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DeckblattRob
Wiring Diagrams
project name ATON BASIC G120 1 SILO
drawing number KMTR006000X00300
part number K600000529 01
standard
revision a.0
created on the
edited on 10.11.2014 from franz number of pages 20
=A1+INV/2
date 10.11.2014 repl. for = A1
edit. franz repl. by title page ATON BASIC G120 1 SILO + DKB
check. sheet 1
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
Table of contents Wittmann_DIN_INV_35_1_V3
=A1+DKB/1 =A1+CAB/3
date 10.11.2014 repl. for = A1
edit. franz repl. by Table of contents: (1 20) ATON BASIC G120 1 SILO + INV
check. sheet 2
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
single wires in UL/CSA
BK 2,50
L1 / /4.00
BK 2,50
L2 / /4.00
BK 2,50
L3 / /4.00
2 4 6
K1
/10.00 1 3 5
5.5KW/24VAC BK 2,50
BK 2,50
BK 2,50
BK 2,50
BK 2,50
1
F2
1X1A D 2
2 4 6
F1
16A C 1 3 5
YEGN 0,75
WH 0,75
24VAC1.0 / /6.01
WH 0,75 24VAC1.1 / /7.07
BK 2,50
BK 2,50
BK 2,50
BU 0,75
24VAC2.0 / /6.03
BU 0,75 24VAC2.1 / /7.05
T1 T2 T3
Q1
3X25A L1 L2 L3
YEGN 6,00
U0.1 U0.2
X2 PE
control cabinet + door grounding basis frame
E500003063
ED00000312
1 2 3 YEGN
*)
5x2,5 NUM+PE
X0 L1 L2 L3 N PE
*) At nonstandard voltagedevices connect no power cord.
400V/ Imax = 14,60A ; 10,12kVA
440V/ Imax = 13,54A ; 10,32KVA
480V/ Imax = 12,56A ; 10,44KVA
=A1+INV/2 =A1+CAB/4
date 10.11.2014 repl. for = A1
edit. franz repl. by power input ATON BASIC G120 1 SILO + CAB
check. sheet 3
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
single wires in UL/CSA
1 1 3 5
F4 X5 1 F5
6A/C 2 610A 2 4 6
1 3 5
K6
/10.03 2 4 6
SSR1/A1 / /10.01 2.2KW/24VAC
SSR2/A1 / /10.02
VT 0,38
L1 A1 L1 A1 L1 A1
1 3 5 95
F6
SSR1 SSR2 SSR3 1,82,6A
2 4 6 96
/5.03
1x35A 1x35A 1x35A
T1 A2 T1 A2 T1 A2
Z2
BU 0,75
BU 0,38
SSR2/A2 / /10.03
SSR1/A2 / /10.02
BK 1,50
BK 1,50
BK 1,50
X2 PE X4 PE X2 PE
K500000341 K500000246
XM2 1 2 3 4
1 3 PE 1 2 3 PE U1 V1 W1
H1 H2
K20 K21
M2 M
0,85/0,95kW
50/60Hz
3~
2,0KW 6,0KW
1 2 /5.03 1 2 /5.03
regeneration heating process heating blower process
400V/ I=5,00A 400V/ I=8,66A 400V/ I=2,30A
440V/ I=4,55A 440V/ I=7,87A 440V/ I=2,25A
480V/ I=4,17A 480V/ I=7,22A 480V/ I=2,25A
=A1+CAB/3 =A1+CAB/5
date 10.11.2014 repl. for = A1
edit. franz repl. by power section tails ATON BASIC G120 1 SILO + CAB
check. sheet 4
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
/10.00 / SAF.IN VT 0,38
K20 1
/4.02
2
UH2
/4.05
WK21 BN
ED00000287
2x0.75 SILIKON
0 mm
.03
K21 1
/4.05
2
UH2
/4.05
WK21 BU
ED00000287
2x0.75 SILIKON
0 mm
.03
95
F6
/4.08 96
1,82,6A
/10.00 / SAF.OUT VT 0,38
=A1+CAB/4 =A1+CAB/6
date 10.11.2014 repl. for = A1
edit. franz repl. by safety circuit ATON BASIC G120 1 SILO + CAB
check. sheet 5
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
U0
/7.00
NET8_BUS04
+24V
+24V
+24V
+24V
+24V
AC1
AC1
AC1
AC1
AC1
AC2
AC2
AC2
AC2
AC2
0V
0V
0V
0V
0V
X1 1 2 3 4 5 X2 1 2 3 4 5 X3 1 2 3 4 5 X4 1 2 3 4 5
WH 0,75
BU 0,75
RD 0,75
BK 0,75
WH 0,75
WH 0,38
WH 0,38
BU 0,75
BU 0,38
BU 0,38
/3.08 / 24VAC1.0
/9.00 / AC1 IN.0
/9.01 / AC1 IN.1
/3.08 / 24VAC2.0
/10.09 / AC2 OUT.0
/10.09 / AC2 OUT.1
/8.07 / +24VDC.2
/8.07 / GND.2
24VAC 24VAC
AC AC
G1 2 PE
GND +24V
RD 0,75 +24VDC / /7.03
YEGN 0,75
BK 0,75 GND / /7.01
X2 PE
=A1+CAB/5 =A1+CAB/7
date 10.11.2014 repl. for = A1
edit. franz repl. by Buspanel ATON BASIC G120 1 SILO + CAB
check. sheet 6
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
U0
/6.00
NET8_BUS04
+24V
+24V
+24V
+24V
+24V
AC2
AC2
AC2
AC2
AC2
AC1
AC1
AC1
AC1
AC1
0V
0V
0V
0V
0V
X5 1 2 3 4 5 X6 1 2 3 4 5 X7 1 2 3 4 5 X8 1 2 3 4 5
WH 0,75
24VAC 24VAC
AC AC
WH 0,38
WH 0,38
BK 0,75
RD 0,75
BU 0,75
WH 0,75
G2 2 PE
GND +24V
BK 0,75
RD 0,75
YEGN 0,75
X2 PE
/6.05 / GND
/6.05 / +24VDC
/3.08 / 24VAC2.1
/11.09 / GND.3
/11.08 / +24VDC.3
/3.08 / 24VAC1.1
/9.04 / AC1.1
/9.05 / AC1.2
=A1+CAB/6 =A1+CAB/8
date 10.11.2014 repl. for = A1
edit. franz repl. by Buspanel ATON BASIC G120 1 SILO + CAB
check. sheet 7
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
U1
NET8_MCU081
termination CAN1
termination CAN2
CAN GND
GND 24V
GND 24V
RS485 B
RS485 A
CAN2_H
CAN2_H
CAN1_H
CAN1_H
CAN2_L
CAN2_L
CAN1_L
CAN1_L
GND 5V
ExtOn+
ExtOn
Buzz+
Buzz
Bit0
Bit1
Bit2
Bit3
+24V
+24V
+24V
NO C NC
+5V
0V
S1 ON S201 ON S200 ON
4 1 2 3 6 5 7 8 10 9 11 13 12 14 15 17 16 18 1 2 3 4 5 6
UDISP1 K500000328
?WDISP1 BN WH GN YE GY PK
ED00000070
12x0,25 FARB
/6.05 / +24VDC.2
/6.08 / GND.2
U11
X1 1 2 3 4 5 6
display
EA00001847
external on / off
alarm contact
display connector
power supply
buzzer
CAN2
CAN2
CAN1
CAN1
=A1+CAB/7 =A1+CAB/9
date 10.11.2014 repl. for = A1
edit. franz repl. by circuit board MCU ATON BASIC G120 1 SILO + CAB
check. sheet 8
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
U3
/10.00
NET8_AC0812
AC1 IN
AC1 IN
IN1
IN2
IN3
IN4
IN5
IN6
IN7
IN8
9 10 1 2 3 4 5 6 7 8
J2 9 10 1 2 3 4 5 6 7 8
AC1.1 / /7.08
AC1.2 / /7.08
WH 0,38
WH 0,38
VT 0,38
WH 0,38
WH 0,38
VT 0,38
VT 0,38
/11.03
K500000242
/11.06 X5 X5
8 9 10 11
BU BN BU BN
ED00000287 ED00000287
2x0.75 SILIKON 2x0.75 SILIKON
1 1
BP1 S1
P °C
3 2
/6.01 / AC1 IN.0
/6.01 / AC1 IN.1
/10.00 / E1
Pressure sensor 1
Pressure sensor 2
material input silo
fuse output 712
bimetallic switch
fuse output 16
safety input
free
free
free
=A1+CAB/8 =A1+CAB/10
date 10.11.2014 repl. for = A1
edit. franz repl. by inputs AC ATON BASIC G120 1 SILO + CAB
check. sheet 9
modification date name standard origin KMTR006000X00300 20 pg.
/9.00
U3
modification
/9.02 / E1 VT 0,38
0
=A1+CAB/9
J3
date
/5.02 / SAF.IN VT 0,38
main contactor OUT1
1
1
K1
6
4
2
VT 0,38 SAF.OUT / /5.02
NET8_AC0812
A2
A1
name
5 /3.01
3 /3.01
1 /3.01
BU 0,38 J2
11 AC2
11
1
edit.
date
check.
standard
J3
franz
/4.04 / SSR1/A1 VT 0,38
regeneration heater OUT2
2
2
10.11.2014
J2
/4.04 / SSR1/A2 BU 0,38
AC2
12
12
origin
2
J3
J2
/4.07 / SSR2/A2 AC2
13
13
3
K6
repl. by
5
3
1
repl. for
J3
VT 0,38
process blower OUT5
5
5
A2
A1
6 /4.09
4 /4.08
2 /4.08
J2
BU 0,38
AC2
14
14
4
J3
regeneration blower OUT6
6
6
AC2
14
14
5
free OUT8
8
8
free OUT3
3
3
6
AC2
13
13
COOLER OUT7
7
7
7
enable OUT10
10
10
material stop silo OUT11
11
11
KMTR006000X00300
8
free OUT12
12
12
ATON BASIC G120 1 SILO
J2
/6.03 / AC2 OUT.0 BU 0,38
AC2
15
15
= A1
J3
+ CAB
BU 0,38
9
/6.03 / AC2 OUT.1 AC2
15
15
sheet 10
20 pg.
=A1+CAB/11
0 1 2 3 4 5 6 7 8 9
U5
NET8_DCS22
Update Module
speedometer +
Motor phase A
Motor phase A
Motor phase B
Motor phase B
speedometer
OUT 1
OUT 2
+24V
+24V
+24V
GND
GND
GND
GND
GND
IN 1
IN 2
J400 112 X101 1 2 X111 1 2 X112 1 2 X121 1 2 3 X122 1 2 3 X402 1 2 X401 1 2 X400 1 2
BK 0,75
RD 0,75
GN 0,75
YE 0,75
BK 0,38
VT 0,38
RD 0,38
RD 0,75
BK 0,75
/9.02
K500000242 /9.02
K500000242
X5 5 6 7 X5 1 2 3 4
WBNS1 BU BK BN
3x0,25mm2
GN
RD
BK
YE
bl sw bn
/7.06 / +24VDC.3
/7.06 / GND.3
BNS1
1 2 3 4
+
M3 M
wheel monitoring
stepper motor
free
free
free
=A1+CAB/10 =A1+CAB/12
date 10.11.2014 repl. for = A1
edit. franz repl. by stepper motor circuit board ATON BASIC G120 1 SILO + CAB
check. sheet 11
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
U2
/13.00
NET8_AI0808
GND 24V
GND 24V
GND 24V
GND 24V
+24V
+24V
+24V
+24V
GND
GND
GND
GND
U/I 1
U/I 2
U/I 3
U/I 4
PT1
PT2
PT3
PT4
1 11 2 12 3 13 4 14 9 5 15 10 6 16 19 7 17 20 8 18
J2 1 11 2 12 3 13 4 14 9 5 15 10 6 16 19 7 17 20 8 18
1 2 1 2 1 2
B1 B2 B3
PT100 PT100 PT100
EW00000705 EW00000705 EW00000595
3m 3m 2m
sensor process heating
sensor return air silo
sensor reg. heating
=A1+CAB/11 =A1+CAB/13
date 10.11.2014 repl. for = A1
edit. franz repl. by sensor ATON BASIC G120 1 SILO + CAB
check. sheet 12
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
U2
/12.00
NET8_AI0808
GND 24V
GND 24V
GND 24V
GND 24V
+24V
+24V
+24V
+24V
GND
GND
GND
GND
U/I 5
U/I 6
U/I 7
U/I 8
PT5
PT6
PT7
PT8
1 11 2 12 3 13 4 14 15 5 9 10 6 16 19 7 17 20 8 18
J3 1 11 2 12 3 13 4 14 15 5 9 10 6 16 19 7 17 20 8 18
U7
X1 + G V m S G S
RD 0,38
BK 0,38
VT 0,38
YEGN 0,75
WBED1 GN BN WH WBNP1 BK SH WH
ED00000047 2x0.25+SCHIRM
3X0.25 FARB X2 PE
XBED1 1 GND 3
1 1
BED1 PE BNP1 PE
3 3
dew point sensor easidew
dew point sensor newport
=A1+CAB/12 =A1+CAB/14
date 10.11.2014 repl. for = A1
edit. franz repl. by option dew point sensor ATON BASIC G120 1 SILO + CAB
check. sheet 13
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
U0
X8
X1
AC1 /6.01 3 3 /7.08 AC1
AC1 /6.01 4 2 /7.08 AC1
AC1 /6.02 5 1 /7.07 AC1
X7
AC2 /6.03 3 3 /7.06 AC2
X6
+24V /6.06 3 3 /7.03 +24V
0V /6.07 1 5 /7.02 0V
0V /6.08 2 4 /7.01 0V
X4
X5
0V /6.08 3 3 /7.01 0V
0V /6.08 4 2 /7.01 0V
0V /6.08 5 1 /7.01 0V
Adr.0
Adr.1
Adr.2
Adr.3
MCU
=A1+CAB/13 =A1+CAB/15
date 10.11.2014 repl. for = A1
edit. franz repl. by PLC Overview card ATON BASIC G120 1 SILO + CAB
check. sheet 14
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
U2 U5
J2
J400
GND /12.00 1 11 /12.01 PT1
Update Module /11.00 112
GND /12.01 2 12 /12.01 PT2
GND /12.02 3 13 /12.02 PT3
GND /12.03 4 14 /12.03 PT4
X121
wheel monitoring IN 1 /11.04 2
GND /13.00 1 11 /13.01 PT5
GND /11.04 3
GND /13.01 2 12 /13.01 PT6
GND /13.02 3 13 /13.02 PT7 +24V /11.05 1
X122
GND /13.03 4 14 /13.03 PT8 free IN 2 /11.05 2
+24V /11.08 1
GND /11.09 2
=A1+CAB/14 =A1+MON/16
date 10.11.2014 repl. for = A1
edit. franz repl. by PLC Overview card ATON BASIC G120 1 SILO + CAB
check. sheet 15
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
Cable ducts and mounting rails are fastened with rivets MA00000781
KK 25x40x420
X5
XM2 SSR2
F1
1
4 X2 PE
X2 PE SSR3
X2 PE
X2 PE
3/A1
2/T1
F2
K1
SSR1
G2 G1
Telemecanique
KK 40x40x245
KK 40x40x245
4/A2
KK 25x40x245
1/L1
6 T3
5 L3
Q1
U0
4 T2
3 L2
Adr.3
2 T1
1 L1
X5 1
F4
U3U5
F6
Adr.2
K6
Adr.1
Z2
F5
T1
U1 U2
Adr.0
MCU
K20
KK 25x40x355
=A1+CAB/15 =A1+MON/17
date 10.11.2014 repl. for = A1
edit. franz repl. by overview electrical cabinet ATON BASIC G120 1 SILO + MON
check. sheet 16
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
BEFORE OPENING DISCONNECT UNIT
FROM ALL POWER SOURCES
OFF
3.
3 min.
2.
OFF
1.
U11
=A1+MON/16 /18
date 10.11.2014 repl. for = A1
edit. franz repl. by overview door ATON BASIC G120 1 SILO + MON
check. sheet 17
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
bill of materials Wittmann_DIN_SG_V1
=A1+MON/17 /19
date 10.11.2014 repl. for =
edit. franz repl. by bill of materials (article):: (E500003063 ATON BASIC G120 1 SILO +
check. EW00000730) sheet 18
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
bill of materials Wittmann_DIN_SG_V1
/18 =A1+COP/20
date 10.11.2014 repl. for =
edit. franz repl. by bill of materials (article):: (EW00000767 ATON BASIC G120 1 SILO +
check. T700003166) sheet 19
modification date name standard origin KMTR006000X00300 20 pg.
0 1 2 3 4 5 6 7 8 9
Copyright
Urheberschutz nach ISO 16016 Copyright Protection ISO 16016
Weitergabe, sowie Vervielfältigung dieses Dokumentes, Protection of Proprietary Information:
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nicht ausdrücklich von Wittmann Kunststoffgeräte GmbH disclose to others any Information, knowledge
gestattet. and data contained herein.
Zuwiderhandlungen verpflichten zu Schadenersatz. Duplication or further transmission of Information requires
Alle Rechte für den Fall der Patent, Gebrauchsmuster the express prior written permission of Wittmann.
oder Geschmacksmustereintragung vorbehalten. Upon request return immediately all Information,
documentation and data and other materials containing
any portion of the Information, or confirm to
Wittmann Kunststoffgeräte GmbH,
in writing, the destruction of such materials.
All rights reserved.
/19
date 10.11.2014 repl. for = A1
edit. franz repl. by copyright ATON BASIC G120 1 SILO + COP
check. sheet 20
modification date name standard origin KMTR006000X00300 20 pg.