Erection Plan of Naphtha Production Facility

Equipment supplier: Zehua

Day 1: 19/02/2017
□ Placement of both cranes at south side of plant to Erect H-001.
□ Erect Radiant zone of H-001 on basement support structure (floor column).
□ Welding of Radiant zone of H-001 with support structure by E 7018.
□ Final checking of Radiant zone level (vertical and horizontal both).
□ Final Tightening of Anchor bolt.
□ Grouting of H-001.
Day 2: 20/02/2017
□ Shifting one crane to the north side of plant.
□ Shifting V-005 near to its base and will be kept at north-south direction.
□ Shifting V-107 near to its base and will be kept at north-south direction.
Day 3: 21/02/2017
□ Installation of Radiant zone (H-001) platform.
□ DPT of welding [floor column to radiant zone (H-001)]
Day 4: 22/02/2017
□ Erection of V-005 at its base.
□ Leveling of V-005 (vertical and horizontal).
□ Grouting of V-005.
Day 5: 23/02/2017
□ Erection of V-107 at its base.
□ Leveling of V-107 (vertical and horizontal).
□ Grouting of V-107.
Day 6: 24/02/2017
□ Erection of Convection zone (H-001).
□ Installation of platform of V-005.
Day 7: 25/02/2017
□ Installation of Convection zone (H-001) platform.
□ Installation of platform of V-005.
Day 8: 26/02/2017
□ Erection of Air preheater zone (H-001).
□ Installation of Air preheater zone (H-001) platform.
□ Installation of platform of V-005.
□ Installation of platform of V-107.
Day 9: 27/02/2017
□ Erection of Stack cone section (H-001).
□ Installation of Erection of Stack cone section (H-001) platform.
□ Installation of Stack damper (H-001).
□ Erection of Stack section (H-001).
□ Installation of Erection of Stack section (H-001) platform.
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 □ Installation of Stack Cap.
□ Installation of platform of V-107.
Day 10: 28/02/2017
□ Installation of Blower.
□ Installation of Air duct (H-001).
□ Installation of platform of V-107.
Day 11 & 12: Depends on skid arrival at site
□ Positioning of Both crane at north side of plant for skid erection.
□ Vertical positioning of SKID, MD-04.
□ Erection of SKID, MD-04.
□ Leveling of SKID, MD-04 (vertical & horizontal).
□ Grouting of SKID, MD-04.
Day 13 & 14: Depends on skid arrival at site
□ Positioning of SKID, MD-01.
□ Erection of SKID, MD-01.
□ Leveling of SKID, MD-01 (vertical & horizontal).
□ Grouting of SKID, MD-01.
Day 15 & 16: Depends on skid arrival at site
□ Positioning of SKID, MD-02.
□ Erection of SKID, MD-02.
□ Leveling of SKID, MD-02 (vertical & horizontal).
□ Grouting of SKID, MD-02.
Day 17 & 18: Depends on skid arrival at site
□ Positioning of SKID, MD-03.
□ Erection of SKID, MD-03.
□ Leveling of SKID, MD-03 (vertical & horizontal).
□ Grouting of SKID, MD-03.
Day 19: Depends on skid arrival at site
□ Positioning of SKID, MD-05.
□ Erection of SKID, MD-05.
□ Leveling of SKID, MD-05 (vertical & horizontal).
□ Grouting of SKID, MD-05.
Day 20 & 21: Depends on skid arrival at site
□ Positioning of Aircooler.
□ Erection of Aircooler.
□ Leveling of Aircooler (vertical & horizontal).
□ Installation of Aircooler fan
□ Installation of Aircooler Louvre.

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Direction and Base level guide:

H-001
Floor column of H-001 – 8 pcs [Base EL +300]
Radiant Zone: Dia – 5.3 m, H – 12.5 m and Wt – 50 MT [Radiant inlet-outlet position north]
Convection Zone: L – 3 m, W – 4 m, H – 4.8 m and Wt – 28 MT [Convection zone inlet-outlet position
west]
Air Preheater: L – 3 m, W – 2.5 m, H – 5.6 and Wt – 16.3 MT [Air preheater air duct inlet-outlet
position east]
Stack Cone section: L – 2.45 m, W – 3.4 m, H – 3.7 m and Wt – 5.5 MT [Manhole position west]
Stack Damper: Dia – 1.116 m and H – 0.6 m [Actuator position east]
Stack: Dia – 1.6 m, H – 18.8 m and Wt – 8.5 MT

V-005
Dia – 2.2 m, H – 32.5 m and Wt – 27.5 MT [Base EL +200 and Manhole position north]

V-107
Dia – 1.2 m, H – 33.5 m and Wt – 17.5 MT [Base EL +200 and Manhole position north]

SKID, MD-01
L – 16.0 m, W – 7.4 m, H – 6.7 m and Wt – 70.5 MT [Base EL +200 and V-002 position west]

SKID, MD-02
L – 16.0 m, W – 7.4 m, H – 7.0 m and Wt – 65.0 MT [E-103 position west]

SKID, MD-03
L – 16.0 m, W – 7.4 m, H – 7.0 m and Wt – 80.0 MT [V-001 position east]

SKID, MD-04
L – 27.5 m, W – 7.4 m, H – 5.6 m and Wt – 90.0 MT [E-002 position west and tower manhole position
east]

SKID, MD-05
L – 5.6 m, W – 1.5 m, H – 2.0 m and Wt – 6.0 MT [EA-001AB position east]