PROCESS DESIGN & UNIT SIZING, 6000 M3/D STP

INFLUENT CHARACTERSTICS
Average Flow 6.00 mld
Average Flow 6000.00 m3/d
0.07 m3/s
Peak Factor(As per CPHEEO recommendation) 2.50
Peak Flow 15000.00 m3/d
0.17 m3/s
Min. Flow ( As per CPHEEO recommendation ) 2400.00 m3/d
0.03 m3/s
BOD 250 mg/l
COD 500 mg/l
Suspended Solids 300 mg/l

1 INLET CHAMBERS
No. of Inlet Chambers 1
Peak flow 15000.00 m3/d
Retention time at inlet of division chambers 30.00 sec
Capacity of inlet of chambers 5.21 m3
Proposed Size - Depth 3 m
Length 2.0 m
Width 0.9 m
Note. Dimentions of the Inlet chamber may
change to suit the arrangement drawings without
change in total volume.

2 SCREEN CHANNEL(MANUAL- AS STANDBY)

No. of Units 1
Peak Flow (Design) 0.17 m3/sec
Average (Design) 0.069 m3/sec
Velocity at max. Flow 1.2 m /sec
Velocity at ave. Flow 0.6 m /sec
Inclination of Screen, deg 60 Degree
Clear Opening between two bar 15 mm
Bar Width 10 mm
Cross Section of each Bar 10 X 50 mm x mm
Free Board 0.5 m
Screen Area, Required 0.145 m2
Hence, Screen ,Co- eff. 0.600
Thus corrected channel area at screen 0.24 m2
We propose, depth 0.6 m
 Total depth 1.1 m
Width of screen 0.40 m
Proposed width of channel 0.65 m
Length 5 m

3 SCREEN CHANNEL(MECHANICAL)
No. of Units 1
Peak Flow (Design) 0.17 m3/sec
Average (Design) 0.069 m3/sec
Velocity at max. Flow 1.2 m /sec
Velocity at ave. Flow 0.6 m /sec
Inclination of Screen, deg 75 Degree
Clear Opening between two bar 6 mm
Bar Width 3 mm
Cross Section of each Bar 3 X 50 mm x mm
Free Board 0.5 m
Screen Area, Required 0.145 m2
Hence, Screen ,Co- eff. 0.667
Thus corrected channel area at screen 0.22 m2
We propose, depth 0.6 m
Total depth 1.1 m
Width of screen 0.36 m
Proposed width of channel 0.66 m
Length 5 m

4 GRIT CHAMBER(MANUAL- AS STANDBY)

No. of units 1
Peak Flow 15000 m3/d
Sp. Gravity of particles 2.65
Size of particle 0.15 mm
SOR 959 m3/m2/d
Detention Period 60 sec
Free Board 0.5 m
Area of unit 15.6 m2
Volume 10.4 m3
Assume width of channel 2 m
Required Length 7.8 m
Depth of Liquid 0.7 m
Grit Storage depth 0.1 m
Total Depth 1.3 m
Check for Horizontal Velocity 0.07 m/sec
< 0.30 m/s , Hence O K
5 GRIT CHAMBER(MECHANICAL- WORKING)
No. of units 1
Peak Flow 15000 m3/d
Peak Flow each unit 15000 m3/d
Sp. Gravity of particles 2.65
Size of particle 0.15 mm
SOR 959 m3/m2/d
Detention Period 60 sec
Free Board 0.5 m
Area of unit 15.6 m2
Volume 10.4 m3
Assume width of channel 4.33 m
Required Length 3.61 m
Depth of Liquid 0.7 m
Total Depth 1.2 m
Check for Horizontal Velocity 0.06 m/sec
< 0.30 m/s , Hence O K

6 PARSHAL FLUME
Proposed Data
1.522 x W 0.026
Q = 4 W Ha
Refer equation no. 4 -15 of Open channel
Hydraulics Ven Te Chow
Throat width 1 Feet 0.305 m
Q Ha Head loss
Minimum Flow 0.735 MLD 0.056 m
0.300 cfs 0.183 ft 0.06 ft
Maximum Flow 39.380 MLD 0.761 m
16.100 cfs 2.497 ft 1.0 ft
Peak flow 15.000 MLD 0.404 m
6.132 cfs 1.324 ft 0.6 ft
Proposed-Hb/ Ha 0.7
Therefore Hb at
Minimum Flow 0.039 m
0.128 ft
Maximum Flow 0.533 m
1.748 ft
Peak flow 0.283 m
0.927 ft
 Where
Q = Free Discharge in cfs
W = The width of throat in ft.
Ha = gage reading in ft.
Head loss
(Using Fig 4-8 of Open Channel Hydraulics,Ven
Te Chow)
Sectional Details has been shown in the drawing
Note. Parshal flume will operate at free flow
conditions at all water levels. Accordingly a min
free fall of 200 mm has been proposed over and
above maximum head loss.

7 OUTLET OF PARSHAL FLUME

Peak Flow 15000.00 m3/s
No of reactor 2.00
No of division boxes fed by outlet of Parshal
Flume 2.00
Outlet Box
Retention time at inlet Box 15.00 sec
Capacity of inlet Box 2.60 m3
Proposed Size - Depth 2 m
Length 2.0 m
Width 0.7 m
Proposed Size - Depth ( To suit HFD ) m

8 SBR
No. of units 2
BOD load in kg/d 1500 kg/day
Volumetric loading( Average on day basis ) 0.35 kg BOD/m3
Volume of SBR 4286 m3
Volume of each SBR 2143 m3
Proposed liquid depth of the tank 5.0 m
Free board 0.5 m
Total depth 5.5
Width of the tank 14.64 m
Length of the tank 29.28 m
Excess biological Sludge 750 kg
Non volatile componant of suspended solids 900 kg
Total sludge 1650
Consistancy of sludge, 1 % w/w
Therefore sludge volume 165.00 m3/d
8.1 Oxygen Requirements:
Oxygen Requirement 1425 kg/d
Oxygen Requirement 59.4 kg/hr
Air requirement(ave on day basis),OTE- 35
%,OTR- 30% 2649 m3/hr
1559 cfm
Proposed blower capacity 2183 cfm
Proposed head of blower 5300 mmwc
Proposed working blowers 3 nos
Proposed standby blowers 2 nos
Blower capacity(each) 728 cfm
Proposed diffuser rating 7 cfm
No. of Diffusers 312 nos

9 DESIGN OF DECANTER
9.1 Rate of decantation
Time of aeration including filling 2.5 hr
Time of settling 0.5 hr
Time of decantation 0.5 hr
Total Time 3.5 hr
Rate of feeding to SBR 875 m3/hr
Rate of decantation 1750 m3/hr
Required Length of wier 7 m
9.2 No of V-notch wiers
Hieght of flow 0.08 m
Flow of each Wier 0.0022 m3/s
7.86 m3/hr
No of V-notch wiers 222.63 nos

10 EXCESS SLUDGE PUMP

No of Pump ( 1 working + 1 standby ) 2
Pumping hrs in each cycle 0.5 hrs
Capacity of each pump 48.13 m3/hr
Static head 6 m
Friction 2 m
Residual head 2 m
Total head 10.0 m
11 AIR DISTRIBUTION ASSEMBLY
Air required (as earlier calculated) 2183 cfm
Air velocity 22 mps
Size of header, dia 0.244 m
Size of branches, dia 0.077 m
12 CHLORINE CONTACT TANK (CCT)
Average flow to the unit 250 m3/h
No. of units 1
Total Detention Time 30 min.
Volume of each unit 125 m3
Depth of channel 2.5 m
Width 2.25 m
Length 22.22 m
Velocity 0.7 m/min
Avg. Chlorine dosage 5 mg/l
Total quantity of chlorine required 30 kg/d
Total quantity of chlorine required 1.25 kg/hr

12.1 BLEACHING POWDER QUANTITY

Strength of bleaching powder 30 % w/w
Bleaching Powder Quantity 100 kg
Strength of bleaching powder solution 7 % w/w
Qty of Solution- 1429 litrs
Proposed no of sol tank 2 nos
Capacity of each tank 714 litrs

12.2 DOSING PUMP

No of Pump ( 1 working + 1 standby ) 2 nos
Pumping hrs 24 hrs
Capacity of each pump 59.52 liters/hr
Static head 10 m
Friction 1 m
Residual head 2 m
Total head 13.0 m

13 SLUDGE THICKNER ,BALANCING

TANK, FEED PUMP AND CENTRIFUGE
13.1 SLUDGE THICKNER
No of thickner 1
Qty of sludge 1650.00 kg/d
165.00 m3/d
Hydraulic loading 18.00 m3/m2/d
Sludge loading duration 8.00 hrs
Dia of thickner 5.92 m
SWD 3.50 m
Thickned sludge consistancy 3 % w/w
Volume of sludge 55 m3/d
13.2 BALANCING TANK
Retention time of balancing tank 8 hr
Volume of balancing tank 18.33 m3
No of tanks 2.00
Volume of each tank 9.17 m3
Depth of the tank 2.25 m
Length & width of the tank 2.02 m

13.2.1 AGITATOR FOR BALANCING TANK

No of agitator ( one for each tank ) 2.00 nos.
Rating of agitator, to suit the mixing volume 9.17 m3

13.3 PE DOSING SYSTEM

Rate of PE dosing 2.00 kg/t
Qty of PE 3.30 kg
Consistancy of PE solution 0.50 % w/w
Volume of PE solution 0.66 m3
No of PE solution tank 1.00
Volume of each tank 0.66 m3
Depth of the tank 1.00 m
Length & width of the tank 0.81 m
Rating of agitator, to suit the mixing of PE sol. 0.66 m3

13.3.1 PE DOSING PUMP

No of pumps working 1.00
No of pumps standby 1.00
Operating hrs of dosing pump 6.00 hr
Rating of pump 0.11 m3/hr

13.4 CENTRIFUGE
Loading of sludge volume 55.00 m3/d
No of units in operation 2.00
Operating hrs of each unit 10.00 hrs
Consistancy of feed, min 3.00 %
Consistancy of feed, max 7.00 %
Consistancy of output, min 25.00 %

13.4.1 SLUDGE FEED PUMP

No of pumps working 1.00
No of pumps standby 1.00
Operating hrs of pump 10.00 hr
Rating of pump 5.50 m3/hr
14 CENTRATE SUMP
No of unit 1
Total sludge volumed loaded on SDB 165.00 m3/d
Volumed of filtrate ( same as sludge volume ) 165.00 m3/d
Retention time 6 hr
Volume of efiltrate sump 41.25 m3
Depth of the Sump 4.00 m
Dia of Sump 3.62 m
Free Board 0.5 m

14.1 CENTRATE PUMP

No of Pump ( 1 working + 1 standby ) 2
Pumping hrs 12 hrs
Capacity of each pump 13.75 m3/hr
Static head 7 m
Friction 1 m
Residual head 2 m
Total head 10.0 m

15 PIPING AND VALVES

Velocity for pumpjng flow 1.5 m/sec
Size of pipe at ave flow 0.243 m
Size of pipe at peak flow 0.384 m
Velocity for gravity flow 1 m/sec
Size of pipe at ave flow 0.297 m
Size of pipe at peak flow 0.470 m
Size of pipe for sludge 0.065 m
Proposed size of pipe for sludge 0.100 m