En IconUserManual V320

ICON
i-1010 / i-1030
USER
MANUAL
VER. 3.2.0
REVISION HISTORY
MANUAL CHAP.
DATE CHAP. NOTES
VER. VER.
DEC/11 0 3.0.2 - Copyright and trademarks update
- Display update (Touch Screen)
JAN/12 5 1.2.0
- Add Marca Lite
JAN/12 8 1.2.0
JAN/12 9 1.2.0
JAN/12 10 1.0.3
- 1.2.2. PROTECTIVE CASING
MAR/12 1 3.0.5
- Update of regulations
3.2.0 - Display update (Touch Screen)
MAR/12 MAR/12 2 1.2.0
- Add Marca Lite
MAR/12 3 1.2.0 - Add i-1030
- Add Marca Lite
MAR/12 4 1.2.0
- Add Marca Lite
MAR/12 6 1.2.0 - Add Marca Lite
MAR/12 7 1.2.0 - Add i-1030
MAR/12 11 1.0.3 - Definitions update
1.0.1
APR/11 1 3.0.1 - 1.2.2. PROTECTIVE CASING
APR/11
MAR/08 0 3.0.0
MAR/08 1 3.0.0
MAR/09 2 1.0.1
MAR/09 3 1.0.1
MAR/09 4 1.0.1
3.0.0 MAR/09 5 1.0.1
JUL/09
MAR/09 6 1.0.1
MAR/09 7 1.0.1
MAR/09 8 1.0.1
MAR/09 9 1.0.1
MAR/09 10 1.0.1
MAR/09 11 1.0.1
Prepared by: Date:
Francesc Bravo March, 12th 2012

Marc Pla
i
ii
0 Warning
1 Laser safety
2 Introduction
3 Getting started
4 Message mode
5 Printing
6 Managing your messages
7 Technical description
8 System maintenance
9 User events
10 User training
11 Glossary
WARNING
0
THIS IS A CLASS 4 LASER PRODUCT
ALL PRECAUTIONS RELEVANT TO THIS CLASS OF LASER PRODUCT SHOULD BE
STRICTLY OBSERVED
The Company installing the system (Installer) hereby undertakes to ascertain

the requirements of the Customer's Work Place Safety Overseer, Laser Safety
and Country Regulations. The Installer further undertakes to install adequate
PROPERTY OF MACSA ID, S.A. EXCLUSIVE AND CONFIDENTIAL USE / DECEMBER 11 - VER 3.0.2
protection to maintain the safety of the laser marking system supplied by

MACSA ID, S.A. The Installer is responsible for ensuring compliance with all
safety precautions, and that all laser marking system safety devices are
handled and used properly. Specifically, the Installer is responsible for
providing and installing safety devices to make this class 4 laser product to a
safe laser. Safety devices and protections supplied by MACSA ID, S.A. will not
necessarily meet requirements of the Customer’s Work Place Safety Overseer,
Laser Safety and Country Regulations and no warranty or representation is
given or made that they comply with any statutory or other requirement. No
liability is accepted by MACSA ID, S.A. in this respect, as stated in Chapter 1 of
this instruction manual.
Important: It is very important to read the entire instruction manual

thoroughly before installing and starting the system, since the product
delivered to you by MACSA ID, S.A. involves an element of risk to the user if it
is not used correctly.
The use of controls or adjusting devices or procedures other than those

specified herein may result in exposure to laser emission.
Strict compliance with the safety precautions set out and referred to in this
instruction manual and extreme care in use are essential to minimize the
chance of accidental damage to the laser system or personal injury.
MACSA ID, S.A. does not accept responsibility for any loss or damage resulting
from the use of information, errors or omissions contained in this instruction
manual, or the incorrect use of the marking system. We acknowledge that
there may be errors or omissions in this instruction manual.
The following symbols are used in this manual to inform the user of the nature
of the process to be carried out:
This symbol warns the user about a process that must be carried
out with great care for the proper operation and maintenance
of the laser system.
This symbol warns the user of invisible laser emission output

that can be hazardous for the laser system user.
0-1
Trademarks and registered trademarks:
Macsa K-1000, Macsa KIP-1000, Macsa F-1000, Macsa F-9000, Macsa S-3000,
Macsa L-5000, Macsa D-5000, Macsa P-7000, Macsa T-3000, Macsa T-9000,
Macsa iCON, Macsa iBOX, Macsa NANO-D, Macsa NANO-F, Flymark, Linemark,
Truemark, Scriptmark, Lasertex, ScanDos, ScanLinux, Macsa, Dynamon, Marca,
and Marca Lite are trademarks of MACSA ID, S.A.
Each Series has different models. Depending on the composition of the model
name (net, SP, SHS, PLUS, IP, PULSED, FILM, etc.) the system have different
characteristics (Power, optical features, connectivity, etc.) For example, the
Macsa K-1010 SP.net model, indicates a K-1000 series model with a 10W power,
basic optical features and Ethernet connection.
ASTEC is a trademark of ASTEC American, Inc.

CW100D and CW200SD are trademarks of GSI Lumonics Inc.
DiskOnChip is a trademark of M-Systems Flash Disk Pioneers Ltd.
Hewlett-Packard (HP) is a trademark of Hewlett-Packard Development
Company, L.P.
JUKI-745E® is a registered trademark of ICP Electronics Inc.
Kem Fluid/10 is a trademark of Kem Quality, S.L.
LUCE is a trademark of BrightSolutions.
Microsoft®, Windows®, Windows 95®, Windows 98®, Windows NT®, Windows
Me®, Windows 2000®, Windows XP® are registered trademarks of Microsoft
Corporation.
NetBIOS is a trademark of International Business Machines Corporation.
OEM_VLASER_1 is a trademark of LASERVALL
Omron is a trademark of OMRON Corporation.
PAPST is a trademark of Ebm-papst Inc.
Pentium® is a registered trademark of Intel Corporation.
Siemens is a trademark of Siemens AG.
SOL is a trademarck of BrightSolutions
Synrad, Synrad Evolution are trademarks of Synrad, Inc.
Universal is a trademark of Universal Laser Systems Inc.
VPFL is a trademark of V-GEN
Violino is a registered trademark of Laservall S.p.A.
Zicon is a registered trademark of Ziptronix, Inc.
All other products and company names mentioned herein are registered
trademarks of their respective owners and are acknowledged as such.
COPYRIGHT
No part of this publication may be reproduced, transmitted, transcribed,

stored in a backup system or translated into any human or computer language,
regardless of the form used, without the express prior written permission of
MACSA ID, S.A.
0-2
0
WARNING
Neither whole nor part of the product described in this guide may be adapted
or reproduced in any material form without the express prior written
permission of MACSA ID, S.A.
Copyright infringement may also reduce the ability of MACSA ID, S.A. to
provide effective support for its laser system.
First edition published in 2008

® MACSA ID, S.A. 2008
Macsa is a registered trademark of MACSA ID, S.A.
GUIDE CONTENTS
The content of this guide is provided for informational purposes only. Nothing
in the content of this guide represents any contractual or other commitment on
the part of MACSA ID, S.A and should not be construed as such.
Macsa products are subject to continual development and improvement.

Updates to the content of this guide will be made accordingly in subsequent
editions.
Macsa reserves the right to make changes without notice to both this
publication and to the products described herein.
MACSA ID, S.A. does not accept responsibility for any loss or damage resulting
from the use of information, errors, omissions contained in this instruction
manual, or incorrect use of the marking system. We acknowledge that there
may be errors or omissions in this instruction manual.
SAFETY RECOMMENDATION
It is very important to read the information contained in the Laser Safety

section before installing and starting the system. The use of controls or
adjusting devices or procedures other than those specified herein may result in
exposure to laser emission.
Strict compliance with the safety precautions set out and referred to in this
instruction manual and extreme care in use are essential to minimize the
chance of accidental damage to the laser system or personal injury.
It is strongly recommended that any maintenance tasks, other than those

described in this guide are performed only by Macsa technical service or Macsa-
trained personnel.
0-3
0-4
1
TABLE OF CONTENTS
1 LASER SAFETY
PROPERTY OF MACSA ID, S.A. EXCLUSIVE AND CONFIDENTIAL USE / MARCH 12 - VER 3.0.5
1.1. LASER TYPES 1-1

1.2. LASER SAFETY STANDARDS 1-2
1.2.1. SAFETY SWITCHES 1-5
1.2.2. PROTECTIVE CASING 1-5
1.3. WARNING AND INFORMATION SYMBOLS 1-8
1.3.1. TERMS 1-8
1.3.2. GENERAL HAZARDS 1-9
1.3.3. POSSIBLE PERSONAL INJURY WARNING 1-9
1.3.4. POSSIBLE PERSONAL INJURY 1-11
1.4. COMPLIANCE WITH REGULATIONS AND LAW 1-11
1.4.1. CDRH REQUIREMENTS 1-11
1.4.2. UNITED STATES FEDERAL COMMUNICATIONS COMMISSION REQUIREMENTS 1-12
1.4.3. UNITED STATES FCC REQUIREMENTS 1-12
1.4.4. USER INFORMATION 1-13
1.4.5. EUROPEAN UNION REQUIREMENTS 1-13
1.5. FEATURES OF CO2 SYSTEMS 1-17
1.6. FEATURES OF THE YAG SYSTEM 1-19
1.7. WARNING LABELS 1-21
Version: 3.0.5
Date: March
2012
1-i
1 - ii
LASER SAFETY
1
1.1. LASER TYPES
There are different types of lasers according to the medium of photon

propagation (gas, solid, liquid, etc.) contained inside the laser tube and the
excitation mechanism used to cause the laser process. As a result, laser
emissions of different wavelengths (λ), energy content and power are
obtained. The risks from exposure to laser emission are different for each type
of laser. According to the features mentioned above, lasers are categorized
into 4 classes and their Accessible Emission Limit (AEL) is specified as follows.
■ Class I. Lasers which are inherently safe or safe due to their design.
■ Class II. Low output power devices which give out visible emission
(400nm ≤ λ ≤ 700nm) and can work in continuous or pulsed mode.
For exposure times up to 0.25 seconds, the output power of these
systems is limited to the AEL of Class I. For exposure times longer
than 0.25, the limit is 1mW.
■ Class IIIA. Continuous emission lasers that have an output power of

up to 5mW or five times the Class II limit for pulsed and swept
lasers. Regarding the remaining spectral ranges, emission should not
exceed five times the AEL of Class I.
■ Class IIIB. Continuous emission lasers cannot exceed 0.5W and the
emission exposure to pulsed lasers must be less than 105 Jm-2.
■ Class IV. High power devices which exceed the AEL of Class IIIB.
1-1
1.2. LASER SAFETY STANDARDS
The laser marking system is fitted with basic safety features at the points
where there might be risk of laser emission if the allowed AEL limit is
exceeded.
The laser marking system is equipped with a protective casing which, except
for the laser aperture, prevents human access to laser emission exceeding
Class I.
Any part of the laser protective casing which, when removed or
replaced to be repaired, would imply exposure to excessive
emission, requires the use of tools. This prevents exposure to
excessive laser emission in relation to the assigned AEL limit. The
safety interlock is designed to prevent the removal of the panel
until the accessible emission values are lower than the AEL of the
assigned class.
NOTE: Laser marking system protection covers can only be removed

by using tools.
Class IIIB and IV lasers (except for those of Class IIIB which do not exceed five
times the Class II AEL limit at a wavelength of 400nm to 700nm) will emit an
audible or visual warning when the power source is activated.
The beam emitted by any Class II, IIIA, IIIB or IV laser product should end its
effective path in a diffused reflection material with suitable reflectivity and
thermal properties, or an absorbent material. Whenever possible, the laser
beam open path must be located either above or below eye level.
NOTE: The final path of the laser beam should end at some diffused
reflectivity element.
Mirrors, lenses and beam splitters should be tightly mounted and subject to
controlled movements during laser emission to prevent accidental specular
reflection of the emission coming from Class IIIB or IV laser products.
There are risk control procedures for each class of laser:
■ Classes IIA and IIIA. They only require precautions to prevent

direct, continuous view of the beam. Momentary exposure
due to accidental viewing is not considered dangerous.
■ Class IIIB. These are considered hazardous when the naked eye
is exposed to the direct beam or specular reflection. In order
to prevent these situations, the following precautions must be
taken:
1-2
1
LASER SAFETY
1. The beam must be used in a controlled area.
2. The beam must end its useful path at a diffused material with a suitable
colour and reflectivity that allows the beam to be positioned while
minimizing the risk of reflection.
3. In the absence of the conditions specified in point 2, eye protection must

be worn.
■ Class IV. These may produce injuries caused by the direct

beam or its specular and diffused reflections. They also
involve fire risk. In addition to the precautions mentioned in

the previous section, the following should also be used:
1. The laser system must be installed, adjusted and operated only by

qualified, trained and authorized personnel.
2. The area where the laser marking system will be operating must be
identified with a suitable warning sign (supplied by MACSA ID, S.A.).
3. The beam and incidence area must be surrounded by a material resistant

to the wavelength emitted by the laser in order to avoid specular
reflection in the invisible spectrum due to the far infrared laser emission.
4. The presence of people in the beam path must be avoided in order to

prevent exposure to emission or specular reflections.
5. Carbon plates or other sufficiently thick refractory materials must be

installed at the end of the beam path. Nevertheless, some precautions
must be taken, as the surface of these materials can vitrify after lengthy
exposure, causing specular reflection.
6. Whenever possible, the beam path must be located either above or below
eye level.
In spite of all the safety elements included in the laser marking system and all
the precautions to be observed, the laser marking system end user should wear
safety goggles that completely cover the eyes when operating the system, in
order to avoid any injury caused by specular emission. It is also advisable to
wear cotton clothing, which is much more resistant to this kind of emission.
Each country establishes its own safety standards concerning the sales and
distribution of laser products. All of them are quite similar.
1-3
UNITED STATES OF AMERICA
In this country, the standards which regulate the use of Class IV laser products
concerning labeling and safety interlocks must be observed.
OFFICE OF COMPLIANCE (HFZ-312)

CENTRE FOR DEVICES AND RADIOLOGICAL HEALTH
US DEPARTMENT OF HEALTH & HUMAN SERVICES
8757 GEORGIA AVENUE
SILVER SPRING, MD 20910
TEL.: (301) 427-1172
EUROPE
INTERNATIONAL ELECTROTECHNICAL COMMISSION

IEC STANDARD
EMISSION SAFETY OF LASER PRODUCTS, EQUIPMENT
CLASSIFICATION, REQUIREMENTS AND USER’S GUIDE.
SPAIN
The standard to be observed is UNE- EN 60825, which covers all laser products
installed and manufactured in Spain.
SAFETY DEVICES AND PROTECTIONS SUPPLIED BY MACSA ID, S.A.

WILL NOT NECESSARILY MEET REQUIREMENTS OF THE CUSTOMER’S
LOCAL FACTORY INSPECTOR, LASER SAFETY AND COUNTRY
REGULATIONS AND NO WARRANTY OR REPRESENTATION IS GIVEN
OR MADE THAT THEY COMPLY WITH ANY STATUTORY OR OTHER
REQUIREMENT. NO LIABILITY IS ACCEPTED BY MACSA ID, S.A. IN
THIS RESPECT.
1-4
1
LASER SAFETY
1.2.1. SAFETY SWITCHES
The laser coding system includes a safety switch (interlock).
■ Lock control. Consists of a micro-switch located on the protective

cover of the laser tube. When this cover is removed while the
system is working, a message is Laser Locked will be displayed on
the laser marking system screen and the laser is deactivated.
1.2.2. PROTECTIVE CASING

The area between the marking head and the printing surface must have a
protective casing to prevent user access to the laser marking system.
Making this protective casing is the responsibility of the installer in each

country.
Example of a protective casing:
The steps required to create a protective casing are shown below.
Required materials for CO2 laser systems:
• - Polycarbonate greater than 2 mm thick for top cover and

sides.
• - 1 Electric saw
• - 1 Polisher
• - Black anodized aluminium or a carbon plate for rear cover
Required materials for YAG or Fibre laser systems:
• - Black anodized aluminium for top cover, rear cover and

sides.
• - 1 Electric saw
• - 1 Polisher
1-5
RIGHT SIDE
REAR COVER
METAL
REINFORCEMENT
LEFT SIDE
ACCESS WINDOW
TOP COVER
VENT TUBE
COUPLING
ATTACHMENT HOLES
PRODUCTION LINE
NOTE: For YAG or Fibra laser systems, make a similar protection casing, using
materials opaque to laser radiation, for example black anodized aluminium. If
a material transparent to visible radiation is used, make sure that it is opaque
to laser radiation.
■ Top cover: This part goes from the focus lens to the rear cover of the
protective casing. A hole must be made in the surface that is in direct
contact with the head where it will be connected to the head.
■ Right side: This part closes the right side of the protective casing. A
hole must be made in this cover to allow the marking products to pass
through.
■ Left side: This part closes the left side of the protective casing. A hole
must be made in this cover to allow the marking products to pass
through. The vent tube will be attached directly over this piece in
order to vent fumes that might damage the focus lens.
■ Rear cover: This part closes the protective casing in the rear. A black
anodized aluminium or carbon plate should be placed on the inside of
the cover. This aluminium or carbon plate must have minimum
dimensions of 200 x 200 mm.
■ Metal support: A metal reinforcement should be made, as shown in
the previous drawing. This reinforcement should be fixed to the
production line.
1-6
1
LASER SAFETY
MAKING TOP COVER
The dimensions of this cover can vary depending on the marking head position,
the production line width and the height of the products to be marked.
So, the length of this part will be:
Length = (2 x desired casing height) + (production line width)
Steps to follow:
1. Cut a piece of polycarbonate/aluminium, according to the

dimensions specified above, using a jig saw.
2. Polish the edges of the top cover.
3. Mark the position where this part needs to be folded.
4. Make cuts (using the jig saw) at the edges where the piece will
be folded.
5. Place the area that will be folded over a thermic resistor
(avoiding contact with it).
6. Fold the side to form a right-angle with the horizon.
7. Using a jig saw, make an opening where the focus lens will be
inserted.
8. Polish the edges of the opening.
In order to have access to the marking area, a hinge should be mounted

between this cover and the rear cover. In this case, it is necessary to use a
safety interlock switch to disable the laser when the cover is opened.
MAKING THE RIGHT SIDE
Steps to follow:
1. Take measurements from the right side of the protective

casing.
2. Using a jig saw, cut a piece Polycarbonate/ aluminium to the
above measurements.
3. Cut an opening in accordance with the dimensions of the
products to be marked.
4. Polish the edges of this piece with a polisher.
This side should be attached to the metal support with screws.
MAKING THE LEFT SIDE
Follow the same steps set forth in the previous paragraph.

Make an opening to attach the fume vent.
Attach this side the in the same way as the right side.
1-7
MAKING REAR COVER
Steps to follow:
1. Take measurements for the rear cover.

2. Cut a piece of black anodized aluminium to the above
measurements.
3. Polish the edges of this piece with a polisher.
4. Attach this cover on the metal reinforcement in the same way
as the two protective sides.
5. Insert the black anodized aluminum plate.
Common safe operating practices should be exercised at all times
when the laser is in use. To prevent exposure to direct or
dispersed laser radiation, follow all safety precautions specified
in this instruction manual. The use of controls or adjustments or
performance of procedures other than those specified herein may
result in exposure to hazardous invisible laser radiation, damage
to, or malfunction of the laser. Severe burns will result from
exposure to the laser beam. Always wear safety glasses with side
shields to reduce the risk of damage to the eyes when operating
the laser.
1.3. WARNING AND INFORMATION SYMBOLS
This chapter includes all terms and symbols used in this instruction manual or
on the laser system to alert both operating and service personnel to the
precautions concerning the care, use, and handling of laser system.
1.3.1. TERMS
Certain terms are used throughout this manual or on the equipment labels.
Please familiarize yourself with their definitions and significance.
Danger: Hazards that could result in serious personal injury or death.
Warning: Hazards or unsafe practices that could result in serious personal

injury or death.
Caution: Hazards or unsafe practices that could result in minor personal

injury or product damage.
Note: Points of particular interest for more efficient or convenient

equipment operation; additional information or explanation concerning the
subject under discussion.
1-8
1
LASER SAFETY
1.3.2. GENERAL HAZARDS
Below are general descriptions of hazards and unsafe practices that could
result in serious personal injury and even death. Specific precautions and alerts
that do not appear in this section are found throughout the instruction manual.
1.3.3. POSSIBLE PERSONAL INJURY WARNING
This product emits infrared radiation at a wavelength of 10.6µm or

1.06 µm. Direct or indirect exposure to laser radiation may cause
serious damage to the cornea, therefore it is mandatory to wear
protective viewing goggles in areas exposed to the laser beam.

Goggles protect against scattered radiation but do not protect
against direct viewing of the beam or reflections from metal
surfaces. Protective goggles that block 10.6 µm CO2 or 1.06 µm YAG
laser radiation are available from MACSA ID, S.A.
RADIATION VIEWING CONDITIONS
The laser exiting the resonator is considered an intense monochromatic light

source. Due to these features it can be seen as a source of high luminosity.
This means that its image is focused on the retina at a point of high-density
power. If the beam diverges and is dispersed on a non-reflective screen, then
there would be an “extended view” of the image, with a decisively less
dangerous power density. So there are different types of radiation views based
on the access to the radiation and consequently different degrees of danger.
Direct view of the Laser beam:
This type of view is the most dangerous and can occur at the exit of the laser
aperture after having removed the lens. It must be avoided! Use of protective
goggles is not sufficient to protect against direct view of the beam.
Direct view of the beam after mirror reflection:
This may occur by directing the beam towards a reflective surface.

Viewing a beam reflected off a flat surface is very dangerous and the same as
direct viewing.
Direct view of the beam after focusing:
This occurs if the laser beam is not extinguished with an appropriate absorbent
at the end of its useful path. Viewing the beam is dangerous up to a
considerable distance.
1-9
Dispersive viewing of the beam after focusing:
This is the most frequent viewing condition during laser system operation.
Viewing the beam up close is dangerous, but appropriate filters and goggles
can ensure safety, even during prolonged exposure.
The Optical Risk Nominal Distance (O.R.N.D.) for laser systems of MACSA ID,
S.A. can be over 20m for direct or reflected radiation, and over 1m for
Dispersive radiation.
Only goggles with an Optical Density (O.D.) over 4 can momentarily protect
the eyes against accidental viewing of damaging laser radiation.
Always use goggles with a conformity certificate.
Remember that no goggles can provide prolonged protection from
direct radiation.
If exposed to intense laser radiation, even briefly, or to less intensity but

longer duration, both the cornea and the retina can be burned and irreparably
and permanently damaged.
Direct exposure to focused radiation can burn the skin. In addition, it is

necessary to bear in mind that there may be collateral ultraviolet radiation
along with the main radiation. Prolonged exposure may cause skin cancer.
Enclose the beam path whenever possible. Direct or diffused laser radiation
can seriously burn humans or animals.
U.S. customers should refer to and follow the laser safety precautions in ANSI
Z136.1-1993, American National Standard for Safe Use of Lasers. Procedures
listed under the Standard include the appointment of a Laser Safety Officer,
operation of the product in an area of limited access by trained personnel,
servicing of laser system only by trained and authorized personnel, and posting
of signs warning of the potential hazards.
European customers should refer to and follow the laser safety precautions in
EN 60825-1, Radiation Safety of Laser Products, Equipment Classification,
Requirements, and User Guide.
Materials processing can generate air contaminants such as

vapours, fumes, and/or particles that may be noxious, toxic, or
even fatal. Material Safety Data Sheets (MSDS) for materials being
processed should be thoroughly evaluated and the adequacy of
provisions for fume extraction, filtering and venting should be
carefully considered. Review the following references for further
information on exposure criteria:
1 - 10
1
LASER SAFETY
ANSI Z136.1-1993, American National Standard for Safe Use of Lasers. Section
7.3 U.S. Government's Code of Federal Regulations: 29 CFR 1910, Subpart Z.
Threshold Limit Values (TLV™s) published by the American Conference of
Governmental Industrial Hygienists (ACGIH).
It may be necessary to consult local governmental agencies regarding

restrictions on the ventilation of processing vapours.
1.3.4. POSSIBLE PERSONAL INJURY
Use of controls or adjustments or performance of procedures other than those

specified herein may result in hazardous exposure.
1.4. COMPLIANCE WITH REGULATIONS AND LAW
The Laser System is subject to several United States and European Union (EU)
directives. These directives impose product performance requirements related
to electromagnetic compatibility (EMC) and product safety features for laser
products. The associated directives and specific provisions to which the laser
marking system must comply are identified and described in the following
paragraphs.
1.4.1. CDRH REQUIREMENTS
MACSA ID, S.A. laser marking system is designed to comply with requirements
for Class IV laser products imposed by the Radiation Control for Health and
Safety Act of 1968. Under this act, the U.S. Food and Drug Administration (FDA)
issued a performance standard in the Code of Federal Regulations (CFR) for
laser products. This performance standard (21 CFR, Part 1040.10) was
developed to protect public health and safety by imposing requirements upon
manufacturers of laser products to provide an indication of the presence of
laser radiation, to provide the user with certain means to control radiation,
and to assure that all personnel are adequately warned of potential hazards
through the use of product labels and instructions.
Federal regulations require that all laser products manufactured on or after

August 2, 1976 must be certified as complying with the performance standard.
The manufacturer must demonstrate the product’s compliance with the
standard prior to certification or introduction of the product in the market by
filing reports pertaining to the radiation safety of the product and the
associated quality control program to the Center for Devices and Radiological
Health (CDRH). Failure to provide the required reports or product certification
is a violation of Section 360B of the Radiation Control and Health and Safety
Service Act of 1968.
Product features included in the design of the laser marking system to comply
with CDRH requirements are built into the system as control panels or
indicators, internal circuit elements, or input/output signal interfaces.
Specifically, these features include a key switch, Laser and Ready indicators,
1 - 11
emergency stop button, remote interlock, and a five-second delay between
power on (Ready indicator) and operation of the laser. Table 1 summarizes the
laser marking system product features, indicating type and description, and
which features are required by CDRH regulations.
Common safe operating practices should be exercised at all times

when the laser is in use. To prevent exposure to direct or diffused
laser radiation, follow all safety precautions specified in this
instruction manual. The use of controls or adjustments or
performance of procedures other than those specified herein may
result in exposure to hazardous invisible laser radiation, damage
to, or malfunction of the laser. Severe burns may result from
direct exposure to the laser beam. Always wear safety goggles with
side shields to reduce the risk of damage to the eyes when
operating the laser.
Safe operation of the laser requires the use of an external beam

block to safely block the beam from travelling beyond the desired
work area. Use a firebrick or similar non-dispersive, non-
combustible material as the block. NEVER use organic material or
metals as the beam blocker. Organic materials, in general, are
combustible and metals act as reflectors that may create an area
of immediate danger.
This information is available at:

U.S. Department of Health and Human Services
Public Health Services
Food and Drug Administration
Center for Devices and Radiological Health
Division of Small Manufactures Assistance
Rockville, MD 20857
1.4.2. UNITED STATES FEDERAL COMMUNICATIONS COMMISSION REQUIREMENTS
The United States Communications Act of 1934 vested the Federal

Communications Commission (FCC) with the authority to regulate laser systems
that emits electromagnetic radiation in the radio frequency spectrum. The
purpose of the Communication Act was to prevent harmful electromagnetic
interference (EMI) from affecting authorized radio communication services in
the frequency range above 9 kHz.
1.4.3. UNITED STATES FCC REQUIREMENTS
The FCC regulations that govern laser system are fully described in 47 CFR. The
marking systems have been tested and found to comply by proving
performance features that have met or exceeded the requirements of 47 CFR,
Part 15.
1 - 12
1
LASER SAFETY
1.4.4. USER INFORMATION
NOTE: This laser system has been tested and found to comply with the limits
for a Class A digital device pursuant to Part 15 of FCC regulations. These
limits are designed to provide reasonable protection against harmful
interference when the laser system is operated in an industrial environment.
This laser system generates, uses, and can radiate radio frequency energy
and, if not installed and used in accordance with the instruction manual,
may cause disruptive interference.
1.4.5. EUROPEAN UNION REQUIREMENTS
The Laser Marking System should be installed and operated at prepared

facilities and by duly trained personnel. Due to the considerable risks and
hazards associated with the installation and operation this device with its built-
in laser, the manufacturer must provide appropriate product warning labels
and instructions to ensure safety. MACSA ID, S.A. assumes no responsibility for
the compliance of the system into which the Laser Marking System is installed,
other than to supply and/or recommend components complying with CE
standards and European Directives.
Pursuant to Article 1, paragraphs 2 and article 3 of the Machinery Directive,

2006/42/CE, the Machinery Directive does not apply to this system. Concerning
the incorporation of the laser marking system into equipment that may fall
under the definition of Machinery, MACSA ID, S.A. considers the application of
the EMC Directive and Low voltage directive as sufficient evidence that the
laser marking system will not compromise the compliance of the Machinery
into which it is incorporated.
The following hazards would be typical for this product when incorporated for
intended use:
a) Risk of injury when lifting or moving the unit.

b) Risk of exposure to hazardous laser energy through unauthorized
removal of access panels, doors, or protective barriers.
c) Risk of exposure to hazardous laser energy and injury due to failure of
personnel to use proper eye protection and/or failure to adhere to
applicable laser safety procedures.
d) Generation of hazardous air contaminants that may be noxious, toxic, or
even fatal.
With respect to instances of electromagnetic interference, MACSA ID, S.A.

defines marking variations to be an unacceptable loss of performance, as long
as the following criteria are met: (1) There is no damage to the marking
equipment, or machinery into which it is integrated, (2) The marking variation
does not cause a hazardous or unsafe condition, (3) The marking variation is
1 - 13
apparent to the operator, and (4) Normal operation is recovered after removal
of the interfering signal.
A report of EU service requirements pertaining to the laser marking system is

shown below.
European Union Directives
Applicable Standards/Norms
2004/108/CE, Electromagnetic Compatibility

61000-6-3/A11:2004, Generic emissions.
61000-6-2:2006, Generic immunity.
61000-3-2:2006, Harmonic emissions limits.
61000-3-3/A1:2002, Flicker limits.
2006/95/CE, Low Voltage Directive.
61010-1:2002 + CORR: 2003, General requirements.
EN 60825-1, Safety of laser products.
Once a product has met the requirements of all applicable EU directives, it can
bear the official compliance mark of the European Union.
SAFETY OF LASER PRODUCTS APPLICATION GUIDE
The European Norm (EN) document EN 60825-1 was developed to protect

persons from laser radiation by imposing requirements upon manufacturers of
laser products to provide an indication of laser radiation; to classify laser
products according to the degree of hazard; to require both user and
manufacturer to establish procedures so that proper precautions are adopted;
to ensure adequate warning of the hazards associated with accessible radiation
through signs, labels, and instructions; to improve control of laser radiation
through protective features; and to provide safe usage of laser products by
specifying user control measures.
The marking system is designed to comply with the requirements set forth in
EN 60825-1. Table 1 summarizes the marking system features, indicating the
type and description of these features and whether those features are required
by European Union regulations.
ELECTROMAGNETIC COMPATIBILITY APPLICATION GUIDE
The Electromagnetic Compatibility (EMC) Directive 2004/108/CE is the

Directive developed to address electromagnetic interference (EMI) issues in
electronic laser system. In particular, the Directive requires documents that
define the emission and immunity standards for specific product categories.
For the laser marking system, standard EN 61000-3-2:2006 defines the RF
emissions limit. Generic standard EN 61000-6-2:2006 defines immunity
requirements published by the International Electromechanical Commission
(IEC).
1 - 14
1
LASER SAFETY
The requirement to comply with required EMC regulations is due to the
increasing use of powerful electronic devices, which because of the techniques
used, are the source of disturbances in a wide range of frequencies (emission);
at the same time they are also affected by disturbances produced by other
devices and thus require an adequate level of immunity.
1. Disturbances are normally classified as low frequency (0 < f < 9 kHz) and
high frequency (f > 9 kHz). Low frequency phenomena, which are
particularly important, are those connected to harmonic frequencies and
electrical frequencies. There are other widespread phenomena such as
electrostatic discharge in air or by contact.
2. Disturbances can be transmitted via conductors (conducted disturbances in

a field ranging from 0.15 MHz to 30 MHz) and via irradiation (irradiated
disturbances ranging from 30 MHz to 1000 MHz).
3. Case studies in industrial environments point to conducted disturbances as

the main cause of failure to comply with electromagnetic compatibility. For
this reason, installation of a laser system must be carried out according to
the instructions below.
Connections and wiring. Laser system connections to other devices and

external sources must be made taking into account criteria of minimizing
electro magnetic influences between them. Power circuit wiring must be
physically separated from command and control (signal circuit) circuits. This is
done using metal channels, protective mesh or protective screens.
Filter devices. All laser system, which requires supplementary devices to

comply with EMC regulations, must be equipped with such devices, assembled
according the manufacturer instructions. Supplementary devices include RC
units to mount parallel to AC relay coils, diodes to mount parallel to DC relay
coils, filters for high frequency conducted disturbance to be mounted on the
network input (ask Macsa for the most suitable type).
Wire shielding. Wire shielding must end as close to the incoming terminal
boards as possible.
Metal panels. All the panels which make up the system must be interconnected
to that they present low impedance to high frequencies. This is obtained by
adding numerous screws between the unpainted covers or using non-anodized
aluminium. All the metal parts are connected with a good ground connection.
In applications where disturbances exceed legal limits, there may

be disturbances and interferences between the laser system and
other appliances, despite correct conformance with installation
rules.
If there are interferences with another laser system, do not use it

at the same time, or move the two devices further apart.
1 - 15
GUIDE FOR APPLYING LOW VOLTAGE SAFETY
The laser marking system complies with Low Voltage Directive 2006/95/CE
concerning electrical equipment operating at voltages between 50 and 1000
VAC. Warning labels and shields for protecting the user are required. The laser
marking system installation should be evaluated to ensure that it complies with
the requirements laid down in the Directives on Low Voltage.
1. Installation: Only professionally trained individuals can carry out

installation work, connect the external power source and, in general,
perform any type of work on the electrical part. . Dangerous voltage is
present inside the Laser source.
2. Power cut-off device. Since the laser system is designed to be incorporated
in a system including other equipment it is necessary to install a manually
controlled power cut-off device common to the entire system. This is the
installer’s responsibility.
3. Stop function. Since the laser system is designed to be incorporated in a

system including other equipment, it is necessary to create a category O
stop common to the entire system. This is the installer’s responsibility.
4. Emergency stop. Since the laser system is designed to be incorporated in a

system including other equipment, the emergency stop must be installed
based on the technical specifications of the system, bearing in mind that it
may be necessary in some equipment to let cooling water circulate for a
few seconds before disconnecting power. The emergency function is the
installer’s responsibility.
5. Protection category. Most MACSA Laser Systems have a minimum protection

category of IP20. To comply with the Machine Directive and Standard EN
60204, the installer is responsible for placing them in a suitable container
according to the protection category required for the end use.
6. Ground Protection. One of the three conductors of the electrical supply is

grounded, meaning it has no electrical power. This wire must always be
connected to the laser.
The main reason for use of a ground connection between the laser and the
electricity is the safety of individuals, and the second is to protect the
system.
In terms of operating safety, the ground connection helps prevent the

occurrence of dangerous voltage between parts that are accessible at the
same time, up to frequencies for which the ground connection (solely
designed for the safety of individuals) can be considered low impedance.
Therefore, at high frequencies (over a few tens of MHz) the impedance of

the ground connection is completely unpredictable, and there is no
guarantee of protection at high frequencies.
1 - 16
1
LASER SAFETY
WARNING: Always make sure that the electrical system has a
ground connection and that the ground connection functions. Do
not disconnect the ground for any reason.
1.5. FEATURES OF CO2 SYSTEMS
Required
Required
Element Description by
by CDRH
EN60825-1
Laser tube covers.

Protective
Prevents unnecessary access to direct and Yes Yes
housing
collateral radiation.
An interlock connected to the laser tube

cover disconnects the laser power and
closes the shutter to block the laser beam
Safety if the laser tube cover is removed.
Yes Yes
Interlock Safety Interlock Failure.
The interlock is designed so that if there
is a failure it will activate as if the cover
had been removed.
On/Off key switch controls power to laser

electronics.
Key cannot be removed from switch in the Yes Yes
Key switch
“On” position. When no key is inserted or
it is in the OFF position, the laser does
not work.
The switch that controls the power to
laser electronics. The user must rearm
Emergency the emergency button to restore
Yes Yes
Stop button operation. In this case, the laser system
never emits laser. The system must be
rearmed.
Indicates that MACSA ID, S.A. laser
marking system is receiving power and is
Laser
ready for laser emission. The "Ready" LED
indicator Yes Yes
lights up when the key switch is turned
Ready
“On”, the remote key switch is closed and
CPU is on.
Laser Indicates that MACSA ID, S.A. laser
radiation marking system is emitting laser. The
Yes Yes
emission "Lase" LED lights up when the laser beam
indicator is active.
1 - 17
Required
Required
Element Description by
by CDRH
EN60825-1
A MACSA ID, S.A. laser marking system
circuit element disables RF driver/laser
Five Second
output for five seconds after key-switch is Yes No
Delay
turned to "On" and the remote switch is
closed.
MACSA ID, S.A. LASER SYSTEM circuit
element disables RF driver/laser output if
input power is removed and then later
reapplied (AC power failure or remote
Power failure
interlock actuation) while the key switch Yes No
lock
and remote key pushbutton are still
closed. Operator must reset the key
switch or remote switch to restore laser
system operation.
Rear panel connection.
Disables RF driver/laser output when a
Remote
remote interlock on a laser system door or
Interlock Yes Yes
panel is opened. Operator must reset the
(interlock)
key switch or remote key switch to restore
laser system operation.
Circuit element.
Overheating The laser system shuts down when the
No No
Protection laser temperature exceeds the safety
limits.
MACSA ID, S.A. laser marking system on

the exterior.
Warning labels Yes Yes
Labels attached to various external covers
to warn of potential hazards.
The shutter prevents laser emission until

the user deactivates it from the front
Shutter panel. It prevents laser output if an alarm Yes Yes
occurs (like an open remote interlock or
an open safety cover interlock).
Table 1. CDRH and EN60825-1 Requirements
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1
LASER SAFETY
1.6. FEATURES OF THE YAG SYSTEM
Required
Element Description Required by
by
CDRH
EN60825-1
Laser tube covers.
Protective
Prevents unnecessary access to direct Yes Yes
housing
and collateral radiation.
An interlock connected to the laser tube

cover disconnects the laser power and

closes the shutter to block the laser
Safety beam if the laser tube cover is removed.
Interlock Safety Interlock Failure. Yes Yes
The interlock is designed so that if there
is a failure it will activate as if the cover
had been removed.
Rear panel connection.

Disables RF driver/laser output when a
Remote remote interlock on a laser system door
Interlock or panel is opened. Operator must reset Yes Yes
the key switch or remote switch to start
the laser system.
Control Panel
On/Off key switch controls power to laser
electronics.
Key switch Key cannot be removed from switch in
Yes Yes
the “On” position. When no key is
inserted or it is in the OFF position, the
laser does not work.
Control Panel
The switch that controls the power to
laser electronics. The user must rearm
Emergency
the emergency button to restore
Stop button Yes Yes
operation. In this case, the laser system
never emits laser. The system must be
rearmed.
Indicates that MACSA laser marking

system has power applied and is capable
Ready of emitting laser. Ready LED illuminates
indicator when the key switch is turned “On”, the Yes Yes
remote switch is closed and the starting
procedure has been followed.
1 - 19
Required
Element Description Required by
by
CDRH
EN60825-1
Laser tube indicator (Red)
Laser
Indicates that MACSA ID, S.A. laser
radiation
marking system is ready to emit laser.
emission Yes Yes
The Laser LED lights up when the laser is
indicator
active.
MACSA ID, S.A. laser marking system
output for five seconds after the key-
Five Second
switch is turned On, the remote switch Yes No
Delay
closes, and user has completed starting
procedure without errors.
MACSA ID, S.A. laser marking system

output if input power is removed then
later reapplied (AC power failure or
Power failure
remote interlock actuation) while the
lockout Yes No
key switch and remote switch are still
closed. Operator must reset the key
switch or remote switch to restore
operation.
MACSA ID, S.A. laser marking system on

Yes Yes
the exterior.
Warning labels
Labels attached to various external covers
to warn of potential hazards.
The shutter prevents laser emission until

the user deactivates it from the front Yes Yes
panel. It prevents laser output if an
Shutter
alarm occurs (like an open remote
interlock or an open safety cover
interlock).
Table 2. CDRH and EN60825-1 Requirements
1 - 20
1
LASER SAFETY
1.7. WARNING LABELS
CO2 LASER
400W MAX. OUTPUT
λ 10.6µm
CLASS 4 LASER PRODUCT
LABEL 1 - CLASS IV LASER ALARM Label CO2 O YAG

Label 2 - CLASS IV LASER ALARM LABEL
Label 3- UNLOCKING PANEL
Label 4- LASER HAZARD WARNING SYMBOL
Label 5- GENERAL HAZARD SYMBOL
1 - 21
Label 6 - LASER OPENING
Label 7- LASER HAZARD
Label 8- INTERLOCKED PANEL LABEL
Label 9 - LASER OPENING LABEL
Label 10- VOLTAGE LABEL
Label 11 - SERIAL NUMBER AND CE LABEL
1 - 22
1
LASER SAFETY
Label 12- COMPLIANCE AND HAZARD LABEL
Label 13- WARNING LABEL
Label 14- AUTHORIZED PERSONNEL ONLY
Label 15- LENS COVER
1 - 23
1 - 24
2
TABLE OF CONTENTS
2 INTRODUCTION
2.1.OVERVIEW 2-1
2.2.USER LEVELS 2-1
2.3.USER INTERFACE 2-3
2.3.1.EXTERNAL CONTROLLERS 2-3
2.3.2.CONTROL PANEL CONTROLS AND INDICATORS 2-4
2.3.3.SCREENS 2-5
Version: 1.2.0
Date: March
2012
2-i
2 - ii
INTRODUCTION
2
By now we hope that you have read the safety information at the start of this
guide. Do not begin to use the laser system yet though.
This chapter describes how to navigate and use the available user interfaces. If
you take some time now to read these pages, you can save a lot of time later.
2.1. OVERVIEW
This guide provides the help required to perform the most common laser
system tasks. It describes the layout of the laser system, the controls and the
user interface screens. It describes how to perform the following tasks:
• Connect the laser system

• Create a message to print
• Select a font style and a font size for your message
• Create a Time field or a Date field and edit the field
• Edit a message
• Print a message on a product
• Stop printing
• Change the print position on a product
• Stop the laser system and turn it off
2.2. USER LEVELS
The MACSA Laser System can use the following external controller as a user
interface to create messages and logos:
• Touch Screen
• Marca Lite (only net model)
User Level This provides access to the basic operations of the laser
system. For example, we can start and stop the laser
system, or open a message to print.
Advanced user Allows file/design changes but not changes in laser

configuration parameters.
Supervisor level This level provides access to a number of additional laser

system functions.
Technician Level: This level provides access to all laser system functions and
allows the technician to deactivate alarms and perform a
laser system test.
2-1
To enter the system in the technician mode it is necessary
to follow the steps described below:
1. Create a shortcut on the desktop for the MARCA Lite

file (Right click on the MARCA Lite icon and select
Create Direct Access).
2. Change the name of the shortcut to MARCA Lite

(Technician).
3. Right-click on the MARCA Lite (Technician) icon and

select Properties -> Direct Access.
4. Add /technician to the end of Purpose.
5. Press Accept and double click on the new icon.
A Technician Level password is required to perform some of the activities

described in this guide.
If you do not have a password to use with the laser system, ask you supervisor
or line manager to provide one.
For the Touch Screen, a password system protects the laser system operations.
There are two level of access, called User Levels, protected by different
passwords. The user Levels are as follows:
User Level This level provides access to basic functions of the laser
system. For example, it allows you to open a message you
wish to print.
Technician Level: This level provides access to all functions of the laser
system with the Touch Screen, enabling the technician to
configure the laser system, create and edit messages.
To operate in technician mode, the password must be

entered for some functions or menus of the Touch Screen.
Both cases require a password to access to Message Screen. A password is

required in order to access the Configuration screen.
2 -2
2
INTRODUCTION
2.3. USER INTERFACE
2.3.1. EXTERNAL CONTROLLERS
The user interface of the laser systems include:
Touch Screen
The Touch Screen includes:
• A virtual keyboard that has standard alphanumeric keys and a series of

special keys, as follows:
• Back Space
• Space
• Return, Enter or Validate
Before using the laser system, study the position of all the keys on the
keyboard, whether special keys or not.
Special keyboards are available for some countries that do not use the standard
European keyboard.
• Two direction keys: Left and Right.
• Two keys to change the keyboard to be used. (For example, change lower
case letters keyboard to upper case letters keyboard)
• Two keys to exit the keyboard
2 -3
• A back space key.
• One key to insert a space.
• One key to change the keyboard.
Marca Lite (only net model)
Marca Lite is software that is installed in computers and uses the PC keyboard.
2.3.2. CONTROL PANEL CONTROLS AND INDICATORS
Besides the previous user interface options, there are also LED sets for
indicating the status of the laser, and some buttons or switches concerning the
safety of the laser system.
These LEDs are the following:
• LEDs situated on the laser tube:
LED Colour If the LED is lit, it means the following:

The Laser Enable signal is active and after a delay of five
Ready Green seconds, the laser will receive a PWM order and begin to
work
The MACSA ID, S.A. marking system is emitting laser. The
Lase Blue
Lase LED lights up when the laser is active.
The "Alarm LED lights up red to indicate an alarm, for
example, when the temperature of the laser or the RF
Alarm Red source exceeds the safety limits. The “Alarm” LED will turn
off when the laser temperature is within safe limits and the
laser can begin to work.
The buttons and switches are as follows:
Switch or button When the button or switch is activated it means:

When the switch is set to ON the laser system is on. When the
Key switch
switch is in this position the key cannot be removed.
Disconnects the power supply unit. The laser system does not
Emergency stop
emit laser beam.
2 -4
2
INTRODUCTION
2.3.3. SCREENS
The laser system reports its status via different screens according to the user
interface that is in use.
Touch Screen
The first step is to start the system by pressing the ON button on the laser
system. When you turn on the laser system, wait a few seconds before
accessing the main screen. During this time a start screen is displayed, which
shows a progress bar for the start-up process.
Once the Touch Screen has initialised, a set of buttons appears, which will take
the user to other screens with parameters, lists, etc., where he can configure
the laser system, create a message or print any messages in the laser CPU.
A password is required to access the "SETUP" and "MESSAGE" options of the

main screen. Without this password it is not possible to modify any parameters.
The Print option does not require a password.
2 -5
There are four basic types of screens on the Touch Screen user interface.
• Menu pages or configuration screens

• Screens for information entered by the user
• Task screens
• Information screens
- Menu screens or Configuration screens:
Some of these screens are gateways to other screens. These screens also give
information about laser system configuration or about the instructions that it
has received. For example, on the “SCANNER PARAMETERS” screen of the
“SCANNER CONFIG.” submenu, it is possible to view and modify the current
setup for scanners on the laser system being used.
To select an option on a page simply move the cursor on the screen to the
option you wish to select.
- Screen for information entered by the user:
To enter or change information for the laser system, use the operator-entry
screens. For example, the screen “LASER SETUP”.
To enter information in an operator-entry screen, perform one of the following

actions.
• Entering information in a field:
To change the information that is highlighted in black, use the virtual

keyboard keys to enter the new information. The highlighted text is
overwritten when you begin to enter the new information.
If you wish to remove the highlighting to change the information, use the
Left arrow key or the Right arrow key of the virtual keyboard. The vertical
line that appears is the cursor. The cursor shows your current position in the
2 -6
2
INTRODUCTION
field. Press the Left arrow key or the Right arrow key to move the cursor
towards the location where you wish to enter new data.
To delete a character or the entire box use the backspace (BS) of the virtual
keyboard.
• You can also use the Up and Down arrow keys of the virtual keyboard to
increase or decrease the value (numeric value) in some text boxes.
If you enter an incorrect value for the laser system being used, when saving the
configuration, the Touch Screen interprets the value as incorrect. It then
corrects the value according to the values for this system. When you open the
last configuration, you will see the new value and the incorrect value will have
been replaced.
- Task screens:
Task screens are used to create edit or print a message. For example, in
“PRINT” mode, a printing job may be started or stopped. The “MESSAGE” mode
is for creating and modifying (editing) a message.
- Information Screens:
For information about the laser system (system status, last alarm value,
number of markings or time), access the “HELP” option in the “PRINT” mode.
2 -7
The information screen contains information about the last event occurring in
the laser system. This event or alarm can be a warning, a system failure, a
print failure or an information event.
Press the “OK” button to close an information page.
Most warnings refer to an event that does not prevent normal operation; you
can read the information screen and then continue to use the laser system.
Nevertheless, the problem should be corrected as soon as possible. Press the
"OK" button to close the page then correct the problem. If you cannot correct
the problem, speak to your supervisor, or contact your local distributor.
If the event or alarm is a Print failure, you must correct the problem
immediately, you cannot continue to use the laser system.
The first step is to start the Marca software. There are two ways to start it:
- By choosing START -> All programs -> Marca Lite.

- Click Start -> All Programs -> Marca Lite.
When you turn on the laser system, you must wait a few seconds before
accessing the main screen. During this time a start screen appears on which a
number is displayed next to a letter, which references the version of the
software installed on the PC (5.6.6e.) and another number (3, etc.) that
appears after the start-up process.
Once the Marca has been initialized, a screen is displayed with a menu bar at
the top under the menu icons are standard edition icons; on the left are the
different drawing tools; in the centre is the work or marking area, and finally
on the right are the layers menu and properties menu in the work area where
the messages are created.
2 -8
2
INTRODUCTION
Certain options will be available or not, depending on the level of the user that
starts up Marca. Each user level requires a different password.
Unlike the Touch Screen, in Marca there are not different types of screens.
• To select an option from the menu:
1. Place the cursor over the menu item to select (the menu is highlighted in
blue). Then press the left mouse button to display the menu and view menu
options.
2. Once the menu is pulled down, place the cursor over the option you wish to
select (it will be highlighted in blue). Left-click to access the options.
In some cases one more step is required to reach the desired option. In all
cases, the procedure is the same.
• To enter user information:
To change the information in a area, press the left mouse button over the
frame so that blinking vertical line or cursor appears. The cursor shows the
current position in the table. Place the cursor using the mouse or use the
navigation key up or down. Then add or insert some characters or use the
backspace key to delete a character.
2 -9
Press the left mouse button twice and the text inside the box is highlighted in
blue. This text is overwritten when you start to introduce new information.
To remove the highlight in blue, press the Left or Right arrow.
• To create, edit or print messages:
To create, edit or print a message, the Marca itself has different options to
create and edit a message.
To print, select the print option from the File menu on the menu bar or click
the print icon .
2 -10
3
TABLE OF CONTENTS
3 GETTING STARTED
3.1.CONNECTION 3-1
3.2.CREATE A MESSAGE 3-2
3.2.1.MESSAGE FIELDS 3-2
3.2.2.CREATING YOUR MESSAGE 3-2
3.2.3.SAVING YOUR MESSAGE 3-5
3.3.PRINTING A MESSAGE 3-6
3.3.1.PRINTING 3-6
3.3.2.STOP PRINTING 3-8
3.3.3.ADJUSTING THE PRINTING POSITION 3-9
3.3.4.PRINTS COUNTER 3-11
3.4.STOPPING AND SWITCHING OFF THE LASER SYSTEM 3-11
3.4.1.SWITCHING OFF 3-12
3.5.MENU DIAGRAMS 3-14
3.5.1.TOUCH SCREEN MENU DIAGRAM 3-14
Version: 1.2.0
Date: March
2012
3 -i
3 -ii
GETTING STARTED
3
You can now begin to use the laser system, with the help of the instructions in
this chapter.
The instructions will show you how to turn on the laser system, and how to
create, edit and print a message. Also, you will learn how to stop and turn off
the laser beam and stop the laser system.
First the laser system should be unpacked, installed and set up by a Macsa
approved technician. The main power supply unit should already be connected.
WARNING: If the laser system is not already connected and you

are in any doubt as to your ability to connect power to the laser
system, contact your supervisor for guidance.
3.1. CONNECTION
To connect the laser system:
1. Connect the power supply unit cable to the back of the laser system.
2. Connect the CUSTOMER connector (DB15) supplied with the laser system, to
the input marked “Customer”.
3. Connect the Touch Screen to the “CUSTOMER” connector. For Marca,

connect the PC to the laser system via ETHERNET.
4. Remove the lens protection and point the laser at a flat surface for
marking, in accordance with the focal distance indicated on the sticker
found in the lens area.
5. Plug the power connector to 110/220V AC.
6. Check the ground connection.
7. Disable the system laser emergency stop (up position).
8. Enable the safety key on the rear panel of the laser system.
9. (only icon i-1030) Flip the magnetothermic circuit breaker on the rear of the
laser system to the on position.
3 -1
10. When you see the system has started up, you will need to wait until the
internal management program loads (Scanlinux). This means you will have
to wait for the green LED (READY) to light up. The Touch Screen will display
a menu with the options MESSAGE, CONFIG and PRINT.
For Marca software, the main work screen opens after the startup process
has completed.
3.2. CREATE A MESSAGE
In this section you will learn how to create and save a new message.
3.2.1. MESSAGE FIELDS
A message can contain several parts. Each part is called a field.. You can put
different types of fields into your message. For example:
• Text: a basic field that contains characters that will be printed in a text
field.
• Date and Time: used to print a Date field or a Time field.
• Sequential number: prints a value that increases or decreases with each

printed message.
• Sequential message: allows you to select the increments of the printing

sequence. When you enter this option the following parameters are
displayed
o Time: The printing sequence changes every day at the time

selected (HH:MM).
o Month: The printing sequence changes every year when reaching
the selected month (MM).
o Day: The printing sequence changes every month when reaching
the day selected (1...31).
o Month/Day: The printing sequence changes every year when
reaching the selected month and day (MMDD).
• User message: The user can associate a number from 0 to 255 to an initial
message.
3.2.2. CREATING YOUR MESSAGE
Touch Screen
Use the following steps to create a new message with the Touch Screen:
1. Press “MESSAGE” on the main screen of the Touch Screen. In order to access
this mode you must enter a password. It is not possible create a new
message without the password.
3 -2
3
GETTING STARTED
2. Press the “NEW” button in the message menu.
3. Next the message that is going to be created needs to be codified. In other

words, it has to be named (8 characters maximum) so that it may be
accessed in the PRINT mode. To do this, enter the desired name then press
“OK” on the virtual keyboard.
4. The "CREATE/EDIT MESSAGE" screen will then appear, in which the objects
will be entered. Up to four lines of text can be included, the number of
lines a message can have.
3 -3
5. Click the icon on the line where you want to insert the new field then
press FILL/EDIT to add a new object to the selected line.
6. Then on the next screen choose the type of data for the message (options
vary according to the type of data chosen) and then type the message with
the virtual keyboard (press on the keyboard that appears next to the Text
field). Press "OK" once the message is typed into the field.
7. Press "OK" to validate. The Touch Screen brings you to the “CREATE/EDIT
MESSAGE” screen.
8. Repeat steps 4, 5, 6 and 7 if you want to insert more fields.
9. When the message is complete, press "OK" on the "CREATE/EDIT MESSAGE"

screen to save the message and return to the "MESSAGE" mode screen.
3 -4
3
GETTING STARTED
10. You can modify a number of message parameters (Resolution, speed, etc.).
To access them you must select the “PARAMETERS” option from the
“MODIFY” submenu in the “MESSAGE” mode.
Use the following steps to create a new message with Marca Lite:
1. Select the “File” menu on the menu toolbar and choose the “New” option.
2. Select the field type that you want to insert into the working area. Fields
can be entered from the icons on the left (Static Figures, Calculated Figures
or Imports) or choose one of the existing options (Static Figures, Calculated
Figures or Import) from the “Draw” menu on the menu bar. Once you have
inserted all the fields you may adjust the different message parameters.
Unlike previous controllers, Marca does not have a limit on the number of
lines of text. You can overlap the figures one on top of the other.
On the Marca, everything that enters the work area is what will
subsequently be printed.
3.2.3. SAVING YOUR MESSAGE
Use the following steps to save the message, depending on your user interface
Touch Screen
The Touch Screen does not have any direct option allowing you to save your
message. The Touch Screen saves the messages when you press “OK". If you
have edited/modified a message, when you press the "OK" key, the Touch
Screen returns you to the previous screen with the "CREATE/EDIT MESSAGE"
option and the message will be saved at the same time.
To save a message with Marca Lite, select the “File” menu and choose the
“Save” option (if this message is an existing message) or choose “Save as" (for
new messages).
You can also save a message with the icon.
3 -5
3.3. PRINTING A MESSAGE
In this section you will learn how to select and print a message that is stored,
and pause printing or cancel the message. This section also explains the
correct printing position.
3.3.1. PRINTING
Touch Screen
1. Enter “PRINT” mode from the main screen. No password is required to

access this mode.
2. The following screen shows the name of the current message to be printed
and the number of markings made with this message on the product.
• If the correct message is displayed, go to step 3.
• If the right message name is not displayed, press the icon next to
the field“SELECT MESSAGE”to select the right one. A list with all the
stored messages appears. Select the desired message by clicking on
the message name to return to the “PRINT” screen.
3. Press the "START PRINTING" option to start the marking process. This option
will print the selected file. You can choose the number of markings.
• If you assign a 0, the Laser prints non-stop according to the

configuration of the Photocell.
• If any other value is assigned, the laser will print the number of copies
selected by the user.
3 -6
3
GETTING STARTED
4. To change the current message while printing, just press “SELECT

MESSAGE”, select the name of the message to print and press “OK”. It is not
necessary to stop the printing process to change the message.
To begin the marking process with Marca Lite follow the steps below:
1. Select the“Print” option in the “File” menu or press the icon. Also access
the “Print” option from the icon .
Another way to access it is to go to the "Configuration" menu and click on

the "Control System" option.
3 -7
2. Press the "Connect" button so that all the files in the laser appear in the
"Printdata" column.
3. Select the file you wish to print from one of those in the "Print Data"
column. Press “Activate”, which is just below the “Print data” column. If
the file you are working with has no name and therefore does not appear in
the “Printdata” column, Give it a name (for example: “new”) and Press
“Send to laser”.
3.3.2. STOP PRINTING
Touch Screen
To Stop printing:
Click “STOP PRINTING” on the “PRINTING” screen.
The marking process is stopped. To quickly restart the printing press the
"START PRINTING" key.
Use the "STOP PRINTING" key to briefly stop printing or to change the current
message, although for the latter option you need not stop the marking process.
The "STOP PRINTING" button can only be used while the laser system is
printing.
If the marking process ends and you wish to disconnect the laser system, see
the section entitled "Pausing and stopping the laser system".
NOTE: When marking is paused, the Touch Screen will save all changes made
to the message. For example, if a sequence field is used, the marking will
restart in the correct position of the sequence.
Use the following steps to stop printing with Marca:
Press the button after the marking process begins. After the marking
process has been stopped, to restart it, the system will ask us if we wish to
cancel or restart. Select restart.
Use the button to stop marking for a short period. This key can only be
used while the laser system is printing.
If the marking process is finished and you wish to turn off the laser system, see
“Stopping and turning off the laser system.”
3 -8
3
GETTING STARTED
NOTE: When printing is paused, the Marca program saves any changes made to
the message. For example, if a sequence field is used, the marking will restart
in the correct position of the sequence
3.3.3. ADJUSTING THE PRINTING POSITION
This section explains how to ensure the printed message appears in the right
position on the product.
The following figure will help you understand the print position. The large
arrow shows the direction in which the product moves. In this example, there
is a fixed distance (C) between the marking head (A) and the photocell (B) that
detects the edge of the product. This distance is the same for all products and
all messages. The distance is zero for some installations. The installation
technician enters this measurement into the laser system during installation,
but you can change the value.
In this figure, the trigger signal from the sensor (photocell) occurs at the edge
of the product, although the label (E) is not at the edge of the product. The
distance between the sensor position and the print position (E) is the Print
Delay or Photocell Distance (D).
Use the following steps to change the print delay or photocell distance:
Touch Screen
1. Select “SETUP” mode on the main screen.
2. In this mode, select the "SIGNAL PARAMETERS" option.
3. Select the Photocell Distance option.
3 -9
4. Use the keypad or arrow keys to enter a new value and then press “OK”.
5. Press the "OK" button to validate the changes, save them and return to the
previous screen.
1. Go to the “Configuration” menu on the upper right edge.
2. Select the “Dynamic and photocell” option with the cursor.
3. Select the “Distance (mm)” option and enter the new value from the
keyboard. Press the "Accept" button to validate the changes and return to
the main screen.
3 -10
3
GETTING STARTED
3.3.4. PRINTS COUNTER
The print counter shows the number of prints made with this message.
Touch Screen
You can see the current print counter in the “VARIABLE FIELDS” submenu in the
“PRINTING” mode:
The print count value cannot be modified by the user. It will only increase as
each new mark is made.
The only way to change the counter value is by clicking the icon to reset
the counter.
Marca Lite
The number of prints is shown on the same screen:
3.4. STOPPING AND SWITCHING OFF THE LASER SYSTEM
This section explains how to safely stop the laser system and turn off the
electrical supply.
The system must be turned off in different ways, depending on the amount of
time it remains inactive.
3 -11
In laser systems there are different types of stops depending on how long the
laser system is going to be inactive.
WARNING: Always use the correct procedure (described below) to shut down
and turn off the laser system.
Use the correct procedure to make sure that any changes are saved. If the
main circuit breaker is used to stop the laser system you may lose any changes
that were not previously saved.
3.4.1. SWITCHING OFF
To stop the marking and switch off the laser system, do the following:
If the laser system is not printing (inactive):
The system must be turned off in different ways, depending on the amount of
time it remains inactive
Icon i-1030
- Power supply unit switch on the rear panel:

If the stoppage is a prolonged one (e.g., until the next day) the "Power
Switch" located at the rear of the laser tube must be used. This prevents
the laser system from consuming power. This switch cuts electrical power
and turns off the laser system completely, leaving it inactive. To prevent
the laser system from being used, remove the key from the back panel of
the laser tube.
- Key switch:
If you think the stoppage or period of inactivity of the laser system will be
relatively brief, it may be stopped from the key switch in order to disable
the laser beam but not the electrical power.
Icon i-1010
- Key switch:
Use the key switch to stop the laser system in order to disable the laser
beam and the DC power.
If the laser system is printing:
To turn off the laser system during printing, first stop the laser emission (see
3.3.2. Stopping printing) with the user interface available and then proceed as
described above.
3 -12
3
GETTING STARTED
Emergency shutdown procedure:
- Emergency stop button:

The emergency stop button should be used for emergencies as the name
indicates.
If there is any danger that might impede safe access to the mains supply or
laser system emergency stop button, do nothing more than evacuate the area.
WARNING: In all emergency cases, move the affected person away from the
danger. If necessary, transport the affected person to a medical centre.
3 -13
3.5. MENU DIAGRAMS
3.5.1. TOUCH SCREEN MENU DIAGRAM
This diagram shows the Touch Screen menu structure.
3 -14
3
GETTING STARTED
The Touch Screen is divided into three modes: Message Mode, System Configuration
Mode and Print Mode.
In the Message Mode you can set all the properties of a message, i.e., create, edit,
configure message parameters, save and delete a message
In System Configurations, you can set all the parameters relating to the laser system.
You can set dynamic parameters, lenses, scanners, check alarms, printing finished
signal and a number of other options to get the best results during the marking
process as well as many more options.
In the Print Mode it is possible to set all the printing parameters. Choose the message
to be printed inside this mode, and the system status, message content, number of
copies, etc, are displayed.
3 -15
3 -16
4
TABLE OF CONTENTS
4 MESSAGE MODE
4.1.ADDING A NEW FIELD 4-1

4.2.EDITING AN EXISTING FIELD 4-4
4.2.1.OPTIONS SCREEN 4-6
4.3.OVERLAPPING FIELDS (MARCA LITE) 4-8
4.4.MOVING A FIELD (MARCA LITE) 4-8
4.5.INSERTING A DATE OR TIME 4-9
4.5.1.CREATING THE FIELD 4-9
4.5.2.SELECTING A FORMAT 4-11
4.5.3.SET THE OFFSET DATE 4-11
4.6.DELETING A FIELD 4-12
Version: 1.2.0
Date: March
2012
4-i
4 - ii
MESSAGE MODE
4
This chapter explains how to use the “EDIT” option to change an existing
message; it describes:
1. How to insert a new field into a message
2. How to edit or move a field
3. How to delete a field from a message

4.1. ADDING A NEW FIELD
This section describes how to add a new text field in the event that one of the
four possible lines is empty. To add a Date or Time field, see“4.5. Inserting a
date or time”. To learn how you can add other types of field to your message,
please refer to the Touch Screen, Hand Held Terminal and Marca manuals.
Touch Screen
1. Select the “MESSAGE” mode. Remember that the system will ask you for a
password.
2. Select the message you wish to edit in the “SELECT MESSAGE” option.
3. Press the “MODIFY” button to access the “CREATE/EDIT MESSAGE” screen.
4. The “CREATE/EDIT MESSAGE” screen displays the contents of the selected

message. Click on the icon of the lines to enter the new field and then
press “FILL / EDIT.”.
4-1
5. Choose the Text field type.
6. Then fill the field with the text. Use the virtual keyboard to enter the
characters for the new field. The laser system displays the same characters
in the message as the entered text. After entering the text, press “OK” on
the virtual keyboard to validate the entered data.
Make sure that the number of characters is within the character limit. If the
limit is exceeded, the screen will display the shortened message after the
"OK" button is pressed on the virtual keyboard, and the cut part will not
print.
7. Press "OK" to return to the “CREATE/EDIT MESSAGE” screen.
8. Follow steps 4, 5, 6 and 7 if you want to edit more Text fields in an empty
field.
9. Once all fields are edited, press “OK" on the “CREATE/EDIT MESSAGE”
screen to validate and save the message.
To return to the main screen, press “OK”.
If you wish to insert a new field that is not text (a Date or Time), you must
follow the same steps, although afterwards, depending on the field type, there
are different options for configuring each one.
4-2
4
MESSAGE MODE
Use the following steps to edit or modify an existing message with Marca Lite:
1. Select the “File” menu and choose the “Open” option. From the “Open”
option, open the message to which you wish to add a Text field, or click on
the icon .
2. When the file is open, insert the new Text field. To select the Text field,
click on the icon in the static figures section on the left side of the
screen, or use the “Draw” menu to choose “Static figures -> Text”.
3. Place the cursor where you want to enter the Text field. Press the left
mouse button to enter the text you want. Choose from normal text, 2 bytes
UNICODE and 1 byte ANSI.
Ensure that the cursor (A) is outside the borders of the other message fields
to prevent them from overlapping.
Fig. Example of the text field in marca
4-3
4. Press the “OK” button to validate the written text and insert it into the
chosen location. You can modify its properties by using the “Properties”
section on the lower Right edge. Press “Apply” to apply the changes.
If this field overlaps an existing field you will have to move the field (see
"Moving a Field") or delete it (see "Deleting a Field").
When you finish the changes, press on the icon or go to “File -> Save”
to save the changes.
5. Repeat steps 2, 3 and 4 if you want to insert more fields.
6. Once all changes have been made, click the icon or go to “File -> Save”
to save the changes.
If you want to insert another field type that is not text (a Date field or Time
field), you must follow the same steps, but you will have to select the field you
want. Depending on the field, you can set some field options or others in the
“Properties” section.
4.2. EDITING AN EXISTING FIELD
This section explains how to change an existing message field.
Touch Screen
1. In the main screen, select the “MESSAGE” mode.
2. Press “MODIFY” on the “MESSAGE” screen. The “MODIFY” screen will appear
for selecting the required message in the “SELECT MESSAGE” field. Click
“OK” to continue.
4-4
4
MESSAGE MODE
3. Having selected the message, press “MODIFY” to access the submenu
“CREATE/EDIT MESSAGE”.
4. Click on the field and then on “FILL/EDIT”. Then put the cursor in the text
area. Use the virtual keyboard to modify the Text field content. Click “OK”
to make changes in the field.
5. Click “OK” to validate the changes and return to the “CREATE/EDIT

MESSAGE” screen.
If the field is not a Text field, you must edit it in a different way, for example,
with a Date field or Time field.
Click on the field and then on “FILL/EDIT”. The Touch Screen shows the
correct screen to edit this type of field.
For more information on how to edit a Date or Time field see section “4.5.
Inserting a date or time”.
Use the following steps to edit or modify an existing message with Marca:
1. Open the file in which you wish to modify a Text field. To open a file, go to
the “File” menu and select the “Open” option. Open the required message
from the Open option. You can also open it by clicking the icon on the
toolbar.
The message content is displayed in the working area.
2. Left-click on the field that you want to modify. The selected field is
highlighted.
3. In the “Properties” section on the bottom right are a set of tabs for making
field changes.
If you want to modify the content of the Text field, select the “Text” tab,
left-click and hold the "Text" box (in which the field contents appear).
The “Text to write” screen appears with the content of the field highlighted
in blue. If you wish to change the field content, enter the field characters
directly. If you wish to enter some change, put the cursor in the appropriate
place using the mouse or the keyboard and enter the characters.
4. Once changes are entered, press “OK” in the “Text to write” window to
complete the changes and return to the main screen.
If the field is not a Text field, you must follow the same steps to edit it, for
example, with a Date field or Time field.
4-5
The text tab will not appear, the tab for the selected field appears instead.
For more information on how to edit a Date or Time field see section “4.5.
Inserting a date or time”.
4.2.1. OPTIONS SCREEN
Touch Screen
The “FONT PARAMETERS” option on the “CREATE/EDIT MESSAGE” screen allows

you to make field appearance changes, e.g. font size. To access these options,
click on the “FONT PARAMETERS”.
Select “GENERAL”, to directly modify the font type and height, as shown in the
figure below:
4-6
4
MESSAGE MODE
The “FONT PARAMETERS” screen shows two options to configure the font:
“CHARACTER” and “DOT”.
Click on the main menu screen of “FONT PARAMETERS” on the “CHARACTER”

option to modify the following options:
• Character separation.
• Centre characters
• Message insert (X).
• Message insert (Y).
• Line separation.
• Text separation.
• Angle.
• Group lines.
To change any of the above options, click on these options using the virtual
keyboard to enter new values and press “OK” on the same keyboard to
validate the new value and change another option.
Having changed all the required options, press “OK” to complete the
changes.
- Click on the “DOT” option in “FONT PARAMETERS” to change the following

options:
• Dot Time.
• Dot Speed.
• Micro step.
• Delay.
• Laser ON.
4-7
To change any of the above options, click on these options using the virtual
keyboard to enter new values and press “OK” on the same keyboard to
validate the new value and change another option.
Having changed all the required options, press “OK” to complete the
changes.
4.3. OVERLAPPING FIELDS (MARCA LITE)
Overlapping of two fields occurs only with the Marca Lite user interface.
An overlap occurs when one field crosses the borders of another. If fields
overlap, the overlapping areas will not be printed correctly, so one of the
fields must be moved (see how to move a field in section“4.4. Moving a field”).
To prevent overlapped fields, you must move the cursor outside the boundary
of the existing field before you insert the new field.
4.4. MOVING A FIELD (MARCA LITE)
Moving a field can only be done with a Marca Lite user interface.
Sometimes you must move a field within a message. For example, if you add a
new field that overlaps an existing field, you must move the new field to
correct the problem.
Use the following steps to move a field:
1. Click on the field that is overlapping. It becomes highlighted.
2. Move the cursor to the centre of the field until it becomes a cross with an
arrow on each point.
4-8
4
MESSAGE MODE
3. Hold down the left mouse button and move the cursor where you wish so
that it no longer overlaps another field. The field moves with the cursor.
Another way to move the field is by using the arrow keys on the keyboard to
move it after the field is selected and highlighted.
4. Once all the changes are made, save the message.
NOTE: It is possible to move several fields at once. To do this, select all the
fields you wish to move while holding down the "CONTROL" key and clicking on
the desired fields.
Then repeat steps 2 and 3 above.
4.5. INSERTING A DATE OR TIME
In this chapter you will learn how to use a Date or a Time field in your
message. These field types use the current date and time, which is stored in
the internal clock in the laser system. You can use an offset to change the
printing date or time.
4.5.1. CREATING THE FIELD
To insert a Date and Time field in a message, perform the following steps,
according to the user interface that you have.
Touch Screen
1. From the main screen, select the “MESSAGE” mode.
2. Press the “MODIFY” option.
3. Press the “SELECT MESSAGE” option. Select the message into which you
wish to insert a date or time and then press the “OK” button.
4. Press the “MODIFY” option. The content of the message will then be shown
in the “CREATE/EDIT MESSAGE” screen.
5. Click on the icon then press the “EDIT/FILL” button.
6. Select the field type that you want to insert into the message (hour,
seconds, minutes, day, month, year, week). In some fields a series of
options can be set.
4-9
7. Complete the fields with the required parameters and press the “OK”
button to validate the new field and insert it into the message.
8. Repeat steps 4, 5 and 6 to insert another Date or Time field into the
message.
9. On the “CREATE/EDIT MESSAGE” screen, press “OK” to complete the

changes and save the message.
1. Select the “File” menu and choose the “Open” option. From the “Open”
option, open the message to which you wish to add a Text field, or do so by
clicking on the icon.
2. Select one of the calculated field options referencing dates and times on
the left of the screen, or go to the “Draw” menu and choose one of the
“Calculated Figures” options referring to dates and times (hour, seconds,
minutes, day, month, year, week).
3. Left click in the desired work area.
4. Repeat steps 2 and 3 if you want to insert more Date or Time fields in your
message.
5. Save the changes.
4 - 10
4
MESSAGE MODE
4.5.2. SELECTING A FORMAT
Touch Screen
When you select the field type you wish to insert into the message, a series of
options for configuring the field will appear. One of them is the format that
will be used. The format option cannot be configured in all the fields (only in
the day, month, year, week and time fields).
To choose the format you must modify when it is first inserted in the field,
because once it has been inserted into the message, the format cannot be
changed.
After creating the field, click on the small arrow on the right side of the format
option to pull down the different formats for the field. Select the most suitable
one and press “OK”.
When inserting a field, “Properties” contains a set of options to configure it.

One option is the format and this is not available for all fields (only for the
day, month, year and time fields).
The fields with an optional format are shown with a tab in the “Properties”
section along with the name of the field type. For example, when entering a
time field, a tab appears under the name Time. Choose the format you want.
With the Marca, after entering the field, its format may be changed.
4.5.3. SET THE OFFSET DATE
Use this option to add a fixed number of days (weeks, months, years) from the
correct date. You can use this method to print a “Sell-by” date. The date
offset will be printed in the message (for example, if the correct date is
September 2 and the date offset is +10 days, the date that is printed in the
message is September 12).
Touch Screen
To adjust the difference between one date and another, click on "OFFSET
(DAYS)" in the field options.
Enter the value using the virtual keyboard and then press “OK”. Press “OK” to
validate the changes, save them and return to the “CREATE/EDIT MESSAGE”
screen.
The "OFFSET (DAYS)" option must always be the equivalent in days, and not in
months or years.
The Offset (days) option can be modified in an existing field.
4 - 11
To adjust the difference between one date and another, first select the field
the offset of which you wish to modify. Then open the “Expiration" tab of the
“Properties” section.
Click on the Offset (days) box. The cursor appears inside the box, blinking.
Enter the value.
Next click the Apply button to validate the changes and apply them to the
field. The changes will be seen in the work area.
Remember that the Offset value must be the equivalent in days, not in months
or years.
4.6. DELETING A FIELD
This section explains how to delete an existing message field.
To delete a field
Touch Screen
1. From the main screen, select the “MESSAGE” mode.
2. Press the “MODIFY” option
3. Press the “SELECT MESSAGE” option. Select the message and press “OK” on
the screen.
4. Go to the “MODIFY” menu. The content of the message selected will then
be shown in the “CREATE/EDIT MESSAGE” screen.
5. Click the field you wish to delete so that the cursor appears within it or it is
highlighted.
6. Press the “DELETE” option to delete the field selected and press “OK” to
validate and save the changes.
1. Open the message from which you want to delete a field.
2. Place the cursor over the desired field and press the left mouse button to
highlight the field.
3. Press the “SUPR” key of the keyboard to delete the field. You can also
delete a field via “Edit” > “Delete”.
4 - 12
5
TABLE OF CONTENTS
5 PRINTING
PROPERTY OF MACSA ID, S.A. EXCLUSIVE AND CONFIDENTIAL USE / JANUARY 12 - VER 1.2.0
5.1.TOUCH SCREEN 5-1

5.1.1.PRINT 5-1
5.1.2.VARIABLE FIELDS 5-2
5.1.3.HELP 5-3
5.1.4.PREVIEW 5-3
5.2.PRINTING IN MARCA LITE 5-4
Version: 1.2.0
Date: January
2012
5 -i
5 -ii
PRINTING
5
This chapter provides more information on the printing process.
5.1. TOUCH SCREEN
This menu provides all the options for printing from the Touch Screen.
The menu functions are as follows:

PRINT
NUMBER OF PRINTS
TIME
SELECT MESSAGE
SYSTEM STATUS
NUMBER OF PRINTS
ALARMS SETUP
PRESS TO TEST
START PRINTING
PREVIEW
HELP EDIT SEQUENTIAL NUMBER
VARIABLE FIELDS EDIT USER MESSAGE
START LASER POINTER EDIT GLOBAL NUMBER
PRINT COUNTER
5.1.1. PRINT
• Number of prints: With this option you can select the number of marks
that you want to make
• Select message: Tells us which message we are working with.
• Start printing: The most recently generated file is printed.
5 -1
If you assign a 0, the Laser prints non-stop according to the
configuration of the Photocell in the Laser setup section
If any other value is assigned, the laser prints the number of
copies selected by the user.
If a 1 is assigned to the number of copies field, the laser marks

immediately, without considering the photocell configuration.
• Start laser pointer: This option shows where to mark the completed
text. When the preliminary impression area is correct, enter the menu
Begin printing for marking.
• Press to test: Make a test mark with the currently configured
parameters.
5.1.2. VARIABLE FIELDS
• Print counter: This option allows you to check the number of markings
made by the laser. It also allows the counter to be reset to zero.
• Edit sequential number: With this option you can define which number
you require as the current message sequence number.
• Edit user message: Allows modification of the variable before and

during the printing process.
• Edit global number: It has the same practical effect as the sequential
number, but this option maintains the same value if you change the
printing message.
5 -2
5
PRINTING
5.1.3. HELP
This screen gives current status information of the laser.

5.1.4. PREVIEW
On this screen the content of the message to be printed is displayed by

pressing the "REFRESH" button. The message is displayed in a red box.
The arrow keys are located on the right part of the screen, next to the red
square. They are used to move the message content around the marking area.
5 -3
This screen also has buttons for zooming in and out or displaying 100% of the
message content.
5.2. PRINTING IN MARCA LITE
Select File / Print or press the icon
The following screen appears:
Press “Connect” and all files contained in the laser are displayed.
Select the file you want to print or enter a new name for the file you are
working with (for example: "new") and press the button:
The file “new” is then placed in the “Print data”. Select with the mouse, press
the “Activate” button and then:
from the lower left margin.
Then, the file is sent to the laser to be marked and the icons (Laser on
signal) and (Stop button) are activated
To stop the printing process, click the icon .
5 -4
6
TABLE OF CONTENTS
6 MANAGING YOUR MESSAGES

6.1.DELETING A MESSAGE 6-1

6.2.COPYING A MESSAGE (MARCA LITE) 6-1
6.3.CHANGING THE NAME (MARCA LITE) 6-2
Version: 1.2.0
Date: March
2012
6-i
6 - ii
MANAGING YOUR MESSAGES
6
This section describes how to manage the messages that are stored in the laser
system. You can also delete a message that is not needed.
6.1. DELETING A MESSAGE
To delete a message you have to follow these steps:
Touch Screen
1. In the main screen, select the “MESSAGE” mode.
2. Press the “MODIFY” option.
3. Select the message you wish to delete in the “SELECT MESSAGE” field and
press “OK” to select it.
4. Then press the “DELETE” button on the screen.
5. The Touch Screen asks you to confirm that you want to delete the message.
• To confirm and delete the message, press “YES”.

• To cancel the operation, press “NO”.
The Touch Screen returns you to the “MESSAGE” mode screen.
6. To return to the main screen, press “OK” or “BACK”.
Marca Lite
1. On your PC, go to the file where the message you wish to delete is stored.
2. Left-click on the file that you want to delete and press the “SUPR” key of
the keyboard or right-click on the file that you want to delete and then left-
click on the “DELETE” option of the dropdown menu.
6.2. COPYING A MESSAGE (MARCA LITE)
This option is only available with the and Marca Lite. To copy an existing
message, do the following.
1. On your PC, go to the file where the message you wish to copy is stored.
2. Left-click on the file that you want to copy and press the “CNTRL" + "C" on
the keyboard or right-click on the selected file and click on the “COPY”
option of the context menu.
6-1
Then go to the new folder and paste the file in it. You can paste the file with
“CNTRL” + “V” keys or right click select the “PASTE” option from the context
menu.
6.3. CHANGING THE NAME (MARCA LITE)
This option is only available with the Marca Lite. To change an existing name,
do the following.
1. On your PC, go to the file where the message you wish to copy is stored.
2. Left-click on the file. Once selected, left-click on the file name and it will
be highlighted.
3. Use the keyboard to change the name.
Another way to change the name of a file is:
1. Select the “File” menu and choose the “Open” option. Once within the
Open option, open the message whose name you wish to change. This may
also be done using the icon.
2. Once the file is opened, return to the “File” menu and select the “Save As"
option to save the message where you wish with a new name.
6-2
7
TABLE OF CONTENTS
7 TECHNICAL DESCRIPTION
7.1.INTRODUCTION 7-1
7.2.TECHNICAL SPECIFICATIONS 7-4
7.3.DIMENSIONS 7-5
7.3.1.ICON I-1010 7-5
7.3.2.ICON I-1030 7-6
7.4.REAR PANEL CONNECTORS 7-7
7.5.LENSES 7-10
7.6.USER INTERFACE 7-10
7.7.SOFTWARE 7-10
7.8.FUME EXTRACTION SYSTEM AND INDICATOR LIGHTS 7-11
7.8.1.FUME EXTRACTOR SYSTEM INSTALLATION 7-11
7.8.2.INSTALLATION OF INDICATOR LIGHTS 7-12
7.9.WARNING LABEL POSITIONING 7-13
Version: 1.2.0
Date: March
2012
7-i
7 - ii
TECHNICAL DESCRIPTION
7
7.1. INTRODUCTION
The ICON Laser System allows the marking of mobile or stationary products
such as paper, wood and some plastics.
The wavelength of the laser is 10.6µm. This is the infrared part of the
spectrum, which means that the laser beam is invisible. The aim is to send this
beam to the surface to be marked by increasing the surface temperature.
The wavelength emitted by a particular laser system is specified on the

warning logo. Exposure to laser emissions can cause severe eye damage. All
reflections including specular diffusion from optical components and from
directional mirrors and prisms are dangerous. If the user is in doubt about the
distribution of laser emission within the external optical system, suitable
detecting equipment should be used. The energy level of the laser or the
exposure time can accelerate the deterioration of certain parts of the laser.
WARNING: ALL PERSONNEL MUST WEAR APPROVED LASER

GOGGLES/GLASSES AT ALL TIMES DURING OPERATION OF THE
SYSTEM WITHOUT ITS SAFETY PROTECTION COVER. THESE GOGGLES
MUST BE EFFECTIVE AT THE WAVELENGTHS THAT MAY BE
GENERATED.
Emissions considered completely invisible can interact with any surface that
may produce visible light. These emission can be dangerous. Therefore, the
user should take maximum precautions at all times.
Access to laser areas should be restricted to personnel whose work requires

operation of the laser. These personnel must be instructed in the necessary
safety procedures. Likewise, the work area should be marked off with warning
symbols.
Highlights of the ICON Laser System
• Reduced dimensions of laser system, with galvanometric scanners 6220.

• Plastic covers.
• Electronic control system within the laser.
• Marking head position at 90 degrees.
• Internal CPU.
The system consists of four main parts that make the marking process possible.
7-1
Laser Beam Source
In this case CO2, He and N2. At the same time the source is subdivided into the
following parts:
• Laser tube.
• RF power supply unit.
Beam deflection
It is necessary to deflect the beam towards the marking surface in the X, Y

directions. If the product is moving, one of the mirrors has to track it.
• Galvanometric scanners X, Y assembly. These carry a mirror, which reflects
the laser beam onto the marking surface.
• Scanner control. Its function is to place the scanners at the correct angle at
all times in order to get the marking in the right position.
Electronic control
Its function is to control the message that is to be marked on the surface. It

consists of the following parts:
• SM-140 (and SM-141 with i-1010) control board.

• Internal CPU with ScanLinux software.
• Control interface (Touch Screen).
Cooling system
Since the energy generated by the system is discharged as heat, the system
needs to be cooled. In the case of laser systems from the ICON series, the
system is cooled by air. The cooling system consists of fans. ICON Laser systems
use only one fan located on the rear panel.
Optionally, the marking system can also incorporate a fume extractor to

remove fumes and other derivatives of the marking process.
7-2
BLOCK DIAGRAM
7
7- 3
7.2. TECHNICAL SPECIFICATIONS
The basic features of ICON laser system are:
MODEL i-1010 i-1010.net i-1030 i-1030.net
POWER 10W 30W
WAVELENGTH 10.6µ
115V / 230 V
MAIN POWER 50/60 Hz
SUPPLY UNIT
(1 Phase + N) 300VA (1 Phase + N) 650VA
DIMENSIONS 632.5mm x126.15mm x183mm 725mm x183.5mm x237mm
Net weight: 10Kg Net weight: 22Kg

WEIGHT
Gross weight: 12Kg Gross weight: 25Kg
Laser, Scanners, Power supply units, Control electronics and CPU in the laser system
Beam Beam
Power density Power density
diameter diameter
<324µm -E 24.3W/cm² <324µm -E 72.8 KW/cm²
SPECIF. Work Focal Area of

FOCAL Distance Distance Marking
95mm 100mm 30x30mm
µm: microns E: Standard O: Optional Built for marking at 90º
MARKING AREA
INDICATOR AND
OPTIONAL
FOCAL LENGTH
INDICATOR
ScanLinux from V4.5 and higher

SOFTWARE
Marca Lite software (only net model)
INTERFACE FOR TOUCH SCREEN

USER PC (only net model)
Touch Screen with ScanLinux software.

CONTROL TM
MarcaLite software, with security key and Ethernet (TCP / IP)
cable connection (net model only)
HEAD CO2 sealed laser tube.

MARCAJE RF Technology
Wavelength: 10.6 µm
Icon Touch Screen Terminal – Photocell kit - Photocell - Encoder Kit - Alarm
Kit - Extractor - Plexiglass Protection - Ground Support - U-ARM Assembly
ACCESSORIES Support 45x45 - Back Pack - Tripod Floor Stand - Horizontal Tripod Grip -
Vertical Tripod Grip - Table protection - Marking papers - Eye Protection -
Focal Distance Measurements
10º C (50º F) to 40º C (104º F) external temperature

ENVIRONMENTAL
Humidity < 95%, without condensation
CONDITIONS
Vibration free area
7-4
7.3. DIMENSIONS
7.3.1. ICON I-1010

7
7- 5
7-6
7.3.2. ICON I-1030
7.4. REAR PANEL CONNECTORS
iCON i-1010
iCON i-1030
iCON i-1010 net
7
7- 7
iCON i-1030 net
The following is a summary of the connectors on the back cover.
ENCODER / PHOTOCELL
Pin Function
#1 POSITIVE VOLTAGE (+5V)
#2 ENC/A
#3 ENC A
#4 ENC/B
#5 ENC B
#6 GND
#7 +15V
#8 PHOTOCELL INPUT
#9 GND
7-8
Pin
DB15
Function
DB15
7
#1 POSITIVE VOLTAGE (+5V)
#2 -
#3 -
#4 15V
#5 GND COM
#6 30V - (i-1030)
#7 TXD
COM2
#8 RXD
#9 GND (5V/15/30)
#10 COM
#11 NO COMPUTER
READY
#12 NC
#13 -
#14 INTERLOCK1
#15 INTERLOCK2
• Computer Ready is activated when the laser is in the printing process and is
not printing. Relay closes a contact when the marking process stops.
• External alarms can be detected with the Interlock pins. If the external
circuit is not closed, the marking system will warn the user of an error and
will not allow marking.
7- 9
7.5. LENSES
Lenses used by the ICON laser system come in only one size. The dimensions of
the printing field of the lens optically is 60x60mm. For the iCON, these
dimensions are reduced by the maximum angle of scanners to 30x30mm:
Working Focal Beam

MODEL Marking Area Power Density
Distance Distance diameter
i-1010 95mm 100mm 30x30mm 324µm 24.3 KW/cm2
i-1030 95mm 100mm 30x30mm 324µm 72.8 KW/cm2
MA: Marking Area in mm BD: Beam Diameter in µm
FD: Focal Distance in mm WD: Working Distance in mm
PD: Power Density in W/mm2
It is important to know the difference between Working Distance (WD) and

Focal Distance (FD). Both concepts are explained below:
- Working Distance (WD): The distance between the laser system base and the
surface to be marked.
- Focal Distance (FD): the distance between the centre of the lens and the
surface to be marked.
7.6. USER INTERFACE
The ICON Laser System can be controlled with the laser system Touch Screen,
it is possible to connect an external Touch Screen, and the net model can be
controlled with a PC using an Ethernet connection.
7.7. SOFTWARE
There is software to control the laser system. This software is optional, that is,
it may be obtained independently of the laser system.
• Crystal Font
This software is a laser system proprietary font and is built into ScanLinux. This
font is activated externally to the laser system by choosing this option on the
Touch Screen or the Marca Lite.
If you chose a dot matrix font for a text object, enter values for the following
parameters.
• Dot time: Sets the laser time for each dot of the character
(inµs).
• Dot speed: Defines the jump speed between dots (in mm/s).
• Dot microstep: Defines the resolution for jumps between dots.
7 - 10
•
•
during the jump between dots.
Delay: Scanner delay time for each dot.
7
Laser On between dots: When enabled, the laser will be kept on
In Marca you can modify the parameters of this font from the font editor that is
included in the software.
When this font is chosen, the text is represented by dots, as shown in the
figure below.
7.8. FUME EXTRACTION SYSTEM AND INDICATOR LIGHTS
Macsa Icon Laser systems can incorporate some accessories such as:
• Fume extractor system.

• Indicator lights.
The following is an explanation of how to install them in the laser systems.
7.8.1. FUME EXTRACTOR SYSTEM INSTALLATION
The fume extractor is a mechanism for extracting fumes and particles resulting
from marking a product. Once these fumes and particles have been extracted,
they are driven through a pipe to the extractor, where they are filtered.
The fume extractor is not included in the Macsa Icon Series marking system.
WARNING: A fume extractor is always required in order to keep the

focus lens of the laser tube clean. Optical parts damaged due to
failure to use the fume extractor will not be replaced by MACSA ID,
S.A. even if the laser system is still under warranty.
To install this accessory, take the following steps:
1. Connect the DB-15 connector of the fume extractor to the CUSTOMER

connector located on the rear panel of the laser system.
2. Connect the power connector of the fume extractor to 110/220V AC.
7- 11
NOTE: In the case of i-1010 can be taken powered since pin 4 (+15V) or since pin 6
(+30V) , but in the case of i-1030 only can be taken since pin 4 (+15V), because the
30V since pin 6 isn’t available for this model.
7.8.2. INSTALLATION OF INDICATOR LIGHTS
Indicator lights show the laser system operation status at all times.
Like a normal traffic light, this accessory consists of two different colour
indicator lights, so that one or the other lights up depending on the status.
The colours and their meanings are as follows:
• Red: lights up to indicate that the laser system is not marking.
• Green: lights up when the laser system is marking and has already
completed the initialisation process.
To install this accessory, take the following steps:
1. Connect the DB-15 connector of the lighted indicators to the

CUSTOMER connector located on the rear panel of the laser system.
NOTE: In the case of i-1010 can be taken powered since pin 4 (+15V) or since pin 6
(+30V) , but in the case of i-1030 only can be taken since pin 4 (+15V), because the
30V since pin 6 isn’t available for this model.
7 - 12
7.9. WARNING LABEL POSITIONING
iCON i-1010
7
3
6
CO2 LASER
400W MAX. OUTPUT
λ 10.6µm
CLASS 4 LASER PRODUCT
1
1 - Class IV Laser Alarm Label CO2
2
9
5 2- Unlocking panel
3- Laser hazard warning symbol
1 4- General Hazard Symbol

3
2 5 - Laser aperture
6 - Laser hazard classification (US label)
4
7 - Laser Aperture label
8 - Serial Number and CE label
10
9- Warning Label
8
10- Lens Cover
7- 13
iCON i-1030
1
4
3
2 1- Laser Hazard Symbol
5
2- Unlocking panel
3- Class IV CO2 Laser Warning
4- Laser hazard classification (US

3
label)
2
5- Laser Aperture
6- Warning Label
1
8 7- Laser tube warning
8- Laser tube information
9- Lens cover
9
10- - Serial Number and CE label
7 - 14
8
TABLE OF CONTENTS
8 SYSTEM MAINTENANCE
8.1.PREVENTIVE MAINTENANCE 8-1

8.2.CLEANING THE LASER SYSTEM 8-3
8.2.1.LASER SYSTEM COVER 8-3
8.2.2.MARKING HEAD 8-3
8.3.LENSES 8-3
8.3.1.LENS CLEANING 8-4
8.3.2.VISUAL INSPECTION OF OPTICAL ELEMENTS 8-4
8.3.3.FOCAL DISTANCE 8-5
8.3.4.X/Y POSITIONING SYSTEM 8-5
Version: 1.2.0
Date: January
2012
8-i
8 - ii
SYSTEM MAINTENANCE
8
Before replacing any component, the end user should carefully read
Chapters 0 and 1 of this instruction manual.
To get maximum performance from the laser marking system and avoid
damage, it is very important to perform preventive maintenance on all
components.
A maintenance plan for all the components should always be to established,

and the working level and characteristics of the surface of the product to be
marked must be considered.
It is very important that the electrical power of the system be shut down
before any maintenance procedure, to prevent any hazardous exposure to laser
radiation.
8.1. PREVENTIVE MAINTENANCE
CAUTION: Only authorized personnel should do system maintenance. The

procedures outlined below do not present any laser emission hazard. The
procedures must be followed carefully; failure to do so could cause laser
emission or seriously damage the laser system.
WARNING: The following operations must be carried out with the laser system
isolated from the main electricity supply.
Besides the preventive maintenance done by the laser system’s owners, a

thorough review of the coder by MACSA ID, S.A technicians must be done
periodically
The points to be checked are the following:
• Electronic control (every year)
• Laser tube cleaning (every two years)

Remove external laser system cover and clean the surfaces removing all
accumulated dust.
• Laser tube optics cleaning (every two years)

All the surfaces of the laser tube optics must be cleaned.
• Laser tube optics adjustment (every two years)
8-1
MAINTENANCE SCHEDULE
Weekly(authorised personnel only)
Check lens.
Check all cavities and covers for cleanliness.
Examine laser system air filters for visual signs of blockage.
Estimated Time: 15 minutes
Monthly (authorised personnel only)
All the above.
Clean the focus lenses.
Estimated Time: 30 minutes
Quarterly (authorised personnel)
All the above.

Clean the air filters.
Visually inspect optical components for any contaminant buildup.
Estimated Time: 2 hours
Annually (personnel from MACSA ID, S.A. or its distributors)
All the above.

Replace the cabinet air filters.
Examine the laser beam deflection mirrors and change them if necessary.
Inspect electronic components.
Check the power delivered by the laser (adjust the power limits if necessary).
Estimated Time: 3 hours
Biannually (MACSA personnel)
All the above.

Clean the optical components of the laser (mirrors, beam, lens, etc.)
Estimated Time: 3.5 hours
All the procedures above are detailed in the following section.
8-2
SYSTEM MAINTENANCE
8.2. CLEANING THE LASER SYSTEM
8
8.2.1. LASER SYSTEM COVER
Use a clean cloth, soft, damp and lint-free. Avoid touching the lenses with
the damp cloth.
Do not use abrasive materials which can damage the laser system.
Use a lint-free cloth to prevent any contamination of the marking head.

8.2.2. MARKING HEAD
To clean the marking head:
1. Stop and turn off the laser system (see section 3.4).
2. Use a damp, lint-free cloth around the marking head, avoiding contact with
the lens.
3. Use a dry, lint-free cloth to dry the marking head. Avoid touching the lens
with the cloth.
8.3. LENSES
Pay special attention when handling the lens holder to ensure the
lens surface is not touched by fingers or any other device.
Clean all lenses with acetone and optical paper.
During the marking process, a volatilisation of particles and fumes from the
surface of the marked product occurs, which are absorbed by the extraction
system. The problem increases when these particles form deposits on the lens
surface. Deposits of particles on the lens may cause two different problems:
• A decrease in power due to lack of transparency in the lens.
• Lens damage when the deposited particles are burned by the laser.
For these reasons, the lens should be cleaned periodically. Otherwise, these
may be damaged and the laser beam focus distorted.
All optical materials used in the infrared range are very fragile and their
maintenance requires extreme care. These optical elements must be carefully
handled and proper maintenance products must be used. Below is a set of basic
materials required to clean the lenses and mirrors
8-3
• Plastic tweezers.
• Lens cleaning paper.
• Pure acetone, never use water or soap.
8.3.1. LENS CLEANING
Lens cleaning must be done using latex gloves.
Carry out the following steps to clean the lens:
1. Make sure the laser is not enabled. (In any case, it is advisable to turn the
system off to clean the lens).
2. Remove the lens. Unscrew the lens and its holder from the base of the
marking head.
3. Carefully inspect the condition of the lens surface.
4. Lay the lens and its holder on a flat, even surface.
5. Fold the lens cleaning paper two or three times, avoiding sharp corners and
hold it with the plastic tweezers but without letting them touch the lens
surface directly, as this would damage the protective coating of the lens.
6. With the aid of tweezers, gently rub both surfaces of the lens in a circular
motion with the lens cleaning paper. The plastic tweezers must never touch
the lens surface because this would damage its protective coating.
7. Next clean the focus lens.
8. Repeat this procedure (changing the paper each time) until the lens is
clean.
9. Install the lens and its holder on the marking head base.
It is not possible to recommend a suitable frequency for cleaning the lens,

because it will depend on the kind of product that is being coded. Products
that generate a large amount of particles and fumes when coded will also dirty
the lens faster, so it will be necessary to clean it more often. Each user shall
establish the cleaning frequency required, depending on the hours of coding
and the kind of product coded.
8.3.2. VISUAL INSPECTION OF OPTICAL ELEMENTS
Remove the main laser cover head. Check exposed optical surfaces for signs of
damage or contamination. The most contaminating element for lenses is dust
or the volatised material itself. This can be removed with a small air puffer. Do
not use any type of aerosol as it could cause freezing.
8-4
SYSTEM MAINTENANCE
DO NOT remove any protective cover or other covers.
8
Inspection and cleaning of the elements protected by these covers must be
done by specialized personnel.
Special care should be taken in the inspection of optical elements with

polished surfaces. The optic elements are highly hygroscopic (water soluble).
They can be damaged if they are touched by fingers or can become opaque if
breathed on.
If any optic component shows signs of contamination or damage, it must be

cleaned with acetone, or replaced, and realigned. This work must only be done
by a specialized technician.
Replace the laser cover.
8.3.3. FOCAL DISTANCE
The focal distance is the distance from the lens centre to the focusing point
where the product to be coded is positioned.
This distance must be periodically checked because it affects the quality of the
printing. It should also be checked after the lens has been cleaned.
8.3.4. X/Y POSITIONING SYSTEM
You must check that the laser beam is correctly centred with respect to the
scanner mirrors. Use the following procedure to check this:
Select a message with 30x30mm square and print it. If you do not get a perfect
square, i.e., if it is distorted or one of the sides is imperfect or absent, the
alignment is not correct.
To resolve this problem, move the position dials until you obtain the desired
position.
8-5
8-6
9
TABLE OF CONTENTS
9 USER EVENTS
9.1.INTRODUCTION 9-1
9.2.SYSTEM FAULTS 9-2
9.3.ALARMS 9-3
Version: 1.2.0
Date: January
2012
9-i
9 - ii
USER EVENTS
9
9.1. INTRODUCTION
This chapter describes some of the System Event messages and what to do if
the laser system displays a Warning or a Print Failure message. The laser
system displays these messages in the user interface if any problem occurs.
If the laser system displays an event that is not described in this chapter, you
should inform your supervisor or contact your local Macsa distributor.
Event messages
These event messages indicate problems that you can often easily correct.
However, if any of the problems are not resolved after you perform the
recommended action, contact your local Macsa distributor.
9-1
9.2. SYSTEM FAULTS
FAULT CAUSES SOLUTIONS
The system does not Incorrect electrical 1. Check the main connection.
turn on connection
2. Make sure there is no other machine
on the same electrical line that may
damage the operation of the laser.
3. Check to ensure the system is
connected correctly to power.
4. Check the condition of the fuse.
The Ready LED is not 1. Fuse is blown. 1. Check fuse.
on
2. LED is blown. 2. Check LED.
3. ScanLinux has not 3. Connect the Customer connector to
loaded correctly. the laser system.
4. The laser system has not 4. Restart the laser system.
rearmed.
5. If the problem persists contact your
5. The Customer connector technical service.
is not connected.
6. Connect the laser system to the
external controller. If there is
communication, the laser or LED is
failing.
The Lase LED is not 1. Fuse is blown. 1. Check fuse.
on.
2. LED is blown. 2. Check LED.
3. The laser system is not 3. Check whether the laser system is
emitting laser beam. actually emitting laser beam or not.
4. Internal problems. 4. If the laser system is emitting laser
beam and the LED does not light up,
contact your technical service.
The Alarm LED is The laser system is 1. Replace the air filters
activated. overheated.
2. Turn off the laser system and allow
it to cool for a while.
Laser does not work 1. Disconnection of the 1. Check connector connection.

output cable.
2. Check fuse.
2. Incorrect input voltage.
3. Fuse is blown.
9-2
9
USER EVENTS
The Touch Screen Your Touch Screen seems 1. Check the connection between the
does not connect to be connected to the Touch Screen and the laser system
laser system but the
2. If the connection seems correct,
Touch Screen does not
verify the cable and connectors.
respond.
No lines with right A low resolution is Increase the resolution.

angles are drawn selected.
Incomplete characters The value of the Increase the value of the Maximum
and figures parameter Maximum inertia parameter.
inertia is too low.
There are burned The value of the Decrease the value of the Maximum
areas at the parameter Maximum inertia parameter.
connections between inertia is too high.
lines
9.3. ALARMS
Laser Off Interlock open. Close the laser tube cover.
Overtemp The laser system's Turn off the laser system and leave it
temperature exceeds to cool.
permitted temperature
limits.
Belt stopped The belt is not in Turn on the belt.

operation.
File not found 1. The required file does Find the file with the correct name.
not exist.
2. The file name is
incorrect.
Invalid font The font used for marking Recreate the message with a valid
a message is not a valid laser system font.
font for the laser system.
9-3
Over speed The belt is going too Decrease the belt speed.
quickly.
Hard drive full Too many files stored in Delete files not required for the
the laser system hard marking process.
drive.
File not allowed File format that is not Change the file format.
supported by the laser
system.
Trigger signal. More detection signals are Readjust the trigger value.
received than the number
of detected signals entered
by the user.
Maximum Distance. The Maximum Distance Configure the Maximum Distance again
between two marking is entering an appropriate value.
bigger than the distance
defined by user.
Minimum Distance. The Minimum Distance Configure the Minimum Distance again
between two marking is entering an appropriate value.
less than the distance
defined by user.
X scanner X scanner failure. Contact your technical service.
Y scanner Y scanner failure. Contact your technical service.
Empty Message The message that you want Enter some text so the message can
to print has no content. print.
Initialization 1. The startup process 1. Restart the laser system.

cannot be completed.
2. If the problem persists, contact
2. An SM-1XX board cannot technical service.
be found.
Interlock Interlock is activated Close the laser system
9-4
9
Not all alarms always inform to the user when their is a failure. The user
decides whether to have the laser system report or not on the following
alarms:
USER EVENTS
• Belt Stopped.
• Over Speed.
• Trigger signal.
• Interlock.
• Shutter closed.
• Empty message.
• OEM Shutter.
• Maximum Distance.
• Minimum Distance.
All other alarms always report a failure to the user.
RESOLVING POSSIBLE PROBLEMS CAUSED IN TRANSIT.
It is possible that some laser system components may get damaged during
shipping and later affect the marking process. If this happens, a service
technician should inspect the different internal laser system components.
9-5
9-6
10
USER TRAINING
Date:
Version:
2012
1.0.3
10 - i
January
10
10 - ii
TRAINING
10
Before users are allowed to use the laser system, or any of its accessories, they
should be trained to a level of competency that enables them to perform their
tasks safely and effectively. It is recommended that, as a minimum, training
should include the following topics.
Basic operations:
- Safety:
Warnings and cautions.
Safety issues (hazard prevention and accident management) for eye and skin
contact.
Importance of properly closing the laser system cover.
Using the emergency stop.
- Getting started:
Connection and start up.
The keyboard and screen.
Use of passwords.
Navigating the user interface.
- During printing:
“SYSTEM STATUS” area and event messages.
Selecting a message.
Printing a message.
Stopping printing.
- Shutting down the laser system:
Stopping the marking process.
Properly shutting down the laser system according to a period of system

inactivity.
10 - 1
- Laser system care:
Warning and failure messages and appropriate actions.
Intermediate operations
Depending upon the tasks operators may be required to perform, they may
need additional training in the following areas:
- Creating a message:
Finding the parameters.
Using the “EDIT” option
Putting fields in the correct position.
Saving and printing a new message.
Printing position.
- Routine maintenance:
How and when to clean the print head.
How and when to clean the lens.
How and when to clean or change the air filter
10 - 2
11
GLOSSARY
Date:
Version:
2012
1.0.3
March
11 - i
11
11 - ii
GLOSSARY
11
The glossary explains some of the terms that are used in this guide.
Caution Refers to hazards or unsafe practices that could

result in minor personal injury or product damage.
Circuit Breaker Located on the laser system's power supply unit

socket.
Control unit (CPU) Central processing unit, with an x8.6 architecture

and PC/104 or PC/104 PLUS format.
Control unit (KIP-1000) the control panel built-into the KIP-1070 and KIP-
1080 laser systems come with push-buttons and a
Touch Screen to control the laser system.
Current message The current message selected to be printed.
Cursor The marker that shows the current position in a field

or a message (for example, “EDIT MESSAGE”). The
arrow keys are used to move the cursor to another
position, which can also be done with the mouse (in
Marca).
Danger Refers to hazards that could result in serious

personal injury or death.
Directive Refers to types of regulations and/or standards.
Electromagnetic Eliminates, reduces or prevents the coupling effects

Compatibility between a laser system and its electromagnetic
environment.
Field The section of a message that can be created and

edited, independent of other sections. One or more
fields are used to create a message. The field types
include text, counters and Data and Time fields.
Filter Component in air cooled laser systems that prevents

dust from being deposited inside the laser system
and damaging its components.
Font size Size of the printed characters. You can adjust the
size of the printed characters.
Frame The laser system's casing.
11 - 1
Guarantee (Quality) The product is of a high quality and the operation of
the laser system is correct.
Hand Held Terminal User interface used to control the laser system.
Laser system (full) Refers to the full laser system assembly.
Mains power supply unit Located on the rear of some laser systems. Its shuts
switch off or turns on the laser system's power supply unit
Message The information that is printed.
NOTE Points of specific interest referring to a higher
performance or improved operation; additional
information or explanation on the subject in
question.
Photocell A type of optical sensor that indicates objects in a

determined position.
Pneumatic Maintenance Components assembly used to guarantee correct

group operation of the compressed air systems used in the
laser systems.
Print delay The distance between the product sensor and the
position at which the laser system starts to print the
message.
Prints counter The number of times a message is printed after

resetting the Prints Counter to zero.
Production line Refers to the production line where the laser system
is being used, as part of a harmonised set of
different subsystems that work with the product
until the finished product is obtained.
Rearm Resets the system to that it is ready for marking

again.
Switch It shuts off or turns on the laser system's power

supply unit. Said circuit breaker will automatically
shut off the laser system's power when the current
supplied exceeds the rated limits.
System status Current status of the laser system. The “SYSTEM

STATUS” tab shows information about the laser
system status.
Text box A box where text can be inserted from the

keyboard.
11 - 2
11
GLOSSARY
Touch screen User interface hardware and software used to
control the laser system.
Warning Refers to hazards or unsafe practices that could

result in serious personal injury or death.
Warranty (Repairs) Guarantees that the laser system will be repaired in

the event of a fault during the warranty period.
11 - 3
11 - 4

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ICON

Prepared by: Date:

Francesc Bravo March, 12th 2012

6 Managing your messages

The Company installing the system (Installer) hereby undertakes to ascertain

protection to maintain the safety of the laser marking system supplied by

Important: It is very important to read the entire instruction manual

The use of controls or adjusting devices or procedures other than those

This symbol warns the user of invisible laser emission output

ASTEC is a trademark of ASTEC American, Inc.

No part of this publication may be reproduced, transmitted, transcribed,

First edition published in 2008

Macsa products are subject to continual development and improvement.

It is very important to read the information contained in the Laser Safety

It is strongly recommended that any maintenance tasks, other than those

1.1. LASER TYPES 1-1

There are different types of lasers according to the medium of photon

■ Class IIIA. Continuous emission lasers that have an output power of

Any part of the laser protective casing which, when removed or

NOTE: Laser marking system protection covers can only be removed

There are risk control procedures for each class of laser:

■ Classes IIA and IIIA. They only require precautions to prevent

3. In the absence of the conditions specified in point 2, eye protection must

■ Class IV. These may produce injuries caused by the direct

involve fire risk. In addition to the precautions mentioned in

1. The laser system must be installed, adjusted and operated only by

3. The beam and incidence area must be surrounded by a material resistant

4. The presence of people in the beam path must be avoided in order to

5. Carbon plates or other sufficiently thick refractory materials must be

OFFICE OF COMPLIANCE (HFZ-312)

INTERNATIONAL ELECTROTECHNICAL COMMISSION

SAFETY DEVICES AND PROTECTIONS SUPPLIED BY MACSA ID, S.A.

The laser coding system includes a safety switch (interlock).

■ Lock control. Consists of a micro-switch located on the protective

1.2.2. PROTECTIVE CASING

Making this protective casing is the responsibility of the installer in each

Example of a protective casing:

The steps required to create a protective casing are shown below.

Required materials for CO2 laser systems:

• - Polycarbonate greater than 2 mm thick for top cover and

• - Black anodized aluminium or a carbon plate for rear cover

Required materials for YAG or Fibre laser systems:

• - Black anodized aluminium for top cover, rear cover and

So, the length of this part will be:

Length = (2 x desired casing height) + (production line width)

1. Cut a piece of polycarbonate/aluminium, according to the

In order to have access to the marking area, a hinge should be mounted

MAKING THE RIGHT SIDE

1. Take measurements from the right side of the protective

This side should be attached to the metal support with screws.

MAKING THE LEFT SIDE

Follow the same steps set forth in the previous paragraph.

1. Take measurements for the rear cover.

1.3. WARNING AND INFORMATION SYMBOLS

Danger: Hazards that could result in serious personal injury or death.

Warning: Hazards or unsafe practices that could result in serious personal

Caution: Hazards or unsafe practices that could result in minor personal

Note: Points of particular interest for more efficient or convenient

1.3.3. POSSIBLE PERSONAL INJURY WARNING

This product emits infrared radiation at a wavelength of 10.6µm or

protective viewing goggles in areas exposed to the laser beam.

RADIATION VIEWING CONDITIONS

The laser exiting the resonator is considered an intense monochromatic light

Direct view of the Laser beam: