Professional Documents
Culture Documents
(continued) (continued)
x–y 3.4–6.7 Si3N4 (α-phase) 2.9
z 83 Si3N4 (β-phase) 2.3
Quartz/polyimide Spinel (MgAl2O4) 7.6
x–y 5–8 Soda–lime–silicate glass 9.2 (used in lightbulbs)
z 68.4 Borosilicate glass 4.6 (used with Kovar)
Quartz/bismaleimide Silica (96 % pure) 0.8
x–y, 35 % resin 6.2 Silica (99.9 % pure) 0.55
z 35 % resin 41 Zerodur Class 2 0.1
Alumina (90 %) TF substrate 7.0 Zerdur Class 0 Extreme 0.007
Alumina (ceramic chip carrier) 5.9–7.4 E. Polymers (unorientated)
Epoxy (70 % silica) plastic packaging 20–23 Polyethylene 100–200
Mulite co-fired 4.2 Polypropylene 58–100
Gallium arsenide 5.7 Polystyrene 60–80
Silicon carbide 3.6 Polytetrafluoroethylene 100
Carbon fibre 60 %–epoxy −1.1 Polycarbonate 66
D. Other ceramics Nylon (6/6) 80
A12O3 6.5–8.8 Cellulose acetate 80–160
BeO 9 Polymethylmethacrylate 50–90
MgO 13.5 Epoxy 45–90
SiC 4.8 Phenolformaldehyde 60–80
Silicon 2.6 Silicones 20–40
(continued) a
For temperature range −55 to +100 °C
Appendix 2: Properties of Printed Circuit Laminates
A wide variety of techniques may be used for the identifi- Each chemical must be stored and handled according to the
cation of grain structures, phases, and other constituents in manufacturer’s recommendations. All chemicals are poten-
metals and alloys. Metallographers are often able to predict tially dangerous and it is assumed that the person mixing,
the chemical composition and processing history of a pouring, or etching is thoroughly familiar with their use. If
metallic sample by selectively etching its polished surface there is any uncertainty about their use, toxicity, or means of
and comparing the microstructure to those of reference disposal, the user’s Chemical and Safety Department should
samples in conjunction with published phase diagrams. be contacted.
The following chemical reagents (etch compositions) are The concentrations of acids are given in terms of specific
recommended by the author for the etching of metals and gravity (s.g.), or as a percentage (%) of the fully concen-
alloys commonly encountered during the metallurgical trated value.
assessment of electrical and structural spacecraft materials.
Metal
Aluminium and its alloys
1 Hydrofluoric acid (40 %) 0.5 ml 15 s immersion is recommended. Particles of all common microconstituents are outlined. Colour indications
Hydrochloric acid (1.19) 1.5 ml
Nitric acid (1.4) 2.5 ml
Water 95.5 ml Mg2Si and CaSi2 Blue to brown
α (AlFeSi) and (AlFeMn) Darkened
β (AlCuFe) Light brown
(Keller’s etch) MgZn2, NiAl3, (AlCuFeMn), Al2Cu Mg and Al6CuMg Brown to black
α (AlCuFe) and (AlCuMn) Blackened
Al3Mg2 Heavily outlined and pitted
The colours of other constituents are little altered. Not good for high Si alloys
Desmut in 50 % nitric acid if necessary
2 Sodium hydroxide 1g Specimens are etched by swabbing for 10 s. All usual constituents are heavily outlined, except for Al3Mg2
Water 99 ml (which may be lightly outlined) and (AlCrFe) which is both unattacked and uncoloured. Colour indications
FeAl3 and NiAl3 Slightly darkened
(AlCuMg) Light brown
α (AlFeSi) Dull brown
α (AlFeSi) Rough and attacked; slightly darkened
MnAl6 and (AlFeMn) Coloured brown to blue (uneven attack)
MnAl4 Tends to be darkened
The colours of other constituents are only slightly altered
Beryllium
3 Hydrofluoric acid (40 %) 10 ml Etch by immersion for 10–30 s to outline grain boundaries and microconstituents
Ethyl alcohol 90 ml
4 Water 95 ml Be alloys may be etched in the reagent (1–15 s)
Sulphuric acid (1.84) 5 ml
Note: during the preparation of beryllium samples, do not breathe dust, as this is extremely toxic. Cutting operations must be done under controlled conditions, preferably in a glove box. See text for the removal of
mechanical twins. Polishing cloth will be contaminated with beryllia and needs to be disposed of according to local health and safety requirements. Metallographers should wear rubber gloves and avoid contact with
etchants
Chromium
5 Hydrochloric acid (concentrated) Shows striations in electrodeposits
Copper, copper alloys, brass, bronze, etc.
6 Ammonium hydroxide 50 ml Used for copper, many copper-rich alloys
Water 50 ml Gives a grain boundary etch, and also tends to darken the α solid solution, leaving the β solid solution lighter. The
Hydrogen peroxide (30 vol.) 20 ml hydrogen peroxide content may be varied. Less is required the lower the copper content
7 Ferric chloride, various strengths and compositions Used as a general reagent for copper, brass, bronze, nickel–silver, aluminium–bronze, and other copper-rich alloys. It
To 100 parts of water are added darkens the β constituent in brasses and gives grain contrast following ammoniacal or chromic acid etches. The most
suitable composition should be found by trial and error in specific cases. This reagent generally emphasizes scratches
Hydrochloric acid (1.19) Ferric chloride (g)
in imperfectly prepared specimens, and tends to roughen the surface. For sensitive work it is frequently a great
20 1 advantage to replace the water in the reagent by a 50:50 water–alcohol mixture or by pure alcohol
10 5
50 5
Appendix 3: Reagents for Microetching Metals and Alloys
(continued)
(continued)
No. Reagent composition Remarks
8 Potassium dichromate 2g Used for copper, and copper alloys with beryllium, manganese, and silicon. Also suitable for nickel–silver, bronzes,
Water 100 ml and chromium–copper alloys. This reagent should be followed by a ferric chloride etch to give added contrast
Sodium chloride (saturated) 4 ml
Sulphuric acid (s.g. 1.84) 8 ml
Gold
9 Hydrochloric acid (concentrated) 60 ml Use under a hood, immerse for a few seconds
Nitric acid (concentrated) (Aqua Regia) 40 ml
10 Potassium cyanide, 10 % in water 10 ml Used for gold and its alloys. A fresh solution, warmed if necessary, must be used for each operation. The etching time
Ammonium persulphate, 10 % in water 10 ml varies from 0.5 to 3 min. The attack may be speeded up by the addition of 2 % of potassium iodide, but this is liable
to give staining effects
11 Tincture of iodine, 50 % solution in aqueous potassium iodide Used for gold alloys. With silver-gold alloys a silver iodide film may form. This may be removed by immersion in
potassium cyanide solution
Indium and indium alloys
12 Hydrochloric acid (1.19) 20 ml General etchant, use by immersion for a few seconds. [For very detailed studies of indium–gold reaction layers, see
Picric acid 4g Millares and Peraggi (1992)]
Ethyl alcohol 400 ml
Appendix 3: Reagents for Microetching Metals and Alloys
(continued) (continued)
2 2 2 2
N/mm hbar tonf/in. lbf/in. kgf/mm N/mm2 hbar tonf/in.2 lbf/in.2 kgf/mm2
360 36 23.3 52,200 36.7 485 48.5 31.4 70,300 49.5
365 36.5 23.6 52,900 37.2 490 49 31.7 71,100 50.0
370 37 24.0 53,700 37.7 495 49.5 32.1 71,800 50.5
375 37.5 24.3 54,400 38.2 500 50 32.4 72,500 51.0
380 38 24.6 55,100 38.7 505 50.5 32.7 73,200 51.5
385 38.5 24.9 55,800 39.3 510 51 33.0 74,000 52.0
390 39 25.3 56,600 39.8 515 51.5 33.3 74,700 52.5
395 39.5 25.6 57,300 40.3 520 52 33.7 75,400 53.0
400 40 25.9 58,000 40.8 525 52.5 34.0 76,100 53.5
405 40.5 26.2 58,700 41.3 530 53 34.3 76,900 54.0
410 41 26.5 59,500 41.8 535 53.5 34.6 77,600 54.6
415 41.5 26.9 60,200 42.3 540 54 35.0 78,300 55.1
420 42 27.2 60,900 42.8 545 54.5 35.3 79,000 55.6
425 42.5 27.5 61,600 43.3 550 55 35.6 79,800 56.1
430 43 27.8 62,400 43.8 555 55.5 35.9 80,500 56.6
435 43.5 28.2 63,100 44.4 560 56 36.3 81,200 57.1
440 44 28.5 63,800 44.9 565 56.5 36.6 81,900 57.6
445 44.5 28.8 64,500 45.4 570 57 36.9 82,700 58.1
450 45 29.1 65,300 45.9 575 57.5 37.2 83,400 58.6
455 45.5 29.5 66,000 46.4 580 58 37.6 84,100 59.1
460 46 29.8 66,700 46.9 585 58.5 37.9 84,800 59.7
465 46.5 30.1 67,400 47.4 590 59 38.2 85,600 60.2
470 47 30.4 68,200 47.9 595 59.5 38.5 86,300 60.7
475 47.5 30.8 68,900 48.4 600 60 38.8 87,000 61.2
480 48 31.1 69,600 48.9
(continued)
Appendix 5: Aluminium Alloy Temper Designations
The compositions and temper conditions of aluminium 9 the minimum ultimate tensile strength exceeds that
alloys are designated by the Aluminium Association (AA) of the fully hard by at least 10 MPa.
and are recognized internationally. Further information can The second digit indicates the degree of hardening and
be obtained from the AA. is a number from 1 to 9.
The Basic Temper Designations are as follows: (c) Third digit
A third digit may be used to denote a further charac-
F As fabricated
teristic or variation.
O Annealed
H Strained hardened
Spacecraft aluminium alloys are generally subdivisions
T Thermally treated to produce stable tempers other
of the T temper, as shown below
than F, O, H
A more precise description of the T tempers is as follows,
but whenever possible the original material specification
The Subdivisions of H temper are as follows: should be consulted, as some deviations exist:
T1 Cooled from an elevated temperature-shaping
(a) First digit
process and naturally aged to a substantially
H1 strain hardened only
stable condition
H2 strain hardened and partially annealed
T2 Cooled from an elevated temperature-shaping
H3 strain hardened and stabilized
process, cold-worked, and naturally aged to a
(b) Second digit
substantially stable condition
1 1/8 hard
T3 Solution heat-treated, cold-worked, and natu-
2 quarter hard
rally aged to a substantially stable condition
3 3/8 hard
T351 Solution heat-treated and stress-relieved by
4 half hard
stretching to produce a permanent set of 2 %
5 5/8 hard
nominal but not less than 1.5 % nor more than
6 three quarters hard
3 %. Product shall receive no further straight-
7 7/8 hard
ening after stretching
8 fully hard
T611 Solution and precipitation heat-treated, low T7352 Solution heat-treated and stress-relieved by
residual stresses compression to produce a permanent set of not
Material may, after quenching from the solution less than 1 % nor more than 5 %, and
heat-treatment temperature, receive minor precipitation heat-treated. The method and
straightening in an amount necessary to meet direction of compression shall be as agreed upon
tolerances specified on the drawing by purchaser and vendor
T62 Solution heat-treated and then artificially aged T736 See T74
by the user T73651 Solution heat-treated and stress-relieved by
T651 Solution heat-treated and stress-relieved by stretching to produce a nominal set of 2 % but
stretching to produce a permanent set of 2 % no less than 1.5 % nor more than 3 %, and
nominal but not less than 1.5 % nor more than precipitation heat-treated
3 %, and artificially aged. Product shall receive T736511 Solution heat-treated and stress-relieved by
no further straightening after stretching stretching to produce a nominal permanent set
T6510 Solution heat-treated and stress-relieved by of 1.5 % but not less than 1 % nor more than
stretching to produce a permanent set of 1.5 % 3 %, and precipitation heat-treated. Material
nominal, but not less than 1 % nor more than may receive minor straightening after stretching,
3 % and artificially aged. Material shall receive to meet required dimensional tolerances
no further straightening after stretching T73652 Solution heat-treated and stress-relieved by
T6511 Solution heat-treated and stress-relieved by compression to produce a permanent set of not
stretching to produce a permanent set of 1.5 % less than 1 % nor more than 5 %, and
nominal, but not less than 1 % nor more than precipitation heat-treated. The method and
3 %, and artificially aged. Material may receive direction of compression shall be as agreed upon
minor straightening after stretching by purchaser and vendor
T652 Solution heat-treated and stress-relieved by T74 (Previously T73 or T736.) Solution heat-treated
compression to produce a permanent set of 1.5– and artificially aged to resist stress-corrosion
5 %, and precipitation heat-treated. During cracking
compression, primary focus shall be applied in T7451 Solution heat-treated and stress-relieved by
the axial direction and on individual rings stretching to produce a nominal permanent set
approximately final dimensions of 2 % but not less than 1.5 % nor more than
T66 Solution and precipitation heat-treated 3 %, and precipitation heat-treated. Plate shall
T7 Solution heat-treated and overaged/stabilized receive no further straightening operations after
T71 Solution and precipitation heat-treated (castings) stretching
T72 Solution heat-treated and then artificially over- T7452 Solution heat-treated and stress-relieved by
aged by the user compressing to produce a permanent set of 1–
T73 See T74 5 % and overaged
T7351 Solution heat-treated and stress-relieved by T76 Solution heat-treated and artificially aged suffi-
stretching to produce a nominal permanent set cient to produce improved resistance to
of 2 % but not less than 1.5 % nor more than exfoliation
3 %, and precipitation heat-treated. Plate shall T761 Solution heat-treated and precipitation
receive no further straightening operations after heat-treated. The T7 tempers require closer
stretching control on ageing practice variables such as
T73510 Solution heat-treated and stress-relieved by time, temperature, heating-up rates, etc
stretching to produce nominal permanent set of T7651 Solution heat-treated and stress-relieved by
1.5 % but not less than 1 % nor more than 3 %, stretching to produce a permanent set of 2 %
and precipitation heat-treated. Material shall nominal but not less than 1.5 % nor more than
receive no further straightening after stretching 3 %, and artificially aged sufficient to produce
T7311 Solution heat-treated and stress-relieved by improved resistance to exfoliation and
stretching to produce nominal permanent set of stress-corrosion cracking. Plate shall receive no
1.5 %, but not less than 1 % nor more than 3 %, further straightening after stretching
and precipitation heat-treated. Material may T76511 Solution heat-treated and stress-relieved by
receive minor straightening, after stretching, an stretching to produce a nominal permanent set
amount necessary to meet required dimensional of 1.5 %, but not less than 1 % nor more than
tolerances 3 %, and precipitation treated. Material may
570 Appendix 5: Aluminium Alloy Temper Designations
receive minor straightening, after stretching, of of 1.5 % but not less than 1 % nor more than
an amount necessary to meet required dimen- 3 %, and precipitation heat-treated
sional tolerances T852 Solution heat-treated and stress-relieved by
T77 Solution-treated and stabilized compression, to produce a permanent set of 1–
T8 Solution heat-treated, cold-worked, and then 5 %, and precipitation heat-treated
artificially aged T86 Solution heat-treated, cold-worked by a reduc-
T81 Solution heat-treated, cold-worked by the flat- tion of approximately 6 %, and then artificially
tening operation, and then artificially aged aged
T851 Solution heat-treated and stress-relieved by T861 Solution heat-treated, cold-reduced approxi-
stretching to produce a permanent set of 2 % mately 6 % in thickness, and precipitation
nominal but not less than 1.5 % nor more than heat-treated
3 %, and artificially aged. Plate shall receive no T9 Solution heat-treated, artificially aged, and then
further straightening after stretching cold-worked
T8511 Solution heat-treated and stress-relieved by T10 Cooled from an elevated temperature-shaping
stretching to produce a nominal permanent set process, cold-worked, and then artificially aged
Appendix 6: Metal Alloy Comparison Tables
Alloy equivalents—steels
Composition
Country Designation C Si Mn P S Other
Carbon steels
11001 USA AISI/SAE 1005 (UNS G10050) <.06 *1 <.35 <.04 <.05 –
UK BS970 015A03 <.06 *1 <.3 <.05 <.05 –
F AFNOR FD5 .04–.07 – .2–.4 .02 .025 –
F AFNOR FD4 .04–.07 <.1 .2–.4 .025 .03 –
G DIN 17140 D6-2 Wk. 1.0314 <.06 *2 <.4 <.04 <.04 N < .007 *3
G DIN 17140 D5-1 Wk. 1.0312 <.06 *2 <.4 <.05 <.05 –
11002 USA AISI/SAE 1006 (UNS G10060) <.08 *1 .25–.4 <.04 <.05 –
UK BS970 030A04 <.08 *1 .2–.4 <.05 <.05 –
G DIN 17140 D7-1 Wk. 1.0311 <.08 *2 <.45 <.06 <.05 –
G DIN 17140 D8-2 Wk. 1.0313 <.08 *2 <.45 <.045 <.04 N < .007 *3
11003 USA AISI/SAE 1008 (UNS G10080) <.1 *1 .3–.5 <.04 <.05 –
UK BS970 040A04 <.08 *1 .3–.5 <.05 <.05 –
F AFNOR FdTu4 <.09 – .25–.5 – – N < .006
F AFNOR FdTu2 <.08 – .35–.6 – N < .014 Mn/S > 10
F AFNOR FdTu10 <.1 – .25–.5 – – N < .01
F AFNOR FdTu11 <.1 <.1 .25–.5 – –
F AFNOR Fd2 .04–.1 – .2–.45 – – N < .007
F AFNOR Fd12 .04–.1 – .2–.5 – – N < .007
G Ust4, US14 Wk. 1.0336 <.09 *2 .25–.5 <.03 <.03 N < .007
G DIN 1623; 1624; 5512; st2, st12 Wk. <.1 *2 .2–.45 <.033 <.035 N < .007 *3
1.0330
G DIN 1623. B11; 001624; st3, st13 Wk. <.1 *2 .2–.4 <.025 <.023 N < .007
1.0333
G DIN 17115; Ust35-2; Wk. 1.0207 .06–.14 *2 .4–.6 <.04 <.04 N < .007 *3—Also
AISI 1010
G DIN 17115; Rst35-2; Wk. 1.0208 .06–.12 .03–25 .4–.6 <.04 <.04 Also AISI 1010
G DIN 17111; UQst 36-2; Wk. 1.0204 .08–.13 *2 1.25–.45 <.04 <.04 N < .007 *3—Also
AISI 1010
G DIN 17111; Rst 36-2; Wk. 1.0205 <.13 <.4 25–.5 <.05 <.5 N < .007 *3-Also AISI
1010
11004 USA AISI/SAE 1010 (UNS G10100) .08–.13 *1 .3–.6 <.04 <.05 –
UK BS970 040A10 .08–.13 *1 .3–.5 <.05 <.05 –
UK BS970 045A10 .08–.13 *1 .3–.6 <.05 <.05 –
F AFNOR Xc9 .06–.12 .05–.3 .3–.5 – – –
G DIN 17210; 1652 Ck10 Wk. 1.1121 .07–.13 .15–.35 .3–.6 <.035 <.035 –
G DIN 17210; 1652 c9 Wk. 1.0301 .07–.13 .15–.33 .3–.6 <.045 <.043 –
11005 USA AISI/SAE 1011 (UNS G10110) .08–.13 *1 .6–.9 <.04 <.05 –
UK BS970 060A10 .08–.13 *1 .5–.7 <.05 <.05 –
11006 USA AISI/SAE 1012 (UNS G10120) .1–.15 – .3–.6 <.04 <.05 –
UK BS970 040A12 .1–.15 *1 .3–.5 <.05 <.05 –
F AFNOR XC 12 .1–.16 .05–.3 .3–.5 – – –
G DIN 17210; 1652 Ck10Wk. 1.1121 .07–.13 .15–.35 .3–.6 <.035 <.035 –
G DIN 17210; 1652 c9 Wk. 1.0301 .07–.13 .15–.35 .3–.6 <.045 <.045 –
11007 USA AISI/SAE 1015 (UNS G10150) .13–.18 *1 .3–.6 <.04 <.05 –
UK BS970 040A15 .13–.18 *1 .3–.5 <.05 <.05 –
UK BS970 050A15 .13–.18 *1 .4–.6 <.05 <.05 –
F AFNOR XC12 .1–.16 .05–.3 .3–.5 – – –
G DIN 17210; 1652 Ck15 Wk. 1.1141 .12–.18 .15–.35 .3–.6 <.035 <.035 –
11008 USA AISI/SAE 1016 (UNS G10160) .13–18 *1 .6–.9 <.04 <.05 –
UK BS970 080A15 .13–.18 *1 .7–.9 <.05 <.05 –
G DIN 17111; Rst 44.2 Wk. 1.0419 <.18 <.45 <.8 <.05 <.05 N < .007
11009 USA AISI/SAE 1017 (UNS G10170) .15–.2 *1 .3–.6 <.04 <.05 –
UK BS970 040A17 .15–.2 *1 .3–.5 <.05 <.05 –
F AFNOR XC18 .16–.22 <.25 .4–.65 – – –
G DIN 17210; 1652 Ck15 Wk. 1.1141 .12–.18 .15–.35 .3–.6 <.035 <.035 –
(continued)
Appendix 6: Metal Alloy Comparison Tables 573
(continued)
Composition
Country Designation C Si Mn P S Other
11010 USA AISI/SAE 1018 (UNS G10180) .15–.2 *1 .6–.9 <.04 <.05 –
UK BS970 080A17 .15–.2 *1 .7–.9 <.05 <.05 –
G DIN 17172; st43.7 Wk. 1.0484 <.22 <.4 .5–1.1 <.04 <.045 –
11011 USA AISI/SAE 1019 (UNS G10190) .15–.2 *1 .7–1.0 <.04 <.05 –
UK BS970 080A17 .15–.2 *1 .7–.9 <.05 <.05 –
G DIN 17172; St43.7 VVk.1.0484 <.22 <.4 .5–1.1 <.04 <.045 –
11012 USA AISI/SAE 1020 (UNS G10200) .18–.23 *1 3–.6 <.04 <.05 –
UK BS970 040A20 .18–.23 *1 .3–.5 <.05 <.05 –
F AFNOR CC20 .15–.25 .1–.4 .4–.7 <.04 <.04 –
G DIN 17200; 17242; 17243; 1652. C22 .18 .25 .15–.35 .3–.6 <.045 <.045 –
Wk. 1.0402
11013 USA AISI/SAE 1021 (UNS G10210) .18–.23 *1 .6–.9 <.04 <.05 –
UK BS970 080A20 .18–.23 *1 .7–.9 <.05 <.05 ––
G DIN 17172; St47.7 Wk. 1.0409 <.22 .2–.45 .7–1.3 <.04 <.035 N < .009
11014 USA AISI/SAE 1022 (UNS G10220) .18–.23 *1 .7–1.0 <.04 <.05 –
UK BS970 080A20 .18–.23 *1 .7–.9 <.05 <.05 –
G DIN 17172; St47.7 Wk. 1.0409 <.22 .2–.45 .7–1.3 <.04 <.035 –
11015 USA AISI/SAE 1023 (UNS G10230) .2–.25 *1 .3–.6 <.04 <.05 –
UK BS970 040A22 .2–.25 *1 .3–.5 <.05 <.05 –
F AFNOR XC18S .15–.22 <.25 .4–.65 <.04 <.035 –
G DIN 17200; 1652. Ck22 Wk. 1.1151 .18–.25 .15–.35 .3–6 <.035 <.035 Cr < .5
11016 USA AISI/SAE 1025 (UNS G10250) .22–.28 *1 .3–.6 <.04 <.05 –
UK BS970 060A25 .23–.28 *1 .5–.7 <.05 <.05 –
F AFNOR XC25 .23–.29 .1–.4 .4–.7 – – –
G Ck25 Wk. 1.1158 .22–.29 .15–.4 .4–.7 <.035 <.035 –
11017 USA AISI/SAE 1026 (UNS G10260) .22–.28 *1 .6–.9 <.04 <.05 –
UK BS970 080A25 .23–.28 *1 .7–.9 <.05 <.05 –
11018 USA AISI/SAE 1029 (UNS G10290) .25–.31 *1 .6–.9 <.04 <.05 –
UK BS970 080A27 .25–.30 *1 .7–.9 <.05 <.05 –
11019 USA AISI/SAE 1030 (UNS G10300) .28–.34 *1 .6–.9 <.04 <.05 –
UK BS970 080A30 .28–.33 *1 .7–.6 <.05 <.05 –
11020 USA AISI/SAE 1035 (UNS G10350) .32–.38 *1 .6–.9 <.04 <.05 –
UK BS970 080A35 .33–.38 *1 .7–.9 <.05 <.05 –
F AFNOR XC32 .3–.35 .1–.4 .5–.8 – –– –
G DIN 17200; 17240; 0017242. Ck35 .32–.39 .15–.35 .5–.8 <.035 <.035 –
Wk. 1.1181
11021 USA AISI/SAE 1037 (UNS G10370) .32–.38 *1 .7–1.0 <.04 <.05 –
UK BS970 080A35 .33–.38 *1 .7–.9 <.05 <.05 –
F AFNOR XC35 .32–.38 .1–.4 .5–.8 <.04 <.035 –
G DIN 17200; 17240; 0017242 Ck35 .32–.39 .15–.35 .5–.8 <.035 <.035 –
Wk. 1.1181
11022 USA AISI/SAE 1038 (UNS G10380) .35–.42 *1 .6–.9 <.04 <.05 –
UK BS970 080A37 .35–.4 *1 .7–.9 <.05 <.05 –
F AFNOR XC38 .35–.4 .1–.4 .5–.8 <.035 <.035 –
G Ck38 Wk. 1.1176 .35–.4 .35–.5 .5–.7 <.035 <.035 N < .007, *3
11023 USA AISI/SAE 1039 (UNS G10390) .37–.44 *1 .7–1.0 <.04 <.05 –
UK BS970 080A40 .38–.43 *1 .7–.9 <.05 <.05 –
F AFNOR XC42 .4–.45 .1–.4 .5–.8 <.035 <.035 –
G Ck42A1 Wk. 1.1190 .39–.44 .25–.4 .75–.9 <.035 <.035 N < .007 *3
11024 USA AISI/SAE 1040 (UNS G10400) .37–.44 *1 .6–.9 <.04 <.05 –
UK B 970 060A40 .38–.43 *1 .5–.7 <.05 <.05 –
G Ck40 Wk. 1.1186 .37–.43 .15–.35 .5–.8 <.035 <.035 N < .007 *3
11025 USA AISI/SAE 1042 (UNS G10420) .4–.47 *1 .6–.9 <.04 <.05 –
UK BS970 060A42 .4–.45 *1 .5–.7 <.05 <.05 –
F AFNOR XC42 .4–.45 .1–.4 .5–.8 <.035 <.035 –
G Ck42A1 Wk. 1.1190 .39–.44 .25–.4 .75–.9 <.035 <.035 N < .007 *3
(continued)
574 Appendix 6: Metal Alloy Comparison Tables
(continued)
Composition
Country Designation C Si Mn P S Other
11026 USA AISI/SAE 1043 (UNS G10430) .4–.47 *1 .7–1.0 <.04 <.05 –
UK BS970 080A42 .4–.45 *1 .7–.9 <.05 <.05 –
G DIN 17200; 17242; 1652. C45 Wk. .42–.45 .15–.35 .5–.8 <.045 <.045 –
1.0503
11027 USA AISI/SAE 1045 (UNS G10450) .43–.50 *1 .6–.90 <.04 <.05 –
UK BS970 080M46 .42–.50 *1 .6–1.0 <.05 <.05 –
F AFNOR XC45 .42–.48 .1–.35 .5–.8 <.035 <.035 –
G DIN 17200; 1652; 0017242 Ck45 Wk. .42–.5 .15–.35 .5–.8 <.035 <.035 N < .007 *3
1.1191
G DIN 17200 Cm45 Wk. 1.1201 .42–.5 .15–.35 .5–.8 <.035 .020–.035 –
CEN EN 10083-1 2C45 (C45E) 1.1191 Near equivalent to
BS970 070M55
11028 USA AISI/SAE 1046 (UNS G10460) .43–.5 *1 .7–1.0 <.04 <.04 –
UK BS970 080A47 .45–.5 *1 .7–.9 <.05 <.05 –
11029 USA AISI/SAE 1049 (UNS G10490) .46–.53 *1 .6–.9 <.04 <.05 –
UK BS970 080M50 .45–.55 *1 .6–1.0 <.05 <.05 –
F AFNOR XC50 .46–.52 .15–.35 .5–.8 <.035 <.035 –
G CK50 Wk. 1.1206 .47–.55 .15–.35 .6–.9 <.035 <.035 –
CEN EN 10083-1 2C50 (C50E) 1.1206 Near equivalent to
BS970 080M50
11030 USA AISI/SAE 1050 (UNS G10500) (*4) .48–.55 *1 .6–.9 <.04 <.05 –
UK BS970 080A52 .5–.55 *1 .7–.9 <.05 <.05 –
11031 USA AISI/SAE 1053 (UNS G10530) .48–.55 *1 .7–1.0 <.04 <.05 –
UK BS970 080A52 .5–.55 *1 .7–.9 <.05 <.05 –
11032 USA AISI/SAE 1055 (UNS G10550) (*4) .5–.6 *1 .6–.9 <.04 <.05 –
UK BS970 070M55 .5–.6 *1 .5–.9 <.05 <.05 –
F AFNOR XC55 .52–.6 .1–.4 .5–.8 <.035 <.035 –
G DIN 17200 Cm55 Wk. 1.1209 .52–.6 .15–.35 .6–.9 <.035 .020–.035 –
CEN EN 10083-1 2C55 (C55E) 1.1203 Near equivalent to
BS970 070M55
11033 USA AISI/SAE 1060 (UNS G10600) (*4) .55–.65 *1 .6–.9 <.04 <.05 –
UK BS970 080A57 55–.6 .1–.4 .7–.9 <.05 <.05 –
F AFNOR XC60 .57–.65 .15–.35 .4–.7 <.035 <.035 –
G DIN 17200 Cm60 Wk. 1.1223 .57–.65 .15–.35 .6–.9 <.035 .02–.035 –
G DIN 17200; 1652; 0017222 Ck60 Wk. .57–.65 .15–.35 .6–.9 <.035 <.035 –
1.1221
G DIN 17200; 1652; 17222 C60 Wk. .57–.65 .15–.35 .6–.9 <.045 <.045 –
1.0601
11034 USA AISI/SAE 1064 (UNS G10640) (*4) .6–.7 *1 .5–.8 <.04 <.05 –
UK BS970 060A62 .6–.65 .1–.4 .5–.7 <.05 <.05 –
UK BS970 060A67 .65–.7 .1–.4 .5–.7 <.05 <.05 –
F AFNOR XC65 .6–.69 .1–.4 .5–.8 <.035 <.055 –
G DIN 17223 Federstahldraht FD (VD) .6–.7 <.25 .5–.9 <.03 <.03 (<.02) –
Wk. 1.1230
G Ck65 .65 .3 .75 <.035 <.035 –
11035 USA AISI/SAE 1065 (UNS G10650) (*4) .6–.7 *1 .6–.9 <.04 <.05 –
UK BS970 080A62 .6–.65 .1–.4 .7–.9 <.05 <.05 –
UK BS970 080A67 .65–.1 .1–.4 .7–.9 <.05 <.05 –
11036 USA AISI/SAE 1069 (UNS G10690) .66–.75 *1 .4–.7 <.04 <.05 –
UK BS970 060A72 .7–.75 .1–.4 .5–.7 <.05 <.05 –
F AFNOR XC68 .65–.73 .15–.35 .4–.7 <.035 <.035 –
G DIN 0017222 Ck67 Wk. 1.1231 .65–.72 15–.35 .6–.9 <.035 <.035 –
11037 USA AISI/SAE 1070 (UNS G10700) .65–.75 *1 .6–.9 <.04 <.05 –
UK BS970 080A72 .7–.75 .1–.4 .7–.9 <.05 <.05 –
G DIN001 7222 Ck67 Wk. 1.1 231 .65–.72 .15–.35 .6–.9 <.035 <.035 –
(continued)
Appendix 6: Metal Alloy Comparison Tables 575
(continued)
Composition
Country Designation C Si Mn P S Other
11038 USA AISI/SAE 1074 (UNS G10740) .7–.8 *1 .5–.8 <.04 <.05 –
UK BS970 070A78 .75–.82 .1–.4 .6–.8 <.05 <.05 –
F AFNOR XC75 .7–.8 .15–.3 .4–.7 <.035 <.035 –
G DIN0017222 Ck75Wk. 1.1248 .7–.8 .15–.35 .6–.8 <.035 <.033 N < .007 *3
11039 USA AISI/SAE 1075 (UNS G10750) .7–.8 *1 .4–.7 <.04 <.05 –
UK BS970 060A78 .75–.82 .1–.4 .5–.7 <.05 <.05 –
F AFNOR XC75 .7–.8 .15–.3 .4–.7 <.035 <.035 –
G Wk. 1.1246 .7–.77 <.2 .4–.6 <.025 <.025 –
11040 USA AISI/SAE 1078 (UNS G10780) .72–.85 *1 .3–.6 <.04 <.05 –
UK BS970 060A78 .75–.82 .1–.4 .5–.7 <.05 <.05 –
F AFNOR XC75 .7–.8 .15–.3 .4–.7 <.035 <.035 –
G Wk. 1.1246 .7–.77 <.2 4–.6 <.025 <.025 –
11041 USA AISI/SAE 1080 (UNS G10800) .75–.88 *1 .6–.9 <.04 <.05 –
UK BS970 080A83 .7–.9 .1–.4 .7–.9 <.05 <.05 –
F AFNOR XC80 .75–.85 .1–.4 .5–.8 <.035 <.035 Cr < 2
G DIN 0017222 Ck75 .7–.8 .15–.35 .6–.8 <.035 <.035 N < .007 *3
G Ck80 .8 .35 .75 <.035 <.035 –
11042 USA AISI/SAE 1084 (UNS G10840) .8–.93 *1 .6–.9 <.04 <.05 –
UK BS970 080A86 .83–.9 .1–.4 .7–.9 <.05 <.05 –
F AFNOR XC85 .8 .2–.4 .4–.7 <.03 <.025 –
G DIN 0017222.Ck85 Wk. 1.1269 .8–.9 .15–.35 .45–.65 <.035 <.035 N < .007 *3
11043 USA AISI/SAE 1085 (UNS G10850) .8–.93 *1 .7-1.0 <.04 <.05 –
UK BS970 080A86 .83–.9 .1–.4 .7–.9 <.05 < –
G 90Mn4 Wk. 1.1273 .85–.95 .25–.5 .9–1.1 <.035 <.035 –
11044 USA AISI/SAE 1086 (UNS G10860) .8–.93 *1 .3–.5 <.04 <.05 –
UK BS970 050A86 .83–.9 .1–.4 .4–.6 <.05 <.05 –
F AFNOR XC90 .85–.95 .15–.3 .3–.5 <.03 <.025 –
G Mk83 Wk. 1.1262 .8–.84 .1–.25 .35–.55 <.03 <.03 N < .007 *3
G Mk82 Wk. 1.1261 .8–.84 .1–.25 .25–.45 <.025 <.025 –
11045 USA AISI/SAE 1090 (UNS G10900) .85–.98 *1 .6–.9 <.04 <.05 –
UK BS970 060A96 .93–1.0 .1–.4 .5–.7 <.05 <.05 –
11046 USA AISI/SAE 1095 (UNS G10950) .9–1.03 *1 .3–.5 <.04 <.05 –
UK BS970 060A99 .95–1.05 .1–.4 .5–.7 <.05 <.05 –
F AFNOR Xc90 .95–1.05 .15–.3 .2–.45 <.03 <.025 –
G Mk97 .9–1.05 .15–.25 .3–.5 .045–.055 .060–.070 N < .007 *3
Higher manganese steels
12001 USA AISI 1513 (UNS G15130) .1–.16 *1 1.1–1.4 <.04 <.05 –
F AFNOR 12M5 .1–.15 <.4 .9–1.4 <.04 <.035 –
12002 USA AISI 1518 (UNS G15180) .15–.21 *1 1.1–1.4 <.04 <.05 –
UK BS970 120M19 .15–.23 *1 1.0–1.4 <.05 <.05 –
F AFNOR 20M5 .16–.22 .1–.4 1.1–1.4 <.035 <.035 –
G 20Mn6 Wk. 1.1169 .17–.23 .3–.6 1.3–1.6 <.035 <.035 –
12003 USA AISI 1522 (UNS G15220) .18–.24 *1 1.1–1.4 <.04 <.05 –
UK BS970 120M19 .15–.23 *1 1.0–1.4 <.05 <.05 –
F AFNOR 20M5 .16–.22 .1–.4 1.1–1.4 <.035 <.035 –
F AFNOR 18M5 .16–.22 .1–.4 1.1–1.5 <.04 .18–.23 –
G 20Mn6 Wk. 1.1169 .17–.23 .3–.6 1.3–1.6 <.035 <.035 –
12004 USA AISI 1524 SAE 1024 (UNS G15240) .19–.25 *1 1.35– <.04 <.05 –
1.65
UK BS970 150M19 .15–.23 *1 1.35–1.7 <.05 <.05 –
G 20Mn6 Wk. 1.1168 .17–.23 .3–.6 1.3–1.6 <.035 <.035 –
12005 USA AISI 1525 (UNS G15250) .23–.29 *1 .8–1.1 <.04 <.05 –
UK BS970 080A25 .23–.28 *1 .7–.9 <.05 <.05 –
(continued)
576 Appendix 6: Metal Alloy Comparison Tables
(continued)
Composition
Country Designation C Si Mn P S Other
12006 USA AISI 1526 (UNS G15260) .22–.29 *1 1.1–1.4 <.04 <.05 –
UK BS970 120M28 .24–.32 *1 1.0–1.4 <.05 <.05 –
G 9S-24 Mn4 Wk. 1.1136 .20–.28 .3–.6 .9–1.2 <.035 <.035 –
12007 USA AISI 1527 SAE 1027 (UNS G15270) .22–.29 *1 1.2–1.5 <.04 <.05 –
UK BS970 150M28 .24–.32 *1 1.3–1.7 <.05 <.05 –
G DIN 17200 Wk. 1.1170 .25–.32 .15–.4 1.3–1.65 <.035 <.035 –
12008 USA AISI 1536 SAE 1036 (UNS G15360) .3–.37 *1 1.2–1.5 <.04 <.05 –
UK BS970 120M36 .32–.4 *1 1.0–1.4 <.05 <.05 –
UK BS970 150M36 .32–.4 *1 1.3–1.7 <.05 <.05 –
F AFNOR 35 M5 .32–.38 .1–.4 1.1–1.4 <.035 <.035 –
G 36Mn5, GS-36Mn5 Wk. 1.1167 .32–.4 .15–.35 1.2–1.5 <.035 <.035 –
12009 USA AISI 1541 SAE 1041 (UNS G15410) .36–.44 *1 1.35– <.04 <.05 –
1.65
F AFNOR 40Mn .36–.44 .1–.4 1.0–1.35 <.04 <.035 –
G 36Mn5, GS-36 Mn5, Wk. 1.1167 .32–.4 .15–.35 1.2–1.5 <.035 <.035 –
12010 USA AISI 1547 SAE 1047 (UNS G15470) .43–.51 *1 1.35– <.04 <.05 –
1.65
F AFNOR 45 M5 .39–.48 .1–.4 1.2–1.5 <.04 <.035 –
12011 USA AISI 1548 SAE 1048 (UNS G15480) .44–.52 *1 1.1–1.4 <.04 <.05 –
F AFNOR 45 M5 .39–.48 .1–.4 1.2–1.5 <.04 <.035 –
12012 USA AISI 1551 SAE 1051 (UNS G15510) .46–.56 *1 .85–1.15 <.04 <.05 –
UK BS970 080M50 .45–.55 *1 .6–1.0 <.05 <.05 –
CEN EN 10083-1 2C50 (C50E) 1.1206 Near equivalent to
BS970 080M50
12013 USA AISI 1552 SAE 1052 (UNS G15520) .47–.55 *1 1.2–1.5 <.04 <.05 –
F AFNOR 55 M5 .5–.6 .1–.4 1.2–1.5 <.05 <.035 –
12014 USA AISI 1561 SAE 1061 (UNS G15610) .55–.65 *1 .75–1.05 <.04 <.05 –
UK BS970 080A57 .55–.60 *1 .7–.9 <.05 <.05 –
G Ck60 Wk. 1.221 .57–.65 .15–.35 .6–.9 <.035 <.035 –
12015 USA AISI 1566 SAE 1066 (UNS G15660) .6–.71 *1 .85–1.15 <.04 <.05 –
UK BS970 080A67 .65–.7 *1 .7–.9 <.05 <.05 –
12016 USA AISI 1572 SAE 1072 (UNS G15720) .65–.76 *1 1.0–1.3 <.04 <.05 –
(continued)
Composition
Country Designation C Si Mn P S Other
13009 USA AISI/SAE 1137 (UNS G11370) .32–.39 *1 1.35–1.65 <.04 .08–.13 –
UK BS970 225M36 .32–.4 <.25 1.3–1.7 <06 .12–.2 –
F AFNOR 35 M6 .33–39 .1–.4 1.3–1.7 <.04 .09–.13 –
G Wk. 1.0726 .32–39 .1–.4 .5–.9 <.06 .15–.25 –
13010 USA AISI/SAE 1139 (UNS G11390) .35–.43 *1 1.35–1.65 <.04 .13–.2 –
13011 USA AISI/SAE 1140 (UNS G11400) .37–.44 *1 .7–1.0 <.04 .08–.13 –
13012 USA AISI/SAE 1141 (UNS G11410) .37–.45 *1 1.35–1.65 <.04 .08–.13 –
UK BS970 212A37 .35–.40 *1 1.0–1.3 <.06 .12–.2 –
13013 USA AISI/SAE 1144 (UNS G11440) .4–.48 *1 1.35–1.65 <.04 .24–.33 –
13014 USA AISI/SAE 1145 (UNS G11450) .42–.49 *1 .7–1.0 <.04 .04–.07 –
13015 USA AISI/SAE 1146 (UNS G11460) .42–.49 *1 .7–1.0 <.04 .08–13 –
UK BS970 212M44 .4–.48 *1 1.0–1.4 <.06 .12–.2 –
UK BS970 225M44 .4–.48 *1 1.3–1.7 <.06 .2–.3 –
F AFNOR 45 MF6 .41 .48 .1 .4 1.3–1.7 <.04 .24 .32 –
G 45S20 Wk. 1.0727 .42–.5 .1–.4 .5–.9 <.06 .15–.25 –
13016 USA AISI 12L 13 (UNS G12134) <.13 *1 .7–1.0 .07–.12 .24–.33 Pb .15–.35
13017 USA AISI/SAE 12L 14 (UNS G12144) <.15 *1 .85–1.15 .04–.09 .26–.35 Pb .15–.35
F AFNOR 10 Pb2 .05–.15 <.3 .3–.6 <.04 <.04 Pb .15–.30
G 9SMn Pb28 <.14 <.05 .9–1.3 <.1 .24–.32 Pb .15–.30
G 10 SPb 20 .07–13 .1–.4 .5 .9 <.06 .15–.25 Pb .15–.30
G 9SMn Pb 36 <.15 <.05 1.0–1.5 <.1 .32–.40 Pb .15–.30
Note Where USA grades are closely graded they have been grouped together with groups of approximating European specifications
(continued)
Composition
Country Designation C Si Mn P S Cr Mo Ni Other
15011 USA AISI 308 (UNS S30800) .08 <1.0 <2.0 <.045 <.03 19.0–21.0 – 10.0–12.0 –
15012 USA AISI 309 (UNS S30900) <.2 <1.0 <2.0 <.0.45 <.03 22.0–24.0 – 12.0–15.0 –
UK BS970 309S24 <.15 .2–1.0 .5–2.0 <.045 <.03 22.0–25.0 – 13.0–16.0 –
F AFNOR Z12 CNS 25-13 <.2 1.0–2.0 <2.0 <.04 <.03 20.0–23.0 – 12.0–14.0 –
G G-XI5 Cr Ni 25-12 Wk. 1.4830 1–2 <1.5 <2.0 <.045 <.03 24.0–26.0 – 12.0–14.0 –
15013 USA AISI 310 (UNS S31000) <.25 <1.5 <2.0 <.045 <.03 24.0–26.0 – 19.0–22.0 –
UK BS970 310S24 <.15 .2–1.0 .5–2.0 <.045 <.03 23.0–26.0 – 19.0–22.0 –
F AFNOR Z12 CN 25-20 <.15 <1.0 2.0 <.04 <.03 23.0–26.0 – 18.0–21.0 –
G G-X15 Cr Ni 25-20 Wk. .1–.2 <1.5 <2.0 <.045 <.03 24.0–26.0 – 19.0–21.0 –
1.4840
15014 USA AISI 310S (UNS S31008) <.08 <1.5 <2.0 <.045 <.03 24.0–26.0 – 19.0–22.0 –
G X5 Cr Ni 25 21 Wk. 1.4335 <.07 <1.0 <2.0 <.045 <.03 19.0–22.0 – 19.0–22.0 –
15C15 USA AISI 314 (UNS S31400) <.25 1.5–3.0 <2.0 <.045 <.03 23.0–26.0 – 19.0–22.0 –
15016 USA AISI 316 (UNS S31600) <.08 <1.0 <2.0 <.045 <.03 16.0–18.0 2.0–3.0 10.0–14.0 –
UK BS970 315S16 <.07 .2–1.0 .5–2.0 <.045 <.03 16.5–18.5 1.25–1.75 9.0–11.0 –
UK BS970 316S16 <.07 .2–1.0 .5–2.0 <.045 <.03 16.5–18.5 2.25–3.0 10.0 13.0 –
F AFNOR Z6 CND 17-11 <.07 <1.0 <2.0 <.04 <.03 16.0–18.0 2.0–2.5 10.0–12.0 –
G DIN 17440; 17445; 17224. X5 <.07 <1.0 <2.0 <.045 <.03 16.5–18.5 2.0–2.5 10.5–13.5 –
Cr Ni Mo 18–10 Wk. 1.4401
15017 USA AISI 316 L (UNS S31603) <.03 <1.0 <2.0 <.045 <.03 16.0–18.0 2.0–3.0 10.0–14.0 –
UK BS970 316S12 <.03 .2–1.0 .5–2.0 <.045 <.03 16.5–18.5 2.25–3.0 11.0–14.0 –
F AFNOR Z2 CND 17-12 <.03 <1.0 <2.0 <.04 <.03 16.0–18.0 2.0–2.5 11.0–13.0 –
G DIN 17440; 17442:001654 X2 <.03 <1.0 <2.0 <.045 <.03 16.5–18.5 2.0–2.5 11.0–14.0 –
Cr Ni Mo 18-10 Wk. 1.44041
15018 USA AISI 317 (UNS S31700) <.08 <1.0 <2.0 <.045 <.03 18.0–20.0 3.0–4.0 11.0–15.0 –
UK BS970 317S16 <.06 .2–1.0 .5–2.0 <.045 <.03 17.5–19.5 3.0–4.0 12.0–15.0 –
F AFNOR Z2 CND 19-15 <.03 <1.0 <2.0 <.04 <.03 18.0–20.0 13.0–4.0 14.0–16.0 –
G DIN 17440 X2 Cr Ni Mo 18-16 <.025 <1.0 <.02 <.025 <.02 17.0–19.0 3.0–4.0 15.0–17.0 –
Wk. 1.4438
15019 USA AISI 321 (UNS S32100) <.08 <1.0 <2.0 <.045 <.03 17.0–19.0 – 9.0–12.0 Ti > 5 × C
UK BS970 321S12 <.08 .2–1.0 .5–2.0 <.045 .03 17.0–19.0 – 9.0–12.0 Ti 5 × C − .7
UK BS970 321S20 <.12 .2–1.0 .5–2.0 <.045 <.03 17.0–19.0 – 8.0–11.0 Ti 5 × C − .9
F AFNOR Z6 CN 18-10 .05–.1 <1.0 <2.0 <.03 <.03 16.0–20.0 – 8.0–10.0 Ti
F AFNOR Z6 CNT 18-11 <.08 <1.0 <2.0 <.04 <.03 17.0–19.0 – 10.0–12.0 Ti 5 × C − .6
G DIN 17440:43720 X10 Cr Ni <.1 <1.0 <2.0 <.045 <.03 17.0–19.0 – 9.0–11.5 Ti > 5 × C
Ti 18-9 Wk. 1.4541
15020 USA AISI 347 (UNS S34700) <.08 <1.0 <2.0 <.045 <.03 17.0–19.0 – 9.0–12.0 Nb + Ta > 10 × C
UK BS970 347S17 <.08 .2–1.0 .5–2.0 <.045 <.03 17.0–19.0 – 9.0–12.0 Nb 10 × C − 1.0
F AFNOR Z6 CN Nb 18-11 <.08 <1.0 <2.0 <2.0 <.03 17.0–19.0 – 10.0–12.0 Nb + Ta
10 × C − 1.0
G DIN 17440 X10 Cr Ni Nb 18-9 <.1 <1.0 <2.0 <.045 <.03 17.0–19.0 – 9.0–11.5 Nb > 8 × C
Wk. 1.4550
15021 USA AISI 348 (UNS S34800) <.08 <1.0 <2.0 <.045 <.03 17.0–19.0 – 9.0 .13.0
Nb + Ta > 10 × CTa < .1
Co < .2
15022 USA AISI 384 (UNS S38400) <.08 <1.0 <2.0 <.045 <.03 15.0–17.0 – 17.0–19.0 –
Appendix 6: Metal Alloy Comparison Tables 583
(continued)
Composition
Country Designation C Si Mn P S Cr Mo Ni Other
15036 USA AISI 434 (UNS S43400) <.12 <1.0 <1.0 <.04 <.03 16.0–18.0 .75– – –
1.25
UK BS970 434S19 <.1 <.8 <1.0 <.04 <.03 16.0–18.0 .9–1.3 <.5 –
F AFNOR Z8CD 17-01 <.1 <1.0 <1.0 <.04 <.03 16.0–18.0 .9–1.3 <.5 –
G DIN 17440 X6 Cr Mo 17 <.07 <1.0 <1.0 <.045 <.03 16.0–18.0 .9–1.2 – –
Wk. 1.4113
15037 USA AISI 436 (UNS S43600) <.12 <1.0 <1.0 <.04 <.03 16.0–18.0 .75– – Nb+Ta
1.25 5×C–.7
15038 USA AISI 440 A (UNS S44002) .6–.75 <1.0 <1.0 <.04 <.03 16.0–18.0 <.75 – –
F AFNOR Z50 CD 14 .5–.6 <1.0 <1.0 <.04 <.03 13.0–15.0 .5–.6 – –
G X65 Cr Mo 14 Wk. 1.4109 .6–.75 <1.0 <1.0 <.045 <.03 13.0–15.0 .5–.6 – –
G X55 Cr Mo 14 Wk. 1.4110 .5–.6 <1.0 <1.0 <.045 <.03 13.0–15.0 .5–.6 – –
15039 USA AISI 440 B (UNS S44003) .75–. <1.0 <1.0 <.04 <.03 16.0–18.0 <.75 – –
95
15040 USA AISI 440 C (UNS S44004) .95–1.2 <1.0 <1.0 <.04 <.03 16.0–18.0 <.75 – –
F AFNOR Z100CD17
G DIN 0017230 X105 Cr Mo .95–1.2 <1.0 <1.0 <.045 <.03 16.0–18.0 .4–.8 – –
17
15041 USA AISI 442 (UNS S44200) <.2 <1.0 <1.0 <.04 <.03 18.0–23.0 – – –
UK BS970 442S19 <.1 <.8 <1.0 <.04 <.03 18.0–22.0 – <.5
15042 USA AISI 446 (UNS S44600) <.2 <1.0 <1.5 <.04 <.03 23.0–27.0 – N < .25 –
F AFNOR Z10 C24 <.12 <1.5 <1.0 <.04 <.03 23.0–26.0 – – –
G X20 Cr 25 Wk. 1.3810 <.25 .5–2.0 <.5 – – 24.0–26.0 – – –
G X8 Cr 28 Wk. 1.4083 <.1 <1.0 <1.0 <.045 <.03 27.0–29.0 – – –
15043 USA AISI 501 (UNS S50100) >.1 <1.0 <1.0 <.04 <.03 4.0–6.0 .4–.65 – –
UK BS1504 Grade 1504-625 <.15 <.5 .3–.7 <.045 <.045 4.0–6.0 .45–.65 <.4 Cu < 4
G GS-12 Cr Mo 19 5 Wk. 1. .08–.15 .3–.5 .4–7 <.035 <.035 4.5–5.5 .45–.55 – –
7363
15044 USA AISI 502 (UNS S50200) <.1 <1.0 <1.0 <.04 <.03 4.0–6.0 .4–.65 – –
UK BS1504 Grade 1504–625 <.15 <.5 .3–.7 <.045 <.045 4.0–6.0 .45–.65 <.4 Cu < .4
G GS-12 Cr Mo 19 5 Wk. .08–.15 .3–.5 .4–.7 <.035 <.035 4.5–5.5 .45–.55 – –
1.7363
(continued)
Composition
Country Designation C Si Mn P S Cr Mo Ni Other
16003 USA Carpenter 20 Cb Stainless (UNS N08020 (20Cb-3)) Now replaced by
20Cb-3 below
USA Carpenter 20 Cb-3 <06 <1.0 <2.0 <.035 <.035 19.0–21.0 2.0–3.0 32.5–35.0 Cu 3.0–4.0 Nb
+ Ta 8×C < 1.0
16004 USA Allegheny Ludlum— .08 .4 1.4 – – 15 1.25 26 Ti 2.15 Al .2
A286 (UNS K66286) .004
USA Bofors—A286 .06 – – – – 15 1.3 25 Ti 2.15 AI.2
.004
F AFNOR Z6NCT25-15
G DIN0017225 X5 Ni Cr Ti <.08 <1.0 1.0– <.03 <.03 13.5–16.0 1.0–1.5 24.0–27.0 Al < .35 Ti 1.9–
26 15 Wk. 1.4980 2.0 2.3 B
.003–.010V.1
–.5
G LN 1.4944.4
EUR AECMA FE PA92HT
16005 USA Allegheny Ludlum .08 .4 1.0 – – 16.5 2.7 4.3 N .1
AM350 (UNS S35000)
16006 USA Allegheny Ludlum .15 .4 1.0 – – 15.5 2.75 4.25 N .1
AM355 (UNS S35500)
16007 USA Carpenter. Custom 455 .03 – .25 – – 11.75 – 9.0 Ti 1.2 Cu 2.2
(UNS S45500) Nb+ Ta 0.3
16008 USA 15-5 PH (UNS S15500) .04 – .8 – – 15.0 – 4.6 Cu 3.3 Nb .27
16009 USA PH 14–8 Mo .04 – .6 – – 15.1 2.2 8.3 AI 1.2 + N
(UNS S14800)
16010 USA PH 15–7 Mo .07 – – – – 15 2.2 7 AI 1.1
(UNS S15700)
16011 USA PH 17–7 (UNS S17700) .07 – – – – 17 – 7 AI 1.1
16012 USA SAE H11 Tool Steel .3–.4 .8–1.2 .2–.4 – – 4.75–5.50 1.25–1.75 – V .3–.5
(UNS T20811)
USA H11 MOD (UNS K74015)—Replaced by UNS T20811
USA Vascojet 1000
UK BS4659 BH11 .32–.42 .85– <.4 – – 4.75–5.25 1.25–1.75 – V .3–.5
1.15
F E-40CDV20
G (G-) X38 Cr Mo V 5 1 .36–.42 .9–1.2 .3–.5 <.03 <.03 4.8–5.8 1.4 – –
Wk. 1.2343
G Wk. 1.7784
EUR AECMA FE-PM13S .37–.43 – .3 – – 4.75–5.25 1.3 – V .5
16013 USA 17/4 PH—ASTM A 579- <.07 <1.0 <1.0 <.025 <.025 15.5–17.5 – 3.0–5.0 Cu 3.0–5.0 Nb
AIS1630 (UNS J92200) .15–45
Grade 61
16014 USA PH 13-8 Mo (UNS S .03 – <.1 – – 12.8 2.2 8.2 AI 1.1
13800)
16015 USA Maraging ASTM 579 <.03 <.1 <.1 <.01 <.01 – 3.0–3.5 17.0–19.0 Ti .15–.25 Co
Grade 71 Yield 200 ksi 8.0–9.0 AI .05–
(UNS K92820) 15
Ca .06 Zr .02 B
.003
16016 USA Maraging ASTM 579 <.03 <.1 <.1 <.01 <.01 – 4.6–5.2 17.0–19.0 Ti .3–.5 Co
Grade 72 Yield 250 ksi 7.5–8.3 AI
(UNS K92940) .05–.15
Ca .06 Zr .02 B
.003
16017 USA Maraging ASTM 579 <.03 <.1 <.1 <.01 <.01 – 4.6–5.2 18.0–19.0 Ti .5–.8 Co
Grade 73 Yield 275 ksi 8.5–9.5 AI
(UNS K93160) .05–.15
Ca .06 Zr .02 B
.003
(continued)
586 Appendix 6: Metal Alloy Comparison Tables
(continued)
Composition
Country Designation C Si Mn P S Cr Mo Ni Other
16018 USA ARMCO 21-6-9 <.08 <1.0 8.0– <.06 <.03 19.0–21.5 – 5.5–7.5 N .15–.4
(UNS S21900) 10.0
UK BS970 284S16 <.07 <1.0 7.0– <.06 <.03 16.5–18.5 – 4.0–6.5 N .15–25
10.0
G X8 Cr Mn Ni 18 9Wk. <.1 <1.0 7.5– <.045 <.03 17.0–19.0 – 4.5–6.5 N .1–.2
1.4371 9.5
16019 USA ALMAR 362 (UNS .03 .2 .3 <.015 <.015 14.5 – 6.5 Ti .8 Nominal
S36200) comp.
16020 USA Nitronic 33 <.08 <1.0 11.5– <.06 <.03 17.0–19.0 – 2.25–3.75 N .2–.4
14.5
USA Nitronic 32 <.1 .5 12 <.06 <.03 18 – 1.6 N .34
USA Nitronic 60 (UNS <.1 3.5–4.5 7.0– <.06 <.03 16–18 – 8.0–9.0 N .08–.18
S21800) 9.0
16021 USA Kovar (low expansion <.04 <.2 <.5 <.2 <.2 29 Co 17.0 Fe
alloy) Balance.
Nominal comp.
UK Nilo K 29 Co 17.0 Fe
Balance.
Nominal comp.
F Dilver P0 29 Co 21.8 Fe
Balance.
Nominal comp.
F Dilver P1 29 Co 18.0 Fe
Balance.
Nominal comp.
G Dilaton 29/18 <.05 <.2 <1.0 – – – – 28–30 Co 17.0–19.0
Wk. 1.3981 Fe Bal.
Nominal comp.
16022 USA Invar .1 .2 .5 36 Nominal comp.
USA Invar 36 36 Nominal comp.
UK Nilo 36 36 Nominal comp.
16023 USA Invar 42 42 Nominal comp.
UK Nilo 42 42 Nominal comp.
Notes for steel tables
<: less than, x–y range
>: greater than, x approx
*1: Silicon content depends on whether the steel is rimming, balanced or killed. For killed steel Si < 0.4. For AISI up to but excluding 1015 Si < 0.1. Ranges depend on sheet
making practice
*2: Traces
*3: For electric steel N < 0.012
*4: Spring Steel
*5: Only very approximate equivalent
*6: Can be alloyed with lead
*7: Can have boron content of 0.0005 % minimum. Number then carries a B
*8: Pressure vessel plate steels. Special conditions may be required. Vacuum treatment, special testing, impact testing, nondestructive testing
European CEN Designations for Steels other materials. However, it will be some years before this
process is completed and fully implemented.
European EN specifications for metal alloys are currently The European designation system for steels is set out in
being generated and adopted. These will progressively the specification EN10027 and in the ECISS information
supersede the various national standards for steels, as with circular DD214:1993 ECISS/IC10:1992. The EN designa-
tions for steels will consist of three parts:
Appendix 6: Metal Alloy Comparison Tables 587
• European Standard number, e.g. “EN 10083-1”. In principal, EN steel numbers can be inferred for steels
• ‘Steel Name’ (grade)—Symbolic letters and numbers by using the existing Werkstoff numbers, however there is
expressing the application and principal characteristics, no guarantee that such numbers have currently been either
e.g. “2C50 (C50E)”. agreed or adopted by any particular country. New specifi-
• ‘Steel Number’—a 5 digit designation based on the cations, once adopted, will be issued by each national
existing German Werkstoff (Wk.) number, with a further standards organisation, and any existing, competing speci-
two digits held in reserve, e.g. “1.1206”. fications will be withdrawn.
The implementation of the new standards recognises
The examples given above make up the complete EN three levels of equivalence between EN designations and
designation: EN 10083-1 2C50 (C50E) 1.1206; See existing national grades of steel: ‘Close Equivalent’, ‘Near
table 11029. Within the alloy tables, the ‘Steel Name’ part Equivalent’ and ‘Approximate Equivalent’. The new EN
has been underlined (e.g. EN 10083-1 2C50 (C50E) 1.1206) designations included in the above tables are all near
to indicate the separate the parts of the designation. equivalents of BS970-1 steel grades.
Alloy equivalent—Nickel based alloys
588
21013 USA/UK NI-SPAN C902 (UNS <.06 – 4.9–5.75 – – – .3–.8 – – – 2.2–2.75 Bal. Ni 41.0–43.5 Mn < .8
N09902) Si < 1.0
21014 USA/UK RENE 41 (UNS N07041) <.12 10.0–12.0 18.0–20.0 9.0–10.5 – – 1.4–1.8 – – – 3.0–3.3 <5.0 Si < .5 Mn < .1 B
.003–.010
21015 USA/UK UNITEMP 212 .08 – 16.0 – – – .15 – .5 – 4.0 Bal. Si .15 Mn .05 B .06 Zr
.05 Ni 25.0
21016 USA/UK WASPALLOY (UNS .03–.1 12.0–15.0 18.0–20.0 3.5–5.0 – – 1.2–1.6 – – – 2.75–3.25 <2.0 B .003–.010 Zr .02–.12
N07001)
F/AECMA NI-P101HT
CEN EN 2193PR (NI-P101 HT Solution treated and precipitation treated bars—provisional spec.)
EN 2194PR (NI-P101 HT Solution treated and precipitation treated forgings—provisional spec.)
EN 2195PR (NI-P101HT Solution treated and precipitation treated sheet and strip, a ≤ 3 mm—provisional spec.)
EN 2406PR (NI-P101 HT Solution treated and precipitation treated bars for forged bolts, d ≤ 25 mm—provisional spec.)
EN 2959PR (NI-P101 HT Solution treated and cold worked bar for hot upset forging for fasteners, 3 mm ≤ d ≤ 30 mm—provisional spec.)
EN 2960PR (NI-P101 HT Cold worked and solution treated bar for machining for fasteners, 3 mm ≤ d ≤ 50 mm—provisional spec.)
Notes for Nickel alloys
Trade Names—Usually nominal compositions only available. Some alloys are balance iron, some balance nickel
589
Alloy equivalents—Aluminium alloys (wrought)
590
(continued)
(continued)
Composition (max. unless otherwise stated) Others
Country Designation Si Fe Cu Mn Mg Cr Zn Ti Each Total Al min. Notes
UK AA 2104A (was BS H15); BS .5–.9 .5 3.9–5.0 .4–1.2 .2–.8 .1 .2 +Zr .2 – – Rem. Ni .2, Pb .05, Sn .05
L102; BS L103;
BS L105; BS L156-L159; BS L163-L168;
BS 2L77;
BS 2L87; BS 2L93; BS 3L63; BS
7L37; DTD 5010A;
DTD 5030A; DTD5040A
F NFA-U4SG .5–1.2 .7 3.9–4.9 .4–1.2 .2–.8 .1 .25 .2 – – Rem.
G DIN 1725 Al Cu Si Mn. Wk. 3.1255 .5–1.2 .7 3.9–5.0 .4–1.2 .2–.8 .1 .25 .15 .05 .15 Rem.
CEN EN 2087PR (2014A-T6/T62 clad sheet and strip—provisional spec.)
EN 2088PR (2014A-T4/T42 clad sheet and strip—provisional spec.)
EN 2089 (2014A-T6 sheet and strip)
EN 2100 (2014A-T4511 bar and drawn profiles)
Appendix 6: Metal Alloy Comparison Tables
CEN EN 4099PR (2219-T62 clad sheet. and strip, 0.5 mm ≤ a ≤ 6 mm—provisional spec.)
EN 4100PR (2219-T62 sheet and strip, 0.5 mm ≤ a ≤ 6 mm—provisional spec)
EN 4102PR (2219-T81 clad sheet. and strip, 0.5 mm ≤ a ≤ 6 mm—provisional spec.)
31027 USA AA 2419 .015 .18 5.8–6.8 .2–.4 .02 – .10 .02–.1 .05 .15 Rem. *321
UK AA 2419 .015 .18 5.8–6.8 .2–4 .02 – .10 .02–.1 .05 .15 Rem. *321
31028 USA AA 2618 .1–.25 .9–1.3 1.9–2.7 – 1.3–1.8 – .1 .04–.1 .05 .15 Rem. *322
UK AA 2618A (was H16) .1–.25 .9–1.4 1.8–2.7 .25 1.2–1.8 – .15 .04–.2 .05 .15 Rem. Ni .8–1.4
UK BS 1472; Hid RR58 .25 .9–1.4 1.8–2.7 .2 1.2–1.8 – .2 .2 – – Rem. *322
UK DTD717A; 731B; 745A; 5084A; 5014A .25 .9–1.4 1.8–2.7 .2 1.2–1.8 – .1 +Zr .2 – – Rem. Pb, Sn .05, Ni .8–1.4
F A-U2GN .25 .7–1.4 1.8–2.7 .2 1.2–1.8 – .15 – – – Rem. *325
CEN EN 2085PR (2618A-T6 forgings, ≤150 mm)
EN 2086PR (2618A-T851 [AL-P11-T851] forged bars and labs, ≤150 mm)
EN 2123PR (2618A-T851 plates, 6 mm ≤ a ≤ 140 mm)
EN 2256PR (2618A-T852 [AL-P11-T852] forged bars and slabs, ≤150 mm)
EN 2486PR (2618A-F extruded or cast forging stock)
EN 3552PR (2618A-T6 clad sheet and strip, 0.4 mm ≤ a ≤ 6 mm—provisional spec.)
EN 3553PR (2618A-T6511 extruded bar and section, 1 2 mm ≤ ≤ 100 mm—provisional spec.)
31029 USA AA 3003 (UNS A93003) .6 .7 .05–.2 1.0–1.5 – – .1 – .03 .15 Rem. *31
UK AA 3003 (was BS 1470 NS3) .6 .7 .1 .8–1.5 .1 – .2 .2 – – Rem.
F NF A-MI .6 .7 .2 1.0–1.5 .05 – .1 .5 – – Rem.
G DIN 1725 Al Mn Wk. 3.0515 .5 .6 .1 .9–1.4 0–.3 .05 .2 .1 .05 .15 Rem.
31030 USA AA 3004 (UNS A93004) .3 .7 .25 1.0–1.5 .8–1.3 – .25 – 05 .15 Rem. *31
UK AA 3004 .3 .7 .25 1.0–1.5 .8–1.3 – .25 – 05 .15 Rem. *31
F NF A .3 .7 .25 1.0–1.5 .8–1.3 – .25 .5 – – Rem.
31031 USA AA 3005 (UNS A93005) .6 .7 .3 1.0–1.5 .2–.6 .1 .25 .1 .05 .15 Rem.
UK AA 3005 .6 .7 .3 1.0–1.5 .2–.6 .1 .25 .1 .05 .15 Rem.
31032 USA AA 3103 (UNS A93103) .5 .7 .1 .9–1.5 .3 .1 .2 +Zr .1 .05 .15 Rem.
UK AA 3103 .5 .7 .1 .9–1.5 .3 .1 .2 +Zr .1 .05 .15 Rem.
CEN EN 4004PR (3103-H16 sheet and strip, 0.4 mm ≤ a ≤ 6 mm—provisional spec.)
31033 USA AA 3105 (UNS A93105) .6 .7 .3 .3–.8 .2–.8 .2 .4 .1 .05 .15 Rem.
UK AA 3105; ALCAN E4S .6 .7 .3 .3–.8 .2–.8 .2 .4 .1 .05 .15 Rem.
UK BS N31 (old designation) .25 .7 .25 .4–1.1 .3–.6 .1 .2 .2 – – Rem.
G DIN 1725 Al Mn 0.5 Mg 0.5 Wk.
3.0505
(continued)
593
(continued)
594
(continued)
(continued)
Composition (max. unless otherwise stated) Others
Country Designation Si Fe Cu Mn Mg Cr Zn Ti Each Total Al min. Notes
31043 USA AA 5252 (UNS A95252) .08 .1 .1 .1 2.2–2.8 – – – .03 .1 Rem.
UK AA 5252 .08 .1 .1 .1 2.2–2.8 – – – .03 .1 Rem.
F NF AG-G3 3.0 nom High purity base
31044 USA AA 5254 (UNS A95254) .45 (Si+Fe) .05 .01 3.1–3.9 .15–.35 .2 .05 .05 15 Rem.
UK AA 5154A (was BS N5) .5 .5 .1 .5 3.1–3.9 .25 .2 .2 .05 .15 Rem. Mn + Cr .1–.5 *31
G DIN 1725 Al Mg3. Wk. 3.3535 .4 .4 .05 .5 2.6–3.4 .3 .2 .1 .05 .15 Rem.
31045 USA AA 5356 (UNS A95356) .5 (Si+Fe) .1 .05–.2 4.5–5.5 .05–.2 .1 .06–.2 .05 .15 Rem. *31
UK AA 5356 .5 (Si+Fe) .1 .05–.2 4.5–5.5 .05–.2 .1 .06–.2 .05 .15 Rem. *31
UK AA 5056A; BS 3L58 .4 .5 .1 1–.6 4.5–5.6 .2 .2 .2 .05 .15 Rem. Mn + Cr .1–.6
UK BS N6 (old designation) .3 .5 .1 .5 4.5–5.3 .25 .2 .2 Mn + Cr .1–.5 Rem.
F A-G5 M .4 .4 .05 .55 4.3–5.5 .3 .2 .1 .05 .15 Rem.
G DIN 1725 Al Mg 5. Wk. 3.3555 .4 .4 .05 .55 4.3–5.5 .3 .2 .1 .05 .15 Rem.
Appendix 6: Metal Alloy Comparison Tables
31046 USA AA 5454 (UNS A95454) .4 (Si+Fe) .1 .5–1.0 2.4–3.0 .05–.2 .25 .2 .05 .15 Rem.
UK AA 5454 (was BS N51); EN 515; EN .4 (Si+Fe) .1 .5–1.0 2.4–3.0 .05–.2 .25 .2 .05 .15 Rem.
573-3;
EN 573-4
F A-G2.5MC .7 2.7 .1 Nominal comp.
F A-G3 .4 .5 .1 .1–.6 2.6–3.8 .4 .2 .2 – – Rem.
G DIN 1725 Al Mg 2.7 Wk. 3.3537 .45 2.7 Nominal comp.
G DIN 1725 Al Mg 3. Wk. 3.3585 .4 .4 .05 .5 2.6–3.4 .3 .2 .1 .05 .15 Rem.
31047 USA AA 5456 (UNS A95456) .4 (Si+Fe) .1 .5–1.0 4.7–5.5 .05–.2 .25 .2 .05 .15 Rem.
UK BS N61 .4 (Si+Fe) .1 .6–1.0 5.0–5.5 .05–.2 .2 .05–.2 – – Rem.
F NF A-G5 .4 .5 .1 .2–1.0 4.5–5.5 .4 .2 .2 – – Rem.
G DIN 1725 Al Mg 5. Wk. 3.3555 .4 .4 .05 .55 4.3–5.5 .3 .2 .1 .05 .15 Rem.
31048 USA AA 5457 (UNS A95457) .08 .1 .2 .15–.45 .8–1.2 – .03 – .03 .1 Rem.
UK AA 5457 (UNS A95457) .08 .1 .2 .15–.45 .8–1.2 – .03 – .03 .1 Rem.
F A9-G1 and see AA 5005 1.0 Nominal comp.
31049 USA AA 5652 (UNS A95652) .4 (Si+Fe) .04 .01 2.2–2.8 .15–.35 .1 – .05 .15 Rem. *31
UK AA 5652 .4 (Si+Fe) .04 .01 2.2–2.8 .15–.35 .1 – .05 .15 Rem. *31
31050 USA AA 5657 (UNS A95657) .08 .1 .1 .03 .6–1.0 – .03 – .02 .05 Rem. *31
UK AA 5657 .08 .1 .1 .03 .6–1.0 .03 – .02 .05 Rem. *31
UK BS BTRS2 (old designation) 1.0 Nominal comp.
31051 USA AA 6003 (UNS A96003) .35–1.0 .6 .1 .8 .8–1.5 .35 .2 .1 .05 .15 Rem.
UK AA 6003 .35–1.0 .6 .1 .8 .8–1.5 .35 .2 .1 .05 .15 Rem.
F NF AS–GM .6–1.5 .5 .1 .1–1.0 .6–1.5 .3 .25 .2 – – Rem.
G DIN 1725 Al Mg Si 1 .75–1.3 .5 .1 .4–1.0 .6–1.2 .3 .2 .1 .05 .15 Rem.
31052 USA AA 6005 (UNS A96005) .6–.9 .35 .1 .1 .4–.6 .1 .1 .1 .05 .15 Rem. k
UK AA 6005 .6–.9 .35 .1 .1 .4–.6 .1 .1 .1 .05 .15 Rem.
31053 USA AA 6053 (UNS A96053) *315 35 .1 – 1.1–1.4 .15–.35 .1 – .05 .15 Rem.
UK AA 6053 *315 .35 .1 – 1.1–1.4 .15–.35 .1 – .05 .15 Rem.
See also AA 6003
(continued)
595
(continued)
596
See AA 6101
31064 USA AA 6253 (UNS A96253) *315 .5 .1 – 1.0–1.5 .15–.35 1.6–2.4 – .05 .15 Rem.
UK AA 6253 *315 .5 .1 – 1.0–1.5 .15–.35 1.6–2.4 – .05 .15 Rem.
31065 USA AA 6262 (UNS A96262) .4–.8 .7 .15–.4 .15 .8–1.2 .04–.14 .25 .15 .05 .15 Rem. *318
UK AA 6262 .4–.8 .7 .15–.4 .15 .8–1.2 .04–.14 .25 .15 .05 .15 Rem. *318
31066 USA AA 6351 (UNS A96351) .07–1.3 .5 .1 .4–.8 .4–.8 – .2 .2 .05 .25 Rem.
UK AA 6351 .07–1.3 .5 .1 .4–.8 .4–.8 – .2 .2 .05 .25 Rem.
31067 USA AA 6463 (UNS A96463) .2–.6 .15 .2 .05 .45–.9 – – – .05 .15 Rem.
UK AA 6463; E6; EN 515; EN 573–3; .2–.6 .15 .2 .05 .45–.9 – – – .05 .15 Rem.
EN 573-4
UK BS BTR6 .2–.5 .15 .2 .05 .4–.8 – – .05 – – Rem.
31068 USA AA 6951 (UNS A96951) .2–.5 .8 .15–.4 .1 .4–.8 .2 – .05 .15 Rem.
31069 USA AA 7001 (UNS A97001) .35 .4 1.6–2.6 .2 2.6–3.4 .18–.35 6.8–8.0 .2 .05 .15 Rem.
UK AA 7001 .35 .4 1.6–2.6 .2 2.6–3.4 .18–.35 6.8–8.0 .2 .05 .15 Rem.
F NF A-Z8GU 1.6 2.7 .2 8.0 Nominal comp.
31070 USA AA 7009 (UNS A97009)
UK AA 7009
CEN EN 2093 (7009-T74 Forgings >20 mm and <150 mm)
EN 2094 (7009-T74 Die Forgings >3 mm and <150 mm)
EN 2381 (7009-T7452 Forgings >40 mm and <150 mm)
EN 2385 (7009-T74511 bar and drawn profiles)
EN 2487PR (7009-F extruded or casr forging stock—provisional spec.)
EN 2630 (7009-T74511 bar and drawn profiles, a ≤ 125 mm, peripheral coarse grain control)
EN 2706PR (7009-T736510 bar and section, 1.2 mm ≤ a/d ≤ 125 mm, peripheral coarse grain control—provisional spec.)
(continued)
597
(continued)
598
(continued)
Composition (max. unless otherwise stated) Others
Country Designation Si Fe Cu Mn Mg Cr Zn Ti Each Total Al Notes
min.
32011 USA AA 357.0 (UNS 6.5–7.5 .15 .05 .03 .45–.6 – – .05 .2 .05 .15 –
A03570)
UK AA 357.0 6.5–7.5 .15 .05 .03 .45–.6 – – .05 .2 .05 .15 –
UK BS L169 6.5–7.5 .2 .1 .1 .5–.75 – .05 .1 .1–.2 .05 .15 Pb .05 Sn .05 Be
.07
F A-S7G 7.0 .3 Nominal comp.
G DIN 1725 Al Si 6.5–7.5 .18 .05 .05 2–.4 – – .07 .15 .03 .1 –
7 Mg Wk. 3.2371
32012 USA AA B358.0 (Tens 7.6–8.6 .3 .2 .2 .4–.6 .2 – .2 .1–.2 .05 .15 Be .1–.3
50)
32013 USA AA 359.0 (UNS 8.5–9.5 .2 .2 .1 .5–.7 – – .1 .2 .05 .15 –
A03590)
32014 USA AA 380.0 (UNS 7.5–9.5 2.0 3.0–4.0 .5 .1 – .5 3.0 – – .5 Sn .35
A03800)
32015 USA AA A380.0 7.5–9.5 1.3 3.0–4.0 .5 .1 – .5 3.0 – – .5 Sn .35
UK BS LM24 7.5–9.5 1.3 3.0–4.0 .5 .1 – .5 3.0 .2 – – Sn .2 Pb .35
F A-S9U3Y4 8.2 3.5 Nominal comp.
F A-S10U4 9.0–11.0 1.3 3.0–4.0 .3 .5 – .5 .8 .2 – – Sn .1 Fe+Zn-
+Mg+Ni+Sn 2.5
G DIN 1725 Al Si 8 Cu 7.5–9.5 .8 2.0–3.5 .2–.5 .3 – .3 1.2 .15 .05 .15 Sn .1
3. Wk. 3.2161
ISO ISO Al-Si8Cu3Fe
32016 USA AA 514.0 (UNS .35 .5 .15 .35 3.5–4.5 – – .15 .25 .05 .15 –
A05140)
UK AA 514.0 .35 .5 . .15 .35 3.5–4.5 – – .15 .25 .05 .15 –
UK BS LM5 .3 .6 .1 .3–.7 3.0–6.0 – .1 .1 .2 – – Sn .05 Pb .05
F NF A-G3T .4 .5 .1 .5 2.5–3.5 .15 .05 .2 .2 – – Sn .05 Pb .05
F NF A-G6 .4 4.5 Nominal comp.
G DIN 1725 Al Mg 3 1.3 .6 .3 .6 2.0–4.0 – – .3 .2 .05 .15 –
G DIN 1725 Al Mg 5 1.0 .2 5.0 Nominal comp.
ISO ISO AI-Mg5Si1; ISO
Al-Mg6
32017 USA AA 518.0 (UNS .35 1.8 .25 .35 7.5–8.5 – .15 .15 – – .25 Sn .15
A05180)
UK AA 518.0 .35 1.8 .25 .35 7.5–8.5 – .15 .15 – – .25 Sn .15
G DIN 1725 Al Mg 9 .5 .05 .2–.5 7.0–10.0 .1 .15 .05 .15 Nominal comp.
Wk. 3.3292
32018 USA AA 520.0 (UNS .25 .3 .25 .15 9.5–10.6 – – .15 .25 .05 .15 –
A05200)
UK AA 520.0 .25 .3 .25 .15 9.5–10.6 – – .15 .25 .05 .15 –
UK BS LM10; Hid 90 .25 .35 .1 .1 9.5–11.0 – .1 .1 .2 – – Sn .05 Pb .05
F NF A-G10 .5 1.3 .2 .6 8.5–11.0 – .1 .4 .2 – 2.0 Sn .1
F NF A-G10Y4 10.2 Nominal comp.
G DIN 1725 Al Mg 10 .3 .3 .05 .3 9.0–11.0 – .1 – .15 .05 .15 Sn .05 Pb .05
Wk. 3.3591
32019 USA AA 535.0 (UNS .15 .15 .05 .1–25 6.2–7.5 – – – .1 –.25 .05 .15 Be .003–.007 B
A05350) .002
UK AA 535.0 15 .15 .05 .1–.25 6.2–7.5 – – – .1–25 .05 .15 Be .003–.007 B
.002
UK DTD 5018A .25 .35 .2 1–.3 7.4–7.9 – .1 .9–1.4 .25 – Sn .05 Pb .05
G DIN 1725 Al Mg 9 .5 .05 .2–5 7.0–10.0 .1 .15 .05 .15 Nominal comp.
Wk. 3.3292
32020 USA AA 707.0 (UNS .2 .8 .2 .4–.6 1.8–2.4 .2–.4 – 4.0–4.5 .25 .05 .15 –
A07070)
UK AA 707.0 .2 .8 .2 .4–.6 1.8–2.4 .2–.4 – 4.0–4.5 .25 .05 .15 –
(continued)
602 Appendix 6: Metal Alloy Comparison Tables
(continued)
Composition (max. unless otherwise stated) Others
Country Designation Si Fe Cu Mn Mg Cr Zn Ti Each Total Al Notes
min.
32021 USA AAA712.0 (UNS .15 .5 .35–65 .05 .6–.8 – – 6.0–7.0 .25 .05 .15 –
A07120)
32022 USA AAC712.0 .3 .7– .35–65 .05 .25–.45 – – 6.0–7.0 .2 .05 .15 –
1.4
UK AA 712.0 .15 .5 .35–.65 .05 .6–.8 – – 6.0–7.0 .25 .05 .15 –
UK BS LM31; DTD .25 .5 .1 .1 .5–.75 .4–.6 .1 4.8–5.7 .05–.25 .05 .15 Sn .05 Pb .05
5008B
F A-Z5G .3 .8 .15–.35 .4 .4–.65 .15–.35 .05 4.5–5.5 .15–.25 – – Sn .05 Pb .05
F NF A-Z5G .6 .5 5.2 Nominal comp.
Notes for wrought and cast aluminium alloys
*31: .0008 max. Be for welding electrodes and filler wire
*32: .03 max. Ga
*33: Cu + Si + Fe + Mn + Zr .2 max
*34: Cu + Si + Fe + Mn + Zr 1.0 max
*35: Cu + Si + Fe + Mn + Zr 0.5 max
*36: .05 B max
*37: .2–.6 Bi; .2–.6 Pb
*38: .2–.7 Pb; .05 max. Sn; .2–.7 Bi; .05 max. Sb
*39: .2–.6 Pb; .2–.6 Bi
*310: .2 max. Zr + Ti
*311: .05–.15V; .1–.25 Zr
*312: .1 max Ni; .05 max. Sn; .05 max. Pb
*313: .5–1.3 Ni
*314: .05 max. Sn; .05 max. Pb; .7–1.3 Ni
*315: 45–65 % of Mg
*316: .05 max Sn; .05 max Pb; .05 max Sb
*317: Cr + Mn + Ti + V .03 max
*318: .4–.7 Bi; .4–.7 Pb
*319: Not closely equivalent, Mg lower than AA 7079
*320: Fe + Mn 1.1 max
*321: .1–.25 Zr; .05–.15V
*322: .9–1.2 Ni
*323: .11–.17 Zr
*324: Ti + Zr .08–.25, Zr .08–.2
*325: .8–1.4 Ni + .25 Zr
Appendix 6: Metal Alloy Comparison Tables 603
European CEN Specifications for • Chemical composition specifications for wrought alu-
Aluminium Alloys minium alloys are now contained in a single CEN spec-
ification: EN 573—Aluminium and aluminium alloys—
European EN specifications for metal alloys are currently Chemical composition and form of wrought products.
being generated and adopted. These will progressively • Temper designations for wrought aluminium alloys are
supersede the various national standards for aluminium also contained in a single CEN specification: EN 515—
alloys, as with other materials. However, it will be some Aluminium and aluminium alloys—Wrought products
years before this process is completed and fully imple- temper designations.
mented. EN designations specific to particular alloys, forms • In addition EN 485 now contains conditions for delivery,
and conditions have been included in the above alloy tables properties and tolerances for wrought aluminium alloy
(many of these are still at the provisional stage). However, products.
there are several EN specifications which cover the basic
characteristics of aluminium alloys: Similar specifications will be issued in the future to cover
cast aluminium alloys.
(continued)
Composition
Country Designation Zn Sn Pb Be Fe Al Other
G DIN 17660 CuZn 28 Sn .9–1.3 <.07 – <.07 – Cu 70.0–72.5 As .02–.035 Mn < .1 Ni < .1 P < .01
Wk. 2.0470 As + P < .035 other total < .1
41011 USA CDA 510 (UNS C51000) <.3 4.2–5.8 <.05 – <1 – Cu + Sn + P > 99.5 P 03–.35
ASTM B100: B103:
BI39: BI59
UK PB102 (CW451 K) – 4.5–6.0 <.02 – – – P .02–.4 others < .2
F NF U-E5P – – – – – – –
G DIN 17662 CuSn 6 Wk. <.3 5.5–7.5 <.05 – <.1 – P .01–.4 Ni < .3 other < .2
2.1020
(continued)
Composition
Country Designation Zn Sn Pb Be Fe Al Other
41019 USA CDA 766 (UNS C76600) FEDQQ- Balance – <.1 – <.25 – Ni 11.0–13.5 Mn < .5 Cu 55.0–58.0
C-585
41020 USA CDA 770 (UNS C77000) Balance – <.l – <.25 – Ni 16.5–19.5 Mn < .5 Cn 53.5–56.5
ASTM B122: B151: B206
UK NS107 (CW410 J) Balance – <.03 – <.3 – Ni 17.0–19.0 Mn .05–.35 Cu
54.0–56.0
G DIN 17663 Cu Ni 18 Zn 27 Wk. Balance <.2 <.03 – <.3 – Ni 17.0–19.0 Mn < .7 Cu 60.0–63.0
2.0740
41021 USA CDA 782 (UNS C78200) Balance – 1.5–2.5 – <.35 – Ni 7.0–9.0 Mn < .5 Cu 63.0–67.0
UK NS101 (CW402 J) Balance – 1.0–2.5 – <.4 – Ni 9.0–11.0 Mn .2–.5 Cu 44.0–47.0
G DIN 17663 Cu Ni 10Zn 42 Pb Balance <.3 .5–2.0 – <.5 – Ni 9.0–11.0 Mn < .5 Cu 45.0–48.0
others total < .1
(continued) (continued)
UNS No. Table No. UNS No. Table No.
G43400 14021 S30900 15012
G46150 14039 S31000 15013
G46170 14040 S31008 15014
G46200 14041 S31400 15015
G46210 14042 S31600 15016
G46260 14043 S31603 15017
G47180 14022 S31700 15018
G47200 14023 S32100 15019
G51150 14044 S34700 15020
G51200 14045 S34800 15021
G51300 14046 S38400 15022
G51320 14047 S40300 15023
G51350 14048 S40500 15024
G51400 14049 S41000 15025
G51450 14050 S41400 15026
G51470 14051 S41600 15027
G51500 14052 S41623 15028
G51550 14053 S42000 15029
G51600 14054 S42020 15030
G51986 14055 S42900 15031
G52986 14056 S43000 15032
G61180 14057 S43020 15033
G61500 14058 S43023 15034
G81150 14024 S43100 15035
G86150 14025 S43400 15036
G86170 14026 S43600 15037
G86200 14027 S44002 15038
G86220 14028 S44003 15039
G86250 14029 S44004 15040
G86270 14030 S44200 15041
G86300 14031 S44600 15042
G86370 14032 S50100 15043
G86400 14033 S50200 15044
G86420 14034 Named steels
G86450 14035 J42015 16002
G86500 14036 J92200 16013
G86550 14037 K08500 16001
G86600 14038 K66286 16004
Stainless steels K92820 16015
S20100 15001 K92940 16016
S20200 15002 K93160 16017
S30100 15003 N08020 16003
S30200 15004 S13800 16014
S30215 15005 S14800 16009
S30300 15006 S15500 16008
S30323 15007 S15700 16010
S30400 15008 S17700 16011
S30403 15009 S21900 16018
S30500 15010 S35000 16005
S30800 15011 S35500 16006
(continued) (continued)
610 Appendix 6: Metal Alloy Comparison Tables
(continued) (continued)
UNS No. Table No. UNS No. Table No.
S36200 16019 A95154 31041
S45500 16007 A95252 31043
T20811 16012 A95254 31044
Nickel alloys A95356 31045
N05500 21012 A95454 31046
N06002 21002 A95456 31047
N06600 21008 A95457 31048
N06625 21009 A95652 31049
N07001 21016 A95657 31050
N07041 21014 A96003 31051
N07718 21010 A96005 31052
N07750 21011 A96053 31053
N08800 21003 A96061 31054
N09901 21004 A96063 31055
N09902 21013 A96066 31056
N10002 21001 A96070 31057
N19903 21005 A96082 31059
N19907 21006 A96101 31060
N19909 21007 A96151 31061
Aluminium alloys (wrought) A96162 31062
A91050 31001 A96201 31063
A91060 31002 A96253 31064
A91100 31003 A96262 31065
A91145 31004 A96351 31066
A91175 31005 A96463 31067
A91200 31006 A96951 31068
A91230 31007 A97001 31069
A91235 31008 A97009 31070
A91345 31009 A97039 31073
A91350 31010 A97049 31074
A92011 31015 A97050 31075
A92014 31016 A97075 31076
A92017 31017 A97079 31077
A92024 31018 A97175 31078
A92048 31019 A97178 31079
A92124 31023 Aluminium alloys (cast)
A92219 31026 A02950 32001
A93003 31029 A03190 32003
A93004 31030 A03330 32005
A93005 31031 A03550 32007
A93103 31032 A03560 32009
A93105 31033 A03570 32011
A94032 31034 A03590 32013
A95005 31035 A03800 32014
A95050 31036 A05140 32016
A95050 31042 A05180 32017
A95052 31037 A05200 32018
A95056 31038 A05350 32019
A95083 31039 A07070 32020
A95086 31040 A07120 32021
(continued) (continued)
Appendix 6: Metal Alloy Comparison Tables 611
(continued) (continued)
UNS No. Table No. UNS No. Table No.
A33550 32008 C76200 41018
Copper alloys C76600 41019
C11000 41001 C77000 41020
C17000 41002 C78200 41021
C17200 41003 Titanium alloys
C19400 41004 R52250 51001
C19500 41005 R56320 51002
C23000 41006 R56401 51003
C26000 41007 R58010 51004
C35300 41008 Magnesium alloys
C42200 41009 M11311 61003
C44300 41010 M11610 61005
C51000 41011 M11800 61006
C52100 41012 M14142 61002
C61900 41013 M15100 61001
C68700 41014 M16600 61004
C68800 41015 Miscellaneous alloys
C70600 41016 R30035 71004
C72500 41017 R30188 71006
(continued)
Appendix 7: Variation of Standard Free Energy
of Formation of Oxides with Temperature
These are graphs showing how free energy values vary with and Fe3O4 are more stable than NiO, and that the oxide
temperature. The network is based on work by Ellingham Fe2O4 are more stable than NiO, and that the oxide Fe2O3 is
and Richardson in the 1940s and 1950s and is still very the least stable of all.
useful today (see for instance Ellingham, H.J.T. (1944) Reduced pressures will enhance most reducing reactions
J. Soc. Chem. Ind., 63, 125–133). The diagram indicates at as will increasing the ratio of hydrogen or carbon monoxide
any temperature what is thermodynamically possible for present in a gaseous mixture—these effects can also be
metallurgical reactions that are based on either thermal estimated from intersection points. The techniques are
reduction processes or thermal oxidation processes. described in books such as Metallurgical Thermochemistry,
At the point of intersection of any two curves the standard 6th Edition, (1993) by O. Kubaschewski, C. Alcock and P.
free energy for the chemical reaction is zero and this is the J. Spencer, (Pergamon, Oxford) and Free Energy of For-
point of equilibrium. The diagram can be used to show mation of Binary Compounds (1971), by T.B. Reed (MIT
approximately whether reduction or oxidation will take Press, London).
place. It is important to note that the Ellingham diagrams relate
As an example, below a temperature of about 1600 °C, to the equilibrium conditions—they take no account of the
pure magnesium is expected to reduce aluminium oxide. At kinetics of any oxidation or reduction reaction.
temperatures higher than 1600 °C, when the curve for For alloys, it is worth noting that the most easily oxidized
magnesium oxide is above that of aluminium oxide, one constituent should be considered when consulting the dia-
would expect that pure aluminium would reduce magnesium gram. It is usual to discount elements that have a concen-
oxide to metallic magnesium. The approximate temperatures tration less than about 1 % as they are not able to form
when gases such as carbon monoxide might reduce metal continuous surface films.
oxides can, in a similar way, be deduced from the various A recent, short but very useful article—Ellingham dia-
points of graph intersections. grams, their Use and Misuse—takes account of several case
It is possible to determine the partial pressure of oxygen examples where diagrams can be used for trouble shooting
in equilibrium at a given temperature with the couples Fe/ during processes such as heat treatment, brazing and bright
FeO, Fe/Fe3O4, Ni/NiO, and the like. The diagrams shows annealing (Stratton 2013).
that up to very high temperatures (>1500 °C) the oxides FeO
Based on a diagram supplied by the British Iron and Steel Research Association
Appendix 8: Simplied Procedure
for the Management of Materials, Processes
and Mechanical Parts—Possible Guidelines
for a Cubesat or Small University Spacecraft
Responsible for Materials and Process, Plus Mechanical Parts (eg Materials Manager):
Evaluation:
Critical
Verification of Processes
Yes Reject
Criticality Evaluation Validation of Materials
Analysis Necessary Qualification of Mechanical Parts New Selection
No
No
Non - Critical
Reject New Test or
Evaluation:
Request for
Verification by Test Results
Accept Deviation
Similarity
Yes
Accept
Accept
Declared Material List Declared Process List Declared Mech. Parts List
greases and oils to not outgas and contaminate optical – Microsectioning of welded and crimped joints*
systems, that rotating parts in vacuum do not cold-weld – Tensile testing of welds and crimps*
etc.). – NDT occasionally for welds*
• The DPL should also be reviewed and possibly com- – Outgassing tests to ECSS standard (can be done at ded-
piled by the M and P specialist to ascertain if each icated European labs), needed for a few organic materials
process can be considered “non- critical” or “critical” (glues, paints, etc.) in vicinity of optical systems (line of
based on previous usage, reliability, inspect ability, sight to consider condensation). Some laboratories
possibility to re-work in case of human or material offering testing for outgassing are mentioned on page 40.
errors (Table 7.A.1).
*Note—could use local university or industry
Appendix 9: Materials and Processes Standards
Related to Space (Released by ECSS, JAXA and
NASA) as of 2015
The Processes selected and used on any spacecraft will need reports are generated: on critical processes are “verification
to be approved by the end customer. They are compiled by tested”.1
the “Prime Contractor”. Critical processes are usually eval- Common practice is to tabulate all processes according to
uated by Testing “technology samples” for which laboratory the following “Group Numbers”:
Group Description
number
1 Adhesive bonding
2 Composite manufacture
3 Encapsulation/moulding
4 Painting/coating
5 Cleaning
6 Welding/brazing
7 Crimping/stripping/wire wrapping
8 Soldering
9 Surface treatments
10 Plating
11 Machining
12 Forming
13 Heat treatment
14 Special fabrication: processes developed
specifically for the programme
15 Marking
16 Miscellaneous processes
17 Inspection procedures
1
Critical processes are often specified by the end customer and will
depend on the service life and operational condition of individual
spacecraft (e.g. “manned space vehicles” may have more critical
processes). Often the process is considered critical if there are major
difficulties or uncertainties in the manufacturing, assembly, inspection
and testing. The process will also be considered critical if it has proven
to be difficult to perform by trained operators, and if it has raised
problems in the past that have not been resolved.
Appendix 10.A.1
Outerspace company Declared process list DOC.NO.: DPL/PIT/3401/OSC
Spacecraft: PITCAIRNSAT 1 Group 1 adhesive bonding Issue: 3
Subsystem: Date: 10/04/14
Equipment: Page: 16
Item Process Specification R Description/Identification Use Location code User Assoc. C Approval Customer
E code DML R Status C comments and
V Items I approval
T
1.07.00 Preparation of VESPEL and PON H- 8 Bonding LLMKTRA IOLACADM 18.018.00 N PSU: A
PON DELRIN surfaces prior to A011 processes ROSETTA
bond
1.018.00 Bonding by conductive resins HR-012.INT 1 CURE: 15 min at 120 °C Shielding of LLMKHPA 10.013.00 N PSU: A
ZTN with EPOTEX H20 E SSPA structure METRO 6
1.019.00 Screw locking with Screw 1 CURE: 48 h at RT or 3 h at LLMKHPA 10.009.00 N PSU: A
ZTN SOLITHANE 113 locking 65 °C METRO 6
HR-013/INT
1.021.01 Bonding with SOLITHANE HR-411/INT 1 CURE: 48 h at RT or 3 h at Components KSPA 10.009.00 N PSU: A
ZTN 113 65 °C bonding METRO 6
1.025.00 Bonding with ECCOSIL HR-410/INT 2 CURE: 18 h at RT or 3 h at RF Absorber LLMKHPA 10.069.03 N PSU: A
ZTN 4952 65 °C bonding 12.012.00 METRO 6
16.006.02
1.026.00 Bonding with EA 9321 PLUS SP 4413 TC LLMCHRM IOLACHRM 10.002.03 A
ON EA 9210 PRIMER SP 4414 APSAPA
1.030.00 Preparation of BS L 312 SP 8841 CURE: 1 Hr at 120 °C Inserts and LLMCHRM IOLACHRM 10.015.05 A
ON bonding of M
honeycomb
1.031.00 Bonding with FOAM 410-1 M-O-993 8 CURE: 0.5 h at 120 °C + 1 h Splicing STR IOLACADM 10.027.01 N PSU: A
CAT 180 °C honeycomb part LLMCADM HELIOS ISO
ARIANE 5
1.094.00 Locking of nuts and screws PIV/20/2014 3 Permenent and non- APSIAPC N A
PIN permanent locking of screws
and nuts
Appendix 10: Examples of Declared Process Lists (DPL)
Appendix 10.A.2
Outerspace company Declared process list DOC. NO.: DPL/PIT/3401/OSC
Spacecraft: PITCAIRNSAT 1 Group 6 welding/brazing Issue: 3
Subsystem: Date: 10/04/14
Equipment: Page: 61
Item Process Specification R Description/ Use Location User Assoc. C Approval Customer
number E identification code code DML R Status C comments
contractor V items I and
T approval
Appendix 10: Examples of Declared Process Lists (DPL)
6.018.00 Vacuum PPC PIC 101 1 Joining metal/or Thruster IPPEIT 7.038.00 C Awaiting O
PNT brazing metallised ceramic 20.051.03 vacuum O
components 3.011.03 hermeticity
6.001.36 testing and
6.013.15 DPA
3.036.00
6.020.00 Filling tube SPECWELD Laser welding Tube on top DOME PWSBTA 3.015.01 N RPT OSC A
TOT welding 491 3.015.03 4448 N
6.021.00 Cell closure M.T.U. TIG Welding Terminal to DOME PWSBTA 3.001.01 N RPT OSC A
TOT welding 11997 3.001.02 4521 N
21.017.01
6.022.00 Brazing with TBD Hard bazing of Cu- IPPEIT 6.008.03 N O
FOB VH 950 wire of 2.0040/anode 7.036.02 N
screw 1.4944
6.023.00 Microwelding FOP Plasmajet IPPEIT 2.001.32 N A
FOB 99-22/13 microwelding of 19.019.03 N
HF-RF-CABLE/Cu
wire
623
624
Appendix 10.A.3
Outerspace company Declared process list DOC.NO.: DPL/PIT/3401/OSC
Spacecraft: PITCAIRNSAT 1 Group 9 space conversion treatment Issue: 3
Subsystem: Date: 10/04/14
Equipment: Page: 99
Item number Process Specification R Description/identification Use Location code User Assoc. C Approval Customer
contractor identification E code DML R Status C comments and
V Items I approval
T
9.012.00 Anodising of 33448/22/4 A Protection RCPROMD FREPFKIF 4.001.43 N RPT: A
XYZ TA6V titanium FREPFKOF FREPFBOF 21.004.19 XYZ/BOT/FT.236
alloy FREPFKTF RREPRKIF 21.007.30 PSU: TDF
RREPRKPD 21.008.51 8 TVSAT 8
TLC 8
POS Anodising of 33448/22/4 A Protection FREPFKLA FREPFICA 4.001.43 N PSU: ECS INTE-V1 A
TA6V titanium FREPFISC FREPRSIR 21.004.19 GIOTTO ERS-1 N
alloy FREPAIT 21.007.30
21.008.51
9.013.00 Surface passivation 62410/99/1 Passivation of silver Protection RCPROMD FREPFKIF 1.029.03 N RPT: BAB/QT/ A
XYZ FREPFKOF FREPFBOF 3.005.18 81.044
FREPFKIF RREPRKIF 4.007.01 PSU: TVSAT 2
RREPRKPD SPLAB
TLC 8
POS Surface passivation 44291/20/1 Passivation of silver Protection FREPFKLA FREPFICA 3.002.11 N RPT: BAB/QT/ AN
FREPFISC FREPRSIR 1.029.02 81.044
1.029.03 PSU: INTE.V1
1.040.00 ERS-1
1.029.04 EURECA
EUTE.2
9.014.00 Anodising DTD 942 Surface treatment on Ti Surface FREPFCFK 21.004.21 N MARS-2 AN
MOM alloys protection on
fixings
9.015.00 Anodising of LIN.914.2. A Support and RREPRICA RREPRKPA 1.017.04 N CLUST-2 AN
LIN aluminium ALLOY rev.1 cooling plate RREPRIKC
9.018.00 Hard anodising 49326/20/1 B Treatment of aluminium Insulation FREPFKLA FREPFICA 1.002.34 N PSU: INTE.V1 AN
POS and aluminium alloy FREPFISC FREPRSIR 1.007.15 GIOTTO
1.029.05 EURECA TLC 2
9.020.00 Chromate 40441/20/2 B Treatment of aluminium Protection FREPFKLA FREPFICA 1.002.35 N RPT: R:
POS conversion coating and aluminium alloy FREPFISC FREPRSIR 1.002.38 XYZ/BOT/FT
1.007.16 PSU: ECS
FREPAIT
1.007.19 INTE.V1
1.029.06 ISS TDF 8
1.040.02
Appendix 10: Examples of Declared Process Lists (DPL)
Appendix 11: Examples of Declared
Materials Lists (DMLs)
The materials selected and used on any spacecraft will need flammability, etc. The Material Group numbers have been
to be approved by the end customer. They are compiled by detailed in Appendix 8.
the “Prime Contractor”. The contents of the DMLs will depend on the end cus-
Critical materials are tested and “Validated”. Dependent tomer’s requirements, these may follow ECSS-Q-ST-70 or
upon the criticality of the spacecraft, tests may include: can be relaxed in view of the specific contractual require-
outgassing-under-vacuum, stress corrosion testing, ments. Further description is given in Sect. 4.2.1.
Appendix 11.A.1
Outerspace company Declared material list DOC. NO.: DML/PIT/3466/OSC
Spacecraft: PITCAIRNSAT 1 Group 2 copper and copper alloys Issue: 3
Subsystem: Date: 10/04/14
Equipment: Page: 49
Item Commercial Chemical nature and Procurement Summary of processing Use and location code ENVIR. Size Approval Customers
identification type of product for information parameters code comments
applied condition supplies Use Code R A T Status C and approval
specification
2.021.01 Brass 40Zn Cu 60/Zn 40 QQ-B-626 TIN plating 8AB 00526 Mechanical parts RREPRKIC GS V 3 V1 PSU: BSAT D No pure tin
FOK AAAA FREPFIKC 4 permitted
FREPFKIC
RCPFRGU
2.022.00 Brass 38zn Cu Zn 38, 2Pb 734.662.E Gold plating 4 µm Mechanical parts: RREPRKIC GS V 3 V0 PSU: ECS BSAT A
FOK 2Pb VAR. TUN.SCREW Copper underplating bonding stud FREPFIKC 4 EUR
NRS 5 µm terminal, screw lock FREPFKIC
VAR. TERMINAL 770-82608-AASG RCPFRGU
NRS
2.022.01 Brass CZ121 Cu58, ZN 38-39, Pb 3-4 Aluminium Silver plating Center conductor FREPFCFK GS V 3 W1 PSU: SPOT A
MOM ROD supplies BS 2874 Solder Low pass filter FREPSDIP 4 N
CDP 7.10E Probe and tube PREPRINF
CDP 7.03
2.022.02 Brass 38Zn Cu Zn 38, 2Pb 734.662.E Sn plating deleted Ag Mechanical parts RREPRKIC GS V 3 V0 PSU: ECS BSAT A Tin no longer
FOK 2Pb VAR. TN.SCREW plating Bonding stud, FREPFIKC 4 EUR N used
NRS 8AB 00526 AAAA terminal, screw lock FREPFKIC
VAR. TERMINAL RCPFRGU
NRS
2.023.00 Copper Cu Sn6 DIN 1756 Pretinning Piece, Parts RREPRKPA GS V 3 W1 PSU: A
LIN CDA 510 ROD GZ.1991.209.1 FREPFKPA 4 TELECOM HISPAS.
INT.V11 EUTELS
ECSS-Q-ST-70-36
2.024.00 Copper AVIOMETAL Electrolytic surface Electrical IPPPSCU GS V 3 W2 PSU: GIOTTO ERS A
SINT 131N22 coating Sn and reflowed connections 4 PINSAT M
MIL-T-107-27 1
IP 5009
2.026.00 Copper Cu65 % zn35 % TELKRON Plated with Cu EYELET PCDICU GS V 3 W2 PSU: ISO AN
LIN CDA 260 CRS-EPT-6016 5 µm + Sn/Pb PCDPKDU 4
2.027.00 Brass Grommet with Spur Atlanta hardware INSERT MLI grounding IOLAIKCM GS V 3 W3 A
FON MS 20230 grommet plain N
Appendix 11: Examples of Declared Materials Lists (DMLs)
Appendix 11.A.2
Outerspace company Declared material list DOC: NO.: DML/PIT/3466/OSC
Spacecraft: PITCAIRNSAT 1 Group 6 stainless steels Issue: 3
Subsystem: Date: 10/04/14
Equipment: Page: 88
Item Commercial Chemical nature and type of Procurement information Summary of Use and location code ENVIR. Size Approval Customers
identification product for appl. condition supplies specification processing Code comments and
parameters Use Code R A T Status C approval
6.034.00 SS 2343-08 TINGSTAD A/S Lock wire IPPFVV GS E 3 W1 A
FIN F9967.1 4 N
6.035.00 AISI 304L LEE JEVA Passivated FLO restrictor in IPPPSME GS V 3 W1 RPT 3991- A
SMM 09-TSL MIL-S-5002 107 series valve 4 02099-DPQ N
6.036.00 AISI 348 Stainless steel sheet Various Formed Cathode, main IPPEIT GS V 4 SCC I A
CPP PPC 823-170-95911 Spot welded flange NASA NASA- N
Appendix 11: Examples of Declared Materials Lists (DMLs)
Appendix 11.A.3
Outerspace company Declared material list DOC. NO.: DML/PIT/3466/OSC
Spacecraft: PITCAIRNSAT 1 Group 10 adhesive, coatings, varnishes Page: 151
Issue: 3
Subsystem:
Date: 10/04/14
Equipment:
Item Commercial Chemical nature and Procurement Summary of Use and location code ENVIR. Size Approval Customers
identification type of product for information processing Code comments
Appl. condition supplies parameters Use Code R A T Status C and approval
specification
10.014.03 EPO-TEK H 74 EPOX resin A/B Epoxy technol. MIX: 100 pp/ Bonding loops and RREPRIWF GS V 3 W1 PSU: O ECS A
MOM two component CDP 9.39 3 pp supports into housing/ FREPFCFK 4 TTL
electric. conductive CURE: 2 h at bonding ferrites FREPSDIP NASA: NASA RP
100 °C TTCSBDN 1124
CDP 7.08
10.015.03 REDUX 312L Epoxy resin film CIBA GEIGY CURE: Skins to core bonding LLMKTRA GS V 1 W3 RFA: W
CAT 1+D-N-15 90 min at GL 3 RFW/KANT-01/CAS
1+D-N-200 120 °C ECSS-Q-ST-70-01
1+D-P-70 TVS 14
10.015.04 REDUX 312UL+ Epoxy resin film CIBA GEIGY CURE: Skins to core SKDRKANA GS V 1 W2 RFA WM
CAT REDUX 1+D-N-15 60 min at STR GL 3 RFW/KANT-01/CAS
120 °C ECSS-Q-ST-70-01
1+D-P-70 TVS 14
10.015.05 REDUX 312L Epoxy resin film CIBA GEIGY Insert plate LLMCHRM GS V 3 V2 RPT: LT 33 A
ON DSN. 0016 IOLACHRM
10.015.06 REDUX 312/P112 Epoxy adhesive film CIBA GEIGY CURING: Structural bonding in IOLACADM GS V 3 W3 RPT: BOT REP.002 A
CAT 1+D-N-15E 1 h/120 °C sandwich LLMCADM PSU: HELIOS, ISO N
1+D-E-159 1+D-P-70 manufacturing ARIANE6
TVS 14
10.015.07 REDUX 312/5 Epoxy resin film CIBA CEIGY Bonding UPSGT GS E 3 V2 RPT LT 33 A
ON NT 16101/AQEN ECSS-Q-ST-70-01
NT 16102/AQEN TVS 14
10.015.08 REDUX 312L Epoxy resin film CIBA CEIGY CURE: Bonding of panels SAW GL V 2 A4 RPT ESA I 668 A
KOF TH5. 917/4/5/6 90 min at 4 PSU: ARA IRAS N
120 °C OLYMPUS
TH24. 3006 ULYSSES
TVS 14
10.015.09 REDUX312L/112 Epoxy resin plus CIBA CEIGY CURE: 1 h at Beam APSAPA GS V 2 W2 RFA W
ON primer film Data sheet/GENES 120 °C 4 RFW/GOT-APA/01 N
0021-1184/1179 PSU: EUT
TVS 14
Appendix 11: Examples of Declared Materials Lists (DMLs)
Glossary
The majority of terms have been compiled from documents issued by ESA, IOM, ISO, NASA and TMS.
Acicular alpha A product of nucleation and growth from Annealing A generic term denoting a treatment, consisting
beta to the lower-temperature allotrope alpha phase. It may of heating to, and holding at, a suitable temperature followed
have a needlelike appearance in a photomicrograph and may by cooling at a suitable rate. It is used primarily to soften
have needle, lenticular, or flattened bar morphology in three metallic materials, but also to simultaneously produce
dimensions. Its typical aspect ratio is about 10:1 desired changes in other properties or in microstructure. The
purpose of such changes may be, but is not confined to:
Activation The changing of a passive surface of a metal to a
improvement of machinability, facilitation of cold work;
chemically active state. (Contrast with passivation.)
improvement of mechanical or electrical properties, and/or
Age hardening Hardening by ageing, usually after rapid increase in stability of dimensions. When the term is used
cooling or cold working. (See also ageing.) without qualification, full annealing is implied. When
applied only for the relief of stress, the process is properly
Ageing A change in the properties of certain metals and
called stress relieving or stress-relief annealing
alloys that occurs with time at ambient or moderately ele-
vated temperatures after working or a heat treatment (natural Assembly A functional subdivision of a component, con-
or artificial ageing) or after a cold-working operation (strain sisting of parts or subassemblies that perform functions
ageing). The change in properties is often, but not always, necessary for the operation of the component as a whole.
due to a phase change (precipitation), but it never involves a Examples: regulator assembly, power amplifier assembly,
change in chemical composition of the metal or alloy gyro assembly, etc
Alloy A substance having metallic properties and being Assurance All the planned and systematic activities
composed of two or more chemical elements of which at implemented, and demonstrated as needed, to provide ade-
least one is a metal quate confidence that an entity will fulfil its requirements
Alpha–beta structure A microstructure containing α and β Axial lead Lead wire extending from a component or
as the principal phases at a specific temperature module body along its longitudinal axis
Alpha case The oxygen-, nitrogen-, or carbon-enriched, α- AWG American wire gauge
stabilized surface resulting from elevated temperature
Basketweave Alpha platelets with or without interleaved β
exposure
platelets that occur in colonies in a Widmanstätten structure
Analysis The determination of the essential qualities, per-
Batch That quantity of material that was subjected to unit
formance, and limitations of an item by cognitive or com-
chemical processing or physical mixing, or both, designed to
putational methods
produce a product of substantially uniform characteristics
Anomaly Any deviation from the expected situation
Bifurcated (split) terminal A terminal with a slot or split
Assurance All the planned and systematic activities opening in which conductors are placed before soldering
implemented, and demonstrated as needed, to provide ade-
Billet (1) A solid, semi-finished round or square product
quate confidence that an entity will fulfil its requirements
that has been hot-worked by forging, rolling, or extrusion;
usually smaller than a bloom. (2) A general term for wrought Chemical vapour deposition (CVD) The precipitation of a
starting stock used in making forgings or extrusions metal from a gaseous compound onto a solid or particulate
substrate
Blister Undesirable rounded elevation of the surface of a
polymer, whose boundaries may be more or less sharply Coarse grains Grains larger than normal for the particular
defined wrought metal or alloy or of a size that produces a surface
roughening known as orange peel or alligator skin in
Body-centred cubic lattice structure A unit cell which
wrought alloys
consists of atoms arranged at cube corners with one atom at
the centre of the cube Cold flow Movement of insulation (e.g. Teflon) caused by
pressure
Brazeability The capacity of a metal to be brazed under the
fabrication conditions imposed into a specific suitably Cold solder connection A solder connection exhibiting
designed structure and to perform satisfactorily in the poor wetting and a greyish, porous appearance due to
intended service insufficient heat, inadequate cleaning before to soldering, or
excessive impurities in the solder
Brazing A group of processes that join solid materials
together by heating them to a suitable temperature and by Cold working Deforming metal plastically under condi-
using a filler metal having a liquidus above about 450 °C tions of temperature and strain rate that induce strain hard-
(840 °F) and below the solidus of the base materials. The ening. Usually, but not necessarily, conducted at room
filler metal is distributed between the closely fitted surfaces temperature. (Contrast with hot working.)
of the joint by capillary attraction
Cold-worked structure A microstructure resulting from
Bridging A build-up of solder or conformal coating plastic deformation of a metal or alloy below its recrystal-
between parts, components leads, and/or base substrate lization temperature
forming an elevated path (see ‘Fillet’)
Colophony A natural resin obtained as the residue after
Brittle Permitting little or no plastic (permanent) deforma- removal of turpentine from the oleoresin of the pine tree,
tion prior to fracture consisting mainly of abietic acid and related resin acids, the
remainder being resin acid esters
Brittle fracture Separation of a solid accompanied by little
or no macroscopic plastic deformation. Typically, brittle Component A functional subdivision of a system, generally
fracture occurs by rapid crack propagation with less a self-contained combination of assemblies performing a
expenditure of energy than for ductile fracture function necessary for the system’s operation. Examples:
power supply, transmitter, gyro package, etc
Cable Two or more insulated conductors, solid or stranded,
of equal length, contained in a common covering; or two or Conductor A lead, solid or stranded, or printed wiring path
more insulated conductors, of equal length, twisted or serving as an electrical connection
moulded together without common covering; or one insu-
Configuration Functional and physical characteristics of a
lated conductor with a metallic covering shield or outer
product as defined in technical documents and achieved in
conductor (shielded cable or coaxial cable)
the product (ISO 10007:1995)
Cast or casting Top fabricate an item by pouring molten
Conformal coating A thin electrically nonconductive pro-
metal into a shaped cavity and permitting the metal to
tective coating that conforms to the configuration of the
solidify. A cast can relate to the item or may be a synonym
covered assembly
for heat, that is an identifiable chemistry lot
Contact angle The angle enclosed between half-planes,
Catalyst A substance that changes the rate of a chemical
tangent to a liquid surface and a solid–liquid interface at their
reaction without undergoing permanent change in its com-
intersection. In particular, the contact angle of liquid solder in
position; a substance that markedly speeds up the cure of a
contact with a solid metal surface. An approximate value for
compound when added in minor quantity as compared to the
this may be determined by shadow projection or other means,
amount of primary reactants
by measuring after the solder has solidified. Note that the
Certification The act of verifying and documenting that contact angle is always the angle inside the liquid
personnel have completed required training and have
Contaminant An impurity or foreign substance present in a
demonstrated specified proficiency and have met other
material that affects one or more properties of the material.
specified requirements
Glossary 631
A contaminant may be either ionic or nonionic. An ionic, or the set of information describing the essential characteristics
polar, compound forms free ions when dissolved in water, of a product
making the water a more conductive path. A nonionic sub-
Dewetting The condition in a soldered area in which the
stance does not form free ions, nor increases the water’s
liquid solder has not adhered intimately, but has receded,
conductivity. Ionic contaminants are usually processing
characterized by an abrupt boundary between solder and
residue such as flux activators, finger prints, and etching or
conductor, or solder and terminal/termination area leaving
plating salts
irregularly shaped mounds of solder separated by areas
Contractor Supplier in a contractual situation (ISO covered with a thin-solder film
8402:1994)
Diffusion welding (DFW) A high-temperature, solid-state
Corrective action Action taken to eliminate the causes of welding process that permanently joins faying surfaces by
an existing nonconformity, defect, or other undesirable sit- the simultaneous application of pressure and heat. The pro-
uation in order to prevent recurrence (ISO 8402: 1994) cess does not involve macroscopic deformation, melting, nor
relative motion of parts. A solid filler metal (diffusion aid)
Corrosion The deterioration of a metal by a chemical or
may or may not be inserted between the faying surfaces
electrochemical reaction with its environment
Disturbed solder joint Unsatisfactory connection resulting
Corrosion fatigue Cracking produced by the combined
from relative motion between the conductor and termination
action of repeated or fluctuating stress and a corrosive
during solidification of the solder
environment at lower stress levels or fewer cycles than
would be required in the absence of a corrosive environment Dross Oxide and other contaminants that form on the sur-
face of molten solder
Creep Time-dependent strain occurring under stress. The
creep strain occurring at a diminishing rate is called primary, Ductility The ability of a material to deform plastically
or transient, creep; that occurring at a minimum and almost before fracturing. Measured by elongation or reduction of
constant rate, secondary, or steady-rate creep; that occurring area in a tension test, by height of cupping in a cupping test,
at an accelerating rate, tertiary creep or by the radius or angle of bend in a bend test. (Contrast
with brittleness; see also plastic deformation.)
Crevice corrosion A type of concentration cell corrosion;
corrosion caused by the concentration or depletion of dis- Electron beam welding (EBW) A welding process which
solved salts, metal ions, oxygen, or other gases, and such, in produces coalescence of metals with the heat obtained from
crevices or pockets remote from the principal fluid stream, a concentrated beam composed primarily of high-velocity
with a resultant building up of differential cells that ulti- electrons impinging upon the surfaces to be joined
mately cause deep pitting. Localized corrosion of a metal
Elongated grain A grain with one principal axis signifi-
surface at, or immediately adjacent to, an area that is shiel-
cantly longer than either of the other two
ded from full exposure to the environment because of close
proximity between the metal and the surface of another Elongation A term used in mechanical testing to describe
material the amount of extension of a test-piece when stressed. In
tensile testing, the increase in the gauge length, measured
Critical item Any item that introduces risk which could be
after fracture of the specimen within the gauge length, usually
unacceptable to the project and requires specific attention or
expressed as a percentage of the original gauge length
control in addition to that given to items not so categorized
Embrittlement The severe loss of ductility and/or tough-
Cure A chemical reaction that hardens and changes the
ness of a material, usually a metal or alloy
physical properties of a material
Encapsulating compound An electrically nonconductive
Deformation A change in the form of a body due to stress,
compound used to completely enclose and fill in voids
thermal change, change in moisture, or other causes. Mea-
between electrical components or parts
sured in units of length
Environment Conditions in which an item exists or is
Delamination A separation between plies within a base
operated
material or any planar separation within a multilayer printed
circuit board (PCB) Equiaxed structure A polygonal or spheroidal
microstructural feature having approximately equal dimen-
Design (1) Set of information which defines the essential
sions in all directions. In alpha–beta titanium alloys, such a
characteristics of a product. (2) The process used to generate
632 Glossary
term commonly refers to a microstructure in which most of Flux A chemically active compound which, when heated,
the minority phase appears spheroidal removes minor surface oxidation
Equilibrium A dynamic condition of physical, chemical, Foil Among many definitions is: a flat-rolled product
mechanical, or atomic balance, where the condition appears 0.127 mm (0.005 in.), or less, in thickness, regardless of
to be one of rest rather than change width. (Any flat-rolled product thicker than this dimension is
not considered foil.) Only thickness, not width, is a factor in
Equipment An item designed and built to accomplish a
determining foil
specified purpose, which can be disassembled and retain its
capabilities after reassembly Forging (1) Plastically deforming metal, usually hot, into
desired shapes with compressive force, with or without dies.
Eutectic alloy An alloy of two or more metals that has one
(2) Reshaping a billet or ingot by hammering. (3) The process
distinct melting point. Eutectic solder is a tin–lead alloy
of placing a powder in a container, removing the air from the
containing 63 %Sn and 37 %Pb which melts at 183 °C
container, and sealing it. This is followed by conventional
Excessive solder joint Unsatisfactory solder connection forging of the powder and container to the desired shape
wherein the solder obscures the configuration of the
Fracture (1) The irregular surface produced when a piece
connection
of metal is broken. (2) To separate a metal or alloy into two
Face-centred cubic lattice structure A unit cell which or more pieces by an applied load
consists of atoms arranged at cube corners with one atom at
Friction welding A solid-state process in which materials
the centre of each cube face
are welded by the heat obtained from rubbing together sur-
Failure The termination of the ability of an item to perform faces that are held against each other under pressure
a required function
Glass meniscus The glass fillet of a lead seal which occurs
Fatigue The phenomenon leading to fracture under repeated where an external lead leaves the package body
or fluctuating stresses having a maximum value less than the
Grounding The connection of two or more areas to the
tensile strength of the material. Fatigue fractures are pro-
same potential difference. The space environment can result
gressive, beginning as minute cracks that grow under the
in high potential voltage and destructive arcing, most sub-
action of the fluctuating stress
systems are grounded to the structure, but the grounding of
Fatigue failure Failure that occurs when a specimen electronic units is complex and can use a ‘floating ground’
undergoing fatigue completely fractures into two parts, or concept
has softened, or been otherwise significantly reduced in
Ground segment The hardware and software required to
stiffness by thermal heating or cracking. Fatigue failure
launch and control a space vehicle, usually the launcher
generally occurs at loads which, if applied statically, would
produce little perceptible effect. Fatigue failures are pro- Hardness A measure of the resistance of a material to
gressive, beginning as minute cracks that grow under the surface indentation or abrasion; may be thought of as a
action of the fluctuating stress function of the stress required to produce some specified
type of surface deformation. There is no absolute scale for
Fault mode The observable effect of the mechanism
hardness; therefore, to express hardness quantitatively, each
through which the failure occurs, e.g. short, open, fracture,
type of test has its own scale of arbitrarily defined hardness.
excessive wear
Indentation hardness may be measured by Brinell, Knoop,
Fillet A smooth concave build-up of material between two Rockwell, Scleroscope, and Vickers hardness tests
surfaces, e.g. a fillet of solder between a component lead and
HAZ See heat-affected zone
a solder pad or terminal, or a fillet of conformal coating
material between a component and printed circuit board Heat-affected zone That portion of the base metal which
(PCB) has not been melted, but whose mechanical properties or
microstructure have been altered by the heat of welding,
Filler metal The metal to be added in making a welding,
brazing, soldering, or cutting
brazed, or soldered joint
Heat treatment Heating and cooling a solid metal or alloy
Flake Powder of an essentially two-dimensional nature
in such a way as to obtain desired conditions or properties.
Flatpack A part with two straight rows of leads that are Heating for the sole purpose of hot working is excluded from
parallel to the part body the meaning of this definition
Glossary 633
Hermetic seal A seal which protects an enclosed circuit metal, or metal alloy lattice. Common examples are oxygen,
from corrosion by preventing the entry of such contaminants nitrogen, hydrogen, and carbon
as water vapour
Interstitial solid solution A type of solid solution that
HIP See hot isostatic pressing sometimes forms in alloy systems having two elements of
widely different atomic sizes. Elements of small atomic size,
Hot isostatic pressing (1) A process for simultaneously
such as carbon, hydrogen, oxygen, and nitrogen, often dis-
heating and forming a powder metallurgy compact in which
solved in solid metals to form this solid solution. The space
metal powder, contained in a sealed flexible mould, is sub-
lattice is similar to that of the pure metal, and the atoms of
jected to equal pressure from all directions at a temperature
carbon, hydrogen, oxygen, and nitrogen occupy the spaces
high enough for sintering to take place. (2) A process similar
or interstices between the metal atoms
to the one explained in (1), but applied to castings in order to
close internal porosity Item Anything which can be individually described and
considered
Hot working Deforming metal plastically at such a tem-
perature and strain rate that recrystallization takes place Lap joint Joining or fusing of two overlapping metal sur-
simultaneously with the deformation, thus avoiding any faces with solder without use of any other mechanical
strain hardening attachment or support
HV See Vickers hardness number Liquidus In a constitution or equilibrium diagram, the locus
of points representing the temperatures at which the various
Hydride phase For instance, the phase TiHx formed in
compositions in the system begin to freeze on cooling or
titanium when the hydrogen content exceeds the solubility
finish melting on heating. (See also solidus.)
limit, generally locally due to some special circumstance
Longitudinal direction Usually, the direction parallel to
Hydrogen embrittlement A condition of low ductility in
the direction of working in wrought alloys or the direction of
metals resulting from the absorption of hydrogen
crystal growth in directionally solidified or single-crystal
Immersion cleaning Cleaning where the work is immersed cast alloys. Commonly, it corresponds to the direction par-
in a liquid solution. Impurities, Undesirable elements or allel to the direction of maximum elongation in a worked
compounds in a material material. (See also normal direction and transverse
direction.)
Inclusion A particle of foreign material in a metallic matrix.
The particle is usually a compound (such as an oxide, sul- Machinability The relative ease of machining a metal
phide, or silicate), but may be of any substance that is for-
Machining Removing material from a metal part, usually
eign to (and essentially insoluble in) the matrix
using a cutting tool, and usually using a power-driven
Ingot A casting of simple shape, suitable for hot working or machine
remelting
Macrostructure The structure of metals as revealed by
Inspection An activity such as measuring, examining, macroscopic examination of a specimen. The examination
testing, or gauging one or more characteristics of an entity may be carried out using an as-polished or a polished and
and comparing the results with specified requirements in etched specimen
order to establish whether conformity is achieved for each
Martensite (1) The alpha product resulting from cooling
characteristic (ISO 8402:1994)
from the beta phase region at rates too high to permit
Insufficient solder connection A solder connection char- transformation by nucleation and growth. Martensite is sat-
acterized by incomplete coverage of one or more of the urated with beta stabilizer. Also called martensitic alpha. (2)
metal surfaces being joined or by incomplete solder fillets A generic term for micro-structures formed by diffusionless
phase transformation in which the parent and product phases
Integrated-circuit component An individually packaged
have a specific crystallographic relationship. Martensite is
functional circuit formed by depositing an active or passive
characterized by an acicular pattern in the microstructure in
electronic element on to a substrate
ferrous and nonferrous alloys. The amount of high-temper-
Intermetallic compound A phase in an alloy system hav- ature phase that transforms to martensite upon cooling
ing a restricted solid solubility range. Nearly all are brittle depends to a large extent on the lowest temperature attained,
and of stoichiometric composition there being a distinct starting temperature (Ms) and a tem-
Interstitial element An element with a relatively small perature at which the transformation is essentially complete
atom which can assume a position in the interstices of a (Mf), which is the martensite finish temperature
634 Glossary
Maintainability The ability of an item under given condi- Overageing Ageing under conditions of time and temper-
tions of use, to be retained in, or restored to, a state in which ature greater than those required to obtain maximum change
it can perform a required function, when maintenance is in a certain property. (See ageing.)
performed under given conditions and using stated proce-
Overheated joint An unsatisfactory solder joint, charac-
dures and resources (IEC 50:1992)
terized by rough solder surface; dull, chalky, grainy, porous
Material A raw or semi-finished substance or compound, of or pitted
specified characteristics, which is processed to form a part of
Oxidation (1) A reaction in which there is an increase in
a finished product
valence resulting from a loss of electrons. (Contrast with
Matrix The constituent which forms the continuous or reduction.) (2) A corrosion reaction in which the corroded
dominant phase of a two-phase microstructure metal forms an oxide; usually applied to reaction with a gas
containing elemental oxygen, such as air
Measling/measles A condition existing in the base laminate
of printed-circuit board in the form of discrete white spots or Part An element of a component, assembly, or subassembly
‘crosses’ below the surface of the base laminate, reflecting a that is not normally subjected to further subdivision or dis-
separation of fibres in the glass cloth at the weave intersec- assembly without destruction of designed use
tion. During soldering, may be caused by excessive heat,
Passivation The changing of a chemically active surface of
mechanical stresses, or chemical attack
a metal to a much less reactive state
Mechanical part A piece of hardware which is not elec-
Performance Those generally quantified aspects of an item
trical, electronic, or electromechanical, and which performs
observed or measured from its operation or function
a simple (elementary) function or part of a function in such a
way that it can be evaluated as a whole against expected Pickling Removal of the oxide film on a casting by a
performance requirements and cannot be disassembled chemical process; pickling is sometimes used solely to show
without destroying this capability up defects
Mechanical properties The properties of a material that Physical properties Properties of a metal or alloy that are
reveal its elastic and inelastic (plastic) behaviour when force relatively insensitive to structure and can be measured without
is applied, thereby indicating its suitability for mechanical the application of force; for example, density, electrical con-
(load-bearing) applications. Examples are elongation, fatigue ductivity, coefficient of thermal expansion, magnetic perme-
limit, hardness, modulus of elasticity, tensile strength, and ability, heat capacity, and lattice parameter. Does not include
yield strength chemical reactivity. (Compare with mechanical properties.)
Melting point The temperature at which a pure metal, Plastic deformation The permanent (inelastic) distortion of
compound, or eutectic changes from solid to liquid; the metals under applied stresses
temperature at which the liquid and the solid are in
Plate A flat-rolled metal product of some minimum thick-
equilibrium
ness and width—at times less than 610 mm (24 in). (It is
Mission The specific task, duty, or function defined to be relatively thick when compared with sheet.)
accomplished by a system
Plated-through hole A plated-through hole is one formed
Modulus of elasticity A measure of rigidity or stiffness of a by a deposition of metal on the inside surface of a through
metal; the ratio of stress, below the proportional limit, to the hole. Also known as a supported hole. The configuration is
corresponding strain used to provide additional mechanical strength to the sol-
dered termination or to provide an electrical interconnection
Nonconformance Nonfulfilment of a specified requirement
on a multilayer PCB
(ISO 8402:1994—definition of Nonconformity)
Potting compound An electrically nonconductive com-
Nonwetting A condition whereby a surface has contacted
pound used to partially encapsulate or for a filler between
molten solder, but the solder has not adhered to all of the
parts, conductors, or assemblies
surface; basis metal remains exposed
ppm Parts per million
ODS Oxide dispersion strengthening
Precipitation (1) Separation of a new phase from solid or
Outgassing The release of volatile parts from a substance
liquid solution, usually with changing conditions of time,
when placed in a vacuum environment
temperature, and stress. (2) The removing of a metal from a
Glossary 635
solution caused by the addition of a reagent by displacement. Quality assurance All the planned and systematic activities
(3) The removal of a metal from a gas by displacement implemented within the quality system and demonstrated as
needed, to provide adequate confidence that an entity will
Precipitation hardening Hardening caused by the precip-
fulfil requirements for quality
itation of a constituent from a supersaturated solid solution
Quality control Operational techniques and activities that
Preform An initially pressed compact to be subjected to
are used to fulfil requirements for quality
repressing or forging
Quenching Rapid cooling. When applicable, the fol-
Preheat An early stage in the sintering procedure when, in a
lowing more specific terms should be used: direct
continuous furnace, lubricant or binder burnoff occurs
quenching, fog quenching, hot quenching, interrupted
without atmosphere protection prior to actual sintering in the
quenching, selective quenching, spray quenching, and
protective atmosphere of the high heat chamber
time quenching
Pressure vessel A container which stores pressurized fluids
Ram direction he side that points in the direction of the
and: (a) contains stored energy of 19,310 joules or greater,
spacecraft’s motion. In low earth orbit, it is the side
based on the adiabatic expansion of a perfect gas; or (b)
impacting/ramming into the rarefied atmosphere that con-
contains a gas or liquid which may result in a hazardous
tains reactive atomic oxygen (AO, or ATOX)
event if released (c) will experience a design limit pressure
greater than 0.69 MPa. Recrystallization (1) Formation of new, strain-free grain
structure from the structure existing in cold-worked metal.
Printed circuit board (PCB) A product resulting from the
(2) A change from one crystal structure to another, such as
process of selectively etching unwanted copper from one or
that occurring upon heating or cooling through critical
both surfaces of a copper-clad insulating substrate to form a
temperature
desired circuity pattern which is subsequently solder- or
gold-plated. Holes may, or may not, be drilled in the board, Reducing atmosphere A chemically active protective
depending on the intended technique for attaching atmosphere which at elevated temperature will reduce metal
components oxides to their metallic state. (Reducing atmosphere is a
relative term and such an atmosphere may be reducing to
Procedure Specified way to perform an activity
one oxide but not to another oxide.)
Process Set of interrelated resources and activities which
Reduction in area (1) Commonly, the difference, expressed
transform inputs into outputs
as a percentage of original area, between the original cross-
Product The result of activities or processes and may sectional area of a tensile test specimen and the minimum
include service, hardware, processed materials, software, or cross-sectional area measured after complete separation. (2)
a combination thereof The difference, expressed as a percentage of original area,
between original cross-sectional area and that after straining
Product assurance A discipline devoted to the study,
the specimen
planning, and implementation of activities intended to
ensure that the design, controls, methods, and techniques in Reliability The probability that an item can perform a
a project result in a satisfactory level of quality in a product required function under given conditions for a given time
interval
Project A unique set of coordinated activities, with definite
starting and finishing points, undertaken by an individual or Rem Remainder
organization to meet specific objectives within defined
Repair Operations performed on a nonconforming article to
schedule, cost, and performance parameters (BS 6079)
place it in usable condition. Repair is distinguished from
Qualification The process of determining that the product, as rework in that alternate processes rather reprocessing are
designed, is capable of meeting all its specified performance employed
requirements in its operational environment with margins
Residual stress Stress remaining in a structure or member
appropriate for the technologies used and the intended
as a result of thermal or mechanical treatment or both.
application
Stress arises in fusion welding primarily because the weld
Quality The totality of characteristics of an entity that bear metal contracts on cooling from the solidus to room
on its ability to satisfy stated and implied needs temperature
636 Glossary
Resistance brazing Brazing by resistance heating, the joint compositions finish freezing on cooling or begin to melt on
being part of the electrical circuit heating. (See also liquidus.)
Rework The reprocessing of an article or material that will Solution heat treatment A heat treatment in which an alloy
make it conform to drawings, specifications, and contract is heated to a suitable temperature, held at that temperature
long enough to cause one or more constituents to enter into
Risk A quantitative measure of the magnitude of a potential
solid solution, then cooled rapidly enough to hold these
loss and the probability of incurring that loss
constituents in solution
Safety A state in which the risk of harm (to persons) or
Specification Document stating requirements
damage is limited to an acceptable level
Spot welding Welding of lapped parts in which fusion is
Scaling (1) Forming a thick layer of oxidation products on
confined to a relatively small circular area. It is generally
metals at high temperature. (2) Depositing water-insoluble
resistance welding, but may also be gas tungsten-arc, gas
constituents on a metal surface, as in cooling tubes and water
metal-arc, or submerged-arc welding
boilers
Stress The intensity of the internally distributed forces or
SCC Stress-corrosion cracking
components of forces that resist a change in the volume or
Sheet A flat-rolled metal product of some maximum shape of a material that is or has been subjected to external
thickness and minimum width arbitrarily dependent on the forces. Stress is expressed in force per unit area and is cal-
type of metal. It is thinner than plate and has a width-to- culated on the basis of the original dimensions of the cross-
thickness ratio greater than about 50 section of the specimen. Stress can be either direct (tension
or compression) or shear. Usually expressed in megapascals
Shield A metallic sheath surrounding one or more wires,
(MPa)
cables, cable assemblies, or a combination of wires and
cables that is used to prevent or reduce the transmission of Stress-corrosion cracking Failure of metals by cracking
electromagnetic energy to or from the enclosed conductors. under combined action of corrosion and stress, residual or
The shield also includes an insulating jacket that may cover applied. In brazing, the term applies to the cracking of
the metallic sheath stressed base metal due to the presence of a liquid filler metal
Solder A nonferrous, fusible metallic alloy used to join Stress relief Related to electronic assemblies: the formed
metallic surfaces portion of a conductor that provides sufficient length to
minimize stress between terminations
Solderability The property of a surface that allows it to be
wetted by a molten solder Stress-relief heat treatment Uniform heating of a structure
or a portion thereof to a sufficient temperature to relieve the
Solder connection An electrical/mechanical connection
major portion of the residual stresses, followed by uniform
that employs solder for the joining of two or more metal
cooling
surfaces
Stress relieving Heating to a suitable temperature, holding
Solder mask Coating material used to mask or protect
long enough to reduce residual stress, and then cooling slowly
selected areas of a pattern from the action of an etchant,
enough to minimize the development of new residual stresses
solder, or plating
Striation A fatigue fracture feature often observed in elec-
Solder spike A cone-shaped peak or sharp point of solder
tron micrographs that indicates the position of the crack front
usually formed by the premature cooling and solidification
after each succeeding cycle of stress. The distance between
of solder on removal of the heat source
striations indicates the advance of the crack front across that
Solidification The change in state from liquid to solid on crystal during one stress cycle, and a line normal to the
cooling through the melting temperature or melting range striation indicates the direction of local crack propagation
Solid solution A solid crystalline phase containing two or Substrate The layer of metal underlying a coating,
more chemical species in concentrations that may vary regardless of whether the layer is base metal
between limits imposed by phase equilibrium
Subsystem Set of interdependent elements constituted to
Solid solution strengthening A mechanism for strength- achieve a given objective by performing a specified function,
ening the alloy by dissolved elements in solid solution but which does not, on its own, satisfy the customer’s need
Solidus In a constitution or equilibrium diagram, the locus Supplier An organization that provides a product to the
of points representing the temperatures at which various customer
Glossary 637
Surface hardening A generic term covering several pro- Verification Confirmation by examination and provision of
cesses applicable to a suitable ferrous alloy that produces, by objective evidence that specified requirements have been
quench hardening only, a surface layer that is harder or more fulfilled
wear resistant than the core
Vickers hardness number (HV) A number related to the
Surface mounting The electrical connection of components applied load and the surface area of the permanent impres-
to the surface of a conductive pattern that does not utilize sion made by a square-based pyramidal diamond indenter
part holes having included face angles of 136°
Technology Readiness Level (TRL) Levels 1–9 used to Viscosity A measure of the resistance of a fluid to flow
define the maturity of a technical concept, from basic prin-
Waiver Written authorization to use or release a product
ciple to mission proven
which does not conform to the specified requirements
Temper In nonferrous alloys the hardness and strength
Wake The side opposite to the Ram side of a spacecraft. It
produced by mechanical or thermal treatment, or both, and
faces away from the spacecraft’s motion
characterized by a certain structure, mechanical properties,
or reduction in area during cold working Wave soldering A process wherein printed circuit boards
are brought in contact with the surface of continuously
Tensile strength In tensile testing, the ratio of maximum
flowing and circulating solder
load to original cross-sectional area. Also called ultimate
strength Weave exposure A surface condition of a printed-circuit-
board laminate in which the unbroken woven-glass cloth is
Test A formal process of exercising or putting to trial a
not uniformly covered by resin
system or item by manual or automatic means to identify
differences between specified, expected, and actual results Weldability A specific or relative measure of the ability of
a material to be welded under a given set of conditions.
Thermal shunt A device with good heat-dissipation char-
Implicit in this definition is the ability of the completed
acteristics used to conduct heat away from an article being
weldment to fulfil all service designed into the part
soldered
Wetting Flow and adhesion of a liquid to a solid surface,
Tinning The coating of a surface with a uniform layer of
characterized by smooth, even edges, and a low dihedral
solder
angle
Traceability Ability to trace the history, application, or
Wicking A flow of molten solder or cleaning solution by
location of an entity by means of recorded identifications
capillary action. Occurs when joining stranded wire; solder
Transverse direction Literally ‘across’. Usually signifying is drawn within the strands, but may not be visible on outer
a direction or plane perpendicular to the direction of work- surface of strands. Wicking may also occur within the stress-
ing. In rolled plate or sheet, the direction across the width is relief bend of a component lead
often called long transverse, and the direction through the
Widmanstätten structure A structure characterized by a
thickness, short transverse
geometrical pattern resulting from the formation of a new
Ultimate strength The maximum stress (tensile, compres- phase along certain crystallographic planes of the parent
sive, or shear) a material can sustain without fracture, solid solution. The orientation of the lattice in the new
determined by dividing maximum load by the original cross- phase is related crystallographically to the orientation of
sectional area of the specimen. Also known as nominal the lattice in the parent phase. The structure was origi-
strength or maximum strength nally observed in meteorites, but is readily produced in
many alloys, such as titanium, by appropriate heat
Unaided eye Normal Snellen 20/20 vision, including eye
treatment
glasses required to correct defective vision to 20/20 equiv-
alent. Does not include microscopes, eye loupes, or any Wire A thin, flexible, continuous length of metal, usually of
other magnifying device circular cross-section, and usually produced by drawing
through a die
Vacuum melting Melting in a vacuum to prevent contam-
ination from air, as well as to remove gases already dis- Workmanship The physical characteristics relating to the
solved in the metal; the solidification may also be carried out level of quality introduced by the manufacturing and
in a vacuum or at low pressure assembly activities
638 Glossary
Wrought A metal or alloy which has been deformed plas- exhibit a yield point. If there is a decrease in stress after
tically one or more times and which exhibits little or no yielding, a distinction may be made between upper and
evidence of cast structure lower yield points
Yield point The first stress in a material, usually less than Yield strength The stress at which a material exhibits a
the maximum attainable stress, at which an increase in strain specified deviation from proportionality of stress and strain.
occurs without an increase in stress. Only certain metals An offset of 0.2 % is used for many metals
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Index
Note: Bold page numbers are used for main references. An italic number refers to an illustration on the page.
Cosmetics of solder fillets, 410 Diamond grit metal matrix composite, 222
Cosmic ray detectors, 451 Diamond pyramid hardness impressions, 336
Counterfeit fasteners, 253 Diaphragm, 38, 288
Cracked barrel, 120 Dichloromethane, 211
Cracked ceramic chip capacitor due to vibration, 421 Dicronite, 310
Cracked leads on a thick-film carrier package, 174 Dielectric breakdown, 359
Cracking of glass-to-metal seals, 410 Dielectric properties, 392
Crack initiation, 349 Differential heating, 509
Crack propagation rate, 27 Diffusion bonding, 197, 203, 206
Cracks in CFRP, 300 Diffusion brazing, 399
Cracks in Inconel heater housing, 278 Diffusion of zinc, 359
Cranes, 63 Diffusion soldering/brazing, 408
Crimpability, 370 Diffusion soldering process, 409
Crimping tools, 339 Diffusion welding, 105
Crimp joint, 337 DIGESIL, 315
Crimp-termination characteristics, 343 Dimensional stability, 170
Critical design review, 22 Dip brazing of aluminium alloys, 179
Critical processes, 621 Dip brazing, 181, 399, 405
Cross section polisher, 337 Dipole connection, 362
Cross-section through a solar array, 190 Disassembly of orbiting space hardware by astronauts, 305
Cryocon®, 198 Disposable mandrels, 177
Cryofit®, 198, 201 Dissimilar FSW, 233
Cryogenic bearing, 229 DNA, 70
Cryogenic propellants, 29 Dog bone tensile sample, 47
Cryogenic temperatures, 369, 455 DOW 17, 129
Cryogenic temperature materials, 26, 43, 149, 220, 229, 318, 320, 329, Dry-heat ageing, 371
369, 379, 454, 490 Ductile dimple fracture, 249
Cryostats, 27 Ductile intermetallic compounds, 365
Crystallographic planes, 98 Dye penetrant, 442
C-SAM, 439 Dye penetrant testing, 58, 139, 208, 255, 323, 408
Cu2O, 370 Dye penetrant test method, 439
Cu3Sn, 361, 372, 376, 412 Dynamic outgassing testing, 97
Cu6Sn5, 330, 361, 364, 412, 413, 474
CuA12, 131
CuAl2, 133 E
CubeSat, 11, 45, 63, 615 Earth’s magnetic field, 508
Curie temperature, 318 EB brazed joints with Au80Sn20, 242
Custom 455, 146 Ebonol black, 269
CV 1140–0, 431 EB-welded 2219-T851, 141
CV 1144-0, 432 EB welding machine for reflow brazing, 239
ECCOBON, 539
ECCOFOAM, 539
D Eccoshield tape, 196
D6AC, 34 ECM failures, 394
DC93-500 space grade, 42 ECSS-Q-ST-70-02, 38
Debond and fracture of CFRP, 299 ECSS-Q-ST-70-38, 353
Debris, 509, 512 EG8050HC, 415
Declared Materials List (DML), 10, 58, 116, 262, 309, 625 Elastomer type AF-E-332, 288
Declared Process List (DPL), 58, 419, 621 Electrical bonds, 329
Defective solid rocket motor case, 28 Electrical conductive adhesives (ECAs), 413
Defects in titanium piece-parts, 323 Electrical feedthrough, 444
De-golding by immersion, 360 Electrical grounding, 17, 223, 235, 329
Delamination, 84, 303, 392 Electrical interconnections, 329
Delrin, 505 Electrical open-circuit, 320
Delta ferrite, 315 Electrical resistance testing at room and cryogenic temperature, 455
Dendrites, 395 Electrical resistance weld, 330, 331
Densimet, 306 Electrical resistivity, 339, 458
Deployable nitinol strut, 200 Electrochemical migration (ECM), 359, 360, 392, 393, 393, 462, 540
Dermatitis, 398 Electrode housing, 240
Design margins, 11 Electrode housing materials, 242
Destructive physical analysis, 57 Electro-etch cleaning, 237
Dewetted area of pad, 152 Electro-explosive devices, 264
Dewetting of pad, 153 Electroforming processes, 176
Dewetting on areas to be soldered, 150 Electroless nickel deposits, 173
Dewpoint, 405 Electroless nickel plating, 318
Diamond, 220 Electroless nickel plating of aluminium electronic housings, 175
Index 659
F
Failed ABM case, 264 G
Failed ball-bearing, 304 Galileo spacecraft, 308
Failed component lead, 384 Gallium–palladium–silver braze alloy, 403
Failed rhenium tube from electrothermal thruster, 283 Galvanic compatibility, 388
Failed spacecraft antenna, 293 Galvanic copper corrosion, 378
Failed video camera electronic circuit, 541 Galvanic corrosion, 386, 389
Failure investigation, 99 Galvanic corrosion of fasteners, 257
Failure mechanism associated with surface-mounted devices, 425 Gamma-ray detectors, 286
Failure mode analysis, 57 Gamma-rays, 83
Failure of RF cables connected by SMT, 428 Gamma-TiAl alloys, 196
Failure review board (FRB), 21, 102 Gapasil brazing alloy, 273
Failures due to board flatness problems, 422 Gas-tight joint, 120
Faraday shielding, 37 Gas-tightness, 339, 340
Fastener failure due to forging defect, 254 Gas-tightness test, 338
Fastener manufacturers, 253 GCMS, 40
Fastener specifications, 255 Gecko biomimetic adhesive tape, 45
Fasteners, 251, 533 Girth weld, 68
Fatigue life, 367 GlareR, 45
Fatigue striations, 248 Glass to metal seal, 467
Fatigue tests, 78 Glass-rich oxide whiskers, 467
Ferromagnetic materials, 317 Glossary, 629
660 Index
L
Laboratories, 56 M
Laboratory notebooks, 100 MAPSIL 213, 432
Laboratory records, 100 Macroscopic examination, 67
Laminar flow bench, 81 MAGE apogee boost motors, 90
Laminography, 88 MAGE motor, 169
Lap welds, 332 Magnesium, 20, 24
Large diameter stranded wires, 340 Magnesium alloys, 129
Laser annealing, 176 Magnesium–lithium alloys, 273
Laser beam welding, 185 Magnet, 318
Laser welding, 52 Magnetic cleanliness, 175
Laser-welded spacecraft axle shaft, 186 Magnetic coercivity, 175
Laser-welded Ti6A14V, 186 Magnetic field generated by a spacecraft, 317
Launch, 20 magnetic moment, 370
Launch and operations readiness review, 22 Magnetic permeability, 318, 319
Launch site exposure and corrosion, 138 Magnetic problems, 317
Launch vehicle connector, 311 Magnetic shield materia, 318
Launch vehicle release gear mechanism, 314 Magnetically clean, 62
LDEF, 503, 516, 517, 520 Magnetometers, 317
Leaching of silica, 291 MAGNOLYA chemical surface treatment, 130
Lead coatings, 505 Mandrel materials for electroforming, 176
Lead-free control plans, 494 Manganin wire, 379
Lead-free solder alloys, 341 Manned compartments, 535
Leadless ceramic chip carriers, 355, 360 Manned spacecraft, 432
Leadless chip carrier, 431 Manned volumes, 538
Leadless surface-mounted devices, 351 Manual tungsten inert gas (TIG) arc welding, 181
Leaking battery cell, 194 Manual welding, 182
Leaking cartridge, 265 Manufacturing processes, 116
Leaking ceramic-to-metal seal, 131 MAPSIL 213, 42, 431
662 Index
S
Q SADM off-load device, 202
Quad flat packages, 422 Salinity maps, 139
Qualification review, 22 Salt spray corrosion tests, 308
Quality assurance, 55, 66 Salt-spray cabinet, 80
Quality assurance controls for fasteners, 261 Sapphire crystals, 245
Quartz optical solar reflector, 271 SAX spacecraft, 187
Scanning electron microscope (SEM), 68, 71, 247
Scanning laser acoustic microscope (SLAM), 85, 87
R SCC evaluation, 140
Radiation effects, 507 Scotchcast, 431
Radiation testing, 63 SCOTCHCAST, 432
Radiation, 25, 62, 547 SCOTCH-WELD, 539
Radiography, 83 Screen out magnetic items, 318
Random vibration, 420 Sea coast corrosion, 82
Rapid protyping, 12 Sealing of glass and beryllium windows, 369
REACH, 42, 106 SEAMS introduced during rolling, 256
Re2O7, 278 Second phase precipitates, 251
Recovered mass loss, 40 Secondary ion mass spectrometry, 99
Recuperation of unsolderable PCBs and component leads, 413 Selection of materials and processes, 10
Recycling, 106, 108 Selective brush electroplating, 234
Recycling electronic waste, 110 Selective brush plating, 235
Red plague, 370, 375, 376, 377, 378 Self-healing materials, 45
Re-entry, 520, 536 Semi-rigid cables, 341
Re-entry vehicles, 170 Semi-rigid cable solder joint fracture due to gold embrittlement, 362
Reflow of capacitor solder, 158 Semi-rigid RF cables, 428
Refractory metals, 534 Shape-memory alloys, 197
Regolith, 12, 13, 502, 503 Shape memory polymers, 44
Reinforced carbon/carbon, 35 Sharp fillets, 444
Release triggers made of Nitinol, 199 Shell 405 catalyst, 289
Reliability and safety, 57, 66 Shielding gases, 127
Removal of silicone polymers, 314 Shock loading, 458
Removal of work-hardened layers, 285 Shock wave, 265
Repair, 409, 432 Short circuit, 313, 360, 395, 486
Repair and modification of assemblies, 341 Shuttle tile, 35, 533
Reprocessing pure tin terminations, 495 Silica glass microspheres, 46
Residual fluxes on spacecraft PCBs, 393 SiC fibres embedded in a matrix of Ti6A14V, 162
Residual stress, 93, 98 SiC monofilaments in an aluminium matrix, 171
Residual stress measurements, 477 SiC monofilaments within an AA 2014 matrix, 164
Residual Stresses in Weldments, 195 SILGEST, 315
Resistance measurements, 329 Silicide-coated fasteners, 536
Resistance pressure welding, 330 Silicon carbide fibre reinforced metal matrix composites, 37
Resistance spot welding, 116, 329 Silicon carbide fibre reinforced titanium alloy matrix, 39
Resistance to thermal cycling environment, 432 Silicone contaminants, 317
Resistance-welded silver–mesh interconnector, 191 Silicone contamination, 219, 310, 505
Resonance, 422 Silicone oil, 311, 418
Reusable tanks, 183 Silicone oil contaminant, 317
Rework, 409 Silicone products, 219, 311, 505
Rework and repair of AGAs, 441 Silver coatings, 360
Rework of soldered joints, 408 Silver finishes, 370
Rework on composition of joint, 412 Silver mesh, 525
Reworking of spacecraft assemblies, 410 Silver migration, 359
Rhenium, 278 Silver wire, 331
River patterns, 248 Silver-coated molybdenum interconnector weld, 193
Rivet compositions, 253 Silver-filled thermosetting epoxy resins, 413
Rocket motor nozzles, 170 Silver-graphine, 414
RoHS, 107, 494 Silver-loaded epoxy, 415
Index 665