GTEs Training test (Ops department)

Name: _______________ Total marks: 100

Department: __________ Area: HRSG

Date: 19-10-2014 Time: 3 Hrs

Q#1. Make flow diagram of De-aerator system with all associated steam & water lines and
important valves, also add the feed-water pumps.
Q#2. Make HP and LP circuit combined flow diagram with important running temperature, flow and
pressure values.
Q#3. Make HRSG fuel skids diagram (Gas, Liquid and steam) with description of lines and valves.
Q#4. List down HRSG protections with their set values.
Q#5. (A)- List down HRSG start permissives.
(B)- List down BMS trippings.
Q#6. How many safety valves are provided on HRSG and de-aerator, write down set values of each.
Q#7. Write down requirement and procedure of Economizer bypass. When it can be took into
service?
Q#8. Why BMS cooling fans are installed? Where do they supply air, also when standby fan will cut
in?
Q#9. (A)- Write down procedure of Gas fuel burners startup.
(B)- What is oil gun purging?
Q#10. Write down followings:
1)- HP feed water normal pressure and flow.
2)- LP feed water pump normal pressure and flow.
3)- Stack exhaust gases temperature and pressure.
4)- De-aerator normal level.
5)- HP/LP drums normal level.
6)- Extraction steam temperature and pressure.
7)- LP steam pressure and temperature.
Q#11. Write down complete logics of followings:
1)- HP feed pumps
2)- HP drum EBD valve MV-013.
3)- LP feed water pump return mov MV-003A.
4)- HP feedwater pump outlet MV-001A.
Q#12. (A)- What is de-aeration? How it is done in our plant and what problem will occur if de-aeration
is not done?
(B)- What are PH, conductivity and silica limits in boiler drums?
Q#13. Write down startup procedure of HRSG?