SERVICE MANUAL

Machine: PLL PSD

Manual No: 119000

Edition 2003

6 Mast system

Design and function ....................................................................................................... 6.3

Mast system ........................................................................................................ 6.3
Fork carriage ....................................................................................................... 6.3

Repair instructions ......................................................................................................... 6.4

Replacing the mast .............................................................................................. 6.4
Dismantling and assembling the masts, general ............................................................ 6.4
Fork carriage, general ......................................................................................... 6.5
Dismantling the fork carriage .......................................................................................... 6.5

Diagnostics and trouble shooting ................................................................................ 6.6

Trouble shooting chart ......................................................................................... 6.6

SERVICE MANUAL
6.2

SERVICE MANUAL
 Mast system / Design and function / Mast system 6.3

Edition 2003

6 Mast system
Design and function

Mast system
The truck variants in the P series have the following fork/mast alternatives:
• PLL: Low-lifting forks
• PSD: Mast

Fork carriage
Different fork arrangements are mounted on the back of the fork carriage.

SM_PLL PSD_06_119000_2003.fm
SERVICE MANUAL
6.4 Mast system / Repair instructions / Replacing the mast

Repair instructions

Replacing the mast

Dismantling and assembling the masts, general

The following is generally applicable for all types of masts when dismantling:
• Stand in an area with adequate ceiling height and with approved lifting devices.
The following is generally applicable for all types of masts when assembling:
• The mast is assembled in the reverse order to dismantling.

SERVICE MANUAL
 Mast system / Repair instructions / Fork carriage, general 6.5

Fork carriage, general

Dismantling the fork carriage

1. Lower down the fork carriage on a Euro pallet, or the like.
2. Remove the lift chains.
3. Lift up the inner mast with truck’s standard hydraulic system until the fork carriage
is released.

Important!
Observe great caution!

4. Reverse the truck away.

SERVICE MANUAL
6.6 Mast system / Diagnostics and trouble shooting / Trouble shooting chart

Diagnostics and trouble shooting

Trouble shooting chart

0

Table 6.1 Symptom/Action table

Symptom Possible reason Action

Play on mast. Mast rollers not shimmed enough. Re-shim.

The mast lowers Mast rollers shimmed too tight. Re-shim.

unevenly, jumps.
No grease on the mast roller surfaces. Grease roller surfaces.

The mast squeaks. No grease on the mast roller surfaces. Grease roller surfaces.

SERVICE MANUAL