Professional Documents
Culture Documents
ACCESS EQUIPMENT
Electrifying
the boom
p32
TOWER CRANES
Kings of the
high-rise
p22
ROADBUILDING
A Covid- PROJECT
REPORT
resistant
industry Hydro power
p16 on a UK bridge
p36
NEWS REPORT
Net zero carbon
construction
p13
Breakers
Toughest tools on site
p27
MORE POWER TO PULVERIZE
INTRODUCING THE CAT® RM400 ROAD RECLAIMER
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That’s the Cat® RM400. Built for tough road rehab and soil stabilization jobs,
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easy-to-use controls, all-wheel drive and enhanced sight lines. Break from
the status quo and find innovation and quality you can trust from Caterpillar.
Contact your local Cat dealer for more details.
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar
Corporate Yellow,” the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity
used herein, are trademarks of Caterpillar and may not be used without permission.
CONTENTS
C O N S T R U C T I O N
IN THIS ISSUE
Volume 32 Number 4 MAY 2021
REGULARS C O N S T R U C T I O N
ISSN 0964–0665
NEWS 4 ON THE COVER ACCESS EQUIPMENT
Electrifying
the boom
For further information please visit www.khl.com TECH NEWS 10 Breakers article NEWS REPORT
Net zero carbon
construction
p13
KHL TEAM
EDITOR EDITORIAL MANAGER EVENTS & CREATIVE PRINT & DIGITAL DESIGNER FINANCE ASSISTANTS
Mike Hayes Alex Dahm DIRECTOR Mitch Logue Carole Couzens
e-mail: mike.hayes@khl.com EDITORIAL DIRECTOR Saara Rootes EVENTS DESIGN MANAGER e-mail: carole.couzens@khl.com
Tel: +44 (0)1892 786234 Murray Pollok SENIOR PRODUCTION EXECUTIVES Gary Brinklow Tel: +44 (0)1892 786250
LAW & CONTRACT CORRESPONDENT Anita Bhakta Clare Grant, Jo Keen, Kate Trevillion
CONTRIBUTING EDITORS Produced in co-operation with Pinsent Masons e-mail: anita.bhakta@khl.com DIGITAL MEDIA DIRECTOR OFFICE MANAGER
Steve Ducker SOUTH EAST EUROPE CORRESPONDENT Tel: +44 (0)1892 786246 Peter Watkinson BA (Hons) Samantha Head
Leila Steed Nikola Čanić Charlotte Kemp AUDIENCE DEVELOPMENT DEPUTY e-mail: samantha.head@khl.com
CECE REPORT e-mail: charlotte.kemp@khl.com MANAGER Tel: +44 (0)1892 786201
EDITORIAL TEAM Produced in co-operation with the Committee Tel: +44 (0)1892 786262 Anna Philo SUPPORT SERVICES Julie Wolstencroft
Lindsey Anderson, Andy Brown, for European Construction Equipment DESIGN MANAGER e-mail: anna.philo@khl.com
Jenny Lescohier, Fausto Oliveira, FIEC REPORT Jeff Gilbert CHIEF FINANCIAL OFFICER Paul Baker
Cristián Peters, D.Ann Shiffler, Produced in co-operation with the European DESIGNER FINANCE MANAGER CHIEF OPERATING OFFICER Trevor Pease
Belinda Smart, Euan Youdale Construction Industry Federation Jade Hudson Alison Filtness CHIEF EXECUTIVE OFFICER James King
Bauma postponed
to October 2022
Messe München has announced it is postponing Bauma Munich 2022.
The new dates for the world’s largest trade exhibition are 24-30 October, 2022.
Messe München said, while booking levels were high for the initial dates in April 2022,
the decision to postpone was made following extensive consultation with customers.
The show organiser said there was “a growing recognition that the April date involved
too many uncertainties in view of the global pandemic”. JCB UNLIKELY TO ATTEND TRADE SHOWS
With industry professionals attending Bauma from all over the world, it said, it was JCB said that it is “very unlikely” that it will be
crucial that unhindered worldwide travel was guaranteed, adding that was unlikely to attending future traditional trade shows when asked
be the case soon enough to ensure a successful show. if it was attending the Bauma fair in Munich next
Those who have already registered to attend Bauma as an exhibitor or co-exhibitor year. Graeme Macdonald, its chief executive, said:
will not have to register again, and the deadline for new co-exhibitor registrations has ”What the pandemic has taught us is how to do
been extended to 8 July, 2022. business differently and even pre-pandemic we were
Bauma is directing customers to its website (www.bauma.de/en) for other relevant reviewing whether we attended these trade shows or
dates, deadlines and not because marketing and promotion of products
issues relating to was happening in a different way and that has
attendance. certainly accelerated in the last 12 months.
Messe München CEO
Klaus Dittrich said, “The LIEBHERR’S TURNOVER TOPS €10 BILLION
decision to postpone Liebherr Group – with business interests lying largely
bauma was not an easy in the manufacture of construction equipment – has
one for us, of course. released its annual report, revealing a turnover in
But we had to make 2020 of €10.34 billion. The figure represents a €1.41
it now, before the billion (or 12%) decline on the company’s figures
exhibitors start planning for 2019, yet is only €200 million short of the figure
their participation in for 2018. In its report, Liebherr said, “Following
the trade show and several successful years, and in the context of last
make corresponding year’s extraordinary conditions, this is considered
investments.” ce satisfactory”.
on Brenner Base Tunnel Pekka Vauramo, President and CEO of Metso Outotec
Corporation.
The webinar will discuss the state of the global
William Mosconi uses Magni’s RTH 5.21 SH construction equipment market and the ongoing
impact of Covid-19 on the industry.
telehandler to help construct underwater It will examine what markets have strong potential
for growth, discuss opportunities presented by
section of Austria-Italy railway tunnel technology, and major trends such as urbanisation
and ‘green’ sustainable construction and reducing
I talian company William Mosconi reports that it is using a Magni telehandler to carry
out works to the underwater section of the Brenner Base Tunnel, the rail tunnel that
will run for 55km through the Eastern Alps, between Austria and Italy.
emissions.
The webinar will take place on June 3 at 2.00pm
UK time. It is free to attend – visit khl.com to find
The demolition and waterproofing specialist was contracted by Webuild to registration details for the event.
hermetically isolate the tunnel section, using waterproof PVC membranes to prevent Pekka Vauramo has been the President and CEO of
water seepages. Metso Outotec Corporation since 2020.
William Mosconi, technical director of William Mosconi, said, “This work must be Vauramo was appointed President and CEO of
performed at height and once the ribs supporting the vault have been installed. After Metso in 2018. He has served as President and CEO
taking into account different players of the lifting sector, Mosconi decided to entrust of Finnair (2013-2018) and prior to that he has held
Magni with this special project.” several management positions at Cargotec and
The company selected Magni’s twin energy RTH 5.21 SH model for the project. Sandvik.
The rotating telehandler, which features an electric mode for operation in Metso Outotec is investing heavily into new
environments with poorly ventilation, was connected to external electricity supply of technology and more sustainable methods of
380V. The telescopic model is fitted with a 15kW electric motor and a 90 litre piston construction. On the most recent Yellow Table –
pump, and has a maximum lifting height of 21m and an outreach of 15.5m. It is International Construction’s ranking of the world’s top
capable of lifting 5,000lbs at full height and is equipped with two platforms. ce 50 OEMs by sales – the company was in the top 20.
Under the leadership of Zeng Guang’an, LiuGong
SWEDEN has been one of the fastest growing construction
manufacturers of the last decade. Mr. Zeng graduated
Mining equipment specialist from Chongqing University and started his career at
LiuGong as an engineer in 1985. He has served in a
Liebherr-Export AG
General-Guisanstrasse 14
5415 Nussbaumen, Switzerland
Phone: +41 56 296 1111
E-mail: info.lex@liebherr.com
www.facebook.com/LiebherrConstruction
www.liebherr.com
WORLD NEWS
WORLD IN BRIEF US
JAPAN
Komatsu is to celebrate its 100th anniversary
with a series of initiatives, including the renewal
of a community project and the launch of a new
commemorative website and movie. The Japanese
equipment manufacturer, which turns 100 years old
on 13 May, said it viewed the birthday as a chance to
express its appreciation for the years of support it’s
received from all its stakeholders. As well as paying
tribute to the company’s history, the “Komatsu
in 203X” movie will also show how the company
visualises worksites of the future.
INDIA
The country’s largest infrastructure and energy
company Larsen & Toubro (L&T Group) is to deliver
22 oxygen generators to hospitals in India in
response to the country’s Covid-19 crisis. The units
will convert air from the atmosphere into medical-
grade oxygen and pump it into pre-existing pipes in The line could cut times from Houston to Dallas from four hours to 90 minutes
the hospitals. The first nine units will reach India by
9 May, said the company. L&T’s CEO and Managing INDIA
Director, Sekharipuram Narayanan Subrahmanyan,
said; “This is an unprecedented situation, and we are
extremely pained by the consequences of the dire
Surge in Covid cases threatens
shortage of oxygen.” construction recovery in India
The recent increase Continued investment rose to 184,372 on 13
Construction output was predicted to grow in India in Covid-19 cases in in infrastructure is April, far exceeding the
by over 10% before the recent rise in Covid cases India threatens the expected to see demand peak recorded in the first
recovery of the country’s reach a record level wave.
construction industry, in 2023, before the A report by GlobalData
which has been forecast inevitable disruption has highlighted the
to enjoy double-digit of the general election danger that the new
growth in 2021. scheduled for 2024. Covid-19 infections
Construction market India’s vaccination presents. Willis
intelligence company program began on 16 Rooney, economist
Off-Highway Research January 2021 and the at the company, said,
recently forecast that plateauing of daily case “GlobalData estimates
the Indian market numbers in early March the Indian construction
would return to growth led to hopes that the industry to contract by
this year, with sales worst of the pandemic 12.4% in 2020, the largest
rebounding to the levels was over. However, the fall in output in South
seen in 2019. daily confirmed cases Asia.” ce
8 CONSTRUCTION EUROPE MAY 2021
WORLD NEWS
GLOBAL WORLD IN BRIEF
G eneva in Switzerland
has been revealed as
the most expensive city BRAZIL
in the world to undertake France-based construction powerhouse Vinci has
construction work, been awarded a 30-year concessions contract by
according to a report the National Civil Aviation Agency of Brazil for
from Netherlands-based seven airports in the country, and the company has
consultant Arcadis. stated that making them more eco-efficient is key.
London, in the United The airports are Manaus, Porto Velho, Rio Branco,
Kingdom, was the second Bao Vista, Cruzeiro do Sul, Tabatinga and Téfé. In
most expensive city – it addition to ensuring the operations, maintenance
was top last year. It was and modernisation of terminals and runways, Vinci
followed by three other Airports said that they will also transform these
European cities, with Geneva – the world’s most expensive city to build in airports into eco-efficient infrastructures.
Copenhagen, Denmark,
Norway’s Oslo and Zurich in Switzerland occupying the next three spots. GLOBAL
Part of the reason for European cities occupying all five top spots this year was said Sales for the world’s top 50 construction equipment
to be a fall in costs in American cities, reflecting a fall in the value of the dollar. manufacturers in 2020 were impacted less severely
According to the report, the most surprising finding was that prices have not fallen by the Covid-19 pandemic and national lockdowns
in response to the pandemic. The report says that, “In the past, when demand for than had been feared, according to International
construction has fallen, construction prices have fallen sharply. Even after the huge Construction’s Yellow Table. The Yellow Table –
disruption in markets last year, this has not happened.” which ranks the world’s top 50 OEMs by sales – has
New York, which was second in 2020, has fallen to sixth place, above San Francisco, enjoyed several years of good growth, with last
which has declined from sixth to seventh. Hong Kong was eighth, Dublin, Ireland, year’s table coming in at a record-high of US$202.7
ninth and Macau in China tenth. billion. However, with the market already thought
The most expensive cities in Australasia were Auckland, Christchurch and Sydney. to have reached the peak of its current cycle and
The Middle East’s most expensive city was Riyadh in 40th position; Johannesburg in the impact of the Covid-19 pandemic and
South Africa was the most expensive city in Africa, although it was only ranked 92nd lockdowns, a large fall in 2020 was anticipated.
overall. ce
US
SmartGrade
will be available
on the 350G LC
Twin technology for
tunnel surveying
excavator
launches new Tunnel surveying software from the Zurich-headquartered Amberg will now
operate in concert with US-based Trimble’s S series robotic total stations.
SmartGrade for Amberg Navigator promises user-friendly workflows, which operators can run on
either a Trimble TSC7 data collector or T100 tablet. Trimble says the system is intuitive
and can be used by non-geospatial professionals, allowing rapid surveying and
excavators progression of underground projects.
Once the data has been collected from the underground site, it is transferred to
At an online press event, John Deere announced the office for analysis. Inspection maps can then be created within Amberg’s Tunnel
that the company is to increase the range of software.
its grade control solutions with the launch of The workflow benefits achievable via the combination of Amberg and Trimble
SmartGrade on its 210G LC and 350G LC excavators. solutions includes:
The factory-installed 3D SmartGrade system is ■ Project definition and design data preparation
designed to deliver increased productivity and ■ Graphical interface supporting instruments setup and georeferencing
accuracy on the job and provide ease of use to ■ Automated data collection and real-time results
contractors at all levels. ■ Accurate stakeout of various tunnel elements, such as drill and blast holes and
“By incorporating precision technology, such rock bolts
as SmartGrade, on our excavator lineup, we are ■ Efficient and comprehensive as-built analysis, reporting and archiving
boosting job site productivity and efficiency while Ron Bisio, senior vice president of Trimble Geospatial, said, “Partnering with Amberg
enhancing the capabilities of our operators,” said Technologies will provide our customers with an industry-leading tunneling solution
Justin Steger, solutions marketing manager, John to increase productivity when working in underground tunneling and mining
Deere. environments. The domain rich and easy to use Amberg solution in combination with
“However, there isn’t a one-size-fits-all solution, our Trimble S Series can increase confidence in the field and streamline deliverable
and contractors need options to pair the right creation.” ce
technology with their business needs. This is where
customers really benefit from the flexibility of our Trimble and Amberg
grade management path.” technologies
For its excavators, John Deere now offers four combine to advance
grade management options to choose from: underground
SmartGrade, SmartGrade-Ready with 2D, 3D Grade surveying
Guidance and 2D Grade Guidance.
Additionally, John Deere offers upgrade kits for
each grade management option so customers can
adopt technology at their own pace.
A SmartGrade excavator automates the boom
GPS and drone tech in action
and bucket functions for the operator to achieve
a smooth and accurate finish grade. Using GNSS
positioning technology for accurate horizontal and
vertical positioning, the machine controls boom
and bucket movements to a precise design target.
This enables the operator to focus on controlling the
arm function while the system raises and lowers the The next Construction Technology supplement
boom to maintain grade. will be in the July/August 2021 issue
Flying complex monitoring of selected hazard assessments – high up alongside environmental impact.
drone missions industrial sites. and potentially identify manned aviation and We are hugely grateful
from a central Working with the CAA, whether or not the low down inside our to the CAA’s innovation
control room technology companies Sees.ai system could industrial sites, suburbs & regulatory teams
such as Sees.ai are be taken forward to and cities. for their support and
aiming to improve safety more challenging flight “Securing this UK-first guidance in helping us
with solutions including scenarios. permission is a major reach this significant
automatic detection and John McKenna, CEO step on this journey milestone and we look
avoidance systems. at sees.ai said, “We are which will deliver big forward to working with
Data gathered from accelerating towards a benefits to society them as we continue to
the trial flights will be future where drones fly across public health & advance what’s safe and
used to inform risk and autonomously at scale safety, efficiency and possible.”
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©2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow,” the “Power Edge” and
Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
NEWS REPORT
Growth,
Equipment sales see
a slight drop, but
contractors remain
relatively buoyant as
we enter Q2 T his article will assess the
period for listed contractors,
equipment manufacturers and
equipment index, Wacker
Neuson sits at the top with
impressive growth of 22.7%.
material producers from week The German manufacturer,
13 to 18 of 2021 (26 March to 30 known for its innovation in
EQUIPMENT MANUFACTURERS -2.1% April, 2021). electric compaction equipment,
We have seen 6.7% growth recently announced it will share
Price Price Change as an average across the three its modular battery technology
Company Currency at start at end Change (%) CE indexes over the past with rival firm Bomag (see our
CEE INDEX 527.9 516.6 -11.3 -2.1% month. While positive, this news pages for more on this).
Astec Industries US$ 79.65 77 -2.7 -3.3% still represents a fall of over Hyundai Construction (9.6%)
Atlas Copco (A) SEK 518.6 513 -5.6 -1.1% 4% from the previous month, and Doosan Infracore (5.4%) also
Bell Equipment ZAR 9.9 9.8 -0.1 -1.0% and the -2.1% decline seen in fared well this month, although
Caterpillar US$ 224.25 227.47 3.2 1.4% this month’s equipment index both have dramatically reduced
CNH Industrial € 15.45 15.38 -0.1 -0.5% represents the first sign of strain growth, compared with last
Deere US$ 366.8 376.36 9.6 2.6% in the market in 2021. month, when Hyundai rose
Doosan Infracore WON 10,250.0010,800.00 550.0 5.4% 35.6%, with Infracore not far
Epiroc (A) SEK 175.50 166.10 -9.4 -5.4% EQUIPMENT behind on 30.4%. This, of course,
Haulotte Group € 6.2 6.4 0.2 3.2% Taking a closer look at the followed the announcement
Hitachi CM YEN 3500.00 3355.00 -145.0 -4.1%
Hyundai CE WON 50800 55700 4900.0 9.6%
Kobe Steel YEN 715.00 788.00 73.0 10.2%
MATERIALS PRODUCERS 3.6%
Komatsu YEN 3300.00 3205.00 -95.0 -2.9%
Konecranes € 38.26 38.47 0.2 0.5% Price Price Change
Kubota YEN 2486.00 2570.00 84.0 3.4% Company Currency at start at end Change (%)
Liugong CNY 9.51 9.58 0.1 0.7% CEM INDEX 253.0 262.0 9.0 3.6%
Manitou € 27.00 27.95 0.9 3.5% Buzzi Unicem (Ord) € 21.46 22.27 0.8 3.8%
Manitowoc US$ 20.37 23.40 3.0 14.9% Cemex (CPO) MXP 13.57 16.14 2.6 18.9%
Metso Outotec € 9.33 9.39 0.1 0.6% CRH UK£ 38.96 39.69 0.7 1.9%
Palfinger € 33.60 38.40 4.8 14.3% Ferguson UK£ 8644 9106 462.0 5.3%
Sandvik SEK 233.40 209.30 -24.1 -10.3% HeidelbergCement € 75.84 76.9 1.1 1.4%
Sany Heavy Industry CNY 35.68 30.88 -4.8 -13.5% Kone (B) € 68.84 66.00 -2.8 -4.1%
Tadano YEN 1206.00 1110.00 -96.0 -8.0% LafargeHolcim € 49.65 51.52 1.9 3.8%
Terex US$ 44.81 48.20 3.4 7.6% Saint-Gobain € 50.24 52.57 2.3 4.6%
Volvo (B) SEK 227.00 206.85 -20.2 -8.9% Schindler (BPC) CHF 264.2 256.4 -7.8 -3.0%
Wacker Neuson € 18.25 22.40 4.2 22.7% Schneider Electric € 124.9 133.36 8.5 6.8%
XCMG CNY 7.49 7.38 -0.1 -1.5% Titan Cement Int. (Common) € 14.84 17.06 2.2 15.0%
Yongmao Holding SGD 0.40 0.40 0.0 0.0% Vicat Group (Common) € 39.85 42.05 2.2 5.5%
Zoomlion CNY 12.21 11.81 -0.4 -3.3% Wienerberger € 31.44 32.8 1.4 4.3%
Period: Week 13-18, 2021 Period: Week 13-18, 2021
CE BAROMETER Current
A slight activity
levellingdown,
off of future
Europe’s
outlook
recovery
positive
predicted
60% 60%
The March 2021 barometer survey was completed in the second and
third week of April. 50% 50%
The balance figure (the difference between those reporting on
improvement or deterioration in conditions between February and 40% 40%
March 2021) stands at 28.9%, almost 4% lower than last month’s 30% 30%
figure, yet still substantially positive.
That said, the number of respondents reporting better business in 20% 20%
March than in February stood at 43%, a notable fall from the previous
10% 10%
month’s 48.4%. However, the number reporting a decline in business
also fell slightly from the previous month, indicating perhaps a 0% 0%
08-15
03-16
08-16
03-17
08-17
03-18
08-18
03-19
08-19
03-20
03-21
08-20
but slowing
of Hyundai’s takeover of its performing of all of our indexes. is the Dutch firm Royal BAM. It Will recovery plan funding kick
compatriot company. That said, UK firm Morgan will be interesting to see how in soon enough to prevent a
Overall, US companies have Sindall potentially slightly skews the company fares in the next reversal in the CE indexes?
made positive moves, with the figures with a standout issue, having reported a very The volatility of this index
Manitowoc leading the pack performance of 34.3% growth. healthy €14.1 billion of orders continues with Mexican giant
with growth of 14.9%, but Terex The growth appears to be and what it called a ‘satisfactory’ Cemex once again confounding
(7.6%), John Deere (2.6%) and something of an anomaly, (and profitable) Q1. us. After dropping from first to
Cat (1.4%) all moving in the right with the next-best performing Possibly the most positive last in the previous issue, this
direction. company – Sweden’s Peab – news from the index is that, of time it has leapt back up to pole
Of the American contingent, seeing less than half the growth the 29 companies represented, position, with growth of 18.9%.
only Astec Industries is in the of the UK company (15.1%). there are only four in negative The only other significant
red, falling to -3.3%. Peab has actually been figures. No clear pattern can be mover is Greece’s Titan Cement,
Swedish companies, however, seeing strong growth since the seen from this group, however; which has finally pulled itself out
have not performed well over beginning of the year and looks they are Sweden’s Skanska of the duldrums with a move up
the analysis period, with all of set to continue positively, with (-0.1%), Portugal’s Mota Engil to second position and growth
those on the index in negative a strong order book and stable (-1.4%), Italy’s Astaldi (-3.0%) of 15.0%.
figures and three of them (Epiroc market prospects. and, at the very bottom, the Much like the contractors
at -5.4%, Volvo at -8.9% and Spanish companies are spread UK’s Kier (-5.9%). index, the vast majority of
Sandvik at -10.3%) in the bottom throughout the index, but three materials companies have made
five places. sit together close to the top of MATERIALS positive moves, with just two in
the index. They are FCC (10.2%), A rise of 3.6% in the materials negative figures.
CONTRACTORS Ferrovial (9.4%) and OHL (8.3%). index is, of course, positive, yet These are Switzerland’s
The contractors index, seeing Sitting quietly in the middle of nonetheless represents a fall of Schindler (-3.0%) and Finland’s
5.2% growth, is the best the index, with growth of 7.0%, 1.5% from the last review period. Kone (-4.1%). ce
Roadworks ahead
R oad construction projects throughout
Europe are many and varied, as is the
equipment necessary to carry them out.
much of the world to a halt, it did, in some
ways, allow for safer and quicker progress on
some of these projects.
proved incredibly resilient. In many European
countries, infrastructure has been identified
as one of the key industries that must remain
While the Covid-19 pandemic brought However, new normal is bringing with open.
it new challenges: one is the increasing “Short-term this has meant the priority
demand for more efficient (and less has certainly been on safer ways of working
expensive) projects; another is the desire for for contractors and their teams to complete
sustainable solutions. existing projects and keep infrastructure
maintained so that transport networks and
PAVING IN THE ‘NEW NORMAL’ supplies are able to keep running smoothly.
Paul Johnson, Volvo CE’s head of product On the one hand, this has meant we have
management for roads, told CE, “Like less traffic on the roads, presenting fewer
any industry, road construction has been risks and even faster project completion.
affected in ways we never anticipated during But on the other hand, working practices
the Covid-19 pandemic, but it has also have had to change to be Covid safe, not
only on the jobsite but in the supply and
Dynapac’s Seismic technology maintenance of the equipment being used
promises significant reductions out on the jobsite, which has caused some
in compaction frequency and delays.”
therefore fuel requirements “In the medium term, we are positive
What to do if roads are worn out? If only the top layer is damaged, only that layer needs to
be repaired before serious damage is caused. Take advantage of innovative solutions from
the market leader.
www.wirtgen-group.com/smartsynergies
ROADBUILDING
The equivalent of more than 185,000 in 2008 by BBA/HAPAS. But after 17 years, Replacing part of the bitumen normally
single-use plastic bags was used in the we are incredibly proud that our kerb units used to produce asphalt with granulated
resurfacing of this stretch of UK road are now accepted as standard for use on waste plastic, MacRebur’s roads require less
major highways. It is a true example of the fossil fuel, resulting in a reduction in carbon
PLASTIC FANTASTIC construction industry adopting change and emissions. The recent resurfacing project in
In the UK, sustainable construction is high preparing the ground for future innovation.” Cumbria offset 2,093kg of carbon.
on the agenda, and authorities have recently Furthermore, the company says enhancing
given the green light to the use of polymeric SUSTAINABILITY IN THE BAG and extending the bitumen binder improves
kerbs in major road construction and Another UK-based company with an the quality of the road itself, making it a win-
maintenance projects. increasingly high profile in sustainable win for developer and contractor.
Dura Products uses 88% recycled construction is MacRebur, which similarly Toby McCartney, CEO of MacRebur, says:
polymer in its Durakerb (put simply, an utilises plastics for road construction. This “Because our roads contain plastic, they are
environmentally friendly plastic kerb) and time, however, it is the roads themselves that naturally more flexible, meaning they can
has reported significant growth in demand are made from recycled polymers. cope better with contraction and expansion
for its product, which it expects to increase Recently, the company announced that, caused by changing weather conditions.
now that legislative barriers have been in Cumbria, a highway had been resurfaced Having gone through rigorous testing, it has
removed. using waste plastic equivalent to more been demonstrated by various laboratories
Steve Bennett, managing director at Dura than 158,000 plastic bags, as part of a across the world that our roads significantly
Products, says, “For the construction industry €26.3 million initiative, funded by the UK’s improve the stiffness and deformation of
to have a sustainable future, innovative Department for Transport. asphalt.” ce
green products must be officially recognised
to assure contractors of their quality and
trustworthiness.
“This has been an incredibly important and
Pothole solution
time-intensive journey for us, as highlighted UK manufacturer JCB has developed an
by Durakerb’s first accreditation success back excavator-based single-machine road
repair solution to permanently fix potholes,
Authorities in the UK have given approval without the need for labour-intensive
for the use of plastic kerbing as ‘standard’ methods or additional machinery.
in major road projects The company says the PotholePro can
repair a pothole in less than eight minutes –
said to be four times quicker than standard
methods. It adds that, using the machine, a
pothole can be repaired at half the cost of
current solutions.
The new machine has a 40km/h travel
speed, so can rapidly relocate between sites
without additional transport costs.
The PotholePro is equipped with a modified Simex planer, with integrated dust suppression,
mounted on the machine’s rear skid steer hitch. The planer is 600mm wide, with up to 1.3m
of side-shift adjustment. This allows the operator to plane a full carriageway from the kerb,
without repositioning the machine.
Hydraulic tilt and depth control provide a consistent depth for larger patches.
The machine’s TAB two-piece boom is fitted with the JCB ‘multi-tool’ – a hydraulic cropper
and a sweeper/bucket mounted – mounted on an X12 Steelwrist tilt-rotator.
The 600mm cropping tool provides a squared-off, clean-cut to the repair area, before the
operator rotates the boom head to bring the 1.2m wide sweeper/bucket into use, to clean up
the pothole area, eliminating the requirement for a separate sweeper truck. Material lifted by
the sweeper/bucket can be loaded directly into a support truck for rapid removal from site.
Destination
The ‘Shard of Glass’ GIOIA 22 in the
Porta Nuova district of Milan, Italy
skywards:
Towering up
a high-rise
Tall buildings generally requires tall cranes.
Leila Steed reports on the construction of some
of Europe’s most challenging urban structures
N othing gets the heart pumping like
reaching new heights. And for many of
us in the construction industry, using really
the two cranes on the site.
Pastore says, “Planning takes place in plan
view and vertical view. In plan view, it’s
big tower cranes is the best way to do that. necessary to avoid interference between
That said, when it comes to building or the cranes and provide, in addition to the
working on high-rise structures in urban assembly, the disassembly phases for the
areas, choosing the right crane and the right cranes to return to ground level with the
assembly method for the job is key to a tower built in front of them.”
project’s success. “In the vertical view study, the cranes must
“There are several options for high-rise rise together with the building by anchoring
projects,” Jörg Hegestweiler, CEO of German on it – and to do that, it is necessary to
crane provider BKL Baukran Logistik (BKL) design the right number of anchors, avoiding
tells CE. interference with the rampant formworks.”
“For new buildings, the tower crane is set Two foundation anchors, each with 18m
up at ground level and the hook height beams and weighing around 3 tonnes,
increased over the course of the project by were used for the Potain MD 365B L16
means of a climbing system.” tower crane.
While the machine has a maximum lifting
GROUND-LEVEL CRANE ASSEMBLY capacity of 16 tonnes and will reach a height
This is exactly what Italian contractor of 136m during the skyscraper’s construction,
Colombo Costruzioni and Manitowoc are the 10 tonne capacity MD 208A will work at
doing for the construction of Italy’s first
almost completely zero-energy skyscraper. Colombo Costruzioni and Manitowoc
Designed by Pelli Clarke Pelli Architects, the Potain team members stand tall atop
GIOIA 22 – commonly known as the ‘Shard of Italy’s GIOIA 22 tower
Glass’ – is currently being built in the Porta
Nuova district of Milan, Italy.
The 120m-tall structure, which is scheduled
for completion this year, will be the new
headquarters for banking group UBI Banca.
Its exterior will feature over 6,000m2 of solar
panels, which will generate enough green
energy to power the equivalent of 306 homes
each year.
Due to the urban location and the building’s
unique design, planning the erection of the
project’s Manitowoc Potain MD 365B L16 and
MD 208A tower cranes was vitally important.
The contractor collaborated with engineer
Matteo Pastore, from Manitowoc Crane Care
Lift Solutions Southern Europe, to position
BKL was contracted to install the lifting The operator of the LTM 1300-6.2
Mountain-top solution as part of a redevelopment
project designed to turn Wolfsburg’s pair
lifts the 9 tonne slewing platform
almost 70 metres high
crane of 1960s high-rises – the ‘Don Camillo &
Peppone’ – into a new city landmark.
At 2,200m above sea level, a Terex crane Said to be the tallest residential
is bringing new meaning to the term buildings in the Detmerode district, the
‘skyscraper’. sister blocks are being rebuilt around
High in the Brenta Dolomites of northern their existing shells by contractor
Italy, an FC 6.24H flat top tower crane is Neuland Wohnungsgesellschaft. The
being used for the refurbishment of the works are being carried out in two
Rifugio Brentei – a mountain-top refuge phases, starting with the Peppone tower,
once managed by legendary mountaineer and will see an “eye-catching” balcony
Bruno Detassis. structure integrated into each building.
Originally built as a tool shed in the Hegestweiler tells CE, “Key criteria are
1930s, contractor Curzel Legno-Legno efficient planning from the site survey to
House Trentino is using the 1.5 tonne assembly, the right equipment from the
capacity crane to rebuild the structure’s steel substructure through to the right
roof and to install giant windows. These mobile crane and experienced crew.”
will provide panoramic views of both the For the project’s first phase, BKL
Adamello-Presanella Alps and the nearby selected its Liebherr 202 EC-B flat-
ski resort village of Madonna di Campiglio. top tower crane for both its financial
Curzel chose the Terex model for the feasibility and its extended reach.
project as both its tower and jib are self- According to the company, the model’s
erecting. The FC 6.24H has a maximum jib maximum load capacity of 10 tonnes
length of 24m and has a comparatively and 5.3 tonnes of peak load means it
small footprint. can cope with a low tower height and
The light weight of the crane also achieve a total hook height of 61.5m
allowed it to be easily transported to the above the ground.
site, which can only be reached on foot. BKL says, “With a 40m radius, the
According to Terex, the crane and all flat-top tower crane offers sufficient
materials for the project were delivered by extension over the roofs of the
helicopter and cableway. skyscrapers yet is configured with a tower
The high-altitude renovation project height of just 21 metres. This makes it
was started in the early part of last year. particularly cost-effective, considering the It lifted each crane section in turn –
While heavy winter snowfall a scheduled overall service period of almost a year.” including the 9 tonne slewing platform – up
temporary closure of the site, works To erect the model on the 40m-high to a height of almost 70m.
resumed in the spring of 2021. Peppone high-rise, BKL constructed and The lifting of the crane’s components used
installed a steel frame on the building’s roof the precision skills of one of the company’s
to take the weight of the load. most experienced mobile crane operators,
Four service engineers then mounted the who held the giant pieces steady while
tower crane’s 6m stationary undercarriage BKL’s specialist engineers fixed the sections
onto the supporting steel frame structure, together and complete the crane’s assembly.
ready to receive the model’s three tower “Our BKL North team carried out the project
sections. in Wolfsburg flawlessly,” says Hegestweiler.
This was done with a 300 tonne-capacity BKHL is scheduled to carry out a similar crane
Liebherr mobile crane, equipped with a 78m installation on the 23-storey high Don Camillo
telescopic boom. The Liebherr 1300-6.2 model tower later this year.
was supplied by the company’s Hildesheim
division for the task. NEIGHBOURING CRANES
While this second phase of the project will
Cranes working on the also require significant planning by BKL’s
neighbouring Marina team, a project currently being undertaken by
Tower site overlapped general contractor Handler Bau in Austria has
the Donaumarina an added complication – close neighbours.
residential The company is currently helping to
complex construct five residential buildings on
the banks of the Danube river in Vienna’s
Leopoldstadt district.
With around 19,000 new apartments said to
have been scheduled for completion in 2020
alone, it’s no surprise that the contractor’s
400-unit residential job is just one of many
projects currently underway in the city.
Handler Bau’s Donaumarina Complex
project and its five Wolffkran tower cranes
are situated immediately next to another
construction site with three cranes in
operation.
With a main city road, an above-ground
metro line, a nursing home and a community
BKL Engineers
assemble the tower
crane’s sections
while it is held
in position by a
Liebherr mobile
crane at ground
level
Anti-collision
systems
When multiple cranes of various makes,
models and configurations are used,
preventing the massive machines from
hitting each other is of paramount
importance.
At Hinkley Point C power plant in the UK
52 horizontal and flat top cranes – including
four travelling models – are currently in use.
Managing the safe movement of each
crane is therefore a big technical challenge,
as there are several areas of space around
each crane in which their movement
could ‘interfere’ with the movements of an
adjacent crane and cause a collision.
To prevent this, AMCS technologies has
equipped all 52 cranes – among which is
Saren’s ‘Big Carl’ – with its anti-collision and time visual display for the operator. This AMC’s anti-collision and zoning system
zoning system. shows the position of both the operator’s can also be programmed to slow down and
The DCS 61-S system monitors the cranes’ crane and other cranes on the site. stop individual cranes when they reach a
component parts, including jibs and cables. This enables the ‘interference zones’ predefined distance from another machine.
The technology calculates the distances between the machines to be managed This is something that has proved to be
between crane components, their speed and reduces the risk of accidents while vital to Hinkley Point C, which can have
and direction of travel to generate a real increasing site efficiency. up to 3,500 workers on site each day.
The machine includes controls that enable intuitive operation; simple adjustment of soft/hard
drive modes; safe and secure transport; and cost-effective serviceability.
An irresistible force
Hydraulic breakers
have evolved into
a global billion-
euro business, but
manufacturers are
taking nothing for
granted. Steve Ducker
looks at recent
developments
I f a sign of the direction of travel for a
sector is one of its manufacturers creating
a world-class product, the breakers market
just now looks very healthy indeed.
Step forward Webster Technologies,
first-placed company in last November’s Webster Technologies
World Demolition Awards category for won the World
Manufacturer Innovation in Tools and Demolition Award for
Attachments. innovation in tools and
Webster’s Rockhit product may be new, attachments in 2020
but hydraulic breaker attachments are far with its Rockhit product
from it. Webster says they have been used
in construction, demolition and quarrying
worldwide for more than 50 years, creating traditionally to deliver this amount of energy At 90 bpm, noise levels are more
a global market estimated to be worth over in a breaker, a carrier of at least 30 t would tolerable and exposure times are said to
€1.24 billion. During that time, Webster be required. In addition, the company be significantly improved, while a shock
became best known as the original designer estimates a reduction of 13 tonnes of CO2 a absorption system is in place is said to result
of the Rockwheel rotary cutting attachments, year. in very low levels of shock loads measured
which it supplies into the United Kingdom on the equipment, excavator and operator.
through a licensing agreement with German UK-based BPH Attachments has over 45
company Rokla. years of experience in the construction
The Rockhit is a breaker with Webster industry supplying hydraulic excavator
describes as exceptional breaking power attachments for purchase or hire.
through high impact low frequency The company operates out of depots in
operation, patent protected design. the south of England and the midlands, also
It has been designed for carriers between offering servicing and repairs of all hydraulic
13 and 18 tonnes and Webster says that attachments.
HYDRAULIC HAMMERS
BPH is also the exclusive importer to the
United Kingdom of Prodem attachments.
The Prodem The Prodem range comprises 22 categories
range comprises of attachments to suit most demolition
22 categories of and construction applications, including
attachments hydraulic hammers.
The PRB Series of vibration dampened
silenced hydraulic hammers has been
developed for the toughest environments.
They are fully silenced for sound sensitive job
sites but are also said to be powerful enough
for the largest demolition sites. Models from
the PRB150 upwards benefit from a ‘pro-
speed’ dual speed control system, anti-blank
firing system, rock claws, auto-stop and
auto-start. Models from the PRB170 upwards
feature a single high-pressure accumulator. >
Build new foundations or repair old ones with the ALLU Soil Improvement system!
Designed to add maximum efficiency and mobility for foundation work on your construction site.
NOW ALSO FLEXIBLE EQUIPMENT RENTAL OPTIONS FOR SMALLER CONSTRUCTION SITES.
FOR MORE INFORMATION CONTACT: Fredrik Dromberg +358 40 544 3233, fredrik.dromberg@allu.net
used@generac.com
Tel.: 0039 0382 567 011
@usedgmp
generacmobileused.com
BREAKERS
www.rapidinternational.com
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Electrically-powered
The acceleration of electric- and hybrid- boom
lifts has become a familiar subject in recent years
and remains a hot topic. Access International’s
Euan Youdale reports
T he question is no longer if hybrid and
electric boom lifts will one day dominate,
but when and what is the most practical
power source to use? Some manufacturers
still see the advantages of hybrid equipment
in the current climate, while others prefer
to jump straight into fully electric-powered
products.
Rental major Riwal recently took delivery of JLG EC520AJ: Riwal took delivery of its
its first JLG electric EC series units, by adding first EC boom from JLG earlier this year
the EC450AJ and EC520AJ models to its fleets
in Denmark and the Netherlands. Powered by
lithium-ion phosphate batteries and electric
motors, the models are emission-free and
offer working heights of 15.7m and 18m.
FLEET INVESTMENT
Pedro Torres, Riwal’s CEO, said, “Our
customers are increasingly demanding 100%
electric machines to work at height. And as
part of our Lifting Sustainability programme,
an increasing share of our fleet investment is
in electric machines.”
According to Torres, 65% of the company’s The 200 ATJE saw Manitou’s entry into the
European rental fleet is already comprised electric rough terrain boom sector
of electric MEWPs and it plans to increase
this to 75% by 2025. The company has also also represented the first product in the
converted JLG diesel platforms with working manufacturer’s electric rough terrain Pulseo
heights of up to 43m to electric. Generation range, which from the fourth
JLG is working at a similar pace when it quarter of 2020 also includes the HS15 E &
comes to its electric-powered range. The HS18 E RT scissor lifts.
manufacturer’s mid-size EC articulating boom
series is a case in point. STRICT STANDARDS Snorkel’s A38E electric articulating boom
“As a manufacturer we have improved Alexandre Saubot, CEO of Haulotte, said,
access to alternative drive systems now that “Engine regulations such as Stage in Europe versions; the Sigma 16 and Sigma 16 Pro.
the availability of electric drive technology and Tier in North America are becoming Manitou’s entry into the electric boom
has matured,” says Barrie Lindsay, JLG’s increasingly strict, calling for ever more market came with the 20m working height
director of engineering in the EMEAIR region sophisticated and expensive technologies. 200 ATJE, which was first shown at Bauma
and responsible for the development of These constraints generate a new demand in 2019, and officially launched in 2020.
the EC booms. “The time is right to match from the market. It is part of the company’s Oxygen series,
technology with application. Also, battery “Indeed, contractors are increasingly also launched at Bauma, and dedicated to
development has improved throughout the implementing programmes to significantly environmentally-friendly products.
years and faster and opportune charging reduce noise or emissions from off-highway
is a reality. During the design stage, it was diesel engines for construction jobsite and GREEN COMMITMENTS
imperative there should be no performance maintenance tasks, especially in urban areas.” Like Haulotte, the company has committed to
reduction in uptime, duty cycles or terrain Haulotte currently uses lead acid batteries expanding its green series of products, “Our
ability.” but the company is actively looking into objective today is clear; to move towards
Since this feature was written, JLG’s parent other potential options. “Today, most of greener energies such as electricity and
company, Oshkosh, has announced its the manufacturers and their partners and solutions to extend battery life. As a result, all
planned investment in Microvast, a developer suppliers are investigating lithium-ion our next articulated models will be released
of lithium ion battery technology for batteries and hydrogen; the challenge is to under our Oxygen label,” said the company.
commercial and specialty electric vehicles. answer the question of the price, benefits The 20m working height 200 ATJ E is
Haulotte will also be expanding its range and performance ratio.” designed to be light at 7,100kg, with 230kg
of electric equipment. It launched its Since this feature was written, Haulotte has basket capacity and offers maximum rough
first electric rough terrain boom in 2018. launched a new 16m working height electric terrain capabilities with its 45% gradeability.
The 20.76m working height HA20 LE articulating boom lift, available in two Manitou decided to use traditional lead acid
access
HYBRID OPTIONS
Not all manufacturers have chosen the all-
electric path. Genie believes an effective
hybrid diesel and battery-powered system
is effective for the current market. Its hybrid
FE boom series is already operational in the
field, having been launched in 2016.
Genie’s latest model in this area is the
15.92m working height Z-45 FE hybrid,
launched in February 2020, following the
20.16m working height Z-60 FE, launched in
2016. The FE technology allows the operator Genie’s hybrid
to switch the machine into full electric mode Z-45 FE working in
for work in low-noise or indoor, emission-free Frankfurt, Germany
areas, with the flexibility to turn the engine
on when moving to outdoor work, delivering
the rough terrain performance expected all the bases but the company focuses
from a diesel boom in either electric or on hybrid for the rough terrain options.
hybrid mode. The four-wheel drive HR15 4x4 and
Marie Engstrom, Genie product HR17 4x4 (MK3) versions are available
manager, says the FE combines the in diesel or hybrid version and the
flexibility of hybrid power with the HR15N and HR17N (MK4) non-four-
ability of a Z-boom to navigate tight wheel drive variants are optional as
spaces to get up, over and around Sinoboom will continue its hybrid or 100% electric.
congested jobsites. Regardless of boom range expansion. This The HR15N and HR17N offer a 9.7m
the power source, the boom lifts is its AB18EJ model outreach and 2.5m width, designed for
feature an oscillating axle, true narrow aisles and a near zero tail swing,
4x4 rough-terrain capabilities and would perform in a true rugged while using maintenance-free AGM batteries.
45% gradeability. ground environment, we Both boast a low weight of 7,250kg for the
Significantly, this full-time have received great HR15N and 7,780kg for the HR17N. Onboard
active oscillating front axle feedback that our Genie diagnostics, the Niftylink telematics system
system increases wheel FE and DC machines and SiOPS integrated secondary guarding
contact on rough terrain, stand up well to the system also all come as standard.
delivering ‘go-anywhere’ rigors of a construction The four-wheel drive HR15 4x4 and HR17
capability from a hybrid lift, says site, providing the same level 4x4 are available as a diesel only option
Engstrom. of rough terrain performance, if not better or as a Gen2 hybrid - Gen2 being the
Engstrom adds, “While some customers than a traditional 4WD diesel machine, manufacturer’s second-generation hybrid
may have had concerns initially about how combined with the additional benefits of system launched last year. They both offer
a rough terrain electric or hybrid machine indoor and outdoor versatility.” an outreach of 9.4m and, again, a low weight
The latest articulating boom lift developed and maintenance-free AGM batteries. The
by Sinoboom is the hybrid AB18HJ, which diesel-only variant features a standard EU
debuted at Bauma China last year. By using stage diesel engine, while the Gen2 hybrid
its hybrid power option, fuel consumption features the smaller, power optimised EU
is reduced by more than 30%. It features stage V compliant diesel engine.
an intelligent display screen with easy-to-
view fault diagnostics and machine status LOOKING AHEAD
information, parameter queries and settings. However, Simon Mayer, marketing manager
It also features a Rexroth safety controller at Niftylift, reiterates the trend towards all-
and is in line with ISO13849 standards. electric booms. “Plug-in hybrids are no longer
seen as a long-term solution, rather a short-
WORK RATES term stepping stone, with all-electric MEWPs
Extolling the virtues of hybrid, Gary Cai, becoming the preferred choice for rental
Sinoboom product manager, says, “Compared companies and end-users alike.” ce
to pure electric models, it has greater
endurance and is not limited by battery LGMG continues to
power or access to a charging source. Under expand its boom line.
the same working conditions, pure-electric Pictured
articulating boom lifts can work for one day, here is
whereas a hybrid-powered model can work the A14J
for up to one week.”
Nevertheless, the manufacturer is set to
launch further pure-electric articulating
boom lifts, with a key feature being direct-
electric drive. “Our electric articulating boom
lifts are currently mainly used for indoor
work; feedback from our customers shows a
demand for machines that can be used both
indoors and outdoors. There is also demand
for a fast-charging function,” says Cai.
Niftylift’s hybrid HR15 4x4 was launched Hybrid pioneer Niftylift’s four latest
last year articulating models, launched in 2020, cover
ER
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T E C H N O LO GY T H AT B U I L D S A B E T T E R TO M O R R O W
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5,732 lbs • 19.7 ft 5,732 lbs • 19.7 ft 13,227 lbs - 15,432 lbs • 29.5 -32.8 ft 8,818 lbs - 9,259 lbs • 45.9 -55.7 ft
2,6 t • 6 m 2,6 t • 6 m 6t-7t•9m-1 10 m 4 t - 4,5 t • 14 m - 17 m
A bearing on bridge
When more than 200 bearings on a motorway
bridge in the UK needed to be replaced, water-
based demolition by Freyssinet and Aquaforce
Concrete Services proved to be the solution.
D&RI's Steve Ducker reports
M otorway traffic is thundering by a
couple of metres above, but the sound
of 40 t trucks is being drowned out.
With a whoosh, crack and a roar, a water jet
is removing rock-hard material holding firm
a bearing under one of the United Kingdom’s
longest bridges.
The impact of water leaving a jetting gun’s
nozzle at supersonic speed looks as ferocious The effect of water jetting can be seen
as it sounds. on one of the Ouse bridge's bearings
Water is flying in all directions accompanied
by hundreds of shards of material that 1.6 km (one mile) long bridge.
bounce around like ricocheting bullets. It commissioned specialist sub-contractor risks of mechanical tools, like jackhammers.
Some of it fires straight back at the water Freyssinet, supported by its subsidiary, Likewise, it causes no vibration damage to the
jetting operative standing almost immobile in Aquaforce Concrete Services, to carry out structures being worked on.
the middle of a man-made storm. the work. Particles released are held within water,
What looked like a scene of chaos was, in so there was less risk of dust pollution or a
fact, the safest, quickest and most controlled VIBRATION-FREE JETTING highway visibility hazard.
way to support essential maintenance work Aquaforce, based in Telford, Shropshire, and a They add that hydrodemolition can also
needed on the Ouse Bridge across the M62 in member of the UK’s Water Jetting Association be carried out with significant precision, and
Yorkshire in the north of England. (WJA), carried out hydrodemolition to only the minimum amount of material needs
Highways England’s principal contractor undermine and release each bearing. to be removed.
A-one+ needed to replace 208 Freyssinet engineers could then remove Structures that need to be retained, like
bearings under the them and install new ones. rebar, are not damaged, and surfaces need
The success of the 18-month project little further preparation before being
has demonstrated the advantages of reworked.
hydrodemolition in supporting “The project has been a great success and
maintenance tasks on bridges. demonstrated our ability to work together
Its advocates say it has almost with colleagues in Freyssinet and A-one+
none of the hand arm to overcome any technical challenges,” said
vibration (HAV) Gavin Thomas, Aquaforce general manager.
“High pressure water jetting was the fastest,
safest and most precise way to release the
bearings so played a significant part in
the project’s success.”
maintenance
then deploy two water jetting teams to carry
out the hydrodemolition.
They worked one week every month in day
shifts, Monday to Friday, aiming to release the
eight bearings on each pier every week.
Each team had four personnel – two water
jetting operatives, a third man and a pump New jacking points in place on the bridge
operator.
Since water can cause fluid injection injuries,
where a jet pierces skin, at pressures as low
as 7 bar or just over 100 psi (6.89 bar), the
operatives wore appropriate water jetting PPE
(personal protective equipment), including
body suits, gauntlets, and visors.
Aquaforce Also, in accordance with Aquaforce health
carries out and safety procedures, aligned with WJA A new bearing in place
high pressure codes of practice, all operatives were trained
water jetting and qualified.
under the “All our water jetters undergo WJA’s programme was the differing durability and
Ouse bridge accredited training, which is augmented by volume the material the teams encountered.
our own induction and ongoing training “We were working on three main types of
programme,” says Thomas. material, concrete, resin and grout and each
STRUCTURAL MONITORING Two 26.5 t tankers supplied fresh jetting one responded differently,” Gavin Thomas
The Ouse Bridge is a reinforced concrete plate water from a nearby Yorkshire Water metered explained.
and girder bridge that carries the M62 across hydrant and disposed of wastewater “Resin was much harder. We assume it had
the River Ouse between Goole and Howden produced. been used during previous smaller scale
in East Yorkshire. bearing replacement schemes. The shorter
It was built between 1973 and 1976 by REDUCING WASTE WATER curing time for resin makes the process less
Costain and was designed by Scott Wilson Aquaforce used Calder MultiJet 120 trailer- disruptive to traffic.
Kirkpatrick & Partners. The bridge was mounted high-pressure water pumps and “With resin, bearings could take twice as
officially opened to traffic in May 1976. handheld jetting guns operating at an long to release. But with concrete there could
The maintenance programme, between average pressure of 17,000 psi (1,100 bar) at a be more material to remove.”
January 2019 and May 2020, involved water flowrate of 48 l/min (10.6 gal/min). With the bedding material removed,
replacing 208 bearings located on 26 of the This meant each team used approximately Freyssinet engineers could install new
bridge’s 30 piers. 10 cu m (353 cu ft) of water per shift. Water bearings, along with sophisticated remote
The bearings allow the bridge sections to jetting operatives working alternatively one monitoring equipment.
flex and move to prevent vibrations caused by hour on and one off to reduce fatigue. In line with current design codes, the
vehicles using it from stressing and damaging Wastewater was collected in bunds beneath bearings were designed so they could be
the structure. each pier and directed through Siltbuster taken out without removing cast-in upper and
Over time, though, they can seize up and filtration and pH balancing units to storage lower load plates.
need to be replaced. tanks. It was then tankered off site to a They also installed jacking brackets as part
Working on behalf of Highways England, Yorkshire Water treatment works at Hull. of betterment works to facilitate future deck
A-one+ also wanted to install the latest A key challenge over the course of the jacking. ce
remote sensing devices installed to monitor
the structure.
Under the work programme, bearings
were replaced on successive piers working
simultaneously from both ends of the bridge
towards the centre.
Freyssinet teams used a system of hydraulic
jacks with a maximum capacity of 8,000 t
to simultaneously lift bridge sections a
maximum of 3 mm, unloading the
eight bearings beneath each
girder without hindering
traffic. Aquaforce could
SPONSORED BY SPONSORED BY
Q&A
Monitoring
Tim Turney of
Casella describes
potential hazards for
construction sites and
the mitigation of health
T
and environmental risk
im Turney, global marketing manager
at occupational hygiene and workplace
boundaries
view, there are stringent legal
and environmental controls
Casella’s global marketing
manager, Tim Turney
hazard monitoring expert Casella, discusses surrounding levels of noise, dust
site boundary monitoring, describing what it and vibration that construction hand to prove that sites have
is and how it can be used to identify potential projects cannot exceed. Local been compliant, and give a full
hazards and mitigate possible environmental environmental health bodies will and accurate picture of the site’s
and health risks. require work sites to prove their potential emissions.
regulatory and legal compliance
WHAT IS SITE BOUNDARY through accurate reporting and WHAT ARE SOME
MONITORING, AND WHERE IS IT USED? data sets for given hazards over IMPORTANT FACTORS
Site boundary or ‘fence line’ monitoring specific time periods. TO CONSIDER WHEN
is used widely on construction sites Site-wide compliance is vital PURCHASING A
and other high-risk locations including across the construction and demolition BOUNDARY MONITORING SOLUTION?
demolition projects, mines and quarries and industries. Civic and legal responsibility Site managers are of course busy people, so as
environmental remediation sites. Boundary to measure site emissions is backed by little manual maintenance of environmental
monitoring units are set up on the exterior legislation and governing authorities. In monitors is key. Having a single unit that can
perimeter of the worksite to monitor the UK, sites will need to comply with their measure parameters such as noise, dust and
for potential hazards that might cause section 61 notices. These are a proactive vibration (plus others) means only one unit to
compliance issues for the site, or present a measure that can save a contractor or install, and one set of software with which to
health risk to workers and site neighbours. developer time and money, improve interact and learn, making the process easier
It’s an essential part of the safety and risk environmental performance and prevent and saving time. Once units are installed at a
management ecosystem of these sites, prosecution by keeping sites compliant with site boundary, they need very little interaction
and helps control and mitigate potential law and legislation. Site monitoring must – ‘set it and forget it’, as the phrase goes.
environmental, health, and reputational risks. be recorded and reported on, and action They enact monitoring 24/7 without input,
taken if limits are exceeded – sites must be running either from mains, battery, or even
WHAT SORT OF HAZARDS CAN able to evidence compliance and maintain solar-powered configurations.
TYPICALLY BE MONITORED FOR? their reputations, and local communities Users can then receive automatically
Hazards that are monitored for generally must be considered. Alongside the human generated, customised reports to a set
include excess levels of dust, noise, vibration cost to health, significant fines are possible schedule, or when specific emissions
and, in some cases, Volatile organic if preventable noise and dust exceed agreed limits are reached, preventing issues with
compounds (VOCs). VOCs include a variety emissions levels, not to mention the long- surrounding residents and subsequent
of chemicals, some of which may have short- term potential costs of a damaged business complaints to authorities. Limits can be used
and long-term adverse health effects, and if reputation. to trigger preventative measures such as dust
these are present on a site or work their way suppression. Managers only need to check a
into soil or groundwater they can present a COULD YOU EXPLAIN WHAT KINDS single unit or combined data report, a more
hazard to future development or remediation OF BOUNDARY MONITORING efficient method than checking multiple
of a work site or property. EQUIPMENT ARE AVAILABLE? monitors and data sources. Alerts can be sent
There are a variety of different solutions instantly via text, allowing sites to monitor
WHY IS THIS SORT OF BOUNDARY available for site boundary monitoring. levels around the clock and react quickly to
MONITORING IMPORTANT? Many are dedicated to specific individual reduce levels of dust or noise that exceed
There are two main aspects to this – health hazards, including dedicated dust, noise or set limits and mitigate potential negative
and compliance. From a compliance point of vibration monitoring systems. While a variety outcomes, and give site managers a reliable
of different monitoring solutions can be data source that can be accessed any time.
employed and combined to give a full picture Daily, weekly, or monthly reports can be sent
of site emissions and risks, increasingly project directly to an email inbox in graphical or
managers and occupational hygienists are tablature format, and can even be supplied
turning to combined monitoring solutions. directly to local authority or environmental
These combined solutions bring together organisations – getting ahead of potential
several real-time hazard monitoring devices in site-visits from inspectors.
one enclosure, which can be easily installed at These remote reports allow managers to
the edge of a site and, once powered, require check data streams across multiple units and
minimal further interaction. Data capture multiple sites remotely, reducing physical
continues seamlessly, and reporting can be time spent on site. By being able to provide
entirely customised to suit the needs of the data in email/file formats to environmental
end user. These units can be easily relocated and local authority inspectors directly, this
as site boundaries change or redeployed to also reduces the time having to spend
new projects. Having a constant source of managing data and ensures environmental
A Casella boundary monitor at work on monitoring data gives projects a safety net incidents are prevented, and data is reported
a construction site in terms of accountability. Data is always on in a timely manner. ce
CONSTRUCTION EUROPE MAY 2021 39
EQUIPMENT
CRUSHING & SCREENING
New range
of crushing
and screening
equipment
from Finnish
manufacturer is
diesel-electric
Manitou launches
telehandler lines
MT compact units, the Vision and
Vision Plus MRT rotating series
and ultra lightweight models are
announced by French OEM
M anitou has launched a
range of new telehandlers,
including a pair of compact
The 9m model weighs less
than 3 tonnes, which also aids
transport. In addition it offers
is the Ultra Light Manitou
(ULM) range of very compact
telehandlers that can be towed
It expands the previous MRT
offering in this working height
area by two models: the MRT
MT units, the new Vision and 35cm ground clearance and 3.3m on a standard trailer behind a car. 1645 and MRT 1845.
Vision Plus versions of its MRT turning radius, plus hydrostatic The 27,000kg machines are The highest capacities are
rotating telehandlers and the transmission. 1.4m wide and 1.9m high, which grouped together in the Vision+
ultra lightweight ULM series. The MT units also boast a new makes them the world’s smallest range, which features 12 new
The company also promises to user-friendly dashboard, with telehandlers, claims Manitou. The models, including six more
make its entire telehandler range notifications in 22 languages. ULMs will offer four wheel drive models than the MRT range’s
available with full electric or A new joystick sensor system and oscillating rear axles, and will previous offering: the MRT 2260,
hybrid-powered options. automatically stops risky be compatible with all Manitou MRT 2660, MRT 3570, MRT 2570
The new MT compact range behaviour and alerts the site attachments once testing has and MRT 3060. Lifting heights
consists of two models, offering manager if the machine is being been completed. range from 22m to 35m and offer
7m and 9m working heights. driven with the boom up or Manitou’s new MRT Vision and a much improved capacity of up
Designed for particularly narrow without the seatbelt fastened. Vision+ range provides a new to 7 tonnes.
areas such paths, gates and There is also a new clean oil look machine with a number The cab has been designed to
garage doors, the models are 2m solution that monitors the of updated features. The Vision offer full access on both sides
wide x 2m high, yet can still reach hydraulic system. range completly replaces the and direct access to the ladder.
the third floor of a building using An additional stop/start previous MRT models to meet In addition, there are no roof
the 9m model. solution automatically stops Stage V emission standards. bars on the Vision Plus versions,
Its updated fork head system the engine when not in use and The Vision series offers 14 adding to the improved visibility.
means the forks can be folded restarts it when the operator models with heights ranging The models also add a larger
in for transport, bringing the touches the joystick. from 16m to 25m, for a load dashboard with a bigger
machine length down to 4.67m. Another launch from Manitou capacity of up to 4.5 tonnes. touchscreen. ce
CONSTRUCTION EUROPE MAY 2021 41
EQUIPMENT
ON-SITE EQUIPMENT EARTHMOVING
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CECE
As Europe begins
to recover,
CECE calls for
What’s the real
reasonable
pricing for steel price of steel?
E uropean construction
equipment manufacturers,
and more in general downstream
by the United States to impose
tariffs on steel products on
national security grounds. Until
of them have already been
exhausted.
Steel downstream users are
competition coming from
producers based in countries
with less stringent environmental
steel users, have been facing 2018, imports of steel products also experiencing longer delivery rules.
higher prices of steel products into the EU increased sharply times, also as a result of demand To date it is not yet known how
in the second half of 2020 and against a background of a backlog during the outbreak of the CBAM will be designed, and
first quarter of 2021. They call persistent overcapacity in the Covid-19. which sector will be included
for an end of the steel safeguard global steel market and unfair The situation for steel in this measure. The European
measures to ensure a competitive trade practices by certain trading downstream users is also Commission will present its
steel market. partners. The EU investigation aggravated by other trade proposal in June 2021 with the
The main reason for the price found that US tariffs on steel defense measures impacting goal of enforcing the CBAM in
surge seems to be a supply- were causing a diversion of trade the steel price, like antidumping 2023. This measure when in force
demand imbalance in the flows into the EU. For this reason, duties. In this regard, it is worth will also increase the cost of
European steel market. Demand the EU has deemed it necessary recalling that in January this year imported steel.
for steel from the EU industry has to protect EU steelmakers against the EU imposed provisional anti-
risen as a consequence of the excessive imports with safeguard dumping duties of 4.8-7.6% on COMPETITIVE EU STEEL
economic recovery, but, supply measures. Turkish Hot rolled flat products MARKET ESSENTIAL
could not meet demand due to a The EU safeguard measures (HRFS) with definitive duties Against the background of a
reduction in domestic as well as concern 26 steel product scheduled for July. possible extension of the steel
imported steel production. categories imported from a list The future Carbon Border safeguard measures, CECE
Whereas the reduction in of developing countries and take Adjustment Mechanism (CBAM), together with a coalition of
domestic production has been the form of Tariff-Rate-Quotas introduced by the EU green deal, downstream steel users urged
intensified by the Covid-19 (‘TRQs’) per country, above which could also have an impact on the the EC not to extend these
outbreak, the reduction in a 25% duty is levied on imports. imported steel price. measures beyond June 2021. The
imported steel is a consequence The safeguard measures were The CBAM is an environmental coalition of steel downstream
of certain EU trade measures, imposed in July 2018 for a period and trade measure aimed at users consists of the automotive
in particular the steel safeguard until 30 June 2021. reducing the risk of carbon and automotive suppliers’
measures. Following a request of 12 EU leakage outside the EU by sectors, the manufacturers of
member states the Commission ensuring that the price of home appliances, construction,
STEEL SAFEGUARD initiated an investigation in imports reflect more accurately agricultural and electrical
MEASURES February this year to assess their carbon content. If imports machines as well as technology
Safeguards are trade measures whether the safeguard measures of carbon intensive materials and wind energy industries.
meant for situations in which should be extended beyond 30 from third countries pay an In a joint statement issued
an industry is affected by an June 2021. The investigation amount equivalent to their on 26 February the coalition
unforeseen, sharp and sudden will be concluded by the expiry carbon content, production representing steel end users
increase of imports causing (or date of the existing safeguard relocations outside the EU said extending the safeguard
threatening) serious injury to measures on 30 June 2021. should be avoided. This should measures beyond June 2021 will
domestic industry. protect domestic only add to the uncertainty and
The EU steel safeguard GLOOMY OUTLOOK FOR producers adverse market conditions that
measures were introduced as DOWNSTREAM USERS from steel users are currently facing.
part of the European Union’s It must be recognized that the As the former Commissioner
response to the 2018 decision steel safeguard measures have for Trade Cecilia Malmström
not had the effect of increasing pointed out, the root cause of
the steel production capacity Riccardo the problem in the steel sector
in the EU to the level needed Viaggi, is global overcapacity, as a lot of
by the EU industry. Moreover, secretary steel and aluminium production
certain steel products are still general of takes place under massive state
not produced in sufficient CECE subsidies, and under non-market
quantity in Europe by conditions. This problem can only
the European steel be addressed by international
CECE office in Brussels industry. cooperation, getting to the
E-mail: info@cece.eu The shortage source of the problem and
Tel: +32-2-706 82 26 of steel in the working together with trade
www.cece.eu EU remains and partners. What is clear is that
makes it evident unilateral solution cannot be the
FIND US ON that import quotas answer. Excessive protection
of the safeguard will only result in an
measures are uncompetitive European
insufficient, as some steel industry. ce
48 CONSTRUCTION EUROPE MAY 2021
FIEC
Spotlight on carbon
European contractors association
FIEC examines challenges ahead, as a
revision of the Energy Performance
in Buildings Directive looms
S hortly after the launch of the
European Green Deal in 2019,
FIEC reported in this column
EU climate ambitions could not
be achieved unless there was
a corresponding upgrade of
that we were trying to anticipate the Directive. The inevitability
what the policy makers would of this meant that FIEC quickly
do about carbon in construction. stopped asking why and started
There were rumours about discussing how. No sooner
including construction in the had our EPBD Working Group
Emissions Trading System (ETS). met for the first time than the
We knew that the issue would consultation was published.
not go away and sooner or later, The survey addresses, amongst
the EU institutions would stop other things, the concept of zero policy and eventual regulation cost of this transition, with zero-
merely talking about carbon in emission buildings and reporting is incredibly difficult. Firstly, emission machines averaging
construction and start regulating. on whole life carbon emissions there is a lack of consensus a whopping two to three times
Fast forward to the present and from buildings. For our Working about the available data on the price of a diesel machine.
we can see better where policy is Group, it is clear that there embodied carbon. Figures The implications are obvious:
heading. The first big legislative are two big challenges, which diverge widely, ranging from zero-emission construction sites
proposal for FIEC’s Technical are, furthermore, inextricably “2–38% and 9–46% of the total life are possible now, but the price
Commission is out of the connected. The first is how cycle emissions for a conventional of construction – at least in the
starting blocks. We are currently to link the EPBD to circularity building and low energy building short term – has to rise, to make
working on our response to the and to ensure that these two respectively. Without clear and these sites feasible in reality.
consultation on the revision policy areas are integrated and reliable baseline data, how can a In FIEC we often say that
of the Energy Performance not handled separately. The reduction target be set? contractors build what clients
in Buildings Directive (EPBD second is the transition from The second challenge is ask them for. This does not
2010/31/EU1). We expect to “zero energy” to “zero emission”. which embodied carbon to mean that contractors cannot
be working on this legislative Energy efficiency has always tackle? Does the production of influence the transition to zero-
initiative for the rest of 2021. been linked to decarbonisation, construction products represent emission sites. Indeed, they are
but now this relationship is the quick win, or does this lie even driving the change. This
WHY ANOTHER evolving as the emphasis shifts elsewhere in the ecosystem? is good news for policy makers
REVISION OF EPBD? more to the latter. For the best chance of success, because the industry will adapt
A few months ago, in a meeting everything has to be considered. to regulatory changes designed
with the European Commission, WHOLE LIFE CARBON So let’s look at this from the to tackle embodied carbon.
FIEC asked this question. After For a long time, the focus of perspective of contractors. However, there is the potential
all, the ink was barely dry on the EPBD has been about resistance of the market to
the recently adopted revision. the energy consumption of ZERO-EMISSION accept the inevitable rise in the
The answer was clear. The new buildings. Now the discussion CONSTRUCTION – price of construction, which
about embodied carbon is at DISTANT OR NEAR will result in more expensive
the top of the agenda in all HORIZON? buildings and infrastructure
the videoconferences that are Compared to only eighteen as well as renovation and
currently filling FIEC’s diary. As months ago, things are really maintenance. Some of the
a reminder, embodied carbon moving. Larger contractors organisations, the rhetoric of
is mainly generated by the especially are tackling this which frequently threatens to
production of construction challenge, planning the drown the arguments of the
materials, the construction transition to zero-emission industry - which after all has
FIEC process on site and the site machinery as well as the knowledge and experience
Brussels, Belgium. transportation of materials to – transportation of both materials and will have to deliver the
Tel: +32 2 514 55 35; and waste from – construction and personnel between the site solutions - would do well to
e-mail: info@fiec.eu sites. The challenge of energy and the loading/recycling point understand the significant role
www.fiec.eu efficiency has not disappeared, or office/home. Electrification of the market and wider society
but inevitably, as energy in supporting the construction
@FIEC_Brussels
is already underway, although
performance improves, then some contractors report that ecosystem through the
the percentage of embodied transition. Accusations that the
FIEC EU
it remains hard to acquire/rent
carbon in the whole life cycle of sufficient electric machines; and industry is dragging its feet and
a building increases. Therefore, it hydrogen-powered machinery lacks ambition in terms of its
Recognised “Sectoral Social can no longer be ignored. is expected to be in use within environmental obligations are
Partner” (employers) However, even knowing where three to ten years. However, simply not accurate, let alone
to start in terms of developing first movers are bearing the fair! ce
CONSTRUCTION EUROPE MAY 2021 49
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