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DESCRIPTION CN112427790A
10 Rebar flash butt welding method for construction engineering

[0001]
14 Technical field

[n0001]
18 The invention specifically relates to the technical field of construction engineering, and in particular to a
method for flash butt welding of steel bars for construction engineering.

[0003]
23 Background technique

[n0002]
27 The flash butt welding process has the advantages of high degree of automation, high quality stability, and short
welding time. It is widely used in the butt welding of steel materials in construction engineering. However,
during the welding process, the steel materials are usually exposed to the external environment. A large
number of corrosive substances contained in it will invade into the weld and affect the mechanical properties
of the welded joint. In addition, the steel bars are mostly made of carbon steel, and the mechanical properties
of the welded joints are often the weak link of the steel bar after butt joints. Therefore, in order to To improve
the mechanical properties of steel butt welding, it is urgent to develop a new type of steel flash butt welding
technology.

[0005]
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38 Summary of the invention

[n0003]
42 In order to solve the above technical problems, the present invention provides a method for flash butt welding
of steel bars for construction engineering.

[n0004]
47 The present invention is realized through the following technical solutions.

[n0005]
51 The present invention provides a multi-stage vent hole simulation simulation debugging system, which
includes the following steps:

[n0006]
56 Step 1: Preliminary stage: Use electrostatic spraying process to spray appropriate amount of alloy powder on
the connecting ends of two steel bars to form an alloy layer;

[n0007]
61 Step 2: Preheating stage: heating the connecting ends of the two steel bars sprayed with alloy layer respectively
through resistance heating;

[n0008]
66 Step 3: Flash butt welding stage: By applying voltage to the two steel bars and applying top force to the two steel
bars at the same time, the two steel bars to be connected move closer to each other until they are in contact
with each other and the short-circuit current flows. The ends of the steel bars to be connected are heated to
gradually melt, and the two steel bars are fused together at the same time when the contact surface of the two
steel bars flashes.

[n0009]
74 The alloy material in step one is Ni-based alloy powder or stainless steel alloy powder.

[n0010]
78 In the preheating stage of step 2, the surface temperature of the two steel bars to be connected after heating is
100-150°C.

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[n0011]
83 The duration of the preheating phase in step two is not less than 15 minutes.

[n0012]
87 In the flash butt welding stage described in step 3, the speed at which the connecting ends of the two steel bars
move toward each other is 2.1 mm/s to 2.8 mm/s.

[n0013]
92 Assuming the length l of the alloy layer in step one, and in the flash butt welding stage in step three, the flash
margin is m, then the following relationship between l and m is satisfied: (l-m)/2≥10mm.

[n0014]
97 In the flash butt welding stage described in step 3, the flash margin is 10mm-60mm.

[n0015]
101 The length of the alloy layer in step one is 20-70 mm.

[n0016]
105 The thickness of the alloy layer in step one is 0.3～2.0mm,

[n0017]
109 The beneficial effect of the present invention lies in: adopting the technical scheme of the present invention, by
coating an appropriate amount of alloy powder before flash butt welding, these alloy powder materials enter
the interior of the steel metal material structure during the welding process, and the metal structure of the steel
bar at the weld It has a regulating effect, improves the performance of the metal structure, makes it have more
excellent corrosion resistance, connection strength, and improves the quality of flash butt welding. In
addition, during the flash butt welding process, by adopting an appropriate amount of flash margin , So that
the weld can be heated evenly, which helps to improve the fatigue resistance of the weld and prevent fatigue
fracture during later use.

[0021]
120 Description of the drawings

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[n0018]
124 Figure 1 is a process flow diagram of the present invention.

[0023]
128 Detailed ways

[n0019]
132 The technical solution of the present invention is further described below in conjunction with the
accompanying drawings, but the scope of protection is not limited to the above.

[n0020]
137 As shown in Figure 1, a method for flash butt welding of steel bars for construction projects of the present
invention includes the following steps:

[n0021]
142 Step 1: Preliminary stage: spray an appropriate amount of alloy powder on the connecting ends of the two
steel bars by electrostatic spraying process to form an alloy layer; further, the alloy material in step one is Ni-
based alloy powder or stainless steel alloy powder.

[n0022]
148 Step 2: Preheating stage: Heat the two steel bars to be connected with the alloy layer respectively through
resistance heating; in the preheating stage of step two, the surface temperature of the two steel bars to be
connected is 100～150 after heating. ℃.
151 The duration of the preheating stage of step two is not less than 15min.

152 By adopting the technical scheme of the present invention, by preheating the ends of the two steel bars to be

connected, the metal structure of the steel bars will not change too quickly due to heat, reduce the thermal
stress generated by the excessive temperature difference inside the material, and help to improve the
connection. The fatigue resistance performance.

[n0023]
159 Step 3: Flash butt welding stage: By applying voltage to the two steel bars and applying top force to the two
steel bars at the same time, the two steel bars to be connected move closer to each other until they are in
contact with each other and the short-circuit current flows. The ends of the steel bars to be connected are
heated to gradually melt, and the two steel bars are fused together at the same time when the contact surface of
the two steel bars flashes.

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164 In addition, in the flash butt welding stage of step three, the speed at which the ends of the two steel bars to be
connected move toward each other is 2.1 mm/s to 2.8 mm/s.
166 Assuming the length l of the alloy layer in step 1, and the flash remaining in the flash butt welding stage of step

3, the following relationship between l and m is satisfied: (l-m)/2≥10mm.

168 Step 3 In the flash butt welding stage, the flash margin is 10mm～60mm.

169 The length of the alloy layer in step one is 20-70 mm.

170 The thickness of the alloy layer in step one is 0.3～2.0mm,

[n0024]
174 By adopting the technical scheme of the present invention, by coating an appropriate amount of alloy powder
before flash butt welding, these alloy powder materials enter the interior of the steel bar metal material
structure during the welding process, which adjusts the metal structure of the steel bar at the weld and
improves The performance of the metal structure makes it have more excellent corrosion resistance and
connection strength, which improves the quality of flash butt welding. In addition, during the flash butt
welding process, by adopting an appropriate amount of flash margin, the welding place can be evenly heated
It helps to improve the fatigue resistance of the weld and prevent fatigue fracture during later use.

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