Professional Documents
Culture Documents
RULES
FOR THE CLASSIFICATION, CONSTRUCTION
AND EQUIPMENT OF MOBILE OFFSHORE
DRILLING UNITS
AND FIXED OFFSHORE PLATFORMS
ND No 2-020201-008-E
Saint-Petersburg
Edition 2008
Rules for the Classification, Construction and Equipment of Mobile Offshore Drilling Units and Fixed
Offshore Platforms of Russian Maritime Register of Shipping have been approved in accordance with the
established approval procedure and come into force since the date of publication.
The Rules set down specific requirements for MODU and FOP, consider the recommendations of the
IMO Code for the Construction and Equipment of MODU, as adopted by the IMO Assembly on 19 October
1989 (Resolution A.649 (16)).
The unified requirements, interpretations and recommendations of the International Association of
Classification Societies and the relevant resolutions of the International Ma ritime Organization have been
taken into consideration in the Rules.
The results of the following research and development activities carried out in 2006-2007 have been
included in the text of the Rules:
1. R&D-2006: "Improvement of Methods for Determinination of Extreme and Fatigue Wind Loadings
Acting on Offshore Platforms".
2. R&D-2006: "Development of Recommendations on the Rules for Planning and Carrying out Marine
Operations".
3. R&D-2006: "Development of the Register Requirements for Selecting MODU/FOP Anchor Equipment
with Anchor Lines Consisting of Chain Cables of R3, R3S and R4 Categories".
4. R&D-2007: Improvement of MODU/ FOP Rules with Regard to Transportation of Offshore Platforms
and their Elements during Long-term Passages
5. R&D-2007: "Preparation of the Second Edition of the Register Rules for Carrying out Operations for
Ice-resistant FOP Installation at a Drilling Location and Installation of the Large-sized Topsides on the
Substructure"
6. R&D-2007: «Preparation of the Second Edition of the Register Rules on Performance Prediction of
Damping Devices".
The present edition of the Rules is based on Rules for the Classification, Construction and Equipment of
Mobile Offshore Drilling Units and Fixed Offshore Platforms (2006) taking into account the Register Head
Office circular letters 220 of 01 February 2007 and 253 of 07 June 2007, additions and amendments associated
with entering into force of the IEC 60092-501 International Standard, unified requirements of IACS D3 Corr.2
"General Design Parameters", as well as revised Annexes I, II, IV (oil, noxious liquid substances in bulk,
sewage from ships) and Annex VI (prevention of air pollution from ships) to MARPOL 73/78.
6.4 Towage with the use of several tugs . . . 124 A p p e n d i x 4 . Procedure for calculation of
6.5 Special arrangements. . . . . . . . . . . 124 wind heeling moment for semi-submersible
7 Signal masts . . . . . . . . . . . . . . . 125 and submersible units with rectangular
7.1 General . . . . . . . . . . . . . . . . . 125 upper hull . . . . . . . . . . . . . . . . 167
8 Openings in hull, superstructures and A p p e n d i x 5 . Values of extreme wind velocities
deckhouses and their closing appliances . . 125 and wave heights possible once every
8.1 General . . . . . . . . . . . . . . . . . 125 50/100 years . . . . . . . . . . . . . . . 170
8.2 Coamings . . . . . . . . . . . . . . . . 125
8.3 Openings in watertight subdivision
bulkheads and their closing appliances . . 125 PART V. SUBDIVISION
8.4 Hatch covers . . . . . . . . . . . . . . . 126
8.5 Manholes . . . . . . . . . . . . . . . . 126
9 Arrangement and equipment of spaces. . . 126 1 General . . . . . . . . . . . . . . . . . 173
9.1 General . . . . . . . . . . . . . . . . . 126 1.1 Application . . . . . . . . . . . . . . . 173
9.2 Exits, doors, corridors, stairways 1.2 Definitions and explanations . . . . . . 173
and vertical ladders . . . . . . . . . . . 126 1.3 Scope of technical supervision . . . . . . 173
9.3 Guard rails, bulwark . . . . . . . . . . . 126 1.4 General technical requirements . . . . . 174
10 Arrangement for lifting and lowering 1.5 General requirements for subdivision . . 175
columnsof submersible sea water pumps . . 127 2 Trim and stability of damaged unit . . . 175
10.1 General . . . . . . . . . . . . . . . . . 127 2.1 General . . . . . . . . . . . . . . . . . 175
10.2 Special requirements . . . . . . . . . . . 127 2.2 Extent and zones of design damages. . . 175
11 Jacking system for the hull of 2.3 Permeability . . . . . . . . . . . . . . . 176
self-elevating MODU. . . . . . . . . . . 127 2.4 Number of flooded compartments. . . . 176
11.1 General . . . . . . . . . . . . . . . . . 127 2.5 Requirements for damaged units trim
11.2 Special requirements . . . . . . . . . . . 127 and stability characteristics . . . . . . . 177
12 Emergency outfit . . . . . . . . . . . . . 128 2.6 Additional requirements for trim and
12.1 General . . . . . . . . . . . . . . . . . 128 stability of damaged semi-submersible units 177
2.7 Conditions of sufficient buoyancy
and stability for FOP damaged moduli . 178
PART IV. STABILITY
5 Electric drives of machinery and arrangements 226 9.2 Locations for emergency sources of electrical
5.1 General . . . . . . . . . . . . . . . . . 226 power . . . . . . . . . . . . . . . . . . 243
5.2 Interlocking of machinery operation . . . 227 9.3 Emergency sources of electrical power . . 243
5.3 Tripping safety devices . . . . . . . . . . 227 9.4 Distribution of electrical power from
5.4 Switchgear and control gear . . . . . . . 227 emergency sources . . . . . . . . . . . . 244
5.5 Electric drives of pumps . . . . . . . . . 227 9.5 Starting arrangements of emergency
5.6 Electric drives of anchor and mooring diesel-generators. . . . . . . . . . . . . 245
machinery . . . . . . . . . . . . . . . . 228 9.6 Emergency stations snd emergency shutdown
5.7 Electric drives of fans . . . . . . . . . . 228 facilities for electrical equipment . . . . 245
5.8 Electric drives of boat winches . . . . . . 228 10 Electrical machines . . . . . . . . . . . 246
5.9 Electric drives of watertight and fire doors . 228 10.1 General . . . . . . . . . . . . . . . . . 246
5.10 Electric drives of self-propelled MODU 10.2 Terminal boxes, slip rings, commutators
steering gear . . . . . . . . . . . . . . . 229 and brushes . . . . . . . . . . . . . . . 246
5.11 Electric drives for burner units of boilers 10.3 Bearings . . . . . . . . . . . . . . . . . 247
and incinerators . . . . . . . . . . . . . 229 10.4 Temperature detectors . . . . . . . . . . 247
6 Lighting . . . . . . . . . . . . . . . . . 230 10.5 Alternating current generators. . . . . . 247
6.1 General . . . . . . . . . . . . . . . . . 230 10.6 Direct current generators . . . . . . . . 247
6.2 Power supply of main lighting . . . . . . 230 10.7 Electric motors . . . . . . . . . . . . . 248
6.3 Emergency lighting. . . . . . . . . . . . 231 10.8 Electromagnetic brakes . . . . . . . . . 248
6.4 Switches in lighting circuits . . . . . . . 231 11 Transformers . . . . . . . . . . . . . . 249
6.5 Incandescent and gas-discharge lighting 11.1 General . . . . . . . . . . . . . . . . . 249
fixtures. . . . . . . . . . . . . . . . . . 231 11.2 Overload, voltage variation and operation
6.6 Socket outlets . . . . . . . . . . . . . . 232 in parallel . . . . . . . . . . . . . . . . 249
6.7 Illumination . . . . . . . . . . . . . . . 233 12 Power semiconductor units . . . . . . . . 249
6.8 Searchlights and arc lamps . . . . . . . . 233 12.1 General . . . . . . . . . . . . . . . . . 249
7 Internal communication and alarms . . . . 234 12.2 Permissible parameters of voltage distortion 250
7.1 Electric engine telegraphs of self-propelled 12.3 Control and alarm systems . . . . . . . 250
MODU . . . . . . . . . . . . . . . . . 234 12.4 Measuring instruments . . . . . . . . . 250
7.2 Internal service communication . . . . . 234 13 Accumulator batteries . . . . . . . . . . 250
7.3 General alarm system . . . . . . . . . . 235 13.1 General . . . . . . . . . . . . . . . . . 250
7.4 Fire detection system. . . . . . . . . . . 236 13.2 Arrangements of accumulator batteries . 251
7.5 Warning alarm of smothering system 13.3 Heating . . . . . . . . . . . . . . . . . 251
release . . . . . . . . . . . . . . . . . . 237 13.4 Ventilation . . . . . . . . . . . . . . . 251
7.6 Indication of watertight and fire doors 13.5 Charging of accumulator batteries. . . . 251
closure . . . . . . . . . . . . . . . . . . 237 13.6 Installation of electrical equipment in battery
7.7 Machinery installation alarm system compartments . . . . . . . . . . . . . . 252
in engineers' accommodations . . . . . . 237 13.7 Electrical starters for internal combustion
7.8 Navigation lights. . . . . . . . . . . . . 237 engines . . . . . . . . . . . . . . . . . 252
7.9 Explosive gas detection and alarm system 238 14 Electrical apparatus and accessories . . . 252
7.10 Lighting and illumination signal means 14.1 Electrical apparatus . . . . . . . . . . . 252
for helidecks . . . . . . . . . . . . . . . 238 14.2 Wiring accessories . . . . . . . . . . . . 253
8 Electric protection system. . . . . . . . . 239 15 Electrical cooking and heating appliances. 254
8.1 General . . . . . . . . . . . . . . . . . 239 15.1 General . . . . . . . . . . . . . . . . . 254
8.2 Protection of generators . . . . . . . . . 240 15.2 Heating appliances . . . . . . . . . . . 254
8.3 Protection of electric motors . . . . . . . 241 15.3 Petroleum product heaters. . . . . . . . 254
8.4 Protection of electric drives of MODU 15.4 Arrangements with heating cables . . . . 255
steering gear . . . . . . . . . . . . . . . 241 16 Cables and wires . . . . . . . . . . . . . 255
8.5 Protection of transformers . . . . . . . . 241 16.1 General . . . . . . . . . . . . . . . . . 255
8.6 Protection of accumulator batteries . . . 241 16.2 Cable conductors . . . . . . . . . . . . 255
8.7 Protection of measuring instruments, and 16.3 Insulating materials . . . . . . . . . . . 256
control and monitoring devices . . . . . 241 16.4 Cable sheathing . . . . . . . . . . . . . 256
8.8 Protection of power semiconductor units. 242 16.5 Protective coverings . . . . . . . . . . . 256
8.9 Residual current devices (RCD) . . . . . 242 16.6 Marking. . . . . . . . . . . . . . . . . 257
9 Emergency electrical installations . . . . . 242 16.7 Internal wiring . . . . . . . . . . . . . 257
9.1 General . . . . . . . . . . . . . . . . . 242 16.8 Cabling . . . . . . . . . . . . . . . . . 257
Contents 7
3.2 Evaluation of individual and societal risks . 369 PART XVI. MARINE OPERATIONS
3.3 Recommendations on evaluation of catas-
trophe risk after structure damage . . . . 370
3.4 Expert analysis techniques . . . . . . . . 371 1 Basic principles, criteria and requirements
4 Risk control . . . . . . . . . . . . . . . 371 for development and performance
4.1 Selection of risk control options . . . . . 371 of marine operations . . . . . . . . . . . 395
4.2 Cost benefit assessment associated 1.1 Application . . . . . . . . . . . . . . . 395
with measures on risk reduction . . . . . 377 1.2 Definitions and explanations . . . . . . 395
5 Criteria of platforms sufficient safety . . . 377 1.3 Basic principles of marine operation
5.1 Recommendations for decision making planning. . . . . . . . . . . . . . . . . 396
on accident risk reduction . . . . . . . . 377 1.4 Categories of marine operations depending
5.2 As low as reasonably practicable principle . 378 on their duration and weather conditions 397
5.3 Negligible and unacceptable risk levels . . 379 1.5 Ultimate states in marine operations . . 397
A p p e n d i x 1 . General recommendations for 1.6 Environmental conditions,weather forecast,
drawing up and using of a checklist of self- investigations . . . . . . . . . . . . . . 398
elevating MODU 6500/100 jacking system 380 1.7 Design, organization and responsibility
A p p e n d i x 2 . Examples of event trees . . . 384 for marine operations. Documentation,
A p p e n d i x 3 . Examples of error and fault supervision, testing . . . . . . . . . . . 400
trees . . . . . . . . . . . . . . . . . . . 388 2 Requirements for buoyancy and stability
A p p e n d i x 4 . Construction of FN curves . . 391 of platform, structure and their components
A p p e n d i x 5 . Form of presentation of during marine operations . . . . . . . . . 402
information on damages of offshore 2.1 General requirements for buoyancy
platform structures obtained in accident and stability . . . . . . . . . . . . . . . 402
and instruction for its filling . . . . . . . 392 2.2 Additional requirements for buoyancy
and stability . . . . . . . . . . . . . . . 404
3 Requirements for structures, systems and
equipment for marine operations support . 406
3.1 Arrangements and equipment . . . . . . 406
3.2 Structures . . . . . . . . . . . . . . . . 407
1 GENERAL
1.1 APPLICATION
C o l u m n - s t a b i l i z e d u n i t is a floating
drilling unit in which the displacement of columns
1.1.1 The requirements of the present Rules for spaced widely apart is used to ensure bouyancy and
the Classification, Construction and Equipment of stability in all modes of operation (see definition
Mobile Offshore Drilling Units and Fixed Offshore "mode of operation", including submersion and
Platforms1 cover all self-propelled and non-self- emersion. The lower column sections may include
propelled floating units, drilling ships, as well as underwater hulls and footings to ensure additional
floating offshore platforms of steel, iron concrete and bouyancy or surface sufficient for the unit to remain
composite materials, including the ice resistant type, supported by the seabed. To interconnect the
which are held to the bottom by gravity, with piles or columns, underwater hulls and footings, and to
in a combined way and which are designed for the support the platform, bracing members having
exploration/extraction of natural resources beneath tubular cross section or truss-type structure can be
the seabed and for other activities. used. Column-stabilized units shall be so designed as
1.1.2 Technical requirements apply to all ma- to effect drilling operations both afloat and sup-
chinery, devices, apparatuses and equipment installed ported by the seabed.
on board the MODU and FOP, whose normal S u b m e r s i b l e u n i t is a column-stabilized
operating conditions ensure the required safety of unit supported by the seabed in operating condition.
the unit as a whole in all modes of operation. S e m i - s u b m e r s i b l e u n i t is a column-
1.1.3 The drilling and production equipment (for stabilized unit which is afloat when in operating
recovery, refinement and transporting the products condition and which is kept in the horizontal plane
from the wells), as well as technological solutions by means of anchors, thrusters or other positioning
related to the safety of drilling and well operation, equipment.
shall be in conformity with the requirements of state T e n s i o n l e g u n i t is a unit having consider-
bodies engaged in safety supervision in the oil and gas able surplus buoyancy under operating conditions,
industry. which is kept on a drilling location/recovery site with
tensioned anchor ties fixed on the seabed.
F i x e d o f f s h o r e p l a t f o r m ( F O P ) is an
1.2 DEFINITIONS AND EXPLANATIONS offshore oil and gas field structure consisting of a
topside and a substructure, which is fixed on the
seabed throughout its use and which forms a part of
1.2.1 For the purpose of MODU/FOP Rules, the the offshore oil and gas field construction.
following definitions have been adopted. F O P s u b s t r u c t u r e is a part of a FOP
Mobile offshore drilling unit consisting of one or several supporting members on
( M O D U ) is a vessel capable of engaging in drilling the top of which the FOP topside is assembled.
operations and/or resources extraction beneath the S t a b i l i t y b l o c k is a watertight structure
seabed, such as oil, gas, sulphur or salt. ensuring the buoyancy and stability of the construc-
S u r f a c e u n i t ( S U ) is a unit with a MODU-, tion, support of the topside and resistance to external
drilling ship- or barge-type displacement hull not effects when located on the seabed. It may consist of
intended for exploration/production of seabed re- modules, supermodules, pontoons, columns, trusses
sources. and pile foundations.
D r i l l i n g s h i p is a ship with a drilling unit. U p p e r d e c k is a watertight structure upon
S e l f - e l e v a t i n g u n i t is a unit which, in which the topside is located and from which the
operating conditions, is capable of raising its hull freeboard is measured.
above the surface of the sea on legs resting on the Supporting deck or supporting gir-
seabed. d e r s are structures on which the topside is
assembled.
1
T o p s i d e consists of superstructures, deck-
Hereinafter referred to as "the MODU/FOP Rules". houses and other similar structures used for accom-
Part I. Classification 13
2 CLASS OF MODU/FOP
power plant with unattended machinery spaces and FOP Rules, one of the following descriptive nota-
main machinery control room; tions will be added to the class notation proceeding
.2 AUT2 _ the extent of automation functions is from the MODU design:
ensured by traditional facilities and is sufficient for self-elevating MODU;
operation of machinery (propulsion) and/or electrical semi-submersible MODU;
power plant with one operator in the engine room submersible MODU;
and with unattended machinery spaces; tension leg MODU;
.3 AUT1-C or AUT2-C _ automated functions drilling ship;
as specified for automation marks AUT1 or AUT2, drilling barge;
respectively, are implemented with the use of gravity FOP;
computers or programmable logical controllers com- pile FOP;
plying with the requirements of Section 5, Part XIV mast FOP;
"Automation" of MODU/FOP Rules; ice-resistant FOP.
.4 AUT1-ICS, AUT2-ICS _ automated func- The descriptive notation in the class notation
tions, as specified for automation marks AUT1 or shall be in English. On the shipowner's request it may
AUT2, respectively, are implemented with the use of be drawn up in two languages: English and Russian.
integrated computer-based control and monitoring 2.5.2 Where the design of a MODU/FOP is
system complying with the relevant requirements of principally different from those defined under 1.2, the
Section 5, Part XIV "Automation". Along with that, definition of its type and of the descriptive notation
the electronic information provided to the operating to be added to the class notation is subject to special
personnel and control functions at control stations consideration by the Register in each case.
are implemented with the use of the common
redundant information network.
2.6 DESIGNATION OF THE OPERATING AREA
AND CONDITIONS
2.5 DESCRIPTIVE NOTATION
IN THE CLASS NOTATION 2.6.1 If a MODU/FOP is designed to operate in a
particular area and the maximum loads due to wind, sea,
2.5.1 If the design of a MODU/FOP is basically ice and tide are considered for this area, the area, loads
the same as one of those defined under 1.2 and if it and ice strengthening shall be mentioned in the
complies with the relevant requirements of MODU/ Classification Certificate.
3.1 TYPES AND PERIODICITY OF SURVEYS the design and construction stage the Survey Pro-
gram describing all actions in respect of FOP or its
elements survey during the planned service life of
3.1.1 The following types of initial surveys of FOP, submersible units. The program shall include
MODU/FOP are performed by the Register: the following main parts:
surveys which are carried out during construction general description of a survey with references to
of MODU/FOP under the Register supervision; respective Parts of the Rules;
surveys of MODU/FOP built under the super- duration and methods of surveys;
vision of other classification society or any other time and periodicity of surveys;
competent body. procedures for messaging, data collection and
3.1.2 Periodical surveys. registration;
3.1.2.1 Special surveys are carried out to reinstate assessment procedures for the registered messages;
class after each 5 years of MODU/FOP operation. modernization procedures.
Requirements of 2.4, Part II "Survey Schedule and 3.1.2.2 Annual surveys are carried out each
Scope" of the Rules for the Classification Surveys of calendar year within 3 months before or after the
Ships in Service apply to commencement, prepara- annual survey anniversary date.
tion and performance of MODU special surveys in 3.1.2.3 The MODU dry-dock surveys shall be
full. The Register, designer and shipowner develop at carried out during special surveys. Besides, it might
16 Rules for the Classification, Construction and Equipment of MODU/FOP
be required after casualty and in special cases as the 3.2 INITIAL SURVEYS AND SURVEYS DURING
occasional survey. CONSTRUCTION
Survey of the underwater part of FOP, submer-
sible units shall be carried out once in 10 years after 3.2.1 MODU/FOP constructed without super-
completion of drilling activity and it is a part of the vision of the Register or other body empowered by
Survey Program; it is carried out by means of the the Register for substitution or those holding a class
diving equipment and instrumentation for assessment of other classification society or other competent
of technical condition of hull, pile foundation, organisation shall be submitted to the initial survey
reinforced concrete structures etc. Possibility of to accept MODU/FOP under the Register super-
FOP operation after the 25 year anniversary is agreed vision. MODU/FOP which used to have the Register
in each case among the Register, designer and class but lost it for various reasons shall be also
shipowner. submitted for the initial survey.
3.1.2.4 Intermediate surveys are carried out 3.2.2 The initial survey of MODU/FOP includes
instead of the second or third annual survey upon a detailed examination, checks, tests and measure-
the shipowner's request. ments which scope depends on age of MODU/FOP,
3.1.2.5 Upon the shipowner's request the Register their technical condition, availability of technical
schedules a continuous survey system for MODU/ documentation and documents of recognised compe-
FOP. Requirements of 2.6, Part II "Survey Schedule tent bodies for supervision. The scope of initial
and Scope" of the Rules for the Classification survey is equal to the scope of the special survey
Surveys of Ships in Service are applicable in respect according to the age of the object including dry-dock
of performance of continuous survey. survey. Data on technical condition of underwater
3.1.3 Occasional surveys. part based on the instrumental methods of assessing
Occasional surveys of MODU/FOP or their underwater structural wear, in the area of alternating
elements are carried out in all cases except initial waterline and in the ice wear area shall be submitted
and periodical surveys. Occasional surveys are for FOP. Data for assessment of effectiveness of
carried out to control detected deficiencies or protection, results of diving survey of underwater
damages after casualty including liquidation of part shall be submitted.
consequences of oil guishing or drilling equipment 3.2.3 If the Classification Certificate of the
sticking as well as in other cases described in 3, recognised classification body is available, the scope
Part II "Survey Schedule and Scope" of the Rules for of the initial survey may be reduced to the scope of
the Classification Surveys of Ships in Service applic- the intermediate survey while the term of the next
able to MODU/FOP. special survey is fixed in accordance with the validity
3.1.4 Specific surveys. of the existing Classification Certificate.
Survey during marine operations shall be referred The validity of the periodical surveys is assigned
to specific surveys of MODU/FOP. The reason for keeping due note of the validity of the Classification
this is that MODU/FOP may be fully or partially Certificate of the other classification society.
(assembly modules) constructed thousands of miles 3.2.4 Compliance of hull, ship arrangements,
away from further area of navigation. The process of equipment and outfit, machinery installations and
transportation of MODU/FOP or their elements to systems, electrical equipment with the requirements
the site, transition or move to a new place of of the MODU/FOP Rules shall be checked during
operation, determination of safe conditions for these initial survey of MODU/FOP.
operations with justification of permissible risk is set 3.2.5 Compliance of MODU/FOP hull with the
forth in Part XVI "Marine Operations". Special requirements of Part II "Hull" in respect of materials,
programs of survey reflecting the following issues welding and strength depending on the area of
shall be carried out and agreed by designer, navigation and all operating conditions specified in
constructor, shipowner with the classification society the Operating Instruction for MODU/FOP shall be
for the marine operations: checked during the initial survey.
assembly of the drilling unit afloat at the During technical survey of hull wear of structural
shipyard; elements, damages, quality of welds and imperme-
preparation of the site; ability shall be checked.
shipping of separate elements or drilling unit 3.2.6 Owners of MODU/FOP shall submit techni-
bodily to the site; cal documentation to the Register in the scope required
installation of unit in the site; to check execution of requirements of Part II "Hull" as
removal from the site; well as documents issued by classification and other
field move (or transit) to a new area of operation competent supervision bodies, manufacturer certificates
(within or beyond assigned area of navigation). etc. during initial survey.
Part I. Classification 17
The list of technical documentation is submitted 3.2.12 Information on Damage Trim and Stabi-
by MODU/FOP owner to the Register during initial lity shall reflect all states of MODU required by
survey. Part V "Subdivision".
3.2.7 Assessment of structural strength of the 3.2.13 Strength calculations of MODU hull
MODU hull is performed: structural elements in working condition shall be
drilling ships _ comparison of the member submitted during initial survey of self-elevating and
scantlings required by Part II "Hull" with scantlings submersible units.
given in drawings keeping due note of provisioning of 3.2.14 For the purposes of fire protection of
strength of members from forces arising due to MODU/FOP performance of the requirements of the
drilling, anchoring and other operations. If necessary, MODU/FOP Rules in respect of purpose of these
a comparative report for transverse section modulus objects is checked during initial survey keeping due
of the drilling ship and square of the transverse note of their structure and dimensions in respect of:
section of the upper deck may be required; arrangement and equipment of spaces, fire
self-elevating, semi-submersible and submersible extinguishing station and fire control station;
MODU/FOP _ check of compliance of the strength ensuring safe evacuation of people from accom-
calculations for MODU/FOP hull structures with the modation and service spaces;
requirements of Part II "Hull". subdivision of accommodation spaces (accom-
If a unit is classed by the recognised classification modation modules) into main fire vertical zones and
society assessment of strength may be reduced to protection of spaces within fire zones;
random check of some main members of the MODU application of respective fire-resistant and fire-
hull keeping due note of similarity of the Rules of retarding structures and closures in them;
that classification society and Rules of the Register. installation of self-closing fire doors, their remote
If significant wear has been detected upon results control and automation systems;
of survey, the surveyor shall demand measurements closures of spaces with excessive air pressure;
of residual thicknesses of the MODU hull structural closures of doors, shafts, air ducts, funnel
elements for comparison of permissible wear. annuluses, skylights and other openings in engine
3.2.8 Composition of ship arrangements, equip- and pump rooms and their drives, as well as panelling
ment and outfit, their completeness of set, construc- and lining of ceilings;
tion, arrangement and installation as well as mandatory provisioning of active means for fire
regulated characteristics (power, effectiveness, speed fighting;
etc.) shall be checked for compliance with the technical characteristics and layout of machinery
requirements of the MODU/FOP Rules during the of systems, materials and construction of pipelines,
initial survey of MODU/FOP. their joints and fittings, pipe laying and securing;
3.2.9 Arrangements, equipment and outfit of the for MODU/FOP operating at subzero tempera-
drilling ships shall fully comply with the requirements tures, insulation or other means assuring non-
of Part III "Equipment, Arrangements and Outfit" of freezing of fire mains on open decks;
the Rules for the Classification and Construction of drives of remote operation of system valves and
Sea-Going Ships and special requirements of the machinery;
MODU/FOP Rules. water intake from submersible pumps of sea water;
3.2.10 Performance of the requirements of the complete set of fire-fighting outfit, spares and tools;
Rules for the Classification and Construction of Sea- fire detection systems and fire warning alarms;
Going Ships and requirements of the MODU/FOP instrumentation;
Rules, as well as due technical condition of closures, presence of control station plans, subdivision
steering gear, anchor, mooring and towing arrange- plan, plans of fire extinguishing systems and fire
ment, jacking system of the self-elevating units, detection and alarm systems, means of access to
arrangements for raising and submersion of sub- compartment and evacuation posted in the Main Fire
mersible sea-water pump, crew protective means, Control Station, wheelhouse and on the open place in
MODU/FOP spaces and emergency outfit shall be the corridor and in hall;
checked during initial survey. Performance of the availability of certificates and/or results of
requirements in respect of construction of masts and analysis of the used fire extinguishing mediums (foam
standing rigging and their strength shall be checked. generators and other mediums) and their quantity as
3.2.11 Ensuring resistance to flooding in all per design calculations.
operational conditions afloat shall be checked during 3.2.15 During initial survey of machinery instal-
initial survey based on results of calculations in lations and machinery as well as boilers, heat
accordance with the requirements of Part V "Sub- exchangers and pressure vessels, the following
division". recommendations shall be observed.
18 Rules for the Classification, Construction and Equipment of MODU/FOP
3.2.15.1 During initial survey of machinery self-elevating unit sea water feeding system;
installations, boilers, heat exchangers and pressure mud manifold, cement grout manifold and pneu-
vessels of MODU/FOP the scope of survey and matic transport system for the powdered materials;
conditions of its performance are determined in ventilation system of enclosed spaces with ex-
accordance with requirements of 1.2.4, Part II cessive air pressure.
"Survey Schedule and Scope" of the Rules for the 3.2.18 The following actions shall be taken
Classification Surveys of Ships in Service. during initial survey of electrical equipment.
The following items refer to the section concern- 3.2.18.1 Compliance of the MODU/FOP elec-
ing auxiliary machinery: trical equipment, its structure, arrangement, installa-
sea water submersible pumps, tion, technical characteristics with the requirements
jacking mechanisms of self-elevating unit, of the MODU/FOP Rules shall be checked during
arrangements for raising (submersion) of sea initial survey and technical condition of the equip-
water submersible pumps, ment shall be assessed.
fans for enclosed spaces with excessive air pressure. 3.2.18.2 Electrical drilling equipment is not liable
3.2.15.2 Heat exchangers for the drilling equipment to the Register supervision except for:
are liable to the Register technical supervision during explosion-proof electrical equipment located in
initial survey. Supervising system adopted by the dangerous rooms and spaces;
competent bodies which is defined by the owner may connected cables;
be used for the periodical surveys of these apparatuses. safety, insulation and earthing arrangements.
Air collectors, air receivers constituting a part of the However, the Register shall put forward applic-
drilling equipment shall be submitted to the Register able requirements for any electrical equipment if it
survey also after major repair or replacement. has been detected during survey that operation or
3.2.16 During initial survey of the automated and technical condition of this electrical equipment may
automatic control systems the following shall be affect normal operation or lead to failure of the
assured. standard electrical equipment as well as to endanger
3.2.16.1 During initial survey of the MODU/FOP human life or cause fire or explosion.
automated and automatic control systems provisions of 3.2.19 Surveys carried out during construction of
1.2.7, Part II "Survey Schedule and Scope" of the Rules the MODU/FOP.
for the Classification Surveys of Ships in Service are 3.2.19.1 During construction MODU/FOP shall
applied in full. be subjected to survey in the scope prescribed by
3.2.16.2 The following items shall be checked on MODU/FOP Rules and Guidelines for Technical
all MODU without regard whether an automation Supervision during Construction of MODU/FOP
distinguishing mark is available: and Manufacture of Products by Technical Projects
MODU mooring positioning system; and Working Documentation.
MODU hull remote jacking system, 3.2.19.2 The date of MODU/FOP survey upon
remote control system for ballast pumps and completion of construction is the date of actual
valves of the draining system (except for self- completion of survey and issue of MODU/FOP
elevating units), Classification Certificate and ship's documents.
protection and alarm system (control of the MODU During initial survey the registered number is
hull in the operating position, air control and ventilation assigned to MODU/FOP and Seaworthiness Certifi-
of enclosed spaces with excessive air pressure). cate for use with the flag of the Russian Federation is
3.2.17 The following actions shall be taken issued.
during initial survey of systems and pipelines.
3.2.17.1 During initial survey of MODU/FOP the
compliance of the composition of systems and 3.3 PERIODICAL SURVEYS
pipelines as well as systems and pipelines of the
machinery installation with fittings and instrumenta-
tion, their construction, arrangement and installation 3.3.1 The scope of periodical surveys and inter-
with the requirements of the MODU/FOP Rules vals between them shall correspond to those specified
shall be checked. Technical condition of systems and in Table 3.3 to the extent as far as it is applicable to
pipelines shall be checked during this survey. the given MODU/FOP. Survey of objects of drilling
3.2.17.2 All requirements of 3.2.17.1 refer also to: ships and elements of MODU/FOP similar to ship
the hydraulic drives of the MODU hull jacking objects shall be carried out in the scope and in time
machinery; specified in Table 2.1.1, Part II "Survey Schedule and
the hydraulic drives of the raising and submer- Scope" of the Rules for the Classification Surveys of
sion of columns for the sea water submersible pumps; Ships in Service.
Part I. Classification 19
3.4 ANNUAL SURVEYS with the survey of underwater part of MODU hull.
During this survey, strips and welds between strips
and legs shall be examined very thoroughly, as well as
3.4.1 Hull. welds of bracings in their junction with stability
3.4.1.1 The summarised scope of surveys of columns.
structural elements of MODU hull, drilling ships 3.4.1.3 During survey of the MODU underwater
and FOP during annual survey is set forth in part which is combined with the annual survey
Table 2.1.1, Part II "Survey Schedule and Scope" of external examination of structures and unit under-
the Rules for the Classification Surveys of Ships in water part shall be carried out. Structural elements of
Service and Table 3.3 of the present Rules. legs, pontoon plating in the place of examination,
During this type of survey drilling and cement plating of tanks of legs, well walls for legs, plating of
pump rooms, chemical agent tanks for drilling and stability columns with bracings, cathodic protection
cement grout, tanks for oil collection during trial shall be cleaned from mud, rust and old buckling
drilling of wells, rooms for drilling agent cleaning paint to carry out survey.
systems and compressor station are liable to manda- 3.4.1.4 The self-elevating unit shall be risen on
tory survey from inside. the legs above water to enable free access to under-
Ballast tanks shall be subjected to internal survey water structures during the underwater survey.
on an annual basis after the second special survey if Underwater part of the legs shall be surveyed by
the tank protective coatings have not been applied means of the modern technical means: underwater
since construction as well as if there is no protective TV, underwater photography, special equipment and
coating in tanks. instruments.
If ballast tanks are covered by protective coating Underwater survey of semi-submersible, submer-
or cathodic protection they shall be surveyed from sible units and FOP is carried out by means of the
inside at each second annual survey after the second state-of-the-art technical means listed above.
special one. Underwater survey of the drilling ships is carried
At each third annual survey tanks (compart- out in accordance with respective requirements of
ments) for storage of drilling agent and holes for legs, 2.2.2 and Table 2.1.1, Part II "Survey Schedule and
columns of submersible sea water pump and drilling Scope" of the Rules for the Classification Surveys of
instrument with strengthenings are liable to examina- Ships in Service.
tion from inside. 3.4.2 Equipment, arrangements and outfit.
Other structures of the MODU hull, drilling ships 3.4.2.1 Provisions of Table 2.1.1, Part II "Survey
and FOP are liable to examination (C) only from Schedule and Scope" of the Rules for the Classifica-
outside. Examination from inside is carried out upon tion Surveys of Ships in Service as regards periodicity
discretion of the Register Surveyor, if necessary. of annual surveys fully apply to hull closures in the
3.4.1.2 Examination (C) of the self-elevating MODU/FOP and drilling ships: scuttles and hatch
units' legs and stability columns with bracings of covers on open decks, watertight outer doors, side
semi-submersible and submersible units is carried out scuttles, companion hatches, skylights, ventilation
during each second annual survey which is combined hatches, covers of vent ducts.
20
T a b l e 3.3
Survey
2 nd annual
2 nd annual
2 nd annual
2 nd special
3 rd annual
3 rd annual
3 rd annual
4 th annual
4 th annual
4 th annual
3 rd special
1 st annual
1 st annual
1 st annual
1 st special
1 Hull1
.1 legs3 s o s4 o s4 om5
.2 stability columns with bracings s o s4 o s4 om5
.1 legs s o s o s o
.2 stability columns with bracings s o s o s om5
Part I. Classification
Survey
Nos. Item to be surveyed
2 nd annual
2 nd annual
2 nd annual
2 nd special
3 rd annual
3 rd annual
3 rd annual
4 th annual
4 th annual
4 th annual
3 rd special
1 st annual
1 st annual
1 st annual
1 st special
.3 structure of submersible MODU, FOP 2 in the area s s s s o s s s s o s s s s o
of mooring operations of service ships and supply
ships
.4 columns of submersible sea water pumps s s s s o s s s s o s s s s om5
21
22
Table 3.3 - continued
Survey
Nos. Item to be surveyed
2 nd annual
2 nd annual
2 nd annual
2 nd special
3 rd annual
3 rd annual
3 rd annual
4 th annual
4 th annual
4 th annual
3 rd special
1 st annual
1 st annual
1 st annual
1 st special
.6 reinforcements of foundation of equipment for s o s o s om5
underwater engineering works
.7 reinforcements of foundations of arrangements for s o s o s om5
raising and submersion of columns of submersible
sea water pumps
.8 tanks (compartments) for drilling mud 6 s on s on s om5n
4 Machinery installation
5 Pressure vessels
5.1 Pressure vessels for marine risers and heave r r r r or8 r r r r or r r r r or8
compensation systems and their fittings
6 Automation
23
Table 3.3 - continued
24
Survey
Nos. Item to be surveyed
2 nd annual
2 nd annual
2 nd annual
2 nd special
3 rd annual
3 rd annual
3 rd annual
4 th annual
4 th annual
4 th annual
3 rd special
1 st annual
1 st annual
1 st annual
1 st special
7.2 Hydraulic drive system of arrangements for raising r r r r or r r r r or r r r r or
and submersion of columns of submersible sea water
pumps
7.3 Sea water system of self-elevating unit r r r r or r r r r or r r r r or
8 Electrical equipment
8.3 Cabling
Protection of cables (additional) by watertight and s s s s o s s s s o s s s s o
fire bulkheads and decks
.7 control of water level in sea water storage tank r r r r omr r r r r omr r r r r omr
N o t e . During annual surveys measurements of insulation resistance of cabling and essential electric machinery and devices, cabling and electrical equipment in dangerous rooms and spaces
shall be carried out. During special surveys measurements of the insulation resistance of all cabling and all stationary electric machinery and devices shall be carried out.
1
Underwater survey of hull, screw rudder system of drilling ships shall be performed twice within 5 years. However, the interval between dry-docking surveys shall not exceed 36 months.
In justified cases survey of underwater part of self-elevating unit is allowed when hull is elevated on legs provided free access to structural elements above water is enabled and positive results of
the diver's examination of legs under water are provided.
2
Frequency of surveys of underwater part of fixed offshore platforms is stated in the Survey Program _ see 3.1.2.1.
3
Survey of lower parts of legs which usually are supported by seabed while the unit is in operation shall be carried out in dry-dock. In justified cases their survey is allowed when the unit is afloat.
4
The scope of periodical surveys of underwater outer part of pontoons of semi-submersible, self-elevating and submersible units is scheduled for the intermediate survey. The intermediate survey
may be carried out by means of diving survey. After the first and second special survey replacement of the intermediate survey by the diving survey is possible if ballast tanks are painted.
5
Residual thickness measurements beginning from the third special survey shall be carried out during every special survey of a unit in the scope determined by the surveyor depending on the
technical condition.
6
Only integral tanks are subject to the Register supervision.
7
Readiness for operation, running order of safety, protection and interlocking devices, remote (automatic) control and alarm systems are checked during the annual survey. Check of the
MODU raising (submersion) is not required.
8
H _ only for vessels which are not accessible to full internal examination.
9
Check of availability of the document issued by a competent body confirming the specified characteristics of air inspection sensors during special survey.
25
26 Rules for the Classification, Construction and Equipment of MODU/FOP
3.4.2.2 During annual survey such specific 3.4.3.2 There are some specific MODU fire
closures for MODU are liable to external examina- protection objects: enclosed spaces with excessive
tion (C): openings for passage of cathodic protection air pressure and their closures _ they are liable to the
cables, closures of scuttles for examination of annual survey by means of external examination (C);
submersible sea water pumps and closures of scuttles water scoop of submersible sea water pumps shall be
for extra water discharge from the sea water tank. checked in operation during the annual survey; air
3.4.2.3 Steering gear of drilling ships and self- control system shall be checked in operation during
propelled MODU is liable to the annual survey in the annual survey; heliport equipment shall be checked
scope set forth in Table 2.1.1 and 2.2.3.1, Part II by means of external examination.
"Survey Schedule and Scope" of Rules for the 3.4.4 Machinery installations.
Classification Surveys of Ships in Service. 3.4.4.1 The summarized scope of surveys of the
3.4.2.4 Anchor gear of MODU, FOP, drilling MODU machinery installations, drilling ships and
ships (including positioning system) is liable to the FOP during annual survey is set forth in Table 2.1.1,
annual survey in the scope set forth in Table 2.1.1 Part II "Survey Schedule and Scope" of Rules for the
and 2.2.3.2, Part II "Survey Schedule and Scope" of Classification Surveys of Ships in Service and Table
Rules for the Classification Surveys of Ships in 3.3 of the present Part.
Service and Table 3.3 of the present Part. 3.4.4.2 During check of main engines in opera-
3.4.2.5 Towing arrangements of MODU/FOP, tion during annual survey of MODU and drilling
drilling ships are liable to the annual survey in the ships, fitness of engines for operation, running order
scope set forth in Table 2.1.1 and 2.2.3.3, Part II of manoeuvring and starting devices, remote control
"Survey Schedule and Scope" of Rules for the devices, hanging or drive machinery shall be verified.
Classification Surveys of Ships in Service. In such case putting of the main engines into
3.4.2.6 Towing arrangement of MODU, drilling operating mode (revolutions, load and other para-
ships is liable to the annual survey in the scope set in metres) may be omitted.
Table 2.1.1 (2.5, 2.5.3, 2.5.4) and 2.2.3.4.1, Part II 3.4.4.3 The scope of survey of shafting and
"Survey Schedule and Scope" of Rules for the propeller during annual survey is set forth in
Classification Surveys of Ships in Service. Towing Table 2.1.1, Part II "Survey Schedule and Scope" of
hawser arrangement which is a part of the MODU Rules for the Classification Surveys of Ships in Service.
towing arrangement shall be surveyed in operation 3.4.4.4 The following machinery is referred to the
annually. auxiliary machinery of MODU, drilling ships and
3.4.2.7 Arrangement for jacking of self-elevating FOP: submersible sea water pumps, MODU jacking
MODU is liable to the annual survey in assembled system, arrangements for raising/submersion of
condition. Examination may be carried out both in columns of submersible sea water pumps, fans for
transit and operating condition. enclosed spaces maintained in overpressure.
3.4.2.8 Arrangement for raising and submersion The scope of annual surveys of the above
of submersible sea water pumps is liable to survey in auxiliary machinery is set forth in Table 3.3 of the
assembled condition during annual survey of present Part.
MODU. Meanwhile, one of the self-contained 3.4.4.4.1 During annual survey of the MODU
arrangements shall be submitted for survey in the jacking system machinery, pumps of variable capa-
uppermost position. city as well as limit circuit breakers shall be checked
3.4.2.9 Protective means for the crew _ catwalks manually. Readiness for operation and running order
and underdeck passages, deck rails on open decks of safety, protective and interlocking devices, remote
and yards, bulwarks as well as ship spaces _ control (automated) control and alarm systems shall be
stations, accommodation and service spaces, spaces checked also.
for mud pumps and cement pumps, corridors, 3.4.4.4.2 During annual survey of arrangements
passages, doors and stairs are liable to survey during for raising and submersion of columns of sea water
annual survey of MODU, drilling ships and FOP. submersible pumps, it is allowed to test them in
3.4.2.10 Emergency outfit is liable to survey during operation without load, i.e. without raising and
annual survey of MODU, drilling ships and FOP. submersion of columns. Operability of limit circuit
3.4.3 Fire protection. breakers is checked manually.
3.4.3.1 The scope and periodicity of surveys of 3.4.4.5 The summary of the scope of the annual
fire protection objects during annual survey of surveys of boilers, heat exchangers and pressure
MODU, drilling ships and FOP is determined in vessels is set forth in Table 2.1.1, Part II "Survey
accordance with Section 3, Table 2.1.1, Part II Schedule and Scope" of Rules for the Classification
"Survey Schedule and Scope" of Rules for the Surveys of Ships in Service and Table 3.3 of the
Classification Surveys of Ships in Service. present Part.
Part I. Classification 27
3.4.4.6 The scope of survey of the automated and 3.4.5.2 Drilling electrical equipment is not liable
automatic control systems during annual survey of to the Register supervision except for :
MODU, drilling ships and fixed offshore platforms is explosion-proof electrical equipment which is
set forth in Table 2.1.1, Part II "Survey Schedule and located in dangerous rooms and spaces;
Scope" of Rules for the Classification Surveys of connected cables;
Ships in Service and Table 3.3 of the present Part. means of protection, insulation and earthing devices.
3.4.4.6.1 During annual survey of the automation The said electrical equipment is liable to the
equipment the following items shall be checked: annual survey. Due requirements shall be performed
remote (automated) control system for the if it is detected during the survey of the said
MODU jacking system by means of simulation equipment that operation or technical condition of
which is carried out in accordance with the operating these equipment puts the human life in jeopardy or
instruction for the jacking arrangement. Meanwhile, may cause fire or explosion.
respective signalling and indication on the main The following items are checked during annual
control panel of MODU shall be verified; survey of the said equipment:
equipment for remote (automated) control of electrical equipment in all dangerous zones (only
pumps and valves of the ballast and bilge system by explosion-proof electrical equipment shall be fitted in
means of several starts from the MODU main dangerous rooms and spaces);
control panel. Simultaneously, respective signalling condition of all cable routing laid through
and indication is checked; explosive rooms and spaces;
protection and alarm systems _ control of the condition of cable routing on the MODU
MODU hull position, control of air and ventilation movable parts (portals, towers, cranes etc.) and their
of enclosed spaces maintained in overpressure by protective arrangements;
means of simulation of conditions of actuation of condition of means of protection and earthing
master instruments. devices of electrical equipment of drilling unit
3.4.4.6.2 The following items shall be checked on including the rig and its substructure;
MODU without regard of the automation distin- availability and condition of earthing of drilling
guishing mark: mud and cement grout manifold as well as piping of
MODU jacking system remote control system; pneumatic transport for powder materials and
remote control system for pumps and valves of circulation system.
the ballast-bilge system (except for self-elevating 3.4.5.3 During annual survey of the electric
unit); propulsion plant its check in operation may be
protection and alarm systems (control of hull carried out without standing-pull and running trials.
working position, air control and ventilation of However, the following items shall be checked in all
enclosed spaces maintained in overpressure). cases: steerability of electrical propulsion engines
3.4.4.7 The summary of the scope of survey of from all control stations; starting and reversing of
systems and piping during annual survey of MODU, electrical propulsion engines at a minimum rotational
drilling ships and FOP is set forth in Table 2.1.1, speed; operation of the propulsion plant at all
Part II "Survey Schedule and Scope" of Rules for the possible regimes; operation of blocking and signalling
Classification Surveys of Ships in Service and Table 3.3 devices envisaged in the diagram of electrical
of the present Part. propulsion.
3.4.4.8 During annual survey of systems and 3.4.5.4 During annual survey of the MODU
piping, check of systems in operation shall be jacking system electrical machinery when MODU
synchronized with check of pumps, fans, hydromo- stands on the drilling location, check of drives in
tors, heat exchangers and pressure vessels in opera- operation may be performed by means of check of
tion. electrical engines idle running and testing all pro-
3.4.4.9 MODU refrigerating plants are liable to grams of drive circuit by manual operation of limit
survey as non-classed refrigerating plants. switches.
The scope of the annual survey of the refrigerat- During annual survey of electrical drives of the
ing plant is set forth in Table 3.3 of the present Part. MODU jacking system machinery and electromagnet
3.4.5 Electrical equipment. hydraulic jack control system, the following items
3.4.5.1 The summary of the annual survey of the shall be surveyed:
electrical equipment of MODU, drilling ships and condition of electrical motors;
fixed offshore platforms is set forth in Table 2.1.1, condition of electromagnetic coils;
Part II "Survey Schedule and Scope" of Rules for condition of switching equipment (switches,
the Classification Surveys of Ships in Service and changers, relays etc.);
Table 3.3 of the present Part. sensors, limit switches.
28 Rules for the Classification, Construction and Equipment of MODU/FOP
3.4.5.5 During annual survey of electrical drives rangements for raising/submersion of columns of
of submersible pumps, the following items shall be submersible sea water pumps.
surveyed: 3.5.6 Since the second special survey the follow-
condition of bearing bushing in the upper and ing items are liable to detailed examination: legs;
lower brackets; footings, holes for legs, drilling derrick portal skids.
condition of steel bushings on the electrical During the first special survey only external exam-
motor shaft; ination is performed.
condition of rubbing surfaces; 3.5.7 During every special survey the following
spacing between bearing bushings in brackets items shall be examined from inside: legs (cylindrical
and respective bushings on the shaft. form) and stability columns; holes for legs, for columns
3.4.5.6 During annual survey of the alarm system of submersible sea water pumps and drilling tools with
(strengthening of dangerous gas concentration, mal- bracings; strengthenings of foundations under drilling
functionining of the MODU jacking system, ventila- equipment and winches of guiding cables and riser
tion system of dangerous spaces, liquid level control tensioning systems; strengthening of foundations for
in tanks, bilges, control of air pressure in the air underwater technical works, arrangements for raising/
blown electrical equipment ) the following items shall submersion of columns of sea water submersible
be checked: pumps, rooms for drilling and cement pumps, drilling
condition of signalling commutator, sensors; mud processing system and compressor stations.
source of noise and light in apparatuses; 3.5.8 During special surveys the following items
all elements comprising alarm system. are liable to detailed examination and hydraulic
testing: drilling mud tanks; chemicals for drilling mud
and cement grout, oil collection at a well trials; parts
3.5 SPECIAL SURVEYS of stability columns and legs.
3.5.9 Testing of tanks and divisions is carried out
by means of filling them with water up to upper end
3.5.1 During special survey of the drilling unit, its of air pipe.
hull, arrangements, equipment and outfit, machinery 3.5.10 Structures referred to in 3.5.5 to 3.5.8,
installation, electrical equipment shall be checked except for working platforms, stability columns with
whether they meet requirements of the rules, regulat- bracings, foundations under drilling equipment and
ing standards and technical characteristics, com- under winches of guiding cables and riser tensioning
pound, structure, arrangement and installation of systems, shall be tested for absence of significant
objects of supervision and their technical condition. wear beginning from the third special survey.
3.5.2 The scope of the special survey of specific Measurement of residual thickness shall be per-
items of supervision installed on the drilling unit is formed by firms holding a Recognition Certificate.
determined by the Register on the basis of Table 3.3 Value of allowed wear is calculated by design
of the present Part for respective special survey organisation and agreed with the Register.
keeping due note of age of unit and its technical 3.5.11 During every special survey of closures: leg
condition. tanks; ballasting of pontoons, cementing of wells; for
3.5.3 Usually special survey includes survey of passage of cathodic protection cables, for examina-
the drilling unit in dry dock. tion of sea water submersible pumps _ are liable to
3.5.4 Assessment of technical condition of hull detailed examination and hydraulic tests, closures for
structural members in terms of wear rate, damages surplus sea water discharge from sea water tank _
and provisioning of impermeability in required cases beginning from the third special survey.
shall be verified by calculation of wear and damage 3.5.12 During every special survey operation of
impact on provisioning of general and local strength. the following items: MODU jacking system; sub-
3.5.5 During every special survey of hull members mersible sea water pump raising/submersion arrange-
which are specific for MODU, the following items are ments; MODU fixing arrangements are liable to
liable to detail examination from outside: stability detailed examination and testing in operation.
columns with bracings; columns of submersible sea 3.5.13 Spaces maintained in overpressure and their
water pumps; platforms, leg portals; drilling derrick closures shall be examined and tested for ability to
portals with attachment points in a marching order, ensure required excessive pressure at each special survey.
attachment points of members and plating of 3.5.14 Water intake system of the MODU sea
preventor stage (spider deck) to hull; attachment water feeding system shall be tested in operation and
point of heliport to hull; foundations of drilling examined during each special survey. Air control
equipment, tensioning winch for guiding lines and system shall be examined, checked in operation and
risers; foundations for sub-sea equipment and ar- tested by trial air pressure.
Part I. Classification 29
3.5.15 Fire-fighting equipment and heliport survey system providing for postponement of certain
equipment shall be thoroughly examined during each surveys of objects which are required during special
special survey. survey for renewal of class for the period between
3.5.16 The following items shall be examined and special surveys of MODU/FOP in accordance with
tested in operation during each special survey: plan of submission of MODU/FOP in terms agreed
submersible sea water pumps; MODU jacking system between the shipowner and RS.
machinery; raising/submersion arrangements for sub- 3.6.2 Continuous survey system is applied (jointly
mersible sea water pumps. or separately) to all objects of the MODU/FOP hull
3.5.17 Pressure vessels for marine riser and heave (including ship arrangements and equipment, structural
compensator systems and their fittings shall be fire protection) machinery installations (including fire-
surveyed internally and externally during each special fighting equipment and systems, electrical equipment,
survey as well as to pass hydraulic tests each 10 years, automation equipment) refrigerating plant.
areas which are not available to full internal survey 3.6.3 Continuous survey system is not applied to
_ each 5 years together with safety valves. survey of MODU/FOP in accordance with interna-
3.5.18 MODU hull position control system; tional conventions and agreements as well as survey
automatic and remote control of MODU jacking of shafting and propellers, heating boilers, pressure
system; automated control of valves and ballast vessels and apparatuses, steam lines and air ducts.
system arrangements together with the alarm system 3.6.4 Use of the continuous survey system doesn't
and protection shall be subjected to detailed survey alter periodical surveys, the scope and terms of the
and test in operation during each special survey. MODU/FOP annual surveys, the order and terms of
3.5.19 During each special survey the following the special survey as well as the order of submission
items shall be subjected to detailed examination and of MODU/FOP to occasional survey prescribed by
test in operation: hydraulic drives of MODU jacking the system.
system and hudraulic drives of arrangements for 3.6.5 Use of the MODU/FOP continuous survey
raising/submersion of columns of sea water submer- system is fixed by respective note in the Classification
sible pumps; MODU sea water feeding system; Certificate and Appendix thereto Continuous Survey
blowing and flooding system for leg tanks; ventila- List which contains a list of objects of survey, brief
tion of spaces maintained in overpressure; emergency description of survey and survey scheduled dates.
drilling mud discharge system. 3.6.6 The character and the scope of survey of
3.5.20 During each special survey the following items distributed among special surveys and the order
items are liable to the detailed examination, test in of their performance shall comply with the require-
operation and insulation measurement: electrical ments prescribed for the special survey for renewal of
equipment of MODU jacking machinery and of MODU/FOP class according to its age.
raising/submersion arrangements for submersible sea 3.6.7 The period between two successive surveys
water pumps and of pumps themselves, as well as according to the continuous survey system shall not
selective emergency load switch-off devices. exceed validity period of class.
3.5.21 During each special survey the following 3.6.8 MODU/FOP to which the continuous
items are liable to the detailed examination and test survey system is applied shall be submitted for survey
in operation and measurement of insulation of of due objects in terms fixed in the Continuous
signalling devices: air control, control of limiting Survey List. Performance of survey shall be proved
values of MODU jacking system machinery and by the note in Continuous Survey List, which
devices, position of remotely operated valves of the confirms validity of class if there are no other notes
ballast and bilge systems, control of the liquid level in in the Classification Certificate.
compartments and bilge wells, control of air pressure 3.6.9 The objects may be submitted to survey in
in the ventilation system of the spaces maintained in advance (not earlier than three months). Upon
overpressure, failures of the ventilation system of agreement with the Register survey may be post-
dangerous rooms; control of water level in the sea poned within validity period of class between
water tank; MODU hull position control. consecutive surveys of the same type.
3.6.10 If the object is not submitted to the
scheduled survey in time set by the Continuous
3.6 CONTINUOUS SURVEY SYSTEM Survey List without postponement granted by the
Register, the Register may apply sanctions aimed at
termination of the use of this object, exclusion of the
3.6.1 Upon the shipowner's request the contin- MODU/FOP from the continuous survey system
uous survey system of MODU/FOP classed by the with respective reduction of the term of submission to
Register may be supplemented by the continuous the special survey, suspension of class.
30 Rules for the Classification, Construction and Equipment of MODU/FOP
3.6.11 Some types of survey of objects in can't be quickly moved to other side of a unit for
accordance with the continuous survey system may submersion, the total capacity of liferafts installed on
be performed by chief engineer upon consent of the every side of unit shall be sufficient to accommodate
Register and may be credited as the continuous the total number of people aboard.
survey provided the surveyor to the Register carried 3.7.1.4 As regards drilling ships, MODU/FOP an
out confirming survey. additional liferaft shall be installed in the bow or aft
3.6.12 The closing stage of the continuous survey end off the main liferafts if the latter are located more
is the next survey of MODU/FOP for renewal of than 100 metres one from another. As regards
class, which is carried out in terms agreed in the MODU/FOP life-saving appliances shall be located
periodical survey system. The scope of this survey in the opposite sides or ends of a unit.
doesn't include surveys of objects which have been 3.7.1.5 One rescue boat shall be installed on every
performed before in accordance with the Continuous unit. Life boat may be accepted as a rescue boat
Survey List still if there are sufficient grounds a provided it meets requirements for rescue boats.
Surveyor may require repeated survey of these items 3.7.1.6 As regards installation of lifeboats and
or their parts. liferafts, measures ensuring submersion and raising of
3.6.13 During this survey a shipowner shall lifeboats and liferafts; measures ensuring assembly
submit a new Continuous Survey List to the Register and boarding of people in lifeboats and liferafts _
Branch Office for the next period keeping due note of requirements of the above Code repeat or concretise
the actual submission of items in the previous period. requirements of SOLAS-74/78. For instance, at least
3.6.14 More detailed description of the contin- two fixed metal ladders or two stairways stretching
uous survey system is provided in the Instruction for from the deck to the water surface located far from
Continuous Survey. each other. Fixed metal ladders or stairways and
surrounding part of sea shall be sufficiently lightened
by means of emergency source of power. If fixed
3.7 SURVEY PRIOR TO ISSUE OF STATUTORY ladders can't be installed then equal means of
DOCUMENTS evacuation with sufficient throughput shall be
provided to enable all people onboard to lower to
3.7.1 The main document which confirms per- the waterline safely.
formance of execution of safety requirements is the 3.7.1.7 The above Code specifies more exactly
MODU Safety Certificate (1989) which is issued on requirements of MODU supply with life buoy, life
the basis of provisions of the IMO Code on jackets, immersion suits. Sufficient number of life
Construction and Equipment of MODU (1989) jackets and immersion suits shall be stored in
adopted by Resolution A.649 (16) October 19, 1989. locations convenient for those people whose life
3.7.1.1 Since the requirements of the present jackets and immersion suits are not easily accessible.
Rules comply with the requirements of the said Code 3.7.1.8 Requirements for radio equipment of life-
then MODU/FOP built in accordance with the saving appliances of MODU/FOP are similar to the
present Rules and holding the class of the Register requirements for the sea-going ships _ three VHF
may obtain the MODU Safety Certificate (1989) radiotelephone apparatuses and two radar transpon-
upon results of the initial survey for the 5 year period. ders shall be installed on every unit.
3.7.1.2 As regards life-saving appliances and outfit 3.7.1.9 12 parachute signal rockets and line
MODU/FOP shall comply with the requirements of throwing arrangement shall be provided on board
SOLAS-74/78 in the scope referred to in the said Code. the MODU/FOP during survey.
Unless otherwise is provided, then definitions used in 3.7.1.10 During survey of life-saving appliances it
Regulation III/3 SOLAS-74/78 shall be used in respect shall be confirmed that all life-saving appliances are
of life-saving appliances. Life-saving appliances shall be in working order and are ready for immediate use:
assessed, tested and approved as set forth in Regulations drawings and instructions shall be provided to
III/4 and III/5 SOLAS-74/78. show how to use controls and methods of their
3.7.1.3 Drilling ships, MODU/FOP shall be fitted operation;
with fire-proof lifeboats which are capable to maintenance guidelines for the life-saving appli-
accommodate the total number of people aboard. ances are available;
Furthermore, each ship shall be equipped with a spare parts and repair accessories are available;
liferaft or liferafts complying with the requirements weekly, monthly and other verifications are
of Regulation III/39 or III/40 SOLAS-74/78 which carried out;
may be launched from any side of a unit, which total maintenance of inflatable liferafts, hydrostatic
capacity is sufficient to accommodate the total release unit, inflatable rescue boats is carried out in
number of people aboard. If a liferaft or liferafts due terms.
Part I. Classification 31
3.7.2 Freeboard. scuttles and dead lights or other similar holes shall
3.7.2.1 All drilling units are covered by the not be located below deck structures of the unit with
requirements of the International Convention on Load stability columns.
Lines 1966 including those concerning issue of certifi- 3.7.3 Pollution prevention.
cates and certificates shall be issued in due order. If the 3.7.3.1 MARPOL 73/78 requirements for the
minimum freeboard can't be calculated by usual ships which are not oil tankers (capacity is 400 and
methods determined by this Convention, it shall be more) shall be fulfilled on all types of MODU/FOP.
determined on the basis of satisfaction of applicable 3.7.3.2 International oil, sewage, garbage pollu-
requirements in respect of intact stability and damage tion prevention certificates may be issued to the ship
stability requirements and structural requirements in upon fulfilment of respective requirements of the said
respect of condition of a unit during passage and Convention. If requirements in respect of prevention
performance of drilling afloat. The freeboard shall be of air pollution are fulfilled respective certificate may
not less than that calculated in accordance with the be issued to the unit.
Convention provisions if applicable. 3.7.4 Cargo handling gear.
3.7.2.2 Requirements of the International Con- All cargo handling gear used for moving materi-
vention on Load Lines 1966 in respect of the als, equipment and staff between drilling unit and
watertightness of decks, superstructures, deckhouses, service ships shall be surveyed by the Register during
scuppers of water inlet/outlet shall be taken for the construction and assembly performed on drilling
basis for all units afloat. During survey closures of all unit. The Certificate of Testing may be issued to a
holes through which internal spaces may be flooded cargo handling gear for a 5 year period upon
shall be checked: cargo and companion hatches, air execution of tests by trial cargo provided it is
pipes, air trunks, watertight doors. Windows, side confirmed on an annual basis.
4 TECHNICAL DOCUMENTATION
.6 assessment of the unit resistance to overturning 4.1.8.4 Fire signalling and air control systems.
when it stands on the seabed; 4.1.8.5 Diagrams and calculations of fire systems
.7 results of respective model tests which may be (pumps, foam fire-fighting arrangements etc.).
used for justification or refinement of calculations. 4.1.8.6 Detailed description of fire protection of
4.1.4 Documentation on arrangements, equipment drilling unit with indication of applied insulation and
and outfit. finishing materials, places of their application and
4.1.4.1 Layout diagram of closures. their combustibility.
4.1.4.2 General layout of arrangements: anchor 4.1.8.7 Comprehensive data about combustibility
arrangement required by the present Rules, steering and fire hazard of those materials which are used for
gear, drilling ships mooring arrangement towing the first time.
arrangement, MODU jacking system, arrangements 4.1.9 Documentation on machinery installation and
for raising/submersion of columns of the submersible boiler plants.
sea water pumps, MODU fixation arrangement; 4.1.9.1 The following documentation shall be
drawings of rudder and rudder stock. submitted during next approval of working plans:
4.1.4.3 Calculation of arrangements: anchor ar- .1 technical documentation specified in 3.2.8.1,
rangement required by the present Rules, steering gear, Part I "Classification"of the Rules for the Classifica-
drilling ships mooring arrangement, towing arrange- tion and Construction of Sea-Going Ships as far as it
ment, MODU jacking system, arrangements for rais- may be applied to MODU and drilling ship;
ing/submersion of columns of the submersible sea water .2 drawings of the main control stations for
pumps, MODU fixation arrangement; strength calcula- remote control of jacking system and fixing arrange-
tion of closures (for reference purposes). ments of MODU hull, principal diagrams of control
4.1.4.4 Arrangements and equipment test pro- units accompanied by description of working princi-
gram. ples, blocking systems, protection and signalling;
4.1.5 Stability documentation. .3 diagram of propeller controlling systems;
4.1.5.1 Lines drawing, hydrostatic curves of areas .4 drawings and calculation of the MODU
and static moments of frames. jacking system machinery.
4.1.5.2 Cross curves of stability. 4.1.9.2 The following documentation is submitted
4.1.5.3 Water displacement and position of center without further approval of the working plans:
of masses of spaces and tanks. .1 documentation as per 4.1.9.1;
4.1.5.4 Correction tables keeping due note of .2 documentation as per 3.2.8.2, Part I "Classi-
influence of free surfaces of liquid on stability. fication" of the Rules for the Classification and
4.1.5.5 Unit flooding curve angle. Construction of Sea-Going Ships as far as it may be
4.1.5.6 Information on Stability. applied to MODU, FOP and drilling ship.
4.1.6 Subdivision documentation. 4.1.10 Automation documentation.
4.1.6.1 Calculation of buoyancy after flooding of 4.1.10.1 The following documentation shall be
a compartment. submitted during further approval of working plans:
4.1.6.2 Calculation of stability of the damaged .1 technical documentation specified in 3.2.9.1,
unit after flooding of a compartment. Part I "Classification" of the Rules for the Classifica-
4.1.6.3 Arrangements for heeling compensation tion and Construction of Sea-Going Ships as far as it
after casualty accompanied by required calculations. may be applied to MODU, FOP or drilling ship;
4.1.6.4 Information on resistance to flooding .2 diagrams and drawings of jacking system
accompanied by the plan of watertight compartments, automation of self-elevating units;
layout of holes and types of their closures as well as .3 diagrams and drawings of jacking system
location of arrangements for heeling compensation. automation of semi-submersible units;
4.1.7 Freeboard calculation. .4 diagrams and drawings of automation systems
4.1.8 Fire protection documentation. of submersible sea water pumps and of their raising
4.1.8.1 Location of fire bulkheads separating and submersion arrangements;
MODU/FOP on fire zones and other fire-proof and .5 diagrams and drawings of automation systems
fire retarding bulkheads with indication of doors, of windlasses, winches and other deck machinery;
closures, passages and ducts etc. .6 diagrams and drawings of MODU draft, heel,
4.1.8.2 MODU/FOP general diagram with in- trim, etc., measuring and recording devices;
dication of routes of escape and emergency exits to .7 diagrams and drawings of other automation
the open deck. systems of essential machinery and arrangements as
4.1.8.3 The following stations shall be located on required by the Register.
MODU/FOP: fire, central control, station for sepa- 4.1.10.2 The following documentation shall be
rate operational conditions. submitted without further approval:
Part I. Classification 33
5.1 The following documents shall be submitted 5.1.3 Information on the MODU/FOP stability
when MODU/FOP classed by other classification on the ground under the effect of wind, wave,
body is submitted for classification. current, weight and buoyancy, etc.
5.1.1 Documents of the classification body, 5.1.4 Elementary diagrams of control, interlock-
certificates, data sheets, drawings and documents ing, protection and alarm systems of the electric
listed in 3.2.2, Part II "Survey Schedule and Scope" drives of the jacking system of self-elevating unit with
of the Rules for the Classification Surveys of Ships in indication of their technical characteristics, arrange-
Service. ments for raising and submersion of sea water pipe
5.1.2 Drawings of legs, columns of submersible and submersible sea water pumps, the electrical
sea-water pumps, jack houses, substructure for remote control systems for these drives, protection
drilling derrick with elements when stowed for and alarm systems.
transit, tanks and footings of legs, drill floors of 5.1.5 Description of principle of operation of
submersible and semi-submersible units, jacking control, interlocking, protection and alarm systems
system and fixing arrangements of self-elevating of the remote control devices of jacking system of a
units, location of dangerous zones with indication self-elevating unit.
of their category, arrangement of all electrical 5.1.6 Operating Manual for MODU/FOP.
equipment and cabling in dangerous zones and areas, 5.1.7 Conclusion of competent bodies on fire and
remote central control stations of jacking system of explosion safety of MODU/FOP components related
self-elevating units. to the operation of the drilling equipment.
PART II. HULL
1 GENERAL
1.1 APPLICATION
structure), the term "hull structure" can be used with
respect to these.
1.1.1 The requirements of the present Part apply T o p s i d e is the upper section of a MODU/
to: FOP designed to accommodate equipment and
.1 steel self-propelled and non-self-propelled attendants, and not involved in the overall hull
mobile offshore drilling units (MODUs) whose types strength ensurance.
are defined under 1.2, Part I "Classification"; S t r u c t u r a l e l e m e n t s are sections of shell
.2 tension leg platforms (TLP), the types of which and plating, built-up girders manufactured by weld-
are specified in 1.2, Part I "Classification". The TLP ing and rolling, components of shell and plating with
hull is supposed to be made of steel, and be provided adjacent frames, etc.
with the steel concrete ice belt for ice resistant TLP; T e n s i o n l e g is a system of elements connect-
tension legs shall be made of steel, foundation may be ing hull and subsea foundation aimed at TLP
made of steel, concrete/reinforced concrete or com- mooring.
posite; G r o u n d f o u n d a t i o n ( a n c h o r ) is an
.3 steel, concrete and composite fixed offshore underwater TLP element fixed at the seabed.
platforms (FOPs) including ice-resistant ones which R a i s e r is a system of piping and equipment
are held to the bottom by gravity, with piles or be a aimed at connecting a borehole with the platform and
combination of both, and whose types are defined supplying the platform with the extracted product.
under 1.2, Part I "Classification".
1.1.2 The application of the provisions of this
Part to MODU/FOP types not covered by 1.2, Part I 1.3 SCOPE OF TECHNICAL SUPERVISION
"Classification" is subject to an agreement of the
Register.
1.1.3 The present Part contains provisions aimed at 1.3.1 The hull (hull structures) of MODU/FOP
ensuring the strength of MODU/FOP hull elements. If are covered by the requirements of General Regula-
alternative approaches to strength analysis are used, tions for the Classification and Other Activity and of
they shall be agreed with the Register. The safety level the Rules for the Classification and Construction of
ensured for the structure shall be at least the same as Sea-Going Ships.
stipulated in the MODU/FOP Rules. 1.3.2 The following structures of MODU/FOP
(depending on the type of technical construction) are
subject to technical supervision during manufacture:
1.2 DEFINITIONS AND EXPLANATIONS shell plating and framing of legs and stability
columns, pontoons, underwater stability block,
braces, upper hull, upper bearing structure, etc.;
1.2.1 Definitions and explanations pertinent to watertight bulkheads and tanks;
the general terminology of the present Rules shall be decks and platforms;
found in General Regulations for the Classification helicopter decks;
and Other Activity, in the Rules for the Classification superstructures and deckhouses;
and Construction of Sea-Going Ships and in Part I jack houses;
"Classification" of the MODU/FOP Rules. coamings, companions and other guards of
1.2.2 For the purpose of this Part, the following openings in MODU/FOP hull;
definitions have been adopted. foundations of main and auxiliary machinery
M O D U / F O P h u l l is an aggregate of struc- including those of other items subject to supervision;
tural elements of a MODU/FOP which shall take up substructure of drilling derrick.
all the total and local, constant and alternating loads. 1.3.3 Prior to manufacture of the structures listed
Where a MODU/FOP hull is composed of indepen- under 1.3.2, hull documentation shall be submitted
dent (but in all cases interconnected) elements, such for the Register consideration in the scope stipulated
as legs and stability columns, underwater stability in 4.1.3, Part I "Classification". Besides, the following
block, pontoons, braces, upper hull (upper bearing documents shall be submitted:
36 Rules for the Classification, Construction and Equipment of MODU/FOP
.1 basic data, i.e. comprehensive data on ambient integrity (if required proceeding from service condi-
conditions (wind, sea, tide, ice, seabed, seismicity, tions), as well as those whose importance is due to
temperature) in regions of MODU/FOP operation their role in the attendants safety ensurance.
that correspond to the requirements of 2.2. 1.4.1.3 Secondary structural elements are those
Data may be used, as contained in Appendix 1, as which, when damaged, do not substantially impair
well as other data on ambient conditions, provided the safety of the technical construction.
these are agreed with the Register in advance; 1.4.2 Structural elements of a semi-submersible
.2 operating mode description, i.e. the volume of unit.
data on the operating modes of a MODU/FOP, as 1.4.2.1 Special elements:
stipulated in 2.3. Additional operating modes may be shell plating in way of stabilizing column
considered which agree with the features of the connections to decks and lower hulls;
MODU/FOP in question; deck plating, stiffened web girders and bulkheads
.3 strength calculations to the minimal extent of upper hull or platforms forming box or T-shaped
necessary for the hull strength confirmation on the bearing structures in areas subjected to considerable
basis of criteria adopted for the modes of MODU/ concentrated loads;
FOP operation that may bring about a critical state main bracings intersections;
of the structure. The methods of calculation shall be semibulkheads, bulkhead and platform sections, as
approved by the Register; well as framing taking up considerable concentrated
.4 MODU/FOP operating manual including the loads at intersections of bearing structure elements;
following: structural elements fitted for load transmission at
brief description of the unit; intersections or connections of main bearing structures.
list of operating modes; 1.4.2.2 Primary elements:
permissible values of parameters essential for the shell plating of stabilizing columns, upper and
MODU/FOP safety in a particular operating mode; lower hulls, and bracings;
loading conditions of a MODU/FOP in each deck plating, bulkheads and stiffened web girders
operating mode; of upper hull which form box or T-shaped bearing
instructions for the crew on the MODU/FOP structures not subjected to considerable concentrated
maintenance in each operating mode; loads.
instructions on the safe operation techniques of a 1.4.2.3 Secondary elements:
MODU/FOP; internal structures including the bulkheads and
drawings with indication of the grades and recesses of stabilizing columns and lower hulls, leg
strength of steels used for MODU/FOP structures, and bracings framing;
list of permissible welding procedures and welding upper platform or upper hull decks except areas
consumables. Where necessary, additional instruc- where these elements are primary or special ones;
tions on welding consumables and welding may be large-diameter stabilizing columns with small
given which may include possible restrictions and length-to-diameter ratios except the connections of
conditions for repair or conversion. a column or intersections.
1.4.3 Structural elements of self-elevating units.
1.4.3.1 Special elements:
1.4 STRUCTURAL ELEMENTS vertical legs in way of their connections to
footings;
intersections of truss-type leg elements with
1.4.1 The structural elements of MODU/FOP welded components including steel castings.
shall be classified into special, primary and secondary 1.4.3.2 Primary elements:
elements proceeding from stress levels and the effect shell plating of tubular legs;
their eventual damage may have upon the shell plating of all elements of truss-type legs;
strength and serviceability of the technical construc- bulkheads, decks, side and bottom plating of the
tion. topside which form box or T-shaped bearing
1.4.1.1 Special structural elements are those structures;
which ensure the overall strength of the structure jack house structures of legs and footings, which
and are subjected to the highest level of stresses due take up the loads from legs.
to total and local loads including alternate ones. In 1.4.3.3 Secondary elements:
most cases, these members ensure the fatigue strength inner framing including bulkheads and web
of the hull. framing members of tubular legs;
1.4.1.2 Primary structural elements are those inner bulkheads and recesses, as well as framing
which ensure the overall structural strength and members of the topside;
Part II. Hull 37
inner bulkheads of leg footings except areas tension legs and their elements, except for the
where the elements are principal or special ones; areas, in which the elements are special;
deck plating, side and bottom shell plating of the structural elements of the ground foundation,
topside except areas where the elements are primary except for the areas, in which the elements are special.
or special ones. 1.4.5.3 Secondary elements:
1.4.4 Structural elements of FOP. the hull structures of the multi-column and
1.4.4.1 Special elements: tower-shaped TLP, as specified in 1.4.2.3 and
structural elements of "skirt" and elements fitted 1.4.4.3 for the semi-submersible units and FOP,
in areas where the skirt is mated to the FOP bottom; respectively.
structural elements of ice strake where the No structural elements of tension legs or anchors
platform is an oil reservoir; as well as the areas of hull and tension leg joints shall
structural elements in way of hull structural be classified as the secondary structural elements.
connections by which the overall strength is ensured, 1.4.6 The final classification of MODU/FOP
and in areas where the cross section varies abruptly; structural elements shall be carried out by the
structural areas subjected to considerable con- designer and shall be agreed with the Register.
centrated loads.
1.4.4.2 Primary elements:
shell plating of hull structures; 1.5 MATERIALS
watertight bulkhead plating, watertight platform
plating by which the overall strength is ensured;
web girders of hull structures; 1.5.1 Steel structures.
main framing of shell plating, bulkhead plating, 1.5.1.1 To be used for the manufacture of
deck plating by which the overall hull strength is MODU/FOP structures are steels approved by the
ensured. Register, which comply with the requirements of
1.4.4.3 Secondary elements: Part XIII "Materials" of the Rules for the Classifica-
inner structures not contributing to the overall tion and Construction of Sea-Going Ships and of
hull strength; Part XII "Materials" of the MODU/FOP Rules.
auxiliary framing of shell plating and plating. 1.5.1.2 The steel grade for particular structural
1.4.5 Structural elements of hull, ground founda- element of MODU/FOP shall be determined from
tion and TLP tension legs. Table 1.5.1.2 proceeding from the design temperature
1.4.5.1 Special elements: of the structural material and the importance of the
hull structures of a multi-column TLP as element as per the requirements of 1.4.
specified in 1.4.2.1 for the semi-submersible units; In cases not covered by this Table, application of
hull structures of a tower-shaped TLP, such as: steel is possible only upon agreement with the Register
structural elements of ice belt where the platform on the basis of viscosity and cold resistance properties
is an oil reservoir; obtained during tests under programmes agreed with
structural elements in way of hull structural the Register (see 1.3, Part XII "Materials"). List of
joints by which the overall strength is ensured, and necessary properties, requirements therefore and con-
in the areas where the cross section varies abruptly; ditions for carrying out tests of steel with thickness up
structural areas subjected to considerable con- to 70 mm (inclusive) are defined in 3.2, Part XII
centrated loads; "Materials". Table 1.5.1.2-2 gives categories of required
hull structural elements of TLP and ground tests depending on the structure loading conditions and
foundation, interacting with tension legs; type of structural element.
interaction areas of tension legs, the hull and 1.5.1.3 The design temperature for structural
ground foundation and high voltage elements of the material is determined either experimentally or by
devices for tension maintenance in tension legs. calculation proceeding from the minimal daily
local areas of tension legs subject to possible high average temperature Ta adopted (see 1.2.3, Part II
tension impact (coupling, welded transverse joints "Hull" of the Rules for the Classification and
etc.); Construction of Sea-Going Ships). For the design
areas of ground foundation exposed to substan- ambient air temperature, see 2.2.7. In the absence of
tial loads. the above substantiations, the the design temperature
1.4.5.2 Primary elements: of material of exterior abovewater structural ele-
hull structures of a multi-column TLP as ments shall be adopted equal to the ambient air
specified in 1.4.2.2 for the semi-submersible units; temperature.
hull structures of a tower-shaped TLP as Design temperature may be increased, if reliable
specified in 1.4.4.2 for the FOP; evidence (obtained either by calculation or experi-
38 Rules for the Classification, Construction and Equipment of MODU/FOP
T a b l e 1.5.1.2-1
Steel grade Design temperature of structural material, in 8C
for MODU/FOP
0 -10 -20 -30 -40 -50 -60
Structural elements
Max. thickness of structural element, in mm
Secondary A 30 20 10 _ _ _ _
B 40 30 20 10 _ _ _
D 50 50 45 35 25 15 _
E 50 50 50 50 45 35 25
F 50 50 50 50 50 50 45
AH 40 30 20 10 _ _ _
DH 50 50 45 35 25 15 _
EH 50 50 50 50 45 35 25
FH 50 50 50 50 50 50 45
AQ 40 25 10 _ _ _ _
DQ 50 45 35 25 15 _ _
EQ 50 50 50 45 35 25 15
FQ 50 50 50 50 50 45 35
Primary A 20 10 _ _ _ _ _
B 25 20 10 _ _ _ _
D 45 40 30 20 10 _ _
E 50 50 50 40 30 20 _
F 50 50 50 50 40 30 25
AH 25 20 10 _ _ _ _
DH 45 40 30 20 10 _ _
EH 50 50 50 40 30 20 15
FH 50 50 50 50 50 40 30
AQ 20 _ _ _ _ _ _
DQ 45 35 25 15 _ _ _
EQ 50 50 45 35 25 15 _
FQ 50 50 50 50 45 35 25
Special B 15 _ _ _ _ _ _
D 30 20 10 _ _ _ _
E 50 45 35 25 15 _ _
F 50 50 50 45 35 25 15
AH 15 _ _ _ _ _ _
DH 30 20 10 _ _ _ _
EH 50 45 35 25 15 _ _
FH 50 50 50 50 40 30 20
DQ 25 15 _ _ _ _ _
EQ 50 40 30 20 10 _ _
FQ 50 50 50 40 30 20 10
N o t e . For intermediate temperature values, linear interpolation is permissible.
T a b l e 1.5.1.2-2
ment) is provided to the Register that under service T*= T for MODU/FOP structural elements which cannot
be repaired during the whole period of the platform
conditions the temperature of particular structural service;
elements of MODU/FOP would not reach the T = the design service period of MODU/FOP, in years;
k = the factor accounting for the positive effect of
minimal ambient air temperature stated in the protective measures to reduce wear (k41).
specifications.
1.5.1.4 Special and primary structural elements 1.6.3 The design wear rate u shall be adopted on
taking up considerable loads directed through the the basis of data on the wear of selected steels under
thickness dimension of rolling shall be manufactured conditions corresponding to the service conditions of
of Z-steel in accordance with the requirements of MODU/FOP, the positive effects of wear reduction
3.14, Part XIII "Materials" of the Rules for the measures disregarded. In the absence of such data,
Classification and Construction of Sea-Going Ships the design wear rate may be adopted with due regard
and of Part XII "Materials" of the MODU/FOP Rules. for the relevant requirements of the Rules for the
1.5.1.5 The design yield stress Rd of material shall Classification and Construction of Sea-Going Ships.
be determined from Table 1.5.1.5 proceeding from In so doing, the congruity of service conditions of the
the standard yield stress ReH. MODU/FOP structural elements with those of the
1.5.1.6 The application of normal, higher and components for which data are given in the Rules for
high strength steels with a thickness above 75 mm, as the Construction and Classification of Sea-Going
well as of steels for which ReH>500, in MPa, may be Ships shall be borne in mind.
permitted by the Register after special consideration. When adopting design corrosion rates for struc-
For such steels, the design yield stress shall be agreed tural elements of semi-submersible units, one may be
with the Register. guided by the recommendations of Table 1.6.3.
1.5.2 Reinforced structures. 1.6.4 The factor k accounting for the positive
Requirements for the materials of reinforced effects of protective measures to reduce wear may be
structures shall be found under 3.4. adopted less than one, provided effective corrosion
protection is used for structural elements, or special
coats and materials are applied to prevent surface
1.6 WEAR OF STRUCTURAL ELEMENTS abrasion with ice. The factor is only to be introduced
for the elements that are covered by protective
measures.
1.6.1 The scantlings of MODU/FOP structural 1.6.4.1 k=0,5 shall be adopted for the structures
elements shall be assigned with due regard for of semi-submersible units and FOP which are
corrosion allowance, and for shell plating in way of equipped with efficient corrosion protection systems,
ice strake of ice-resistant FOP, allowance shall be provided both the sides of the structural element are
made for surface abrasion with ice. protected, and k=0,75 shall be adopted where one of
1.6.2 Wear allowance Ds, in mm, shall be made the surfaces of the structural element is protected.
for the thickness of structural elements, as obtained 1.6.4.2 The value of k<1 shall be substantiated
by strength calculations, which is determined by the and agreed with the Register where the exterior
formula: structures of the ice strake of FOP are concerned on
condition protective measures are taken to reduce
Ds=kuT* , (1.6.2)
wear.
where u = the design wear rate, in mm per year; 1.6.5 Ds=1,0 mm, shall be the minimal corrosion
T* = T/2 for MODU/FOP structural elements which can be
repaired during service; allowance.
T a b l e 1.5.1.5
Hull-structural steel Steel grade Standard yield stress Design yield stress Rd, in MPa, for thickness, in mm
for MODU/FOP ReH, in MPa
<30 30 _ 50 50 _ 70
T a b l e 1.6.3
1.7 WELDED STRUCTURES AND JOINTS
Recommended design corrosion rates for structural elements
of semi-submersible units
Design
Structural element corrosion 1.7.1 Welded joints of MODU and FOP struc-
rate, tures shall meet the requirements of Parts II "Hull"
in mm per year and XIV "Welding" of Rules for the Classification
1 Bracings: and Construction of Sea-Going Ships and of
1.1 Horizontal transverse bracings Part XIII "Welding" of the MODU/FOP Rules with
in way of connections to columns and other bracings 0,18
outside the areas of connection 0,16
regard to welded joints and structures, welding
1.2 Horizontal diagonal bracings consumables, welding methods and quality control
in way of connections to columns and other bracings 0,18 of welded joints.
outside the areas of connection 0,14 1.7.2 Welded joints of special structures poten-
1.3 Inclined transverse bracings
in way of connections to columns, pontoons and upper hull 0,18
tially subjected to excessive stresses across the rolled
outside the areas of connection 0,16 stock thickness shall be carried out so as to prevent or
1.4 Inclined longitudinal bracings minimize the possibility of a layered rupture.
in way of connections to columns and upper hull 0,15 1.7.3 Weld dimensions are set according to
outside the areas of connection 0,14
2 Columns:
approved national standards or technical documen-
in way of connections to pontoons 0,14 tation.
on the level of alternating waterline 0,16
above-water structure 0,10
underwater structure 0,12
3 Pontoons:
bottom, deck, sides of ballast and fuel compartments 0,16
bulkheads 0,14
bottom, deck, sides of dry compartments 0,13
4 Upper hull:
sides and transoms 0,11
bulkheads 0,10
supporting beams 0,13
main deck 0,10
open sections of upper deck exposed to weather 0,13
2.1.6 MODU hull structures in the place of where g= numeric coefficient (see Table 2.2.2.3);
sw= standard deviation of wind velocities;
installation of positioning system machinery shall Ww= coefficient of the wind velocity volatility (see 2.2.2.4)
ensure taking up loads equal to breaking strength of
Ww=sw/w.
ropes and chains. Permissible stresses shall not be
more than 0,95ReH. T a b l e 2.2.2.3
Speed Duration of the maximum gust n
averaging
period 1 3 6 12 18 36 90
2.2 ENVIRONMENTAL CONDITIONS of 10 min
g 2,94 2,58 2,52 2,10 1,90 1,55 1,00
2.2.1 General.
2.2.1.1 The description of environmental condi- Maximum velocity is calculated at averaging of n
tions of the area of operation (sea or seas, area or seconds. Recommended n=3.
part of sea area) shall include data on the ambient 2.2.2.4 It is recommended to use the Davenport
conditions which may influence the reliability of longitudinal wind pulsation spectrum:
MODU/FOP, namely: wind, waves, current, ice,
4Khrw210n2
seabed, seismic exposure, air temperature etc). S(f)= , (2.2.2.4-1)
2.2.1.2 The description of environmental condi- f(1+n2)4/3
tions shall reflect the realistic character of wind and where n=1200 f/w10
wave formation, currents and ice formation and shall f=frequency, Hz;
be based upon probabilistic methods and statistical w10= average wind velocity at hour averaging (m/s); transi-
tional coefficients between different averaging periods
information. are determined on the basis of Fig. 2.2.2.4;
2.2.1.3 The basic parameters of environmental Khr= head resistance coefficient of underlying surface (see
Table 2.2.2.4).
conditions, as determined for the prescribed area of
operation shall be agreed with the Register. Data on
the wind and waves in different seas are given in
Appendix 1.
2.2.1.4 If conditions of MODU/FOP operation
are limited by the list of seas, area or part of the sea
Averaging period t (min)
t= Spj tj;
T a b l e 2.2.2.4-2 j
4S0(o)
Su (o)= ,
c
[1+(1+4uco/g)1/2] [(1+4uco/g)1/2+(1+4uco/g)] ice formations to platform ("summer scenario").
2.2.5.7 The thickness of the level (rafted) ice and
(2.2.4.2) ice ultimate strength are treated as the statistically
independent values which is an attribute of the
where S0(o)=the spectrum of the surface waves;
uc>0= conjunction of the wave and current directions; annual ice.
uc<0= head directions of waves and current. 2.2.6 Seabed.
2.2.6.1 For the area of MODU/FOP installation
2.2.5 Ice. it is necessary to obtain engineering section of the
2.2.5.1 The following physical and mechanical foundation with indication of depth of stratum and
properties characterize ice: density, salt content, information on normative and calculated value of the
compression strength, bending strength, tensile physical and mechanical properties of the founda-
strength, modulus of elasticity, fracture toughness, tion.
friction behaviour. 2.2.6.2 There are following attributes of the
2.2.5.2 Compression strength and bending strength seabed: type of the seabed (sand, clay, silt etc.), wet
depend on temperature, salt content, speed of applica- soil weight, deformation modulus (statical and
tion of load, conditions of straining. Ice strength shall dynamical), Poisson's ratio, adhesion value, angle
be determined in respect of a specific area. of internal friction, CI _ non-drained shift resistance,
Compression strength and bending strength consolidation coefficient, porosity factor, humidity
present random values. factor, seabed permeability, flow index.
Design values of compression strength sc and 2.2.7 Seismic conditions.
bending strength sf shall be average values with the 2.2.7.1 The main information on earthquakes in the
recurrence period of 100 years, which are determined seismically dangerous region is the intensity of seismic
in respect of specific sea area according to special exposure which has a recurrence period over the long
methodology agreed with the Register. period of time _ at least 100 years (design earthquake).
In absence of information on the values of sc and Extreme values of seismic exposure are deter-
sf in the first averaging, the following values may be mined on the basis of many years' experience and
recommended: they shall be extrapolated as the most probable over
500 years (maximum design earthquake).
sc=s100
c (170,5Wsc) ;
(2.2.5.2) 2.2.7.2 It is recommended to use a Russian scale
based on maximum accelerations (see Table 2.2.7.2)
sf=s100
f (170,5Wsf),
for evaluation of earthquake force.
Seismic exposure shall be considered if force of
where s100
c and s100
f = the extreme values of compression and bending
strength corresponding with the recurrence period of T a b l e 2.2.7.2
100 years (1% probability);
Wsc and Wsf = variability coefficients of compression strength sc and Earth- Seabed Intervals Intervals between
bending strength sf. In the absence of data, the quake acceleration between movements of the
following values is recommended to assume: Wsc= 0,50 force intervals (cm/s2) earth centre of gravity of the
and Wsf= 0,50. Jinitial at a period of 0,1 s tremors seismometer pendulum
In the absence of information, the following and greater (cm/s) (mm)
values may be recommended as minimal values 6 30 _ 60 3,0 _ 6,0 1,5 _ 3,0
sc=1,4 and sf=0,7MPa. 7 61 _ 120 6,1 _ 12,0 3,1 _ 6,0
8 121 _ 240 12,1 _ 24,0 6,1 _ 12,0
2.2.5.3 The following geometrical properties 9 241 _ 480 24,1 _ 48,0 12,1 _ 24,0
characterize ice: thickness of level ice, thickness of
rafted ice, thickness of consolidated layer of ridge, calculated seismic activity in the area of self-elevating
ridge height and ridge keel depth, ridge length. MODU/FOP operation is 6,5 and more.
2.2.5.4 Thickness of level ice is the function 2.2.7.3 The interrelation between the calculated
deriving from the number of frosty days and it is seismical activity Jdesigned
100 (Jdesigned
500 ) and attributes of
determined as a value of 1 per cent probability. The the local seabed are determined in accordance with
thickness of the rafted ice is taken as the basic in Table 2.2.7.3.
determination of the clearance of the topside. 2.2.7.4 Evaluation of the seismical activity shall
2.2.5.5 Geometrical parameters of consolidated be matched with the existing Russian seismic
layer (thickness of consolidated layer of ridge, ridge charts.
height and ridge keel depth) are determined for 1 per 2.2.8 Ambient air temperature.
cent probability. The main source of information about ambient
2.2.5.6 Speed of ice drift is the initial information air temperature is information about the lowest
for assessment of the speed of deformation and average daily temperature in the possible area of
assessment of ice forces when an impact is applied by the platform operation which is taken from the
44 Rules for the Classification, Construction and Equipment of MODU/FOP
T a b l e 2.2.7.3
Seismic Calculated seismic activity force Jdesigned
100
categories (Jdesigned
500 ) based on the initial seismic activity
initial initial
of seabed Seabed of the area of operation J100 (J500 )
6 7 8 9
I Non-eroded and poorly eroded rocky seabed of all types (including many years _ 6 7 8
frozen seabed in the frozen and melted condition); seabed of big fragmentary
magma pieces, containing up to 20 per cent of sand and clay filler; speed of the
transverse waves propagation Vs5700 m/s; interrelation between speeds of
longitudinal and transverse waves Vp/Vs=1,7 _ 2,2
Loose sands without regard of fineness; semi-gravel sands of large and medium 7 8 9 >9
fineness, high or medium density, dust-and-clay seabed with the flow index of
III JL>0,5 at a porosity factor of e50,9 for clays and adobes and e50,7 for clay
sand; many year frozen and rocky seabed with possible defrosting; silt seabed;
Vs4250 m/s, Vp/Vs53,5 _ for saturated seabed
meteorological historical data over at least 10 years if value and direction during a certain time period.
anything else is not provided in the present Part. However, the velocity of loading variation is so
2.2.8.2 The minimal design temperature for the insignificant that it has practically no effect on the
platform elements operating underwater at all times structure.
is taken for the water temperature 72 8C. 2.3.1.3 Dynamic loads are those which change in
value and direction enough quickly to produce a
dynamic effect on the behaviour of the structure. The
2.3 DESIGN CONDITIONS AND LOADS dynamic effect on the structure may be caused by
wind blows, waves, ice, seismic factors.
2.3.2 Survival conditions or extreme loads.
2.3.1 Classification of loads. 2.3.2.1 The loads which shall be considered in
2.3.1.1 By their nature, all loads affecting the strength calculations of MODU/FOP under extreme
MODU/FOP structure are grouped in two categories: loads include:
gravity loads with relevant environmental loads common and local variable and fixed extreme
due to waves, wind, current, ice, seismic activity, loads caused by environmental exposure;
seabed, temperature etc.; common and local functional loads correspond-
the loads caused by functioning of machinery, ing to extreme state of MODU/FOP in terms of
equipment, systems and associated with the opera- safety.
tion of the MODU/FOP. 2.3.2.2 For FOP extreme wind, wave, ice, current
Each category may comprise fixed and variable and temperature loads are those of the maximum
loads; the latter are determined as static or dynamic external loads which may affect the platform over the
depending on structural response to external effects. 100 year period. The recurrence of seismic loads is
Depending on the relative dimensions of the exposed determined in relation to the agreed criterion (see
area each of the above-mentioned loading categories 3.1.6 and 3.3.2.4).
is subdivided into common and local. For MODU the extreme variable loads are those
2.3.1.2 Fixed static loads are those which do not of the possible maximum external loads which affect
change in value, location or direction if environ- MODU over the whole operation period. The
mental conditions have changed. For a structure in variable loads which possibility of excess in the long
calm water condition the gravity forces of this term distribution is equal to 1078 are taken for the
structure and all permanently secured equipment, as design loads.
well as the buoyancy forces, the platform footing Extreme impact loads on the transverse horizon-
counterpressure (weighing), soil loads and soil weight tal bracing of the semi-submersible unit are the loads
within the scope depending onthe scheme of the caused by impact interaction with water during
interaction between the platform and foundation are sailing the opposite course relative to the main wave
treated as the fixed static loading. system stationary wave conditions with maximum
Variable static loads are those which change in h3% and Tav in the long-term mutual distribution of
Part II. Hull 45
heights h3% and Tav periods of waves in the area of 2.3.6 Deck loads.
operation, their probabillity is 1074 for this wave The design loads applied to decks shall take into
mode. account the most unfavourable combination of
2.3.2.3 The worst practical combinations of functional loads indicated in 2.3.1. In any case, the
external loads which may cause the largest tension design loads shall not be less than in Table 2.3.6.
of structures shall be considered. T a b l e 2.3.6
2.3.3 Operating conditions.
Designation of room/deck Pressure q, kPa
2.3.3.1 The loads which shall be considered in
strength calculations of MODU/FOP in the operat- Accomodation decks, walkways 4,5
ing conditions include: Work areas 9,0
Storage areas:
common and local variable and fixed environ- general purpose 7,85rh, but not less than 13,0
mental loads which intensity allows a unit to perform for cement 9,81rh, but not less than 13,5
main functions; N o t e . h=cargo stowage height, m;
common and local functional loads correspond- r =mass cargo density, t/m3.
ing to the operation mode.
2.3.3.2 The worst possible combinations of
practical functional loads which may cause the
greatest stresses of structure shall be considered. 2.3.7 Watertight bulkhead loads.
The loads recurring once a year are taken for the For the plating and framing of watertight bulk-
design values of variable environmental loads. The heads in ballast tanks, cargo or fuel oil tanks, the
loads which probability in the long term distribution design pressure head, kPa, is determined by the
is equal to 1076 are allowed for MODU. dependence:
2.3.4 Transportation conditions.
p=9,81r(h0+hp), (2.3.7)
2.3.4.1 Permissible transit conditions are deter-
3
mined for the transportation conditions and specified where r= mass density of ballast, cargo or fuel, t/m ;
h0= vertical distance from the design point to the
in the Classification Certificate and Operation uppermost point of the compartment under con-
Manual; the design of transit is developed for each sideration, m;
transit which contains actions to ensure limitations hp= height of air pipe above the uppermost point of the
compartment, m.
imposed by environmental conditions and MODU/
FOP safety during transportation. The design of 2.3.8 Wind loads.
transit shall be agreed with the Register. Wind loads are determined by the formula:
2.3.4.2 Loads which shall be dealt with in the
Qw=1073rw(w210 /2)S SiK1iK2i , (2.3.8-1)
MODU/FOP strength calculations during transpor- i
tation include common and local fixed and variable where Qw=resultant of wind forces, kH;
rw= mass density of air, kg/m3;
loads incurred by the environment and such func- w10= design wind speed at the height of 10 meters above the
tional loads which cause the highest expansion in calm water surface at 10 minutes averaging, m/s;
structures in conditions under consideration. Si= i-element windage area, m2;
K1i=coefficient allowing for the change of wind speed by
2.3.4.3 Loads with 5/1074 probability in the long- height (see 2.2.2.5);
term distribution in permissible environmental con- K2i=i-element form strength coefficient (corresponds to
Table 2.4.2.3, Part IV "Stability" of MODU/FOP Rules).
ditions, but not more than h3%=7,0 m are taken for
design values of variable loads. Whereas some elements of the structures in
2.3.4.4 Loads with 1076 probability during question may be located within some spacing of each
stationary wave conditions with h3% and T av other ("permeable" structures), the following shall be
permissible for the transportation conditions, at the considered:
specified h3%, in the long-term distribution and if several elements are fitted in the plane normal
sailing at head seas, but not more than h3%=7,0 m to the wind direction, as for flat framing and
are taken for design values of impact loads applied to columns, the permeability factor shall be considered.
semi-submersible unit bracings during transporta- In this case the wind load is determined by the
tion. formula:
2.3.5 Conditions of positioning and removal from
Qf=Qwf , (2.3.8-2)
the drilling location.
Permissible environmental conditions are deter- where f _ permeability factor;
mined by the designer and they are liable to if two or more parallel structures forming frames
agreement with the Register. Structural strength are fitted one after the other along the wind direction,
calculations shall be made for the loads correspond- the screen factor shall be considered. In this case the
ing to these conditions of loading. wind load is determined by the formula:
46 Rules for the Classification, Construction and Equipment of MODU/FOP
T a b l e 2.3.11.2
where f= design value of the generalized force action (for .1 while assessing stresses in the framing sections
instance, design internal forces, normal, shear or
equivalent stresses, design deformations, shifts, de- and in the plate centre:
sign pressure upon plate etc.), which is used to assess
marginal state; sd=se, (2.4.2.3.1)
R= design value of generalized bearing capacity (design
strength of structure) determined by normative
where se=Hs2x+s2y7sxsy+3t2;
documents; this is usually the design yield strength
sx, sy and t= components of structural stresses in the point under
of material or limiting pressure on elements, width of
consideration , each of them takes into account
the cracks in concrete etc.;
mutual action of global and local loads;
Z= safety factor which depends on the various structural
elements responsibility for strength and safety of .2 while assessing the stresses in a plate centre:
structure.
sd=spl , (2.4.2.3.2)
2.4.1.2 If requirement of 2.4.1.1 is met the
following dangerous states can be practically avoided: where spl= maximum bending stresses determined on the
supporting contour under exposure of local loads.
excessive deformations of material;
buckling; 2.4.2.4 The ultimate strength criterion for the
fatigue cracks; operating and transit conditions are determined by
brittle fracture. the following expressions:
Accordingly, the following criteria shall be met:
sx4Z1Rd,
ultimate strength;
buckling stress;
sy4Z1Rd, (2.4.2.4-1)
fatigue strength.
2.4.1.3 To prevent brittle fracture of structural t40,57Z1Rd;
elements, the choice of materials, the design of
structural details and welding shall comply with the spl4Z1Rd , (2.4.2.4-2)
requirements of 1.4 and 1.5.
where sx, sy and t = components of structural stresses in the
2.4.2 Ultimate strength criterion. point under consideration , each of them takes into
2.4.2.1 The ultimate strength criterion stipulates account mutual action of common and local loads,
requirements aimed at precluding the possibility of MPa;
spl= maximum bending stresses in a plate determined on
reaching a limit state due to plastic deformations and the supporting contour under exposure of local
a collapse of MODU/FOP structural element or the loads, MPa;
entire structure due to single action of the most Z1= safety factor (see 2.4.2.5);
Rd= design yield stress of material in accordance with
unfavourable combination of loads possible during 1.5.1.5, MPa.
service life of the unit.
2.4.2.2 The ultimate strength criterion for survi- 2.4.2.5 The safety factors Z1 in connection with
val conditions (extreme impact) is determined by the the ultimate strength criterion shall not exceed the
expression: values shown in Table 2.4.2.5.
2.4.2.6 Additional criteria of ultimate strength
sd4Z1Rd , (2.4.2.2)
referring to specific type of MODU/FOP as well as
where sd= design structural stress caused by the most unfavour- explanations required for the criterion (2.4.2.3.1),
able combination of loads, MPa;
Z1= safety factor (see 2.4.2.5); (2.4.2.3.2), (2.4.2.4-1) and (2.4.2.4-2) are contained in
Rd= design yield stress of material in accordance with respective paragraphs of Section 3.
1.5.1.5, MPa. 2.4.3 Buckling strength criterion.
2.4.2.3 Design stresses sd in structural elements 2.4.3.1 The buckling strength criterion stipulates
in the survival conditions or under extreme loads are requirements for those parameters of MODU/FOP
determined from the expression: structural elements which provide stability of the
given configuration. Critical buckling strengths are
T a b l e 2.4.2.5
those which cause a structure to pass from one form where n=number of simple forms of stresses which may be
used to represent the actual loaded condition.
of equilibrium to another. Examples of such stresses are: compression in x
2.4.3.2 Buckling strength criterion is determined and y directions; average shear stresses;
si= actual stresses of the i-th form, MPa;
by the expression: sicr= critical stresses corresponding to the i-th form of
stresses, MPa.
sx4Z2scr , (2.4.3.2)
where sx= design stresses for the specified condition of the The safety factor is not to exceed the value:
structural element, MPa;
scr= critical buckling strength, MPa; Z2=0,84(170,2ReH/se)+0,06, (2.4.3.7-2)
Z2=safety factor.
where se= Euler's stress corresponding to the least value of all
critical buckling stresses and forms of loaded
2.4.3.3 In buckling strength calculations of condition under consideration, MPa.
compressed and bent cylindrical shells, account shall
be taken of geometric imperfections of shape. 2.4.3.8 Buckling strength calculation of unstif-
2.4.3.4 Flexibility of isolated compressed ele- fened tubular elements, the interrelation of common
ments shall not be more than: and local loss of buckling may be omitted for:
elements which are liable to bending and
l=le/r4lmax , (2.4.3.4)
compression at
where le= effective unsupported length of the beam, mm;
r= minimum radius of inertia of the sectional area, mm; D/t40,1E/ReH; (2.4.3.8-1)
lmax= maximum permissible flexibility as per Table 2.4.3.4.
T a b l e 2.4.3.4
elements which are liable to bending, compres-
sion and excessive external pressure at
Normative yield strength of Maximum permissible
material, ReH, MPa flexibility lmax D/t40,45HE/ReH (2.4.3.8-2)
240 165 where D and t=average diameter and thickness, respectively, mm,
of tubular element wall;
315 155
E=see 2.4.3.5;
355 150 ReH=see 1.5.1.5.
390 150
420 150
460 140 If the above inequalities are not executed, then it
500 130 is necessary to take into account interaction of local
and common buckling in calculation of the tubular
2.4.3.5 While checking the buckling strength of element buckling strength. Applied methods of
isolated compressed elements the safety factor Z20 calculation shall be agreed with the Register.
shall not be more than: 2.4.3.9 Register may consider possibility of
loosing stability of the horizontal plates of primary
Z20=0,67, if l5l0;
(2.4.3.5) and secondary structural elements. In such case
methods of calculation and permissible stresses shall
Z20=0,84(170,2l/l0), if l<l0 ,
be justified and agreed with the Register.
2.4.4 Fatigue strength criterion.
where l0= H2p2E/ReH;
E =Young's modulus, MPa; 2.4.4.1 The fatigue strength criterion stipulates
ReH= yield stress of material, MPa. requirements aimed at preventing the origination of
dangerous, by possible consequences, fatigue damage
2.4.3.6 The safety factor Z2 of bars subjected to during service life of the structure which is caused by
combined axial compression and bending shall meet unsteady change of operating loads of different
the condition: magnitude.
2.4.4.2 Calculation of the fatigue strength is made
Z2/Z20+sHbend/[s]41, (2.4.3.6)
for critical points which list is agreed by the designer
where Z20= safety factor according to 2.4.3.5; with the Register.
sxbend= acting stress caused by bending, MPa;
[s]= permissible stresses, MPa, (in accordance with 2.4.2, 2.4.4.3 Designing of the platform structures shall
i.e. [s]=Z1Rd). be made on the basis of the "safe damage" criterion
which implies that fatigue criterion is oriented at the
2.4.3.7 The safety factor of plate elements exposed stage of initiation of fatigue macrocrack rather than
to system of forces on the edges, which may cause the stage of crack development. Crack initiation
buckling, shall be determined by the formula: criterion is based on the hypothesis of linear damage
summation shown by the expression:
Hi=1
n
S (si/si )2,
i =K
Z2= cr
(2.4.3.7-1) S ni/Ni4Z, (2.4.4.3)
i=1
Part II. Hull 49
where ni= the number of stress cycles at the i-th level of elevating MODU structures may be determined by
loading;
Ni=number of stress cycles prior to appearance of the the following formula:
crack at the i-th level of loading;
K = number of loading levels considered; DS=Dwave+Dwind+Dvortex,
Z= permissible limit level of relative vulnerability.
where Dwave , Dwind , Dvortex = fatigue damage due to waves, pulse
component of wind loading and vortex component of
2.4.4.4 Permissible limit level of relative vulner- wind load, respectively;
ability Z depends on the class of the structural
element (see 1.4), category of joint within the class of semi-submersible units
responsibility, degree of access for examination and m/2 m
repair. The class of the structural element and pijk2 g(1+m/2)suijk
category of the joint are assigned by the designer
Td=Nysm
y /S S S
i j k Teijk
, (2.4.4.7-2)
upon agreement with the Register.
where suijk= standard deviation of the stress process at the ijk-th
2.4.4.5 Parameter Z represents a product of stationary wave conditions.
Z=b1b2,
TLP/FOP fatigue life at wave, seismic or variable
b1 and b2 values are given in Tables 2.4.4.5-1 and ice loads is recommended to determine on the basis of
2.4.4.5-2. the analytical dependency:
T a b l e 2.4.4.5-1
b1 coefficient m
p g(1+m/K )a
Class Category of joint under consideration Td=Nysm
y /Si i T sm i i , (2.4.4.7-3)
of the structural ei y
element I II
where Tei=effective period of i-th process;
Special 0,8 0,6 ai and Ki= parameters of scale and form of the i-th process
Primary 0,9 0,8 (see 3.3.2.1.4, 3.3.2.4.4, 3.3.2.3.3, 3.3.2.3.5) ;
Secondary 1,0 1,0 Ny, sy, m = parameters of fatigue curve; sy=fatigue limit on the
basis of Ny cycles;
m = slope of fatigue curve in coordinates lgs _ lgN.
T a b l e 2.4.4.5-2
b2 coefficient
2.4.4.8 To assess preliminarily the risk of
Access during examination and repair origination of fatigue damage and to determine the
No access Hard-to-reach Good access main scantlings of hull structures it is recommended
to use the Register modified fatigue curves as fatigue
0,5 0,75 1,0 curves (Figs. 2.4.4.8-1 and 2.4.4.8-2) in accordance
with the international classification of structural
2.4.4.6 The source of cyclical loads is waves, types of nodes and joints (classes B, C, D, E, F, F2,
wind, current, ice, seismicity reason, vibration of G, W and T).
machinery. The initial data for each type of cyclical 2.4.4.9 Fatigue curves are applicable to 22 mm
loads is recurrence of environmental conditions (see materials for flat structures and 32 mm for tubular
2.2.1 to 2.2.6). structures. Fatigue limit for the given thickness of
2.4.4.7 Service life is recommended to be deter- elements differing from the basic ones is determined
mined by the following formula: by the formula:
self-elevating units
s+
y =sy(tw/t)
1/4
, (2.4.4.9)
m
pijkg(1+m/Kijk)(1+bijk)auijk
y /S S S
where tw=basic thickness;
Td=Nysm , (2.4.4.7-1) t=real thickness.
i j k Teijk
where Ny, sy, m = parameters of fatigue curve; 2.4.4.10 The design stress range for base metal in
sy = fatigue limit based on Nf cycles; calculations of fatigue curves as in Figs. 2.4.4.8-1 and
m = slope of fatigue curve in coordinates lgs ± lgN. 2.4.4.8-2 may be reduced depending on the mark of
Teijk= effective period of the process of wave loads at
ijk-th stationary conditions, featuring i-th height of average stresses. Reduction coefficient m which
the 3 per cent probability of exceedance wave, j-th reduces the stress range is shown in Fig. 2.4.4.10.
average period of waves, k-th angle of encounter;
pijk=recurrence of ijk-th stationary conditions;
2.4.4.11 The service life of the structure Tser is
kijk and auijk parameters of form and scale of the stress distribu- defined by the customer. Design service life Td of
tion, respectively (see 3.1.4.9); structures shall be Td51,1Tser.
bijk=awijk/auijk (see 3.1.3.6, 3.1.4.9);
(/) = gamma function; 2.4.4.12 Where the obtained results of the service
life assessments made in accordance with 2.4.4.8 to
In addition to formula (2.4.4.7-1), the total 2.4.4.10 suggest that the origination of premature
fatigue damage DS due to waves and wind for self- fatigue fractures in welded joints of the structure
50 Rules for the Classification, Construction and Equipment of MODU/FOP
1000
B C D E
100
the stress range, N/mm2
10 F2
G
W S0
1000-
cathodic protection
air
the stress range, N/mm2
100
10
1
104 105 106 107 108
number of cycles
Fig. 2.4.4.8-2 S-N curves for tubular joints
types used is possible, it is necessary to made more implementation of the welded joints and hull
detailed calculations of fatigue strength of the welded assemblies which ensure the required design service
joints using methods approved by the Register, which life accounting for the use of special technological
take into account the main design and technological methods for enhancing the fatigue strength of the
factors and define fatigue serviceability of welded joints in accordance with 2.8.7, Part XIII «Welding».
joints. It is also necessary to choose an appropriate
Part II. Hull 51
The width of the effective flange bfl of stiffeners is structural stresses in order to meet strength criterion
taken equal to the least of the following values (2.4.2.3.1) and maximal bending stresses on the
determined by the formula: supporting contour in order to meet strength criteria
(2.4.2.3.2) and (2.4.2.4-2).
bfl=l/6; (2.5.3.2-1)
2.5.5 Buckling strength of structural elements.
2.5.5.1 Buckling strength calculations are made to
bfl=0,5(b1+b2), (2.5.3.2-2)
meet 2.4.3 criteria. It is recommended to use calculation
where l= considered frame span between supports, m; scheme taking into account interrelation of adjacent
b1, b2=distance of the considered frame from the nearest
frames of the same direction which are located on structural elements for calculation of structural ele-
both sides of the considered frame, m. ments buckling strength. Otherwise, the structural
The width of the effective flange of ends is element (girder, frame element, plate etc.) shall be
determined by the formula: treated as simply supported along the contour.
2.5.5.2 It is necessary to consider deviation from
bfl=kb, (2.5.3.2-3)
the Huge's law to determine critical stresses. In such
where k= coefficient taken from Table 2.5.3.2 in relation to b, case the critical normal stresses scr are determined by
the given length of the frame span lsp and number of
frames n supported by the deep member in question. the formula:
scr=se at se40,6ReH ; (2.5.5.2-1)
T a b l e 2.5.3.2
n lsp/b scr=ReH(1,11370,32ReH/se)
1 2 3 4 5 6 7 and more
(2.5.5.2-2)
56 0,38 0,62 0,79 0,88 0,94 0,98 1,0 at 0,6ReH<se<2,4ReH;
43 0,21 0,40 0,53 0,64 0,72 0,78 0,80
scr=ReH at se52,4ReH , (2.5.5.2-3)
N o t e : For intermediate values of lsp/b and n, coefficient
k is determined by means of the linear interpolation. where se=the Euler normal stress, MPa.
2.5.6 Helideck strength calculation. In addition to the above the equally distributed
2.5.6.1 Loads. load of at least 0,5 kN/m2 in case of snow or icing
Dimensions of helideck members and its support- shall be taken into account.
ing structures shall be determined at permissible 2.5.6.2 Permissible stresses.
stresses as per 2.5.6.2 of the present part on the basis Stresses permissible for the helideck are assigned
of the following design loads: in accordance with Table 2.5.6.2 keeping due note of
equally distributed loading over the whole area of the load in question.
helideck _ at least 2 kN/m2; T a b l e 2.5.6.2
impact load (caused by helicopter landing ) _ at
Permissible stresses
least 75 per cent of the maximum helicopter takeoff
Load
weight applied to each of two spots of helicopter Plating Longitudinal Frames,
underdeck girders legs etc.
wheels which area is 0,3 x 0,3 m2; if the upper deck of
the habitable superstructure or wheelhouse is used as Equally distributed 0,6ReH 0,6ReH 0,6ReH2
Impact load from
a helideck then the said impact load shall be helicopter landing 1
1,0ReH 0,9ReH2
increased by 15 per cent; A r r a n g e m e n t o f ReH 0,9ReH 0,8ReH2
arrangement of helicopters; if MODU/FOP helicopters
operation implies permanent arrangement of heli- 1
To be assigned upon agreement with the Register
copter on the helideck then the load is determined as depending on the choice of the calculation method.
2
For elements subjected to axial compression, yield
a maximum load recommended by the wheel supplier strength or critical stresses shall be treated as permissible
multipled by the dynamic coefficient which is whichever is the least.
conditioned by the MODU rolling.
where q= 3HD ;
3.1 SELF-ELEVATING UNITS D=cubic displacement, in m3, of a MODU in transit;
x= distance, in m, from the farthest edge of helicopter
deck to the centre-of-graviti position of a MODU, as
measured along the hull length;
3.1.1 General. h50= height, in m, of the wave occurring with the
3.1.1.1 The structural strength of self-elevating periodicity once in 50 years;
units shall be tested, on the basis of criteria t= voyage duration, in days, not exceeding four.
mentioned under 2.4, for five design conditions:
survival; 3.1.1.4 Wind, wave and seismic loads shall be
operation; determined for the most unfavourable angles of wave
transit; propagation and wind attack.
positioning on location; 3.1.1.5 When making the dynamic strength
removal from location. analysis of a self-elevating unit, the lowest natural
For positioning on location and removal from frequency (s71) of bending vibrations shall be
location (preloading and pulling out of legs), the determined by the formula:
safety factors and strength criteria shall be chosen as
for the survival condition.
3.1.1.2 A self-elevating unit shall have a clear-
ance, in m, not less than:
p= Hl 12n EJ (17G /n P )g
k k
(473ñ)(G +0,5n G )
3
p
p
Z
k
k
e
k
d , (3.1.1.5)
A) b)
Upper support
I
A A
II
l Lower support
H1
B B
T
N
M
L
ñ=supporting pair factor, see 3.1.2.2; 3.1.2.4 The correction factor Zd depends on the
Zd=correction factor accounting for the effect of leg
securing in a pontoon, see 3.1.2.4. distance d, m, between the lower and upper
horizontal supports, on the correlation between the
3.1.2 Design structural diagram of a self-elevating bend and shift rigidity of the leg (where B is leg
unit. breadth, m), on the degree of leg embedment in the
3.1.2.1 For assessing the stressed condition, seabed (see Fig. 3.1.2.4).
idealization of structures on several levels is used
(see Fig. 3.1.2.1):
structural frame ("superelement");
leg section under consideration. Zd
In case of a non-typical installation of the lifting where G = shear modulus of the column material;
Fc = shearing area of the column, m2;
mechanism (without dampers, for instance), a special zg = distance between the upper and lower guides, m;
analysis of the area where the leg is fitted in the hole 1
Km= Kb2 , (3.1.2.6-3)
may be submitted to the Register for homologation 2
with a correction of vibration frequences and with 1
where K =
load redistribution among mechanisms and supports. 1/Kbend+1/Kshear
Kbend = ending stiffness of the column;
3.1.2.5 The flexibility coefficients a shall be Kshear = shear stiffness of the column.
determined by the formulae:
for vertical vibrations _ 3.1.3 Wind loads.
3.1.3.1 Wind loads shall be determined by
A=(17n)/4Gr0; (3.1.2.5-1)
formulae (2.3.8).
for horizontal vibrations _ 3.1.3.2 It is recommended that the dynamics of
wind load application be considered beginning from
A=(27n)/8Gr0; (3.1.2.5-2)
the period of natural bending vibrations of the first
for rotational vibrations _ mode t=130/w10, in s.
In this case, the amplification factor Kw shall be
A=3(17n)/8Gr30; (3.1.2.5-3)
used proceeding from Fig. 3.1.3.2 in which
for torsional vibrations _
nw=omax/p, (3.1.3.2)
A=3/16Gr30, (3.1.2.5-4) 73
where omax= 4/10 w10 is the modal frequency of spectral density
where G= seabed shift modulus, MPa; of wind pulsation;
n= Poisson's ratio; p= natural bending vibration frequency of a self-
r0= foundation radius, m. elevating unit;
dw/p= relative vibration decrement of self-elevating unit.
Where the foundation is rectangular with the KW dW/p
sides B6L, an equivalent radius shall be introduced,
3
as follows:
r0= HBL/p for vertical and horizontal vibrations; 0,07
4 3
r0= HBL /3p for rotational vibrations around the
horizontal axis; 0,09
r0= 4HBL(B2+L2)/p for torsional vibrations.
0,11
2 0,13
For embedded legs whose friction layer lies at 0,15
some depth, the flexibility coefficient for rotational
vibrations shall be determined by the formula:
A=3(17n)/16Gr30 . (3.1.2.5-5)
1
3.1.2.6 The legs' most loaded area is located
within the upper and lower rails, where the loads 0,05 1,10 0,15 0,20 0,25 VW
from columns are transmitted to the hull. Fig. 3.1.3.2 Amplification factor of wind loads
The bending moment in this area is partially
formed by horizontal forces from guides, partially by
vertical forces of the lifting mechanism. Relative 3.1.3.3 When considering the pulse component of
contribution of vertical Mv and horizontal Mh forces wind loads, the nonsynchronous character of their effect
is determined by the parameter b: shall be accounted for by using the factor Z.
The nonsynchronous factor of wind loads Z is
b=Mv/(Mv+Mh) . (3.1.2.6-1)
determined by the following formula:
During total strength analysis the hull stiffness may
S KliK2iSiri
be generally accepted infinitely large in comparison with i
Z= , (3.1.3.3)
the column stiffness. The leg mechanism is presented by S KliK2iSi
i
rotation spring with rotational stiffness Km. In this case
where ri _ coefficients of correlation between wind pressures on
the parameter b shall be determined by the formula: the structures
a) extended the full width and height of the unit;
1 b) fitted along the wind direction.
b= , (3.1.2.6-2)
1+DzgGFc/Km In the first approximation, generalized nonsynchro-
nous factor of wind loads shall be assumed as Z = 0,8.
56 Rules for the Classification, Construction and Equipment of MODU/FOP
Csr
3.1.3.4 For each stationary mode, the values of 1aC
in
internal forces of proportional wind actions shall be 2d
determined: 3,0
1
for a four-legged self-elevating unit _ 2
D
a
Mw=0,09Qw l (27ñ), is the bending moment, 2,0
D
a
Tw=0,18Qw, is the shearing force, (3.1.3.4-1) 1,0
3
l 4
Nw=0,18Qw (27ñ), is the axial force;
L 0
1,0 2,0 3,0 a/D
for a three-legged self-elevating unit _
Mw=0,165Qw l (27ñ), is the bending moment, Fig. 3.1.4.1 Speed resistance coefficient Csr (3,4) and inertia
resistance coefficient Cin (1,2) for sections:
elliptical sections (round sections where a/D=1);
Tw=0,33Qw, is the shearing force, (3.1.3.4-2) rectangular sections
l
Nw=0,58Qw (27ñ) is the axial force
L where D = bore diameter;
a = tooth root height;
where Qw= the value for w10=w10 , see formulae (2.3.8); b = rack tooth height.
L = the clear spacing between legs, see Fig. 3.1.2.1.
For more complex shapes, the estimated values
3.1.3.5 For each stationary mode, standard of the Cin and Csr coefficients shall be specially agreed
deviations of the components of internal wind with the Register.
pulsation forces shall be determined: 3.1.4.2 When determining the wave loads, the
for four-legged self-elevating units _ effect of marine growth on the structure shall be
considered which manifests itself in the increase of
swM=0,18QwZl(27ñ)WwKw;
scantlings and the values of Cin and Csr coefficients as
compared to those given.
swT=0,36QwZWwKw; (3.1.3.5-1)
3.1.4.3 The dynamic character of wave load
l application shall be assessed by means of curves
swN=0,36QwZ (27ñ)WwKw;
L given in Fig. 3.1.4.3 where o is the average period of
for three-legged self-elevating units _ surface waves, p is the natural bending vibration
frequency, d/p is the relative decrement of vibrations.
swM=0,33QwZl(27ñ)WwKw;
3.1.4.4 The hydrodynamic loads on the leg
modulus consisting of a combination of vertical,
swT=0,66QwZWwKw; (3.1.3.5-2)
horizontal and inclined members shall be determined
l by memberwise summation of hydrodynamic loads
swN=1,15QwZ (27ñ)WwKw ,
L with due regard for the spacing of members, which is
where Ww= wind pulsation variability coefficient, equal to
equivalent to introducing factors to account for wave
Ww=2,45HKfr; load influence upon the horizontal and inclined
Kfr= front resistance coefficient of underlying surface, see members msr and min:
Table 2.2.2. nS
Kv
1
0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 n=o20/r
Fig. 3.1.4.3 Amplification factors of speed and inertia components of wave load
The values of swsr, swin, msr, min shall be determined 3.1.4.7 The standard values of speed components
for the design course angle jd. in accordance with of wave loads for design course angles shall be
(3.1.4.6). determined on the basis of the following depen-
3.1.4.5 For the purpose of wave load calcula- dences:
tions, there may be omitted: for four-legged units _
inertia component where
ssr sr
m = 0,35usr sQ Kn l(27ñ)g4;
h35 8,5dBCBin' / uin' / CBsr msrusr; (3.1.4.5-1)
ssr sr
T = 0,70usr sQ Kng4; (3.1.4.7-1)
speed component where
h34 2,1dBCBin' / uin' /CBsr msrusr, (3.1.4.5-2) ssr sr
N = 0,70usr sQ Kn l/L(27ñ)g4;
where uin and usr=form ordinate values of leg vibrations of a self- for three-legged units _
elevating unit on the level of the applicate of wave
pressure resultants corresponding to the inertia and ssr
m = 0,5usr ssr
Q Kn l(27ñ)g3;
speed components:
uin =u if z=zin=H1(17f);
usr =u if z=zsr=H1(17f/2); ssr sr
t =usr sQ Kng3; (3.1.4.7-2)
6(17ñ) z 3ñ 2
u= / + (z/l)27 (z/l)3;
473ñ l 473ñ 473ñ ssr sr
N = 1,7usr sQ Kn l/L(27ñ)g3,
z= to be measured from the footing upwards, in m; where ssr 72
mkCBsr msr g dB h23;
Q = 1,34/10
o0 = average frequency of surface waves; mk= number of vertical members;
f= g/H1o20; Kn= amplification factor of wave loads, to be determined
H1= distance, in m, from leg footing to calm water level. from Fig. 3.1.4.3;
g4 and g3= factors accounting for the effects of leg spacing upon
3.1.4.6 The stressed condition of structures of a wave loads;
self-elevating unit shall be assessed for the most g4=
1
H1+cos(o2L4/g);
unfavourable course angles denoted later as design H2
angles. The design course angles jd shall be assessed 1
g3= H1+cos(o2L3/g);
on the basis of the following formulae: H2
for four-legged self-elevating units _ L4=H2L;
L3=(H3/3)L.
p
jd= (2i71), i =1, 2, 3, 4; (3.1.4.6-1)
4
for three-legged self-elevating units _ 3.1.4.8 The static characteristics of internal forces
p generated in leg structures, which are in accordance
jd= (2i71), i =1, 2, 3, (3.1.4.6-2)
3 with the inertia component of wave loads for the
where i= direction number. course angles mentioned under 3.1.4.6, shall be
58 Rules for the Classification, Construction and Equipment of MODU/FOP
determined by formulae (3.1.4.7-1) and (3.1.4.7-2), with 3.1.4.10 For each stationary mode, the extreme
substituting, usr for uin, ssr
Q for values of alternating internal forces shall be deter-
mined in the design leg cross section under the
sin
Q =18,7/10
72
mkCBin minSh3, (3.1.4.8) combined effects of waves and wind:
where S= sectional area, in m2, of vertical member contour. Meij=avMij[lnnij(1+bij)]1/Kij; (3.1.4.10-1)
3.1.4.9 The distribution parameters of the static
Teij=avTij[lnnij(1+bij)]1/Kij; (3.1.4.10-2)
internal forces av0 and k0 due to wave effects in each
stationary mode shall be determined on the basis of Neij=avNij[lnnij(1+bij)]1/Kij, (3.1.4.10-3)
curves to be found in Fig. 3.1.4.9, A and b proceeding
where avM , avT , avN =distribution parameters of wave bending
from the value of the relationship: ij ij ij
moments, shearing and axial forces, respectively;
bij= awij /avij;
sin 6,2HS minCBin uin
= . (3.1.4.9-1) nij= 108ph3t =volume of sample corresponding to a
ssr h3msrCBsr usr stationary mode occurring at regular intervals;
nij= 106ph3t =volume of sample for the operating mode.
1,0 1,90
0,4 0,8 1,2 1,6 2,0 2,4 sin/ssr
1,80
Fig. 3.1.4.9 Dependence of Weibull distribution parameters
k0 and aV0 on the relationship sin/ssr 1,70
1,60
Static values of av0 and k0 shall be specified on the
basis of dynamic effects by the formulae: 1,50
4
(27k0)n 1,40
k=k0+ ; (3.1.4.9-2) 1 2 3 f=Ho2/g
1+(17n)4
Fig. 3.1.4.13-1 Relationship between ssr 2 3
Q /h3gCsrdW and parameter
av=av051/k071/k, (3.1.4.9-3) f=Ho /g2
where n=o/p.
Part II. Hull 59
The applicates of the resultants Qsr and Qin for a four-legged self-elevating unit (j=08) _
(counting from water level) will be determined from z
Mc=(H2Qc uc l/4)(2 7æ);
Figs. 3.1.4.13-2 and 3.1.4.13-3, respectively. l
ZQsr/H Nc=(2Qc uc l/L)(27æ); (3.1.5.1-2)
0,50
Tc=Qc uc,
where Qc=rCsrdH0v2c /2;
H0= water depth, in m;
0,40 vc= current velocity, in m/s;
uc= value of the u parameter (see 3.1.4.5) in section H1/2.
3.1.5.2 Under the combined effect of wind and
tide, an approximation is possible, as follows:
0,30
QS=Qsr+2HQsrQc+Qc, (3.1.5.2)
where Qsr = speed component of wave loads, determined in the
following way
0,20
Qsr=av(lnn)1/K
where av and K = scale parameters and Weibull forms of
distribution determined in accordance with diagrams
to be found in Fig. 3.1.4.9.
0 1 2 3 4
f=Ho2/g 3.1.6 Seismic loads.
3.1.6.1 In some areas, the seismic loads on a self-
Fig. 3.1.4.13-2 Relationship between ZQsr/H and parameter elevating unit can be comparable to wave loads.
f=Ho2/g The integral seismic effect on a self-elevating unit
ZQin/H
shall be determined by the formula:
0,50
Q=MpobSamax, (3.1.6.1)
where Mpo= reduced mass of a pontoon;
amax= maximum value of acceleration amplitude;
0,45 bS= generalized dynamic coefficient as adopted from
Fig. 3.1.6.1
0,40 bS
1,3
1,2
0,35
1,1
0,30 1,0
0,9
0,25 0,8
0,7
0,20
0,6 =1
0 1 2 3 4 0,5
f=Ho2/g =0
Fig.3.1.4.13-3 Relationship between ZQin /H and parameter
10 15 20 25
f=Ho2/g y/P01
Fig. 3.1.6.1 Generalized dynamic coefficient:
y=bearing frequency of axilogram;
3.1.5 Current loads. P01=lowest frequency of horizontal vibrations
3.1.5.1 At an optional leg cross section, the
internal forces generated by the continuous compo- 3.1.6.2 The ultimate load QSult, which a self-elevating
nent of current will be equal to: unit can withstand is determined by the formula:
for a three-legged self-elevating unit (j=608) _ l 27æ
QSult=nQmodulus
ult (1+ / ), (3.1.6.2)
z d 2
Mc=(Qc uc l/2)(2 7ñ);
l
where n=leg number;
Nc=(2H3Qc uc l/L)(27æ); (3.1.5.1-1) Qmodulus
ult = ultimate load upon leg modulus, to be determined on
the basis of considering the kinematic condition of
the modulus. For a typical truss of a self-elevating
Tc=Qc uc; unit with K-type connections
60 Rules for the Classification, Construction and Equipment of MODU/FOP
Qmodulus
ult =2,32RdpDptp, determined proceeding from the strength conditions.
where Rd= design yield strength, in MPa, of diagonal bracings; These characteristics shall be considered the basic
Dp and tp= diameter and thickness, in m, respectively, of data for drawing up the service manual.
diagonal bracings;
l= leg length, in m; 3.1.7.5 Where the axial force value is specified,
d= distance, in m, between the upper and lower shaller; the permissible values of heel and trim angles shall be
æ=supporting pair coefficient (see 3.1.2.2). determined by the procedure described in 3.1.8.3
3.1.6.3 Safety factor for seismic loads: assuming buoyancy forces to be zero and the force
in case of earthquakes occurring once in vector to be opposite to that of the forces generated
100 years _ during the pulling out.
3.1.8 Stressed condition of legs.
Ka=QSult/Q51,25; (3.1.6.3-1)
3.1.8.1 The leg strength analysis is aimed at
in case of earthquakes occurring once in determining the stressed condition of the structure where
500 years _ the legs are attached to the hull of the self-elevating unit
and where they are embedded in the seabed.
Ka=QSult/Q51. (3.1.6.3-2)
The leg structure shall be idealized as a space
3.1.7 Pre-loading and pulling out of the legs. frame system.
3.1.7.1 Considerable forces may be generated in the The stressed condition of leg structures shall be
structure of a self-elevating unit during pre-loading and analyzed by methods which would make it possible to
pulling out of the legs. Due to this, a strength analysis consider the peculiarities of the stressed condition of leg
of the legs and pontoon shall be carried out. components, for instance, by the finite element analysis.
The analysis shall be aimed at: In this case, the structure of pontoons and holes for legs
determining the permissible levels of controlled can be considered to be absolutely rigid.
parameters (heel and trim angles) proceeding from 3.1.8.2 As the leg area by which the former is
the conditions of leg strength; attached to the hull, a leg section shall be considered
testing the strength of pontoon structures when which is limited from below by a cross section lying
resting on diagonal supports in the case of a four- below the lower shaller at midlength between the upper
legged self-elevating unit, or on the basis of the and lower shaller, and from above it is limited by a cross
deadweight with due regard for the ballast taken in section removed by 0,25d upwards from the uppermost
the pontoon compartment in the case of a three- point of contact with the upper shaller, or by the end
legged self-elevating unit. cross section of the leg (see Fig. 3.1.2.1).
3.1.7.2 The permissible values of heel and trim 3.1.8.3 As the dynamic utmost conditions for the
angles shall be determined on the assumption that, lowest cross section of the leg area considered, the
when pulling out the legs, the actual stresses in the integral forces and moments shall be adopted which
most stressed points of the structure will not exceed are determined on the simplified model of a self-
the permissible values. elevating unit (see 3.1.2.1).
When drawing up the strength provisions, the When setting up restrictions for the vertical move-
most dangerous locations of the points of the ments within the lower section of the leg area, to be
pontoon reactions application on the leg modulus included in the dynamic utmost conditions are vertical
height, and the most stressed areas of the structure forces transmitted to the leg by the jacking system. The
shall be considered. Among these are the supporting value and application pattern of these forces will depend
sections of horizontal struts and bracings, as well as on the design of the jacking system, type of its
the midspans of vertical struts of legs. attachment to the hull of the unit and the possibility of
3.1.7.3 The forces by which the interaction of leg and non-uniform distribution of these forces being prescribed
pontoon is manifested will be determined proceeding to ensure the tooth strength conditions.
from the condition of ensuring concurrent movement of 3.1.8.4 As a result of analysing an idealized leg
the pontoon and legs, and shall be characterized by heel construction attached to the pontoon hull, the values
and trim angles, as well as by the vertical axial force. characterizing the movements and internal forces in
When determining unknown forces, gravity the assemblies of the bar system will be determined,
forces and the coordinates of the application point as well as those of response and stress distribution in
of the gravity force resultant shall be considered, as the structural components.
well as the floatability forces and the under-water The stress analysis for the components of the
hull shape, forces and moments generated in the most stressed moduli shall be effected through the
supporting section of the leg as a result of interacting height of three cross sections at midlength and at
with the seabed. supporting sections.
3.1.7.4 The range of permissible values of heel 3.1.8.5 As the embedded leg area, the leg section
and trim angles, and of the axial force will be shall be considered whose upper side is limited by a
Part II. Hull 61
cross section lying within 0,5d from the connection Amplitude values of the forces per the leg unit
line of leg and footing. length are determined by z coordinate:
For modelling the leg footing or another similar transverse forces _
structure forming part of the lower end of the leg, an
idealization shall be used to generate a plane stress in FTS=m(z)gsiny0 static force;
the components of the structure. Dynamic utmost FTD=m(z)e0d inertia force; (3.1.9-3)
conditions shall be prescribed for the upper end of 1
FW= rWCD[W(z)cosy0]2 wind force
the considered leg section in the same way as under 2
3.1.2.1. As a result of the analysis, the values of longitudinal forces _
internal forces and movements shall be obtained and FLS=m(z)gcosy0 static force;
the stress distribution established. FLD=m(z)e0d inertial force, (3.1.9-4)
3.1.8.6 Where the provisions of 3.1.8.2 to 3.1.8.5
where m(z) = unit mass;
cannot be complied with in view of principal W(z) = wind velocity at z level;
differences from the above calculation procedure, a g = acceleration of gravity force
calculation procedure taking into account the struc- e0= 2p/T0.
tural peculiarities of the self-elevating unit may be When reducing the forces to resultant values the
submitted to the Register for homologation. intrinsic moment of inertia of the structure in question
3.1.9 Loads on self-elevating unit legs during shall be taken into consideration, e.g., when reducing
transportation. the leg section with length l and mass per unit length m,
During transportation the legs are mostly com- the intrinsic moment of inertia Mj is equal to:
pletely upturned. Combination of inertia loads
during rolling or pitching together with wind load ml 3
Mj = .
provokes extensive bending moments and axial forces 12
in the legs as well as considerable jet forces in the Natural period of rolling or pitching may be
portal and hull structures. determined by the formula:
Rolling parameters may be obtained either based
T0=2pH(r207a20)/gGM , (3.1.9-5)
upon the results of model tests or calculation. One
shall regard the results of rolling parameters calcula- where r0 = radius of inertia for rolling or pitching in relation to the
axis located in the water line level, in m;
tion very carefully due to the non-conventional a0 = vertical distance between the water surface and true
peculiarities of pontoons of self-elevating units that rotation axis during rolling or pitching, in m,
cause a number of non-linearities. GM = transverse or longitudinal metacentric height, in m.
For the calculation in transit conditions the The distance a0 for preliminary analysis may be
following shall be taken into consideration: accepted between the water surface and center of
inertia forces corresponding to the specified gravity.
amplitude of rolling or pitching with natural period The radius of inertia r0 may be determined as
of platform; follows:
static forces corresponding to the maximum
r0=HIm/Mm , (3.1.9-6)
inclination of legs during rolling or pitching;
specified wind forces. where Im=IL+IH+IA _ moment of inertia of the masses with
regard to relation of rolling and pitching;
Effect of rolling, drifting or yawing shall be Mm= nML+MH mass;
considered by means of introduction of the correc- n = the number of legs;
tion coefficient g=1,2. IL = moment of inertia of the leg masses;
IH = moment of inertia of the hull mass;
Rolling or pitching is assumed to be calculated IA = added mass of the moment of inertia;
with the aid of the relation: ML = mass of the leg;
MH = mass of the hull.
2pt
y=y0sin , (3.1.9-1)
T0 3.1.10 Leg pounding against seabed during pre-
where t = time, in s; load of self-elevating unit.
T0 = natural period of rolling or pitching;
y0 = amplitude of rolling or pitching, in deg. During installation and pulling out the leg may
be subjected to pounding against seabed, caused by
It is considered that the oscillation center is the unit rolling.
located within the water line level. Pounding force caused by rolling may be
Acceleration of lumped masses at the distance r, determined by the simplified method based on the
in m, from the oscillation center, in m/s2, is determined following:
as follows: only one leg touches seabed;
2pt the lower end of the leg comes to a stop
a=7(2p/T0)2y0rsin . (3.1.9-2)
T0 immediately upon touching seabed;
62 Rules for the Classification, Construction and Equipment of MODU/FOP
rolling of the unit and the random character of waves pontoon deck plane when in the operating and
into consideration, or by an experimental procedure survival modes.
based on special model tests which ensure the 3.2.2.3.3 The integral characteristic of the tor-
dependability of results and their adequacy as sional component (in the centre plane of the unit):
compared to those of full-scale testing.
3.2.2.2 Global wave loads may be represented as 1
Ql3= $ x(qlz7qrz)dx=7Qr3. (3.2.2.3.3-1)
distributed loads or design values of integral char- 2L
acteristics of load components with indication of
calculation methods for the relevant distributed loads The relevant vertical distributed forces, in t/m:
and design load combinations to determine the global l r
12Q3 12Q
stresses for each design mode of operation. ql3= x and qr3=7 3 3 x (3.2.2.3.3-2)
The distributed loads which are generally deter- L3 L
mined in respect of an idealization of the hull of the are applied in the centre plane of the pontoons.
self-elevating unit used for rolling calculations and to 3.2.2.3.4 The integral characteristic of the sym-
determine the deflected mode of hull structures shall metrical vertical component:
be transformed bearing in mind the adopted idealiza- 1
Ql4= $ (qlz7qrz)dx=Qr4. (3.2.2.3.4-1)
tion and the realization of the finite element method 2 L/4
applied. The relevant vertical distributed forces, in t/m:
3.2.2.3 As the integral characteristics, the four
ql4=qr4=(2pQl4/L)cos(2px/L) (3.2.2.3.4-2)
components of the wave load are generally consid-
ered: Q1 the symmetrical component; Q2 the oblique- are applied in the centre plane of the pontoons.
symmetrical component; Q3 the torque acting in the The relationships under 3.2.2.3.1 to 3.2.2.3.4
centre plane of the unit; and Q4 the shearing force include the following parameters:
applied to one fourth of the unit length in the long- qlz, qly, Ml and qrz, qry, Mr=distributed vertical and horizontal
components of force and the moment for the left and
term distribution of wave modes or their dispersion right pontoon, respectively, each of which represents
in a stationary mode.1 a sum of disturbing, restoring, hydrodynamic and
3.2.2.3.1 The integral characteristic of the sym- inertia masses, as well as proper weights, of forces
and moments whose major vector and moment are
metrical horizontal component of load: zero;
1 L, B1=length and breadth of pontoon hull, respectively;
Ql1= $ (qly7qry)dx=7Qr1. (3.2.2.3.1-1) b0= distance between inner sides of pontoons.
2L
The relevant horizontal distributed load, in t/m, 3.2.2.4 Stresses determined on the basis of design
values of the integral characteristics of load compo-
ql1=Ql1/L and qr1=Qr1/L=7Ql1/L (3.2.2.3.1-2)
nents have the same probability of exceedance as
is applied in the waterline plane when in the transit those characteristics. To determine global design
mode and in the pontoon deck plane when in the stresses, load component compositions shall be used,
operating and survival modes. as given in Table 3.2.2.4.
3.2.2.3.2 The integral characteristic of the asym- For stresses determined on the basis of distrib-
metrical component: uted loads, long-term distribution or stress disper-
1 sions on stationary seas shall be determined to be
Ql2= $ (qlz7qrz)dx=7Qr2. (3.2.2.3.2-1)
2L able to determine the magnitude of stresses with the
same probability of exceedance as prescribed under
The relevant distributed load is represented in 2.3 for wave conditions during the design modes of a
each pontoon section by the distributed vertical force semi-submersible unit operation.
q, in t/m, and moment M, in t: 3.2.2.6 Hydrodynamic loads upon bracings shall
be determined in accordance with 2.3.9.
ql2=Ql2/L and Ml2=(Ql2/L)(b0+B1) (3.2.2.3.2-2)
The design values of the added mass coefficient
and Cm shall be determined by the procedure approved by
the Register. The design values of the resistance
qr2=7Ql2/L and Mr2=Ml2 , (3.2.2.3.2-3)
coefficient Csr shall not be less than indicated in
with q2 applied in the centre plane of the pontoons Fig. 3.1.4.1.
and with M2 acting with regard to the crossing line of 3.2.2.7 The velocity component of the load may
the pontoon centre plane and the waterline when in be ignored for calculation purposes, provided:
the transit mode, and of the centre plane and the
h3%4pDCin/Csr, (3.2.2.7)
1
These components are present in a semi-submersible unit of where h3%= wave height with 3 per cent probability of excee-
classical type whose structure includes two pontoons, 4 to 8 dance;
stabilizing columns, upper hull and, generally, bracings. Cin=1+Cm.
64 Rules for the Classification, Construction and Equipment of MODU/FOP
T a b l e 3.2.2.4
Operation mode Design Position of unit with regard Design
of semi-submersible unit wave height to the waves load composition
Transit conditions h3%=hper 1 Straight course (j=0 or to 1808) Q4; 0,3Q1; 0,3Q2 and 0,3Q3
Tc=Tc 2
Oblique course Q3; 0,3Q1; 0,3Q2 and 0,3Q4
Operating conditions h3min4h3%4hper Straight course (j=0 or to 1808) Q4; 0,3Q1; 0,3Q2 and 0,3Q3
and survival Where the range of h3% is in
accordance with the values Oblique course Q3; 0,3Q1; 0,3Q2 and 0,3Q4
prescribed for the mode of
operation, Tc shall comply with Course beam to the sea Q1; Q2; 0,3Q3 and 0,3Q4
the long-term distribution
1
hper = permissible wave height with 3 per cent probability for the particular mode of operation.
2
Tc =mean value of average period of stationary sea conditions with h3%=hper.
3
hmin=minimal wave height of 3 per cent probability for survival (for operating conditions hmin=0).
1
ax = b; (3.2.4.4.2-1)
3
ax=0,5(a1+a2). (3.2.4.4.2-2)
specification, shall be smoothed by averaging the The mode of removal from a drilling position in
bending moment values. terms of strength assurance shall be considered for
3.2.4.4.5 Unless it is proved that the shift may be FOP, which may repeatedly change their location
ignored (Fx??), the cross-sectional area Fx is area during life cycle.
determined by the formula: For FOP whose operation is expected to be at
one location only during the entire life cycle, the
Fx=0,5(a1+a2)t, (3.2.4.4.5)
mode of removal from a drilling position is subject to
where for a1, a2 see 3.2.4.4.2; special consideration by the Register.
for t , see 3.2.4.4.3.
3.3.1.2 The FOP topside clearance hw , in m, shall
3.2.4.4.6 Unless it is proved that the shift can be not be less than the largest of values determined for
ignored (Fz??), the cross-sectional area Fz, m, is extreme effects of waves and ice:
determined by the formula: for waves _
Fz=hth, (3.2.4.4.6) hw=D100+1,2(D/l100)1/4h100+1,5, (3.3.1.2-1)
where h=height, in m, of element cross section; where D100=peak amplitude of a sea level change which is
th=design web thickness of element, in m. probable once in 100 years, m;
h100=wave height which is probable once in 100 years, m;
3.2.4.4.7 The cross-sectional area Ft-com depends l100=wave length which is probable once in 100 years, m;
on the web height and the effective flange width at-com. D= diameter of a cylindrical leg or the cross dimension
of a conic leg at the waterline level, m;
All the longitudinal members adjoining the element
shall be considered. for ice _
The effective flange width is determined by the
h%=4hraf100+D100+0,5, (3.3.1.2-2)
formula:
where hraf100= thickness of rafted ice which is probable once in
at-com=0,5(a1+a2), (3.2.4.4.7) 100 years, m.
where for a1, a2, see 3.2.4.4.2. Where structural details like lugs, inserts, etc. are
available, the value of clearance for ice conditions is
3.2.4.5 In accordance with 2.4.3.9, the loss of determined experimentally.
stability of the plates of primary and secondary 3.3.1.3 In shallow waters a whipping (splashing
structural elements may only be permitted for the over) phenomenon may be observed. At present, its
deck plating of the upper hull. In this case, the severity is effectively determined by an experimental
reduction of elastic members (plates) under the effect approach only and its determination is necessary
of design compressive stresses shall be considered for while evaluating the clearance value.
calculation purposes. 3.3.1.4 Calculating FOP hull strength, the provi-
sions of 2.5 shall be followed as well as the provisions
of 3.3.4.
3.3 FIXED OFFSHORE PLATFORMS 3.3.2 Loads.
3.3.2.1 Wave loads.
3.3.2.1.1 Wave load applied to a platform and its
3.3.1 General elements are determined on the basis of the Morison
3.3.1.1 The strength of a FOP structure shall be equation (see 2.3.9.1 and 2.3.9.2).
checked in accordance with the strength criteria 3.3.2.1.2 Only one inertia component for a FOP at
specified in 2.4 for design modes specified in 2.1.1. D>h100/p shall be considered. Then, in order to
The criteria of 3.3.3 of this Section are addition- determine velocities and accelerations of water
ally to be met for ice strake structures under extreme particles, the linear theory of waves of small
loading. In this case, the criterion 2.4.2.3.2 for the amplitude may be used.
plates of outer shell of an ice strake shall be met only FOP may be represented by combination of
for local hydrostatic and wave loads (and also different architectural forms. As the basic elements
attendant thereto) and may be determinative merely the cylindrical and conic legs are generally used. With
in the event when local ice pressures are comparable reference to these elements, the wave load parameters
in value with the other local loads. are given in 3.3.2.1.3 to 3.3.2.1.7.
Safety factors and strength criteria for the modes 3.3.3.1.3 For structures of an exactly cylindrical
of installation at and removal from a drilling position configuration, the standard deviation of the horizon-
shall be assumed as for a transit mode. Based on tal component of a wave load, MN, may be
these requirements, the permissible environmental determined by the formula:
conditions for installation at and removal from a
shor
Q =3/10
73
g(h3)maxD2KvthKH; (3.3.2.1.3-1)
drilling position mode shall be refined.
68 Rules for the Classification, Construction and Equipment of MODU/FOP
b Kh b=408
7
15
b=508
5
b=608
b=708
10
3
0.75
3.3.2.3.8 The vertical component of a global load,
in MN, on the leg of a conic form due to a pressure
0.70 ridge is determined by the formula:
Fvert=(F1+F2)Kh/tg(b+arctgf). (3.3.2.3.8)
0.65
3.3.2.3.9 Irrespective of the leg form the design
0,60 value of a horizontal ice load, in MN, on a multileg
structure for an ice scenario corresponding to ice
0,55 clogging between legs is determined by the formula:
0.50 Fhor=Bh0,8Kh, (3.3.2.3.9)
0 0.01 0.02 0.03 ah/D
where B = maximum width of an obstacle formed by legs, m;
h = design value of the rafted ice thickness, m;
Kh = amount of hummocking factor determined accord-
Fig. 3.3.2.3.5-2 Parameter K _ ratio ah/D relation ing to the diagram in Fig. 3.3.2.3.4.
3.3.2.3.10 The extent of an ice strake l, in m, shall
be at least:
Dc
l=D100+2ahcons100, (3.3.2.3.10)
where D100 = maximum swing of the sea level change relative to
the average level probable once in 100 years, m;
a = safety factor; a=1,1;
hcons100 = thickness of the consolidated hummock layer prob-
able once in 100 years (in the absence of hummock,
the thickness of level or rafted ice), m;
The pressure p at b<188 is determined as at 188; 3.3.2.4.3 In calculations of FOP seismic stability
and at b>728 it is determined as at 728. The pressure the following seismic loads shall be considered:
p is set equal to 18 MPa when p>18 MPa. inertia forces generated by seismic structure
Local ice pressures on structures within an ice shakings, and distributed in a structure space and
strake of a vertical obstacle are determined by the its base;
above formula in which factor Hb/8,5 shall be omitted. hydrodynamic pressure on a structure generated
3.3.2.3.12 Local ice pressures on structures on by an inertia effect of the liquid part vibrating along
structures in areas above and below an ice strake (see with the structure, and distributed across the surface
3.3.2.3.11) are determined as the part of pressures on of the structure contact with water;
ice strake structures. hydrodynamic pressure due to seismic seawaves
Local ice pressures below an ice strake with the in an earthquake.
extent of 0,5hkeel are determined in accordance with a 3.3.2.4.4 Calculating seismic stability of equip-
relation pb=p/4, but shall be not less than 2 MPa ment and structures located in the above-water part
where p is in line with 3.3.2.3.11. The value of ice of a FOP, seismic effects are specified by accelera-
pressures below the areas specified (where possible) is tions transmitted to these structures and equipment
determined with due regard for the details of ice by bearing structures of the FOP hull. In this case,
situation in an operational area. the peculiarities of the dynamic interaction of objects
Local ice pressures on structures above an ice and structures in question shall be considered.
strake with the extent of hsail are determined in 3.3.2.4.5 FOP are calculated for the seismic
accordance with a relation pa=p/8, but shall be not effects of design and maximum design earthquake
less than 1,0 MPa where p is in line with 3.3.2.3.11. levels using methods of a dynamic theory of seismic
3.3.2.3.13 The values of ice loads may be refined stability.
on the basis of field observation or laboratory At preliminary stages of design, a linearly
research data, and also on the basis of using special spectral theory of seismic stability may be used.
methods approved by the Register. 3.3.2.4.6 The calculations of structures for a
3.3.2.4 Seismic effects. design earthquake according to the dynamic theory
3.3.2.4.1 FOP operation in the areas of seismic of seismic stability are conducted with use of a linear
activity is associated with loads of an essential value time dynamic analysis wherein the structure materials
applied to a structure, which may result in quite and base soils are assumed linearly elastic, and
adverse consequences. In some areas, the seismic geometric and structural nonlinearity in behaviour
effect may be adopted as the design case of loading of a structure-base system is absent.
which defines FOP structural decisions. The linear time dynamic analysis is carried out
FOP shall be designed and operated so as: either by the method based on the solution expansion
to prevent the threat to people's safety, of into a series to the forms of natural vibrations of the
pollution of the environment with oil and gas structure or by the method based on stepwise
production products, and to keep up repair ability integration of a set of differential equations.
of the structure and equipment on exposure to a 3.3.2.4.7 The calculations of structures for a
design earthquake; maximum design earthquake according to the dy-
to avoid FOP capsizing and catastrophic pollu- namic theory of seismic stability are conducted with
tion of the marine environment on exposure to a the use of any techniques of time dynamic analysis (as
maximum design earthquake; in this case, other a rule, nonlinear based on the method of stepwise
damages, which may upset the normal operation of integration).
a structure, are allowed. The nonlinear dynamic analysis is carried out
Seismic stability is ensured by: according to the special procedures and programs
the selection of a seismically favourable building approved by the Register.
site, a structural and planning diagram, and materials; The calculations of structures for a maximum
application of special structural arrangements; design earthquake according to the dynamic theory
the relevant calculation of structures; of seismic stability with use of a linear dynamic
quality of construction and installation work analysis are carried out similarly to the calculations
execution; of structures for a design earthquake according to the
inclusion in FOP designs of a special section on dynamic theory of seismic stability.
the earthquake monitoring during the structure 3.3.2.4.8 The calculations of a FOP according to
operation. a dynamic theory of seismic stability shall be
3.3.2.4.2 Designing structures it shall be taken conducted for design accelerograms selected (of
into account that seismic forces may have any space instrumental records, analog or synthesized acceler-
orientation, horizontal and vertical inclusive. ograms) with such values of a maximum peak
Part II. Hull 73
acceleration ap in a base that the values of these where kH = coefficient allowing for a structure height; its value
are taken equal to:
accelerations ade
p (in calculation for a design earth- 1,0 _ for structures 100 m high and over;
quake) and amde p (in calculation for a maximum 0,8 _ for structures 60 m high and less;
for structures having a height from 60 m to 100 m
design earthquake) have the values meeting recur- the values are determined by interpolation between
rences of 100 and 500 years, respectively. In this case, 1,0 and 0,8;
the following conditions shall be fulfilled: kc = coefficient allowing for shock absorbing properties
of structures; its values are taken equal to:
ade de
p =kt gA100; (3.3.2.4.8) 1,0 _ for metal structures, and for concrete and
reinforced concrete ones at a design seismicity not
exceeding a magnitude 8;
amde mde
p =kt gA500, 0,8 _ for concrete and reinforced concrete structures
at a design seismicity over a magnitude 8;
where kde
t = coefficient allowing for the probability of a seismic event mk = mass of the structure element assigned to a node k
under consideration over the design lifecycle of a FOP (with due regard for the added mass of water);
for the design earthquake, see Table 3.3.2.4.8-1; ade mde
p and ap = see 3.3.2.4.8;
T a b l e 3.3.2.4.8-1 bi = dynamic factor corresponding to the i-th tone of
natural vibrations of the structure;
Design lifecycle, kde
t kmde
t Zikj = coefficient of the natural vibrations form of the
years structure for the i-th form of vibrations.
at the i-th form of natural vibrations. 0 0,5 1,0 1,5 2,0 2,5
In this case, the values of nodal force components Fig. 3.3.2.4.11 Dynamic factors b(Ti):
Pikj, j=1, 2, 3 are determined by the formulae: Curve 1 _ for soils of a I category;
Curve 2 _ for soils of a I _ II, II, II _ III, III category
Pde de
ikj=0,5kHkcmkap biZikj; (3.3.2.4.9-1) for the thickness of an upper soil layer not more than 20 m;
Curve 3 _ for soils of a I _ II, II, II _ III, III category
Pmde mde
ikj =0,5kHkcmkap biZikj, (3.3.2.4.9-2) for the thickness of an upper soil layer at least 40 m
74 Rules for the Classification, Construction and Equipment of MODU/FOP
where Wj = generalized value of the components of design shifts Silt, clay and loams of sloppy and sloppy-wet 1,2
(deformations, stresses or forces) brought about in consistency at an index of liquidity lL>0,75;
the points or sections under consideration by seismic sandy loose soils
effects;
Tough and soft clay soils with an index of
Wij = generalized value of the components of shifts
(deformations, stresses or forces) brought about in liquidity 0,254lL40,75, sandy firm soils and 1,4
the points and sections under consideration by the sandy soils of medium solidity
seismic loads corresponding to the i-th form of Clay soils of stiff and hard consistency
natural vibrations; (lL<0,25); very firm sandy soils; fluvial soils;
q = number of natural vibration forms considered in large fragmented soils with a sandy aggregate 2,0
calculations. N o t e : The value of a nonuniformity coefficient is where
3.3.2.4.13 The number of natural vibration forms necessary, refined with due regard for specific design condi-
tions.
considered in the calculations according to a linearly
spectral theory is selected so that the further
refinement of calculation results may be neglected 3.3.3 Additional criteria of strength for structures
with the increase of that number. of ice-resistant FOP
3.3.2.4.14 In calculation of FOP strength with due 3.3.3.1 The ultimate strength criterion for calcu-
regard for seismic effects in all the cases of contact of lation of outer side grillages is defined by the
lateral surfaces of a structure with the soil, the influence expressions:
of seismic forces of the soil on the value of a lateral
s4ReH;
earth pressure shall be allowed for.
Seismic soil forces in the calculation of a (3.3.3.1)
t40,57ReH,
structure are determined from a common dynamic
calculation of a system, which includes the structure, where s and t=maximum normal and shear stresses in the
elements of girder cross-sections under local ice
base and soil used for backfilling. pressures.
3.3.2.4.15 With the availability of cohesionless or
weakly cohesive soils (e.g. fine _ grained sand) in the 3.3.3.2 The ultimate strength criterion for calcu-
FOP base, special emphasis shall be placed on the lation of separate structural elements of an outer side
assessment of potential liquefaction of these soils (plates, stiffeners) is defined by the expression:
with the reduction of their resistance to shifting under
Pp4Pult/g, (3.3.3.2)
the action of seismic loads.
Part II. Hull 75
where Pp = design load on a structural element due to local ice The ultimate pressure pult on a plate restrained on
pressures;
Pult = ultimate load on a structural element; a rest and loaded by an equidistributed load across
g = ultimate load safety factor equal to: the plate surface is determined by the formula:
1,2 _ for special structural elements;
1,1 _ for primary structural elements. pult=4Rd(s/a)2[1+2(a/b)2], (3.3.4.4-1)
3.3.4 Peculiarities of strength calculation for ice where Rd = design yield stress of a material according to 1.5.1.5,
MPa;
strake structures. s = design plate thickness, m;
3.3.4.1 When calculating structure strength under a = length of the lesser side of a plate rest, m;
ice loads the following loading stages are recom- b = length of the longer side of a plate rest, m.
mended to be distinguished; The ultimate load Qult on a stiffener restrained at
loading of separate structural elements, i.e. its ends and loaded by an equidistributed load is
plates, stiffeners; determined by the formula:
loading of structure grillages;
16Wu
loading of the structure at large. Qult= RrQ , (3.3.4.4-2)
In accordance with these stages, the structural l
where Q41 = functional coefficient allowing for the effect of shear
elements of an ice strake shall be calculated as forces in sections of support;
specified below. 1
3.3.4.2 Where a structure is loaded as a whole, Q= ;
1+5,77[(Wult/(Fwl2))(l70,5a)]2
the global ice loads calculated according to 3.3.2.3
Fw = design area of a stiffener web cross-section, m2;
are assumed as design. All adverse potential loading Wult = ultimate section modulus with due regard for an
cases shall be considered. effective flange, m3;
a = spacing between stiffeners, m;
Evaluating structure strength, the fashion of l = span of a stiffener between its supports, m.
global ice load distribution may be assumed uniform
in the front and height of ice formation (level ice, For plates and stiffeners, the strength criteria of
rafted ice or the consolidated part of a ridge). 3.3.3 shall be met.
The calculation is aimed at the check of 3.3.5 Operations for installation of ice-resistant
compliance with the strength criteria by the FOP at a drilling location and installation of the
formulae (2.4.2.3.1) and (2.4.2.3.2). When evaluating large-sized topsides on the substructure.
general and local stresses in structural elements, the 3.3.5.1 Basic principles, criteria and recommen-
provisions of 2.5.2, 2.5.3 and 2.5.4 shall be followed. dations on planning operations for ice-resistant FOP
3.3.4.3 Where structure grillages are under load, installation at a drilling location and installation of
the local ice pressures according to 3.3.2.3.11 are the large-sized topsides on the substructure.
assumed as design loads. In this case, a design contact 3.3.5.1.1 Application.
area A is determined as: .1 These requirements refer to the technological
marine operations carried out during ice-resistant FOP
A=10 m2, if Sgr410 m2;
installation at a drilling location and installation
(skidding) of the large-sized topsides on the substructure.
A=Sgr, if Sgr>10 m2,
The recommendations contain criteria and tech-
where Sgr = grillage surface area within a rest, m2. nical requirements providing for safety level of
Based on the grillage calculation, the dimension marine operations recognized by the Register.
of web girders are selected and the strength criterion .2 These recommendations according to Part XVI
for them (3.3.3.1) shall be met. In determination of "Marine Operations" are applicable to a particular
stresses, the provisions of 2.5.3 shall be followed. type of platform, namely, caisson FOP.
3.3.4.4 If separate structural members (plates, 3.3.5.1.2 Definitions and explanations.
stiffeners) are loaded, the local ice pressures deter- I c e - r e s i s t a n t F O P is a fixed offshore
mined according to 3.3.2.3.11 are assumed as design platform capable of withstanding the ice loads.
loads. In this case, a design contact area A is M O D U is a mobile offshore drilling unit.
determined as: S k i d d i n g is installation of the large-sized top-
sides on the substructure by transferring them from the
A=1 m2, if Sp41 m2;
floating structure by means of special devices.
W D S _ Water disposal system.
A=Sp, if Sp>1 m2,
F e n d e r i n g E q u i p m e n t (FE).
where Sp=plate surface area or the loaded area of a stiffener. 3.3.5.1.3 Basic principles of planning operations
As an ultimate load Pult shall be considered: for installation.
pult=ultimate pressure on a plate; .1 Marine operations for ice-resistant FOP
Qult =ultimate load on a stiffener. installation and skidding its large-sized topsides on
76 Rules for the Classification, Construction and Equipment of MODU/FOP
Seabed" shall be developed. This document shall To ensure the specified installation accuracy, the
contain the results of geological and hydrographical platform positioning system shall be developed
investigations, calculations of static and dynamic considering the tug power rate and pulling force,
loads, platform setting up, its buoyancy and stability, the time necessary for the installation shall be
as well as calculations concerning anchor system determined and weather conditions of the installation
elements. area shall be studied.
3.3.5.1.2 Prior to ice-resistant FOP installation at 3.3.5.2.1.4.3 Platform submersion and platform
a drilling location, the environmental conditions of clamping force generation after its setting on the
installation area shall be established (including seabed. The following methods of setting the plat-
statistical data on mean sea level and possible form on the seabed may be considered: a) "on even
fluctuations proceeding from tides, on current keel" _ submersion of the platform without heel and
velocities and velocity profiles at different depths). trim until touching the seabed with its entire bottom;
3.3.5.2.1.3 Technical design shall include data on b) "on the corner" _ submersion of the platform
weather conditions acceptable for platform setting: with the planned heel and trim until touching the
maximum wave height, wind velocity, minimal seabed with its bottom corner, and with subsequent
visibility. pressing down of the entire bottom to the seabed; c)
3.3.5.2.1.4 The installation of the platform on the "on the edge" _ submersion of the platform with the
prepared basis in the production field includes the planned heel and trim until touching the seabed with
following operations (stages): anchor installation, its bottom edge, and with subsequent pressing down
anchoring, platform positioning, submersion and of the entire bottom to the seabed.
generation of the platform clamping force after The required safety level of the operation may be
platform setting on the seabed. achieved by the correct choice of method of setting
3.3.5.2.1.4.1 Installation of anchors. One of the the platform on the seabed considering specific
most important factors of the platform installation environmental conditions of the installation area.
technology is platform setting and positioning Taking into account the complexity of the
accuracy during platform submersion with the problem and absence of reliable techniques for
navigation support. The anchoring and anchor evaluation of the force effect on the platform near
positioning system of the platform shall provide the seabed and the behaviour of seabed particles
positioning accuracy with respect to the reference during platform installation, in cases of great
point within the prescribed limits. importance, simulation of process in experimental
To provide the required accuracy of the position- basin is recommended for choosing the final method
ing system, the relevant coordinates shall be deter- of platform installation.
mined and marks shall be plotted. The anchor Upon research results, the requirements for
installation coordinates depend on the adopted rolling parameters which do not cause the impact
anchoring arrangement diagram. effects on the seabed shall be developed.
3.3.5.2.1.4.2 Anchoring and positioning of the 3.3.5.2.1.5 Platform submersion and its retaining
platform. For ice-resistant FOP positioning at a site, pressure at a drilling location are carried out by
a group of anchors shall be used, their main filling ballast and oil tanks with water. The filling
characteristics are the following: number, calibre shall be completed at the maximum tide level.
and lengths and anchor holding force. The platform 3.3.5.2.1.6 The basic requirements for the plat-
shall be provided with a towing-mooring arrange- form submersion are the following:
ment including side hawses, chain stoppers with a necessary difference between the sides drafts
dolphin through which the load from the towing- (draft is more from the side of the current and waves
mooring lines is transmitted to the platform hull, propagation) during platform submersion shall be
winches for pulling and preliminary tensioning of the provided;
mooring-anchor lines during platform positioning, minimum duration of submersion;
chain lockers for stowing the part of chain lines the impacts of the platform against the seabed at
selected during tensioning. the moment of their contact considering the platform
To ascertain the correct platform securing the rolling due to wind and current actions shall be
following critical parameters shall be considered: excluded;
horizontal shift, turning (yawing), vertical shift and the platform motions due to water forcing out
vertical velocity at a representative point of the from under its bottom shall be excluded;
platform, safety factor for dynamic force of the repeated platform uplifts from the seabed due to
loaded structural element (at least 1.6) and safety tidal variations shall be excluded;
factor for horizontal load acting on the anchor (at possible horizontal shifts within the prescribed
least 1.3). limits during platform submersion shall be restricted.
78 Rules for the Classification, Construction and Equipment of MODU/FOP
The required restriction of possible horizontal The measuring accuracy of heel and trim angles
shifts and yaw angles of the platform, as it said shall be assumed not less than 0,1, and the measuring
above, is provided by the platform anchoring system accuracy of the distance from the platform corners to
and tows support. the seabed _ not less than 0,05 m. All the above
3.3.5.2.1.7 Requirements for monitoring system. values shall be controlled until the platform is
One of the most important factors providing for completely filled with water.
reliability, safety and accuracy of the platform 3.3.5.2.1.10 Water ballast system. Specified current
installation is the monitoring and control of the setting of the platform substructure (at minimum draft,
platform positioning and submersion. The following trim, and heel deviations) shall be provided as the basic
parameters under control shall be considered: requirement for the water ballast system in terms of
environmental conditions in the platform instal- marine operation safety. It is achieved by the possibility
lation area; of ballasting and deballasting without any limitations
platform positioning parameters; on tanks installation, with continuos monitoring of
platform submersion parameters. each tank condition (amount of water, valves position).
The development of the above monitoring Stability of the substructure or the platform is
systems shall be carried out by the relevant specia- provided by filling- draining the tanks in a certain
lized organizations. order; minimising the current free liquid surfaces in
The following environmental parameters shall be the tanks; minimizing the number of simultaneously
considered as controlled: opened sea inlets.
wind velocity and direction; System capacity shall provide nonexceedance of the
current velocity and direction at different depths; planned time for carrying out a stage of marine operation
wave parameters (height, direction, period); taking into account "weather window" conditions.
water depth; 3.3.5.2.1.11 Water disposal system (WDS). The
range of sea level variations. main purpose of this system is water removal from
The above parameters shall be measured and under the skirt during the platform installation at a
recorded continuously in the course of platform working location.
securing, floating over and submersion. For this The water disposal system can operate using the
purpose hydrographic ships carrying different kinds pipes fitted in transverse cofferdams and by dischar-
of oceanographic equipment, oceanographic buoys ging of water from the caisson cover through flexible
and equipment fitted on the platform may be used. hoses going over the deflector.
3.3.5.2.1.8 Platform positioning monitoring sys- In the course of skirt pressing-in into the seabed,
tem. The platform positioning shall include: the platform shall be submerged so that to avoid
determination of the platform position at sea; foundation uplift from under the platform. This
determination of the platform longitudinal and mode of platform penetration into the seabed may be
transverse shifts and yaw angles in relation to the carried out in two ways: 1) the skirt shall penetrate
place of setting. into the seabed with speed corresponding to the
To determine the platform position at sea, the filtration speed not destroying the seabed; 2) by
platform shall be fitted with navigational equipment setting the platform on the seabed within some actual
providing for the positional accuracy related to the (planned) period of time with the water disposal
planned position of 5 m and planned course angle of system (WDS) design parameters providing for the
+58. The measurement and recording of the plat- disposal of the excessive flows exceeding maximum
form displacements in the course of floating over and permissible non-destroying filtration flows from
submersion shall be continuously performed and the under the skirt edges.
data shall be displayed on the operator's screen. The pump and hoses systems shall be mounted
3.3.5.2.1.9 Platform submersion monitoring sys- prior to start of platform installation. The system is
tems. The submersion monitoring systems shall provide fitted with submersible pumps. They are fitted in the
measuring and recording of the following parameters: WDS pipes for the period of platform installation. A
platform heel and trim angles considering plat- flexible hose connects the pump and deflector.
form rolling in waves; The system of water disposal from under the
submersion depth of each platform corner and caisson bottom shall be ready for operation to
the distance from each platform corner to the seabed provide sufficient water supply for the ballast system.
(considering the platform rolling in waves); The pumps shall be lowered into the WAD pipes
degree of filling the ballast tanks. below the water level and securely fixed.
Monitoring systems shall provide recording the During water ballast intake, the ballast tanks and
moments when the platform bottom touches the storage tanks shall be ventilated and the level of their
seabed. filling shall be monitored.
Part II. Hull 79
the variants of the floating crane mooring; to assess information on the excess of specified allowable
risks resulting from cargo fall and swing and the values and to monitor potential accident situation.
necessity of protection against impacts. 3.3.5.2.2.2.1.2 Calculation of mooring lines reac-
The safety measures during handling operations tions.
shall provide for the cargo movement over the sea Calculations for mooring arrangements shall be
avoiding the technological area. The drilling equip- made where two structures are involved in the
ment shall be lifted in containers or on pallets. operation. For calculation of mooring lines reactions,
3.3.5.2.2.2 Skidding of the large-sized elements of the coordinates of the center of gravity of the
the topsides. structures shall be specified. The tensions in the
3.3.5.2.2.2.1 Calculation of loads applied to mooring lines are calculated similarly to the calcula-
anchor and mooring lines, fendering equipment and tion of the anchor lines tension.
supporting devices. 3.3.5.2.2.2.1.3 Calculation of fendering equip-
In the course of mating large-sized structures ment reactions.
with the substructure of a gravity platform several Calculations for fendering equipment is per-
variants may be applied: formed in several steps using geometrical transfor-
the foundation is set on a "cushion" prepared in mers of the coordinate of two structures set points
advance on the seabed. The structure is floated over it (taking into account their turning) into the distance
from the barge. The skidding operation is carried out between them along the axes and vice versa.
with the simultaneous barge ballasting; 3.3.5.2.2.2.2 Calculation of supporting devices
the foundation and barge with the structure to be reactions.
floated over are both afloat and ballasted until The supporting devices installed on the caisson
vertical alignment with the rolling rails. The skidding interact with the console devices of the barge, which,
operation is performed with the simultaneous barge due to the pressing down and friction forces provide
ballasting and platform deballasting; positioning of the barge with the topsides during
the foundation is set on a "cushion" prepared in skidding operation.
advance on the seabed. The structure is floated over it In calculation of overall reactions of the support-
from the shore. This operation is possible with small ing structure, the friction forces shall be considered.
structures. The friction forces are induced by the clamping force
Tolerances for joining the platform structural that provides barge fixed position near the caisson
parts shall be established before the start of such during skidding operation. This fixing can only be
installation operations as mounting of deck sections, achieved when the friction forces exceed the external
modules, supporting devices, etc. horizontal forces.
Installation operations may be evaluated on the 3.3.5.2.2.2.3 Simulation of system performance
basis of the static analysis of load combination (caisson _ topsides _ transportation system elements).
including buoyancy, object's own weight, external At the first stage of simulation of the system
loads, seabed and positioning system response. performance the problems of system statics and
Whereas the skidding of the topsides on the dynamics shall be solved to determine the initial tension
caisson makes it possible a) to anchor the floating conditions. At a later stage, the dynamic problem of the
foundation, b) to use mooring lines, c) to install topsides skidding from the barge onto the caisson shall
fendering equipment, the following below calcula- be solved using computer program complexes as a
tions shall be made. dynamics problem of the three objects.
3.3.5.2.2.2.1.1 Calculation of anchoring system For a fixed foundation, the loads due to the
reactions. effects of currents and waves, as well as the loads
The anchor lines may be represented by steel wire transferred by the fendering equipment and support-
ropes, natural fibre ropes, chains or their combinations. ing devices shall be calculated.
The quasi-static method shall be applied for the For a barge, the loads due to the effects of
calculation of stresses in the mooring lines, providing currents and waves, as well as the loads transferred
that the structure hawse point position shall be by the fendering equipment and supporting devices
considered. Additionally, the tension in lines, pre- shall be calculated.
sence of mass and buoyancy elements installed on the For the topsides, the loads due to the effects of
lines and intended for changing sagging trajectory wind, as well as the foundations reaction forces shall
and line rigidity characteristics, as well as the be calculated.
possibility of some lines to be laid on the seabed, In the course of the skidding operation the step-
shall be considered. by-step monitoring of the caisson active ballasting
The computer aided calculation of anchor line shall be performed, which calculation shall be made
tensions is recommended to provide immediate at the design stage.
Part II. Hull 81
The specified current setting (at minimum Hereinafter, steel concrete structures with exterior
draught, heel and trim deviations) shall be provided plate reinforcement and composite structures are called
as the basic requirements for the ballast system in the present Rules as steel concrete structures and
resulting from the skidding operation safety. It may appropriate refinements are made where necessary.
be achieved by the ballasting and deballasting of 3.4.1.2 Design of prestressed reinforced and steel
ballast tanks without any limitations for tanks concrete structures of FOP hulls may be executed
installation, with the continuous monitoring each according to specialized regulatory documents ap-
tank condition (water level, ballast valve position). proved by the Register or in consultation with it.
System capacity shall provide nonexceedance of 3.4.1.3 In design of reinforced concrete, steel
the planned time for carrying out a stage of marine concrete and composite structures of FOP hulls, the
operation taking into account 'weather window" provisions of the Rules for the Hull Construction of
conditions. Sea-Going Ships and Floating Structures Using
The control for the platform ballasting shall be Reinforced Concrete may be used where applicable.
provided to undo its inclinations within allowable 3.4.2 Loads.
limits. 3.4.2.1 The design values of loads on reinforced
During the operation, calculations for the caisson and steel concrete structures of FOP hulls due to
stability on the seabed shall be made including the various types of effects at their potential combina-
calculations for stability against plane shear on the tions are determined in accordance with the provi-
base soil, stability against plane shear along the basis sions of 2.3, 3.3.1 and 3.3.2.
of crushed stone when there is no barge, stability 3.4.2.2 The elements of massive steel concrete
against plane shear on the layer of crushed stone structures whose exterior plate reinforcement acts as
when the barge with topsides is mated, stability forms, and also of precast-cast-in-situ reinforced
against plane shear on the layer of crushed stone concrete structures shall be designed for two stages
when the upper hull is skidded on the caisson, of structure functioning:
stability against plane shear together with crushed prior to reaching the preset strength of a freshly
stone and sand on the layer of roof of loam soil. laid concrete under its gravity and other loads
Besides, the necessity of caisson stability calcula- relevant for this stage of structure construction;
tions according to the diagram of combined and after reaching the preset strength of concrete
deep-seated shear shall be assessed. relevant for operational loads.
3.4.3 Key design requirements.
3.4.3.1 Reinforced and steel concrete structures shall
3.4 FOP REINFORCED AND STEEL CONCRETE meet the requirements of the calculation for bearing
STRUCTURES capacity (limit states of the 1st group) and fitness for
normal operation (limit states of the 2nd group).
3.4.1 General. When the requirements of calculations for limit
3.4.1.1 This Section of the Rules sets the basic states are fulfilled, it is practically to be excluded:
requirements for design and construction of FOP for limit states of the 1st group:
hulls made wholly or in part (of a composite brittle and ductile failures, loss of form buckling
modification) of the following materials based on strength, fatigue failure (calculation for structures
an ordinary concrete without prestressing: endurance under repeated loads). etc.;
reinforced concrete consisting of a concrete and for limit states of the 2nd group:
metal bar reinforcement dispersedly arranged in it in cracking in the concrete of crack-resistant struc-
accordance with a calculation and structural require- tures, excessive opening of cracks in the concrete of
ments; structures for which cracking is allowable under
steel concrete consisting of a concrete and metal operational conditions, excessive displacements, etc.
plate reinforcement arranged on exterior surfaces of a 3.4.3.2 Reinforced and steel concrete structures
structural element and attached to the concrete with shall be designed so that the general safety require-
adequate strength and rigidity in accordance with ment stated in 2.4.1.1 may be fulfilled during the FOP
design and structural requirements; entire life cycle. In this case, safety factors Z shall be
composite reinforced concrete, i.e. the material taken according to Table 2.4.2.5 as for the strength
occupying an intermediate position between the criterion (2.4.2.3.1).
above two in which, additionally to a concrete, metal 3.4.4 Materials.
plate reinforcement is attached to one or the both 3.4.4.1 Concrete and its components.
exterior surfaces of a structural element in order to 3.4.4.1.1 The concrete of reinforced and steel
improve tightness and to increase bearing capacity of concrete structures of FOP hulls shall meet the
the last. requirements of national standards, the Rules for
82 Rules for the Classification, Construction and Equipment of MODU/FOP
T a b l e 3.4.4.2.3
st
Characteristic tensile Design strength for the 1 group limit states, MPa Bending test
strength in cold state
Reinfor- Dia- (yield stress), design Tension Compression Modulus Relative (c _ mandrel
cement meter, tensile strength for the Longitudinal Transverse RSC of elongation, thickness,
class mm 2nd group limit states, RS (clamps and web elasticity % d _ bar
MPa, RSn=RS2 bars) RSW E, MPa diameter)
3.4.4.1.16 The coefficient of linear thermal elasticity and relative elongations are given in
deformation of concrete dbt shall be assumed in Table 3.4.4.2.3.
calculations equal to 1/10758C71. 3.4.4.2.4 The characteristic and design strength of
3.4.4.1.17 The initial coefficient of lateral defor- steel plate reinforcement for composite reinforced
mation of concrete (Poisson's ratio) m is assumed concrete structures and steel concrete structures are
equal to 0,2. determined in accordance with 1.5.1.5.
3.4.4.1.18 The shear modulus of concrete is 3.4.4.2.5 The design strength of reinforcement for
assumed equal to 0,4 of appropriate values for initial reinforced concrete structures, steel concrete and
moduli of elasticity of concrete specified in composite structures compression as to limit states of
Table 3.4.4.1.12. the 1st group shall be assumed in all cases not more
3.4.4.2 Reinforcement. than RSC=400 MPa.
3.4.4.2.1 As untensioned bar and wire reinforce- 3.4.4.2.6 The values of design strength of reinforce-
ment shall be used: ment RS, RSC and RSW for limit states of the 1st group
.1 bar reinforcement of Class A-III _ for are used in a calculation with due regard for coefficients
longitudinal and transverse reinforcement; of operational conditions gS and gSi whose values are
.2 bar reinforcement of Class A-II _ for given in Tables 3.4.4.2.6-1 and 3.4.4.2.6-2.
transverse reinforcement and for longitudinal one T a b l e 3.4.4.2.6-1
where the other types of reinforcement can not be
Factor leading to introduction of the Coefficients of
used due to operational conditions; coefficient of operational conditions operational conditions for
.3 bar reinforcement of Class A-I and reinforcing for bar reinforcement bar reinforcement gS
wire of Class Bp-I _ for longitudinal and transverse
Reinforced concrete members 1,05
reinforcement.
Composite reinforced concrete 1,0
Reinforcement of Class A-III, 10 to 40 mm in members
diameter, in exterior structures at the temperature Many times repeated loads at a
not lower than 740 8C may be used only for tied coefficient of cycle asymmetry rS:
1
cages and fabrics (without welding). -1,0 _ 0 0,6
1
0 _ 0,4 0,7
3.4.4.2.2 For FOP hull structures operating under 0,4 _ 0,8 0,9 1
severe and very severe climatic conditions (see 0,8 _ 1,0 1,0 1
various anchors including of reinforcement bars, as well platform design, forces in cross-sections shall be
as combined members like the loop anchors of determined assuming an elastic operation of struc-
reinforcement bars welded to rigid rests, etc. tures. The height of a compressive zone of the concrete
in them therewith is determined basing on a plane-
N o t e . The rests or anchor members of the cuts of rolling
sections with their axis parallel to the exterior steel plate plane sections hypothesis. In non-crack-resistant structures
and perpendicular to a shear force are considered as rigid if the operation of tensile concrete is ignored and the
stiffeners, brackets, etc. are available, and as flexible if the last are form of a concrete stress diagram within the compres-
lacking.
sion zone of sections is assumed as triangular.
3.4.5.13 In sections of contact surfaces remoted 3.4.6.1.2 Calculations of the stress state of
from supports it is preferable to use flexible or members in bending basing on the preconditions
combined rests and anchors which, to a lesser extent, specified in 3.4.6.1.1 are applicable when the ratios of
impact the process of cracking in concrete. a working (effective) height of a member to the
3.4.5.14 Outer plate reinforcement shall be distance between the points of a zero bending
securely anchored in concrete to prevent the buckling moment are less than 1/2 or the ratio of a working
(buckling between anchors) under compression stres- height to a span is less than 1/3. If these ratios exceed
ses in bending of a steel concrete grillage. In order to the above values, the members shall be calculated as
ensure reinforcement buckling strength up to the deep beams.
yield stress, the anchors spacing shall be determined 3.4.6.1.3 The geometric characteristics of cross-
in accordance with the standards for steel structures sections of members are determined for sections
design and assumed to be not more than 25d reduced to one material. The areas of design cross-
thicknesses for normal strength steel and not more sections reduced to concrete or steel are determined
than 20d thicknesses for higher strength steel. by the formulae:
3.4.5.15 The attachment of rests, anchors, etc. to
Fbl=S(Fb+FsEs/Eb); (3.4.6.1.3-1)
a steel part shall be computed in accordance with the
instructions on the calculation of welded steel
Fsl=S(Fs+FbEb/Es), (3.4.6.1.3-2)
structure joints of the Rules for the Classification
and Construction of Sea-Going Ships. In this case, where Fb and Fs=cross-sectional areas of concrete and long-
itudinal reinforcement of the member in question,
the values of loads determined according to 3.4.6.5 respectively;
are used in the calculation. Eb and Es=initial moduli of elasticity for concrete and steel.
3.4.5.16 In design of rests and anchors the
following conditions shall be fulfilled: 3.4.6.1.4 If the cross-section of a structure under
a clear distance between rigid rests shall be at consideration includes a compression steel member,
least 3,5-fold height of the design area of concrete that may lose its buckling strength, the section area
bearing by the rest; relevant to it shall be included into a reduced area
the design of rigid rests shall ensure uniform with a reduction factor (see 2.5.2)
concrete deformations across a bearing area, i.e. there 3.4.6.1.5 In determination of the main tension,
shall not be any corners or other convex surfaces on compression and shear stresses in concrete, the
crushing surfaces, which may cause concrete clea- structure sections reduced to the concrete assuming
vage. When the surface transferring pressure of the the elastic operation of materials with due regard for
rest onto concrete is convex, the zone of local the concrete in a tensile zone are taken into account.
concrete compression by the rest shall be reinforced. 3.4.6.1.6 In analytical assessments of the de-
3.4.6 Calculation for strength and endurance. flected state of reinforced and steel concrete grillages,
3.4.6.1 Basic design provisions. for determination of internal forces in grillage
3.4.6.1.1 In calculation of FOP hull the internal sections it is recommended to use the design diagram
forces due to general and local loads, as well as due to of a plate with due regard for the provisions of
forced movements (as a consequence of the change of 3.4.6.1.2 to 3.4.6.1.5.
a temperature, concrete moisture, etc.) shall be 3.4.6.1.7 Calculations for members strength
determined following the instructions of 2.5.1 and under the action of a bending moment and an axial
2.5.2 with due regard for inelastic behaviour of force shall be performed for sections normal to a
loaded structures, caused by concrete cracking and longitudinal axis and also inclined to it along the
creep and by a non-linear relationship between most critical directions.
stresses and material deformations, according to 3.4.6.1.8 Ultimate resistance forces in bending in
methods approved by the Register. the section normal to the longitudinal axis of a member
In cases when the calculation methods with due shall be determined following the preconditions:
regard for inelastic behaviour are not developed or the concrete resistance to tension is assumed equal to
calculation is carred out at the intermediate stage of zero;
Part II. Hull 87
concrete stresses in a compression zone are adopted S0=static moment of the entire cross-sectional area of
concrete (less a protective layer in a tensile zone)
equal to a design strength Rb, and the form of about the centre of gravity of a section of tensile
compression stress diagram is taken as rectangular; reinforcement.
tension and compression stresses in reinforce- 3.4.6.2.2 The calculation of sections of flexural
ment are accepted as not exceeding the design ones. concrete members of any symmetric form shall be
3.4.6.1.9 In calculation of reinforced concrete and performed by the formulae:
steel concrete members for combined torsion
f=M; R=gbRbSb+gsRscSs; (3.4.6.2.2-1)
and bending the following condition shall be observed:
MT40,1Rbb2h, (3.4.6.1.9-1) gsRsFs7gsRscF's=gbRbFb. (3.4.6.2.2-2)
where MT = torque moment; For a rectangular symmetrical section (see
b, h = lesser and larger dimensions of member sides,
respectively. Fig. 3.4.6.2.2-1):
Sb=bx(h070,5x); Ss=F's(h07a'); Fb=bx.
In this case the value of Rb for the concretes
whose classes are higher than Class B39 is taken as If the height of a compression zone determined
for the Class B30 concrete. without regard for compression reinforcement is less
The calculation of three-dimensional reinforced than the double thickness of a protective layer, i.e.
and steel concrete structures for torsion at intermediate less than 2a' (see Fig. 3.4.6.2.2-1), the compression
stages of platform's design is allowed to perform reinforcement may be ignored in calculation.
assuming an elastic operation of a structure with regard
to the tensile concrete. The maximum shear stresses in
concrete therewith shall meet the condition:
tmax41,86Rbtn, (3.4.6.1.9-2)
where Rbtn = characteristic strength of concrete to axial tension.
3.4.6.1.10 When a sizable concentrated loading is
applied to the limited area of a member, the check of Fig. 3.4.6.2.2-1 Diagram of forces on the section normal
to the longitudinal axis of a flexural reinforced concrete member
its local strength for bearing, forcing through, in calculation of its strength
breaking away, etc. shall be performed.
3.4.6.2 Calculation of members strength in sections
normal to the longitudinal axis of the member. The calculation of flexural composite reinforced
3.4.6.2.1 The calculation of members strength in concrete members shall be performed without con-
sections normal to the longitudinal axis of the sidering the compliance of the connective seam of
member shall be conducted in accordance with plate reinforcement with the concrete according to
3.4.3.2 and 3.4.6.1.8 observing the condition: the formulae (Fig. 3.4.6.2.2-2):
x=x/h0<xR, (3.4.6.2.1-1) f=M; R=gbRbbx(h070,5x)+gsRscFs '(h07a ')+
where x, x= relative and true height of the compressed zone of
concrete; +gsiRsiFsi' (h0+0,5dsi); (3.4.6.2.2-3)
h0= working section height equal to the distance from the
resultant of forces in tensile reinforcement the
compression face of a concrete section; gsRsFs7gsRscFs '+gsiRsiFsi7gsiRsiFsi'=gbRbbx.
xR= boundary height of the compression zone to be
accepted according to Table 3.4.6.2.1. (3.4.6.2.2-4)
T a b l e 3.4.6.2.1
Reinforcement Boundary values of xR for concrete class
class
B20, B25, B30 B35 and over
design bending strength of the section is determined N o t e . The signs "plus" and "minus" shall be used for
eccentrically compression and tensile members, respectively.
by the formula:
3.4.6.3.3 For eccentrically tensioned members
R=(gsiRsiFsi+gsRsFs)(h0+0,5d 'si), (3.4.6.2.2-5)
with a small eccentricity when Sb>0,8S0 the strength
where R = design bending strength of section; calculation of the sections inclined to the longitudinal
Sb and Ss = static moments of the section area of a compression
concrete zone, and of the section area of compres- axis of the member is compulsory in all the cases
sion reinforcement respectively, about the centre of when a transverse force acts.
gravity of tensile reinforcement; 3.4.6.3.4 The calculation of transverse reinforce-
Fs, F 's, Fsi and F 'si = cross-sectional areas of tensile and compression
bar and plate reinforcement, respectively; ment in the sloping section of a reinforced, composite
Rb, Rs, Rsc and Rsi = design strength of concrete, tensile and reinforced and steel concrete member (Fig. 3.4.6.3.4)
compression bar and plate reinforcement, respec-
tively (see 3.4.4);
shall be performed by the following formulae:
gb, gs, gsi = coefficients of operational conditions of concrete, bar for flexural, eccentrically compressed and ten-
and plate reinforcement, respectively, accepted accord- sioned with a large eccentricity members _
ing to Tables 3.4.4.1.13-1, 3.4.4.2.6-1 and 3.4.4.2.6-2.
f=Q, R=SgsRswFsw+SgsiRsiFswi+
The calculation of steel concrete members shall
be performed according to the formulae (3.4.6.2.2-3)
+gbd(0,5+2x)Rbtbh0; (3.4.6.3.4-1)
to (3.4.6.2.2-5) assuming Fs=F 's=0.
3.4.6.2.3 The calculation of eccentrically compres- for eccentrically tensioned members with a small
sion and tensile members with a rectangular form cross- eccentricity _
section, and also the calculation of members having T
f=Q, R=SgsRswFsw+SgsiRsiFswi, (3.4.6.3.4-2)
and double _T cross-sections in bending, eccentrical
compression and tension are recommended to perform where SgsRswFsw and SgsiRsiFswi = sums of forces in all transverse
bars (clamps) and transverse plate members in a
according to the formulae of the Rules for the Hull sloping section;
Construction of Sea-Going Ships and Floating Struc- Fsw, Fswi = cross-sectional areas of transverse bar and plate
tures Using Reinforced Concrete on the basis of design reinforcement;
x = relative height of a sectional compression zone
characteristics of materials and design coefficients according to 3.4.6.3.2;
accepted in these Rules with regard to the provisions gb, gs, gsi = coefficients of operational conditions of concrete
and reinforcement taken according to
of 3.4.6.2.1 and 3.4.6.2.2. Tables 3.4.4.1.13-1, 3.4.4.2.6-1 and 3.4.4.2.6-2.
3.4.6.3 Calculation of member strength in sec-
tions inclined to the longitudinal axis of the member
under the action of a transverse force.
3.4.6.3.1 When calculating the member section
strength in bending, eccentrical compression and
tension for the action of a transverse force the
following condition shall be observed:
Q40,25Zgb4Rbbh0, (3.4.6.3.1)
where b=minimum sectional width of a member;
Z=safety factor (see 2.4.1.1 and 3.4.3.2).
the maximum shear stresses are determined in during bending in the plane of bending for long-
accordance with the provisions of 3.4.6.1.5. The itudinal shear forces due to temperature effects
strength of transverse reinforcement (clamps) and concrete shrinkage etc, for the forces in the transverse
longitudinal reinforcement distributed over the sec- direction in the plane of bending during local
tion height shall be checked in this case for the action forcing through the concrete under an external
of main tensile stresses in way of the neutral axis of loading, etc.
the section. 3.4.6.5.2 The strength of connection or linkage of
3.4.6.3.6 The distance between transverse mem- plate reinforcement with concrete is ensured if the
bers (see Fig. 3.4.6.3.4), in case of inclined bars, following condition is observed:
between the end of the preceding and the beginning
T4mTsupn, (3.4.6.5.2)
of the following bend which is the nearest to a
support, shall be not less than the value of smax where T= total shear force acting in the contact surface within
the steel concrete member part under consideration;
determined by the formula: m= coefficient of rest nonuniformity operation with
m=0,9 _ for jointly operating rests of a different
smax=Z(0,5+2x)gbRbtbh20/Q1, (3.4.6.3.6) design. m=1,0 _ for rests of the same design;
where Q1= R being determined by the Formula (3.4.6.3.4-1). Tsup= shear force carried by one rest and determined
according to 3.4.6.5.7 and 3.4.6.5.8;
3.4.6.4 Calculation of reinforced and steel con- n= number of rests within the member part under
consideration.
crete structures for endurance.
3.4.6.4.1 The calculations of structure members 3.4.6.5.3 The longitudinal shear force in bending
for endurance shall be performed in all the cases of the steel concrete member acting on the rests and
when the number of loading change cycles is equal to anchors in the contact of plate reinforcement with
2/106 and more over the entire design period of the concrete at the layout spacing 'u' is determined by the
FOP operation. formulae:
3.4.6.4.2 The calculation of structure members
T=QSredu/Jred (3.4.6.5.3-1)
for endurance shall be performed, assuming the
elastic operation of materials, by way of comparison or
of stresses in extreme fibres of concrete and of
T=Np(i71)7Np(i), (3.4.6.5.3-2)
stresses in tensile bar and plate reinforcement with
the design strength of materials adopted with the where Q = shearing force acting on the member part under
consideration between rests;
relevant coefficients of operational conditions (see Sred = reduced static moment of the steel plate cross-section
Tables 3.4.4.1.13-1, 3.4.4.2.6-1 and 3.4.4.2.6-2). about the neutral axis of the design member section;
3.4.6.4.3 In crack-resistant members, stresses in Jred = reduced moment of inertia of the steel plate cross-
section;
extreme concrete fibres and in bar and plate Np(i71) and Np(i) = longitudinal tensile forces in plate reinforce-
reinforcement are determined for reduced sections ment in cross-sections at the boundaries of the part
under consideration.
(see 3.4.6.1.3) with regard to the operation of entire
section concrete and to the provisions of 3.4.4.1.15. 3.4.6.5.4 In design of longitudinal anchorage with
In crack-nonresistant members the geometric respect to a transverse force it shall be ensured the
characteristics of sections are determined for reduced rigidity and strength of a steel-to-concrete joint at
sections without regard to the concrete of a tensile support and end parts of a flexural member for which
zone and with regard to the provisions of 3.4.4.1.15. purpose the structures of a rigid rest type (see
The calculation of compression reinforcement for 3.4.5.12) shall be fitted in support sections. In
endurance is not conducted. continuous structures with transverse diaphragms in
3.4.6.4.4 In the members of reinforced and steel the planes of intermediate supports provision made
concrete structures when calculated for endurance of for their strengthening with brackets is sufficient. At
sloping sections, the main tensile stresses are carried end parts of members the rigid rests are recom-
by the concrete if their values do not exceed Rbt, the mended to arrange outside support sides where
resultant of the main tensile stresses shall be fully practicable. The structural design of support struc-
transmitted to the transverse bar and plate reinforce- tures of end parts shall provide for not only strength
ment. The stresses in the reinforcement therewith and rigidity of transverse diaphragms, but also to
shall not exceed the design values of Rsw, and Rswi involve exterior steel plates of reinforcing in the
respectively. operation in the support section.
3.4.6.5 Calculation of strength of sheet steel-to- 3.4.6.5.5 The calculation of steel-to-concrete joint
concrete joint in steel concrete structures. structures at the support parts of a member shall be
3.4.6.5.1 The structure of a sheet steel-to-concrete performed for a total design longitudinal force in a
joint across their contact surfaces shall be calculated plate steel in the plane of bending transmitted to the
for longitudinal shear forces arising in the member concrete, which is determined by the formula:
90 Rules for the Classification, Construction and Equipment of MODU/FOP
Np=RsiFsi, (3.4.6.5.5) bdz = width of the area of concrete bearing by a rest, cm;
Rb = design compressive strength of concrete for the 1st
where Rsi = design strength of a plate steel material; group limit states;
Fsi = design area of a plate steel cross-section. Rg = design strength of a steel structure material;
m = coefficient of operational conditions of a steel
structure.
In addition, the structure of a steel-to-concrete
integration on the support is checked for shear forces 3.4.7 Calculation of reinforced and steel concrete
determined by the Formula (3.4.6.5.3-1). structure members for cracking, crack opening and
3.4.6.5.6 The calculation of steel-to-concrete joint deformations.
structures shall be performed: 3.4.7.1 The calculations of structure members for
.1 with rigid rests _ assuming the rectangular cracking and crack opening in concrete shall be
diagram of compression stresses transmitted to the performed:
concrete by the compression design surface of the in design of crack-resistant structures;
rest; in design of structures with limited crack open-
.2 with flexible rests _ reasoning from the ing;
conditions of concrete bearing under the rest with in identification of cracking zones to account for
the rest operation in bending, according to 3.4.6.5.8; the reduction of rigidity characteristics of members in
.3 with sloping anchors _ reasoning from the the calculations of redundant bar and massive
conditions of an anchor operation in the combination structures.
of tension and bending with concrete bearing. The condition of cracking corresponds to an
3.4.6.5.7 The calculation of the structure of a equality sign, and the condition of cracking resistance
joint on rigid rests shall be performed by the (prevention of cracks), to an inequality sign in the
formulae: design formulae that correspond to the structure of
for strength _ the condition preventing the limit state 2.4.1.1 and
3.4.3.2:
Tsup41,6RbFb,sm, (3.4.6.5.7-1)
.1 for centrally tensioned members, by the
for endurance _ formula:
Te41,5gb1RbFb,sm, (3.4.6.5.7-2) f=N, R=1,5Rbt2Fred, (3.4.7.1.1)
where Tsup, Te = shear forces carried by one rest in calculation for where Fred = reduced area of a member cross-section;
strength and endurance, respectively;
Fb,sm = design area of a rest or anchor placed normally to a .2 for flexural members, by the formula:
shear force.
f=M, R=1,75Rbt2Wred, (3.4.7.1.2)
3.4.6.5.8 The calculations of strength for the where Wred = reduced modulus of section in bending for a tension
side;
structures of plate steel-to-concrete joints on flexible
rests and bar anchors shall be performed by the .3 for eccentrically compressed members:
formulae:
f=M/Wred7N/Fred, R=1,75Rbt2; (3.4.7.1.3)
for flexible rests in the form of rolled channels, I
beams, angles (without stiffening ribs like brackets) _ .4 for eccentrically tensioned members:
Tsup40,55(tfr+0,5tw)bdzH10Rb, Kn; (3.4.6.5.8-1) f=M/Wred+N/Fred , R=1,2Rbt2. (3.4.7.1.4)
for flexible rests like round bars welded to plate 3.4.7.2 The calculation for the formation of
reinforcement by its face end, at 2,54l/d44,2 _ cracks inclined to the longitudinal axis of a member
shall be performed by the formula:
Tsup40,24ldH10Rb, Kn; (3.4.6.5.8-2)
f=smt, R=1,5Rbt2, (3.4.7.2)
for similar flexible rests in the form of round bars
at l/d>4,2 _ where smt = main tensile stresses in concrete determined accord-
ing to the provisions of 3.4.6.1.5.
Tsup4d2H10Rb, Kn; (3.4.6.5.8-3)
3.4.7.3 The calculations for cracking under
for flexible rests in the form of round bars the repeated loads shall be performed reasoning from
following condition is additionally to be fulfilled: the condition:
T140,063d2mRg, Kn, (3.4.6.5.8-4) f=sbt, R=gb1Rbt2, (3.4.7.3)
where tfr = sum of the radius of curvature and of the largest where sbt = maximum normal and main tensile stresses in
thickness of a rolling section flange, cm; concrete;
tw = thickness of a rolling section web, cm; gb1 = coefficient of operational conditions of concrete
l = length of the round bar of a flexible rest, cm; under repeated loads.
d = diameter of the flexible rest or anchor bar, cm;
Part II. Hull 91
nical supervision during manufacture and posi- modes. Leg reactions characterized by the wave
tioning: height of a given probability, average wave period,
tension legs; course angle and recurrence are being found for each
ground foundation. mode, whereupon all the reactions are summarized.
All the requirements set out in the above Another approach is based on the concept of the
paragraph are applicable to the mentioned structures. severest conditions, at which the extreme value of
3.5.1.5 If the design technical requirements reaction is the most probable for realization (see
specify that the tension legs are subject to replace- 2.2.3.5, 3.1.4.10, 3.1.4.11, 3.1.4.12).
ment during operation period, i.e. their life cycle is 3.5.2.3.2 As the basis dependence for determining
shorter than that of a TLP, the wear margin for wave loads one may use the Moritz equation
tension legs shall be determined basing upon the considering diffraction corrections (see 2.3.9.1 and
actual life cycle. 2.3.9.2).
3.5.1.6 Requirements for the materials of TLP In obtaining probabilistic characteristics of wave
steel structures are set out in 3.5.5. Requirements for loads on the basis on the Moritz equation one is to
the materials of reinforced concrete or composite use the Weibull distribution, the parameters of which
structures of ground foundation and TLP hull ice belt (scale and form) shall be determined from the
shall correspond to 1.5.2. diagrams and dependences in Fig. 3.1.4.9 (see
3.5.1.7 The requirements of this Chapter to the 3.1.4.9). On X-axis on the diagrams one shall single
tension legs are drawn up mainly for the legs out the relation of standard deviations of the wave
consisting of steel tubular elements. For design of load inertia and speed components.
tension legs consisting of ropes or chain cables one 3.5.2.3.3 The method based on the Moritz
shall consider the requirements of Part III "Equip- equation suggests that the structure does not cause
ment, Arrangements and Outfit of MODU/FOP" as distortion of speed and acceleration field of the liquid
well as the requirements of the present Part, as far as particles motion in a wave, thus preventing from fully
applicable. considering the diffraction effects and hydrodynamic
3.5.2 Loads. interaction of the structure elements. Though, this
3.5.2.1 When determining wind, current, ice, method makes it possible to fully use different wave
seismic, deck and mooring loads for a TLP and its theories, consider viscosity effects, extremities of the
elements one shall consider the requirements of 2.2, wave amplitude and the structure vibrations, shallow
2.3.6 to 2.3.10, 2.3.12, 2.3.13 and 3.3.2. When water effects.
drawing up load combinations it is recommended to It is reasonable to use the method in case the
take into account the requirements of 2.3.11. Addi- dimensions of a structure or its elements are so small
tional requirements to be considered in determining that viscosity forces prevail in wave loads.
loads are set out in 3.5.2.2 to 3.5.2.6. For large structural diameters (D/l > 0,2) and
3.5.2.2 Alternating wind loads. relatively small wave heights it is advisable to use
The relation between maximum wmax and average diffraction theory of calculation. The Moritz equation is
w velocities is determined by the gustiness coefficient preferably used for smaller diameters (D/l < 0,2).
G similarly to 2.2.2.3. Method of linear diffraction theory is based on
Keeping in mind that the profile of the TLP the assumption of smallness of a wave height and the
above water hull consists of extended elements, the platform vibration amplitude, potential character of
pulse component of wind loads Qw shall be deter- liquid motion preventing from fully considering the
mined considering coefficient of wind pulse correla- viscous effects. Though, this method helps to
tion. General coefficient of correlation Z shall be consider the diffraction effects originated from flow
accepted equal to 0,8. past large bodies and connected with distortion of
3.5.2.3 Wave loads. speed field in the wave.
Wave loads are of great importance for TLP both The method is applicable in calculation of loads
by their intensity and frequency, since natural periods for the structures with dimensions equally large
of the system "tension legs _ hull" are often found longitudinally and horizontally, multi-column plat-
within the range of power bearing waves. forms, when the diffraction effects are sufficient and
Taking into account irregular nature of wave viscosity forces are negligible.
conditions, the methodology for determining wave 3.5.2.3.4 Requirements of 3.5.2.3.1 to 3.5.2.3.3 also
loads shall be based upon statistical approaches. consider application of other approaches, approved by
3.5.2.3.1 For assessing statistical characteristics the Register upon appropriate review. In particular, the
of wave loads one of the two approaches is method of calculation of wave loads on TLP with the
recommended. According to the first approach, the aid of ANCORED STRUCTURES software package
life cycle is presented as the set of wave stationary approved by the Register may be used.
Part II. Hull 93
r= mass water density, kN´c2/m4; by the expressions (2.4.2.2) considering the expres-
G = acceleration of gravity, m/c2
sions (2.4.2.3.1) and (2.4.2.3.2). At that, safety factor
3.5.2.6.6 Stiffness of the inclined leg system Z1 shall be determined according to 3.5.3.2.4.
during vertical vibrations, kN/m, is determined by 3.5.3.2.2 The ultimate strength criterion during
the formula: extreme loading of tension legs is determined by the
following expressions:
Kz=nt.l.Klsinb+rgS. (3.5.2.6.6)
TS<Z1Ast, TS4Z1Tb, (3.5.3.2.2)
3.5.2.6.7 Stiffness of the system during rotational
vibrations, kN/m, is determined by the formula: where TS = total design tension of a leg, caused by all the possible
static and alternating loads (tension components are
Kxz=4Kla27lB, (3.5.2.6.7) characterized in 3.5.4), kN;
A = design cross-section area of the leg, m2;
where le= GKG7FBKB; st = temporary resistance of the leg material, MPa;
G and Fb = mass of the structures and buoyancy integral; Tb = breaking stress of the leg, kN.
KG and KB = respectively, distance between the center of gravity
and center of buoyancy from the level of hawses, m; 3.5.3.2.3 The ultimate strength criterion for the
a = half of the distance between the hawses connecting operating and transit conditions, the conditions of
tension legs, m.
installation at and removal from a drilling position
3.5.2.6.8 Added masses and their moments of and safety factors, respectively, shall be in accor-
inertia for the i-th degree of freedom depend on the dance with 2.4.2.4, 2.4.2.5 and 3.3.1.1.
wave frequency and are determined on the basis of 3.5.3.2.4 Safety factors Z1 for the criteria set out
the certain theoretical solutions for the simple-shaped in 3.2.3.2.1 and 3.5.3.2.2 shall not exceed the values
bodies and model tests for the irregular shaped given in Table 3.5.3.2.4.
bodies. 3.5.3.2.5 Ultimate strength criterion for a tension
3.5.3 Strength criteria. leg replacement practice is subject to special con-
3.5.3.1 General sideration by the the Register if the leg replacement in
3.5.3.1.1 Generally, the main requirements set out wave conditions is permitted. Otherwise one shall be
in 2.4.1 are applicable for the TLP. Additionally to guided by the above criteria considering the fact that
the dangerous states listed in 2.4.1.2 the following only static loads are effective.
shall be included: slackening of a tension leg. 3.5.3.2.6 Additional ultimate strength criteria for
Respectively, the criterion of leg tension maintenance the ice belt structures of the ice-resistant TLP shall be
shall be observed. in compliance with 3.3.3.
3.5.3.1.2 The tensile leg angle in the upper and 3.5.3.3 Fatigue strength criterion.
lower coupling shall be chosen such that the leg 3.5.3.3.1 Fatigue strength criterion shall be
remains undamaged in the area of its interaction with applied to the structural elements, for which the
the hull and anchor structural elements considering strength may represent the ultimate form of destruc-
characteristics of the flexible elements. tion, for example, tension legs _ foundation _ hull
3.5.3.1.3 Buckling strength criterion for the TLP structure joints, as well as tension leg elements. The
hull and foundation structural elements shall be in list of joints shall be agreed by the designer with the
compliance with 2.4.3. Register.
3.5.3.2 Ultimate strength criterion. 3.5.3.3.2 Designing of the platform structures
3.5.3.2.1 The ultimate strength criterion for shall be performed on the basis of the "safe damage"
extreme loading of the hull and anchor is determined criterion, according to which the fatigue criterion
T a b l e 3.5.3.2.4
Tm = tension caused by capsizing moment from final check ± check of maximum stresses, mini-
wind load and current; mum tension, fatigue life etc.;
Ts (wave or ice) = tension caused by sagging due mutual analysis ± determining necessity of carry-
to static loads and slowly changing shift (wave drift ing out the mutual reactions analysis;
or constant component of ice load, wind, current); model tests (not obligatory) ± confirmation of
Tf (wave or ice) = tension caused by foundation vibrations and loads on the leg.
shift under the influence of water or ice; 3.5.4.4 Ground foundation.
occasional components: 3.5.4.4.1 Primarily ground foundation is aimed at
Tw (or Tice) = alternating tension component tension leg mooring, TLP loads perception and
from wave or ice forces with regard to average shift transmission fully or partially to the seabed founda-
(includes tension from horizontal forces, vertical tion soil.
forces, vibrations (rolling and pitching), generally The main requirement to the foundation systems
form rotation forces); shallgether with tension legs to reliably buoy the
Ti = tension caused by vertical oscillation, floating structure at the certain area of the open sea,
rolling or pitching at the natural oscillation frequency restrict its shift within the specified area and, thus,
of the platform (ringing and springing, including provide normal operation conditions. Safety of the
possible underdeck slamming loads). whole unit depends on operational reliability of the
3.5.4.3.2.2 Standard deviation of total tension is positioning system; breaking from the positioning
determined by the formula: point is inadmissible.
3.5.4.4.2 For the central tension legs buoyancy
s2TS=Ss2Ti+2SSrijsTisTj , (3.5.4.3.2.2)
i i j the foundation structures with ram piles as well as
those of gravitational or mixed type may be used.
where sTi, sTj = standard deviations of separate components
determined basing upon the idea of statistical The units may be made whether as a separate,
dynamics; supported by piles or masses or their combination,
rij = coefficient of correlation between separate tension one-piece structure, to which all the tension legs and
components.
raisers are fixed, or as a system of separate,
3.5.4.3.2.3 As the wave tension distribution law independent foundation structures for groups or
the Weibull distribution with the parameters of scale a strands of tension legs and borehole pipes.
and K form (see 3.1.4.8 and 3.1.4.9) is recommended. Besides, the anchors consisting of one or several
3.5.4.3.2.4 As the ice tension distribution law the suction piles as well as the anchors of Stevmanta or
Weibul distribution with the parameters of scale b SEPLA type may be considered as peripheral
and K form, determined depending on relation ah/D, foundation systems.
where ah is the parameter of ice thickness distribution 3.5.4.4.3 The load may be transmitted to the
scale, D is the obstacle diameter at the waterline level, ground in several ways, i.e. through the tension legs
(see 3.3.2.3.3 and 3.3.2.3.5) is recommended. joined to the piles directly, through the surface
3.5.4.3.3 Basic stages of tension leg design ground-based foundation plates (templates) that
procedure including consideration of ultimate and transmit tension leg forces through the piles to the
fatigue strength as well as the hull and foundation ground through surface gravity foundation.
impact on legs, are as follows: 3.5.4.4.4 Calculation of ground foundation shall
platform dimensions ± determining the TLP include calculation of the foundation structure
general configuration; deformation and strength and calculation of the
leg predesign ± assessment of pretension and other foundation buckling strength and shifts with regard
input data necessary to determine the TLP dimensions; to the ground.
analysis of reactions ± determining the structure's In designing the TLP foundation structure the
shift and minimum/maximum leg tension; following issues regarding peculiarities of the struc-
horizontal leg reactions ± determining bending ture's operating conditions shall be considered:
moments in legs and horizontal vibrations; load eccentricities being the result of alteration of
minimum tension ± determining the minimum leg the tension leg forces within the group;
tension; consequences of a tension leg/raiser installation -
pretension analysis ± check of the preliminary possible raise (pulling out) and re-location of the
maximum stresses and fatigue life; tension legs/raisers during service life of the platform;
check of service limitations ± check of admissible position (installation) and operation (regulatory)
shifts of the structure as well as check of vibrations design tolerances;
and leg shifts; issues on survey and check of compliance of the
fatigue life ± determining fatigue strength under foundations with the required operational capabil-
effect of axial and bending forces combination; ities.
Part II. Hull 97
3.5.4.4.5 Strength calculation for steel, reinforced resistance to collapse, shift or bending stresses;
concrete and steel concrete structures of ground resistance to local peak contact stresses;
foundations shall be carried out in accordance with resistance to ambient pressure for dry sea chests
acceptable requirements set out in 2.5 and 3.4. and closed spaces.
3.5.4.4.6 Buckling strength calculation for seabed 3.5.4.5.2.3 Supporting structures of the lower
foundations shall meet the requirements stated in supporting area shall be designed primarily for the
Section 4. impact of maximum possible vertical leg tension
3.5.4.5 Joints. considering statics and dynamics. The anchor struc-
3.5.4.5.1The hull _ tension legs joint. tural resistance shall be checked by calculation of:
3.5.4.5.1.1 The structures joining the hull and loss of buckling strength and necessary stiffness;
tension legs take up leg reaction by means of the two collapse, shift or bending stresses;
supporting areas: local peak contact stresses.
upper area, taking up mainly tension force of 3.5.4.5.2.4 Structures of anchor _ tension leg
legs; joints shall be provided with thickness margin
lower area, taking up transverse reactions origi- considering high erosion and abrasion wear and
nated from the platform horizontal shift. probable chemical corrosion of steel.
3.5.4.5.1.2 Supporting structures of the upper 3.5.4.5.2.5 When ropes are used as tension legs,
supporting area shall be designed for impact of a the structures of the upper and lower areas may join
tensioner or maximum possible vertical leg reaction. together.
At that, sufficient resistance of the structure con- 3.5.4.5.3 Joints of tension leg elements.
sidering statics and dynamics of the platform shift 3.5.4.5.3.1 The main constructive way in design-
shall be checked: ing joints equal to the tension leg in strength is the
to loss of buckling strength and necessary reduction of effective stresses through the extension
stiffness; of sectional area of the joint.
to collapse, shift or bending stresses. 3.5.4.5.3.2 In design of the tension leg joints the
Possibility of unequal distribution of the tension strength calculation shall include:
leg reaction distribution shall be considered. total leg tension;
3.5.4.5.1.3 Supporting structures of the lower total leg bending in the area in question;
supporting area shall be designed for the impact of a local bending induced by sectional eccentricity;
flexible element and maximum possible horizontal local concentration of stresses caused by peculia-
reaction considering statics and dynamics of the rities of the joint and/or weld.
platform shift. 3.5.4.5.3.3 In case the internal volume of the leg is
Sufficient resistance of the above structures shall isolated, the strength calculation shall additionally
be checked: consider the impact of internal and environmental
resistance to loss of buckling strength; stresses on the joint stressed state.
resistance to collapse, shift or bending stresses, 3.5.4.5.3.4 For the structures of joints and tension
local peak contact stresses. leg elements check calculation of local impact
3.5.4.5.1.4 Sufficient stiffness of work contact strength against the reactions transmitted from the
surfaces shall be specified in order to maintain their upper and lower supporting areas of the anchor and
operating capability during whole service life of the hull structures considering deformation of their
platform. flexible elements shall be carried out.
3.5.4.5.2 Anchor _ tension legs joint. 3.5.4.5.3.5 If strength check for the tension leg
3.5.4.5.2.1 Structures of anchor _ tension legs joints shows that their strength and service life shall not
joints are represented by the two supporting areas: provide the platform real service life, the above
upper area with a flexible element taking up calculations shall be re-performed considering replace-
horizontal reactions originated from the platform ment of tension legs during the platform operation.
shift; 3.5.4.5.4 Hydrodamping devices structures.
lower area taking up vertical reactions originated 3.5.4.5.4.1 General.
from the platform shift. 3.5.4.5.4.1.1 Application.
3.5.4.5.2.2 Supporting structures of the anchor .1 The present provisions refer to hydrodamping
upper supporting area shall be designed for the devices for floating facilities subject to substantial
impact of flexible element or maximum possible motion in operating conditions which requires its
horizontal reaction considering static and dynamic damping, e.g. for a Spar platform.
impact on the platform and the leg. The following 3.5.4.5.4.1.2 Definitions and explanations.
structural resistance shall be checked: 3.5.4.5.4.1.2.1 The following definitions have
resistance to loss of buckling strength; been adopted in the present recommendations:
98 Rules for the Classification, Construction and Equipment of MODU/FOP
The buckling strength criterion stipulates the The inertia component of hydrodynamic load is
requirements for those parameters of damper struc- proportional to the added mass.
tural elements which provide stability of the given The added mass is determined by the formula:
configuration. Critical buckling strengths are those
ma=Fa/ay , (3.5.4.5.4.3.4-2)
which cause a structure to pass from one form of
equilibrium to another. where ay =disk acceleration.
Buckling strength criterion is determined by the 3.5.4.5.4.3.5 For optimization of the hydrody-
expression: namic loads acting on hydrodamping devices it is
recommended to study the following factors: disks
sx4Z2scr , (3.5.4.5.4.2.3-3)
perforation degree, perforation shape, "flaps" effect,
where sx = design stress for the specified condition of the dampers system and seabed effect.
structural element, MPa,
scr = critical stress, MPa, 3.5.4.5.4.3.5.1 Perforation degree. The perfora-
Z2 =safety factor; the safety factor shall not exceed the tion degree effect may be ambiguous: with reduction
value Z2 = 0,84(170,2Rd/se)+0,06, of perforation coefficient, the resistance coefficient
where se = Euler's stress corresponding to the minimum value
of all considered Euler's stresses and forms of stress can first considerably increase, and then it can
state, MPa. decrease smoothly, while the added mass tends to
Influence of high frequency components of a rapid reduction. Generally, the best effect can be
wave load from phenomena described in 3.5.4.5.4.2.2 achieved with the perforation coefficient equal to 0.9.
on the tension leg fatigue life is determined by a In case of perforation with small diameter holes,
reduction coefficient dependent on relation of stan- the dynamic resistance coefficient and added mass
dard deviations of high frequency and low frequency grow insignificantly.
components. 3.5.4.5.4.3.5.2 Perforation shape. The damper
3.5.4.5.4.3 Structural design issues specific to square and round perforation provides the qualita-
hydrodamping devices tively and quantitatively similar effects as in case of
3.5.4.5.4.3.1 The hydrodynamic forces acting on concentric slot perforation. At that, the dynamic
the system of hydrodamping devices may be deter- coefficient increases 1,5 _ 1,8 times, and the added
mined in the first approximation without considering mass is reduced by 20 _ 30 % as compared to a non-
horizontal oscillations, while vertical oscillations in a perforated damper.
viscous fluid shall be considered. At a sufficient The hole shape (round or square) of the damper
distance from a streamlined body the water may be perforation does not practically affect its dynamic
considered as motionless relative to the seabed. For characteristics.
the damper itself the adhesion condition shall be 3.5.4.5.4.3.5.3 Flap effect. The presence of flaps
adopted (i. e. water velocity coincides with the results in reduction of resistance coefficient and in
damper velocity). The damper can move progres- greater value of the added mass. When the flaps
sively (stationary flow) and oscillate (non-stationary height grows, the resistance coefficient grows to-
flow). At the inflow, outflow and at the lateral gether with increase of the added mass. The applica-
boundary, the velocity equal to inflow velocity shall tion of flaps result in increase of damper strength
be set up, which means negligible damper effect on characteristics. When cone-shaped flaps are used, the
the boundary of contact. dynamic resistance coefficient grows with increase of
3.5.4.5.4.3.2 In case of slott perforation, the task a angle from 08 (direct flaps) to 908 (absence of flaps)
is symmetrical relative to disk central axis, which almost in a linear manner, while the added mass first
stipulates current study in 2D domain. grows slightly, then decreases.
For the case of modelling flow around a disk The wave length (period) effect is, as a rule,
damper with round or square perforated holes, three- insignificant.
dimensional task shall be considered. 3.5.4.5.4.3.5.4 Stiffeners. The application of con-
3.5.4.5.4.3.3 The hydrodynamic load acting on centric stiffeners to improve the damper strength
hydrodamping devices includes two components: the characteristics does not practically affect its hydro-
velocity (viscous) and inertia component. dynamic properties.
3.5.4.5.4.3.4 The velocity (viscous) component of 3.5.4.5.4.3.5.5 Damper system. With increase of
the hydrodynamic load is proportional to the square the distance between the adjacent disks in a three-
of velocity and velocity resistance Cv: disk system, the relative resistance coefficient and
Fv dimensionless added mass increase.
Cv= , (3.5.4.5.4.3.4-1)
(rV2S)/2 3.5.4.5.4.3.5.6 Perforated dampers system. The
where Fv = disk resistance force component; resistance coefficients and added mass of a three
V = inflow velocity,
S = disk area, perforated damper system substantially improve the
r _ mass density of water. resistance of a solidnon-perforated damper.
100 Rules for the Classification, Construction and Equipment of MODU/FOP
3.5.4.5.4.3.5.7 Bottom effect. Where the distance account the anchor mass as well as the additional
between the disks of a three disk system is sufficiently masses of water and anchor legs.
great, the proximity to the seabed increases the 3.5.4.6.5 Consequences of seismic load transmis-
relative resistance coefficient, while the dimensionless sion from the waterarea bottom to the TLP hull
added mass remains practically unchanged. through the tension legs shall be considered when
3.5.4.5.4.3.6 The application of hydrodamping seismic horizontal and vertical shifts of the waterarea
devices can substantially change the platform added bottom in the anchor legs location areas exceed
mass consequently increasing the period of the relative permissible TLP shifts caused by wave loads
platform natural vertical vibrations. at drilling. In such cases the tension leg forces shall be
3.5.4.5.4.3.7 The application of hydrodamping determined basing upon the values of anticipated
devices can reduce the vertical wave load acting on seismic shifts of anchor legs with regard to the water
the platform. area bottom.
3.5.4.5.4.3.8 The application of the hydrodampng The values of the above forces shall be used for
device system can reduce the platform vertical checking tension leg strength and calculating TLP
vibrations amplitude several times. strength including the elements joining tension legs to
3.5.4.5.4.3.9 In calculating hydrodamping devices the TLP hull and bearing.
it is recommended to use the porous medium model 3.5.4.6.6 As the design underwater acoustic load
which allows to obtain the results qualitatively on TLP hull and tension legs one shall regard the
similar to those obtained from the real holes hydrodynamic pressure applied to the TLP bottom
simulation.At that, the these calculation data may that is time-varying according to the harmonic law
be considered as asymptotic estimates of the resis- with period Tde amplitude value pde amp determined by
tance and added mass coefficients for the case of the formula:
"infinite number of holes having infinitesimal dia-
pde de de
amp=kT exp(0,72J ), (3.5.4.6.6)
meter" with fixed perforation coefficient.
71
3.5.4.6 Peculiarities of structural design in the where k= 0,003, MPa·s .
seismically dangerous regions.
3.5.4.6.1 When designing TLP in the seismically In the absence of sufficient seismic information it
dangerous regions anchor strength and bearing is permitted to accept Tde value equal to 0,50 s.
capacity, tension legs and hull strength considering 3.5.5 Requirements to materials.
large-scale seabed deformations, possible ground 3.5.5.1 General.
dilution, as well as "seaquake", i.e. underwater 3.5.5.1.1 Materials used for manufacturing the
acoustic impact on TLP structures shall be ensured. TLP hull and anchor structures beyond the areas of
3.5.4.6.2 It is necessary to avoid anchor arrange- tension leg joints shall be in conformity with 1.5.1 of
ment at the seabed areas where earthquakes may the present Part and Part XII "Materials".
cause large scale ground deformation. 3.5.5.1.2 The present Section includes the speci-
If, nevertheless, anchors were arranged in the fied requirements for the hull and anchor material in
areas of considerable seismic shifts, the anchor the areas of tension leg joints (mainly, special
bearing capacity shall be checked taking into account structural elements), as well as the requirements for
the specified ground shifts (i.e. slide of subsea slopes). the tension leg material that shall be regarded as
3.5.4.6.3 When assessing anchor stiffness con- addition to 1.5.1 of the present Part and Part XII
sidering seismic loads both maintenance of structural "Materials".
strength and bearing capacity of the seabed subjected 3.5.5.1.3 For all the structures listed in 3.5.5.1.2
to dynamic loads shall be provided. the resistance of hydrogen brittleness materials shall
One shall take into account possible temporary be assessed.
decrease of anchor bearing capacity caused by 3.5.5.2 Hull.
dynamic dilution of the ground. At that, one shall 3.5.5.2.1 Set of mechanical properties of materials
define the extent of possible degradation of bearing of the hull structures interacting with a tension leg,
capacity, as well as the period of bearing capacity tensioner or flexible element shall be assessed
recovery (based upon the time required for ground additionally with regard to the following damage
consolidation). types caused by local contact stresses on the work
The time specified shall be considered when surfaces of the structural elements:
choosing design foundation ground characteristics plastic straining, collapse or pressing out;
with regard to various combinations of loads and erosional and abrasive wear of contact surfaces;
stresses. fatigue fracture of wear surface;
3.5.4.6.4 In calculation of the anchor stressed brittle fracture of wear surface and crumbling of
state and buckling strength one shall take into material.
Part II. Hull 101
3.5.5.2.2 For the hull structures exposed to 3.5.5.3.4 The material of the anchor special
tension leg reactions it is required to use steel structures shall have a residual relative contraction
materials at least 70 mm thick with yield stress during elongation of the material in the direction
s0,24550st MPa. perpendicular to the plate thickness: Zz520 %.
3.5.5.2.3 Temporary resistance of the hull struc- Relative elongation A5 checked during cutting out the
tural materials st aimed to adequately provide strength through-plate-thickness samples from the center of
and plasticity shall correspond to the relation the plate shall be not less than A5518 %.
s0,240,85st. 3.5.5.3.5 Contact work surfaces of the anchor
3.5.5.2.4 In order to adequately provide plasticity special structures shall be in compliance with 3.5.5.2.5.
of special structures of the TLP hull the material shall 3.5.5.3.6 Crack-resistance characteristics of the
have a residual relative contraction Zz during anchor special structures shall meet the requirements
elongation of the material in the direction perpendi- of 3.5.5.2.6 upon the Register approval. The testing
cular to the plate surface: Zz525 %. Relative samples shall be cut from the subsurface layer of
elongation A5 during testing of samples shall be not material.
less than A5518 %. 3.5.5.4 Tension leg.
3.5.5.2.5 Contact work surfaces of the hull special 3.5.5.4.1 Mechanical properties of the tension leg
structures shall be designed for collapse and be stiff material shall be tested with regard to the types of
enough to prevent abrasive wear. possible fracture resistance corresponding to the leg
3.5.5.2.6 Taking into account considerable dy- functionality.
namic components of loading the material of the hull 3.5.5.4.2 Requirements to the material of the area
special structures shall be in compliance with the of interaction with the anchor shall be in accordance
additional requirements regarding the following with 3.5.5.1 and 3.5.5.3.
crack-resistance requirements upon the Register 3.5.5.4.3 Requirements to the material of the area
approval: of interaction with the hull shall be in accordance
impact toughness during testing temperature; with 3.5.5.1 and 3.5.5.2.
impact energy: 3.5.5.4.4 Requirements to the material of the
when testing the specimens cut in the rolling tension leg's middle section shall be in accordance
direction KVL557 J; with 3.5.5.1 and 3.5.5.2.
when testing the specimens cut across the rolling 3.5.5.4.5 Circumferential yield stress s00,2 and
direction KVT540 J; ultimate strength s0t of the leg shall be in accordance
CTOD value shall be equal to: with the requirements:
for basic metal CTOD50,25 mm;
s00,250,9s0,2 ;
for heat-affected zone CTOD50,20 mm;
(3.5.5.4.5)
the above temperatures shall be obtained at the
s0t 50,9st.
temperatures equal to those of impact toughness
testing. 3.5.5.4.6 For leg coupling impact energy shall be
the temperature value of zero fracture toughness equal to:
for the structural materials shall be less than for the specimens cut in the rolling direction
NDT=730 8C. KVL568 J;
3.5.5.3 Anchor. for the specimens cut across the rolling direction
3.5.5.3.1 Mechanical properties of the anchor KVT546 J;
structures interacting with tension legs shall be CTOD value at the temperatures equal to the
assessed with regard to the damage types listed in temperatures of impact toughness testing shall be
3.5.5.2.1, as well as regarding: equal to:
additional abrasion wear induced by water-risen for basic metal CTOD50,25 mm;
seabed soils; for heat-affected zone CTOD50,18 mm (with
high chemical corrosion; welding);
stress corrosion cracking resistance. The temperature value of zero fracture toughness
3.5.5.3.2 For the special anchor structures it is shall be less than NDT4740 8C with the wall
recommended to use steel materials less than 120 mm thickness being less than 40 mm.
in thickness and having a yield stress less than 3.5.5.4.7 The requirements to the material set out
s0,24550 MPa with the continuity check at thick- in 3.5.5.4.1 to 3.5.5.4.6 may be subjected to revision
nesses above 70 mm. or dispensation upon the Register approval, if the
3.5.5.3.3 Temporary resistance of material shall design provides for tension legs replacement during
be in compliance with 3.5.5.2.3. TLP service.
102 Rules for the Classification, Construction and Equipment of MODU/FOP
4.3.1.2.1 In installation of a FOP the opportunity 4.3.1.4.2 The criterion of ultimate eccentricity is
of skirt and inner ribs pressing-in into base ground determined by the expression:
for their entire height shall be assured what ensures
e4eultks,n, (4.3.1.4.2)
the proper conditions of the FOP joint operation
with the base. where e = eccentricity of application of the resultant of all
loads (excepting a lateral earth pressure) acting on
4.3.1.2.2 The criterion of installation conditions the FOP, m;
control is determined by the expression: eult = ultimate value of a loads resultant eccentricity set by
the design specification; it is allowed to assume
N>KNu, (4.3.1.2.2) el=B/6 for the bottom of a rectangular foundation;
B = dimension of a bearing block in the direction of
where N = vertical force transmitted from a FOP to a base at shearing load application.
the instant of its setting, kN;
Nu = force of soil resistance to skirt and inner ribs
pressing-in determined depending on their peri- 4.3.1.5 Criterion of ultimate shifts.
meters, heights, thicknesses and the results of static 4.3.1.5.1 The criterion of ultimate shifts sets the
probing of the upper layer of base soil within which
the skirt and ribs are pressed in, kN; requirements aimed at prevention of the potential
K = normalized value of the assurance coefficient ensur- emergence of a hazardous state associated with the
ing full pressing-in of the ªskirtº structure into the
soil.
violation of the condition of a platform's normal operation.
4.3.1.5.2 The criterion of ultimate shifts is
The force Nu may be determined experimentally determined by the expression:
by pressing in the fragments of a ribbed structure into
S4Sult, (4.3.1.5.2)
the base soil.
4.3.1.3 Criterion of bearing capacity of FOP-base where S = joint deformation of a base and structure (sub-
sidence, horizontal shifts, heel, etc.);
system. Sult = ultimate values of the joint deformation of a base
4.3.1.3.1 The criterion of bearing capacity of the and FOP set by the design specification and
system regulates the requirements for the relation equipment maintenance rules (in setting the value
the potential disturbance of utility systems asso-
between a force effect F and resistance forces R. This ciated with the structure shall be taken into account).
criterion shall be met in all potential schemes of
ultimate equilibrium attainment (for a plane and 4.3.1.6 Criterion of value of soil pressure on skirt
depth shear at the different potential outline of shear and inner ribs.
surfaces). 4.3.1.6.1 This criterion sets the requirements
4.3.1.3.2 The criterion of bearing capacity of a aimed at prevention of the potential hazardous states
platform-base system is determined by the expres- associated with the break of strength of rib-struc-
sion: tured members caused by the soil pressure.
The criterion shall be met for all the members of
R/F5ks,n, (4.3.1.3.2)
a ribbed structure and loading combinations.
where F = design value of a generalized force effect used for 4.3.1.6.2 The criterion of ultimate soil pressure
estimating a limit state;
R = design value of a generalized resistance force determined by the expression:
(bearing capacity) counteracting the force F;
ks,n = normalized value of the coefficient of bearing P4Pult, (4.3.1.6.2)
capacity. where P = characteristic value of soil pressure diagram;
Pult = ultimate value of P; the Pult value corresponds to
4.3.1.3.3 The bearing capacity of the system may maximum allowable stresses in the skirt, inner ribs
also be estimated according to the results of deflected and adjoining areas of the FOP.
state calculations by the comparison of operational
loads acting on the system with the loads bringing the 4.3.2 Pile-supported FOP.
system about a limit state with the formation of 4.3.2.1 General.
significant plastic zones in the base. 4.3.2.1.1 The structure of a FOP pile foundation
General stability of the structure on the seabed at shall be designed to prevent the possibility of arising
dynamic loads is recommended to be assessed advent of the following kinds of a limit state:
considering changes in the soil strength properties. loss of bearing capacity of a FOP-base system;
4.3.1.4 Criterion of ultimate eccentricity in deformation of the entire base or its separate
application of loading resultant. elements causing the break of the normal operation
4.3.1.4.1 This criterion sets the requirements of a structure.
aimed at prevention of the potential hazardous state In design of a FOP pile foundation the following
associated with the capsizing of gravity FOP with shall be also prevented arising of:
large eccentricities in application of loads causing limit states as to strength and cracking (crack
arising of tensile zones at the contact of a bearing opening) for piles and piled mat foundation under a
block bottom with base earth. horizontal loading and bending moment;
104 Rules for the Classification, Construction and Equipment of MODU/FOP
limit state as to the conditions of noncohesive 4.3.2.2.3 The design bearing capacity by pile
soils liquefaction under dynamic effects; foundation soil as a whole may be determined as the
significant seabed scour near legs. sum of bearing capacities of independent single piles
The methods of calculation of pile-supported where the distance between pile axes is over three pile
FOP stability on the seabed including design values diameters. In other cases, the mutual influence of
of loads, resistance and reliability indices shall be piles shall be considered or the relevant substantia-
approved by the Register. The main criteria are given tion of ignoring shall be provided.
in 4.3.2.2 to 4.3.2.3. 4.3.2.3 Criterion of ultimate deformations.
4.3.2.2 Criterion of bearing capacity of pile base. 4.3.2.3.1 The criterion of ultimate deformations
4.3.2.2.1 The criterion of bearing capacity of a sets the requirements aimed at prevention of the
base soil for a single pile being part of a foundation potential hazardous state associated with the viola-
and out of it takes the form: tion of normal operation conditions.
4.3.2.3.2 The criterion of ultimate deformations
N4Fd/gk, (4.3.2.2.1)
takes the form:
where Fd = design bearing capacity of a single pile, kN;
gk = reliability index determined depending on the way of s4sult, (4.3.2.3.2)
bearing capacity determination and on the number
of piles in the foundation; where s = joint deformation of a pile, m, pile foundation and
N = design loading transmitted on a pile (longitudinal structure (subsidence, displacement, a turning angle,
force arising in it due to the design loads acting on the relative difference of subsidences of piles, pile
the foundation at their most adverse combination). foundations, etc.);
sult = ultimate value for joint deformation of the base of a
pile, m, a pile foundation and structure set by the
4.3.2.2.2 The design load on a pile shall be design and equipment maintenance rules.
determined considering the foundation as a framed
structure taking up vertical and horizontal loads, and 4.3.2.3.3 In calculation of pile deformations due
bending moments. The design load on a pile for to horizontal loading and bending moment it is
foundations with vertical piles may be determined by allowed to use appropriate calculation methods for
the formula other similar structures, approved by the Register.
The methods in use shall reflect the nonlinear nature
N=Nd/n+Mxy/Sy2i +Myx/Sx2i , (4.3.2.2.2)
of a "load _ pile head displacement" relation.
where Nd = design compression force, kN; 4.3.2.3.4 The horizontal load acting on a
Mx, My = design bending moments, kNm, about the principal
central axes x and y of the piles plan in the plane of a foundation with vertical piles of the same cross-
mat foundation bottom; section may be assumed as uniformly distributed
n = number of piles in the foundation; among all piles.
xi, yi = distance from principal axes to each pile axis, m;
x, y = distance from principal axes to the axis of each pile
for which the design load is computed, m.
Part II. Hull 105
APPENDIX 1
Table 1
Extremes of wind velocity and wave height with recurrence period of 50 years
Average wind velocity (10 min averaging Wave height with 3 per cent probability
Sea period) of exceedance
W50, m/s h50, m
Table 2
Recurrence of wave heights and periods in the Caspian Sea, %
t, c h3%, m
0_1 1_2 2_3 3_4 4_5 5_6 6_7 7_8 8_9 9 _10 10 _ 11 11 _ 12
0_1 7,11
1_2 14,58
2_3 6,44 20,21
3_4 0,62 9,11 5,24
4_5 0,33 6,32 10,02 5,36
5_6 0,08 3,17 1,12 0,70 0,68
6_7 0,07 1,54 0,66 0,49 0,44 0,05
7_8 0,05 1,38 0,40 0,29 0,37 0,06 0,04 0,03
8_9 0,03 0,97 0,27 0,23 0,21 0,07 0,06 0,03 0,005
9 _10 0,02 0,05 0,05 0,16 0,17 0,12 0,05 0,02 0,015 0,013 0,010 0,005
10 _ 11 0,009 0,009 0,01 0,05 0,05 0,05 0,04 0,01 0,010 0,010 0,005 0,005
11 _ 12 0,005 0,005 0,005 0,03 0,03 0,03 0,03 0,005 0,005 0,003 0,002 0,001
12 _ 13 0,002 0,002 0,001 0,005 0,01 0,01 0,01 0,001 0,003 0,002 0,001 0,001
Table 3
Recurrence of wave heights and wind velocities in the Caspian Sea, %
W, m/s h3%, M
0_1 1_2 2_3 3_4 4_5 5_6 6_7 7_8 8_9 9 _10 10 _ 11 11 _ 12
Table 4
Recurrence of wave heights and periods in the Black Sea, %
t, c h3%, m
0_1 1_2 2_3 3_4 4_5 5_6 6_7 7_8 8_9 9 _10 10 _ 11 11 _ 12
0_1 2,31
1 _ 2 12,10
2 _ 3 16,45 10,14
3_4 8,42 9,95 3,83
4_5 6,36 8,90 4,34 1,20
5_6 1,72 4,12 0,85 0,33 0,26
6_7 0,94 3,11 0,30 0,17 0,14 0,06
7_8 0,80 0,50 0,10 0,12 0,14 0,11 0,05 0,01
8_9 0,49 0,21 0,05 0,09 0,13 0,10 0,04 0,01 0,007
9 _10 0,24 0,06 0,02 0,07 0,11 0,08 0,01 0,009 0,006 0,002 0,002 0,001
10 _ 11 0,11 0,007 0,006 0,02 0,02 0,01 0,008 0,008 0,004 0,002 0,002 0,001
11 _ 12 0,06 0,003 0,002 0,006 0,007 0,008 0,008 0,007 0,002 <0,001 <0,001 <0,001
12 _ 13 0,004 0,001 <0,001 0,001 0,005 0,006 0,007 0,006 0,001 <0,001 <0,001 <0,001
Table 5
Recurrence of wave heights and wind velocities in the Black Sea, %
W, m/s h3%, m
0_1 1_2 2_3 3_4 4_5 5_6 6_7 7_8 8_9 9 _10 10 _ 11 11 _ 12
Table 6
Recurrence of wave heights and periods in the Barents Sea, %
t, c h3%, m
0_1 1_2 2_3 3_4 4_5 5_6 6_7 7_8 8_9 9 _ 10 10 _ 11 11 _ 12 12 _ 13 13 _ 14
0 _ 1 0,51
1 _ 2 1,62
2 _ 3 3,65 4,22
3 _ 4 2,75 16,18 8,03
4 _ 5 1,88 10,92 6,03 2,21
5 _ 6 0,82 3,33 5,86 5,72 3,64
6 _ 7 0,46 1,18 2,98 2,35 2,05 1,03 0,75
7 _ 8 0,15 0,59 1,73 0,99 0,43 0,35 0,21 0,19 0,08 0,06
8 _ 9 0,08 0,46 1,02 0,72 0,19 0,18 0,12 0,11 0,07 0,05 0,01 0,008
9 _ 10 0,05 0,07 0,78 0,57 0,14 0,13 0,10 0,10 0,06 0,04 0,02 0,01 0,007 0,006
10 _ 11 0,01 0,03 0,44 0,32 0,06 0,06 0,05 0,05 0,02 0,02 0,02 0,01 0,008 0,003
11 _ 12 0,01 0,009 0,12 0,10 0,02 0,02 0,02 0,01 0,01 0,01 0,01 0,008 0,006 0,001
12 _ 13 0,006 0,007 0,007 0,009 0,01 0,01 0,01 0,01 0,01 0,009 0,007 0,006 0,005 0,001
13 _ 14 0,003 0,003 0,003 0,008 0,01 0,01 0,01 0,009 0,009 0,008 0,007 0,006 0,003 <0,001
14 _ 15 0,001 0,001 0,001 0,004 0,006 0,006 0,007 0,008 0,009 0,007 0,006 0,005 0,002 <0,001
Part II. Hull 107
Table 7
Recurrence of wave heights and wind velocities in the Barents Sea, %
W, m/s h3%, m
0_1 1_2 2_3 3_4 4_5 5_6 6_7 7_8 8_9 9 _ 10 10 _ 11 11 _ 12 12 _ 13 13 _ 14
2 _ 4 3,56 8,02 1,14 0,21 0,05 0,02 0,004
4 _ 6 4,67 9,56 3,51 0,56 0,45 0,10 0,07 0,04 0,03 0,009 0,002
6 _ 8 2,30 7,60 5,65 1,58 0,67 0,11 0,08 0,06 0,01 0,007 0,003
8 _10 0,47 5,96 5,43 3,00 1,16 0,40 0,16 0,10 0,04 0,005 0,003
10 _ 12 <0,001 3,65 4,92 2,61 0,34 0,21 0,12 0,10 0,03 0,02 0,007
12 _ 14 <0,001 1,98 3,61 2,08 0,31 0,18 0,08 0,06 0,03 0,02 0,008
14 _ 16 <0,001 0,23 2,04 1,97 0,23 0,17 0,05 0,04 0,03 0,02 0,001
16 _ 18 <0,001 0,006 0,55 0,50 0,19 0,16 0,05 0,04 0,03 0,01 0,01 0,008 0,006
18 _ 20 <0,001 <0,001 0,15 0,32 0,16 0,15 0,04 0,03 0,03 0,01 0,01 0,01 0,005 0,001
20 _ 22 <0,001 <0,001 <0,001 0,09 0,09 0,08 0,04 0,03 0,02 0,01 0,01 0,01 0,004 0,002
22 _ 24 <0,001 <0,001 <0,001 0,07 0,06 0,06 0,03 0,02 0,02 0,01 0,01 0,008 0,004 0,002
24 _ 26 <0,001 <0,001 <0,001 0,01 0,01 0,01 0,01 0,01 0,02 0,01 0,01 0,008 0,003 0,001
26 _ 28 <0,001 <0,001 <0,001 0,005 0,006 0,007 0,008 0,009 0,009 0,009 0,009 0,007 0,003 0,001
>28 <0,001 <0,001 <0,001 <0,001 <0,001 0,001 0,005 0,009 0,009 0,009 0,008 0,005 0,002 0,001
Table 8
Recurrence of wave heights and periods in the Okhotsk Sea, %
t, c h3%, m
0_1 0,15
1_2 1,32
2_3 1,46 1,70
3_4 6,26 7,54 4,88
4_5 5,54 7,22 3,99 3,56
5_6 3,88 6,82 3,82 2,52 1,24
6_7 0,85 5,41 2,50 1,28 0,77 0,55
7_8 0,24 3,96 2,38 0,60 0,58 0,51 0,34 0,07
8_9 0,12 2,48 2,32 0,45 0,26 0,22 0,11 0,14 0,05
9 _10 0,09 1,39 1,75 0,21 0,17 0,15 0,10 0,09 0,07 0,06 0,04 0,02 0,006 0,006
10 _ 11 0,03 1,11 1,10 0,17 0,15 0,12 0,09 0,07 0,04 0,03 0,03 0,02 0,005 0,004 0,003
11 _ 12 0,02 0,47 0,97 0,11 0,08 0,06 0,04 0,03 0,02 0,02 0,02 0,01 0,004 0,003 0,002
12 _ 13 0,01 0,03 0,64 0,03 0,02 0,02 0,01 0,01 0,01 0,006 0,002 0,001 0,001 0,001 0,001
13 _ 14 0,006 0,02 0,08 0,02 0,01 0,01 0,009 0,005 0,005 0,002 0,001 0,001 0,001 0,001 0,001
14 _ 15 0,004 0,01 0,007 0,005 0,003 0,003 0,002 0,002 0,002 0,002 0,001 <0,001 <0,001 <0,001 <0,001
15 _ 16 0,002 0,002 0,003 0,003 0,001 0,001 0,001 0,001 <0,001 <0,001 <0,001 <0,001 <0,001 <0,001 <0,001
16 _ 17 0,001 0,001 0,002 0,002 <0,001 <0,001 <0,001 <0,001 <0,001 <0,001 <0,001 <0,001 <0,001 <0,001 <0,001
Table 9
Recurrence of wave heights and wind velocities in the Okhotsk Sea, %
W, m/s h3%, m
2 _ 4 3,60 13,20 2,12 0,92 0,11 0,03 0,01 0,008 0,002 0,001 0,001 0,001
4 _ 6 8,12 6,27 2,26 1,17 0,13 0,06 0,02 0,01 0,002 0,001 0,001 0,001
6 _ 8 5,00 6,43 3,69 2,41 0,31 0,08 0,05 0,02 0,005 0,003 0,003 0,001 0,001
8 _10 2,96 7,98 3,06 1,71 1,01 0,16 0,05 0,03 0,01 0,006 0,005 0,002 0,001
10 _ 12 0,16 7,86 2,69 1,20 0,63 0,24 0,10 0,05 0,03 0,02 0,01 0,005 0,001
12 _ 14 0,14 5,18 2,34 1,03 0,55 0,42 0,14 0,11 0,03 0,02 0,02 0,005 0,001 0,001
14 _ 16 <0,001 1,27 1,49 0,71 0,54 0,51 0,18 0,17 0,04 0,03 0,03 0,01 0,003 0,001 0,001
16 _ 18 <0,001 0,01 0,69 0,36 0,31 0,25 0,21 0,04 0,04 0,04 0,002 0,01 0,004 0,002 0,001
18 _ 20 <0,001 0,01 0,61 0,25 0,17 0,11 0,08 0,02 0,02 0,02 0,01 0,005 0,003 0,002 0,001
20 _ 22 <0,001 <0,001 0,56 0,03 0,14 0,08 0,04 0,02 0,01 0,009 0,008 0,005 0,004 0,003 0,002
22 _ 24 <0,001 <0,001 0,15 0,02 0,10 0,06 0,02 0,01 0,008 0,006 0,007 0,003 0,003 0,001 0,001
24 _ 26 <0,001 <0,001 <0,001 <0,001 <0,001 <0,001 0,01 0,01 0,007 0,004 0,004 0,003 0,002 0,001 0,001
108 Rules for the Classification, Construction and Equipment of MODU/FOP
APPENDIX 2
1 GENERAL
values. If the parameters of a structure deflected
state are determined under regulated design loads,
1.1 The calculation of a structure by the finite the linear calculation is usually sufficient, particularly
element method generally comprises the following for thick-slab structures. Nonlinear effects are caused
stages: by material properties, large deformations and of
definition of the type and size of a problem; essential importance in the following cases:
drawing up of the finite element model of a for relatively flexible structures with large defor-
structure and boundary conditions; mations (geometric nonlinearity);
simulation of loads; in investigation of partial failure of structure
estimation of model correctness and calculation elements, e.g. the loss of flat panels buckling strength;
performance; when plastic deformations in the structure area
presentation of obtained results. happen (physical nonlinearity).
1.2 In modelling of a structure, boundary
conditions and loading, depending on the calculation
objectives and structure type, the certain assumptions 3 STRUCTURE SIMULATION
and simplifications are possible and necessary. The
particular potentials of a calculation are defined by
the parameters of software and hard ware as well as 3.1 Selection of design model types.
by the size of a problem. The size of a problem may 3.1.1 In calculations of MODU/FOP structures
change with the accumulation of information on the strength it is recommended to apply the following
peculiarities of a structure operation. design models:
general model of the MODU/FOP hull;
model of a hull structure or large hull compo-
2 DEFINITION OF TYPE AND DIMENSIONS nent;
OF DESIGN MODEL model of a grillage;
framed model;
2.1 The type of a deflected state, and the size of a local models.
problem as it affects the simulation of a structure, 3.1.2 For all models excepting the general hull
boundary conditions and loading shall be defined. model it shall be ensured the introduction of
2.2 For MODU/FOP structures, deformations boundary conditions for correct compliance with
and stresses are divided into the following types the conditions of interaction with adjacent structures.
depending on external loads and structure operation Where the results may adversely be affected by
conditions: idealized boundary conditions, the distance between
general deformations and stresses in MODU/ model boundaries and the structure area under
FOP structures; consideration shall be increased.
local deformations and stresses in structural mem- 3.1.3 The general hull model shall be used for
bers; determination of general stresses in the MODU/FOP
concentration stresses and deformations in local structure. The three-dimensional simulation of the main
zones of a structure and in intercostal members. members of a hull allows to ensure the application of
2.3 The objective of a calculation and the load loads in the form, which is the best for simulation of a
simulation technique shall comply with one of the real case, and to simulate the behaviour of complex hull
above types of a structure deflected state. structures with a high accuracy.
2.4 The problem size and thus the dimensions of 3.1.4 The model of a hull structure or large hull
a design model are defined by the model boundaries component (usually a three-dimensional model) shall
selected and by the necessary dimensions of a finite be used for determination of general stresses in the
element mesh. hull part under consideration.
2.5 The problem nature (linear or nonlinear) 3.1.5 The model of a grillage shall be used for
depends on structure features and deformation determination of general and local stresses in flat
Part II. Hull 109
structures formed by shell plates strengthened at one elements with additional intermediate nodes shall be
or both sides with stiffeners and/or walls (grillages selected or a more fine mesh shall be used.
like a double bottom, bulkheads, decks), and also for 3.2.5 If general deformations and stresses are
the calculation of a transverse load transmitted to a only determined, the elements of a plane stress state
grillage rest and for the estimation of deformations may be used for three-dimensional models. In this
and stresses associated with it. case only the membrane stiffness of a simulated flat
3.1.6 The framed model shall be used in calcula- structure is considered.
tion of the strength of structures deformed (mainly, 3.2.6 Structural braces of minor importance, e.g.
bent) in their plane, e.g. of the transverse members of plate stiffeners, are taken into account with the
the MODU pontoon, FOP underwater bearing degree of conditionality which is defined by the
block, etc. contribution of these braces into the deflected state
3.1.7 Local models are recommended for use in being analyzed.
calculations of the strength of separate structure 3.2.7 If brace bending in the case considered is of
elements and for determination of concentration importance, the flexural stiffness of the brace shall be
stresses in components of structures and intercostal more precisely simulated (e.g. a web is simulated by
members. flat elements, and a loose flange, by a bar or plate
3.2 Selection of finite elements type. element). In some cases, flexural stiffness shall be
3.2.1 The type of a finite element assumed in taken into account by additional beam elements.
performance of the strength calculation on each 3.2.8 In other cases, stiffeners may be considered
particular problem is of crucial significance. So, in arbitrarily in the form of an additional plate
selection of the finite element the recommendations thickness. As the generalized stiffness of a strength-
given below shall be followed. ened plate is different in mutually orthogonal
3.2.2 In calculations of structure strength the directions depending on the orientation of stiffeners,
following types of elements are recommended for use: it is taken into account in design models by the
bar elements (one-dimensional elements having introduction of orthotropic properties for the plate of
axial stiffness, but without flexural stiffness); an effective thickness:
beam elements (one-dimensional elements having
E2=E1(Fpl+Fst)/Fpl; (3.2.8)
axial, shear, flexural and torsional stiffness);
elements of a plane stress state (two-dimensional
E1=E,
elements having membrane stiffness in the plate
plane, but without flexural stiffness about the axes where E = initial modulus of elongation for a plate material;
E1 = modulus of elasticity in the direction orthogonal to
in the plate plane); the stiffeners orientation;
plate and shell elements (two-dimensional ele- E2 = modulus of elasticity in the direction parallel to the
stiffeners orientation;
ments having membrane, flexural and torsional Fpl = area of a plate cross-section;
stiffness); Fst = area of a stiffener cross-section.
solid elements (three-dimensional elements);
boundary and spring elements. 3.2.9 In local models, all stiffness components
When different type elements are used, emphasis including the secondary ones, are of a significant
shall be focused on jointedness of displacements and importance; this being so, the plate, shell and solid
on the possibility of ultimate loads and stresses elements are used. Exception may relate to flat
transfer, particularly when the elements having structures loaded in its plane. For instance, in
flexural stiffness and without it are joined in nodes. analysis of concentration stresses at cutout edges
3.2.3 The element types selected shall reflect they are simulated by the plates of a plane stress
deformations and stresses for the loading conditions state.
under analysis and, when needed, inherent values or limit 3.2.10 In order to obtain the information on
states in determination of the ultimate load value. deformations between two nodes, e.g. at free edges of
3.2.4 It shall be defined to which extent in the a plate, the bar elements of a negligible cross-section
given specific strength calculation the bending of shall be introduced. Uniaxial stresses of such an
structure components shall be considered. In cases of element present edge stresses.
pure bending behaviour in accordance with the 3.3 Break-down into finite elements.
theory of beam bending or plate bending, particularly 3.3.1 The size of a finite element mesh is defined by
for flat panels, stiffeners, grillages and transverse the characteristics of finite elements and shall be
frames, the beam and plate elements are suitable. selected subject to sufficient accuracy in simulation of:
Where the elements of a plane stress state or solid the stiffness parameters of a structure;
elements are used, then for a possibility to allow for the type of stresses analyzed;
bending in the plane of the largest stiffness, the finite potential failure forms.
110 Rules for the Classification, Construction and Equipment of MODU/FOP
The recommendations given below shall be For the analysis of general strength of thin-walled
followed while selecting the dimensions of the finite structures, the elements, as an approximation, may
element mesh. be arranged along the lines of an external surface.
3.3.2 In selection of a finite element mesh the 3.4.6 Flat two-dimensional elements in inclined
structure geometry, load disposition and nature, and or curved surfaces shall be usually placed in the
supports layout shall be properly taken into account. geometrical centre of the area simulated in order to
3.3.3 The three-dimensional models of a structure reflect with the greater accuracy general stiffness
as a whole or parts of the structure may have a rather characteristics
gross idealization. As the characteristic size of a finite 3.5 Boundary conditions and fixings.
element may be used the frame spacings of the main 3.5.1 Assignment of boundary conditions and
structure components. It is allowable in calculations fixings is intended for:
of a general stress state provided that the flexural elimination of displacements and turns of a
behaviour of the main structure components is model as a rigid entity;
reflected by the selected type of a finite element with allowing in a design model for actually existing
an adequate accuracy. The same relates to grillage supports and fixings;
models and to the models for the calculation of local allowing for the interaction of the model for the part
strength of stiffeners if the width of elements in shell of a structure along its boundaries with adjacent parts.
plates is equal to the stiffeners spacing or its half. Kinematic boundary conditions and fixings are
3.3.4 The element characteristics and its dimen- introduced by the assignment of prescribed values for
sions shall be so selected that stiffness, resulting displacements and turning angles in nodal points of a
deformations and stresses may properly reflect the design model. In introduction of fixings the appear-
structure behaviour. For simple finite elements the ance in the model of nonexistent, in actual behaviour
ratio of element side dimensions shall not be usually of a structure, restrictions for displacements and
more than three. turning angles shall be avoided.
3.3.5 In computation of local concentration 3.5.2 The exception of displacements and turns of
stresses the size of a finite element mesh shall be a model as a rigid body (FEM programs do not
varied gradually in accordance with the stress ensure the automatic exception of such displace-
gradient expected. ments) shall be materialized by means of introduction
3.4 Introduction of simplifying assumptions. of supports or fixings in various sections of the
3.4.1 Due to the complexity of a MODU/FOP model. The reactions at these supports and fixings
structure the assumptions aimed at simplifications that are lacking in actual structures shall be kept to a
shall be introduced in simulation. Simplifications are minimum by means of loading the model by a self-
acceptable if they do not give rise to significant errors balanced system of loads. The displacements and
in the results. turns of a solid body may be eliminated by
3.4.2 A typical simplification in general strength introduction in the design model of a distributed
calculation is the integration of several components elastic foundation by means of spring elements what,
of a structure into a single one. Integration may for instance, may closely agree with the actual
concern stiffeners or beams. Integrated components conditions of a FOP position on the seabed or the
shall have an equivalent stiffness and be placed in the conditions of a FOP hull position afloat.
geometrical centre of composing components. 3.5.3 Actual supports that take forces and
3.4.3 Small components and pieces, which define moments shall be simulated with the high degree of
the stiffness of small parts, may be completely approximation to actual conditions.
ignored in simulation. The example of such compo- 3.5.4 The interaction of hull structure parts with
nents and pieces for the calculation of general adjacent structures along the model boundaries shall
strength is small cutouts, frame brackets, stiffeners, be simulated with the possibly high degree of
reinforcements which prevent buckling. approximation to a reality. The structure symmetry
3.4.4 Large cutouts (cutouts for access into shall be taken into account and the model shall be
internal spaces, windows and doors) shall be always developed for its symmetric part only. The conditions
taken into account. With a structurally stable finite of a symmetric and antisymmetric deformation are
element mesh, such cutouts are taken into account by introduced across symmetry planes and a load is
the stiffness reduction at the expense of the element resolved into symmetric and antisymmetric compo-
thickness reduction or the reduction of a modulus of nents. The interaction along a boundary shall be
rigidity and a modulus of elongation in longitudinal taken into account by the relevant assignment of
and transverse directions. stresses, forces and moments. These values are
3.4.5 Flat elements shall be placed in the middle obtained as the result of a structure calculation
surface of the relevant components of a structure. according to a general model.
Part II. Hull 111
3.5.5 In use of some element types the need, due acting within the local area of the structure shall be
to nonexistent stiffness, in suppressing degrees of applied.
freedom in nodes may arise. In doing so, the
restrictions of actual deformations are not allowed.
If, with degrees of freedom suppressed, the elements 5 ASSESSMENT OF RESULTS VALIDITY
give additional stiffness, their dimensions shall be so
selected that they may provide the stiffness reason-
ably reflecting actual behaviour. 5.1 The results shall be verified for validity. Such
a verification includes:
special visual display of deformation for the
4 LOAD SIMULATION assessment of their distribution compliance with the
loads applied, boundary conditions, supports and
fixings;
4.1 Loads shall be simulated with a high degree of check of compliance of the deformation values
approximation to a reality. When needed, structure obtained with the range expected.
simulation shall be adapted for load simulation. 5.2 It shall be checked whether the values of
4.2 Distributed loads during calculations are forces and moments at supports comply with the
converted into equivalent nodal forces and into nodal values expected. For self-balanced loads it shall be
moments in accordance with the finite element type in checked whether reaction forces are small enough to
use. be negligible.
4.3 If the deformations along the boundary of a 5.3 For local models with preassigned deformations
local model are obtained from the calculation at a boundary obtained from the general models of
according to the general model of a structure with a structures, the mutual compliance of the stress near the
structurally stable mesh, the relevant interpolation of boundaries in question for two models shall be checked.
a deformation for the intermediate nodes of the local 5.4 For nonlinear calculations the exactness of a
model shall be used. In addition, the relevant loads solution in a nonlinear zone shall be checked.
PART III. EQUIPMENT, ARRANGEMENTS
AND OUTFIT OF MODU/FOP
1 GENERAL
1.1 APPLICATION with a non-metal shell) abuts upon the bar keel, up to
the relevant waterline of the unit.
H u l l is a watertight structure, which ensures
1.1.1 All the requirements of Part III "Equip- buoyancy and stability of the unit. The hull may
ment, Arrangements and Outfit" of the Rules for the include one, two or more lower hulls (pontoons)
Classification and Construction of Sea-Going Ships generally, submerged in water and an upper hull,
apply to MODU and FOP, unless expressly provided which is usually above water.
otherwise in the present Part. T o p s i d e is a watertight structure bounding the
1.1.2 The requirements of the present Part do not hull from the top, from which the freeboard is
cover the following arrangements and equipment: measured.
industrial machinery used exclusively in drilling T o p s i d e is a construction comprising super-
and related operations as well as in output proces- structures, deckhouses and other similar structures
sing; used for crew's accommodation and arrangement of
mooring equipment (other than the mooring equipment, appliances and systems providing func-
equipment of drilling ships). tioning of the unit according to its intended purpose.
1.1.3 Equipment, arrangements and outfit of Topside normally consists of moduli.
drilling ships shall be in full compliance with the S u p p o r t i n g a s s e m b l y ( S A ) is a bearing
requirements of Part III "Equipment, Arrangements structure providing support and resistance of a unit
and Outfit " of the Rules for the Classification and against external effects when placed on the seabed.
Construction of Sea-Going Ships and with expressly The lower hull/hulls may stand duty as the support-
specified requirements of MODU/FOP Rules. ing assembly.
S u p p o r t i n g d e c k ( S D ) is the construction
on which the topside is installed.
1.2 DEFINITIONS AND EXPLANATIONS M o d u l e is generally defined as a hull, support-
ing assembly, topside and/or parts thereof, being a
transport unit whose state afloat may be considered
1.2.1 The definitions and explanations relating to as short-time and relating to their outfitting and/or
general terminology are given in General Regulations transportation periods.
for the Classification and Other Activity, in Part I It is assumed that a possibility for the module to
"Classification" and in Part III "Equipment, Ar- be exposed to extreme ambient conditions is
rangements and Outfit" of the Rules for the obviously eliminated.
Classification and Construction of Sea-Going Ships, W a t e r t i g h t n e s s means the capability of a
as well as in Part I "Classification" and Part II "Hull" structure to prevent water penetration in any direc-
of MODU/FOP Rules. tion under the water head the structure is designed
For the purpose of this Part, the following for.
definitions have been adopted. D y n a m i c p o s i t i o n i n g s y s t e m is a
U n i t means a MODU, FOP, FOP moduli and/ system intended for the automatic and remote
or any elements thereof. automated control of MODU propulsion machinery
L e n g t h o f u n i t means the length of the hull in order to ensure MODU dynamic position keeping
measured at the level of the waterline appropriate to at predetermined accuracy when exposed to external
the unit's maximum draught while afloat in transit. effects.
B r e a d t h o f u n i t ' s h u l l means the extreme M a r g i n l i n e means a waterline down to
moulded breadth of the hull measured at its mid which a unit is submerged after damages specified in
length at the level of or below the waterline in transit. Part V "Subdivision".
D r a u g h t means a vertical distance measured C o m p a r t m e n t is the part of the hull interior
at the midpoint of the appropriate length of the unit bounded by shell plating, watertight bulkheads,
from the top of the plate keel or from the point where decks, platforms, stringers and floors.
the inner surface of the shell (outer surface for units
Part III. Equipment, Arrangements and Outfit of MODU/FOP 113
T a b l e 1.3.3
1.3 SCOPE OF TECHNICAL SUPERVISION
1
Nos. Item Blanks Scope
of test2
1.3.1 General regulations on technical super-
1 Catches, catch bearers, slider Steel forgings 3.7
vision of equipment, arrangements and outfit are
casings, slider guides, support Steel castings 3.8
given in General Regulations for the Classification screws, support screw nuts, pins
and Other Activity and in Part I "Classification of the of yoke catches, fastenings (bolts,
Rules for the Classification and Construction of Sea- pins, nuts), jacking system for
hull of MODU; screws and nuts
Going Ships, as well as in Part I "Classification" of
of fixing arrangements (if any),
MODU/FOP Rules. axles for securing of lifting
1.3.2 The scope of technical supervision of products hydraulic cylinders
included into equipment, arrangements and outfit of 2 Rack-and-pinion shafts, pinions, Steel forgings 3.7
shafts of jacking system
MODU/FOP shall be in compliance with the list given
3 Yokes for securing of hydraulic Steel castings 3.8
in 1.3, Part III "Equipment, Arrangements and Outfit" cylinders, pin casings of catching
of the Rules for the Classification and Construction of devices and gear wheels of jacking
Sea-Going Ships as far as applicable to the particular system of the MODU
4 Moving and fixed yokes of Rolled steel 3.2
type of MODU/FOP, taking into account the addi-
jacking system of the MODU
tional arrangements listed below. 5 Securing plates of cylinders of jacking Steel plates 3.2
1.3.2.1 Jacking arrangements of self-elevating unit: system of the MODU; plates of
.1 hydraulic, with legs of space truss type: sliders, fixing arrangements (if any)
6 Frames and portals of mechanical Steel plates 3.2
catches, yokes for securing hydraulic cylinders, slider
jacks of jacking system of the and shapes
guides, catch bearers, securing plates of hydraulic MODU
cylinders, support screws with nuts, fastenings (bolts, 1
The use of other materials for items listed in the Table is
pins, nuts); subject to special consideration by the Register.
2
.2 hydraulic, with legs of cylinder type: moving The scope of test is in accordance with the stated sections
of Part XIII "Materials"of the Rules for the Classification and
and fixed yokes (in relation to the self-elevating unit Construction of Sea-Going Ships.
hull), yoke catchers, support screws with nuts,
fastenings (bolts, pins, nuts);
.3 mechanical, rack-and-pinion type: jack frame,
rack-and-pinion shaft, pinions, gear wheels, shafts,
fastenings (bolts, pins, nuts). 1.3.4 The following equipment, arrangements
1.3.2.2 Arrangements for lifting and lowering and outfit are subject to the Register technical
columns of submersible sea water pumps: supervision during construction of the MODU in
.1 columns and guides; accordance with the requirements of relevant chap-
.2 stoppers; ters of the Rules for the Classification and Construc-
.3 fastenings (bolts, pins and nuts). tion of Sea-Going Ships and MODU/FOP Rules:
1.3.2.3 Fixing arrangements of self-elevating .1 rudder and steering gear;
units (if any): .2 anchor arrangement;
.1 plates; .3 towing arrangement;
.2 screws and nuts. .4 openings in hull, superstructures and deck-
1.3.2.4 Closing arrangements of well cementing houses and their closing arrangements;
ports for passage of cathodic protection cables and .5 jacking system for hull of self-elevating units;
for inspection of submersible sea water pumps: .6 arrangements for lifting and lowering columns
.1 manholes; of submersible sea water pumps;
.2 covers. .7 fixing arrangements of self-elevating units (if any);
1.3.3 The items of equipment, arrangements and .8 masts and their rigging;
outfit listed in 1.3, Part III "Equipment, Arrange- .9 arrangement and equipment of spaces;
ments and Outfit" of the Rules for the Classification .10 emergency outfit;
and Construction of Sea-Going Ships and in .11 systems intended to maintain MODU on
Table 1.3.3 of the present Part are subject to control station and their components.
by the Register with respect to fulfillment of the 1.3.5 The following equipment, arrangements
requirements of Part XIII "Materials", Part XIV and outfit are subject to the Register technical
"Welding" of the Rules for the Classification and supervision during construction of the FOP in
Construction of Sea-Going Ships, as well as Part XII accordance with the requirements of relevant chap-
"Materials" and Part XIII "Welding" of MODU/ ters of the Rules for the Classification and Construc-
FOP Rules. tion of Sea-Going Ships and MODU/FOP Rules:
114 Rules for the Classification, Construction and Equipment of MODU/FOP
3 ANCHOR ARRANGEMENT
T a b l e 3.1.5
Equipment number Ne Bower anchors Chain cables for bower anchors
compliance with 3.2 of the present Part where the which are assumed when determining the total pull of
equipment number obtained does not exceed values tow order vessels.
given in the said Tables. 3.1.6 MODU/FOP, as a rule, shall be equipped with
Where the equipment numbers exceed tabulated not more than two anchors. For prolonged towings at
values given in Rules for the Classification and sea under severe natural conditions, it is necessary to
Construction of Sea-Going Ships, the anchor equip- provide a spare set of the anchor arrangement items
ment of MODU/FOP shall be determined by special (anchor, anchor cable, joining devices, etc.) which may
calculations, based on natural conditions and loads be carried on MODU/FOP or on tow order vessels.
corresponding to the possible conditions for perfor- 3.1.7 For drilling ships, the anchor equipment
mance of operations at sea, having regard to shall be selected from Table 3.1.3-1 according to the
additional station-keeping of MODU/FOP ensured equipment number determined by the Formula (3.2.1-1),
by tow order vessels. In such a case, it is recom- Part III "Equipment, Arrangements and Outfit" of
mended to assume the design parameters of environ- Rules for the Classification and Construction of Sea-
mental effects by 15 to 20 per cent higher than those Going Ships.
116 Rules for the Classification, Construction and Equipment of MODU/FOP
3.2.1 The equipment number used for selection of 3.3.1 Anchors, chain cables and ropes for anchors,
anchor equipment of MODU/FOP is determined by anchor equipment and machinery shall comply with the
the formula: requirements of 3.3.2, 3.3.3, 3.4.4 to 3.4.9, 3.4.12, 3.6.1
to 3.6.4, Part III "Equipment, Arrangements and
Ne = K1K2D2/3+K3A, (3.2.1)
Outfit" of the Rules for the Classification and
where K1, K2, K3 = coefficients accounting for the form of the hull, Construction of Sea-Going Ships, respectively.
effect of waves and wind conditions at the anchorage,
respectively; It is allowed to use in a MODU/FOP chain
D = volume displacement of MODU/FOP or FOP moduls cables with intermediate lengths of a continuous
sections at the given draft (or to the centre of the load line length and strength grade according to 7.2, Part XIII
mark), in m3;
A = total projected area of the structures above the "Materials" of Rules for the Classification and
waterline (passing through the centre of the load line Construction of Sea-Going Ships.
mark) on the plane normal to the horizontal projec-
tion of the anchor line, in m2.
3.3.2 A chain cable may be replaced with a wire
rope except for the anchor length and the next section
3.2.2 The form coefficient K1 shall be taken equal to: of a common link chain.
1,5 for drilling units with pontoons of rectangular In this case the total length of the chain cable
shape and FOP/FOP moduli; portion shall be equal to the distance between the
1,75 for drilling catamarans and units of similar anchor machinery and the point of securing the
types. anchor for sea, but it is not to be less than 12,5 m.
The coefficient K1 may be also obtained from the The breaking strength of such ropes shall be
ratio R/R', where R' and R are resistances of the generally not less than the breaking load of the
submerged part of a conventional ship and a drilling corresponding chain and their length is not to be less
unit, FOP/FOP moduli, with the same displacement, than 1,5 times the length of these chain cables.
respectively. Equipment and machinery shall ensure the
The coefficients K2 and K3 with design wind required wire rope tension during anchor stowage
velocity not exceeding 36 m/s and design wave height and during station-keeping of the unit to preclude
of 3 per cent probability not exceeding 11 m are taken formation of sheepshank knots on the rope.
from Table 3.2.2. Where the above design weather 3.3.3 Use of synthetic fibre ropes in the anchor
condition parameters are exceeded, the values of K2 arrangement of MODU/FOP is subject to special
and K3 coefficients are subject to special considera- consideration by the Register.
tion by the Register. 3.3.4 When selecting the anchor arrangement on
T a b l e 3.2.2 the basis of special calculations, the anchor char-
acteristics (type, mass) shall be determined on the
MODU/FOP K2 K3
assumption that they will ensure the required holding
Open sea 1,2 2,1
power. The holding power of the anchor shall be
Enclosed sea 1,1 1,8
determined under design parameters of holding
anchorage under stormy conditions with a safety
3.2.3 In well-grounded cases the Register may factor within the range from 0,8 up to 1,0. In this
accept other values of coefficients given in 3.2.2 case, the anchor rope tension shall not exceed the
provided it is proved that the proposed values are in permissible value considering the safety factor which
agreement with the actual service conditions. is recommended to be taken not less than 1,7.
3.2.4 The application of other calculation meth- 3.3.5 If specially justified, FOP may be not
ods for anchor equipment is subject to special equipped with anchor machinery where the carriage,
consideration by the Register. dropping and heaving of anchors are provided by
In this case, detailed data on construction, auxiliary of tow order vessels.
characteristics of items and location of the anchor 3.3.6 Anchors, chain cables and ropes shall be
arrangement on MODU/FOP, justifications, meth- manufactured in compliance with the requirements of
ods, calculation results, accepted safety factors, Appendices 1 _ 3 to Part IV "Technical Supervision
design parameters of holding anchorage under during Manufacture of Materials" of Rules for Technical
stormy conditions, consideration of additional sta- Supervision of Ships and Manufacture of Materials and
tion-keeping due to operation of the tow order shall Products for Ships and Sections 3 and 7, Part XIII
be submitted to the Register. "Materials" of Rules for the Classification and Construc-
tion of Sea-Going Ships. The use of chain cables of higher
strength is subject to special consideration by the Register.
Part III. Equipment, Arrangements and Outfit of MODU/FOP 117
tion. The quantitative values of safety criteria shall .4 to justify the rated levels of weather effects and
define the necessary margin in order to preclude operating conditions proceeding from the require-
hazardous (ultimate) condition in terms of fatigue and ments for the reliable station-keeping of MODU/
ultimate strength, buckling, rigidity, deformation of the FOP, technological, communication and other re-
anchoring system components and ultimate move- quirements and recurrence of environmental effects;
ments, speeds and accelerations of MODU/FOP. .5 to determine the parameters of environmental
4.3.4 When designing anchoring systems loads for rated conditions;
of MODU/FOP, consideration shall be given to .6 to do the calculations of MODU/FOP
various rated operational and extreme levels of behaviour with determination of forces (tensions,
weather effects: loads) in the anchoring system components;
.1 c a l m w e a t h e r c o n d i t i o n s ("w e a t h - .7 to compare the criteria obtained from the
e r w i n d o w ") ± conditions characterized by calculation with the safety criteria;
relatively slight environmental effects and making it .8 if necessary, to define more exactly the
possible to perform safely various technological anchoring system characteristics.
operations and works including complicated ones; When doing calculations, consideration shall be
.2 o p e r a t i o n a l w e a t h e r c o n d i t i o n s _ given to various MODU/FOP loading conditions,
conditions characterized by frequent recurrence including the case of compartment flooding, and
during service period and restricting only perfor- various pre-tension values of anchor lines because
mance of some complicated technological operations they affect significantly the fulfilment of operational
and works; requirements for restriction of movements.
.3 s t o r m y w e a t h e r c o n d i t i o n s _ con- It is recommended to do the calculations
ditions with unfrequent recurrence during service successively for static loads, dynamic effects and
period, which are ultimate for performance of cyclic loads. Where necessary, calculations of vibra-
technological operations; tions and dynamics of anchor lines may be done.
.4 e x t r e m e w e a t h e r c o n d i t i o n s _ 4.3.6 The developed design to be submitted to the
conditions with low probability of exceedance during Register shall include final calculation of the anchor-
service period, which are permissible for the anchor- ing systems which are intended for use during
ing system. operation of MODU/FOP considering safety factors
The quantitative indices of the weather effects levels and environmental conditions.
shall be correlated with the safety factors used in the The calculation shall take into account the
design. following factors:
The quantitative values of the first three levels of .1 rated environmental conditions, such as waves,
weather effects (values of wind, waves, currents and winds, currents, ebb tides and flood tides, depths;
tidal effects) shall be determined proceeding from the .2 air and water temperatures;
operational requirements and restrictions on .3 ice conditions (if any);
MODU/FOP behaviour, which ensure performance .4 seabed configuration;
of particular technological operations. .5 geologic and technical conditions of the water
The extreme weather conditions shall be taken, area bed.
based on risk analysis considering the recurrence of 4.3.7 Calculations of anchoring systems may be
environmental effects, service time of MODU/FOP made using both the deterministic and the statistic
at the station and in accordance with the general (probabilistic) approach.
requirements of 2.3, Part II "Hull". If specially When using the deterministic approach, parameters
justified, the recurrence of rated effects may be of the rated operational and extreme phenomena shall be
reduced as against the requirements mentioned initially determined (see 4.3.4). For the said phenomena
above. In this case, detailed results of justifications the relevant values of loads and effects the anchoring
shall be submitted to the Register. system is designed for shall be determined.
4.3.5 It is recommended to design the anchoring When using the probabilistic approach, combi-
MODU/FOP positioning systems in the following nations of all kinds of weather conditions and
sequence: phenomena shall be initially determined. Calcula-
.1 to pre-select the dimensions and character- tions of the anchor system and statistic analysis of
istics of the anchoring system components; reactions shall be done for all these combinations.
.2 to determine safety factors and criteria for Calculations of reactions in anchor links and the
various operating conditions; movements of MODU/FOP may be done by quasi-
.3 to identify possible combinations of environ- static or dynamic methods. When using the quasi-
mental effects and phenomena typical for the static method, effects of wind, current and wave drift
prescribed station of MODU/FOP; force components are treated as static forces and the
Part III. Equipment, Arrangements and Outfit of MODU/FOP 119
wave disturbing forces which induce motions are deviation of MODU/FOP from the nominal values in a
treated as harmonic loads with wave frequency. The broad range of directions (see Table 4.3.10).
methods are generally to take into account the T a b l e 4.3.10
dynamic nature of the effect, six degrees of freedom Safety factor (SF)
of the structures, inertia forces, influence exerted by Design condition used in quasi-
friction forces and non-linear effects resulted from static method of
both physical and geometrical non-linearity. For calculation
anchoring systems in operation over a long period of Operation 2,7
time, calculations for cyclic loads and analysis of Operation under severe storm conditions 1,8
strength considering the endurance limit of compo- Operation with one anchor line failed 1,8
Operation under severe storm conditions 1,25
nents shall be done. For taut anchor lines the with one anchor line failed
influence of vibrations which can be produced by
eddies formed in water flow under the effect of SF = PB/Tmax
where Tmax = anchor line tension characteristic equal to the
current and waves shall be assessed. maximum value obtained according to 4.3.9;
Based on the calculation results, it is necessary to PB = minimum rated breaking strength of the anchor line.
determine the maximum and minimum forces (ten- O p e r a t i o n is the most rigorous design weather conditions
of normal operation established by the owner or designer.
sions) in the system components, movements, speeds O p e r a t i o n u n d e r s e v e r e s t o r m c o n d i t i o n s is the
and accelerations of MODU/FOP under various most rigorous design conditions of severe storm established by
environmental effects, as well as the rated service life the owner or designer.
of anchor lines. The rated values of these parameters O p e r a t i o n w i t h o n e a n c h o r l i n e f a i l e d is a
condition after breaking of any anchor line in operation.
shall be compared with safety criteria (strength, Operation under severe storm conditions
buckling, fatigue strength, operational restrictions). w i t h o n e a n c h o r l i n e f a i l e d is a condition after
4.3.8 The anchoring system components shall be breaking of any anchor line in severe storm.
designed with due regard for the adequate safety
factors and with the use of methods allowing to 4.3.11 When doing dynamic calculation, the
identify extreme loading conditions for each compo- minimum safety factors for the maximum tension of
nent. In particular, consideration shall be given to a anchor lines according to Table 4.3.11 as well as
sufficient number of course angles along with the other safety factors satisfying the Register may be
most unfavourable combination of wind, current and taken into consideration.
waves acting generally in one direction in order to T a b l e 4.3.11
determine the maximum tension of each anchor line.
Safety factor (SF)
When treating a certain station where MODU/ Design condition used in dynamic
FOP is positioned, consideration shall be also given method of
to any applicable patterns of irregular waves if they calculation
can result in increased loads. Operation 2,0
4.3.9 When a quasi-static method is used, the Operation under severe storm conditions 1,5
Operation with one anchor line failed 1,5
maximum tension of each anchor line shall be Operation under severe storm conditions 1,05
calculated for the maximum deviation from each with one anchor line failed
rated condition given in 4.3.10, combining with each
SF = PB/Tmax
other the following static and dynamic characteristics where Tmax = anchor line tension characteristic equal to the
of MODU/FOP: maximum value obtained when the dynamic method
of calculation is used;
.1 mean steady shifting under the effect of a PB = minimum rated breaking strength of the anchor line.
certain wind, current and wave drift forces; Definitions of operational terms are given in Table 4.3.10.
.2 the most probable maximum movement
(amplitude of oscillations) of MODU/FOP lying at
anchor under the effect of waves due to wave The conditions of operation and severe storm as
excitation; defined above shall be taken into account in the
.3 effect of damping and inertia forces exerted on designs of MODU/FOP, except for the cases when
anchor lines shall be allowed for in the calculation, as the Register considers it possible to apply less severe
applied to considerably greater depths; requirements in certain areas of the shelf.
.4 effect of the slowly changing movement shall 4.3.12 As a rule, the maximum movement of
be allowed for when the magnitude of such move- MODU/FOP lying at anchor under the effect of
ment seems to be considerable. waves at continuous mean shifting shall be deter-
4.3.10 When using the quasi-static method men- mined by model tests.
tioned in 4.3.9 consideration shall be given to the When considering column-stabilized MODU, va-
following minimum safety factors at the maximum lues of CSj and CHj given in Part IV "Stability" may be
120 Rules for the Classification, Construction and Equipment of MODU/FOP
4.4.3.5 The guides for the combined rope-and- load of the strongest anchor line which shall be used
chain anchor lines are subject to special consideration in conjunction with the anchor involved.
by the Register. 4.6.4 All anchors of MODU/FOP shall be so
4.4.3.6 In calculation, the rated stresses in the secured as to prevent them from shifting during transit.
structural components of the guide shall not exceed 4.6.5 After the unit has been positioned on
0,9 times the yield stress of the material when station anchors shall be tested by load in order to
subjected to the breaking load of the anchor line. verify their holding power.
The strength calculation shall be made for the most The test load shall correspond generally to the
unfavourable direction of the anchor line. design load on the anchor line under maximum
Consideration in the calculation shall be given to operational conditions and shall be applied during at
the design working range of the roller turning angles least 5 min.
in horizontal plane and the design anchor line The value of the test load shall be agreed with the
departure angle in vertical plane. Register.
4.5.1 The Register shall be satisfied that the 4.7.1 Description of the quality control arrange-
anchor lines have been designed to meet the design ments in the process of manufacture particular
parameters of the anchoring system. assemblies of the anchoring system shall be submitted
4.5.2 Means shall be provided to enable the to the Register. The assemblies shall be designed,
anchor line to be released after loss of main power. manufactured and tested in accordance with recog-
4.5.3 Means shall be provided to measure anchor nized specifications and standards. The equipment so
line tension. tested shall be durably and clearly marked by the
4.5.4 Anchor lines shall be of sufficient length to Register and shall be delivered together with the
prevent hoisting of the anchor in the extreme cases documents showing test results.
foreseen in the anticipated operating conditions.
4.5.5 Anchor lines may be of chain, wire,
synthetic or fibre rope or any combination thereof. 4.8 CONTROL STATIONS
Chains for anchor lines shall meet the require-
ments of 3.3.1.
4.5.6 Diameters of the chain cables or ropes used 4.8.1 A manned control station shall be provided
in the anchor line shall be consistent with the with means to indicate anchor line tensions and speed
breaking load of the anchor line according to the and direction of wind.
ultimate strength and fatigue strength calculations 4.8.2 Reliable means of communication shall be
which shall allow for the wear and corrosion of the provided to communicate between locations critical
chain cables and ropes. to the anchoring operation.
4.5.7 Connections between the anchor line 4.8.3 Means shall be provided at the control
components and the attachments to other compo- position of each winch to monitor anchor line tension
nents (anchors and hull) shall be designed with due and winch power load and to indicate the amount of
regard for the alignment of the components being anchor line paid out.
connected and with smooth transitions to preclude
stress concentration.
4.9 DYNAMIC POSITIONING SYSTEMS OF MODU
4.6 ANCHORS
4.9.1 Thruster systems.
4.6.1 Type and design of the anchors shall be 4.9.1.1 The thruster system shall be capable of
approved by the Register. producing appropriate thrust in longitudinal and
4.6.2 As a rule, anchors of the FOP shall be of transverse direction as well as turning moment to
ground, pile or gravity type. eliminate yawing and for steering on the course.
The design of the anchor piles shall comply with 4.9.1.2 For the equipment of the dynamic
the recognized specifications, rules and standards. positioning system which falls into classes 2 and 3,
4.6.3 The anchor and anchor shackle shall as defined in 7.5, Part XIV "Automation", the
withstand a load equal to the minimum breaking thruster system shall be so connected with the power
122 Rules for the Classification, Construction and Equipment of MODU/FOP
system that the requirements of 4.9.1.1 are met even cause the thruster to rotate or being put on the
in the event that one part of the combined power uncontrolled maximum pitch and speed.
system and thrusters connected thereto is failed. 4.9.1.5 The calculative methods for determination
4.9.1.3 The magnitude of thrust produced by the of thrust and turning moment to eliminate yawing
thrusters, which is used in the failure effect analysis and for steering on the course shall be submitted to
mentioned in 7.9.4, Part XIV "Automation" shall be the Register.
corrected with due account of the interaction of 4.9.1.6 The thrusters used as the sole means of
thrusters and other factors reducing the useful thrust. dynamic positioning shall provide the level of safety
4.9.1.4 Failure of the thruster system including equivalent to that provided by anchoring systems, to
pitch, azimuth and speed control system shall not the satisfaction of the Register.
5.1 The FOP the operation of which involves the 5.7 Where the calculation-supported possibility
use of contact mooring method for the support of performing operations at the weather condition
vessels shall be provided with mooring and boarding parameters of the open sea in the operating area of
arrangements to ensure approach of ships and the FOP, which are inferior to those given below, is
embarkation/disembarkation of people. not provided approach, mooring, stay of ships, cargo
5.2 The Register shall be provided with drawings handling operations therefrom, transfer of people
and documentation of the mooring and boarding shall be assured under the following conditions:
arrangements which show their location and contain- wind speed: 8 to 10 m/s;
ing detailed description of the arrangements. wave height: 0,75 to 1,25 m (force 3);
5.3 In calculation of the mooring and boarding current speed: 0,6 knots.
arrangements consideration shall be given to the 5.8 The mooring and boarding arrangements
loads due to: shall provide safe conditions for making fast ships
.1 tied up ships swinging foul of the mooring with displacement of 2500 t and over at the approach
arrangements under the action of wind, waves, speed up to 1 knot and to withstand appropriate
current and ice (if any); loads produced by ships swinging foul without
.2 a ship swinging foul when approaching the damage to their particular structural elements.
mooring arrangement; In each particular case therewith the maximum
.3 mooring line tension when the ship is subjected displacement of the ship shall be specified in
to wind and current action. drawings, the mooring and boarding arrangements
5.4 Account shall be taken of the provision of are designed for under the conditions stated in 5.7.
shielding barriers on the windward side of the tied up 5.9 On the ice-resistant FOP, action of ice on the mo-
ship if this can result in significant reduction of the oring and boarding arrangements when in inoperable
wind loads on the ship. condition shall be precluded. In each particular case there-
5.5 Mooring and boarding arrangements shall be with the maximum displacement of the ship shall be speci-
located on at least two sides of the platform and shall fied in drawings, the mooring and boarding arrangements
rise: are designed for under the conditions stated in 5.7.
by at least 1,5 m above the highest annual sea level; 5.10 The mooring and boarding arrangements
by at least 1 m above the ice cover level; shall be provided with systems to monitor the ship
by at least 0,5 m above the design wave crests stay conditions and with means to prevent damage to
when people stay on the platforms where arrange- ship hull due to accidental overloading.
ments are located. 5.11 Illumination of the places of embarkation/
In some cases, if approved by the Register, disembarkation at dark shall be at least 30 lux.
mooring and boarding arrangements may be located 5.12 If necessary, mooring and boarding arrange-
at one side of a FOP only. ments may be provided with mooring and fendering
5.6 The mooring and boarding arrangements of equipment to ensure support vessels staying. In case of
ice-resistant FOP shall ensure approach of ships and contactless mooring of ships, FOP may be provided
disembarkation of people under the clean water only with mooring equipment to attach cables.
conditions and emergency evacuation of the platform 5.13 Characteristics and complete set of the
personnel under all service conditions. mooring and fendering equipment depend on the
Part III. Equipment, Arrangements and Outfit of MODU/FOP 123
mooring method (contact, contactless, alongside, by .2 include safety devices ("weak link") to prevent
stern), mass and overall dimensions and character- damage to the mooring or fendering equipment as a
istics of mooring equipment on design ships. whole;
Generally, it is recommended to equip FOP with .3 specify dimensions and arrangement of fender-
a set of arrangements for hoisting and securing of ing equipment so that minimum loads are transferred
mooring cables of ships: heaving lines, line-throwing to the hulls of ships and MODU/FOP;
appliances, mooring hawses, fairleads, bollards or .4 whenever possible, bring each mooring cable
bitts, self-releasing hooks, machinery (winches, cap- on a separate winch;
stans). .5 ensure reasonable lengths and inclination
The composition and design of fendering equip- angles for each mooring cable;
ment of MODU/FOP are subject to special con- .6 provide for the possibility and ease of repairing
sideration by the Register in each particular case. the equipment;
5.14 Mooring and fendering equipment shall be .7 assume design loads on the mooring equipment
designed on the basis of special calculations of items and components that are consistent with the
interaction of ships during approach, stay and strength of the mooring ropes of the largest design ship;
reloading from MODU/FOP: .8 use, where possible, the same components
When selecting the components of the equip- (machinery, hawses, stoppers, holders) in anchor,
ment, it is recommended to: mooring and towing arrangements.
.1 use slowly restorable shock-absorbers of high 5.15 The mooring and boarding arrangements
power capacity with low rigidity parameter and low fitted in MODU on designer's discretion shall meet
friction coefficients; the requirements of this Section.
6 TOWING ARRANGEMENT
In the Formula (6.2.1-2), for the intermediate 6.4 TOWAGE WITH THE USE OF SEVERAL TUGS
values of the rated towing pull, the proportionality
factor (safety factor) shall be determined by linear
interpolation. 6.4.1 When the MODU, FOP/FOP moduli are
6.2.2 The length of the towing line L, in m, for the being towed by several tugs, the breaking strength F ',
non-self-propelled MODU, FOP/FOP moduli shall in N, of each tow line shall not be less than that
be determined by the formula (but not less than determined by the formula:
700 m):
F ' = K4Fbr/n, (6.4.1)
L = 350 + 0,045Ne , (6.2.2) where K4 = the coefficient equal to 1,15 when towed by two tugs
where Ne = equipment number (see 3.2.1). and to 1,3 when towed by three and more tugs;
n = number of tow lines;
On agreement with the Register and if there are Fbr = the design breaking strength according to 6.2.1 when
appropriate grounds, the length of the tow line may be towed by one tug, in N.
reduced (where the specific conditions of the towage
route and influence of the tug engines operation on the 6.4.2 The total length of the tow line Lt, in m, for
towed objects are accounted for and where shock- each tug shall not be less than:
absorbing inserts are available, etc.).
Lt = 2000Pt, moor /Fmin br , (6.4.2)
6.2.3 For self-propelled MODU the character-
istics of the tow line shall be taken from Table 3.1.3-1, where Pt, moor = towing pull when moored, in N;
Fmin br =minimum breaking strength of the tow line, in N.
Part III "Equipment, Arrangements and Outfit" of
Rules for the Classification and Construction of Sea-
Going Ships according to the equipment number
6.5 SPECIAL ARRANGEMENTS
determined in compliance with 3.2 of MODU/FOP
Rules.
6.2.4 On agreement with the Register, MODU 6.5.1 MODU/FOP shall be provided with ar-
may be not provided with a tow line if: rangements for passing the tow line to the tug or
.1 the MODU shallwed by a tug provided with a towing vessel and for taking in of the line.
tow line with characteristics not lower than those Where during the transit escort tugs are used,
specified in 6.2.1 to 6.2.3; additional towing arrangements shall be provided.
.2 the MODU carries a sufficient number of The strength of the connecting devices of these
arrangements of adequate strength for securing the arrangements shall be 1,3 times higher than the
tow line taken in from the tug. minimum breaking strength of the relevant tow line.
Where towing and handling operations shall be
carried out, the towing arrangement shall include
6.3 CHAIN CABLES mooring (bumpering) and special boarding facilities.
During the period of towing the special arrange-
ments shall provide access of the personnel
6.3.1 When chain cables are used as a part of the to MODU/FOP.
tow line, the breaking strength of these chain cables 6.5.2 If synthetic fibre rope inserts are used in tow
shall not be less than the design breaking strength of lines, the total breaking strength of the insert shall be
the tow rope. not less than 2,3 times the minimum breaking
Chain cables shall be included into the total strength of the tow line when the towing pull is less
length of the tow line. than 500 kN and not less than 1,5 times the
minimum breaking strength of the tow line when the
towing pull is more than 1000 kN.
For tugs with the towing pull within the range
from 500 up to 1000 kN, the safety factor shall be
determined by linear interpolation.
Part III. Equipment, Arrangements and Outfit of MODU/FOP 125
7 SIGNAL MASTS
afloat, provided that an indication system is arranged securing and opening and also with position indica-
to show to the personnel both locally and at the tors.
central control station, whether the doors or hatch A notice plate shall be provided to show the
covers are open or closed. position of the cover when the MODU/FOP is in the
A notice plate shall be affixed to each of these operating or transit condition.
doors or hatch covers to bear a warning that they
shall be closed while the MODU/FOP is afloat.
8.5 MANHOLES
9.1 GENERAL the nature and location of spaces and the number of
persons who normally might be accommodated or
employed there.
9.1.1 The arrangement and equipment of spaces 9.2.3 Exits from spaces and structures leading to
shall comply with the requirements of Section 8, Part the area where toxic or explosive gases are likely to
III "Equipment, Arrangements and Outfit" of the release are not permitted.
Rules for the Classification and Construction of Sea- 9.2.4 A vertical ladder may be permitted by the
Going Ships and the expressly specified requirements Register to be used as a means of escape when the
of the MODU/FOP Rules. installation of a stairway is proved to be impractic-
9.1.2 The MODU/FOP are covered by the able.
requirements of the Rules for the Classification and 9.2.5 All corridors and passageways shall be
Construction of Sea-Going Ships applicable to readily accessible and unobstructed.
special purpose ships. Dead-end corridors exceeding 7 m in length are
9.1.3 Arrangement of low location lighting (LLL) not permitted.
at the escape routes of MODU/FOP with a special 9.2.6 The industrial spaces of MODU/FOP shall
crew of 200 and less persons is subject to special be provided with exits located on opposite sides. The
consideration by the Register. exits shall be provided with doors which open
outside.
before the MODU platform begins to be elevated or 11.2.9 In order to keep the column in the required
lowered. position, each jacking system shall be provided, if
11.2.6 The jacking system shall operate reliably at necessary, (at the designer's discretion) with relieving
the maximum permissible heel and trim which are and fixing devices capable of taking up all the loads
specified in the Operating Manual for the MODU acting on the legs under particular operating condi-
concerned. tions and of transmitting the loads to the hull of the
11.2.7 The jacking system shall be so designed as MODU.
to exclude the possibility of simultaneous disengage- 11.2.10 The fixing devices (if any) shall be
ment of all the catches toothed into racks of the legs. designed so that fast releasing of the legs could be
11.2.8 The jacking system shall allow for possible at any operational warping of the legs with
disconnection of any of the main cylinders in case respect to the hull.
of failure of the cylinder or its piping.
In this case, the system shall permit moving of the
platform and legs of the MODU until the safe
position is reached.
12 EMERGENCY OUTFIT
12.1 GENERAL The emergency outfit items for the FOP are subject
to special consideration by the Register in each case.
12.1.2 MODUs which are defined in 1.2.1 Part I
12.1.1 The emergency outfit of MODU shall be "Classification" of the MODU/FOP Rules shall be
in full compliance with the requirements of Section 9, provided with the emergency outfit according to
Part III "Equipment, Arrangements and Outfit" of items 4, 5, 6, 8, 10, 12, 13, 15 to 32, 34 to 40 of
the Rules for the Classification and Construction of Table 9.2.1, Part III "Equipment, Arrangements and
Sea-Going Ships and the expressly specified require- Outfit" of the Rules for the Classification and
ments of the MODU/FOP Rules. Construction of Sea-Going Ships as specified for
ships from 70 up to and including 150 m in length.
PART IV. STABILITY
1 GENERAL
.1 prior to commencement of the unit's construc- do not comply with the said requirements are
tion _ consideration and approval of technical considered to be open.
documentation relating to the unit's stability; 1.4.3 Arrangement of compartments.
.2 during the unit's construction, conversion, Drawings of watertight compartments and com-
marine operations and trials _ supervision over the partments of air cushion skirts, tanks and wells shall
inclining tests and marine operations; contain data necessary to make stability calculations,
consideration and approval of the Inclining Test including volumes and positions of the centres of
Reports, Information on Stability and Marine gravity for tanks filled with liquid cargoes and values
Operations Manual; of corrections for the effect of free surfaces of liquids
.3 during special surveys for the purpose of class on stability.
renewal and after repair or modernization _ inspec- 1.4.4 Deck plans.
tions to check for changes in the lightweight Deck plans included in the design documentation
condition in order to conclude whether the Informa- shall contain all data necessary to determine the
tion on Stability is still applicable. centres of masses of deck cargoes. Where heavy deck
cargoes are likely to be relocated in the process of
operation, two extreme positions of these cargoes or
1.4 GENERAL TECHNICAL REQUIREMENTS equipment shall be indicated in the deck plans.
1.4.5 Arrangement of doors, companionways and
side scuttles. Angle of flooding.
1.4.1 Calculations. The arrangement plan of doors, companionways
All calculations shall be made by the methods and side scuttles which shall be taken into account
approved by the Register. When using a computer, when calculating the cross-curves of stability shall
the methods of computation shall be approved and include all openings in the decks, hull sides, columns,
the programs certified by the Register. The copies of bulkheads of superstructures and deckhouses with
the programs shall have the authors' licenses. indication of the degree of their tightness and with
1.4.2 Calculation of cross-curves of stability. appropriate references to their design, as specified in
1.4.2.1 To be determined prior to the calculation Part III "Equipment, Arrangements and Outfit of
of the cross-curves of stability are: MODU/FOP".
design modes and design conditions of the unit; The flooding angle data, either in the form of a
reasonable position of the unit's coordinate axes; curve or in the tabular form shall be appended to the
axes of inclination. calculations of the cross-curves of stability.
The cross-curves of stability shall be calculated 1.4.6 Computation of free surface effect of liquids.
for the most critical axes of inclination as regards 1.4.6.1 Tanks for each kind of liquid which
stability. Where the position of such axes cannot be according to the construction, marine operations
indicated without performance of an appropriate and service conditions may simultaneously have
calculation, a circle stability diagram or a part free surfaces, as well as stabilizing tanks shall be
thereof shall be constructed; for this purpose taken into account when determining the free
calculations shall be made for the condition when surface effect of liquids on stability. The heeling
the unit is inclined about different axes with such a moment dMj, kN/m, due to liquid overflow shall be
step that enables determination of the most critical computed about the axis involved of the unit's
axis of inclination in each design case. inclination to an angle j.
1.4.2.2 When calculating the cross-curves of Besides, account shall be taken of the water on
stability, account shall be taken of all watertight the deck during submergence/raising, as well as in
volumes of the units, as well as buoyancy/stability other locations from which it cannot be removed.
pontoons (if installed on the unit), deck wells, trunks, Considering the number of tank combinations
compartments of air cushion skirts, with due regard for the individual kinds of liquids or single tanks,
for the possibility for the water to spread over the likely to occur, only those developing the greatest
spaces and compartments at the inclinations being total heeling moment dM15 due to liquid overflow at
considered. the unit's inclination of 158 shall be selected. In all
1.4.2.3 Superstructures, deckhouses and similar cases the correction for free surfaces shall be
structures may be taken into account in the calcula- calculated for each tank assumed to be filled to
tions of the cross-curves of stability provided their 50 per cent of its capacity.
strength meets the requirements of Part II "Hull", 1.4.6.2 The tanks to be taken into account shall
and the design and means of closing of openings meet be chosen in compliance with the Marine Operations
the requirements of Part III "Equipment, Arrange- Manual or Instructions on Loading and Consuming
ments and Outfit of MODU/FOP". Openings which of Liquids.
132 Rules for the Classification, Construction and Equipment of MODU/FOP
The tanks complying with the following condi- 1.4.7.2 Use of the floating-on method during
tion shall be not included in the calculation: mounting or handling of the units shall be taken into
account in the calculations.
dM1540,02gDmin, (1.4.6.2)
1.4.7.3 The scope of the documentation, where
where g = gravity acceleration, m/s2, submitted for examination at the early stages of design
Dmin = unit displacement corresponding to the minimum
mass loading of the variants under consideration, t work, shall be defined on agreement with the Register.
1.4.8 Requirements for the Information on Stability.
Total correction dM15 for tanks not included in 1.4.8.1 In order to assist the master of the unit in
the calculation is not to exceed 0,05gDmin. Otherwise, maintaining an adequate stability of the unit in
appropriate corrections shall be taken into account in service, and in order to render assistance to the
the computation. control authorities, the Information on Stability (the
1.4.6.3 Operations with liquids used as ballast Information) approved by the Register shall be
during marine operations (loading, discharge, trans- developed and issued.
fer) shall ensure preservation of the allowable values The information shall contain data on the unit's
of the metacentric height (in compliance with stability in compliance with the requirements of the
Section 3), draught and the unit's inclination angles. present Part.
1.4.6.4 Where sea valves are used to take in water Formal observance of the provisions contained in
during marine operations, provision shall be made the Information does not relieve the master of the
for preserving the values of the metacentric height (in responsibility for the stability of the unit.
compliance with 3.1.3), draught and the unit's 1.4.8.2 The format of the Information and the data
inclination angles. included may vary dependent on the type and purpose
1.4.7 Design data relating to stability checking. of the unit, its operating area, stability reserve.
1.4.7.1 The scope of the technical design doc- The Information shall contain in particular the
umentation relating to stability to be submitted to the following data:
Register shall be agreed with the latter having regard .1 particulars of the unit;
to structural features and service conditions of the .2 stability data for typical, predetermined load-
unit or content of the marine operations but is not ing conditions in order to provide stability of the unit
necessarily to include the following documents to be in its design conditions: normal, transit, survival, as
submitted at the design stages: well as during submergence/raising;
.1 plan of subdivision showing all watertight .3 directions on restrictions proceeding from the
structures and openings with indication of their hydrometeorological conditions for different loading
arrangement, dimensions and types of closing appli- conditions in order to provide stability of the unit,
ances; including instructions on necessary actions to be
.2 lines drawing; taken in the preparation condition (e.g. to pass from
.3 calculation materials relating to verification of the normal condition to the survival one, etc) and
the unit's trim and stability in compliance with the time required to perform appropriate operations;
requirements of the present Part, including: .4 directions on ballasting in compliance with the
mass loading calculation; Ballast Water Management Plan (the Plan) and
arrangement of variable cargoes, including liquid directions on limitation of deck and other cargoes
cargoes and ballast; for the typical loading conditions of the unit in its
plan of extreme positions of cargoes and equip- design conditions: normal, survival and during
ment which may be stowed in different positions; submergence/raising;
calculations and diagrams of windage area, icing .5 supporting diagrams, tables and other data to
and snow; evaluate stability of the unit for any loading
calculations of righting and heeling moments conditions not specified beforehand but likely to
(having regard to the effect of drift ice, position-keeping occur in service, as well as directions on use of such
systems, buoyancy/stability pontoons, influence of data with appropriate examples;
support reaction when in contact with the seabed); .6 recommendations on maintaining stability of
calculation of corrections for free surface effect the unit;
of liquids; .7 data on recommended sources of hydrome-
calculation of motion amplitudes; teorological information.
metacentric diagrams for submergence/raising When compiling the Information, the provisions
operations; of the Appendix I to Part IV "Stability" of the Rules
Marine Operations Manual; for the Classification and Construction of Sea-Going
Ballast Water Management Plan. Ships shall be followed considering structural,
operational and other peculiarities of a certain unit.
Part IV. Stability 133
1.4.8.3 The Information shall be based on the .5 weather routing in areas affected by cyclones,
unit's inclining test data. Where serial units are typhoons and hurricans, or heavy icing conditions;
constructed at the same shipyard, the Information .6 instructions on maintenance of adequate intact
prepared for the first unit may be used for subsequent stability during liquid ballast operations in accor-
units provided the requirements of 1.5.2 are met. dance with an approved Information on Stability;
1.4.8.4 The Information on Stability may either .7 accepted values of minimum/maximum
be prepared as a separate document or as a part of draughts;
the Operating Manual of the unit. .8 instructions for documented record of ballast-
1.4.9 Requirements for the Marine Operations ing operations;
Manual. .9 instructions for contingency procedures for
1.4.9.1 For each unit afloat, in order to ensure its situations which may affect the water ballast ex-
safety during marine operations, Marine Operation change (including worsening of weather conditions,
Manual (the Manual) approved by the Register shall be pump failure, de-energization of the unit, etc);
prepared and brought to the notice of the deliverer of .10 information on time necessary to perform
the unit (performer of the operation).The Manual shall ballasting operations and sequence thereof;
contain in particular the following data: .11 instructions for monitoring the amount of
.1 general description of the unit; ballast water;
.2 stability data for all stages of construction and .12 list of manholes which may be left opened
outfitting afloat specified by the design as well as for during ballasting with a notification that they shall be
operations in their designed (operational) sequence; closed after completion of ballasting;
.3 directions on restrictions proceeding from the .13 instructions for ballasting under low tem-
hydrometeorological conditions for different opera- peratures;
tion stages; .14 list of conditions and circumstances which do
.4 directions on the procedures of ballasting, moun- not allow ballasting and deballasting.
ting (dismounting), relocation of cargoes in accordance
with scheme and practice of performing each operation;
.5 recommendations for maintaining stability of 1.5 INCLINING TEST
the unit and other directions on safe performance of
the operation;
.6 data on recommended sources of hydrome- 1.5.1 An inclining test shall be required for newly
teorological information. built units referred to in 1.1.1.1, 1.1.1.2 and 1.1.1.3;
1.4.9.2 The Manual shall contain indication that existing units referred to in 1.1.1.4 and 1.1.1.5 and
satisfaction of the requirements of the present Part does buoyancy/stability pontoons.
not relieve the deliverer of the unit of the responsibility 1.5.2 On agreement with the Register the follow-
for the stability of the unit during marine operations. ing units may be exempted from the inclining test:
1.4.9.3 The Manual shall be based on the unit's .1 units which are convincingly claimed to have
inclining test data. Where serial units are constructed adequate stability under all loading conditions
at the same shipyard, the Manual prepared for the specified by the present Part for the unit afloat. Such
first unit may be used for subsequent units provided claim shall be based on a comparison with similar
the requirements of 1.5.2 are met. units by the architectonic-constructive features,
1.4.10 Requirements for the Ballast Water Man- principal dimensions, general arrangement and mass
agement Plan. loading proceeding from the experience in designing,
The format of the Plan and information included building and operating thereof;
may vary dependent on the unit type, purpose and .2 units where an increase of the design centre of
operating area. gravity height by 20 per cent will not result in
The Plan shall contain, in particular: violation of the requirements of the present Part (not
.1 detailed instructions as regards operation of applicable to ships engaged in international voyages);
pumps, ballast system, preparation of tanks and air .3 very big units which cannot be inclined; such a
pipes for ballasting operations; decision shall be based on comparison with similar
.2 instructions for prevention of over- and under- units, proceeding from the experience in designing,
pressurization of tanks; building and operating thereof.
.3 information on free surface effect of liquids on 1.5.3 Where serial units are built at the same
stability and tankage in tanks that may be slack in shipyard, the inclining test shall be required for:
any one time; .1 the first unit of the series;
.4 information on weather conditions admissible .2 a unit whose light mass confirmed by the
for ballast exchange; weight and dimensional monitoring means and/or by
134 Rules for the Classification, Construction and Equipment of MODU/FOP
"reballasting" differs from that of the first unit of the 1.5.7 For column-stabilized units, a displacement
series by more than 2 per cent ("reballasting" means survey shall be conducted at intervals not exceeding
determination of trim, displacement and centre of five years. Where the displacement survey indicates a
buoyancy coordinates); change from the design displacement in excess of
.3 unit whose centre of gravity height in light 2 per cent, an inclining test shall be conducted.
condition increases by more than 0,05D1h/D0 (where 1.5.8 An inclining test shall be carried out in the
h=the least value of the corrected initial metacentric presence of a surveyor to the Register in compliance
height at displacement D1 of the unit involved during with the Guidance for the Conduct of an Inclining
inclination, t; D0=displacement of the first unit of Test for a particular unit approved by the Register.
the series during inclination, t) as compared with that This Guidance shall be prepared on the basis of
of the first unit; model Guidance given in Appendix 2 to the present
.4 unit in which changes in the displacement and Part.
centre of gravity height are not more than those 1.5.9 The results of the inclining test, or dead-
referred to above but the requirements of the present weight survey and subsequent inclining test, if
Part are not met. conducted in conformity with 1.5.4, shall be indicated
Based on the differences referred to in 1.5.3.2 to in the Information on Stability. A record of all
1.5.3.4, such series-built unit is considered to be the changes in structure, machinery, equipment and
first unit of a new series as regards stability, and the outfitt that affect the light displacement of the unit
inclining test procedure of subsequent units shall shall be maintained every day in the log book.
comply with that mentioned above. 1.5.10 Solid and water ballast shall be used as a
The Information on Stability of a series-built unit heeling ballast during the inclining test. The heeling
shall take account of the correction for the difference ballast may be moved from side to side with the help
in mass and in centre of gravity position as compared of the unit's own cargo cranes as well as shore-based
with the unit which has been subjected to the cranes.
inclining test. 1.5.11 The total amount of heeling ballast shall
1.5.4 Where the inclining test results of a unit be determined proceeding from the condition that
show that its actual displacement and/or centre of when all heeling ballast are positioned on one side in
gravity height exceed the design value to the extent their allocated places, the unit would be inclined to 1
that involves non-fulfillment of the requirements of _ 58, depending on its salient features, and that the
the present Part, a unit's Inspection Record contain- waterline form shall not be changed and the hull
ing exhaustive explanation of the reasons of such counters and undercuts do not emerge, as this takes
differences shall be attached to the Inclining Test place.
Report. The initial heel of the unit shall not generally
The Register may require the repeated inclining exceed 0,38.
test of the unit. In the Guidance for the Conduct of an Inclining
1.5.5 Mass loading of a unit to be inclined shall Test to be prepared for a specific unit the said
be as far as practicable close to the loadings inclination angles may be finalized depending on the
considered in the specific design conditions from actual conditions wherein the inclining test is
among those referred to in 1.2.3. conducted.
Where the loading of the units in operating 1.5.12 When the unit is inclined by liquid ballast,
condition is more critical in respect of fulfillment of it is essential to know the shape, volumes, volume
the stability requirements than during performance centres of gravity of the tanks used for the heeling
of marine operations, such units shall be inclined at ballast, given in their calibration tables having regard
mass loading as far as possible close to the to structure and equipment of these tanks. Preference
critical one in conformity with the Information on shall be given to the side, symmetric about the
Stability. inclination axis, sufficiently deep and narrow tanks,
1.5.6 The metacentric height of the unit in the regular in shape, wherever possible. Compliance of
process of inclining test shall be such as to ensure the tanks with their drawings shall be verified on the
safety of the inclining test and in any event it shall be spot.
not less than 0,05 the centre of gravity height. Tanks containing heeling water ballast shall be
For the purpose of meeting this requirement and efficiently pressed up or left slack within the wall-
ensuring favourable trim of the unit necessary ballast sided portion.
shall be taken. When water ballast is taken, the tanks 1.5.13 The Inclining Test Report, drawings and
containing such ballast shall be carefully pressed up calculations associated with processing of the test
and their volumes and centres of gravity coordinates data, as well as the unit's mass loading calculations
determined accurately. shall be submitted to the Register.
Part IV. Stability 135
2.1 POSITION-KEEPING SYSTEM. SUPPORT ON SEABED accepted (permissible) design loads on the struc-
tural members of the unit's hull, proceeding from the
2.1.1 The effect of the position-keeping system conditions of the maximum environmental loading
(passive system: anchoring, mooring or active system: action, as specified in Part II "Hull";
dynamic positioning, combined) shall be taken into environmental loads arising due to significant
account: change in the unit's trim as a result of flooding of a
.1 in normal condition; compartment or a group of compartments due to a
.2 in survival condition, if this results in the damage;
worse, as regards stability, estimations of criteria (e.g provision of a necessary vertical clearance and
in the event of failure of one, several or all immersion of the unit when transported and when
positioning restraints) and if no provision is techni- operations are performed in various design modes
cally made for relieving the unit of the position- and conditions.
keeping system influence in a time period not more 2.2.2 The equipment and cargoes and consum-
than three hours; ables taken on the unit shall be so arranged that the
.3 in temporary condition, if the use of a position- survival condition can be achieved without the
keeping system is stipulated by the Marine Opera- relocation or removal of solid consumables, equip-
tions Manual. ment or other variable loads.
2.1.2 The position-keeping system shall be The Register may permit relocation or removal
designed for operation under effect of floating ice, of solid consumables and equipment on a unit when
if this is specified by the Operating Manual and the going to the survival condition, provided:
ice forces taken up by the position-keeping system .1 stability requirements stated in Section 3 are
shall be accounted for in the stability calculations. met;
2.1.3 Procedure used to account for the effect of .2 the unit is operated in the area where weather
the position-keeping system on the stability shall be conditions do not become so severe as specified in the
approved by the Register, and the stability calcula- Information on Stability;
tion program shall have the Register Certificate. .3 mass loads are handled within a short period of
2.1.4 If during an operation under consideration, time that is well within the bounds of a favourable
the unit's touching of the seabed or support thereon weather forecast.
is stipulated by the design or may be feasible The permissible operating areas, weather condi-
technically, the support reaction shall be properly tions and loading conditions shall be identified in the
accounted for in the unit's trim and stability Information on Stability.
calculations in accordance with the procedures 2.2.3 Included in the loading conditions chosen
approved by the Register. may be such conditions which correspond to:
.1 the least stability coefficient gDh0, (where g is
gravity acceleration, in m/s2; D is displacement, in t;
2.2 LOADING CONDITIONS h0 is metacentric height during inclination about the
most unfavourable axis, in m);
.2 the least elevation of the openings above the
2.2.1 Stability shall be generally checked for the waterline, through which water may enter the
whole range of possible loading conditions in all compartments the flooding of which will produce
design conditions of the unit. Account shall be taken change in the ordinates of the righting moment curve
of the most unfavourable position of the cargoes and by more than 5 per cent;
equipment to be moved. .3 the least immersion of the openings below the
When passing from the normal or temporary waterline, through which air may be released from
condition to the survival one, the procedures the compartments with air pockets, if such release
recommended and the approximate length of time will produce change in the ordinates of the righting
required for passing from one condition to another moment curve by more than 5 per cent;
shall be indicated in the Information on Stability and .4 the worst values of the intact stability
in the Marine Operations Manual. criteria.
Account shall be also taken of the loading 2.2.4 In calculating the trim and stability of a unit
conditions based on the considerations applied to the: during construction, account shall be taken of the
136 Rules for the Classification, Construction and Equipment of MODU/FOP
access holes through which water may enter the rl is the sea water density, t/m3.
watertight compartments. Action of the said forces on the unit is illustrated
2.2.5 Marine operations shall be considered by schematically by Fig. 2.3.2 wherein:
stages and the most dangerous loading conditions the righting moment, weight and buoyancy forces
shall be determined for each stage. are involved (Fig. 2.3.2, a);
2.2.6 During the unit movement, transportation the wind load is involved: VV0 is the true wind
and launching operations, consideration shall be velocity; Vl is the drift speed over seabed (sailing
given to the trim and stability of supply vessels speed); VV is the relative wind speed (Fig. 2.3.2, b);
involved in the operation with due regard for the the forces due to drift and current are involved:
loads acting from the supported unit side. Vl=0, VR=Vl7VS, VS is the current velocity
2.2.7 Where marine operation or use of a unit is (Fig. 2.3.2, c);
made in the winter seasonal area, consideration shall the force due to current is involved: Vl=0
be given to the loading condition with ice and snow (Fig. 2.3.2, d);
accretion as specified in 2.5.5. the force due to the i-th element of the positioning
system is involved (positive direction) (Fig. 2.3.2, e).
(0 is the origin of coordinates in the unit's
2.3 RIGHTING MOMENT CURVES inclination plane, Yw is the ordinates in the same plane).
In Figs. 2.3.2, a to 2.3.2, e apart from the
specified forces and moments, the weight and buoy-
2.3.1 Curves of righting moments Mj, in kN/m, ancy forces having no symbolic representation are
of a unit shall be calculated and plotted: involved.
.1 covering all loading conditions under con- 2.3.3 The righting moment Mj, in kN/m, shall be
sideration, when the unit is inclined about the most calculated by the following formula:
unfavourable axis as regards stability;
Mj=rlgH(lj07zgsinj7ygwcosj), (2.3.3)
.2 taking into account the free surface effect of
liquids (cargoes, consumables, ballast, liquid in the where zg, ygw = the unit's centre of gravity coordinates in the
inclination plane, in m;
stabilizing tanks, etc) in conformity with the Ballast w = heading angle of wind;
Water Management Plan or the Marine Operations lj0 = the cross-curves of stability in the inclination plane
Manual. about the origin of coordinates, in m;
j = the inclination angle, in deg.
2.3.2 The curves of righting moments shall be
calculated and constructed in accordance with
methods approved by the Register for the volume 2.3.4 Where the unit is provided with openings
displacement H, in m3: considered to be open (in the upper deck, sides,
.1 for a unit not kept from drifting by the columns, superstructures, etc) through which water
positioning system, may enter the spaces, the curves of righting moments
shall be calculated and constructed, if necessary, with
1 P 7PR the spaces flooded through those openings taken into
H= (D7 V ); (2.3.2.1)
rl g account.
1
S1 PPi 7PV7PS
H= (D+ ). (2.3.2.2)
rl g 2.4.1 Heeling moment components.
2.4.1.1 For all loading conditions under conside-
The following symbols have been adopted in ration the curves of heeling moments Mh, in kN/m,
these formulae and in the subsequent text: due to wind moment Mv, in kN/m, normal to the
D is the mass of the unit, in t; most critical axis of the unit inclination as regards
PV is the vertical component of the wind load, kN; stability shall be calculated, as well as:
PR is the vertical component of the reaction .1 for the units not kept from drifting due to wind,
arising when the unit drifts through the water, kN; the hydrodynamic portion of the heeling moment MR, in
PPi is the vertical component of the force due to kN/m, shall be taken into account, so that:
the i-th element of the positioning system (i=1,...,n),
Mh=MV+MR+(PV7PR)[(zg7df)sinj+ygwcosj], (2.4.1.1.1)
kN;
PS is the vertical component of the force due to where df = the unit draught, in m, along axis Z, corresponding
to displacement H and inclination angle j;
current, kN;
Part IV. Stability 137
a) b)
W.L. W.L.
c) d)
W.L. W.L.
e)
W.L.
Y
w
Fig. 2.3.2
Schematic illustration of the environmental effects in the unit's inclination plane
138 Rules for the Classification, Construction and Equipment of MODU/FOP
.2 for the units kept from drifting by the The design air density rA, in t/m3, shall be
positioning system, the components of the forces determined by the formula:
produced by the position-keeping system and current
shall be calculated and taken into account, so that: 3,5/10-3p
rA= , (2.4.2.1-3)
273+t8
Mh=MV+MS+(PV7PS)[(zg7df)sinj+ygwcosj]+MP, (2.4.1.1.2-1)
where Ms, Ps = the moment and vertical component of the forces at such values of the atmospheric pressure p, in kPa,
due to current, in kN.m, kN, respectively; and the temperature t 8C, characteristic for the area
MP=S FPi [ygiwsinj+(df7zi)cosj]7S FPi [(zg7zi)sinj7 under consideration (and the season, where marine
i i
operations are involved) which result in the greatest
7(ywi7yg)cosj], (2.4.1.1.2-2) values of rA.
where FPi = the horizontal component of the force due to the i- 2.4.2.2 To account for the windage area of small
th element of the position-keeping system, in kN; items which are not installed on the model used in the
zi, ywi = the coordinates of the force point of the i-th
element of the position - keeping system, in m; physical simulation, the wind force FV and moment
M V shall be increased by 2 and 5 per cent,
.3 for the units held in position in the drifting ice respectively.
with the use of anchors the components of forces due 2.4.2.3 When no physical simulation data are
to ice load shall be calculated and taken into account available, a procedure outlined in Appendix 3 to the
using the procedures approved by the Register. present Part may be used to construct the circle
2.4.1.2 For the fixed structures, consideration diagram. To do this, the wind force on the unit shall
shall be also given to the heeling moment due to be previously determined for the wind flow in four
forces Pw arising when the "skirt" touches the seabed. directions differing by 908, and then the wind force
2.4.1.3 The heeling moments MV, MR, MS, in calculation shall be made following the instructions
kN.m, and respective forces shall be generally contained in Appendix 3.
determined by physical simulation methods using In the approximate calculations, the wind force
the procedures approved by the Register. and its lever shall be determined using the following
When no physical simulation data are available, formulae:
the wind pressure and its lever with respect to the r
FV= AAVAV2V , (2.4.2.3-1)
waterline, as well as the forces and moments due to 2
drift and current may be determined by the method
where
outlined in 2.4.2 to 2.4.4 and the ice load may be
calculated using the procedures approved by the AVA=S CSjCHjAVj , (2.4.2.3-2)
j
Register. and
2.4.2 Wind heeling moment.
2.4.2.1 The wind force (horizontal component of
Sj CSjCHjAVjhVj
hF = , (2.4.2.3-3)
the wind force) FV, in kN, when the physical AVA
simulation data are used, shall be determined by the
where AVA = the windage area, in m2;
following formula: AVj = the area of the j-th element of the unit, in m2;
r hVj = the height of centre of area AVj above the waterline,
FV=CV AAVV2V , (2.4.2.1-1) in m;
2
where CV = the wind resistance coefficient FV referred to the CHj=(Vhj/VV)2 = the height coefficient (zone coefficient) to be
unit's windage area AV, in m2, and to the dynamic determined at hv=hVj by the Formula (2.5.1.1) and if
hVj410,0 m the coefficient is assumed to be equal to 1
rA 2 or shall be obtained from Table 2.4.2.3-1 for
wind pressure VV, in kPa, at the wind velocity
2 characteristic wind velocities.
profile VV above the sea as given in 2.5.1.1. CSj = the shape (aerodynamic flow) coefficient of the
structural member; coefficients CSj for some windage
N o t e . Where the coefficient CV is referred to the windage area components are given in Table 2.4.2.3-2.
area in the position inclined to an angle j, this shall be accounted
for in the calculations.
2.4.2.4 For the units with the upper hull of
rectangular shape and without large openings, if no
The lever of application of the wind force FV with physical simulation data are available, the wind
respect to the waterline hF, in m, shall be determined heeling moment may be determined using the
by the following formula: procedures outlined in Appendix 4 to the present
M Part.
hF= V , (2.4.2.1-2)
FV 2.4.3 Hydrodynamic portion of heeling moment.
where MV = the wind heeling moment with respect to the 2.4.3.1 For the unit not kept from drifting, the
waterline, in kN/m.
lever of the resistance force to drift hR with respect to
the waterline and the vertical component PR of the
Part IV. Stability 139
Table 2.4.2.3-2 _ continued FV and the forces due to current FS but reverse
5. Where two similar structural elements of non-streamlined thereto in direction:
form (deckhouses and superstructures of box type) are located on
the deck one after another in the direction of the wind effect, FP=FV+FS. (2.4.4-1)
shielding allowance is made by multiplying the area of the
windward element by the shielding factor K3=l/12c, where c is the The heeling moment due to the position-keeping
least projection of the element on a plane normal to the wind
direction. In this case, the overall projection are of the windward
system shall be calculated with due account of the
element is included in the windage area. vertical component of these forces and corresponding
Where the elements differ in size, the portion of the rear change in the hydrodstatic forces. The assumed lever
element not overlapped by the windward element is included in
full. of the horizontal component of the forces due to the
6. Where no data is available, it is assumed then K3=L/7c. position-keeping system is determined as:
7. For the intermediate values of qd21, the values of Csj is
determined by linear interpolation. hP=MP/(FV+FS). (2.4.4-2)
8. The continuity factor is a product of the filling factor by
the shielding factor. The effect of the position-keeping system shall be
calculated using the procedures approved by the
Register.
.1 in the intended operating area 2.5.2.5 In the survival condition the design wave
in the normal condition _ every year, heights shall be taken for the area involved as the
in the survival condition _ every 50 years; greatest heights from the multi-year observation data
.2 in the temporary condition, transit condition, and where no such data are available, according to
afloat building and preparation modes: with due Appendix 5 to the present Part, but on no account
account of their duration, location and season, they shall exceed:
sheltering of the water area (e.g. shore-side struc- 16 m for the seas of the Arctic Ocean (Russian
tures, configuration of terrain, lakes, bays, rivers, sector) and the Pacific Ocean (Russian sector);
flooded areas, etc). 14 m for the Baltic and Caspian Seas;
2.5.1.3 Where no data mentioned in 2.5.1.2 are 12 m for the Black Sea;
available, the design wind velocity is assumed as 6 m for the Azov Sea.
follows: 2.5.3 Current.
in the normal condition in the open water areas: 2.5.3.1 The effect of current is taken into account
36 m/s; and in the sheltered water areas: 25,8 m/s; only in cases where the position-keeping system is
in the survival condition in conformity with used and where the total velocity of the components
Appendix 5 to the present Part, and where no data accounted for (of the wind, drift, gradient, tidal,
are contained therein: 51,5 m/s; discharge and other kinds of current) exceeds 0,5 m/s.
in the temporary condition, transit condition, in The design velocities of the wind current and wave
the afloat construction and preparation modes where drift on the water surface shall be taken as having
the operation lasts not more than three hours , in 50 per cent probability of exceeding at the design
conformity with the Builder's Instructions (with due parameters of wind and waves.
account of the local and seasonal conditions), and in In case where the sum vector of the velocity of
case of a longer period of the operation: 25,8 m/s in surface current does not coincide with the unit
the sheltered water areas and 36 m/s in the open inclination plane for its orientation pattern adopted,
water areas. the current velocity multiplied by the cosine of the
2.5.2 Waves. angle between the wind and current directions is
2.5.2.1 The effect of the waves is allowed for only taken as the design current velocity.
in the seasons when there is no ice. 2.5.3.2 The used data on currents shall be agreed
2.5.2.2 Waves are specified and described by the with the customer (owner of the unit) and the
following design parameters: procedure of calculating the current effects shall be
h3% which is the wave height with 3 per cent approved by the Register.
probability of exceeding, in m; 2.5.4 Floating (drift) ice.
T which is the mean period of heavy waves, in s; 2.5.4.1 Stability calculation of a unit with a
w which is the general wave direction. position-keeping system shall be made with due
The values of h3%, T and other parameters of the account of the drift ice effect on the unit.
spectral wave density shall be taken consistent with 2.5.4.2 Marine operations, as a rule, shall not be
the design wind force with due account of the local performed in water areas covered by floating ice.
peculiarities of wave generation and when marine Where such operations are performed with the
operations are performed, consideration shall be also drift ice present and no special measures are taken to
given to the season. reduce ice forces ( such as ice breaking by explosions,
The design parameters of the waves shall be breaking down of ice near a structure with the use of
agreed with the Register and indicated in the icebreakers, etc), the stability calculation shall be
Information on Stability and in the Marine Opera- made with due account of the ice forces.
tions Manual. 2.5.4.3 The following procedures shall be sub-
2.5.2.3 The design wave height (unless otherwise mitted to the Register for approval:
specified) shall be taken on the basis of the long-term calculation of the effect of ice forces on stability;
probability (multi-year) distribution of heights h3%, model tests in drift ice;
as a height with 50 per cent probability of exceeding use of the model test data for evaluating stability.
at the design wind force. 2.5.5 Ice and snow accretion.
2.5.2.4 In the temporary condition the design 2.5.5.1 Where a marine operation is performed in
wave height is specified by the designer on agreement winter within winter seasonal zones set up by the
with the owner of the unit, but it shall not be taken Load Line Rules for Sea-Going Ships and the unit is
lower than that given below: operated within a winter seasonal zone, stability of
in the sheltered water areas _ 0,5 m; the unit and supply vessels with due regard for ice
in the open water areas _ 2,0 m. and snow accretion shall be checked in addition to
the main loading conditions.
142 Rules for the Classification, Construction and Equipment of MODU/FOP
2.5.5.2 When calculating stability with regard to the mass of ice per square metre of the windage
ice and snow accretion in a first approximation use area shall be 15 kg, if the height above the waterline is
may be made of the following recommendations: up to 10 m, 7,5 kg, if the height is from 10 up to 30 m,
.1 for units operating within winter seasonal and if the height is more than 30 m, the mass of ice
zones to the north of latitude 66830'N and to the may be neglected;
south of latitude 60800'S, as also in winter in the .2 in other areas of the winter seasonal zone, as
Bering Sea, the Sea of Okhotsk and in the Tatarski well as for the units operating in the Black and Azov
Strait, the assumed rates of ice and snow accretion Seas northwards of latitude 44800'N and in the
shall be as specified below: Caspian Sea northwards of latitude 42800'N, the rates
the mass of ice per square metre of the horizontal of ice and snow accretion shall be assumed to be
projection area of exposed decks (irrespective of the equal to half those specified in 2.5.5.2.1, except for
availability of awnings) shall be 30 kg, if those decks the areas where, on agreement with the Register, ice
are located at a height up to 10 m above the and snow accretion need not be taken into account.
waterline, 15 kg, if the height is from 10 up to 2.5.5.3 To account for the projected lateral areas
30 m, and if the height above the waterline is more of discontinued surfaces of units subjected to icing
than 30 m, the mass of ice may be neglected; the projected lateral area and its moment of
the mass of snow per square metre of the area of continuous surfaces with respect to the base plane
the above-mentioned decks (irrespective of the shall be increased by 10 and 20 per cent or 7,5 and
height) shall be 100 kg for unmanned units and 15 per cent, respectively, depending upon the rates of
10 kg for manned units, or with the geographical icing stated above.
service area of the same units prescribed, the mass of 2.5.5.4 Special facilities to reduce ice and snow
snow shall be as given in Fig. 2.5.5.2.1; mass shall be considered in the design of units.
Snow areas
Description
I II III IV V VI
Prolonged load due to snow cover, in kg/m2 13,5 22,6 30 75 120 150
Symbols
Fig. 2.5.5.2.1
Part IV. Stability 143
3 STABILITY CRITERIA
j8n=jf735/lf, (3.1.4-2)
but not more than 158 (jf is the least angle of flooding
through the openings considered to be open; lf is the
horizontal distance from the inclination axshall the
opening at the inclination angle equal to zero).
3.2 DESIGN AMPLITUDE OF MOTIONS limiting angle, depending on the type of the unit;
where motion is taken into account, the ratio between
the areas shall be agreed with the Register.
3.2.1 The design amplitude of the unit's motion jr 3.3.3 The angle of inclination due to combined
is the amplitude of oscillation around the inclination action of wind and waves on the leeward side j02,
axis , which is induced by wind waves running against shall be determined on the assumption that the areas
the unit from a direction normal to the inclination axis . A (cd1d2) and C (abc) (see Fig. 3.1.1-1) are equal,
The design amplitude of motion has 1,1 per cent shall not be in excess of the angle of maximum of the
probability of exceeding and is assumed equal to: curve Mj, that is jm.
3.3.4 The curve Mj shall intersect the curve
jr=3HDj , (3.2.1)
1,7Mh or at least shall be tangent thereto.
where Dj = the motion variance, in deg.2 (rad.2). 3.3.5 In all cases the righting arms lj=Mj/gD,
in m, shall not be less than those given in Table 3.3.5
3.2.2 The design amplitude of motion shall be when h0 is equal to 0,30 m.
determined with due account of the water depth (if T a b l e 3.3.5
the water depth is less than 0,03gT2), and where the
position-keeping system is used, with due account of j, 0 10 20 30 35 40 45 50 55 60
deg.
its effect. In the survival condition, the motion
lj , 0 0,060 0,151 0,242 0,264 0,257 0,220 0,156 0,077 0
amplitudes shall be determined under various modes
m
of failures to the position-keeping system.
3.2.3 The design motion amplitude is determined
using the procedures approved by the Register.
3.2.4 Where physical simulation is used to
determine the motion amplitude, the following
3.4 ADDITIONAL REQUIREMENTS FOR STABILITY
procedures shall be submitted to the Register for
approval:
procedure of the unit model tests; 3.4.1 Semi-submersible units.
procedure for using the model test data to 3.4.1.1 In addition to the requirements of 2.2,
evaluate the amplitude of motion. stability of semi-submersible units shall be checked
3.2.5 The height of the lower edge of openings also for the following loading conditions:
considered to be open above the wavy sea surface, hf, .1 in normal condition with maximum drilling
in m, and to be taken as stated in the formula given stores in the upper hull, with complete set of drill
below, but not less than 0,6 m, is recommended to be pipes fitted in regular positions;
considered as one of the stability criteria: .2 in survival condition when the unit is
disconnected from the well, drill pipes are secured
hf=hf073HDhf , (3.2.5)
in racks, the unit is changed to a new draught, the
where hf0 = the height of the opening above the sea surface in drilling stores are relocated (if necessary) to the
calm water, in m;
Dhf = the variance of immersions of the lower edge of pontoons and columns;
openings in the seas, in m2. .3 in transit condition with maximum transit
stores;
.4 when being raised or lowered with maximum
3.3 REQUIREMENTS FOR THE CURVE OF STATICAL transit stores.
STABILITY 3.4.1.2 Stability of semi-submersible units is
considered to be adequate provided the following
3.3.1 The righting moment curve Mj, in kN/m, requirements are met:
shall be positive over the entire range of inclination .1 under conditions referred to in 3.4.1.1 the areas
angles from angle j=0 to the second intercept angle A, B, C (see Fig. 3.1.1-2) meet the following
j2 of the above curve Mj with the heeling moment condition, and where motions are taken into account
curve Mh, in kN/m. (see Fig. 3.1.1-1) the ratio between the areas shall be
3.3.2 The area under the righting moment curve agreed with the Register:
Mj between the first intercept angle j1 and the
(A+B)51,3(B+C); (3.4.1.2.1)
second intercept angle j2 (or to the angle of
downflooding jf through an opening considered to .2 in transit condition under loading referred to
be open, if jf<j2) without regard for the motion in 3.4.1.1.3 the angle of inclination corresponding to
shall be not less than 30 per cent or 40 per cent in the maximum of the righting moment curve Mj shall
excess of the area under the curve Mh to the same be greater than the amplitude of motion at sea state
Part IV. Stability 145
by 1 point in excess of that for which the transit is taken into account (see Fig. 3.1.1-1) the ratio between
designed. the areas shall be agreed with the Register.
3.4.2 Self-elevating units. 3.4.4 Sea-going ships.
3.4.2.1 In addition to the provisions of 2.2, 3.4.4.1 Stability of sea-going ships to which
stability of self-elevating units shall be checked also provisions of 1.1.1.3 are applied, when in the normal
in transit for the following loading conditions: condition under the worst loading condition, as far as
.1 with legs elevated to the utmost position with stability is concerned, shall be agreed with the
full stores and 10 per cent the stores; Register.
.2 with legs lowered to 30 per cent of their lenght Calculations of the windage area, ice and snow
into water and with full stores. accretion effect are made in accordance with 2.4.2
3.4.2.2 Stability of self-elevating units is consid- and 2.5.5.
ered to be sufficient if under the loading conditions 3.4.4.2 Stability of sea-going ships to which
referred to in 3.4.2.1 the areas A,B,C (see Fig. 3.1.1-2) provisions of 1.1.1.3 are applied, in the transit and
meet the following condition and where the motion is icing condition shall meet the requirements of Part IV
taken into account (see Fig. 3.1.1-1) the ratio between "Stability" of the Rules for the Classification and
the areas shall be agreed with the Register: Construction of Sea-Going Ships.
3.4.5 Fixed units.
(A+B)51,4(B+C). (3.4.2.2)
Stability of fixed units shall be checked in the
3.4.3 Submersible units. temporary condition. In this case, the areas A,B,C
Stability of submersible units shall be checked in the (see Fig. 3.1.1-2) shall meet condition (3.4.1.2.1) and
transit condition, as well as during lowering and raising. where the motions are taken into account (see
In this case, the areas A, B, C (see Fig. 3.1.1-2) shall Fig. 3.1.1-1) the ratio between the areas shall be
meet condition (3.4.1.2.1) and where the motions are agreed with the Register.
APPENDIX 1
The order and scope of the information on 4. The list of software used and the information
calculations, including stability calculation, is recom- on its approval by the Register.
mended to be as follows: 5. Calculation as such.
1. Introduction specifying the aim of the calculation. 6. The results of calculation represented (as far as
2. Initial data listing the unit characteristics possible) as graphs, diagrams, charts, tables etc.
necessary to perform calculation. 7. Conclusion.
3. Accepted methods and schemes of performing 8. Appendices with additional initial and calcula-
calculation; initial calculation formulas, coefficients tion data (if necessary).
etc. with references to the sources (the list of sources 9. The list of sources.
is set out at the end of calculation).
146 Rules for the Classification, Construction and Equipment of MODU/FOP
APPENDIX 2
.2 loading condition close to light-weight condi- 2.8 The following items may be left on board the
tion (as per design); unit prior to the test:
.3 loading condition prior to the main marine liquids in the onboard machinery, apparatus,
operations. piping systems to keep them operating;
This is especially true where the design value of fuel and lubricating oil in the daily service tanks,
metacentric height is close to its minimum permis- boiler feed water to provide conduct of the inclining
sible value and where such condition results from the test and operation of boilers to meet the heating
movement of heavy weights. needs in winter;
The repeated inclining test may be required if fresh (drinking and washing) water in daily
under the design change in the mass loading of the service tanks.
unit when passing from the condition 2.1.1 to the 2.9 The inclining test commission in each
condition 2.1.2 the requirements of the present Part particular case shall explore the possibility of leaving
are violated at: tankage and liquid cargo stock (see 5.3) on board the
unit being subjected to the inclining test, and based
Zg=1,2Zg270,2Zg1 ,
on such exploration, the commission shall make a
where Zg1 is the design vertical centre of masses of the unit in decision agreed with the surveyor to the Register who
condition 2.1.1;
Zg2 is the design vertical centre of masses of the unit in attends the test.
condition 2.1.2 (Zg2>Zg1);
Zg is the assumed vertical centre of masses under test
conditions.
3 TEST WEIGHTS
method, shall be measured after each transfer of the more efficient elimination of the air pockets when
heeling ballast. The effect of free surfaces of the the first method of inclination is used;
tankage consisting of heeling ballast and liquid improvement of the accuracy in accounting for
cargoes on the inclining test performance shall be the free surfaces of heeling ballast when the second
negligible, which in each particular case shall be method of inclination is used.
evaluated by the commission on the basis of the 3.9 The free surface correction to the initial
following criterion. The free surface correction to the metacentric height shall be accounted for in proces-
design value of the metacentric height h, correspond- sing the results of the inclining test.
ing to the mass loading condition of the unit during
the inclining test shall be at a time not more than:
0,002h for each individual tank containing the 4 DEVICES FOR MEASUREMENT OF INCLINATION
tankage consisting of heeling ballast or liquid cargo; ANGLES
0,01h in total for all tanks containing the tankage
consisting of heeling ballast or liquid cargo. 4.1 The dominant devices for measurement of
When determining the corrections, moments of inclination angles of the unit during the inclining test
inertia of the free surfaces are calculated at initial heel are U-tubes (three or more) or optical quadrants (two
of the unit with due account of the liquid density. or more) to be located in different positions on the
Inclination angles induced by cross-flooding of unit, longitudinally.
the tankage shall be so small that they cannot be If there is a need to measure the angles of trim,
recorded by instruments intended to measure the three more U-tubes or two more quadrants located
inclination angles during the inclining test. on the unit, transversely, shall be used.
3.5 Each time when tanks are filled with the 4.2 Base length of the U-tube (distance between
heeling ballast, consideration shall be given to the measuring tubes) shall be sufficiently large to
absolute absence of the air pockets after the heeling improve the accuracy of measurements of the
tanks have been pressed up. inclination angles and shall be consistent with the
3.6 If because of structural features of the tanks length of the tubes themselves or of the measuring
or for other reasons, the complete elimination of the rules. In any case, the minimum base length of the
air pockets from pressed up heeling tanks is U-tube shall be not less than 13 to 15 m.
impossible, the second method of inclination is used Measurements of the inclination angles with the
with transfer of the heeling ballast from side to side use of the U-tubes shall be made by persons who
when free surfaces are present at all times. have experience in handling such devices.
The free surfaces shall be of rectangular shape 4.3 The measuring rules with millimetric scale for
and of the same size in the starboard and port tanks, taking the liquid level readings in the U-tubes shall be
invariable at the upper and lower levels of the heeling positioned vertically at the ends of the base length
ballast being transferred. and attached securely together with the U-tubes to
The upper and lower levels of the free surface in a the fixed hull structures of the unit. In the initial
tank shall be set within the wall-sided portion of the position of the unit the water level in the U-tube shall
tank. These levels at the tank corners shall be marked be approximately at the mid-length of the tube
by clearly distinguishable lines accessible for observa- (measuring rule).
tion through the upper manholes (hatches) with the The liquid level in the U-tube may be measured
use of portable lighting, or shall be determined by not by a measuring rule but by a declivity board
other reliable means. (measuring batten) with a clean freshly planed
3.7 Movement of the centre of mass of the test surface provided instead. The form of the Measure-
weights transferred from side to side shall be close to ment Record is given in Appendix 2.1.5.
a transverse-horizontal one. 4.4 To ensure adequate accuracy in measuring
The amount of the heeling water ballast on board the inclination angles, the U-tubes shall be filled
the unit during the inclining test shall remain with a homogenous coloured liquid which does not
constant and shall be necessarily checked just before freeze at sub-zero air temperatures during the
and immediately after the inclining test. inclining test.
3.8 To provide inclination of the unit, use shall be When making measurements, no sharp bends of
made, if possible, of tanks rather narrow breadth- the U-tube hoses are permissible, the U-tube shall be
wise. Such tanks are beneficial for: free of air bubbles, solid particles and impurities.
decrease of the error in determination of the 4.5 In well-grounded cases, on the Inclining Test
heeling moment; Commission's decision, the inclination angles may be
decrease of the free surface effect of the water ballast measured by pendulums, inclinometers and other
tankage when the first method of inclination is used; special devices, and in doing so, in each individual
Part IV. Stability 149
case use shall be made of devices of the same type or during inclining test, records are drawn up in
with identical accuracy of measurement. accordance with the form given in Appendix 2.1.3.
Where pendulums are used, their length shall be 5.5 The devices for measuring the inclination
at least 6 to 7 m. angles of the unit shall be positioned as specified in
Section 4. Verification of their positioning shall be
entered in a record to be prepared in accordance with
5 PREPARATIONS FOR THE INCLINING TEST the form given in Appendix 2.1.10.
Provision shall be made for an adequate illumi-
nation of measuring rules, scales of instruments and
5.1 Prior to the inclining test, the unit's trim shall locations where freeboard (draught) readings are
be such that the requirements of 2.2 are met. taken.
As a rule, the unit shall have no initial heel, or as 5.6 The following documents shall be submitted
a last resort, the heel shall not exceed 0,38. Trim to the inclining test commission:
compensation is not required. Record of acceptance of the principal dimensions
The initial heel shall be measured by devices referred of the unit to be drawn up in accordance with the
to in Section 4 on reference lines (verification base) of the form given in Appendix 2.1.1 (particular care shall be
unit's hull, fitted before the unit is launched. given to the depth measurement in those locations
5.2 A careful preparation of the liquid cargo where freeboard readings are taken as the unit's trim
tanks for the inclining test is a central prerequisite for is determined);
assuring its successful performance. Record of acceptance of the draught marks (if
When pressing up tanks for liquid cargoes any). The draught marks shall be cleaned and
(including heeling ballast) measures shall be taken brightly coloured.
to prevent formation of air pockets. Not earlier than 5.7 Small boats or rafts (at the commission's
in 1,5 to 2,0 hours after pressing, the tanks shall be discretion) shall be available to aid in taking of
inspected, the air pockets detected in the process shall freeboard and draught mark readings (if the draught
be completely removed. Methods to remove air marks are provided).
pockets shall be established by the inclining test 5.8 To take freeboard readings from the unit's
commission in each particular case. As directed by deck, it is advisable to use a metal measuring tape
the commission, samples of liquid cargoes may be which length exceeds the expected freeboard during
taken in order to determine density thereof. the inclining test. A glass tube open at both ends,
5.3 Immediately prior to the inclining test of the graduated in 5 mm, of at least 250 to 300 mm in
unit, its spaces and containers: compartments, length and not less than 5 mm in diameter shall be
cofferdams, tanks (including small tanks and canis- attached to the free end of the measuring tape. The
ters), etc. are subject to inspection in order to lower end of the tube shall be fitted over a rubber
ascertain whether they contain liquid cargoes, a hose of 3000 to 5000 mm in length. A plumb bob
Record of their readiness for the inclining test (in shall be suspended on the free end of the hose to
accordance with the form given in Appendix 2.1.6) is impart an upright position to the hose in water.
drawn up and a table of conditions of spaces and Under condition where there is ripple on the water
containers with liquid cargoes is compiled immedi- surface, which does not rock the unit, such a hose
ately prior to the inclining test (in accordance with makes it possible to measure in the tube, with an
the form given in Appendix 2.1.7). adequate accuracy, the level of calm water unsuscep-
All spaces and containers which, proceeding from tible to the effect of surface wave fluctuations.
the test conditions, shall not contain liquid cargoes A similar device but without measuring tape may
are carefully dried. With permission of the inclining be used to take the unit's draught mark readings (if
test commission, the hard-to-reach locations may any).
contain some liquid cargo remains, which cannot be The number of devices used for taking freeboard
removed by standard means and do not affect the (draught) readings shall be not less than three,
inclining test performance. lengthwise. The freeboard readings taken shall be
5.4 All variable loads included into the design documented in the form of a record to be prepared in
loading condition of the unit during the inclining test accordance with the form given in Appendix 2.1.4.
are stowed in regular positions and secured. At the 5.9 A plan of stationing of the participants in the
discretion of the commission, masses of these loads inclining test shall be drawn up. The following
may be determined by weighing or according to the commands (signals) shall be established:
data of technical documentation. "Stand by taking readings", "Start taking read-
For all loads which are surplus (missing) in ings", "Stop taking readings". These commands
relation to the design loading condition of the unit (signals) shall be heard (seen) in all places on board
150 Rules for the Classification, Construction and Equipment of MODU/FOP
where people stay during the test. The form of a 6.5 The readings of freeboard and draught marks
record of stationing of the participants in the (if any) shall be taken twice: immediately before and
inclining test is given in Appendix 2.1.9. immediately after the test.
5.10 Communications shall be provided between At the discretion of the inclining test commission,
control station of the inclination test commission measurements shall be taken either simultaneously on
chairman and the U-tube (quadrant) observer sta- both sides in the same transverse plane or simulta-
tions, locations where freeboard and draught mark neously at all measurement locations. Each boat or
readings are taken, mooring line stations, etc. raft used to take measurements shall carry at least
5.11 Since the commencement of preparations for two observers.
the inclining test, no loads shall be taken, removed or With no water surface oscillation (or if its swing
moved on board the unit without permission of the does not exceed 50 mm), only metal measuring tapes
inclining test commission chairman. without additional fixtures referred to in 5.8 shall be
used.
6.6 The need for an account to be taken of the
6 INCLINING TEST PROCEDURE unit's hull deflection when the unit's displacement and
vertical centre of buoyancy are determined during the
test, shall be identified by the inclining test commission
6.1 To conduct the inclining test, a water area on the basis of the unit's general strength calculations
complying with the requirements of 1.6 to 1.10 shall and actual freeboard and draught mark measurements
be allocated. (if the draught marks are provided).
6.2 The unit shall be held by lines at the bow and 6.7 The number of the test weight movements
at the stern, secured at the centreline. The lines shall and, accordingly, of the heel angle measurements
be as long as practicable. It is advisable to have not shall be such that of the total number of measure-
more than two (as a last resort, four) mooring lines. ments, at least eight measurements meet the test
During the test, in the intervals between commands: quality criteria (see the Inclining Test Report). The
"Stand by taking readings" and "Stop taking read- end position of the test weights after all movements
ings" the lines of the unit shall be as much slack as thereof shall be identical to their initial position.
practicable. If there is a current, the bow line secured 6.8 When measuring the levers of the weight
at the centreline need not be slacken to hold the unit movements, only metal measuring tape shall be used;
against the current. for the levers in excess of 20 m twenty-meter tape
6.3 Immediately before the test, a survey shall be shall be used with transfer of same.
carried out to make sure that the unit is properly 6.9 The liquid levels in the U-tubes (quadrants)
prepared for the test. The survey shall include also an shall be measured prior to movements of the test
inspection and check against the following records weights to an opposite side and after each movement.
drawn up previously: The level measurements begin to be taken once
all tanks, compartments, machinery, piping, etc the liquid oscillation swing has become not less than
to verify preparation of the liquid cargoes for the test; 20 mm, whereupon the level readings in both extreme
open decks and all spaces of the unit to verify positions (upper and lower) are recorded for at least
presence and stowage of variable loads; three swings. Here, by the oscillation swing is meant
stationing of the participants in the test at the the distance between two successive extreme positions
command (signal): "Stand by taking readings"; (upper and lower) of the liquid levels in the U-tube.
correctness of initial positioning of heeling After each measurement the observers at the
ballast. U-tube (quadrant) stations shall report to the person
Immediately upon completion of measurements, in charge of the inclining test on completion of the
condition of the unit shall be rechecked. measurements and inform of the results.
Prior to the test, a sample of sea water shall be 6.10 The accuracy of measurements made during
taken from a depth equal to one-half the unit's the test shall not be lower than the values given
draught in order to determine density of the water, below:
and its temperature shall be measured. freeboard and draught, mm. . . . . . . . . . . 5
6.4 All measurements of the unit's inclination base length of U-tube, mm . . . . . . . . . . . 10
angles, wind direction and velocity (Record in liquid level in U-tube, mm . . . . . . . . . . . 2
accordance with the form given in Appendix 2.1.2), test weight mass, per cent. . . . . . . . . . . . 1,0
the unit's direction in relation to current shall be position of test weight centre of mass, mm . . . 10
taken only in the intervals between the signals: "Start lever of test weight movement, mm . . . . . . . 10
taking readings" and "Stop taking readings". solid and liquid cargoes forming part of the dead-
weiht capacity:
Part IV. Stability 151
Appendix 2.1
The inclining test was conducted by the inclining test commission set up to consist of:
Chairman
(position, full name)
members
(position, full name)
The results of the commission's activities were presented in the appropriate Records _ Appendices
Wind
Line is slackened
Current
Line is put
Gangboard is suspended
Loads including liquid loads, per cent of the unit's displacement Mass, Levers, m Moments, tm
during test Dtl t
X Y Z MX MY MZ
, (document title)
as indicated in Table 3.
Table 3
Data on ballast (righting, etc) loaded on board the unit
at aft perpendicular (transom) m
at fore perpendicular (transom) m
Position of solid Mass, Coordinates of centre of mass, t
(water) ballast t at the unit's mid-length (midsection) m
X Y Z Initial heel of the unit
to side deg.
Initial trim
by deg.( m)
Grand total For the unit's trim cited , the following data were
obtained by calculation based on
(document title)
The transverse metacentric height during the test with regard to
as per calculation in
was ensured and equal to (table, separate document)
volume displacement H= m3,
weight displacement D=rlH= t,
3 Port side 2 1 coordinates of centre of buoyancy:
Xc= m,
Yc= m,
Zc= m;
Bow
transverse metacentric radius r= m.
5.3 During measurements of the heeling angles
the mooring lines were slackened and nothing could
restrict free rolling of the unit.
Account is taken of the heeling angle values given
3 Starboard side 2 1
in Table 5, based on the data of level measurements
Sketch showing locations (sections) of freeboard (draught) in U-tubes (optical quadrants), see Appendix 2.1.5 to
measurements the Inclining Test Report.
Part IV. Stability 155
...
2
tanHS(hi7hh) /n(n71)4 {
0,02(1+ hh), at hh42 m
2
0,04hh, at hh>2 m
Table 7 8 Conclusions
No Elements of Mass, Levers, m Moments, tm The inclining test was well performed.
mass loading t
X Y Z MX MY MZ Based on the test results the following actual data
1 Unit under test
of the unit
conditions
2 Surplus loads
3 Missing loads
(name of the unit)
Unit (1)7(2)+(3)
are considered to be established:
displacement D0= t;
6 Notes vertical centre of masses Zg= m;
At the discretion of the inclining test commission longitudinal centre of masses Xg= m;
chairman. transverse centre of masses Yg= m.
7 Processing of test results Inclining test commission chairman:
The results of the inclining test were processed by
Appendix 2.1.1
were verified
(place of building, assembling, mounting)
T a b l e 1.1
Principal dimensions As per design, m Actual, m
Length
Breadth
Depth:
port
starboard
Appendix 2.1.2
RECORD
OF MEASUREMENTS OF WIND VELOCITY AND DIRECTION,
WATER DENSITY AND UNIT'S POSITION DURING INCLINING TEST
1
2
...
9
10
The wind direction was determined by the angle between centreline and velocity vector, considering from
the bow to windward side.
Based on the samples taken from the depth of m,
the water density was t/m3 at the temperature of 8C.
Measurements were made by:
(position, full name)
Part IV. Stability 159
Appendix 2.1.3
RECORD
OF SURPLUS (MISSING ) LOADS
All loads on the unit which are surplus (missing) in relation to the mass loading corresponding to the unit
condition at the time of the inclining test are given in Table 3.1 (3.2)
T a b l e 3.1 (3.2)
Load Mass, Levers, m Moments, tm
t
X Y Z MX MY MZ
Appendix 2.1.4
RECORD
OF THE UNIT'S FREEBOARD (DRAUGHT ) MEASUREMENTS
1. Measurements were taken with the use of and are given in Table 4.1.
(name of devices)
T a b l e 4.1
Measu- Time of Reference Free- Measurement from Value as obtained by Deck Theoretical value, Theore- Design
rement measu- level: board; deck, draught mark measurement, mm stringer, mm tical, value,
deck,
location rement: (bul- draught keel (mean) mm
(Section) before wark,), mark, thickness, value,
Port Stbd Port Stbd Port Stbd
acc.to test, after draught mm mm mm
mark (4)-(5) (4)-(6)
Fig. 2 test
1 2 3 4 5 6 7 8 9 10 11 12 13
Freeboard
Section 1- Before/ Mark 60 6000 200 220 5800 5780 20 5780 5760 5770 5760
1 after 220 240 5780 5760 5760 5740 5740
Section 2- Before/ Mark 62 6200
2 after
Section 3- Before/ Mark 64 6400
3 after
3. According to the measurements made the module hull sagged (did not sag) with a deflection of mm.
Appendix 2.1.5
RECORD
OF U-TUBE LEVEL DEVIATION AND UNIT'S INCLINATION
ANGLE MEASUREMENTS
1
2
...
9
10
Trim measurements
1
2
...
9
10
(When determining the unit's inclination angles with the use of optical quadrants tables which look like
Table 5.2 shall be used).
T a b l e 5.2
Operation Quadrant No. Mean value Angle of Heel angle increment
(measu- of angle, heel, deg.
rement) Angle of heel, deg. deg.
No. Test-weight position (side) deg. rad.
Measu- Measu- Measu-
rement 1 rement 2 rement 3
1
2
...
9
10
Account shall be taken of the increments in the unit's inclination angles obtained from the data of all
quadrants used for the inclination kind involved (heel, trim).
Measurements were made by
(position, full name)
162 Rules for the Classification, Construction and Equipment of MODU/FOP
Appendix 2.1.6
RECORD
OF VERIFICATION OF AVAILABILITY OF COMPARTMENTS, LIQUID CARGO
TANKS, CANISTERS AND COFFERDAMS
FOR THE INCLINATION TEST
The inclining test commission verified the condition of compartments, liquid cargo tanks, canisters and
cofferdams of the unit and found out that by the commencement of the test:
1) the compartments, tanks and cofferdams were drained, except for the tanks in which, on the
commission's decision, liquid cargoes were left and which were pressed up (see Appendix 2.1.7 to the Inclining
Test Report);
(special notes)
2) valves of the filling and daily service piping were shut off and sealed;
3) mass of the liquids in tanks was accounted for in the records of surplus (missing) loads.
Appendix 2.1.7
REPORT
OF VERIFICATION OF CONDITION OF COMPARTMENTS,
LIQUID CARGO TANKS, CANISTERS AND COFFERDAMS
verified carefully the liquid cargo tanks, including small daily service and other tanks and canisters, etc.
Results of the verification are given in Table 7.1.
T a b l e 7.1
Where water ballast is available Filling Components of mass
Tank pattern loading
Mass, Levers, m Moments, tm
t
X Y Z MX MY MZ
Water ballast of t was taken aboard in order to impart to the unit a draught of m,
corresponding to the calculation.
Tanks Nos. were pressed up until liquid appeared in air pipes, with a previous time
delay of h.
(Included in Table 7.1 are all tanks, compartments and cofferdams available on the unit, which may
contain liquid cargoes, regardless of their degree of filling. Column "Filling pattern" is used to note that the
space was pressed up, filled completely, filled partly, contains liquid cargo remains, empty).
Appendix 2.1.8
RECORD
OF DETERMINATION OF HEELING WATER BALLAST MASS
(model form)
Mass of the heeling water ballast was determined by calculation-based method (with the use of measuring
vessels).
Schemes were given for the forms and volumes of ballast (and other) tanks or compartments (subsequently
referred to as "tanks") used for heeling ballast. The schemes were constructed in three projections (or in
axonometry) with indication of all geometric dimensions, arrangement of the metal framework and equipment
in the tanks, references to the final plans of tanks (compartments) were made.
Determination of the volumes and volume centres of gravity of the tanks, as well as of the levels and store
amount therein was carried out in tables (or by other ways); free surfaces and their effect on the inclining test
performance were recorded.
Strict control was exercised over the condition of the heeling water ballast free surfaces in tanks after each
transfer of the heeling ballast (or over the absence of free surfaces), to which effect relevant entries were made
in the Record. (Form and number of tables, figures describing this process _ at the discretion of the inclining
test commission).
The free surfaces of the heeling water ballast in all tanks at all inclinations were of a regular rectangular
shape.
During transfer of the heeling water ballast its upper and lower levels in tanks were within wall-sided
portion of the tanks and were marked by clearly distinguishable lines (marks) on the battens fitted in the tank
corners and accessible for observation through the manholes (hatches) with the help of an effective portable
lighting (or by other reliable means).
Corrections for the free surfaces in the water ballast tanks were accounted for in determination of the
initial transverse metacentric height from the inclining test data.
Appendix 2.1.9
RECORD
OF STATIONING OF THE PARTICIPANTS IN THE INCLINING TEST
ON BOARD THE UNIT
T a b l e 9.1
Grand total
Appendix 2.1.10
RECORD
OF MEASUREMENT OF U-TUBE BASE LENGTH, VERIFICATION
OF POSITIONING OF MEASURING RULES (BATTENS)
AND OPTICAL QUADRANTS
Base lengths of the U-tubes were measured by a steel measuring rule of m long between glass
tubes attached to the measuring rules (battens) at a height of m above the upper deck of the unit.
It was found out through the verification that:
base length of the U-tubes was of m;
measuring rules (battens) were so attached to the unit's hull that they do not shift when in use during the test;
rules (battens) were positioned normally to the base plane of the unit;
positioning of the optical quadrants was verified against the hull reference lines (verification bases)
situated on
Position
Part IV. Stability 167
APPENDIX 3
This calculation procedure may be applied for wind pressure Fb, deg., are determined using the
determination of wind pressures acting on semi- empirical dependence:
submersible drilling units with rectangular-shaped 1
Fb=Ficos2b+Fi+1sin2b+ |dF|ctg2ysin2b, (3.1)
upper hull, stability columns of different configura- 2
tion and helideck outside the said hull at arbitrary where: b(04b4p/2) = the angle to be determined on the basis of
wind direction at which Fi was calculated; i=1,2,3,4
angles of wind action. (when Fb is determined in the last quarter Fi=F4;
In order to determine the wind pressure in case of Fi+1=F);
arbitrary wind direction, it is necessary to obtain the dF=Fi7Fi+1 = the difference in wind pressure in i-th and (i+1)-
th positions of the unit;
wind pressures F1, F2, F3, F4 with the air flow normal y=57,3kH|dF|/(Fi+Fi+1) = the phase angle defining the value
to the midship section and the centre line of the unit and position of the wind pressure maximum.
(Fig. 3.1).
Factor k=0,66 rad. is obtained from wind tunnel
experiment on the unit models.
Where |dF|/(Fi+Fi+1)100>7 %, the wind pres-
sure shall be obtained using the formula:
F +Fi+1
Fb= i (1+0,25|sin2b|). (3.2)
2
The maximum value of wind pressure F b
obtained by the Formula (3.1) will be:
F +Fi+1 1 |dF|
Fmax= i + , (3.3)
2 2 sin2y
Fig. 3.1
with b= { p/47y,
p/4+y, at F <F
at F >F
i
i
i+1;
i+1.
APPENDIX 4
This calculation procedure takes into considera- is considered proportional to the cosine of angle of
tion the effect of vertical forces arising in the upper inclination.
hull and helideck (outside thereof) in case of unit Additional horizontal forces caused by a lifting
inclinations and shielding effect of the water surface force acting on the hull and helideck of the unit when
on the heeling moment. it is inclined are determined by the formula:
The procedure may be applied for determining r V2
dF= A v nh(CZhSh+CZh.d.Sh.d.)tga , (4.1)
the wind heeling moment of a semi-submersible or 2
submersible unit with rectangular-shaped upper hull where Vv = the mean velocity of steady wind flow at a height of
10 m above the sea level;
in pitching and rolling of the unit. nh = the coefficient of velocity head increase over the
When a unit is inclined, the wind pressure acting height Zh equal to the distance of the upper hull centre
on its components other than upper hull and helideck from the sea surface;
168 Rules for the Classification, Construction and Equipment of MODU/FOP
Czh = the coefficient of lifting force of the upper hull at the The wind pressure in case of unit inclination
arbitrary angle of unit inclination which shall be taken
from Figs. 4.1 to 4.3 depending on the relative height caused by the horizontal components of wind forces
of the upper hull projected area centre above the water is determined by the formula:
surface:
z=zh/Lh; rAV2v
F= [(cosaSCSjCHjAVj+nktga(CZkSk+CZh.d.Sh.d.)],
Lh = dimension of the upper hull in the direction of wind 2 j
flow; (4.2)
CZh.d = the coefficient of lifting force of the helideck at an where Avj = the windage area of the j-th windage area
arbitrary angle of unit inclination which is taken from component;
Fig. 4.2 for the height z=? (unlimited flow); CSj = the shape coefficient of the j-th windage area
Sh, Sh.d. = areas of the upper deck and helideck in plan, m2 component;
(these areas are assumed for calculation, since the CHj = the height coefficient of the j-th windage area
values of coefficients of lifting force and heeling component.
moment shown in Figs. 4.1 to 4.6 are obtained by
dividing the forces and moments by the area in plan);
a = the angle of unit inclination (i.e. the angle of heel j
or trim c), deg.
l=Bh/Lh=0,5
CZh Lh
Bh
Fig. 4.1
Part IV. Stability 169
CZh l=Bh/Lh=1,5
Fig. 4.4
myh l=Bh/Lh=1,0
Fig. 4.3
Fig. 4.5
170 Rules for the Classification, Construction and Equipment of MODU/FOP
myh
l=Bh/Lh=1,5 Czh.d.
xh.d.
zh
WL
0
M=MV.F.+MH.F.
zw
0
Fig. 4.7
Fig. 4.6
The Formula (4.5) is used for the heel and trim of l=Bh/Lh are determined by interpolation with
the unit if the helideck is on the windward side. If the dependencies CZ=f(l) and myh=f(l) being con-
helideck is on lee side , the effect of the vertical force structed for a=const and z=const.
arising at the helideck is not taken into account, since The values of aerodynamical coefficients CZh and
it is negligible. myh for intermediate values of relative heights shall be
The values of aerodynamical coefficients CZh and determined by interpolation Cz=f(z) and myh=f(z)
myh for hulls with intermediate values of elongation being constructed for l=const and a=const.
APPENDIX 5
T a b l e 5.1
Average wind velocity Wave height with 3 per cent
Area (averaging period 10 min), probability of exceeding Map
o50/100, m/s h50/100, m
1 34/36 13/14
2 34/36 13/14,5
3 34/36 15/16
4 36/38 15/16
5 37/40 13/15
6 32/34 9/10
7 35/37 14/16
8 34/36 9/10
9 35/37 9/11
Entire water 37/40 15/16
area
Part IV. Stability 171
T a b l e 5.2
Entire water
area:
up to 758N 45/46 17/18
Above 758N No data available 18/20
T a b l e 5.3
1 34/36 8,5/9,5
2 34/38 13/14
3 34/36 12/13
T a b l e 5.4
T a b l e 5.5
1 37/40 12,5/14,5
2 36/39 13/14,5
N o t e s : 1. Data on the wind and waves are given for the In order to enhance the operational capabilities
winter season and shall be considered as design data. Parameters
of the transformed waves in shallow-water zones shall be of the unit with due account of the seasons, it is
recalculated on the basis of the deep water data. necessary to use data of the Goskomgidromet, which
2. Symbols: S means shelf zone, D means deep-sea zone. account for seasonal fluctuation and zoning. When
no such data are available, reduction coefficients
given in Table 5.6 may be used.
T a b l e 5.6
Hydrometeorological Season
conditions
Winter Spring Summer Autumn
1 GENERAL
1.1 APPLICATION
the top of the plate keel or from the point where the
inner surface of the shell (outer surface for units with
1.1.1 The requirements of the present Part apply to: a non-metal shell) abuts upon the bar keel, up to the
all types of self-elevating and submersible relevant waterline of the unit.
MODU and FOP while being afloat in transit; C o m p a r t m e n t means the part of the internal
semi-submersible MODU in transit and in hull space bounded by shell plating, watertight
operation; bulkheads, decks, platforms, stringers and floors.
FOP moduli afloat in transit with more than 12 As applied to stability columns, compartment means
persons on board. the part of the internal column space bounded by
The above floating structures are subsequently shell plating, watertight vertical bulkheads and
referred to as "units". horizontal platforms along its perimeter.
1.1.2 Drilling ships shall meet the requirements P e r m e a b i l i t y o f s p a c e m is the ratio of
specified in Part V "Subdivision" of Rules for the the volume that may be filled with water in full
Classification and Construction of Sea-Going Ships, flooding of the space to the total theoretical volume
when any compartment is damaged unless the ship- of the space.
owner imposes more stringent requirements, and, W e a t h e r t i g h t n e s s means that in any sea
additionally, the requirements of 2.5.5. conditions water will not penetrate into the unit.
1.1.3 The need to follow the requirements of this D o w n f l o o d i n g means any flooding of any
Part where FOP moduli not listed under 1.1.1 are intact buoyant part of the unit's hull through the
concerned is established by the Register with due regard openings located below the damage waterline and
for their displacement and the equipment installed. which cannot be closed watertight, or which are
1.1.4 When the Register does not insist on required for operational reasons to be kept open.
fulfillment of the requirements of this Part but, E q u a l i z a t i o n o f u n i t is the process of
according to the FOP owner's or builder's option, eliminating or reducing heel and/or trim.
provision is made for ensuring satisfactory damage trim A n g l e o f i n c l i n a t i o n is the angle between
and stability of FOP moduli, it is recommended to the vertical and the line of intersection of the unit's
follow the provisions of in flooding of given compart- center and midstation planes.
ments or groups of adjacent compartments. The tangent of the angle of inclination j is
determined by the formula:
tg(j)=(tg2y+tg2 c)1/2,
1.2 DEFINITIONS AND EXPLANATIONS
where y = angle of heel;
c= angle of trim.
1.2.1 The definitions and explanations relating to B r e a d t h o f u n i t 's h u l l (B) means the
the general terminology are specified in Part I extreme moulded breadth of the unit's hull measured
"Classification". at the midpoint of its length L at the level of or below
For the purpose of this Part the following the waterline in transit.
definitions have been adopted. In all design flooding conditions only one damage
D a m a g e w a t e r l i n e is the waterline of a is assumed and only one free surface of the outside
damaged unit after flooding of one or several water that penetrates the compartment after an
adjacent compartments. accident is taken into account. The damage therewith
W a t e r t i g h t n e s s means the capability of a is assumed to be shaped as a rectangular parallelepiped.
structure to prevent water penetration in any direction
under the water head the structure is designed for.
L e n g t h o f u n i t ( L ) means the hull length 1.3 SCOPE OF TECHNICAL SUPERVISION
measured at the level of the waterline corresponding
to the maximum draught of the unit afloat in transit.
D r a u g h t d means a vertical distance mea- 1.3.1 The general provisions pertaining to the
sured at the midpoint of the appropriate length from procedure of classification, technical supervision
174 Rules for the Classification, Construction and Equipment of MODU/FOP
during construction, classification surveys, as well as The Information shall include the following data:
the requirements for technical documentation to be .1 data on the unit, schematic diagrams of its
submitted for examination and approval by the inboard profile and sectional view, of deck and
Register are specified in Part I "Classification". platform plans, of typical cross-sections of hulls and
1.3.2 For every unit covered by the requirements stability columns with indication of watertight bulk-
of this Part, the Register carries out: heads, enclosures, platforms with openings therein,
.1 verification of the compliance of structural the type of closure of these openings. The openings
arrangements concerning subdivision against the that are open during drilling and shall be closed
requirements specified in Part II "Hull", Part III watertight in transit shall be expressly specified. The
"Equipment, Arrangements and Outfit of MODU/ diagrams of systems used in damage control of the
FOP" and Part VII "Machinery Installations and unit shall be also presented;
Machinery"; .2 data essential for maintaining stability, trim of
.2 examination and approval of Information on an intact unit, and sufficient for withstanding, in
Damage Trim and Stability; accordance with the requirements of this Part, the
.3 examination and approval of the relevant most dangerous design damage;
software if provision is made for use of a shipboard .3 the summary of the results of damaged unit
computer to evaluate damage stability. condition calculations which includes parameters of
an initial and damage draught, heel and trim, a
metacentric height and stability curves prior to and
1.4 GENERAL TECHNICAL REQUIREMENTS after taking measures for equalization, as well as
recommended measures and the time of equalization;
.4 other data on structural provision of subdivi-
1.4.1 Calculating damage trim and stability the sion, on the use of cross-flooding arrangements and
effect of anchor, mooring, towing and other re- emergency means, as well as potential consequences
straints shall be taken into account if it may cause of flooding due to particular features of a given unit,
serious consequences. The impact of the like re- recommended and prohibited actions for the crew in
straints shall be assessed according to the procedure service and in accidents with the unit associated with
or calculation program approved by the Register. compartments flooding.
1.4.2 Calculating the initial metacentric height 1.4.5 Information on Damage Trim and Stability
and plotting static stability curves for a damaged shall be compiled on the basis of unit's inclining test
unit, the free surface corrections for liquids in intact results and the data contained in Information on
tanks shall be regarded in a way similar to stability Stability.
calculations of the intact unit in accordance with The procedure for extending the validity of
Part IV "Stability". Information from one unit to another of the same
1.4.3 Plotting static stability curves for a series of construction is similar to that applied for
damaged unit, enclosed superstructures, deckhouses, Information on Stability specified in Part IV "Stability".
deck cargo, as well as angles of flooding through the 1.4.6 In time periods not exceeding 5 years,
openings assumed as open shall be taken into account Information on Damage Trim and Stability of an
in the same manner as in the case of plotting the existing semi-submersible MODU shall be either
curves for an intact unit in accordance with confirmed or updated with due regard for the change
Part IV "Stability". of a light displacement and/or the results of the unit's
Damaged superstructures and deckhouses may in-service inclining test conducted.
be regarded only with the permeability specified in 1.4.7 The diagrams showing the boundaries of
2.3 or not regarded at all. The openings inside the watertight compartments, arrangement of openings
above spaces used for access to non-flooded spaces leading to these compartments and their means of
are assumed open for ingress of water at appropriate closing with indication of control stations of these
angles of inclination unless they are provided with means, as well as arrangements for equalizing heel
standard closing weathertight devices. and trim due to compartments flooding shall be
1.4.4 All units shall be provided with Information exhibited in every unit.
on Damage Trim and Stability approved by the 1.4.8 The shipboard computer is recommended
Register. This document shall allow the master of a for use to estimate damage trim and stability. In this
unit to take into account the requirements associated case, the relevant software shall have the Register
with subdivision and to assess the condition of the permit.
damaged unit prior to taking appropriate measures Electronic information does not substitute In-
for survival of the damaged unit. formation on Damage Trim and Stability.
Part V. Subdivision 175
At unusually large draughts and elevations of the 2.2.5 Where any damage of lesser extent than that
bulkhead deck above the waterline in transit, the specified in 2.2.1 and 2.2.3 may result in more severe
vertical extent may be assumed from the line located consequences, it shall be considered when calculating
10 m below the waterline (with due regard for trim) damage trim and stability.
upwards up to the line located 7 m above the 2.2.6 All piping is assumed as damaged in the
waterline (with due regard for trim as well). area of a design damage. Provision shall be made for
2.2.1.2 Design extent of bottom damages: measures to prevent progressive flooding through
.1 longitudinal extent: 1/3 L2/3 or 5 m (whichever damaged pipelines.
is less);
.2 transverse extent: B/6 or 5 m (whichever is
less); B is equal to the sum of lower hull breadths for 2.3 PERMEABILITY
double-hulled units;
.3 vertical extent as measured in the center plane
from hull body lines, 1 m. 2.3.1 In damage trim and stability calculations
2.2.2 For units in transit the following damages the permeability of a flooded space shall be assumed
may be assumed: equal to:
.1 side or transom damage not affecting subdivision .1 0,85 _ for spaces occupied by machinery, electric
bulkheads spaced at a distance not less than specified in power plants, as well as by industrial machinery;
2.2.1.1, at any place along the hull perimeter (of lower .2 0,95 _ for accommodation spaces, voids
hulls _ for submersible and semi-submersible MODU including empty tanks;
and FOP) with due regard for an actual possibility to be .3 0,6 _ for spaces intended for dry stores.
holed in the area under consideration; 2.3.2 The permeability of flooded tanks contain-
.2 bottom damage between transverse and long- ing a liquid cargo or liquid stores or water ballast is
itudinal bulkheads if they are spaced at a distance not determined on the assumption that the contents are
less than specified in 2.2.1.2.1 and 2.2.1.2.2. completely lost from those tanks and replaced by sea
Where the distance between adjacent bulkheads water with due regard for the permeability equal to
is less than the design extent of the assumed damage 0,95.
specified in 2.2.1.1, 2.2.1.2.1 and 2.2.1.2.2, the joint 2.3.3 The permeabilities of spaces may be
flooding of adjacent compartments shall be consid- assumed less than those specified above, provided a
ered. In this case, the distance between the bulkheads special calculation of permeability is made, which is
bounding the flooding area shall be not less than the approved by the Register.
design damage extent. 2.3.4 Where the arrangement of spaces or
2.2.3 In calculations of damage trim and stability operation conditions of the unit are such that the
confirming compliance with the requirements of 2.5 expediency of the application of other permeabilities
and 2.6 for semi-submersible MODU according to resulting in more severe requirements is evident, the
1.5.2.2 while being afloat in operational condition, Register is entitled to demand the application of the
the following damage extent for columns and latter, more severe permeabilities.
bracings is assumed:
.1 longitudinal extent 1/8 of the stability column
perimeter at the level of an actual waterline or 2,5 m 2.4 NUMBER OF FLOODED COMPARTMENTS
(whichever is greater);
.2 horizontal penetration: 1,5 m;
.3 vertical extent: 3 m. 2.4.1 The requirements for trim and stability of a
2.2.4 It shall be taken as destroyed watertight damaged unit shall be met at flooding of any
horizontal platforms and vertical bulkheads, trunks, compartment with the damages specified in 2.2.
piping, etc. which may be covered by damages The exception may concern the number of
specified in 2.2.3 in any place of the zone bounded by: flooded compartments for stability columns of
two outer quadrants (1808) at middle columns; semi-submersible MODU with the design damage
three outer quadrants (2708) at corner columns; whose extent and location are specified in 2.2.3 and
8 m along the height (5 m above and 3 m below 2.2.4, as well as for hulls whose adjacent bulkhead
the actual waterline with due regard for trim). spacing is less than the corresponding design damage
The above zones may be altered if it is proved to extent specified in 2.2.1.1, 2.2.1.2.1 and 2.2.1.2.2.
the Register that damage in this or that zone is 2.4.2 The necessity to ensure damage trim and
impossible due to structural or sufficiently effective stability at flooding of any two or three adjacent
organizational arrangements performed which are compartments over the whole length and breadth of
provided for in the specific design. the hull or part thereof is established by the owner.
Part V. Subdivision 177
2.5 REQUIREMENTS FOR DAMAGED UNITS' TRIM positive arms from the angle of inclination, with due
AND STABILITY CHARACTERISTICS regard for a wind action, to the angle of flooding or
the second intersection of wind moment and righting
2.5.1 The damage waterline prior to taking moment curves (depending on the angle which is the
measures on equalization and after it shall run below least) shall be at lest 78. As the angle of flooding the
the bulkhead deck outside the damage area. This angle shall be taken at which water enters the
requirement may be ignored when the damage water- openings not having watertight or weathertight
line prior to the equalization process and after it runs at closures through which the water may penetrate
least 0,3 m below openings in bulkheads, decks and intact compartments;
sides through which progressive flooding is possible. .4 within the range of a static stability curve, a
By openings through which progressive flooding righting moment curve shall reach the value of at
of a unit is possible, the outlets of air and vent pipes, least twice the wind heeling moment curve, both
as well as cutouts closed by weathertight doors and being measured at the same angle of inclination (see
covers are meant. Fig. 2.5.5.4).
The following may be excluded from the above:
M
side and deck scuttles of the non-opening type;
manholes closed by covers with closely fitted
bolts; Mj
watertight sliding remotely-controlled doors pro-
vided they are located outside the design damage Mv
zone. y, in deg
The hatches of small dimensions and hinged First Angle Second
intercept of flooding intersept
watertight doors may be subject to special considera-
tion by the Register with due regard for their
operation under specific conditions, as well as for Mj52Mv
structural and organizational arrangements for their
Fig. 2.5.5.4 Righting moment (1) and wind heeling moment
closing. (2) curves
2.5.2 The initial metacentric height correspond-
ing to an inclination in relation to any possible axis in
the final stage of flooding, as calculated by the
constant displacement method, prior to taking
measures on equalization and/or improving stability 2.6 ADDITIONAL REQUIREMENTS FOR TRIM
AND STABILITY OF DAMAGED SEMI-SUBMERSIBLE
shall be at least 0,3 m.
UNITS
2.5.3 The angle of inclination determined with
due regard for heel and trim angles shall not exceed
78 in the final stage of flooding after taking measures 2.6.1 In addition to 2.5.5.1 to 2.5.5.4, it is
on equalization. The angle of inclination prior to required that any opening, whose lower edge is less
equalization is specified in 2.5.5.2. than 4 m above the damage waterline (with due
2.5.4 The static stability curve of a damaged unit regard for a wind action stipulated in 2.5.5), shall be
shall have the sufficient area of positive arm sections. weathertight.
In the final stage of flooding therewith, as well as 2.6.2 A semi-submersible unit shall withstand
after equalization the maximum statical arm shall be under any operational conditions and in transit the
at least 0,3 m. flooding of any watertight compartment (of one
2.5.5 The damaged unit including a drilling ship irrespective of its dimensions), wholly or partly
(the last is in addition to 1.1.2) shall have sufficient situated below the waterline. Such a compartment
stability in a damaged condition to withstand a may be either a space containing ballast pumps or a
statically applied heeling moment due to the wind space containing machinery with a seawater cooling
from any direction having a velocity of 25,8 m/s system, or a space adjacent to sea water. In this
(50 knots). In this case, with due regard for the static case:
action of the wind: .1 the angle of inclination in the final stage of
.1 the waterline of a damaged unit shall run flooding shall not exceed 258;
below the lower edge of any opening through which .2 any opening located below the waterline in the
progressive flooding may happen regarding the final stage of flooding shall be watertight;
provisions on openings specified in 2.5.1; .3 the extent of a static stability curve having
.2 the angle of inclination shall not exceed 178; positive arms with due regard for the angle of
.3 the extent of a static stability curve section with flooding shall be at least 78.
178 Rules for the Classification, Construction and Equipment of MODU/FOP
2.6.3 In transit or in an operational condition the .2 the angle of inclination does not exceed 258;
requirement of 2.6.2 does not apply to spaces .3 the extent j+ of a static stability curve having
containing ballast pumps or machinery with a sea- positive arms with due regard for the angle of
water cooling system when these pumps or machinery flooding is at least 208. This value may be reduced
shall not function in one of the two operational down to j+ 108 provided the curve section area with
conditions and if these spaces are not adjacent to sea positive arms is at least (208/ j+ ) 0,0175 m. rad;
water. .4 the damage waterline prior to, in the course of
and after equalization runs at lest 0,3 m below the
openings in bulkheads, decks and sides through
2.7 CONDITIONS OF SUFFICIENT BUOYANCY which progressive flooding is possible;
AND STABILITY FOR FOP DAMAGED MODULI .5 the bulkhead deck and even the open deck may
be immersed in water.
2.7.1 Damage trim and buoyancy of a modulus 2.7.2 The value of the maximum arm of a static
with a flooded compartment or compartments are stability curve shall be at least 0,1 m within the range
considered satisfactory if: specified.
.1 the initial metacentric height of the modulus in the In the intermediate stages of flooding the above
final stage of flooding for non-inclined condition as value shall be at least 0,05 m, and the extent of the
determined by the constant displacement method, prior positive part of the static stability curve shall be at
to taking measures on its increase, is at least 0,05 m; least 78.
PART VI. FIRE PROTECTION
1 GENERAL
1.1 APPLICATION
General Regulations for the Classification and Other
Activity and in Part I "Classification" of MODU/
1.1.1 The requirements of this Part applies to FOP Rules. Definitions and explanations concerning
structural fire protection of MODU/FOP, fire extin- fire protection are stated in 1.2, Part VI "Fire
guishing systems and fire detection and alarm Protection" of the Rules for the Classification and
systems, as well as to fire-fighting equipment and Construction of Sea-Going Ships.
outfit. In addition to the requirements of this Part, 1.2.2 Unless otherwise provided, the following
the relevant requirements of Part VI "Fire Protec- definitions have been adopted in this Part.
tion" of the Rules for the Classification and A c c o m m o d a t i o n s p a c e s are cabins,
Construction of Sea-Going Ships shall be met. messrooms, gymnasiums, toilets, hospitals, pantries
1.1.2 Fire protection requirements relating to the containing no cooking appliances and similar spaces.
structural members of MODU/FOP hull, machinery S e r v i c e s p a c e s are galleys, bakeries, pan-
and parts thereof, electrical equipment, pumping and tries containing cooking appliances, storerooms,
piping, arrangements, fuel and lubricating oil tanks, workshops other than those forming part of machin-
construction and location of boilers, refrigerating ery spaces and similar spaces.
plants, spaces, etc are set out in the relevant parts of I n d u s t r i a l e q u i p m e n t s p a c e s are spaces
MODU/FOP Rules. containing equipment intended for collection, storage,
1.1.3 Special equipment and outfit (fire extin- treatment and transportation of the well products.
guishing systems and fire detection and alarm Machinery spaces of Category A
systems, fire extinguishing installations, portable fire a n d o t h e r m a c h i n e r y s p a c e s see 1.2,
fighting outfit items, etc) intended for fire preventing Part VII "Machinery Installations" of the Rules for the
and fighting in the drilling and industrial area and Classification and Construction of Sea-Going Ships.
not covered by the present Part, shall meet their C o n t r o l s t a t i o n s are those spaces in which
requirements to the extent agreed with the Register in the radio or main navigating equipment or the
each particular case. emergency source of power is located or where the fire
The necessity of installing such equipment and extinction and alarm control equipment is centalized.
outfit and characteristics thereof shall be determined D r i l l i n g a r e a is a part of MODU/FOP
by the customer having regard to the presence and which contains equipment intended for well drilling.
number of special salvage teams on board the I n d u s t r i a l a r e a is a part of FOP which
MODU/FOP and the presence of ships assigned the contains equipment intended for well operation and
mark FF added to their class notation in the MODU/ associated processes of collection, storage, treatment
FOP water area. and transportation of the FOP well products.
The scope of the Register supervision of the said H a z a r d o u s z o n e s a n d a r e a s see 2.9,
equipment and outfit is determined by the customer Part X "Electrical Equipment".
and agreed with the Register. A t t e n d i n g p e r s o n n e l are persons who,
1.1.4 Layout of the drilling and industrial for the purpose of this Part, permanently or
equipment, as well as technical solutions to ensure temporarily stay on board MODU/FOP in connec-
safe drilling and well operation, collection, storage, tion with the unit's mission or because of special
treatment and transportation of the well products work being performed on the unit.
shall conform to the requirements of the competent L o w e r f l a m m a b l e l i m i t is minimum
State bodies exercising supervision of the safety in oil concentration of oil gases and vapours in the air
and gas industry. capable of igniting from a source of ignition and
propagating combustion in the mixture.
H c l a s s d i v i s i o n s are those divisions,
1.2 DEFINITIONS AND EXPLANATIONS which are formed by bulkheads and decks complying
with the following requirements:
they shall be constructed of steel or equivalent
1.2.1 The definitions and explanations relating to material;
the general terminology of the Rules are given in the they shall be suitably stiffened;
180 Rules for the Classification, Construction and Equipment of MODU/FOP
T a b l e 2.1.1.7-1
Bulkheads not bounding either main vertical zones or main horizontal zones
Spaces (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15)
1
Control stations (1) a-0 a-0 a-0 a-0 * a-60 a-15 a-0 a-0 a-15 a-60 a-60 a-60 N.A. a-60
Stairways and lifts (2) a-01 a-0 a-0 * a-0 a-15 a-04 a-0 a-15 a-60 a-30 a-15 N.A. a-60
Corridors (3) s2 a-60 * w-02 w-02 w-02 a-0 a-0 a-60 a-15 a-15 N.A. a-60
Evacuation stations and external escape
routes (4) * a-603 a-60 a-0 a-0 a-603 a-603 a-603 a-603 a-60 a-60
Open decks (5) _ * * * * * * * * * *
Accommodation spaces (6) s2 w-02 s2 a-0 a-0 a-60 a-15 N.A. N.A. N.A.
2
Service spaces (low fire risk) (7) s a-0 a-0 a-0 a-60 a-0 a-0 a-60 a-60
Sanitary and similar spaces (8) s2 a-0 a-0 a-0 a-0 a-0 N.A. a-0
Tanks and voids (9) a-01 a-0 a-0 a-0 a-0 a-0 a-0
Machinery spaces of Category A (10) a-01 a-60 a-0 a-60 a-60 a-60
Other machinery spaces (11) a-01 a-60 a-60 a-60 a-60
Service spaces (high fire risk) (12) a-01 a-30 a-60 a-60
Oil storage (13) a-01 a-60 a-0
Industrial area (14) a-01 a-0
Drilling area (15) _
1
Where the space are used for the same purpose, no divisions may be fitted between them.
2
Where the divisions are the main vertical zone divisions required by 2.1.1.3 they shall be of "A-60" class standard.
3
Fire integrity of FOP side below the waterline, superstructure sides situated below and adjacent to the liferafts and evacuation
slides may be reduced to "A-30".
4
Where toilets are installed completely within stairway enclosure, fire integrity of the toilet bulkhead within the stairway enclosure
may be of "B" class.
N o t e s : 1. Where, due to any particular structural arrangements in the FOP, difficulty is experienced in determining from the
table the minimum fire integrity value of any divisions, such values are subject to special consideration by the Register.
2. Where the contents and use of a space are such that there is a doubt as to its classification, it shall be treated as space within the
relevant category having the most stringent boundary requirements.
3. Where a dash appears in the table, it means that there are no special requirements for material or fire integrity of boundaries.
4. Letters N.A. mean that the adjacent space arrangement is not applicable.
5. Where an asterisk "*" appears in the table, the division shall be of steel or equivalent material, but need not be of "A" class.
However, where the division is penetrated for the passage of electric cables, pipes, etc, such penetrations shall be fitted with sealings of
approved type.
T a b l e 2.1.1.7-2
Decks not forming steps in main vertical zones nor bounding horizontal zones
Spaces (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15)
Control stations (1) a-0 a-0 a-0 a-0 * a-15 a-0 a-0 a-0 a-0 a-60 a-60 N.A. N.A. N.A.
Stairways and lifts (2) a-0 * a-0 a-0 * a-0 a-0 a-0 a-0 a-0 a-60 a-30 a-0 N.A. a-0
Corridors (3) a-15 a-0 * a-60 * * * a-0 a-0 a-15 a-60 a-30 N.A. N.A. N.A.
Evacuation stations and external escape
routes (4) a-0 a-0 a-0 a-0 _ a-0 a-0 a-0 a-0 a-0 a-0 a-0 N.A. N.A. N.A.
Open decks (5) * * * * _ * * * * * * * _ _ _
Accommodation spaces (6) a-60 a-15 a-0 a-60 * * * a-0 a-0 a-0 a-60 a-0 N.A. N.A. N.A.
Service spaces (low fire risk) (7) a-60 a-30 a-15 a-60 * a-15 * a-0 a-0 a-0 a-60 a-0 a-0 a-0 a-0
Sanitary and similar spaces (8) a-0 a-0 * a-0 * * * * a-0 a-0 a-0 a-0 N.A. N.A. N.A.
Tanks and voids (9) a-0 a-0 a-0 a-0 * a-0 a-0 a-0 * a-0 a-0 a-0 a-0 a-0 a-0
Machinery spaces of Category A (10) a-60 a-60 a-60 a-60 * a-60 a-60 a-0 a-0 a-30 * a-60 a-30 a-60 a-30
Other machinery spaces (11) a-60 a-60 a-60 a-60 * a-0 a-0 a-0 a-0 * a-0 a-30 a-30 a-60 a-30
Service spaces
(high fire risk) (12) a-60 a-30 a-15 a-60 * a-15 a-30 a-0 a-0 a-0 a-60 a-01 N.A. a-0 a-0
Oil storage (13) a-60 a-60 a-60 a-60 a-0 a-0 a-0 a-0 a-0 a-0 a-0 a-30 * a-0 N.A.
Industrial area (14) N.A. a-60 a-60 N.A. a-0 N.A. N.A. a-0 a-0 N.A. N.A. a-60 N.A. a-0 a-0
Drilling area (15) a-60 a-60 a-60 a-60 _ a-0 a-0 a-0 a-0 a-0 a-60 a-0 N.A. a-0 _
1
See footnote to Table 2.1.1.7-1.
N o t e s : see notes to Table 2.1.1.7-1.
internal and external muster stations; closed passages and trunks serving the spaces
external stairs and open decks used for escape routes; listed above.
the FOP side to the waterline , superstructure (12) Service spaces (high fire risk):
sides situated below and adjacent to the liferaft's and galleys, pantries containing cooking appliances;
evacuation slide's embarkation areas. storerooms containing flammable liquids (includ-
(5) Open decks: ing paints, medicines, etc);
open deck spaces (spaces outside the super- laboratories in which flammable liquids are
structures), excluding drilling and industrial areas, stored.
which are not adjacent to these areas. (13) Oil storage:
(6) Accommodation spaces: tanks and other reservoirs intended for storage of
spaces as defined in 1.2.2, excluding corridors. oil, including slop tanks.
(7) Service spaces (low fire risk): (14) Industrial area:
lockers and store-rooms in which flammable area as defined in 1.2.2.
liquids cannot be stored; (15) Drilling area:
drying rooms; area as defined in 1.2.2.
workshops other than those forming part of 2.1.2 Requirements for structural fire protection of
machinery space. MODU.
(8) Sanitary and similar spaces: 2.1.2.1 To provide effective structural fire protec-
communal sanitary spaces, laundries, shower tion all relevant requirements of 2.1, Part VI "Fire
rooms, water closets, etc. Protection" of the Rules for the Classification and
(9) Tanks and voids: Construction of Sea-Going Ships shall be applied.
water tanks forming part of the unit's structu- 2.1.2.2 To provide effective structural protection
re; of the accommodation and service spaces on MODU,
voids and cofferdams; method 1C referred to in 2.3, Part VI "Fire
sea-water pipe tunnels; Protection" of the Rules for the Classification and
closed passages and trunks serving the spaces Construction of Sea-Going Ships shall be used.
listed above. 2.1.2.3 On MODU, the minimum fire integrity of
(10) Machinery spaces of Category A: bulkheads and decks separating adjacent spaces shall
spaces as defined in 1.2.2. be as prescribed in Tables 2.1.2.3-1 and 2.1.2.3-2. The
(11) Other machinery spaces: following requirements shall govern application of
spaces as defined in 1.2.2 other than machinery the tables:
spaces of Category A; .1 tables shall apply respectively to the bulkheads
tanks for fuel oil and other oil products (if installed and decks separating adjacent spaces;
in a separate space containing no machinery); .2 for determining the appropriate fire integrity
fuel oil and industrial pipe tunnels; standards to be applied to divisions between adjacent
T a b l e 2.1.2.3-1
Fire integrity of bulkheads separating adjacent spaces
Spaces (1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
Control stations (1) a-01 a-0 a-60 a-0 a-15 a-60 a-15 a-60 a-60 *
Corridors (2) s w-0 a-0 w-0 a-60 a-0 a-60 a-0 *
w-02
Accommodation spaces (3) a-0 w-0 a-60 a-0 a-60 a-0 *
w-02
Stairways and lifts (4) a-0 a-0 a-60 a-0 a-60 a-0 *
w-02 w-02
Service spaces (low fire risk) (5) s a-60 a-0 a-60 a-00 *
Machinery spaces of Category A (6) * a-0 a-60 a-60 *
Other machinery spaces (7) a-03 a-0 a-0 *
Drilling area (8) * a-60 *
Service spaces (high fire risk) (9) a-03 *
Open decks (10) _
1
Bulkheads separating spaces containing radio and navigational equipment from each other may be of "B-0" class.
2
For clarification of the type of division, see 2.1.4.3., Part VI "Fire Protection" of the Rules for the Classification and
Construction of Sea-Going Ships.
3
Where spaces are used for the same purpose, divisions between them may not be fitted.
N o t e . Where an asterisk "*" appears in the table, the division is required to be of steel or other equivalent material but is not
required to be of "A" class material. However, where a division is penetrated for the passage of electric cables, pipes, etc, such
penetrations shall be fitted with sealings of approved type.
184 Rules for the Classification, Construction and Equipment of MODU/FOP
T a b l e 2.1.2.3-2
Fire integrity of decks separating adjacent spaces
Spaces (1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
Control stations (1) a-0 a-0 a-0 a-0 a-0 a-60 a-0 _ a-0 *
Corridors (2) a-0 * * a-0 * a-60 a-0 _ a-0 *
Accommodation spaces (3) a-60 a-0 * a-0 * a-60 a-0 _ a-0 *
Stairways and lifts (4) a-0 a-0 a-0 * a-0 a-60 a-0 _ a-0 *
Service spaces (low fire risk) (5) a-15 a-0 a-0 a-0 * a-60 a-0 _ a-0 *
Machinery spaces of Category A (6) a-60 a-60 a-60 a-60 a-60 * a-604 a-0 a-60 *
Other machinery spaces (7) a-15 a-0 a-0 a-0 a-0 a-0 * a-0 a-0 *
Drilling area (8) _ _ _ _ _ a-60 a-0 * _ *
Service spaces (high fire risk) (9) a-60 a-0 a-0 a-0 a-0 a-60 a-0 _ a-03 *
Open decks (10) * * * * * * * * * *
1,2,3
See respective footnotes to Table 2.1.2.3-1.
4
Where other machinery spaces are the spaces of low fire risk, i.e. they do not contain machinery operating on fuel oil or having a
pressure lubrication system, "A-0" class divisions are permitted.
N o t e . Where an asterisk "*" appears in the table, the division is required to be of steel or other equivalent material but is not
required to be of "A" class material. However, where a division is penetrated for the passage of electric cables, pipes, etc, such
penetrations shall be fitted with sealing of approved type.
spaces, such spaces are classified according to their 2.1.3 Stairways, escape routes.
fire risk, as shown in 10 categories below. The title of 2.1.3.1 Stairways situated within superstructures
each category is intended to be typical rather than shall be protected by divisions with self-closing doors.
restrictive. 2.1.3.2 A stairway connecting only two decks
(1) Control stations: need not be enclosed, provided the fire integrity of
spaces as defined in 1.2.2. the deck is maintained in one tweendeck space.
(2) Corridors: Where a stairway is enclosed in one tweendeck space,
corridors and lobbies. the stairway enclosure shall be protected in accor-
(3) Accommodation spaces: dance with the requirements of Tables 2.1.1.7-2 and
spaces as defined in 1.2.2, excluding corridors. 2.1.2.3-2.
(4) Stairways and lifts: 2.1.3.3 Stairway enclosures shall have direct
interior stairways, lifts and escalators and en- communication with the corridors and be provided
closures thereto; with landings as required by 8.5.4.2, Part III
a stairway or a lift which is enclosed only at one "Equipment, Arrangements and Outfit" of the Rules
level shall be regarded as part of space from which it for the Classification and Construction of Sea-Going
is not separated by a fire door. Ships. Within the perimeter of such stairway en-
(5) Service spaces (low fire risk): closures, only public toilets, lockers for storage of
lockers and store-rooms in which flammable salvage and fire fighting outfit are permitted. Only
liquids are not stored, drying rooms and laundries. public spaces, corridors, public toilets, external areas
(6) Machinery spaces of Category A: and other stairways required by 8.5, Part III
spaces as defined in 1.2.2. "Equipment, Arrangements and Outfit" of the Rules
(7) Other machinery spaces: for the Classification and Construction of Sea-Going
spaces as defined in 1.2.2 other than machinery Ships are permitted to have direct access to these
spaces of Category A. stairway enclosures.
(8) Drilling area: 2.1.3.4 Furniture shall not be permitted in
area as defined in 1.2.2. corridors forming escape routes in accommodation
(9) Service spaces (high fire risk): areas.
galleys, pantries containing cooking appliances; 2.1.3.5 Parts of escape routes to the survival craft
lockers and store-rooms in which flammable embarkation stations, which are arranged in such a
liquids are stored (including paints, medicines, etc); way that in the event of fire at the drill floor they are
workshops other than those forming part of not protected by structures or equipment against
machinery space. direct effects of that fire, shall be protected by water
(10) Open decks: curtain on the drill floor side.
open deck spaces and enclosed decks containing 2.1.4 Fire-resisting and fire-retarding divisions.
no fire risk. Open deck spaces (spaces outside the 2.1.4.1 Exterior boundaries of superstructures
superstructures and deckhouses), excluding drilling and deckhouses enclosing accommodation spaces,
area, which are not adjacent to drilling area. control stations, assembly stations and escape routes,
Part VI. Fire Protection 185
as well as machinery and service spaces connected be located collectively in the superstructure separated
therewith shall be constructed to: from the drilling and industrial area.
.1 H-60 standard for the whole of the portion, 2.2.3 Siting of superstructures and deckhouses
which faces the drilling or industrial area liable to shall be such that in the event of fire at the drill floor
heat effect in case of fire in the specified areas; at least one escape route to survival craft is protected
.2 A-60 standard for all the rest areas. against radiation effects of that fire.
2.1.4.2 Issues of loss of carrying capacity by the 2.2.4 No fuel oil and lubricating oil tanks shall be
basic structures during fire are subject to special located adjacent to the accommodation and service
consideration by the authorized bodies supervising spaces, as well as to the escape routes in the
safety of oil and gas industry. superstructure.
2.1.5 Closures of openings in fire-resisting and fire-
retarding divisions.
2.1.5.1 Where the exterior boundaries of super- 2.3 HELICOPTER FACILITIES
structures and deckhouses facing the drilling or
industrial area, as well as the adjoining outward
sides for a distance of 3 m are required to be fitted 2.3.1 Helicopter facilities (helideck, hangar, refuel-
with windows and side scuttles, the latter shall be of ling station, fuel tanks) shall be removed from the
non-opening type to meet the requirements of 7.2, drilling and industrial area, and from the areas
Part III "Equipment, Arrangements and Outfit" of containing sources of ignition, as well as from the
the Rules for the Classification and Construction of spaces where large amounts of heat are produced. They
Sea-Going Ships. Wheelhouse windows on MODUs shall not be adjacent to accommodation spaces.
may be of opening type which would permit their The facilities shall be so located that in the event
rapid closure. of fire in the drilling or industrial area they are
Windows and side scuttles in "A-60" class protected by the superstructures against direct effects
divisions which face the drilling or industrial area of that fire.
shall be constructed to "A-60" class and fitted with 2.3.2 Helideck, its supporting structures and
shutters of steel or equivalent material. hangar shall be constructed of steel.
2.1.5.2 No doors to accommodation spaces, 2.3.3 Where spaces are provided below the
control stations and service, machinery spaces con- helideck, such spaces shall be isolated from the deck
nected therewith and other spaces directly commu- by "A-60" class divisions.
nicating with such spaces shall be fitted in the exterior 2.3.4 Helideck and areas for refuelling shall be
boundaries of superstructures and deckhouses facing clearly marked and provided with coamings to prevent
the drilling or industrial area and also on adjoining fuel from spreading beyond the limits of these areas.
outward sides for a distance of 3 m. Arrangements for collecting and draining fuel spillage
2.1.5.3 No doors, windows and other openings shall be independent of any other arrangements.
shall be generally arranged within a sphere with a 2.3.5 Refuelling station for helicopters shall meet
radius of 3 m and a centre situated at the point of the following requirements:
drilling mud diversion. .1 the boundaries and means of closing openings
2.1.5.4 External doors, other than watertight at the station shall secure gas tightness thereof. Doors
doors, in superstructures and deckhouses enclosing leading to the station shall be of steel;
accommodation spaces, control stations and service, .2 deck coverings shall preclude spark formation.
machinery spaces connected therewith shall be Arrangements and machinery shall be so arranged
constructed to "A-0" class and be self-closing. and located as to exclude the possibility of spark
formation;
.3 pipelines and cables passing through the
2.2 LOCATION OF SPACES boundaries of the station shall not cause loss of its
gas tightness;
.4 storage tank fuel pumps shall be provided with
2.2.1 Spaces containing equipment intended for means which permit remote shutdown from a safe
well drilling, collection, storage, treatment and location in the event of fire;
transportation of well products shall not be adjacent .5 where several fuel tanks are fitted, the fuel system
to accommodation spaces and control stations and design shall provide for fuel supply to the helicopter
shall be enclosed by "A-0" class divisions. being refuelled only from one tank at a time;
2.2.2 Accommodation spaces, control stations .6 provision shall be made for the arrangement
and service and machinery spaces connected there- whereby a fuel spillage may be collected and drained
with, in so far as is reasonable and practicable, shall into an off-grade fuel tank;
186 Rules for the Classification, Construction and Equipment of MODU/FOP
.7 the fuel oil piping shall be of steel or equivalent 2.3.9 In close proximity to the helideck, the
material, as short as possible, and protected against following fire-fighting appliances shall be provided
damage; and stored near the means of access to that deck:
.8 the refuelling facility shall incorporate a at least one fire-extinguisher containing not less
metering device to record the quantity of supplied than 45 kg of dry powder or not less than 90 kg of
fuel, a flexible hose with a nozzle fitted with a self- carbon dioxide;
closing valve and a device to prevent over-pressuriza- at least two fire-extinguishers each containing
tion of the fuel system. 5 kg of carbon dioxide or equivalent fire-extinguish-
2.3.6 The fuel tanks shall be made of materials ers containing gaseous extinguishing medium, one of
which resist attacks by corrosion and helicopter fuel. these extinguishers being so equipped as to enable it
Fuel may be stored both in fixed and transported to reach the engine area of any helicopter;
tanks. at least two dual purpose nozzles and hoses
Tanks shall be efficiently secured, closed and capable of delivering 250 l/min of water to any part
bonded. The tanks shall be readily accessible for of the helideck;
inspection. two complete sets of fireman's outfit including
Fixed tanks may be installed on open decks. In so protective clothing, helmet with a visor, mittens,
doing, the tanks shall be protected against physical isolating breathing apparatus with spare charges;
damages and from direct influence of sunbeams. fire smothering blanket.
Where such tanks are equipped with arrange- 2.3.10 "NO SMOKING" signs shall be displayed
ments for their emergency jettisoning, measures shall at appropriate locations.
be taken to prevent a jettisoned tank from striking 2.3.11 General aviation requirements for the
the MODU/FOP structures. The tanks shall be helicopter facilities on board ships, which may be
situated away from the survival craft embarkation applicable to the MODU/FOP, shall be taken into
and lowering areas. account.
The fuel tanks shall also comply with the
requirements of Part VIII "Systems and Piping".
2.3.7 The number and arrangement of fire 2.4 SPACES FOR WELDING OPERATIONS. FIXED
hydrants shall be such as to provide three jets of OXYGEN AND ACETYLENE SYSTEM
water for any part of the hangar and two jets for any
part of the helideck. 2.4.1 Spaces for electric welding operations and
2.3.8 The helideck shall be protected by foam areas for the storage of oxygen and acetylene cylinders
smothering system consisting of monitors or foam shall comply with the requirements of 2.1.5.4, Part VI
generators capable of delivering foam to any part of "Fire Protection" of the Rules for the Classification
the helideck in all weather conditions in which and Construction of Sea-Going Ships.
helicopters can operate. The system shall be capable 2.4.2 Areas for the storage of oxygen and
of delivering a discharge rate as required in acetylene cylinders shall not be located in the vicinity
Table 2.3.8 for at least five minutes. of the drilling and industrial area.
T a b l e 2.3.8 2.4.3 Fixed piping system for oxygen and acetylene
Category of Helicopter overall length, Discharge rate of shall comply with the following requirements:
helideck m foam solution (l/min.) .1 pipes shall be made of steel or equivalent
H1 up to but not including 15 m 250 material and approved joints shall be fitted;
H2 from 15 m up to but not 500 .2 material containing more than 70 per cent of
including 24 m copper shall not be used in the fittings, except for
H3 from 24 m up to but not 800
including 35 m
welding and cutting tips;
.3 allowance shall be made for expansion of piping;
.4 pipes shall be as short as possible and
protected from physical damage.
Part VI. Fire Protection 187
be so designed as to minimize the ignition hazard open deck of the MODU/FOP, for which the
due to static electricity which can be formed by the maximum quantity of water is required.
system itself. 3.2.5 Each pump shall be capable of delivering at
3.1.5 Arrangement of fire-fighting equipment and least two jets of water simultaneously from any two
installation of fire extinguishing system pipes in the fire hydrants through 19 mm nozzles while maintain-
areas of zones to be specified shall be carried out , as ing a minimum pressure of 0,35 MPa at any hydrant.
far as practicable, in such a way as to avoid damage In addition, where a foam system is provided for the
risk in the event of emergency and to retain their protection of the helideck, the pumps shall be capable
operability. of maintaining a minimum pressure of 0,7 MPa at
3.1.6 In well-grounded cases, systems with auto- the foam installation.
matic release of fire extinguishing medium are If the water consumption for any other fire
permitted, provided that a manual release shall be protection or fire-fighting purpose exceeds the rate of
necessarily arranged and the possibility of a sponta- the helideck foam installation, this consumption shall
neous release is eliminated, considering vibrations, be the determining factor in calculating the required
shakings, impacts which can be associated with capacity of the fire pumps.
operation of the equipment on MODU/FOP. 3.2.6 Where the fire pumps are located in spaces
3.1.7 FOP, fitted with tanker terminals, shall not normally manned, suitable provision shall be
have in the tanker mooring area at least two monitors made for remote start-up of those pumps and remote
capable of delivering foam and water both to the oil operation of associated suction and discharge valves
loading area at the terminal and to the cargo deck of to be effected either from the main machinery control
the tankers. room or from one of the positions where watch-
3.1.8 Instead of the drenching systems required to keepers are present when the unit is in operating
protect the areas: drilling; industrial equipment; oil condition.
and gas collectors; mud circulation and treatment; 3.2.7 Sea water storage tanks shall comply with
piping containing oil and gases; compressed gas the requirements of 3.3.2.2, Part VIII "Systems and
cylinders (oxygen and acetylene), etc located on open Piping".
deck, water and foam monitors may be used, The capacity of the tanks shall be such that
provided that they are capable of delivering extin- minimum permissible amount of water therein
guishing medium to any part of the areas. A permits the operation of two fire hose nozzles during
combined method using monitors and drenching 15 min, but in any case the capacity shall be not less
may be permitted. than 10 m3.
3.1.9 The MODU/FOP shall be provided with an 3.2.8 The fire main shall where practicable, be
international shore connection. Facilities shall be routed clear of hazardous areas and be arranged in
available enabling such a connection to be used on such a manner as to make maximum use of physical
any side of the unit. protection afforded by the structure of the unit.
3.2.9 The fire main shall be provided with
isolating valves located so as to permit optimum
3.2 WATER FIRE MAIN SYSTEM utilization of the main in the event of physical
damage to any part thereof.
3.2.10 The fire main shall not have connections
3.2.1 At least two independently driven fixed fire other than those necessary for fire-fighting purposes.
pumps shall be provided. Each of the fire pumps shall 3.2.11 Sanitary, bilge, ballast and other sea water
have a minimum capacity of 60 m3/h. On units with pumps may be accepted as fire pumps, provided their
high suction lift water may be taken from sea water capacity and head correspond to those required and
storage tanks filled by submersible or other pumps. they are not normally used for pumping oil.
3.2.2 One of the fire pumps shall be intended for 3.2.12 On units with attending personnel over 100
fire-fighting. in number, the water fire main system shall be kept
3.2.3 The arrangements of sea suctions, pumps under pressure at all times, and the fire main shall be
and sources of power shall be such as to ensure that a arranged in way of superstructures as a ring one with
fire in any one space shall not put both the required shut-off valves fitted to keep the system operable
pumps out of action. when certain sections of the ring main are discon-
3.2.4 The total capacity and head of the required nected.
pumps shall be appropriate to ensure operation of 3.2.13 Every centrifugal pump which is connected
two fire hose nozzles and simultaneous operation of to the fire main shall be provided with a non-return
other fire-fighting systems using water and required valve fitted on the delivery pipe.
for fighting a fire in one of the spaces or areas on
Part VI. Fire Protection 189
3.3.1 The drenching system is intended for protec- 3.4.1 The water-screen system is provided to
tion of areas and spaces as specified in Table 3.1.2. ensure protection of areas and spaces as specified in
3.3.2 The system shall be operated from positions Table 3.1.2.
outside the areas and spaces to be protected. 3.4.2 The system shall be operated from positions
3.3.3 The design capacity of the pumps supplying outside the areas and spaces to be protected.
the system shall be sufficient to provide a rate of 3.4.3 The water-screen system shall be generally
water discharge which shall be not less than 12 l/min fed from the water fire main. The design capacity of
per 1 m2 of the deck area concerned. the pumps supplying the system shall be sufficient to
3.3.4 Each area shall be protected by a section provide at least 70 l/min per linear metre of the screen
(sections) forming part of a common drenching system length.
and connected thereto through shut-off valves used to
disconnect the section (sections) in the event of failure.
4.1 FIRE DETECTION SYSTEM of hydrogen sulphide shall be identified based on the
results of hydrogen sulphide detection in the formation
fluid of the first exploratory well. The need for such
4.1.1 Each unit shall be provided with an system on a FOP shall be decided by the customer and
automatic fire detection system. approved by the Register.
4.1.2 In addition to the spaces referred to in 4.2.1, 4.3.2 A gas detection and alarm system shall
Part VI "Fire Protection" of the Rules for the Classifica- function continuously and shall ensure:
tion and Construction of Sea-Going Ships, automatic fire .1 giving visual and audible signals at the appro-
detectors shall be fitted in the spaces within hazardous priate local control station, drill master's cabin, industrial
zones and areas 1 and 2 specified in 2.9, Part X production station and at the main machinery control
"Electrical Equipment" of the MODU/FOP Rules. room when the concentration of oil gases and vapours is
in the range (20+10) per cent from the lower flammable
limit and that of hydrogen sulphide is 3 mg/m3.
4.2 MANUAL FIRE ALARMS .2 starting the ventilation system for operation
with maximum air changes per hour in the space;
.3 cutting off the sampling devices or oil gas or
4.2.1 Each unit shall be provided with manual vapour detectors operating on thermochemical prin-
fire alarms. ciple when hydrogen sulphide concentration reaches
4.2.2 In addition to the spaces referred to in 4.2.1, 10 mg/m3 with a signal being given to the main
Part VI "Fire Protection" of the Rules for the Classifica- machinery control room;
tion and Construction of Sea-Going Ships, manual fire .4 giving alarm signal at the main machinery
alarms shall be fitted in the spaces within hazardous control room to indicate failure in the system itself.
zones and areas 1 and 2 specified in 2.9, Part X 4.3.3 Visual signals to indicate oil gas and vapour
"Electrical Equipment" of the MODU/FOP Rules. concentration shall be distinct from the signals to
indicate hydrogen sulphide concentration.
4.3.4 The components of the system shall meet
4.3 GAS DETECTION AND ALARM SYSTEM the requirements of Part XI "Electrical Equipment"
AND EQUIPMENT of the Rules for the Classification and Construction
of Sea-Going Ships.
4.3.1 Fixed automatic gas detection and alarm 4.3.5 The design of detectors and instruments
systems shall be provided for monitoring a concen- fitted in hazardous zones and areas shall meet the
tration of: requirements of 2.11, Part X "Electrical Equipment"
oil gases and vapours; of the MODU/FOP Rules.
hydrogen sulphide. 4.3.6 Sampling devices shall be made of materials
The need for fixed gas detection and alarm systems resistant to the attack of oil gases and hydrogen
to be provided on FOP for monitoring a concentration sulphide vapours. The diameter and length of the
190 Rules for the Classification, Construction and Equipment of MODU/FOP
piping shall be based on the supply time of gas near the shale shaker at a distance of not more
sample to the detector to be not in excess of 60 s. than 1,0 m, horizontally, at a height of not more than
4.3.7 Use of change-over devices which provide 0,5 m above it;
successive gas monitoring in several points is .2 on open decks _ near the drilling mud diverter,
permitted. The fixed position shall be maintained at least in four points at a distance of not more than 1
during the time period sufficient for a gas sample to m therefrom. Where the diverter is located in semi-
pass to the detector. enclosed spaces, not less than in two points.
4.3.8 Positions of the oil gas or vapour concen- 4.3.10 On drilling units, gas sampling devices or
tration sampling devices or detectors (hydrogen detectors of hydrogen sulphide monitoring system
sulphide concentration detectors) are dictated by shall be fitted:
the field facilities construction project with due .1 in spaces containing drilling mud tanks,
regard for the density of gases, technical data and drilling mud pumps and mud circulating system:
location of the equipment used. in the working area at a height of not more than
4.3.9 On drilling units, gas sampling devices or 1 m above the deck or above the continuous plating;
detectors of the oil gas/vapour monitoring system near the shale shaker at a distance of not more than
shall be fitted: 1 m therefrom at a height of 1 m above the deck (floor);
.1 in spaces: .2 in open and semi-enclosed areas _ near the
in way of delivery side of each drilling mud and drilling mud diverter.
cement pump at a height of not more than 0,5 m 4.3.11 A unit shall be provided with:
above the deck or above the continuous plating; .1 two portable gas monitoring devices capable of
above the drilling mud tanks at a height of 0,2 m measuring a concentration of oil gases and vapours;
above their upper edge and at a height of 0,5 m above .2 two portable gas monitoring devices capable of
the deck where they are fitted; measuring a concentration of hydrogen sulphide.
5.1 GENERAL oil tankers and as far as the helicopter facilities are
concerned they shall comply with 2.3.9.
Use of a smoke helmet and a smoke mask with an
5.1.1 As a minimum, the fireman's outfit, spare air hose and air pump is not permitted in the
parts and tools shall comply with Section 5, Part VI fireman's outfit.
"Fire Protection" of the Rules for the Classification 5.1.2 For FOP having superstructure divided into
and Construction of Sea-Going Ships as applied to main vertical fire zones, provision shall be made for
two additional fireman's outfits for each zone.
PART VII. MACHINERY INSTALLATIONS AND MACHINERY
1 GENERAL
1.1 APPLICATION
C o n t r o l s t a t i o n s are those spaces where
the main navigational equipment, radio equipment,
1.1.1 The requirements of the present Part apply emergency sources of power, fire detection and fire
to machinery installations, engines, machinery, control equipment, dynamic positioning control
equipment of machinery spaces essential to the safety systems as well as ballast control systems for semi-
of MODU/FOP. submersible and submersible MODU are located.
Apart from the requirements of the present Part, However, for the purpose of application of the
the machinery installations of MODU/FOP are requirements of Part VI "Fire Protection" of the
subject to all the applicable requirements specified MODU/FOP Rules, the space where the emergency
in Parts VII, VIII, IX, X, XII and XV of the Rules source of power is located is not considered as a
for the Classification and Construction of Sea-Going control station.
Ships. These requirements cover also the equipment, I n d u s t r i a l m a c h i n e r y and equipment are
systems and piping of industrial and drilling com- machinery and equipment intended for performing
plexes, as applicable. drilling operations.
I n d u s t r i a l s p a c e s are open or enclosed
spaces where the industrial equipment and machinery
1.2 DEFINITIONS AND EXPLANATIONS not covered by 1.2.5 and 2.9, Part X "Electrical
Equipment" of the MODU/FOP Rules are situated.
2 MACHINERY INSTALLATIONS
2.1 GENERAL
.3 drilling ships at 22,58 rolling and simultaneous
108 pitching.
2.1.1 Power output of the main machinery in the 2.2.3 In 2.2.1 and 2.2.2 the heeling angles are
drilling ships shall be chosen in accordance with 2.1, given for inclination either way, and the trimming
Part VII "Machinery Installations" of the Rules for and pitching angles are given for inclination by bow
the Classification and Construction of Sea-Going or stern. On agreement with the Register, the values
Ships, while the output of main machinery of the self- of inclinations given in 2.2.1 and 2.2.2 may be altered
propelled MODU shall be sufficient to maintain depending on the type, dimensions and service
steerability of the MODU when going backward conditions of the MODU.
under all normal operating conditions.
2.1.2 All the external rotating parts of machinery
and equipment (couplings, shafts, drives, belts, etc on 2.3 ARRANGEMENT OF MACHINERY AND EQUIPMENT
the pumps, compressors, coolers, gas turbines and
engines) shall be protected by guards.
2.1.3 Where the equipment with increased noise 2.3.1 Internal combustion engines are generally
level is used measures shall be taken to abate noise. not permitted to be installed in hazardous spaces (see
2.1.4 Surfaces of the machinery, equipment and 2.9, Part X "Electrical Equipment") and areas. Where
pipes which can be heated up to a temperature in this cannot be avoided, special consideration by the
excess of 220 8C shall be insulated. Register shall be required.
2.3.2 Air intakes for internal combustion engines
and boilers shall be at a distance not less than 3 m
2.2 ENVIRONMENTAL CONDITIONS from hazardous areas.
2.3.3 Oil- or gas-fired boilers shall not be
installed in hazardous spaces and areas.
2.2.1 All machinery, equipment and systems 2.3.4 Pressure vessels of riser tensioning systems
essential to the safe operation of MODU shall and heave compensating devices located on open
remain operative under the following conditions. decks and platforms shall be protected from mechan-
2.2.1.1 Static conditions: ical damage and radiation effects.
.1 when a semi-submersible or submersible 2.3.5 Drilling equipment in which oil products
MODU is inclined to an angle up to 158 inclusive may be present shall not be located in spaces housing
in any direction; the main and auxiliary machinery.
.2 when a self-elevating MODU is inclined to an
angle up to 108 inclusive in any direction;
.3 when a drilling ship is inclined to an angle of 2.4 CONTROL STATIONS
158 and simultaneously trimmed to an angle of 58.
2.2.1.2 Dynamic conditions for self-propelled
MODU and drilling ships: 2.4.1 In general, the main control room of
.1 when a semi-submersible or submersible MODU/FOP shall be located outside the machinery
MODU is inclined to an angle up to 22,58 inclusive spaces and as far from hazardous areas as practic-
in any direction; able.
.2 when a self-elevating MODU is inclined to an 2.4.2 The equipment of the main machinery
angle of 158 inclusive in any direction; control room of MODU shall comprise:
.3 drilling ships at 22,58 rolling and simultaneous .1 controls of main machinery and propellers;
7,58 pitching. .2 controls of the jacking arrangements of self-
2.2.2 The emergency sources of power shall elevating MODU;
remain operative under the following conditions: .3 controls of the submersion and raising systems
.1 when a semi-submersible or submersible of semi-submersible and submersible MODU;
MODU is inclined to an angle up to 258 inclusive .4 instruments to monitor the operation of
in any direction; jacking arrangements of self-elevating MODU, sub-
.2 when a self-elevating MODU is inclined to an mersion and raising arrangements of semi-submer-
angle up to 158 inclusive in any direction; sible and submersible MODU;
Part VII. Machinery Installations and Machinery 193
3 MACHINERY
3.1 GENERAL
9, Part IX "Machinery" of the Rules for the
Classification and Construction of Sea-Going Ships
3.1.1 Machinery components listed in Table 3.1.1 of in so much as they are applicable.
the present Part, as well as in Table 1.2.4, Part IX
"Machinery" of the Rules for the Classification and
Construction of Sea-Going Ships shall be supervised by 3.3 GAS TURBINES
the Register during manufacture with respect to observance
of the requirements given in Part XIII "Materials" and
Part XIV "Welding" of the Rules for the Classification and 3.3.1 Gas turbines intended for use in MODU/FOP
Construction of Sea-Going Ships and MODU/FOP Rules, shall comply with the requirements of Section 8,
as well as the approved technical documentation specified Part IX "Machinery" of the Rules for the Classifica-
in 1.2.3, Part IX "Machinery" of the Rules for the tion and Construction of Sea-Going Ships in so much
Classification and Construction of Sea-Going Ships. as they are applicable.
T a b l e 3.1.1
2.2.1 Plastic pipes used in the units shall be 2.5.1 Piping laying through watertight and fire-
manufactured, assembled and tested in compliance resisting structures, in tanks, in the vicinity of electrical
with the requirements of Section 3, Part VIII and radio equipment, in unattended machinery spaces,
"Systems and Piping" of the Rules for the Classifica- as well as in other spaces shall be effected with due
tion and Construction of Sea-Going Ships. regard for the requirements of Section 5, Part VIII
"Systems and Piping" of the Rules for the Classification
and Construction of Sea-Going Ships.
2.3 HOSES 2.5.2 Pipes conveying non-hazardous media shall
be separated from pipes which may contain danger-
ous and flammable media.
2.3.1 Hoses used on the MODU/FOP shall Cross-connection may be permitted by the Register
comply with the requirements of Section 6, Part VIII in the event that measures are taken to prevent possible
"Systems and Piping" of the Rules for the Classifica- fouling of pipes containing non-hazardous medium.
tion and Construction of Sea-Going Ships. 2.5.3 Where pipelines or vent ducts of MODU
serve more than one compartment or are located in
the region of assumed flooding (see 3.4, Part V
2.4 VALVES "Subdivision"), structural precautions shall be taken
to prevent progressive flooding of other compart-
ments through these piping systems in case of
2.4.1 Construction of the manually and remotely damage.
operated valves, their marking, arrangement and For this purpose the pipelines and vent ducts
installation, construction of the sea-inlet water boxes shall be fitted with watertight shut-off devices to be
and ice boxes, bottom and side valves, openings in installed on watertight bulkheads and decks and
shell plating shall comply with the requirements of capable of being remotely operated from the upper
Section 4, Part VIII "Systems and Piping" of the deck.
Rules for the Classification and Construction of Sea-
Going Ships.
2.4.2 Where a system is equipped with remote- 2.6 TESTING OF PIPING SYSTEMS
controlled power actuated valves, means shall be also
provided to operate the valves manually.
2.4.3 Inlet and discharge valves in spaces located 2.6.1 The requirements for tests of the piping and
below the waterline shall be provided with remote- fittings are outlined in Section 21, Part VIII "Systems
controlled valves operable from a position outside and Piping" of the Rules for the Classification and
these spaces. Construction of Sea-Going Ships.
198 Rules for the Classification, Construction and Equipment of MODU/FOP
38 mm. For pipes of greater length, the minimum Special bunkering stations are recommended to
internal diameter shall be increased to at least 50 mm. be provided for this purpose.
3.1.3.9 For the tanks which are not always 3.2.1.6 Where steam or air is used for atomiza-
accessible, the remote level indicating system shall tion of the well bore fluids, a non-return valve shall
be supplemented with sounding pipes. be fitted on the air or gas pipeline.
3.1.3.10 Void compartments adjacent to the sea Such valve shall be part of the permanently
or tanks containing liquids and void compartments installed pipeline, be readily accessible and located as
through which pipes conveying liquids pass shall be close to the oil burners as possible.
fitted with separate sounding pipes, approved tank 3.2.2 Lubricating oil system.
liquid level indicating apparatus or means to detect if 3.2.2.1 For drilling vessels, the requirements of
the void tanks contain liquids. Section 14, Part VIII "Systems and Piping" of the
3.1.4 Ventilation and air conditioning system of Rules for the Classification and Construction of Sea-
accommodation and service spaces. Going Ships shall be met.
3.1.4.1 The ventilation and air conditioning 3.2.2.2 Prime movers of generators and emer-
system of accommodation and service spaces on the gency fire pumps shall be provided with self-
MODU/FOP shall be arranged with due regard for contained lubricating oil systems.
the requirements of 12.1.1 to 12.1.3, 12.16, 12.17 and 3.2.3 Cooling water system.
the applicable requirements of 12.2, Part VIII 3.2.3.1 Unless otherwise specified, the applicable
"Systems and Piping" of the Rules for the Classifica- requirements of Section 15, Part VIII "Systems and
tion and Construction of Sea-Going Ships, unless Piping" of the Rules for the Classification and
otherwise specified. Construction of Sea-Going Ships shall be met.
3.1.4.2 Ventilation system of non-hazardous 3.2.3.2 Cooling systems on self-elevating units
spaces shall be separate from that of hazardous shall ensure trouble- free operation of generator and
spaces. Attention shall be given to the relative auxiliary machinery prime movers under all service
positions of the inlets and outlets of the ventilation conditions, including lifting and descending of the
system to minimize the risk of mutual fouling. unit.
Air inlets of ventilation ducts shall be arranged 3.2.3.3 Sea inlets shall be provided with strainers
outside the hazardous areas and located as high and and filters. Means shall be provided to enable the
as remote therefrom as practicable. filters to be cleaned without interrupting the cooling
water supply.
3.2.4 Compressed air system.
3.2 MACHINERY SYSTEMS 3.2.4.1 Unless otherwise specified, the applicable
requirements of Section 16, Part VIII "Systems and
Piping" of the Rules for the Classification and
3.2.1 Fuel oil system. Construction of Sea-Going Ships shall be met.
3.2.1.1 Unless otherwise specified, the applicable 3.2.4.2 To start the diesel generators and to
requirements of Section 13, Part VIII "Systems and maintain functioning of the diesel engine control
Piping" of the Rules for the Classification and system, provision shall be made for a self-contained
Construction of Sea-Going Ships shall be met. compressed air system.
3.2.1.2 The fuel pipelines shall be laid through 3.2.4.3 The total amount of compressed air shall be
non-hazardous spaces. sufficient to provide not less than six starts of the most
In general, the fuel pipes shall not be laid on powerful diesel engine among all the engines installed.
working flats and in such locations where they can be 3.2.4.4 On the MODU, the compressed air in an
subject to damage. In exceptional cases, arrangement amount indicated in 3.2.4.3 shall be stored in not less
of fuel pipes in the above-mentioned areas is than two air receivers or two groups of air receivers.
permitted provided that reliable protection from 3.2.4.5 Starting air pipes shall be completely
mechanical damage is ensured. separated from air pipes for industrial needs. Use of
3.2.1.3 The fuel tanks shall be separated from starting air for industrial needs is not permitted.
hazardous spaces by cofferdams. They shall not be 3.2.4.6 On the MODU, there shall be at least two
arranged in hazardous areas. starting compressors for replenishing the starting air
3.2.1.4 The capacity of the fuel tank for receivers, one of which may be an attached com-
emergency diesel generator shall meet the require- pressor.
ments of 9.3.1, Part X "Electrical Equipment". In case of failure of any one compressor, the
3.2.1.5 Bunkering shall be carried out through capacity of the remaining ones shall be sufficient for
filling pipes led to above the open decks or platforms filling of air receivers mentioned in 3.2.4.4 during an
outside the hazardous areas. hour beginning from the pressure at which starting of
Part VIII. Systems and Piping 201
the engine is possible up to the pressure required to shall be equipped with ventilation of suction/exhaust
provide six starts. type creating overpressure on the side of non-
3.2.4.7 For all types of MODU, the requirement hazardous space or of a space with a lower explosion
of 16.2.3, Part VIII "Systems and Piping" of the hazard.
Rules for the Classification and Construction of Sea- Drop of the predetermined pressure in these
Going Ships shall be complied with. spaces shall automatically actuate the fans.
3.2.5 Exhaust gas system. 3.3.1.2 The air inlet ducts passing through hazar-
3.2.5.1 The exhaust gas pipes shall be laid and dous spaces shall be maintained in overpressure.
connected to equipment with due regard for the 3.3.1.3 The hazardous spaces of Zone 1 shall be
requirements of Section 11, Part VIII "Systems and provided with ventilation with controlled capacity
Piping" of the Rules for the Classification and within a range from 10 to 20 air changes per hour.
Construction of Sea-Going Ships. At permissible gas concentration, the ventilation
3.2.5.2 The exhaust gas pipes of the internal shall provide 10 air changes per hour. In case where
combustion engines, the uptakes of boilers, galleys gas concentration amounts to 20+10 per cent of the
and incinerators shall be fitted with spark arresters of lower explosive limit, the capacity of the ventilation
the design approved by the Register and shall shall be automatically increased to give up to 20 air
terminate outside the hazardous areas. changes per hour.
3.2.6 Feed water system. 3.3.1.4 The hazardous spaces of Zone 2 shall be
The boiler feed water systems of the MODU/ provided with ventilation providing at least 10 air
FOP shall be arranged with due regard for the changes per hour.
applicable requirements of Section 17, Part VIII 3.3.1.5 Exhaust ducts of Zone 1 spaces shall be
"Systems and Piping" of the Rules for the Classifica- separated from those of Zone 2 spaces. The internal
tion and Construction of Sea-Going Ships. spaces of such ducts like the spaces the ducts leave
3.2.7 Condensate system. belong to the same zone.
The condensate systems of the MODU/FOP shall Inlets of the suction type ventilation of hazardous
be arranged with due regard for the applicable spaces shall be arranged outside the hazardous areas.
requirements of Section 19, Part VIII "Systems and Outlet ends of ventilation ducts in hazardous spaces
Piping" of the Rules for the Classification and shall terminate in open areas of the same or lower
Construction of Sea-Going Ships. explosion hazard.
3.2.8 Steam and blow-off systems. 3.3.1.6 Fans of non-sparking type shall be used in
The steam and blow-off systems of the MODU/ the ventilation system of hazardous spaces.
FOP shall be arranged with due regard for the 3.3.2 Sea water supply system of self-elevating
applicable requirements of Section 18, Part VIII MODU.
"Systems and Piping" of the Rules for the Classifica- 3.3.2.1 The equipment of the system shall include
tion and Construction of Sea-Going Ships. tanks for storage of sea water for cooling needs,
3.2.9 Thermal oil systems. (unless other method of cooling is provided) and to
The thermal oil systems of the MODU/FOP shall feed the fire extinguishing system. The cubic capacity
be arranged with due regard for the applicable of the tank intended for cooling shall be sufficient to
requirements of Section 20, Part VIII "Systems and meet the requirements of 3.2.3.2, and that of the tank
Piping" of the Rules for the Classification and intended for fire extinguishing shall be such as to
Construction of Sea-Going Ships. ensure the operation of the installed water-based fire-
3.2.10 Ventilation system of machinery spaces, extinguishing means as required in 3.2.7, Part VI
accumulator battery rooms and boxes. "Fire Protection".
The ventilation system of machinery spaces, accu- 3.3.2.2 Appropriate measures shall be taken to
mulator battery rooms and boxes shall comply with the prevent water freezing in tanks if it is necessitated by
requirements of 12.1.1 to 12.1.7, 12.5 and 12.10, Part service conditions.
VIII "Systems and Piping" of the Rules for the 3.3.2.3 The system shall be served with not less
Classification and Construction of Sea-Going Ships. than two submersible power-driven pumps. The
capacity of any of these pumps shall be not less than
that required to supply water for cooling and to
3.3 SPECIAL SYSTEMS water-based fire extinguishing system.
3.3.2.4 The design capacity of the pumps shall be
ensured at all pump submersion depths possible
3.3.1 Ventilation system of hazardous spaces. during the operation.
3.3.1.1 All enclosed hazardous spaces of Zone 1 3.3.2.5 Each sea water pump shall have its own
and Zone 2 (see 2.9, Part X "Electrical Equipment") suction protected from adverse effect of waves, ice
202 Rules for the Classification, Construction and Equipment of MODU/FOP
and mechanical damage, provided with inlet screen of the Rules for the Classification and Construction
and, if necessary, with heating arrangements. of Sea-Going Ships.
3.3.2.6 The system shall be provided with 3.3.4 Fuel system for helicopters.
measuring instruments and pressure alarms. Read- 3.3.4.1 The fuel oil system for helicopters shall be
out facilities shall be fitted in the main machinery arranged with due regard for the requirements of
control room. 2.3, Part VI "Fire Protection".
3.3.3 Hydraulic jacking system of MODU. 3.3.4.2 The fuel distribution stations shall be
3.3.3.1 The hydraulic system of MODU shall situated in open areas and shall be as remote from
meet the applicable requirements of Section 7, accommodation spaces and potential sources of
Part IX "Machinery" of the Rules for the Classifica- ignition as practicable.
tion and Construction of Sea-Going Ships. 3.3.4.3 Tanks containing fuel for helicopters shall
3.3.3.2 The piping of hydraulic jacking mechanisms be provided with inert gas system and with a device
shall not communicate with other hydraulic systems. to prevent inadmissible pressure fluctuations in the
3.3.3.3 In systems with considerable pressure tanks in case of temperature variations and when the
surges, arrangements shall be provided to prevent tanks are being filled or emptied.
pressure fluctuations. 3.3.4.4 Where changeable fuel containers are
3.3.3.4 The system shall not become inoperative used, they shall be installed in such a way as to
on failure of one of the pumps. enable them to be dumped in case of emergency.
3.3.3.5 Failure or damage of the hydraulic The design of the containers shall be approved by
jacking mechanism pipes shall not result in sponta- the Register.
neous shifting of the MODU hull or legs by more 3.3.5 Industrial piping.
than one step. The shifting speed shall not exceed the The industrial and transportation pipelines
specified speed. which, in case when the MODU/FOP is used for its
3.3.3.6 The working fluid used in the system shall designated purpose, may contain dangerously explo-
retain its specified properties in all service conditions sive gases or flammable liquids shall not pass through
and shall not have harmful effect on the material of accommodation and service spaces, control stations
pipes and fittings. and machinery spaces, tanks and dry compartments.
3.3.3.7 Where any change in environmental 3.3.6 Emergency mud dumping system.
temperature can have a marked influence on viscosity 3.3.6.1 The pipeline for emergency dumping of
of the working fluid, arrangements shall be provided mud shall be equipped with two shut-off valves one
to prevent such influence in all specified temperature of which shall be provided with position alarm
conditions. monitored at the control station.
3.3.3.8 The capacity of the working fluid tank of The valve closest to the mud tank shall be
the hydraulic jacking mechanism of each leg shall be remotely operated from a readily accessible position
not less than that necessary for the total volume of above the bulkhead deck.
working fluid filling the system. 3.3.6.2 The pipeline for emergency dumping of
3.3.3.9 The tanks of hydraulic drives shall be mud shall not pass through the machinery, accom-
provided with low level alarms operating at the main modation and service spaces.
control station. 3.3.6.3 The valves of the pipelines for emergency
3.3.3.10 The drainage pipes of the drip trays dumping of mud shall be installed with due regard for
under the hydraulic equipment installed in spaces for the requirements of 4.3.2.10, Part VIII "Systems and
hydraulic jacking mechanisms and tanks shall termi- Piping" of the Rules for the Classification and
nate in bilge tanks. Construction of Sea-Going Ships.
Pipes for collecting of leakage oil shall satisfy the
requirements of 13.5, Part VIII "Systems and Piping"
PART IX. BOILERS, HEAT EXCHANGERS
AND PRESSURE VESSELS
1 APPLICATION
1.1 The requirements of the present Part of the 1.2 Boilers, heat exchangers and pressure vessels
Rules apply to boilers, heat exchangers and pressure intended for other purpose may comply with the
vessels used to ensure operation of the systems and requirements of MODU/FOP Rules in so much as
machinery serving the power plant and accommoda- practicable and reasonable.
tion sector of the MODU or FOP.
2 GENERAL
2.1 The scope of supervision, materials used, shall comply with the requirements of Sections 1 and
strength of structural elements, welding and heat 2, Part X "Boilers, Heat Exchangers and Pressure
treatment, as well as the amount of testing of boilers, Vessels" of the Rules for the Classification and
heat exchangers and pressure vessels mentioned in 1.1 Construction of Sea-Going Ships.
3 BOILERS
3.1 Steam boilers, as well as thermal oil boilers Exchangers and Pressure Vessels" of the Rules for the
used on MODU and FOP, their burning installa- Classification and Construction of Sea-Going Ships.
tions, control, regulation and protection and alarm 3.2 On agreement with the Register, departures
systems, fittings and gauges shall comply with the from the requirements of 2.1 may be permitted for
requirements of Sections 3 to 5, Part X "Boilers, Heat boilers installed on the FOP.
4.1 Heat exchangers and pressure vessels shall where their direct contact can result in loss of the gas
comply with the requirements of Section 6, Part X or spoilage of the liquid phase.
"Boilers, Heat Exchangers and Pressure Vessels" of 4.1.1.2 Each hydraulic accumulator shall be provided
the Rules for the Classification and Construction of with a safety device fitted on the gas side. Such device may
Sea-Going Ships. be fitted on the non-disconnectable portion of the pipeline.
4.1.1 Hydraulic accumulators. 4.1.1.3 Gas cylinders intended for filling of the
4.1.1.1 The gas and liquid phases of the hydraulic hydraulic accumulators shall be manufactured to the
accumulators shall be suitably separated in case standards approved by the Register.
PART X. ELECTRICAL EQUIPMENT
1 GENERAL
1.1 APPLICATION
or FOP performance of main industrial processes in
accordance with its functional purpose.
1.1.1 The requirements this Part apply to the E a r t h i n g means deliberate electrical connec-
electrical equipment of machinery installations tion of the part of the electrical equipment to be
(powerplants) as well as to systems and appliances earthed to the unit's hull, which has a resistance not
of mobile offshore drilling units and fixed offshore more than 0,2 ohm.
platforms being subject to the technical supervision E n c l o s e d s p a c e s are locations limited by
of the Register, and also to individual types of the partititions and/or decks and bulkheads that may
electrical equipment according to 1.3. have doors or windows.
1.1.2 The applicable requirements of this Part L i g h t n i n g p r o t e c t i o n z o n e means the
shall be also applied to the fixed electrical equipment area within the limits of which the unit's space is
not mentioned in 1.3, but potentially affecting the protected against direct lightning strokes.
operation of essential machinery and appliances in M O D U o r F O P h u l l means all the metal
case of their malfunctions or accidents. parts of a MODU or FOP having reliable electrical
connection to an outer metal plating.
L i g h t n i n g d i v e r t o r s is the upper part of
1.2 DEFINITIONS AND EXPLANATIONS the lightning protective system intended for the
perception of atmospherics.
Minimum comfortable conditions
1.2.1 Definitions and explanations relating to the of habitability on board the MODU
general terminology of the Rules are given in the General o r F O P are the conditions under which it is
Regulations for the Classification and Other Activity. ensured the operation of electrical auxiliary machin-
For the purpose of this Part, the following ery and arrangements for:
definitions have been adopted. lighting;
E m e r g e n c y l i g h t i n g means lighting of cooking;
MODU or FOP locations and spaces with lighting heating;
fixtures fed from an emergency source of power or preservation of provisions (domestic refrigerating
from a temporary emergency source of power. equipment);
Emergency source of electrical forced ventilation systems;
p o w e r is a source of electrical power intended to sanitary water supply;
supply unit's necessary services in case of voltage fresh water supply.
failure on the main switchboard. N o n - e s s e n t i a l s e r v i c e s are the electrical
Emergency temporary source of equipment the temporary disconnection of which
e l e c t r i c a l p o w e r is a source of electrical power does not impair the level of MODU or FOP safety,
intended to supply unit's necessary services from the the safety of people on board and environmental
moment of the voltage failure on the main switch- safety.
board busbars until the emergency source of electrical M a i n s o u r c e o f e l e c t r i c a l p o w e r is a
power is activated. source of electrical power intended to supply all the
S a f e t y v o l t a g e means any voltage non- electrical machinery, arrangements and systems
dangerous for the personnel. This condition is con- necessary for maintaining the MODU or FOP in
sidered to be satisfied if the windings of transformers, normal operational and habitable conditions without
converters and other devices to step down voltage are resorting to the emergency source of electrical power.
electrically separated, and if the value of stepped down E s s e n t i a l s e r v i c e s are the electrical equip-
voltage across those devices or sources of electrical ment the normal operation of which ensures the
power does not exceed 50 V between poles for direct safety of MODU or FOP operation, personnel on
current, or 50 V between phases or between phases and board and the environmental safety. These services
the unit's hull for alternating current. include the ones listed in 1.3.2.1.
Main machinery of MODU or FOP S e m i - e n c l o s e d s p a c e s are locations with
means the machinery intended to ensure the MODU natural ventilation conditions differing from those at
Part X. Electrical Equipment 205
1.3.2.2 The electrical equipment for domestic, requirements for the tests are given in the Rules for
living and industrial purposes and the electrical Technical Supervision during Construction of Ships
equipment of machinery, systems and arrangements and Manufacture of Materials and Products for
directly intended for drilling wells and not listed in Ships.
1.3.2.1 is subject to technical supervision on board
the MODU or FOP as to:
.1 the impact of this equipment operation on the 1.4 TECHNICAL DOCUMENTATION
performance of an electric generating plant;
.2 the choice of types and cross-sections of cables
and wires, and also of ways of cabling; 1.4.1 General provisions applicable to the proce-
.3 the resistance of insulation and protective dure of technical documentation approval by the
devices. Register are set forth in the General Regulations for
In addition, the technical supervision shall be the Classification and Other Activity. The scope of
carried out in accordance with this part of the Rules technical documentation on electrical equipment for
with regard to fulfilment of the requirements on the the entire unit to be submitted to the Register for
explosion-proof type of electrical equipment in consideration is stated in Part I "Classification".
hazardous locations and spaces. 1.4.2 Prior to the technical supervision of
1.3.3 Technical supervision during manufacture of electrical equipment manufacture, the following
electrical equipment for MODU or FOP. documentation on each kind of equipment shall be
1.3.3.1 The following kinds of electrical equip- submitted to the Register for consideration:
ment intended for use in installations and systems .1 description of the principle of operation and
listed in 1.3.2.1 are subject to technical supervision main characteristics of the equipment;
during manufacture: .2 specification (list of items), which specifies all
.1 generating sets; the components, instruments and materials used and
.2 electric machines; their technical characteristics;
.3 transformers; .3 general view drawings with sectional views;
.4 switchboards; .4 circuit diagrams;
.5 control and monitoring panels; .5 test program;
.6 electric couplings and brakes; .6 results of rotor shaft (armature) calculation;
.7 starting, protective, control and switching drawing of poles fastening, active iron core, commu-
devices; tator, etc., as well as of welded joints of a structure
.8 apparatus and devices of intercommunication and shaft for electric machines with rated current in
and signalling; excess of 1000 A;
.9 power converters, semiconductor installations; .7 busbar calculation for dynamic and thermal
.10 fuel oil and lubricating oil heaters; short circuit stability (for switchboards if the rated
.11 storage batteries; current of generators operating separately or the total
.12 cables and wires; current of generators operating in parallel exceeds
.13 fixed electrical measuring instruments; 1000 A);
.14 electrical apparatus and facilities for measur- .8 data on dynamic and static interference
ing non-electrical parameters; immunity or method of electromagnetic compatibil-
.15 heating and cooling appliances; ity testing;
.16 wiring accessories; .9 measures to be taken for interference suppres-
.17 stationary lighting fixtures and searchlights; sion;
.18 electrical equipment of dynamic positioning .10 drawings of electrical equipment layout in
systems; hazardous areas with indication of the kind of
.19 other kinds of the electrical equipment not explosion protection, the type of used cables, their
listed above as required by the Register. cross-sections and components of connection boxes;
1.3.3.2 The explosion-proof electrical equipment .11 electrical diagrams of explosion-proof type
shall be supervised (as to its safety) by a special equipment, diagrams of circuits relating to them,
authority whose documents are recognized by the documentation witnessing the explosion protection
Register, irrespective of whether or not this equip- type;
ment is subject to technical supervision according to .12 drawings and specification of the electrical
the requirements of 1.3.3.1. equipment having the explosion protection type
1.3.3.3 The scope and standards of electrical "pressurized enclosure", an alarm system of excessive
equipment tests after manufacture are subject to air pressure loss and the relevant diagrams.
special consideration by the Register and the
Part X. Electrical Equipment 207
2 GENERAL REQUIREMENTS
The electrical installation of a MODU or FOP a relative air humidity of 80+3 per cent and a
shall be such as to ensure: temperature of +40+2 8C, and also at a relative
supply of all electrical machinery and arrange- air humidity of 95+3 per cent and a temperature of
ments maintaining normal operation of the MODU +25+2 8C.
or FOP, including normal habitable conditions for The electrical equipment installed on MODU or
personnel without the use of an emergency source of FOP exposed decks when used in areas of a cold
electrical power, from a main source of electrical climate shall reliably operate at a relative air
power; humidity of 85 per cent and a temperature of 76 8C.
supply of essential services and arrangements, 2.1.1.3 The structural parts of electrical equip-
which ensure the MODU or FOP safety, from an ment shall be made of materials resistant to sea air or
emergency source of electrical power during the given reliably protected against such effects.
period of time if a main source of electrical power 2.1.1.4 Where the electrical equipment is installed
fails; in spaces or rooms protected against environmental
the safety of the crew and installation as a whole effect, the ambient temperature allowable for such
under the conditions of MODU or FOP normal and equipment may be reduced from 45 8C down to
emergency operation. 35 8C, provided that:
the equipment is not an emergency one and is
located outside machinery spaces;
2.1 OPERATING CONDITIONS the indoor temperature is controlled by at least two
cooling units arranged in such a way that in case where
one such unit fails, the remaining units are capable to
2.1.1 Climatic conditions. maintain satisfactorily the prescribed temperature in the
2.1.1.1 The rated ambient air and cooling water space;
temperatures for electrical equipment shall be those the equipment is capable during the initial period
specified in Table 2.1.1.1. to operate safely at ambient temperature of 45 8C
T a b l e 2.1.1.1 until the ambient temperature reaches the prescribed
value which is safe for the equipment. The cooling
Nos. Equipment Ambient air and cooling water temperature, 8C equipment itself shall be rated for the ambient
location
Unrestricted area of Navigation outside the temperature of 45 8C;
navigation tropical zone the permanently attended control stations are
air water ir water provided with audible and visible alarm to indicate
faults in cooling units.
1 M a c h i n e r y +45 _ 0 +32 +40 _ 0 +25
and special
2.1.1.5 For the equipment with allowable ambient
electrical temperature less than 45 8C, provision shall be made
spaces, galleys that supply cables of such equipment were rated for
2 S e r v i c e , +45 _ 0 _ +40 _ 0 _ the maximum ambient temperature which might be
accommo-
dation and
recorded (or expected) during installation over the
other spaces whole length of cable.
3 E x p o s e d +45 _ _ +40 _ _ 2.1.1.6 The equipment installed for cooling and
decks 725* 725* maintaining the lower ambient temperature (for the
N o t e s : 1. Electric and electronic elements and devices equipment specified in 2.1.1.4 and 2.1.1.5) shall be
designed for mounting in switchboards, panels and cabinets shall classified as an essential equipment and be subject to
be capable of reliable performance at an ambient air temperature the Register technical supervision in compliance with
up to 55 8C. The temperature up to 70 8C shall not lead to the
failure of the elements, devices and systems. the requirements of MODU/FOP Rules.
2.* The working temperature for electrical equipment 2.1.2 Mechanical effects.
installed on exposed decks shall be consistent with the MODU 2.1.2.1 Electrical equipment shall be capable of
or FOP operational area.
reliable operation at vibrations over the frequency
range 2 to 80 Hz, namely: with the amplitude of
2.1.1.2 Electrical equipment shall be capable of displacements of +1 mm for the frequency range 2 to
reliable performance at a relative air humidity of 13,2 Hz and the acceleration +0,7g for the frequency
75+3 per cent and a temperature of +45+2 8C or at range 13,2 to 80 Hz. The electrical equipment
208 Rules for the Classification, Construction and Equipment of MODU/FOP
mounted on the sources of vibration (diesel engines, 2.1.3.2 It is allowed to use the electrical equip-
compressors, etc.) or in the steering compartment of ment of the general industrial type not fully comply-
a MODU shall be capable of reliable operation at ing with the above requirements, what is subject to
vibrations over the frequency range 2 to 100 Hz, special consideration by the Register in each case, for
namely: with the amplitude of displacements of machinery and arrangements on board the MODU
+1,6 mm for the frequency range 2 to 25 Hz and or FOP other than the ones of essential services.
the acceleration +4,0g for the frequency range 25 to
100 Hz.
Electrical equipment shall be also capable of 2.2 ELECTROMAGNETIC COMPATIBILITY
reliable operation at shocks having the acceleration
+5,0 g at the frequency of 40 to 80 shocks per
minute. 2.2.1 General.
2.1.2.2 Electrical equipment shall reliably operate: 2.2.1.1 These requirements apply to electrical,
semi-submersible MODU _ at a continuous heel automation, radio and navigational equipment of a
of up to 158 and at a short-term heel of up to 22,58 in MODU or FOP to ensure electromagnetic compat-
any direction; ibility of electrical and electronic equipment of the
self-elevating MODU _ at a continuous heel of unit.
up to 108 and at a short-term heel of up to 158 in any 2.2.1.2 The equipment shall operate trouble-free
direction; under conditions of interference having the following
MODU _ at a continuous heel of up to 158 and parameters:
a trim by the bow or stern of up to 58, and also in .1 constant and variable (50 Hz) magnetic field in
rolling up to 22,58 and heaving up to 7,58 out of the accordance with Table 2.2.1.2.1.
vertical. T a b l e 2.2.1.2.1
In addition, emergency electrical equipment shall
reliably operate: Equipment class Intensity, A/m
semi-submersible MODU _ at a continuous heel Constant field Variable field (50 Hz)
of up to 258 in any direction; 1 100 10
self-elevating MODU _ at a continuous heel of 2 400 400
up to 158 in any direction; 3 1000 1000
MODU _ at a continuous heel of up to 22,58
and a trim of up to 108, and also at a simultaneous
heel and trim within the above limits. It is allowed to install the equipment of:
2.1.2.3 Electrical equipment shall possess the class 1 _ at a distance of 2 m and more from a
relevant mechanical strength and shall be so located powerful field source (busbar, group transformer);
as to avoid the risk of mechanical damage (see also class 2 _ at a distance of 1 m and more from a
2.7.4). powerful field source;
2.1.3 Permissible variations of supply parameters. class 3 _ irrespective of the distance from any
2.1.3.1 Electrical equipment shall be so designed field source;
that it remains operative in all cases under steady .2 harmonic components of voltage in supply
conditions at all variations from the rated supply circuits in accordance with the higher harmonics
voltage and frequency as specified in Table 2.1.3.1 diagram for mains to be found in Fig. 2.2.1.2.2 on a
(see also 3.1.2.2 and 16.8.3.3). logarithmic scale;
T a b l e 2.1.3.1 Un/Uc
.3 electrostatic discharges with a voltage ampli- The Ku value is specified for the complete electric
tude of 8 kV; power system.
.4 radio frequency electromagnetic fields within On a special agreement with the Register,
the range 30 to 500 MHz with a root-mean-square separate busbars with Ku>10 per cent may be used
value of field intensity of 10 V/m; for power supply to powerful sources of harmonic
.5 nanosecond voltage pulses with an amplitude components of voltage and to the electrical equip-
of 2 kV for the power supply circuits and of 1 kV for ment not sensitive to such harmonic components
signal and control cables with the duration of 5/50 ns; provided that the above busbars are connected to the
.6 radio frequency interference in conductivity main busbars through filtering or galvanic separation
circuits within the range 0,01 to 50 MHz with a root- means (see also 2.2.2.2).
mean-square value of voltage 1 V and 30 per cent 2.2.1.4 The intensity level of radio interference
modulation at the frequency of 1 MHz; from the equipment at the electric power supply
.7 microsecond voltage pulses in supply circuits terminals shall not exceed the values shown in
with an amplitude of 1 kV for symmetrical pulse feed Fig. 2.2.1.4.
with the duration of 1,2/50 ms. 2.2.1.5 On board MODU or FOP for which the
2.2.1.3 For a power supply circuit, the voltage level of radio interference from power semiconductor
harmonic distortion factor Ku shall not exceed converters cannot be limited in conformity with
10 per cent and is determined by the formula: 2.2.1.4, the power supply of automation, radio and
navigational equipment shall have a galvanic separa-
K u=
1
Uc
HS 200
n=2
U2n6100%, (2.2.1.3)
tion from the mains of those converters ensuring the
attenuation of at least 40 dB within the frequency
range 0,01 to 30 MHz.
where Uc =actual circuit voltage;
Un = harmonic component voltage; The power supply cables of the equipment having
n = higher harmonic order. the radio interference levels in excess of those
specified in 2.2.1.4 shall be laid at least 0,2 m away
Intensity level, dB [mV]
Frequency, MHz
from the cables of other equipment groups where the screened cables observing screening continuity. When
common cable run is over 1 m (see also 2.2.2.8). the supply cable of a radio equipment switchboard is
2.2.2 Measures ensuring electromagnetic compat- led into a radio room, a radio interference filter shall
ibility. be mounted at its entry.
2.2.2.1 To ensure the protection of radio equip- 2.2.2.11 The screens and housing of the electrical
ment against electromagnetic interference, the re- equipment in spaces with radio equipment shall be
quirements of Part IV "Radio Equipment" of the earthed. In accordance with 2.5.3.5, the screens of
Rules for the Equipment of Sea-Going Ships shall be cables and wires shall be also earthed. The housing
taken into account. and screens of the electrical equipment may not be
2.2.2.2 To protect an electrical network against earthed provided it does not produce radio inter-
interference, interference suppression devices and ference and not need protective earthing.
galvanic separation means shall be used: filters, 2.2.2.12 In the installation of electrical equipment
reactors, isolating transformers, rotary converters. and in cable laying near a magnetic compass as well
2.2.2.3 Power cable screens, metal sheath or as for protection of other navigational equipment,
armour shall be earthed by connection to the metal the requirements of Part V "Navigational Equip-
casing of equipment as frequently as possible, at each ment" of the Rules for the Equipment of Sea-Going
cable end as a minimum. Ships shall be taken into account.
2.2.2.4 The screens of information signal cables
and of control circuit cables shall be generally
earthed at one end only on the side of the initial 2.3 MATERIALS
signal processing block. In this case, the cable shall
have an external insulating coating.
2.2.2.5 Continuous screening shall be ensured in 2.3.1 Structural materials.
cable branch boxes and in cable distribution boxes 2.3.1.1 The structural parts of electrical equip-
and boards, and in way of cable penetrations through ment shall be manufactured of durable materials
bulkheads by the connection of cable screens to rated at least as flame-retardant, resistant to sea
earthed equipment housings. atmosphere, lubricating oil and fuel oil vapour effects
2.2.2.6 The earthing of metal housings of or reliably protected against such effects.
electrical and electronic equipment shall have electric 2.3.1.2 Screws, nuts, hinges and similar items
resistance not greater than 0,02 ohm, shall be intended for securing enclosures of the electrical
vibration- and corrosion-resistant, have the minimum equipment installed on an exposed deck or in spaces
length possible and shall be accessible for inspection. with increased humidity shall be made of corrosion-
2.2.2.7 Cable screens shall not be used as return resistant materials and/or have effective corrosion-
conductors. preventive coating.
2.2.2.8 All information signal cables shall be 2.3.1.3 All current-carrying parts of electrical
screened and laid at a distance of at least 20 cm away equipment shall be made of copper, copper alloys or
from unscreened power cables and control circuit other materials of equivalent qualities with the
cables. For parallel laying, the above distance shall be exception of:
increased up to 50 cm. Cables crossing shall be made .1 rheostat elements which shall be made of
at a right angle. mechanically durable materials having high resistivity
2.2.2.9 It is recommended to lay analog signal and capable of withstanding high temperatures;
cables away from digital signal cables. Parallel laying .2 short-circuit rotor windings of asynchronous
of cables, which carry digital and analog signals, in motors which may be made of aluminium or its alloys
one cable run shall be avoided. Where separate cable resistant to sea conditions;
laying is impossible, the cables, which conduct analog .3 carbon brushes, cermet contacts and other
low level signals, shall be laid in steel pipes or metal similar parts where the properties specified so require;
conduits (troughs) provided with current-conducting .4 elements of electrical equipment directly
connections between themselves and the unit's hull. connected to the MODU or FOP hull and used as
The cables of electroacoustic system circuits and a return wire in a local single-wire system.
similar to them shall be laid in metal pipes and away The use of other materials for current-carrying
from other cables. parts is subject, in each case, to special consideration
2.2.2.10 The entire cable network laid in the by the Register.
spaces in which the equipment of communication and 2.3.2 Insulating materials.
radio navigation means is installed, as well as on the 2.3.2.1 Insulating materials of live parts shall
upper decks and superstructures not separated from have adequate dielectric strength and resistance to
aerials with a metal deck or bulkhead is made with tracking, moisture and oil, as well as sufficient
Part X. Electrical Equipment 211
mechanical strength or shall be properly protected. 2.4.1.7 Where measuring instruments with oil,
The heating temperature of current-carrying parts petroleum products, steam or water supply are fitted
and their connections shall not exceed the permissible in a control panel or desk, measures shall be taken to
heating temperature of the insulating materials at the prevent those agents from making contacts with live
rated load. parts in case of damage to the instruments or
2.3.2.2 Non-combustible liquids with the relevant pipelines.
insulating and heat-conducting characteristics may be 2.4.1.8 The portable standard electrical equip-
used for cooling uninsulated parts of electrical ment for use in particularly damp locations and
equipment. spaces shall be of the safety voltage type.
2.3.2.3 The insulating materials used for winding 2.4.1.9 All electrical apparatus shall be so
insulation in machines, apparatus and other equip- designed and installed that they cannot injure
ment for essential services shall comply with the personnel in maintenance and if touched during
national agreed-upon standards. The use of insulat- normal operation.
ing materials not inferior to Class E is recommended. 2.4.2 Insulation clearances.
2.3.2.4 Conductors used in electrical devices for Clearances between live parts at different poten-
internal connections shall have insulation made of tials, or between live parts and earthed metal parts or
materials rated at least as flame-retardant, and for outer enclosure, both in air and across the insulant
apparatus with increased heating and also for those surface shall be in conformity with the operating
specified in Section 15 _ of non-combustible voltage and operating conditions of the installation
materials. taking into account the properties of the insulating
2.3.2.5 For insulating materials used for cable materials in use.
manufacture, see 16.3. 2.4.3 Internal wiring.
2.4.3.1 Stranded wires shall be used for internal
wiring of electrical equipment throughout. The use of
2.4 DESIGN REQUIREMENTS AND PROTECTION solid wires is subject, in each case, to special
OF ELECTRICAL EQUIPMENT consideration by the Register.
2.4.3.2 For internal wiring of switchgears, control
2.4.1 General. desks and other distribution and switching arrange-
2.4.1.1 Such parts which require replacement ments, etc., wires of not less than 1 mm2 in cross-
while in service shall be easily dismountable. sectional area shall be used. For systems of control,
2.4.1.2 Where screw fastenings are employed, protection, measurement of different parameters,
provisions shall be made for the prevention of self- alarm and intercommunication, the use of wires
loosening of screws and nuts, and of their loss in having a cross-sectional area not less than 0,5 mm2 is
places of frequent dismantling or opening up. permitted.
2.4.1.3 Gaskets used in parts of electrical equip- For electronic and electrical devices for transfor-
ment (such as doors, covers, inspection holes, mation and transmission of low-power signals, wires
packing glands, etc.) shall ensure adequate protection less than 0,5 mm2 in cross-sectional area may be used
when in service. Gaskets shall be secured to covers or what is subject, in each case, to special consideration
casings. by the Register.
2.4.1.4 Casings, panels and covers of electrical 2.4.3.3 Current-carrying parts shall be so at-
equipment installed in places accessible to unspecia- tached that they shall not sustain any additional
lized personnel shall be opened with tools or special mechanical load; such parts shall not be attached
keys only. with screws fitted directly into an insulating material.
2.4.1.5 Suitable water drainage arrangements 2.4.3.4 The ends of multiwire strands of cables
shall be provided in electrical equipment where and wires shall be prepared in such a way as to suit
condensation is likely to occur. Channels shall be the type of terminal used or to have cable lugs.
provided inside the equipment to ensure the drainage 2.4.3.5 Insulated wires shall be laid and secured
of condensate from all equipment components. The in such a way that insulation resistance does not
windings and live parts shall be so arranged or reduce and they shall not be exposed to damages due
protected that are not exposed to the effects of such to electrodynamic loads, vibration and shocks.
condensate. 2.4.3.6 Arrangements shall be made to ensure that
2.4.1.6 Electrical equipment with forced ventila- the temperature allowed for an insulated wire under
tion designed for installation in bottom parts of normal operational conditions or for the duration of
damp spaces shall be provided with such a ventilation short-circuit current breaking is not exceeded.
system, which prevents the suction of moisture and 2.4.3.7 Insulated wires shall be so connected to
oil vapours inside the equipment. terminals or busbars that the wire insulation shall not
212 Rules for the Classification, Construction and Equipment of MODU/FOP
be exposed to the overheating temperature under all double or reinforced insulation shall be fitted with an
operating conditions. earth terminal marked with a standard symbol.
2.4.4 Protection of electrical equipment enclosures. Provision shall be made for earthing inside and
2.4.4.1 Depending on location, the use shall be outside of the electrical equipment housing depend-
made of electrical equipment in appropriate protec- ing on its purpose. Additional requirements for the
tive enclosure, or other suitable measures shall be earthing of equipment with voltage above 1000 V are
taken to protect equipment against harmful effect of specified in Section 18.
the environment and to protect the personnel from 2.5.1 Parts to be earthed.
electric shock hazards. 2.5.1.1 Metal parts of electrical equipment hous-
2.4.4.2 The minimum protection of electrical ings (enclosures) which are likely to be touched under
equipment installed in MODU or FOP locations operational conditions and which may become live in
and spaces shall be selected according to the event of insulation damage (except for those
Table 2.4.4.2. mentioned in 2.5.1.2) shall have a reliable electric
2.4.4.3 Where liquid ingress onto electric panels of contact with the MODU or FOP hull part fitted with
control and alarm systems or onto the like electrical an earth terminal (see also 2.5.3).
equipment, which is necessary to ensure the safety of the 2.5.1.2 Protective earthing is not required for:
unit, is likely to occur, such equipment shall have the .1 electrical equipment supplied with current at a
enclosure protection at least IP23. safety voltage;
2.4.4.4 Additional requirements on the protection .2 electrical equipment provided with double or
of electrical equipment with voltage above 1000 V are reinforced insulation;
specified in Section 18. .3 metal parts of electrical equipment fastened in
insulating material or passing therethrough and sepa-
rated from earthed and live parts in such a way that
2.5 PROTECTIVE EARTHING OF NON-CURRENT-CARRYING those parts cannot become live or come in contact with
METAL PARTS OF ELECTRICAL EQUIPMENT earthed parts under normal operating conditions;
.4 housings of specially insulated bearings;
Metal housings of electrical equipment operating .5 lamp-holder caps and fasteners of luminescent
at a voltage in excess of the safety level and having no lamps, lampshades, reflectors and housings attached
T a b l e 2.4.4.2
to lamp-holders or lighting fixtures made of or resistance does not exceed that of the copper
screwed in an insulating material; conductor required. The cross-sectional area of the
.6 cable fastenings; copper earth conductor shall not be less than that
.7 individual consumer with voltage up to 250 V specified in Table 2.5.3.2.
supplied through an isolating transformer.
T a b l e 2.5.3.2
2.5.1.3 Shieldings and metal armour of cables
shall be earthed. Cross-sectional Cross-sectional area of earth conductor of fixed
2.5.1.4 Secondary windings of all instrument area of feeder electrical equipment, mm2, min
2
current and voltage transformers shall be earthed. cable core, mm
2.5.2 Earthing of structures on steel MODU or Solid stranded
FOP.
2.5.2.1 Superstructures of aluminium alloys Up to 2,5 2,5 2,5
fastened to a steel hull but insulated therefrom, shall 2,5 to 120 Half the cross-sectional area of feeder cable
be earthed with at least two special wires, each having core, but not less than 4
a cross-sectional area at least 16 mm2, which do not Over 120 70
give rise to electrolytic corrosion at the points of their
connections to the superstructure and hull. Such
earthing connections shall be provided at several
places around the superstructure perimeter, shall be In case of earthing effected with the special core
accessible for inspection and protected against of the feeder cable, the cross-sectional area of that
damages. core shall be equal to the nominal cross-sectional
2.5.2.2 All stationary installed mechanical equip- area of the feeder cable core for cables having a cross-
ment, piping, metal structures of rigs, masts and sectional area up to 16 mm2, and at least half the
helicopter platforms shall be reliably earthed if cross-sectional area of the feeder cable core, but not
special conditions for mounting the above equipment less than 16 mm2, for cables having a cross-sectional
or structures on board the MODU or FOP are not area over 16 mm2.
specified. 2.5.3.3 Earthing of movable, detachable and
2.5.3 Earth terminals and conductors. portable consumers shall be effected through an
2.5.3.1 Earth conductors with a cross-sectional earthed jack in the socket outlet or other earthed
area above 4 mm2 and up to 4 mm2 shall be contact device and a copper earthing core of a flexible
connected to the hull with bolts at least 6 mm and feeder cable. The cross-sectional area of the earthing
bolts 5 mm in diameter, respectively. For earth core shall not be less than the nominal cross-sectional
conductors with a cross-sectional area up to 2,5 mm2, area of the flexible feeder cable core for cables having
bolts 4 mm in diameter may be used. The bolts shall the cross-sectional area up to 16 mm2, and at least
not be used for purposes other than earth conductors half the cross-sectional area of the flexible
connection. The bolts screwed into the hull material feeder cable core, but not less than 16 mm2,
without nuts shall be made of brass or other for cables having the cross-sectional area over
corrosion-resistant material. 16 mm2.
The hull place of earth conductor connection 2.5.3.4 Equipment-earthing conductors and cores
shall be cleaned to metal and properly protected shall be non-disconnectable.
against corrosion. 2.5.3.5 All metal cable shieldings and armour
2.5.3.2 Fixed electrical equipment shall be shall be electrically continuous and properly earthed.
earthed by means of external earth conductors or Earthing of cable shieldings and armour shall be
an earthing core in the feeder cable. When earthing is effected in one of the following ways:
effected with a special core of the feeder cable, it shall .1 using a copper earth wire of a cross-sectional
be connected to the earthing part inside the electrical area at least 1,5 mm2 for cables having the cross-
equipment housing. sectional area of a core up to 25 mm2 and not less
Such earthing effected with external earth con- than 4 mm2 for cables having the cross-sectional area
ductors need not be provided in case the mounting of of a core over 25 mm2;
equipment ensures a reliable electrical contact be- .2 by suitable attachment of the shielding or
tween the equipment housing and the MODU or metal armour to the MODU or FOP hull;
FOP hull under all operating conditions. .3 by means of cable gland rings provided they
For earthing effected with an external earth are corrosion-resistant and good-conductive.
conductors, the use shall be made of copper 2.5.3.6 External earth conductors shall be acces-
conductors. The conductors of other corrosion- sible for inspection and protected against corrosion
resistant metal may be also used provided its and mechanical damages.
214 Rules for the Classification, Construction and Equipment of MODU/FOP
2.6 LIGHTNING PROTECTION 2.6.3.3 Down conductors shall not run through
hazardous spaces and zones.
2.6.4 Earth termination network.
2.6.1 General. On MODU or FOP, any metal structures
2.6.1.1 Each MODU or FOP shall be fitted with immersed in water under all operational conditions
lightning protection devices whose protected zone or having reliable electrical contact with sea water or
shall cover all the equipment requiring lightning sea bed may be used as an earth termination.
protection. 2.6.5 Connections in lightning conductor.
The MODU or FOP in which consequential 2.6.5.1 Connections between the air termination
effects of lightning strokes may cause fires and network, down conductor and earth termination
explosions, shall be fitted with lightning protection network shall be welded or bolted with clamps.
earthing devices to prevent potential consequential 2.6.5.2 The contact surface area between the
sparking. down conductor, air termination network and earth
2.6.1.2 A lightning conductor shall consist of an termination network shall be not less than 1000 mm2.
air termination, down conductor and earth termina- The connecting clamps and bolts shall be made of
tion. On metal masts, special lightning conductor copper, its alloys or steel protected against corrosion.
need not be fitted if provision is made for reliable 2.6.6 Lightning protection earthing devices.
electrical connection of the mast to the MODU or 2.6.6.1 Lightning protection earthing shall be
FOP hull or earthing point. provided for isolated metal structures, flexible con-
2.6.1.3 Legs of arrangements for lifting and nections, pipelines, screens of power and commu-
lowering columns of self-elevating units during nication lines, and entry assemblies of hazardous
towing operation, as well as after positioning, shall spaces.
be earthed by bonding. This bonding shall be in 2.6.6.2 Petroleum product pipelines, and also all
compliance with the requirements of 2.6.3.1 and other piping associated with hazardous spaces and
2.6.3.2. located on exposed parts of the deck or in spaces
2.6.2 Lightning divertor. which are free from electromagnetic screening, shall
2.6.2.1 The MODU or FOP vertically-extended be earthed to the hull not less than every 10 m
structures (rigs, masts, derrick posts, superstructures, lengthwise. The pipelines not associated with hazar-
etc.) shall be used as an air termination if provision is dous spaces and located on the deck where explosive
made for reliable electrical connection of these gases are likely to appear, shall be earthed not less
structures to the metal hull. than every 30 m lengthwise.
Additional air terminations shall be used only in 2.6.6.3 Metal parts near to down conductors shall
cases when the proper elements of the structure do be earthed if they are not fixed to earthed structures
not provide lightning protection. or have no other metal contact with the MODU or
2.6.2.2 If electrical equipment is mounted on the FOP hull. Arrangements or metal parts located at a
top of a metal mast, provision shall be made for an distance up to 200 mm from the down conductors
air termination network, which is effectively earthed. shall be so connected to the down conductor that
2.6.2.3 The air termination shall be made of a rod consequential sparking is excluded.
at least 12 mm in diameter. The rod may be of 2.6.6.4 All joints of earthing elements shall be
copper, copper alloys or steel protected against accessible for inspection and protected against
corrosion. For aluminium masts, an aluminium rod mechanical damages.
shall be used.
2.6.2.4 The air termination shall be fitted to the
mast in such a way that it projects at least 300 mm 2.7 ARRANGEMENT OF ELECTRICAL EQUIPMENT
above the top of the mast or above any device fitted
on its top.
2.6.3 Lightning conductor. 2.7.1 Electrical equipment shall be installed so
2.6.3.1 The down conductor shall be made of a that controls and all parts being in need of
rod, strip or multiwire cable having a cross-sectional maintenance, inspection and replacement are readily
area not less than 70 mm2 for copper or its alloys, accessible.
and not less than 100 mm2 for steel. Steel down 2.7.2 Electrical machines shall, where possible, be
conductors shall be protected against corrosion. installed so that MODU rolling effect along all axes
2.6.3.2 Down conductors shall run on the outer is kept to a minimum. The design of electrical
side of masts and superstructures with the minimum machine bearings and their lubrication system shall
number of bends, which shall be fair and have as sustain the above rolling effects under storm condi-
large radius as practicable. tions without disturbances and loss of lubricating oil,
Part X. Electrical Equipment 215
and to remain operational during the prolonged prevent potential ingress of flammable liquids into
periods of time at the heel and trim specified in these spaces.
2.1.2.2. 2.8.3 No exits, pivoted side scuttles and other
2.7.3 Essential electrical equipment on board openings from special electrical spaces into hazar-
each MODU or FOP, e.g. generators, main and other dous spaces and zones are permitted.
switchboards, electric motors and their starting 2.8.4 Handrails of non-conducting material shall
apparatus shall be arranged and protected so that be fitted in special electrical spaces, passageways and
they remain operational in the event of emergency servicing areas where the open-type electrical equip-
partial flooding of the machinery space with bilge ment is installed.
water above the level of the upper boundary of tanks.
The design limit of "partial flooding" shall be within
the depth of water in a space equal to 1,5 m. 2.9 HAZARDOUS AREAS
2.7.4 Electrical equipment shall be arranged in
relation to a magnetic compass so that a magnetic
effect during its switching-in or switching-off does 2.9.1 Areas on board the MODU or FOP are
not cause the compass deviation of more than divided into hazardous and non-hazardous in accor-
30''(0,058). dance with the requirements of 2.9.2 to 2.9.5.
2.7.5 Air-cooled electrical equipment shall be Hazardous zones are enclosed spaces, semi-
located so that cooling air is not taken from bilges or enclosed and out-door locations in which, due to
other spaces wherein the air may be contaminated presence of flammable gas/air mixture, explosion
with vapours or dust of substances having a harmful hazard exists continuously or periodically.
effect on insulation. 2.9.2 Hazardous areas are divided into zones as
2.7.6 The electrical equipment placed in locations follows:
subject to vibrations and shocks (more heavy than Zone "0": in which an explosive gas/air mixture is
those specified in 2.1.2.1) which are impossible to continuously present or present for long periods;
eliminate, shall be so designed as to ensure its normal Zone "1": in which an explosive gas/air mixture is
operation under these conditions or to be mounted likely to occur in normal operation;
on relevant shock-absorbers. Zone "2": in which an explosive gas/air mixture is not
2.7.7 Electrical equipment shall be fixed so that likely to occur, and if it occurs, it will exist for a short time.
the strength of decks, bulkheads and hull plating does 2.9.3 Zone "0" covers:
not reduce and their tightness is not impaired. .1 internal spaces of closed tanks and pipelines
2.7.8 Open live parts of electrical equipment shall relating to industrial components of the gas-saturated
not be located closer than 300 mm horizontally and (active) drilling mud (i.e. the mud between a well mouth
1200 mm vertically to non-protected combustible and a final degassing discharge) system, and internal
materials. spaces of oil and gas products tanks and pipelines, as
2.7.9 Where the housings of electrical equipment well as other spaces in which an oil/gas/air mixture is
are made of a different material than the structures continuously present or present for long periods;
on which they are installed, care shall be taken, if .2 internal spaces of open industrial components
necessary, to prevent electrolytic corrosion. from the surface of drilling mud to upper openings;
.3 internal spaces of vent pipes discharging oil/gas/
air mixture from spaces specified in this paragraph.
2.8 SPECIAL ELECTRICAL ROOMS 2.9.4 Zone "1" covers:
.1 enclosed spaces containing any part of the gas-
saturated (active) mud circulating system (e.g. between
2.8.1 The doors of special electrical rooms shall the wellhead and shale shaker) that is provided with
be locked and to open outward. Where the doors releasable connections or open trough which are
open into corridors and passageways in accommoda- potential sources for release of oil-gas-air mixture;
tion and service spaces, it is permitted that these .2 enclosed spaces or semi-enclosed locations that
doors open inward provided protection guards and are below the drill floor and contain possible sources
stops are available. A warning notice shall be placed of oil/gas/air mixture release;
on the door. From the inside of the space, the door .3 enclosed spaces that are on the drill floor and
shall open without a key. are not separated by a solid gas-tight floor from the
2.8.2 Special electrical rooms shall not be spaces specified in 2.9.4.2;
adjacent to the flammable liquid compartments and .4 the area within 1,5 m from the boundaries of
tanks. Where this requirement is not feasible from the any openings to the equipment which is a part of the
structural point of view, measures shall be taken to gas-saturated mud system, in outdoor or semi-
216 Rules for the Classification, Construction and Equipment of MODU/FOP
enclosed locations, except for those specified in .1 non-hazardous and hazardous zones;
2.9.4.2, and also the area within 1,5 m from exhaust .2 hazardous spaces and locations of zone "2"
ventilation outlets of zone "1" spaces or from any and zone "1".
other opening for access to zone "1"; 2.10.2 Where access doors or other openings are
.5 ducts, pits and other similar structures in provided between spaces specified in the previous
locations which would otherwise be zone "2", but the clause, the explosion hazard of any space with such
removal of accumulated vapours and gases from openings is determined as follows:
them is impossible. .1 a non-hazardous space becomes hazardous of
2.9.5 Zone "2" covers: the same zone from where an access through doors or
.1 enclosed spaces, which contain open sections other openings is available;
of the mud circulating system from the final .2 a hazardous space of zone "2" becomes a
degassing discharge to the mud pump suction hazardous space of zone "1" except for cases specified
connection at the mud pit (degassed drilling mud); in 2.10.3.
.2 outdoor locations within the boundaries of the 2.10.3 Enclosed spaces with direct access to zone
drilling derrick up to a height of 3 m above the drill floor; "1" are considered as zone "2" if:
.3 semi-enclosed locations below the drill floor .1 the access is fitted with a gas-tight door that
and contiguous to the drilling derrick or beyond its opens into the zone "2" space;
boundaries to the extent of any enclosure (bulkhead) .2 ventilation is such that the air movement (flow)
which is liable to trap gases; with the door open is from the hazardous zone "2"
.4 spherical outdoor locations below the drill space into the zone "1" space;
floor and within a radius of 3 m from a potential .3 loss of ventilation is alarmed at a manned
source of oil/gas/air mixture release such as the top of station.
a drilling nipple; 2.10.4 Enclosed spaces with direct access to any
.5 the areas within 1,5 m beyond the zone "1" zone "1" location are not considered hazardous if:
areas specified in 2.9.4.2 and 2.9.4.4; .1 the access is fitted with two self-closing gas-
.6 spherical outdoor spaces within a radius of tight doors forming an air lock;
1,5 m from the boundaries of exhaust ventilation .2 the space has ventilation overpressure in
outlets or any other openings for access to locations relation to the hazardous location (space) of zone
and spaces of zone "2" from non-hazardous area; "1";
.7 semi-enclosed drilling derricks to the extent of .3 loss of ventilation overpressure is alarmed at a
their enclosure above the drill floor or to a height of manned station.
3 m above the drill floor, whichever is greater; 2.10.5 Enclosed spaces with direct access to
.8 air-closed spaces (locks) between zone "1" and hazardous zone "2" location are not considered
a non-hazardous area. hazardous if:
2.9.6 Other locations and spaces not associated .1 the access is fitted with a self-closing gas-tight
with zones "0", "1" and "2" relate to non-hazardous door that opens into the non-hazardous location;
locations and spaces. .2 ventilation is such that the air movement (flow)
2.9.7 The classification of locations and spaces by with the door open is from the non-hazardous space
hazardous zones in accordance with 2.9.3 to 2.9.5 into the zone "2" location;
may, in each particular case, be changed on the .3 loss of ventilation is alarmed at a manned
Register requirement depending on the structural station.
features of the unit and the conditions of locations 2.10.6 Where a ventilation system, which ensures
and spaces ventilation. explosion proofness of a space, meets the requirements
2.9.8 The classification of locations and spaces of MODU/FOP Rules to prevent any ingress of gases
not mentioned in 2.9.3 to 2.9.5, but which may, under from zone "1" into it, the two doors forming an air lock
certain conditions, become hazardous, by the rele- may be replaced by a single self-closing gas-tight door
vant hazardous zones is, in each particular case, that opens into the non-hazardous location.
subject to special consideration by the Register. 2.10.7 No hold-back devices are permitted for
self-closing doors.
2.10.8 All self-closing gas-tight doors shall have
2.10 OPENINGS, ACCESS AND VENTILATION caution notes to the effect that the doors shall be
CONDITIONS AFFECTING THE EXTENT OF HAZARDOUS closed at all times.
AREAS 2.10.9 Piping systems shall be designed to
preclude direct communication between hazardous
2.10.1 Except for operational reasons, access doors areas of different classifications, and also between
or other openings shall not be provided between: hazardous and non-hazardous areas.
Part X. Electrical Equipment 217
2.11 ELECTRICAL EQUIPMENT AND CABLES 2.11.9 Fastening of electrical equipment immedi-
IN HAZARDOUS AREAS ately to surfaces of combustible liquid tanks is not
permitted. In any case, the electrical equipment shall
2.11.1 The requirements of this Chapter refer to be fastened at a distance of at least 75 mm from the
the equipment installed in hazardous enclosed spaces tank surfaces.
and semi-enclosed locations relating to hazardous 2.11.10 In hazardous zones, the cables of the
zones "0", "1" and "2". following types may be laid:
These spaces include storerooms for volatile .1 in hazardous zone "0": cable types specially
flammable substances, battery rooms and spaces intended for implementation of "intrinsically safe
containing tanks, machinery and piping for flam- electric circuit";
mable liquids with a vapour flashpoint 60 8C and less. .2 in hazardous zone "1", all cables shall have:
2.11.2 Electrical equipment installed in hazar- a non-metallic impervious outer sheath over a
dous zones shall be certified as to its hazard screening or protective metallic braid;
irrespective whether the above equipment is subject a non-metallic impervious outer sheath and the
to the Register technical supervision according to the copper one (for mineral-insulated cables);
requirements of 1.3.3.1. .3 in hazardous zone "2", all cables shall have:
Certification determining the explosion protec- sheaths as specified for zone "1";
tion type of the electrical equipment shall be carried a non-metallic outer sheath without a metallic
out by competent independent bodies, the documents screening or protective braid provided relevant
(certificates) of which are recognized by the Register. protection against mechanical damages is ensured.
2.11.3 In hazardous spaces and areas, it is 2.11.11 In hazardous locations and spaces, cables
permitted to install only explosion-proof electrical intended only for the electrical equipment installed in
equipment of the explosion protection type that is those locations and spaces may be laid. Through
consistent with the category and group of the most cables via the above locations and spaces may be laid
hazardous gas mixture which may be present at the provided the requirements of 2.11.10 are met.
place of installation. 2.11.12 All shields, and also metallic braids of
2.11.4 In spaces of hazardous zone "0", certified cables of supply circuits for electric motors and
electrical equipment and cables only of the explosion lighting circuits, which pass through hazardous
protection type "intrinsically safe electric circuit" locations and spaces or supply electrical equipment
(Exia) may be installed. installed in these, shall be earthed at least at both
2.11.5 In locations and spaces of zone "1", ends.
certified electrical equipment of the following explo- 2.11.13 Intrinsically safe circuit cables may be
sion protection types may be installed: used for one device only and shall be laid separately
.1 "intrinsically safe electric circuit" (Exia, Exib) from other cables.
.2 "flameproof enclosure" (Exd); Cables of portable electrical devices, except for
.3 "increased safety" (Exe); intrinsically safe circuit cables, shall not pass through
.4 "special protection type" (Exs); hazardous locations and spaces.
.5 "pressurized enclosure" (Exp). In paint lockers and ventilation ducts serving
2.11.6 In locations and spaces of zone "2", these spaces it is permitted to install only that
certified electrical equipment of the following types electrical equipment which is necessary for serving
may be installed: the given space. This electrical equipment shall be
.1 listed in 2.11.5; explosion-proof of the type:
.2 non-explosion-proof equipment with the IP55 .1 intrinsically safe electric circuit (Exi);
and over type enclosure, which ensures absence of .2 with pressurized enclosure (Exp);
sparks and arcs, and has no surfaces, heated over .3 with flameproof enclosure (Exd);
80 8C during normal operation. .4 increased safety (Exe);
2.11.7 Electrical equipment installed in hazar- .5 special protection type (Exs).
dous zone "2" and also outside hazardous zones but 2.11.14 The minimum requirements for electrical
intended for operation in emergency (e.g., in cases of equipment by the explosion protection type shall be
uncontrolled well manifestation resulting in extension consistent with the gas mixture category IIB and gas
of hazardous zones) shall be of explosion-proof type mixture group t3.
required for zone "1". 2.11.15 Enclosed spaces giving access to paint
2.11.8 Explosion-proof lighting fixtures shall be lockers may be considered as non-hazardous pro-
installed so that clear space, except for the place of vided that:
fastening, of at least 100 mm wide remains around .1 the door into the paint locker is gas-tight, self-
them. closing and has no hold-back device;
218 Rules for the Classification, Construction and Equipment of MODU/FOP
.2 the paint lockers are provided with an .1 electrical equipment (including portable one)
independent exhaust ventilation system and/or with earthed in accordance with 2.5;
a supply ventilation system having air intake from .2 pipes and conduits for installation of cables
places located outside hazardous areas; ventilation earthed in accordance with 16.8.8;
system switching-off is alarmed at a manned station; .3 electrical equipment, automation equipment,
.3 caution-notes are fitted at the entrance stating radio equipment and electro-radio-navigational
that the locker contains flammable liquids. equipment earthed in accordance with 2.2.2;
.4 equipment and structures provided with light-
ning protection earthing in accordance with 2.6.6.
2.12 ANTISTATIC EARTHING 2.12.5 Arrangement and monitoring of antistatic
earthing.
2.12.5.1 Unless otherwise specified, the design of
2.12.1 Antistatic earthing is a mandatory means of the antistatic earthing conductors shall comply with
ensuring electrostatic intrinsic safety for all types of the requirements of 2.5. The method of connecting
MODU and FOP having hazardous spaces and zones. antistatic earthing conductors to non-metal equip-
2.12.2 Stationary and portable equipment in- ment or plastic piping shall be specified by the
stalled in enclosed and semi-enclosed spaces and equipment manufacturer.
zones, in which explosive mixtures of vapors, gases or 2.12.5.2 Design of the antistatic earthing con-
dust with air are likely to occur, shall have antistatic ductors shall meet the requirements of the present
earthing. Chapter and standards approved by the Register.
2.12.3 At all entrances to hazardous spaces and 2.12.5.3 The resistance value measured between
zones conditions shall be provided to remove electro- the equipment (component, structure) and MODU
static charge from people entering those spaces and (FOP) hull shall not exceed 106 Ohm with the area of
zones through installation of metal earthed plates, contact between measure electrode and the equip-
handrails or handles to remove charge when touched ment surface being no more than 20 mm2. Resistance
with the hand or by placing wet mats (rugs) at entry. of the antistatic earthing shall be monitored by a
2.12.4 The following equipment does not require measuring device (ohmmeter) with control d.c.
use of antistatic earthing: voltage of not more than 10 V.
3.1 COMPOSITION AND CAPACITY OF MAIN SOURCE synchronism, the stop of generator prime mover and
OF ELECTRICAL POWER also in the disconnection of operating machinery and
apparatus;
3.1.1 Every MODU or FOP shall be provided .3 supply of industrial machinery and compo-
with a main source of electrical power whose capacity nents; if cut, it may result in emergency situations on
is sufficient to supply all MODU or FOP necessary board the MODU or FOP and in hazard for
electrical equipment under conditions specified in personnel;
3.1.4. Such a source shall consist of at least two .4 supply of an electrical propulsion installation
independently-driven generators. and/or electric units of the MODU dynamic posi-
3.1.2 The number and capacity of independently- tioning system. For that purpose, an emergency
driven generators, and also of transformers and source of electrical power may be used if its capacity
electric converters which the main source of electrical or in association with the capacity of any other
power includes, shall be such that if any of them fails, electrical power source ensures the simultaneous
the rest would ensure: supply of emergency consumers specified in 9.3.
.1 supply of the necessary electrical equipment under 3.1.3 Given the proper redundancy and layout of
conditions specified in 3.1.4 with simultaneous ensuring main source units on board the MODU or FOP
the minimum comfortable conditions of habitability for which prevent their simultaneous failure, and also
all personnel on board the MODU or FOP; their adequate capacity, it is permitted to use a
.2 start of the most powerful electric motor with common electric power plant for supply of essential
the greatest starting current. In this case, the motor consumers specified in 1.3.2, an electrical propulsion
start is not to involve a voltage and frequency drop in plant, a dynamic positioning system and industrial
the mains that could result in the drop out of machinery and components.
Part X. Electrical Equipment 219
3.1.4 The number and capacity of electrical units 3.3 NUMBER AND CAPACITY OF TRANSFORMERS
of the main source shall be determined with regard to
the following modes of MODU and FOP operation:
.1 transit conditions and/or maneuvering (for 2.3.1 On MODU or FOP, where transformers
MODU); powered from a shore-based network are used as the
.2 drilling of borehole; sets of the main source of electrical power, and also
.3 production and pumping of oil/gas products where lighting and other essential services are
into a tanker; powered through transformers, at least two transfor-
.4 emergency operations, e.g. fire, flooding or mers shall be provided of such a capacity that if the
others affecting MODU or FOP safety emergency largest one fails, the others can satisfy the total
conditions; demand for electrical power under all operating
.5 other modes appropriate for the MODU or conditions of the MODU or FOP.
FOP design and purpose. Transformers shall be connected to different
3.1.5 Supply of industrial machinery and compo- sections of the main switchboard.
nents may be effected from the separate source of
electrical power.
3.4 POWER SUPPLY FROM AN EXTERNAL SOURCE
OF ELECTRICAL POWER
3.2 GENERATING SETS
3.4.1 If provision is made for MODU or FOP
mains to be supplied from an external source of
3.2.1 General. electrical power, an external supply switchboard shall
3.2.1.1 Prime movers of generators shall meet the be provided (see also 4.5.4.5).
requirements of Section 3, Part VII "Machinery 3.4.2 At the external supply switchboard, the
Installations" and the additional requirements of this following facilities shall be provided;
Chapter. .1 terminals for flexible cable connections;
3.2.1.2 At short circuits in a network, the .2 switching and protective devices for connecting
generators shall ensure the value of a steady short- and protection of the permanently laid cable run to
circuit current sufficient for the actuation of protec- the main switchboard; where the cable length
tive devices. between the external supply switchboard and the
3.2.1.3 Voltage and frequency regulation for main switchboard is less than 10 m, no protective
independently-driven generators shall be ensured devices may be fitted;
within the ranges specified respectively in 10.5 and .3 switched voltmeter or pilot lamps to indicate
10.6, and in Section 3, Part VII "Machinery Installa- the presence of voltage from an external source of
tions". power across the terminals;
3.2.1.4 The deviation from sine voltage for .4 device or facilities for connecting a portable
alternators shall not be over 5 per cent of the first- device to control polarity or phase sequence;
harmonic peak value. .5 plate indicating voltage, the type of current
3.2.2 Load sharing between sets running in and frequency;
parallel. .6 arrangement for mechanical fastening of the end
3.2.2.1 Alternating-current generating sets in- of a flexible cable connected to the switchboard and of
tended to run in parallel shall be provided with such a hanger for a cable, which are both to be arranged on
a reactive-voltage drop compensating system that the external supply switchboard or near it.
when the sets run in parallel, the reactive load sharing
between the generators does not differ from a value
proportional to their output by more than 10 per - 3.5 CONNECTION OF UNITS OF MAIN SOURCE
cent of the rated reactive load of the largest generator OF ELECTRICAL POWER
involved or by not more than 25 per cent of the rated
output of the smallest generator if this value is lower 3.5.1 The units of the main source of electrical
than the above one. power shall be tailored for lengthy operation in
3.2.2.2 When the alternating-current sets run in parallel to feed common busbars. In this case, the
parallel at 20 to 100 per cent of the total load, diagram of connections used shall ensure their
generator currents may deviate within +15 per cent switching-on for parallel operation at any time for
from the rated current value of the largest load transfer from one unit to another.
generator. 3.5.2 Where provisions are made for an auto-
matic synchronization system, the necessary instru-
220 Rules for the Classification, Construction and Equipment of MODU/FOP
ments and means to ensure standby manual synchro- 3.6.2 UPS complying with the present require-
nization shall be provided on the main switchboard. ments may be used as emergency or transitional
3.5.3 Where required for initial excitation, a sources of power required by Section 9.
magnetizing device shall be fitted on the main 3.6.3 The type of UPS shall be appropriate to
switchboard for synchronous alternating-current power supply requirements of the connected load
generators. equipment.
3.5.4 Where its own main units and external 3.6.4 UPS shall be provided with a bypass
sources of electrical power are not intended to ensuring power supply to connected load from the
operate in parallel to the common busbars of the ship's mains if the inverter fails.
electrical installation, the system of connections, in 3.6.5 Each UPS shall be provided with audible
this case, shall be so interlocked as to prevent their and visual alarm to be given in normally attended
possible switching-on for parallel operation. location for:
3.5.5 Disconnecting devices for disconnection of a power supply failure to the connected load;
collecting busbars system shall be fitted on the main earth fault;
switchboards intended for distribution of electrical operation of accumulator battery protective
power of generators operating in parallel. Consumers device;
and generators, where possible, shall be symmetrically accumulator battery is being discharged;
distributed among all collecting busbar systems. bypass operation for permanent on-line UPS.
Main switchboard busbars disconnecting devices 3.6.6 Requirements for UPS arrangement shall be
may be: similar to the requirements for arrangement of the
circuit breaker without tripping mechanism, or emergency or transitional source of electrical
disconnecting link or switch by which busbars power.
can be connected or disconnected easily and quickly. 3.6.7 UPS with sealed-in accumulator batteries
Bolted links, for example bolted busbar sections, may be arranged at any spaces except for accom-
are not acceptable. modation spaces, where sufficient ventilation is
3.5.6 Under normal operational conditions, provided.
provision shall be made, as a rule, for supply of an 3.6.8 UPS shall maintain rated voltage and
emergency switchboard, i.e. of an emergency supply frequency on the load side throughout the whole
system for the MODU or FOP essential consumers, time necessary to supply the connected consumers.
from the main switchboard. 3.6.9 On restoration of the voltage in the supply
circuit, the USP rectifier capacity shall be sufficient to
maintain rated voltage and frequency on the load side
3.6 UNINTERRUPTIBLE POWER SUPPLY (UPS) with simultaneous recharging the battery by max-
imum possible charging current.
3.6.10 The accelerated charging of the UPS
3.6.1 Uninterruptible power supplies (UPS), in accumulator batteries by the maximum possible
addition to the below requirements, shall comply charging current shall be interlocked with the
with IEC 62040 standard and applicable require- ventilation of the space where the UPS batteries are
ments of national standards. installed.
single-phase single-wire system with the unit's 4.2 POWER SUPPLY OF ESSENTIAL SERVICES
hull return for voltage up to 30 V only, except for a
supply system of navigation lights, provided that any
possible current will not pass directly through any of 4.2.1 The following consumers relating to essen-
hazardous spaces; tial ones shall be supplied by separate feeders from
.4 for direct current up to 1000 V: the main switchboard busbars:
two-wire insulated system; .1 electric drives of MODU steering gears and
single-wire (only for voltage up to 50 V for local anchor arrangements;
earthed systems, e.g. for starter systems of internal .2 electric drives of fire pumps, sprinkler system
combustion engines) system with the unit's hull pumps and compressors;
return, provided that any possible current will not .3 bilge pump electric drives;
pass directly through any of hazardous spaces. .4 electric drives of the machinery serving main
The use of other distribution systems is subject, machinery operation;
in each case, to special consideration by the Register. .5 switchboards of electric drives for cargo,
(See also 18.2). mooring, lifeboat and other essential services in-
4.1.2 Every insulated distribution system, irre- tended for life-saving appliances and personnel
spective of whether it is primary or secondary, power, evacuation;
lighting or heating one, shall be provided with .6 electric drives of jacking system machinery of
audible and visual alarms actuated on the drop of self-elevating MODU, and of submersion and raising
insulation resistance below the set level. systems of semi-submersible MODU;
4.1.3 Permissible voltage across the terminals of .7 electric drives of hazardous location and space
sources of electrical power with frequency of 50 Hz or fans, of fans for equipment with the explosion
60 Hz shall not exceed the values specified in 4.1.1 protection type "pressurized enclosure";
depending on the electrical power distribution system .8 electric drives of the machinery supporting
adopted. industrial machinery and components (i.e. machinery
4.1.4 Permissible voltage across the terminals of intended for performance of MODU or FOP main
direct current sources shall not exceed the following functions);
values: .9 electric drives of exciter sets of the MODU
500 V for power systems; electrical propulsion installation or the unit as a
250 V for lighting and heating systems, and for whole;
socket outlets. .10 dynamic positioning systems equipment
4.1.5 Permissible voltage across the terminals of (thrusters and their control systems);
consumers shall not exceed the values specified in .11 emergency switchboard under normal condi-
Table 4.1.5. tions of MODU or FOP operation;
Additional requirements for networks for voltage .12 gyrocompass (from an uninterruptible power
over 1000 V are specified in Section 18. supply system);
.13 main lighting system (via appropriate trans-
former equipment);
T a b l e 2.4.4.2
Nos Consumers Permissible
voltage, V
Alternating current
1 Permanently installed power consumers, cooking and heating appliances permanently installed in spaces other 1000
than those specified in item 2
2 Portable power consumers supplied from socket outlets fixed in position when used, cooking and heating 500
appliances installed in cabins, mess-rooms and other similar spaces for personnel
3 Lighting, alarms, intercommunication, socket outlets for supply of portable consumers with double or 250
reinforced insulation or isolated electrically by means of an isolating transformer
4 Socket outlets fitted in locations and spaces with elevated humidity or in extra humid spaces, and intended for 50
supply of portable consumers having no double or reinforced insulation, or not isolated electrically
Direct current
5 Fixed power consumers 500
6 Heating, cooking, etc, appliances 250
7 Lighting, socket outlets 250
N o t e . In spaces with elevated humidity and in extra humid spaces, notices shall be provided at socket outlets with voltage above
the safety one to notify of the use of consumers with double or reinforced insulation or of those electrically isolated from overrating
voltage.
222 Rules for the Classification, Construction and Equipment of MODU/FOP
.14 radio station switchboard (from an unin- another independent accumulator battery located in
terruptible power supply system); the emergency diesel-generator space.
.15 navigational equipment switchboard (from an
uninterruptible power supply system);
.16 switchboard of navigation lights and warning 4.4 POWER SUPPLY OF INTEGRATED BRIDGE CONTROL
flashing lanterns, and switchboard of electrical sound CONSOLE
signal devices (from an uninterruptible power supply
system); 4.4.1 Switchgears of an integrated bridge control
.17 section switchboards and switchgears for console shall be supplied from the main switchboards
supplying other essential consumers combined on directly or via transformers by two independent feeders
the principle of homogeneity of their functions; connected to different sections of the main switchboard
.18 switchgears of an integrated bridge control busbars, or by one feeder from the main switchboard or
console (see also 4.4); from the emergency switchboard.
.19 switchboard of an automatic fire detection 4.4.2 Switchgears of an integrated bridge control
and fire alarm system, and of a warning alarm of fire- console shall be independently supplied by a separate
smothering medium release (from an uninterruptible feeder from other source or sources of power as well,
power supply system); where necessary, basing on the requirements for the
.20 charging facilities of starter accumulator equipment fed from those switchgears, or according
batteries and batteries supplying essential services to other technical reasons.
and relating to an uninterruptible power supply 4.4.3 A switchgear shall be provided with a
system; change-over switch for feeders.
.21 switchboards of electric drives for closing of Where an automatic change-over switch is used,
watertight doors, and of devices holding fire doors in manual switching-over of feeders shall be also
open position, and also switchboards of the alarm of ensured. In this case, provision shall be made for
watertight and fire doors position and closure (from necessary interlocking.
an uninterruptible power supply system); 4.4.4 Each consumer specially listed in 4.2.1 fed
.22 switchboard of a refrigerating plant for a low- from switchgears of an integrated bridge control
pressure carbon dioxide smothering system; console shall be supplied by a separate feeder.
.23 lighting switchboards for hangars and heli- 4.4.5 A visual alarm of presence of supply voltage
copter deck illumination; in each potential feeder shall be fitted in an integrated
.24 other consumers not listed above as required bridge control console.
by the Register.
4.2.2 Where one-purpose machinery with electric
drives specified in 4.2.1 is installed in double or 4.5 SWITCHBOARDS AND SWITCHGEARS
greater number, at least one of those electric drives
shall be supplied by a separate feeder from the main
switchboard. Electric drives of the rest of such 4.5.1 Switchboard design.
machinery may be supplied from section switch- 4.5.1.1 Frames, front panels and enclosures of
boards or from special switchboards intended for main, emergency, section and distribution switch-
supply of essential consumers. boards shall be made of metal or some other durable
4.2.3 Electric drives, section switchboards, special non-combustible material. Generator sections of the
switchgears or boards installed in double or greater main switchboard shall be separated from each other
number or supplied by two feeders shall be connected or from other sections with non-combustible bulk-
to different sections of the main switchboard (see heads preventing spread of sparks and flame.
3.5.5). 4.5.1.2 Switchboards shall have a sufficiently
rigid structure, which can withstand mechanical
stresses liable to occur under operational conditions
4.3 POWER SUPPLY OF ELECTRICAL AND ELECTRONIC or due to short circuits.
AUTOMATION SYSTEMS 4.5.1.3 Switchboards shall, at least, be protected
against drip. This protection is not required if the
4.3.1 Power supply of electrical and electronic switchboards are to be located in spaces where
automation systems shall meet the requirements of vertically falling drops of liquid can not get into the
Section 3, Part XIV "Automation". switchboard.
4.3.2 Power supply of automation devices neces- 4.5.1.4 Switchboards to be installed in locations
sary for starting and operating an emergency diesel- accessible to unauthorized persons shall be provided
generator shall be effected from a starter battery or with doors being opened with a special key, which is
Part X. Electrical Equipment 223
the same for all the switchboards on board the 4.5.2.4 Busbars and uninsulated conductors in
MODU or FOP. switchgears shall have electrodynamic and thermal
4.5.1.5 The design of switchboard doors shall be stability during short-circuit currents occurring at
such that with the doors opened, access to all parts relevant points in the circuit. Electrodynamic loads as
needing maintenance is ensured, and the live parts occur in busbars and uninsulated conductors due to
fitted on the doors shall be protected against short circuit shall be determined according to
inadvertent touching. national standards.
Opening panels and doors used for mounting 4.5.2.5 Insulators and other parts for fastening
electrical control gear and measuring instruments busbars and uninsulated conductors shall withstand
shall be securely earthed with at least one flexible loads due to short circuits.
jumper. Where the opening parts of switchboards are 4.5.2.6 The natural frequency of copper tier
made of dielectric material, the gears and instruments busbars shall be outside the ranges of 40 to 60 Hz
shall be earthed. and 90 to 110 Hz for the rated frequency of 50 Hz,
4.5.1.6 Handrails shall be fitted to main, emer- and of 50 to 70 Hz and 110 to 130 Hz for the rated
gency and section switchboards and to control panels frequency of 60 Hz.
on their front side. Switchboards accessible from the 4.5.2.7 Busbars and uninsulated conductors of
rear shall be provided with horizontal handrails fitted different polarity shall be marked with the following
at the back. distinctive colours:
The materials, which may be used for manufac- red for positive pole;
ture of handrails, are insulating material, wood or blue for negative pole;
metal pipes with appropriate insulating covering. black or green and yellow (cross stripes) for earth
4.5.1.7 The generator panels of main switch- connections;
boards shall be illuminated with lighting fixtures light blue for middle wire.
supplied on the generator side before the main The equalizer connection shall be marked with
breaker of the generator or not less than from two white cross stripes in addition to the appropriate
different systems of busbars. colour as given above.
4.5.1.8 The lighting of the front side of switch- 4.5.2.8 Busbars and uninsulated conductors of
board panels shall not interfere with instrument different phases shall be marked with the following
observation or produce a blinding effect. distinctive colours:
4.5.1.9 The design of switchboards, which have yellow for phase 1;
no space at the rear shall be such that the access to all green for phase 2;
parts requiring maintenance is ensured. violet for phase 3;
Arrangements shall be provided for doors of light blue for neutral wire;
switchboards and distribution cabinets to fix them in green and yellow (cross stripes) for earth connections.
the open position. Withdrawable blocks and instru- 4.5.2.9 Busbars shall be connected so as to
ments shall be fitted with devices preventing their prevent corrosion in way of their connections.
fall-out when withdrawn. 4.5.3 Calculation of short-circuit currents and
4.5.1.10 Each switchgear designed for voltage selection of switch apparatus.
over the safety one, with switching and protective 4.5.3.1 Electrical switch apparatus shall, at least,
devices and not fitted with a voltmeter, shall be comply with national standards and shall be so
provided with a pilot lamp indicating the presence of selected that:
voltage on busbars. under normal operational conditions their rated
4.5.2 Busbars and uninsulated conductors. voltages, currents and temperature rise limits are not
4.5.2.1 The ultimate heating temperature of exceeded;
switchboard busbars and uninsulated conductors at they are capable of withstanding, without da-
the rated load and short circuit or at the permissible mage or exceeding temperature limits, such overloads
one-second short-circuit load for copper busbars as specified for transient conditions;
shall be determined according to national standards. their characteristics under short-circuit condi-
4.5.2.2 Equalizer busbars shall be designed for at tions are consistent with the actual short-circuit
least 50 per cent of the rated current of the largest power factor as well as with the behavior of the
generator connected to the main switchboard. subtransient and transient short-circuit current.
4.5.2.3 Where a busbar is in contact with or close 4.5.3.2 The rated breaking capacity of electrical
to insulated parts, its heat effects shall not cause switch apparatus designed to break short-circuit
under operating or short-circuit conditions a tem- currents shall not be less than the prospective short-
perature rise in excess of that allowable for a given circuit current at the point of their installation at the
insulating material. moment of breaking.
224 Rules for the Classification, Construction and Equipment of MODU/FOP
4.5.3.3 The rated making capacity of circuit the actual current contribution of the short-circuit
breakers and switches which may be incorporated point shall be taken for alternating current electric
in a shorted electric circuit shall be not less than the motors:
prospective maximum making current under short- at the instant of short-circuit occurrence _
circuit condition at the point of their installation. 6,25Ir;
4.5.3.4 The electrodynamic ability current of at the instant T, i.e. after one cycle from short-
electrical apparatus not intended for interrupting circuit inception _ 2,5Ir;
short-circuit currents shall not be less than the at the instant 2T, i.e. after two cycles from short-
prospective peak short-circuit current at the point circuit inception _ Ir;
of their installation. for peak current _ 8Ir;
4.5.3.5 The thermal strength of apparatus shall be (Ir = total rated current of the electric motors
consistent with the prospective short-circuit current running simultaneously under design conditions).
at the moment of breaking at the points of their For the evaluation of the peak value of short-
installation taking into account the expected duration circuit current in direct current systems, the value of
of short circuit based on the selective action of the electric motor contribution current is taken to be
protection. equal to the six-fold sum of the rated currents of
4.5.3.6 The use of a circuit-breaker with an electrical motors running simultaneously under de-
inadequate breaking and/or making capacity relative sign conditions.
to the prospective peak short-circuit current at the The calculation of short-circuit currents shall be
point of its installation is admissible, provided that it made for all design short-circuit points which are
is protected on the generator side by means of fuses necessary for the selection and test of power electric
and/or a circuit breaker with, at least, necessary circuit elements. In any case, the calculation of short-
ratings for short-circuit currents which is not used as circuit currents shall be made for the following design
a generator switching device. points:
The characteristics of the arrangement thus on the generator side _ on the circuit breaker
composed shall be such that: terminals;
.1 while breaking the prospective peak short- on collecting busbars of the main switchboard;
circuit current, the circuit breaker on the load side on busbars of the emergency switchboard;
will not be so damaged as to become unfit for further on the terminals of the consumers and busbars of
service; the switchboards supplied directly from the main
.2 making the circuit breaker on the prospective switchboard.
peak short-circuit current will not result in damage to The calculation of the minimum short-circuit
the remaining part of the electrical installation; in this current shall be made if it is required for the
case, it is allowed for the circuit breaker on the load assessment of the installation protection sensitivity.
side not to be immediately fit for further service. The calculation of short-circuit currents shall inc-
4.5.3.7 In electric circuits having a current rating lude the list of all switching devices fitted, with
in excess of 320 A, circuit breakers shall be fitted for indication of their characteristics, and also the
overload protection. prospective short-circuit current at the points of their
4.5.3.8 In direct current compound generator installation.
circuits, where the generators are intended for 4.5.4 Layout of switch apparatus and measuring
parallel operation, circuit breakers shall have a pole instruments.
for a common-wire mated mechanically with the 4.5.4.1 Apparatus, measuring and indicating in-
other poles of the circuit breaker so it would switch struments associated with relevant generators and other
on before the other poles are connected to the large essential services shall be fitted on the switch-
busbars and switch off after their disconnection. boards relating to these generators and services.
4.5.3.9 Short-circuit currents shall be calculated This requirement may be missed out for gen-
on the basis of standards or calculation methods erators if the central control console in which switch
approved by the Register. apparatus and measuring instruments of several
4.5.3.10 In calculations of peak short-circuit generators are fitted, is available.
currents, an equivalent short-circuit current source 4.5.4.2 One ammeter and one voltmeter shall be
shall contain all generators including synchronous provided for each direct-current generator on the
compensators which may be connected in parallel main and emergency switchboards.
and all electric motors running simultaneously. The following instruments shall be provided for
Currents from generators and electric motors shall each alternating current generator on the main
be calculated on the basis of their parameters. When switchboard and for an emergency generator on the
the precise data are lacking, the following ratios of emergency switchboard:
Part X. Electrical Equipment 225
.1 an ammeter with a selector switch for current .5 for wattmeters associated with parallel-running
measurements in each phase; generators _ 130 per cent for power scale and
.2 a voltmeter with a selector switch for measur- 15 per cent for reverse power scale;
ing phase or line voltages; .6 for frequency indicators _ +10 per cent of
.3 a frequency indicator (use of one double the rated frequency.
frequency indicator is allowed for generators running The specified scale limits may be changed on
in parallel with change-over to each generator); agreement with the Register.
.4 a wattmeter (for output over 50 kVA); 4.5.4.8 Voltage, current and power ratings of
.5 other instruments as required. generators shall be clearly marked on the scales of
4.5.4.3 Where the circuit breakers with control measuring instruments.
blocks being capable of outputting separate para- 4.5.4.9 Wherever possible, breakers shall be
meters to a built-in monitor are used on the main or installed and connected to busbars in such a way
emergency switchboards for the connection and that none of movable contacts and protective or
protection of powerful consumer generators or control devices associated with the breaker is not
section switchboards, it is allowed not to install the energized in the position "OFF".
relevant measuring instruments. 4.5.4.10 Where breakers with fuses are installed in
4.5.4.4 Ammeters shall be installed in the circuits switchboard circuits, the fuses shall be positioned between
of essential consumers rated at 20 A and over. These busbars and breakers. Other pattern of the fuse installation
ammeters may be fitted on the main switchboard or is subject to special consideration by the Register.
at control stations. It is allowed to install ammeters 4.5.4.11 Where switchboards are installed on a
with selector switches but not more than for six foundation at the floor level, the fuses shall be
consumers. located not lower than 150 mm and not higher than
4.5.4.5 On the main switchboard, each feeder 1800 mm from the floor level. Live open parts of
energized from the external source of electrical power switchboards shall be located at a height of not less
shall be provided with: than 150 mm above the floor level.
.1 switchgear and protective devices; 4.5.4.12 Fuses shall be so installed on switch-
.2 a voltmeter or a pilot lamp; boards that they are easily accessible and the fuse link
.3 means of protection against phase breaking. replacement is safe for attending personnel. Screwed-
4.5.4.6 A change-over arrangement or a separate in fuses shall be so fitted that feeders could be
device for measuring insulation resistance shall be connected to the central, less accessible, terminal.
installed on the main and emergency switchboards 4.5.4.13 The fuses protecting the poles or phases
for each isolated distribution system. In any case, the of the same circuit shall be installed in a row,
hull leakage current due to the operation of a horizontally or vertically depending on the fuse
measuring device shall not exceed 30 mA. Provision design. The fuses in an alternating current circuit
shall be made for visual and audible alarms to warn shall be positioned to follow the sequence of phases
of inadmissable insulation resistance decrease with from left to right or from top to bottom.
the output to the main control station over an electric In direct current circuit, the positive-pole fuse
generating system. shall be on the left, at top or closer to reach.
4.5.4.7 Measuring instruments shall have scales 4.5.4.14 The manual actuators of voltage regula-
with a margin of divisions, which exceeds the rated tors installed in main or emergency switchboards
values of quantities to be measured. shall be positioned close to the measuring instru-
The upper scale limits of the instruments shall be ments associated with the respective generators.
not less than: 4.5.4.15 The ammeters of direct current com-
.1 for voltmeters _ 120 per cent of the rated pound generators intended for running in parallel
voltage; shall be included in the circuit of the pole not
.2 for ammeters associated with generators not connected to the common wire.
running in parallel and with current consumers _ 4.5.4.16 For connecting movable or semi-mova-
130 per cent of the rated current; ble instruments, flexible stranded conductors shall be
.3 for ammeters associated with parallel-running used.
generators _ 130 per cent of the rated current for a 4.5.4.17 Apparatus controls, instruments, panels
load-current scale and 15 per cent of the rated and outgoing circuits on switchboards shall have
current for a reverse-current scale (the last refers to their designations marked. The apparatus switching
direct current generators only); positions ("ON", "OFF") shall be also indicated. In
.4 for wattmeters associated with generators not addition, markings shall be provided to indicate the
running in parallel _ 130 per cent of the rated rated currents of fuses fitted, and the settings of
output; circuit breakers and electrothermal relays.
226 Rules for the Classification, Construction and Equipment of MODU/FOP
4.5.4.18 Each outgoing circuit in a switchboard 4.5.6.3 Arrangement of pipelines and tanks near the
shall be provided with a breaker to disconnect all switchboard shall meet the requirements of Part VIII
poles and/or phases. Breakers may be dispensed with "Systems and Piping".
in secondary light distribution boxes provided with a 4.5.6.4 Generator sets and the main switchboard
common breaker, and also in the circuits of instru- connected to them shall be located in one space or in
ments, interlocking and alarm devices, and of local one main vertical fire zone.
lighting of switchboards protected with fuses. Recesses for the main switchboard, main control
4.5.5 Visual alarm. station or other special electrical spaces within the
4.5.5.1 Visual alarm shall be of the colour main boundaries of machinery space are not con-
specified in Table 4.5.5.1. sidered to separate them from generator sets.
T a b l e 4.5.5.1 4.5.7 Access to switchboards.
4.5.7.1 In front of the switchboard, a passageway
Colour Meaning Signal Object of not less than 800 mm wide for switchboards up to
type condition
3 m long, and of not less than 1000 mm wide for
Red Emergency Continuous Emergency disconnection by
(bliking) protective device
switchboards over 3 m long shall be provided.
4.5.7.2 Behind the free-standing switchboards, it
Yellow Failure Continuous A b n o r m a l c o n d i t i o n is necessary to provide a passageway of not less than
(orange) (bliking) (overload, walk-down etc.) 600 mm wide for switchboards up to 3 m long, and of
Green Operation Continuous Normal mode
not less than 800 mm wide for longer switchboards.
Between the free-standing switchboards with open
White Supply Continuous Machinery is ready to start live parts and located in special electrical spaces, a
(blue) voltage (operate) passageway shall be not less than 1000 mm wide.
4.5.7.3 The space behind the free-standing
switchboards with open live parts shall be enclosed
and provided with doors in accordance with 2.8.1.
The use of light signalling methods other than 4.5.7.4 For switchboards of more than 3 m long,
that specified in 4.5.5.1 (e.g. other colours, letter at least two doors shall be provided leading from the
symbols) is, in each case, subject to special con- space where the switchboard is installed into the
sideration by the Register. space behind the switchboard. Those doors shall be
4.5.6 Arrangement of switchgear. as widely spaced as possible. It is allowed for one of
4.5.6.1 Main and section switchboards, and other those doors to be opened into the adjacent space
switchgear shall be installed in locations where having at least another exit.
possible concentration of gases, petroleum and 4.5.7.5 The passageways specified in 4.5.7.1 to
water vapours, dust and acid evaporations is 4.5.7.3 are measured from the most protruding parts
eliminated. of apparatus and switchboard structures to the
4.5.6.2 Where the switchgear having protective protruding parts of equipment or hull structures.
enclosure of IP10 type and below is located in a 4.5.7.6 Dielectric mats shall be placed in passage-
special space, cabinet or recess, such spaces shall be ways in front of and behind switchboards.
made of non-combustible material or to have a lining 4.5.7.7 Additional requirements for arrangement
of such material. of switchgear for voltage over 1000 V are given in
Section 18.
5.2 INTERLOCKING OF MACHINERY OPERATION 5.4.3 A field killing device shall be provided for
the control gear that permits isolation of shunt field
windings.
5.2.1 The machinery provided with electric and 5.4.4 For each electric motor rated at 0,5 kW and
manual drives shall be fitted with an interlocking over and for its control gear, provision shall be made
device that prevents possible simultaneous operation for fitting a device to isolate the power supply; where
of the drives. the control gear therewith is mounted on the main
5.2.2 If the machinery is required to operate in a switchboard or on any other switchboard in the same
certain sequence, appropriate interlocking devices compartment and its visibility from the place of electric
shall be used, the diagram and design of which are motor installation is ensured, then for this purpose, it is
subject to special consideration by the Register. allowed to use the switch mounted on the switchboard.
5.2.3 A device may be installed that switches off If the requirements in respect of location of the
the interlocking on condition that this device is control gear stated above are not met, the following
protected against inadvertent (accidental or un- shall be provided:
authorized) use. Information note shall be placed in .1 a device interlocking the switch on the switch-
close proximity to this device indicating its applica- board in the "OFF" position;
tion and forbidding its use by unauthorized person- .2 an additional switch near the electric motor;
nel. Such a device is not permitted for machinery .3 fuses in each pole or phase arranged in such a
specified in 5.2.1. manner that they could be readily removed or
5.2.4 Starting of the machinery whose electric replaced by attending personnel.
motors or switchgear require additional ventilation in
normal operation shall be possible with ventilation in
action only. 5.5 ELECTRIC DRIVES OF PUMPS
5.3 TRIPPING SAFETY DEVICES 5.5.1 The electric motors of fuel oil and lubricat-
ing oil transfer pumps and of separators shall be
provided with remote disconnecting switches placed
5.3.1 Control systems of machinery, whose outside the spaces wherein these pumps are located
operation under certain conditions may endanger and outside machinery casings, but in close vicinity of
the safety of people or the unit, shall be provided with the exits from those spaces.
tripping devices ensuring the safe trip of electric drive 5.5.2 The electric motors of the pumps dischar-
power supply. ging liquids overboard through drain holes above the
The tripping safety devices (buttons, tumblers, lightest waterline at locations where lifeboats or
etc.) shall be protected against their inadvertent liferafts are launched, shall be provided with dis-
actuation. connecting switches placed near the control stations
5.3.2 Buttons or other tripping safety devices of launching appliance drives for the relevant life-
shall be located near control stations or in other boats or liferafts.
places ensuring operation safety. 5.5.3 The electric motors of submersible drain
5.3.3 Electric drives of arrangements and ma- and emergency fire and ballast pumps shall be
chinery, which require restriction of motion to provided with remote starting devices placed above
prevent damage or break-down, shall be provided the bulkhead deck. Those devices shall be provided
with limit switches to ensure reliable trip of the with a light signal indicating the "ON" condition of
electric motor. the electric drive.
5.5.4 The disconnecting switches of electric drives
specified in 5.5.1 shall be located in conspicuous
5.4 SWITCHGEAR AND CONTROL GEAR places, protected against an inadvertent action and
provided with explanatory notes.
5.5.5 Local starting of fire, ballast and drain
5.4.1 The switchgear in the circuits of electric pumps shall be possible even in case of failure of their
drives, which in itself does not provide for short-circuit remote control circuits.
protection, shall withstand the short-circuit current that 5.5.6 The electric motors of fire, ballast and drain
may flow at the point of its installation during the time pumps (at least one from each pair) shall be supplied
needed for protection device actuation. through an emergency switchboard and be capable of
5.4.2 Starting of an electric motor shall be possible functioning in case of failure of power supply from
only from the zero position of the control gear. the main source of electrical power.
228 Rules for the Classification, Construction and Equipment of MODU/FOP
5.5.7 Cables and cable entries of submersible The electric motors of an exhaust ventilation for
pumps shall be appropriately protected against cooking ranges irrespective of the number of
mechanical damages and shall be functional at the disconnecting devices shall be provided with one
maximum pressure of a water column for the deepest located immediately in the galley space.
waterline when the MODU hull is damaged. 5.7.3 The electric motors of accommodation and
5.5.8 The electric motors of oily water or sewage service spaces fans shall be provided with at least two
transfer of discharge pumps shall be provided with remote switching devices with one located in the
remote cut-off arrangements located in the vicinity of bridge control station and another accessible from an
discharge manifolds. exposed deck.
5.7.4 The electric motors of fans for spaces
covered with a fire-smothering system shall have a
5.6 ELECTRIC DRIVES OF ANCHOR AND MOORING disconnecting device automatically actuated when the
MACHINERY system is activated for the given space.
5.10 ELECTRIC DRIVES OF SELF-PROPELLED MODU 5.10.11 Starting and stopping of the electric motors
STEERING GEAR of the steering gear shall be effected from the wheel-
house and from the steering room. Provision shall be
5.10.1 The main and auxiliary steering gear made in the steering room for devices disconnecting
needed to steer the MODU, shall be provided with remote starting and stopping, and ensuring switching-in
electric or electro-hydraulic drives. of the motors at any malfunction of remote control.
5.10.2 The electric systems of main and auxiliary Starting devices shall ensure automatic restarting of the
steering gear shall be so designed that any malfunc- electric motors as soon as the voltage is restored after a
tion in one system could not disable another. The discontinuity in power supply.
very principle shall be used when two or more similar 5.10.12 The control system of the main steering
sets are installed instead of the main and auxiliary gear shall provide for an opportunity of control both
drives of the steering gear. from a wheelhouse and from a steering room. The
5.10.3 The parameters and power of the electric same is also true for the control system of the
motor of the steering gear shall be determined with auxiliary drive for the steering gear, and both control
regard to the required break and maximum working systems shall be independent of one another.
torque of the drive for all potential operational 5.10.13 Where a steering gear with two or more
conditions. The ratio of a tilting moment to a rated identical electric drives is installed, at least two
one shall be at least 1:6. independent control systems being capable of ensur-
5.10.4 Each electric motor of the main and ing control both from a wheelhouse and from a
auxiliary steering gear shall have its own starter steering room shall be provided. In this case, no
located in the unit's steering compartment. The handwheel or other controls duplication is needed. If
starters may be fitted in switchboard spaces where the control system is provided with a hydraulic
they are supplied from. setting mechanism, its duplication is not required as
5.10.5 Each electric or electro-hydraulic drive well.
consisting of one or more sets shall be supplied by 5.10.14 In the wheelhouse and at the propulsion
two feeders from the main switchboard laid in plant control station in the machinery space, visual
different cable runs spaced as far as possible. One and audible alarms shall be given in the event of:
of those feeders shall be supplied from the emergency .1 supply voltage loss, phase break-off and each
switchboard. The auxiliary electric or electro-hydrau- power unit overload;
lic drive may be fed from the main drive feeder. .2 supply voltage loss in each control system;
5.10.6 Each feeder shall be designed for supply of .3 low oil level in each hydraulic system tank.
all the electric motors and control gear, which are In addition, light indication of steering gear
connected to it and may operate simultaneously. power units operation shall be provided.
5.10.7 If the main source of electric drive supply 5.10.15 A rudder position indicator shall be
fails, provision shall be made for automatic supply installed in a wheelhouse. That device shall be
restoration within 45 s from an emergency source of independent of steering gear power units and their
electrical power or from other independent source control systems. The device shall be supplied from an
located in a steering compartment and intended only emergency switchboard or from other independent
for that purpose. source of electrical power, e.g. from other continuous
5.10.8 Each start-stop system of electric drives supply system. Rudder position indication shall be
shall be supplied from the relevant electric motor also provided in the wheelhouse, but it may be of the
feeders. non-electrical type.
5.10.9 Electric drive control systems of a steering 5.10.16 Duplicated power circuits and the rele-
gear shall be supplied by separate feeders laid in vant control systems of steering gear with their
different cable runs from the relevant starters in a components in control cabinets and panels shall be
steering compartment, or from the busbars of physically separated from each other as far as
switchgear supplying power circuits of the steering possible. The relevant cables shall be laid in different
gear. cable runs spaced as much as possible, both in the
5.10.10 Short-circuit protection only shall be vertical or in the horizontal, along their entire length.
provided for each power and control circuits. No
other types of protection shall be provided.
Overcurrent protection may be allowed if it 5.11 ELECTRIC DRIVES FOR BURNER UNITS
comes into action not less than at the twofold rated OF BOILERS AND INCINERATORS
current with the relevant time delay. That protection
shall not be actuated by starting currents of electric 5.11.1 Electric drives for burner units of boilers
motors. and incinerators shall be provided with remote shut-
230 Rules for the Classification, Construction and Equipment of MODU/FOP
off devices located outside the spaces, in which they 5.11.2 Where the spaces in which incinerators and
are installed (see also 5.3.8, Part X "Boilers, Heat boilers ate installed are protected by aerosol fire
Exchangers and Pressure Vessels" and 4.3.5, 4.10.3.4 extinguishing system, the electric drives for burner
and 6.2.3, Part XIV "Automation"). units of boilers and incinerators shall be automatically
shut down when the above system is activated.
6 LIGHTING
6.3 EMERGENCY LIGHTING light source and the fire in one fire zone or on one
deck will not result in the failure of lighting and
escape route signs in another fire zone or on the deck.
6.3.1 The illumination in the separate spaces, 6.3.7.4 The failure of or damage to any light
locations and areas specified in 9.3.1.1 under source shall not result in the loss of visible outline of
emergency lighting shall be not less than 10 per cent the escape route at the length over 1 m.
of the general illumination under main lighting (see 6.3.7.5 The type of light source enclosure protec-
6.7). It is allowed that the illumination from tion shall be at least IP55.
emergency lighting fixtures in a machinery space
accounted for 5 per cent of the main lighting
illumination if the socket outlets fed from the 6.4 SWITCHES IN LIGHTING CIRCUITS
emergency lighting circuit and intended for portable
lighting fixtures are provided.
6.3.2 In order to obtain the illumination specified 6.4.1 Two-pole switches shall be used in all
in 6.3.1, the emergency lighting fixtures with incandes- lighting circuits. In dry accommodation and service
cent lamps may be combined with luminescent lamps. spaces it is allowed to use single-pole switches in
6.3.3 Main lighting fixtures may be used as circuits disconnecting individual lighting fixtures or
emergency ones if they may also be fed from groups of lighting fixtures rated at not more than 6 A
emergency sources of electrical power. and also of lighting fixtures rated for safety voltage.
6.3.4 The emergency lighting circuit shall be so 6.4.2 For permanently installed external-illumi-
designed that if it fails in fire or other emergencies in nation lighting fixtures, provision shall be made for
the spaces accommodating the emergency sources of centralized switching off all the lighting fixtures from
electrical power and/or emergency lighting transfor- the unit's bridge control station or from other
mers, the main lighting system will not become manned station on the upper deck.
disabled. 6.4.3 The switches of lighting circuits of the fire
6.3.5 For emergency lighting, use may be made of extinction stations shall be located outside these spaces.
the stationary lighting fixtures with built-in accumu- 6.4.4 The switches of lighting behind free-stand-
lators and automatic recharging from the main ing switchboards shall be fitted at each entrance
lighting circuit. behind the switchboard.
6.3.6 Every emergency lighting fixture and 6.4.5 In emergency lighting circuits, local
combined lighting fixture, i.e. jointly with the switches shall not be used. It is allowed to use local
emergency one, shall be marked red. switches in the circuits of emergency lighting fixtures
6.3.7 Low-location emergency lighting (electri- which, under normal conditions, serve as the main
cally-powered). lighting fixtures.
6.3.7.1 The low-location lighting system shall be The unit's bridge control station shall be provided
supplied from emergency switchboard busbars in with the switch of an emergency lighting system.
such a manner that it is capable of functioning both Emergency lighting fixtures of embarkation sta-
under normal conditions, while main generators are tions which, under normal conditions, serve as the main
operational, and under emergency conditions. The lighting fixtures shall switch on automatically when the
system shall be in continuous operation. main switchboard busbars are de-energized.
6.3.7.2 Low-location lighting shall ensure the
following levels of luminosity:
.1 active system parts shall have the minimum 6.5 INCANDESCENT AND GAS-DISCHARGE LIGHTING
luminosity of 10 cd/m2; FIXTURES
.2 the point sources of miniature incandescent
lamps shall provide not less than 150 mcd mean 6.5.1 Lighting fixtures shall have such a design
spherical intensity with a spacing of not more than that cable entries are of a sufficient length and free
100 mm between lamps; from rough ledges, sharp angles and sudden bends.
.3 the point sources of light-emitting diode All exits for cables shall have well-rounded edges and
systems shall have a minimum peak intensity of shall be appropriately worked to prevent damage to a
35 mcd. The angle of half intensity spherical cone cable.
shall be appropriate to the likely track directions of 6.5.2 Insulated conductors shall be provided with
approach and viewing. Spacing between the light- an opportunity of being so connected to terminals
emitting diodes shall be not more than 300 mm. that they could not contact other current-carrying
6.3.7.3 The supply of a low-location lighting elements inside a lighting fixture under vibration
system shall be arranged so that the failure of any conditions.
232 Rules for the Classification, Construction and Equipment of MODU/FOP
6.5.3 Lighting fixtures shall be so designed that 6.5.17 Tube retainers (lampholders) used in
dust and moisture could not accumulate in their lighting fixtures shall be of the standard type in
interior on current-carrying parts and insulation. accordance with Table 6.5.17.
6.5.4 Current-carrying parts of lighting fixtures shall T a b l e 6.5.17
be reliably isolated from a housing or an enclosure.
6.5.5 All metal parts of lighting fixtures shall be Tube retainer type Permissible lamp characteristics
electrically connected between themselves and the Voltage, V Output, W/
specially provided earthing terminal. Current, A
6.5.6 The components supporting current-carry- With screwed lamp-
ing parts in tube retainers shall, as a minimum, be base:
made of materials not maintaining burning and of E40 250 3000/16
E27 250 200/4
non-combustible materials for luminescent and in- E14 250 15/2
candescent lamps, respectively. E10 24
6.5.7 The type of lighting fixture enclosure (case) With bayonet lamp-
shall be IP 2X, as a minimum. base:
B22 250 200/4
6.5.8 In lighting fixtures for spaces such as bath- B15d 250 15/2
rooms, laundries, galleys and the like, the compo- 5s 55 15/2
nents of tube retainers which may be touched by For bar luminescent
personnel during lamp replacement shall be made of lamps:
G13 250 80/
or covered with insulating material and provided G5 250 13/
with a protection shield. For linear halogen and
6.5.9 Where lighting fixtures are supplied from a metal-haloid lamps:
system with an earthed neutral, the external tube R7s 250 1500/
Fa4 250 2000/
retainer contact shall be connected to a neutral
conductor of a supply system.
6.5.10 Chokes and capacitors of luminescent 6.5.18 Tube retainers for lamps with the E40
lighting fixtures shall be protected securely with lamp-base shall be fitted with devices to locate
metal enclosures. (secure) the lamp in a holder.
6.5.11 Capacitors of 0,5 mF and over shall be
fitted with discharging devices. The discharging
device shall be so designed that the voltage of the 6.6 SOCKET OUTLETS
capacitor does not exceed 50 V in 1 min after
disconnection from supply.
6.5.12 Chokes and transformers having a high 6.6.1 Socket outlets for portable lighting fixtures
inductive reactance shall be installed as close as shall be installed at least:
possible to the lighting fixture they serve. The .1 on deck near windlass and mooring winch
transformers shall have their primary and secondary control stations;
windings electrically-separated and shall not include .2 in spaces for a gyrocompass and other
combustible materials and liquids. navigational equipment (if any);
6.5.13 Gas-discharge lighting fixtures supplied at .3 in the radio equipment converter room;
over 250 V shall be provided with caution notes .4 in the steering gear and thruster compartments
giving the voltage rating. All live parts of such (if any);
lighting fixtures shall be protected against an inad- .5 in the emergency generator set compartments;
vertent touch during maintenance. .6 in the machinery spaces;
6.5.14 The lighting fixture design shall provide .7 behind the main switchboard;
the relevant removal of heat from cases which is .8 in special electrical spaces;
caused by the heating from lamps, ballast resistors, .9 at bridge and reserve control stations;
capacitors, etc. The temperature of lighting fixture .10 in the radioroom (if any);
surfaces which may be touched in maintenance shall .11 in the vicinity of recesses for a log, echo-
not exceed 60 8C. sounder, other devices associated with measurements
6.5.15 The excess of temperature for terminals of environmental parameters;
used for the connection of supply cables over the .12 in spaces where centralized ventilation and
ambient temperature shall not exceed 40 8C. air-conditioning installations are located.
6.5.16 The insulation class of wires used for 6.6.2 Socket outlets for portable equipment
internal connections shall be consistent with the which are fed with different voltages shall be so
maximum temperature inside lighting fixture cases. designed as to prevent the insertion of a plug
Part X. Electrical Equipment 233
intended for one voltage into a socket for another (floor) of a space, while the standards of the general
one. plus local lighting, to the level of working surfaces.
6.6.3 Socket outlets for portable lighting located The general lighting shall be measured at the level
on exposed decks shall be mounted with their face of 1 m above the deck (floor), and the local lighting
looking downward. _ directly above the working surface.
6.6.4 Socket outlets shall not be fitted in
machinery spaces below plating, in enclosed fuel
and oil separator rooms or in locations where 6.8 SEARCHLIGHTS AND ARC LAMPS
explosion-proof type equipment is required.
T a b l e 6.7.1
Spaces and areas General (average) Minimum Maximum
illumination (Eav), lux illumination, lux illumination, lux
N o t e s : 1. Number of gauge points required for illumination gauging is chosen from the below table and depends on the space
index calculated by the formula:
= (02)/h(a+b),
where K is the index;
a and c are the lateral lengths of a space;
h is level of a lighting fixture above working area.
2. Design of initial illumination levels shall provide for natural deterioration of illumination due to lamps aging and lighting fixtures clogging.
234 Rules for the Classification, Construction and Equipment of MODU/FOP
accumulator battery actuated automatically in case operation of other circuits provided no longer supply
of failure of the main source of electrical power, i.e. time is required for those facilities.
from an uninterruptible power supply system. 7.3.6 In circuits supplying the general alarm
7.2.5 The damage to or disconnection of one system, the protection against a short circuit only
telephone set shall not upset functioning of other sets. shall be provided. Protective devices shall be fitted in
7.2.6 The telephone sets mentioned in 7.2.1 for both conductors of the feeder, and also in circuits of
two-way voice communication shall be fitted with each sound device.
audible and visual alarms to indicate the call both at Protection of several sound devices with one
the main machinery control room and in the engine common protective device is permitted if in spaces
room. where they are installed, good audibility of other
7.2.7 The two-way loudspeaker device may be sound devices provided with independent protection
independent or combined with the command broad- is ensured.
cast apparatus. 7.3.7 General alarm sound devices shall be so
located that a signal is clearly heard against the noise
in the given space. The sound devices installed in
7.3 GENERAL ALARM SYSTEM spaces with the high intensity of noise shall be
additionally fitted with a visual alarm.
The tonality of general alarm devices shall be
7.3.1 MODU/FOP shall be provided with a distinct from that of devices of other alarm kinds.
general alarm system which ensures good audibility Audible alarms (excepting bells) shall have a
of alarms in all the spaces and locations where people signal frequency within 200 to 2500 Hz. Means may
may be present. A visual alarm, e.g. a rotating be provided for regulating the audible signals
flashing lamp shall be fitted in the spaces of the high frequency within the above limits.
noise level in addition to an audible alarm. 7.3.8 The general alarm system shall be actuated
7.3.2 Sound and visual devices of the general by means of a double-pole self-restoring switch from
alarm system shall be installecd in the following the bridge control station, reserve control station,
places: and also from the space intended for watchkeeping in
.1 in machinery spaces; the absence of personnel at the bridge control station.
.2 in service and public spaces; A pilot lamp to indicate actuation of the general
.3 in corridors of accommodation, service and alarm shall be fitted in the switch circuit at control
public spaces; stations.
.4 on exposed decks; The switches shall be provided with inscriptions
.5 in working spaces and areas. indicating their purpose.
7.3.3 The general alarm system shall be supplied 7.3.9 No switching devices shall be incorporated
from the unit's mains, and also from busbars of the into the circuits of the general alarm system other
emergency switchboard according to the require- than the switch specified in 7.3.8. In order to prevent
ments of 9.3.1.7 and 9.3.6.3, or from uninterruptible unauthorized disconnection of the general alarm
power supply system of essential equipment. system, its switchboard shall be fitted with the
The general alarm system may be supplied from interlocking device of a power supply switch in the
the mains and from a separate accumulator battery if "ON" position or with other devices preventing
provision is made for an automatic changeover of access to it for unauthorized persons.
general alarm circuits to this battery. In this case, no It is permitted to use intermediate contactors
supply from the emergency and temporary sources of controlled by the switch, but not more than one
electrical power is needed. contactor in each section.
7.3.4 The general alarm system shall be con- 7.3.10 Sound devices, switches and switchgear of
tinuously supplied whether the accumulator battery the general alarm system shall be provided with
is being charged or discharged. readily visible distinctive symbols.
7.3.5 Where a separate accumulator battery is 7.3.11 The network of general alarm sound
used for supply of the general alarm system, it may devices shall consist of at least two sections con-
also feed other internal communication and signaling trolled with one switch, and the sound devices shall
facilities if the battery capacity is sufficient for be so positioned that in spaces of large area
simultaneous supply of all consumers for at least (machinery spaces, boiler rooms, process spaces and
3 h, and also if these facilities are so designed that a others) they are connected to different sections.
damage to one circuit will not interfere with
236 Rules for the Classification, Construction and Equipment of MODU/FOP
7.4 FIRE DETECTION SYSTEM signaling lamps. The colour of the visual signal shall
comply with the requirements of 4.5.5.
T a b l e 7.4.6
7.4.1 In addition to the requirements of this
Chapter, fire detection systems shall meet the Nos Operation mode System with System with air
requirements of Section 4, Part VI "Fire Protection". temperature sampling
detector
7.4.2 Application of fire detectors located in
1 In operation Light Light
spaces of potential explosive vapours accumulation 2 Power supply from Light & Sound Light & Sound
or being in the air flow from these spaces is regulated emergency source
by 2.9. 3 Fire Sound, light and Sound, light
7.4.3 For power supply of a fire detection system, location and location
4 Detector malfuncion Light & Sound _
provision shall be made for at least two sources of 5 Sampling fan _ Light & Sound
electrical power one of which shall be an emergency malfunction
one. The power supply shall be effected by separate
feeders intended for that purpose only. If the main
source of electrical power fails, provision shall be Visual signals shall be individual for each kind of
made for an automatic changeover of supply to the information.
emergency source with actuation of an audible and The signals intended for determination of the
visual alarm. Where an accumulator battery is the location of the space or area, wherefrom a pulse has
main source of power supply, two separate accumu- come, may be common with the signal of fire
lator batteries (main and standby) shall be provided, detection or damage.
with the capacity of either being sufficient for Visual signals shall function from the moment a
operation of the fire detection system for at least pulse is received till the moment the cause of their
3 days without recharge. actuation has been eliminated with the signal
7.4.4 The fire detection system operating on the specified in item 1 of Table 7.4.6 continuously
principle of sampling the air from protected spaces to operating irrespective of the power supply source
convey it to an indicating unit shall be fed along with type.
its fans by separate feeders from the main and 7.4.7 If the fire detection alarm has not received
emergency sources of power or from another (acknowledged) in the indicating unit within two
independent source of electrical power. minutes, fire alarm shall be automatically actuated in
7.4.5 The central indicating unit of a fire machinery, accommodation and other spaces where
detection system shall be designed in such a manner personnel may be present.
that: 7.4.8 Fire detection systems with a zone address
.1 any signal or damage to one circuit does not identification capability shall be so designed that:
effect normal functioning of other circuits; .1 a loop cannot be damaged at more than one
.2 a fire detection signal dominates over other point by fire;
signals coming to the indicating unit and allows to .2 means are provided to ensure that any damage
determine the location of the space wherefrom this (e.g. power break, short circuit, earthing) to the loop
signal has come; will not disable its remaining part;
.3 contact-type fire detector circuits operate for .3 an opportunity is provided to quickly restore
opening; it is permitted to use detectors operating for the operation of the system if its mechanical, electric
closing if their contacts are sealed and their circuit is and electronic elements fail;
monitored for an open-circuit and ironwork .4 the actuation of the first fire alarm does not
fault; prevent that of any other detector and giving
.4 provision is made for monitoring its operation; subsequent alarms.
.5 provision is made for the disconnection of 7.4.9 Two indicating units, as a minimum, shall
separate sections or detectors. In this case, a visual be provided in a fire alarm system. The central
alarm shall be provided to indicate that the section or indicating unit shall be located at the main control
detector is turned off. station and the back-up one at the reserve control
7.4.6 The indicating unit of a fire detection station.
system shall produce, as a minimum, the information 7.4.10 Fire alarm detectors and manual fire
specified in Table 7.4.6. alarms shall be fitted in the spaces and locations in
A visual signal of fire detection shall be designed which a fire may occur. Provision shall be made for
in such a manner that it consists of two indicators detectors and/or manual fire alarms in all the spaces
(two lamps or a double filament), or a special device for industrial machinery and components, in ma-
shall be provided to check the proper condition of chinery spaces, control stations, switchboard spaces,
Part X. Electrical Equipment 237
corridors, cabins, store rooms and other spaces of an required by 2.1.5, Part VI "Fire Protection" shall be
accommodation module. Manual fire alarms shall be power supplied from the unit mains and an indepen-
fitted in places where personnel is usually present. dent power source as specified in 7.3.3.
The drawings of detectors and manual fire alarms
layout are subject to the Register consideration.
7.4.11 If the automatic stop of industrial or other 7.7 MACHINERY INSTALLATION ALARM SYSTEM
essential equipment is made, when fire alarm is IN ENGINEERS' ACCOMMODATIONS
actuated, then, in this case, the system design shall
ensure the improved reliability of alarm actuation 7.7.1 Provison shall be made for the generalized
through redundancy and the logical processing of alarm system of a machinery installation in engineers'
detector signals. The above requirement may be accommodations in accordance with the requirements of
effected, for instance, by fitting in one space at least Part XIV "Automation".
three detectors connected to different sections (cir- 7.7.2 In addition, provision shall be made in the
cuits) using majority voting two in every three. same accommodations for an audible and visual
7.4.12 When a fire alarm is actuated, the central alarm of the engineer's call in emergency, manually-
station shall put out to external devices, as a activated at the main machinery control room of a
minimum, the following control signals: machinery installation or from a machinery space.
into the system of the emergency stop of 7.7.3 Power supply of the above alarm systems
industrial process machinery and arrangements for shall be carried out from an uninterruptible power
the activation of one of the levels depending on the supply source as specified in 4.2.
ignition address;
into the system of the emergency stop of the fans
of appropriate spaces, and for closing of fire doors 7.8 NAVIGATION LIGHTS
and dampers;
into devices for the emergency start of fire
pumps; 7.8.1 A special switchboard shall be provided to
into the MODU general alarm system. supply permanently mounted navigation lights listed
in Section 2, Part I "Signal Means" of the Rules for
the Equipment of MODU and FOP.
7.5 WARNING ALARM OF SMOTHERING SYSTEM 7.8.2 The navigation lights switchboard shall be
RELEASE supplied by two feeders:
.1 one feeder from the main switchboard through
7.5.1 In addition to the requirements of this the emergency switchboard;
Section, the warning alarm system shall meet the .2 the second feeder from the nearest group
requirements of Part VI "Fire Protection". switchboard which is not supplied from the emer-
7.5.2 The warning alarm system shall be fed from gency switchboard;
the unit's mains and an accumulator battery having a .3 from an uninterruptible power supply system
capacity sufficient for system operation during as specified in 4.2.
30 min. 7.8.3 Navigation lights shall be connected to a
Provision shall be made therewith for a device to supply circuit with a flexible cable with a plug connector.
automatically change over power supply of the 7.8.4 The supply circuits of navigation lights shall
warning alarm system to the accumulator battery in be of a two-conductor system with a double-pole
case of the unit's mains voltage loss. switch for each circuit to be fitted in the navigation
lights switchboard.
7.8.5 Each navigation lights supply circuit shall
7.6 INDICATION OF WATERTIGHT AND FIRE DOORS be provided with protection in both conductors and
CLOSURE with visual indication of navigation light functioning.
The visual indicator of the intact condition of a
7.6.1 The visual alarm (indication) to show whether signal lamp shall be designed and installed so that its
the watertight doors and companion hatches are open damage may not result in the navigation light turn-
or closed as required by 8.3.3 and 8.4, Part III off.
"Equipment, Arrangements and Outfit of MODU/ The voltage drop at the switchboard supplying
FOP" shall be power supplied from the unit mains and navigation lights including the indicating system of
an independent power source as specified in 7.3.3. lights functioning, shall not exceed 5 per cent at the
7.6.2 The visual alarm (indication) to show rated voltage up to 30 V and 3 per cent at the rated
whether the fireproof doors are open or closed as voltage over 30 V.
238 Rules for the Classification, Construction and Equipment of MODU/FOP
7.8.6 Irrespective of the indication mentioned in 7.9.5 Power supply of an explosive gas detection
7.8.5, an audible alarm shall be provided automati- and alarm system shall be effected from the main and
cally activated when any navigation light fails with emergency sources of electrical power, or from the
the switch in the "ON" position. uninterrupted power supply system as specified in 4.2.
The alarm shall be supplied from a source or 7.9.6 A gas alarm system shall be capable of self-
feeder other than that used for power supply of a test. At least on damages like the power supply loss, a
navigation lights switchboard, or from an accumu- power break or a short circuit in sensors, or on
lator battery. damages to a sample lines and ventilation system, an
7.8.7 The design of navigation lights shall comply alarm shall be given.
with the requirements set out in Section 3, Part I 7.9.7 Provision shall be made for the possible
"Signal Means" of the Rules for the Equipment of check of proper gas alanysers functioning, for
MODU and FOP. instance, by use of calibration aerosols having the
fixed gas concentration.
7.9.8 When a gas alarm system is actuated, the
7.9 EXPLOSIVE GAS DETECTION AND ALARM SYSTEM signal "GAS" shall be put out to the unit's general
alarm system.
8.1.7 Where cables of reduced cross-sectional 8.2.4 Protection of generators intended for
area are used in some lengths of a supply circuit, operation in parallel against a reverse current or
additional protection shall be provided for each of reverse power shall be selected to suit prime mover
such cables unless the preceding protective device is characteristics. The setting limits for the mentioned
capable of protecting the cable of reduced cross- protection types shall comply with those given in
sectional area. Table 8.2.4.
8.1.8 Protective devices, which exclude the T a b l e 8.2.4
possibility of immediate repeated switching-in after
the actuation of protection, are not to be used in the Current Limits of reverse-current or reverse-power
types protection settings related to generator prime mover
emergency switchboard supply circuits as well as in
emergency consumers supply sircuits. Turbine Internal combustion
8.1.9 Additional requirements for protective engine
devices in networks with a voltage in excess of Alternating 2 - 6 per cent of rated 8 - 15 per cent of rated
1000 V are given in Section 18. output, kW output, kW
Direct 2 -15 per cent of rated 2 - 15 per cent of rated
current, A current, A
8.2.9 Safety fuses as a protective device for The overload protective devices of the above drives
semiconductor elements may be used in generator shall be fitted with a visual and audible alarm of
excitation systems. overloading and to disconnect the electric motor
within the load range specified in 8.3.2 with the
proper time delay.
8.3 PROTECTION OF ELECTRIC MOTORS Short-circuit protection shall meet the require-
ments of 8.4.2.
Pilot lamps may have no short-circuit protection 8.8 PROTECTION OF POWER SEMICONDUCTOR UNITS
of their own, nor short-circuit current limiting
devices, provided that all the conditions specified
below are met: 8.8.1 Provision shall be made for protecting
.1 the lamps are enclosed together with the power semiconductor units from internal and ex-
device; ternal overvoltage.
.2 the lamps are supplied from circuits inside the 8.8.2 Semiconductor element units shall be
device enclosure; protected against a short-circuit. The protection of
.3 the protection of the device circuit is rated for separate diodes and thyristors shall be isolated from
current not exceeding 25 A; the protective load circuit.
.4 a fault in the lamp circuit can not result in 8.8.3 Where only one consumer is available, a
an interruption in the operation of an essential common protection for a load and semiconductor
service. element units is permitted.
Short-circuit protective devices or short-circuit
current limiting devices shall be located as close as
practicable to the terminals on the supply side. 8.9 RESIDUAL CURRENT DEVICES (RCD)
8.7.2 Radio interference suppression capacitors
in the circuits of main and emergency switchboards,
generators, and essential electrical installations shall 8.9.1 To protect personnel against electrical
be protected against short-circuit currents. shock and to protect some types of electrical
8.7.3 The voltage coils of apparatus and devices equipment against single-phase earth fault residual
for control and protection shall be protected against current devices shall be used.
short-circuit current, but they may have no protec- 8.9.2 Residual current devices shall be fitted in
tion of their own, provided that the conditions the supply circuits of socket outlets intended to feed
specified below are met: the portable equipment and in the supply circuits of
.1 the coils are enclosed with the device, are under cabin socket outlets as well as the socket outlets in
overall protection and belong to the control system of public and other spaces with a voltage exceeding
one device; standard safety value (50 V).
.2 the coils are fed from the circuit of the device 8.9.3 Residual current devices shall be set to
whose protection is rated for current not exceeding 25 A. operate at the zero sequence current within the
8.7.4 No overload protecion and alarm is needed following limits:
for voltage measuring transformers and control 30 mA ± for consumers with double or reinforced
circuit transformers. insulation;
The switching-over of instrument current trans- 10 mA ± for consumers with standard insulation.
formers shall be so arranged as to prevent the 8.9.4 For essential electrical equipment installa-
possibility of their secondaries being open-circuited. tion of the residual current devices are not permitted.
9.1.3 The power of an emergency source shall be 9.2.4 An emergency switchboard shall be in-
sufficient to supply all those services whose simulta- stalled as close as possible to the emergency source of
neous operation is essential for MODU or FOP electrical power, i.e. in one space with a diesel-
safety in an emergency. generator excepting the case where such location
9.1.4 Facilities shall be provided for testing the affects switchboard functioning.
complete emergency installation including automatic All starting and charging devices as well as starter
start devices of a diesel-generator. accumulator batteries for an emergency set with due
9.1.5 An indicator activated at the discharge of regard for fulfilment of the requirements given in
any accumulator battery which is a temporary 1.3.2, shall be located in the same space.
emergency or a standby source of power shall be 9.2.5 The space containing an emergency gen-
fitted at the main machinery control room of the erating set shall be provided with heating appliances
machinery installation or on the main switchboard. to ensure the temperature sufficient for trouble-free
9.1.6 Emergency sources of electrical power shall starting of the emergency set, and with ventilation for
be provided with short-circuit protection only. A adequate air supply to operate the diesel-generator
visual and audible alarm of a generator overload under the full load with the space closed.
shall be provided for the emergency diesel-generator
at the main machinery control room.
9.3 EMERGENCY SOURCES OF ELECTRICAL POWER
.6 navigation and other lanterns required by the recharging, with voltage variations across its term-
International Regulations for the Prevention of inals within 12 per cent of rated voltage during the
Collisions at Sea, in force; entire discharge period set in this Section.
.7 all internal communication means as well as a 9.3.6 The capacity of the battery serving as the
general alarm system; temporary source of electrical power shall be sufficient
.8 radio and navigational equipment according to for supplying the following services during 30 min:
the requirements of Part IV "Radio Equipment" and .1 the emergency lighting and the necessary
Part V "Navigational Equipment" of the Rules for clearance and navigation lanterns according to
the Equipment of Sea-Going Ships; 9.3.1.1, 9.3.1.6, 9.3.1.12 and 9.3.2;
.9 fire and gas detection and alarm systems; .2 all internal communication and announcing
.10 daylight signaling lamps, sound signal means systems required in an emergency;
(whistles, gongs, etc.), a manual call signal for .3 a general alarm system, a fire and gas detection
responsible personnel and other kinds of alarms system and an alarm on starting a fire-smothering
required under emergency conditions; system;
.11 one of fire pumps and the electrical equip- .4 daylight signaling lamps, sound signal means
ment ensuring the operation of foam generators (whistles, gongs, etc.);
specified in Part VI "Fire Protection" of the MODU/ .5 a command broadcast apparatus or a loud-
FOP Rules; speaker system specified in 7.2.7;
.12 for a period of 96 h, all clearance flashing .6 closing gear of watertight and fire doors, their
lanterns and electrical sound signals required for position indicators and signals warning of their
marking of a MODU or FOP; closure.
.13 electric drives of watertight and fire doors The services listed in 9.3.6.2 to 9.3.6.6 may not be
with their indicators and alarms; supplied from the temporary source if they have their
.14 electric drives of ballast pumps, a ballast own accumulator batteries supplying them within the
valve control system, a ballast and MODU condition set time.
indicating system which are necessary for emergency
operations of submersible and semi-submersible
MODU; 9.4 DISTRIBUTION OF ELECTRICAL POWER
.15 other systems whose functioning will be FROM EMERGENCY SOURCES
recognized by the Register as essential for the safety
of the MODU or FOP and the personnel on board. 9.4.1 Under normal operational conditions, an
9.3.2 The emergency source of electrical power emergency switchboard shall be fed from the main
shall ensure supplying during 3 h the emergency switchboard. The emergency switchboard feeder shall
lighting of embarkation stations for boarding life- have protective devices against an overload and a
saving appliances on deck and overboard according short circuit fitted at the main switchboard.
to Part II "Life-Saving Appliances" of the Rules for Provision shall be made for a circuit breaker at
the Equipment of Sea-Going Ships. the emergency switchboard which opens with a
9.3.3 The emergency source of electrical power voltage loss on the main switchboard busbars.
shall ensure supplying the steering gear, if any. Where the main switchboard is supplied from the
9.3.4 The emergency source of electrical power emergency one, the circuit breaker at the emergency
shall be: switchboard shall be fitted with at least short-circuit
.1 driven by an internal combustion engine protective devices.
having the characteristics specified in Part IX 9.4.2 Where the emergency diesel-generator
"Machinery" of the Rules for the Classification and supplies non-emergency consumers in exceptional
Construction of Sea-Going Ships and fitted with an cases and for short periods of time, provision shall be
alarm system; made for:
.2 started automatically upon the voltage loss in .1 appropriate measures ensuring the operation
the mains, and also automatically connected to the of emergency arrangements under any emergency
emergency switchboard busbars, and the services conditions;
referred to in 9.3.6 shall be automatically supplied .2 an automatic disconnection of the non-
from the emergency generator. The total time of emergency consumers from the emergency switch-
starting and load take-over by the generator shall not board to ensure the supply of emergency services in
exceed 45 s. case of an accident (fire, flooding).
9.3.5 As a temporary emergency source of 9.4.3 The consumers listed in 9.3.1 shall be
electrical power referred to in 9.1.1, an accumulator supplied by separate feeders from the busbars of
battery shall be used which shall operate without the emergency switchboard fitted with appropriate
Part X. Electrical Equipment 245
switchgear and protection. The supply of the and other power storing devices for emergency diesel-
consumers listed in 9.3.1.2 to 9.3.1.12 may be effected generator starting shall be located in the emergency
from an integrated bridge control console located at generator space and shall not be used for other
the unit's bridge control station and supplied purposes.
according to 4.4. 9.5.7 When automatic starting of an emergency
9.4.4 In order to prevent an inadvertent or diesel-generator is not provided, as being unjustified,
unauthorized disconnection of the services listed in and it may be demonstrated by the effectiveness of
9.3.6, these shall be supplied via the special switch- other way of starting, for instance, by manual inertia
board which will be accessible for authorized starters, manual hydraulic accumulators or powder
personnel only. cartridges, then these arrangements are covered by
9.4.5 The cables feeding emergency consumers the requirements in 9.5.2 excepting the requirements
shall run so that the flooding of the consumers below for automatic starting.
the bulkhead deck does not interrupt the supply of
other consumers above that deck.
9.4.6 The switchgears of emergency services shall 9.6 EMERGENCY STATIONS AND EMERGENCY
be located above the bulkhead deck. SHUTDOWN FACILITIES FOR ELECTRICAL
EQUIPMENT
9.5 STARTING ARRANGEMENTS OF EMERGENCY 9.6.1 Provision shall be made for at least two
DIESEL-GENERATORS independent emergency control stations on board the
MODU or FOP. One of these shall be located near
9.5.1 As starting arrangements of emergency the drilling operation station and another one, in an
diesel-generators may be used: appropriate manned space outside hazardous zones.
.1 an electric starter with its own accumulator 9.6.2 Emergency control stations shall be pro-
battery and charging device; vided with:
.2 a compressed air system with its own manual contactors of a general alarm system;
independent air receiver; independent communication facilities between
.3 a hydraulic starting system; these stations and all other control stations (the
.4 manual starting arrangements: MODU or FOP bridge control station, the main
inertia starters; control station of the machinery installation, etc.)
manually charged hydraulic accumulators; ensuring the unit's safety;
powder charge cartridges. means for the emergency shutdown of electrical
9.5.2 Each emergency diesel-generator shall be equipment according to 9.6.3.
fitted with an automatic starting arrangement of the 9.6.3 In an emergency, when, due to an uncon-
recognized type with a storage energy capability of at trolled well manifestation, hazardous zones fall
least three consecutive starts. A second source of outside the limits specified in 2.9, emergency switch-
energy shall be also provided for an additional three ing means at emergency control stations shall provide
starts within 30 min unless manual starting can be the possibility of electrical equipment switching-off in
demonstrated to be effective. the following sequence:
9.5.3 The charging devices of accumulator ventilation systems of spaces excepting the fans
batteries and the electric drives of the machinery providing an air inflow essential for operation and
serving the compressed air or hydraulic starting cooling of the sets of the main source of electrical
systems of the emergency diesel-generator shall be power;
supplied from the emergency switchboard by sepa- all the electrical equipment outside the hazardous
rate feeders. zone 1;
9.5.4 An emergency generator shall be capable of the sets of the main source of electrical power;
being readily started at the temperature of 0 8C in the the services supplied from the emergency source of
space of the emergency diesel-generator. electrical power excepting the services specified in 9.3.6;
9.5.5 Compressed air starting arrangements of the emergency diesel-generator.
the emergency diesel-generator may be maintained by 9.6.4 Irrespective of the remote emergency
the main and auxiliary compressed air receivers, switching means specified in 9.6.3, when a fire-
through a suitable non-return valve or by an smothering system is activated, the ventilation of
emergency air compressor energized by the emer- the space served is automatically and simultaneously
gency switchboard. to be switched off.
9.5.6 All starting arrangements and charging 9.6.5 The sequence of the machinery switching-
devices of accumulators as well as the accumulators off specified in 9.6.3 may be altered depending on the
246 Rules for the Classification, Construction and Equipment of MODU/FOP
specific emergency situations. The recommended equipment located in non-enclosed spaces and
sequence shall be given in the special instructions approved for operation within zone 2 shall continue
for operations in emergency situations. functioning:
9.6.6 The emergency switching-off system shall be .1 emergency lighting specified in 9.3.6.1 within
designed so as to minimize the possibility of its 30 min;
inadvertent activate or switching-off due to damages or .2 preventer emergency control system;
mistakes in the control operations sequence. .3 general alarm system;
9.6.7 Upon the emergency switching-off specified .4 communication radio equipment supplied from
in 9.6.3, the following explosion-proof electrical its own accumulator batteries.
10 ELECTRICAL MACHINES
10.1 GENERAL gers are used in electrical machines, their design shall
be such that, in case of a leakage, a coolant could not
permeate into the electrical machine. In this case, an
10.1.1 The materials of electrical machine shafts alarm of a heat exchanger leakage shall be provided.
(of generators and motors) shall meet the require-
ments of Part XIII "Materials" of the Rules for the
Classification and Construction of Sea-Going Ships. 10.2 TERMINAL BOXES, SLIP RINGS, COMMUTATORS
10.1.2 Excitation systems and automatic voltage AND BRUSHES
regulators of alternating-current generators in the
mode of a sustained short circuit shall maintain at 10.2.1 Electrical direct current machines rated at
least three-times the rated current within 2 s. 200 kW and over shall be provided with sight holes to
10.1.3 The generators of the main source of enable observation of a commutator and brushes
electrical power, the machines of the electrical propul- without removing the lids.
sion installation and, when justified, other essential 10.2.2 The permissible wear value for commu-
electrical machines onboard the MODU or FOP shall tator segments or slip rings shall be indicated on their
have heating arrangements to maintain their tempera- sides. It shall be taken equal to at least 20 per cent of
ture at least 3 8C above the ambient temperature. the commutators or slip rings height.
10.1.4 Rotors and armatures of alternating and 10.2.3 For armatures of over 1000 kg in mass,
direct current machines shall be capable of with- provision shall be made to allow reconditioning of
standing for 2 min, without damage and permanent the commutator without the removal of the armature
set, the following increased rotational speed: from a machine.
.1 generators, rotating converters and electric 10.2.4 Electrical machines shall have terminal
couplings and brakes _ 120 per cent of the rated boxes for the handy connection of external cables.
rotational speed, but at least by 3 per cent more than The terminals shall be appropriately marked, reason-
the maximum rotational speed during an equalizing ably sound and protected against an inadvertent
(transient) process; contact with the housing and between poles or
.2 series-wound motors _ 120 per cent of the phases.
maximum permissible rotational speed as indicated 10.2.5 Terminal boxes shall have sufficient air
on the rating plate, but not less than 150 per cent of gaps between the current-carrying parts of the
the rated rotational speed; terminal block and housing. The terminal boxes shall
.3 all the motors other than the above mentioned be so dimensioned that convenient arrangement of
_ 120 per cent of the maximum rotational speed. the terminations of finish leads and connected cables
10.1.5 Where a machine is so designed that after is ensured.
installation in the engine room its bottom portion is 10.2.6 The position of brushes in direct current
positioned below the floor level, ventilation air intake machines shall be clearly and indelibly marked. The
shall not be through the bottom portion of the direct current machines shall be made so that they
machine. could operate in all modes with the permanent
10.1.6 Provision shall be made for prevention of arrangement of brushes.
moisture and condensate accumulation in electrical 10.2.7 Commutator-type machines shall be cap-
machine housings. Where liquid-cooled heat exchan- able of operating practically without sparking at any
Part X. Electrical Equipment 247
load from zero to rated value. No sparking shall 10.5.2 Voltage regulation.
develop at the specified overloads, reversal and start 10.5.2.1 Alternating current generators shall have
of the machines, to such an extent as to cause damage automatic voltage regulation systems ensuring main-
to brushes or commutators. tenance of the voltage within 2,5 per cent (up to
(3,5 per cent for emergency generators) of a rated
value at all load changes from no-load to rated load
10.3 BEARINGS values at a rated power factor. A rotational speed
therewith shall be within the range specified in
Part IX "Machinery" of the Rules for the Classifica-
10.3.1 Bearings shall be so designed as to avoid tion and Construction of Sea-Going Ships.
the opportunity of oil splashing or leaking along the 10.5.2.2 A sudden change in the balanced load of
shaft and coming into contact with the machine a generator running at a rated rotational speed and
windings or live parts. rated voltage, under given current and power-factor
10.3.2 Plain bearing casings shall be fitted with a conditions, shall not result in a drop of voltage below
hole for excessive lubricating oil drain and with a lid 85 per cent or a rise over 120 per cent of a rated
in the upper part of the casing. Oil level indicators value. Following such a change, the generator voltage
shall be provided on the machines rated at 100 kVA shall be restored to +3 per cent of a rated value
and over. within not more than 1,5 s. For emergency sets, these
10.3.3 A pressure-lubricating system shall be values may be increased up to 5 s in time and
fitted with a device for monitoring the pressure of +4 per cent of a rated value in voltage.
the lubricating oil entering the bearing. Where no precise data are available on peak
10.3.4 For electrical machines with plain bear- values of a sudden load being added to the existing
ings, measures shall be taken to prevent the flow of generator load, these may be taken equal to a load of
stray currents through the bearings. 60 per cent of a rated current at a power factor of 0,4
and less, which is connected at idle speed and then
disconnected. The rotational speed therewith shall be
10.4 TEMPERATURE DETECTORS within the range specified in Part IX "Machinery" of
the Rules for the Classification and Construction of
Sea-Going Ships.
10.4.1 Stators of alternating current machines
rated at over 5000 kW, or having a core length over
1000 mm shall be provided with temperature 10.6 DIRECT CURRENT GENERATORS
detectors located in those parts of the machine where
the highest temperatures may be expected.
10.6.1 General.
10.6.1.1 Shunt-wound and separately excited
10.5 ALTERNATING CURRENT GENERATORS direct current generators shall be fitted with auto-
matic voltage regulators.
10.6.1.2 Direct current generators shall have such a
10.5.1 General. design that after heating up to a steady temperature
10.5.1.1 Each alternating current generator shall corresponding to a rated load, they could withstand a
have a separate independent system of automatic current overload of 50 per cent within 15 s.
voltage regulation. 10.6.2 Voltage regulation.
10.5.1.2 Malfunctions in the voltage regulation 10.6.2.1 Manual voltage regulators of direct
system of generators shall not result in overvoltages current compound-wound generators shall enable
at its terminals above the values stipulated by the reduction of no-load voltage, with the generator cold,
maximum design excitation capacity. by not less than 10 per cent below the rated generator
10.5.1.3 Alternating current generators shall have voltage with due regard to the increased revolutions
such a design that after heating up to a steady of the prime mover running at no load.
temperature corresponding to a rated load they could 10.6.2.2 Manual voltage regulators shall be so
withstand a current overload of 50 per cent within 120 s. designed that the voltage increases when their
10.5.1.4 Alternating current generators shall controls are rotated clockwise.
possess adequate excitation capacity to maintain a 10.6.2.3 If the voltage of the generator with a
rated voltage with an accuracy of 10 per cent within shunt field winding (or a shunt and stabilized series
2 min at generator overcurrent equal to 150 per cent field winding) is set to a rated value at a full load,
of a rated value and at a power factor of 0,6. then with the reduction of a generator down to a no-
248 Rules for the Classification, Construction and Equipment of MODU/FOP
11 TRANSFORMERS
13 ACCUMULATOR BATTERIES
accumulator batteries intended for replacement and 13.2.5 Installing accumulator batteries or indivi-
stored separately. dual accumulators (cells), provision shall be made for
13.1.6 The unit shall carry an instruction for fitting linings and spacers between them, which
replacement of accumulator batteries which shall ensure a clearance of not less than 15 mm on all
indicate that the new accumulator battery shall have sides for air circulation.
equivalent (identical) characteristics. 13.2.6 Caution notes indicating the danger of
13.1.7 In case when a tight accumulator battery is explosion shall be provided on the doors leading to
replaced by a ventilated one, the space where the battery compartment or nearby, and also on the
accumulator battery shall be installed shall have boxes containing the accumulators.
adequate ventilation, as indicated in 13.4.
13.1.8 The basic data of the accumulator battery
maintenance log book shall be included into the 13.3 HEATING
unit's safe maintenance system documents which
shall be supervised by the Register.
13.3.1 The accumulator compartments and boxes
in which a temperature in service may go below 5 8C
13.2 ARRANGEMENTS OF ACCUMULATOR BATTERIES shall be fitted with a heating system. The heating is
allowed to be effected by the heat from adjacent
spaces, and also with water and steam radiators
13.2.1 Batteries for a voltage above the safety located inside the battery compartments or boxes.
one, as well as batteries having a charge capacity over 13.3.2 The heating system valves shall be located
2 kW calculated on the basis of the maximum outside the battery compartments.
charging current and the rated voltage, shall be 13.3.3 The MODU or FOP general air-condi-
located in special battery compartments accessible tioning system shall not be used as the main system
from the deck, or in special boxes installed on the for heating the battery compartments.
deck and provided with heating and ventilation.
Batteries having a charge capacity within the
range of 0,2 to 2 kW may be installed in boxes or 13.4 VENTILATION
cabinets located in MODU or FOP special spaces.
Accumulator batteries intended for the electric
starting of internal combustion engines, except for 13.4.1 Battery compartments and boxes shall
emergency sets, may be installed in machinery spaces have adequate ventilation to prevent potential
in special boxes or cabinets adequately ventilated. accumulation of explosive mixtures.
Batteries having a charge capacity under 0,2 kW, 13.4.2 Battery compartments provided with
and also non-maintained leak-proof batteries of mechanical ventilation shall have devices, which
unlimited charge capacity may be installed in any prevent the possibility of switching on the accumu-
space, other than accommodation spaces, provided lators for charging prior to the ventilation
they are protected against touching current-carrying switch-on.
parts, water effect and mechanical damages, and do Charging cycle shall be automatically discontin-
not adversely affect the surrounding equipment. ued if the ventilators stop.
13.2.2 The acid and alkaline batteries shall not be
located in one space or in one box. The vessels and
instruments intended for batteries with different 13.5 CHARGING OF ACCUMULATOR BATTERIES
electrolytes shall be installed separately.
13.2.3 The inside of battery compartments or
boxes, as well as all structural elements which may be 13.5.1 Provision shall be made for charging
subjected to adverse effects of an electrolyte or a gas, facilities to charge the accumulator batteries of
shall be suitably protected. essential services within 8 h. Where an additional
13.2.4 Accumulator batteries, and also individual battery is used instead of the one being charged, the
cells shall be properly secured. If installed on racks in charging time may exceed 8 h.
two or more tiers, these racks shall have a clearance 13.5.2 The charging facilities shall have means for
of at least 50 mm on the face and back sides for air measuring the voltage across battery terminals and
circulation, and the distance from the deck to the the charging current, as well as the discharge current
plugs in the upper tier of the cells shall not exceed for temporary emergency sources of electrical
1500 mm. power.
252 Rules for the Classification, Construction and Equipment of MODU/FOP
13.5.3 Provision shall be made for facilities to at least two starter batteries for each two internal
charge the accumulators of portable accumulator-fed combustion engines with a potential switching of
lights and spare accumulator-fed navigation lights. each battery for starting both engines;
at least two common starter batteries for starting
all engines. In addition, provision shall be made for a
13.6 INSTALLATION OF ELECTRICAL EQUIPMENT permanent switching system that ensures the possible
IN BATTERY COMPARTMENTS use of any battery for starting any engine in the group
served by this battery.
13.6.1 Except for safe-type lighting fixtures and 13.7.2 Battery characteristics.
cables terminated at accumulators and lighting 13.7.2.1 Each starter battery shall be designed to
fixtures, no other electrical equipment shall be withstand a discharge current in a starter duty that
installed in battery compartments. corresponds to the maximum current through the
13.6.2 Cables terminated at accumulator batteries most powerful starting electric motor.
and lighting fixtures may run openly provided they have 13.7.2.2 The capacity of each battery shall be
metal armour or braid covered with a non-metal sheath adequate for six starts of an internal combustion
and this armour or braid is reliably earthed at both ends. engine in the ready-for-start condition, and for
at least three starts of each from two or more
engines.
13.7 ELECTRICAL STARTERS FOR INTERNAL 13.7.2.3 Calculating battery capacity, the dura-
COMBUSTION ENGINES tion of each start shall be assumed not less than 5 s.
13.7.3 Charging facilities.
13.7.1 Number of starter batteries. 13.7.3.1 The charging facility of starter batteries
13.7.1.1 For electrically-started internal combus- shall be supplied by a separate feeder from the main
tion engines, irrespective of their number, it shall be switchboard even if the battery is charged from the
permanently installed: internal combustion engine-driven generator.
case of an alternating current, at frequency deviations retardant. The enclosures of accessories and fittings
within +5 per cent of the rated value at the ambient to be installed on the exposed deck, in refrigerated
temperature of 45 8C and with the heated actuator spaces and humid locations shall be made of brass,
winding. bronze or equivalent material, or of plastics of proper
14.1.3.3 The operation of an actuator at quality. Where steel or aluminium alloys are used, the
110 per cent of the rated voltage shall not result in proper anti-corrosive protection shall be provided.
damages to the switch or in excessive effect on It is inadvisable to use threaded connections or
contacts affecting the commutation capability of the tight-fit mating of parts in accessories and fittings
apparatus. The above requirement with relation to made of aluminium alloys.
electro-magnetic contactors shall be fulfilled when 14.2.1.2 Insulating parts, to which current-carry-
the contactor is being closed at the ambient ing components are attached, shall be made of
temperature of - 10 8C and with the heated coil materials that do not evolve gases ignited from an
winding. electric spark at a temperature of up to 500 8C
14.1.3.4 A voltage drop down to 70 per cent of inclusive.
the rated actuator supply voltage shall not cause 14.2.1.3 The lighting fixtures to be mounted on or
main and auxiliary contacts opening or decrease of close to combustible materials shall be designed so as
contact pressure at the ambient temperature of 45 8C to prevent their heating over 60 8C (see also 6.5.8).
and with the heated actuator winding. 14.2.2 Lampholders.
14.1.3.5 The design shall provide for the possibi- 14.2.2.1 The design of lampholders fitted with a
lity of the manual control of an electrically-operated screw cap shall be such as to effectively prevent the
switch. lamps from getting loose in service.
14.1.4 Coils. 14.2.2.2 No switches are allowed to be fitted in
14.1.4.1 A conductor or a lug shall be attached to lampholders.
a coil winding in such a way that the forces from the 14.2.2.3 Each lighting lampholder shall be
conductor connected are not transmitted to the coil marked to indicate the rated voltage, and also the
turns. The taps of voltage coils shall be made of maximum allowable current or power.
flexible multiwire conductor, except when contact 14.2.3 Plug-and-socket connectors.
terminals are directly secured to the coil frame. 14.2.3.1 The pin jacks of socket outlets shall be so
14.1.4.2 The coils of electromagnetic apparatus designed as to ensure permanent pressure in contact
shall bear notations giving the particulars of their with the plug pins.
characteristics. 14.2.3.2 Plugs with slotted pins are not allowed
14.1.5 Fuses. for use. The pins of plugs designed for currents over
14.1.5.1 Fuse link housings shall be of the totally 10 A shall be cylindrically shaped, solid or hollow.
enclosed type. The melting-down of a fusible element 14.2.3.3 Socket outlets and plugs for voltages
shall not cause an arc ejection to the outside, exceeding the safety one shall have contacts for
sparking or any other harmful effect upon the nearby connecting the earthing conductors of incoming
parts of electrical equipment. cables from current consumers.
14.1.6 Resistors. 14.2.3.4 Socket outlets shall be so designed that
14.1.6.1 Resistor elements shall be easily replace- the proper protection degree is ensured regardless of
able, in sections or in total. whether the plug is in or out of the socket outlet.
14.1.6.2 Ballast resistor blocks shall be so ar- 14.2.3.5 Socket outlets rated over 16 A shall be
ranged and ventilated that they do not heat other provided with built-in switches. Provision shall be
devices beyond the permissible limits. also made for interlocking such socket outlets to
14.1.6.3 The additional requirements for earthing prevent the possibility of the plug being inserted or
circuits of networks with voltage over 1000 V are withdrawn while the socket switch is in the "ON"
specified in Section 18. position.
14.2.3.6 Where socket outlets are not interlocked,
the clearance between contacts in air and across the
14.2 WIRING ACCESSORIES insulation surface shall be such that no short circuit is
possible due to arcing over when the plug is
withdrawn while carrying a load by 50 per cent
14.2.1 General. above the rated current at the rated voltage.
14.2.1.1 The enclosures of accessories and fittings 14.2.3.7 Socket outlets and plugs shall be so
shall be made of materials of adequate mechanical designed that it is not possible to insert current-
strength which are corrosion-resistant or properly carrying pins into the earthing jack, and the design of
protected against corrosion and, at least, flame- the outlets intended for connecting motors (devices)
254 Rules for the Classification, Construction and Equipment of MODU/FOP
whose rotation direction depends on the change of 14.2.3.9 The socket outlets design shall rule out
phases or poles sequence, additionally to exclude the the possibility of connection to them of the plugs of
possibility of the sequence change. When the plug is consumers designed for a lower voltage.
inserted into the socket outlet, the earthing part of 14.2.3.10 Socket outlets on exposed decks shall
the plug shall make contact with the earthng part of be mounted with their face looking downward, and
the socket outlet before connecting the live pins. the cable connected to them shall not get through the
14.2.3.8 No fuses are allowed to be fitted in coamings of doors or through other openings to be
socket outlets and plugs. closed which open into hazardous spaces and areas.
15.1.1 Only stationary-type electrical cooking 15.2.1 Electrical heating appliances intended for
appliances are permitted for use. space heating shall be stationary. These shall be
15.1.2 Electrical cooking appliances shall be provided with devices disconnecting the supply
supplied from the main switchboard or from source if the temperature rise of the appliance
distribution boards intended for this purpose, and enclosure exceeds the permissible limit.
also from lighting switchboards with regard to the 15.2.2 Heating appliances shall be installed
requirements of 6.2.1. according to the requirements of 2.1.13, Part VI
15.1.3 The supporting structural parts of elec- "Fire Protection".
trical cooking appliances, as well as the internal 15.2.3 If heating and cooking appliances are not
surfaces of enclosures shall be made of non-combus- provided with built-in disconnecting devices, then
tible materials. such devices shall be installed in the space in the
15.1.4 In heated condition, a permissible leakage immediate vicinity of these appliance enclosures.
current shall not exceed 1 mA per 1 kW of the rated Switches shall disconnect power supply at all poles
power for any separately connected heating element or phases.
or 10 mA for the appliance as a whole. 15.2.4 The design of electrical heating appliance
15.1.5 Electrical cooking appliances shall be so enclosures shall prevent the possibility of any objects
designed that the temperature of their parts used by being placed upon them.
the personnel or which may be touched, does not 15.2.5 Stationary heating appliances rated at
exceed the values specified in Table 15.1.5. 380 V and allowed for use in accordance with
Table 4.1.5 shall be protected against access to live
T a b l e 15.1.5 parts without the aid of special tools. The enclosures
Nos Item Permissible shall have notices giving the voltage value.
temperature, 15.2.6 Electrical cooking appliances being part of
8C galley equipment shall be so designed as to prevent
1 Control handles for prolonged use: the possibility of the kitchenware contact with live
metallic 55 parts, and a short circuit or damage to insulation due
non-metallic 65 to a liquid overflow.
2 Same, but for short-time use:
metallic 60
non-metallic 70
3 Enclosures of electrical cooking and 80 15.3 PETROLEUM PRODUCT HEATERS
heating appliances in spaces at the
ambient temperature of 20 8C
4 Air coming out from heating appliances 110
into the heated space 15.3.1 Petroleum products (fuel oil and lubricat-
ing oil) having a flash point above 60 8C may be
heated by means of electric heaters provided the
requirements of 15.3.2 and 15.3.3 are fulfilled.
Part X. Electrical Equipment 255
15.3.2 Heaters with heating cables used on 15.4 ARRANGEMENTS WITH HEATING CABLES
pipelines shall be fitted with temperature control
means, a visual alarm of operation modes, and also
with a visual and audible alarm of malfunctions 15.4.1 Arrangements with heating cables for ice
and the temperature rise above the permissible removal and icing protection shall be provided for
level. ship's equipment and spaces intended for:
15.3.3 Heaters in tanks shall be of the indirect designed functioning of an installation (process
heating type and fitted with means for control of the equipment);
temperature of the medium heated, with sensors of maintenance of steerability;
heating coils surface temperature, with low level maintenance of stability;
indicators and means for the disconnection of safety of crew (process pads, stairways, rails,
power supply to the heaters in case the upper rafts, lifeboats, etc.).
temperature limit and the lowest permissible level 15.4.2 Heat output of such arrangements shall be
are exceeded. at least:
15.3.4 Irrespective of the type of the electric 300 W/m2 for the spaces of open decks, helidecks,
device for heated medium temperature control, a stairways and gangways;
manually disengaged device for de-energizing the 200 W/m2 for superstructures;
heaters on reaching the heating coil surface tempera- 50 W/m2 for deck rails with internal heating.
ture of 220 8C shall be provided. Heat output for other areas and spaces is subject
15.3.5 Heating cables and electric surface heaters to special consideration by the Register in each
shall be supplied by separate feeders with a rated particular case.
current not exceeding 63 A. 15.4.3 To provide efficient heating particular
15.3.6 Suitable protection against mechanical attention shall be given to heat transfer from a cable
damages shall be provided for heating cables and to the equipment (spaces) to be heated.
surface heaters. Appropriate notices shall be also 15.4.4 Switchboard for the above arrangements
provided to warn the personnel about the prevention shall be equipped with:
of any mechanical damages to the pipelines fitted wattmeter or ammeter for total load indication;
with the heating cables. nameplate indicating the design load for each
15.3.7 Heating cables and surface heaters in circuit, as well as for the switchboard on the whole;
hazardous areas may be used only with the appro- earth fault monitoring unit for each circuit with
priate explosion protection type confirmed with warning alarm;
competent body certificates. signal lamps indicating switching-on of the load
for each circuit.
15.4.5 Two-conductor heating cables shall have
overload protection of 125 per cent of rated current.
For self-regulating cables the overload protection
may be dispensed with.
16.1.1 The requirements of this Section apply to 16.2.1 Cables intended for supplying essential services
power cables and wires for voltage up to 1000 V and shall have stranded conductors and shall be made of
to control and signal cables. Additional requirements electrolytic copper (see also 16.8.1.2). Table 16.2.1 specifies
for cables for voltage over 1000 V and the conditions the minimum number of wires per conductor. Solid
of their running are given in Section 18. conductors are allowed only for mineral-insulated
cables and for cables having the cross-sectional area
up to 2,5 mm2 and voltage up to 250 V, which are run
through accommodation spaces.
256 Rules for the Classification, Construction and Equipment of MODU/FOP
T a b l e 16.2.1
16.4 CABLE SHEATHING
16.5.4 Armour bedding shall be made of moist- 16.8.1.3 In circuits with heavy inductive and
ure-resistant materials. capacitive loads, the use shall be made of cables
designed for a working voltage approximately equal
to double the rated voltage of the circuit.
16.6 MARKING 16.8.1.4 The maximum permissible temperature
for the insulating material of the cable core or wire
used shall be at least 10 8C higher than the maximum
16.6.1 Rubber- or polyvinylchloride-insulated specified ambient temperature.
cables for ultimate temperatures at core over 60 8C 16.8.1.5 In locations exposed to the action of
shall be marked in a way allowing their identification. petroleum products or other aggressive medium, the
16.6.2 Cable cores shall be marked in a way use shall be made of cables having a sheath, which is
assuring adequate preservation of the marking. resistant to such medium. The cables not possessing
In multi-core cables with cores arranged in such properties may be laid in such location in
several concentric layers, at least two adjacent cores metallic pipes only (see 16.8.8).
of each layer shall be marked with different colours. 16.8.1.6 In locations where cables may be
subjected to mechanical damages, the use shall be
made of cables having a proper armour, while the
16.7 INTERNAL WIRING cables of other types in such locations shall be
suitably protected or laid in pipes (see 16.8.8).
16.8.1.7 The cables supplying the electric drives
16.7.1 For internal wiring of distribution boards of a sprinkler system and a fire pump from the
and electric devices, solid insulated conductors shall emergency source of electrical power and running
be used (see also Table 16.3.1). through the casings of Category A machinery spaces,
16.7.2 Non-insulated wires and busbars may be galleys, drying rooms and other similar fire-hazar-
used for internal wiring of electrical devices.The dous spaces, shall be non-combustible or protected
external wiring with non-insulated wires or busbars is from exposure to flame. The above requirements also
not allowed unless they are reliably guarded. cover the remote control cables of those devices.
The cables shall be laid so as to prevent their
damage due to bulkheads heating which may be
16.8 CABLING caused by a fire in an adjacent space.
16.8.1.8 Cables for essential and emergency
arrangements, as well as for arrangements required
16.8.1 General. to be operable under fire conditions, including their
16.8.1.1 Use shall be made of fire-resistant and feeding cables, shall be routed clear of high fire risk
flame-retarding cables and conductors with copper machinery spaces (see 16.8.1.9), except for cases when
cores manufactured in accordance with the require- the arrangements themselves are installed in such
ments of the present Part or with current standards spaces.
approved by the Register. The use of other cable or Where such installation of cables is necessary, the
wire types is, in each case, subject to special cables shall be of fire-resistant type.
consideration by the Register. 16.8.1.9 The high fire risk spaces include the
16.8.1.2 Cables and wires having stranded con- following:
ductors shall be used, the cross-sectional area of the machinery spaces of category A;
conductors being not less than: spaces, in which equipment for pretreatment of
.1 1,0 mm2 for power supply, control and fuel and other flammable substances is installed;
signaling circuits of essential services and for power galleys and their service spaces, in which cooking
supply circuits of other services; equipment is installed;
.2 0,75 mm2 for control and signaling circuits; laundries, in which drying equipment is installed;
.3 0,5 mm2 for instrumentation and intercommu- accommodation spaces of high fire risk;
nication circuits with cables having at least four paint rooms, store rooms and similar spaces for
cores. storage of flammable liquids;
For power circuits supplying non-essential ser- enclosed and semi-enclosed hazardous spaces, in
vices, it is permitted to use cables with a single-wire which explosion-proof electrical equipment shall be
conductor having a cross-sectional area of 1,5 mm2 installed.
and less. The number of power cable conductors shall 16.8.1.10 Cables, distribution gears, switch appa-
be consistent with a distribution circuit in phases or ratus or protective devices, electrical accessories
polarity. associated therewith shall be so designed or installed
258 Rules for the Classification, Construction and Equipment of MODU/FOP
that the likehood of the device failing in case of fire in .1 for laying not more than 6 cables in one bunch
any one such space or area is minimized. or in one row fitted tightly together;
16.8.1.11 Among the arrangements required to be .2 for laying cables in two rows irrespective of the
operable under fire conditions are the following: number of cables in one row subject to a free space
general alarm; for air circulation is provided between each group or
fire extinguishing systems; bunch of 6 cables.
fire detection and alarm systems; Where more than six cables, which may simulta-
warning alarm of fire extinguishing system neously be under rated current, are laid in a bunch or
release; where no free space for air circulation between the
controls of fire doors with door-position indica- cables is provided, the permissible current loads for
tors; the given cross-section specified in Table 16.8.2.1
controls of watertight doors with door-position shall be reduced by 15 per cent (factor 0,85).
indicators and warning alarm;
emergency lighting; T a b l e 16.8.2.1
command broadcasting apparatus; Nominal Insulating material
low-location lighting; cross
sectional Polyvi- Heat- Butyl Ethylene- Silicon
remote emergency shutdown control for the rubber propylene rubber or
area of nylchlor- resistant rubber,
systems, the operation of which may maintain condu- ide polyvinyl- cross- mineral
spreading of fire and/or explosion. ctor, chloride linked insulation
16.8.1.12 Cables of the arrangements specified in mm2 polyet-
hylene
16.8.1.11 running through high fire risk spaces shall
Maximum working permissible temperature of
be fire-resistant from the control panel up to the conductor, 8C
nearest distribution panel serving the relevant area or
60 75 80 85 95
zone.
16.8.1.13 Feeding cables of the arrangements 1 8 13 15 16 20
1,5 12 17 19 20 24
specified in 16.8.1.10 running through high fire risk 2,5 17 24 26 28 32
spaces shall be fire-resistant from the emergency 4 22 32 35 38 42
source of power up to the nearest distribution panel 6 29 41 45 48 55
serving the relevant area or zone. 10 40 57 63 67 75
16 54 76 84 90 100
16.8.1.14 Cables of devices required for operation 25 71 100 110 120 135
under fire conditions including their supplying cables 35 87 125 140 145 165
shall be of fire-resistant type if they pass through 50 105 150 165 180 200
Category A machinery spaces, boiler rooms, galleys 70 135 190 215 225 255
95 165 230 260 275 310
and other enclosed spaces of high fire risk, as well as 120 190 270 300 320 360
through their casings, fire zones or decks other than 150 220 310 340 365 410
those in which they are fitted. Such devices include: 185 250 350 390 415 470
general alarm system and fire detection system; 240 290 415 460 490 _
300 335 475 530 560 _
fire extinguishing systems and alarm warning of
starting a fire smothering system;
fireproof door controls with door position 16.8.2.2 The values of rated current loads in
indicators and warning signalling; amperes for the cross-sections in Table 16.8.2.1, and
emergency lighting; also for any cross-section are calculated by the
service communication and command-broadcast formula:
apparatus;
I=aS0,625, (16.8.2.2)
low location lighting
16.8.2 Selection of cables and wires by loads. where a= factor corresponding to the maximum permissible
working temperature of the conductor according to
16.8.2.1 The calculation of permissible current Table 16.8.2.2;
loads shall be carried out basing on the standards or S = nominal cross-sectional area of the conductor, mm2.
calculation methods approved by the Register. 16.8.2.3 The permissible current loads for double-,
Continuous permissible current loads for single-core three- and four-core cables shall be determined by
cables and wires with different insulating materials at reducing the values given in Table 16.8.2.1 for the
the ambient temperature of 45 8C shall comply with given cross-section using the following correction
the values specified in Table 16.8.2.1. factors:
The current loads given in this Table applies to 0,85 for double-core cables;
the following cases of cable laying: 0,70 for three- and four-core cables.
Part X. Electrical Equipment 259
T a b l e 16.8.2.4
T a b l e 16.8.2.2 Correction factor for cables and wires with or without metallic
Maximum Factor a for nominal cross-sectional area S, sheathing
permissible mm2
temperature of Nominal Intermittent Short-time Short-time
52,5 42,5 cross- mode, cyclic operation, 30 min operation,
conductor, 8C duration factor
section of 40 per cent 60 min
60 9,5 8 condu-
65 11 10 ctor, Cables and wires
70 12 11,5 mm2
75 13,5 13
with without with without with without
80 15 15
metallic metallic metallic metallic metallic metallic
85 16 16
sheat- sheat- sheathing sheathing sheat- sheat-
90 18 20
hing hing hing hing
16.8.2.4 The permissible current loads of cables 1,09 1,24 1,09 1,06 1,06 1,06 1,06
and wires in circuits with an intermittent or short- 1,5 1,26 1,09 1,06 1,06 1,06 1,06
2,5 1,27 1,10 1,06 1,06 1,06 1,06
time load shall be determined by multiplying the 4 1,30 1,14 1,06 1,06 1,06 1,06
continuous cable loads specified in Table 16.8.2.1 or 6 1,33 1,17 1,06 1,06 1,06 1,06
selected according to Table 16.8.2.2 by the correction 10 1,36 1,21 1,08 1,06 1,06 1,06
factors given in Table 16.8.2.4. 16 1,40 1,26 1,09 1,06 1,06 1,06
25 1,42 1,30 1,12 1,07 1,06 1,06
16.8.2.5 The permissible current loads specified in 35 1,44 1,33 1,14 1,07 1,07 1,06
Table 16.8.2.1 are given for an ambient temperature 50 1,46 1,37 1,17 1,08 1,08 1,06
of 45 8C. The correction factors for conversion of the 70 1,47 1,40 1,21 1,09 1,09 1,06
permissible loads to be used depending on the 95 1,49 1,42 1,25 1,12 1,11 1,07
120 1,50 1,44 1,28 1,14 1,12 1,07
ambient temperature are given in Table 16.8.2.5. 150 1,51 1,45 1,32 1,17 1,14 1,08
16.8.2.6 Selecting the cables for final branch 185 _ _ 1,36 1,20 1,16 1,09
circuits of lighting and cooking appliances, correction 240 _ _ 1,41 1,24 1,18 1,10
or simultaneity factors shall not be used. 300 _ _ 1,46 1,28 1,20 1,12
16.8.2.7 The cables shall be so designed that they
could withstand the maximum short-circuit current
with due regard to current and time ratings of 16.8.3.2 Voltage drop between the busbars of the
protective devices and to the peak value of the main or emergency switchboard and any points of the
prospective short-circuit current of the first one-half installation under normal operational conditions
period. shall not exceed 6 per cent of the rated voltage, and
16.8.2.8 The cables laid in parallel for the same for services supplied from an accumulator battery
phase or pole shall be of the same type, laid together with the rated voltage up to 50 V, this value may be
and to have the same cross-sectional area of at least increased up to 10 per cent. For transient processes,
10 mm2 and the same length. e.g. when electric motors are started, the short-time
16.8.3 Selection of cables cross-sectional area for voltage drop in excess of 10 per cent may be
permissible voltage drop. permitted.
16.8.3.1 Voltage drop on the cable connecting For navigation lights circuits, it may be required
generators to the main and emergency switchboard to limit the voltage drop by a lesser value in order to
shall not exceed 1 per cent. ensure necessary luminous intensity.
T a b l e 16.8.2.5
16.8.3.3 The cables feeding directly-started alter- .2 in enclosed and semi-enclosed spaces and
nating-current electric motors shall be computed in locations, cable bunches laid in partly enclosed and
such a way that the voltage drop on motor terminals open cable runs shall be protected with:
at starting does not exceed 25 per cent of the rated a fire-resistant coating over the entire length of
voltage. vertical cable runs and over a length of 1 m every 14 m
The possibility of raising the above voltage drop apart for horizontal cable runs (see Fig. 16.8.4.3.2-1);
is, in each case, subject to special consideration by the Vertical
Register.
Deck T a b l e 16.8.4.15
Deck
Cable type External cable Minimum
diameter, mm bending radius
Cable insulation Type of of cable
Fig. 16.8.4.3.2-2 material protective cable
Cable runs protection with B-0 fire-retarding divisions covering
Rubber or poly- Armoured with Any 10d
vinylchloride metal tape or
ture of the cables having a lesser permissible tempe- wire
rature. Metal sheath Any 6d
16.8.4.8 Cables with different protective cover- Lead alloy and Any 6d
armour
ings the less durable of which may be damaged, shall Other coverings Under 9,5 3d
not be laid in one common pipe, conduit or by the 9,5 to 25,4 4d
other way of joint not supported laying. Over 25,4 6d
16.8.4.9 Cores of multi-core cables shall not be
Varnished Any Any 8d
used for supply and control of essential services not cambric
associated with one another. Mineral insu- Metal Under 7,0 2d
The multi-core cables shall not be used simulta- lation
neously for a safety voltage and working ones Ethylene-pro- S e m i - 7,0 to 12,7 3d
pylene rubber conducting Over 12,7 4d
exceeding the safety level. or cross-linked and/or metal 25 and over 10d
16.8.4.10 Where services are supplied with two polyethylene
separate feeders, these feeders shall be laid in
different runs as far apart as practicable in the 16.8.4.16 Cables and earthing jumpers of the
horizontal and vertical directions. equipment mounted on shock absorbers shall be
16.8.4.11 Where cables are laid in ducts or other terminated so as to prevent their damage in service.
structures made of combustible materials, the loca- 16.8.4.17 Cables laid on open decks, masts and
tions of cable laying shall be protected against the like shall be protected against the direct exposure
ignition with fire-protective means like lining, coating to sun radiation.
or impregnation. 16.8.5 Cable fastening.
16.8.4.12 The laid cables shall not be flushed into 16.8.5.1 Cables shall be properly fastened with
thermal or sound insulation if it is made of clips, staples, holders and the like made of metal, or
combustible materials. The cables shall be separated non-combustible or flame-retardant material.
262 Rules for the Classification, Construction and Equipment of MODU/FOP
The fastener surface shall be wide enough and 16.8.6.3 Cable laying through watertight decks
have no sharp edges. The fasteners shall be selected in shall be effected by one of the following ways:
such a way that the cables are securely fastened .1 in metal pipes (risers) extended above the deck
without damage to their protective coverings. to a height not less than 900 mm in locations of
16.8.5.2 When cables are laid horizontally, potential mechanical damage to the cable, and to a
fastener spacings shall not exceed the values given height not less than that of the door coaming in the
in Table 16.8.5.2, and for vertical cable runs, they space where such damage is unexpected;
may be increased by 25 per cent. .2 in common metal sockets or boxes with
additional protection of cables with casings of the
T a b l e 16.8.5.2 height specified in 16.8.6.3.2.
The boxes shall be filled with packing compound,
External cable diameter, Spacing between fastening pints for
mm cables, mm while the pipes shall be fitted with glands or packed
Over Under Without With With mineral
with cable compound.
armour armour insulation 16.8.7 Packing compounds.
_ 8 200 250 300 16.8.7.1 In order to fill the cable boxes in
8 13 250 300 370 watertight bulkheads and decks, the use shall be
13 20 300 350 450 made of packing compounds having good adhesion
20 30 350 400 450 to the inside surfaces of cable boxes and cable
30 _ 400 450 450
sheaths, being resistant to water and petroleum
products, not shrinking and not losing its tightness
in continuous service under conditions specified in
2.1.1 and 2.1.2.
16.8.5.3 Cables shall be fastened so that mechan- 16.8.7.2 Packings of cable penetrations through
ical strains in cables are not transmitted to their inlets fire-resisting bulkheads shall withstand the standard
and connections. fire test specified for the given class of division in
16.8.5.4 Cable runs and cables laid in parallel 2.1.2.6, Part VI "Fire Protection" of Rules for the
with the MODU or FOP shell plating shall be Classification and Construction of Sea-Going Ships.
fastened to framing rather than to plating. 16.8.8 Cable laying in pipes and conduits.
On watertight bulkheads and masts, cables shall 16.8.8.1 Metal pipes and conduits for cable laying
be fastened on special structures (saddles, tray plates, shall be protected against corrosion on the inside and
chocks and the like). outside surfaces. The inside surface of pipes and
16.8.5.5 Cables running parallel to bulkheads conduits shall be even and smooth. Pipe and conduit
subjected to sweating shall be laid on bridges or ends shall be machined or protected so as to prevent
perforated panels so as to provide a space between their damage when cables are drawn in.
the cables and bulkheads. Cables with lead sheaths not having any addi-
16.8.5.6 Cable runs shall be laid with a minimum tional protective covering shall not be laid in pipes
number of crossings. Bridges shall be used where and conduits.
cables cross each other. An air gap of not less than 16.8.8.2 The bending radius of a pipe and conduit
5 mm shall be left between the bridge and the cable shall be not less than that permissible for the largest
run crossing it over. diameter cable laid in them (see 16.8.4.15).
16.8.6 Cables penetrating decks and bulkheads. 16.8.8.3 The total cross-sectional area of all
16.8.6.1 Cable penetrations through watertight, cables determined from their external diameters shall
gastight and fire-resisting bulkheads and decks shall not exceed 40 per cent of the inside cross-sectional
be sealed with appropriate devices. area of the pipe and conduit.
Sealing where the cables penetrate through the 16.8.8.4 Pipes and conduits shall be mechanically
above bulkheads and decks shall not impair their and electrically continuous and securely earthed
tightness; no forces resulting from elastic hull unless this earthing has not been effected while
deformation shall be transmitted to the cables. mounting the pipes and conduits.
16.8.6.2 Where cables are laid through non-tight 16.8.8.5 Pipes and conduits shall be installed so
bulkheads or structural elements less than 6 mm as to prevent accumulation of water therein. Where
thick, holes for cables penetration shall be fitted with needed, ventilation holes shall be provided, as far as
linings and bushes to prevent damages to the possible, in the highest and lowest points of the pipes
cables. and conduits so as to ensure air circulation and to
No linings or bushes are needed for bulkheads or prevent vapour condensation. The holes are permis-
framing 6 mm and over thick, but hole edges shall be sible only in places where it will not enhance the
rounded. danger of explosion or fire.
Part X. Electrical Equipment 263
16.8.8.6 Cable pipes and conduits installed along 16.8.9.4 Where single-core cables of a cross-
the unit's hull and which can be damaged due to the sectional area over 185 mm2 are laid, the cables shall
hull deformation shall be fitted with compensating be crossed at intervals of not more than 15 m.
devices. Crossing is of no need for cables under 30 m long.
16.8.8.7 Where the use of cables with combustible 16.8.9.5 Multicore cables with conductors in
covering is allowed according to 16.8.1.1, these cables parallel shall be laid as single-core ones and all the
shall be laid in metallic pipes. requirements for single-core cables apply in this case.
16.8.8.8 Cables laid vertically in pipes and 16.8.10 Connection and tapping of cables.
conduits shall be fastened so as to prevent their 16.8.10.1 The ends of rubber-insulated cables
damage under the tension caused by their own mass. brought in machines, apparatus, switchgear and
16.8.9 Special precautions for single-core cables other equipment shall have contact, protective and
for alternating current wiring. sealing terminations which ensure a reliable electrical
16.8.9.1 The use of single-core cables for alter- contact, prevent the penetration of moisture inside
nating-current wiring is not recommended. Where it the cable, and also protect the insulation of cable
is needed, the cables for circuits rated in excess of cores against mechanical damage and effects of air
20 A shall meet the following requirements: and oil vapours.
.1 the cables shall not have coverings of magnetic 16.8.10.2 Where rubber-insulated cable cores are
material; connected, provision shall be made for insulation
.2 the cables of one circuit shall be laid in one protection against damage (wear, etc.). Cable termi-
cable run or in one pipe. Laying of such cables in nations and cable core connections shall be made so
different pipes is allowed only when non-magnetic as to retain their electrical, mechanical and other
material pipes are used; characteristics after mounting and in service.
.3 cable clamps, unless they are made of non- 16.8.10.3 The protective covering of a cable
magnetic material, shall include all the single-core inserted into a device shall enter not less than
cables of one circuit; 10 mm inside.
.4 the spacing between the cables shall be not 16.8.10.4 Connection of cables where they are
more than one cable diameter. tapped shall be effected in branch boxes using
16.8.9.2 The cables of one circuit shall be laid in standard clamps.
one cable run or in one metallic pipe and shall be as 16.8.10.5 Where additional connections during
short as practicable. It is allowed to lay such cables cable laying are needed, they shall be effected in
each under its non-magnetic screen (in a pipe) suitable junction boxes provided with clamps. The
earthed at one point and isolated from other cable joint as a whole shall be protected against ambient
screens and from the hull. conditions. The applicability of cable joints and of
16.8.9.3 Where single-core cables having a other methods of cable connections, except for the
current rating over 250 A are laid parallel to steel above-specified, is, in each case, subject to the special
structures, the spacing between the cables and these consideration by the Register.
structures shall be not less than 50 mm.
17.1 APPLICATION AND DISTINGUISHING MARK electric propulsion plant control and monitoring
IN THE CLASS NOTATION (alarm systems, parameters indicating and registering
system) and safety systems;
17.1.1 The requirements of this Section cover wires, cables, busbars, trunking systems.
electric propulsion plants and their components as 17.1.2 The requirements of this Section also cover
well as their manufacturing, installations and testing, bow and stern thrusters intended for MODU steering
including: and dynamic positioning.
generators and their prime movers; 17.1.3 Compliance with this Section requirements
switchboards; and with applicable requirements of other sections of
transformers/ reactors; this Part is mandatory for MODU with one of
semiconductor converters; "DYNPOS" distinguishing marks added to the
propulsion motors; character of classification in accordance with 7.5 of
excitation systems; Part XIV "Automation".
264 Rules for the Classification, Construction and Equipment of MODU/FOP
17.1.4 The electrical equipment of the electric 17.3 ELECTRIC PROPULSION PLANT DESIGN
propulsion plant shall meet the requirements of other
sections and chapters of this Part, unless otherwise
specified in this Section. 17.3.1 Type systems.
17.1.5 In electric systems of electric propulsion 17.3.1.1 The modern electric propulsion plant is
plants, the voltage levels not in excess of those designed, as a rule, with semiconductor converters
specified in 18.1.2 are permitted. and shall consists, at least, of the following compo-
17.1.6 The complete set of documents both for nents:
the whole electric propulsion plant system and for all propulsion generators _ 2 pcs;
its main components (generators, transformers, main switchboard divided into two sections by
propulsion motors, control systems, etc.) shall be intersectional circuit breaker ot other suitable dis-
submitted to the Register for consideration. connecting device _ 1 pc;
17.1.7 Each manufacturer of system components transformers to convert MODU voltage to the
shall submit a confirmation substantiated by the converter voltage _ 2 pcs;
documents proving that the produced electric pro- converter to supply the electric motor _ 2 pcs;
pulsion plant component is in compliance with the propulsion motor,
requirements of international and national standards microprocessor (computer) control and mon-
and corresponds to the Register regulations require- itoring system.
ments. 17.3.1.2 For one propeller shaft electric propul-
sion plants, synchronous and induction motors shall
be equipped with two stator winding systems which
17.2 TERMS AND DEFINITIONS can be disconnected from the respective converter.
Each converter shall be designed for at least 50 per
17.2.1 For the purpose of this Section, the cent nominal power of the propulsion drive.
following terms and definitions have been adopted. DC motors shall have two separate rectifiers for
Propulsion motor is an electrical motor intended 50 per cent nominal motor current each. The
to provide propulsion power. converter shall be mutually independent. Any single
Remote control system is a system wich creates failure in one converter shall not result in complete
the reference values for the converters due to the loss of propulsion power.
control place selection and the limitations from other 17.3.1.3 For all types of propulsion, there shall be
systems if any under normal condition. a braking or blocking system which can fix the shaft
Main control station is a control place in the under all weather and MODU towing conditions.
main propulsion system which is manned under 17.3.1.4 The one failure principle shall be the
seagoing conditions or when positioning. basis of the design, i.e. in case of any propulsion plant
Local control station is a control place where a component failure, MODU shall not lose its steerage,
system is installed which creates a reference value for but preserve it with at least partial power.
the converters independent from the remote control In case of any failure of the electric propulsion
system and any external limitations. plant system, a warning alarm signal shall be
Power management system is a control and safety provided at all operating control stations.
system which provides the load depending starts and For all auxiliary services essential for operation,
stops of the prime movers, the load sharing, etc. local control stations shall be provided, from where
Azimuth drive is a system which moves the control is effected in case of failure of any component of
propulsion unit around the vertical axis. the propulsion plant computer remote control system.
Podded drive is a propulsion system in which the 17.3.1.5 If the propulsion plant is composed of
motor is located in a dedicated submerged unit (pod components produced by different manufacturers,
housing) of MODU. there shall be one named body responsible for the
Propulsion generator is a generator mainly used integration of the complete propulsion system.
for power supply of the propulsion system. This body shall distribute the priorities of all
Propulsion switchboard is a switchboard mainly automated and automatic functions ensuring the
used for power distribution to the propulsion safety of the entire MODU as it is provided by the
systems. control and monitoring computer systems software.
Double sensor is two sensor elements in one This body shall have the necessary expertise and
housing. resources enabling a controlled integration process.
Redundant sensor is two single sensors in 17.3.2 Torsional stress and torsional vibrations.
separate housings for monitoring one and the same 17.3.2.1 In order to prevent excessive torsional
parameter. stresses and torsional vibrations of excessive magni-
Part X. Electrical Equipment 265
tude, careful consideration shall be given to co- provided to be activated upon water entering the
ordination of the moments of inertia and the compartment when water enters this compartment, I
elasticity constants of the entire propulsion system, 23 degree of protection shall be met.
and electrical characteristics in the system. The entire 17.3.5 Excitation systems of electric propulsion
oscillating system may include not only prime plant components.
movers, generators, electrical motors, slip-couplings, 17.3.5.1 General requirements.
gears, shafts and propellers, but also transformers, 17.3.5.1.1 Each excitation system shall be supplied
converters and exciters. by a separate feeder. The obtainable current and
17.3.2.2 The manufacturers of the components voltage of excitation systems and their supply shall be
shall provide all necessary information to the system suitable for the output required during manoeuvring,
responsible body, see 17.3.1.5. overcurrent and short-circuit or stalling conditions.
The highest oscillating torque can be expected in 17.3.5.1.2 Excitation power circuits shall be
case of two-phase short-circuit of the motor. The protected against short-circuits only, because the
highest steady state torque can be expected in case of energy is consumed by the excitation winding which
three-phase short-circuit of the motor. These possible has constant electrical parameters strictly in accor-
load situations shall be managed by the propulsion dance with the prescribed requirements. The activa-
plant. Evidence shall be made by torsional vibration tion of the electromagnetic tripping device during a
calculation. short-circuit shall be accompanied by an alarm signal
17.3.3 Operatonal stability of electric propulsion at the control stations.
plants. 17.3.5.1.3 If the built-in short-circuit monitoring
The electric propulsion plant system shall be able device of the excitation system trips, the respective
to to function reliably under all weather and circuit breaker of the generator or the motor shall
manoeuvring (positioning) conditions. also trip.
Other onboard systems shall not influence the 17.3.5.1.4 If the excitation system is fitted with
propulsion or manoeuvrability of MODU, e.g. independent safety devices, e.g. against under-fre-
common communication links, or common software quency and over-voltage or U/f-functions, they shall
in case of creating a common integrated control and be adjusted in such a way that the system protection
monitoring system. Special consideration shall be reacts first.
given to electromagnetic interference, as specified in 17.3.5.1.5 Excitation circuits shall be provided
2.2 "Electromagnetic Compatibility". with means for suppressing voltage rise when an
All control means for operating prime movers, excitation switch is opened.
set-up switches, contactors, excitation system 17.3.5.1.6 Special means shall be provided (filters,
switches, etc. shall be interlocked to prevent incorrect etc.) for limiting harmonic distortion and power
operation and damages to motors. factor reduction.
17.3.4 Protection against moisture and conden- 17.3.5.2 Generators excitation.
sate. 17.3.5.2.1 The steady and transient regulation
17.3.4.1 Effective means shall be provided in conditions of the excitation system including the
propulsion motors, propulsion generators, semicon- automatic voltage regulator shall be in accordance
ductor converters and other components of electric with IEC 60092-301.
propulsion plants to prevent accumulation of moist- 17.3.5.2.2 Excitation systems shall be supplied
ure and condensate especially if they are idle for from the generator side and the generator shall be
appreciable periods. These means can be, e.g. space self-excited. The voltage built up shall be done
heaters, air dryers, etc. automatically, without the aid of an external electric
17.3.4.2 It is recommended to provide electric power source.
heating in the locations of electrical machinery, 17.3.5.2.3 External power supply may be used for
switchboards and control panels of the electric exciter control circuits provided that redundancy for
propulsion plant. this external source is arranged, even for the voltage
17.3.4.3 Stationary lighting shall be provided built up.
underneath the generators and motors of the electric The external source of power shall be supplied
propulsion plant. from the main switchboard and emergency source of
17.3.4.4 Parts of electric propulsion machines electrical power with battery back up. At least two
(motors and generators) located under the floor shall external power supplies for all generators are required.
meet a protection degree of at least I 56. 17.3.5.3 Propulsion motors excitation.
In case they are installed in a dry compartment or 17.3.5.3.1 The exciter circuits shall be supplied
protected against the ingress of water by a watertight directly from the same switchboard section supplying
foundation, and, besides that, in case of a signal is the stator windings.
266 Rules for the Classification, Construction and Equipment of MODU/FOP
17.3.5.3.2 Excitation systems and automatic 17.6 PRIME MOVERS OF ELECTRIC PROPULSON
monitoring systems shall be constructed in such a PLANTS GENERATORS
way as to protect propulsion motors against excessive
increase in speed if the propeller is damaged or
unprotected. 17.6.1 General.
The engines driving the propulsion generators are
the main engines of the MODU electric propulsion
17.4 BUSBAR SYSTEMS OF PROPULSION PLANTS plant.
N o t e . Main engines shall comply with the specifications of
the relevant parts of the MODU/FOP Rules.
17.4.1 Busbar systems for power transport shall
be either certified for lifelong operation without 17.6.2 Permissible speed deviations.
service, or all joints shall be accessible for inspection 17.6.2.1 If the propulsion generators are also used
and maintenance. for supplying the MODU power network, static and
dynamic frequency deviations (in case of correspond-
ing load changes) shall meet the requirements for the
17.5 ELECTROMAGNETIC COMPATIBILITY (EMC) power network specified in 2.11.3, Part I "Machi-
OF PROPULSION PLANTS nery" of the "Rules for the Classification and
Construction of Sea-going Ships".
17.5.1 General. 17.6.2.2 Where the speed control of the propeller
Propulsion systems shall operate without degra- requires speed variation of the prime mover, the
dation of performance or loss of function in prime mover speed governor shall be provided with
conditions of electromagnetic interferences, i. e. they means for local and remote control.
shall comply with performance criterion A of IEC 17.6.2.3 The prime mover rated power in
61000 and the requirements specified in 2.2 "Electro- conjunction with its overloading and load build-up
magnetic Compatibility". capabilities shall be adequate to supply the power
17.5.2 Total harmonic distortion. needed during transitional changes in operating
17.5.2.1 Equipment producing transient voltage, conditions of the electrical equipment due to man-
frequency and current variations is not to cause oeuvring and sea and weather conditions.
malfunction of other equipment on board, neither by 17.6.3 Parallel operation.
conduction, induction nor radiation. In case of parallel operation of generators, the
17.5.2.2 The design and manufacture shall take governing system used shall permit stable operation
into account that propulsion converters create inter- to be maintaned over the entire operational load
ferences within the propulsion network. If propulsion range of the prime movers, as specified in 3.2.2.
network and electric power network are directly 17.6.4 Reverse power.
connected or by means of transformers, the total 17.6.4.1 When manoeuvring, e.g. from full
harmonic distortion (THD-) value of the voltage propeller speed ahead to full propeller speed astern
shall not exceed 10 per cent. with the MODU making full way ahead, the prime
17.5.2.3 If a THD-value of 10 per cent is exceeded mover shall be capable of absorbing a proportion of
when operating the propulsion plant, the body the regenerated power without tripping due to
responsible for the propulsion system shall ensure overspeed or reverse power.
interference-free operation of any connected equip- 17.6.4.2 Means external to the mechanical and
ment. electrical rotating machinery may be provided in the
17.5.3 Radio frequency interferences. form of, e.g. braking resistors to absorb excess amounts
If converters for propulsion plants are placed in of regenerated energy and to reduce the speed of the
separate rooms or cabinets, the maximum values for propulsion motor. The amount of the regenerated
emissions are valid/measured only outside these power shall be limited by the control system.
rooms or cabinets.
The immunity requirements of the propulsion
converter shall comply with at least the requirements 17.7 ELECTRIC PROPULSION PLANT GENERATORS
for all other equipment on board the MODU.
Conducted and radiated emissions leaving the
converter cabinet or room shall be reduced to a 17.7.1 General.
system-compatible level. 17.7.1.1 Generators shall be designed and man-
ufactured in accordance with the IEC 60034 series
and IEC 60092-301 or equivalent national standards.
Part X. Electrical Equipment 267
tion 11 and the requirements of 18.4 (high voltage The heat exchanger shall be installed in such a
transformers). way that leakage-water and condensed moisture shall
17.9.1.2 Special consideration shall be given to be kept away from the windings.
the total harmonic distortion associated with the use 17.9.3 Instrumentation for transformers.
of semiconductor converters. Propulsion transformers shall be equipped with a
17.9.1.3 At least two independent propulsion three-phase ammeter on primary side.
transformers shall be installed in the electric propul- 17.9.4 Transformers protection.
sion plant. Each propulsion transformer shall be protected
Only transformers with separate windings shall against overcurrent and short-circuit at primary and
be used. Auto transformers are only permitted for secondary side.
motor starting. Protection on secondary side may be achieved by
17.9.1.4 The winding temperatures of propulsion the converter.
transformers shall be monitored by the system of
sensors and alarms.
17.9.2 Cooling. 17.10 SEMICONDUCTOR CONVERTERS
17.9.2.1 Liquid cooled transformers.
Measures shall be taken to ensure that the
windings are completely covered by liquid, even for 17.10.1 General.
inclinations up to and including 22,5Ê. 17.10.1.1 Converters shall be designed in accor-
The transformers shall be provided with a dance with IEC 60146 series and requirements of
collecting arrangement which permits the proper Section 12.
disposal of the liquid. 17.10.1.2 At least two entirely separate converters
A fire detector and a suitable fire extinguishing shall be installed in the propulsion plant.
system shall be installed in the vicinity of the 17.10.1.3 Common control of the converters is
transformer. The fire fighting system may be not permitted. This means, e.g. that two single
manually operated. tachometer generators or one doubled tachometer
Liquid cooled transformers shall be fitted with generator shall be installed if a tachometer generator
protection against outgassing of liquid. is needed for MODU operation.
The liquid temperature shall be monitored by a 17.10.1.4 Two galvanically isolated actual speed
system of sensors. A pre-alarm shall be actuated sensors shall be provided for each control system.
before the maximum permissible temperature is Common housing of both sensors is permitted.
attained. When the maximum permissible tempera- 17.10.1.5 If the converter feeds a permanently
ture limit is reached, the transformer shall be excited synchronous motor, a switch disconnector
switched off. shall be fitted in the motor-converter line which
The liquid filling level shall be monitored by opens automatically in case of an inverter fault.
means of two separate sensors. The monitoring Devices which support fault diagnosis shall be
system shall actuate an alarm at the first stage and installed.
shall trigger a shutdown at the second stage, when the 17.10.2 Design of semiconductor converters.
permissible limit is exceeded. 17.10.2.1 Semiconductor converters and the
17.9.2.2 Air cooled transformers. apparatus of main current circuits shall be designed
Ventilators and temperatures of the cooling air to withstand the overcurrent of at least 250 per cent
for forced-ventilated transformers shall be monitored Irated within two seconds.
by a system of sensors. 17.10.2.2 Propulsion converters shall be designed
An alarm shall be actuated in case of ventilators for the nominal torque of the drive. It shall be borne
failure or when the permissible temperature limit is in mind that short-term overload and speed varia-
exceeded. tions resulting from overloads shall not lead to a
17.9.2.3 Air forced/water forced cooled transfor- shutdown of the control system.
mers. 17.10.2.3 The cabinets for semiconductor con-
For transformers with a closed circuit cooling verters shall meet the standards of the main switch-
method with a heat exchanger, additionally to the board.
requirements of 17.9.2.2, the following shall be 17.10.2.4 The design of cabinets for semiconduc-
monitored: tor converters shall provide the exchange of power
minimum flow of primary and secondary cool- components possible within an adequate time. This
ants (air and water); can be achieved by the exchange of single semicon-
leakage monitoring is required, and alarm shall ductors, sub modules or phase modules. This can be
be actuated in case of leakage. achieved by the use of module design of separate
Part X. Electrical Equipment 269
possible, independent from the alarm and monitoring 17.13.8.2 Test reports of temperature rise tests of
system. busbars with increased current density or cables
17.13.3.2 Shaft bearings shall be monitored on operated at high conductor temperature values shall
inadmissible changes during operation, e.g. by be submitted.
analysis of temperatures, vibrations and oil quality. 17.13.8.3 During the temperature rise test on the
The temperature of the shaft bearings shall be sea trial, it shall be proven that the permitted
monitored. The alarm shall be carried out in two maximum temperature values in the area of the
steps (action 1: alarm, action 2: stop). The tempera- terminals are not exceeded.
ture indication for shaft bearings shall be provided 17.13.8.4 IP protection for all terminals, cable
independently from the alarm and monitoring glands and busbar connections shall be equal to
system. motor protection, however, at least IP 44. These
17.13.4 Bilges in pod housings. requirements are also valid for control cables.
17.13.4.1 The bilge level shall be monitored. In 17.13.9 Slip rings.
addition to the conventional bilge sensors (high level, 17.13.9.1 It shall be taken into account that the
HL), independent sensors (high high level, HHL) mechanical and electrical characteristics of the slip
shall be provided which stop the propulsion auto- rings can be degraded by contamination with oil,
matically and protect it from consequential damages. carbon dust and salt-mist air, or by oxidation. In this
17.13.4.2 In case the connecting component connection, a suitable reserve shall be provided for
between the pod housing of propulsion motor and the commutated current and operational voltage.
the MODU hull is a separated room and not 17.13.9.2 A temperature-rise test of the slip ring
connected to the engine bilge, a level monitoring shall be carried out as a type test. The suitability of
shall be provided. used materials at maximum permitted temperature
17.13.4.3 The shaft sealing system shall be mon- values shall be proven.
itored in a way that ingress of sea water is ascertained 17.13.9.3 The permitted conductor temperture
before consequential damage appears. An emergency values of the connected cables shall not be exceeded.
shaft sealing system shall be provided. The function of During the temperature rise test at the sea trial it shall
the activation system shall be checkable, e.g. with be proven, that the permitted temperatire limits of all
compressed air up to the last valve. slip rings components are not exceeded.
17.13.5 Fire alarm in pod housings. 17.13.9.4 In case of data transmission carried out
An effective fire monitoring shall be provided with via a bus system, two redundant transmission paths
the necessary amount and types of sensors. General shall be provided. Failure of each single system shall
requirements to such systems are specified in 7.5. be alarmed.
17.13.6 Accessible areas in pod housings. 17.13.9.5 External or forced cooled slip rings
Sufficient illumination and temporary ventilation shall be dimensioned sufficiently for restricted
shall be provided for accessible areas where regular operation without the cooling system. The cooling
maintenance work needs to be carried out. Entries to system failure shall be alarmed.
these areas shall be locked in such a way that access is 17.13.10 Azimuth drive.
only possible, if the personnel cannot be endangered 17.13.10.1 Azimuth drive shall meet the require-
by the drives of the electrical equipment and ments for steering gear in accordance with 5.10
machinery installed there. "Electric drives of self-propelled MODU steering gear".
17.13.7 Protection of the propulsion motor. Single failure principle shall be ensured for all electrical
17.13.7.1 Motors of more than 1 MW and all and hydraulic components. MODU safe operation
permanent excited motors shall be provided with shall be ensured independently of the rudder angle and
protection against faults that also monitors the MODU speed at any time a failure occurs. For these
connections between the converter and motor. In purposes a Failure Mode Effect Analysis (FMEA) shall
case of a fault, the power supply to the defective be developed and submitted by a designer.
equipment shall be interrupted within an appropriate 17.13.10.2 The position of the azimuth drive shall
period of time and with an appropriate alarm signal. be mechanically indicated on site (tiller compart-
17.13.7.2 Humidity shall be monitored for motors ment).
with closed air systems. If the admissible humidity 17.13.10.3 At least two independent azimuth drives
level is exceeded an alarm signal shall be provided. shall be provided for each podded drive, whereby one
17.13.8 Motor supply lines. drive shall be supplied from the emergency switchboard
17.13.8.1 Cables operated at high temperature and the other from main switchboard.
limits shall be installed separate from other cables. If 17.13.10.4 Azimuth drives may be protected
required, a protection against contact of cable outer against overcurrent (e.g. by converter) and short-
shells with each other shall be provided. circuit. They shall be able to supply 160 per cent of
272 Rules for the Classification, Construction and Equipment of MODU/FOP
the torque necessary for the rated speed of movement ment, which will ensure adequate power generation,
for 60 sec, as specified in 6.2.2, Part IX "Machinery" even in transit/manoeuvre. Automatic load based
of the Rules for the Classification and Construction disconnection of diesel generators in manoeuvre
of Sea-going Ships. mode is forbidden.
Azimuth systems with different design, e.g. hydraulic 17.14.1.2 In case of under-frequency of the
systems, shall also be able to fulfil these requirements. supplying mains, overcurrent or overload and reverse
17.13.10.5 The thrust azimuth angle shall be power, the propulsion power shall be limited auto-
limited to 35. At low propulsion power rating, low matically (to avoid mains de-energizing).
MODU speed or crash-stop manoeuvre these limits 17.14.1.3 If generators are running in parallel and
may be exceeded. one of them is tripping, the power supply system shall
17.13.10.6 The thrust azimuth angle shall be limited be provided with suitable means of load reductions of
related to the steps of propulsion that MODU safety is propulsion to protect the remaining generators
not endangered (due to excessive thrust during the against unacceptable load steps. The same require-
turn). The system of such limitations (blocking) shall be ment applies to bus tie breakers.
provided redundantly and independently of the control 17.14.1.4 Tripping of the bus tie breaker may not
of the azimuth angle (pod housing thrust). lead to any malfunction of the system. It is not
17.13.10.7 Reaching and exceeding the limitation necessary that the system remains in the automatic
shall be alarmed. After triggering the limitation, it mode if the supply system is split. Any loss of
shall be possible to move the azimuth drive back to automatic function shall be alarmed.
the allowed range without manual reset. 17.14.2 Typical control configuration of propul-
17.13.10.8 The operation and indication equip- sion plant and control stations.
ment shall be arranged in a way that the moving 17.14.2.1 The minimal system configuration
direction or the propulsion direction of the MODU is consists of the following components:
clearly discernible. It shall be clearly discernible for one control station on the navigating bridge;
the operator whether the moving direction or the one central processing unit (microcontrollers) in
propulsion direction was chosen. the engine room;
17.13.10.9 The local control station for azimuth two semiconductor converters;
drives shall be equipped accordingly: one motor (two independent stator winding
ammeter for each supply side current of each systems);
load component; one local control panel (two independent refer-
azimuth angle indicator for each podded drive; ence inputs);
plant ready for operation for each drive; one telegraph receiver.
plant disturbed for each drive; 17.14.2.2 As option the wing control and the
power limited (from converter); engine control room (ECR) control can be provided
control from engine control room; (with engine telegraph station).
control from the bridge; Control shall be possible if the control system
control from local control station; failed, therefore the local control panel shall be
running indication for the associated propulsion installed close to the converters and shall be directly
drive. connected to the converters by control circuits.
The local control station can be activated locally Local engine telegraph station shall be provided
at any time and shall have the highest priority. there.
17.14.3 Location of manoeuvring controls.
17.14.3.1 The main propulsion manoeuvring
17.14 POWER MANAGEMENT SYSTEMS controls may be located at any convenient place in
OF THE PROPULSION PLANT accordance with the MODU purpose.
Whenever control outside the engine room is
Computer based power management systems of applied, an arrangement shall be provided whereby
the propulsion plant shall be designed and tested in the propulsion plant can also be controlled from the
accordance with the requirements of Section 5 engine room or control room.
"Computers and Computer Based Automation Sys- 17.14.3.2 The local control station shall be
tems" of Part XIV "Automation". prevailing and shall be located in the vicinity of the
17.14.1 Power management systems of electrical drives or converters so that changes in control of
power plant. propulsion can be recognized. The changes in the
17.14.1.1 For power supply with generators propulsion plant operatimg modes initiated from this
operating in parallel, there shall be a device/ control station shall be indicated by the system
computer program for automatic power manage- showing the sent and fulfilled order.
Part X. Electrical Equipment 273
Where several control stations of the electric drives control. E.g. failure of the actual valve or of
propulsion plant are available, the switch of the the reference value shall not cause an excessive
stations shall be provided at the main control station. increase of propeller speed.
This switch shall ensure the activation of only one of 17.14.5.2 At least the following measuring equip-
the above control stations (the main and wing control ment shall be provided at a local control station:
stations on the navigating bridge are considered as ammeters for each supply side current of each load
one control station). component (each winding stator current), as well as in
17.14.3.3 Each control station shall have an the field circuit (for adjustable excitation system);
emergency stop device which is independent of the voltmeters for each supply side current of each
drive's control and the active control place. load component, as well as in the field circuit (for
17.14.4 Main and local control station. adjustable excitation system);
17.14.4.1 At least two mutually independent main revolution indicator for each shaft;
and local control stations of the propulsion plant plant ready for operation;
shall be provided. plant disturbed;
17.14.4.2 In case of breakdown, malfunction or power limited (from converter);
loss of power supply of the main control system, a control from engine control room;
local control of the converters shall be possible. control from the bridge;
17.14.4.3 The main control station shall be fitted control from local control station.
with a system which ensures that the steering, 17.14.5.3 At (main) control station on the bridge,
monitoring and control of the steering gear (azimuth the measuring equipment and indicators shall in-
thrust change) can be operated independently of the clude:
propulsion system (speed control and reverse of the revolution indicator per shaft;
propulsion system). shaft power meter per shaft;
17.14.4.4 All alarms shall be acknowledged at the plant ready for switching on (for additional
local control stations. Alarms which do not require any generators);
further intervention can be acknowledged at the main plant ready for operation;
control station (navigating bridge) with their further plant disturbed;
obligatory acknowledging at the local control stations. power limitation;
17.14.4.5 Restart of the propulsion plant shall be request to reduce the power if not automatically
possible from both control stations, depending on controlled or equipped with override push button
which one has been preselected. After a blackout it (cancel of the automatic control of the station);
shall be possible to restart the propulsion plant at the control from the engine control room;
main control station. control from the bridge;
17.14.4.6 Where the control of an electric control from the local control station;
propulsion plant involves the use of an electric, indication of the generators used for propulsion;
pneumatic or hydraulic drive, the failure of this drive an indicator for remaining power (recom-
shall not to result in the disconnection of the plant, mended).
and each the control stations on the panel or disk 17.14.5.4 If two or more control stations in
shall be immediately ready for manual operation. relation to the speed change and angle of turn of the
17.14.4.7 It is permitted to use mechanically controllable pitch propeller blades are equiped, then
linked control stations situated in the wheelhouse at each of these control stations the indicators of the
(bridge) for synchronous operation. speed change and of the angle of turn of the
17.14.4.8 The propulsion plant control system shall controllable pitch propeller blades shall be provided.
be designed in such a way that no time delay required 17.14.5.5 At (main) control station in the engine
for the personnel when reversing or changing the speed control room, the measuring equipment and indica-
by control handle at the control station. tors shall include:
17.14.4.9 Provision shall be made for interlocking revolution indicator for each shaft;
of the control system of the electric propulsion plant shaft power meter;
to prevent the operation of the plant with the shaft- plant ready for switching on (for additional
turning gear engaged. 17.14.4.10 Each control station generators);
shall have a visual signal indicating whether the plant ready for operation;
control circuit is energized or not. plant disturbed;
17.14.5 Measuring, indicating and monitoring power limitation;
equipment. request to reduce the power if not automatically
17.14.5.1 Failures in measuring, monitoring and controlled or equipped with override push button
indicating equipment shall not cause a failure of the (cancel of the automatic control of the station);
274 Rules for the Classification, Construction and Equipment of MODU/FOP
control from the engine control room; systems shall not result in loss of propulsion, steering
control from the local control station; or azumuth drives.
control from the bridge; 17.14.6.2 Propulsion and azimuth drives and
indication of the generators used for propulsion. controls shall have self checking routines to detect
For fault monitoring of the equipment see failure.
Appendix A. 17.14.6.3 The most probable failures, e.g. loss of
17.14.6 Availability. power, wire failure or short-circuits in wires, shall
17.14.6.1 The loss of power of any other control result in the least critical of all possible new
and monitoring system or the malfunctioning of these conditions (fail to safety).
18.2.1.2.3 It shall be assured that at least one controlgear assemblies and static converters installed
source neutral to ground connection is available in spaces accessible to unqualified personnel, a degree
whenever the system is in the energized mode. of protection of at least IP 4X is required.
Electrical equipment in directly earthed neutral 18.2.3 Insulation.
or other systems with a neutral earthed to the hull 18.2.3.1 Air clearance.
through a high-value resistor or reactor shall with- The air clearances between alive parts with different
stand without damage the current due to a single potentials or between alive parts and earthed metal
phase fault against earth for the time necessary to trip parts or the casing shall be not less than specified in
the protection device. Table 18.2.3.1.
18.2.1.3 Neutral disconnection. T a b l e 18.2.3.1
Means of neutral disconnection shall be fitted in
the neutral earthing connection of each generator so Rated voltage (kV) Minimum air clearance (mm)
that the generator may be disconnected for main-
3 (3.3) 55
tenance and for insulation resistance measurement.
6 (6.6) 90
18.2.1.4 Hull connection of earthing impedance. 10 (11) 120
18.2.1.4.1 All earthing impedances shall be 15 160
connected to the hull. The connection to the hull
shall be so arranged that any circulating currents in
the earth connections do not interfere with radio, Minimum air clearances for intermediate values
radar, internal communication and control equip- of working voltages shall be selected as for the next
ment circuits. higher standard voltage.
18.2.1.4.2 It is permitted to connect all resistors In case of smaller distances, appropriate voltage
or reactors to a common earthing busbar, which shall impulse test shall be applied to support the admis-
be connected to the unit hull at least at two places. sibility of such a distance selected.
18.2.1.5 Divided systems. 18.2.3.2 Creepage distances.
In the systems with neutral earthed, connection Creepage distances between parts under different
of the neutral to the hull shall be provided for each potentials and between live parts and hull shall be in
separate group of sections of the main switchboard. accordance with relevant national or international
18.2.2 Degrees of protection. standards.
18.2.2.1 General. For non-standardised parts within the busbar
Each part of the electrical installation shall be section of a switchgear assembly, the minimum
contained in an enclosure with a degree of protection creepage distance shall be at least 25 mm/kV and
appropriate to the location and the environmental behind current limiting devices, 16 mm/kV.
effect. The requirements of IEC Standard 60092-201 18.2.4 Protection.
may be considered as minimum. 18.2.4.1 Faults on the generator side of circuit
18.2.2.2 Rotating machines. breaker.
The degree of protection of enclosures of rotating Besides the types of protection specified in 8.2,
electrical machines shall be at least IP 23. The degree protective devices shall be provided against phase-to-
of protection of terminals shall be at least IP 44. phase faults in the cables connecting the generators to
For motors installed in spaces accessible to the main switchboard and against interwinding faults
unqualified personnel, a degree of protection of within the generators.
enclosure against approaching or contact with live The protective devices shall trip the generator
or moving parts of at least IP 4X is required. circuit breaker and to automatically de-excite the
18.2.2.3 Transformers. generator.
The degree of protection of enclosures of In distribution systems with a neutral directly
transformers shall be at least IP 23. earthed, phase to earth faults shall be also treated as
For transformers installed in spaces accessible to above.
unqualified personnel, a degree of protection of at 18.2.4.2 Faults to earth.
least IP 4X is required. 18.2.4.2.1 Any earth fault in the system shall be
For transformers not contained in enclosures, see indicated (on control panels) by means of a visual
18.7.1. and audible alarm.
18.2.2.4 Switchgear, controlgear assemblies and 18.2.4.2.2 In low impedance or directly earthed
converters. systems provision shall be made to automatic discon-
The degree of protection of metal enclosed nection of the faulty circuits in case of earth fault.
switchgear, controlgear assemblies and static con- 18.2.4.2.3 In high impedance earthed systems (in
verters shall be at least IP 32. For switchgear, systems with a neutral earthed through high-value
276 Rules for the Classification, Construction and Equipment of MODU/FOP
resistor), where outgoing feeders can not be isolated ings to actuate a visual and audible alarm whenever
in case of an earth fault, the insulation of the the temperature exceeds the permissible limit.
equipment supplied by these feeders shall be designed If embedded temperature detectors are used,
for the phase-to-phase voltage. means shall be provided to protect the measuring
circuit against overvoltage.
N o t e s : 1. A system is defined "effectively earthed" (low 18.3.3 Tests.
impedance) when the "earthening factor" is lower than 0,8. A
system is defined "non-effectively earthed" (high impedance) In addition to the tests normally required for
when this factor is higher than 0,8. every rotating machinery, a high frequency high
2. "Earthing factor" is defined as the ratio between the phase to voltage test in accordance with IEC Standard 60034-15
earth voltage of the health system and the phase-to-phase voltage.
shall be carried out on the individual coils in order to
18.2.4.3 Power transformers. demonstrate a satisfactory level of resistance to the
Power transformers shall be provided with over- inter-turn short circuits caused by steep fronted
load and short circuit protection ensured by means of voltage surges.
circuit breakers. 18.3.4 Design.
When transformers are connected in parallel, 18.3.4.1 The machine housing, end brackets,
tripping of the protective devices at the primary side protective guards of air intakes and outlets shall be
has to automatically trip the switch connected at the made of steel alloys. Aluminium alloys for the above
secondary side. machine components are not permitted.
18.2.4.4 Voltage transformers for control and 18.3.4.2 A drain, readily accessible for mainte-
instrumentation. nance, shall be provided in the lower part of the
Voltage transformers intended to supply control machine housing for removal of condensate.
and instrumentation circuits shall be provided with The rigidly secured baffle preventing ingress of
overload and short circuit protection on the second- water and other foreign objects into the machine shall
ary side. be fitted on the top of vertical shaft machines. The
18.2.4.5 Fuses. lower end bracket shall be shaped so as to prevent
Fuses shall be used for short circuit protection. accumulation of water in way of a bearing.
Fuses shall not be used for overload protection. 18.3.4.3 The terminal boxes of machinery shall be
18.2.4.6 Low voltage systems. dimensioned so as to ensure:
Low voltage systems (up to 1 kV) supplied through necessary insulation distances between current-
transformers from high-voltage systems shall be carrying parts and the housing;
protected against overvoltages at the secondary (low- necessary insulation distances between phases;
voltage) side. This protection may be achieved by: sufficient space for arrangement of connecting
earthing of the lower voltage system; cable terminations and winding ends; and
appropriate neutral voltage limiters; the opportunity to change the arrangement of
earthed screen between the primary and second- feeder entries up to four positions at an angle of 908.
ary windings of transformers. A separate terminal box shall be provided for
18.2.4.7 Protective earthing. instrument current transformers, a heating antic-
Metal enclosures of electrical equipment shall be ondensating element, temperature sensors, etc.
earthed with external copper flexible conductors 18.3.4.4 Stator winding leads shall enter into a
having a cross-sectional area designed for a single- separate terminal box, other than that for lower
phase short-circuit current, but not less than 16 mm2. voltages, through a gasket.
Earthing wires shall be suitably marked. A separate terminal box may be provided for
Earthing conductors may be connected by weld- neutral leads.
ing or with bolts not less than 10 mm in diameter. Terminals for earthing conductors of cables shall
be provided inside terminal boxes. The reliable
electrical connection shall be ensured in this case
18.3 ROTATING MACHINERY between the motor housing and the box body.
(DESIGN REQUIREMENTS) 18.3.4.5 The motors rated at 1000 kW and over
shall be fitted with differential protection devices. For
18.3.1 Stator windings of generators. this purpose, the motor housing shall be provided
Generator stator windings shall have all phase with a separate terminal box, located on the side
and neutral ends brought out for the installation of opposite to the main terminal box, in which positions
the differential protection devices. for three current transformers and the leads of
18.3.2 Temperature detectors. neutral winding ends shall be provided.
Rotating machinery shall be provided with 18.3.4.6 The temperature of bearings of motors rated
temperature detectors embedded in their stator wind- at 1000 kW and over shall be monitored with local
Part X. Electrical Equipment 277
18.6.2.1.3 Alive parts of the electrical installation activated on control panels upon lack of continuity
shall be separated from the protective guards by a in the release circuits and power supply failures.
distance not less than specified in Table 18.6.2.1.3. 18.6.3.2 Number of supply sources.
For the splitted main switchboards (see 18.2.1.1),
T a b l e 18.6.2.1.3
at least one independent reserve source of supply to
Rated Minimum Minimum distance of alive electrical parts operate circuit breakers and switches shall be
voltage, kV passageway from different protective guards, mm provided in addition to their own sources of energy
height, mm each supplied from its system of busbars. Where
continuous net doors and insulated
doors and screens handrails necessary, this source of supply shall be from the
bulkheads emergency source of electrical power for the start up
from dead ship condition.
3 (3,3) 2500 100 180 600
6 (6,6) 2500 120 200 600 18.6.3.3 High voltage test.
10 (11) 2500 150 220 700 A power-frequency high voltage test shall be
15 2500 160 240 800 carried out on any switchgear and controlgear
assemblies. The test procedure and voltages shall be
according to the relevant national standard or to IEC
Standard 60298.
18.6.2.2 Locking facilities.
Withdrawable circuit breakers and switches used
in the switchboards shall be provided with mechan- 18.7 INSTALLATION
ical locking facilities in both service and disconnected
positions. For maintenance purposes, key locking of
withdrawable circuit breakers and switches and fixed 18.7.1 Electrical equipment.
disconnectors shall be possible. 18.7.1.1 Where high-voltage equipment is not
Withdrawable circuit breakers shall be located in contained in an enclosure but a room forms the
the service position so that there is no relative motion enclosure of the equipment, the access doors shall be
between fixed and moving portions. so interlocked that they cannot be opened until the
18.6.2.3 Shutters. supply is isolated and the equipment earthed down.
The fixed contacts of withdrawable circuit break- At the entrance of the spaces or rooms where
ers and switches shall be so arranged that in the high-voltage equipment is installed, a suitable mark-
withdrawable position the live contacts are auto- ing shall be placed, which indicates danger of high-
matically covered. voltage.
18.6.2.4 Earthing and short-circuiting devices. 18.7.1.2 In well-grounded cases, the electrical
For maintenance of the high-voltage switchgear equipment may be installed outside special electrical
assemblies for collecting busbars and outgoing spaces, provided the degree of protection is not below
feeders, an adequate number of earthening and IP 44 and access to current-carrying parts may be
short-circuiting devices shall be provided to enable possible only in case the voltage is off or when special
circuits to be worked upon with safety. tools are used.
Such device shall be designed for the maximum 18.7.1.3 The connection circuit diagram and the
short-circuit current. On agreement with the Register, plan of electrical equipment arrangement shall be
such a device may be portable. available in the special electrical space.
18.6.3 Auxiliary supply systems. 18.7.2 Cables.
18.6.3.1 Source of supply. 18.7.2.1 Runs of cables.
If a separate auxiliary source of electrical or other Cables shall not run through accommodation
energy is required for the operation of circuit spaces. However, if this is required by the conditions
breakers and switches, in addition to the main source of technological nature, high-voltage cables may be
a reserve source shall be provided and the store permitted to be run in accommodation spaces in
supply of that source shall be sufficient for at least special enclosed cable transit systems.
two operations of all the components. 18.7.2.2 Segregation.
However, the tripping due to overload or short- High-voltage cables shall be segregated from
circuit, and under-voltage shall be independent of cables operating at the voltages below 1000 V. In
any stored electrical energy sources. particular, the high-voltage cables shall not run in the
This does not preclude shunt tripping, i.e. same cable bunch, nor in the same ducts or pipes, or,
operating from the control voltage, provided that in the same box.
the continuity of the release circuits and their power Where high-voltage cables of different voltage
supply systems is monitored, that is alarms are ratings are installed on the same cable tray, the air
Part X. Electrical Equipment 279
clearance between cables shall not be less than the 18.7.2.6 Test after installation.
minimum air clearance for the higher voltage cables Before a new high-voltage cable installation is put
as specified in 18.2.3.1. into service or after its modernisation (repair or
However, high-voltage cables shall not be installed installation of additional cables) a high voltage with-
on the same cable tray for the cables operating at the stand test shall be satisfactorily carried out on each
nominal system voltage of 1 kV and less. completed cable and its accessories (terminations,
18.7.2.3 Installation arrangements. earthing leads, etc.)
High-voltage cables shall be laid in metallic pipes The test shall be carried out after an insulation
or boxes, or they shall be protected with metallic resistance test.
enclosures. When a d.c. voltage withstand test is carried out,
The open installation of cables (on carrier the voltage shall be not less than:
plating) is permitted if they are provided with 1,6 (2,5Uo + 2kV) for cables of rated voltage (Uo)
continuous metallic armour effectively (repeatedly) up to and including 3,6 kV;
bonded to earth. 4,2Uo for higher rated voltages, where Uo is the
18.7.2.4 Terminations. rated power frequency a.c. voltage between each
Terminations in all conductors of high-voltage conductor and earth or metallic screen, for which the
cables shall be effectively covered with suitable cable is designed.
insulating material. In terminal boxes, if conductors The test voltage shall be maintained for a
are not insulated, phases shall be separated from minimum 15 min.
earth and from each other by substantial barriers of After completion of the test the conductors shall
suitable insulating materials. High-voltage cables be connected to earth for a sufficient period in order
having a conductive layer between phases to control to remove any trapped electric charge.
the electric field within the insulation, shall have An insulation resistance test is then repeated.
terminations, which provide electric stress control. Alternatively, an a.c. high voltage withstand test
Terminations shall be of a type compatible with may be carried out upon advice from high voltage
the insulation and jacket material of the cable and cable manufacturer at a voltage not less than normal
shall be provided with means to ground all metallic operating voltage of the cable and shall be main-
shielding components (i.e. tapes, wires etc.). tained for a minimum of 24 h.
18.7.2.5 Marking.
High-voltage cables shall be readily identifiable N o t e . Tests according to those specified in IEC Stan-
dard 60502 will be also considered adequate.
by suitable marking.
280 Rules for the Classification, Construction and Equipment of MODU/FOP
19 SPARE PARTS
19.1 GENERAL
The unit shall be provided with necessary
materials for maintaining accumulator batteries
19.1.1 Each MODU or FOP shall have the store (distilled water, acid, alkali), with cables and wires,
of spare parts for an electrical installation in the fuse links of all sizes for fuses, insulating materials, as
amount not less than specified in this Section. well as with the materials which may be needed for
19.1.2 The list and amount of spare parts for eliminating faults of the electrical equipment.
electric propulsion plants, electric couplings, self- 19.1.7 Spare parts are optional for the electric
excitation and automatic voltage regulation systems drives of machinery where such machinery is installed
of generators, and automation systems, whose type is in duplicate, used according to its direct functions
not specified in Table 19.2.1, are, in each case, subject and the output (capacity) of each mechanism
to special consideration by the Register. installed is adequate.
19.1.3 Spare parts shall be ready for use without Spare parts are optional for the generators of an
additional working and fitting. electric generating plant provided that it is equipped
19.1.4 Spare parts shall meet the requirements of with generators of adequate power in number
this Part. After manufacturing, spare parts shall be exceeding the requirements of this Part.
tested.
19.1.5 Spare parts shall be secured in accessible
places, duly marked and reliably protected against 19.2 SPARE PARTS STANDARDS
environmental effects.
19.1.6 The installed equipment shall be provided
with a set of special tools and fixtures necessary for its 19.2.1 Each MODU or FOP shall be provided
disassembly and assembly in operational conditions. with spare parts relating to electrical equipment
which are specified in Table 19.2.1.
T a b l e 19.2.1
Electric motors Brushes 1 set each For 6 motors of the same type
Brush holders
Bearings
Main and emergency Circuit breakers, packet switches, 1 pc each of each type Of each type for 6 devices
switchboards, distributing voltage coils, fuses, pilot lamps,
boards, control panels, starting etc.
equipment
APPENDIX
Table 1
Alarm-matrix for AC machines: synchronous, permanent-excited and asynchronous motors
Monitored value Limiting value Applicable Local Action Action Action Indica-
Max/Min for: diagnostic tool alarm, reduce stop tion on
display main
in control
engine station
control (bridge)
room
Motor
External lubrication Failure Inspection 6 6 6 6
glass
Bearing temperature Max Thermometer 6 6
Stator winding temperature Max 6 6 6
Slip rings Failure Synchronous Inspection glass 6 6
(Voltaic arc) motor and inspection
flaps
External cooling, water/air Failure 6 6
Cooling air temperature, engine inlet at Max Thermometer 6 6
closed loop cooling system
Coolant Leakage 6 6
Speed Max. 6 6 6
Voltage regulator Breakdown Synchronous 6 6 6
motor
Earth fault monitoring of stator with Min 6 6
transformer feeding
Earth fault monitoring of exciting system Min Synchronous 6 6
with transformer feeding motor
Transformers
Transformer winding temperature Max 6 6 6
Coolant Leakage 6 6
External cooling Failure 6 6
Converters
Mains Failure 6 Restart 6
External cooling Failure 6 6 6
Power section temperature Max 6 6 6
Max 1 Max 2
Coolant quality Min 6 6
Coolant Leakage 6 6
Warning 6
Breakdown 6 6 6
Speed-/rotor position sensor detection Failure Synchronous 6 6
motor
Emergency stop (converter de-energized) 6 6 6
Semiconductor fuse Failure 6 6 6
Chopper temperature Max 6 Reduce 6
breaking
torque
DC link, voltage Max 6 6 6
DC link, current Max 6 6 6
Output current Max 6 6 6
Propulsion System Supply. MODU
Electrical Power Plant
Harmonic filter Breakdown 6 6
282 Rules for the Classification, Construction and Equipment of MODU/FOP
Table 2
Alarm-matrix for direct current motors
Monitored value Limiting value Local diagnostic Action alarm, Action Action Indication
Max/Min tool display in reduce stop on main
engine control control
room station
(bridge)
Motor
External lubrication Failure Inspection glass 6 6 6 6
Bearing temperature Max Thermometer 6 6
Main poles temperature Max 6 6 6
Interpoles or compensation windings Max 6 6 6
temperature
External cooling, water or air Failure 6 6
Cooling air temperature, engine inlet at Max Thermometer 6 6
closed loop cooling system
Coolant Leakage 6 6
Speed Max 6 6 6
Commutator/ brushes Failure Inspection glass 6 6
(voltaic arc) and inspection
flaps
Armature current Max 6 6 6
Earth fault monitoring armature circuit Min 6 6
with transformer feeding (ironwork fault)
Transformers
Transformer winding temperature Max 6 6 6
Coolant Leakage 6 6
External cooling Failure 6 6
Converters
Mains Failure 6 Restart 6
External cooling Failure 6 6 6
Power section temperature Max 6 6 6
Max 1 Max 2
Coolant quality (only at direct cooling) Min 6 6
Coolant Leakage 6 6
Warning 6
Breakdown 6 6 6
Speed sensor Failure 6 6
Emergency stop (Converter de-energized) 6 6 6
Semiconductor fuse Failure 6 6 6
Propulsion System Supply. MODU
Electrical Power Plant
Harmonic filter Breakdown 6 6
PART XI. REFRIGERATING PLANTS
1 GENERAL
1.1 The refrigerating plants installed stationary "Refrigerating Plants" of the Rules for the Classifica-
onboard the MODU or FOP shall meet the require- tion and Construction of Sea-Going Ships.
ments of Sections 1 to 8, 11 and 12 of Part XII
PART XII. MATERIALS
1 GENERAL
1.1 APPLICATION
1.2.2 In the present Part the following definitions
have been adopted.
1.1.1 The requirements of the present Part apply R e c o g n i z e d f i r m means the one included in
to materials and products intended for welded the List of approved (recognized) materials and
structures, components of machinery and equipment manufacturers published by the Register.
of MODU/FOP, subject to supervision of the R e c o g n i z e d l a b o r a t o r y means a labora-
Register in compliance with the requirements of tory (centre) included into the List of laboratories
other parts of MODU/FOP Rules. (centres) having Recognition Certificates.
1.1.2 The materials and products to be supervised Recognition Certificate for
in the course of their manufacture shall meet the M a n u f a c t u r e r is a document confirming the
requirements of the present Part and Part XIII compliance of manufactured products and conditions
"Materials" of the Rules for the Classification and of their manufacture at the given firm with the
Construction of Sea-Going Ships. It is permitted, requirements of the Register Rules and certifying the
after special consideration by the Register, to accept firm entry into the appropriate List published by the
materials and products complying with the require- Register.
ments of national and international standards ap- T y p e A p p r o v a l C e r t i f i c a t e is a docu-
proved by the Register. ment confirming the compliance of the products
The materials differing in chemical composition, manufactured by the firm with requirements of the
mechanical properties, condition as supplied or Register Rules and certifying the firm entry into the
process of manufacture from those indicated in the appropriate List published by the Register.
present Part shall be considered by the Register. In R e g i s t e r C e r t i f i c a t e is a document certi-
this case data shall be submitted which confirm the fying the compliance of a certain volume of particular
possibility of these materials application in accor- products with requirements of the Register Rules
dance with their purpose. The Register may also and, if so specified, with requirements of the order.
require additional testing. The Certificate is issued by the surveyor to the
1.1.3 The materials and products subject to Register supervising manufacture of the products.
supervision of the Register, shall be produced by M a n u f a c t u r e r ' s C e r t i f i c a t e is a docu-
the manufacturers recognized by the Register and ment of the firm certifying the compliance of a
having the following documents: certain volume of particular products with require-
Recognition Certificate for Manufacturer; ments of the order and confirming the manufacture
Type Approval Certificate. of the products in full compliance with the produc-
The procedure of issue of the above certificates tion technology adopted at the firm. The Certificate
has been established in 1.1.4 and 1.3.2, Part XIII is issued by the firm and shall be certified by
"Materials" in the Rules for the Classification and signature of the responsible person representing the
Construction of Sea-Going Ships. The documents are quality control department of the firm.
issued on the basis of the firm survey and on the R e g i s t e r B r a n d in the present Part means a
positive results of testing confirming the compliance brand, stamp or seal of a certain type regulated by the
of the products in question, manufactured using the Register, which can be applied to finished products or
technologies adopted at the firm, with the require- in the course of manufacture to confirm the Register
ments of MODU/FOP Rules. supervision and product identification in accordance
with the documents issued for them.
S a m p l e means a part of semifinished product
1.2 DEFINITIONS AND EXPLANATIONS or a specially prepared blank intended for making
specimens for tests.
S p e c i m e n means a product of specified shape
1.2.1 The definitions and explanations relating to and dimensions cut out of the sample and
the general terminology are given in Part XIII intended for direct evaluation of mechanical,
"Materials" of the Rules for the Classification and technological and other properties of the material
Construction of Sea-Going Ships. by testing.
Part XII. Materials 285
taken from two ends of the semifinished product rods, profiles _ over the full cross-section) from the
submitted for testing. forward end of the head semifinished product or
As a rule, the tests shall be conducted at +208 , forward end of the feed. Unless otherwise specified,
0 8C, 720 8C, 740 8C and 760 8C, steel of grade F the macroscopic analysis is required at the initial
shall be additionally tested at 780 8C. The tests shall survey of the firm, when modifications are intro-
result in plotting of a diagram of impact performance duced into the production process and when
versus test temperature, indicating also the percen- demanded by the surveyor to the Register in
tage of ductile (brittle) component in the specimen controversial or questionable cases concerning the
fracture. Unless otherwise specified, the tests in the quality of the supplied rolled products.
given scope are performed as a part of the initial tests, 1.3.2.9 The microscopic analysis is performed for
when modifications are introduced into the produc- determination of steel grain, size in the course of
tion process, and can be requested by the Register for operation and for evaluation of sensitivity to grain size
confirmation of the Recognition Certificate. increase when heated. The actual and natural grain is
1.3.2.7 The strain ageing sensitivity tests are defined. Metal-graphic specimens (microsections) are
carried out using specimens cut out of samples, which manufactured in various sections of semifinished
are selected similarly to samples for impact bending product. Microsections of rolled metal are taken from
tests. The metal flats, from which the specimens shall the middle of semifinished product thickness or from a
be cut, are subjected to tensile strain producing layer of 1/3 or 1/4 under the surface (depending on the
10 per cent of residual elongation. The impact bend- total thickness). The microsections are normally pre-
ing test specimens prepared from flats subjected to pared from longitudinal specimens cut out of the front
strain tension shall be preheated uniformly (aged end of the head semifinished product or head part of
artificially) up to 250 8C, then exposed to this the feed. The analysis is carried out using pickled and
temperature for one hour and subsequently cooled non-pickled microsections with magnification of 100
in the air. The impact bending specimens are tested at and/or 400. Unless otherwise specified, the macroscopic
room temperature (within 18 to 25 8C) and at the analysis is required at the initial survey of the firm,
temperature appropriate for the indicated grade of when modifications are introduced into the production
steel (for instance, 720 8C for steel grade D32). process and when demanded by the surveyor to the
Unless otherwise specified, these tests are performed Register in controversial or questionable cases concern-
at the initial survey of the firm, also in cases of ing the quality of the supplied rolled products.
introduction of modifications into the steel produc- 1.3.2.10 When different methods of melting are
tion process and when demanded by the surveyor to employed at the firm, including the classic way of
the Register in controversial or questionable cases casting into ingot moulds, or use of continuous
concerning the quality of rolled products. casting of steel, also when rolling the semifinished
1.3.2.8 The macroscopic analysis is performed for product indicated in the application for recognition
determination of deformed metal structure, detection at various mills, etc., the requirement stated above
of discontinuities, flakes, etc. As a rule, for macro- shall be applied for each technological chain sepa-
scopic analysis transverse specimens are taken (for rately.
Part XII. Materials 287
2 TEST METHODS
mens (up to 8 _ 10 per one test temperature) and 2.2.4.5 The error in test temperature measure-
rejecting after the test those, in which the crack ment shall not exceed +5 8C. The temperature shall
overreached the limits of the zone under study, as be measured by thermoelectric temperature transdu-
specified by conditions of test correctness indicated in cers provided with secondary measuring devices
2.2.5. To make rejection after testing, it is necessary complying with the accuracy grade not lower
to define the actual position of the initial crack and than 0,5.
path of its propagation; to do this, preparation of 2.2.4.6 The crack edges opening is measured by
transverse microsections may be required, as well as means of displacement gauges with base length of
repeated etching and detection of structural compo- minimum 10 mm, with measuring range from
nents over which the destruction was proceeding. +10 per cent to +50 per cent counting from the
2.2.3 Types of specimens. base. If the above are employed, the displacement
2.2.3.1 For the purpose of testing specimens of measuring error shall not exceed +1,5 per cent from
the following types are prepared: the upper boundary of the operating range.
.1 rectangular cross-section specimens for three- 2.2.4.7 The displacement gauges shall be sub-
point bending; jected to a calibration check before starting a new
.2 compact specimens for eccentric tension. series of measurements of identical specimens. It is
For semifinished products with thickness not especially important for low temperature testing. If a
exceeding 50 mm specimens of type 2.2.3.1.1 are gauge is properly isolated from the specimen, the
recommended. The specimen thickness shall be, as far calibration may be done at room temperature. The
as possible, close to the full thickness of the calibration error shall not exceed +0,01 mm.
semifinished product. 2.2.5 Validity conditions of received CTOD values.
2.2.3.2 For semifinished products with thickness 2.2.5.1 The geometrical dimensions of specimens
equal to or above 50 mm compact specimens are shall be within the standard tolerances.
recommended, as requiring less metal. The thickness of 2.2.5.2 The crack length/specimen height ratio
compact specimens shall be of maximum possible value shall be within the range from 0,45 to 0,55 for all
for the following range: 50 mm, 75 mm, 100 mm. types of specimens.
Dimensional ratios of the specimens and methods 2.2.5.3 The fatique crack extent shall make at
of their manufacture shall correspond to standards least: 1,3 mm or 2,5 per cent of the specimen height
recognized by the Register. whichever is the greater.
2.2.4 Equipment, jigs and fixtures, instrumentation. 2.2.5.4 The difference between any two measure-
2.2.4.1 In general cases the equipment, jigs and ments of the initial fatigue crack length shall not
fixtures, as well as measuring apparatus shall meet exceed 10 per cent of the crack length mean value for
the requirements of the standards and MODU/FOP the above measurements. When making the measure-
Rules and shall be periodically checked and cali- ments in the heat affected zone, the tolerance may be
brated by authorized national bodies. increased to 20 per cent.
2.2.4.2 Hydraulic servomotor-operated machines 2.2.5.5 When testing the metal of heat affected
or similar facilities with the upper limit of operating zone, it is considered sufficient if the initial fatigue
load range between 100 and 2500 kN capable of crack front contains a specified microstructure
applying force at rates specified by 2.2.1 and force portion with the length equal to 15 per cent of the
measuring error not exceeding +0,1 per cent of the specimen thickness, unless otherwise specified.
operating range upper limit, shall be employed as the 2.2.6 Determination of the CTOD test result.
machines for testing. The systems for measuring of When evaluating the crack resistance parameter
applied forces and recording of the results shall allow CTOD for base metal and HAZ metal, the minimum
the applied force to be recorded against notch edges quantity of correct specimens tested at the same
opening. temperature shall be not less than three.
2.2.4.3 The jigs and fixtures for three-point bend The CTOD value shall be determined as the
tests shall allow the support rollers to rotate and mean value of the test results under the following
move apart slightly, thus maintaining rolling contact conditions:
throughout the test. The roller diameter shall be from when testing three correct specimens, none of the
0,5 to 1,0 of the specimen height. obtained results shall be equal to less than 70 per cent
2.2.4.4 The arrangements for loading of compact of the mean value for the base metal and less than
specimens (clevis and pin) shall permit alingment as 50 per cent for the HAZ metal;
the specimen is loaded, for which purpose the gap when testing five or more correct specimens, none
between the specimen and clevis inner surfaces shall of the obtained results shall be equal to less than 50 per
be increased to 0,5 to 1,0 mm and shall prevent pins cent of the mean value for both the base metal and
jamming during the specimen plastic deformation. HAZ metal.
Part XII. Materials 289
Where the above conditions are not complied the weld thickness under the notch bottom _
with, the minimum recorded value of this parameter 2 to 0,2 mm;
shall be taken as CTOD value. maximum width of the notch _ 1,5 mm.
2.3.2.8 The electrodes for brittle overlay (deposit)
shall have the core diameter of 4 to 6 mm. Each batch
2.3 DROP-WEIGHT TESTING FOR DETERMINATION of electrodes shall be checked to perform satisfactory
OF NIL-DUCTILITY TEMPERATURE as follows:
in addition to the main series of specimens of the
2.3.1 General. product under study three more specimens of type 2
2.3.1.1 The main purpose of the testing is (see Table 2.3.2.4) shall be manufactured which, after
determination of brittle fracture development condi- a preliminary estimation of NDT temperature, shall
tions in a material with thickness of at least 15 mm. be tested at a temperature of not lower than
2.3.1.2 The test consists in impact bend loading NDT +60 8C. Each of the tested specimens shall
of a number of specimens provided by a free-falling present a visually detected crack propagating from
weight at a sequence of temperatures aimed at the notch in the deposited metal.
determination of a highest temperature at which 2.3.2.9 The brittle weld shall be deposited in a
standard specimens break, or nil-ductility tempera- single run, placing it along the specimen in the centre
ture (NDT). of non-machined surface. The width of the deposit
The deflection of the specimens shall comply with shall be 13+2 mm, length 65+5 mm, the bead
the standards and be limited by a stop. height, approximately uniform along the whole
2.3.2 Specimens for NDT determination. length, shall be at least 4 mm, which can be achieved
2.3.2.1 The samples used for NDT test specimens by selecting the appropriate welding procedures.
shall be taken from places closest to places from 2.3.3 Equipment, jigs and fixtures, instrumentation.
which the samples for mechanical testing were taken. 2.3.3.1 The equipment, jigs and fixtures, and
If for taking the samples gas cutting is used, the instrumentation shall comply with the requirements
allowance for machining on each side shall not be less of the standards and the MODU/FOP Rules and
than 25 mm or not less than the semifinished product shall be periodically checked and calibrated by
thickness, whichever is larger. authorized national bodies.
2.3.2.2 The specimen orientation in their manu- 2.3.3.2 The tests are carried out at an impact
facture, unless otherwise specified, shall be such that testing machine with a free-falling weight ensuring
the longitudinal axes are perpendicular to the last the impact energy from 330 to 1750 J. The necessary
semifinished product rolling direction (predominant level of energy for a particular material and size of
direction of metal deformation). product is selected in accordance with the standards.
2.3.2.3 It is recommended to perform NDT The anvil manufactured of solid metal shall have
determination for a series of nine specimens. hardness of 50 _ 55 HRC.
2.3.2.4 The specimen dimensions are selected 2.3.4 Validity conditions of obtained NDT values:
from Table 2.3.2.4 observing the condition that the .1 the geometrical dimensions of the specimens
specimen thickness shall be closest to the thickness of shall be within the limits of standard tolerances;
the product subjected for the testing. .2 the weld-deposit notch is visibly cracked;
T a b l e 2.3.2.4 .3 the specimens in the course of bending reach the stop;
Specimen type 1 2 3
.4 the deposited layer on the specimens does not
contact with the anvil;
Length, mm 360+2,0 130+1,0 130+1,0
Width, mm 90+2,0 50+1,0 50+1,0
.5 the obtained value of the nil-ductility temperature
Thickness, mm 25+2,5 19+1,0 15+1,0 is confirmed by testing of three specimens at the
temperature of NDT+5 8C, none of which was broken;
2.3.2.5 Specimens are prepared, as a rule, by a .6 the fitness of the electrodes used for brittle
mechanical method. No overheating of specimens is deposit has been proved.
allowed. The specimen tension side shall not be
subjected to machining.
2.3.2.6 Employed for testing are rectangular 2.4 TESTS FOR DETERMINATION
specimens with brittle weld deposit on the non- OF DUCTILE-TO-BRITTLE TRANSITION
machined tension side. In the deposit a notch is made TEMPERATURE (Tkb)
across the specimen, from which a crack is propa-
gated under an impact load. 2.4.1 General.
2.3.2.7 Only the deposited metal shall be notched. 2.4.1.1 The Tkb temperature is a ductile-to-brittle
The parameters to be controlled are: transition temperature characterised by 70 per cent
290 Rules for the Classification, Construction and Equipment of MODU/FOP
fibrous component in the fracture of a full-thickness bearing and loaded surfaces are subjected to machin-
specimen. The tests carried out for determination of ing to provide parallelism between them and perpen-
Tkb allow evaluating cold resistance of the tested dicularity of the plate.
material, to compare cold resistance of various steels Upon agreement with the Register, it is permitted
as well as to evaluate the temperature of brittle crack to make notch using gas cutting.
arrest Tar in tested material, proceeding from the 2.4.2.5 The dimensions of specimens made of
condition Tar = 0,9Tkb 10 8C. metal in full thickness shall meet the requirements of
2.4.1.2 The procedure for Tkb measurement Table 2.4.2.5. The radius of notch in flat prizmatic
involves the three-point bend testing of a series of specimens shall be equal to half the notch width.
steel specimens in full thickness till fracture. The tests T a b l e 2.4.2.5
are carried out at successively lowered temperatures.
Thickness, Length, Height, Notch Notch
2.4.1.3 In the course of testing control is effected mm mm mm depth, mm width, mm
over the area of crystalline (brittle) or fibrous Above 10 to 14 288+20 60+5 20+5 3+3
(ductile) components in the specimen fracture and Above 14 to 32 400+20 90+5 30+5 3+3
over the test temperature. Above 32 to 60 520+20 120+5 40+5 5+5
Moreover, upon completion of the tests, control Above 60 to 100 640+20 150+5 75+5 5+5
Above 100 6 1,5 0,75 10+5
is effected over the existence of cleavage in the thicknesses thicknesses thickness
fracture within the fibrous component. With cleavage +20 +5 +5
existing, the tests are considered as invalid, if the
cleavage reaches the boundary between the ductile
and brittle components of the fracture or extends for
more than one-half the specimen thickness. 2.4.3 Equipment, jigs and fixtures, instrumentation.
2.4.1.4 To plot the temperature curve, it is 2.4.3.1 The equipment, jigs and fixtures, and
recommended to carry out the tests in the following instrumentation shall comply with the requirements
temperature sequence: +20 8C, 0 8C, 720 8C, 740 8C, of the standards and MODU/FOP Rules and shall be
760 8C, and so on, depending on the grade of steel to be periodically checked and calibrated by authorized
tested, but with intervals not exceeding 20 8C. national bodies.
2.4.2 Specimens for determination of Tkb. 2.4.3.2 It is not recommended to use mechani-
2.4.2.1 The samples used for preparation of Tkb cally operated machines for determination of Tkb.
specimens shall be taken from places closest to those 2.4.4 Validity conditions of obtained Tkb values.
from which the samples for mechanical testing were 2.4.4.1 The geometrical dimensions of the speci-
taken. mens shall be within the limits of standard tolerances.
2.4.2.2 The specimen orientation, unless other- 2.4.4.2 The error of the required specimen
wise specified, shall be such that the longitudinal axes temperature measurement in its notched cross-section
are perpendicular to the last rolling direction does not exceed +2 8C within the range from +150
(principal direction of metal deformation). Orienta- to 7200 8C.
tion of each specimen is indicated in the test record. 2.4.4.3 The error in determination of the quantity of
2.4.2.3 It is recommended to determine Tkb by fibrous or crystalline component in the specimen fracture
testing a series of 10 to 12 specimens. does not exceed +5 per cent of the fracture area.
2.4.2.4 The specimens shall be prepared using a 2.4.4.4 The obtained value of Tkb is confirmed by
mechanical method. If agreed upon by the Register testing of three specimens. If in two cases out of three
and testing body, it is permitted to use gas or plasma the fractures contain 70+5 per cent of fibrous compo-
cutting for specimen cutting, provided that the nent, the obtained temperature is taken to be Tkb.
Part XII. Materials 291
3 SELECTION OF MATERIAL
T a b l e 3.2.3-2
3.1 GENERAL
Thickness, Strength level (required minimum
3.1.1 The requirements of the present Section mm, not value of yield strength, MPa)
apply to steel for hull structures of FOP. more than
3.1.2 In general cases the selection of materials is norm. 315 355 390 420 460 500 550 620 690
performed in accordance with requirements of Part II
20 _ _ _ _ 0,10 0,10 0,10 0,10 0,10 0,15
"Hull" Rules and depending on the material design 30 _ 0,10 0,10 0,10 0,10 0,10 0,15 0,15 0,20 0,20
temperature Td, criticality of the structural element in 40 0,10 0,10 0,10 0,15 0,15 0,15 0,20 0,20 0,20 0,25
question, its thickness and conditions of loading: 50 0,10 0,15 0,15 0,20 0,20 0,20 0,20 0,25 0,25 0,30
action of cyclic wind and ice loads, possibilities of 70 0,15 0,15 0,20 0,20 0,20 0,25 0,25 0,25 0,30 0,30
dynamic mode of loading (under pressure of ice
fields). T a b l e 3.2.3-3
norm. 315 355 390 420 460 500 550 620 690
3.2.1 The steel grade (A, B, D, E, F) for thickness 20 _ _ _ _ _ _ _ _ _ 0,10
of 50 mm or less is selected from Table 1.5.1.2-1, 30 _ _ _ _ _ _ _ 0,10 0,10 0,10
40 _ _ _ _ 0,10 0,10 0,10 0,10 0,15 0,15
Part II "Hull". 50 _ _ 0,10 0,10 0,10 0,10 0,15 0,15 0,15 0,20
Application of steel for thicknesses not covered 70 0,10 0,10 0,15 0,15 0,15 0,15 0,20 0,20 0,20 0,25
by the Table is only possible upon special agreement
with the Register and on condition of meeting the T a b l e 3.2.3-4
requirements for viscosity and cold resistance proper-
ties determined by the Register in accordance with Thickness, Strength level (required minimum
mm, not value of yield strength, MPa)
Table 1.5.1.2-2, Part II "Hull".
more than
3.2.2 For steel of any grade with thickness
exceeding 50 mm and steel of grade F with thickness norm. 315 355 390 420 460 500 550 620 690
ex cee ding the p erm issible va lue give n in 30 _ _ _ _ _ _ _ 0,10
Table 1.5.1.2-1, Part II "Hull" the results of tests 40 _ _ _ _ _ _ _ 0,10 0,10 0,10
for determination of crack resistance parameter 50 _ _ _ _ 0,10 0,10 0,10 0,10 0,15 0,15
70 0,10 0,10 0,10 0,10 0,10 0,10 0,15 0,15 0,15 0,20
CTOD and NDT shall be submitted. The CTOD
tests shall be carried out at the specified design
temperature or within the temperature range includ- 3.2.3.1 Special structures subjected to cyclic ice,
ing the design temperature. wind and wave, and seismic loads.
3.2.3 The values of CTOD parameter for the base The CTOD values for the base metal and for the
metal and the HAZ metal of a welded joint at the HAZ metal are given in Tables 3.2.3-1 and 3.2.3-2,
design temperature Td shall not be lower than those respectively.
given in Tables 3.2.3-1 to 3.2.3-4 depending on the 3.2.3.2 Special structures statically loaded.
category of criticality of structural elements and The CTOD values for the base metal and the
conditions of their loading: HAZ metal are given in Table 3.2.3-3.
T a b l e 3.2.3-1 3.2.3.3 Primary structures subjected to cyclic ice,
Thickness, Strength level (required minimum wind and wave, and seismic loads.
mm, not value of yield strength, MPa) The CTOD values for the base metal and for the
more than HAZ metal are given in Tables 3.2.3-2 and 3.2.3-3,
norm. 315 355 390 420 460 500 550 620 690 respectively.
20 _ _ 0,10 0,10 0,10 0,10 0,15 0,15 0,15 0,20
3.2.3.4 Primary structures statically loaded.
30 _ 0,10 0,15 0,15 0,15 0,20 0,20 0,20 0,25 0,25 The CTOD values for the base metal and the
40 0,15 0,15 0,20 0,20 0,20 0,25 0,25 0,30 0,35 0,35 HAZ metal are given in Table 3.2.3-4.
50 0,20 0,20 0,20 0,25 0,25 0,30 0,30 0,35 0,40 0,45 3.2.3.5 Secondary structures subjected to cyclic
70 0,20 0,20 0,25 0,25 0,30 0,30 0,30 0,35 0,40 0,45
ice, wind and wave, and seismic loads.
292 Rules for the Classification, Construction and Equipment of MODU/FOP
The CTOD values for the base metal and the For metal with thickness exceeding 40 mm, the
HAZ metal are given in Tables 3.2.3-3 and 3.2.3-4, value of temperature Tkb corresponding to 70 per cent
respectively. fibrous component in the fracture of a full-thickness
3.2.4 For the special structural elements directly specimen shall not be above 1,1Td + 10 8C.
subjected to dynamic ice or seismic loads, the values 3.2.5 For the special structural elements not
of nil ductility temperature (NDT) for the base metal covered by the requirement of 3.2.4 and the primary
with thickness t up to 40 mm shall not exceed: structural elements subjected to cyclic ice, wind and
Td ± for t 4 15 mm; wave, and seismic loads, the values of nil ductility
Td ± 108C for 15 mm < t 4 20 mm; temperature (NDT) shall not exceed Td when the
Td ± 208C for 20 mm < t 4 30 mm; thickness does not exceed 30 mm, and Td ± 10 8C for
Td ± 258C for 30 mm < t 4 40 mm. the metal with higher thickness.
T a b l e 4.3.1.2
Values of impact energy for steels of improved weldability and higher and high strength at impact bending test
Grade Impact bending Mean value of Impact energy, Grade Impact bending Mean value of Impact energy,
test temperature impact energy, KVt (J) per one test temperature impact energy, KVt (J) per one
KVt (J), 8C KVt (J), min specimen, min KVt (J), 8C KVt (J), min specimen, min
Upon agreement with the Register steels of steel conducted with the purpose of granting to the
normal and improved weldability and higher strength firm the Recognition Certificate for Manufacturer, or
can be quenched and tempered. when confirming this Certificate, if required so by the
Register. When it appears necessary to demonstrate
the guaranteed quality of rolled products in the
4.5 SAMPLING course of acceptance testing, the Register may require
combined impact bending tests on longitudinal and
transverse specimens.
4.5.1 Unless there are some other directions, the 4.5.1.3 The specimens for tensile and impact
sampling shall be carried out in accordance with the bending tests shall be manufactured in accordance
requirements of 3.2.5, 3.13.5 and 3.14.4, Part XIII with requirements of 2.2, Part XIII "Materials" of the
"Materials" of the Rules for the Classification and Rules for the Classification and Construction of Sea-
Construction of Sea-Going Ships, depending on the Going Ships.
steel grade and strength level. 4.5.2 The samples and specimens for testing with
4.5.1.1 The specimens for tensile testing shall be the aim of determination of values CTOD, NDT and
cut out in such a way that their longitudinal axes are Tkb shall be manufactured in accordance with the
perpendicular to the direction of last rolling (pre- requirements of 2.2.2, 2.3.2 and 2.4.2, respectively. As
dominant direction of metal deformation), excluding a rule, if this is required, the samples for testing in
the sections, rods and bars having width of 600 mm determination of crack resistance and cold resistance
and less. parameters shall be taken in places closest to places
4.5.1.2 The specimens for impact bending tests of taking samples for ordinary mechanical tests.
shall be cut out having in mind the following 4.5.3 Unless otherwise specified, the samples shall
considerations: be taken in the presence of a Register representa-
.1 for steels of normal weldability, normal and tive.
higher strength the longitudinal axis of specimens can
be either parallel, or perpendicular to the direction of
last rolling. As a rule, in acceptance rules at the stage 4.6 SCOPE OF TESTING
of steel manufacture longitudinal specimens (KVL)
are used; at the same time, the manufacturer shall
guarantee the value of impact performance specified 4.6.1 Rolled products are submitted for testing in
for this steel and determined on transverse specimens batches. Each batch shall contain the products of one
(KVT); type, one melt and of the same as-delivered condi-
.2 for high-strength steel of improved weldability tion. The thickness and diameter of rolled products in
the impact bending tests, irrespective of the strength the batch shall not differ by more than 10 mm. As a
level, are carried out on transverse specimens; rule, samples for testing shall be taken among
.3 testing on both longitudinal and transverse products of the largest thickness and diameter in
specimens is required by the Register at initial tests of the batch.
Part XII. Materials 295
4.6.2 Unless otherwise specified, the quantity of .1 name and/or designation of the manufacturer;
specimens selected for testing in the batch and the .2 steel grade in accordance with requirements of
size of the batch shall comply with the requirements the present Part and Part XIII "Materials" of the
of Part XIII "Materials" of the Rules for the Rules for the Classification and Construction of Sea-
Classification and Construction of Sea-Going Ships: Going Ships;
for steels of normal and improved weldability, .3 batch No., cast No. or identification number in
normal and higher strength _ see 3.2.6; accordance with marking system of the manufac-
for high-strength steels of normal and improved turer, permitting to trace the whole process of the
weldability _ see 3.13.6 and 3.14.5. semifinished product manufacture.
4.6.3 The scope of testing for determination of In delivery of rods and profiles in bundles it is
CTOD, NDT and Tkb characteristics is specified in permitted to have marking in tags.
each separate case, taking into account the require-
ments of Section 2.
4.8 DOCUMENTS
"Materials" of the Rules for the Classification and bending tests of profiles and strip steel longitudinal
Construction of Sea-Going Ships. specimens (KVL) may be selected.
The scope of initial tests shall be defined in Unless otherwise specified, impact bending tests of
accordance with the requirements of Section 3. carbon and carbon-manganes steels intended for low-
5.1.5 At the initial survey for issue of Recognition temperature use shall be carried out at a temperature of
Certificate for Manufacturer the positive results at least 5 8C lower than the design temperature.
obtained in testing of shipbuilding hull steel, except In any case the mean value of impact KVT for test pie-
for Grades A and B, may be extended to carbon and ces with section of 10610 mm shall be not lower than 27 J
carbon-manganese boiler steel. and the mean value of impact KVL not lower than 41 J.
Impact bending tests at a negative temperature
may be required by the Register also for steels not
5.2 TESTING intended for service at negative temperatures.
5.2.1.2 Steels with thickness above 10 mm intended
for service at negative temperatures shall be subjected
5.2.1 In addition to 3.3, Part XIII "Materials" of additionally to drop weight testing. The tests shall be
the Rules for the Classification and Construction of performed on minimum two specimens selected from
Sea-Going Ships, when conducting initial and accep- semifinished products of the largest thickness in each
tance tests of the steel the following requirements cast in accordance with the requirements of 2.2.6,
shall be taken into account. Part XIII "Materials" of the Rules for the Classification
5.2.1.1 The steel intended for manufacture of and Construction of Sea-Going Ships. The test
pressure vessels and liquified gas tanks shall be procedure shall be approved by the Register.
subjected to impact bending tests on specimens with Absence of steel susceptibility to brittle fracture
sharp V-notch (KVT) and longitudinal axis perpen- shall be confirmed at the temperature 5 8C lower than
dicular to the direction of final rolling. For impact the design temperature.
6.1 GENERAL 6.1.2 The pipes and tubes subject to the Register
supervision shall meet the requirements of 3.4,
Part XIII "Materials" of the Rules for the Classifica-
6.1.1 This Section specifies the requirements for tion and Construction of Sea-Going Ships.
steel tubes and pipes intended for welded structures, 6.1.3 The pipes and tubes of various systems and
parts of machinery and equipment of MODU/FOP pipelines intended for service at negative temperature
subject to the Register supervision in accordance with are subject to special consideration by the Register.
the requirements of other parts of MODU/FOP 6.1.4 The steel in pipes of welded elements of
Rules. structures shall satisfy the requirements of Section 4.
1 GENERAL
.3 the tack welds, if necessary, shall be tested as The possibility of admittance to work of welders
parts of the completed joint; having qualification certificates issued by other
.4 the scope of sample checking includes visual authorities, including classification societies, is a
examination and measurements, surface cracks con- subject of a separate consideration by the Register.
trol (magnetic particle inspection or dye penetrant However, in any case the following requirements
testing), hardness testing, control of macrosections, remain true:
also some types of destructive tests upon agreement .1 equivalency of scope and quality of qualifica-
with the Register; tion tests conducted for welders' certification to
.5 the region of approval with respect to thickness requirements of Section 5, Part XIV "Welding" of
of base metal and of employed welded joints is the Rules for the Classification and Construction of
limited, as a rule, by thickness of particular assem- Sea-Going Ships;
blies simulated by the conducted tests. .2 compliance of the admittance granting proce-
2.2.2.2 Production tests are carried out by special dure with the requirements of Section 5, Part XIV
demand of the Register in cases when there are some "Welding " of the Rules for the Classification and
doubts about product quality stability, or changes in Construction of Sea-Going Ships;
process parameters are suspected, or when the .3 compliance with the range of approval estab-
standard and preliminary tests are, in the Register lished in accordance with the requirements of Section 5,
opinion, insufficient for a particular welding proce- Part XIV "Welding " of the Rules for the Classification
dure. Such welding procedures, which are distinctive and Construction of Sea-Going Ships depending on the
in higher degree of probability of deviations in scope of practical tests at certification.
quality of welded joints, include: 2.3.2 Each production department dealing with
.1 vertical _ downward welding; welding work shall have in its staff a responsible
.2 one-side welding with free back-forming of person, a surveyor engaged in direct supervision of
weld root using coated electrodes or flux-cored wire; proper observation of the requirements for welding
.3 welding techniques with high heat input operations in accordance with the documentation
(electrogas welding, electroslag welding, etc.); approved by the Register.
.4 welding technicues extra-sensitive to assembly As a rule, the production welding supervisor shall
and edge preparation quality, such as electron beam have a qualification of a diploma engineer in welding.
and laser welding. Among his duties is informing the surveyor to the
2.2.2.3 In separate cases the Register can decide Register of any changes in the welding procedure and
to approve the welding procedure at a particular firm of all deviations, if any of them took place in
on the basis of previous experience of work with execution of welding operations.
welding of similar structures without conduction of The welding supervisor is personally responsible
tests. This way of approval cannot be used for for timely and efficient execution of the following
welding of special structures, for welding of high- activities and control operations:
strength steels and steels of high cold resistance, also .1 drafting of WPS and certification of welding
for welding procedures requiring preliminary or in- procedure;
process tests. .2 control of welders' qualifications conformity
with the requirement of the Register;
.3 incoming control of base metal and welding
2.3 PRODUCTION PERSONNEL. consumables;
QUALIFICATION OF WELDERS .4 observation of conditions of welding consum-
ables storage and issue, of its conformity with
2.3.1 All operations in welding of structures of established requirements;
MODU and FOP to be supervised by the Register .5 edge preparation and assembly for welding;
shall be carried out by qualified welders only, who .6 maintenance of the welding equipment, jigs
have passed the required tests and have valid Welder and fixtures in proper technical condition;
Approval Test Certificates issued by the Register in .7 monitoring of welding operations to detect any
accordance with provisions of Section 5, Part XIV deviations from the WPS;
"Welding " of the Rules for the Classification and .8 monitoring and analysis of welded joints
Construction of Sea-Going Ships. quality on the basis of in-process and acceptance
The nature and complexity of work performed by control;
welders in working conditions shall be in full .9 control and monitoring of work in repair of
compliance with the area of approval indicated in defects in portions of welded joints.
the Welder Approval Test Certificates.
300 Rules for the Classification, Construction and Equipment of MODU/FOP
2.4.1 The base metals employed in manufacture 2.5.1 The welding consumables employed in
of welded structures of MODU and FOP supervised welding of structural elements of MODU and FOP
by the Register shall fully comply with the respective supervised by the Register shall be approved by the
requirements of the Rules (see Part XIII "Materials" Register in accordance with the requirements of
of the Rules for the Classification and Construction Section 4. At the same time, the use of welding
of Sea-Going Ships and Part XII "Materials" of consumables shall comply with instructions con-
MODU/FOP Rules). tained in their Type Approval Certificate, as well as
In view of this, the weldability of base metal is requirements listed below.
considered approved in the course of testing aimed at 2.5.2 In general cases, the employed welding
recognition by the Register of both the metal and its consumables shall ensure equivalence of character-
manufacturer. istics of welded joints and base metal quality.
Given below are general requirements stipulating The ultimate breaking strength of a welded joint
the necessity for additional weldability tests, as shall not be below the ultimate breaking strength of
employed in specific conditions of welded structures steel employed for manufacture of the given structur-
manufacture at various firms. al element.
2.4.2 The additional weldability tests are con- For the weld and heat affected zone metal the
ducted in the scope of testing for approval of welding values of impact and test temperature shall comply
procedure and normally include: with the requirements for welded joint serviceability.
.1 determination of heat affected zone properties 2.5.3 The choice of welding consumables in-
for actual product manufacture cycle (in most cases it tended for welding of highly-loaded primary and
can be achieved using standard samples, as specified special structures with thickness of 50 mm and above
in Section 6, Part XIV "Welding " of the Rules for the shall be based also on results of crack resistance
Classification and Construction of Sea-Going Ships); testing in accordance with CTOD procedure at
.2 confirmation of the welded joint resistance to temperature specified in Part XII "Materials".
cold cracking for specific conditions of welding 2.5.4 Selection of grade of welding consumables for
operations (as a rule, this requires the use of non- welding of structures of normal and higher strength
standard, so-called "technological" or "laboratory" steels.
samples taken in the course of preliminary approval The welding consumables shall be used for
tests). welding of steel of those grades for which they were
2.4.3 The necessity to conduct additional weld- approved by the Register in accordance with
ability tests is established by the requirements of the Table 2.5.4.
present section, as well as Section 6, Part XIV Using the table, it is necessary to be guided by the
"Welding " of the Rules for the Classification and following requirements:
Construction of Sea-Going Ships and in general cases .1 when producing welded joints where a steel of
it is substantiated by the following factors: normal strength is welded with a steel of higher
.1 application of special welding methods, for strength welding consumables can be used which
instance, those requiring high heat input, which are correspond to the lowest grade permissible according
not included into the normal range of approval on to requirements of Table 2.5.4 for each steel taken
the basis of weldability test results; separately (for instance, in a welded joint involving
.2 special requirements for weld and heat affected steels of grades D and E32 welding consumables of
zone properties, such as defined by the results of grade 3 may be used);
crack resistance tests (CTOD); .2 when producing welded joints where steels of
.3 application of base metals highly sensitive to the same strength levels are welded, but with different
particular features of welding procedure (including requirements concerning impact bending test tem-
high-strength steels, microalloyed cold-resistant perature, welding consumables can be used which
steels, high-alloyed steels of complex structure, etc.); correspond to the lowest grade permissible according
.4 welding in unfavourable conditions; to Table 2.5.4 for each steel taken separately, except
.5 heat treatment after welding. for steel of grade E40 (for instance, in a welded joint
involving steels of grades D32 and E32 welding
consumables of grade 3Y can be used);
.3 when producing welded joints where steels of
higher strength are welded, also when a higher
strength steel is welded with normal strength steel,
Part XIII. Welding 301
T a b l e 2.5.4
Shipbuilding steel
3,3S,3T,3M,3TM,3V + + + _ _ _ _ _ _ _
3Y,3YS,3YT,3YM, 3YTM,3YV + + + _ + + _ _ _ _
3Y40,3Y40S,3Y40T, + + _ + + _
3Y40M,3Y40TM, 3Y40V See 2.5.4.4
4Y,4YS,4YT,4YM,4YTM, 4YV + + + + + + + _ _ _
4Y40,4Y40S,4Y40T, + + + + + +
4Y40M,4Y40TM,4YV See 2.5.4.4
1
See 2.5.4.5.
welding consumables with controlled content of they are permitted by the Register, as specified by
diffusible hydrogen, as specified in Table 4.2.1.4, Tables 2.5.5-1 and 2.5.5-2.
Part XIV "Welding " of the Rules for the Classifica- T a b l e 2.5.5-1
tion and Construction of Sea-Going Ships, shall be
Identification Identification of grades
used. But only electrodes with basic coating are of grades of welding of high-strength steels
permissible; consumables by impact bend test temperature
.4 for welding of normal strength steels (grades by test temperature
A(420/690) D(420/690) E(420/690) F(420/690)
A, B, D, E) welding consumables approved for
corresponding steel grades A40, D40, E40 may only 3Y(42/69) + + _ _
be used with special permission of the Register for 4Y(42/69) + + + _
5Y(42/69) + + + +
particular grades of welding consumables;
.5 use of grade 1Y welding consumables for T a b l e 2.5.5-2
welding of higher strength steels is allowed only for
Identification of Identification of grades
joints with thickness up to 25 mm inclusive; grades of of high-strength steels
.6 welding consumables selected from Table 2.5.4 welding by strength level
can be also specified for welding of other steels, consumables
besides those covered by the table, if such steels in by strength level (A/F) (A/F) (A/F) (A/F) (A/F) (A/F)
420 460 500 550 620 690
their mechanical properties and chemical composi-
(3Y/5Y)42 + _ _ _ _ _
tion are equivalent to steels for which the particular
(3Y/5Y)46 + + _ _ _ _
welding consumable has been approved; (3Y/5Y)50 + + + _ _ _
.7 rutile-type electrodes may be used for welding (3Y/5Y)55 _ _ + + _ _
of secondary structures from normal strength steel (3Y/5Y)62 _ _ _ + + _
(3Y/5Y)69 _ _ _ _ + +
with thicknesses up to 20 mm and not subjected to
dynamic loads;
.8 electrodes with oxide type coating are not In selection of grades the following limitations
permitted for use in construction of MODU and and requirements shall be kept in mind:
FOP. .1 in some cases the Register may limit the scope of
2.5.5 Selection of welding consumable grade for application of a particular grade of welding consum-
welding of high-strength steel structures. ables to just one strength grade of base metal without
The welding consumables shall be used for expanding the approval to the lowest grades of high-
welding of high-strength steels of grades, for which strength steel in accordance with Table 2.5.5-2;
302 Rules for the Classification, Construction and Equipment of MODU/FOP
.2 when joining high-strength steel to the same The welded joints where the higher strength steel
and also joining high-strength steel to higher or with the index F is welded to the steels of other
normal strength steels it is necessary to apply welding grades, the grade of welding consumables shall be
consumables with controlled content of diffusible selected according to the requirements of 2.5.4.
hydrogen and having classification indices HHH or
HH in accordance with Table 4.2.1.4, Part XIV
"Welding" of the Rules for the Classification and 2.6 TYPES OF WELDS IN WELDED JOINTS.
Construction of Sea-Going Ships; GENERAL RECOMMENDATIONS
.3 it is not recommended to use a single-run and
two-run welding for joints in high-strength steels. 2.6.1 Butt joints.
They may only be approved by the Register on the 2.6.1.1 Depending on the thickness of elements to
basis of additional tests conducted to a special be joined, method and spatial position of welding and
program agreed with the Register; ease of access for welding, the butt joints can be
.4 it is not recommended to use electrogas and produced without edge preparation, with one-side or
electroslag welding technologies for joints in high- two-side (symmetrical or asymmetrical) groove, as
strength steels. They may only be approved by the required by national standards. In cases when the
Register on the basis of additional tests conducted to designer or manufacturer of welded structures selects
a special program agreed with the Register; a non-standard form of edge preparation and design
.5 it is not recommended to use multi-arc and one- dimensions of the welded joint, these shall be
side welding with various types of backing for joints in indicated separately in the drawings and in the
high-strength steels. They may only be approved by the specification for welding operations.
Register on the basis of additional tests conducted to a The shape of welds and details of edge prepara-
special program agreed with the Register; tion for special welding techniques (for instance, one-
.6 electrodes with rutile and iron oxide type of side welding on copper slides, gas electric or
coating shall not be applied for welding of high- electroslag welding) shall be approved by the Register
strength steel structures; individually on the basis of welding procedure test
.7 application of welding consumables of all results.
grades subjected to testing within the scope specified 2.6.1.2 Butt welded joints are executed, as a rule,
in 4.6, Part XIV "Welding" of the Rules for the with full penetration in a technological process
Classification and Construction of Sea-Going Ships, including operations of weld root dressing and back
for welding of high-strength steels is only possible for welding. Other techniques of one-side welding can be
joints with base metal thickness not exceeding used, which permit to omit operations of weld root
70 mm. The problem of use of welding consumables dressing and backing. All parameters of such one-
for welding of steels exceeding 70 mm in thickness is a side welding procedure shall be minutely confirmed
subject to special consideration by the Register and by approval testing. The scope of testing and
requires additional testing to a program agreed upon quantity of samples in such cases shall be agreed
specially by the Register in accordance with provi- upon additionally by the Register.
sions of 4.2. 2.6.1.3 If the requirements and recommendations
2.5.6 Selection of welding consumable grade for mentioned in 2.6.1.2 cannot be satisfied (for example,
welding of shipbuilding steel structures operating at in case of one-side access to the weld), it is
low temperatures. permissible to make one-side butt joints on the
Welding consumables for welding of structures of permanent backing or one-side lock joints. In this
shipbuilding steel grades F32, F36 and F40 operating case the value of root gap shall be specified to ensure
at low temperatures shall be used in accordance with the guaranteed penetration and absence of defects, it
requirements of Table 2.5.6. is recommended to decrease the angle of bevel in
T a b l e 2.5.6 comparison with ordinarily employed values.
The given type of joint shall not be used in special
Welding Shipbuilding steel grade
structural members, and as for primary members, the
consumable grade
F32 F36 F40 possibility of its use shall be considered separately by
5Y,5YS,5YT, 5YTM,5YV + + _ the Register, taking into account the requirements to
5Y40,5Y40S,5Y40T,5Y40M, + + + ensure the fatigue strength.
5Y40TM,5Y40V 2.6.1.4 The recommended forms of edge prepara-
5Y42,5Y42S,5Y42M _ + +
5Y46,5Y46S,5Y46M +1 +1 + tion for butt joints in clad steels are shown in
1 Fig. 2.6.1.4.
Use of welding consumables of grade 5Y46 intended for
welding of high-strength steels shall be agreed upon addition-
ally with the Register.
Part XIII. Welding 303
14720
8712
607708
1,572
272,5
807908 607908
T<16
107158 608
*308 *308
*158
272,5
*158
272,5
20735
>2,0
<2,5
072,0
607908
107158 608 073
T>16
>2,5
>35 mm
2,573
2,573
>3,0
273
273
min 5 mm 607908
7158
2.6.2 Fillet, tee and cruciform joints with guaran- 2.6.2.4 Fillet, tee and cruciform joints which have
teed full penetration. access for welding from one side only can be prepared
2.6.2.1 Depending on thickness of members to be with one-side bevel of edges on the permanent backing.
joined, welding technique, spatial position, as well as In this case the limitations and recommendations listed
ease of access, fillet, tee and cruciform joints with in 2.6.1.3 shall be taken into consideration.
guaranteed full penetration are effected with single or 2.6.3 Fillet, tee and cruciform joints with non-
double bevel edge preparation. Design elements of guaranteed full penetration.
edge preparation and dimensions of welds are 2.6.3.1 This type of welded joints in the shape of
selected in accordance with the requirements of edge preparation is identical to joints mentioned in
national standards for respective welding techniques. 2.6.2 but differing from them by presence of
If non-standard forms of edge preparation or special permissible incomplete fusion f of the welded joint
requirements for weld shape are stipulated, they shall (Fig. 2.6.3.1). The technology of making joints with
be indicated separately in the drawings and in the non-guaranteed penetration does not include the
specification for welding operations. operation of root dressing before back welding,
2.6.2.2 As a rule, welds with guaranteed full which could result in incomplete fusion.
penetration require weld root dressing and back
t
welding. For welding techniques allowing to omit these t
operations (electrodes for root weld backing, various *508+58
types of flexible backups, etc.) all parameters of the *508+58
technology, including design elements of edge prepara-
tion, are subject to separate confirmation by means of
approval testing of welding procedure.
2.6.2.3 If a fillet joint shall be flush (without f f
extended free edge), for equivalent joints of special
members a two-side asymmetrical edge bevel shall be Fig. 2.6.3.1
selected, as shown in Fig. 2.6.2.3-1. At the same time, to Examples of two-side tee joint with full non-guaranteed
penetration for one- and two-side edge bevel at the abutting plate
prevent lamellar fracture of the base metal the edge bevel
angle shall be increased in the direction away from the
theoretical line of plate alignment. 2.6.3.2 In normal practice incomplete fusion of weld
root is limited to value of f40,2t (not exceeding 3 mm),
*158
*158 where t is the thickness of abutting plate (with edge
08 preparation). The effective thickness of the weld in this
*3 *3
08
case shall be taken equal to the thickness t of the abutting
plate, and the incomplete fusion f shall be compensated
by additional increase in height of fillet welds a by a
value not lower than f for each side of the joint.
2.6.3.3 The joints with non-guaranteed full
273
273 penetration shall not be used in special structures,
and as for primary structures, the possibility of use in
them is subject to special consideration by the
Fig. 2.6.2.3-1
Register, with due regard to the fatigue strength
Similar edge preparation shall be used in tee-type requirements. In any case, the issue of application in
erection joints (or cruciform joints without extension of the a structure of joints with non-guaranteed full
304 Rules for the Classification, Construction and Equipment of MODU/FOP
penetration can be accepted for consideration by the The design elements of edge preparation, weld
Register only if the manufacturer can submit dimensions and joint characteristics c, d and f shall be
confirmed guarantees, that value f was properly indicated in the drawings and in the specification for
controlled by nondestructive method both in the welding operations (an example is given in
process of manufacture and at the acceptance of the Fig. 2.6.4.1).
joints. 2.6.4.2 Incomplete fusion of the weld root is
2.6.3.4 The one-side joints with non-guaranteed limited by value f40,02t, but it shall not exceed
full penetration and without back welding 3,0 mm, and the value of c shall not, as a rule, exceed
(Fig. 2.6.3.4) shall not be used in special and primary 1/3t. For the given type of joints the effective
structures (members). thickness of the fillet weld shall be taken equal to
the thickness of the abutting plate t minus nominal
lack of penetration d=c+f.
2.6.4.3 Application of joints with designed lack of
penetration is limited to two-side type and is subject
to special consideration by the Register.
Another limitation is the use of such joints only
in the primary and secondary structures not subjected
f f to considerable dynamic and fatigue loads. The
manufacturer shall guarantee, by means of proper
Fig. 2.6.3.4
acceptance control, the compliance of actual and
Examples of one-side fillet
and tee joints with non-guaranteed full penetration design values of parameter d, as well as acceptable
level of defects in fillet weld cross-section.
2.6.5 Fillet, tee and cruciform joints executed by
The issue of the possibility of such joints use in fillet welding without edge preparation.
secondary structures shall be considered by the 2.6.5.1 The joints achieved by fillet welding
Register, as specified in 2.6.3.3. without edge preparation shall be employed, as a
rule, in structures two-side version. Application of
N o t e . This limitation has no force for joints completed
with the use of specialized welding techniques and welding joints with one-side fillet welds (for example, in box
consumables intended for one-side welding. Incomplete fusion in girders of closed profile) is subject to special
this case is called shrinkage of one-side weld and its value is consideration by the Register.
normally limited to f40,05t but shall not exceed 1,0 mm
(simultaneously limitations are introduced in the extent of a Design height of fillet welds a shall be determined
single defect and in summary length of defects per 1 m of weld). in accordance with 1.7, Part II "Hull" of the Rules for
the Classification and Construction of Sea-Going
2.6.4 Fillet, tee and cruciform joints with edge Ships.
preparation and designed lack of fusion. 2.6.5.2 Depending on the penetration in the fillet
2.6.4.1 Joints with designed lack of fusion weld root two types of joint are differentiated: with
(Fig. 2.6.4.1) have a specific feature: the edge bevel normal and with deep penetration. In the latter case
covers only a part of the abutting plate thickness. As penetration of the weld metal into the base metal is
a result of this, in the weld root after completion of much deeper than the theoretical point of weld root
welding a lack of fusion appears with nominal value (Fig. 2.6.5.2) which fact, in meeting of certain
d=c+f, where c is the value of designed lack of requirements, may be taken into account in calcula-
fusion in the weld root taken to be equal to the value tion of the fillet weld height a.
of root face; f is the value of permissible incomplete
fusion in the weld root resulting from omitted
operations of dressing and back welding.
Theoretical point
of weld root
c
c
*508+58
*508+58
a e e a
Fig. 2.6.5.2
f' f '' f' f '' T-joint formed with two-side fillet welding with deep penetration
deep penetration is a subject for separate considera- .1 the shop primer has been subjected to
tion by the Register. appropriate tests and has been approved for applica-
In case of successful results of tests for approval tion by the Register;
of welding procedure the Register may permit to .2 the manufacturer using a protective shop
define the design value of thickness ad of a fillet weld primer shall guarantee and confirm by control checks
with deep penetration using equation (Fig. 2.6.5.2): the fact that the primer application conditions stated
in the Type Approval Certificate remain valid, and in
ad=a+2emin/3, (2.6.5.3)
welding (especially fillet welding) there is no excessive
where a = design height of fillet weld defined by weld reinforce- pore formation affecting negatively the quality of
ment dimensions (counting from the theoretical point
of the root); welds;
emin = minimum penetration depth established individually .3 there are no additional limitations for applica-
on the basis of tests for approval of welding tion of protective primers not removed before
procedure.
welding according to the requirements of the present
2.6.5.4 Permissible deviations from the theoreti- Section or documentation approved by the Register.
cal shape and design dimensions of fillet welds shall
N o t e s : 1. For fully mechanized two-side fillet welding (for
correspond to the requirements of national standards instance, in the line for group welding of framing to plating) the
or other regulating documents and shall be indicated permission for welding without prior removal of protective
in the documentation for welding to be approved by primer, provided the Type Approval Certificate is available, may
be granted by the Register only after special procedure of testing
the Register. directly at the plant (at the welding structures manufacturer).
2. The control checks performed in the course of manu-
facture of structures shall include measuring of coating thickness
on witnessing specimens, also welding of T-joints for evaluation
2.7 WELDING OF HULLS AND EQUIPMENT of the tendency to pore-formation by fracture testing.
OF MODU AND FOP
2.7.1.6 The gap between the joint of parts
2.7.1 Requirements for preparation of joints for assembled for welding shall correspond to regulating
welding. requirements (tolerances) indicated in the Welding
2.7.1.1 Workpieces for assembly of joints to be Procedure Specification and/or technical documenta-
welded shall be properly machined, straightened and tion approved by the Register.
shall have inambiguous identification in accordance 2.7.1.7 It is allowed, with preliminary permission
with the requirements of technical documentation for of the surveyor to the Register, to correct too large
manufacture of welded structures. gaps by deposition, if the deviation from the
2.7.1.2 The applied cutting techniques and acceptable rated value of the gap (excluding the
equipment shall ensure compliance of dimensions tolerance) does not exceed the lowest thickness of the
and surface finish of parts prepared for welding with abutting elements and is not higher than 10 mm.
the requirements stated in the documentation ap- Correction of the unacceptable gaps by deposition is
proved by the Register. allowed at a length not exceeding 500 mm per 1 m of
2.7.1.3 Additional dressing of edges and surfaces weld and the total length of corrected portions shall
of parts to be welded by mechanical techniques after not exceed 30 per cent of the length of technologi-
thermal cutting or for removal of protective coatings cally self-dependent welded joint. When the length of
shall be carried out prior to assembling in cases when joint is less than 500 mm the deposition may be made
it is stipulated in the Welding Procedure Specifica- over the whole length of the joint.
tion, in accordance with the requirements of the
N o t e s : 1. The portions corrected by deposition shall be
present Section and also of the technical documenta- accepted by an authorized representative of the plant and after
tion for manufacture of welded structures. that submitted to the surveyor to the Register.
2.7.1.4 Surfaces of parts and structures to be 2. In case of semiautomatic and manual welding it is
permissible to use, instead of deposition over the whole width of
welded shall be clean and dry. The mill scale, rust, the edge, single beads ("crests"). In a T-joint deposition may be
dross remaining after thermal cutting, burrs, oils, made to any of the matching parts.
paint and dirt shall be carefully removed prior to 3. In case of automatic welding and fully mechanized
welding techniques the joint portions corrected by deposition
welding. shall be dressed with grinding wheel or machined with cutting
The quality of cleaning of the edges for welding tools to fully restore the initial shape of edge preparation.
shall be controlled and approved by the authorized
representative of the manufacturer. 2.7.1.8 The welded edges corrected by deposition
2.7.1.5 It is permissible to carry out welding of in accordance with directions of 2.7.1.7 shall be
steel parts coated with protective shop primer with- checked by visual examination and measurement
out removal of the latter, if the following require- and, if necessary, by suitable non-destructive meth-
ments are satisfied: ods. In this case the surveyor to the Register may
306 Rules for the Classification, Construction and Equipment of MODU/FOP
specify additional portions for weld control in places when there is no edge preparation) of value e40,1t
with gaps corrected by deposition. not exceeding 2 mm, where t is the minimum
2.7.1.9 In places, where large gaps have been thickness of parts to be joined. For thicknesses above
corrected by deposition, the width of weld reinforce- 20 mm it is permissible to have root misalignment up
ment or fillet weld calibre shall be increased by the to 3 mm with extension of not more than 300 mm per
summary height of deposit, with the reinforcement 1 m of weld length.
height remaining the same. The deposit height at the For cruciform joints the acceptable misalignment
edge end face shall be measured parallel to the part of parts to be joined shall be correspond to values
surface. indicated in Fig. 2.7.1.11-2. For control of alignment
2.7.1.10 By a special permission of the surveyor to it is permitted to drill control holes in transverse
the Register the gaps, which exceed several times the members, which shall be welded over afterwards.
dimensions given in 2.7.1.7, can be corrected by welding a) b)
t3
_ in a strip of plate with width of at least 10 times larger
t1 e1 t2
than the thickness of parts to be joined but not less than y8 e
200 mm (see Fig. 2.7.1.10 (c)).
e
a) 5<h4t b) h>t c) h5t
e1
t t t
t1
h
Fig. 2.7.1.11-2
h
For special members correction of too large gaps 2.7.1.12 When assembling the structures for
by using versions Fig. 2.7.1.10 (b) and welding the parts shall be fastened in special assembly
Fig. 2.7.1.10 (c) is not permitted. jigs or with the use of elastic fasteners (thread
chasers, cramps, turnbuckles, etc.), or with rigid
N o t e : For T-joints made by fillet welding without edge
preparation (calibre), when the gap size is only slightly larger fasteners (tack welds).
than the value indicated in Fig. 2.7.1.7, the correction of the gap The use of temporary assembly jigs and tack
may be done by welding onto the main part of a compensating welding shall be limited to minimum. The work in
lap strip with width 3t4x4t, where t is the thickness of the
abutting part (Fig. 2.7.1.10 (b)). mounting of temporary assembly jigs and tack
welding shall be performed by workers specially
2.7.1.11 When assembling structures to be welded trained for the task and having certificates of
special attention shall be given to ensuring the approval for the required welding techniques.
planeness of the structures and alignment of the joint
N o t e . In cases, when the assembly tack welds shall not be
edges to be welded. removed and are not fully remelted in the principal weld (for
instance, in manual welding with coated electrodes or in semi-
automatic gas-shielded welding), the requirements for qualifica-
tion of workers performing the tack welding in welded joints with
e
t2
t1
t2
e
e
N o t e . For tack welding on special and primary structures they shall be eliminated by welding-up and dressing,
of higher strength steels it is recommended and for structures of
high-strength steels it is mandatory to have Welding Procedure providing smooth transition to the base metal.
Specifications for such operations with approval by the Register The decrease or increase in thickness of the base
according to the established procedure.
metal after dressing shall not exceed the permissible
2.7.1.14 In the joints assembled for welding the deviations in plate thickness specified in 3.2.7,
tack welds shall not be placed on the side of backing. Part XIII "Materials" of the Rules for the Classifica-
At intersections of welds the tacks shall not be tion and Construction of Sea-Going Ships.
located at a distance less than 50 mm from the weld
N o t e . Subject to complete removal with subsequent
completed first. dressing to base metal are remains of the fastening fixtures welds
It is not permitted to mount temporary fastening on special and primary structures. On other structures the tack
and leveling jigs on the surface of parts and braces welds up to 10 mm in height may be left without dressing, if the
latter is not specified in the technical documentation.
subjected to high stresses (special structures and areas
of structural stress concentration in primary struc-
tures). For this case it is recommended to use 2.7.2 Welding in open-air sites and at low
mechanical clamps and other fixtures not requiring temperatures.
tack welding. 2.7.2.1 Welding of structures shall be performed,
2.7.1.15 The tack welds shall be cleaned from slag, whenever possible, at indoor premises heated in
metal splatter, examined visually. If the quality of tack winter time. If it is necessary to carry out such work
welds does not satisfy the requirements for joints to be in open sites, measures shall be taken to protect the
welded, the tacks shall be removed before execution of welding zone against wind, moisture and cold.
the principal weld. Tack welds with cracks are in no In gas-shielded arc welding special attention shall
case be retained for subsequent welding and shall be be given to protection of gas shielding against wind
removed without fail. and draughts. As a rule, reliable gas shielding may be
ensured, if the velocity of air flows in the welding
N o t e . In cases when the tacks are fully remelted in the
course of principal weld formation (for instance, in case of zone does not exceed 0,5 m/s.
automatic submerged arc welding), also in two-side welding of Gas-shielded arc welding procedure allowing
butt or tee joints in which the weld root is subjected to gouging high-quality welding at larger velocities of air flows
on the tack side (see 2.7.1.14), some non-dangerous defects may
be permitted in the tack weld metal, such as extra porosity or need additional approval of the Register with respect
cuts. to this parameter.
2.7.2.2 When working in the open air under
2.7.1.16 In automatic submerged arc welding of unfavorable weather conditions it is highly recom-
butt joints, also in the use of other welding techniques mended to dry the edges to be welded by preheating.
highly susceptible to formation of crater and other 2.7.2.3 If the welding of structures is performed
defects at the beginning and at the end of the weld at sub-zero temperatures, measures shall be taken
outlet bars shall be used preventing damage to base which will guarantee satisfactory quality of welds.
metal, as required by 2.7.4.11. Such measures, depending on the type of welded
2.7.1.17 Structures and products assembled for metal, its thickness and other factors (see 2.7.2.5)
welding shall be checked and accepted by the quality may include:
control department of the plant (yard), after which .1 checking and cleaning of edges to be welded
submitted to the surveyor to the Register for from snow, hoar-frost and ice;
examination. .2 drying of edges to be welded by heating to at
2.7.1.18 Before welding of thick plate structures, least 20 8C;
especially those manufactured of alloyed high- .3 local preheating of edges to be welded before
strength steels, with closed section, it is recommended starting of welding;
to check the presence of magnetic fields. For normal .4 use of heat insulation devices;
welding procedure the magnetic intensity shall not .5 use of techniques ensuring higher temperature
exceed 790 A/m for manual arc welding, 950 A/m for between runs in the process of welding (such as
semi-automatic gas-shielded arc welding and execution of one weld by several welders simulta-
1400 A/m for automatic submerged arc welding. neously, in the so-called block method, etc.).
Structures with magnetic intensity exceeding the Selection of particular techniques for welding at
above values shall be subjected to demagnetization. sub-zero temperature is made by the manufacturer
2.7.1.19 After completion of welding the temporary and is agreed with the Register in the course of
fastening and leveling fixtures shall be removed by welding procedure approval.
methods excluding damage to base metal. In case of 2.7.2.4 The appropriate quality of welded joints
cuts-through and other damages to the base metal may be achieved, if welding and associated opera-
resulting from removal of temporary fastening fixtures tions on structures supervised by the Register and
308 Rules for the Classification, Construction and Equipment of MODU/FOP
made of shipbuilding steels of normal and higher without preheat and/or control of temperature
strength with thicknesses up to 20 mm inclusive are betweens runs for the above materials shall be agreed
carried out at ambient air temperatures down to with the Register in the following cases:
minus 25 8C, provided the welding consumables have .1 welding of higher strength steel structures with
been tested at such temperature in accordance with thicknesses exceeding 30 mm at below-zero tempera-
requirements of 4.2.2.4, Part XIV "Welding" of the tures;
Rules for the Classification and Construction of Sea- .2 welding of higher strength steel structures at
Going Ships. Otherwise, the lowest permissible thickness of edges to be welded equal to 50 mm and
welding temperature without preheating shall be above at any temperatures of ambient air;
determined according to the standards specified in .3 welding of tee joints in steels of higher strength
the recommendations of manufacturers of the base with thicknesses of 20 mm and above using single-run
metal and welding consumables and shall be agreed fillet welds (calibre) at below-zero temperatures;
with the Register on the basis of the tests conducted .4 welding of massive products and structures
for approval of welding procedure. with high level of residual stresses with the use of
Heating of part edges on a width of 100 mm on welding consumables with high content of diffusive
both sides of the weld to at least 20 8C shall be hydrogen (at the level of index H, see 4.2.1.4,
effected prior to welding in the following cases and at Part XIV "Welding" of the Rules for the Classifica-
following temperatures: tion and Construction of Sea-Going Ships);
.1 below minus 15 8C for forgings and castings .5 when there are special claims laid to the heat
used in the ship hull; affected zone properties, which cannot be realized
.2 below minus 10 8C for parts of joints made of without preheating and/or control of temperature
semikilled steel. between runs (limiting of maximum hardness, setting
The heating shall be fulfilled on the joint side to of CTOD characteristic).
be welded first. 2.7.3.3 In manufacture of structures made of
2.7.2.5 If in the course of welding the temperature high-strength steels meeting the requirements of 3.13,
falls below the value indicated in 2.7.2.4 the work in Part XIII "Materials" of the Rules for the Classifica-
welding of joints shall be stopped after filling of the tion and Construction of Sea-Going Ships the
gap on one side of the joint and completion of a temperatures for welding operations (including the
backing weld or the first seam on the other side of the minimum permissible temperature for the work,
joint. Prior to welding after a break in the work, a necessity for and temperature of preheating, tem-
repeated heating or edge drying shall be carried out, peratures between runs, the necessity for and para-
if necessary, in accordance with requirements of meters of additional heating and post-heating) are set
2.7.2.3, 2.7.2.4. out in accordance with directions of 2.8.16 and are
2.7.2.6 Thermal gouging and tack welding shall subject to special consideration by the Register. At
be carried out at the same air temperatures, which are the same time, in cases listed below, permission of the
permissible for welding of the above structures. Register for application of welding procedures for
2.7.3 Preheating and heat treatment. high-strength steels without preheating requires
2.7.3.1 The necessity of and temperature of mandatory conduction of tests in accordance with a
preheating before welding, as well as minimum separate program:
temperature between runs shall be specified taking .1 welding in open-air sites;
into account the following main factors: .2 welding at ambient air temperatures below
.1 chemical composition of base metal and weld +5 8C;
metal; .3 welding of steels of strength grades (A/F) 550
.2 thickness of parts to be welded and type of and above at any ambient air temperature;
joint; .4 welding of products with thickness of edges to
.3 welding technique and conditions (heat input); be welded above 70 mm;
.4 level and distribution of working and residual .5 use of welding consumables with diffusible
stresses in the structure; hydrogen level above 5 ml/100 g of weld metal (index
.5 dependence of weld metal and heat affected HHH, see 4.3.2.4, Part XIV "Welding" of the Rules
zone properties on temperature; for the Classification and Construction of Sea-Going
.6 content of diffusive hydrogen in weld metal. Ships).
2.7.3.2 As a rule, in welding operations on The program of such testing shall include
structures made of normal and higher strength evaluation of tendency to cold cracking with the
shipbuilding steels there is no need for preheating use of appropriate laboratory and/or technological
and control of temperature betweens runs in the samples, as well as welding of experimental structures
course of welding. But the possibility of welding or full-size models.
Part XIII. Welding 309
2.7.3.4 In welding of shipbuilding steels of higher ensure high stability of the quality of welded joints
and high strength grades up to (A/F) 550 inclusive in actual production conditions. To achieve this, the
the preheating may be effected by local heating up to Register may require from the manufacturer of
the required part edge temperature at a width from welded structures additional proofs of stability of
75 to 100 mm on both sides of the weld. welded joints quality for the procedures with higher
For high-strength structural steels of strength degree of risk (see 2.2.3). As such proofs, the results
grades from (A/F) 620 to (A/F) 690 inclusive, of in-process may be used, also additional portions of
especially at thicknesses above 50 mm, the method weld can be assigned for non-destructive testing, as
of preheating and method of maintaining the mini- required by the surveyor to the Register.
mum temperature between runs are specified indivi- 2.7.4.4 For especially critical structures (special
dually and shall be agreed with the Register in each members, also primary members, as selected by
particular case. In so doing, for massive products agreement between the designer and Register) the
with large amount of welding operations the Register monitoring at the firm shall include per each welded
may require general preheating for the whole part. joint recording of the following information:
2.7.3.5 If the procedure of welding operations .1 identification of technologically self-contained
envisages the use of preheating and control of welded joint with value of its extent;
temperature between runs, their parameters shall be .2 WPS identification No.;
kept constant by appropriate means, the temperature .3 working No. (certificate) of welder;
shall be monitored and recorded in the process of .4 identification of personnel taking part in
welding operation. The instruments employed for acceptance control operations at all stages of
temperature measurements shall ensure the required manufacture and with all control methods;
accuracy. .5 data on discrepancies between assembly and
2.7.3.6 In welding of hull structures the heat welding quality and requirements of regulating
treatment after welding shall be used when it is documents, also on performed corrections;
necessary to eliminate residual stresses. The heat .6 acceptance control results with indication of
treatment conditions are specified by the manufac- test record Nos.
turer of welded structures of by the designer on the 2.7.4.5 The assembly and welding procedure shall
basis of standards taking into account the recom- be worked out in such a way, as to minimize, as far as
mendations or limitations of the base metal manu- possible, angular strains, buckling of structures, also
facturers. The Register approves the suggested heat residual stresses.
treatment conditions on the basis of tests conducted When it is necessary to weld plates, sheets, etc,
for approval of welding procedure. into a rigid contour some technological measures
2.7.3.7 The equipment and technical facilities shall be taken to reduce stresses caused by welding.
employed for heat treatment of structures shall The rigid contour is a cutout with closed perimeter,
ensure uniform heating and shall be provided with one of the dimensions of which is less than 60
instruments regulating the speed of heating and thicknesses of plates in a particular place. In
cooling of the workpiece, for maintaining the complicated structures the contour can be considered
temperature within the specified limits. The para- rigid even at larger proportions of cutout dimensions.
meters of heat treatment for each product shall be 2.7.4.6 Structures and parts shall not be displaced
properly controlled and recorded. or subjected to vibration in the course of welding.
2.7.3.8 If the dimensions of the structure shallo large Sections to be assembled afloat or suspended from
to heat treatment the latter as a whole, it can be heat cranes shall be fixed reliably in temporary assembly
treated in parts in separate chambers. The technical jigs or fastened by tack welds to exclude the
facilities and procedure for heat treatment shall be possibility of their displacements during welding.
considered by the Register in each particular case. 2.7.4.7 Straightening of structures is only permis-
2.7.4 General requirements for welding operations. sible within a limited scope. Shipbuilding steels of
2.7.4.1 The welding of structures and other normal and higher strength can be subjected to
products shall be carried out in accordance with the thermal straightening with mechanical action or
requirements of the drawings and respective Welding without it. No damage to weld or plate surface is
Procedure Specifications approved by the Register. allowed. The temperature of heating in thermal
2.7.4.2 In designing and manufacturing of welded straightening shall not exceed 650 8C, but in any
structures a possibility shall be provided for welding case the heating shall not cause structural transfor-
in optimum spatial positions from the point of view mations in the metal.
of quality and ease of access. 2.7.4.8 Weld root adjustment in welded joints
2.7.4.3 Welding procedure used in production, as with full penetration, may be done by thermal gas
well as procedure control and monitoring, shall gouging, electric arc (gas-arc) gouging, also by
310 Rules for the Classification, Construction and Equipment of MODU/FOP
mechanical method, meeting the requirements listed The dimensions of technological (extension) bars
below. shall correspond to the thickness t of parts to be
After thermal gas gouging the surface of the welded and to welding method:
groove and adjoining surfaces at a width of 100 mm .1 the thickness of bars shall be equal to the
to both sides from the part edge in the joint shall be thickness of parts to be welded. For joints with
cleaned of slag, millscale, metal rolls and sparks. The thickness above 20 mm made by two-side welding
surface of the groove shall be clean and smooth, free bars of lower thickness may be employed;
from sharp changes in depth and width over the .2 for joints made by one-side automatic submerged-
whole length of the joint. arc welding on copper sliders the starting technological
After electric arc gouging the surface of the bar shall have dimensions 20061006t mm, the end bar
groove and electrode closing spots shall be dressed to _ 60064006t mm;
bare metal. Dressing of surfaces of grooves formed in .3 for joints made by electrogas vertical welding
the course of gouging and surfaces adjacent to them, with forced formation of the weld the dimensions of
as well as places of electrode contacting with metal, technological bars shall be 70064506t mm;
shall be performed with the use of abrasive tools. .4 for joints made by methods other than those
Acceptance of gouged surfaces may be made using mentioned above the dimensions of extension (start-
reference specimens with appropriate external ap- ing and ending) bars are 10061006t mm.
pearance. The extension bars fitted in joints with edge
The shape of edge preparation after removal of preparation shall have the same type of edge
the weld root shall be such as specified in the acting preparation. The use of extension bars without edge
regulating documents, or as shown in the drawings, preparation is also permitted, if the joint shall be
and/or required by the Welding Procedure Specifica- welded from two sides.
tion. 2.7.4.12 When the welding is done without
The thermal gouging shall be performed at the extension bars, it is not permitted to strike the arc
same air temperatures as are admissible for welding or to have an arc crater on the surface of base metal
of the parts in question, observing the respective outside the weld zone. At completion of the welding
requirements for use of preheating. the arc shall be extinguished only after filling of the
2.7.4.9 The automatic submerged-arc welding crater with metal.
(wire plus flux) is employed for joints in downhand 2.7.4.13 In using of two-side welds the welding
positions. The permitted angle of joint slope towards shall be started from the side opposite to the side with
the horizon is up to 88 along the weld and up to 158 tack welds. To start welding from the side with tack
across the weld. welds is allowed when in assembling of the joint it
For welding techniques allowing to carry out was difficult to tack-weld on the other side and if
welding in various spatial positions the electrode there is a special instruction to this effect in the WPS.
diameter shall satisfy the recommendations and/or 2.7.4.14 In multilayer welding the beginning and
limitations of the welding consumables manufacturer the end of each subsequent layer shall be displaced by
for specific conditions of their application. 20 to 30 mm in relation to the preceding layer
2.7.4.10 Before starting automatic or semi-auto- towards the side opposite to the direction of welding.
matic arc welding of structures or products, the When making curvilinear joint the welding shall not
welding conditions stipulated by the procedure in be started or ended in places of turn.
accordance with the WPS, shall be checked on test 2.7.4.15 After completion of each layer and of the
bars. The thickness of test bars shall correspond to weld as a whole, it is necessary to dress the weld metal
the minimum thickness of the joint parts to be and heat affected zone for removal of slag and metal
welded. sparks. The dressing shall be done after cooling down
2.7.4.11 When welding a joint, the weld begin- of the slag crust.
ning portion of 20 to 30 mm in length and the weld If the arc gets extinguished in the process of
end of 30 to 40 mm in length shall be executed on welding, the weld crater and adjoining portion from
technological bars fitted prior to welding. If on the 10 to 15 mm in length shall be cleaned from slag. The
ends of the joint an allowance has been signed of at arc-striking shall be performed at a dressed portion
least 30 mm in size, the technological bars are of the weld.
not needed, the beginning and ending portions 2.7.4.16 To receive the necessary dimensions of
of the weld will be located on the allowance weld in manufacturing a structure with intersecting
metal. welded joints it is necessary, before starting auto-
It is allowed to do without technological bars in matic arc welding at the intersecting portion, to
joints completed by manual arc welding and semi- remove the weld of the first joint with subsequent
automatic gas shielded welding. restoration of the edge preparation structural ele-
Part XIII. Welding 311
ments, if the joint has bevelled edges, or to remove automatic welders _ with an ampermeter,
root reinforcement, if the edges are without bevel. voltmeters, speed indicator or special scale for speed
2.7.4.17 The manual and semi-automatic welding setting;
shall be carried out symmetrically, moving from the semi-automatic welders _ with an ampermeter
middle of the structure to its sides at joint lengths and voltmeter;
>2 mm and running on at lengths 42 mm. mechanized gas-shielded welding stations _ with
Tee joints without edge preparation may, as a gas consumption control devices;
rule, be welded in one runs, if the fillet weld leg does manual welding stations _ with an ampermeter.
not exceed 8 mm. In manual arc welding the required value of
2.7.4.18 Welding of parts manufactured from a current may be set by current meters at ballast
shipbuilding steel by cold bending may be done resistors, with periodic checking by a portable
without heat treatment, if the internal radius of the ampermeter.
bend corresponds to the standards. In the absence of 2.7.5 Welding of structures in contact with water
such standards the radius shall be not less than three on one side. Underwater welding.
plate thicknesses. 2.7.5.1 Welding of structures having their back
2.7.4.19 In the course of welding operations it is side in contact with water is subject to special
necessary to observe and confirm, by permanent consideration by the Register in each particular case
monitoring, the conditions of storage, calculation, and shall be carried out taking into account the
preproduction inspection (if required) and repeated provisions and requirements given below.
issue of unconsumed welding materials specified in The main factor of risk in welding under
the requirements of respective technical documents conditions mentioned above is a higher probability
and recommendations of the welding consumables of cold cracking in the weld and adjoining metal
manufacturer. Special attention shall be paid to resulting from:
materials susceptible to absorption of moisture from high speed of cooling of the weld and adjoining
the ambient air, to coated electrodes, welding fluxes, metal causing formation of structures with higher
flux-cored wires employed for welding of higher and hardness;
high strength steels. possibility of the presence of condensate and
2.7.4.20 The shielding gases and their mixtures other types of moisture on edges to be welded.
used for welding shall have controllable cleanness In view of the above, in welding operations on
and dew point complying with the requirements of structures with water on back side, the following
national standards and/or requirements of the docu- measures shall be taken:
ments for welding procedure. Unless otherwise .1 it is necessary to use welding consumables with
agreed with the Register, the provisions of controllable content of diffusive hydrogen satisfying
Table 2.7.4.20 shall be fulfilled. the requirements for indices HH and HHH, see
T a b l e 2.7.4.20 Table 4.2.1.4, Part XIV "Welding" of the Rules for
Requirements with respect to dew point and humidity the Classification and Construction of Sea-Going
of shielding gases and their mixtures used for welding
Ships;
Dew point at Humidity, PPm, .2 when welding steels of normal strength it is
Group 1,013 bar, not more than
8C, not more than
necessary to take measures to remove condensate and
other traces of moisture from the edges to be welded
R 750 40 by thermal drying of the edges prior to welding;
I 750 40
MI 750 40
.3 when welding steels of higher strength it is
M2 744 80 necessary in all cases to carry out drying and preheating
M3 740 120 of edges to be welded using a gas burner. The given
C 735 200 operation shall be performed with the lowest possible
F 750 40
Oxygen 735 200
interval of time between the drying and welding;
Hydrogen 750 40 .4 when welding steels of higher strength with
carbon equivalent Cequiv50,45 per cent it is neces-
sary to conduct additional tests for approval of
welding procedure on samples which simulate actual
2.7.4.21 The equipment used for welding opera- conditions of joints welding. The program of testing
tions shall be capable to ensure duties and parameters shall be specially considered by the Register in each
specified by the welding procedure. For setting and particular case;
control of the welding duty parameters for correct .5 welding of high-strength steels on structures
readings, the welding equipment shall be provided having contact with water on the back side of their
with serviceable measuring instruments: welds is not permitted.
312 Rules for the Classification, Construction and Equipment of MODU/FOP
2.7.5.2 Work in cutting and welding of structures 2.8.4 It is recommended to use welded joints of
under water in each case is subject to special symmetrical form, both in dimensions of reinforce-
consideration by the Register. In such operations ment and shape of edge preparation. The symme-
the following provisions shall be used: trical form of welded joint is achieved by symmetrical
.1 thermal cutting and welding of structures under edge preparation or by preliminary asymmetrical
water by "wet method" (without isolation of the welding edge preparation with subsequent shaping of the joint
zone from the surrounding environment) may be used in to give it a symmetrical form.
extreme cases. About execution of such operations the The welded joints of asymmetrical form are used
Register shall be informed immediately, and the welded when it appears necessary due to special design
joints made by this method shall be removed and features of the product.
replaced as soon as possible using the procedure 2.8.5 In butt joints between parts of different
approved by the Register; thickness it is necessary to provide for one-side or
.2 if it is necessary to perform some work in two-side bevel at the edge of the larger thickness part
welding of structures under water, the "dry method" with a slope not exceeding 1:5.
of welding shall be used, which specifies complete
N o t e . It is permitted to do without bevel, if one edge is
isolation of the welding area with the use of various higher than the other by not more than:
facilities (caissons, unmanned or manned chambers, 1,5 mm for parts with thickness below 20 mm;
etc.); 2,5 mm for parts with thickness >20 up to 30 mm;
3,5 mm for parts with thickness >30 up to 40 mm;
.3 the welding procedures used in such jobs are 4,0 mm for parts with thickness >40 up to 50 mm;
subject to the Register approval obtained after testing for larger thicknesses: not more than 0,08t.
in accordance with a separate program. This program It is recommended to remove the bevel mechna-
shall be orientated to conduction of the tests under nically. The weld dimensions in cases of bevel
conditions simulating in the largest degree the actual removal are measured at the part of smaller thick-
conditions: they shall take into account the ness. If there is no equipment available for bevel
composition and pressure of the medium in the removal by mechanical methods, it is permissible to
isolating device, length of power feeder cables, remove the bevel by thermal cutting with subsequent
particular features of heat removal and cooling, dressing by an abrasive tool.
techniques for drying and preheating of edges to be When the border of reinforcement is located at a
welded, etc. distance from the beginning of the flat equal to
10 mm or less, it is necessary to stipulate the
minimum overlap of the flat by 2 mm with smooth
2.8 PARTICULAR FEATURES OF HIGH-STRENGTH STEEL transition to the base metal.
STRUCTURE WELDING 2.8.6 To improve the reliability and serviceability
of welded structures, the welds shall be located at the
2.8.1 The provisions of the present Chapter apply largest possible distance from each other.
to manufacture of high-strength steel structures The recommended minimum distance between
meeting the requirements of 3.13, Part XIII "Materi- the weld borders for parts with thickness up to
als" of the Rules for the Classification and Construc- 40 mm is indicated in Table 2.8.6.
tion of Sea-Going Ships, and are also applicable to T a b l e 2.8.6
steels supplied in accordance with international and 100 mm 60 mm
national standards and having a similar level of
Between rectilinear welds Between curvilinear welds
properties and similar requirements to chemical with radius below 250 mm
composition. Between curvilinear welds with Between curvilinear welds
2.8.2 The welding consumables used in manu- radius of 250 mm and above with radius below 250 mm
and rectilinear welds
facture of high-strength steel structures shall satisfy
Between curvilinear welds Between curvilinear welds
the requirements of Section 4 of the present Part; 4.6, with radius of 250 mm and with radius below 250 mm
Part XIV "Welding" of the Rules for the Classifica- above and rectilinear welds and curvilinear welds with
tion and Construction of Sea-Going Ships, and the radius of 250 mm and above
employed welding procedure shall be approved by
the Register in accordance with the provisions of For parts with thickness above 40 mm the
Section 6, Part XIV "Welding" of the Rules for the minimum distance between the weld boundaries in
Classification and Construction of Sea-Going all cases shall exceed 2,5 thickness of the parts.
Ships. 2.8.7 For special and primary structural elements
2.8.3 In welding of high-strength steel structures with their high cyclic loading, the required service life
the provisions of 2.7 shall be observed taking into can be obtained by application of special design and
account special requirements listed below. technological measures:
Part XIII. Welding 313
.1 grinding of butt-welded joint on both sides welded to it from both sides. In this case the
flush with the base metal or machining to match the reinforcement of weld shall overlap each of the gaps
radius of the T-joint; by at least 2 mm, as shown in Fig. 2.8.9-2 (see also
.2 plastic surface treatment of transition zone 2.6.2.3).
between the weld and base metal. 2.8.10 Edge preparation for welding and removal
.3 argon-arc melting (TIG) of transition zone of the bevel (when joining parts of different thick-
between the weld and the base metal. ness) is better to be performed by mechanical
The details of weldment implementation with method. If the preparation of edges was done by
application of the measures mentioned above shall be thermal cutting or if there are protective shop primer
given in the drawings and are subject to approval by the coatings remaining on the edges and adjoining
Register at the stage of consideration of technical surfaces of parts assembled for welding, the above
documents for manufacture of welded structures. surfaces shall be dressed with the use of abrasive
Implementation of the above measures shall be tools, as indicated in Fig. 2.8.10.
based on the results of the fatigue strength evaluation t
in accordance with the method approved by the surfaces to be cleaned
Register.
15
2.8.8 In execution of fillet welds the preference 15
shall be given to welding with a free edge extended by
a value of at least two thicknesses of the part to be
t
welded on, see Fig. 2.8.8-1. If it proves to be
2t+20
impossible to execute fillet joints, as shown in surfaces to be cleaned
Fig. 2.8.8-1, one can compensate for it by over- 15
15
lapping the edge end faces with weld reinforcement.
In such a case the distance between the weld-to-base
2t+20
metal transition zone and the free edge boundary
t
t
shall not exceed 1/3t or 8 mm (whichever is the less),
as illustrated in Fig. 2.8.8-2 (see also 2.6.2.3).
1 Fig. 2.8.10
4 t, max 8 mm Diagram of cleaning of edges in parts to be joined
3
52t2
t1
t1 the metal deposit of welding materials, namely coated electrodes.
2.8.11 The butt faces of edges in basic and special
Fig. 2.8.8-1 Fig. 2.8.8-2 structures not intended for welding shall be cleaned
after thermal cutting with an emery disk, or machined,
2.8.9 When forming cruciform welded joints to give them the roughness of Rz480 mkm.
(splitted T-joint) the most preferable solution is In such cases any sharp corners on free edges are
extension of the main (non-splitted) part by a value not permitted, they shall be rounded in accordance
of at least three thicknesses of the abutting workpiece with the requirements of design documents for
(Fig. 2.8.9-1). If it is not possible to produce a manufacture of structures.
cruciform (non-splitted tee) joint, as specified by 2.8.12 Eyes, lugs and temporary fastening attach-
Fig. 2.8.9-1, the edge of the main non-splitted part ments shall be welded on with the use of "annealing
shall be arranged within the same plane with parts beads" applied by manual welding with coated electro-
des, or by manual argon-arc with tungsten electrode, or
by mechanized gas-shielded welding. Welding consum-
52 mm 52 mm ables employed for the purpose, as well as welding
53t3
t3
t1
t1 t35t2 the base metal with subsequent dressing of them with
abrasive tools (to make them flush with metal
Fig. 2.8.9-1 Fig. 2.8.9-2 surface) and checking for absence of cracks. The
314 Rules for the Classification, Construction and Equipment of MODU/FOP
control is effected by visual examination with the aid admitted by the Register for steels of appropriate
of a magnifying glass with at least X2 magnification. grades, observing all the requirements for welding
In questionable cases, also if demanded by the operation. The rewelded spots, after dressing down to
surveyor to the Register, the control shall include the rated thickness, shall be checked for absence of
the use of capillary or magnetic particle methods. cracks using dye penetrant testing.
2.8.14 Elimination of individual defects on the 2.8.15 The most preferable for welding of high-
base metal surface, which result from removal of strength steel structures is multirun welding with weld
temporary fasteners shall be carried out observing the root dressing for joints with full penetration. Use of one-
requirements of 3.2.7, Part XIII "Materials" of the or two-run technique, electroslag or gas-arc welding, as
Rules for the Classification and Construction of Sea- well as multiarc and one-side welding is subject for
Going Ships. special consideration by the Registe (see also 2.5.5).
It is permitted to eliminate by local dressing 2.8.16 In operation involving welding of high-
defects with depth up to 1,0 mm at metal thickness of strength steel structures the respective provisions of
up to 20 mm inclusive and up to 1,5 mm at metal 2.7.2 and 2.7.3 shall be observed in full, taking into
thickness above 20 mm. account the provisions and additional requirements
For repair of defects with depth above 3 mm by listed below:
welding with subsequent dressing a request shall be .1 the minimum preheat temperature and tem-
submitted to the Register for approval of repair perature between runs shall be in compliance with the
technology, including the WPS. requirements of Table 2.8.16;
Repair of defects with depth up to 3 mm inclusive .2 when welding is carried out at open-air sites, the
by welding with subsequent dressing can be carried welding zone and adjoining surfaces at a width of at least
out by agreement with the surveyor to the Register. 100 mm to both sides from the joint edges shall be dried
The defects may be rewelded only after dressing with gas burner flame until all moisture is fully removed.
by an abrasive tool with subsequent checking of the If in the course of multirun welding some breaks occur in
dressed spots for absence of cracks. The rewelding the work, the drying of the welding zone shall be
shall be done with the use of welding consumables repeated before application of the next bead;
T a b l e 2.8.16
Requirements for preheating temperature in welding of high-strength steels
Grade Metal Ambient air Content Minimum temperature Minimum
of steel thickness, temperature, of diffusible hydrogen of preheat, between runs,
to be welded mm 8C in deposited metal, 8C temperature
cm3/100 g 8C
up to 3,0 (H3) 80 80
0 and above
above 3,0 to 5,0 (H5) 100 80
up to 3,0 (H3) 120 100
(A/F) 690 up to 130
below 0 to 710
above 3,0 to 5,0 (H5) 130 120
Subject
below 711 to 715 up to 3,0 (H3) to special consideration
up to 3,0 (H3) 40 50
0 and above
above 3,0 to 5,0 (H5) 60 60
up to 3,0 (H3) 80 80
up to 40 below 0 to 715
above 3,0 to 5,0 (H5) 100 80
Subject
(A/F) 620
below 716 to 720 up to 3,0 (H3) to special consideration
and
(A/F) 550
up to 3,0 (H3) 60 60
0 and above
above 3,0 to 5,0 (H5) 100 80
41 _ 100 below 0 to 715 up to 3,0 (H3) 120 80
below 0 to 715 above 3,0 to 5,0 (H5) 120 100
below 716 to 720 up to 3,0 (H3) Subject
to special consideration
Part XIII. Welding 315
.3 the preheating shall be carried out with the use factural control services in accordance with estab-
of resistance heaters, gas or electric infra-red heaters, lished procedure;
induction heaters. In certain cases it is permitted to .6 in cases of welding with coated electrodes in
use heating with open flame of gas burners; conditions of absolute air humidity equal to 12 g/m3
4 the temperature between runs may be main- or more the welding zone preheat to at least 50 8C is
tained at the required level by heat input coming required, unless it was specified earlier, or increase in
directly from the welding, i.e. autopreheat, or by heat minimum preheat temperatures and temperatures
from external sources; between runs by 20 8C (see Table 2.8.16);
.5 the preheat temperature before welding and .7 in cases of unforeseen interruptions in multirun
temperatures in the process of welding are subject to welding with preheat decelerated cooling of the
mandatory monitoring of the results by the manu- welded joint shall be ensured, and before resumption
316 Rules for the Classification, Construction and Equipment of MODU/FOP
of the welding the joint edges shall be preheated to run of the weld shall be applied using the method of
the required temperature; "annealing bead", see Fig. 2.8.19. The annealing bead
.8 when welding steels of various grades and is applied in such a way as to overlap about two
thicknesses the required preheat temperature and thirds of the width of the bead (run) extreme in
temperatures between runs shall be specified taking relation to the base metal surface.
for reference the steel for which such temperatures When using temporary assembly attachments
are the highest. (see 2.8.12) fastened by fillet welds without edge
2.8.17 Efficient autopreheating of edges to be preparation, the annealing bead can be applied as
joined by manual (with coated electrodes and argon- additional, with respective asymmetrical increase in
arc with tungsten electrodes) welding and semiauto- dimensions of fillet weld (see Fig. 2.8.19).
matic gas-shielded welding may be achieved by using annealing beads annealing beads
the block method. The method consists in subdivid-
ing of a technologically self-dependent joint into
several portions (blocks) equal in length welded
simultaneously by several welders, the block length
depends on the thickness of parts to be welded; the
following values are recommended:
annealing beads
up to 2000 mm in welding of steels up to 40 mm
inclusive in thickness;
up to 1500 mm in welding of steels from 40 to
70 mm inclusive in thickness;
up to 1200 mm in welding of steels above 70 mm
in thickness.
Welding of all the blocks shall be carried out annealing beads
simultaneously over the whole length of technological
portion without breaks until the joint gap or full annealing beads
cross-section of the weld is filled. All beads within a temporary fastening
block shall be applied throughout the length. In two-
side joints the welding, if possible, shall be done from
both sides simultaneously.
The beginning and end of each layer in a block
shall be displaced by 20 to 30 mm in relation to the Fig. 2.8.19
preceeding layer. It is not permissible to butt the Diagram showing the sequence of layers in application
blocks at the intersections of welds. of "annealing beads"
2.8.18 When root beads are made by manual arc
welding (with coated electrodes and by argon-arc 2.8.20 When carrying out welding jobs at open-
welding with tungsten electrodes), as well as by air sites it is allowed, by a special permission of the
semiautomatic gas-shielded welding, additional mea- Register, to take special measures enabling to weld
sures shall be taken to avoid cracking. structures without preheating or with considerable
One of the recommended measures is application reduction in preheat temperature. Such measures
of the "bead bond" method (Fig. 2.8.18), as well as include:
increase in the bead height up to 6 _ 8 mm in the .1 application of special types of high-alloyed
cross-section height on each side of the joint. welding consumables of austenitic or austenite-ferrite
class;
.2 preliminary surfacing (with subsequent treat-
ment) of edges to be welded in shop conditions,
40 _ 50
4
including the use of welding consumables of lower
2 3 5 6
1 strength grade (but not affecting the impact bending
100 _ 150 200 _ 300 test temperature).
2.8.21 At thermal treatment (tempering for
Fig. 2.8.18 relieving of residual stresses) of welded structures
Diagram of welding of root runs in application
of "bead bond" method made of high-strength steels it is necessary to take
into account a possibility of emergence of additional
unfavourable factors:
2.8.19 In welding of special structures, as well as .1 formation of tempering cracks (of the first and
primary structures in contact with sea water the last second type) in the welded joint;
Part XIII. Welding 317
.2 tendency to embrittlement at tempering of the requirements shall ensure corrosion resistance of the
heat affected zone in certain grades of steel micro-alloyed weld metal at the level of requirements to the
with niobium and vanadium, especially when they are cladding layer taking into account the future service
welded with high heat input (above 35 to 40 kJ/cm). conditions (temperature and corrosive action of the
environment);
N o t e . The tendency of steels to cracking can be detected
by simultaneous appearance of positive values of parameters DG .3 the interlayer (transitional from low-alloyed
and PSR calculated by the formulae: weld metal to high-alloyed cladding metal) shall be
DG=Cr+3,3Mo+8,1V+10C72; welded with the use of high-alloyed consumables
PSR=Cr+Cu+2Mo+10V+7Nb75Ti72,
where Cr, Cu, Mo, V, Nb, Ti, C means percentage content approved for this purpose or for welding of hetero-
of the respective elements in steels. genious materials. In this case the main requirement
is absence in the interlayer of crack-type defects due
This is why the nondestructive testing of welded to generation of brittle components at considerable
structures shall be carried out after their heat dilution (up to 40 per cent) of the deposited metal
treatment, including here use of test methods ensur- coming from the lower runs (of the basic layer);
ing high detectability of in-plane defects. .4 if the manufacturing process requires welding
2.8.22 The possibility of application and technol- of the basic layer with high-alloyed materials, the
ogy of thermal straightening of structures made of latter shall have approval for:
high-strength steels shall be specified on the basis of welding of heterogeneous joints (of low-alloyed
the steel manufacturer recommendations. to high-alloyed), if there is no buttering of edges with
Permission for thermal straightening is granted welding consumables intended for the interlayer;
by the Register depending on the results of tests welding for stainless steels of the appropriate
conducted in accordance with a special program. The type (compatible with the cladding layer), with
test procedure shall take into account integrated preliminary buttering of edges at the basic layer. It
action of all unfavourable factors taking place in shall be understood that the whole weld is produced
manufacture of structures in production environ- employing the consumables corresponding to the
ment. The test results are considered positive, if the cladding layer.
properties of the base metal and weld after thermal
N o t e . For the interlayer and heterogeneous joints high-
straightening are in compliance with the level of alloyed filler materials of type X2CrNi2412(AISI:309L),
respective requirements of the Rules for the base X10CrNi2412 (AISI:309S), X10CrNiCb2412 (AISI:309SCb)
metal and weld in the initial state. shall be generally used.
Under such conditions simulation of the actual
thermal and deforming action on metal in thermal 2.9.3 The welders working with clad steels shall
straightening of actual structures can be effected with first complete the required training and be admitted by
the use of large-size simulation samples. the Register on the basis of practical tests conducted in
accordance with a special program.
N o t e . The welders having admittance certificates with the
2.9 WELDING OF CLAD STEELS scope of approval covering several individual groups of low-
alloyed and stainless steels may be admitted by the Register for
welding of clad steels in the way of exception (provided their
practical experience in welding of clad steels may be confirmed).
2.9.1 The requirements of the present Chapter
apply to welding of clad steels manufactured by
various methods and of these steels joining to 2.9.4 Approval welding procedure for clad steels
stainless and low-alloyed steels. is carried out by the Register using individual
2.9.2 The welding consumables employed in programs, and the scope of testing is specified
manufacture of parts and structures made of clad individually in each particular case, taking into
steels shall be approved by the Register and, account:
depending on their function, meet the requirements .1 type of joint and particulars of edge prepara-
listed below: tion (indicating here also, whether some cladding
.1 the basic layer shall be welded, as a rule, with material shall be taken away or not);
the use of low-alloyed consumables approved for .2 employed welding procedure and sequence of
welding of steels compatible in composition, or welding of basic and cladding layers;
grade, and properties with the basic layer; .3 availability at the manufacturer of welded
.2 the cladding layer shall be welded with the use structures of the Register approval of welding
of consumables approved for welding of stainless procedure in which similar welding consumables
steel corresponding in composition and properties to and base metals are indicated separately for the basic
cladding layer metal. In this case one of the main and cladding layer;
318 Rules for the Classification, Construction and Equipment of MODU/FOP
the cladding layer surface against damage and ing of the edges consumables intended for deposition
contamination with foreign metal inclusions. of the intermediate layer are used;
Tack welds and temporary setting-up fixtures .3 a cladding layer is produced by one-side
employed in assembly of clad steel structures for unsupported welding, as specified in 2.9.9.1. Over
welding shall be located on the side of basic layer. It the root run a two-layer deposition is made with the
is not allowed to fit the temporary setting-up and use of filler consumables based on commercially-pure
levelling (by welding) fixtures on the side of cladding iron, ensuring the minimum intermixing of metals in
layer. the layers. Filling of the groove within the basic layer
2.9.7 Preparation of edges for welding shall be is done with the use of low-alloyed consumables fully
performed by mechanical methods. corresponding to the grade or brand of steel in the
In case of application of thermal cutting (such as basic layer of the clad steel;
plasma or laser cutting) it is necessary to subject the .4 the whole joint cross-section, including the
edges to additional dressing. The depth of mechanical root portion and groove, is welded with the use of
dressing on the cladding layer side shall be 1,0 to high-alloyed filler consumables on nickel base (such
1,5 mm. When welding together parts with different as alloys of type Inconel. 625: 62Ni-22Cr-9Mo and
thickness the excessive bevel shall be removed by a others). In this case there is no need for edge
mechanical methods on the basic layer side. buttering in the basic layer.
2.9.8 The procedures and conditions of clad steel The particular version of clad pipe welding shall
welding shall meet the requirements of respective be selected taking into account the strength features
regulating documents and instructions of consum- of the basic layer and the wall thickness. For
ables manufacturers. Besides, the following require- instance, for thick-wall clad pipes made of high-
ments and recommendations shall be taken into strength steel the most suitable version may be the
account: one described in 2.9.9.3.
.1 cutting-out of the weld root on the cladding 2.9.10 The welding procedure for butt joints
layer side can only be done by milling or grinding; between clad steel and stainless steel permits the use of
.2 for welding of the cladding layer, as far as the following groove filling arrangements (Fig. 2.9.10):
possible, the electrodes and welding wire of small A) b)
N o t e . In joints with double bevel the groove is first filled regulations of the present Part. Manufacture of
flush with the cladding lower edge with materials intended for
welding of heterogeneous joints, after that a two-layer cladding structures of materials not covered by the Rules shall
deposit is applied using stainless filler cobsumables. Examples of be carried out on agreement with the Register.
fillet welds in T-joints in structures made of stainless and clad
steels are shown in Fig. 2.9.5-3.
2.10.2 The consumables for welding of structures
of machinery and machinery installations are selected
2.9.11 In welding of butt joints between clad and for particular brands of steel employed in manufac-
low-alloyed steels the following sequence of opera- ture taking into account the requirements of 2.5.4 to
tions shall be observed (Fig. 2.9.11): 2.5.6.
If the structures are utilized at high temperatures
A)
or in a chemically-active environment, the consum-
1
ables shall be selected making allowance for these
factors.
b) 2 c)
2.10.3 For welding of parts of machinery and
1 1
machinery installations made of steel with thickness
of 30 mm and above such consumables shall be used
2 2 which ensure the welded joint resistance to cold
cracking, otherwise the manufacturer shall take
technological measures (preheating, thermal treat-
3 3
Fig. 2.9.11
1, 2, 3 _ sequence of weld building-up
ment, limitation of ambient air temperature in
welding, etc.) to prevent formation of cold cracks.
2.10.4 Welds in structures operating under
.1 welding from the side of basic layer with the dynamic loads shall be made with full penetration.
use of low-alloyed consumables meeting the require- Transition from the base metal to the weld metal
ments of 2.5 for respective steel categories; shall be smooth.
.2 mechanical grooving of the weld root from the 2.10.5 Use of welding in manufacture of shaf-
side of cladding and capping of it in joints with single tlines and crankshafts is in each case subject to
bevel using filler consumables intended for hetero- special consideration by the Register.
geneous joints. In joints with double bevel first The mandatory conditions in such cases are non-
welding of the base layer of clad plate is performed, destructive tests of all welds and guaranteed fatigue
after which a single or twin layer deposition is made strength limit of welded joints fixed in the design.
with the use of consumables intended for welding of The scope of required pilot welding and the test
heterogeneous joints. program shall be agreed with the Register before the
starting of work.
N o t e . In two-side joints of large thickness it is permissible
to make the facing beads on the cladding side not over the whole 2.10.6 Use of welding, building-up, metal pulveriza-
width of the groove. tion and similar methods in manufacture and repair of
engineering products may be permitted if positive results
2.9.12 The possibility of heat treatment and are obtained in tests conducted in accordance with the
conditions of this process for clad steel parts and procedure agreed with the Register and confirming the
structures shall be established in accordance with the possibility of application of the given method at a
instructions of steels and consumables manufac- particular manufacturing works.
turers. For certification of welding procedures by Shafts made of carbon steels (containing up to
the Register all the necessary tests shall be conducted 0,45 per cent of carbon), either worn or having
after heat treatment similar to that conducted in the surface cracks, can be repaired by building-up, if
course of manufacture. the wear or depth of cracks does not exceed
5 per cent of shaft diameter, but it shall not be over
15 mm.
2.10 WELDING OF STRUCTURES OF MACHINERY
AND MACHINERY INSTALLATIONS
2.11 WELDING OF STEAM BOILERS AND PRESSURE
2.10.1 The present requirements cover welding of VESSELS
structures and products of engineering industry
manufactured with the use of base materials and 2.11.1 Welds in boilers shall have marks showing
welding consumables meeting the requirements of which welder has done the job.
Part XIII "Materials" of the Rules for the Classifica- The longitudinal and circumferential welds in
tion and Construction of Sea-Going Ships, Part XII boiler shells shall be produced with back-sealing run,
"Materials" of the MODU/FOP Rules, as well as except for cases when the efficiency factor of welded
Part XIII. Welding 321
joints, in accordance with 2.1.6, Part X "Boilers, Heat of the Rules for the Classification and Construction of
Exchangers and Pressure Vessels" of the Rules for the Sea-Going Ships), test samples shall be prepared to
Classification and Construction of Sea-Going Ships, check-up the mechanical properties of the welded joints
is 40,7. in the case of unique products being manufactured,
The cutouts and openings in the boiler shell are serial production on the prototype product, alterations
not, as far as possible, to cross the circumferential in the structure of main parts, application of new
and longitudinal welds in the boiler shell. materials and welding procedures.
Possibility of welding of any fastenings, catches The test samples for products belonging to Class
and similar parts for erecting purposes to the boiler III may be prepared if required by the Register.
shell is in each case subject to special consideration 2.11.8 The test samples shall be fixed to a
by the Register. longitudinal weld of the boiler or pressure vessel in
The longitudinal and transverse welds on head- such a way that the weld on the test plate is a
ers, boiler shells and pressure vessels shall be in the continuation of the weld on the product. The test plates
form of butt joints. If the abutting junction is not shall be welded by the same method (under the same
possible, the joint design is subject to special technological conditions) as the weld on the product.
consideration by the Register. The test sample thus prepared is used to manufacture
2.11.2 Welding consumables for welding of boilers and test one transverse specimen for tension, two
and pressure vessels shall be selected depending on transverse specimens for bending, three specimens for
particular grades of steel used for manufacture of the impact bending: they are cut out as shown in Fig. 4.2.4.2,
above products with due regard to 2.5.4 to 2.5.6. Part XIV "Welding" of the Rules for the Classification
2.11.3 Use of electrodes with rutile and oxide and Construction of Sea-Going Ships.
coatings for welding of boilers and pressure vessels of Specimens for structures of Class III shall be
Class I (see 1.3.1.2, Part X "Boilers, Heat Exchangers manufactured as required by the surveyor to the
and Pressure Vessels" of the Rules for the Classifica- Register. The conditions of cutting-out of specimens
tion and Construction of Sea-Going Ships) is not from test samples and testing shall correspond to 4.2.3.2
permitted; they may be used for boilers and pressure and 4.2.3.3, Part XIV "Welding" of the Rules for the
vessels of Classes II and III, if their structures are Classification and Construction of Sea-Going Ships.
made of carbon steels and if the thickness of parts to
be welded does not exceed 20 mm.
2.11.4 The heat treatment of boilers and pressure 2.12 WELDING OF PIPELINES
vessels is carried out in accordance with the standards
or taking into account the recommendations of steel
manufacturers. 2.12.1 The type of welded joints in pipelines shall
The welded joints between parts which, due to be in correspondence with the standards.
their size or particular design, cannot be subjected to 2.12.2 Selection of welding consumables for
stress relief heat treatment as a whole, may be, by welding of pipelines is made depending on particular
agreement with the Register, treated in parts. In this grades of steel applied in pipe manufacture taking
case the treatment is effected by uniform heating of a into account the requirements of 2.5.4 to 2.5.6.
wide enough portion along the weld (about six 2.12.3 The welded butt joints in pipelines shall be
thicknesses of the plate on both sides of the weld) performed with full penetration in the weld root. Use of
taking cshall exclude propagation of thermal stresses removable backing rings in welding is permitted.
to adjacent portions of the parts. Local treatment by 2.12.4 Use of remaining backing rings in butt joints
welding torch is not allowed. of pipes is permitted in those pipelines where such rings do
2.11.5 Sealing of openings in boilers by welded-in not affect negatively the pipeline performance. The butt
plugs shall be performed meeting the requirements of welded joints between flanges and pipes shall not be made
national standards. on the remaining backing rings.
2.11.6 Repair of worn-out shell plates of boilers 2.12.5 Welded joints in pipes shall be subjected to
and pressure vessels by building-up is allowed only heat treatment, if the pipes are made of low-alloyed
on agreement with the Register. The built-up area steel and in case of gas welding of main steam
shall not exceed 500 cm2, the depth shall not be more pipelines operating at temperatures above 350 8C.
than 30 per cent of the plate thickness. If such 2.12.6 When welding pipes made of chrome-
conditions cannot be satisfied, the defective area molybdenum steel containing 0,8 per cent of chro-
shall be replaced with a new plate. mium or more, and more than 0,16 per cent of
2.11.7 When manufacturing boilers, heat exchan- carbon, the edges to be welded shall be preheated to
gers and pressure vessels of Classes I and II (see 1.3.1.2, 200 to 230 8C. This temperature shall be maintained
Part X "Boilers, Heat Exchangers and Pressure Vessels" during the process of welding.
322 Rules for the Classification, Construction and Equipment of MODU/FOP
2.12.7 The edges to be welded in copper pipes with 2.15 WELDING OF ALUMINIUM AND ITS ALLOYS
wall thickness of 5 mm and above shall be preheated to
250 _ 350 8C. Welding of copper-nickel pipes shall be
done without preheating. Use of soldering for joints in 2.15.1 Welding operations shall be carried out by
copper-nickel pipelines is not allowed. the most efficient method ensuring high-quality joint,
2.12.8 The possibility of pipeline repairs by with maximum strength, chemical composition close
rewelding of damaged areas is in each case subject to that of the base metal, and sufficient corrosion
to special consideration by the Register. resistance.
2.15.2 The welds shall be located, as far as
possible, in areas of the lowest stresses.
2.13 WELDING OF CASTINGS AND FORGINGS As a rule, welding shall be carried out in the
downhand position. Removal of weld reinforcement
is permitted only by agreement with the Register.
2.13.1 In cases listed below welding of steel 2.15.3 Immediately before welding (tack welding)
castings and forgings shall be carried out irrespective edges to be welded of parts made of aluminium and
of the ambient air temperature with the use of its alloys shall be degreased using special solvents
preheating, or shall be taken other measures meeting (acetone, alcohol, etc.) and cleaned with steel wire
the requirements for welded joints: brushes. Tacked spots before welding shall be also
.1 when carbon content in steel of castings or cleaned with wire brushes. In multirun welding each
forgings exceeds 0,25 per cent; completed layer shall be cleaned with a wire brush
.2 when carbon content in steel of castings or forgings before application of the next layer.
exceeds 0,23 per cent, if the castings and forgings are 2.15.4 Welding consumables made of aluminium
incorporated in hull structures of MODU and FOP. and its alloys shall be cleaned before welding to
2.13.2 The preheating temperature and heat treat- remove contaminations and oxide films.
ment conditions for castings and forgings are determined 2.15.5 Welding of aluminium alloys on perma-
depending on the design, dimensions and service condi- nent or removable backings is permissible. The
tions in accordance with 2.7.2.4, 2.7.3.1 and 2.7.3.6. backings removed after welding shall be made of
2.13.3 Defects in steel castings and forgings may be stainless steel. The permanent backings shall be made
repaired by rewelding only in cases when the weldability of the same kind of alloy, of which the welded parts
of the given steel has been duly checked and service are made.
conditions for cast or forged parts taken into account. 2.15.6 In case of two-side welding, before back
Repair of defects by rewelding shall be per- run it is necessary to cut out the weld root down to
formed, as a rule, prior to completion of the heat clean metal by chipping, gouging or milling.
treatment. Rewelding after heat treatment is allowed Cutting out of the root by abrasive disks is not
only in exceptional cases. The defects appearing allowed.
regularly in castings and forgings shall not be 2.15.7 Hot straightening of structures made of
repaired by rewelding. aluminium and its alloys is permitted. The heating
2.13.4 Rewelding of defects in castings shall be temperature at straightening shall comply with the
carried out after removal of sprues and heads and properties of the particular alloy.
thorough cleaning of castings from moulding materi- 2.15.8 When a flux is used for welding, it shall be
als, millscale, foreign inclusions. The places to be neutral, if possible. If a non-neutral flux is used, as an
rewelded shall be dressed to sound metal to ensure exception, it shall be thoroughly removed after
proper penetration throughout the welded area. welding.
The walls in places prepared for rewelding shall 2.15.9 In areas where aluminium alloys have
be gently sloping, the surface of prepared depression riveted joints all the main welding operations shall be
shall not have any sharp corners. completed before the riveting is started.
2.14 WELDING OF CAST IRON 2.16 WELDING OF COPPER AND ITS ALLOYS, HEAVY
METALS AND OTHER NON-FERROUS METALS
2.14.1 Repair of cast iron castings by welding is 2.16.1 Welding of copper and its alloys, heavy
allowed on agreement with the surveyor to the metals and other non-ferrous metals is carried out in
Register using a method approved by the Register accordance with the national standards and in the
on the basis of the results of testing performed in absence of the latter it is in each case subject to
accordance with a program agreed with the Register. special consideration by the Register.
Part XIII. Welding 323
results of control by several methods, shall be specified) after completion of all welding and
performed by specialists of skill level III (see also straightening operations prior to painting and prim-
3.1.3.4). ing work or to electroplating, or application of other
3.1.3 Control plan and test reports. coatings.
3.1.3.1 As a rule (if it is not additionally specified When welding structures of higher strength steels,
in other documents approved by the Register), a plan where cold cracks are generated by action of the
(list) for control of welds in hull structures and delayed fracture mechanism (including action of the
pipelines (or an individual product produced under diffusible hydrogen), the time after completion of
the Register supervision) shall be submitted to the welding operations and prior to starting of accep-
Register for consideration and approval and shall tance control shall not be less than 48 h. In case of
contain the following information: welding of high-strength steels this time interval shall
.1 parts and welded joints to be controlled at the be increased to at least 72 h, and in some special
stage of acceptance of welded structures; Register instructions for structures of high thick-
.2 scope and methods of control; nesses, up to 7 days.
.3 location of portions to be controlled within the
N o t e . The requirement above does not cover functional
length of the weld; inspection conducted in the course of product manufacture in
.4 requirements for estimation of welded joints quality; accordance with the technological process description or other
.5 standards for testing or written specifications documents requirements. For instance layer-by-layer control of
welded joints by external examination and measurements, control
for control arrangements. of welded joints with partially filled groove, etc.
3.1.3.2 After completion of welding operations
on a particular structure the supervisory organ of the 3.1.4.2 All the welded joints shall be subjected to
firm selects the places (portions) to be controlled by acceptance procedure based on the results of external
non-destructive method according to the control examination and measurements within the
method approved by the Register. In this case the 100 per cent extent on both sides of the joint (if this
Register retains the right to change the location of control is technically feasible). In these circumstances
individual portions to be controlled by non-destruc- all the unacceptable defects and imperfections of the
tive testing or to expand the scope of testing (to weld shape, as well as other faults empeding control
demand control of additional portions of welds) after by other methods of non-destructive testing shall be
consideration and approval of the control plan. eliminated and the places of corrections shall be
3.1.3.3 The documents recording the results of repeatedly accepted by the control bodies of the
conducted testing shall be prepared for all kinds of manufacturer of welded structures. The Register
tests (initial, additional and repeated after correction) retains the right to demand allocation of additional
and submitted to the surveyor to the Register portions to be controlled by appropriate test methods
together with the other documents confirming the in places where surface defects had been detected by
results of testing (such as gamma-ray or x-ray visual examination, thus indicating serious violations
photographs). in the welding procedure.
Conclusions on the results of non-destructive 3.1.4.3 If the heat treatment of weldments is
tests shall contain all the information required in specified in the procedure, the non-destructive
accordance with the Register requirements for acceptance tests shall be carried out after completion
particular types of non-destructive testing. of the heat treatment.
3.1.3.4 The results of repeated tests (after
N o t e . Prior to heat treatment conducted to relieve the
correction of the faults) shall be stated separately in residual stresses, it is recommended _ and for weldments in
the test report. special structures manufactured of high strength steels it is
Conclusions about testing shall be signed by the considered necessary _ to carry out a preliminary check of the
welds to find and eliminate the inadmissible faults.
person directly involved in the control (non-destruc-
tive test specialist) and responsible for conduction of
testing on behalf of a test center with level III skill for 3.1.4.4 The Register may require to repeat the
the test method in question. non-destructive tests before commissioning of the
3.1.3.5 The documentation on the weld quality welded structures or in the course of the final
inspection results shall be kept at the firm for at least acceptance procedure, if such structures were sub-
5 years and submitted, whenever necessary, to the jected to loads unforeseen in calculations for normal
Register, as required by the latter. operating conditions (for instance, during transpor-
3.1.4 General requirements to acceptance control tation to the erection site, in tests by proof loads or
of welded joints. by pressure exceeding the design service levels). The
3.1.4.1 The non-destructive acceptance control of type and scope of such tests are in each particular
welded joints shall be conducted (unless otherwise case subject to special consideration by the Register.
Part XIII. Welding 325
3.1.4.5 Inadmissible defects discovered at all veyor to the Register of the exhaustive information
stages of weld control shall be eliminated without on measures taken for their correction;
fail. The repeated correction of the same portion of .4 whenever necessary, introduction of corrections
the weld may only be performed with a special into the Welding Procedure Specification, submitting
permission of the Register. Repair of defects by again this document for approval by the Register.
welding may not, as a rule, be performed more than When only radiographic method was used for
two times at the same length of the weld. primary (main) control, the surveyor to the Register
3.1.4.6 The radiographic and ultrasonic methods of may require the use of ultrasonic method for control of
non-destructive testing can be employed either indepen- additional or already checked portions of the welds.
dently or in combinations, as indicated in 3.1.1 and in The decision on resumption of welding opera-
accordance with the requirements of Tables 3.2.1-1, tions is taken by the surveyor to the Register
3.2.1-2 and with additional explanations given below: individually under condition that the measures taken
.1 the radiographic and ultrasonic methods are by the manufacturer for elimination of crack genera-
interchangeable, as a rule, within the range of thicknesses tion causes can be considered sufficient.
from 10 to 40 mm. The lower limit depends on the 3.1.4.8 If the quality estimates obtained for the
possibility of use of ultrasonic fault detection for same portion of welded joint, while using both
particular type of thin sheet structures (on their radiographic and ultrasonic methods (for instance,
accessibility), and the upper limit may be increased on special structures), differ essentially, the following
essentially when using radiation sources of sufficient provisions shall be observed:
capacity and proper procedures of ultrasonic control; .1 in case of in-plane defects, such as cracks,
.2 when the ultrasonic fault detection is used on incomplete penetrations, lacks of fusion, the sound
its own, as an independent method of acceptance reason for control opening of the weld and elimina-
testing, the welds on primary and secondary struc- tion of the detected faults is the conclusion "no-go"
tures shall be subjected to additional radiographic made on the basis of the results obtained by any of
control covering at least 10 per cent of the total the methods employed;
quantity of weld portions to be controlled; .2 in case of 3D defects, such as pores and slags
.3 for welds performed with the use of fluxless the decision is taken on the basis of radiographic
welding methods (such as combinations "wire-gas") control results. When the radiographic control is used
the main method of control shall be, as a rule, additional checking is performed of two weld
ultrasonic fault detection, with additional radio- portions adjacent to the defective one, plus two
graphic control, as indicated in 3.1.4.6.2; additional portions within the technologically inde-
.4 welded joints made in downward direction pendent welded joint, or four small welds (less than
must be controlled with ultrasonic fault detection as 1 m long) within the same section, i.e. two welds
the main method and radiographic control as an immediately before and after the defective portion.
additional method covering 10 to 20 per cent of the 3.1.4.9 If in the course of the main or additional
total quantity of weld portions to be controlled; random control of welded joints on primary and
.5 for joints made with the use of welding secondary structures in-plane defects are detected, such
techniques which are potentially dangerous from as cracks, incomplete penetrations and lack of fusion, the
the point of view of causing 3D defects (such as whole length of the technologically independent welded
porosity or slags produced in welding by coated joint completed by the welder responsible for the defect
electrodes in the course of installation work), radio- shall be subjected to checking.
graphic control shall be used as the main method, or In case of short-length welds (below 1 m) all the
as additional to the ultrasonic method in the scope to joints of the same type within the section or erection
be agreed with the Register in each particular case. joint performed by the same procedure as the faulty
3.1.4.7 If in the course of the main or additional weld shall be subjected to checking.
control of welded joints in any category of criticality
N o t e s . 1. A technologically independent joint is a weld of
cracks are detected (plane reflectors for ultrasonic continuous length having the same cross-section and edge
control), the following measures shall be taken: preparation within this length performed with the use of the
.1 a control opening of the weld shall be done to same welding technique and the same welding consumables, the
same welding conditions in the same or continuously changing
reveal more clearly the nature of detected faults for welding position.
their subsequent elimination; 2. Short-length joints include butt welds on sections and
bars (butt weld joints in stiffeners, etc.), as well as T-joints (with
.2 stopping of the welding operations carried out full penetration) between pipe branches and flooring, decks and
in accordance with the WPS which is thought to be bulkheads.
the cause of defects;
.3 revaling and elimination of the causes of crack 3.1.4.10 If in the course of the main or additional
generation with subsequent submission to the sur- control of welded joints on primary and secondary
326 Rules for the Classification, Construction and Equipment of MODU/FOP
structures some inadmissible faults are detected, differing be controlled over the whole length, or all the short-
from those indicated in 3.1.4.9, they shall be dealt with length welds shall be properly checked.
using the following additional control procedure: 3.1.4.11 The method selected for additional
.1 the control shall be extended to portions control in accordance with the requirements of
adjacent to the faulty one on both sides, until 3.1.4.9, 3.1.4.10 shall comply with the nature and
satisfactory results are obtained; predominant orientation of detected faults, also with
.2 for each weld portion rejected in the course of the possibilities of its application for a particular type
main or additional control two new portions to be of joints. The surveyor to the Register may require a
controlled within the same technologically indepen- simultaneous use of both the radiographic and
dent joint shall be specified, their location shall be ultrasonic methods for additional control and also,
agreed with the Register; as an alternative, use of special procedures for
.3 for short-length welds it is necessary to check application of only one method (for instance, sonic
over their whole length, four similar welds completed testing by the straight beam of the weld with flush
by the same welder with the use of the same welding finish, sonic testing of welded joints in planes
technique: two preceding and two subsequent welds; corresponding to the edge preparation, etc.).
.4 if the results of additional control point out to
regular emergence of the inadmissible defects, all the
technologically independent welded joints, or short-length 3.2 SCOPE OF CONTROL
welds within the section completed by the same welder
with the use of the same Welding Procedure Specification
shall be checked over their whole length; 3.2.1 The welded joints of MODU and FOP
.5 if in the course of the main and additional structures of all categories shall be subjected to control
control 50 per cent or more of the length of a by visual examination and measurements over the whole
particular technologically independent joint or of a length taking into account the provisions of 3.1.4.2. The
certain number of similar short-length welds within scope of application of physical methods of non-
the same section have been checked and it has been destructive testing shall comply with provisions of
found that further checking is required, the joint shall Table 3.2.1-1 for MODU and Table 3.2.1-2 for FOP.
T a b l e 3.2.1-1
Minimum scope of non-destructive testing of welded joints in MODU in per cent of total weld length of structures
T a b l e 3.2.1-2
Minimum scope of non-destructive testing of welded joints in FOP in per cent of total weld length of structures
Notes:
1
Requirements for non-destructive testing of welds joining the structures of various categories shall be specified as for the highest
category.
2
The ultrasonic and radiographic methods of non-destructive testing may be employed as interchangeable and supplementing each
other depending on the type of predominant defects and on technical feasibility of method application (see 3.1.4.6).
3
If required by the Register, the scope of the radiographic control of butt joints in the plating elements of special structures may be
increased to 100 per cent at the expense of reduction in the scope of ultrasonic control.
4
For welded joints completed in situ (in the course of FOP installation), also for joints unaccessible in service, the total scope of
radiographic and ultrasonic control may be increased, by request of the Register, to 150 per cent for joints in special structures and to
120 per cent for primary structures (keeping in mind Note 1).
5
For nonmagnetic metals the control by capillary methods shall be used.
6
If required by the Register in compliance with provisions of 3.2.4, also at the beginning of the welded structures manufacture, the
scope of magnetic particle testing can be increased to 100 per cent of the weld joint length.
7
For cruciform joints in special and primary structures the ultrasonic control of base metal continuity throughout the thickness
shall be used. The control shall be effected prior to and after welding in the scope from 20 per cent to 100 per cent depending on the
quality of the base metal and degree of structure criticality.
8
For T-joints the ultrasonic control shall be effected:
_ with guaranteed full penetration: irrespective of metal thickness;
_ with full non-guaranteed penetration: at thickness of parts to be welded-on exceeding 12,5 mm;
_ with planned incomplete penetration: at thickness of parts to be welded-on exceeding 15,0 mm.
In the last case it is permitted, on agreement with the Register, to control only the presence of cross cracks in the weld and zone
adjacent to the weld.
9
The ultrasonic control method shall be used for checking of fillet welds executed without grooving at design thickness of the fillet
weld >10 mm. In this case it is permitted, on agreement with the Register, to control only the presence of cross cracks in the weld and
zone adjacent to the weld.
10
The total scope of control of butt welds in the primary structures can be reduced, on agreement with the Register, down to 20
per cent, if the quality of welds appears to be stable. In this case the reduction of control scope can be random, selecting the welding
procedure with the level of defects as estimated by photographs not exceeding 5 per cent.
3.2.2 As a rule, subjected to non-destructive 3.2.4 The scope of weld control by radiographic
testing shall be intersections of butt joints, cruciform or ultrasonic methods for prototype objects built by
joints and other joints located in zones with high level the manufacturer, as well as in the course of repair,
of stresses, also spots of beginning and ending of modernization and conversion, may be brought up
automatic welding and zones where the visual from the values given in Table 3.2.1, if requested so
examination caused some doubts. by the Register or the designer of the object.
3.2.3 When controlling intersections of butt welds 3.2.5 When structural elements are welded into a
by radiographic methods (keeping in mind provisions rigid contour structure (cutouts where the relation of
of 3.2.2), the photograph shall be held symmetrical to the minimum cutout size to the plating thickness is
the axis of the weld to be controlled, so that it could below 60), the butt and T-joints in special and primary
partly cover the second weld (within the frame structures shall be controlled over the whole their
width). length and in secondary structures over at least
At random ultrasonic control of butt welds' 20 per cent of the length with the use of radiographic
intersections one shall cover portions of 100 mm or ultrasonic methods on agreement with the Register.
width on both sides of the weld under control in the 3.2.6 The control of weld in structures to be
place of its intersections. subjected to treatment by pressure (bending, forming,
328 Rules for the Classification, Construction and Equipment of MODU/FOP
etc.) by radiographic or ultrasonic methods shall be 3.3 EVALUATION OF WELDED JOINT QUALITY
carried out over the whole length of welded joints in
such structures after treatment by pressure.
If the above structures are subject to heat 3.3.1 The criteria for evaluation of welded joint
treatment after the pressure treatment, the radio- quality in structures of MODU and FOP shall
graphic or ultrasonic testing shall be performed after comply with the requirements of norms and stan-
the heat treatment. dards agreed with the Register, as well as with the
3.2.7 In technically feasible cases, such as welding requirements of 3.3, Part XIV "Welding" of the Rules
of joints with thickness of 20 mm and above for the Classifications and Construction of Sea-
performed by automatic submerged arc welding Going Ships. Unless otherwise specified, the quality
machines, the Register may require ultrasonic control of welded joints shall meet the requirements of
of special and primary structures over the whole weld Table 3.3.1.
length for detection only of cross cracks in the weld T a b l e 3.3.1
and zone adjacent to the weld.
3.2.8 The welded joints where stresses throughout Least acceptable point
Categories
the thickness can emerge shall be subjected to of structures in 5-point system1 in 3-point system2
ultrasonic control aimed at detection and estimation
of discontinuities in the base metal after completion Special 2 III
of the welding. Primary 2 III
Secondary 3 II
The documentation for ultrasonic control of the
base metal in the zone adjacent to the weld shall be 1
According to the accepted standards.
approved by the Register individually on the basis of 2
According to 3.3.2, Part XIV "Welding" of the Rules for
the respective test results. the Classification and Construction of Sea-Going Ships.
3.2.9 Non-destructive testing of welds completed
underwater is considered by the Register separately
in each particular case. The scope of such testing is
subject to special consideration.
Part XIII. Welding 329
4 WELDING CONSUMABLES
T a b l e 4.2.2-2
Thickness not more Strength group
than, mm
norm. Y32 and Y36 Y40 Y42 Y46 Y50 Y55 Y62 Y69
calculation of brittle fracture resistance, using as the specified by the Register (centre of the weld, metal
basis of specially determined fracture toughness adjoining the fusion line, etc.). The technological
characteristics K1c or J1c. parameters of welding procedure and type of edge
4.2.3 The CTOD testing of welded joint metal is preparation shall comply with the type of welded
carried out in accordance with 2.2, Part XII joint to be checked. Before marking out and cutting
"Materials" with subsequent supplements: of the notch it is necessary to carry out etching and
4.2.3.1 Types of specimens: study of the metal inner structure. The accuracy of
.1 rectangular cross-section specimens tested by obtained results shall be ensured by larger quantity of
three-point bending; test specimens (up to 8 _ 10 per one test
.2 square cross-section specimens tested by three- temperature) and by rejection after testing of those
point bending; specimens where the crack propagated beyond the
.3 compact specimens tested by eccentric tension. limits of the zone under study.
Specimens orientation within the sample shall 4.2.3.3 It is permitted to test specimens cut out of
meet the requirements of the Register. welded blanks with angular deformations after
When checking the welded joint with thickness straightening. The straightening is carried out in the
up to 50 mm and with the crack propagating along same way, as on base metal specimens.
the weld axis, it is recommended to use rectangular 4.2.3.4 For specimens with residual welding
cross-section specimens. When the crack is propagat- stresses and specimens subjected to straightening it
ing across the weld, the square cross-section speci- is permitted to release the residual stresses by
mens are more suitable. The thickness of the mechanical methods. The recommended method of
specimens shall be, as far as possible, close to the mechanical stress release is described in 2.2, Part XII
thickness of actual welded joint. For thicknesses "Materials".
above 50 mm use of compact specimens is recom- 4.2.3.5 For testing with notch location within the
mended. The thickness of compact specimens shall be line of fusion or some other suitable microstructure it
selected as close as possible to a particular welded is considered sufficient, if in the initial fatigue crack
joint thickness within the following dimensional front there is a portion of suitable microstructure of
range: 50 mm, 75 mm, 100 mm. about 15 per cent specimen thickness length, unless
4.2.3.2 When defining the crack resistance of otherwise specified by the Register. For testing with
welded joint metal the notch shall be arranged so that the notch located in the weld centre it is considered
the tip of the crack over the largest possible length of sufficient to have 70 per cent of weld metal within the
its front was located within the welded joint zone initial crack front.
PART XIV. AUTOMATION
1 GENERAL
1.1 APPLICATION
A u t o m a t i o n e q u i p m e n t includes instrumen-
tation, sensors, actuators and other equipment intended
1.1.1 The requirements of Sections 1 to 5 and 8 to 10 for the automatic or remote automated control, protection
apply to automation equipment subject to technical and alarm, i.e. for remote monitoring of machinery and
supervision irrespective of whether the MODU or FOP installations.
has an automation mark in its class notation or not. C o n t r o l a n d m o n i t o r i n g s t a t i o n is a
The requirements of Sections 6, 7 apply to units special space or area containing control and/or monitor-
which, in conformity with 2.4, Part I "Classification", ing means intended for:
have the automation mark AUT and/or one of the control and monitoring of propulsion plant or
marks DYNPOS added to the character of classification, dynamic positioning system of the MODU;
with indication of the appropriate class of the dynamic electric generating plant;
positioning system according to 7.1.2. control and monitoring of an emergency electric
The requirements of Section 6 are applicable also to generating plant;
the units which have no automation mark in the class control and monitoring of other machinery, systems
notation but provided main machinery control room and and facilities supporting functioning of the MODU or
remote control and monitoring systems of the machinery FOP under normal or emergency conditions, for
and devices. example, shut-down system of the industrial equipment,
1.1.2 The present Part of the Rules contains remote and emergency shut-down system of the
technical requirements for the automation equipment machinery, radio communication and internal loudspeak-
listed in 1.1.1 and defines the minimum needed extent of ing communication systems and command telephony
remote automated control, protection, alarm and indica- system, etc.
tion. S t a n d b y p o w e r s o u r c e is a source of
1.1.3 For units with nuclear power plants, the level electrical power independent of the main and emergency
of automation to grant the automation mark in the class power sources. The standby power source may be used
notation is subject to special consideration by the to provide uninterrupted power supply to certain kinds of
Register. essential equipment.
R e m o t e a u t o m a t e d c o n t r o l s y s t e m is
automation equipment intended for control of machinery
1.2 DEFINITIONS AND EXPLANATIONS from a remote control station, enabling an automatic
execution of intermediate operations for collection and
processing of information on the object and making
1.2.1 Definitions and explanations relating to the commands to the actuating devices realizing the mode of
general terminology of the Rules are given in Part I the machinery functioning set up by the operator.
"Classification". A l a r m s y s t e m is an apparatus to release visual
For the purpose of this Part the following definitions and audible signals simultaneously in order to attract
have been adopted. attention of the personnel and oblige them to take certain
A u t o m a t e d p l a n t is a complex of machinery actions. The alarm system of a machinery plant is intended
and equipment fitted up with automation systems or to inform the personnel whenever the controlled parameters
devices to enable a remote automatic or automated reach the preset limits and deviations of machinery and
control and monitoring of the plant. associated systems from normal working ranges occur.
U n i n t e r r u p t i b l e p o w e r s u p p l y is a mode C o m m o n a l a r m s y s t e m is a part of the alarm
of the electrical power supply achieved through com- system in which individual alarm signals are combined to
bined operation of the main, emergency and standby generate a single common signal at the main remote
sources of electrical power, to enable the continuity of control station and/or in the public and accommodation
power supply to be maintained in case of the main power spaces. Each common signal shall have a notation to
source failure. describe the common signals, for example, "Parameters
A c k n o w l e d g e m e n t is manual confirmation of of the electric generating plant", "Parameters of the
receipt of an alarm or call. boiler plant", etc.
332 Rules for the Classification, Construction and Equipment of MODU/FOP
2.1.3 Reliable operation of automation systems shall 2.1.8 Pneumatic and hydraulic components and
be ensured at relative air humidity of 75 per cent and devices shall be operable under fluctuations of the
temperature of 45 8C or at relative air humidity of working medium pressure within +20 per cent of the
80+3 per cent and temperature of 40+2 8C, as well as nominal value.
at relative air humidity of 95+3 per cent and tempera- 2.1.9 Provision shall be made to ensure the
ture of 25+2 8C. electromagnetic compatibility of automation equipment
2.1.4 Reliable operation of automation systems shall (see 2.2, Part X "Electrical Equipment" ) and to keep the
be ensured at vibrations having a frequency of 2 to radio interference from it to a permissible level.
100 Hz, namely, with a shift amplitude of +1 mm where 2.1.10 Automation equipment shall operate reliably
the vibration frequency is between 2 and 13,2 Hz, and in the event of harmonic distortions of the supply voltage
with an acceleration of 0,7g where the vibration curve as specified under 3.2.1.4, Part X "Electrical
frequency is between 13,2 and 100 Hz. Equipment".
Reliable operation of automation systems installed 2.1.11 Components and devices to be installed in
on vibration sources (diesels, compressors, etc) or in locations with specific operating conditions (high or low
steering shall be ensured at vibration frequencies of 2 to temperature, excessive mechanical loads, etc.) shall be
100 Hz, namely, with a shift amplitude of +1,6 mm designed and tested with regard for these conditions.
where the frequency is between 2 and 25 Hz, and with an 2.1.12 For sensors intended to measure the tempera-
acceleration of 4,0g where the frequency is between 25 ture of media under pressure, provision shall be made for
and 100 Hz. pockets the strength of which shall be designed for the
Besides, automation equipment shall operate reliably maximum pressure like the casing or piping of the
under shocks having an acceleration of 5,0g and frequency equipment where the sensor is fitted.
between 40 and 80 shocks per minute. 2.1.13 Three-way valves or similar devices shall be
2.1.5 Reliable operation of automation systems shall fitted on the measuring pipes before the sensors to enable
be ensured at long-term heel up to 22,58 and at motions functional check of the sensors without dismounting
of 22,58 with a period of 8+1 s. thereof and for blowing off. Access to operations with
2.1.6 The protection of enclosures of the automation these valves shall be possible only for authorized
systems, automation components and control devices personnel with the use of special tool.
shall be chosen in accordance with 2.4, Part X 2.1.14 Provision shall be made that in case of failure
"Electrical Equipment". of visual or audible alarm devices in one circuit the
2.1.7 Electrical and electronic components and functioning of the remaining circuits would not be
devices shall operate reliably in case of deviation of affected.
the power parameters listed in Table 2.1.7 from nominal
values.
Automatic equipment supplied from accumulator 2.2 REQUIREMENTS
batteries shall operate reliably with the following voltage FOR COMPONENTS AND DEVICES
variations from the nominal value:
from +30 to 725 per cent for the equipment 2.2.1 The components and devices used in the
which is not disconnected from the battery during automation systems shall be so constructed as to permit
battery charging; easy mounting, adjustment and replacement thereof.
from +20 to 725 per cent for the equipment Screwed joints shall be provided with means to prevent
which is disconnected from the battery during battery them from being worked loose. No mechanical reso-
charging. nance with an amplification factor in excess of 5 is
The operability of automation systems shall not be permitted
affected by a loss of power supply repeated three times at 2.2.2 Pneumatic and hydraulic components and
an interval of 30 s. devices shall not be damaged by momentary overloads
due to a working medium pressure rise equal to 1,5 times
T a b l e 2.1.7
the working pressure.
Deviation from nominal value 2.2.3 The contacting surfaces of electric plug-in-
Parameter socket connections shall be so designed and positioned
long-term short-term
as to prevent the increase of contact resistance restricting
per cent per cent S their performance.
2.2.4 Cable inlets to cabinets or connection boxes in
Voltage +6 to 710 * +20 1,5 machinery spaces shall be arranged on the underside or
Frequency +5 +10 5 side of the cabinets or boxes. Where cable inlets are
arranged on the side, the cable shall have a loop directed
* For direct current: +10 per cent. downwards. Cable inlet from above is only permitted
334 Rules for the Classification, Construction and Equipment of MODU/FOP
through tight glands or special arrangements to prevent 2.3.3 Devices shall be so constructed as to permit
penetration of liquids into the item concerned. At cable check measurements to be taken while in operation.
inlets, especially in way of connection to movable 2.3.4 The automation control systems shall be so
components and devices, provision shall be made to constructed that the replacement of components and
avoid tension effects. devices by others of the same type would not affect the
2.2.5 Printed circuit boards shall be coated with operation of the systems or require additional adjustment.
insulating varnish over the connecting wire line. The adjustment, if necessary, shall be possible with
2.2.6 Regulating components intended for initial simple means.
setting shall be protected against spontaneous change of 2.3.5 Electrical and electronic automation systems
setting. shall be fitted up with protective devices capable of
A reset and fixing of the regulating components shall selective disconnection of that part of the system where a
be possible. fault occurs.
2.2.7 Servomotors shall be so constructed that no 2.3.6 Automation control systems shall be based on
spontaneous uncontrolled change of their setting is "fail-safe" principle.
possible. 2.3.7 Where machinery or plants are stopped by
2.2.8 All units, terminal boards, cable connections safety devices, they shall not be restarted automatically
and test points on the components and devices shall be or remotely before a manual reset has been carried out.
clearly marked. The marking of sensors, logic units and Any other solution is subject to special consideration by
actuators shall contain information on their functionality the Register.
so that they can be identified on the drawings and in the 2.3.8 The fluids of hydraulic systems shall maintain
lists of devices and systems. their physical properties for a long time under all
2.2.9 Information (signalling) circuits shall be so possible operating conditions, shall possess good lubri-
constructed as to preclude damage to the unit or cating properties and a vapour flash point not less than
associated components in case of their malfunction. No 60 8C, shall not cause the damage to components and
damage to the unit or adjacent component shall occur in piping and shall not be toxic.
case of short-circuit, earth fault or break-off of line 2.3.9 It shall be possible to clean the filters while in
transmitting signal from the measuring element to other operation.
devices. Such malfunctions shall result in relatively safe 2.3.10 Hydraulic automation control systems shall
condition of the module or component with an alarm not communicate with other control systems and shall be
signal being released. supplied from separate tanks. In exceptional cases and on
2.2.10 Pipes of the hydraulic and pneumatic agreement with the Register, the use of fluid from other
automation devices shall be of metal. Plastic pipes are systems may be permitted for actuating devices subject
accepted in the pneumatic devices provided they meet to the provision of cleaning arrangements.
the following requirements. Pipes and other equipment 2.3.11 The feeding pipes from the tanks for
made of plastic materials shall have satisfactory hydraulic devices shall be located in the lower parts of
mechanical strength, low thermoplasticity, high oil and the tanks to allow for a level variation due to
fire resistance. These properties shall be supported by consumption of fluid and motions of the units in order
appropriate tests. to avoid formation of air locks.
2.3.12 Pneumatic automation control systems shall
have arrangements to ensure the required degree of
2.3 GENERAL REQUIREMENTS cleaning and allowable air humidity.
FOR AUTOMATED CONTROL SYSTEMS 2.3.13 Pneumatic automation systems of the main
OF MACHINERY AND PLANTS power plants and electric generating plants shall
generally have two devices for cleaning and drying the
2.3.1 Replaceable and adjustable components as well air so interconnected that one of them remains operative
as check-up points (terminals, monitoring jacks) shall be so while the other is cut off.
arranged that easy access is possible at any time. A single air cleaning and drying device may be
2.3.2 Provision shall be made to prevent incorrect permitted where automatic cleaning is provided or its
mounting while replacing removable items (moduli) design is such that a rapid replacement of filtering
having plug-in-socket connections and to ensure their elements is possible without interrupting the air
efficient fixing in the working position. Where necessi- supply.
tated by the operating or structural features of compo- 2.3.14 The feeding pipes of pneumatic automation
nents and devices, their position assuring proper control systems shall be fitted up with safety valves set to
mounting shall be clearly marked or, alternatively, they operate when the nominal working pressure is exceeded
shall be so constructed that the possibility of being by more than 10 per cent. Reducing valves, if any, shall
mounted in a wrong position is excluded. be duplicated.
Part XIV. Automation 335
2.3.15 Where hydraulic, pneumatic and electric or given as flashing lights. After being accepted (acknowl-
electronic components and devices are combined in edged), the flashing light shall change to steady light.
desks, cabinets or cubicles, they shall be effectively Cancelling of a visual signal shall be only possible
separated so that eventual leaks from pipes and hoses or after the fault has been repaired or the faulty part of the
from the connections of same would not damage such system disconnected.
components and devices. 2.4.1.5 For all alarm systems, common audible
Desks, cabinets and cubicles accommodating equip- signal devices may be used but not less than two. Once
ment which contains working fluid shall be fitted up with acknowledged, the audible signal shall be silenced,
appliances for retrieval of the leaks. whereupon the system shall be immediately open to
2.3.16 A full or partial loss of power in automated or forthcoming signals even though the previous faults
remote control circuits shall not result in dangerous might not yet be attended to. Simultaneously with
situations. acknowledgement of the audible signal in the main
2.3.17 The operation of air-cooled control devices machinery control room, audible and visual signals in
shall not be impaired owing to an eventual contamination machinery spaces and on the common signal units in the
of cooling air. Where forced cooling is applied, provision accommodation and public spaces shall be silenced.
shall be made to prevent failure of the air-cooled However, acknowledgement of the alarm signal on the
equipment in case the cooling system fails and to give common signal units at the main machinery control room
a proper alarm signal. and in the accommodation spaces shall not bring about
silencing of the audible signal in the main machinery
control room and/or in the machinery space. In
2.4 ALARM, SAFETY, INDICATION machinery spaces along with the audible signal devices
AND LOGGING SYSTEMS of the alarm system provision shall be made for visual
display units (indicator columns) for the identification of
2.4.1 Alarm system. the signal, for which colors and symbols shown in
2.4.1.1 The alarm system shall be independent of Table 2.4.1.5 shall be used. The flashing alarm shall be
control and safety systems, that is, it shall not be affected illuminated for at least 50 per cent of the cycle and have
by malfunction or failure of such systems. a pulse frequency in the range of 0,5 and 1,5 Hz. The
Possibility of partial integration of these systems is audible signal of the alarm system in machinery spaces
subject to special consideration by the Register in each shall be clearly heard even though one of signal display
case. units fails.
The alarm system the central panels of which are T a b l e 2.4.1.5
generally located in the main machinery control room
shall have structurally a common alarm subsystem the Signal Color Symbol
units (CAU) of which shall be located in: Fire detection alarm in spaces other Red
machinery spaces (visual display units); than machinery spaces
navigating bridge (wheelhouse);
service and public spaces; Fire detection alarm in machinery Red
accommodation spaces for essential personnel (chief spaces
engineer, watchkeeping engineers, electrical officer, etc.). Fire extinguishing medium release Red
2.4.1.2 Provision shall be made for the self- alarm
CO2HALLON
monitoring of the alarm system; the alarm signal shall Machinery alarm Yellow
be applied in the event of at least such typical faults as
short-circuits, circuit break-off and earth fault. Steering gear alarm Yellow
2.4.1.3 The alarm system shall give visual and
Bilge alarm Yellow
audible signals simultaneously.
In this case the possibility of simultaneous indication Engineer's alarm Yellow
of more than one fault shall be provided.
The acknowledgement of one signal is not to prevent Telephone White
acknowledgement of another. Failure of one component
Engine room telegraph. White
(device) of the system shall not cause failure of the alarm Command transmission
system in general. When common monitors are applied
instead of individual light signalling devices, at least two
such monitors shall be provided. 2.4.1.6 Self-eliminating faults shall be indicated by
2.4.1.4 The visual signals in the main macinery control the alarm system in such a way that the signal remains
room and at the local control stations shall be individual applied until it is accepted (acknowledged). The audible
and indicate the fault condition. They shall be generally signals of the alarm system shall be readily distinguish-
336 Rules for the Classification, Construction and Equipment of MODU/FOP
able from audible signals of other systems. The audible sound pressure level in a space shall not exceed 120 dB.
signals (except for the bell) shall have a frequency from The sound pressure level shall be measured within the
200 up to 2500 Hz. Provision may be made for means to frequency band of 1/3 octave with respect to the
adjust the frequency of audible signals within the range frequency of the first harmonic of the signal. To ensure
specified above. The waveform of audible signal released that the signal can be properly heard in large spaces and
by alarm system shall correspond to the one of the in spaces with high level of ambient noise, several
waveforms shown in Table 2.4.1.6. The sound pressure audible signal units shall be installed.
level at a distance of 1 m from the sound source shall be 2.4.1.7 The signal indicating a complete or partial
not lower than 75 dB and more than by 10 dB higher disablement of the alarm system shall be readily
than the ambient noise existing during the normal distinguishable in the main machinery control room
functioning of the equipment in the engine room. The from other signals. Visual signals and/or indication of
" 0 1 ; 8 F 0 2.4.1.6
- general alarm
1.1
t(s)
t(s)
t(s)
Part XIV. Automation 337
parameters in computer-based alarm systems shall not be For periodically unattended machinery spaces provi-
lost due to instantaneous supply voltage drops or mains sion shall be made for an alarm "Personnel in machinery
voltage and frequency fluctuations. space" by which the safe and efficient condition of the
Provision shall be made for structural means of engineer on duty who is in the machinery space alone is
protection against unpredictable or unauthorised inter- confirmed at the main control station.
vention that can result in changes to the programs or the Unless reset in a period not exceeding 30 min, this
limiting values of the controlled parameters (settings). alarm system shall be put in operation:
2.4.1.8 Checking of the alarm system for good .1 manually by the engineer on duty when attending
working shall be possible while in operation. machinery spaces on routine checks and shall be disabled
2.4.1.9 Momentary power failure in the alarm after leaving the machinery space;
system shall not bring about the loss of signals applied .2 automatically when the engineer on duty shall
at the moment. attend machinery space in case of a machinery alarm.
2.4.1.10 Irrespective of the extent of automation and Disablement of the alarm "Personnel in machinery
the surveillance procedure adopted for the machinery, the space" shall not be possible before the engineer has
alarm system shall give warning signals at: acknowledged the alarm in the machinery space.
.1 parameters reaching predetermined limit values; A pre-warning signal shall be provided in the
.2 operation of protective devices; machinery space, which operates 3 min before the above
.3 power failure in the circuits of particular alarm is given to the main control station, concerning the
automation systems or start of emergency power necessity of early acknowledgement of the above alarm
sources; to be effected by the end of specified (e.g. 30 min) period
.4 deviation from predetermined values of other during the whole time the engineer on duty is staying in
parameters or operating conditions as regulated by this the machinery space.
Part. 2.4.2 Safety systems.
Alarms for machinery faults shall be provided on the 2.4.2.1 The safety systems of automated machinery
panels from which the machinery is remotely controlled. shall be provided for those parameters only the deviation
2.4.1.11 The alarm system shall be so arranged that of which could lead to serious damage, complete
signals pertinent to machinery or electric power plant are breakdown or explosion. A safety system shall include
in the first place relayed to the panels (consoles) in an indicator to show the parameter for which the system
machinery spaces and main machinery control room, as was put into operation.
well as to common signal and indication units in the 2.4.2.2 Safety systems shall be independent of
accommodation, service and public spaces in which the control and alarm systems including sensors so that the
personnel attending to the machinery plant may be faults and failures of those systems including their supply
staying. Then, if the signals are not acknowledged within systems would not influence the safety systems.
a specified period of time (e.g. 2 min), they shall be 2.4.2.3 Where overriding arrangements to make the
relayed to the main control and monitoring station of the safety system inoperative are provided for certain
MODU or FOP. parameters, these shall be such as to preclude inadvertent
2.4.1.12 Alarm systems shall comprise arrangements operation. Visual signal shall be provided on the
to preclude false alarms from momentary changes of machinery control panels to indicate when the override
parameters due to motions of the unit, starts and stops of has been activated.
machinery, etc. 2.4.2.4 Provision shall be made for self-monitoring
2.4.1.13 Engineers' alarm. of the safety systems; at least at such faults as short-
Provision shall be made for a alarm system to call circuit, circuit break-off and earth fault an alarm signal
the personnel attending to the machinery plant in the shall be activated.
engine room or main machinery control room, which 2.4.2.5 The safety systems of particular machinery
shall be put into operation: and plants shall be independent of each other so that a
.1 manually from the main machinery control room failure in the safety system of certain machinery or plant
or from a local control station of main machinery; would not affect the operability of the safety systems of
.2 automatically where an alarm for the machinery the rest of the machinery or plants.
plant is not acknowledged on the panel in the engine 2.4.2.6 The safety system shall be activated auto-
room or in the main machinery control room within a matically at faults that could involve an emergency
specified period of time (e.g. 2 min).This signalling condition of machinery or plants in order to:
system shall be led to the common signal units in the .1 restore normal operating conditions (by starting
accommodation, service and public spaces in which the standby units);
personnel attending to the machinery plant may be .2 temporarily adjust the operation of machinery to
staying. the prevailing conditions (by reducing the load upon the
2.4.1.14 Alarm "Personnel in machinery space". machinery);
338 Rules for the Classification, Construction and Equipment of MODU/FOP
.3 protect machinery or plants from emergency 2.4.3 Indication and logging systems.
condition by shutdown the machinery or plants and 2.4.3.1 Indication and logging systems shall be
shutting off fuel supply thereto. independent of control, alarm and safety systems so that
An alarm signal shall be given before the safety their failure would not affect such other systems.
system has been automatically activated. 2.4.3.2 When logging systems fail, an alarm signal
2.4.2.7 After activation, the safety system shall be shall be activated.
brought again to the state of readiness by the personnel. 2.4.3.3 Provision shall be made for easy reading of
Any other mode of reset is subject to special considera- indicated data with regard for the illuminance at the
tion by the Register. indicator positions.
2.4.2.8 Pressure vessels, boilers and similar installa- 2.4.3.4 Provision shall be made for displaying the
tions the breakdown of which can result in explosions, readings of indication systems in units normally used for
fires, etc, shall have two-level protection from excessive the parameters, i.e. without recalculation.
pressure. Such protection shall be provided by various 2.4.3.5 The number of devices and displays of the
types of safety devices; for example, the first level may indication system shall be sufficient to enable safe
be provided by an electrical safety system and the second control of the machinery and plants.
level _ by a safety valve.
light signals (indicators) showing from which location working liquid temperature shall be agreed with the
control is effected. Register.
The possibility of simultaneous control from differ- 4.2.7 The number of successful automatic starts
ent locations shall be ruled out. Where several controls made by the remote control system from a non-
are provided at the locations (e.g. at bridge wings and in replenishable power source for starting shall not be less
the centre), they shall be either mechanically or than required in 3.2.4, Part VIII "Systems and Piping",
electrically synchronized. and the normal functioning of the remote control system
At all the control locations including the discon- shall not be limited in case of the starting air pressure
nected ones, provision shall be made for non-discon- drop or the capacity of starting accumulator batteries
nectable indication of commands transmitted by engine decrease lower than the limits of alarm actuation.
telegraph. The number of ineffective attempts of automatic
4.2.4 The propulsion machinery emergency stop starting shall be limited by two or three attempts so that
device, if electrically operated, shall be independent of after the last ineffective attempt made by the remote
remote control system, alarm and safety systems, and of control system, the starting air quantity or accumulator
the unit's mains. battery capacity is sufficient to effect manually a half
4.2.5 With regard to the safety system, provision shall number of starting attempts as required in 3.2.4, Part VIII
be made for an automatic power reduction in case of faults "Systems and Piping" or 13.7.2, Part XI "Electrical
not involving direct damage to the propulsion plant. Equipment".
4.2.6 In case of main internal combustion machinery 4.2.8 With regard to geared diesel plants (two diesels
plants, to be automatically kept within the prescribed or more), provision shall be made that, with one diesel
limits is the temperature of the working liquids as listed engine shut down, the others go on running without
below: being overloaded.
cylinder cooling water; 4.2.9 A permanent indication shall be provided on
piston cooling water (medium); the control desks to show execution by the control
fuel valve coolant; system of the commands set by the operator. Controlled
lubricating oil; parameters of automated propulsion plant, measuring
fuel oil if heavy oil is used and no viscosity control points, limiting values of parameters and types of
is provided. automatic protection and indication are given in
As far as propulsion plants having driving machinery Table 4.2.9.
of other types are concerned, the automatic regulation of
T a b l e 4.2.9
Alarms Indication
No. Controlled parameter Measuring for Automatic in main Comments
point limited protection machinery
values of control
parameters room
1 Internal combustion engines
1.1 Lubricating oil system
1.1.1 Lubricating oil pressure Main and thrust Min. Shut-down Continuous Automatic start
bearings of standby pump
1.1.2 Lubricating oil pressure drop Filter Max. On call
1.1.3 Lubricating oil temperature At inlet Max. On call
1.1.4 Lubricating oil flow from lubricators At outlet Min. Slow-down
1.1.5 Oil mist concentration or bearing temperature In crankcase Max. Shut-down For engines having power
of 2250 kW or with cylinder
bore of 300 mm and over
1.1.6 Lubricating oil level In oil drain tank Min.
1.2 Turbo-blower lubrication system
1.2.1 Turbo-blower oil pressure At inlet Min.
1.2.2 Turbo-blower bearing oil temperature At outlet Max.
1.2.3 Oil level in turbo-blower lubrication system In tank Min.
1.3 Sea water cooling system
1.3.1 Sea water pressure At inlet Min. Automatic Continuous
start of
standby pump
1.4 Fresh water cooling system
1.4.1 Pressure or flow in cylinder cooling system At inlet Min. Automatic Continuous
start of
standby pump
Part XIV. Automation 341
Alarms Indication
No. Controlled parameter Measuring for Automatic in main Comments
point limited protection machinery
values of control
parameters room
1.4.2 Cooling water temperature At outlet Max. On call
1.4.3 Cooling water level Expansion tank Min.
1.5 Scavenging air system
1.5.1 Scavenging air temperature Max. Continuous
1.6 Fuel oil system
1.6.1 Fuel oil pressure downstream of filter At inlet Min. Automatic Continuous
start of
standby pump
1.6.2 Fuel oil viscosity downstream of filter or At inlet of fuel Max.
fuel oil temperature injection pump. Min.
1.6.3 Fuel oil level Daily service tank Min.
1.6.4 Fuel oil leakage from high-pressure piping Down stream of Presence
fuel injection pump of fuel oil
1.6.5 Gas concentration Machinery Max.5 Automatic Required where instal-
spaces shutdown lations with dual-fuel
of engine. (gas-liquid fuel) engines
Closing of the are used
main valve for
gas fuel
1.6.6 Gas concentration Piston underside Max. Activation of For cross-head dual-fuel
spaces the interlocked (gas-liquid fuel) engines
valves4
1.6.7 Gas concentration Crankcase Max. Activation of For trunk-piston dual-
the interlocked fuel (gas-liquid fuel)
valves4 engines
1.6.8 Inert gas pressure Between the Max. Activation of Required where instal-
concentric pipes the interlocked lations with dual-fuel (gas-
of piping valves4 liquid fuel) engines are used
Closing of the provided there is the piping
main valve for system with double walls;
gas fuel the space between the walls
shall be filled with inert gas
under pressure exceeding
gas fuel pressure
1.6.9 Gas concentration Ventilation duct Max. Activation of Required where
or vent pipe the interlocked installations with dual-fuel
valves4 (gas-liquid fuel) engines are
Closing of used provided the piping
the main system is led in ducts and
valve for gas pipes with mechanical
fuel ventilation
1.6.10 Ignition failure At each cylinder Ignition Activation of For dual-fuel (gas-liquid
of fuel the interlocked fuel) engines.
failure valves4 Fuel ignition control may
be substituted for
pressure control at each
cylinder
1.6.11 Gas fuel injectors failure and auxiliary Each fuel injector Failure Activation of For dual-fuel (gas-liquid
liquid fuel injectors failure the interlocked fuel) engines
valves4
Alarms Indication
No. Controlled parameter Measuring for Automatic in main Comments
point limited protection machinery
values of control
parameters room
1.10 Engine speed
1.11 Engine overspeed (racing) Max. Shut-down
1.12 Power supply to control, safety and alarm Loss of
systems power
2 Steam turbines
2.1 Lubricating oil pressure At inlet Min. Shut-down Continuous
of turbine
2.2 Lubricating oil pressure drop Filter Min.
2.3 Lubricating oil temperature At bearing outlet Max. Continuous
2.4 Lubricating oil level Gravity tank Min. Shut-down On call
of turbine
2.5 Steam temperature Before Max/Min On call
manoeuvring
valves
2.6 Steam pressure Condenser Max. Shut-down Continuous
of turbine
2.7 Steam pressure Before Max. Continuous
manoeuvring
valves
2.8 Pressure Deaerator Max/Min. On call
2.9 Water level Deaerator Max/Min. On call
2.10 Water level Condenser Max/Min Shut-down On call
of turbine
2.11 Water pressure After condensate Min. On call
pump
2.12 Condensate salinity Max.
2.13 Turbine vibrations Max. Shut-down
of turbine
2.14 Axial displacement of rotor Max. Shut-down
of turbine
2.15 Steam pressure End glands Max. Continuous
2.16 Sea water pressure At outlet of Min. Continuous
circulating
pumpm
3 Gas turbine engines (main and auxiliary ones)
3.1 Lubricating oil pressure At gas turbine Min. Shut-down of Continuous
engine inlet gas turbine
engine
3.2 Lubricating oil temperature At inlet Max. On call
3.3 Bearing temperature Each bearing Max. On call
3.4 Gas temperature At gas turbine Max. Shut-down of Continuous For auxiliary gas turbine
engine outlet gas turbine engines at outlet
engine
3.5 Flame-out or ignition system failure or At gas turbine Max. Shut-down of On call
stratification of temperatures over flame tubes engine outlet gas turbine
engine
3.6 Automatic start system Ex-post
signals
3.7 Fuel oil pressure Before burners Min. Continuous When gas is used
Shut-down of gas turbine
engine
3.8 Fuel oil pressure At gas turbine Min. Continuous When gas is used
engine inlet Shut-down of gas turbine
engine
3.9 Fuel oil temperature Before burners Max., min. On call When high-viscosity fuels
are used
3.10 Pressure drop At air-intake Max. On call
filter
3.11 Gas turbine engine vibration At each support Max. Shut-down of On call For auxiliary gas turbine
gas turbine engines alarm only
engine
Part XIV. Automation 343
Alarms Indication
No. Controlled parameter Measuring for Automatic in main Comments
point limited protection machinery
values of control
parameters room
3.12 Axial displacement of rotor Max. Shut-down of For auxiliary gas turbine
gas turbine engines alarm only
engine
3.13 Turbine speed At each rotor Max. Shut-down of Continuous Shutdown resulted from
gas turbine power turbine speed
engine
3.14 Oil level In lubricating oil Min. On call
tank
3.15 Automatic shut-down of gas turbine engine Ex-post
signal
3.16 Gas pollution of engine room Engine room Max. Shut-down of Continuous When gas is used
gas turbine
engine
3.17 Temperature under sheath Under sheath Max. Continuous
3.18 Gas temperature after gas turbine engine After gas turbine Max. On call
engine
3.19 Power supply to control, safety and alarm Continuous
systems
4 Shafting
4.1 Temperature of thrust bearing (or Max. Slow-down
lubricating oil at outlet)
4.2 Temperature of shaft bearings (or Max.
lubricating oil at outlet)
4.3 Temperature of sterntube bearing (or Max.
presence of lubricating oil flow)
4.4 Lubricating oil level in sterntube Min.
lubricating tank or sterntube coolant flow
5 Controllable pitch propellers
5.1 Hydraulic oil pressure After filter Min.
5.2 Hydraulic oil level Header tank Min.
5.3 Electrical power supply To power and Loss
control circuits
6 Reduction gears and couplings/clutches
6.1 Lubricating oil pressure At inlet Min. Shut-down Continuous Where a coupling/clutch
is fitted, disengagement
of same may be effected
instead of engine shut-
down
6.2 Lubricating oil temperature At outlet Max. Slow-down
4.3 AUTOMATED BOILER PLANTS nected to output devices located at different heights, one
of which shall be used solely for low water level
4.3.1 The requirements of this Chapter cover boiler protection.
plants with oil-burning installations. The second transducer may also be used for
4.3.2 Steam boilers shall be fitted up with automatic shutdown in case of low water levels, or for alarm and
water level regulators and combustion controls to for feed water regulating system.
maintain automatically the steam pressure within pre- 4.3.4 Provision shall be made for a remote shutdown
set range. of automated boiler plants from the main machinery
4.3.3 Automated boilers shall have at least two water control room or from the control station where
level transducers independent of each other and con- continuous watch is kept.
344 Rules for the Classification, Construction and Equipment of MODU/FOP
4.3.5 Automated oil-burning installations shall be 4.3.9 Controlled parameters of automated boiler
fitted with interlocking devices to permit fuel oil being plants, measuring points, limiting parameter values and
fed into the boiler furnace only when the requirements types of automatic protection and indication are given in
listed below are complied with: Table 4.3.9.
.1 fuel oil viscosity (temperature) is such that
adequate atomization is assured;
.2 boiler furnace is so pre-purged that normal 4.4 AUTOMATED ELECTRIC POWER PLANTS
ignition of flame-jet and sufficient air changes are
ensured therein;
.3 fuel oil supply to burners is set to minimum 4.4.1 The electric power plants on MODU or FOP
permissible quantity to ensure steady combustion. shall ensure electric power supply for the consumers in
4.3.6 As far as the automated oil-burning installa- conformity with the following requirements:
tions are concerned, the oil supply to the burners shall be 4.4.1.1 On MODU or FOPs where the main
cut off automatically under the following circumstances: industrial loads are taken up by one generator, control
.1 absence of flame for not more than 5 s from the devices shall be provided to ensure:
moment the oil supply begins; .1 automatic starting of standby generator, automatic
.2 fuel oil viscosity (temperature) being insufficient synchronization, taking over and sharing of load in
for atomization; case:
.3 degradation of parameters of vapour or air maximum permissible load is reached by the
intended for fuel oil atomization; generator during operation (85 per cent, for instance), or
.4 fuel oil supply decreases below the level at which there is malfunction of the operating unit which
the flame-jet burns steadily. enables an automatic synchronization of generators to be
4.3.7 Starting of boiler plants from cold condition carried out and the load to be transferred to the standby
and after being shut down by protection system shall be generator without any loss of voltage on the main
possible from the local control station only. switchboard busbars;
4.3.8 If the ignition of fuel oil fails, re-starting of the .2 automatic starting of standby generator and its
burner shall be possible from the local control station connection to the main switchboard busbars within 30 s
only after the boiler furnace has been appropriately pre- if the running generator fails and the main switchboard is
purged. in "black-out" position.
T a b l e 4.3.9
Alarms Indication
No. Controlled parameter for limited Automatic in main Comments
values of protection machinery
parameters control
room
1 Main boilers
1.1 Steam pressure in boiler drum Max. Shutdown Continuous
1.2 Steam temperature after superheater Max. On call
1.3 Steam temperature after steam cooler Max. On call
1.4 Water level in boiler drum Min. Shutdown Continuous
1.5 Feed water pressure after pump Min. Shutdown Continuous
1.6 Fuel oil pressure before burner Min. Shutdown On call
1.7 Pressure of steam or air used for atomization Min. Shutdown
1.8 Fuel oil viscosity (temperature) before burner Min.
1.9 Air pressure before furnace Min. Shutdown
1.10 Feed water salinity Max.
1.11 Flame Flame Shutdown
failure
1.12 Fuel oil level in daily service tank Min.
1.13 Fuel oil temperature in daily service tank Min.
1.14 Electric power supply to boiler controls Power Shutdown
loss
2 Thermal oil boilers
2.1 Thermal oil pressure at boiler outlet Max. Shutdown
2.2 Thermal oil temperature at boiler outlet Max. Shutdown
2.3 Thermal oil flow at boiler outlet Min. Shutdown Continuous
2.4 Thermal oil level in expansion tank Min. Shutdown Continuous
N o t e . In the main machinery control room, common alarms may be used provided identification is possible at the local control
station.
Part XIV. Automation 345
When the voltage on the switchboard busbars is .1 automatic synchronization and connection;
restored, essential auxiliary machinery shall be re-started .2 automatic load sharing;
automatically as specified in 4.4.2. .3 preliminary determination of sequence in which
4.4.1.2 On MODU or FOP, where electrical power is the generators shall be started and connected to the
normally supplied from two or more generators operating collecting busbars of the main switchboard.
in parallel, means shall be provided (automatic dis- 4.4.6 Where a water pump or independently driven
connection of less important services, for instance) to fan is used to cool the generators, provision shall be
prevent overload of the remaining generators and made for an alarm system to indicate when the cooling
deenergizing of the main switchboard busbars in case system fails, as well as for an automatic protection of the
one of the generators fails in order to ensure safe generators against overheating by way of disconnection
functioning of the unit. of non-essential consumers.
4.4.2 When the voltage on the main switchboard 4.4.7 Automated electric power plants shall ensure
busbars is restored after black-out, the start of key automatic and remote connection of electric generators
machinery essential for normal functioning of the including automatic synchronization, taking over and
MODU shall be effected automatically in accordance sharing of load.
with a specified program and in such a way that the 4.4.8 Monitoring parameters of automated electric
electric power plant is not overloaded. power plants (except emergency ones), limiting values of
4.4.3 When, at load reduction on the electric power parameters and types of automatic protection and
plant, the generators shall be disconnected automatically, parameter indication are given in Table 4.4.8.
provision shall be made to the effect this would not also
happen at momentary load variations.
4.4.4 The drives of generators started automatically 4.5 AUTOMATED COMPRESSOR PLANTS
shall be ready to start immediately. A visual signal shall
be provided to indicate readiness.
When the drives are not ready to be started 4.5.1 Automated compressor plants shall be capable
immediately, an indicator shall be provided to warn that to operate in manual remote and automatic mode. In
automatic starting is impossible. automatic mode, the rated compressed air pressure shall
4.4.5 When the standby generators shall start be maintained in air receivers in such a way that:
automatically if the running ones are overloaded, when the air pressure drops to the pre-set value, for
provision shall be made for the following: example to 90 per cent, the pre-selected compressor
T a b l e 4.4.8
Alarms Indication
No. Controlled parameter Measuring for Automatic in main Comments
point limited protection machinery
values of control
parameters room
1 Ship mains
1.1 Voltage on main switchboard Min. tripping of Continuous Where the main switch-
generator's board is installed in main
circuit- machinery control room no
breaker additional indication is
required
Alarms Indication
No. Controlled parameter Measuring for Automatic in main Comments
point limited protection machinery
values of control
parameters room
3 Internal combustion engines for driving generators At engine inlet
3.1 Lubricating oil pressure Min. Engine Continuous
At engine inlet shutdown
3.2 Lubricating oil temperature Max. On call
3.3 Oil mist concentration or bearing temperature Max. Engine Automatic stop of diesel
shutdown generators at such para-
meter may be permissible
where high certainty of
At engine inlet signal is provided
3.4 Cooling water pressure or flow At engine outlet Min.
3.5 Cooling water temperature At engine inlet Max. On call
3.6 Sea water pressure or flow At engine inlet Min.
3.7 Fuel oil pressure At engine inlet Min.
3.8 Fuel oil viscosity (temperature) After fuel oil Max.(Min.)
3.9 Fuel oil leakage from HP piping injection pump Presence
At engine outlet of fuel oil
3.10 Exhaust gas temperature Max. On call
3.11 Fuel oil level in daily service tank Min.
3.12 Cooling water level in expansion tank Min.
3.13 Starting air pressure before starting valve Min.
3.14 Speed (racing) Max. Engine
shutdown
4 Steam turbines for driving generators At inlet
4.1 Lubricating oil pressure Min. Turbine Continuous
At bearings shutdown
4.2 Lubricating oil temperature Max. On call
4.3 Steam pressure before turbine Min. Continuous
4.4 Steam pressure in condenser Max. Turbine On call
shutdown
4.5 Water level in condenser Max.
starts automatically and stops automatically as soon as 4.5.3 Compressed air systems shall be fitted up with
the air pressure equal to the rated one is reached; automatic drainage devices.
in case of intensive consumption of air and further 4.5.4 Automated compressor plants shall keep up the
reduction of its pressure, for example to 80 per cent, the starting and operational air vessel pressure at a level
second compressor being in the automatic mode starts which would suffice at least to comply with the
and both compressors continue to operate until the rated requirements stated in Part VIII "Systems and Piping".
pressure is reached. 4.5.5 Controlled parameters of automated compres-
Other methods of operation of automated compres- sor plants, limiting values of parameters and types of
sors are subject to special consideration by the Register. automatic protection and indication are given in
4.5.2 For compressors, provision shall be made for Table 4.5.5.
regulating the starting pressure.
T a b l e 4.5.5
Alarms Indication
No Controlled parameter Measuring for Automatic in Comments
point limited protection machinery
values of control
parameters1 room
1 Lubricating oil pressure At compressor Min. Compressor Continuous
inlet shutdown
2 Coolant flow Min. Compressor
At compressor shutdown
3 Air temperature inlet Max.
4 Starting air pressure Min. Continuous
5 Control air pressure At compressor outlet Min. Continuous
1
Common alarms are permitted in the main machinery control room on condition that provision is made for identification at the
local control station.
Part XIV. Automation 347
T a b l e 4.7.5
4.6 AUTOMATED PUMPING PLANTS
Alarms for Indication
Controlled Measuring limiting Automatic of Com-
parameters point values of protection parameters ments
4.6.1 Automated el-driven pump control system
parameters in main
shall ensure automatic starting of standby pumps and machinery
change over as necessary in systems in case of pump control
failure or upon reaching the highest permissible devia- room
tions of parameters in essential circulation systems. The Water Bilge Max.
faulty pump shall be stopped and an alarm given only level wells
after the standby pump has been started. Water Bilge Max.
level in wells,
4.6.2 The electric control diagrams of el-driven emergency shaft
pumps having equal output shall make it possible to use passages
each of them as the main pump.
4.6.3 It is advisable that the fire pumps be automatically
started upon operation of the following signals:
from the fire detection and alarm system, in case of a
4.8 AUTOMATED REFRIGERATING PLANTS
true signal "Fire";
in case of pressure drop in the fire main which is
kept permanently under pressure. 4.8.1 In accordance with 1.1, Part XII "Refrigerat-
4.6.4 Remote starting of the fire pumps shall be effected: ing Plants" of the Rules for the Classification and
from the main machinery control room, Construction of Sea-Going Ships, automated
from the standby control station, refrigerating plants shall comply with the requirements
from the emergency control station. of 7.2.
4.8.2 Provision shall be made for indication of the
automated refrigerating plant operation and for a
4.7 AUTOMATED BILGE PLANTS common alarm of its malfunction and failure.
4.8.3 Controlled parameters of automated refrigerat-
ing plants, measuring points, limiting values of para-
4.7.1 Depending on the water level in the wells, the meters, types of protection and parameter indication are
automated bilge plants shall put automatically relevant given in Table 4.8.3.
bilge pumps in operation. A signal for pump operation
T a b l e 4.8.3
shall be provided.
4.7.2 If, after the bilge pumps have been started, the Alarms for Indication
water goes on rising or does not fall within a specified Controlled Measuring limiting Automatic of Com-
parameters point values of protection parameters ments
period of time, an alarm shall be activated. parameters in main
4.7.3 A separate sensor shall be provided to signal machinery
the highest possible level, which would be independent control
of the sensors fitted to control the bilge pumps. room
4.7.4 The arrangement of sensors shall make it Condition Comp- Malfunc- Compres- Common
of ressor tion sor shut- alarm
possible to determine the water level under normal and refrigerating Failure down
emergency conditions of heel and trim of the unit. plant
4.7.5 Controlled parameters of automated bilge
plants, limiting values of parameters, types of protection
and parameter indication are given in Table 4.7.5.
348 Rules for the Classification, Construction and Equipment of MODU/FOP
5.4.2 The design of the hardware shall ensure easy 5.6.3.2 Programs and data held in the system shall
access to interchangeable parts for repairs and maintenance. be protected against damage and corruption by loss of
5.4.3 Each replaceable part (printed circuit board, unit) power.
shall be simple to replace and shall be constructed for easy 5.6.3.3 Redundant systems shall be selectively fed
and safe handling. All replaceable parts shall be so arranged and separately protected against short-circuits and over-
that it is not possible to connect them incorrectly or to use loads.
incorrect replacements. Where this is not practicable, the 5.6.4 Installation.
replaceable parts shall be clearly marked. Equipment and its associated cabling shall be
5.4.4 The computer based systems shall be, wher- installed in such a way as to minimise electromagnetic
ever possible, so constructed that no fans for forced interference between the equipment concerned and other
cooling of processors and thermally stressed elements radiating equipment on board.
need to be provided. Where forced ventilation is used, an 5.6.5 Cables.
alarm shall be provided to operate when the temperature Cables used for data communication shall be of
exceeds the limiting value permissible in case of the fan adequate mechanical strength, suitably supported and
failure. also protected from mechanical damage.
5.6.6 Data communication.
5.6.6.1 The data communication link shall be
5.5 SOFTWARE continuously self-checking, for detecting failures on the
link itself and data communication failure on nodes and
shall give an alarm in the event of abnormal condition.
5.5.1 Systematic monitoring procedures shall be 5.6.6.2 When the same data communication link is
followed during all phases of the software life cycle used for two or more essential functions, this link shall be
(development, installation, debugging, normal operation redundant. Redundant data communication links shall be
and subsequent modification). routed with as much separation as practical.
5.5.2 System tests shall be specified, performed and 5.6.6.3 Switching between redundant links shall not
documented. These tests shall include all software disturb data communication or continuous operation of
functions and important logical and temporary combina- functions.
tions of functions, performance, dependability and 5.6.6.4 To ensure that data can be exchanged
usability requirements under all modes of operation between various systems, standardized interfaces shall
including emergency conditions and behaviour under be used.
failure conditions. 5.6.7 Failure to safety.
5.5.3 Any modifications of program contents and 5.6.7.1 In the event of failure of a computer based
data shall be made by competent specialists and system, systems under control shall automatically revert
documented. to the least hazardous condition.
5.6.7.2 The failure, malfunction and subsequent
restarting of computer based systems shall not cause
5.6 SYSTEM CONFIGURATION processes to enter undefined or critical states.
5.6.7.3 Control, alarm and safety functions shall be
arranged such that a single failure will not affect more
5.6.1 General. than one of these functions.
5.6.1.1The hardware and software shall be of 5.6.8 Integration of systems.
modular, hierarchical design in order to maximise the 5.6.8.1 Operation with an integrated system shall be
fault tolerance of the system. at least as effective as it would be with individual, stand-
5.6.1.2 The selection of the computer equipment alone equipment. Where multifunction displays and
shall be made to provide completeness and sufficiency of controls are used they shall be duplicated and inter-
the functions to be implemented, consistent with safe changeable.
operation of the system under control. 5.6.8.2 Failure of one part (individual module,
5.6.2 Self-test. equipment or subsystem) of the integrated system shall
5.6.2.1 Computer based systems shall have a built-in not affect the functionality of other parts, except for those
self-test capability to monitor for correct operation and functions directly dependent upon information from the
an alarm shall be released at the desks of the control and defective part.
monitoring stations to indicate an abnormal condition 5.6.8.3 Complete failure in connectivity between
5.6.3 Power supply. parts of the integrated system shall not affect their
5.6.3.1 All sources of power supply shall be independent functionality.
monitored for failure and shall give an alarm in the 5.6.8.4 Alternative or standby means of operation,
event of abnormal condition. independent of the integration, shall be available for all
350 Rules for the Classification, Construction and Equipment of MODU/FOP
the particularly essential control and monitoring func- 5.7.3 Output devices.
tions. 5.7.3.1 The size, colour and density of text and graphic
5.6.8.5 When systems under control (e.g. power information displayed on a visual display unit shall be such
units) are required to be duplicated and located in that it may be easily read from the normal operator position
separate compartments this shall be also applied to under all operational lighting conditions. The brightness
computer based systems used for control and monitoring. and contrast shall be capable of being adjusted to the
prevailing ambient conditions in order to enable the
information to be normally recognized.
5.7 USER INTERFACE 5.7.3.2 Information shall be displayed in logical
priority, that is, the most important information shall be
focussed in those portions of the screen where it is most
5.7.1 General. clearly visible to the operator.
5.7.1.1 Computer based systems shall be designed 5.7.3.3 If alarm messages are displayed on colour
for ease of handling and user-friendliness and shall monitors, they shall be distinguished in red and the
follow ergonomic principles. information shall be clear and intelligible even in the
5.7.1.2 The operational status of a computer based event of failure of a primary colour.
system (on, off, non-failed, failed, etc) shall be easily 5.7.4 Graphical user interface.
recognizable at the control and monitoring stations. 5.7.4.1 Information shall be presented clearly and
5.7.1.3 A user guide shall be provided. The user intelligibly according to its functional significance and
guide shall describe at least: association. Screen contents shall be logically structured
function keys; and their representation shall be restricted to the data
menu displays; which are directly relevant to the operator who is given
computer-guided dialogue steps, etc. appropriate authority.
5.7.1.4 An alarm shall be displayed at relevant visual 5.7.4.2 When using general purpose graphical user
display units or operator stations for failure or shutdown interface, only the functions necessary for the respective
of a subsystem. process shall be available.
5.7.2 Input devices. 5.7.4.3 Alarms shall be visually and audibly
5.7.2.1 Input devices shall have clearly definable presented with priority over other displayed information
functions, be reliable in use and operate safely under all in every operating mode of the system; they shall be
conditions. The acknowledgement of the instruction clearly distinguishable from other information.
given shall be easily recognizable. 5.7.4.4 All display and control functions in control
5.7.2.2 Dedicated function keys or special controls stations operated by the same operators shall adopt a
shall be provided for frequently recurring commands and consistent user interface. Particular attention shall be paid
for commands which shall be available for rapid to mandatory identity of:
execution. If multiple functions are assigned to keys, it symbols;
shall be possible to recognize which of the assigned colours;
functions is active. controls;
5.7.2.3 Control panels on the navigating bridge shall information priorities;
be provided with separate lighting. Visual display units layout.
shall be controllable dimmer system provided.
5.7.2.4 Where equipment operations or functions
may be changed via keyboards access to such operations 5.8 TRAINING
shall be provided for authorized personnel only.
5.7.2.5 If operation of a key is able to cause
dangerous operating conditions for the equipment 5.8.1 For complicated computer based systems used
(systems under control), at least the following measures in control and monitoring, training shall be provided at a
shall be taken to prevent the instruction in question from level required to effectively operate and maintain the
being executed by unauthorized personnel: system and shall cover normal, abnormal and emergency
use of a special key lock, or conditions. The user interface for training shall corre-
use of two or more keys, or spond with the real system.
use of special passwords for access. 5.8.2 Documentation shall be provided to support
5.7.2.6 Conflicting control interventions shall be the training and shall be available for repeated use on
prevented by means of interlocks or warnings. The active board the MODU.
control status shall be displayed on a visual display by 5.8.3 Where a training mode is incorporated in a
text or symbols recognizable to the operator. computer based system it shall be clearly indicated when
the training mode is active.
Part XIV. Automation 351
5.8.4 Whilst in the training mode the operation of the conforms fully to the functional requirements shall be
system shall not be impaired, and neither any system indicated in the technical documentation and Certificate
alarms or indications shall be inhibited. of the integrated system.
5.9.2 In addition to the requirements of this Section
manufacturers shall ensure by means of quality control
5.9 TESTING system surveyed by the Register or another classification
society that their products meet their quality specifica-
tions.
5.9.1 The computer based systems shall be designed, 5.9.3 Tests and inspections of a computer based
manufactured and tested in accordance with the require- system shall be carried out with the aim of establishing
ments of this Section and other requirements of the the correct operation and the quality of a product.
Rules, which shall be confirmed by an appropriate 5.9.4 Modifications of program contents and data, as
Certificate of the Register. In case of any integrated well as change of version, shall be checked and tested
systems the evidence that the computer based system before the system is put into operation.
6.3.1 Provision shall be made for an enclosed main 6.5.1 Where no provision is made for an automated
machinery control room fitted up with the following: electric power plant in conformity with 4.4, the following
controls and devices stated in 3.2, of Part VII shall be available:
"Machinery Installations", .1 inoperative driving machinery of generators shall
centralized alarm, indication and logging system, as be kept ready to immediate start;
well as signal devices to indicate operation of the .2 driving machinery of generators shall be remotely
protection system of the machinery units; started and shut down from the engine control room;
visual signals (indicators) to indicate the operation .3 remote synchronizing, connection and load
modes of machinery and plants; sharing from the main machinery control room. Syn-
disconnecting devices of the burning installations of chronizing, connection and load sharing may be effected
boilers, fans of machinery spaces, fuel and lubricating oil from the main switchboard if installed in the engine
transfer pumps; control room.
separate signals "Water in machinery space" and 6.5.2 Where particular functions of the electric
"Fire in machinery space"; power plant are automized, the relevant requirements of
as well as the following additional devices: 4.4 shall be complied with.
.1 remote controls of auxiliaries serving the propul-
sion machinery if the latter are not automated;
.2 signalling devices to indicate which machinery 6.6 PROPULSION PLANTS
and plants were in operation when the main switchboard
became deenergized that shall be started remotely as the
voltage is restored; 6.6.1 The remote control systems of the propulsion
.3 indicators and alarms of the automated refrigerat- plants of self-propelled MODU shall ensure necessary
ing plant; speed, manoeuvrability and safety of a MODU under all
.4 indicators and alarms of the automated industrial sailing (operating) conditions without permanent atten-
machinery and devices. dance of personnel in machinery spaces.
6.3.2 A personnel call device shall be fitted 6.6.2 The propulsion plants shall meet the require-
connected to particular sections of machinery spaces. ments set forth in 4.2 and other applicable requirements
6.3.3 Safety signboards bearing the inscription set forth in other Sections of this Part and other Parts of
"Attention! Machinery are started automatically" the MODU/FOP Rules.
shall fitted at the entrances to periodically unat-
tended machinery spaces.
6.7 BOILER PLANTS
6.8.2 The scope of the compressors and compressed 6.9.3 Automated pumping plants of the submersion/
air alarms presented in the engine control room is raising system of submersible and semi-submersible
to comply with the requirements set forth in 4.5. MODU shall meet the requirements set forth in 9.3.
6.9.1 Automated control of electric motors driving 6.10.1 Where no provision is made for an automated
the pumps of essential services on the unit shall comply bilge system in conformity with 4.7, fittings of the bilge
with the requirements set forth in 4.6. well drainage system in machinery spaces shall be
6.9.2 Provision shall be made for remote (from the remotely controlled from the engine control room.
engine control room) starting and stopping the pumps, as 6.10.2 For bilge systems of machinery spaces the
well as for remote control of valves of the essential requirements of 4.7.2 to 4.7.5 shall be complied with.
systems with respective indication of their open or closed
position to be presented in the engine control room.
automated control system of the thrusters with the .1 explanatory note with description of the operating
use of a single control (joystick) or several controls; principle and justification of the system redundancy
system of the unit's position sensors, sensors to level;
detect action of environmental forces on the unit and .2 list of equipment installed with indication of the
feedback sensors; devices and units used and their main specifications;
control panel system with controls and information .3 drawings showing layout of the thruster units and
displays; cable routing with indication of methods used for cable
system to generate parameters of control actions the installation and penetration through watertight and
thruster units have on the MODU and to monitor the fireproof bulkheads;
prescribed position; .4 general arrangement plans of the control consoles
power, information and control cabling. and panels with indication of primary and secondary
Redundancy of dynamic positioning control stations;
s y s t e m is duplication or multiple redundancy of its .5 schematic and functional diagrams for power unit
components, at which a complex consisting of an electric control;
power supply system and thruster units with their .6 functional diagrams for computerized control
individual control systems functions under control of a system with indication of the inputs and outputs with
computer system in such a way that failure of particular feedback;
control systems, particular thruster units or components .7 self-check system and alarm system;
of the electric power supply system does not affect the .8 drawing showing layout and diagram of the unit's
performance of the task to ensure the MODU position position sensors and their connections with control
keeping. system;
Single failure in dynamic position- .9 test program for control system;
i n g s y s t e m is a failure of any active component .10 list of spare parts.
(thruster, its local control system, power supply gen-
erator, automatically controlled valve) or of any passive
component (power or control cable, manually controlled 7.5 DESIGN OF THE DP-SYSTEM, CLASSES
valve, etc).
7.5.6 Class 3 DP-system which corresponds by its ensure all the operating modes of the thruster units.
characteristics to the mark DYNPOS-3 in the class While in use, the power system may function as a
notation shall have such redundancy that the common electric power supply system.
position keeping ability of the unit is maintained 7.6.4 For Class 3 DP-systems, the power system
upon single failure of components in the following shall have characteristics mentioned in 7.6.3, but more-
cases: over, it shall be physically separated by "A-60" class fire-
failure in any active and passive component, as resisting division (bulkhead) into two independent
indicated in 7.2.6, located in different watertight systems. Where the electric power supply systems are
compartments; located below the operational waterline, they shall be
failure in active and passive components located in divided by watertight bulkheads. During operation, such
any one of the watertight compartments, due to flooding systems shall function separately, except for the cases
or fire; subject to special consideration by the Register.
failure in active and passive components located 7.6.5 Where an automated power management
within any of the fire zones, due to fire or explosion. system is provided, it shall be designed with redundancy.
7.5.7 For Class 2 and 3 DP-systems, the operator 7.6.6 The power management systems shall be
error or incompetence shall be considered as a single supplied from both the main and the emergency sources
failure and such failure shall not lead to loss of position of electric power. Where electric power supplied from
of the unit. one of the power sources is lost, alarms shall be released
7.5.8 Class 1 DP-system shall be designed with at the control stations.
redundancy of the following components: 7.6.7 The programmable electronic systems (com-
actuating thrusters with their local control systems; puter based or microprocessor (PLC) systems) shall be
control systems of the complex (one manual control power supplied in such a way as to minimize voltage
system and one computerized control system); bumps, harmonic interference and to provide protection
position sensor system. against erroneous connection (connection with a wrong
7.5.9 Class 2 DP-system shall be designed with polarity).
redundancy of the following components: 7.6.8 For the DP-systems designed with appropriate
electric power supply system; redundancy, depending on their class, the following
actuating thrusters with their local control systems; arrangements shall be provided:
computerized control system of the complex; .1 the power system shall be equipped with a device
position sensor system. to change over automatically to a standby source having
7.5.10 Class 3 DP-system shall be designed with appropriate quality characteristics including those re-
redundancy of components as indicated for Class 2 garding stabilization;
DP-system, but in addition, all the redundant compo- .2 the change-over operations shall not interrupt or
nents shall be divided by watertight or "A-60" class fire- disturb procedures essential to the safety of the unit;
resisting bulkheads. .3 particular attention shall be given to:
7.5.11 The redundant components ensuring an sufficiency of the accumulator battery capacity;
appropriate reliability of the system shall function suitability of the charging facilities;
continuously or be switched in use immediately, if inverter equipment;
necessary. Change-over to a redundant component shall load monitoring systems;
be effected either automatically or by simple actions of protection systems;
the operator. The change-over shall not cause excessive earthing systems;
fluctuations of the positioning mode. switchgear;
synchronizing devices to provide changeover to
standby power sources or standby power supply systems.
7.6 ELECTRIC POWER SYSTEM
the use of common feeders or common protective indication of the normal operational status of the
devices. following sub-systems:
7.7.3 Blade position and thrust azimuth (direction) electric power system (number of running generators
of the thrusters, in the event of the electric drive failure, and converters, their load, availability of standby sets);
shall remain unchanged, without marked deviations. power thruster system (number of thrusters, operat-
Control of a thruster shall be restored manually. ing mode, load, status of local control systems);
7.7.4 To eliminate electromagnetic interaction be- dynamic positioning control systems (status of main
tween command signals, feedback signals of the local and standby power supply, magnitudes and directions of
and electronic (computer based) DP-control systems, the thrust with reference to the unit axis, indication of its
said control systems shall meet the requirements set forth position on station, status of digital computer system and
in 2.2, Part X "Electrical Equipment". status of the unit's position sensor system, other
7.7.5 Each electric and hydraulic control system information needed to ensure safe functioning of the
shall be provided with duplicated power supply via DP-system).
separate circuits without the use of common feeders and Information regarding other parameters of particular
common protective devices. devices and machinery shall be presented to the operator
7.7.6 Provision shall be made for standby power on request.
supply circuits to enable the power supply to be 7.8.2 The display switching system, and controls
automatically changed over thereto, in the event of the shall be designed with due regard for the national
main power failure, not only for the control system but ergonomic standards. The thruster control mode shall be
also for the power circuit of the thrusters. selectable by simple actions of the operator and the mode
7.7.7 The operations to transfer the power supply of selected shall be clearly distinguishable among the
the control systems from the main feeders to the standby following control modes provided:
ones shall not result in loss of power to equipment and manual remote thruster control from local stations;
devices. joystick thruster control from main control station;
7.7.8 For the local control system of a thruster and automatic (computer aided) control.
for the computer based control system, separate feedback 7.8.3 For Class 2 and 3 DP-systems, the controls and
sensors shall be provided. The feedback channels shall electronic control logic shall be such that incompetent or
not have common elements the failure of which will unauthorized actions of the operator cannot cause
results in loss of control from both the one and the other disturbance of the normal positioning mode.
control system. For example, two feedback channels 7.8.4 The alarm system of the DP-system shall meet
shall have two independent sensors actuated by separate the general requirements set forth in the present Part.
mechanical linkages and cable lines of these sensors shall 7.8.5 The alarm system of the DP-system, in
run with as much separation as practicable. addition to audible and visual signals relating to the
7.7.9 The feedback signals of various parameters DP-system machinery and devices, shall contain textual
describing condition of the unit, the information on the and graphic information on typical failures of the system
power consumed to maintain the MODU on station and components and recommendations to the operator with
some other parameters are the most important. The respect of the necessary arrangements to be made in
DP-system shall be able to compare these signals, initiate order to keep the position of the MODU.
the alarm system in the event of their faults and continue 7.8.6 The dynamic positioning control system shall
to maintain the unit on station using feedback signals be designed with a logic that would render fault
from other sensors. development and transfer from one system to another
impossible. The redundant system components shall
interact in such a manner that if one of these components
7.8 CONTROL STATIONS fails, it is isolated (disconnected) and the other
component comes into action. The displays shall present
sufficient visual and audible information on transfer to
7.8.1 The main DP-system control station shall be the redundant component.
combined with the main navigating bridge control station 7.8.7 The control system shall provide for quick
wherefrom there is a good view of the unit ends and transfer from the automatic to the remote manual thruster
surroundings. control using both several joysticks (according to the
The face panels of the DP-system control consoles number of thrusters) and a single common joystick.
shall be equipped with permanent visual alarm and Transfer from the manual to automatic (computer-aided)
control shall be effected with similar quickness.
Part XIV. Automation 357
7.9.1 The redundancy requirements shall not be 7.10.1 Position reference systems for the Class 1
applicable to computer systems used in the DP-systems shall be based on the operating requirements
Class 1 dynamic positioning control systems. with due regard for the acceptable performance char-
7.9.2 Computer systems used in the Class 2 dynamic acteristics.
positioning control systems shall be duplicated and 7.10.2 For the Classes 2 and 3 DP-systems, provision
independent of one another. Faults in common devices, shall be made for at least three independent position
such as interface devices, data transmission units, data reference systems operating on different principles, which
buses and software, including self-checking units shall shall function simultaneously and co-ordinately in the
not render the both systems inoperative. dynamic positioning control system being in operation.
7.9.3 Computer systems used in the Class 3 dynamic 7.10.3 The position reference systems shall provide
positioning control systems shall be duplicated as position data with adequate accuracy. Provision shall be
indicated in 7.9.2, and furthermore, provision shall be made for visual and audible alarm to indicate deviations
made for an independent back-up dynamic positioning from true data or excessive attenuation of the data signals.
control system arranged in a special space separated from 7.10.4 For the Class 3 DP-system, one of the
the main control station by "A-60" class fire-resisting position reference systems shall be connected with the
division. During normal dynamic positioning control the back-up control system and installed in a special space
back-up system shall be in a "hot back-up" state in "on" isolated from the other spaces containing the position
condition and in the automatic input mode of data from reference systems by "A-60" class fire-resisting divi-
the position reference system and feedback sensors of the sion.
thrusters, etc. Transfer to the back-up system shall be
possible at all times and shall be effected manually from
the back-up control station. 7.11 EXTERNAL FORCE UNIT SENSORS
7.9.4 For Classes 2 and 3 computer based control
systems, provision shall be made for a program of a
consequence analysshall evaluate the ability of main- 7.11.1 For the DP-system, provision shall be made
taining the MODU position after failures of DP-system for at least the following sensors to measure effects of the
equipment and devices which can bring the unit into the forces acting on the unit or the forces themselves:
most severe emergency conditions. The analysis program heading;
shall confirm that the thrusters which remain operable magnitude of unit motions;
after a typical failure are able to produce an adequate wind speed;
resultant hydrodynamic vector and thrust required before wind direction.
the failure has occured, under prevailing weather 7.11.2 For the Classes 2 and 3 DP-systems, the
conditions. external force signals shall come from at least three
7.9.5 Where the consequence analysis program independent sensor systems for each parameter (e.g. for
establishes an inability to maintain position of the unit, heading, three gyro compasses shall be provided).
warning alarm shall be actuated. 7.11.3 For the Class 3 DP-systems, one group of
7.9.6 When performing operations the completion of sensors of each type, in addition to the requirements set
which requires a long period of time, the consequence forth in 7.11.2, shall comply with the requirement for
analysis program shall incorporate a simulation function isolation thereof from other sensors by "A-60" class fire-
for the magnitudes of the thrust and power demand resisting division.
which will be ensured after a failure that can bring the
unit into the most severe emergency conditions, with the
data on weather conditions being put in manually. 7.12 ALARM SYSTEM
7.9.7 Provision in the redundant computer systems shall
be made for the control function changeover after one of the
computer system has failed. 7.12.1 In addition to the requirements set forth in
Transfer of the control from one system to the other 2.4, the alarm system shall have facilities to preserve and
shall take place without particular disturbing effects on indicate the "primary fault" data.
the thrusters while in positioning mode. 7.12.2 The alarm system shall be divided structurally
7.9.8 Each computer system shall have its own into parameter block which to a certain degree is
independent uninterruptible power supply system to informative and alarms which, when activated, require
provide power to the computers within at least 30 min immediate actions to be taken by the personnel. The list
after loss of power supply from the unit's mains. of the alarms is given in Table 7.12.2.
358 Rules for the Classification, Construction and Equipment of MODU/FOP
T a b l e 7.12.2
No. Parameter Alarm system Comments
1
1 Computer based control system Fault Automatic changeover to back-up system
2 Heading Deviation beyond permissible limit
3 Position on station Deviation beyond permissible limit
4 Power supply system Fault
5 Position reference complex Fault For each position reference system
Error
Arrangement nonconformity
6 Gyro compass Error Automatic changeover to standby compass
Non-conformity
7 Position reference system Error Automatic changeover to standby system
Non-conformity
8 Wind pressure sensor Error Automatic changeover to standby sensor
Non-conformity
9 Oil pressure in the hydraulic system Minimum
"Taut rope"2
10 Oil temperature in the hydraulic system Maximum
"Taut rope"2
11 Oil level in the hydraulic system "Taut Minimum
rope"2
12 Deviation signal of the hydraulic Limiting deviation
system "Taut rope"2
13 Total electric power requirements Excess Controllable within 50 _ 100 per cent
14 Air conditioning system for computers Maximum
15 Operating state of main subsystems2 Change in state
1
The computer based system shall be able to use the last information on position in case when one or more of the position
reference systems are faulty or not switched on.
2
The parameters may be generalized.
7.13 CABLE ROUTING AND PIPING OF DP-SYSTEM 7.13.2 For the Class 3 DP-systems, cable routes of
MACHINERY AND DEVICES
standby electric and electronic equipment and piping of
standby support systems and control systems shall not
7.13.1 For the Classes 1 and 2 DP-systems, cable run together with cable routes and systems of main
routes of electrical equipment and control systems, as equipment through the same spaces (compartments).
well as hydraulic, fuel and lubricating oil, etc piping shall Such installation may be only permissible in cases when
be installed with due regard for the requirements set forth the cable routes of standby equipment are laid in "A-60"
in 16.8.4, Part X "Electrical Equipment", and 1.6, class fire-protective conduits. No junction boxes shall
Part VIII "Systems and Piping". be permitted in such conduits.
8.1 GENERAL 8.1.4 The design of the winch shall provide for
adequate dynamic braking capacity to control normal
combinations of loads from the anchor, anchor cable and
8.1.1 Anchoring arrangements, where fitted as the anchor handling vessel during the deployment of the
sole means for position keeping, shall be designed to anchors at the maximum design payout speed of the winch.
maintain the unit on station in all operating conditions. 8.1.5 On loss of power to the anchor winch, the
The arrangements shall be such that a failure of any power-operated braking system shall be automatically
single component (device) shall not cause progressive applied and be capable of holding against at least
failure of the remaining anchoring arrangements. 50 per cent of the total static braking capacity of the winch.
8.1.2 Each anchor winch shall serve only its own
anchoring arrangement, with the exception of the passive
mooring arrangements served by portable drives which 8.2 CONTROL SYSTEMS
take care of several winches.
8.1.3 Each anchor winch shall be provided with its
own independent control system supplied by its own 8.2.1 Each winch shall be controlled from a position
feeder with an individual protective device. which provides a good view of the anchoring operations
Part XIV. Automation 359
having regard to the laying-out of the anchor by an independent power source in this case. Operation of the
anchor handling vessel. changing over device shall not cause faults in the power
8.2.2 Means shall be provided at the anchor winch supply system.
control position to monitor cable tension and winch power
load and to indicate the amount of cable paid out.
8.2.3 A manned control station shall be provided 8.3 AUXILIARY THRUSTERS
with means to indicate cable tensions and direction of FOR ANCHORING SYSTEMS
wind. Reliable means shall be also provided at this
control station to communicate between all locations 8.3.1 Where the anchoring systems are used in
critical to the anchoring operation. conjunction with auxiliary thrusters to keep the unit
8.2.4 Means shall be provided at the local and position, the auxiliary thrusters (their power equipment
remote control stations to enable the anchor to be and control systems) are subject to special consideration
released from the MODU in an emergency. These means by the Register.
shall also operate after loss of main power, being 8.3.2 Applicable requirements placed upon the
automatically changed over to an independent standby dynamic positioning systems as set forth in 18.7,18.8
power source, as this takes place. The anchor arrange- and 18.12 cover also their control systems including
ment control circuits need not to be supplied from an centalized microprocessor control.
9.1 GENERAL protection class not lower than IP-23 and shall be
equipped with the following control, alarm and indica-
tion systems:
9.1.1 The semi-submersible MODU shall be pro- .1 ballast pump control system;
vided with an effective ballast pumping system capable .2 ballast pump status-indicating system;
of ballasting and deballasting any ballast tanks in normal .3 ballast valve control system;
and extreme conditions. .4 ballast valve position-indicating system;
.5 tank level indicating system;
.6 draught indicating system;
9.2 BALLAST PUMPS .7 heel and trim indicators;
.8 power availability indicating system (main and
emergency) for control, alarm and indicating systems;
9.2.1 The electric motors of the ballast pumps shall .9 ballast system hydraulic/pneumatic pressure-
comply with the requirements specified in 5.5, Part X indicating system.
"Electrical Equipment" and shall be supplied by two 9.3.2 In addition to remote control of the ballast
feeders: one from the main switchboard and the other pumps and valves from the central ballast control station,
from the emergency switchboard. all ballast pumps and valves shall be fitted with
9.2.2 The ballast system shall be capable of independent local control operable in the event of remote
operating after the damage of any one component control failure. The independent local control of each
(generator, transformer) in the power supply system. ballast pump and of its associated ballast tank valves
9.2.3 The ballast system shall remain operational shall be in the same location.
under conditions when the unit is in damaged condition, 9.3.3 The ballast pump control and status-indicating
has a heel and/or trim which reaches its limiting values as systems shall function independently of one another, or
specified in 2.1.2.2 and is supplied from the emergency have sufficient redundancy, such that a failure in one
source of electric power. system does not jeopardize the operation of the other
systems.
9.3.4 Each remotely operated ballast valve shall fail
9.3 CONTROL AND INDICATING SYSTEMS to the closed position upon loss of control power. An
alternative ballast valve arrangements that do not fail to
the closed position upon loss of power may be accepted
9.3.1 A central ballast control station shall be only with the proviso that this does not result in
provided on the unit. It shall be located above the worst uncontrolled overflow of ballast which can entail a
damage waterline. The control console shall be of dangerous situation.
360 Rules for the Classification, Construction and Equipment of MODU/FOP
9.3.5 The tank level indicating system required by power, shall be provided between the central ballast
9.3.1.5 shall provide means to: control station and spaces that contain ballast pumps or
.1 indicate liquid levels in all ballast tanks. A valves, or other spaces that may contain equipment
secondary means of determining levels in ballast tanks, necessary for the operation of the ballast system.
which may be a sounding pipe, shall be provided. Tank
level sensors shall not be situated in the tank suction lines;
.2 indicate liquid levels in other (non-ballast) tanks, 9.5 PROTECTION AGAINST FLOODING
such as fuel oil, fresh water, drilling water or liquid
storage tanks, the filling or emptying of which could
affect the stability of the unit. 9.5.1 On all semi-submersible (column-stabilized)
9.3.6 The draught indicating system shall indicate units and on all other units where the spaces containing
the draught at each corner of the unit or at representative the seawater valves are normally unattended and not
positions. provided with high bilge water level detection, each
9.3.7 Enclosures housing ballast system electrical seawater inlet and discharge in spaces below the assigned
control and monitoring components (units), the failure of load line shall be provided with valves operable from a
which would cause unsafe operation of the ballast system position above the spaces containing the valves.
upon liquid entry into the enclosure, shall comply with 9.5.2 The control systems and open/shut indicators of
the requirements set forth in 2.4.4.2, Part X "Electrical watertight doors and hatch covers shall be operable in both
Equipment". normal conditions and in the event of main power failure.
9.3.8 Means to indicate whether a valve are open or The power supply system of the above arrangements shall
closed shall be provided at each location from which the comply with the requirements set forth in 5.9.2.
valve can be controlled. The indicators shall rely in their 9.5.3 The bilge pumping system shall be provided
functioning on movement of the valve stem or spindle. with a remote control system and its valve position
9.3.9 Means shall be provided at the central ballast (open/shut) indicators, as well as alarms to indicate high
control station to isolate or disconnect the ballast pump water level in the bilge wells or compartments of the
control and ballast valve control systems from their unit. The alarms to indicate high water level in each bilge
sources of electrical, pneumatic or hydraulic power. well shall be activated by two independent sensors. One
of these sensors may be used also to activate an
automated bilge pump.
9.4 INTERNAL COMMUNICATION
10.1.1 The jacking arrangements of self-elevating 10.2.1 The jacking arrangements shall be so designed
MODU shall be capable of elevating and maintaining the as to preclude overloading of their parts, assemblies and
unit in operating condition. machinery at any unit operations. This is particularly true for
10.1.2 The jacking arrangements shall be designed the following electrical equipment components:
with sufficient redundancy in such a way that in the controllers (starting gear) of electric motors;
event of failure of any one component (unit, set, electric characteristics of electric motors ( rating, torque);
and hydraulic power system, control system) they remain characteristics of brakes;
able to continue to elevate or retain the unit in initial interlocks between electric motors and fixing devices
position. of legs.
10.2.2 The braking system shall be automatically
applied upon loss of power to the jacking arrangements.
Part XIV. Automation 361
10.3 FIXING DEVICES alarm to be activated in the event of deviations from the
permissible values and indication of at least the
following parameters:
10.3.1 For a self-elevating MODU not provided with availability for elevation/lowering operation (power
leg fixation system, calculation of the brake holding to all necessary equipment is turned on);
force shall be made with due regard for maximum load position of fixing devices (catches) of legs (if
defined as a maximum interaction between the leg and provided);
self-elevating mechanism under storm conditions (max- load on legs;
imum mass of the unit plus the relevant component of deviation from horizontal position of the unit;
storm action). The static braking torque shall be taken to pressure of working fluid in hydraulic cylinders;
be not less than 1,3 times the maximum load having pressure of working fluid in control system;
regard to the mechanical transmission efficiency. temperature of working fluid in hydraulic system;
10.3.2 For a self-elevating MODU provided with leg loading (current) of electric motors;
fixation system, calculation of the brake holding force overloading of electric motors.
shall be made with due regard for the design load. The 10.5.2 In order to equalize the loads between the
static braking torque shall be taken to be not less than 1,2 jacking mechanisms of the legs, the torques developed
times the design load. by the electric motors shall be monitored and equalized
whenever necessary. This procedure shall be carried out
after elevation of the unit as well as in storm conditions
10.4 ELECTRIC MOTORS where the load distribution can be disturbed. Such
OF JACKING ARRANGEMENTS procedure does not apply if an automatic load distribu-
tion system is available.
10.4.1 The power of electric motors driving the 10.5.3 In the electric drives of each leg, one feeder is
jacking arrangements shall be chosen with consideration allowed to supply two or more motors. The feeder shall
for the possible, within permissible limits, nonuniform be provided with short-circuit protection set to operate at
distribution of the design load throughout the unit, not more than ten-fold value of the total full load current
having regard to the design permissible time of unit of the motors jointly switched on.
elevation, as well as having regard to the losses by 10.5.4 Monitoring of the motor loading required by
friction between the legs and guides and to the reduction 10.5.1 shall be effected by three-phase wattmeters with a
gear efficiency. central scale. Such wattmeters may be installed not for
10.4.2 The characteristics of the electric motor each motor but for the feeder to which two or more
torque (mechanical characteristics) shall be such as to jacking system motors are connected.
render the electric motor incapable of causing damage to 10.5.5 The seawater supply system shall provide for
any part (component) of the reduction gear or gear rack monitoring of at least the following parameters:
of the jacking mechanism in the event of mechanical water pressure in system (minimum pressure alarm
interlocking of the jacking system. and pressure indication in the engine control room);
water level in intermediate tank;
submersible pump and pipe position indication;
10.5 CONTROL AND MONITORING SYSTEMS automatic stoppage of mechanism for lifting and
lowering submersible pumps in end positions.
10.5.6 Provision shall be made for automatic start of
10.5.1 To ensure control of elevation or lowering of a standby submersible seawater pump in the event of
the unit, the control stations shall be fitted up with water pressure drop with an alarm signal to be released in
appropriate monitoring system which shall provide for an the main machinery control room.
PART XV. MODU AND FOP SAFETY ASSESSMENT
1 GENERAL
"Infrequently" means that an event shall not Particular emphasis shall be placed on the locations
happen during the service life of one platform, but it wherein works are performed and the equipment,
may happen on separate platforms of the same type having a significant destructive potential, is installed,
during their service life. as well as on fire safety, accommodation complexes,
"Very infrequently" means that an event shall escape routes, protective zones and evacuation
not, but nevertheless may happen during the com- systems;
mon service life of the certain number of the same key structural diagrams;
type drilling platforms. description of the most important measures
Area of tolerable level of accident provided for accident probability reduction;
a n d t h e i r c o n s e q u e n c e r i s k s means the description of measures provided for restriction
materialization of an as low as reasonably practicable of accident consequences;
(ALARP) level. description of escape routes;
E v e n t t r e e is a graphic technique ensuring a description of the level of safety associated with
qualitative description of potential accident situa- new processes and technical innovations planned for
tions, as well as quantitative assessment for each tree use;
branch, and is an inductive method. specified emergency cases corresponding to de-
E r r o r a n d f a u l t t r e e is a graphic techni- sign emergency effects on platform parts described in
que which permits to trace all the logical interconnec- Section 2;
tions between technical faults, environmental calculation showing that the consequences of
conditions and human errors resulting in the event design extreme environmental conditions and emer-
in question, and is a deductive method. gency effects meet adequate safety criteria specified in
F N c u r v e s present the level of an accident Section 5.
frequency plotted against the number of people killed 1.3.4 The assessment of platform safety shall, first
in accident. of all, be conducted at the level of the design
O p e r a t i o n a l s t a n d a r d is a document conception while selecting the platform type. It is
stating the functioning parameters required for the assumed that the designer has selected the most
structure, systems, equipment, personnel and proce- favourable design decision, which meets the general
dure for safety control. principles of safety.
The meaning of this assessment shall make sure
at the early design stage that the platform conception
1.3 GENERAL PRINCIPLES selected does not result in necessity to introduce
OF PLATFORM SAFETY CONTROL principal alterations in design and construction due
to the safety requirements. The objective of the safety
1.3.1 It is assumed that design, calculations, assessment shall ensure acceptable safety in accor-
structure, platform operation and maintenance meet dance with the set criteria.
all the Register normative documents in force. 1.3.5 The safety assessments regulated in the
1.3.2 Safety assessment on the basis of a platform MODU/FOP Rules shall confirm the reasonably
conceptual design shall be included in the general plan lowprobability of casualties evaluated by the use of
of design development and platform construction. annual individual risks, and also of societal risks (see
1.3.3 As a basis for safety assessment, a designer 3.2 and 5.3), of large losses (see 4.2) and unacceptable
shall submit the following information: environmental pollution that may happen as the
description of the platform environment; accident outcome (see 4).
description of the platform functioning and Supposedly, the platform that meets the assess-
operational details; ments obtained in a conceptual design, and also the
layout drawings showing arrangements and criteria of sufficient safety specified in the MODU/
systems performing the most essential functions. FOP Rules, will have the necessary safety level.
364 Rules for the Classification, Construction and Equipment of MODU/FOP
2 RISK IDENTIFICATION
2.1 CONCEPTION OF ACCIDENT SITUATION ANALYSIS The analysis of accident situations is used in
design (since a design conception), construction and
2.1.1 The analysis of accident situations falls into operation of a platform. In this case, all the design
two main trends. The first one deals with the analysis modes of operation shall be considered: transporta-
of accident situations through conformity to stan- tion, in-place installation, operational mode, survival
dards (the MODU/FOP Rules, Guidelines on Tech- or extreme loading, removal from location, etc.
nical Supervision of Mobile Offshore Drilling Units The analysis of accident situations shall be also
in Service, etc), and the second one, with the analysis applied to existing platforms if they are subjected to
of accident situations either for poorly studied major modifications.
scenarios or scenarios of a higher risk. 2.2.1.2 The general trend of the accident situation
The analysis of an accident situation opportunity analysis is the desire to define the potential hazards
is an additional step destined for assessment of new associated with development of the accident situa-
and considerably different arrangements, equipment, tion, and the actions on detailed assessment of risk
processes, procedures and techniques whose noncon- related to an accident. Most of these techniques are
formity to standard practices may be significant. This complicated, expensive and take a good deal of time,
analysis shall be used for definition and assessment of but they may be justified by the safety level and
unexpected accident situations and unintentional accident consequences.
actions, which may cause accidents. 2.2.1.3 The analysis of potential accident situa-
The analysis of an accident situation opportunity tions shall be approved by the Register and shall
consists in some measures to keep the platform include the following:
accident probability and consequences to a mini- .1 description of conditions at the beginning of an
mum. The sequence of the measures is usually as accident situation, initial data for analysis;
follows: .2 description of measures to fight accidents,
.1 determination of potential accident situations; platform equipment and systems specified for miti-
.2 assessment of the risk level to be accepted; gating accident consequences;
.3 elimination or prevention of accident situations. .3 information on analysis techniques, physical
The objective of the first and most important and statistical models;
measure is the determination of accident situation .4 description of the accident development
types (see 2.2); of the second measure, the evaluation process including its design presentation;
of the risk of an identified accident situation for the .5 protective measures for personnel and indivi-
personnel, platform and environment (see 2.3, 2.4, duals present on board a platform in accident.
3.1 and 3.2); and of the third one, the elimination of 2.2.2 Potential accident situations for all
prevention of an accident when the risk level was MODU/FOP.
recognized as unacceptable (see Sections 4 and 5). 2.2.2.1 In extreme environmental conditions:
various structural faults in working position due
to unintended development of events;
2.2 TYPES OF ACCIDENT SITUATIONS ON PLATFORMS shifting, capsizing and subsidence of a platform
on the seabed under the unfavourable combination of
environmental conditions and soil properties chan-
2.2.1 General. ged;
2.2.1.1 The analysis of accident situations is transportation of the platform in conditions that
performed regularly to identify, evaluate and control do not correspond to acceptable ones by strength
potential accident situations on platforms. The criteria and structures reliability;
thorough and precise assessment of potential acci- significant fatigue damages due to severe sea,
dents on platforms will keep to minimum personnel wind, ice and seismic effects;
injuries, equipment losses and environmental threats. brittle fractures in low temperatures and pulse
Taken alone, the analysis of accident situations loads.
does not ensure the proper level of safety on a platform. 2.2.2.2 In collision with a ship or floating object.
It is only the part of a general safety system. Other The process of formation of the ship and
areas elating to this system are industrial safety, platform interaction force in collision is described
personnel training and a response to accidents. by the formula:
Part XV. MODU and FOP Safety Assessment 365
at impacts by objects having a mass of 1, 2, 3, 4 The sources of such combustible mixture ignition
and 5 kg the impact velocity shall not exceed 5; 3,7; 3; may be:
2,5 and 2,2 m/s, respectively; faulty deck lighting;
the value of an excess pressure of a shock wave open flame;
shall not exceed 35 kPa. sparks of any origin;
2.2.2.4 In fires and blowouts. exhaust combustible gases;
2.2.2.4.1 Fires on MODU/FOP are in principle combustible parts of equipment.
subdivided into two categories: This fire may follow various scenarios and a
on the exposed deck caused by an oil and/or sufficient number of various factors may affect fire
gases blowout from a well; propagation. In relation to the above, in order to
in internal spaces. assess risk in fire, logic diagrams of accident
2.2.2.4.2 To identify fire risk, MODU/FOP development shall be used basing, for example, on
depending on the functions performed (what defines constructing event trees. In constructing the logic
the potential level of a structure hazard) are diagram the following shall be considered first:
subdivided into three groups: level of a structure hazard (see 2.2.2.4.2);
oil storage platform; chemical composition of potentially ignitable
production platform; substance (oil/gas-condensate);
exploratory drilling unit. environmental conditions of an operation area
Considering 2.2.2.4.1 the qualitative risk matrix (first of all, wind);
shown in Fig. 2.2.2.4.2 may be recommended for use actual capabilities of killing a well;
accordingly. presence of other structures (primarily, perma-
2.2.2.4.3 A fire on an exposed deck caused by an oil nently manned) near the platform;
and/or gases blowout from a well shall be classified as possibility of a follow-up explosion;
the most hazardous (see Fig. 2.2.2.4.2). The particular technical condition of the MODU/FOP hull;
hazard of this fire is that firstly, the oil spread covers a effectiveness of fire protection functioning
large area; secondly, the influx of a combustible liquid etc.
and/or gas is reasonably large and practically un- It shall be also taken into account that a given
controllable, at the initial stage of the fire in particular; fire may cause an oil spill fire and a fireball.
thirdly, in the air above the unit a gaseous combustible Regarding an effect on a human, the striking factors
mixture is formed which consists of air, gases coming like direct fire effect, excess pressure and heat
from a well and oil vapours as well. emission shall be considered.
frequency
frequent
reasonably probable
remote
extremely remote
consequences
insignificant minor major catastrophic
Fig. 2.2.2.4.2
Qualitative risk matrix in fire:
1 = fires on an oil storage platform due to an oil blowout;
2 = fires on a production platform due to an oil blowout;
3 = fires on a MODU due to an oil blowout;
4 = fires in internal spaces
Part XV. MODU and FOP Safety Assessment 367
2.2.2.4.4 Fires in MODU/FOP internal spaces 2.2.3.2.1 All the types of accident situations
may be divided into three main groups: according to 2.2.2 may be materialized with regard
fires in energy compartments (except purely to semi-submersible units. The specific feature of
electrical compartments and spaces); these units is that the accident situations associated
fires of electrical equipment; with earthquakes are not applied to them.
fires in service and accommodation spaces. 2.2.3.2.2 Specific potential accident situations for
The main reasons of fire emergence in internal semi-submersible units may be:
spaces are: damages (residual deformations, break of integ-
violation of operating conditions and regulations rity) to structural elements of pontoons, stability
for equipment and devices operation; columns, bracings, upper hull and their joints;
accidents and failures of equipment, machines, floating of a void compartment;
machinery and devices, as well as of their service leakage of oil products;
systems. inclination of the semi-submersible unit hull;
The source of fire emergence in internal spaces breakage of anchor chains;
may be: combination of the above accident situations.
sparks of any origin; 2.2.3.3 Fixed offshore platform (FOP).
open flame; 2.2.3.3.1 All the types of accident situations
surfaces heated up to a temperature of fuels and according to 2.2.2 may be materialized with regard
lubricants ignition (uninsulated parts of gas exhaust, to FOP.
overheated bearings, electrical equipment); 2.2.3.3.2 Depending on the architectonic-con-
faulty electric wiring. structive type of the FOP, specific potential accident
2.2.3 Specific accident situations for platform. situations for them may be:
2.2.3.1 Self-elevating units. damages (residual deformations, break of integ-
2.2.3.1.1 All types of accident situations accord- rity) to structural elements of the hull;
ing to 2.2.2 may be materialized with regard to self- leakage of oil products;
elevating units. scouring of the seabed by bottom currents;
2.2.3.1.2 Specific potential accident situations for fluidization of the seabed under changing loads;
self-elevating units may be: shifting of the structure;
subsidence of legs during embedding into the capsizing of the structure;
seabed; subsidence of the structure at large or its
jamming of a jacking system during platform hull individual parts;
elevation into an operating position; crawling of the ship's end onto the platform
scouring of the seabed by bottom currents; inclined side;
fluidization of the seabed under changing loads; collision of the FOP operating in the northern
capsizing and shifting of the platform, as well as area with an iceberg or grounded ice;
the subsidence of legs under wind and wave loads, combination of the above accident situations;
and as the result of the impact of a ship or other loss of stability on the seabed as the result of an
floating object on the leg; earthquake.
cockings and the break of integrity of the legs
when pulled out from the seabed;
sliding apart of the legs in the soil under the
unfavourable combination of external loads and the 2.3 ACCIDENT SITUATION ANALYSIS TECHNIQUES
peculiarities of seabed response;
catastrophic consequences of damage to one of
the legs of a three-leg unit; 2.3.1 Checklist.
gas blowouts accompanied by a spring in way of Use of checklist is a usual method for identifica-
the legs; tion of compliance with standards. The exemplary
seizure of the platform hull midway of elevation checklist for the analysis of an accident situation on a
or lowering on the legs; mobile offshore drilling unit is given in Appendix 1.
failure of elevation machinery; The checklist is simple for use and may find
damage to structural elements of the legs due to application during design, construction, operation
collision with a ship or other floating object; and an accident situation. The minimum acceptable
catastrophic consequences, as the result of an level of hazard is determined with the help of the
earthquake, in connection with changed properties of checklist.
the base. Where necessary, checklists may be drawn up for
2.2.3.2 Semi-submersible units. specific situations and used for assessment of proper
368 Rules for the Classification, Construction and Equipment of MODU/FOP
execution of standard industrial operations and for quantitative assessments of events frequency for
specifying the problems to be emphasized. each tree branch which allow to determine the
The checklist is the most quick and simple contribution of each event to risk assessment.
method for analysis of an accident situation and 2.3.5 Error chain (fault tree) analysis.
very effective in the process of standard accident A fault tree analysis is a deductive method that
situations management. focuses on a particular event resulting in an accident,
2.3.2 "What if... " analysis. which is called the top event, and on the construction
This method is much like the one of checklists of the logic diagram of all the relationships that may
use.The method is based on the questions, which cause this event. The error chain is a graphical
begin with "What if... " and considers situation illustration of various structural faults, equipment
development after "What if... ". The compilers of the malfunctions, the effect of environmental conditions
analysis shall be very cautious and adequately and human errors, which may cause an accident.
realistic so as not to think of improbable schemes Some examples of error and fault trees are given
of events development. in Appendix 3.
The "What if... " type analysis may be used 2.3.6 Hazard and operability (HAZOP) study.
during design, modification or operation of a drilling This method may be used during platform
platform. Its result is the list of problem locations design, modification and operation. These studies
potential for accidents and the methods supposed for result in the list of problems, which may cause a
accidents avoidance and prevention. potential accident, or reduction of platform oper-
2.3.3 Hazard identification (HAZID) study. ability, as well as in the list of recommended changes,
A multidisciplinary team shall take part in these proposals or actions aimed at safety or operability
studies which define accident situations and platform improvement. This method time and effectiveness
operability using the structural form of the "What directly depend on the platform size and complexity
if... " type analysis. and on expertise of specialists who define accident
The constructive decision on each component of situations and platform operability using the struc-
a process scheme is analyzed in the form in which it is tural form of the "What if... " analysis (see 2.3.2).
presented in design documentation. 2.3.7 Failure mode and effects analysis (FMEA).
The HAZID method may be used during design, This analysis is used in definition of individual
modification and operation of a platform. The result types of faults, which may cause or contribute to
of the analysis is the list of problems associated with accident occurrence. The analysis of the type of faults
potential accidents or reduction in platform oper- and of their consequences may by used along with
ability, as well as the types of malfunctions and other ways of hazard identification, such as described
consequences of each one. in 2.3.5.
2.3.4 Event tree analysis. The purpose of this analysis is the definition of
The event tree analysis is an inductive method fault types and of each fault consequences for a
intended for a study of accident roots and identifica- platform. At the design stage, this method may be
tion of key errors that initiated the accident. It also used for identification of needs in additional protec-
provides analysis with the base for accident risk tive measures or in their reduction. The fault analysis
definition. during platform modification is used for definition of
The event tree analysis consists in constructing its impact on existing structures and equipment. This
the sequence of events (tree branches) causing the top method is also used in operation for definition of
event (event at the top of a tree). Some examples of individual faults that may result in significant
event trees are given in Appendix 2. consequences.
This method is used during design, modification So far as this method is subjective, at least two
and operation of a platform. It is particularly useful specialists competent in processes and equipment are
in analysis of new technologies, structural decisions needed for its use.
and operational conditions, which have not passed an Where each type of faults is included in the
evaluation test in practice yet. The method ensures: analysis of a criticality level, the method goes over
qualitative description of potential problems into a critical analysis of types of faults and of their
including potential event combinations; consequences.
Part XV. MODU and FOP Safety Assessment 369
3.1 STATISTICAL MODELS OF ACCIDENT SITUATIONS effects (wind, sea, currents, ice, seismic effects) shall
not contradict those used in the MODU/FOP Rules.
3.1.7 Impact diagram.
3.1.1 The purpose of risk assessment is to focus An impact diagram is most commonly used for
attention on areas of the highest risk levels, and also comparison of some versions of a solution. Emphasis
to identify factors having an important effect on shall be placed on the higher risk area. In these cases,
them. In addition, the purpose of risk assessment is the diagram that materializes the proposal based in a
the establishment of a relationship between the IMO table-matrix, may be applied.
regimes and accident consequences to provide a Both quantitative and qualitative results can be
possibility for introducing regulatory changes for risk obtained on the basis of Table 3.1.7.
reduction.
T a b l e 3.1.7
3.1.2 Among accident situations under considera- Type risk matrix*
tion shall be those, which allow identifying different
types of risks (to people, the environment, structures Frequent 8 9 10 11
and equipment).
Reasonably 6 7 8 9
3.1.3 The purposes of risk assessment stated in probable
3.1.1 can be achieved, firstly, by constructing so- Remote 4 5 6 7
called event trees (see 2.3.4) and error trees (see
2.3.5). In addition, other appropriate methods (see Extremely 2 3 4 5
2.3) may be used. remote
3.1.4 The quantitative assessment of contribu- : Insigni- Minor Major Catastro-
frequency ficant phic
tions to risks is typically undertaken in three stages
consequences ?
using available accident statistics:
* Terms are defined in 5.2.
the categories and sub-categories of accident are
quantified in terms of their recurrence (frequency);
the magnitude of accident outcomes is quantified 3.1.8 The risk assessment results in:
in risk terms; identification of high risk areas;
the distribution of outcome magnitudes across all re-evaluation of risk for each risk control option
the sub-categories of accidents is determined in risk identified in the following third step of formal safety
terms, so as to evaluate which sub-categories assessment (see Section 4).
contribute how much risk.
3.1.5 The mathematical technology of QAR may
comprise different statistical models including the 3.2 EVALUATION OF INDIVIDUAL
Bayesian statistics, Monte Carlo method, composite AND SOCIETAL RISKS
probability formula and other adequate statistical
techniques. 3.2.1 In the analysis of accident situations, the
For example, the composite probability formula individual risks featuring the frequency of emergence
in determination of QARk is written down as follows: of striking effects of a certain kind are determined.
i=n The value of an annual individual risk AIRk at
QARk=S QiQik, (3.1.5)
i=1 any effect or an accident event is determined by the
formula:
where Qi = recurrence of the i-th situation (accident event) under i=n
consideration; AIRk = S QiQikQikp , (3.2.1)
Qik = risk of an accident (as example, a probability of k=1
materialization for the i-th branch of an event tree if
the method specified in 2.3.4 is used); where Qi, Qik, and n = see 3.1.5;
n = number of scenarios (events) being considered for Qikp = conditional probability to affect people in materializa-
the given kind of an accident (or the number of event tion of the i-th branch of an event tree.
tree branches);
k = consistent with the given kind of an accident.
3.2.2 The value of the total annual individual risk
AIRS at various effects (e.g. due to an earthquake,
3.1.6 The statistical models corresponding to the fire, explosions, dropped objects, etc.) is determined
description of platforms responses to environmental as the sum of AIR for separate effects, i.e.
370 Rules for the Classification, Construction and Equipment of MODU/FOP
k=m
AIRS = S AIRk , (3.2.2) Working the problem, at least the following
k=1
where m = number of potential striking factors taken into account. questions shall be answered:
were the direct calculations of damaged structure
3.2.3 Societal risk is evaluated with use of FN strength performed during platform design and
curves connecting the level of an accident frequency which damage versions were considered;
(F) with the number of people killed in accident (N). which margin of survivability (in terms of
The societal risk assesses the magnitude of structural redundancy) has the structure.
potential catastrophes. It is an integral characteristic 3.3.4.2 E v a l u a t i o n o f t e c h n i c a l c o n -
of the materialization of certain kind consequences. dition of a structure as a whole.
The value of the societal risk (i.e. fatality risk) at The key question: how much did the technical
N = 1 is used for determining the annual individual condition of a structure meet the requirements of
risk. The example of FN curves construction is given normative documents prior to suffering a damage
in Appendix 4. (practically, a moment before suffering a damage).
The actual technical condition of the offshore plat-
form hull may adversely effect damage spread as well.
3.3 RECOMMENDATIONS ON EVALUATION Answering this question, the following shall be
OF CATASTROPHE RISK AFTER STRUCTURE DAMAGE known:
age of an offshore platform;
3.3.1 These recommendations shall be considered as is an active system for evaluation of and watch
an addition to the analysis of an accident risk (see 3.1). on structure behaviour available on the platform
Preference shall be given to the accident events that may (monitoring of cracks, deformations, etc.);
result in catastrophic consequences (see 5.2). date of the last survey or inspection for defects of
The recommendations may be used for analysis the platform hull conducted, survey (inspection)
of already happened events to accumulate experience, results: residual thicknesses, residual deformations,
during platform operation, as well as in design as a cracks, fractures, presence of obviously weakened
forecast. zones and in the damage area in particular;
3.3.2 A catastrophic risk P may be determined by was any deviation from the requirements of
the formula: normative documents allowed in assessment of
residual thickness and deformation vales (if so, how
P = P1 + (17P1)P2, (3.3.2)
much are deviation data justified?);
where P1 = accident risk (corresponds to Qik in 3.1.5 if the risk of the was the repair of structural elements conducted;
accident consequences P2 in accordance with the
recommendations of 3.3.4 is not taken into account repair quality;
in this quantity); what time was offshore platform service pro-
P2 = accident consequences risk determined on the basis longed for after a survey.
of the recommendations stated below.
3.3.4.3 E v a l u a t i o n o f e n v i r o n m e n t a l
In determination of quantitative catastrophe conditions.
characteristics QARk (see 3.1.5) and AIRk (see The key question: will external loads (sea, ice,
3.2.1) it shall be assumed: other environmental loads) exceed or not exceed the
design ones for a damaged platform. The case in
Qik = . (3.3.2)
point is the platform life time after the damage.
3.3.3 The algorithm is constructed as follows: it is Working the problem, the following is worth to
assumed that an accident has happened, a structure regard:
has suffered a damage (damages) and further, the period of the year when a damage has occurred
consequences of this damages are analyzed. The because the probability to exceed the design value of
algorithm is based on structural adequacy (see 4.1.6) a load changes within a year;
because the loss of the structure will eventually result time period needed for taking measures to
in fatalities and damage to the environment. prevent a potential catastrophe;
3.3.4 In evaluation of damage consequences, the is an active system for evaluation of environ-
following problems are recommended for consideration. mental conditions (wind sea, ice, seismic effects, etc.)
3.3.4.1 D a m a g e i d e n t i f i c a t i o n . available on the platform.
At this point, the question shall be answered: has In the final, a realistic forecast of environmental
the given damage been taken into account during conditions shall be available.
platform design (i.e. to what extent it complies with 3.3.4.4 E v a l u a t i o n o f t h e p o s s i b i l i t y
the design damage). In practice, it is precisely design of a failure for systems and arrange-
damages that are quite difficult to materialize. Some m e n t s s u c h a s : anchor lines, a dynamic position-
deviations will always take place. ing system, etc. This problem is particularly topical
Part XV. MODU and FOP Safety Assessment 371
for mobile offshore platforms, and also for platforms 3.3.6 Working out the algorithm on assessment of
in transit conditions. damage consequences, available experience of off-
Working the problem, it is worth to have the shore platform design and operation has been taken
following information on: into account. Further accumulation of the experience
actual technical condition of systems or arrange- shall facilitate algorithm development.
ments;
environmental conditions after platform struc-
ture damage. 3.4 EXPERT ANALYSIS TECHNIQUES
The solution of problem 3.3.4.4 is associated with
that of the 3.3.4.3 problem with regard to evaluation
of environmental conditions. 3.4.1 Delphi technique.
3.3.4.5 E v a l u a t i o n o f t h e p o s s i b i l i t y Using the Delphi technique, an "informed
to damage other elements of the plat- intuitive judgement" is materialized, and for this:
form hull. a problem is formulated;
The solution of this problem is associated with that a team of experts, who can comprehensively
of the problems 3.3.4.1 (as far as structural redundancy cover the formulated problem, is selected;
is materialized in platform design), 3.3.4.2 (technical the conditions enabling the most effective work
condition of structural elements within a damage area of the team of experts are created, and the team is
and zones of potential emergence of other damages) headed by an experienced analyst who is well aware
and 3.3.4.3 (as far as is realistic to exceed design of the Delphi technique;
environmental conditions). all the team members are provided with the
3.3.5 The materialization of the algorithm on information available on the problem in question.
assessment of damage consequences may be carried The sequence of conditions in use of the Delphi
out by construction of an event tree. The event tree, technique is organized as follows:
recommended as the type one, is presented in .1 a leading analyst or someone else on his behalf
Table 3.3.5. Items 1, 2, 3, 4 and 5 of the event tree prepares the initial information on the problem which
correspond to the key problems defined in 3.3.4.1 to is presented to the team of selected experts in writing
3.3.4.5. or orally, or in both ways if necessary;
T a b l e 3.3.5
Type event tree for assessment of platform post-damage consequences
Can the given damage Did the technical Will the accepted Will it be possible to Will the damages of Combined
be identified as taken condition of the environmental fail for systems and other elements of the probability:
into account (as structure as a whole conditions (loads) arrangements like platform hull be Yes _ minimum
design) in platform meet normative for a damaged anchor lines, dynamic possible? accident
hull design? documents? platform be exceeded? positioning systems, consequences,
etc.? No _ accident
consequences risk 1 2 3 4 5
Yes (1)
Yes
No (2)
Yes
Yes No (3)
Yes No (4)
No (5)
No (6)
1 (m71)W 714r4+1.
Z= ln , (3.4.2-2)
2 17W r = 0 means that the attributes X and Y for n
which has a Fisher distribution with degrees of freedom objects are independent by ranking these objects for
2 the attribute Y.
v1 = n717 and v2 = (m71)v1.
m r = 71 means that ranking of objects for the
A Pearson w2 criterion may be used for the attributes X and Y is fully opposite.
quantity n > 7. The quantity m(n71)W has a w2 If xi and yi are random variables, the coefficient
distribution with v = n71 degrees of freedom. of rank correlation turns into an ordinary coefficient
Standard values of concordance coefficient W are of pair correlation:
given in Table 3.4.2.
3.4.3 Coefficient of pair correlation. cov(XY)
r= , (3.4.3-3)
Rank correlation techniques are applied for work- s(X)/s(Y)
ing problems associated with processing of information where s(X) and s(Y) = X and Y standard deviations respectively;
having qualitative and comparative nature. cov (XY) = X and Y covariation.
4 RISK CONTROL
4.1 SELECTION OF RISK CONTROL OPTIONS grouping risk control measures into practical
regulatory options.
4.1.1.2 In the course of materialization of 4.1.1.1,
4.1.1 General. the procedure for selection of the risk control option
4.1.1.1 The purpose of risk control shall propose that is acceptable both for existing traditional accident
the effective and practical risk control option that situations and accident situations caused by new
comprises three principal stages: technologies or new methods of operation, shall be
focusing on areas of risk needing control; created. At the first stage, the classification of the QAR
identifying potential risk control measures; results is carried out so that main efforts are focused on
Part XV. MODU and FOP Safety Assessment 373
the areas most needing risk control. The main aspects external effects. This equipment may incorporate
to be reflected therewith are the following: monitoring of the environment and main responses
accidents with an unacceptable risk level become of the platform to severe effects (sea, ice, seismic
primary focus; effects, seabed reactions).
in construction of a fault and event tree, first of The Register approves the installation of deve-
all, the risks mostly contributing to the outcome are loped systems of inspection and measuring equip-
identified. ment on the new type platforms what provides the
4.1.1.3 The selection of a risk control option is possibility of its use in a research mode to accumulate
above all associated with specific risk control the data on platform behavior in intended and
measures. It is recommended a detailed causal chain unintended situations.
when the risk control measures are being identified: 4.1.3 In collisions with ships and floating objects.
hazard ? accident situation ? accident ? The most efficient and effective means of risk
consequences. control is the establishment of safety echelons around
Risk control measures shall be aimed at: platforms.
reducing the frequency of failures through better At the design stage, the conception of safety shall
design, use of up-to-date technologies, organizational be created that includes the three-stage control of risk
policies, training; for which purpose are introduced:
mitigating the effect of failures in order to safety echelons around the platform;
prevent accidents; effective protection of the hull against a collision;
alleviating the circumstances in which failures limitations of damage parameters.
may occur; 4.1.3.1 Platform safety echelons include two
mitigating the consequences of accidents. types.
4.1.1.4 In the course of risk control selection, the The external echelon (2 to 6 mile-zone around the
relevant measures shall be grouped into a limited platform) where limitations on ships speed and
number of well thought out practical regulatory options. routing apply. The extent of limitations depends on:
Two feasible approaches for group in individual ship's type, displacement and draught;
measures are recommended: ship's manoeuvrability;
"general approach" which provides risk control ship's equipment (CPP, thrusters, rotary propel-
by the assessment of the accident initiation prob- lers, active positioning systems, etc.).
ability; this approach may be effective in preventing The limitations on towing of poorly-controlled
several different accident sequences; objects shall be applied within the echelon.
"distributed approach" which provides control of The internal echelon (0,5 to 2 mile-zone around
escalation of accidents, together with the possibility the platform) where strict limitations on ships
of influencing the later stages of escalation of other, presence apply; the velocity towards the platform
perhaps unrelated, accidents. along the zone radius shall be not more than 2 to 4
4.1.1.5 The selected way of risk control is assessed knots depending on the ship, its displacement,
for its effectiveness with regard to risk reduction manoeuvring capabilities, systems of ship and plat-
using techniques specified in Section 3. form protection against a collision; any towing of
As the result of the risk control option selected, poorly-controlled objects within the echelon is
the list of arrangements for its materialization is excluded.
drawn up. The radii of the safety echelons may be corrected by
4.1.2 In environmental effects. a designer on agreement with the Register and customer
4.1.2.1 Selecting the architectonic-constructive depending on the platform type (self-elevating MODU,
type of a platform, the possibility of minimizing semi-submersible MODU, FOP and tension leg unit).
external loads applied shall be taken into account in For the FOP being also an oil storage, an
every possible way for which purpose the contem- additional zone of estrangement within 40,5 miles
porary methods of analysis of effects and platform is established where the presence of any ships and
responses are used. floating objects after completion of their operations
4.1.2.2 In consideration of platform safety issues with the platform is absolutely forbidden.
in external effects, all their adverse combinations Monitoring and prevention of ships traffic and
shall be allowed for. For the platforms fixed on the presence in the safety echelons shall be carried out
seabed, safety shall be ensured with due regard for from the platform.
seabed property changes in service. 4.1.3.2 The effective structural protection of the
4.1.2.3 On ecologically critical platforms, inspec- platform hull against a collision with ships shall
tion and measuring equipment shall be provided to include shock-absorbing and deformation protection
notify the personnel of adverse consequences of of the hull.
374 Rules for the Classification, Construction and Equipment of MODU/FOP
The shock-absorbing protection of the platform 4.1.4.2 The key measures of the first group are:
against ships being moored at sea is ensured with conservative approach during design based on
pneumatic fenders or other shock-absorbing means the wide use of accumulated positive design experi-
equivalent with respect to energy intensity and a ence for safety assurance;
specific contact force. performance of periodical inspections (surveys,
The platform deformation protection is ensured etc.) of equipment and other sources of explosions
with structures being crumpled and scattering the and dropping (flying) objects in the course of
impact energy during their deformation, and dam- operation; the inspections shall be rather frequent
pening the contact force down to the value that the to ensure a proper time reserve between the detection
deformation protection may take up. of a fault (failure) and the potential destruction;
It is allowed to use one type of protection on the use of observation systems for sources featuring
platforms and another, on support and transport rather high (close to a maximum for the given type of
ships. events) parameters and characteristics of striking
The effective structural protection of the plat- factors; an observation technique shall provide for
form shall ensure, according to Part II "Hull" of monitoring of certain conditions which may point to
Rules for the Classification and Construction of Sea- failure start; the example of such a system is the
Going Ships, the mooring of special purpose ships at system of vibration sensors on large-sized equipment
sea state up to 6 inclusive. with rotating parts.
For the FOP being also an oil storage, a special The first group measures shall also include the
structural protection as part of a mooring/transfer- whole package of fire-fighting measures.
at-sea system is needed which shall be agreed with the 4.1.4.3 The key measures of the second group are:
Register by a designer in an established order. The arrangement, grouping and relevant positioning
midpart of the FOP inclined sides span in the area of of equipment;
the ships approach shall be reinforced with vertical redundancy of systems which can effect on the
stiffeners or inclined stops to avoid deformations of progress and magnitude of accident consequences;
spans due to ship potential crawling over. physical separation of stand-by safety systems;
4.1.3.3 Where the protection, nevertheless, use of special protective structures (structural
proved to have been broken through and the protection systems);
platform has received the hull damage, its outside use of standard structures (by their special
dimensions shall not exceed those confirmed by design) as protective barriers;
special calculations. ensuring of preferable (the least hazardous for
If the overall dimensions of the damage are the magnitude of consequences) accident progress
exceeded, the Register has a right to make a decision (propagation of striking factors).
on the increase of the risk level of platform operation 4.1.4.4 In order to ensure the necessary safety
and on the necessity of its removal from operation. level (acceptable risk level), it is usually needed to
The permissible parameters of the damage shall be implement the package of the first and second group
determined according to 4.1.6. In case of leakage, measures.
urgent measures on its elimination shall be taken and, The best shall be considered the approach, which
where necessary, the package of measures according allows to reduce down to an acceptable small value
to Part V "Subdivision" of Rules for the Classifica- the probability of occurrence of an explosion, flying
tion and Construction of Sea-Going Ships, shall be or dropping objects. The measures of the first group
followed. are aimed at it.
4.1.4 With explosions, dropping and flying objects. The next in preference is the approach ensuring
4.1.4.1 The measures to control the risks asso- reduction or exclusion of striking factor effects on the
ciated with explosions, dropping and flying objects object (space, equipment, personnel, etc.), which is
and also with the helicopter accident may be essential for safety. And the following is the
integrated into two groups as to their impact on approach, which ensures the acceptable magnitude
various stages of an accident: of consequences. The second group measures are
measures affecting the potential source of an aimed at handling the last two problems.
accident situation and ensuring the reduction of the 4.1.5 In fires and blowouts.
probability for accident situation occurrence; In order to ensure safety in fire on a MODU, the
measures affecting accident progress and ensur- package of fire-fighting measures shall be implemen-
ing the reduction of its consequences. ted. It makes sense to divide all these measures into
The first group measures only relate to the four groups.
sources of explosions and dropping (flying) objects, 4.1.5.1 The first group deals with the measures of
which are present on the platform. organizational character, namely:
Part XV. MODU and FOP Safety Assessment 375
Condition of the Hull, Recommendations for Under- organizational measures for accident rate reduc-
water Survey, etc.); tion like the development of special accident plans
examination of strength calculations, other ar- and arrangements with regard to the minimization of
rangements for assurance of design quality; the risk of a collision with ships, icebergs and of other
.2 during construction: accident events;
control of main material quality; the measures of technical character associated,
control of structural element joints quality; for instance, with the use of systems and devices for
control of structure manufacture at large, other monitoring machinery whose damage may result in
measures for assurance of manufacture quality; the destruction of the platform hull (e.g. such a
.3 during operation: mechanism is the jacking system of a self-elevating
the periodical survey and inspection for defects MODU).
of structural elements and their joints including the 4.1.6.6.3 Structural redundancy is of vital im-
inspection of the underwater part of a structure portance for assurance of structure endurance. A
using contemporary technical means of underwater structural system shall be so selected that its carrying
examination; structure and the most essential elements retain
identification of structural elements which do not integrity in the course of and immediately after an
meet the requirements of the normative documents for accident while other structural elements therewith
assessment of the technical condition of a structure; may be damaged. Following the damage, the
repair of structural elements. structure shall withstand minimum functional and
4.1.6.5 Additional control measures. environmental loads during the certain period of time
4.1.6.5.1 The additional control measures during up to platform removal from operation.
design include: 4.1.6.6.4 The Register may require the calcula-
experimental studies of strength and operability tions and other motivations based on an engineering
of non-traditional hull structures and units; approach which validate that the strength of the hull
development of special requirements for engi- with a damaged element will be ensured, i.e. the
neering of unique structures and units; damage of a certain strength member (members) will
experimental studies of non-traditional materials not cause platform hull destruction.
and development of special requirements for them; This problem shall be worked out with due regard for:
development, where necessary, of special norma- design conditions of a damage (damaged ele-
tive documents to ensure operational reliability of ments, other parameters) shall be established to fit a
non-traditional structures, development of special particular offshore platform in terms of accident
requirements for non-traditional control systems like situations and structural features of a structure under
automated monitoring of environmental parameters, consideration;
acoustic and emission monitoring of fatigue cracks where the special instructions in the relevant
propagation, monitoring by sample witnesses, etc. parts of the MODU/FOP Rules and other normative
4.1.6.5.2 The additional control measures during documents of the Register are unavailable, as design
construction consist of use of non-traditional materi- loads shall be used functional loads due to the
als and monitoring of manufacture quality for platform, cargo and equipment weight only (i.e. it is
structures made thereof. assumed that machinery, systems and arrangements
4.1.6.5.3 The additional control measures during may be inactive), and also environmental loads
operation consist of use of non-traditional monitor- corresponding to the largest during a year for the
ing systems and assurance of their operation quality. operational area in question;
4.1.6.6 The special control measures are devel- an ultimate strength criterion shall be assumed as
oped in the course of design and implemented during a strength criterion according to the formula:
platforms construction and operation.
F4R, (4.1.6.6.4)
4.1.6.6.1 On the whole the adequate protection
against an accident damage is achieved by two ways: where F = design value of a generalized force effect;
R = design value of a generalized bearing capacity (design
low damage probability; structure resistance);
tolerable damage consequences.
The special control measures are mainly aimed at calculation methods may be based on the plastic
the tolerable damage consequences. analysis of structural elements behaviour.
4.1.6.6.2 The control measures for assurance of 4.1.6.7 The above provisions on structural
structure endurance include: sufficiency control shall be perceived as the minimum
structural measures in order to withstand the requirements of a general nature on which basis the
effects of accident events or to reduce to a minimum individual requirements to fit the offshore platform
their consequences; of the particular type shall be determined with due
Part XV. MODU and FOP Safety Assessment 377
regard for the assessment of an accident situations injuries, casualties, losses environmental damage,
possibility. indemnity of third party liabilities, and an increase
4.1.6.8 The control measures on structural in the average life of the structure.
sufficiency will be more convincing if available data The evaluation of the above costs and benefits
in respect of platform structure damages due to can be carried out by using various methods and
accident events are used. Accumulation of such data techniques. Such a process shall be conducted for the
shall be conducted in form of Appendix 4. overall situation in order to identify the main effects.
A cost is determined in relation to the person,
organization, company, coastal zone management,
4.2 COST BENEFIT ASSESSMENT ASSOCIATED etc. who is directly or indirectly affected by an
WITH MEASURES ON RISK REDUCTION accident. In this step, the effectiveness of the new
proposals is determined. In the initial stage of a
4.2.1 The purpose of this step shall identify formal safety assessment (FSA), the basic risk
benefits and costs associated with the implementation directions shall be grouped together for the purposes
of each risk control option identified and defined of applying the FSA methodology and identifying
in 4.1. decision making recommendations.
4.2.2 A cost benefit assessment consists of the As the result are assessed:
following stages: costs and benefits for each risk control option
consider the risks assessed in Section 3, both in identified in 4.1;
terms of frequency and consequences, in order to costs and benefits for the measures which are the
define the base cause in terms of risk levels of the most influential on the result;
situation under consideration; cost effectiveness expressed in terms of net cost
arrange the risk control options, defined in 4.1, in per unit risk reduction.
a way to facilitate understanding of the costs and 4.2.4 The cost effectiveness of the measure
benefits resulting from the adoption of one or other selected is recommended to determine working a
option; probability-optimization problem either on the
estimate the pertinent costs and benefits for all basis of minimization of a P-type effectiveness
risk control options; function:
estimate and compare the cost effectiveness of
P=S+p u , (4.2.4-1)
each option in terms of the relative cost per unit risk
reduction; or on the basis of the method of increments
rank the risk control options from a cost-benefit
I = SD7udp , (4.2.4-2)
perspective in order to facilitate the decision making
recommendations in the next step (e.g. to screen where I= measure benefit;
S= initial cost of the structure, equipment, platform;
those which are not cost effective or impractical). u= probability average loss in case of a failure;
4.2.3 Costs shall cover the entire life cycle and p= probability of a failure (risk value) referred to the
may include an initial cycle, operation, training, entire life time of the structure, equipment, platform.
D and d = relevant increments.
inspection, certification, etc. Benefits may include
reductions in the costs associated with fatalities,
5.1 RECOMMENDATIONS FOR DECISION MAKING Output from these actions shall provide an
ON ACCIDENT RISK REDUCTION objective comparison of alternative options, based on
the potential reduction of a risk level and cost
5.1.1 The purpose of this step shall define the effectiveness of risk control options, including areas
recommendations on the reduction of an accident where standards and rules shall be reviewed or
risk. The recommendations shall be based on the supplemented. The recommendations shall be corre-
comparison and ranking of hazards and their under- lated in various contexts with the IMO recommenda-
lying causes, on the comparison of risk control tions and shall not contradict the IACS approaches.
options and shall be followed in order to reduce the This step is the most important in the entire chain
risk down to the most reasonable level. of FSA actions and shall be thoroughly considered.
378 Rules for the Classification, Construction and Equipment of MODU/FOP
5.1.2 All the decisions made for accident risk in three phases: preparation, identification of risks,
reduction shall meet the effective Rules of the processing and documenting.
Register and operational standards specified inap- Where risk cannot be quantified, the qualitative
propriate operating instructions approved by the qualification of accident circumstances is allowed
Register in order to ensure platform safety. using the following definitions for accident magni-
Operational standards are used everywhere dur- tude categories and the accident probability accord-
ing the platform entire life cycle. It is vital that they ing to Tables 5.2.1-1 to 5.2.1-5. The qualitative
be related to the systems and processes, which qualification allows to complete the risk matrix in
facilitate the reduction of a total risk, the number which the levels 1 and 7 present the highest and the
of the operational standards therewith shall facilitate lowest risks, respectively. The ALARP zone is
the better safety management. consistent with three to five levels.
The operational standards are related to a
particular platform and they are recommended to FREQUENCY
be formed at three levels: Frequent level 4 level 3 Level 2 unacceptable
risk-based operational standards which specify level 1
the quantitative parameters to be met (see 5.3);
Reasonably level 5 ALARP Level 3 level 2
operational scenario standards which may be probable level 4
qualitative or quantitative specifying a final purpose
for management when a specific hazard or group of Remote level 6 level 5 Level 4 level 3
hazards occur;
operational system standards which specify the Extremely acceptable level 6 Level 5 level 4
level of activity or competence that is needed from remote level 7
the system called for management when a hazard Insignificant Minor Major Catastrophic
occurs.
CONSEQUENCES
T a b l e 5.2.1-3 T a b l e 5.2.1-5
Risk matrix for long-distance transportation of bulky cargoes Damage probability
Frequent Likely to happen many times during long
FREQUENCY transportation.
Reasonably Likely to happen several times during long
Frequent M M H H H probable transportation.
Reasonably L M M H H Probable Likely to happen once during transportation.
probable Remote Likely to happen not more than once for 3 _ 4
transportations.
Probable L L M M H
E x t r e m e l y Only likely to happen in exceptional cases.
Extremely L L L M M remote
remote
Remote L L L L M
5.3 NEGLIGIBLE AND UNACCEPTABLE RISK LEVELS
Insigni- Minor Medium Major Catastro-
ficant phic
5.3.1 As safety criteria for annual individual risks
CONSEQUENCES shall be accepted:
unacceptable risk level = 1073 per year;
N o t e s : L _ low, H _ high, M _ ALARP level _ "as low negligible risk level = 1076 per year.
as reasonably practicable".
The range between 1073 per year and 1076 per
year is the ALARP region.
T a b l e 5.2.1-4
Consequences
Insignificant Event which causes no significant damage to
people, equipment and the environment.
Minor Insignificant reduction in platform performance,
local damage and injuries to people requiring
rendering first aid.
Medium Damage to the platform commensurable with
acceptable level. People are bruised and suffer
minor.
Major Essential damage to some platform structures
and securing devices accompanied with serious
injuries requiring professional medical treatment.
Catastrophic Platform loss and, maybe, casualties.
380 Rules for the Classification, Construction and Equipment of MODU/FOP
APPENDIX 1
I. BRIEF TECHNICAL DESCRIPTION OF SELF-ELEVATING nodal joints are provided to ensure transmission of
MODU 6500/100 JACKING SYSTEM
transverse loads in the nodes of a leg grid only. The
similar contact supports ("skis") are fitted in the hull
The self-elevating mobile offshore drilling unit of the self-elevating MODU in three pieces at each
SPBU 6500/100 "Murmanskaya" has three trihedral vertical strut. The protruding nodes of the vertical
gridwork legs and is intended for exploration drilling struts slide along them in platform rearrangement
of wells up to 6500 m deep in water depths in a and rest on them in operation.
drilling position from 20 m to 100 m at the air
temperature within 730 ÊC to + 40 8C. A wind force
6 and sea state up to 5 during the platform transit are II. GENERAL RECOMMENDATIONS FOR DRAWING UP
assumed as acceptable. AND USING OF THE CHECKLIST OF AN ACCIDENT
Main technical characteristics: SITUATION ANALYSIS AS APPLIED TO THE JACKING
SYSTEM OF A SELF-ELEVATING MODU
light displacement afloat abt. 15000 t;
length (design) abt. 88,2 m;
breadth (design) abt. 68,0 m; 1. Introductory part
depth abt. 9,7 m; The checklist of an accident situation analysis in
draught (light) abt. 5,3 m; the platform areas with an average and high risk level
length of the trihedral gridwork leg abt. 143 m. helps to identify mistakes in a design and a potential
The jacking system with a rack-and-pinion threat to safety using the list of questions intended
mechanism, operating by a step-by-step principle, is for the encouragement of thinking and a discussion
installed on the self-elevating MODU. It consists of process.
three jacks mounted on a jack house at each leg The questions in the checklist usually deal with
corner and of a moving yoke, which encloses the leg, those areas where there were mistakes in a design or
with three racks connected to it by means of in operation. The significant part of the questions is
articulated joints. The jack includes three twin the outcome of the examination of the problems
reduction gears with two output gear wheels, electric identified in previous reviews or as the result of
motors and brakes. accidents. The checklist does not concern, as a rule,
The catching gear being part of the jack the areas where designers rarely make mistakes. The
mechanism includes three catches (one at each corner checklist shall be used only for the thorough and
of the leg) located on the yoke and three catches comprehensive review of a design, but not as a design
similarly arranged at the lower part of the jack house. technique for the unit or its separate areas.
The catch pins are driven (slid in and out of the 2. Pertinent information
special openings in the nodal joints of vertical corner The procedure for use of the checklist demands
struts of the legs) with pneumatic drives. knowledge of the sound background of the design,
The work cycle of the jack consists of two equipment layout, safety and fire protection systems,
operations: operational technology, etc. The package of docu-
working run _ elevation (lowering) of the ments shall be stored during the entire life cycle of the
pontoon (leg); unit as the basis for future modifications and the
idle run _ rearrangement of the yoke for one accident situation analysis.
step downwards or upwards. 3. Methods
The lower catches activate in the end of the In order to perform the analysis of accident
working run joining the pontoon and leg. Following situations, a team is formed which includes the
the full load transfer to the lower catches, the upper representatives of a design organization, operators
ones set the yoke free for rearrangement, i.e. move- and at least one experiences specialist not directly
ment of the yoke with racks for one step till the involved in unit's design or operation. The analysis
activation of the upper catches. The lower catches set may be conducted both by one specialist and by small
the leg free and the next working run follows. groups, each in its discipline.
In order to reduce stresses and deformations of To facilitate a review, the checklist is usually divided
the vertical strut, the technological lugs in its cast into some sections, and in doing so, as applied to the
Part XV. MODU and FOP Safety Assessment 381
Table
jacking system of the self-elevating MODU, in the Is the method of their elimination and control
following sections (see column 1 of the Table). thought out?
The checklist does not contain the requirements 1.A.2. Which new processes and equipment,
for answering each question with "yes" or "no". systems and arrangements are used on the unit what
Experts shall use the checklist questions as the lines may demand the more thorough analysis of safety
of thinking and identification of potential problems. (e.g. HAZOP)?
The checklist questions are not necessarily the 1.A.3. Has the operability of the jacking system
"requirements of design safety". In many cases, they been taken into account in the design? (Complicated
confer a right on questioning participants for systems will most likely be operated with violations
selection. It may be expected that the review and and interlocks will later be switched off.).
analysis of accident situations according to the 1.A.4. Have the requirements for safety systems
checklist on even an existing platform will turn into testing been defined? Does the design meet these
the larger number of undesirable answers than the requirements?
review of a new design, as an additional risk in terms 1.A.5. Have all hazardous materials been exam-
of safety is associated with a need to update the ined and classed?
actually existing unit. Have the certificates for materials been exam-
4. Report ined?
The analysis shall be documented so that it may Have the measures for personnel's protection
be identified who and when conducted it, which been developed?
information was examined and the subsequent 1.B. Layout.
recommendations. The hazards identified and re- 1.B.1. Are accommodation spaces, the deck
commendations obtained as the result of answers for house and control stations properly arranged in
questions are reasonably to present as a master table, order to reduce contacts with the equipment and
which is like the one whose form, is given in the end arrangements of a higher hazard?
of the present Appendix. Each item shall have 1.B.2. Has provision been made for installation
references to an appropriate question of the checklist of additional equipment that may interfere with the
used for problem identification. These items are safe operation?
based on the team's assessments and discussions with 1.B.3. Has the arrangement and separation of
the platform designers and operators. Such items equipment and appliances between the jack house
shall be introduced for only those platform areas and yoke been thought out?
whose condition causes alarm. 1.C. Response to an extreme situation.
1.C.1. Is provision made for accommodation of
personnel in emergence of an extreme situation?
1.C.2. Are communications or means of commu-
III. EXAMPLE OF THE CHECKLIST OF SELF-ELEVATING nication with ships or a shore available?
MODU 6500/100 JACKING SYSTEM1 1.D. Evacuation and salvaging.
1.D.1. Is the number of seats in life-saving
1. General appliances, lifeboats and liferafts sufficient for
1.A. General matters. accommodation of 100 per cent of the operating
1.A.1. Are hazards properly addressed? personnel including the attached one?
1 1.D.2. Is the platform provided with life-saving
Questions of the checklist are subdivided into groups
according to the recommendation of II.3 of the present Annex. appliances to expand escape routes?
382 Rules for the Classification, Construction and Equipment of MODU/FOP
1.D.3. Is the use of lifelines as evacuation means, 2.D.1. Is the resource of the system sufficient for
when the other means are ineffective, thought out? the withdrawal of an accident leg from seabed?
2. Mechanical part 2.D.2. Is the plan of system operation with the leg
2.A. Structural materials. cocked in the jack house during leg pulling out/
2.A.1. Is the selection of structural materials embedding thought out?
correct and the use of non-ferrous metals instead of a 2.D.3. Is provision made for a mechanism to
ferrous metal justified? accommodate excess displacements due to the cock-
2.A.2. Is the combination of materials consistent ing of the leg during lowering/elevation?
with the safety requirements being effective for the 2.D.4. Is the system fitted with the effective subsystem
sea fleet? for washing and taking a soil off the legs, which ensures
2.A.3. Are the zones for drainage of exhausted system safe operation during pulling out/embedding?
materials and corrosion products thought out and are 2.E. Piping.
there obstacles for their natural disposal? 2.E.1. Are the safety and cut-off valves of the
2.A.4. Are additional technological reinforce- pneumatic drives of the jacking system protected against
ments, including the material of welds, preventing damage and do they have an adequate resource?
the proper operation lacking? 2.E.2. Are provisions made for piping pressure
2.B. Jacking system for legs. test and blow-through?
2.B.1. Does the jacking system for legs make 3. Electrical part and control system
possible the operation with the essentially different 3.A. Electrical classification of zones.
subsidence of legs in soft soils? 3.A.1. Is the break-down of electrical equipment,
2.B.2. Is provision made for a reliable interlock in cable networks and the control system into electrical
the system when the upper and lower levels of the zones consistent with existing state standards?
catching gear operate? 3.A.2. Is provision made for the emergency
2.B.3. Does the jacking system take into account switching-off of electric motors of reduction gears
the accident catching of the leg? at the following accident situations:
2.C. Elevation mechanism. electric motors overheating;
2.C.1. Are provisions made for maintenance yoke displacement outside the limits of a working
platforms, passageways and guards in the design of run;
elevation mechanism arrangement according to the excess of a catching period;
safety requirements being effective in the sea fleet? excess compression of shock-absorbers;
2.C.2. Is the safe operation of the elevation excess of the permissible total current of jack
mechanism and reduction gear ensured at the design motors?
level with the ingress of corrosion and sea activity 3.A.3. Are all the accident situations associated
products into them? with jack motors considered?
2.C.3. Can the elevation mechanism damage 3.B. Diagram of electric circuits laying.
(destroy) the permutable rack, the output pinion of 3.B.1. Does the existing diagram of cable laying
the reduction gear etc. while operating with the pins allow to ensure safety of control system circuits from
of the upper and lower belts secured on the leg? an accidental pulse?
2.C.4. Is the safe operation of the mechanism 3.B.2. Is provision made for protective earthing
with the permutable pinion assessed during design? against an electric and static shock according to the
2.C.5. Are provisions made for the testbed trials rules, which are effective in the sea fleet?
of the elevation mechanism and for the assessment of 3.B.3. Is duplication ensured for the electric
its reliability in terms of potential accident situations? circuits of the control and alarm systems of the
2.C.6. Are there limitations on wind, waves and jacking system?
other conditions for the jacking system during the 3.B.4. Is the protection of jacking system control
transit of the self-elevating MODU? circuits against a human factor available?
2.D. System for legs embedding into seabed and
for their pulling out.
Part XV. MODU and FOP Safety Assessment 383
APPENDIX 2
Will the weather Will the extent of W i l l t h e r e b e Will operability of Will legs crawling C o m b i n e d
remain within the footing sticking to u n a c c e p t a b l e machinery remain off and, in this probability:
limits accepted in the seabed be within heeling angles? intact? connection, Yes = accident will
operating instruction? acceptable limits? e l e v a t i o n not occur
mechanism jamming No = accident risk
1 2 3 4 occur? 5
Yes
Yes
9,0361071
0,99
Yes
0,95
No 9,1261073
Yes 0,01
0,99
Yes No
4,861072
0,05
0,99
Frequency of No 9,6661072
self-elevating Yes 9,761073
0,01
MODU moving
0,98
off from a drilling
position per year No
9,861073
2610 72 0,01
No 261072
0,02
Will the weather Will there be Will the propulsion Will the Will there be a Will a non- Will the C o m b i n e d
remain within the mistakes in a plant or rudder and vessel be collision with standard tug fails probability:
limits accepted in weather forecast steering gear fail in groun- other ship or break of at cross Yes = accident
the operating i n a n a d v e rs e cross sea condi- ded? own tug? fixing device sea? will not occur
instruction? way? tions? occur? No = accident risk
1 2 3 4 5 6 7
Yes
9,0961071
Yes 0,985
Yes 0,99 No
1,3961072
0,991 0,015
No
Yes 9,361073
0,01
0,995
No 8,4761073
Yes
0,009
0,995
Yes No
4,761073
0,005 9,161072
0,97
Yes
Frequency of MODU 0,98 No 4,761073
transportation 0,005
per year No
2,961072
361072 0,03
No
261072
0,02
Check sum 1,0
Accident risk 9,161072
Part XV. MODU and FOP Safety Assessment 385
Will the ship remain V a l i d i t y o f w e a t h e r Wil l t h e li f eli ne be Will the ship's power Combined probability:
within the limits of an conditions forecast: is broken? plant be fully serviceable? Yes = accident will not
intended situation in the weather situation occur
r e l a t io n to t he se lf - consistent with the No = accident risk
elevating MODU? forecast?
1 2 3 4
Yes
0,772
0,95
Yes
0,95
No 0,041
Yes 0,005
0,9
Yes No
0,043
Frequency of the 0,05
0,95 2,2861071
support ship approach
No
0,095
72
0,1
2610 (6/24)=
561072
No
0,05
0,05
Is machinery serviceable Is the tanker rudder Is the thruster healthy? A r e d a m p i n g i c e Combined probability:
and are speed conditions healthy? conditions favourable? Yes = accident will not
observed? occur
No = accident risk
1 2 3 4
Yes
9,0361071
0,95
Yes
0,98
No 4,7561072
Yes 0,005
0,99
Yes No
1,9461072
0,02
Frequency of the tanker 0,98 9,6761072
approach No 73
9,8610
0,01
0,2(6/24)=0,05
No
2,061072
0,02
Will the measures Will the moment of W i l l t h e r e b e Will the measures on Will the fire result in C o m b i n e d
aimed at prevention a fire beginning be m i s t a k e s i n fire extinguishing be a p p r e c i a b l e probability:
o f i g n i t i o n b e detected? c a r r y i n g o u t effective? structure damage? Yes = accident will
implemented? measures on fire not occur
extinguishing? No = accident risk
1 2 3 4 5
Yes
8,9961071
0,95
Yes
0,98
No 4,761072
Yes 0,05
0,98
Yes No
1,961072
0,02
0,99
No 1,0161071
Yes 2,061072
Emergence 0,02
0,995
of ignition
source No
1,061072
561072 0,01
No
561073
0,005
Will the measures Will standard Will the use of Will the use of Do ice conditions Will the fire C o m b i n e d
taken to prevent f i r e standard fire additional fire or sea state allow r e s u l t i n probability:
blowout ignition extinguishing extinguishing extinguishing using additional e s s e n t i a l Yes = accident
be effective? systems be systems be means be needed? fire extinguishing damages to the will not occur
r e n d e r e d effective? means? platform? No = accident
operational? risk
1 2 3 4 5 6
Yes 6,4461071
0,80
Yes
0,97 No 1,6161071
Yes
0,20
0,90
Yes No 2,561072
0,03
0,97
Yes No 9,261072
0,97 0,10
3,5661071
No
Yes 0,03 2,961072
Blowout 0,98
frequency No 2,961072
0,03
2,3361074 No
2,061072
0,02
APPENDIX 3
Failure of elevation
machinery in
transportation
Worn-out machinery Control error Lack of adequate Legs impact against the
amount of lubricating seabed
oil
Frequent getting Frequent use as Inadequate Use of severe storm Insufficient depth
into heavy compared with a design conditions with legs
weather design lowered
Inadequate
design
Branch 2
Branch 5 Branch 6
Branch 4
10 B11
G branch symbols
G = A or B or C
OR The branch is correct if any input is probable
(we are dealing with a probability theory theorem).
G = no (A)
NO 3 out of N
Combinative
branch The branch is correct if any three out of all the events of inputs occur.
OR NO (A) G = no (A) or B
Main
event Passage outside of Passage into No development
390 Rules for the Classification, Construction and Equipment of MODU/FOP
APPENDIX 4
CONSTUCTION OF FN CURVES
The FN curves relate to societal risk, not to The plots or the type in question are called FN
individual. The societal risk testifies a catastrophe diagrams. The societal risk is the integral character-
magnitude. istic of the consequences of certain kind hazards
E x a m p l e . Assume that the case in point is 10 fatalities on materialization.
5 platforms of the same type. These 10 fatalities could happen
both on 5 platforms with two victims on each and on one
platform where 10 people would die at once. For the hypothetical
example of 10 fatalities under consideration, the following distribu-
tion is assumed (Table 1).
Table 1
Frequency of accidents, F
Statistics of fatalities on platforms of one type
Platform I II III IV V
Number of the 2 1 1 4 2
dead (N)
APPENDIX 5
Section 5. General data about the object (description of a structure, material, draught, sea depth in a drilling position, etc.)
6.11 Casualties
Section 7. Description of damages (to be presented: the diagram of a damaged structural element, strength member dimensions required,
damage dimensions, accompanying information, etc.); the number of pages is not regulated.
Part XV. MODU and FOP Safety Assessment 393
Section 1. General type of an offshore platform. 6.3 Date of the accident and its consequences.
The following designations are used: No explanations are needed.
semi-submersible MODU = semi-submersible 6.4 Operational conditions when damages have
mobile offshore drilling unit; happened.
self-elevating MODU = self-elevating mobile One of the following modes is specified:
offshore drilling unit; transportation;
FOP = fixed offshore platform. positioning on location;
Section 2. Design number. operating conditions;
No explanations are needed. survival or extreme loading;
Section 3. Distinctive attributes of a specific moving off from location;
structure. any other design mode of operation due to
No explanations are needed. specific nature of a structure.
Section 4. Distinctive attributes of the organiza- 6.5 Description of environmental conditions (if
tion that has presented the information. data are available).
No explanations are needed. Data on the wave height, wind velocity, ice
Section 5. General data about the object. formations, seismic situation, air temperature, etc.
Structural particulars are presented: are presented.
list of hull components (hull structures); 6.6 Platform position when damages have hap-
their names, design and number (e.g. self-elevat- pened.
ing MODU legs of the truss type _ 4 pcs.); An operational area and a sailing route shall be,
main dimensions of the hull at large and at least, specified.
characteristic dimensions of hull structures; 6.7 Probable causes of damages occurrence.
for FOP, the architectonic-constructive type (e.g. The causes like the following may be specified:
platform on legs, monopode, etc.), the way of extreme hydrometeorological conditions;
keeping on the seabed. earthquakes;
The materials, of which platform structures are collisions with ships and other floating objects;
mainly fabricated, shall be specified. dropped objects;
The draught for various operation conditions shall helicopter accident;
be specified for mobile units, and the sea depth in a explosions;
drilling position for FOP and self-elevating MODU. fires;
In addition, the particulars of a clearance, ice strake blowouts;
and other features of a platform may be provided. seabed fluidization;
Section 6. General description of an accident structure shifting or capsizing;
event and damages. accumulation of fatigue damages;
6.1 General diagram of the structure. mistakes in design and manufacture of a structure;
To be stated whether the diagram is presented in violation of the operating instruction require-
Appendix to Form or not. The diagram is usually ments;
presented when the object is new, non-traditional or combination or the sequential chain of the above
in other cases if necessary in the opinion of the events resulting in damages;
organization completing the Form. The diagram may other causes attributed to the specific nature of a
be presented as a three-dimensional sketch, in some structure.
projections showing damaged elements and areas, 6.8 List of structural elements damaged.
with numbering of structural elements, etc. for the All damaged structural elements omitting the
better description of the structure and damages. details of damaged areas shall be listed. For example,
If the diagram is of no need in the opinion of the as applied to a self-elevating MODU:
organization completing the Form, it may be lacking. leg elements, joints of a pontoon with an
6.2 Damage types. outrigger, helicopter deck elements, etc.;
The following types are specified: to a semi-submersible MODU:
residual deformations; support girders of the upper hull, horizontal
break of integrity (cracks, ruptures, fractures); bracings, stability columns, pontoons in way of a
other types due to platform structural features. sheer strake, etc.
All the types of damages corresponding to a The description shall be rather general as the detailed
specific accident event shall be listed. description of damages will be given in Section 7.
394 Rules for the Classification, Construction and Equipment of MODU/FOP
S t a y is the marine operation stage performed the threat to the personnel's life and health;
for temporary keeping the platform afloat with pollution and other environmental accidents.
constant coordinates. 1.3.5 All marine operations in question shall be
I n s t a l l a t i o n is the marine operation, which planned, executed and monitored in accordance with
includes the procedures for submergence and posi- a specially developed design and by the qualified and
tioning of the platform at a working location, and its competent personnel having the necessary experience
setting in accordance with the design. and good technical training evidenced by appropriate
Recognized standards, guidance certificates and licenses.
documents, methods of calculation 1.3.6 The actual conditions of particular marine
a n d d e s i g n are operating national, industrial, operation performance shall not be substantially
departmental norms and standards, GOSTs, OSTs, different from the conditions set in the relevant
guidance documents, and also the calculation meth- operations design.
ods developed by separate organizations and authors, 1.3.7 The design, organization and performance
foreign ones inclusive, approved by the Register. of marine operations shall be carried out in
Planning (design) of the marine accordance with the provisions of this Part, and also
o p e r a t i o n means substantiation of all the tech- with the recognized standards, guidance documents,
nological procedures and support means (arrange- calculation and design methods, as well as, where
ments, fixtures, devices, machinery, tugs, etc.) necessary, with the foreign standards approved by the
necessary for their execution, which permit to safely Register. The MODU/FOP Rules do not forbid the
reach the set objective effectively, and at the use of other more effective calculation methods and
minimum cost. technical approaches provided they ensure the
necessary safety level set by the Rules. All additional
standards and methods used shall be submitted to the
1.3 BASIC PRINCIPLES OF MARINE OPERATION Register for consideration and approval.
PLANNING 1.3.8 When marine operations are planned and
designed, the following work sequence is recom-
1.3.1 Marine operations shall be designed mended:
(planned) and performed regarding safety conditions review and generalization of the requirements,
and in accordance with the provisions of this Part, rules and regulations, standards relating to the
operating standards and guidance documents. marine operation under consideration;
1.3.2 Marine operation planning shall take into review and generalization of environmental con-
account potential emergency situations. When the ditions;
emergency situation occurs, the platform shall remain general planning of the operation including
stable and under control. establishing of the basic principles of operation
1.3.3 Planning of marine operations shall provide performance, equipment needed, economic factors,
the possibility of their performance under safe condi- etc.;
tions or of their suspension when environmental design definition of environmental conditions and re-
parameters are exceeded and other emergency situa- strictions acceptable for operation performance;
tions occur. If the operation enters the phase when it brief description of actions in operation perfor-
can not be suspended or terminated, such phases are mance;
subject to special consideration in the design and safe execution of calculations and engineering devel-
conditions for them shall be determined. opments;
1.3.4 The design of marine operations shall be development of a works performance design.
based, as a rule, on approved principles, technology, 1.3.9 The composition of input data and output
systems and equipment. All potential accidental situa- documentation shall be determined at early stages of
tions shall be reviewed during the design of marine design. The definition of environmental conditions
operations and the relevant plans of arrangements shall and limitations, as well as design briefs shall ensure a
be developed. Such plans shall include the list of general basis for the design of the marine operation,
additional spare (consumable) equipment on board the and also to give a clear insight into all the stages of
platform and support ships, the activities of support marine operation performance and monitoring. The
personnel, the description of procedures for hazard description of environmental conditions shall include
prevention, etc. The safe conditions of marine opera- basic parameters, characteristic conditions, design
tion performance provide for the prevention of: loads and reactions, load combinations, etc. The
losses and the emergence of hazard for platform design briefs shall contain planned and controlled
structures, ships and other objects involved in the actions, design and calculation methods used, initial
operation; specifications, accepted criteria, etc.
Part XVI. Marine Operations 397
1.3.10 The following documentation on the exceeded. Marine operations with the estimated
marine operation design shall be submitted to the duration under 12 h are considered separately.
Register: general explanatory note, drawings, 1.4.4 For weather-restricted operations, design
strength calculations, work performance descrip- environmental conditions may be assumed irrespec-
tions, test programs, certificates for equipment used, tive of statistical data for the operation area, i.e. to be
documents confirming personnel's qualification, etc. established in each specific case in the request for
The Register representatives shall be provided with design coming from the structural features of a
the possibility of being present during the most platform, technical capabilities of support ships
essential tests, equipment and structural components available, etc. The start of such operations is
inspections to confirm the compliance of their conditional upon acceptable weather conditions and
parameters with the developed design, and also their favourable forecast.
during the performance of the marine operation at 1.4.5 Regarding instability of weather conditions
large or its particular stages to evaluate the con- and inexactness of weather forecasts, the acceptable
formity of permissible environmental conditions for criteria of weather conditions for the actual begin-
the beginning and execution of the operation. ning and the performance of a marine operation shall
be assumed less the design criteria adopted. The
acceptable criteria of weather conditions Co for
1.4 CATEGORIES OF MARINE OPERATIONS DEPENDING marine operation performance are determined by
ON THEIR DURATION AND WEATHER CONDITIONS the formula:
Co4aCd , (1.4.5)
1.4.1 This Part only covers technological opera-
tions afloat, i.e. shipyard and marine operations where Cd=design criteria of weather conditions;
a= reducing factor taken equal to 0,8 for an average
conducted for offshore platforms or their separate (anemometric) wind velocity; see Table 1.4.5 for
parts. These operations include: wave heights.
launching of blocks or columns; T a b l e 1.4.5
outfitting, assembly and horizontal mating of Reducing factor a for sea
blocks afloat; Estimated Design height of wave with 3% probability
vertical mating of tiers by floating; operation time of exceeding level, m
vertical mating of the substructure and topside by Test, hours
1,3<h3%42,6 2,6<h3%45,2 h3%>5,2
floating;
<12 0,68 0,76 0,80
towing (prolonged or short-time) of the sub- <24 0,63 0,71 0,75
structure or platform; <48 0,56 0,64 0,67
installation of the platform at a working position. <72 0,51 0,59 0,63
1.4.2 Planning and design of marine operations
shall be based on an estimated operation time Test 1.4.6 For marine operations with the duration
defined as: over 72 h, but which may be classified as weather-
restricted, when acceptable design weather conditions
Test= Tp+To (1.4.2)
are established, the total duration of all separate
where Tp= planned (design) operation time; stages shall be taken into account. The acceptable
To=overrun of the planned operation time due to casual
natural or technical factors. criteria of weather conditions Co for such operations
are separately set in each particular case.
If the overrun of the planned operation time To 1.4.7 Environmental conditions for weather-
due to casual factors is not known, it may be assumed unrestricted marine operations (duration over
equal to the planned operation time Tp, but not less 72 h) are assumed proceeding from statistical data
than 6 h. on extreme conditions for a particular operation
1.4.3 Depending on the estimated duration, area. The acceptable criteria of weather conditions Co
marine operations are subdivided into: for operations performance may be taken equal to
weather-unrestricted operations with a duration the design criteria.
over 72 h;
weather-restricted operations with a duration
under 72 h. 1.5 ULTIMATE STATES IN MARINE OPERATIONS
The operations with a duration over 72 h may be
considered as weather-restricted if the operation may
be suspended during its execution and the platform 1.5.1 The performance of a marine operation on
may be moved into a sheltered position when transportation, positioning or installation of a plat-
acceptable criteria and weather conditions are form is unsafe or prohibitive if efforts in the platform
398 Rules for the Classification, Construction and Equipment of MODU/FOP
structure, its securing system, towing line or the tion taking into account the operation area, a year
displacements of the platform and support ships season and the potential consequences of exceeding
reach the relevant ultimate states. the assumed design parameters of the effects.
Conducting a marine operation, the following 1.6.2 For the marine operations or their separate
kinds of the dangerous states of structures, arrange- stages of a short-time duration (up to 72 h) which are
ments and equipment of the platform and support weather-independent, the design values of external
ships shall be prevented: effects may be assumed proceeding from actual
excessive material deformation; technical capabilities of ships and equipment in use
loss of structure shape stability; taking into account a specific weather forecast.
formation of fatigue cracks; 1.6.3 Establishing design environmental condi-
brittle failures; tions, their seasonal variations are taken into
breakages of ropes, chains and other connecting account. The design parameters shall be assumed
elements. with due regard to the specific time of the year
1.5.2 As ultimate states during performance of wherein the performance of a marine operation is
marine operations are considered: planned. The local environmental conditions, not
the first (basic) ultimate state corresponding to reflected by generalized statistical data, shall be taken
the formation of breaking forces in the structure of a into account, namely:
platform, in its securing system, anchor, mooring tide variations,
arrangements and bumpers, and also of the im- wave and wind conditions,
permissible displacements of the platform and sup- current variations.
port ships which, if exceeded, may cause their failure Pilots, harbour regulations etc. may be sources
or prevent marine operation performance; for such information.
the second (operational) ultimate state corre- 1.6.4 Description, parameters and external effects
sponding to the formation of permissible forces and calculation methods are given in 2.2, Part II "Hull".
displacements in the structure and securing system, 1.6.5 Developing the design of a marine opera-
which, if exceeded, do not cause any damages, or tion all environmental conditions affecting its per-
grave disruptions of normal conditions of the marine formance are subject to consideration. Conditions of
operation, but testify that normal operational condi- general importance are wind, waves and currents. It
tions are overpassed; is necessary to consider ice, tide variations, tempera-
emergency ultimate state corresponding to the ture, visibility, precipitation, fog and other dangerous
damage (destruction) of one (any) among the main meteorological phenomena, as well as hydrographic
(load-carrying) components of a structure or its (bottom contour, sea depth, water area dimensions)
securing system. and geological conditions at the place of platform
When needed, due to a prolonged marine installation. When needed, it may also be considered
operation and provided that the number of design seismic effects during platform installation (until it is
loadings in the operation may reach or exceed several secured in a designed position).
thousand, the fatigue ultimate state wherein the The parameters of external conditions shall be
breaking forces corresponding to the first (basic) assumed for the immediate areas of marine opera-
ultimate state are determined with due regard to tions performance.
fatigue conditions in the structural components of the 1.6.6 Design parameters of environmental condi-
platform (securing system) taking into account cyclic tions shall be adopted on the basis of generally
loads are additionally considered. recognized and reliable observed data of the suffi-
1.5.3 When a marine operation is designed, all cient duration, and of investigations relating to the
the above-mentioned ultimate states excepting the area in question. Data over 3 to 4 year period as a
fatigue one allowed for when needed are considered. minimum shall be used. If the data for a specific area
It is necessary to observe the conditions, which are unavailable, the environmental conditions para-
prevent the onset of the ultimate states in question and meters may be established on the basis of calculations
are specified in 2.4, Part II "Hull". according to the methods recognized in Hydrome-
teoslujba. The information on collection and origin
of environmental conditions data shall be submitted
1.6 ENVIRONMENTAL CONDITIONS, to the Register for consideration and approval.
WEATHER FORECAST, INVESTIGATIONS 1.6.7 In order to describe environmental condi-
tions, the generally accepted parameters used in
1.6.1 For marine operations, the design recur- determination of external effects, loads and structure
rence of external effects is established in each reactions shall be applied. Describing external effects
particular case proceeding from the operation dura- of casual character, long and short-term statistical
Part XVI. Marine Operations 399
data shall be used. Special emphasis shall be placed 1.6.12 Geological investigations are largely con-
on the assessment of reliability of statistical techni- ducted for the area of platform immediate installa-
ques used and their results. The long-term (condition) tion, and also for the locations of platform anchorage
functions of variation of such environmental condi- (stay) along a towing route. The scope and composi-
tions as wind, waves, currents, etc. shall be largely tion of geological investigations at the platform
described by certain statistical distributions. Evaluat- installation position may be determined on the bases
ing extreme values of external effect parameters, the of the materials of the platform general design as its
recognized extrapolation techniques may be used. amount of information is more than adequate for
1.6.8 Design parameters of environmental condi- marine operations performance. Particular attention
tions, statistical distributions of their values and shall be given to geological conditions needed for
directions adopted in the design of marine operations evaluation of the holding capacity of ship anchors
shall be submitted to the Register for consideration and the anchors of roads facilities during platform
and approval. stay and positioning. The results of detailed geologi-
1.6.9 The scope and composition of investiga- cal investigations may also be needed while handling
tions in areas of marine operations associated with the problems of platform installation, in particular,
the essential change of a structure draught (mating by for setting up the platform on seabed.
floating, capsizing, platform installation) are adopted 1.6.13 The marine operation design shall include
in accordance with the type, dimensions, platform arrangements for receiving weather forecasts prior to
importance and available information on environ- and in the course of the operation. The forecasts shall
mental, including geological, hydrographic, and be based on reliable sources and shall take into
other conditions in areas under consideration. The account both actual environmental conditions of the
selection of techniques and the range of investiga- marine operation performance area and the opera-
tions shall be compatible with environmental condi- tion duration. The weather forecast shall be recorded.
tions of the area in question. Selecting the range of Additionally to the general description of envir-
investigations, it shall be taken into account: onmental conditions and their assumed development,
mistakes in positioning of floating means used the weather forecast shall include:
for investigations; the wind velocity and direction;
mistakes of navigation equipment used in marine the height, mean and maximum period and
operation performance; direction of wind and long-period waves;
potential deviations of the platform during rain, snow, illumination, ice, etc.;
performance of marine operations under actual data on sea level variations (tide, storm surge, etc.);
conditions. visibility;
1.6.10 The results of investigations shall be temperature;
submitted to the Register for consideration. Such barometric pressure.
reports shall include: The listed parameters shall be predicted for the
information on the time of investigation perfor- period of 12, 24, 48 and 72 h. The forecast for several
mance and on the performer (organization); days shall be also provided.
comprehensive description of the equipment used Special emphasis in weather forecasts shall be
and of the procedure of field and laboratory studies placed on the accuracy and reliability of determina-
performance; tion of such predictable parameters as an average
investigation results; wind velocity, wave parameters (height and period).
evaluation of errors and restrictions in applica- The forecast shall take into account the worst
tion of investigation results. scenario of weather conditions development. This is
1.6.11 The topographic survey of seabed shall be of prime importance for areas of unsteady weather
conducted for all the kinds of marine operations but and for forecasts of poor reliability. The weather
a prolonged towing. Sounding accuracy at the forecast may be regarded as favourable for the start
platform installation area shall be within +0,1 m. of a marine operation if all the above listed
For other types of marine operations (towing, etc.), parameters do not exceed acceptable criteria.
the sounding accuracy is determined in each parti- 1.6.14 Depending on the extent to which the
cular case of marine operation performance. Special performance of different kinds of marine operations
emphasis shall be placed on potential seabed move- is affected by weather conditions, it is recommended
ments. Additionally to generally accepted sounding to discern three levels of weather prediction: A, B
techniques, it is recommended scanning the seabed and C.
with a multibeam echosounder or other similar device Level A covers the marine operations most
in areas of potential underwater hazards (boulders, sensitive to weather conditions. Among these are
anchors, rock fragments, etc.). mating of a substructure with a platform topside, sea
400 Rules for the Classification, Construction and Equipment of MODU/FOP
prolonged towing under heavy environmental condi- good seamanship that prevents unnecessary risks. The
tions, positioning and installation of the platform. responsibility for observance of necessary conditions,
Level B covers the operations dependent on weather rules and requirements of the marine operation perfor-
conditions the violation of which may result in significant mance design rests with the operation manager.
financial losses. Among these are the launching on high 1.7.2 The operation design shall provide the
seas, weather-restricted short time towing, etc. detailed description and the procedure of operation
Level C covers the operations less sensitive to performance, ships and craft involved, structures,
weather conditions and the operations conducted on arrangements and equipment. All essential aspects of
a regular basis. Among these are shipyard operations, the operation both for normal conditions of its
i.e. mating of blocks, towing in sheltered waters and performance and for potential critical situations shall
others. be considered in the design. The design shall generally
1.6.15 Weather forecasts depending on the include, as a minimum, the following sections:
prediction level shall meet the requirements of organization and charts of each operation stage
Table 1.6.15. performance;
T a b l e 1.6.15 navigation support and communication;
Weather prediction levels description of external conditions and effects;
Weather Is availability Number Maximum restrictions due to external conditions;
prediction of environmental of independent interval restrictions due to strength and stability of the
level conditions data sources on which of weather platform and the means and structures in use;
for the operation weather forecast forecast,
performance is based hours
regulations for work performance in marine
area needed? operation execution;
A Yes 2 121
calculations of resistance and strength for sepa-
B No2 23 12 rate components validating reliability, duration and
C No 1 12 reality of operation performance;
1 descriptions (drawings and specifications) of
Smaller intervals may be considered for the operations
most sensitive to weather conditions. structures, assemblies and components.
2
The need for hydrometeorological data for the specific 1.7.3 In the course of any marine operation
operation performance area is considered and determined
separately in each particular case.
execution, supervision and monitoring of the opera-
3
When properly justified, the weather forecast may be tion performance shall be carried out, of platform
based on one source only. behavior, separate units and machinery functioning,
etc. inclusive. The results of supervision shall be
recorded. If the Register-approved design conditions
1.6.16 External conditions like wind, wind and of operations execution are violated, the causes of
long-period waves, currents, tide, etc. shall be deviations shall be reviewed, an appropriate conclu-
monitored in the course of a marine operation. sion shall be made and the measures taken on their
Monitoring shall be conducted on a regular basis. elimination shall be recorded.
The list of parameters under control and inspection 1.7.4 The designs of marine operations on plat-
methods shall be specified in the operation design. form towing, positioning and installation shall be
There is a good reason during monitoring to forecast developed and submitted to the Register for con-
the variation of the controlled parameters in the sideration and approval at the set time prior to the
course of the marine operation. Any unforeseen beginning of operations.
monitoring results shall be recorded without delay 1.7.5 The designs of marine operations shall be
and taken into account in the course of the operation. kept at the platform owner and developer. In
Tidal variations shall be monitored with due addition to the designs, the platform owner shall
regard for the period of operation performance and keep the reports and minutes of operation perfor-
the relevant lunar phase. mance supervision. The listed documents shall be
submitted to the Register if requested.
1.7.6 The Register supervision is effected to
1.7 DESIGN, ORGANIZATION AND RESPONSIBILITY ensure the compliance of the design and conditions
FOR MARINE OPERATIONS. DOCUMENTATION, of discussed operations execution with the MODU/
SUPERVISION, TESTING FOP Rules. The Register supervision includes:
approval of the marine operation design;
1.7.1 Marine operations shall be conducted in monitoring in the course of the operation under
accordance with the design developed as the part of the consideration.
platform general design or with the independent design The Register supervision is conducted as an
approved by the Register, and also with due regard for addition to, but not instead of monitoring over the
Part XVI. Marine Operations 401
performance of marine operations on the side of a 1.7.14 For operations with complex communica-
designer, performer and the platform owner. tion/reporting systems and for the most important
When it is needed, inspection of marine opera- systems, the preliminary instructing and training of
tions execution conditions (determination of displa- personnel under conditions similar to those which are
cements, efforts, environmental conditions parame- expected during the actual operation, shall be provided.
ters, etc.) is conducted using measuring equipment. A key personnel involved in the operation shall be
1.7.7 In the course of supervision the Register familiarized in detail with the procedure of the operation
checks: in the part of their concern. The representatives of
conformity of structure and arrangements dimen- supervising and control organizations shall be familiar-
sions, and of used materials to the approved design; ized with all the aspects of the planned operation and
performance of arrangements tests prior to the posses an adequate information with respect to limita-
start of the operation; tions and assumptions of the design. A thorough briefing
execution of marine operations in accordance for the representatives of supervising and control
with the design. organizations regarding responsibilities, communication,
1.7.8 Prior to the performance of a marine work procedures, safety, etc. shall be performed. Other
operation it shall be described in detail the perfor- personnel participating in the operation shall be briefed,
mance organization and established personal respon- generally about the operation and specially about safety,
sibility of key personnel involved in the marine survivability, assigned tasks and responsibilities.
operation, extreme and emergency situations inclu- 1.7.15 The very execution of a marine operation
sive. The design of operation performance shall shall be conducted according to the operation
include an organization chart with names and precise performance regulations developed in the design
functional duties of key personnel. and specifying design external conditions, physical
1.7.9 Key personnel, as well as supervisors, limitations, design provisions, etc. Generally, such
control organizations and specialists involved in a regulations shall include:
marine operation shall posses a thorough knowledge organization matters;
and experience within their area of responsibility. communication routines and systems;
1.7.10 Particular emphasis shall be placed on general equipment;
ensuring reliable communication in organization of a operational procedures and plan of execution;
marine operation. Communication lines, primary and peculiarities of operation execution in accidental
secondary means of communication shall be clearly and extreme dangerous situations;
defined in the special section of a marine operation permissible load conditions for structures, equip-
design. The planned flow of information, a common ment, arrangements, units and components;
language, etc, shall be presented in the design. criteria of environmental conditions permissible
1.7.11 For operations with a planned duration for operation execution;
over 12 h the work of personnel shall be arranged in permissible draughts, trim, heel and correspond-
several shifts and the personnel relevant number and ing ballasting plan;
composition shall be provided. platform positioning systems and equipment;
1.7.12 All structures, equipment, systems, instru- operating instructions for systems and equipment;
mentation used during a marine operation shall be support ships;
inspected, calibrated and tested. Tests shall confirm tow routes and ports of refuge;
their serviceability and compliance with design navigation support;
specifications, functional requirements and purposes, hydrometeorological support;
and characteristics. Both primary and secondary life-saving appliances;
structures, equipment, systems, units and compo- documents receipt/delivery routine;
nents shall be tested. individual units and components;
1.7.13 As the part of the marine operation design, forms of documents and reports for recording
inspection and test programs, instrumentation calibra- operation preparation and execution;
tion procedures in particular, shall be developed. The plans of arrangements and equipment tests and
results of inspections and tests shall be documented. rejection.
For complicated operations it is recommended to 1.7.16 Special emphasis in regulations for opera-
develop the common test program, which specifies the tion execution shall be placed on the limitations of
composition, sequence and procedure of inspections conditions of the operation or parts thereof perfor-
and tests for separate structures, equipment and mance.
systems. The program shall indicate controlled para- The documentation developed shall include the
meters, characteristics and their values in accordance full descriptions of all procedures, equipment in use,
with the design requirements. etc or contain references to well-known available
402 Rules for the Classification, Construction and Equipment of MODU/FOP
materials containing necessary descriptions. The certificates, results (reports) of tests, checks,
amount and details of the documentation shall ensure fabrication, etc.
the independent presentation and review of drawings, 1.7.19 Execution of marine operations shall be
procedure descriptions and calculations for all recorded in the log book. The samples of relevant
operation stages. protocol forms shall be included into the operation
1.7.17 Prior to the beginning of design works, the execution regulations.
following documentation shall be generalized and 1.7.20 The documentation shall contain the well-
submitted: known characteristics of all structures, components
rules in force; and equipment, of the platform ones inclusive, of
norms; temporary and permanent structures, support ships
tactical and technical requirements; and craft, etc.
standards and codes; The design shall include certificates and classifi-
concept description; cation documents for all the equipment and ships
main engineering characteristics; involved in the operation.
contract or its part for design development. 1.7.21 The analysis of structure functioning
1.7.18 Output documentation shall generally during an operation shall include several levels from
include: the general analysis of operation execution at large
brief descriptions and basic provisions of design, till the analysis of individual units and components
lists, conceptual assessments, general arrangement functioning. Different analysis techniques may be
drawings and specifications; used at different levels.
loads analysis, overall strength evaluation, local 1.7.22 The design of works performance is
strength and ballasting calculations, drawings of recommended to develop as the description of
structures, units and components; appropriate procedures, operations performance reg-
works performance design, which includes test ulations, calculations, etc. The requirements for
programs and procedures, operation plans and personnel qualification shall be laid down. All
procedures, safety requirements, appropriate draw- necessary documentation shall be available at any
ings, administrative procedures; stage of operation execution.
be designed for appropriate loads. If needed, special operations with respect to air pipes, overboard and
protection of such devices shall be provided. inlet pipes, watertight protection of doors, hatches
Type and protection of sealings, gaskets and and other openings.
glands shall be carefully considered, as well as relative 2.1.2 Stability and freeboard.
movement of closing devices and supporting struc- The specified requirements apply to floating
tures in the preparation of a marine operation. structures whose blocks are launched, outfitted and
2.1.1.5 All openings between platform compart- mated afloat.
ments, which may cause progressive flooding of the The freeboard of intact structures and the
platform during an operation, shall be closed. Regular substructure when afloat or during local towing shall
inspections or air pressure tests for compartments be not less than 2 m or be equal to a significant wave
tightness, checks of water level in compartments and height (13 per cent probability of exceeding level)
tanks, of the platform draught, heel, trim, etc. in search of plus 0,5 m, whichever is greater. For a damaged
possible leakage shall be conducted during the operation. substructure when water enters one of the tanks or a
2.1.1.6 In the calculations of stability and reserve compartment, the substructure shall remain afloat
buoyancy, due allowance shall be included to account with a minimum freeboard over the entire perimeter
for possible changes in mass, displacements of the or a minimum freeboard at three towers if afloat
platform center of mass, for density of ballast, ballast supported by towers buoyancy.
and sea water. Correction for free surface effects in 2.1.3 Initial metacentric height.
ballast tanks and other compartments containing For an intact structure during the long period of
liquids shall be included. being afloat (construction, prolonged sea towing), an
2.1.1.7 Planning the operations for which the issues initial metacentric height (corrected for free surface
of stability and reserve buoyancy are crucial, the effects and effect of possible air cushions in tanks)
duration of critical situations, the risk of potential shall be at least 1,0 m.
hazards and the mobilization time for drain systems and For a damaged structure (with a compartment or
other means ensuring survivability shall be considered. tank flooded) a metacentric height shall be positive at
2.1.1.8 Estimating stability, wind and waves a static inclination corresponding to an accident
effects shall be assumed in accordance with 2.3, within the whole range of inclinations being defined
Part II "Hull". If not otherwise specified, the by a dynamic transient process supplemented with a
1-minute average wind velocity shall be assumed in roll amplitude and wind inclination (for weather
the stability calculations. conditions determined for the given operation and
2.1.1.9 Inclining tests of floating objects shall be area); it is usually assumed a wind velocity specified
normally performed in the course of platform for weather conditions and calculated as a 1 min
construction and prior to marine operations to averaged value, and the corresponding roll amplitude.
confirm the parameters affecting the stability. The In the calculations of stability and reserve buoyancy,
need in such tests is of particular importance when it is necessary to allow for errors in determination of
the calculated value of the metacentric height is close masses, the center of gravity, ballast and sea water
to the minimum acceptable value. density, and free surface effect in tanks and towers.
2.1.1.10 The inclining test procedure shall take Where one or more positioning systems (anchor
into account the requirements given in 1.5, Part IV system, towing lines, mooring lines from ships and
"Stability". For floating object with a large meta- buoys, slings from a floating crane) are available, the
centric height, an inclining test may not give initial metacentric height shall be computed with regard
sufficient accurate results. The stability calculations to the effect (efforts and moments) of the above link
may then be based on the calculated values of the systems. In this case, it may be used, for example, the
mass and center of mass location of the structure, and "computerized inclination" technique according to the
on the data of a platform weight control system in the computer program approved by the Register.
course of platform construction. 2.1.4 Stability curves.
2.1.1.11 Special attention shall be paid to For structures, while being afloat, within the
ensuring platform structure watertightness during whole range of draughts, i.e. from the initial draught
marine operations performance. The number of (at the beginning of construction) till the one
openings in watertight bulkheads and decks shall be corresponding to the mass when floating out from
kept to a minimum. Where penetrations of decks, the shipyard, stability curves with respect to the most
outer walls and bulkheads are necessary for piping, unfavourable inclination axes shall be plotted.
ventilation and electrical cables, appropriate arrange- Where positioning systems are available (anchor
ments shall ensure their watertightness. system, towing lines, mooring lines from ships and
The requirements of the International Confer- buoys), righting moments curves shall be plotted with
ence on Load Lines, 1966 shall be followed during regard to the effect of the above link systems. In this
404 Rules for the Classification, Construction and Equipment of MODU/FOP
case, it may also be used, for example, the For marine operations of a very short duration
"computerized inclination" technique according to covered by reliable weather forecasts (short-time
the program approved by the Register. towing, in-site installation), the inclination angle
The righting moment curve shall be positive from may be W5158;
zero till the angle of heel corresponding to the second .2 relationship between the areas formed at the
intersection of the above curve with the heeling moment intersection of a righting moment curve and wind
curve or till the angle of heel corresponding to the entry heeling moment curve shall be:
into water of the nearest opening assumed opened.
(A+B)51,4(B+C), (2.2.1.1.2)
2.1.5 Effect of anchor, mooring and towing lines.
The effect of anchor, mooring and towing lines where the areas A, B and C are formed as
shall be considered in all the phases of construction specified in Part IV "Stability".
and marine operations including the damaged con- 2.2.1.2 For damaged structure:
dition of the structure (flooded tanks or towers). In .1 the following relationship shall be fulfilled:
this case, it shall be taken into account both the
(A+B)5(B+C); (2.2.1.2.1)
increase of a heeling moment due to efforts in anchor,
mooring and towing lines, and the possibility of the .2 it shall be ensured the strength of watertight
structure draught increase due to the above efforts. bulkheads and tower walls for the hydrostatic
The composition of systems, the length of and pressure corresponding to the submersion of the
tension in anchor and mooring lines shall be specified in structure at trim after an accident.
a Marine Operation Manual. The procedure of A structure shall remain afloat in equilibrium
allowing for the systems effect on buoyancy and with one tank or tower flooded and with a freeboard,
stability shall be approved by the Register. which ensures the absence of progressive flooding of
2.1.6 Requirements for water ballast system to any other tank or tower.
ensure submersion/emersion stability. 2.2.2 Transportation and towing.
Ballasting systems of shelf structures incorporate 2.2.2.1 Barge transporting.
water ballast systems including manoeuvrable ballast A transport barge shall comply with the require-
used for a submersion/emersion and trimming. The ments of the International Conference on Load
marine operations associated with the significant varia- Lines, 1966.
tion of a draught and accordingly of all the character- Relationships (2.2.1.1.1) and (2.2.1.1.2) shall be
istics affecting stability, need ballasting. The ballasting fulfilled for an intact barge.
system comprising tanks, valves and sea openings shall During loading the structure on a barge, the latter
meet some requirements. Among such requirements, in shall have a metacentric height value of at least 1,0 m.
particular, shall be (but extend further): The transverse metacentric height of the barge
the ballasting system capacity shall ensure the during transportation shall not be less than 0,3 m
design time of a marine operation; with regard for free surface effect at a zero angle of
in order to prevent the loss of stability due to heel. The range of righting lever curve shall exceed
simultaneous opening of outboard flooding valves 408. The range of righting lever curve less than 308 is
(sea valves) for several tanks or towers, the use of not permitted. Where the range of stability is more
those valves is undesirable; than 308, but less than 408, it shall be shown that the
instructions on the calculation of a stability curve maximum design angle of roll is less than the angle
with due regard for the change of a waterline, centers of corresponding to the maximum righting arm.
gravity and buoyancy, and for the corrections for free Barge stability calculations shall take into ac-
surface effects in tanks while handling the ballast. count changes in the design gravity-centre position
+1 m and shall also consider the reserve of stability
adopted by the shipowner.
2.2 ADDITIONAL REQUIREMENTS FOR BUOYANCY When damaged, the barge shall remain afloat in
AND STABILITY equilibrium with one barge compartment flooded and
with a freeboard, which ensures the absence of
2.2.1 Self-floating structure. progressive flooding of any other compartment or
2.2.1.1 For intact structure: tank. The strength of watertight bulkheads and the
.1 the arm of stability shall be positive to a next sufficient strength margin of cargo (structure or its
inclination angle beyond equilibrium: parts) securing on the barge shall be ensured.
Evaluating transport barge stability, the righting
W5(Wmax+15+15/h), max 408, (2.2.1.1.1)
moment due to a cargo (structure blocks) entering
where Wmax= maximum dynamic inclination due to wind and water shall not be considered. On the contrary, it
waves, deg;
h = initial metacentric height, m. shall be allowed for the possibility of barge compart-
Part XVI. Marine Operations 405
ment or cargo flooding in the wake of ships impacts, installation, a metacentric height calculated with due
cargo falls, operators mistakes, weather deteriora- regard for the effect of buoyancy towers (pontoons)
tion. For a damaged barge, the relationship and anchor and mooring lines (and slings if a floating
(2.2.1.2.1) shall be fulfilled. crane is used for supporting) shall be positive within
2.2.2.2 Towing afloat. the entire range of draughts, and shall also meet the
All general and additional requirements of 2.2.1 additional requirements for stability according to
apply to a structure or platform floating either on its 2.2.1, the case of one compartment, tank or tower
own or with use of temporary buoyancy towers. flooding inclusive.
A damaged structure, when water enters one of
its compartments or tanks or towers, shall remain N o t e . It is allowed for the specified operations to have a
negative metacentric height within the small range (1 m to 2 m) of
afloat with a minimum freeboard over its entire actual draught variations. In this case, a dynamic inclination shall
perimeter or, as a minimum, at three towers. The not exceed 28, and a static inclination with submersion stopped
progressive flooding of tanks or buoyancy towers shall not be more than 18. This assumption is subject to special
consideration by the Register.
therewith shall be prevented.
The towed structure shall have a corrected initial Installation of a gravity or piled structure on the
metacentric height not less than 0,3 m and freeboard not seabed calls for ensuring hydrostatic stability during
less than 1 m at all stages of towing. The heeling and submersion and, thereafter, on-bottom stability after
righting moments shall be calculated with due regard of touching the seabed to prevent overturning or sliding
wind, waves, current, icing effects and tug actions. of the structure due to environmental loads prior to
2.2.2.3 Launching. taking in ballast and/or pile driving. Stability there-
The minimum design freeboard of a structure with shall be ensured at the expense of an initial
after launching is determined as a significant wave metacentric height being in the end of the submersion
height (set for this operation performance) increased (1 m to 2 m above the seabed) not less than 1 m. On-
by 0,5 m, but at least 2 m, whichever is greater. In bottom stability after touching shall be confirmed by
addition, a buoyancy reserve shall ensure a launching calculations for the absence of shift and uplift of the
trajectory whose the lowest point shall be not less periphery from the seabed for weather conditions
than 5 m above seabed including allowance made for planned for the operation. The same calculations
a possibility to damage one compartment in launch- shall be made for the weather conditions which may
ing. Following launching, the stability shall be arise in case of delays or unforeseen events that
positive at the moment of the largest deepening and prevent timely taking in the main ballast, i.e. the
thereafter, in equilibrium afloat, shall meet the general flooding of pontoons and/or other parts of the
and additional requirements of 2.2.1.2 and 2.2.2.1. In substructure.
this case, an initial metacentric height for short-term 2.2.3.2 Dynamic parameters evaluation.
marine operations of a duration under 3 days The dynamic phases of marine operations shall be
(launching, short-time towing) shall be at least 0,3 m substantiated by computer modelling which simulates
Evaluating buoyancy and stability in launching, the structure behavior under planned weather conditions
an emergency flooding of any one tank or compart- with allowance made for their deterioration and with
ment or tower shall be taken into account. After a ballasting control both of the intact structure and
damage, the structure shall have a minimum free- damaged structure for different versions of damage.
board over its entire perimeter or, as a minimum, at The modelling shall be performed according to computer
three towers and a positive metacentric height. The programs approved by the Register.
progressive flooding of tanks or buoyancy towers In order to obtain hydrodynamic initial data for
therewith shall be prevented. calculations and to confirm the calculations and
2.2.3 Buoyancy and stability during vertical mating modelling results, execution of model tests is
by floating and in-site installation. favoured for all the specified dynamic cases including
2.2.3.1 In the process of emersion during vertical launching, mating by floating and platform setting on
mating by floating and of submersion during in-site the seabed.
406 Rules for the Classification, Construction and Equipment of MODU/FOP
elements, etc.) shall be properly designed and 3.2.3 Developing details of a structure for marine
calculated for loads applied to the platform in the operations, transmission of tensile stresses through
course of a marine operation. the thickness of rolled steel elements (plates, beams,
For consideration and approval of such arrange- etc.) shall, as far as possible, be avoided. Transmis-
ments, the following documentation shall be sub- sion of concentrated loads to plate structures shall be
mitted to the Register: arranged through intermediate stiffening elements
equipment description; (reinforcements).
general arrangement drawing; 3.2.4 Projecting parts of the structure located
strength calculations; above the waterline shall be designed so as to prevent
material specifications; trapping of water when submerged into water in
specifications for manufacture and installation. platform rolling, etc.
3.1.9 In some cases, in the course of marine 3.2.5 Structural elements and their connections
operations, the temporary reinforcement or disas- are recommended to group according to the follow-
sembly of separate parts of the platform structure, ing indication:
arrangements and equipment may be needed what type of stress;
shall be properly specified in the design of marine presence of cyclic loading;
operation performance. presence of stress concentrations;
presence of contraction;
loading rate;
3.2 STRUCTURES consequences of failure.
It is recommended to consider the following
categories of structural elements:
3.2.1 All loads on the platform structure, its special _ the most essential parts of primary
arrangements and equipment, and platform displace- structural elements which define their strength, carry
ments shall not exceed the levels set in the design for main loads, undergo stress concentration, etc.
operation performance. The loads in the course of a primary _ structural elements, which define
marine operation shall be determined in accordance overall integrity of the structure whose damages,
with 2.3, Part II "Hull". may result in the hazard for human life, etc.
3.2.2 Structural components and details used in secondary _ structural elements of less impor-
marine operations shall be as far as possible flexible tance whose damages do not threaten human life or
and pliable. It is not recommended to use an result in significant economic consequences.
increased air pressure in floating components or The listed categories define requirements for
underwater air caissons to improve safety at platform materials and extent of inspection and examination.
structure damage. This may, however, be exempted 3.2.6 Materials quality shall meet design opera-
from in special cases upon thorough consideration of tional conditions, ensure necessary properties
separate systems like a drain system, etc. with due (strength, ductility, toughness, weldability, corrosion
regard for damage consequences, operation duration, resistance) and meet the requirements of current
etc. standards given in 1.4 to 1.6, Part II "Hull".
EQUIPMENT
OF MOBILE OFFSHORE DRILLING UNITS (MODU)
AND FIXED OFFSHORE PLATFORMS (FOP)
PART I. SIGNAL MEANS
1 GENERAL
1.1 APPLICATION
1.2.2 The definitions and explanations relating to
signal means are given in Part III "Signal Means" of
1.1.1 The requirements of the present Part apply the Rules for the Equipment of Sea-Going Ships.
to signal means of MODU and FOP. 1.2.3 For the purpose of this Part, the following
definitions have been adopted.
H e i g h t a b o v e t h e h u l l is the distance
1.2 DEFINITIONS AND EXPLANATIONS from the place of the lantern installation to the upper
deck of self-elevating MODU, FOP and drilling ships
or to the top edge of stability columns of submersible
1.2.1 The definitions and explanations relating to and semi-submersible MODU.
general terminology are given in the General Regula- C o m p e t e n t b o d y is a ministry, government
tions for the Classification and Other Activity and in institution or other administration authorized to
Part I "Classification" of the Rules for the Classifica- issue rules, directives and other statutory instruc-
tion, Construction and Equipment of MODU/FOP1. tions.
2.1 Each MODU/FOP shall be provided with the .5 parachute red flares _ 12 pcs;
following signal means: .6 one-star red flares _ 12 pcs;
.1 navigation lights in accordance with 2.2.1 of .7 one-star green flares _ 12 pcs;
Part III "Signal Means" of the Rules for the .8 sound signal flares _ 12 pcs;
Equipment of Sea-Going Ships; 2.2 FOPs shall be provided with signal means in
.2 relevant light and sound means of warning and accordance with 2.1 except that the navigation lights
navigational equipment (see 3.2 and 4.2); required in 2.1.1 may be fitted only temporarily for
.3 portable daytime signal light; the period of the FOP's transit to a drilling
.4 relevant light signals for helicopter landing (see position.
3.2 and 4.2);
3.1 The navigation lights required for the FOP in 3.2 Choice of types, characteristics and design of
2.1.1 may be non-electric. In this case, their design means and equipment specified in 2.1.2 and 2.1.4 is
and construction are subject to special consideration subject to technical supervision by the competent
by the Register. body.
1
Hereinafter referred to as "the MODU/FOP Rules".
Part I. Signal Means 411
4.1 Sidelights, masthead and stern lights shall be 4.2 Installation of means and equipment
fitted at the height of not more than 30 m above the specified in 2.1.2 and 2.1.4 is subject to technical
sea level. supervision by a competent body.
PART II. LIFE-SAVING APPLIANCES
1 GENERAL
2 SURVIVAL CRAFT
2.1.1 Each surface unit shall be provided on each 2.2.1 Each MODU/FOP shall be provided with
side with one or more lifeboats, complying with the lifeboats complying with the requirements of 6.18,
requirements of 6.18, Part II "Life-Saving Appli- Part II "Life-Saving Appliances" of the Rules for the
ances" of Rules for the Equipment of Sea-Going Equipment of Sea-Going Ships, installed in at least
Ships of an aggregate capacity sufficient to accom- two widely separated locations on different sides or
modate the total number of persons on board. ends of MODU/FOP.
2.1.2 In addition to the requirements of 2.1.1, The aggregate capacity of the lifeboats installed
each surface unit shall be provided with a liferaft/ in such locations shall be sufficient to accommodate
liferats complying with the requirements of 6.8 to the total number of persons on board if:
6.12, Part II "Life-Saving Appliances" of Rules for .1 all the lifeboats in any one location are lost or
the Equipment of Sea-Going Ships, capable of being rendered unusable;
launched on either side of the unit and having an .2 all the lifeboats on any one side, any one end, or
aggregate capacity sufficient to accommodate the any one corner of the unit are lost or rendered unusable.
total number of persons on board. 2.2.2 In addition, each MODU/FOP shall be
If liferafts cannot be readily transferred for launch- provided with liferafts complying with the require-
ing on either side of the unit, the total capacity of the ments of 6.8 to 6.12, Part II "Life-Saving Appliances"
liferafts available on each side shall be sufficient to of Rules for the Equipment of Sea-Going Ships, of an
accommodate the total number of persons on board. aggregate capacity sufficient to accommodate the
2.1.3 Where the survival craft are stowed in a total number of persons on board.
position which is more than 100 m from the stem or If the liferafts cannot be transferred for launching
stern, the surface unit shall carry, in addition to the on any side of the MODU/FOP, the aggregate
lifecrafts required by 2.1.2, a liferaft stowed as far capacity of the liferafts available on each side shall
forward or aft, or one as far forward and another as be sufficient to accommodate the total number of
far aft, as is reasonable or practicable. persons on board.
Such liferafts shall be securely fastened so as to 2.2.3 In the case of a self-elevating MODU
permit manual release. where, due to its size or configuration, lifeboats
Part II. Life-Saving Appliances 413
cannot be installed according to 2.2.1, the Register shall be sufficient to accommodate the total number
may permit the aggregate capacity of the lifeboats of persons on board the MODU/FOP in tow.
sufficient to accommodate the total number of 2.2.5 Provision of free fall launched lifeboats for
persons on board. the FOPs designed for operation under ice conditions
In this case, the liferafts required by 2.2.2 shall be is subject to special consideration by the Register.
served by launching appliances complying with the
requirements of 6.20.5, Part II "Life-Saving Appli-
ances" of Rules for the Equipment of Sea-Going 2.3 EQUIPMENT OF DRILLING SHIPS
Ships.
2.2.4 The Register may permit to reduce the total
number of survival craft when MODU/FOP being 2.3.1 Drilling ships shall be provided with survival
towed have the incomplete number of personnel on craft according to the standards for oil tankers carrying
board. cargo having a flashpoint not exceeding 60 8C as
In this case, the number of survival craft required by Section 4, Part II ªLife-Saving Appliancesº
complying with the requirements of the present Part of Rules for the Equipment of Sea-Going Ships.
3.1 Each MODU/FOP, fixed unit and each drilling ship 3.2 A lifeboat may be accepted as a rescue boat
shall be provided with at least one rescue boat complying provided that it meets the requirements for rescue
with the requirements of 6.19, Part II "Life-Saving boats.
Appliances" of Rules for the Equipment of Sea-Going Ships.
4.1.1 A lifejacket complying with the require- 4.2 EQUIPMENT OF MODU/FOP, SURFACE UNITS
ments of 6.3, Part II "Life-Saving Appliances" of AND DRILLING SHIPS WITH LIFEBUOYS
Rules for the Equipment of Sea-Going Ships shall be
provided for every person on board the MODU/ 4.2.1 At least eight lifebuoys complying with the
FOP, surface unit or drilling ship. requirements of 6.2, Part II ªLife-Saving Appliancesº
4.1.2 In addition to the requirements of 4.1.1, of Rules for the Equipment of Sea-Going Ships shall
each unit or each ship shall be provided with be provided on each MODU/FOP, surface unit or
lifejackets for the watch keeping personnel, and also drilling ship.
a sufficient number of lifejackets shall be located in The number and location of lifebuoys shall be
accessible places for the members of industrial such that they are placed in the open and be readily
personnel who may be on duty in locations where accessible.
their lifejackets are not readily accessible. Surface units and drilling ships over 100 m in
4.1.3 Additional lifejackets for the maximum length as well as FOP dimensioned over 100 m in any
permissible number of helicopter passengers shall be horizontal direction shall be provided with lifebuoys
provided in way of a helicopter deck. according to Table 4.2.1.
4.1.4 Each lifejacket shall be fitted with a light 4.2.2 Not less than one-half of the total number
complying with the requirements of 6.3.3, Part II of lifebuoys shall be provided with self-igniting lights
414 Rules for the Classification, Construction and Equipment of MODU/FOP
5.1 Muster stations shall be provided as close to .1 lifeboats can be boarded by their full comple-
the embarkation stations as possible. Each muster ment of persons within 3 min from the time the
station shall have sufficient space to accommodate all instruction to board is given;
persons assigned to muster at that station. .2 lifeboats can be boarded and launched directly
5.2 Muster and embarkation stations shall be from the stowed position;
readily accessible from accommodation and work .3 davit-launched liferafts can be boarded and
areas. launched from a position immediately adjacent to the
5.3 Muster and embarkation stations shall be stowed position or from a position to which the liferaft is
adequately illuminated by lighting supplied form the transferred prior to launching in compliance with 6.6;
main and emergency sources of power required by .4 where necessary, means shall be provided for
Part X ªElectrical Equipmentº of the MODU/FOP bringing the davit-launched liferafts against the unit's
Rules. side and holding them alongside so that persons can
5.4 Alleyways, stairways and exits giving access be safely embarked.
to the muster and embarkation stations shall be 5.7 At least two widely separated fixed metal
adequately illuminated by lighting supplied form the ladders or stairways shall be provided extending from
main and emergency sources of power required by the deck to the water surface. The fixed metal ladders
Part X ªElectrical Equipmentº of the MODU/FOP or stairways and water surface in their vicinity shall
Rules. be adequately illuminated by lighting supplied form
5.5 Davit-launched lifeboats and liferafts muster the main and emergency sources of power required
and embarkation stations shall be so arranged as to by Part X "Electrical Equipment" of the MODU/
enable stretcher cases to be placed in survival craft. FOP Rules.
5.6 Lifeboats and liferafts embarkation arrange- 5.8 If fixed ladders cannot be installed, alter-
ments shall be so designed that: native means of escape with sufficient capacity to
Part II. Life-Saving Appliances 415
permit all persons on board to descent safely to the .2 survival craft mounted on structures intended
waterline shall be provided. to provide free launching.
5.9 Launching stations shall be in such positions 5.10 The rescue boat embarkation and launching
as to ensure safe launching having particular regard stations shall be such located that the rescue boat can be
to clearance from any exposed propeller. As far as boarded and launched in the shortest possible time.
possible, launching stations shall be located so that 5.11 Lifeboats, liferafts and resque boats arrange-
lifeboats and liferafts can be launched down the ment as well as launching stations of drilling ships
straight side of the unit, except for: shall comply with the requirements of Part II "Life-
.1 survival craft specially designed for free-fall Saving Appliances" of Rules for the Equipment of
lunching; Sea-Going Ships.
6.1 Survival craft shall be located so as to provide 6.6 Davit-launched liferafts shall be stowed
easy access to these craft embarkation stations and into within reach of the lifting hooks, unless some means
all embarkation hatches as well as the maximum distance of transfer is provided which is not rendered
from hazardous spaces and areas. inoperable within the limits of trim and list prescribed
6.2 Each lifeboat or liferaft shall be stowed: in Part V "Subdivision" of the MODU/FOP Rules
.1 so that neither they nor their stowage for any damaged condition or by unit motion or
arrangements will interfere with the operation of power failure.
any other survival craft or rescue boat at any other 6.7 Every liferaft, other than those specified in
launching station; 2.1.3, shall be stowed with the weak link of its painter
.2 as near the water surface as it is safe and permanently attached to the unit and with a float-free
practicable; arrangement complying with the requirements of
.3 in a state of continuous readiness so that two 6.8.6, Part II "Life-Saving Appliances" of Rules for
crew members can carry out preparations for the Equipment of Sea-Going Ships so that the liferaft
embarkation and launching in not more than 5 min; floats free and, if inflatable, inflates automatically
.4 as far as practicable, in a secure and protected when the unit sinks.
place to prevent their damage by fire and explosion. 6.8 Rescue boats shall be stowed:
Each lifeboat or liferaft shall be stowed fully .1 in a state of continuous readiness for launching
equipped as required by 6.8.5 or 6.13.8, Part II ªLife- in not more than 5 min;
Saving Appliancesº of Rules for the Equipment of .2 in a position suitable for launching and
Sea-Going Ships. However, in case of units operating recovery;
in areas such that, in the Register opinion, certain .3 so that neither the rescue boat nor its stowage
items of equipment are unnecessary, these items may arrangement will interfere with the operation
be dispensed with. of any other survival craft at any other launching
6.3 If possible, the unit shall be so arranged that station;
lifeboats attached to launching appliances are pro- .4 in compliance with 5.1 to 5.4.
tected from damage by heavy seas. 6.9 On drilling ships lifeboats, liferafts and rescue
6.4 Lifeboats shall be stowed attached to launch- boats shall be stowed in compliance with the
ing appliances. requirements of Part II "Life-Saving Appliances" of
6.5 Liferafts shall be so stowed as to permit Rules for the Equipment of Sea-Going Ships.
manual release from their securing arrangements.
416 Rules for the Classification, Construction and Equipment of MODU/FOP
7.1 Launching appliances complying with the 7.8 All lifeboats required for abandonment by the
requirements of 6.20.1 and 6.20.2, 6.20.4 or 6.20.5, total number of persons permitted on board, shall be
Part II ªLife-Saving Appliancesº of Rules for the capable of being launched with their full complement
Equipment of Sea-Going Ships, as applicable, shall of persons and equipment within 10 min from the
be provided for all lifeboats and liferafts. Notwith- time the signal to abandon the unit is given.
standing the requirement of 6.20.1.1, Part II ªLife- 7.9 Manual brakes of a launching appliance shall be
Saving Appliancesº of Rules for the Equipment of so arranged that the brake is always applied unless the
Sea-Going Ships, for column-stabilised MODU, operator, or a mechanism activated by the operator,
launching appliances shall be capable of operating holds the brake control in the "off" position.
at the heel and trim resulting from any damaged 7.10 Each lifeboat or liferaft shall be so arranged
condition under Part V ªSubdivisionº of the MODU/ as to clear each leg, column, footing, brace, mat and
FOP Rules. each similar structure below the hull of a self-
7.2 Launching and recovery arrangements shall elevating unit and below the upper hull of a
be such that the appliance operator on the unit is able column-stabilised unit in an intact condition.
to observe the lifeboat or liferaft at all times during 7.11 In any case of damage specified in Part V
launching and lifeboats during recovery. "Subdivision" of the MODU/FOP Rules, lifeboats
7.3 Only one type of release mechanism shall be with an aggregate capacity of not less than 100 per
used for similar survival craft carried on board the cent of persons on board shall, in addition to meeting
unit. all other requirements for launching and stowage
7.4 Preparation and handling of lifeboat or contained in the present Part, be stowed so as to be
liferaft at any one launching station shall not capable of being freely launched.
interfere with the prompt preparation and handling 7.1 2 Du ring MODU de sign particu lar
of any other lifeboat or liferaft or rescue boat at any consideration shall be given to the location and
other station. orientation of lifeboats and liferafts in order that
7.5 Falls, where used, shall be long enough for clearance of the unit is achieved in an efficient and
the lifeboat or liferaft to reach the water with the unit safe manner having due regard to the capabilities of
under unfavourable conditions such as lightest transit survival craft.
or operational condition or any damaged condition, 7.13 Notwithstanding the requirement of
as described in Part V ªSubdivisionº of the MODU/ 6.20.2.8, Part II "Life-Saving Appliances" of Rules
FOP Rules. for the Equipment of Sea-Going Ships, the speed of
7.6 During preparation and launching, lifeboats launching shall not be more than 1 m/s.
and liferafts, their launching appliance and the area 7.14 Launching arrangements for rescue boats
of water into which it is launched shall be adequately shall meet the requirements of 7.1 to 7.13.
illuminated by lighting supplied form the main and 7.15 Rapid recovery of the rescue boat shall be
emergency sources of power required by Part X possible when loaded with its full complement of
"Electrical Equipment" of the MODU/FOP Rules. persons and equipment. If the rescue boat is also a
7.7 Means shall be available to prevent any lifeboat, rapid recovery shall be possible when loaded
discharge of water onto lifeboats and liferafts during with its full complement of equipment and a crew
abandonment. consisting of at least 6 persons.
8 LINE-THROWING APPLIANCES
8.1 Each MODU, FOP and surface unit shall be "Life-Saving Appliances" of Rules for the Equipment
provided with one set of a line-throwing appliance of Sea-Going Ships.
complying with the requirements of 6.21, Part II
Part II. Life-Saving Appliances 417
9.1 Each lifeboat of MODU/FOP and surface two radar transponders shall be available on each
unit shall carry a two-way VHF radiotelephone MODU/FOP and surface unit, so stowed that they
apparatus. In addition, at least two such apparatus can be rapidly placed in any liferaft, excepting
shall be available on each MODU/FOP and surface liferafts required by 2.1.3. All radar transponders
unit, so stowed that they can be rapidly placed in any shall meet the requirements of Section 10, Part IV
liferaft. All two-way VHF radiotelephone apparatus ªRadio Equipmentº of Rules for the Equipment of
shall meet the requirements of Section 12, Part IV Sea-Going Ships.
"Radio Equipment" of Rules for the Equipment of 9.3 On drilling ships, the radio equipment for
Sea-Going Ships. life-saving appliances shall meet the requirements of
9.2 Each lifeboat of MODU/FOP and surface unit 2.1.1, Part II "Life-Saving Appliances" of Rules for
shall carry a radar transponder. In addition, at least the Equipment of Sea-Going Ships.
PART III. RADIO EQUIPMENT
1 GENERAL
1.1 APPLICATION
requirements of Part IV "Radio Equipment" of the
Rules for the Equipment of Sea-Going Ships.
1.1.1 The requirements of the Part apply to the
radio equipment of MODU/FOP in addition to the
2.1 MODU/FOP SUBDIVISION INTO GROUPS .4 equipment for reception of maritime safety
information depending on the sea area: NAVTEX
service receiver, EGC receiver and HF direct-printing
2.1.1 To define the standard complement of radio radiotelegraph receiver.
equipment, all MODU/FOP are subdivided into Where the ship towing or escorting the MODU/
three groups: FOP is not equipped in accordance with the
.1 self-propelled MODU when under way or requirements of Section 2, Part IV "Radio Equip-
accompanied by escort ships; ment" of the Rules for the Equipment of Sea-Going
.2 non-self-propelled MODU when towed; Ships, the MODU/FOP shall be provided with full
.3 MODU/FOP under operational or severe list of radio equipment complying with the require-
storm conditions. ments of Section 2, Part IV "Radio Equipment" of
the Rules for the Equipment of Sea-Going Ships.
2.2.3 Each MODU/FOP of the 3rd group shall be
2.2 LIST OF RADIO EQUIPMENT provided with the main and duplicating radio
equipment in accordance with Table 2.2.1 and 2.6.3,
Part IV "Radio Equipment" of the Rules for the
2.2.1 Depending on the sea area, each MODU of Equipment of Sea-Going Ships depending on the sea
the 1st group shall be provided with radio equipment area in which it stays1.
in accordance with the requirements of Section 2, 2.2.4 Each MODU/FOP serviced by helicopters
Part IV "Radio Equipment" of the Rules for the shall be provided with the two-way VHF radio-
Equipment of Sea-Going Ships.1 telephone apparatus for communication with aircraft.
2.2.2 Each MODU/FOP of the 2nd group shall be 2.2.5 Each MODU/FOP shall be provided with
provided with radio equipment depending on the radio effective means of communication between the main
equipment complement of towing or escorting ship1. machinery control room, navigating bridge (if any)
Where the towing or escorting ship is equipped in and any station or stations, which have means of
accordance with the requirements of Section 2, radio equipment control.
Part IV "Radio Equipment" of the Rules for the 2.2.6 MODU/FOP constructed on or after
Equipment of Sea-Going Ships, the MODU/FOP 1 July 2004, shall be fitted with a security alarm
shall be provided with the following radio equipment: system. MODU/FOP constructed before 1 July 2004,
.1 VHF radio installation; shall be fitted with the security alarm system not later
.2 MF radio installation; than the first survey of the radio equipment after
.3 VHF EPIRB or satellite EPIRB depending on 1 July 2006.
the sea area; 2.2.7 All the MODU/FOP radio equipment shall
meet the technical requirements given in Part IV
1
"Radio Equipment" of the Rules for the Equipment
The conditions for equipping ships with radar transpon-
ders and two-way VHF radiotelephone apparatus are set out in
of Sea-Going Ships and the radio equipment installed
Section 9, Part II ªLife-Saving Appliancesº of the Rules for the in hazardous zones or being portable shall be of
Equipment of MODU and FOP. intrinsically safe type.
Part III. Radio Equipment 419
3.1 The control of radio equipment shall be control room, placed as far as possible from the
carried out from the position where the MODU/FOP location of the main radio equipment so that no
is routinely controlled when under way or in tow and single accident in any part of the MODU/FOP could
where a constant watch is kept while the disable all the means of radio communications.
MODU/FOP is under operational or severe storm 3.3 If under operational conditions of the
condition. MODU/FOP the acoustic noise level in spaces fitted
3.2 The duplicating radio equipment of the 3rd with radio equipment is high and may interfere or in
MODU/FOP group shall be arranged in a space, the proper use of radio equipment, then the relevant
which can be navigating bridge or an emergency noise protection shall be provided.
4 AERIALS
4.1 Transmitting aerials shall be located outside and other high metal structures, which can give rise
hazardous zones. to screening effect.
4.2 All transmitting and receiving aerials shall not
be within 9 m from a drilling rig, cargo crane booms
PART IV. NAVIGATIONAL EQUIPMENT
1 GENERAL
1.1.1 The requirements of this Part apply to the 1.2.1 The definitions and explanations relating to
MODU/FOP navigational equipment and supple- general terminology are given in the General Regula-
ment the requirements of Part V "Navigational tions for the Classification and Other Activity and in
Equipment" of the Rules for the Equipment of Sea- Part I "Classification" of the MODU/FOP Rules.
Going Ships. 1.2.2 The definitions and explanations relating to
navigational equipment are given in Part V "Naviga-
tional Equipment" of the Rules for the Equipment of
Sea-Going Ships.
T a b l e 2.2.1
Nos Item Quantity in groups
Self-propelled Non-self-propelled
1
For drilling ships only.
3.1 All the navigational devices listed in Ta- special consideration by the Register. The naviga-
ble 2.2.1 shall be installed in the control station. tional equipment fed by electric power shall not be
All deviations from the above requirements due installed in hazardous spaces and areas unless it is of
to the MODU/FOP peculiarities are subject to the appropriate intrinsically safe type.
PART V. EQUIPMENT FOR PREVENTION OF POLLUTION
1 GENERAL
2.5.2 The parts of equipment and arrangements, put of the separator. In any case, the capacity of the
which are in contact with medium causing corrosion, above pump shall not exceed more than 1,1 times the
shall be made of corrosion-resistant materials or shall throughput of the separator.
have anti-corrosion coatings. 2.6.5 Provision shall be made for the drainage of
2.5.3 Automatic and remote control and measur- the separator.
ing systems, as well as associated alarm, indication, 2.6.6 When the oily mixture shall be heated in the
protection and recording devices shall meet the separator, steam or water coils may be fitted for this
requirements of Part XIV "Automation" of the purpose. Electrical heating is permitted on condition
MODU/FOP Rules. the requirements of 15.3, Part X "Electrical Equip-
2.5.4 Pipelines and systems of equipment and ment" of the MODU/FOP Rules are met.
arrangements shall meet the relevant requirements of 2.6.7 The separator shall be so designed that it
Part VIII "Systems and Piping" of the MODU/FOP functions automatically. However, fail-safe arrange-
Rules. ments shall be provided to avoid any discharge into
2.5.5 Electrical equipment of machinery and the sea in case of malfunction.
arrangements shall meet the requirements of Part X There shall be no need for any adjustment to
"Electrical Equipment" of the MODU/FOP Rules. valves or other equipment to bring the separator into
2.5.6 Pumps used for transfer of oily mixtures operation. The equipment shall be capable of
shall meet the requirements of Part VII "Machinery unattended operation for at least 24 hours.
Installations and Machinery" of the MODU/FOP 2.6.8 Changing the feed to the separator (from
Rules. oily bilge water to oil, from oily bilge water to
2.5.7 The casings of 15 ppm separators under emulsified bilge water or from oil and/or from water
pressure, being subject to the requirements of Part IX to air) shall not result in the discharge overboard of
"Boilers, Heat Exchangers and Pressure Vessels" of any mixture containing more than 15 ppm of oil.
the MODU/FOP Rules, shall meet the above Rules 2.6.9 The separators, pumps and other equipment
in respect of the materials used and scantlings. shall be fitted with pressure, temperature and level
2.5.8 Equipment and holding tanks shall be gauges, and an alarm and protection system shall be
installed on MODU/FOP in accordance with the provided.
requirements of 2.6 to 2.10. 2.6.10 If a centrifugal separator is incorporated in
2.5.9 The design and equipment of MODU/FOP the 15 ppm separator, it shall meet the requirements
shall meet the requirements of Annex I to MAR- of 3, Part VII "Machinery Installations and Machin-
POL 73/78 and relevant IMO resolutions. ery" of the MODU/FOP Rules.
2.6.11 Where there is a possibility of oily water
leakage, the separators, pumps and other equipment
2.6 REQUIREMENTS FOR 15 PPM BILGE SEPARATORS shall be fitted with arrangements for collecting
leakages in conformity with the requirements of
13.5, Part VIII "Systems and Piping" of the Rules for
2.6.1 The 15 ppm bilge separators (separators) the Classification and Construction of Sea-Going
shall have an approved design in accordance with the Ships.
provisions of applicable IMO resolutions (A.393(X)/ 2.6.12 In a vertical section of the piping discharge
MEPC.60(33)/MEPC.107(49)) and ensure such filter- of purified water, after the separator, provision shall
ing capability that the oil content of any oily mixture be made for a sampling equipment as close as
discharged to sea, after being handled by the practicable to the separator outlet. The design of
separator, does not exceed 15 ppm. the sampling equipment shall correspond to the
2.6.2 The design of a separator shall ensure its design shown in Fig. 2.6.12.
reliable operation under environmental conditions in 2.6.13 If any restrictions for operation and
accordance with 2.2, Part VII and 2.1, Part X of the assembly are introduced, which are considered
MODU/FOP Rules. necessary by the Register, they shall be put down
2.6.3 The separators operating under excessive on a plate attached to the equipment.
pressure shall be provided with safety devices. A 2.6.14 The electrical equipment of the separator
safety device shall be set to a pressure equal to shall meet the requirements of Part X "Electrical
Popen=1,1p, where p is working pressure. Equipment" of the MODU/FOP Rules.
2.6.4 The separators shall be of a reliable 2.6.15 To enable checking of operation of the
constructed. Units and parts subject to periodical separator as well as the 15 ppm alarm and automatic
examination and maintenance shall be readily acces- stopping device with the overboard discharge valve
sible for attending personnel. The capacity of the closed, on the section of the discharge piping between
separator pump shall be consistent with the through- this valve and automatic stopping device, the re-
Part V. Equipment for Prevention of Pollution 425
20
separator discharge line to the alarm shall give a
truly representative sample of the effluent with an
adequate pressure and flow.
D
1 2266 cut-outs
2.8.1 The automatic stopping device shall ensure
that the discharge of the oily water mixture will be
1 3
stopped when the 15 ppm alarm referred to in 2.7 215 18
1 R11
activates.
2.8.2 The automatic stopping device shall consist of
a valve arrangement installed in the effluent outlet line
of the 15 ppm bilge separator, which automatically
diverts the oily water from being discharged overboard
back to the MODU/FOP bilges or bilge tanks when the
oil content of the effluent exceeds 15 ppm.
The minimum capacity V1 of the said holding 2.10.2.7 The capacity of the tank (tanks) specifically
tanks shall be calculated as follows: intended for collecting exhausted oils on MODU/FOP
.1 for MODU/FOP not fitted with oil sludge shall be determined as 1,5 m3 for each 1000 kW of total
incinerators: power of main and auxiliary engines.
2.10.2.8 The sludge holding tank shall be posi-
V1=K1CD,
tioned directly beneath the heavy fuel oil separator.
where K1 = factor equal to: Where this is impracticable, the tank shall be located
0,015 _ for MODU/FOP where heavy fuel oil for main engines
or prime movers of the main source of electrical power in the vicinity of the separator in such a way that the
is subjected to purification before use; discharge pipe to the tank would have the maximum
0,005 _ for MODU/FOP using diesel oil or heavy fuel oil, fall possible, would be as straight as practicable and
which does not require purification before use;
C = daily fuel oil consumption, in m3; would have bends of a large radius.
D = maximum time interval between the discharges of oil 2.10.2.9 The sludge tank shall be so designed that
residues (sludge) into reception facilities of supply
vessels, in days.
the oil sludge would freely reach the suction
manifold. Where this is impracticable, the suction
.2 for MODU/FOP equipped with oil residue inlet or submersible pump shall be so arranged that
(sludge) incinerators: the oil sludge transfer distance to the suction inlet
V1=50 per cent of the value determined in would be as short as practicable.
2.10.2.1.1 or V1=2 m3, whichever is greater. 2.10.2.10 The pump intended for transferring
2.10.2.2 The piping system of the holding tank or high-viscosity oil sludge shall be a self-priming pump
tanks mentioned in 2.10.2.1 shall be provided with a dry friction operation and shall have a discharge
pump intended for discharge of their contents into pressure not less than 0,4 MPa.
reception facilities of supply vessels, which shall meet The pump capacity, in m3/h, may be determined
the requirements of 2.10.2.10. Starting and stopping by the formula:
of the pump shall be effected according to 2.9.2.
Q=V/t,
2.10.2.3 The pump pressure piping of the system
specified in 2.10.2.2 shall not be connected to the bilge where V = capacity of the sludge tank, which is determined by the
formulae given in 2.10.2.1;
water piping except for the common pipeline to the t =discharge time equal to 4 h.
standard discharge connections referred to in 2.9.2.
However, arrangements may be made for drain- In any case, the pump capacity shall not be less
ing of settled water from the sludge tanks to the bilge than 2 m3/h.
water holding tank by means of manually operated The discharge side of the pump shall only be
self-closing valves or equivalent arrangements (pro- connected to the pipe led to the deck and to the oil
vided that the sludge tanks are positioned above the residue (sludge) tanks and to the inteneration
bilge water tank). equipment, if provided on board the MODU/FOP.
2.10.2.4 Piping to and from oil residue (sludge) The distance between the rotational axis of the
tanks shall have no direct connection overboard, pump rotor and the minimum level of sludge in the
other than common pipeline to the standard dis- appropriate tank, which is defined by the position of
charge connections referred to 2.9.2. the inlet suction end inside the tank, shall not exceed
2.10.2.5 The oil residue (sludge) tanks shall be 3 m above the suction end.
designed and have arrangements to facilitate their 2.10.3 Design and equipment of holding tanks.
cleaning and discharge of oil residues (sludge) into 2.10.3.1 Holding tanks may be independent or
reception facilities. built-in. The structural elements of holding tanks
2.10.2.6 The tank (tanks) specifically intended for shall meet the requirements of Part II "Hull" of the
collecting drainage and oil leakage shall have the MODU/FOP Rules.
capacity given in Table 2.10.2.6. Oil accumulated as a 2.10.3.2 The holding tank shall be provided with:
result of operation of the 15 ppm bilge separator may .1 a manhole for inspection and cleaning;
be also discharged to this tank. .2 an air pipe;
T a b l e 2.10.2.6 .3 a heating system according to 2.10.3.4 if the
tank is connected with a medium or spaces with a
P, kW Capacity of tank, m3
negative temperature or the tanks are intended for
Up to 10000 206D6P/106 collecting separated sludge or heavy fuel oil is used
Above 10000 D [0,2 + 7( 710000)/106]
on board the MODU/FOP;
where P = power of the main engine of MODU/drilling .4 visual and audible alarms actuated on 80 per
ship or total power of the prime movers of the main source of cent tank feeling.
electrical power of FOP;
D = maximum time interval between the discharges of oil 2.10.3.3 The inner surfaces of the bottom and
residues (sludge) into reception facilities of supply vessels, in days. vertical walls of the oil residue tank, except for the
428 Rules for the Classification, Construction and Equipment of MODU/FOP
built-in tanks as stated in 2.10.3.1, shall be smooth exploitation of seabed mineral resources is not
(external framing). In this case, the bottom shall be subject to the Register supervision.
inclined towards a suction end.
2.10.3.4 Tanks for separated sludge accumulation
shall be equipped with heating system. Heating pipes 2.12 PROTECTION OF FUEL TANKS
shall be so arranged that from the inlet on they would
go along the tank perimiter and then transversely
across the bottom at such a high they would not be 2.12.1 New self-elevating MODU with an aggre-
covered with bottom sediments. gate oil fuel capacity of 600 m3 and above which are
The tank heating system shall be so designed as delivered on or after 1 August 2010 (as defined in
to heat up the oil sludge to the temperature of 60 8C. regulation 1.28.9 of Annex I to MARPOL 73/78),
The suction pipeline between the tank and the shall have oil fuel tanks protection in accordance
pump shall be equipped with heat tracing. with regulation 12A of Annex I to MARPOL 73/78,
2.10.3.5 Sludge tank hatches shall ensure access except for the requirements of paragraph 6 of this
to any tank area. In order a submersible pump might regulation (regarding location of oil fuel tanks above
be used, one of the hatches shall be located in the the moulded line of the bottom shell plating).
upper segment of the tank. However, when engaged on any voyage away from
2.10.3.6 A steam line shall be provided in the the operating site for whatever purpose, the double-
upper segment of the tank for cleaning. bottom fuel tanks shall be empty unless they meet the
requirements of paragraph 6 of this regulation.
3.1 APPLICATION other waste waters when mixed with the drai-
nages defined above.
S e w a g e t r e a t m e n t p l a n t means a plant
3.1.1 The requirements of this Section apply to in which sewage is treated and disinfected.
the MODU and FOP equipment and arrangements Sanitary and domestic waste waters
intended for the prevention of pollution by sewage. means:
drainage from wash basins, showers, laundries,
wash tubs and scuppers;
3.2 DEFINITIONS AND EXPLANATIONS drainage from sinks and equipment of galleys
and other spaces annexed to galleys.
Number of persons on board means crew,
3.2.1 For the purpose of this Section, the passengers and special personnel, which the ship is
following definitions have been adopted. certified to carry.
H o l d i n g t a n k means a tank used for the
collection and storage of untreated sewage, activated
sludge and pulp from a sewage treatment plant. 3.3 SCOPE OF TECHNICAL SUPERVISION
S e w a g e means:
drainage and other wastes from any form of
toilets, urinals and WC scuppers; 3.3.1 General provisions for the procedure of
drainage from wash basins, wash tubs and technical supervision during manufacture of the
scuppers located in medical premises (dispensary, equipment and arrangements intended for sewage
sick bay, etc.); treatment, and their surveys, as well as the require-
drainage from spaces containing living animals; ments for the technical documentation on the whole
Part V. Equipment for Prevention of Pollution 429
ship submitted to the Register for examination are (excepting built-in tanks), protected from contact
specified in the General Regulations for the Classi- with a medium, and shall have a bottom inclined
fication and Other Activity. towards the outlet. The holding tanks shall be
3.3.2 Subject to the Register supervision during provided with manholes, and also with arrangements
manufacture are: for flushing with water and for steaming. The use of
.1 sewage treatment plants with associated arrangements for sewage agitation is recommended.
piping, pumps, electrical equipment, dosimeters, 3.4.2.4 The holding tanks shall be separated by
disinfection plants, control, regulation and monitor- cofferdams from tanks used for drinking, washing
ing devices; and boiler water, and for vegetable oil, and also from
.2 holding tanks with associated equipment, accommodation, service (domestic) and cargo spaces.
control, regulation and monitoring devices. The holding tanks may be arranged without coffer-
3.3.3 Subject to the Register supervision during dams in machinery and cargo spaces provided they
assembly on board the MODU/FOP are: are not intended for the carriage of edible raw
.1 sewage treatment plants; material and provisions.
.2 holding tanks; The holding tanks may be located in a separate
.3 pumps and discharge pipelines. space fitted with a mechanical exhaust ventilation.
3.3.4 Prior to the beginning of manufacture, the 3.4.2.5 The holding tanks shall be tested by a test
following documentation on plants shall be sub- pressure equal to 1,5 times the water column pressure
mitted to the Register for examination: measured from the tank bottom to the lower toilet
.1 technical description and operating principle bowl not provided with a shut-off device in the
(no approval stamps are needed); discharge line, but not less than 25 kPa.
.2 general view drawings with sectional views 3.4.3 Sewage treatment plants.
(plant design, main dimensions, materials and coat- 3.4.3.1 The capacity of the sewage treatment plant,
ings used); in litres per day, shall be determined by the formula:
.3 elementary electric diagram;
Q=nq, (3.4.3.1)
.4 diagrams of control, regulation, monitoring,
signalling and protection; where n= number of persons;
q= daily amount of sewage per one person, in l (according
.5 test program for prototype and series specimens. to the current standards).
16
plant, the associated machinery and piping, to carry
out the work in connection with the inspection and
D
repair of the plant.
1 1864 cut-outs
3.4.3.9 Sewage pipes from ship's spaces scuppers
to the sewage treatment plants and holding tanks
shall be provided with arrangements preventing the
permeation of untreated sewage smell into the ship's
12 17
0
spaces. 10 1
R9
3.4.3.10 The design of sewage treatment plants
shall meet the requirements of IMO resolutions
MEPC.2(VI) or MEPC.159(55) (where applicable).
For the purpose of assembly, the sewage treatment
plants having Certificate of Type Test/Approval for
Sewage Treatment Plants in compliance with the
above resolutions may be installed on board the Fig. 3.5.2
N o t e . The flange is designed for pipes up to a maximum
MODU/FOP. inner diameter of 100 mm and shall be of steel or other equivalent
material having a flat face. This flange and its gasket shall be
designed for a working pressure of 0,6 MPa. For ships having a
moulded depth of 5 m or less, the inner diameter of the discharge
3.5 ARRANGEMENTS FOR SEWAGE DISCHARGE connection may be 38 mm. The connection is carried out with
four bolts of suitable length and of 16 mm in diameter.
4.1.1 The requirements of this Section apply to 4.2.1 For the purpose of this Part of the Rules the
the equipment and arrangements intended for the following definitions have been adopted.
prevention of pollution by garbage. G a r b a g e means all kinds of victual, domestic
and operational waste (excluding fresh fish and parts
thereof) generated during normal operation of the
ship and liable to be disposed continuously or
periodically, except those substances, which are
defined or listed in other Parts of the present Rules.
Part V. Equipment for Prevention of Pollution 431
other garbage (paper products, rags, glass, metal, be outside the space in which the incinerator is
bottles, as well as crockery, dunnage, lining and installed.
packing materials, which are preferable to keep 4.4.4.5 The exhaust gas system of the incinerators
separate from other types of garbage of this category). shall meet the requirements of Part VIII "Systems
The garbage receptacles from each of the three and Piping" of the MODU/FOP Rules.
categories shall be clearly marked and differ in Special high temperature material may be re-
colour. quired for use in fabricating the stack when the flue
4.4.2.7 The garbage receptacles shall positioned gas temperature exceeds 430 8C.
in places convenient for permanent garbage discharge
to the supply vessels. The garbage receptacles may be
located on the weather deck or in ventilated spaces 4.5 LOCATION OF EQUIPMENT
isolated from accommodation and service spaces. In AND ARRANGEMENTS
all cases, garbage shall be so stored to avoid human
health and safety hazards. 4.5.1 The removable garbage receptacles shall be
4.4.3 Devices for shipboard garbage processing and placed on the weather deck or in ventilated spaces
garbage disposal into the sea. isolated from accommodation and service spaces.
4.4.3.1 The garbage comminutors shall provide 4.5.2 Garbage compactors shall be installed in
for comminution of particles not exceeding 25 mm in spaces large enough for the storage of garbage to be
size. processed and for the maintenance of a technological
4.4.3.2 The devices for garbage disposal into the process. The spaces shall be adjacent to the areas
sea shall pass under the bulkhead deck and be fitted where domestic service and provision storerooms are
with covers capable of being locked. located. The spaces shall be provided with freshwater
4.4.3.3 The devices for garbage disposal into the washdown service, coamings, deck drains, adequate
sea shall be provided with the plates indicating the ventilation facilities, and also with manual or
conditions of their use. automatic fire-fighting equipment.
4.4.4 Incinerators. 4.5.3 The incinerators may be installed in
4.4.4.1 These requirements apply to incinerators machinery or separate spaces.
having a power up to 1500 kW. Location of the incinerators on board the
4.4.4.2 The incinerators shall be designed and MODU/FOP, spaces for the incinerators and for
manufactured in accordance with the requirements of storage of wastes shall comply with the "Standard
resolution MEPC.76(40) and have a type approval Specification for Shipboard Incinerators" adopted by
(see 5.4.4.2). the resolution MEPC.76(40) as well as the require-
Application on board the MODU/FOP of the ments of Part VII "Machinery Installations and
incinerators, which have not type approval according to Machinery" of the MODU/FOP Rules.
the requirements of the said resolution is not permitted. 4.5.4 Where the incinerator is located in a
4.4.4.3 Outside surfaces of combustion chamber separate space, provision shall be made for:
shall be shielded from contact such that the attending .1 supply and exhaust ventilation ensuring
personnel in normal work situations will not be sufficient air flow for operation of the plant;
exposed to extreme heat (20 8C above ambient .2 automatic fire alarm in accordance with Part VI
temperature) or direct contact of surface tempera- "Fire Protection" of the MODU/FOP Rules;
tures exceeding 60 8C. .3 fire extinguishing system in accordance
4.4.4.4 The burners shall be designed so they can with Part VI "Fire Protection" of the MODU/FOP
be shut down from two positions, one of which must Rules.
Part V. Equipment for Prevention of Pollution 433
.2 diesel engines with a power of more than general view drawings with sectional views;
130 kW regarding control of emissions of nitrogen assembly drawings of machinery and arrange-
oxides (NOx); ments included into the exhaust gas cleaning system;
.3 exhaust gas cleaning system for reduction of test program of prototype and series specimens.
NOx emissions; .4 exhaust gas cleaning system for reduction of
.4 exhaust gas cleaning system for reduction of SOx emissions (if applicable):
SOx emissions; technical description and operating principle;
.5 fuel oil system of MODU with respect to the operating and maintenance manual approved by
possibility of change-over of fuel oil to low-sulphur fuel the Register;
oil when the MODU enters into a SOx Emission Control general view drawings with sectional views;
Area (in case where the MODU operation site is assembly drawings of machinery and arrange-
changed or where the MODU is transported) and the ments included into the exhaust gas cleaning system;
possibility of obtaining of fuel oil sample at the receiving test program of prototype and series specimens.
inlet bunker manifold using sampling equipment, design .5 fuel oil system of MODU with respect to the
of which has been approved by the Register; possibility of change-over of fuel oil to low-sulphur
.6 shipboard incinerators. fuel oil when the MODU enters into a SOx Emission
5.3.3 The following technical documentation on Control Area:
the equipment and arrangements shall be submitted instruction on change-over of fuel oil to low-
to the Register: sulphur fuel oil when the MODU enters into a SOx
.1 data on substances used in the installations and Emission Control Area;
systems as refrigerants and fire-extinguishing media diagrams and drawings of the fuel oil system
in respect to operation of these installations and confirming the possibility of engines conversion to
systems to prevent emissions of ozone depleting operation on low-sulphur fuel oil;
substances; .6 sampling equipment providing for obtaining of
.2 documentation on diesel engines with a power representative sample during bunkering:
of more than 130 kW in respect to the control of NOx drawing of the sampling equipment demonstrat-
emissions, i.e. Technical files developed by the engine ing the method of fuel sampling;
manufacturer, which shall contain, at least, the manufacturer's operating manual for the sam-
following information: pling equipment;
indication of those components, settings and .7 shipboard incinerators:
operating values of the engine which influence its specifications of the shipboard incinerators are
NOx emissions; given in 4.4.4, Section 4 of the present Part.
indication of the full range of allowable adjust-
ments or alternatives for the components of the
engine; 5.4 REQUIREMENTS FOR CONTROL OF EMISSIONS
full description of the relevant engines perfor- FROM MODU/FOP
mance, including the rated speed and rated power
output; 5.4.1 Ozone depleting substances.
a system of onboard NOx verification procedures 5.4.1.1 Any deliberate emissions of ozone deplet-
to verify compliance with the NOx emission limits ing substances occurring in the course of operations
during onboard verification surveys; for recharging, maintaining, servicing and repairing
copy of the emission test report; of installations on board MODU/FOP shall be
where applicable, the designation and restrictions prohibited (except the operation to secure the safety
for an engine which is a member of a family or a of life at sea, as well as in the event of MODU/FOP
group of engines; damage). Deliberate emissions do not include mini-
specifications of spare parts components, the use mal releases associated with the recapture or recy-
of which in the engine according to these specifica- cling of an ozone depleting substance.
tions will result in continued compliance of the engine 5.4.1.2 New installations which contain ozone
with the NOx emission limits; and depleting substances shall be prohibited on all
the Engine International Air Pollution Preven- MODU/FOP, except that new installations contain-
tion (EIAPP) Certificate, where applicable; ing hydro-chlorofluorocarbons are permitted until
.3 exhaust gas cleaning system for reduction of 1 January 2020.
NOx emissions (if applicable): 5.4.1.3 The ozone depleting substances and
technical description and operating principle; equipment containing such substances shall be
operating and maintenance manual approved by delivered to appropriate reception facilities when
the Register; removed from MODU/FOP.
Part V. Equipment for Prevention of Pollution 435
5.4.2 Nitrogen oxides (NOx). an exhaust gas cleaning system, approved by the
5.4.2.1 This requirements for control of NOx Register being authorized by the Administration in
emission shall apply to: accordance with the NOx Technical Code, is applied
engines with a power of more than 130kW which to the engine to reduce onboard NOx emissions at
are permanently installed on board the MODU/FOP least to the limits specified in this regulation, or
constructed (which keel was laid or which is at a any other equivalent method, approved by the
similar stage of construction) on or after 1 January Register being duly authorized by the Administration
2000; taking into account relevant guidelines to be devel-
engines with a power of more than 130 kW which oped by IMO, is applied for this purpose.
undergo a major conversion on or after 1 January 5.4.3 Sulphur oxides (SOx).
2000. 5.4.3.1 The sulphur content of any fuel oil used on
The date of commencement of the major conver- board the MODU/FOP shall not exceed 4,5 % m/m.
sion may be determined by: 5.4.3.2 While MODU/FOP are within SOx
the contract for such conversion; or Emission Control Areas, at least one of the following
the date when the engine is rendered inoperative conditions shall be fulfilled:
in accordance with the MODU/FOP log-book (in the the sulphur content of fuel oil used on board the
absence of a contact date of conversion). MODU/FOP in a SOx Emission Control Area does
5.4.2.2 NOx emission limits do not apply to: not exceed 1,5 % m/m;
emergency engines, engines installed in lifeboats an exhaust gas cleaning system , approved by the
or any other equipment intended to be used solely in Register duly authorized by Administration taking
case of emergency; engines dedicated for the techno- into account guidelines to be developed by IMO is
logical purposes; applied to reduce the total emission of sulphur oxides
engines installed on MODU/FOP not engaged in to 6,0 g SOx /kWh or less calculated as the total
international voyages, provided that such engines are weight of sulphur dioxide emission.
subject to an alternative NOx control measure 5.4.3.3 Details of fuel oil delivered to and used on
established by Register duly authorized by the board shall be recorded by means of the bunker
Administration. delivery note, which shall be accompanied by a
Exclusion from application of this Section to any representative sample taken from the inlet fuel oil
diesel engine may be allowed, provided that the manifold on board using one of the following
MODU/FOP is solely operated within the sea area methods:
under the jurisdiction of State the flag of which the manual valve-setting continuous-drip sampler; or
MODU/FOP is entitled to operate. time-proportional automatic sampler; or
5.4.2.3 The operation of each diesel engine to flow-proportional automatic sampler
which this regulation applies is prohibited, except 5.4.3.4 In view of the provisions put forth above,
when the emission of nitrogen oxides (calculated as the fuel oil systems of MODU/FOP shall ensure:
the total weighted emission of NOx) from the engine the possibility of obtaining of fuel oil samples at
is within the following limits: the receiving inlet bunker manifold on board using a
17,0 g/kWh when n is less than 130 rpm; sampler approved by the Register;
456n(70,2) when n is 130 or more but less than the possibility of safe change-over of fuel oil to
2000 rpm; low-sulphur fuel oil with sulphur content less than
9,8 g/kWh when n is 2000 rpm or more, 1,5 % prior to MODU entry into a SOx Emission
where n = rated engine speed. Control Area. The fuel oil service system shall be
5.4.2.4 Engines covered by the requirements of fully flushed of all fuels exceeding 1,5 % m/m sulphur
this regulation shall be subject to pre -certification content.
survey at the manufacturer's in accordance with the 5.4.4 Shipboard incineration.
Technical Code on Control of Emission of Nitrogen 5.4.4.1 Incineration of solid wastes on board the
Oxides from Marine Diesel Engines (NOx Technical MODU/FOP shall be allowed only in the approved
Code). Based on the results of this survey, the shipboard incinerators.
Register being duly authorized by the Administration Incineration of oil residues (sludge) shall be
shall issue Engine International Air Pollution Pre- allowed in the following approved installations:
vention (EIAPP) Certificates with Supplements to in incinerators with an appropriate system of
parent engines and to each engine within engine processing sludge oil for incineration;
family or group. in auxiliary steam boilers with an appropriate
Notwithstanding the provisions of sub-para- system of processing sludge oil for incineration;
graph of this regulation, the operation of a diesel in thermal fluid heaters with an appropriate
engine is permitted when: system of processing sludge oil for incineration.
436 Rules for the Classification, Construction and Equipment of MODU/FOP