FRUIT RECEPTION

A.1 FFB LOADING RAMP WITH HYDRAULIC SYSTEM (12 DOORS)

Function : To receive, store and load FFB into FFB conveyor

Specification : 2 sides x 12 doors FFB Hoppers complete with hydraulic

system

Type : Sloping ramp c/w hydraulic operated doors

Slope : Approximately 26-27 degrees

Material : Mild Steel (Hopper plate & side plate = 6mm thk)
Door columns : - Mild Steel I-Beams
Hopper supports: - Mild Steel I-Beams c/w Mild Steel
Channel

Door operation : Hydraulic type, vertical stroke (top down) c/w lever

Hydraulic system : Consist of hydraulic pump, oil tank, cylinders, tubing, lever
control relief valve, pressure gauges, pump strainer, and
check valve

Surrounding Safety Handrail : Excluded

at civil works ramp floor level
+-6mH
A.2 FFB CONVEYOR NO.1 (AT 12-DOOR RAMP)

Function : To convey bunches from loading ramp to FFB Conveyor

No.3

Type : Scraper bar bottom carry

Chain : Solid pin type with extended pin or bolt for attachment,
152.4 mm pitch (Strength: 60,000 lbf)

Dimension : Approximately 1,200mm width

SPECIFICATIONS :

No. Item Material Specifications

1 Bottom carrying plate 9mm thk Mild Steel Plate
2 Conveyor side plates (body) 4.5mm thk Mild Steel Plate
3 Conveyor side plates (drive & driven) 9mm thk Mild Steel Plate
4 Rail bars 75mm x 75mm Mild Steel Angle
5 Rail bar liners 50mm x 9mm thk Mild Steel Flat Bar
6 Side plate bracings 65mm x 65mm Mild Steel Angle
7 Conveyor sprockets Cast steel
8 Conveyor shaft Polished shaft
9 Scraper bars Steel pipe

Bearings : Drive end : Plummer block bearings

Driven end: Take up bearings

Walkway (where applicable) : 4.5mm thk Mild Steel Chequered Plate or Type 1000
Expanded metal c/w Steel pipe handrails

Roofing sheet (where applicable): 0.45mm TCT Aluzinc, PPGI, Zincalume or equivalent

Motor Power : 22kW (or to suit)

A.3 FFB CONVEYOR NO.2 (AT 12-DOOR RAMP)

Function : To convey bunches from loading ramp to FFB Conveyor

No.3

Type : Scraper bar bottom carry

Chain : Solid pin type with extended pin or bolt for attachment,
152.4 mm pitch (Strength: 60,000 lbf)

Dimension : Approximately 1,200mm width

SPECIFICATIONS :

No. Item Material Specifications

1 Bottom carrying plate 9mm thk Mild Steel Plate
2 Conveyor side plates (body) 4.5mm thk Mild Steel Plate
3 Conveyor side plates (drive & driven) 9mm thk Mild Steel Plate
4 Rail bars 75mm x 75mm Mild Steel Angle
5 Rail bar liners 50mm x 9mm thk Mild Steel Flat Bar
6 Side plate bracings 65mm x 65mm Mild Steel Angle
7 Conveyor sprockets Cast steel
8 Conveyor shaft Polished shaft
9 Scraper bars Steel pipe

Bearings : Drive end : Plummer block bearings

Driven end: Take up bearings

Walkway (where applicable) : 4.5mm thk Mild Steel Chequered Plate or Type 1000
Expanded metal c/w Steel pipe handrails

Roofing sheet (where applicable): 0.45mm TCT Aluzinc, PPGI, Zincalume or equivalent

Motor Power : 22kW (or to suit)

A.4 FFB CONVEYOR NO.3 (TOWARDS & BYPASS FFB SPLITTER)

Function : To convey bunches from FFB Conveyor No.1 & FFB

Conveyor No.2 to FFB Splitter or by-pass to FFB Conveyor
No.4

Type : Scraper bar bottom carry

Chain : Solid pin type with extended pin or bolt for attachment,
152.4 mm pitch (Strength: 60,000 lbf)

Dimension : Approximately 1,200mm width

SPECIFICATIONS :

No. Item Material Specifications

1 Bottom carrying plate 9mm thk Mild Steel Plate
2 Conveyor side plates (body) 4.5mm thk Mild Steel Plate
3 Conveyor side plates (drive & driven) 9mm thk Mild Steel Plate
4 Rail bars 75mm x 75mm Mild Steel Angle
5 Rail bar liners 50mm x 9mm thk Mild Steel Flat Bar
6 Side plate bracings 65mm x 65mm Mild Steel Angle
7 Conveyor sprockets Cast steel
8 Conveyor shaft Polished shaft
9 Scraper bars Steel pipe

Bearings : Drive end : Plummer block bearings

Driven end: Take up bearings

Walkway (where applicable) : 4.5mm thk Mild Steel Chequered Plate or Type 1000
Expanded metal c/w Steel pipe handrails

Roofing sheet (where applicable): 0.45mm TCT Aluzinc, PPGI, Zincalume or equivalent

Motor Power : 22kW (or to suit)

A.5 FFB SPLITTER

Function : To improve sterilization of FFB

Capacity : Approximately 60 Tons FFB / Hr

Motor no. 1 : 22kW (or to suit)

Motor no. 2 (opposite) : 30kW (or to suit)

Rotors c/w spokes : 2 units

Gear reducer : SEW/Sumitomo/equivalent

Bearings : Included

Casing : Mild steel plate with reinforcements

A.6 FFB SPLITTER STRUCTURE & PLATFORM (For 2 units FFB Splitter)

Function : To support 2 units of FFB Splitter

Construction material

Column : Mild Steel I-Beam / Mild Steel Angle

Platform : 4.5 mm thk Mild Steel Chequered Plate or Type 1000

Expanded metal c/w Mild Steel Channel or Mild Steel Angle
Support

Handrail : Black pipe

Staircase : Mild Steel Channel

Cross I-Beam for Maintenance : Excluded

Roofing sheet (where applicable): 0.45mm TCT Aluzinc, PPGI, Zincalume or equivalent
A.7 FFB CONVEYOR NO.4 (AFTER FFB SPLITTER)

Function : To convey bunches after the FFB Splitter to FFB Conveyor

No.5

Type : Scraper bar bottom carry

Chain : Solid pin type with extended pin or bolt for attachment,
152.4 mm pitch (Strength: 60,000 lbf)

Dimension : Approximately 1,200mm width

SPECIFICATIONS :

No. Item Material Specifications

1 Bottom carrying plate 9mm thk Mild Steel Plate
2 Conveyor side plates (body) 4.5mm thk Mild Steel Plate
3 Conveyor side plates (drive & driven) 9mm thk Mild Steel Plate
4 Rail bars 75mm x 75mm Mild Steel Angle
5 Rail bar liners 50mm x 9mm thk Mild Steel Flat Bar
6 Side plate bracings 65mm x 65mm Mild Steel Angle
7 Conveyor sprockets Cast steel
8 Conveyor shaft Polished shaft
9 Scraper bars Steel pipe

Bearings : Drive end : Plummer block bearings

Driven end: Take up bearings

Walkway (where applicable) : 4.5mm thk Mild Steel Chequered Plate or Type 1000
Expanded metal c/w Steel pipe handrails

Motor Power : 22kW

A.8 FFB CONVEYOR NO.5 (TOWARDS TO FFB HORIZONTAL STERILIZER FEEDING
CONVEYOR)

Function : To convey bunches from FFB Conveyor No.4 to FFB

Horizontal Sterilizer Feeding Conveyor

Type : Scraper bar bottom carry

Chain : Solid pin type with extended pin or bolt for attachment,
152.4 mm pitch (Strength: 60,000 lbf)

Dimension : Approximately 1,200mm width

SPECIFICATIONS :

No. Item Material Specifications

1 Bottom carrying plate 9mm thk Mild Steel Plate
2 Conveyor side plates (body) 4.5mm thk Mild Steel Plate
3 Conveyor side plates (drive & driven) 9mm thk Mild Steel Plate
4 Rail bars 75mm x 75mm Mild Steel Angle
5 Rail bar liners 50mm x 9mm thk Mild Steel Flat Bar
6 Side plate bracings 65mm x 65mm Mild Steel Angle
7 Conveyor sprockets Cast steel
8 Conveyor shaft Polished shaft
9 Scraper bars Steel pipe

Bearings : Drive end : Plummer block bearings

Driven end: Take up bearings

Walkway (where applicable) : 4.5mm thk Mild Steel Chequered Plate or Type 1000
Expanded metal c/w Steel pipe handrails

Motor Power : 22kW

A.9 FFB HORIZONTAL STERILIZER FEEDING CONVEYOR (SEMI DOUBLE DECK)
C/W DOORS, CHUTES & HYDRAULIC CYLINDERS (FOR DOORS & CHUTES)

Function : To convey bunches from FFB Conveyor No.5 to

Vertical sterilizers

Type : Scraper bar bottom carry

Chain : Solid pin type with extended pin or bolt for attachment,
152.4 mm pitch (Strength: 60,000 lbf)

Dimension : Approximately 1,200mm width

SPECIFICATIONS :

No. Item Material Specifications

1 Bottom carrying plate 9mm thk Mild Steel Plate
2 Conveyor side plates (body) 4.5mm thk Mild Steel Plate
3 Conveyor side plates (drive & driven) 9mm thk Mild Steel Plate
4 Rail bars 75mm x 75mm Mild Steel Angle
5 Rail bar liners 50mm x 9mm thk Mild Steel Flat Bar
6 Side plate bracings 65mm x 65mm Mild Steel Angle
7 Conveyor sprockets Cast steel
8 Conveyor shaft Polished shaft
9 Scraper bars Steel pipe

Bearings : Drive end : Plummer block bearings

Driven end: Take up bearings

Motor Power : 22kW (or to suit)

Accessories : Hydraulic cylinders for FFB discharge sliding doors (6 units)

and FFB discharge movable chutes (6 units).

Power pack & hydraulic tubing : Excluded. (See Vertical Sterilizer)