9829300122-01 GA90+-160 Service Diagram

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F
copied, used for manufacturing or communicated to any other person or company.
This document is our property and shall not without our permission be altered,
Name DIAGRAM SERVICE GA 90-160 FS TT/TN Secrecy Class
Material NOT APPLICABLE 1102 K/ 2
Treatment Not Applicable ACD

Scale 1:1 Family A3 Compare
Drawing owner
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08
Version Drwg
7
Designation Sheet 01 ( 33 )
15
00.16 2014-03-26 Blank wt. 0 Kg Fini wt. 0 Kg

00.16
R
STATUS
AI
Note
Posi-
tion
Modified from Date Intr./Appd. Parent 3D Model Ed.Version 3D Preliminary
Des checked. Prod checked. Approved. Date
2013-11-27 9829300122
1 2 3 4 5 6 7 8 9 10
BUILT IN OPTIONS OPTIONS

CUSTOMER'S INSTALLATION Serial number :
A
MAIN POWER SUPPLY [b] 7 ID : Integrated dryer(Full Feature)
VOLTAGE : V 10 HAT: High Ambient Temperature
12 ER : Energy Recovery
FREQ : Hz 3 PH
25 SPM : Shock pulse monitoring
30 GA air cooled version

MAX FUSE [a] MAX FUSE [a] MAX FUSE [a] B
IEC : UL : CSA : 49 IT Network
3x A 3x A 3x A 55 SFL : Single feedline
56 HSCCR [v]
MAX FUSE [a] MAX FUSE [a] MAX FUSE [a]
57 Smartbox
IEC : UL: CSA :
C
2x(3x )A 2x(3x )A 2x(3x )A 60 Full Option Motor
COMPRESSOR
M1 M16 [p] M25 [p] M26 [q] M40 [q] M41 [q] M42 T3 [q]
_ _ _ _kW S.F. _ _ _ _ _ _ _kW _ _ _ _kW _ _ _ _kW _ _ _ _kW _ _ _ _kW _ _ _ _kW _ _ _ _kVA

D
_ _ _ _HP S.F. _ _ _ _ _ _ _HP _ _ _ _HP _ _ _ _HP _ _ _ _HP _ _ _ _HP _ _ _ _HP _ _ _ _HP
[p] Q25 [p] Q26 [p] Q40 [p] Q41 [p] Q39
____ A ____ A ____ A ____ A ____ A ____ A
[p] F21a-c [p] F24a-c [p]F25a-c [p]F26a-c [q]

F40a-c [q]
F41a-c [q]
F39a-c E
____ A ____ A ____ A ____ A ____ A ____ A ____ A
Interrupter setting specific to installation.

F
Control voltage 115V 60Hz : CSA certified and UL listed industrial control panel.
Applicable for all components unless a different location is specified.
Name DIAGRAM SERVICE GA 90-160 FS TT/TN Secrecy Class
Material NOT APPLICABLE 1102 K/ 2
Treatment Not Applicable ACD

Scale 1:1 Family A3 Compare
Drawing owner
Drawn by AIR15708 Blank nr. Replaces AIF G
08
Version Drwg
7
15
00.16 2014-03-26 Blank wt. 0 Kg Fini wt. 0 Kg

00.16
R
STATUS
AI
Note
Posi-
tion
Modified from Date Intr./Appd. Parent 3D Model Ed.Version 3D Preliminary
Des checked. Prod checked. Approved. Date
2013-11-27 9829300122
1 2 3 4 5 6 7 8 9 10
55 [y]
B
55 [y]
7
7
30
[a] [a] D
F
[b]
[b]
[o] Customer's Installation
G
ACD Name DIAGRAM SERVICE GA 90-160 FS TT/TN STATUS Ed. Date Prev. Page 02 Next Page 06 A3
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AIF Preliminary 00.16 2014-03-26
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FAN MOTOR(S)
A
30
[v] [v] [v]
56 56 56
B
49 49 49
F
[b] [b] [b]

[c] [c] [c]

[m] [m] [t]
G
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INTEGRATED DRYER (FULL FEATURE)
CONNECTIONS:
7
If no transfo T3: connect 1-2//3-4
Connect 1-5//2-6//3-4 (Transfo T3 is used for Dryer + Fans) A
Connect 1-5//4-6//5-2 (Transfo T3 is only used for fans)
[q]
[v] 56
[v] [q] 49
56
B
49
[q]
[v]
[q] [q] 56
49
[q]
[q] [q] [q] 12 25 7
[q]
[q] [q] [q]
[b]
[b] [b] [b]
[c] [c]
[m] [m] F
G
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INTEGRATED DYER (Full Feature)
7 A
[ f]
[f] [f]
[q] [q]
B
[f]
[f] C
CONNECTIONS:
[f] IF NO T3: 1-3
IF T3: 2-3
F
G
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Y-D STARTER DRIVE MOTOR AIRCOOLED
30
[g]
[t] [m] [m]
F
G
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HAT INTEGRATED DRYER(FULL FEATURE) MOTOR HEATER

10 7 60
E
[q] [m] [q] [m] [q]
F
G
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BLOW BY LOAD/UNLOAD SUPPLY SUPPLY SUPPLY SUPPLY SMARTBOX

VALVE E1 IO2-1 IO2-2 SPM
REGULATION
A
25 57
[f] B
X31
12
D
59
F
F.P.C 12VA
G
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ACD
AIF
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AUTOMATIC OPERATION
Name
2
[z]
[z]
230V AC 10A
CLOSED = AUTO
GENERAL WARNING
[z]
[z]
230V AC 10A
CLOSED = WARN
3
DIAGRAM SERVICE
GENERAL SHUTDOWN
[z]
[z]
230V AC 10A
CLOSED = SHUT DOWN
4
VOLTAGE FREE CONTACTS
LOAD-UNLOAD
[z]
[z]
230V AC 3A AC15
CLOSED = LOAD
5
MOTOR RUNNING
[z]
[z]
230V AC 6A AC15
CLOSED = RUNNING
GA 90-160 FS TT/TN
6
STATUS
Preliminary
Ed.
Date
7
00.16 2014-03-26
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Date
REMOTE EMERGENCY STOP
Next Page 41
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A3
Designation
9
9829300122
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10
24
( 33
)
F
B
D
A
E
C
G
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57
F
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A
7 12 59 25
8
7
30
F
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ACD
AIF
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[g]
EMERGENCY STOP
Name
2
REMOTE START/STOP
(CLOSED = START)
REMOTE LOAD/UNLOAD
(CLOSED = LOAD)
3
DIAGRAM SERVICE
REMOTE/LOCAL PRESS. SENSING
(LINK = REMOTE)
REMOTE SETPOINT
SELECTION
4
(CLOSED = REMOTE)
OVERLOAD DRIVE MOTOR

(CLOSED = OVERLOAD)
OVERLOAD FANMOTORS
[m]
[m]
(OPEN = OVERLOAD)
5
[t]
GA 90-160 FS TT/TN
STARTER FEEDBACK
(CLOSED = RUNNING)
6
STATUS
Preliminary
AUXILIARY INPUTS
Ed.
Date
7
00.16 2014-03-26
OVERLOAD DRYER FANS

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OVERLOAD DRYER
8
Date
(FULL FEATURE)
INTEGRATED DRYER
Next Page 44
2013-11-27
A3
PHASE SEQUENCE RELAY

Designation
9
ELECTRONIC CONDENSATE
DRAIN DRYER
7
9829300122
Sheet
10
43
( 33
(FULL FEATURE)
INTEGRATED DRYER
)
F
B
D
A
E
C
G
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F
[h] [h] [h] [h] [h]
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[n]
F
Option
G
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F
OPTION
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25
A
7 12 59 F
7
7 12
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F
Option
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F
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SPM
A
25
F
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SPM
A
F
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SMARTBOX
A
57
F
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SMARTBOX
F
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F
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F
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CONNECTORS/TERMINALS
PLUG IN KEY TABLE & CONNECTORS
NOTES: Male/terminal Female
X7.7'/X7.7
[o] For field wiring : USE COPPER WIRE ONLY Pin numbers to be removed
[a] Max.Fuse with regard to short-circuit protection
tightening torque for bolts: at the female connector as shown on this drawing. 1089 9427 06 S 1089 9427 11 S
of starter.Cable section may impose a fuse of smaller A
value.
metric thread size M5: 2,7Nm (2 lbft) On the opposite connector, coding key X0.60a/0.60b X0.60a-b/0.70
metric thread size M6: 7Nm (5 lbft)
[b] Power supply to be connected for counter 1088 0037 99 or 1089 9427 15 has to be installed 1088 0038 18 S 1088 0039 25 S
metric thread size M8: 12Nm (9 lbft)
clockwise rotation of compressor motor and metric thread size M10: 20Nm (15 lbft) at the same place X0.3a/0.3b/3.1
clockwise rotation of fanmotor(-s) except metric thread size M12: 30Nm (22,5 lbft)
fanmotor M26 (cubicle side) = COUNTER clockwise 1088 0037 16 S 1088 0039 25 S
Rotation to be observed while facing the drive F.P.C = Factory Provided component
X0.20/0.21/0.24/0.25/7.4/7.8/X7.9/5.1/46.1-2
end shaft of the motor.
[c] For fan motor(-s) delivered with terminal box : Y-
[q] M40,K40,Q40,F40a-c only installed for option integrated dryer (full feature).
1088 0037 16 S 1088 0039 26 S
or D-connection to be made inside the terminal box. X0.26a/0.26b/0.74
M41,M42,K41,K42,Q41,F41a-c only installed for aircooled integrated dryer * Removed key(s) B
[e] For connections of transformer : (Full Feature).F39a-c,Q39,F70is only installed if T3 is installed for option 1088 0037 16 S 1088 0039 27 S
see label on transformer (aircooled) integrated dryer (Full Feature).
[r] Bridges to be removed if components are installed. [aa] If transformer T3 is installed connect
[f] [s] Bridges are not installed if components/options are installed.
Cranckcase heater to X7.7' instead of X7.7 . 1088 0031 62 S X57.1 1088 0031 02 S
T1 (VA) F1,2 F3 F4 F5,6 F47
(A) (A) (A) (A) (A) [t] Only Installed for water cooled units
[v] SCCR= 50kA if option 56 is installed 1088 0039 06 S Earth / G / PE
250
[w] Depending on the installed element. X7.9
400 4 1 2 4 0,5
[x] Fuse for IT or IEC HSCCR variant.
X3.1
630 4 1 2.5 5 0,5 80 4
2
[y] SFL: 1X0 and F0' is used and a bridge connection is made to K23. * C
800 6 1 3.15 5 0,5 [z] 1X8 is used for option 40 (ring type terminals) only 88 2
1
1000 1 5 0,5
*
Terminal diagram Elektronikon buttons PE
1
*
[g] When remote stop button is installed, the bridges
1X0 : Supply 1088 0039 25 S
should be removed on the corresponding place of 1088 0039 28 S
1X1 : Main motor connections Start Button
connector X0.3
1X2 : Fan/Dryer motor connections X0.60a
[h] Pressure transducer pin configuration 1X3 : Earth X0.20
43
2
1 : Supply voltage 1X4 : 115V/230V AC control circuit *
43
3
2 : Ground 1X5 : 24V AC control circuit Programmed Stop Button * 42
1
45
2
3 : Output 1X6 : 24V DC control circuit
D
4 : Not connected, open 1X7 : Customer contacts PE
1
1X8 : Option terminals
1088 0039 25 S
PT+PDT
1X9 : Standard connector terminals 1088 0039 26 S X0.60b
1X10 : Optional connector terminals X0.70
* 43
2
2 4 TYPE OF GLANDS X0.25 28
2
42
1
1 40
1
3 1 EMC-cable gland Cable gland *
* 222 1088 0039 25 S
2
PE 1088 0039 25 S
1
E
PT 1088 0039 26 S
WIRES
3 2 1 X7.8
Power wires:
80
3
Installed wires
* 83
2
1 : V+ Optional installed wires
2 : Signal * PE
1
3 : Ground X0.3a
Customer installed wires F
Control/other wires: 1088 0039 26 S 32
2
[m] only installed for aircooled units. Installed wires * 31
1
[n] 1R1-11R2 for ABB motors, P1R-P12 for WEG Optional installed wires X7.4
motors. Earth/ground installed wires 1088 0039 25 S
43
3
Customer installed wires
*
* 81 X0.3b
2
Wires installed by production
PE 3
2
Installed multi wire cables
* 1
1
Component links
Terminal/connector links
1088 0039 26 S
1088 0039 25 S G
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NOTES: PLUG IN KEY TABLE & CONNECTORS CONNECTORS/TERMINALS

Male/terminal Female
Pin numbers to be removed
at the female connector as shown on this drawing. A
On the opposite connector, coding key
1088 0031 01 has to be installed
at the same place
1088 0031 67 S X7.16 1088 0031 03 S
1088 0031 65 S X12.11088 0032 04 S
* Removed key(s) 1088 0031 70 S X14.11088 0032 06 S

B
Multi level terminal layout:

1X0 : Supply connector terminals, 1X9 : Standard
connector terminals, 1X10 : Optional connector terminals
a and b = NOT Internally connected, when a wire number
differs between decks
1X10 1X10 1X10 1X10 1X9 1X9 1X9 1X9 1X9 1X7/1X8 [z] 1X6 1X5 1X4 1X0
1 1 1 1 119 117 115 113 111 PE 40 40 40 40 30 30 30 30 30 30 30 PE 43 43 42 42 PE 223 83 51 7 5 2 2 2 1 1 1
TERMINALS
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
TERMINALS
1.1 1.1
PE 88 80 2 4 PE 81 43 40 28 42 43 PE 45 43 31 32 1 3 61 62
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 120 118 116 114 112 PE 26 25 24 23 39 38 37 36 35 34 33 PE 43 43 42 42 PE 224 84 80 14 6 2 2 2 1 1 1 2.1 2.1

PE 83 80 42 43 PE 46 43 PE 222 1
F
X0.60b
X0.24
X0.25
X7.8
CONNECTORS
CONNECTORS
b b b b b b b b b b b b b b b b b b b b b b b b
222
PE
PE
PE
80
83
43
42
46
43
1
X0.60a
X0.70
X0.20
X0.3a
X0.3b
X3.1
120 118 116 114 112 PE 26 25 24 23 39 38 37 36 35 34 33 PE 43 43 42 42 PE 224 84 80 14 6 2 2 2 1 1 1

X7.9
X7.4
X7.7
a a a a a a a a a a a a a a a a a a a a a a a a
119 117 115 113 111 PE 40 40 40 40 30 30 30 30 30 30 30 PE 43 43 42 42 PE 223 83 51 7 5 2 2 2 1 1 1
PE 88 80 2 4 PE 81 43 40 28 42 43 PE 45 43 31 32 1 3 61 62
PIN
CON.
1
PIN
CON.
2
1
2
1
1.1
1.1
2
2
3
1
2
HV contector LV contector LV contector HV contector

G
ACD Name DIAGRAM SERVICE GA 90-160 FS TT/TN STATUS Ed. Date Prev. Page 97 Next Page A3
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Name DIAGRAM SERVICE GA 90-160 FS TT/TN Secrecy Class

Material NOT APPLICABLE 1102 K/ 2

Treatment Not Applicable ACD

00.16 2014-03-26 Blank wt. 0 Kg Fini wt. 0 Kg

BUILT IN OPTIONS OPTIONS

VOLTAGE : V 10 HAT: High Ambient Temperature

25 SPM : Shock pulse monitoring

30 GA air cooled version

IEC : UL : CSA : 49 IT Network

3x A 3x A 3x A 55 SFL : Single feedline

_ _ _ _kW S.F. _ _ _ _ _ _ _kW _ _ _ _kW _ _ _ _kW _ _ _ _kW _ _ _ _kW _ _ _ _kW _ _ _ _kVA

[p] F21a-c [p] F24a-c [p]F25a-c [p]F26a-c [q]

____ A ____ A ____ A ____ A ____ A ____ A ____ A

Interrupter setting specific to installation.

Name DIAGRAM SERVICE GA 90-160 FS TT/TN Secrecy Class

Material NOT APPLICABLE 1102 K/ 2

Treatment Not Applicable ACD

00.16 2014-03-26 Blank wt. 0 Kg Fini wt. 0 Kg

[o] Customer's Installation

[v] [v] [v]

[b] [b] [b]

[c] [c] [c]

[q] [q] [q] 12 25 7

INTEGRATED DYER (Full Feature)

[t] [m] [m]

HAT INTEGRATED DRYER(FULL FEATURE) MOTOR HEATER

BLOW BY LOAD/UNLOAD SUPPLY SUPPLY SUPPLY SUPPLY SMARTBOX

VOLTAGE FREE CONTACTS

OVERLOAD DRIVE MOTOR

OVERLOAD DRYER FANS

PHASE SEQUENCE RELAY

[h] [h] [h] [h] [h]

Control/other wires: 1088 0039 26 S 32

[m] only installed for aircooled units. Installed wires * 31

NOTES: PLUG IN KEY TABLE & CONNECTORS CONNECTORS/TERMINALS

* Removed key(s) 1088 0031 70 S X14.11088 0032 06 S

Multi level terminal layout:

1 1 1 1 119 117 115 113 111 PE 40 40 40 40 30 30 30 30 30 30 30 PE 43 43 42 42 PE 223 83 51 7 5 2 2 2 1 1 1

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 120 118 116 114 112 PE 26 25 24 23 39 38 37 36 35 34 33 PE 43 43 42 42 PE 224 84 80 14 6 2 2 2 1 1 1 2.1 2.1

120 118 116 114 112 PE 26 25 24 23 39 38 37 36 35 34 33 PE 43 43 42 42 PE 224 84 80 14 6 2 2 2 1 1 1

HV contector LV contector LV contector HV contector

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