cigar (2 NOS)

Finished Scrap Total

Parts Detail MOC UOM Scrap Rate Value
Weight Addition Value

SHELL 2000*9700*6*2 NOS SS 304 5870.0 KG 70.00 181 1062470 6300 1068770
DISHEND 2000*6MM*04 NOS. SS 304 780.0 KG 428.00 350 273000 38520 311520

PARTITION PLATES 1997*8MM (6 NOS) WITH PAD PLATES

(2170*200*8) SS 304 1200.0 KG 306.00 181 217200 27540 244740
SUPPORTS FOR PARTITION PLATES SS 304 748.0 KG 448.00 181 135388 40320 175708
MS SADDLE( 8 NOS) IS 2062 727.0 KG 282.00 39 28353 6204 34557
PIPING WITH CONNECTIONS SS 304 11152.0 KG 2788.00 100 1115200 112500 1227700
MS FLAT (10*100*L=5000)(12 NOS) IS 2062 468.0 KG 50.00 39 18252 2250 20502
SIGHT GLASS 200NB*32 NOS. IS 2062 256.0 KG 0.00 100 25600 0 25600
SS FLANGE 25 NB (16 N0S) SS 304 8.0 KG 0.00 350 2800 0 2800
SIGHT GLASS 200 NB*16 OTHERS 16.0 No 0.00 170 2720 0 2720
FLANGES 50NB*16 NOS ` SS 304 16.0 KG 0.00 350 5600 0 5600
BLIND 50NB*16NOS SS 304 16.0 KG 0.00 350 5600 0 5600
FLANGES 500NB*16 NOS. IS 2062 352.0 KG 0.00 100 35200 0 35200
FLANGES 300NB*24 NOS. IS 2062 264.0 KG 0.00 100 26400 0 26400
FLANGES 250NB*04 NOS. IS 2062 36.0 KG 0.00 100 3600 0 3600
FLANGE 400NB*04 NOS. IS 2062 68.0 KG 0.00 100 6800 0 6800
PRES SENSOR CONN 3/8'' BSP*8 NOS. SS 304 8.0 No 0.00 350 2800 0 2800
SS LINER FOR BLIND (MANHOLE) (6 NOS) SS 304 66.0 KG 0.00 350 23100 0 23100
MAN HOLE (HINGE ASSEMBLY) (6 NOS) IS 2062 450.0 KG 0.00 100 45000 0 45000
TEMP SENSOR CONN 1/2” BSP*8 NOS. SS 304 8.0 No 0.00 350 2800 0 2800
GASKET 50NB*08 NOS. OTHERS 8.0 No 0.00 35 280 0 280
GASKET 25NB*08 NOS. OTHERS 8.0 No 0.00 23 184 0 184
GASKET 250NB*02 NOS. OTHERS 2.0 No 0.00 224 448 0 448
GASKET 300NB*12 NOS. OTHERS 12.0 No 0.00 47 564 0 564
GASKET 400NB*2 NOS. OTHERS 2.0 No 0.00 120 240 0 240
GASKET 500NB*8 NOS. OTHERS 8.0 No 0.00 300 2400 0 2400
MUSHROM GASKET 500 NB OTHERS 2.0 No 0.00 355 710 0 710
N&B 12*50-96 NOS. SS 304 96.0 No 0.00 18 1728 0 1728
N&B 20*75- 188 NOS. IS 2062 188.0 No 0.00 51 9588 0 9588
STUD WITH NUTS 12*65- 96 NOS. IS 2062 96.0 No 0.00 7 672 0 672
N&B 24*100- 160 NOS. OTHERS 160.0 No 88 14080 14080
22477 4372 3068777 233634 3302411

UOM MOC Finished Weight Value Scrap Scrap Addition Total Value
KG IS 2062 2621 189205 332 8454 197659
SS 304 19856 2840358 4040 225180 3065538
KG Total 22477 3029563 4372 233634 3263197
No IS 2062 284 10260 0 0 10260
OTHERS 218 21626 0 0 21626
SS 304 112 7328 0 0 7328
No Total 614 39214 0 0 39214
Grand Total 23091 3068777 4372 233634 3302411

Finished Weight

Finished Scrap
Garde Weight in Scrap in KG Value Addition Total Value
KG Value

SS 304 19856 4040 225180 225180 3065538

IS 2062 2621 332 8454 8454 197659
OTHERS 0 0 39214 0 39214
22477 4372 272848 233634 3302411

Costing Heads/kg Rate Cost (Rs)

Material cost 3302411
Scrap addition 233634
Fitting cost 10.00 224770
Welding labour cost 2.00 44954
Grinding and finishing cost 1.50 33716
consumable cost 9.23 207463
Gas cost 1.47 33041
Cutting Cost 1.50 33716
Bevelling Cost 0.80 17982

Page 1
 cigar (2 NOS)
Bending cost 3.50 78670
Admin expanses/ROI 30.00 674310
TOTAL 4884665

Page 2
 cigar (2 NOS)

1250*5000*6MM (16 NOS),

5500*1250*6MM( 4 NOS)
1250*5000*6(4 nos)

1250*5500*8(3 nos), 1250*5000*8(1

NO)
1250*5000*12(2 NOS)
2020*6300*10 ( 1NO)
5000*1250*4MM(36 NOS),5000*1250*5MM(5 No.), 5000x1250x6mm (8 No), 5500x1250x6mm (5No)

Page 3
 cigar (1 no)
Finished Scrap Total
Parts Detail MOC UOM Scrap Rate Value
Weight Addition Value

SHELL 1800*3300*6 SS 304 1029.0 KG 146.00 181 186249 13140 199389

DISHEND1800*6MM*02 NOS. SS 304 360.0 KG 90.00 350 126000 8100 134100

PARTITION PLATES 1797*8MM (1NOS) WITH PAD PLATES

(1900*200*8) SS 304 190.0 KG 57.00 181 34390 5130 39520
SUPPORTS FOR PARTITION PLATES SS 304 110.0 KG 27.50 181 19910 2475 22385
MS SADDLE( 2 NOS) IS 2062 160.0 KG 16.00 39 6240 352 6592
PIPING WITH CONNECTIONS SS 304 1036.0 KG 210.00 100 103600 112500 216100
MS FLAT (10*100*L=5000)(12 NOS) IS 2062 468.0 KG 8.00 39 18252 360 18612
SIGHT GLASS 200NB*8 NOS. IS 2062 64.0 KG 0.00 100 6400 0 6400
SS FLANGE 25 NB (4 N0S) SS 304 2.0 KG 0.00 350 700 0 700
SIGHT GLASS 200 NB*4 OTHERS 4.0 No 0.00 170 680 0 680
FLANGES 50NB*4 NOS ` SS 304 4.0 KG 0.00 350 1400 0 1400
BLIND 50NB*4NOS SS 304 4.0 KG 0.00 350 1400 0 1400
FLANGES 500NB*4 NOS. IS 2062 88.0 KG 0.00 100 8800 0 8800
FLANGES 350NB*2 NOS. IS 2062 30.0 KG 0.00 100 3000 0 3000
FLANGES 250NB*02NOS. IS 2062 18.0 KG 0.00 100 1800 0 1800
FLANGE 400NB*02 NOS. IS 2062 34.0 KG 0.00 100 3400 0 3400
PRES SENSOR CONN 3/8'' BSP*2 NOS. SS 304 2.0 No 0.00 350 700 0 700
SS LINER FOR BLIND (MANHOLE) (2 NOS) SS 304 22.0 KG 0.00 350 7700 0 7700
MAN HOLE (HINGE ASSEMBLY) (0 NOS) IS 2062 0.0 KG 0.00 100 0 0 0
TEMP SENSOR CONN 1/2” BSP*2 NOS. SS 304 2.0 No 0.00 350 700 0 700
GASKET 50NB*04 NOS. OTHERS 4.0 No 0.00 35 140 0 140
GASKET 25NB*02 NOS. OTHERS 2.0 No 0.00 23 46 0 46
GASKET 250NB*01 NOS. OTHERS 1.0 No 0.00 224 224 0 224
GASKET 350NB*1 NOS. OTHERS 1.0 No 0.00 75 75 0 75
GASKET 400NB*1 NOS. OTHERS 1.0 No 0.00 120 120 0 120
GASKET 500NB*2 NOS. OTHERS 2.0 No 0.00 300 600 0 600
MUSHROM GASKET 500 NB OTHERS 0.0 No 0.00 355 0 0 0
N&B 12*50-24 NOS. SS 304 24.0 No 0.00 18 432 0 432
N&B 20*75- 48 NOS. IS 2062 48.0 No 0.00 51 2448 0 2448
STUD WITH NUTS 12*65-24 NOS. IS 2062 24.0 No 0.00 7 168 0 168
N&B 24*100- 40 NOS. OTHERS 40.0 No 88 3520 3520
3619 555 539094 142057 681151

UOM MOC Finished Weight Value Scrap Scrap Addition Total Value
KG IS 2062 862 47892 24 712 48604
SS 304 2757 481349 530.5 141345 622694
KG Total 3619 529241 554.5 142057 671298
No IS 2062 72 2616 0 0 2616
OTHERS 55 5405 0 0 5405
SS 304 28 1832 0 0 1832
No Total 155 9853 0 0 9853
Grand Total 3774 539094 554.5 142057 681151

Finished Weight

Finished Scrap
Garde Weight in Scrap in KG Value Additio Total Value
KG n Value

SS 304 2757 531 481349 141345 622694

IS 2062 862 24 47892 712 48604
OTHERS 0 0 9853 0 9853
3619 555 539094 142057 681151

Costing Heads/kg Rate Cost (Rs)

Material cost 681151
Scrap addition 142057
Fitting cost 10.00 36190
Welding labour cost 2.00 7238
Grinding and finishing cost 1.50 5429
consumable cost 9.23 33403
Gas cost 1.47 5320
Cutting Cost 1.50 5429
Bevelling Cost 0.80 2895

Page 4
 cigar (1 no)
Bending cost 3.50 12667
Admin expanses/ROI 30.00 108570
TOTAL 1040348

Page 5
 A-HEAVY MOLASSES(2 NOS)
Total
Parts Detail MOC Finished Weight UOM Scrap Rate Value Scrap Addition
Value

SHELL 1000*3091*4 (2 nos) SS 304 623.0 KG 18.69 181 112763 1682 114445
SHELL 1400*906*5 (2 nos) SS 304 319.0 KG 9.57 181 57739 861 58600
DISHEND 1000*4MM*02 NOS. SS 304 72.4 KG 25.60 350 25340 2304 27644
DISHEND 1400*4MM*02 NOS. SS 304 128.0 KG 45.00 350 44800 4050 48850
CONE 1400*323*400*5MM(2 NOS) SS 304 146.0 KG 36.50 181 26426 3285 29711
PERFORATED BAFFLE 1000*220*150*4(2 N0S) SS 304 51.0 KG 12.75 181 9231 1148 10379
SUPPORT RIBS 12 NOS.*8MM SS 304 3.6 KG 0.54 181 652 49 700
BAFFLES 775*25*161*4*06 NOS. SS 304 100.0 KG 25.00 181 18100 2250 20350
BAFFLES 1000*625*58*4*06 NOS. SS 304 96.7 KG 24.17 181 17495 2175 19670
DEFLECTOR 1200*25*248*4(2 NOS) SS 304 106.0 KG 26.50 181 19186 2385 21571
SUPPORT PLATE 36 NOS.*08MM SS 304 53.0 KG 7.95 181 9593 716 10309
SUPPORT PLATE 36 NOS.*08MM SS 304 39.0 KG 5.85 181 7059 527 7586
SUPPORT PLATE 12 NOS.*08MM SS 304 15.0 KG 2.25 181 2715 203 2918
PAD PLATE 100*100*5*96 NOS. SS 304 39.0 KG 9.75 181 7059 878 7937
ANNULAS 1268*1100*650*5MM (2 NOS) SS 304 220.0 KG 55.00 181 39820 4950 44770
JUICE INLET300NB*900 (2 NOS) SS 304 58.4 KG 2.00 181 10570 180 10750
JUICE OUTLET 300NB*801(2 NOS) SS 304 52.0 KG 0.00 182 9464 0 9464
SPARGER BEND 250NB*08 NOS. SS 304 115.0 KG 0.00 0 44000 0 44000
VAPOUR INLET 300NB(2 NOS) SS 304 22.8 KG 5.70 181 4127 513 4640
NCG OUTLET 65NB*150 (2 NOS) SS 304 2.0 KG 0.00 181 362 0 362
VENT 50NB*150*04 NOS. SS 304 3.2 KG 0.00 350 1120 0 1120
DRAIN 50NB*550*2 NOS SS 304 5.8 KG 2.00 181 1050 180 1230
DRAIN BEND 50NB SS 304 0.5 KG 0.00 88 176 0 176
HAND HOLE 200NB(2 NOS) SS 304 8.0 KG 1.00 181 1448 90 1538
BALL VALVE 50NB(2 NOS) OTHERS 0.0 No 0.00 2554 5108 0 5108
BFV 50NB(2 NOS) OTHERS 0.0 No 0.00 1166 2332 0 2332
SIGHT GLASS 200NB*8 NOS. IS 2062 64.0 KG 0.00 100 6400 0 6400
SS FLANGE 65 NB (4 N0S) SS 304 4.8 KG 0.00 350 1680 0 1680
SIGHT GLASS 200 NB*4 OTHERS 4.0 No 0.00 170 680 0 680
FLANGES 50NB*6 NOS ` SS 304 6.0 KG 0.00 350 2100 0 2100
BLIND 50NB*2NOS SS 304 2.0 KG 0.00 350 700 0 700
EQUALISING 50NB*150(2 NOS) SS 304 1.6 KG 0.00 181 290 0 290
FLANGES 300NB*12 NOS. IS 2062 132.0 KG 0.00 100 13200 0 13200
FLANGES 200NB*02NOS. IS 2062 16.0 KG 0.00 100 1600 0 1600
BLIND FLANGE 200NB*2NOS IS 2062 29.0 KG 0.00 100 2900 0 2900
PRES SENSOR CONN 3/8'' BSP*4 NOS. SS 304 4.0 No 0.00 350 1400 0 1400
TEMP SENSOR CONN 1/2” BSP*4 NOS. SS 304 4.0 No 0.00 350 1400 0 1400
GASKET 50NB*02 NOS. OTHERS 2.0 No 0.00 35 70 0 70
GASKET 65NB*02 NOS. OTHERS 2.0 No 0.00 50 100 0 100
GASKET 200NB*02 NOS. OTHERS 2.0 No 0.00 102 204 0 204
GASKET 300NB*6 NOS. OTHERS 6.0 No 0.00 47 282 0 282
N&B 12*100- 08 NOS. SS 304 8.0 No 0.00 20 160 0 160
N&B 12*50-16 NOS. SS 304 16.0 No 0.00 18 288 0 288
N&B 20*75- 88 NOS. IS 2062 88.0 No 0.00 51 4488 0 4488
STUD WITH NUTS 12*65- 24 NOS. IS 2062 24.0 No 0.00 7 168 0 168
MS STOOL*08 NOS. IS 2062 38.0 No 0.00 65 2470 0 2470
2733 316 518315 28423 546738

UOM MOC Finished Weight Value Scrap Scrap Addition Total Value
KG IS 2062 241 24100 0 0 24100
SS 304 2294 475065 316 28423 503488
KG Total 2535 499165 316 28423 527588
No IS 2062 150 7126 0 0 7126
OTHERS 16 8776 0 0 8776
SS 304 32 3248 0 0 3248
No Total 198 19150 0 0 19150
Grand Total 2733 518315 316 28423 546738

Finished Weight
Scrap Addition
Garde Finished Weight in KG Scrap in KG Value Total Value
Value
SS 304 2294 316 475065 28423 503488

Page 6
 A-HEAVY MOLASSES(2 NOS)
IS 2062 241 0 24100 0 24100
OTHERS 0 0 19150 0 19150
2535 316 518315 28423 546738

Costing Heads/kg Rate Cost (Rs)

Material cost 546738
Scrap addition 28423
Fitting cost 10.00 27328
Welding labour cost 2.00 5466
Grinding and finishing cost 1.50 4099
consumable cost 9.23 25223
Gas cost 1.47 4017
Cutting Cost 1.50 4099
Bevelling Cost 0.80 2186
Bending cost 3.50 9565
Admin expanses/ROI 30.00 81983
TOTAL 739127

Page 7
 A-HEAVY MOLASSES(2 NOS)

1250*5500*5mm=4
nos,1250x5000x4mm=8 nos

Page 8
 B-HEAVY MOLASSES(2 NOS)

Scrap Total
Parts Detail MOC Finished Weight UOM Scrap Rate Value
Addition Value

SHELL 800*2830*4 (2 nos) SS 304 457.0 KG 13.71 181 82717 1234 83951 1250x5000x4mm=9 nos
SHELL 1000*677*4 (2 nos) SS 304 136.0 KG 4.08 181 24616 367 24983
DISHEND 1000*4MM*04 NOS. SS 304 145.0 KG 51.20 350 50750 4608 55358
DISHEND 800*4MM*02 NOS. SS 304 45.4 KG 32.64 350 15890 2938 18828
PERFORATED BAFFLE 800*220*150*4(2 NOS) SS 304 38.0 KG 9.50 181 6878 855 7733
SUPPORT RIBS 12 NOS.*8MM SS 304 3.6 KG 0.54 181 652 49 700
BAFFLES 550*25*161*4*06 NOS. SS 304 50.0 KG 12.50 181 9050 1125 10175
BAFFLES 800*400*63*4*06 NOS. SS 304 76.4 KG 19.10 181 13825 1719 15543
DEFLECTOR 850*25*153*4(2 NOS) SS 304 40.0 KG 10.00 181 7240 900 8140
SUPPORT PLATE 36 NOS.*08MM SS 304 53.0 KG 7.95 181 9593 716 10309
SUPPORT PLATE 36 NOS.*08MM SS 304 39.0 KG 5.85 181 7059 527 7586
SUPPORT PLATE 12 NOS.*08MM SS 304 15.0 KG 2.25 181 2715 203 2918
PAD PLATE 100*100*5*96 NOS. SS 304 39.0 KG 9.75 181 7059 878 7937
ANNULAS 1000*750*650*4MM (2 NOS) SS 304 116.0 KG 29.00 181 20996 2610 23606
JUICE INLET200NB*900 (2 NOS) SS 304 40.0 KG 2.00 181 7240 180 7420
JUICE OUTLET 200NB*801(2 NOS) SS 304 35.2 KG 0.00 182 6406 0 6406
SPARGER BEND 181*08 NOS. SS 304 37.9 KG 0.00 0 19200 0 19200
VAPOUR INLET 200NB(2 NOS) SS 304 16.0 KG 4.00 181 2896 360 3256
NCG OUTLET 50NB*150 (2 NOS) SS 304 1.6 KG 0.00 181 290 0 290
VENT 50NB*150*04 NOS. SS 304 3.2 KG 0.00 350 1120 0 1120
DRAIN 50NB*550*2 NOS SS 304 5.8 KG 2.00 181 1050 180 1230
DRAIN BEND 50NB SS 304 0.5 KG 0.00 88 176 0 176
HAND HOLE 200NB(2 NOS) SS 304 8.0 KG 1.00 181 1448 90 1538
BALL VALVE 50NB(2 NOS) OTHERS 0.0 No 0.00 2554 5108 0 5108
BFV 50NB(2 NOS) OTHERS 0.0 No 0.00 1166 2332 0 2332
SIGHT GLASS 200NB*8 NOS. IS 2062 64.0 KG 0.00 100 6400 0 6400
SIGHT GLASS 200 NB*4 OTHERS 4.0 No 0.00 170 680 0 680
FLANGES 50NB*10NOS ` SS 304 10.0 KG 0.00 350 3500 0 3500
BLIND 50NB*2NOS SS 304 2.0 KG 0.00 350 700 0 700
EQUALISING 50NB*150(2 NOS) SS 304 1.6 KG 0.00 181 290 0 290
FLANGES 200NB*14NOS. IS 2062 112.0 KG 0.00 100 11200 0 11200
BLIND FLANGE 200NB*2NOS IS 2062 29.0 KG 0.00 100 2900 0 2900
PRES SENSOR CONN 3/8'' BSP*4 NOS. SS 304 4.0 No 0.00 350 1400 0 1400
TEMP SENSOR CONN 1/2” BSP*4 NOS. SS 304 4.0 No 0.00 350 1400 0 1400
GASKET 50NB*04 NOS. OTHERS 4.0 No 0.00 35 140 0 140
GASKET 200NB*08 NOS. OTHERS 8.0 No 0.00 102 816 0 816
N&B 12*100- 08 NOS. SS 304 8.0 No 0.00 20 160 0 160
N&B 12*50-16 NOS. SS 304 16.0 No 0.00 18 288 0 288
N&B 20*75- 64 NOS. IS 2062 64.0 No 0.00 51 3264 0 3264
STUD WITH NUTS 12*65- 24 NOS. IS 2062 24.0 No 0.00 7 168 0 168
MS STOOL*08 NOS. IS 2062 38.0 No 0.00 65 2470 0 2470
1794 217 342081 19536 361617

UOM MOC Finished Weight Value Scrap Scrap Addition Total Value
KG IS 2062 205 20500 0 0 20500
SS 304 1415 303355 217 19536 322891
KG Total 1620 323855 217 19536 343391
No IS 2062 126 5902 0 0 5902
OTHERS 16 9076 0 0 9076
SS 304 32 3248 0 0 3248
No Total 174 18226 0 0 18226
Grand Total 1794 342081 217 19536 361617

Finished Weight
Scrap Addition
Garde Finished Weight in KG Scrap in KG Value Total Value
Value
SS 304 1415 217 303355 19536 322891
IS 2062 205 0 20500 0 20500
OTHERS 0 0 18226 0 18226
1620 217 342081 19536 361617

Page 9
 B-HEAVY MOLASSES(2 NOS)
Costing Heads/kg Rate Cost (Rs)
Material cost 361617
Scrap addition 19536
Fitting cost 10.00 17942
Welding labour cost 2.00 3588
Grinding and finishing cost 1.50 2691
consumable cost 9.23 16560
Gas cost 1.47 2637
Cutting Cost 1.50 2691
Bevelling Cost 0.80 1435
Bending cost 3.50 6280
Admin expanses/ROI 30.00 53826
TOTAL 488804

Page 10
 C-LIGHT MOLASSES CONDITIONER (2

Scrap Total
Parts Detail MOC Finished Weight UOM Scrap Rate Value
Addition Value

SHELL 800*3383*4 (2 nos) SS 304 546.0 KG 16.38 181 98826 1474 100300
DISHEND 800*4MM*04 NOS. SS 304 91.0 KG 65.20 350 31850 5868 37718
PERFORATED BAFFLE 800*220*150*4(2 NOS) SS 304 38.0 KG 9.50 181 6878 855 7733
SUPPORT RIBS 12 NOS.*8MM SS 304 3.6 KG 0.54 181 652 49 700
BAFFLES 500*25*91*4*06 NOS. SS 304 41.0 KG 10.25 181 7421 923 8344
BAFFLES 800*350*63*4*06 NOS. SS 304 76.4 KG 19.10 181 13825 1719 15543
DEFLECTOR 650*25*153*4(2 NOS) SS 304 24.0 KG 6.00 181 4344 540 4884
SUPPORT PLATE 36 NOS.*08MM SS 304 53.0 KG 7.95 181 9593 716 10309
SUPPORT PLATE 36 NOS.*08MM SS 304 39.0 KG 5.85 181 7059 527 7586
SUPPORT PLATE 12 NOS.*08MM SS 304 15.0 KG 2.25 181 2715 203 2918 1250x5000x4mm=6nos
PAD PLATE 100*100*5*96 NOS. SS 304 39.0 KG 9.75 181 7059 878 7937
ANNULAS 1000*750*650*4MM (2 NOS) SS 304 68.8 KG 17.19 181 12446 1547 13993
JUICE INLET125NB*900 (2 NOS) SS 304 19.0 KG 2.00 181 3439 180 3619
JUICE OUTLET 125NB*801(2 NOS) SS 304 23.0 KG 0.00 182 4186 0 4186
SPARGER BEND 141*08 NOS. SS 304 21.8 KG 0.00 0 12000 0 12000
VAPOUR INLET 125NB(2 NOS) SS 304 8.0 KG 2.00 181 1448 180 1628
NCG OUTLET 50NB*150 (2 NOS) SS 304 1.6 KG 0.00 181 290 0 290
VENT 50NB*150*04 NOS. SS 304 3.2 KG 0.00 350 1120 0 1120
DRAIN 50NB*550*2 NOS SS 304 5.8 KG 2.00 181 1050 180 1230
DRAIN BEND 50NB SS 304 0.5 KG 0.00 88 176 0 176
HAND HOLE 200NB(2 NOS) SS 304 8.0 KG 1.00 181 1448 90 1538
BALL VALVE 50NB(2 NOS) OTHERS 0.0 No 0.00 2554 5108 0 5108
BFV 50NB(2 NOS) OTHERS 0.0 No 0.00 1166 2332 0 2332
SIGHT GLASS 200NB*8 NOS. IS 2062 64.0 KG 0.00 100 6400 0 6400
SIGHT GLASS 200 NB*4 OTHERS 4.0 No 0.00 170 680 0 680
FLANGES 50NB*10NOS ` SS 304 10.0 KG 0.00 350 3500 0 3500
BLIND 50NB*2NOS SS 304 2.0 KG 0.00 350 700 0 700
EQUALISING 50NB*150(2 NOS) SS 304 1.6 KG 0.00 181 290 0 290
FLANGES 200NB*2NOS. IS 2062 16.0 KG 0.00 100 1600 0 1600
FLANGES 125NB*12 NOS IS 2062 60.0 KG 0.00 100 6000 0 6000
BLIND FLANGE 200NB*2NOS IS 2062 29.0 KG 0.00 100 2900 0 2900
PRES SENSOR CONN 3/8'' BSP*4 NOS. SS 304 4.0 No 0.00 350 1400 0 1400
TEMP SENSOR CONN 1/2” BSP*4 NOS. SS 304 4.0 No 0.00 350 1400 0 1400
GASKET 50NB*04 NOS. OTHERS 4.0 No 0.00 35 140 0 140
GASKET 125NB*06 NOS. OTHERS 6.0 No 0.00 80 480 0 480
GASKET 200NB*02 NOS. OTHERS 2.0 No 0.00 102 204 0 204
N&B 12*100- 08 NOS. SS 304 8.0 No 0.00 20 160 0 160
N&B 12*50-16 NOS. SS 304 16.0 No 0.00 18 288 0 288
N&B 20*75- 16 NOS. IS 2062 16.0 No 0.00 51 816 0 816
N&B 16*75- 48 NOS. IS 2062 48.0 No 0.00 40 1920 0 1920
STUD WITH NUTS 12*65- 24 NOS. IS 2062 24.0 No 0.00 7 168 0 168
MS STOOL*08 NOS. IS 2062 38.0 No 0.00 65 2470 0 2470
1482 177 266779 15926 282705

UOM MOC Finished Weight Value Scrap Scrap Addition Total Value
KG IS 2062 169 16900 0 0 16900
SS 304 1139.28 232312.94 176.955 15925.95 248238.89
KG Total 1308.28 249212.94 176.955 15925.95 265138.89
No IS 2062 126 5374 0 0 5374
OTHERS 16 8944 0 0 8944
SS 304 32 3248 0 0 3248
No Total 174 17566 0 0 17566
Grand Total 1482.28 266778.94 176.955 15925.95 282704.89

Finished Weight
Scrap Addition
Garde Finished Weight in KG Scrap in KG Value Total Value
Value
SS 304 1139 177 232313 15926 248239
IS 2062 169 0 16900 0 16900
OTHERS 0 0 17566 0 17566
1308 177 266779 15926 282705

Costing Heads/kg Rate Cost (Rs)

Material cost 282705

Page 11
 C-LIGHT MOLASSES CONDITIONER (2
Scrap addition 15926
Fitting cost 10.00 14823
Welding labour cost 2.00 2965
Grinding and finishing cost 1.50 2223
consumable cost 9.23 13681
Gas cost 1.47 2179
Cutting Cost 1.50 2223
Bevelling Cost 0.80 1186
Bending cost 3.50 5188
Admin expanses/ROI 30.00 44468
TOTAL 387568

Page 12
 DEFICATED JUICE HEATER (4 NOS)
Scrap Total
Parts Detail MOC Finished Weight UOM Scrap Rate Value
Addition Value
SHELL 1200*3800*4 (4 nos) SS 304 1838.0 KG 55.14 181 332678 4963 337641
DISHEND 1200*4MM*04 NOS. SS 304 208.0 KG 85.00 350 72800 7650 80450
PERFORATED BAFFLE 1200*220*150*4(4 NOS) SS 304 172.0 KG 43.00 181 31132 3870 35002
SUPPORT RIBS24 NOS.*16MM SS 304 7.2 KG 1.08 181 1303 97 1400
CONE 1200*356*750*4MM(4 NOS) SS 304 280.0 KG 70.00 181 50680 6300 56980
BAFFLES 850*25*187*4*8 NOS. SS 304 160.0 KG 40.00 181 28960 3600 32560
BAFFLES 1200*750*129*4*(8 NOS) SS 304 150.0 KG 37.50 181 27150 3375 30525
SLOTTED BAFFLES (4 NOS) SS 304 175.0 KG 52.50 181 31675 4725 36400
VOLUTE CASING*4MM SS 304 200.0 KG 50.00 181 36200 4500 40700
SUPPORT PLATE 72 NOS.*08MM SS 304 106.0 KG 15.90 181 19186 1431 20617
SUPPORT PLATE 72 NOS.*08MM SS 304 78.0 KG 11.70 181 14118 1053 15171
SUPPORT PLATE 24 NOS.*08MM SS 304 30.0 KG 4.50 181 5430 405 5835
PAD PLATE 100*100*5*192 NOS. SS 304 78.0 KG 19.50 181 14118 1755 15873
ANNULUS(750*L=380)*4 NOS SS 304 115.0 KG 28.75 181 20815 2588 23403
JUICE INLET300NB*250 NB*300 (4 NOS) SS 304 31.0 KG 2.00 181 5611 180 5791
JUICE OUTLET 350NB*250(4 NOS) SS 304 36.0 KG 0.00 182 6552 0 6552
VAPOUR INLET 350NBXL=250(4 NOS) SS 304 36.0 KG 9.00 181 6516 810 7326
NCG OUTLET 65NB*150 (4NOS) SS 304 4.8 KG 0.00 181 869 0 869
VENT 50NB*150*8 NOS. SS 304 6.4 KG 0.00 350 2240 0 2240
HAND HOLE 200NB(4 NOS) SS 304 16.0 KG 1.00 181 2896 90 2986
BALL VALVE 50NB(4 NOS) OTHERS 0.0 No 0.00 2554 10216 0 10216
SIGHT GLASS 200NB*16 NOS. IS 2062 128.0 KG 0.00 100 12800 0 12800
SIGHT GLASS 200 NB*8 OTHERS 8.0 No 0.00 170 1360 0 1360
FLANGES 50NB*4NOS ` SS 304 4.0 KG 0.00 350 1400 0 1400
BLIND 50NB*4NOS SS 304 2.0 KG 0.00 350 700 0 700
EQUALISING 50NB*150(4 NOS) SS 304 3.2 KG 0.00 181 579 0 579
SS FLANGE 65 NB (8 N0S) SS 304 9.6 KG 0.00 350 3360 0 3360
FLANGES 200NB*4NOS. IS 2062 32.0 KG 0.00 100 3200 0 3200
FLANGES 350NB*12 NOS IS 2062 180.0 KG 0.00 100 18000 0 18000
BLIND FLANGE 200NB*4NOS IS 2062 58.0 KG 0.00 100 5800 0 5800
PRES SENSOR CONN 3/8'' BSP*8 NOS. SS 304 8.0 No 0.00 350 2800 0 2800
TEMP SENSOR CONN 1/2” BSP*8 NOS. SS 304 8.0 No 0.00 350 2800 0 2800
GASKET 50NB*04 NOS. OTHERS 4.0 No 0.00 35 140 0 140
GASKET 65NB*04 NOS. OTHERS 4.0 No 0.00 50 200 0 200
GASKET 350NB*12 NOS. OTHERS 12.0 No 0.00 75 900 0 900
GASKET 200NB*04 NOS. OTHERS 4.0 No 0.00 102 408 0 408
N&B 12*50-32 NOS. SS 304 32.0 No 0.00 18 576 0 576
N&B 20*75- 224 NOS. IS 2062 224.0 No 0.00 51 11424 0 11424
STUD WITH NUTS 12*65- 48 NOS. IS 2062 48.0 No 0.00 7 336 0 336
MS STOOL*16 NOS. IS 2062 76.0 No 0.00 65 4940 0 4940
4572 527 792868 47391 840260

UOM MOC Finished Weight Value Scrap Scrap Addition Total Value
KG IS 2062 398 39800 0 0 39800
SS 304 3746.2 716968.2 526.57 47391.3 764359.5
KG Total 4144.2 756768.2 526.57 47391.3 804159.5
No IS 2062 348 16700 0 0 16700
OTHERS 32 13224 0 0 13224
SS 304 48 6176 0 0 6176
No Total 428 36100 0 0 36100
Grand Total 4572.2 792868.2 526.57 47391.3 840259.5

Finished Weight
Scrap Addition
Garde Finished Weight in KG Scrap in KG Value Total Value
Value
SS 304 3746 47391 716968 47391 764360
IS 2062 398 0 39800 0 39800
OTHERS 0 0 36100 0 36100
4144 47391 792868 47391 840260

Costing Heads/kg Rate Cost (Rs)

Material cost 840260
Scrap addition 47391

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 DEFICATED JUICE HEATER (4 NOS)
Fitting cost 10.00 45722
Welding labour cost 2.00 9144
Grinding and finishing cost 1.50 6858
consumable cost 9.23 42201
Gas cost 1.47 6721
Cutting Cost 1.50 6858
Bevelling Cost 0.80 3658
Bending cost 3.50 16003
Admin expanses/ROI 30.00 137166
TOTAL 1161983

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 DEFICATED JUICE HEATER (4 NOS)

1250x5000x4mm=20nos

Page 15