a batch reactor, except for entries 7 and 8. b The catalyst ratio = the molar ratio of glucose to the
noble metal. c Some reactions were performed without pH control if there was no data in this column. d The reaction was performed in a
continuous flow reactor.
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Fig. 16 Glucose oxidation on the Pd–Bi/C catalyst. Adapted from ref. 71 with permission from Elsevier, copyright 1995.
the argon glow discharge plasma approach, including the over the Pt/C catalyst in a flow reactor without pH control at
impregnation of g-Al2O3 with PdCl2 and the subsequent treatment higher temperatures (413–473 K). Glucose conversion increased
with argon glow discharge plasma.74 The 3.14% Pd/g-Al2O3-(C) from 63% at 413 K to 94% at 473 K after 1 h, but gluconic acid
catalyst was also prepared by the conventional impregnation of selectivity decreased from 73% at 413 K to 24% at 473 K
g-Al2O3 with PdCl2 followed by calcination in air, and subsequent (Table 5, entries 7 vs. 8).77 The oxidation of glucose over the
reduction with H2. Both catalysts gave the same gluconic acid Pt/C catalyst without base required high reaction temperatures
selectivity (95%), while the Pd/g-Al2O3-(P) catalyst had higher (413–473 K),77 while it could be carried out at a lower tempera-
activity (Table 5, entries 4 vs. 5). Pd/g-Al2O3-(P) also showed ture of 323 K at pH = 9.76 Besides the addition of a base to
higher stability than Pd/g-Al2O3-(C), albeit both of them were control a constant pH, a Pt catalyst with a basic support can
not stable. The amount of Pd leaching from the Pd/g-Al2O3-(P) also promote glucose oxidation at low temperatures.78 A Pt/HT
catalyst was 4.4% in the first run, while it was 17.8% for the catalyst was prepared by adding Pt to hydrotalcite {HT, with a
Pd/g-Al2O3-(C) catalyst. The higher activity and stability of general formula of Mg6Al2CO3(OH)164(H2O)} and produced a
Pd/g-Al2O3-(P) over Pd/g-Al2O3-(C) was attributed to the stronger 99% conversion of glucose and a 83% yield of gluconic acid
interaction between Pd nanoparticles and the support. Diffuse after 12 h at 323 K (Table 5, entry 9).78 Fructose was also
reflectance Fourier transform infrared (DRIFT) spectra of CO detected in a yield of 8% by the isomerization of glucose, which
adsorption indicated that a lower percentage of CO was absorbed was catalyzed by the base support of HT. In addition, other small
on the surface of Pd/g-Al2O3-(P) than that on the surface of the molecular weight organic acids such as oxalic acid, malonic acid,
Pd/g-Al2O3-(C) catalyst. The lower amount of CO adsorbed over and lactic acid were also observed in minor amounts (4–5%).
the Pd/g-Al2O3-(P) catalyst was due to the stronger interaction Unlike the Pt/C catalyst,76 the Pt/HT catalyst did not suffer
between Pd nanoparticles and g-Al2O3. Another example to poisoning albeit 10% of the catalyst activity was lost in each
enhance the interaction between Pd nanoparticles and a support run, which was caused by the leaching of Pt. There was less
involved the deposition of Pd nanoparticles onto hypercrosslinked research on using Au catalysts for glucose oxidation than Pd and
polystyrene (HPS) (Pd/HPS).75 HPS contains micropores, meso- Pt catalysts for a long time. Since the discovery of the activity of
pores and macropores, which have strong interaction with Pd Au nanoclusters by Haruta in 2003,79 Au catalysts have received
nanoparticles. The glucose conversion and gluconic acid yield great attention in chemical reactions.80–82 Recently, supported
were 93.6% and 93.2% after 20 h at 353 K (Table 5, entry 6), Au catalysts were found to have catalytic activity towards the
respectively. After five runs, the glucose conversion (93.4%) was oxidation of glucose into gluconic acid.83,84 The particle size of
almost the same as the first run (93.6%), and the gluconic acid Au nanoparticles and the nature of the support were observed to
selectivity was also the same. have an important impact on the catalytic activity, selectivity and
Compared with Pd catalysts, Pt catalysts have also been stability.83,84 Supported Au catalysts mainly include Au/C,85–88
studied for the aerobic oxidation of glucose, which generally Au/TiO2,89–91 Au/g-Al2O3,92–99 Au/CeO2,91,100 Au/ZrO2,91,100,101
deactivate and have lower gluconic acid selectivity. In 1981, Au/SiO2102,103 and polymer supported Au catalysts.104,105 Biella
Kogelbauer and co-workers studied the oxidation of glucose in and co-workers studied a carbon supported Au catalyst (Au/C)
a weakly alkaline medium with a Pt/C catalyst.76 The authors for the oxidation of glucose at pH values from 7.0 to 9.5 and
proposed that the surface of the active Pt was initially covered without pH control (Table 5, entries 10–12).85 The gluconic acid
with chemisorbed oxygen (Pt–O), and glucose first reacted with yield at different pH (7.0 and 9.5) was as high as 99% at 323 K,
chemisorbed oxygen (Pt–O) to yield gluconic acid. Catalyst but a higher reaction rate was observed at a higher pH (Table 5,
deactivation occurs in this process, due to the formation of entries 10 and 11). The Au/C catalyst was also active without pH
platinum oxide (PtO2). Besides gluconic acid, uronic acid and control, but a higher reaction temperature of 373 K and a
glucaric acid were also detected in the reaction solution, and longer reaction time of 6 h were required to get similar results
the selectivity of gluconic acid was only 70% at 323 K at pH = 9. (Table 5, entry 12). The Au/C catalyst deactivated due to the
Later, Koklin and co-workers performed the oxidation of glucose leaching and sintering of Au nanoparticles at the pH below 9.5.
1364 | Chem. Soc. Rev., 2018, 47, 1351--1390 This journal is © The Royal Society of Chemistry 2018
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There was no leaching of Au at pH = 9.5, but the size of the Au (CIM), deposition–precipitation (DP) and sol-immobilization
nanoparticles increased from 4.4 nm in the fresh catalyst to methods (SIM) were used for the preparation of the Au/TiO2-
5.9 nm after four runs. At pH = 7, 18% of Au was leached into CIM, Au/TiO2-DP and Au/TiO2-SIM catalysts, respectively. The
the solution after 4 runs and the Au size was 5.4 nm. At pH = 7, as-prepared catalysts were further calcined in static air at 250 1C
gluconic acid can chelate with Au nanoparticles, causing the for 3 h. The Au/TiO2-SIM catalyst showed better catalytic
leaching of Au from the Au/C catalyst. Later, ordered meso- performance than the other two kinds of catalysts at 433 K
porous carbon (OMC) supported Au catalysts were used for (Table 5, entries 15–17). The Au/TiO2-SIM catalyst not only had
the oxidation of glucose into gluconic acid.86,88 The Au/OMC
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gluconate and would require acidification to be converted into reuse of the homogeneous FeSO4 catalyst, and the purification
gluconic acid. of the product from FeSO4 due to the high affinity of Fe3+ with
gluconic acid. In addition, this system also required the use
6.2 Oxidation of glucose into gluconic acid with H2O2 as the of a high amount of H2O2 (12 equiv.) compared with those with
oxidant Au catalysts.
The oxidation of glucose into gluconic acid is mostly performed
by the use oxygen as the oxidant rather than H2O2. However, 6.3 Conversion of polysaccharides and lignocellulose into
gluconic acid
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Table 6 One-pot conversion of cellobiose or lignocellulose into gluconic acid and in bath reactorsa
in the second run and then stabilized in the following runs. 0.5Ru–0.5Au/TiO2 catalyst to get similar results (Table 6, entry 9).
Similar work was later reported by An and co-workers by the use of Interestingly, the reaction pathways were affected by the com-
the Au/Cs1.2H1.8PW12O40 catalyst (Table 6, entry 4).127 Meanwhile, position of the bimetallic catalysts. For the reaction with the
the Au/Cs1.2H1.8PW12O40 catalyst was also effective for the oxidative 0.5Cu–0.5Au/TiO2 catalyst, it is suggested that cellobiose is
conversion of cellulose into gluconic acid with a yield of 60% after firstly converted to cellobionic acid, followed by the cleavage
11 h at 418 K and 10 bar O2 (Table 6, entry 5). The yield of gluconic of the b-1,4-glycosidic bonds to produce gluconic acid (Fig. 17,
acid from cellulose increased to 85% by co-feeding H3PO4 with Au/ path A). For the reaction over the 0.5Ru–0.5Au/TiO2 catalyst,
Cs1.2H1.8PW12O40. H3PO4 promoted the hydrolysis of cellulose into glucose was observed as the reaction intermediate and gluconic
glucose. A slight decrease of gluconic acid yield was observed over acid was formed as a result of glucose oxidation (Fig. 17, path B).
the H3PO4 and Au/Cs1.2H1.8PW12O40 catalytic system, due to the For the reactions over the 0.5Co–0.5Au/TiO2 and 0.5Pd–0.5Au/TiO2
growth of Au nanoparticles from 2.7 nm (fresh catalyst) to 3.9 nm catalysts, low gluconic acid yields were produced under the same
(the spent catalyst after 6 runs). Sakurai and co-workers deposited reaction conditions (Table 6, entries 10 and 11), and fructose was
Au nanoparticles with an average diameter of 7.3 nm on the surface observed as the intermediate from the isomerization of glucose
of Amberlyst-15 to generate a metal–acid bifunctional catalyst (Fig. 17, path C). Furthermore, 0.5Co–0.5Au/TiO2 and 0.5Pd–
(Au/Amberlyst-15) for cellobiose conversion to gluconic acid.128 0.5Au/TiO2 catalysts remarkably promoted the successive retro-aldol
The yield of gluconic acid was low at 44.9% together with a condensation reaction of fructose to produce glyceraldehyde and
glucose yield of 6.3% after 24 h at 373 K in air (Table 6, entry 6). glycolaldehyde, which were further oxidized to glycolic acid. For
Besides the use of supports with Brønsted acidity, metal- example, fructose, glyceraldehyde and glycolic acid were also
oxides with Lewis acidity were also used for the construction produced over the 0.5Co–0.5Au/TiO2 catalyst with the selectivity
of Au–acid bifunctional catalysts for the transformation of of 28.6%, 10.6% and 18.1%, respectively. The above discussed
cellobiose into gluconic acid. Yang and co-workers reported examples all used Au–acid bifunctional catalysts for the oxidative
that a TiO2 supported Au catalyst (Au/TiO2) could simultaneously conversion of cellobiose into gluconic acid. A sulfonated activated-
catalyze cellobiose hydrolysis and the subsequent oxidation of carbon supported Pt catalyst (Pt/AC-SO3H) was reported to show
glucose into gluconic acid.129 NH3-TPD profiles presented two- catalytic activity towards the oxidative conversion of cellobiose and
peaks with a total acidity up to 354.54 mmol g 1 for the Au/TiO2 even lignocelluloses such as starch and pullulan into gluconic acid.
catalyst. One weak peak at a low temperature of 534 K was Gluconic acid was produced with relatively low yields of 35–46%
attributed to the adsorption of NH3 with very weak Brønsted after 24 h in water at 393 K in air (Table 6, entries 12–14).132
acid, whereas the strong and conspicuous peak at 648 K was As listed in Table 6, cellobiose can be successfully converted
attributed to the desorption of NH3 on the strong Lewis acid into gluconic acid over bifunctional catalysts, but it is still not
sites of TiO2. The Au/TiO2 catalyst reduced at 700 1C under a H2 suitable for the large-scale production of gluconic acid due to the
flow produced 100% cellobiose conversion and 67.4% gluconic high cost of cellobiose. The use of cellulose or lignocellulose as the
acid yield within 3 h at 418 K and 5 bar O2 (Table 6, entry 7). The feedstocks should be encouraged for the production of gluconic
byproducts were glycolic acid (14.3% selectivity) and ethylene acids. Au catalysts with a strong acidic support are required to
glycol (13.2% selectivity). Later, the same authors improved this realize the hydrolysis of cellulose into glucose and the in situ
method by the use of TiO2 supported bimetallic catalysts.130,131 oxidation of glucose into gluconic acid simultaneously. A support
Complete conversion of cellobiose (100%) and a gluconic acid with strong Brønsted acids would be preferred to hydrolyze the
selectivity of 88.5% were produced over the 0.5Cu–0.5Au/TiO2 cellulose into glucose and stabilize Au nanoparticles with a
catalyst after 3 h at 418 K and 10 bar O2 (Table 6, entry 8). specific size and morphology for the subsequent oxidation of
Whereas, a longer reaction time of 9 h was required for the glucose into gluconic acid.
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Fig. 17 Proposed reaction pathways of cellobiose conversion to gluconic acid and its derivatives. Adapted from ref. 131 with permission from Elsevier,
copyright 2015.
6.4 Conversion of glucose to glucaric acid have been reported for the oxidation of carbohydrates into
Glucaric acid is another important oxidation product of glucose glucaric acid with molecular oxygen.139–145
with the formula of C6H10O8 (Fig. 18). It has been classified by Chaudhari and co-workers prepared a series of supported Pt
the United States Department of Energy as a versatile platform catalysts for the oxidation of glucose to glucaric acid with O2 as
chemical from biomass for making a number of useful products, the oxidant.139 Initially, the authors screened different kinds of
such as nylons, plastics, and food additives.133 It serves as an catalysts for the oxidation of sodium gluconate with bubbles
important precursor for one of the most widely used materials in of oxygen under atmospheric pressure. As shown in Table 7,
industry, adipic acid, which is conventionally obtained from TiO2 was a better support than CeO2 (Table 7, entries 1 vs. 2).
fossil-fuel-based feedstocks via energy-intensive processes using Pt catalysts outperformed other monometallic Pd, Cu and Co
expensive catalysts.134 catalysts in terms of conversion and glucaric acid selectivity
In the past, glucaric acid was produced by the oxidation of under the same conditions (Table 7, entries 1 vs. 5, and entries
glucose with nitric acid.135 Other methods of glucaric acid synthesis 2 vs. 3 and 4). Other products were tartronic acid, and oxalic
included either electrochemical or stoichiometric oxidation acid, along with monocarboxylic acids such as glyceric, lactic,
using undesirable reagents such as NaBr and NaOCl.136–138 glycolic, and formic acids. The PtCu/TiO2 bimetallic catalysts
High concentrations of these oxidants in the reaction medium exhibited much better performance than the Pt/TiO2 and Cu/TiO2
and the generation of significant amounts of toxic by-products catalysts, suggesting that there was a synergetic effect between
and inorganic salts are the major issues confronting the Cu and Pt (Table 7, entries 2, 4 vs. 6). The authors further
sustainability and environmental compatibility of these current studied the different ratios of Pt to Cu for the oxidation of
routes. Catalytic oxidation of carbohydrates into glucaric acid glucose to glucaric acid, and found that the Pt1Cu3/TiO2 catalyst
has become much more attractive in recent years. Unlike the gave the highest TOF of 3542 h 1. Kinetic data indicated that the
oxidation of glucose into gluconic acid, the oxidation of glucose addition of Cu to Pt altered the possible oxidation pathways,
is much more difficult, as it requires the simultaneous oxida- thus lowering the activation barriers for the formation of
tion of the hydroxyl group at the C6 position and the aldehyde glucaric acids and other acids. The catalytic oxidation of
group at the C1 position into carboxylic acid groups (Fig. 16). glucose over the Pt1Cu3/TiO2 catalyst produced glucaric acid
However, the oxidation of the hydroxyl group necessitates more with a yield of 25.4% at full conversion after 24 h at 318 K and
severe conditions than that of the aldehyde. Hence, side and 1 bar O2 by the addition of NaOH at a rate of 0.2 mL min 1 for
consecutive C–C cleavage reactions generally occur, resulting in the initial 2 h. The Pt1Cu3/TiO2 catalyst was stable and could be
a poor selectivity. Recently, a few kinds of supported Pt catalysts reused 3 times without significant loss of its catalytic activity.
1368 | Chem. Soc. Rev., 2018, 47, 1351--1390 This journal is © The Royal Society of Chemistry 2018
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Table 7 Comparison of mono- and bimetallic catalysts for sodium gluconate oxidation
Selectivity (%)
Entry Catalyst Conversion (%) Glucaric Tartronic Oxalic Others Carbon balance (%)
1 Pt/CeO2 28.0 47.0 31.1 6.4 15.6 100.1
2 Pt/TiO2 70.8 38.1 27.7 5.8 11.5 83.1
3 Pd/TiO2 41.1 44.2 28.3 8.3 11.5 92.3
4 Cu/TiO2 2.8 31.2 30.0 9.9 21.1 90.4
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Later, the same authors prepared another bimetallic PtPd/TiO2 Meanwhile, glucuronic acid easily isomerizes to 5-keto-gluconic
catalyst for the oxidation of glucose into glucaric acid.140 acid in the reaction medium. Direct C–C cleavage of 5-keto-
Similar to the Pt1Cu3/TiO2 catalyst, the PtPd/TiO2 catalyst also gluconic acid generated precursors for tartronic acid (Fig. 19).141
exhibited synergistic activity compared with the monometallic C–C cleavage of glucuronic acid generated C2 and C4 inter-
Pt and Pd ones. Compared with the Pt1Cu3/TiO2 catalyst, the mediates and quickly gave C2 intermediates, which will even-
PtPd/TiO2 catalyst showed higher catalytic performance. The tually form oxalic acid through further oxidation (Fig. 19).
oxidation of glucose produced glucaric acid with a selectivity Furthermore, direct C–C cleavage of gluconic acid can generate
of 44% at full conversion under the same reaction conditions. several monocarboxylic acid precursors such as formaldehyde,
Meanwhile, tartronic acid with a selectivity of 15% and oxalic glycolic aldehyde, and glyceraldehyde, which undergo further
acid with a selectivity of 6% were also produced. Concentration– reaction to form lactic, formic, glycolic, and glyceric acids
time profiles on the PtPd/TiO2 catalyst showed that no other (Fig. 19). Recent patents were issued using the base-free oxida-
products besides gluconic acid were formed before glucose was tion of glucose to glucaric acid over Pt and Pt–Au catalysts.142,143
completely consumed. These results indicated that glucose The glucaric acid yield was reported to be 66% in the presence
inhibited the second step oxidation of gluconic acid in the reaction of Pt/SiO2 in multiparallel millireactors after 8 h at 363 K and
medium, with the secondary oxidation and C–C cleavage occurring 5 bar O2. The yield reached 71% after 5 h at 393 K and 28 bar
after glucose was consumed. After there was no glucose in the O2 over the Au–Pt/TiO2 catalyst. However, these reactions were
reaction solution, the gluconic acid concentration gradually conducted on a micro-liter scale in a 96 well-reactor system,
decreased, which was firstly oxidized into glucuronic acid, followed which was neither reproduced nor conducted on a reasonable
by oxidation of glucuronic acid into glucaric acid (Fig. 17). laboratory scale.
Fig. 19 Reaction pathway for the oxdiation of glucose into glucaric acid over the PtPd/TiO2 catalyst. Adapted from ref. 140 with permission from
American Chemical Society, copyright 2016.
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Besides metal-oxide supported Pt catalysts, Pt/C catalysts also of chemicals. HMF, produced by the dehydration of C6
showed catalytic ability for the oxidative conversion of glucose carbohydrates, is considered to be one of the most important
into glucaric acid. In 1972, Dirkn and co-workers reported that platform chemicals derived from biomass.149,150 As shown in
the oxidation of gluconic acid over the Pt/C catalyst produced a Fig. 20, several kinds of furan derivatives can be obtained by the
55% glucaric acid yield (gluconic acid/Pt = 20) at controlled oxidation of HMF including DFF, HFCA, FFCA, and FDCA.
pH (8–11).144 Later, the oxidation of glucose over the Pt/C catalyst
was also performed at pH = 9. Gluconate was first formed with 7.1 Selective oxidation of HMF into HFCA and FFCA
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oxide CuOCeO2 as the catalyst.158 FFCA was produced in 90% oxidation of HMF into DFF using Cu(NO3)2/VOSO4 as the
yield at 383 K and 9 bar O2. The CuO by itself achieved a catalyst. A 98% DFF yield was produced after 1.5 h at 353 K
moderate selectivity of FFCA (40%) at a 33% conversion, while and 1 bar O2 (Table 8, entry 2).166 The oxidation of HMF over
CeO2 showed a higher selectivity towards FFCA (76.6%) at the Cu(NO3)2/VOSO4 catalyst can even produce DFF with a high
19.9% conversion of 19.9%. The formation of a CuOCeO2 yield of 98% at room temperature after 48 h (Table 8, entry 3).
mixed oxide increased the basicity of the catalyst. This is the highest reported yield for the oxidation of HMF
into DFF at room temperature. The molar ratio of Cu(NO3)2/
7.2 Selective oxidation of HMF to DFF with O2 [Cu(NO3)2 + VOSO4] influenced the reactivity and selectivity.167
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DFF can be used in the synthesis of polymeric Schiff bases, as an The conversion of HMF goes through a maximum with increased
antifungal agent, in pharmaceuticals, in macro-cyclic ligands, in molar concentration of Cu(NO3)2. The highest DFF yield is
fluorescent materials and in resins.159–161 Several reports have obtained at a molar ratio of Cu(NO3)2 to VOSO4 = 1. The authors
used stoichiometric reagents such as BaMnO4, pyridinium claim that the high DFF selectivity is ascribed to the Cu2+ cation,
chlorochromate, NaOCl and 2,2,6,6-tetramethylpiperydine-1- which prohibits the oxidative C–C bond cleavage reaction
oxide (TEMPO) for oxidation of HMF into DFF.162–164 of HMF and prevents a radical reaction of DFF to humins.
As listed in Table 8, there are many reports that use O2 as the A mechanism was proposed by the authors where the oxidation
oxidant with both homogeneous and heterogeneous catalysts. of HMF into DFF was catalyzed by V5+ species (Fig. 21).
In 2001, Partenheimer and Grushin reported the catalytic The V4+ species was then regenerated to V5+ by the NOx,
oxidation of HMF into DFF over Co(OAc)2/Mn(OAc)2/Zr(OAc)4/ and NOy was reoxidized to NOx by O2. Tong and co-workers
NaBr catalysts (Table 8, entry 1).165 This method produced a reported that the combination of CuI and 1-hydroxybenzotriazole
57% DFF yield after 5.17 h at 348 K. HMF acetate (formed via synergistically promoted the oxidation of HMF into DFF in
the esterification of HMF with acetic acid) and COx were the 93% yield in dimethyl sulfoxide (DMSO, Table 8, entry 4).168
side products with a selectivity of 7.2% and 2.1%, respectively. 1-Hydroxybenzotriazole played a role in the abstraction of hydrogen
Xu and co-workers reported an effective method for the from HMF, promoting the formation of DFF. The use of Cu(NO3)2
Entry Catalyst Catalyst ratioa Time (h) T (K) Solvent Oxidant Con. (%) Yield (%) Ref.
1 Co/Mn/Zr/Br HMF/Co = 200 5.17 348 Acetic acid 1 bar air 91 57 165
2 Cu(NO3)2/VOSO4 HMF/Cu = 100 1.5 353 Acetonitrile 1 bar O2 99 98 166
HMF/V = 100
3 Cu(NO3)2/VOSO4 HMF/Cu = 100 48 298 Acetonitrile 1 bar O2 99 98 166
HMF/V = 100
4 CuI HMF/Cu = 5 10 403 DMSO 3 bar O2 93.2 92.3 168
5 Cu(NO3)2 HMF/Cu = 50 7 323 Acetonitrile 1 bar O2 — 71 169
6 PVP–VO2+ complex HMF/V = 30 24 403 DMSO 10 bar air 82 81 170
7 SBA–Py–VO2+ HMF/V = 30 24 403 Triflurotoluene 10 bar air 50 49 170
8 SBA–NH2–VO2+ HMF/V = 81; 12 383 4-Chlorotoluene 1 bar O2 98.8 63.4 171
SBA–NH2–Cu2+ HMF/Cu = 154
9 V2O5 HMF/V = 2.8 6 443 Toluene 1 bar air 91 62.7 173
10 V2O5/TiO2 HMF/V = 2.8 4 363 Toluene 16 bar air 100 90 175
11 V2O5/H-beta HMF/V = 72 3 398 DMSO 10 bar O2 84 82 176
12 V2O5/Cu-MOR HMF/V = 3.6 7 373 DMSO 1 bar O2 499.9 91.5 177
13 V2O5/C HMF/V = 20 4 383 MIBK 2.8 bar O2 95.2 88.1 178
14 VO2–PANI/CNT HMF/V = 5.4 11 363 DMSO 10 bar O2 100 96 180
15 VOPO42H2O HMF/V = 4.0 6 353 MIBK 1 bar O2 98 49 181
16 VOPO42H2O HMF/V = 4.0 6 353 DMF 1 bar O2 56 55 181
17 C14VOPO4 HMF/V = 4.0 6 383 Toluene 1 bar O2 99 82 182
18 C14VOHPO4 HMF/V = 4.0 6 383 Toluene 1 bar O2 99 83 182
19 Ru/HT HMF/Ru = 23 6 393 DMF 1 bar O2 95 92 183
20 Ru/g-Al2O3 HMF/Ru = 56 4 403 Toluene 2.8 bar O2 100 97 184
21 Ru/C HMF/Ru = 80 — 383 Toluene 20 bar O2 100 96 185
22 Ru/CTF HMF/Ru = 40 3 353 MTBE 20 bar air 97.3 72.7 186
23 Ru/mPMF HMF/Ru = 96 12 393 Toluene 20 bar O2 99.6 85 188
24 RuCo(OH)2CeO2 HMF/Ru = 2.3 12 393 MIBK 1 bar O2 96.5 82.6 189
25 Ru3+–PVP/CNT HMF/Ru = 38.3 12 393 DMF 20 bar O2 100 94 191
26 Fe3O4@SiO2–NH2–Ru3+ HMF/Ru = 26.9 4 383 Toluene 1 bar O2 96.1 85.9 192
27 K-OMS-2 HMF/Mn = 0.16 6 383 DMSO 1 bar O2 100 99 193
28 K-OMS-2 HMF/Mn = 2.0 1 383 DMF 20 bar O2 100 99 194
29 Ag-OMS-2 HMF/Mn = 0.13 4 438 Isopropyl alcohol 15 bar air 100 99 195
30 K-OMS-2 HMF/Mn = 0.13 4 438 Isopropyl alcohol 15 bar air 62 51 195
31 Fe3O4/Mn3O4, DMF HMF/Mn = 0.96 4 393 DMF 1 bar O2 99.8 82.1 196
32 Mn0.70Cu0.05Al0.25 — 24 363 H2O 8 bar O2 90 78 197
33 FeCo/C-500 HMF/(Fe + Co) = 20 6 373 Toluene 10 bar O2 100 499 198
a
The catalyst ratio defined as the molar ratio of HMF to the active metals.
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catalyst could remove the carbon deposits but produced a magnetic supports to facilitate catalyst recycling.192 A magnetic
volatile ruthenium oxide phase. Liu and co-workers studied Fe3O4@SiO2–NH2–Ru3+ catalyst was prepared by using g-amino-
the oxidation of HMF into DFF over different kinds of Ru propyl group functionalized core–shell structured Fe3O4@
catalysts at 383 K.185 For example, the TOF of Ru/C was 61.2 h 1 SiO2.192 A 99.3% HMF conversion and a 86.4% DFF yield were
at 383 K and 20 bar O2, and 30.1, 22.7, 11.2, 6.9, 2.7 and 7.4 h 1 for produced over the Fe3O4@SiO2–NH2–Ru3+ catalyst after 4 h at
Ru/Al2O3, Ru/ZSM-5, Ru/TiO2, Ru/ZrO2, Ru/CeO2 and Ru/MgO 393 K (Table 8, entry 26). After the reaction, the Fe3O4@SiO2–
catalysts, respectively. The DFF selectivity over the Ru/C catalyst NH2–Ru3+ catalyst could be readily recovered from the reaction
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was 96.2%, and 82.4, 12.4, 57.0, 65.9, 58.4 and 21.4% for Ru/Al2O3, mixture by a permanent magnet. However, a decrease of the
Ru/ZSM-5, Ru/TiO2, Ru/ZrO2, Ru/CeO2 and Ru/MgO, respectively. catalytic activity was observed with DFF yields of 86.4% and
These results suggested that the inert carbon supported Ru catalyst 80.8% in the first and the sixth runs, respectively.
favored the oxidation of HMF into DFF by avoiding the possible Besides V and Ru catalysts, Mn catalysts are also often used for
degradation and polymerization of HMF, which were observed the oxidation of HMF into DFF. A cryptomelane-type manganese
over other Ru catalysts on the support with different acidity– oxide octahedral molecular sieve (KMn8O16nH2O; K-OMS-2), which
basicity and reducibility. A 96% DFF yield was produced over the possesses a 2 2 hollandite structure with one-dimensional pores,
Ru/C catalyst (Table 8, entry 21). Ru supported on organic porous showed a high activity towards the oxidation of HMF.193 A 99% DFF
polymers was also used for the oxidation of HMF into DFF.186–188 yield was produced in DMSO after 6 h at 383 K (Table 8, entry 27).
Palkovits et al. prepared a covalent triazine framework (CTF) The K-OMS-2 catalyst could be reused five times without a decrease
supported Ru catalyst (Ru/CTF) for the oxidation of HMF.186 CTFs in DFF yield. However, recycling a catalyst at high conversion does
are a class of highly stable polymers formed by the trimeriza- not demonstrate that the catalyst is stable. As shown in Fig. 22,
tion of aromatic dinitriles in molten ZnCl2 that have a surface HMF is oxidized by Mn4+O2 , and Mn4+O2 is simultaneously
area of 2349 m2 g 1. The Ru/CTF catalyst with a high surface reduced to a Mn3+ ion. The Mn3+ ion is then reoxidized by O2
area and a large pore volume showed a high catalytic activity. to produce Mn4+O2 to finish the catalytic cycle. Similar results
A DFF yield of 72.7% was obtained in a methyl t-butyl ether were also observed in DMF over the K-OMS-2 catalyst (Table 8,
(MTBE) solvent over the Ru/CTF catalyst (Table 8, entry 22). The entry 28).194 Although high DFF yields were obtained in DMSO
selectivity of the oxidation products was also affected by the and DMF over the K-OMS-2 catalyst, product purification was
reaction solvents. The reaction in water over the Ru/CTF difficult due to the high boiling points of DMF and DMSO.
catalyst produced FFCA, FDCA and DFF with yields of 35.3%, Yadav and Sharma observed that a silver exchanged K-OMS-2
37.7% and 8% after 1 h at 413 K and 20 bar air.187 Islam and catalyst (Ag-OMS-2) was active for the oxidation of HMF in
co-workers prepared a mesoporous poly-melamine-formaldehyde isopropyl alcohol.195 A 99% DFF yield was produced after 4 h at
material (surface area: 536 m2 g 1) supported Ru catalyst 483 K (Table 8, entry 29). The isopropyl alcohol could be easily
(Ru@mPMF) for the oxidation of HMF.188 The Ru@mPMF removed under reduced pressure, and the purity of DFF was
catalyst gave a 99.6% conversion of HMF and a 85% yield of up to 99%. Compared with Ag-OMS-2, the K-OMS-2 catalyst
DFF after 12 h at 393 K (Table 8, entry 23). The Ru@mPMF produced a lower HMF conversion of 62% and a lower DFF
catalyst could be reused without leaching of Ru. selectivity of 82% (Table 8, entries 29 vs. 30). NH3-TPD results
Besides supported metallic Ru catalysts, other kinds of Ru indicated that the surface acidity of the Ag-OMS-2 catalyst
catalysts were also studied for the oxidation of HMF into DFF. decreased, which inhibited the side reactions such as polymeriza-
The trimetallic oxide of RuCo(OH)2CeO2, prepared from RuCl3, tion of HMF into humins. HMF conversion and DFF selectivity
Co(NO3)2, and Ce(NO3)2 under basic conditions, was also were stable during five recycling experiments for the Ag-OMS-2
reported to be active for the oxidation of HMF.189 A 96.5% catalyst. A magnetic Fe3O4 supported Mn3O4 (Fe3O4/Mn3O4)
HMF conversion and a 82.6% DFF yield were produced after catalyst was used for the oxidation of HMF.196 This catalyst was
12 h at 393 K (Table 8, entry 24). The HMF conversion was 5.4% prepared by the solvent-thermal treatment of Mn(OAc)2 in the
with Co–Ce oxide, suggesting that Ru is the active species for presence of Fe3O4 nanoparticles. An 82.1% DFF yield and a full
the oxidation of HMF. Full HMF conversion with low DFF HMF conversion were produced in DMF after 12 h at 393 K
selectivity (58%) was observed with Ce–Ru oxide, suggesting (Table 8, entry 31). The Fe3O4/Mn3O4 catalyst could be readily
that cobalt plays a role in the enhancement of DFF selectivity. collected by a permanent magnet without a loss of activity. As
Although there was no leaching of Ru, HMF conversion decreased listed in Table 8, the oxidation of HMF into DFF was almost
from 96.5% in the first run to 88.6% in the fifth run. Similarly, carried out in organic solvents. Recently, Florea and co-workers
magnetic ZnFe1.65Ru0.35O4 was also prepared via the alkali- reported that a manganese–copper layered double hydroxide
coprecipitation of the metal salts and used for the oxidation of (Mn0.70Cu0.05Al0.25) could promote the oxidation of HMF into
HMF.190 A high DFF yield of 93.5% was obtained for the DFF in water,197 which was prepared by the co-precipitation of
reaction at 383 K for 4 h in DMSO with an oxygen flow, whereas these metal salts under basic conditions, followed by calcination
the maximum FDCA yield of 91.2% was achieved for the reaction in air. The optimal results were produced at 363 K and 8 bar O2
at 403 K for 16 h in H2O/DMSO. Chen and co-workers anchored with a DFF yield of 78% after 24 h (Table 8, entry 32). The catalyst
Ru3+ to poly(4-vinylpyridine)-functionalized carbon-nanotubes was stable for 5 runs. The oxidation reaction is initiated by the
(PVP/CNTs), which produced a DFF yield of 94% after 12 h at reduction of Cu2+ to Cu+ species that is accompanied by a release
393 K (Table 8, entry 25).191 Ru has also been added onto of an electron (Fig. 23, step 1). Then a cooperative effect between
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Fig. 22 The mechanism for K-OMS-2-catalyzed conversion of HMF to DFF. Adapted from ref. 193 with permission from Royal Society of Chemistry,
copyright 2012.
Fig. 23 Proposed mechanism for the oxidation of HMF over the Mn0.70Cu0.05Al0.25 catalyst. Adapted from ref. 197 with permission from Elsevier,
copyright 2016.
the two cations results from the oxidation of Mn3+ to Mn4+ by the oxygen of FeCo oxides facilitated HMF oxidation to DFF, which
released electron (step 2). Furthermore, the oxidation of HMF to was later replenished by O2 molecules. The catalyst could be
DFF occurs with reduction of Mn4+ to Mn3+. The role of the reused in up to six runs without any significant loss of reactivity.
increased basicity is to induce the weakening of the hydroxyl In summary, Mn catalysts generally showed better catalytic
group of HMF, which makes the molecule easier to oxidize. performance over V and Ru catalysts towards the oxidation of
Other non-noble catalysts have also been reported to be effective HMF into DFF in terms of the DFF yield and the catalyst stability.
for the oxidation of HMF into DFF. Luque and co-workers reported Some Mn catalysts such as K-OMS-2193 and Ag-OMS-2194 not only
that a magnetic Fe–Co/C catalyst was active for the oxidation of produced quantitative DFF yield, but also showed high stability.
HMF into DFF.198 This catalyst was prepared by the pyrolysis This is because the active species of Mn in K-OMS-2193 and
of bimetallic MOF (MIL-45b) containing Co and Fe with 1,3,5- Ag-OMS-2194 are presented in the form of compounds, which was
benzenetricarboxylate (BTC) as the organic ligand. A quantitative unlike the supported vanadium oxides176 or Ru nanoparticles,184
DFF yield (499%) was produced after 6 h at 373 K (Table 8, suffering from leaching and the growth of metal nanoparticles.
entry 33). The catalytic performance of the FeCo/C catalyst was In addition, Mn based catalysts are cheap. Thus, Mn catalysts
attributed to the presence of well-ordered Fe and Co oxides show great potential in the practical production of DFF
derived from MIL-45b. The authors claimed that the lattice from HMF.
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Fig. 26 Proposed mechanism for the aerobic oxidation of HMF into DFF using TEMPO and graphene oxide catalysts. Adapted from ref. 204 with
permission from American Chemical Society, copyright 2015.
while 18 h residence time was required to get 99.6% DFF yield HMF oxidation was started by the addition of V catalysts at
under the same reaction conditions using unmodified GO.204 423 K with a bubble of air. The DFF yields were 52% and 67%
based on the starting fructose over VHPO40.5H2O and V2O5
7.4 One-pot conversion of carbohydrates into DFF catalysts, respectively (Table 9, entries 1 and 2). However, the
As shown in Fig. 27 the one-pot conversion of glucose requires high reaction temperature at 423 K caused the decomposition of
three parallel steps including the isomerization of glucose into DMSO into Me2SO2 and Me2S, which contaminated the product
fructose,208 the dehydration of fructose into HMF, and the of DFF. Therefore, further purification by vacuum sublimation
oxidation of HMF into DFF. As listed in Table 9, fructose is and Soxhlet extraction was required to obtain pure crystalline
mainly used as the feedstock for the one-pot synthesis of DFF DFF. A polyaniline grafted vanadyl acetylacetonate [polyaniline-
over metal–acid catalysts. In 2002, Halliday and co-workers first VO(acac)2] catalyst could produce an HMF conversion of 99.2%
studied the conversion of fructose into DFF using a two-step and DFF yield of 86.2% after 12 h at 383 K and 1 bar O2.211
method.209,210 Fructose initially dehydrated to HMF in DMSO at The one-pot method by the combined use of Amberlyst 15
383 K to produce a 85% HMF yield over an acidic ion-exchange and polyaniline-VO(acac)2 catalysts produced DFF with a yield
BioRad AG 50W-X8 resin. After the filtration of the acid catalyst, of 42% after 12 h at 383 K and 1 bar O2 (Table 9, entry 3).
Fig. 27 Synthesis of DFF from glucose and fructose via a one-pot reaction.
Entry Catalyst Substrates T (K) Solvent Method Con. (%) Yield (%) Ref.
+
1 VOPO4, H -exchange resin Fructose 423 DMSO Two-step — 52 209
2 V2O5, H+-exchange resin Fructose 423 DMSO Two-step — 77 209
3 Amberlyst-15, polyaniline-VO(acac)2 Fructose 383 DMSO One-step 100 42 211
4-Chlorotoluene
4 Amberlyst-15, polyaniline-VO(acac)2 Fructose 383 DMSO Two-step 100 71 211
4-Chlorotoluene
5 V-g-C3N4(H+) Fructose 403 DMSO One-step 99 45 212
6 g-C3N4(H+), V-g-C3N4(H+) Fructose 403 DMSO Two-step 100 63 212
7 Cs2HPMo11VO40 Fructose 383 DMSO Two-step 99 60 213
8 Cs0.5H2.5PMo12 Fructose 433 DMSO One-step — 69 214
9 WO3HO-VO-@Fe3O4 Fructose 353, 298 Isopropanol Two-step 71 215
10 Fe3O4–SBA–SO3H, K-OMS-2 Fructose 373 DMSO Two-step 499 80 192
11 Amberlyst-15, Ru/HT Fructose 373 DMF Two-step 499 49 193
12 Amberlyst-15, HT, Ru/HT Glucose 373 DMF Three-step 98 25 183
13 Amberlyst-15, HT, Ru/HT Raffinose 393 DMF Three-step 100 27 183
14 CrCl3/NaBr//NaVO3 Glucose 383 DMF Two-step — 55 216
15 g-Fe2O3@HAP-Ru; Fe3O4@SiO2–SO3H Fructose 383 DMSO Two-step 100 79 217
4-Chlorotoluene
16 GO Fructose 413 DMSO One-step — 53 220
17 GO Fructose 413 DMSO Two-step — 73 220
18 CC–SO3H–NH2 Glucose 413 DMSO Two-step — 44 222
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A two-step method was then used to further improve the yield. The the one-step method produced both HMF and DFF in less than
dehydration of fructose over the Amberlyst 15 catalyst produced a 5% yields at full fructose conversion, which was possibly
91.8% HMF yield after 1.5 h at 383 K. After the removal of the caused by the oxidation of fructose. Ebitani and co-workers
Amberlyst 15 catalyst, the oxidation of HMF over the [polyaniline- performed the conversion of fructose into DFF by the combined
VO(acac)2] catalyst produced DFF in an overall yield of 71% use of Amberlyst-15 and Ru/HT catalysts.183 The one-step
after 12 h at 383 K and 1 atm O2 (Table 9, entries 3 vs. 4). method produced a DFF yield of 13% and HMF yield of 44%
The above two examples required the use of one acid catalyst at fructose conversion 499% after 9 h at 373 K and 1 bar O2.
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and one metal catalyst. Chen and co-workers prepared proto- The DFF yield increased to 49% using a two-step method
nated vanadium-doped graphitic carbon nitride [V-g-C3N4(H+)] (Table 9, entry 11), including fructose dehydration at 373 K
as a bifunctional catalyst for the oxidative conversion of fructose for 3 h and the subsequent HMF oxidation at 373 K for 6 h. The
into DFF in DMSO.212 The V-g-C3N4(H+) catalyst was prepared by one-pot conversion of glucose into DFF was performed by the
the thermal pyrolysis of dicyandiamide with ammonium meta- use of HT, Amberlyst-15 and Ru/HT catalysts, in which HT
vanadate (NH4VO3) at 813 K for 4 h, followed by treatment with catalyzed the isomerization of glucose into fructose. As shown
HCl. A 99% fructose conversion and a 45% DFF yield were in Fig. 28, the three-step method produced an overall DFF yield
produced after 8 h at 403 K and 1 bar O2 in one-step (Table 9, of 25% (Table 9, entry 12). Furthermore, DFF was produced in a
entry 5). However, the two-step method produced an overall DFF yield of 27% from naturally occurring indigestible trisaccharide
yield of 63%, including the first dehydration step at 393 K for raffinose (galactose, glucose, and fructose units) by the same
2 h and the subsequent oxidation step at 403 K for 6 h (Table 9, method (Table 9, entry 13).216 Hu and co-workers improved the
entry 6). The lower DFF yield by the one-step method was due to DFF yield to 55% from glucose using a two-step method over
the possible oxidation of fructose to undesired byproducts.150 the CrCl3/NaBr/NaVO3 catalysts (Table 9, entry 14).217 Glucose
V-g-C3N4(H+) was not stable due to the leaching of H+, but the was first converted to HMF in DMF with a yield of 65% at 383 K
V-g-C3N4(H+) catalyst could be regenerated by the treatment for 6 h by CrCl3/NaBr, and then the oxidation of HMF was
with HCl. The vanadium-containing heteropolyacids were also performed at 383 K and 1 bar O2 for 10 h over the NaVO32H2O
used as bifunctional catalysts for the transformation of fructose catalyst. Similarly, Lin and co-workers also performed the one-
into DFF.213,214 The one-step conversion of fructose over the pot conversion of glucose into DFF in DMF over the AlCl3/NaBr/
Cs2HPMo11VO40 catalyst produced DFF in a yield of 26% in vanadium catalysts, which produced DFF yields of 34–48% with
DMSO after 6 h at 393 K and 1 bar O2.213 The two-step approach
increased the DFF yield to 60% by the first dehydration
of fructose at 383 K for 2 h, followed by oxidation of HMF at
393 K and 1 bar O2 for 6 h (Table 9, entry 7).213 The catalyst
deactivated (60% in the first run vs. 53% in the fourth run),
due to the leaching of vanadium, and the deposition of
insoluble polymeric furan compounds on the catalyst surface.
Cs0.5H2.5PMo12O40 produced a higher DFF yield of 69% from
fructose than Cs2HPMo11VO40 (Table 9, entry 8).214 The DFF
yield declined slightly in the first two runs, then remained
stable after the third cycle. The XRD patterns of the spent
catalyst were the same as the fresh catalyst. To facilitate the
recycling of the bifunctional catalysts, a magnetic bifunctional
WO3HO-VO@Fe3O4 nanocatalyst was prepared and tested for
the synthesis of DFF from fructose.215 An 82% HMF yield was
obtained with the tungstic acid-mediated fructose dehydration
at 353 K within 1 h. After cooling to room temperature, the
oxidation of HMF was performed by the addition of H2O2,
affording 71% DFF yield after 15 h (Table 9, entry 9). The
magnetic WO3HO-VO@Fe3O4 catalyst demonstrated a high
stability with about 5% decrease of DFF yield after the fifth run.
Besides V catalysts, Mn and Ru catalysts were also used
for the oxidative transformation of fructose into DFF. Fu and
co-workers performed the two-step synthesis of DFF from
fructose by the combined use of Fe3O4–SBA–SO3H and K-OMS-2 Fig. 28 Glucose conversion into fructose (’), HMF (n) and DFF (K). HT
catalysts.192 The first step of fructose dehydration of HMF in was initially added into the reactor. The Amberlyst-15 catalyst was then
added after 3 h. The Ru/HT catalyst was further added after 6 h under
DMSO produced HMF with a yield of 80% after 2 h at 383 K over
oxygen flow (20 mL min 1). Reaction conditions: glucose (0.1 g), HT (0.2 g),
the Fe3O4-SBA-SO3H catalyst. The HMF was quantitatively con- Amberlyst-15 (0.1 g), Ru/HT (0.2 g), DMF (3 mL), 373 K. Reproduced with
verted into DFF over the K-OMS-2 catalyst within 6 h at 383 K and permission from ref. 183 with permission from American Chemical Society,
1 bar O2 (Table 9, entry 10). In contrast to the two-step method, copyright 2011.
This journal is © The Royal Society of Chemistry 2018 Chem. Soc. Rev., 2018, 47, 1351--1390 | 1377
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almost complete glucose conversion.218 In order to recycle the catalytic systems are mainly based on the conventional metal
catalysts, two magnetic g-Fe2O3@HAP-Ru and Fe3O4@SiO2-SO3H bromide catalysts (Co/Mn/Br) that are used for the oxidation of
catalysts were used for the synthesis of DFF from fructose.219 para-xylene to terephthalic acid.230 In 2001, Partenheimer and
g-Fe2O3 was firstly encapsulated by hydroxyapatite (HAP), and Grushin performed the oxidation of HMF in acetic acid over the
then Ca2+ in HAP was exchanged with Ru3+ to generate the Co(OAc)2/HBr/Mn(OAc)2 catalysts, producing 60.9% yield of
g-Fe2O3@HAP-Ru catalyst. Firstly, the dehydration of fructose FDCA after 3 h at 398 K and 70 bar air pressure.165 Other
produced HMF with a yield of 90.1% after 2.5 h at 383 K over the byproducts were HMF acetate and the decarbonylation of HMF.
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Fe3O4@SiO2–SO3H catalyst. After the removal of the Fe3O4@ Later, Subramaniam and co-workers improved the FDCA yield
SiO2–SO3H catalyst, the oxidation of HMF produced DFF with to 90% at a 1/0.015/0.5 molar ratio of Co, Mn, and Br, 7% (v/v)
an overall yield of 79% after 24 h at 383 K and 1 bar O2 over the water, 30 bar (CO2/O2 = 1/1, mol/mol), and 453 K.231 Similar
g-Fe2O3@HAP-Ru catalyst (Table 9, entry 15). work was also reported for the oxidation of HMF over the
Hou and co-workers reported a metal-free transformation of Co(OAc)2/Zn(OAc)2/NaBr catalysts.232 This method produced
fructose into FDCA.220 Graphene oxide (GO) was used as a FDCA with a yield of 60% in acetic acid at an HMF conversion
bifunctional and metal-free catalyst for the transformation of of 90% after 3 h at 363 K and 1 bar O2. Unlike the Co(OAc)2/
fructose into DFF. The oxidation of HMF produced a 90% HBr/Mn(OAc)2 catalytic system,165 FFCA was also produced in a
DFF yield in DMSO after 24 h at 413 K with an O2 flow rate of yield of 29% over the Co(OAc)2/Zn(OAc)2/NaBr catalysts. Due
20 mL min 1. DMSO was very crucial for this catalytic system, to the difficulty in the recycling of homogeneous catalysts,
as the same reaction in DMF could not produce any oxidation extensive attention has been paid by researchers to developing
products. The oxidation of HMF was attributed to the in situ heterogeneous catalytic systems.
formation of the active component from DMSO at high As discussed in Section 7.2, the oxidation of HMF into DFF
temperature, and the reaction pathway involved the proton- was mainly catalyzed by V, Ru and Mn catalysts in organic
ation of the alcohol group of HMF and a nucleophilic addition solvents without a base. In contrast to the oxidation of HMF
of DMSO, as reported in the literature.221 The reaction under a into DFF, the oxidation of HMF into FDCA is mainly performed
N2 atmosphere produced less than 2% HMF conversion indi- over noble-metal (Pd, Pt and Au) catalysts in an alkaline
cating that the real oxidant was O2 not DMSO in this catalytic solution (Table 10). In 1983, Verdeguer et al. studied the
system. The one-step method produced DFF in a yield of 53% oxidation of HMF into FDCA over a Pt/C catalyst.233 FDCA
after 24 h, whereas the two consecutive methods (the first step was produced in a yield of 81% at full HMF conversion after
under a N2 atmosphere for 2 h and the second step under an O2 2 h at 298 K (Table 10, entry 1). The FDCA yield increased to
atmosphere for 22 h) improved the DFF yield to 73%, based on 99% over a Pt–Pb/C catalyst (Table 10, entry 2). Kinetic studies
fructose (Table 9, entries 16 and 17). Jadhav et al. further indicated that the formyl group was oxidized first, followed by
developed a similar catalytic system for the one-pot conversion the hydroxymethyl group. The HMF conversions were 100% after
of glucose to DFF in DMSO by the use of a carbon material 1 h at 373 K and 40 bar air with Na2CO3/HMF molar ratio = 2 over
functionalized with acid–base sites (CC–SO3H–NH2).222 The both the Pt/C and Pt–Bi/C catalysts, but the FDCA yields were
base sites acted as the site for the isomerization of glucose 51% and 83% for the Pt/C and Pt–Bi/C catalysts, respectively. Bi
into fructose. The two-step method (the first step under N2 was claimed to increase the resistance of the Pt/C catalyst to
atmosphere for 15 h and the second step under an O2 atmo- oxygen poisoning. After 4 h, FDCA was produced in a nearly
sphere for 27 h) produced a 44% DFF yield from glucose at quantitative yield (499%) over the Pt–Bi/C catalyst (Table 10,
413 K (Table 9, entry 18). The CC–SO3H–NH2 catalyst could be entry 3). Observed initial intermediates were HFCA and DFF,
reused five times, maintaining its activity. which were rapidly oxidized to FFCA (the main intermediate).
The FDCA yield slowly decreased from 100% to 90% in the fifth
7.5 Catalytic oxidation of HMF into FDCA with O2 as the run with FFCA as the byproduct over the Pt–Bi/C catalyst. Davis
oxidant and co-workers studied the catalytic performance of the Pt/C,
FDCA is another important HMF oxidation product, which is Pd/C and Au/C catalysts for HMF oxidation in 0.3 M NaOH
produced by the simultaneous oxidation of the methylhydroxyl solution at 296 K and 6.90 bar O2 pressure.156 The HMF conver-
and formyl group in HMF. It has been identified by the US sion reached 100% after 6 h for the three catalysts with FDCA
Department of Energy as one of 12 priority chemicals for and HFCA as the oxidation products. The FDCA yields were 79%
establishing the ‘‘bridge’’ between fossil fuel resources and and 71% for the Pt/C and Pd/C catalysts, respectively (Table 10,
biomass resources.223 FDCA can be used as a replacement for entries 4 and 5), while 92% yield of HFCA was produced for the
terephthalic acid, in various polyesters.224,225 Avantium announced Au/C catalyst (Table 10, entry 6), Strasser et al. also observed that
plans to produce 40 ton per year of FDCA monomer at a pilot plant the Pt/C catalyst showed higher catalytic activity than the Pd/C
in 2011 and 30 000 to 50 000 ton per year in 2016.226 catalyst.235 Besides the Pt/C catalyst, reduced graphene oxide
Oxidation of HMF into FDCA was first carried out with (RGO) was also used to stabilize Pt nanoparticles (Pt/RGO) for
stoichiometric oxidants such as KMnO4, N2O4 and HNO3.227–229 the oxidation of HMF at 298 K.236 FDCA was produced in a yield
The catalytic oxidation of HMF into FDCA with green oxidants of 84% with an HFCA yield of 16% over the Pt/RGO catalyst
particularly molecular oxygen has been extensively examined with after 24 h with NaOH/HMF molar ratio = 5 and 1 bar O2
both homogeneous and heterogeneous catalysts. The homogeneous (Table 10, entry 7). The Pt/RGO catalyst could be reused with
1378 | Chem. Soc. Rev., 2018, 47, 1351--1390 This journal is © The Royal Society of Chemistry 2018
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Entry Catalyst Catalyst ratioa Oxidant and base T (K) Time (h) Con. (%) Yield (%) Ref.
1 Pt/C 100 1 bar O2, 1.25 M NaOH 298 2 100 81 233
2 Pt–Pb/C 100 1 bar O2, 1.25 M NaOH 298 2 100 99 233
3 Pt–Bi/C 100 40 bar air, 2 equiv. Na2CO3 373 4 100 499 234
4 Pt/C 150 6.9 bar O2, 2 equiv. NaOH 296 6 100 79 156
5 Pd/C 150 6.9 bar O2, 2 equiv. NaOH 296 6 100 71 156
6 Au/C 150 6.9 bar O2, 2 equiv. NaOH 296 6 100 7 156
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full HMF conversion in each run. However, the FDCA yield 4.1 wt% nitrogen showed the highest activity, producing FDCA
showed a slight decrease with a slight increase in the HFCA yield. with a yield of 96.0% after 12 h (Table 10, entry 9). XPS
To facilitate catalyst recycling, a magnetic core–shell structured indicated that graphene-type nitrogen, pyrrole-type nitrogen
Fe3O4@C supported Pt catalyst was prepared for HMF oxidation, and pyridine-type nitrogen were present in the catalysts. The
producing a quantitative FDCA yield after 4 h at 363 K (Table 10, FDCA yields were proportional to the amount of graphene-type
entry 8).237 The Fe3O4@C/Pt catalyst could be reused at least three nitrogen. Thus, graphene-type nitrogen played a key role in the
times without significant performance loss. The above carbon selective oxidation of HMF. However, the Pt/C-EDA-4.1 catalyst
based Pt catalysts were used in alkaline solution for the oxidation was not stable due to growth of Pt nanoparticles.
of HMF into FDCA. A catalyst consisting of Pt supported on a Metal oxide supported Pt catalysts were also studied for the
carbon material with the introduction of nitrogen atoms (basic oxidation of HMF into FDCA. The Pt/ZrO2 catalyst produced a
sites) (Pt/C-EDA) could promote the base-free oxidation of HMF 98% FDCA yield at 373 K and 10 bar air (Table 10, entry 10).239
into FDCA.238 The Pt/C-EDA catalyst was prepared by first hydro- Besson and co-workers compared the catalytic activity of
thermal treatment of glucose, resorcinol, and ethylenediamine Pt/TiO2 with Pt/ZrO2.240 Pt/TiO2 showed a higher catalytic activity
(EDA), and second pyrolysis. The Pt/C-EDA-4.1 catalyst with than Pt/ZrO2. Moreover, the addition of bismuth (Bi) to Pt/TiO2
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improved the catalyst activity and stability, similar to the conversion over the Pd/HT catalyst. Several kinds of magnetic
Pt–Bi/C catalyst.234 Quantitative oxidation of HMF into FDCA Pd catalysts were studied for the oxidation of HMF into FDCA
was obtained after 10 h at 373 K and 40 bar air over the Pt–Bi/ to facilitate catalyst recycling.249–251 Similar to the g-Fe2O3@
TiO2 catalyst (Bi/Pt = 0.22) (Table 10, entry 11). The Pt–Bi/TiO2 HAP-Ru3+ catalyst,219 a magnetic g-Fe2O3@HAP-Pd catalyst was
catalyst was stable for four runs. The Pt/Al2O3 catalyst also showed prepared.249 An HMF conversion of 97% and FDCA yield of
good catalytic performance for the oxidation of HMF into 92.9% were produced after 6 h at 373 K and 1 bar O2 over the
FDCA.241–243 For example, Dhepe and co-workers reported that g-Fe2O3@HAP-Pd catalyst (Table 10, entry 21). This catalytic
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FDCA was produced in a yield of 96% after 12 h at 413 K and 1 bar system did not require the use of excessive base (with 0.5 equiv.
O2, but at a high Pt loading (Table 10, entry 12).243 The HMF of K2CO3 to neutralize FDCA). The catalyst could be reused (a
conversion remained at 100% for each run by the reduction of the 92.9% FDCA yield in the first run vs. 90.7% in the fifth run)
spent catalyst with H2. However, a small decrease in the FDCA without the growth of Pd nanoparticles. Graphene oxide with
yield was still observed. abundant oxygen functional groups has received great interest
PVP and poly-1,3-bis(4-vinylbenzyl)imidazolium chloride to immobilize nanoparticles.252,253 A magnetically separable
(abbreviated as IP) stabilized Pt nanoparticles (abbreviated as graphene oxide supported Pd catalyst (C-Fe3O4-Pd) was also
Pt/PVP, Pt/IP) were active for the base-free oxidation of HMF used for the oxidation of HMF into FDCA, which was prepared
into FDCA.244 DFF and HFCA were the intermediates, and FFCA by the simultaneous deposition of Fe3O4 and Pd nanoparticles
was the main intermediate, suggesting that the oxidation of on graphene oxide.250 A 98.1% HMF conversion and a 91.8%
the hydroxymethyl group was easier than the oxidation of the FDCA yield were produced after 4 h at 353 K and 1 bar O2 with
formyl group. FDCA was produced in yields of 94% and 99% 0.5 equiv. K2CO3 (Table 10, entry 22). Similarly, a core–shell
after 24 h over the Pt/PVP and Pt/IP catalysts, respectively structured C@Fe3O4 supported Pd catalyst was prepared for the
(Table 10, entries 13 and 14). The Pt/IP catalyst could be oxidation of HMF into FDCA.251 An HMF conversion of 100%
recycled with a full HMF conversion in each run, but the FDCA and FDCA yield of 86.7% were produced over the Pd/C@Fe3O4
yield decreased to nearly 87% with an FFCA yield of 13% in catalyst after 6 h at 353 K (Table 10, entry 23). The Pd/C@Fe3O4
the sixth run. The Pt/C–O–Mg catalyst with a basic support catalyst could be reused with a very slight decrease in FDCA
also promoted the base-free oxidation of HMF into FDCA. The yield (86.7% in the first run vs. 83.7% in the fifth run). XPS
C–O–Mg support was prepared by coating MgO particles with confirmed that metallic Pd(0) was retained, and no aggregation
carbon and then removing the free MgO before loading Pt onto of Pd nanoparticles was observed in the spent catalyst.
the carbon surface.245 A 97% FDCA yield was produced after 12 h Compared with Pd and Pt catalysts, Au catalysts have
at 383 K and 10 bar O2 (Table 10, entry 15). More importantly, the received much more attention for the oxidation of HMF into
Pt/C–O–Mg catalyst could be reused ten times. The excellent FDCA. Riisager and co-workers studied the oxidation of HMF
activity and stability may come from the formation of a C–O–Mg into FDCA over a commercial Au/TiO2 catalyst.155 HFCA was the
bond, which created new, strong and stable basic sites. Further intermediate. A 71% FDCA yield was produced at full HMF
scaling up the HMF amount to 10 mmol, the isolated FDCA yield conversion after 18 h at 303 K and 20 bar O2 with 20 equiv. of
reached 74.9% with very high purity (99.5%). NaOH (Table 10, entry 24). Without a base, the deactivation of
Several kinds of Pd catalysts were also active for the oxida- the Au/TiO2 catalyst was caused by the absorption of FDCA on
tion of HMF into FDCA. PVP stabilized Pd nanoparticles the gold surface. NaOH reacted with FDCA to form a salt in the
(Pd/PVP) with a smaller particle size produced a higher FDCA reaction solution. Similar phenomena were also observed by
yield.246 The Pd/PVP catalyst with a Pd diameter of 1.8 nm pro- Davis et al. using the same catalyst.254 The activity of the Au
duced a 90% FDCA yield after 6 h at 363 K (Table 10, entry 16), catalysts was greatly affected by the support.255 Under identical
while it was 81% with a Pd diameter of 2.0 nm. Furthermore, Pd/ conditions (10 bar air, 403 K, 4 equiv. NaOH), FDCA was produced
PVP deposited on metal oxides (TiO2, g-Al2O3 and ZrO2/La2O3) was in a yield of 84% at full HMF conversion after 8 h over the Au/TiO2
preprared.247 Full HMF conversions (499%) were achieved for catalyst, while the yield was 100% after 5 h over the Au/CeO2
different catalysts after 8 h at 363 K, but Pd/ZrO2/La2O3 produced catalyst (Table 10, entries 25 and 26). The lower selectivity of FDCA
the highest FDCA yield of 90% (Table 10, entries 17–19). No over the Au/TiO2 catalyst was caused by the formation of decar-
significant aggregation of Pd nanoparticles was observed in the boxylated and ring-opening byproducts from HMF. Albonetti et al.
spent Pd/ZrO2/La2O3 catalyst, while serious aggregation of Pd also observed that the Au/CeO2 catalyst showed a better catalytic
nanoparticles was noted in other catalysts. The Pd/ZrO2/La2O3 performance than the Au/TiO2 catalyst.256 Furthermore, they
was recycled for three runs with a full HMF conversion in prepared an ordered mesoporous CeO2 supported Au catalyst
each run, but the FDCA yield decrease from 90% in the first run (Au/mCeO2) for the oxidation of HMF into FDCA.257 HFCA was
to 86% in the third run. Similar to the Pt/C–O–Mg catalyst the main product within 30 min, and FDCA was produced in a yield
with a basic support,245 the Pd/HT catalyst with the basic of 92% after 4 h at full HMF conversion at 343 K and 10 bar O2
Mg–Al–hydrotalcite (HT) support was also active for the base- (Table 10, entry 27). Yang and co-workers found that the catalytic
free oxidation of HMF into FDCA.248 A quantitative FDCA yield activity of Au/CeO2 could be enhanced by the addition of Bi into
was produced in water after 7 h at 373 K with HFCA and FFCA CeO2.258 Full HMF conversions were attained after 1 h at 338 K and
as the intermediates (Table 10, entry 20). A slight decrease in 10 bar O2 over the Au/CeO2 and Au/Ce1 xBixO2 d (0.08 r x r 0.2)
FDCA yield was observed after the 5th run with full HMF catalysts. The FDCA and HFCA yields were 39% and 57% over
1380 | Chem. Soc. Rev., 2018, 47, 1351--1390 This journal is © The Royal Society of Chemistry 2018
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the Au/CeO2 catalyst, respectively. While FDCA yields around catalyst produced an 80% FDCA yield together with a 20%
75% were produced over the Au/Ce1 xBixO2 d catalysts. 100% HFCA yield after 6 h (Table 10, entry 33), while HFCA was
yield of FDCA was obtained after 2 h over the Au/Ce0.85Bi0.15O2 d produced in a 91% yield over the Pd/C catalyst after 6 h
catalyst (Table 10, entry 28). The higher activity of the Au/ (Table 10, entry 34). These results indicated that Pd and Au
Ce1 xBixO2 d catalysts was attributed to the oxygen activation synergetically promoted the oxidation of HMF into FDCA. The
and hydride transfer enhanced by Bi doping and the large Au8–Pd2/C catalyst could be reused for five runs with the FDCA
amount of oxygen vacancies. The Au/Ce0.85Bi0.15O2 d catalyst yield remaining 499%. The synergetic effects of Pd and Au
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could be reused with full HMF conversions for four runs. were present in the Au–Pd/TiO2 for the oxidation of HMF into
However, the FDCA yield showed a slight decrease in conjunc- FDCA.264 For most cases, the oxidation of HMF into FDCA over
tion with a slight increase of the HFCA yield. Similar to the Au catalysts was performed by the use of an excessive base.
Pd/HT catalyst,248 the 1.92 wt%Au/HT catalyst could also promote A carbon nanotube (CNT) supported Au–Pd (Au–Pd/CNT) catalyst
the base-free oxidation of HMF into FDCA.259 A quantitative FDCA was active for the base-free oxidation of HMF to FDCA.265 A 94%
yield was produced with HFCA as the main intermediate after 7 h FDCA yield was produced over the Au–Pd/CNT catalyst after 12 h
at 368 K and 1 bar O2 (Table 10, entry 29). Although HMF at 373 K and 5 bar O2 (Table 10, entry 35). The treatment of CNT
conversion remained 100% for three runs, the FDCA yield showed with H2O2 generated carbonyl/quinone and phenol groups on
a slight decrease in conjunction with a slight increase of the HFCA its surfaces, facilitating the adsorption of HMF and the inter-
and FFCA yields. The spent Au/HT catalyst showed no change in mediates on the catalyst surface. The CNT supported Pt catalyst
the oxidation state, morphology and particle size distribution of (Pt/CNT) was also active for the base-free oxidation of HMF into
Au nanoparticles. Wilson and co-workers260 reported that the FDCA.267 A 98% FDCA yield was produced after 14 h at 368 K and
alkali-free HT supported Au catalyst (2.0 wt% Au-HT) produced 5 bar O2 (Table 10, entry 36). The Pt/CNT catalyst was very stable
80% HMF conversion with HFCA as the product in the absence without a decrease in FDCA yield.
of a base. The competitive adsorption between strongly-bound As listed in Table 8, Ru catalysts were mainly used for
HMF and reactively-formed oxidation intermediates site-blocks the oxidation of HMF into DFF in organic solvents. Kerdi and
gold. Aqueous NaOH dramatically promotes solution phase co-workers reported that the active carbon supported Ru
HMF activation, liberating free gold sites able to activate the catalyst (Ru/AC) could catalyze the oxidation of HMF into FDCA
alcohol function within the meta-stable HFCA reactive inter- in alkaline solution via DFF as the intermediate.268 The intro-
mediate. Thus the authors claimed that the base-free oxidation duction of oxygen-functional groups on the surface of active
of HMF into FDCA over the Au/HT catalyst reported by Ebitani carbon by NaOCl resulted in a decrease of the catalytic activity.
and co-workers259 was caused either by alkali contaminants Full HMF conversion was attained after 2 h over the Ru/AC
leached from Na2CO3/NaOH precipitated hydrotalcites, or par- catalyst with a 75% FDCA yield, while 4 h was required for the
tially soluble brucite co-existing with the hydrotalcite. The con- Ru/AC-NaOCl catalyst to get a full HMF conversion and a 55%
finement of Au nanoparticles in a rigid cage was an effective way FDCA yield (Table 10, entries 37 vs. 38). The oxygen functional
to prevent Au nanoparticle aggregation. Xu et al. confined Au groups made the catalyst surface more hydrophilic and more
nanoparticles of 1 nm into a supercage of Y zeolite (Au/HY) for polar, facilitating the preferential adsorption of water compara-
HMF oxidation.261 An FDCA yield 499% was produced after 6 h at tively to the substrates. A MnCo2O4 spinel supported Ru catalyst
333 K (Table 10, entry 28). The HY supercage serves as a natural (Ru/MnCo2O4) was reported to be active for the base-free
nanocage to encapsulate the extremely small Au nanoclusters to oxidation of HMF into FDCA, which was due to the presence
prevent them from aggregation. The particle size of Au was of Lewis and Brønsted acids in the support.269 Although a high
essentially unaltered in the spent catalyst. However, the FDCA FDCA yield of 99.1% was attained in water at 393 K under 24 bar
yield decreased slightly from 99% in the first run to 88% in the air, the use of high Ru loading (HMF/Ru molar ratio = 33.6)
fourth run. makes this method high cost for practical applications (Table 10,
Some Au containing bimetallic catalysts were also studied entry 39).269 Some recent progress has been made for the non-
for HMF oxidation. Pasini et al. studied the oxidation of HMF noble metal or metal free oxidation of HMF into FDCA. Amos
into FDCA over Cu–Au/TiO2 catalysts.262 Au–Cu/TiO2 catalysts Mugweru et al. reported a mixed oxide of Li2CoMn3O8 with NaBr
with different Au/Cu ratio showed higher activity by at least a as the co-catalyst for the oxidation of HMF into FDCA.270 An
factor of 2 in each case as compared to the Au/TiO2 catalyst at the isolated FDCA yield of 80% was produced on a gram scale, but
same weight percentage. The enhanced catalytic activity was the reaction was performed in acetic acid under harsh condi-
attributed to the isolation of Au sites by Cu. The Au–Cu/TiO2 tions (423 K, 55 bar O2). Neatu et al. performed the oxidation of
catalyst with the molar ratio Au/Cu = 1 showed the highest HMF into FDCA by the use of MnxFey mixed oxides.271 MnxFey
catalytic activity, which afforded a 99% FDCA yield at 368 K and mixed oxides were prepared by the co-precipitation of Fe3+ and
10 bar O2 (Table 10, entry 31). This catalyst was stable without the Mn2+ at pH = 9–10, followed by calcination at 773 K in air. The
leaching and aggregation of the metal nanoparticles. Supported Mn0.75Fe0.25 mixed oxide (Mn0.75Fe0.25Ox) showed the highest
bimetallic Pd–Au catalysts also showed better catalytic perfor- catalytic activity. The authors found that the oxidation of HMF
mance than the corresponding Au catalysts.263–266 For example, into FFCA could be performed without a catalyst. A 79% HMF
an FDCA yield 499% was produced after 4 h at 333 K over the conversion and an 88% FFCA selectivity were produced after
Au8–Pd2/C catalyst (Table 10, entry 32).263 However, the Au/C 12 h at 363 K and 8 bar O2 with NaOH/HMF molar ratio = 1 : 4.
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involved conversion of fructose into HMF in isopropanol with stable for glucose oxidation than Pt and Pd catalysts which
HCl followed by oxidation of HMF into FDCA over an Au/HT undergo oxidation. Au supported on acidic materials can con-
catalyst.291 Humin impurities decreased the catalyst activity vert cellobiose into gluconic acid, but is ineffective for cellulose
and stability. The humin impurities could be removed by transformation into gluconic acid. Compared with the oxida-
evaporating isopropanol from the original solution of HMF at tion of glucose into gluconic acid, the selective oxidation of
40 1C under reduced pressure, and then extracting the HMF glucose into glucaric acid is much more difficult, which is
from the solids with water. The overall FDCA yield from fructose currently performed over supported Pt catalysts.
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was 83%. Zhang and co-workers then designed a triphasic Oxidation of HMF produces DFF and FDCA. Oxidation
approach for the conversion of fructose and glucose into of HMF into DFF was mainly carried out in organic solvents
FDCA.292 HMF was produced in phase I (TEAB or water) from without a base with transition metal (vanadium or manganese)
fructose with Amberlyst-15 or glucose by CrCl3. The HMF in or ruthenium catalysts. Vanadium catalysts showed low catalytic
phase I was extracted into MIBK (phase II) and transferred into performance in terms of activity, DFF selectivity and catalyst
water (phase III), where FDCA was produced with an Au–Pd/HT stability, while OMS-2 (KMn8O16nH2O) based catalysts had
catalyst with O2. Overall FDCA yields of 78% and 50% were higher activity and stability in the oxidation of HMF into DFF.
obtained from fructose and glucose, respectively. The same The oxidation of HMF into FDCA was mainly performed in water
group then used a commercial Ru/C catalyst and FDCA as the with an excess of base over supported noble metal catalysts (Pt,
acid catalyst for the two-step transformation of fructose into Pd, and Au). Au catalysts had higher selectivity and stability than
FDCA.293 Ru/C catalyzed the base-free oxidation of HMF to FDCA Pt and Pd catalysts in the aerobic oxidation of HMF into FDCA.
with a yield of 88% (after 10 h at 293 K and 2 bar O2). The FDCA The one-pot conversion of carbohydrates into DFF or FDCA is
could then be used as an acid catalyst for the dehydration of much slower than using HMF as the starting material.
fructose to HMF in an isopropanol/H2O system, where 64% HMF Although great progress has recently been achieved for the
yield was produced after 30 min at 443 K. Then the second step catalytic oxidation of carbohydrates or their derivate HMF into
of HMF oxidation to FDCA was demonstrated with an overall important organic acids or furanic compounds, further improve-
yield of 53% after 15 h (83% yield in the second step). The rate of ments are still necessary in many cases with the aim to realize the
oxidation of synthesized HMF (from sugar) was slower than the commercial application of these processes for the synthesis of
rate of oxidation of pure commercial HMF (15 h vs.10 h), which valuable chemicals through biorefineries. (1) Catalytic oxidation
may be due to some minor water soluble impurities in the in a biomass refinery should not be limited to the currently
freshly synthesized HMF solution. To facilitate the separation reported routes, but also should pay special attention to devel-
of the acid–metal catalysts, two magnetic catalysts were used for oping new routes, or even exploring novel strategies to produce
the oxidative conversion of fructose into FDCA.294 Fe3O4@SiO2– new products; (2) efforts should be devoted to the design of active
SO3H was used as the acid catalyst for the dehydration of and effective catalysts for the transformation of carbohydrates
fructose HMF to produce HMF with a yield of 93.1% at 373 K into the target products under mild reaction conditions with high
after 2 h. After the removal of the Fe3O4@SiO2–SO3H catalyst, conversion and selectivity especially for the production of formic
HMF was then oxidized into FDCA with t-BuOOH over a nano- acid and acetic acid. (3) In order to lower the production cost,
Fe3O4–CoOx catalyst at 353 K. FDCA was obtained in an overall much attention should be directed to the development of none
yield of 59.8% after 15 h based on the starting fructose. noble based catalysts for the oxidative transformation of biomass
with high activity, stability and facile catalyst recycling. (4) It is
expected that the design novel multi-functional catalysts will
8. Conclusions and perspectives allow more substrates as the starting materials to produce
chemicals via several steps in a one-pot reaction, thus avoiding
As listed in Fig. 1, a wide variety of commodity chemicals the costly intermediate separation process. (5) It is necessary to
including formic acid, acetic acid, glycolic acid, gluconic acid, get more insights into the mechanism of the transformation
glucaric acid, malonic acid, oxalic acid, and furan chemicals reactions, and the structure–property relationship of the cata-
(DFF and FDCA) can be produced from the catalytic oxidation lysts, which is of great significance from both scientific and
of carbohydrates and carbohydrate derivative HMF. Polyoxo- practical viewpoints. (6) It is extremely important to perform
metalates or polyoxometalate based catalysts are mainly used the large-scale production of chemicals via catalytic oxidation
for the conversion of cellulose or glucose into formic acid with reactions in a biorefinery. Many current methods are technically
molecular oxygen as the oxidant. Carbon dioxide is the typical feasible, but not economical. Although these processes still need
undesired byproduct from this reaction and is produced to be improved for practical use, we believe that further progress
by oxidation of an intermediate. Hydrothermal oxidation by will realize a biorefinery by heterogeneous catalysis to ensure
the use of H2O2 as the oxidant can convert the carbohydrates sustainable development.
into acetic acid or formic acid in low yields as the harsh
hydrothermal reaction conditions (high temperatures and high
pressure) cause other organic acids to be formed. Gluconic acid Conflicts of interest
can be produced by the oxidation of glucose over supported
metal catalysts under high pH conditions. Au catalysts are more There are no conflicts to declare.
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