CONTENTS

• WORKSHOP AGENDA
• INDUSTRIAL DESIGN
• G D&T BASICS
• G D&T USING SOLIDWORKS
• JIGS AND FIXTURE DESIGN
• DOUBTS SESSION
 WORKSHOP AGENDA
• This will be an demonstration workshop of 2 hours where your advised to
observe and make notes where ever required.

• For our demonstration we will be using SOLIDWORKS 2018 software.

• This workshop will revise your basic knowledge of Design and

Manufacturing.
 INTRODUCTION

• Attempt to make Engineering so simple that even

Non - Technical Personnel can understand.
• “If you can’t explain it simply, you don’t
understand it well enough.” – Albert Einstein
INDUSTRIAL DESIGN
INDUSTRIAL DESIGN
INDUSTRIAL DESIGN
INDUSTRIAL DESIGN
 INDUSTRIAL DESIGN

“When companies are competing

at equal price
&
functionality
Design is the only differential
that matters”
 INDUSTRIAL DESIGN

THE SYNTHESIS OF TECHNOLOGY AND HUMAN NEEDS

INTO MANUFACTURABLE PRODUCTS
 INDUSTRIAL DESIGN

Business (Idea) point of view:

• Make your product appealing to consumers
• Customize products in order to target different customers (e.g. watche, phones)
• Develop the brand (e.g. Apple ’s « Think Different » strategy; i Pod)
 INDUSTRIAL DESIGN

INDUSTRIAL
DESIGN

ERGONOMICS AESTHETIC
 ERGONOMICS

Greek Words “Ergon = work, Nomikos = law”

Ergonomics -- Study of Work Laws
 ERGONOMICS

•The science of fitting workplace conditions and job

demands to the capabilities of workers.

•The goal is to find a “best fit” between the worker and the
job conditions.
 ERGONOMICS

• Cumulative trauma disorders (CTDs) are health disorders arising from repeated
biomechanical stress to the hands, wrist, elbows, shoulders, neck, back

• Musculoskeletal disorders (MSDs) affect soft tissue of the body in areas like
the neck, back, shoulder, elbow, hand, wrist, and fingers. These include nerves,
tendons, cartilage, ligaments, and muscles
ERGONOMICS
ERGONOMICS
 ERGONOMICS

Thumb pain
 AESTHETICS

SPEAKER
AIR WICK JUICE MAKER
 AESTHETICS
• Aesthetics, is a branch of philosophy that deals with the nature of beauty
and taste, as well as the philosophy of art.
• It examines subjective and sensori-emotional values, or sometimes called
judgments of sentiment and taste.[1]
 AESTHETICS
There are two traditional views concerning what constitutes aesthetic
values
• The first finds beauty to be objective, that is inherent in the entity
itself
• The second position holds that beauty is subjective, in that it
depends on the attitude of the observer
AESTHETICS
RECOGNIZE ???
WHICH IS EASY TO RECOGNIZE ?
 GD&T
• GD&T stands for geometric dimensioning and tolerancing. It is a
system of symbols, rules and definitions used to define the
geometry of mechanical parts.
• Improves Communication
• Provides Better Product Design
• Increases Product Tolerance
 LETS START WITH A STORY……..

Mr DESIGNER

Mr OPERATOR
AFTER PRODUCTION
WHY VARIATION IN DIMENSION ?
 TOLERANCE

SHAFT IS
ALWAYS
UNDER SIZE

HOLE IS
ALWAYS OVER
SIZE
AGAIN VARIATION IN DIMENTION!!!!
BRAIN STORMING
 GD&T

This is an attempt to correlate GD&T

on Normal day to day usage of
different things
 G D&T- FORM TYPE

Flatness (Vessel bottom Circularity (Giant wheel rotation)

resting on oven)
Straightness (walking on pipe to cross river)

Cylindricity (inserting pipe inside a pipe)

 G D&T- PROFILE TYPE

Profile of a Line / Surface (Car on hump)

 G D&T- ORIENTATION TYPE

Parallelism (Seating face to ground) Perpendicularity (Stem to blade) Angularity (Tap to the water flow)
 G D&T- LOCATION TYPE

Position ( pub g shooting target) Concentricity (centre of inner and outer circle)
Symmetry (butterfly body)
 G D&T- RUNOUT TYPE

Runout circular/total (carrousel)

 QUICK RECAP
• TOLERANCE

• LIMITS

• FITS
 G D&T-MATERIAL CONDITION

Maximum Material Condition Minimum Material Condition

(Shirt with same size but in Large) (Shirt with same size but in
Small)
G D&T - FEATURE CONTROL
FRAME
JIGS & FIXTURE
 JIGS & FIXTURE
• The successful running of any mass production depends upon the interchangeability to
facilitate easy assembly and reduction of unit cost.
• Mass production methods demand a fast and easy method of positioning work for accurate
operations on it.
• Jigs and fixtures are production tools used to accurately manufacture duplicate and
interchangeable parts.
• Jigs and fixtures are specially designed so that large numbers of components can be machined
or assembled identically, and to ensure
interchangeability of components.
 JIGS & FIXTURE
JIGS
• It is a work holding device that holds, supports and locates the workpiece and guides the cutting
tool for a specific operation.
• Jigs are usually fitted with hardened steel bushings for guiding or other cutting tools. a jig is a type
of tool used to control the location and/or motion of another tool.
• A jig's primary purpose is to provide repeatability, accuracy, and interchangeability in the
manufacturing of products.
• A device that does both functions (holding the work and guiding a tool) is called a jig.
• An example of a jig is when a key is duplicated, the original is used as
a jig so the new key can have the same path as the old one.
 JIGS & FIXTURE
• FIXTURES
• It is a work holding device that holds, supports and locates the workpiece for a specific
operation but does not guide the cutting tool.
• It provides only a reference surface or a device. What makes a fixture unique is that each
one is built to fit a particular part or shape.
• The main purpose of a fixture is to locate and in some cases hold a workpiece during either
a machining operation or some other industrial process.
• A jig differs from a fixture in that a it guides the tool to its correct position in addition to
locating and supporting the workpiece.
Examples: Vises, chucks
 FUNDAMENTAL PRINCIPLES OF JIGS
AND FIXTURES DESIGN
• LOCATING POINTS
• FOOL PROOF
• REDUCTION OF IDLE TIME
• WEIGHT OF JIGS AND FIXTURES
• JIGS PROVIDED WITH FEET
• MATERIALS FOR JIGS AND FIXTURES
• CLAMPING DEVICE
 JIGS & FIXTURE

DEMO JIGS
 ABOUT HOST
SUMANTH S ATHREYA

Experienced Mechanical CAD Designing Coach, Currently Training Amateurs and

Experienced Designers in multiple CAD programs like CATIA, NX UG, SOLID
WORKS, PRO E CREO, SOLID EDGE from Basic to Advanced levels. Also
conduct workshops on Workshops On Various Technical Topics.

Associated with few design start-ups to which design solutions are provided. Was
involved in few Waste Management Projects. Have designed few new concepts
designs and waiting for further approval
 SN TOOLS
• We are undertaking all type of mechanical works, like engineering projects/
internships, micron level manufacturing, servicing, commissioning, annual
maintenance of die and tool, operation maintenance of mechanical
installations etc.
OUR WORKS
OUR WORKS
 SN TOOLS

We Regularly conduct workshops

for upcoming Engg’s on various
Design, Engg Drawing and
Manufacturing related topics

We Provide Educative Internships

to Diploma and Engg Students
LEARN FROM HOME
LEARN FROM HOME