HXR5 Series User Manual

Xuzhou Hengxing Jinqiao Machinery Technology Co.
, Ltd
PILE DRIVER
USER MANUAL
XUZHOU HENGXING JINQIAO MACHINERY TECHNOLOGY CO., LTD
XUZHOU CHINA
1
Xuzhou Hengxing Jinqiao Machinery Technology Co., Ltd
XUZHOU HENGXING JINQIAO MACHINERY TECHNOLOGY CO., LTD
XUZHOU CHINA
Attention:
Please read this manual carefully before
using or maintaining the machine, and
follow the relevant provisions.
Thanks for using our products, to make you contact the manufacturer for after-sales service
conveniently, we fill the product information in the table below：
Item Name Model Item No. Ex-Factory Date
Pile Driver
Warranty time for 1 2 months (except for the wearing parts).

During the warranty,
the manufacture is responsible for quality problems caused by defects of design,
materials and processing, they should change new spare parts for the buyer.
Contact：
Add：The Third Industrial Park, Tongshan High-Tech Development Zone,
Xuzhou City, Jiangsu Province, China
Zip：221116
Tel：+8651666617368 Fax：+8651682631786
Email:lucy@hxjinqiao.com
2
CONTENTS
1. Introduction of Xuzhou Hengxing Jinqiao Machinery Technology Co., Ltd.............................4
2. ISO, CE and Patent Certificate................................................................................................... 5
3. Design Sketch and Structural Drawing.......................................................................................8
4. HXR Series Technical Data Sheet............................................................................................ 10
5. Operation Methods....................................................................................................................11
5.1 Hydraulic Hammer Ramming Steps................................................................................... 11
5.2 Extraction Operation...........................................................................................................14
5.3 DTH Drilling Steps and Attentions.....................................................................................14
5.4 Screw Foundation Piling Steps........................................................................................... 15
6. Maintenance and Care of the Machine..................................................................................... 16
7. Maintenance and Care of Hydraulic Hammer.......................................................................... 17
8. Use and maintenance of DTH hammer and Drill Bit............................................................... 19

8.1 Use and maintenance of DTH hammer.............................................................................. 19
8.2 Use and Maintenance of Drill Bit....................................................................................... 20
9. Causes of Common Malfunctions and Troubleshooting.......................................................... 22
10. Quality Certificate..................................................................................................................... 24
3
1. Introduction of Xuzhou Hengxing Jinqiao

Machinery Technology Co., Ltd
Xuzhou Hengxing Jinqiao Machinery Technology Co., Ltd is located in Tongshan High-tech
Development Zone, Xuzhou City of Jiangsu Province, which is the capital of China construction
machinery and with beautiful environment and convenient transportation. Our company covers an
area of more than 50 acres and employees over one hundred, with professional research and
development team for components like thin metal plate, medium and thick plate, or coalmine
non-standard equipment. Our engineers are skilled in using AUTO-CAD/PRO-E to design
products, for the development of new products, they strictly implement the APQP&PPAP program.
We are one of the most professional manufactures for designing and manufacturing of kelly bar
for rotary digging machine and pile driver. In recently years, we have established an extensive
contacts with China University of Mining and Technology, developed a number of patented
technologies which obtained the approval of relevant departments of the state, and has been at the
forefront of the industry.
We create the most advanced and reliable products and provide the most reasonable
construction scheme for users based on professional technology. Since establishment, we has
always followed our survival principle that "strives for the survival by quality, development
through reputation", and "your demand is our demand". We often introspect ourselves, constantly
strengthen the production quality management and optimize technology and after-sales service,
our company persists in the goal to make Hengxing pile driver the first brand in highway guardrail
construction field!
Now our products are widely spread in the infrastructure construction site of China, and they
enjoy a high reputation both home and abroad. With high quality products and good reputation, we
are willing to cooperate with customers and create a better future! Welcome every friend to visit
our factory!
4
2. ISO, CE and Patent Certificate
5
6
7
3. Design Sketch and Structural Drawing
8
9
4. HXR Series Technical Data Sheet
No. Items Value Unit

3250*2300*5400
1 Dimension(L*W*H) mm
（working）
5400*2250*2500
2 Dimension(L*W*H) mm
(folded)
3 Net weight 5400 kg
4 Diesel Engine power 70 kw
5 Walking motor torque(max) 5700 Nm
6 Screw rotary motor torque(max) 4000 Nm
7 Rotary motor max torque(auger drill) 4000 Nm
8 Post length(max) 5000 mm
10
9 Screw piling depth

10 Drilling depth 3500 mm
12 Drilling diameter 0-300 mm
13 Drilling auger (left/right)
Drilling auger
14
(forward/backward)
15 Hydraulic system pressure 16 Mpa
16 Total hydraulic system flow 70 l/min
17 Rotary motor flow 70 l/min
18 Working speed 0-1600 M/h
19 Chassis spec 2500*2000*300 mm
20 Width of steel chassis track 350 mm
21 Track height above the ground 230 mm
22 Grade ability 15/30 °
23 Track turn rate 1:21.4
24 Tracking working pressure difference 13 Mpa
HXR5-26D-1,2,3,4,5.
25 Models HXR5-36D-1,2,3,4,5.
HXR5DZ-1/DZ-2/-DX
5. Operation Methods
5.1 Hydraulic Hammer Ramming Steps
The machine utilizes Weichai Power 4102 four-cylinder engine, equipped with 40 ml/r double
long source hydraulic gear pump, power medium by hydraulic oil, achieve various functions by
changing hydraulic transmission to mechanical transmission.
1. Working temperature:
Environment temperature－25℃~40℃.
Working temperature of hydraulic oil: 30 ℃ ~65 ℃ , the hydraulic oil were selected according
to different temperature of different regions.
Low latitudes regions HM68 (30-40)
High latitudes regions HM46 (0-30)
2. Main points for operation and special notices
a) Before operation, check each system until they are identified as normal, and the engine should
run for 3-5 minutes with no load.
b) Before or after daily work, strictly check whether any joining screw is getting loosened. If any
screw is getting loosened, immediately tighten it.
3. The operator must be trained specially before allowing to operate the machine.
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4. Safety valve in the multi-way valve has been adjusted when delivered from factory, no
need to make adjustment in the construction process, and if need adjustment in
particular cases you can contact the manufacturer.

5. Operation panel
You should operate according to the instruction marks on panel, and do not allow large
range operation. Especially in the process of driving, please pay more attention to the
operation range of operating rod.
Angles of guide rail frame (forward/backward)
When working in a place with slope, you can adjust angle by controlling the operating rod. T
he adjustment range depends on the situation. Furthermore, in order to adjust focus of pile driver a
nd improve safety, please lean forward the body frame when climb the slope. Similarly, please bac
k it when down from the slope.
Lifting operation of guide rail
Check if there are obstacles in the rotary pile head and drill bit , if there are, you should stop
operating immediately, in order to avoid damage to the pile driver. We should adjust the verticality
of the guard rail first when rotary pile head or drill bit nears ground, and then left sliding and right
sliding or moving back and forth the pile driver to lock the position of the pile.
It is forbidden to use the function of lifting to hoisting goods. If there is something wrong with the
machine, we will not provide after-service.
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Spare
With one operation rod as spare. If other operation rod broken, you can use it instead.
Walking forward and backward functions
Move machine to adjust the construction location during working process, which can be
cooperated with the forward and backward functions of the accelerator. Pushing the left track rod
forward means left track moving forward, on the contrary means backward, operation of the left
track and right one is the same. For the whole track moving forward, you must push both the left
and right track rod forward at the same time; moving backward function is just on the contrary.
While the whole track moves to front left corner, push back the left track rod, push forward the
right track rod at the same time; On the contrary for moving to the front right corner. Other
functions can be realized by combination operation of these two track rod.

Left-right slide rail:
When it is necessary to adjust angle of sliding rail(left/right) in working, please follow
arrows as shown in the operation panel.
Spread and folded of folded cylinder:
Hydraulic automatic folding achieved simplicity of operation, improved efficiency of work.
When install it, please firstly raise the upper half of guide rails and then connect and fasten them
together by using rotary screw. After doing this, you can operate the machine normally. When
slightly adjust the angle of guide rail, please use upward/downward and spread/folded operating
rails together. If you want to fold guide rail after working, please remove M18 screw and loose
M30 screw (don’t remove the whole screw). Then operate “folded” to fold the upper half of guide
rail. Also, please keep the removed M18 screw and make sure don’t lose it.
Hydraulic hammer or drilling tools working
①Hydraulic hammer
During the lifting process of hydraulic hammer, you should check if there are obstacles, if yes,
please stop operation to prevent damage of key equipment. When borer pole cap is getting close to
post, you should adjust the verticality and distance between hammer and post, and make the cap
fall vertically into the hole of post. Forbid to use the lifting function for material hoisting
operation.
When hydraulic hammer is working, the borer pole cap must be compacted in the post, then
make the operating rod backward to start ramming. Forbid to make the operating rod forward and
air ramming.
②Drilling tools
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Adjust the speed of providing power according to the hardness of ground in the process of rotation,
stop providing power when in abnormal condition, backward in the opposite direction to avoid the
damage of pile driver accessories. The speed of providing power is controlled by the size of oil
cylinder.
5.2 Extraction Operation
①The operator adjusts the lifting guide rail vertical to ground, install and tighten the guide
rail fixing bolt, add butter on surface of guide rail as lubrication. Forbid working in the case
without butter.
② The operator parallel push connecting support to the groove under hydraulic hammer
fixing frame, then install connecting plate and fix it.
③The operator vertically put the hydraulic hammer fixing frame into the proper position in
the inner hole of steel pile, then put in two taper sleeve symmetrically, auxiliary workers hold
sleeve handle with hands. (Note: it is comparatively safe to place fingers on the outside of pile.)
④ The operator raises the lift arm, the tapered rod expands pile wall under the reaction of
connecting plate, make the other end back pressure borer pole, the pole makes hydraulic hammer
retracted and pressed tightly, while the auxiliary workers have their hands away from tamper cap
and back to the safe place( it is best for 2 meters away), now the hydraulic hammer starts to work
and extracts pile gradually.
⑤ While the steel pile is completely away from ground, move the pile driver forward and
descend the lift arm. Make the pile end as a fulcrum and gradually falls on the ground. While one
auxiliary worker holds the steel pile, the other auxiliary worker hammers the smaller end of
tapered rod to make a gap between the tapered rod and the taper sleeve and so as to remove the
two taper caps in order, and finally lift out the tapered rod, the machine keep moving forward. The
auxiliary worker put the steel pile on ground slowly, and the whole extraction process finished.
5.3 DTH Drilling Steps and Attentions
1. Please assemble the drilling components firstly, check all the working status for preliminary
debugging.
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2. Drive the drilling machine to the position where the drill bit is parallel to the drilling hole
positon, adjust the sliding rack to make the drill bit vertically above the drilling hole.
3. Adjust the drill down to the ground and start to impact and rotate the drill.
4. In the process of drilling holes, you can slide up and down appropriately to prevent the stones
and concrete block drilled from the soil to block the DHT hammer, drill bit or other parts.
5. Drilling depth control methods: if the hard soil layer is deep, you can make a mark on certain
position of drilling tools, and drill to proper position.
6. If the hard soil layer is not deep, you can stop drilling when the hard layer is drilling through,
Forbid to drill holes in soft soil layer.
7. During drilling process, make sure the main body of machine cannot move around, so as not to
damage the drilling tools or make the drilling position inaccurate.
8. After a hole is drilled, keep the drill in rotation condition and gradually lift the drill above
ground.
9. In case of drilling tools stuck in the hole, please lift the drilling tools in time and check it
carefully, forbid wrong operation.
5.4 Screw Foundation Piling Steps
1. Operator adjust the guide rail vertically to the ground, install and tighten the guide rail and fix
the screws. Adding lubrication to the face of guide rail. It is strictly prohibited when working
without lubrication!
2. Operator install rotary tool to the guide rail and fix it.
3. Operator adjust the rotary tools pile machine to the position above the screwed pile vertically. If
the location is not in the right place, operator can use sliding rack (left/right) and guardrail for
further adjustment.
4. Operator insert the rotary tool vertically to the inner hole of the flange of the screw pile .Or
insert the rotary tool into crewed pile end face, and with a pin into the pin hole), then force on it,
in this time observe if the pile is vertical. If not, adjust accordingly. Then start the rotation and
lifting function, and the pile can be screwed into ground.
5. Slow down when the screwed depth is close to required size, stop working in time in case
exceed the required size
6. Stop rotating when screw the pile to the right position, and lift the rotary tool vertically to get
rid of the pile. Then manually pull the pin out, at this point work is end.
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6. Maintenance and Care of the Machine
1. Daily check and care of machine

a. After or before operation every day, all joint points of screws must be checked, see whether they
are getting loosed, especially the screws on joints points of main machine and operation device. If
there are loosed screws, immediately tighten them.
b. Observe interface of hydraulic elements with eyes to check if there are any leakages at the pipe
joints of all oil circuits.
c. Before each work shift, machine should run 5-10 minutes (a litter longer in winter) with low
speed, and operate handles with hand for warming up.
d. Infuse lubrication to each lubricating point once before operation of each shift.
2. Use and maintenance during running-in period
a. Running-in period refers to 100-hour operation period since hydraulic pile is started. During the
running-in period, machine must not be over-loaded. And the life of the machine largely depends
on running-in period.
b. Cleanness of hydraulic pressure oil should be checked 50 hours after the machine begins
operation, and the grade of cleanness must not be less than 18/15; at the same time, check and
clean intake and return oil filters, and they should be cleaned or replaced every 200 hours later;
during the check. It should be noticed whether rubber or asbestos gasket is damaged, and the
damaged ones should be replaced in time.
3. Level of hydraulic oil should be checked every day to ensure the height of oil level.
4. Clean oil box.

When machine has been operated for 400 hours, hydraulic oil box should be washed completed;
remove oil discharge screw plug, discharge all hydraulic oil, and replace screw plug; take out filter
net, wash and put it to original place, fill hydraulic oil in half box, then discharge oil again. Wash
the filter net, and put to original place, fit on screw plug, and fill the hydraulic pressure oil to full
box. Air filter and its filtering core should be often checked.
5. Hydraulic pressure oil of the whole machine should be replaced after 800 hour-operation;
the replacement should be done under heat state; and before discharging, operation device should
be laid on ground, and the engine should be shut down. After discharging, carefully check. Intake
and return oil filter, filtering core of air filter, pipeline and interfaces.
a. Check if the fixed screw plug is getting loosened.
b. Check if the belt of diesel machine fan is in correct tightening.
c. In hot climate, the environmental temperature is much too high, so operation time should be
regulated (it is highly recommended operation be done during morning or night time) or shorten
the time of continuous operation.
6. When the machine has been stopped operation for a long time, nitrogen in hydraulic
pressure hammer should be completely discharged, and oil port is firmly prohibited to be
exposed. Keep complete machine clean, and cover it with plastic cover. When it has been stayed
idle for 6 months, operate machine parts for 15 minutes without load, and at the same time, fill
lubrication to related parts.
7. Battery use
16
This pile driver utilizes high quality battery, it should be paid attention to the positive and negative
connection in case of short circuit and burn out the battery. The battery should be charged once
every month if out of use for long period. When in use please don't connect it randomly to avoid
the battery discharge.
7. Maintenance and Care of Hydraulic Hammer
a). Instructions for operator
Before the operator using hydraulic hammer, they must read this manual carefully and
operate in strict according with the requirements of it. For the un-experienced operator, they
cannot operate the hydraulic hammer before they have a formal and systematic training.
b). Replacement of parts
If any spare parts of hydraulic hammer broken, customer must buy them from the original
manufacture.
c). Maintenance and use of oil cylinder
The oil cylinder must be regularly maintained, the warranty period is 12 months for normal
use. During the use of hydraulic hammer, to prevent the entry of foreign matter to lead to the
damage of cylinder and piston, you should check the hydraulic oil timely to see if there are foreign
bodies in oil. Also you should replace the oil seal in time. If the hydraulic hammer is used by
long-term deflected piling, it is easy to cause scuffing of cylinder and piston. So customer must
read this manual carefully to ensure safety use for hydraulic hammer.
d). Pipe：
During use of hydraulic hammer, customer must use our specially designed pipe. For
disassembly of pipe, first you must ensure the cleanness of pipe and pipe connection.
e). Instructions for hydraulic oil
Before install hydraulic hammer, you must filter the hydraulic oil and clean the oil box, then
replace the oil. You should often replace the oil according to the service life of pile driver.
f). Borer pole
During use of hydraulic hammer, you should operate the borer pole strictly in accordance
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with the requirements of user manual.
g). Replacement of oil seal
During the use of hydraulic hammer, you should replace and maintain the oil seal in time.
h). Use and supplement of nitrogen
During use of hydraulic hammer, you should check the nitrogen capacity and pressure in time.
The operator must inflate correctly and check the nitrogen pressure strictly in accordance with the
user manual, and make the nitrogen maintain the pressure range specified.
i). Use and maintenance of cotter pin
By normal working time, the cotter pin should be changed for direction every 30 days(upper
and lower, left and right direction), when one head wears seriously, it should be changed to
another direction; when two heads wears seriously, the cotter pin should be replaced in time.
j).Use and maintenance of bolt and nut
After 10 hours’ continuous working of hydraulic hammer, the operator must carefully check
the bolt and nut of every parts to see if it is loose, if yes, it must be tightened. Meanwhile, you
should ask your operator to regard check of bolt and nut as a regular check assignment, check all
the bolts condition and reinstall if requires.
k). the use and maintenance of hammer shell
The hydraulic hammer shell provided by manufacture is used in general working
environment, f in bad working environment such as hard ore for continuous work of 8 hours, it
will lead to the shell damage. Therefore, we suggest that a securing plate should be installed for
hydraulic hammer under bad working environment.
l).Beat method
In order to use the hydraulic hammer efficiently, you must pressure properly, the pressure
cannot be too large or too small. If the piles have been broken or begin to crack, you should stop
the impact of hydraulic hammer immediately to avoid free beat. Forbid to use hydraulic hammer
to move the column, also forbid to use hydraulic hammer for lifting.
m). Working environment
You should observe the working site carefully before work, and strictly abide by the
construction safety rules to avoid safety accidents. It is forbidden to operate the machine after
drunk or taking some stimulant drugs. Preheat before operation. Do not touch the hydraulic
18
hammer or hammer head during the working process to avoid scald. After the operation or
suspend operations, you must ensure that the equipment is completely stopped.
8. Use and maintenance of DTH hammer and Drill Bit
8.1 Use and maintenance of DTH hammer
1. Ensure the lubrication： Make sure the priming can full of lubrication before every shift, also
ensure there will be lubrication left before the next shift.（In summer use 20# oil, in winter use 5#
to 10# oil）.
2. Before installing the drill rod to DTH hammer, exhaust by the operating valve and clear up the
sundries in drill rod, and check if there is lubrication in drill rod.
3. Before drilling, you should rotate the operating valve to make the DTH hammer forward. Make
DTH hammer against the ground and meanwhile open the shock valve to make the DTH hammer
working. At this moment please note do not rotate DTH hammer, which will make the drill bit
unfixed. After impacting with a small concave pit and the bit is fixed, open the rotary valve to
make DTH hammer working normally.
4. In the working process, check the tachometer and manometer of compressor regularly, if the
rotating speed of drilling machine decreased sharply and pressure increased, it means problems
happened to drilling rig, such as hole wall collapsed or mud hoop appeared in the hole, you must
take some measures to solve them.
5. In the drilling process make sure there is not rock slag in the hole, you have to clean the hole by
strong blow when necessary- it means to lift the drill bit 152mm from the bottom of hole, at this
time stop impact of DTH hammer and all the air exhausted through the center hole to clean slag.
6. If you found the drill bit or pieces dropped into the hole, please absorb them with the magnet.
7. Sharpen the bit teeth regularly, and make sure the teeth height ranges from 9-9.6mm after
sharpening.
8. When change the drill bit you should pay attention to their diameter, if the drill bit gets wear
19
and the hole has not been finished, you should not change the drill bit with a new one in case of
jamming.
9. Pay attention to the diameter change when do high-efficient drilling work, the drilling bit life
depends on the ratio of axle load and rotation speed. Different stratum will have influence on the
ratio of axle load and drill bit. It is advised that the minimum axle load given to DTH hammer is
that it does not bounce on working condition. The rotation speed can be adjusted according to
scoria size.
10. It is forbidden to rotate the DTH hammer and the drill rod in the hole in case of miss accident.
11. When drilling process is stopped, do not stop to provide air to DTH hammer at once, you
should lift the drill bit and blow it strongly, when there is no rock powder out of the hole then
lower the drilling tools and stop rotation.
12. Because the connector and drive chuck are both right hand thread, in the drilling process, you
should keep DTH hammer rotated on the right direction all the time.
13. When opening, you should use the minimum impact and propulsion force to make the drill bit
smoothly into the rock strata.
14. Propulsion and tool weight matching is very important, propeller thrust must be changed along
with the change of drilling tool weight.
15. DTH hammer usually adopts the turning speed of 15-45rpm, the faster the speed, the drilling
speed will be faster, but in the hard rock, speed should be reduced in order to protect the drill bit.
16. Clogged or cave-in of the hole, can lead to a stuck drill. It is best therefore, to clean the holes
at regular intervals, by carrying out air-blowing with the rock drill.
17. In the process of connecting rod, slag and various impurities will fall into DTH hammer, so
you must cover the thread ends of drill rod to ensure the drill rod without crag or dust.
18. Reasonable lubrication for DTH hammer can never be ignored, otherwise, it will accelerate the
wear speed of DTH hammer or even damage it.
8.2 Use and Maintenance of Drill Bit
1. Use different drill bits, axial compressions and rotational speed in different terrenes.
2. When drill a hole, please be sure to follow three elements of boring a whole (wind pressure,
20
axial pressure and rotational speed).
3. Before working, please make sure both parts and model of drill bit is normal.
4. Please put the drill bit in a suitable place to prevent dust and other debris into it.
5. When change drill bit, please make sure that the drilling tool is clean, the outlet is unobstructed,
and threads are smeared lubricating oil. Then you can start working after installing drill bit by
lifting and rotating.
6. Before changing a new drill bit, please check carefully whether the three gear wheels are
flexible and the thread and gear wheel are in good condition.
7. When start working, please run drill bit in low axial compression and low speed about 20-30
minutes and then gradually increase to normal axial compression.
8. Please clean all debris (rocks, scrap metal etc.) around the hole when use a new drill bit. While
rotating, please ventilate and put down the drill bit slowly to prevent damage.
9. Please check seriously whether dorsal metacarpal and alloy teeth of old drill bit fell into the
hole when change another drill bit. Please don’t use the new drill bit in a hole which has residues
of old drill bit.
10. When drilling rig stops working, don’t keep drilling tools in the hole with water to prevent da
maging drill bit because of backflow.
11. When work in gwag or a place where has rock crevices, please reduce axial compression and s
peed to prevent breaking gear teeth.
12. Don’t reverse drilling tool when it is still in the hole to prevent drill bit from falling into the ho
le.
13.When drill bit stop working in the hole or in air compressor , Rock and slag is easier to fall into
drill bit, so it is forbidden to rotary for a long time leading to the badly wear of the bearing , rock
and slag crushing ,and drill bit wear .
14. When drilling holes in normal conditions, the main air road of the air compressor should not
have air leak to ensure enough air volume and pressure, then increase the life of the drill bit.
15. Locating ring should be checked regularly and changed regularly to ensure the guide rail stable
and drill tool work normally.
16. Bent rod is strictly prohibited in case the non-uniform stress on the 3 tooth bits and accelerate
the damage of drill bit.

21
17. For storage, the drill bit should be moisture proof and be well ventilated. In the process of
handling, it is strictly prohibited to knock against bit tooth and screw thread.
8. Causes of Common Malfunctions and Troubleshooting
Malfunction Causes Troubleshooting

1.Gear pump not work The power is off Start the power
2.Multi-way valve doesn’t
Return spring is damaged Replace return spring
return to mid-position
3.Multi-way valve is hard
Scrap iron or dirt falls in valve pole Remove the scrap iron or dirt
to operate
4.Multi-way valve not Disassemble the multi-way valve assembly
Return spring in valve is misplaced
work again
a. Nitrogen leakage, insufficient Check with nitrogen pressure gauge, and keep
pressure the nitrogen pressure at 1-1.3MPa
b. Insufficient hydraulic oil Refill hydraulic oil
c. Oil suck filter is blocked Remove the block, wash or replace it
Solve the problem of air leakage or
d. Pump cannot suck oil dryness in oil-suck pipe, no vacuum is allowed,
and fill oil-suck pipe with oil.
5. Low efficiency, e. Safety valve doesn’t work, or Replace safety valve spring or regulate
incapable work regulation pressure is rather low pressure to 16MPa or change the safety valve.
f. Oil cylinder is poorly sealed Check or replace seal ring
g. Oil pump is leaked or damaged Pressure board is worn out or shaft seal or
sealed ring is damaged, replace them. Note that
when installing oil pump, main shaft cannot
receive axial force
h. Hydraulic pressure oil is in wrong Change the oil to specified type oil
type according to season
a. Pressure oil doesn’t correctly Check and regulate
connected with return oil route
b. Pump joint is blocked and the Check oil circuit of liquid provision
liquid provision stops system, free from blocking
6.Hydraulic hammer
c. Too low pressure of hydraulic Check oil provision pressure and have the
doesn’t work
system pressure meet the requirement
d. Pressure of nitrogen chamber Check nitrogen chamber, and have the pressure
exceeds 1.5Mpa or pressure of keep 1-1.3Mpa
nitrogen chamber is excessively low
22
e. Turning valve or impact plug in Dismantle, wash and check if there are
hydraulic hammer is seriously damaged pars; remove burr with whetstone
blocked carefully, polish to have valve core and impact
plug work flexibly
a.Pressure of nitrogen chamber is Check and supplement nitrogen chamber
lower than 0.8Mpa pressure
b.Back pressure of return-oil route Check pipe, dredge oil circuit so as to have the
7.Impact power of block is too high back pressure lower than 0.5 Mpa
hydraulic hammer is c. Hammer bar is serious blocked at Dismantle hammer bar, remove the block or
lowered apparently and the lower part of hammer or hammer replace hammer bar
impact frequency is also bar is broken and impact plug contact
lowered head of hammer bar at breaking area
d. Too low oil provision pressure and Check oil pump and safe value to have
flux work flux and work pressure meet the
requirement
a. Joint loosened or seal ring is Change seal ring, have the joint screw
damaged tightened
8. Leak outside
b. Damage of Y-shaped ring leads to
Replace seal ring
the leakage in lower cylinder
a. Air-filled plug or seal ring of
single value has been damaged
9. Air leakage of b. Dynamic or static seal ring of top
Replace seal ring
accumulator cylinder sleeve is damaged
c. Seal ring on cylinder cover is
damaged
a. The gap between the piston and the Disassemble the DTH hammer and inspect the
inner and outer cylinder, and between wear, replace worn part.
the piston and valve seat is too large.
10.DTH hammer is b. The gas pipe is blocked Check the air pressure to make sure if the gas
pipe is unblocked.
abnormal c. DTH hammer is blocked by foreign Disassemble DTH hammer and clean all its
bodies. internal parts.
d. Piston or drill bit tail pipe breakage Disassemble the DTH hammer, replace the
piston or bit.
11.DTH hammer Lack of lubricants Check the lubrication device, fill oil from the
premature wear or damage top or increase the oil pressure.
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9. Quality Certificate
24

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Xuzhou Hengxing Jinqiao Machinery Technology Co.

XUZHOU HENGXING JINQIAO MACHINERY TECHNOLOGY CO., LTD

XUZHOU HENGXING JINQIAO MACHINERY TECHNOLOGY CO., LTD

Warranty time for 1 2 months (except for the wearing parts).

Xuzhou City, Jiangsu Province, China

1. Introduction of Xuzhou Hengxing Jinqiao Machinery Technology Co., Ltd.............................4

2. ISO, CE and Patent Certificate................................................................................................... 5

3. Design Sketch and Structural Drawing.......................................................................................8

4. HXR Series Technical Data Sheet............................................................................................ 10

7. Maintenance and Care of Hydraulic Hammer.......................................................................... 17

8. Use and maintenance of DTH hammer and Drill Bit............................................................... 19

10. Quality Certificate..................................................................................................................... 24

1. Introduction of Xuzhou Hengxing Jinqiao

non-standard equipment. Our engineers are skilled in using AUTO-CAD/PRO-E to design

forefront of the industry.

2. ISO, CE and Patent Certificate

3. Design Sketch and Structural Drawing

4. HXR Series Technical Data Sheet

No. Items Value Unit

9 Screw piling depth

5.1 Hydraulic Hammer Ramming Steps

need to make adjustment in the construction process, and if need adjustment in

particular cases you can contact the manufacturer.

machine, we will not provide after-service.

Walking forward and backward functions

functions can be realized by combination operation of these two track rod.

5.2 Extraction Operation

fixing frame, then install connecting plate and fix it.

and extracts pile gradually.

5.3 DTH Drilling Steps and Attentions

5.4 Screw Foundation Piling Steps

lifting function, and the pile can be screwed into ground.

exceed the required size

6. Maintenance and Care of the Machine

1. Daily check and care of machine

4. Clean oil box.

7. Maintenance and Care of Hydraulic Hammer

a). Instructions for operator

b). Replacement of parts

c). Maintenance and use of oil cylinder

e). Instructions for hydraulic oil

f). Borer pole

with the requirements of user manual.

g). Replacement of oil seal

h). Use and supplement of nitrogen

i). Use and maintenance of cotter pin

j).Use and maintenance of bolt and nut

the bolts condition and reinstall if requires.

k). the use and maintenance of hammer shell

The hydraulic hammer shell provided by manufacture is used in general working

hydraulic hammer under bad working environment.

m). Working environment

8. Use and maintenance of DTH hammer and Drill Bit

8.1 Use and maintenance of DTH hammer

sundries in drill rod, and check if there is lubrication in drill rod.

make DTH hammer working normally.

take some measures to solve them.

lower the drilling tools and stop rotation.

smoothly into the rock strata.

with the change of drilling tool weight.

at regular intervals, by carrying out air-blowing with the rock drill.

wear speed of DTH hammer or even damage it.

8.2 Use and Maintenance of Drill Bit

axial pressure and rotational speed).