Metrology & Measurement (THC IE 602) Assignment on: (Gauge Design) Prepared by : Laxman Shrestha(THAO7SBIEO17)| —Ui)luppen deviation of ‘f” shaft > - sept i 7 ‘AGE NO.: 5 ; ‘Design the general type Go SNO-HO gavae for canny having oHtfe - Givens | (micron) = 0-45 (HY? +0-004D qe Li) 20M falls in the. diamele step’ of 18mm fo 30” 7 Uv) STF 246-0 (yy TTR 2856” | Lui) i220» allowance joy. of gquge, tolenanca.- : Relation o - ~ D =Viexd = 23:9999 mei pool] fy) ae os (22-2399) 4 0-004%23: 2399 = 450]4_micwns And) | ITF = OF FH [bud BOTT = AOC misvongs > 0-02L ma ITS SOCK H2SxL-B0I = 97-6eS MINS > G.03B_ may feel 7 ore} Upper» Deviahion of slaff = -s:$D. Le = -§-5 (23-2379) = 70.02 mm v tor Rolei- [Rr shat “Le of hole = BS +FD [ud of shaff 218-5 - Osh | 4 : 2 AD4O =B0-Gav emmy | Wen o-od min 7 1998 MM 7 UU of hole = Lt + 117 y | s dotoorl [EE of shatk: Di - ITS x | = 20-021 mm 98 - 0-08 2 = 19+ 34ue mm |‘Wear allowance ov ge, tolenan (Pravge, Aplerance_='10'/. of work tolerance. a a ayo x0" 024 F-00021, pencam (oo \ i Kor0oU" = 000024 M7 ui} 1 . i ow) For hole, Lower limit of GO_gavge = BS -+ Wear allowene 220% 0G! 1320-00021 ,mm 1 Uppe limit of GO gayje FUE + Gage Folenane £ 90-0002L +:0-0021 = 90:0023L mm No -GO_plwa_gavge fowas- Wenit of NO GO gage = UE of hole Fao oi mm tot Ty Upper ~ amb oF Noao Gaye = BS + Fondamarat Polenane . ST BOF OOM pcoon Om = 20-024 40-0097 TT = QO 02SL Imm7 . WENO), | | Cate 7 Oe of of work tolerana for shafts toleran wr sha = X0-039 1 29.0083 MM in |__ Grauge_ +4 Wears Folevance for ehafF = 10% of garge Folenane, Zo. K 0'DE3 | ( = 0-00088 mm G0. Snap gauge © [ “2 Uppen limit of GOignuge = 0S “PD: Bea) allounne = Q0-0:02- 9- 00039 = 19-9994 mm ~ lower limit of GO snap. gaye = (GS-— FD» Wear allowane ' ty lace Gravge bleome = 20-0:02- 0193934-0-003D 219-9964 mm upe } Uppeb-lirmit of w0-AD snap garge = OS DED = PongareFe = Q0-9.02- 0093 = _ FAG 94F I eR BF WP ee | a — rie \LL: of Weleda Fig ie for hole '- we ob iat g-38r <7 ae “" Th Yuan Qlowancl = O6I3> mw Polenane oss, A/a oleron ; ) Re rm - Alo 0 Lol seal 219.947 Uv TTT) 0-03 Fay For shaft:‘AGE NO.: DATE estan ‘the gene type (GO £0 HO" Favre fr. | Uo mm shaff & hole pair Designated aS 40H8]AS , given th YW) 20. mm _Lies_in the aiameler of. 31-S0 mm ; : )| TTR =QSi _ (9) LTI9=4oi 2 Up eoear allowante assumed to be 10% of gaug 2. tolerance - that b = | £0463 YD +0-001D Lappe aviation of shaft 269) bot" % Diameter (D) =VDena XDmin » = yorso = 4g DAR me ’ Fundamental tleane unit (i) = 0-US3 9 D+ 0-00lD 0-453 x %/ag-9298 + v-oDix 3-7243 15344 Lm = _O-uolb ma w Updos Deviation TS TTG Fast = g5xoUv1b = 0.0393 mm 16D oy ~IT9 sHol “FQAoxKo-mls 70-064 mM = 16K (BE 9298) | =~ 0-0g0m™ wf hole [fer shaff ‘Loos Umit of hile = OS 4D» [Wppes limit of ghafh ~ BS — FD: = hoto Suyomm Le ygld0ko | 52 AEmr pre Unik of Wile OC + TTR a = = yo+ 00393 | 40.0358 mun | = 3737 = 0-064 | TO EOAGE NO.: DATE: _ | auge folenane Y Johauge Folenane wane 7. ____ fr “KOE Tow7, of work tolenane Bray SOF of weve Fe | = ly X 0:0399 =10_ XK 0-064 190 URE Z0-W0S9B m7 = 00064 mm 4d 3 Her allowance ? vy) (eWear allowarie fov for Wile = 107. of Gangs Folesane waft > (07 OF gerae Plone elo K 0.60393 Flo. 0rooby (@ “we = 0:690393 mm 00a 64. mm ° quge.” — 7 for hole; = BS-+ Wear allowene =F HO + 0100393 7 40-0893 mM — owes Umit.of 40 plug g if Upper UauF of Gd pg gues UO Gaoge telanz = 40-600393 F 0-00393 i 1 = 4or 04s ma T ) st ‘ nl ) RO gage TP tows Umi) of 0-0 9-gar9e aad, | »_ pv f Ie\Jpper limit of _N0-60 gauge 2 LL * Gauge Joleran a’ hs < 240-0993 + 0-003g4 . t Z_Yo-0482 tm | Uppa Nini of — Gio crap gaoge = BS = (FD: twee allowane) = 4o- (0-080 +O oad bY) mm 29-9194 ma ! 1 1 -(F-D + wear allowance + Lower Umut of G0 cnap gauge = BS: Wy Aavge Plean€) = 40-0-080-+0-cyby + O-D64) = B9+9130F my aad _garge (Pl Upper Unik Of ROAD \gange = OS.— (FD + RandareRl bIereA) | © L440- (o-0gd +0-064)mm = 94-959 mm “Iw Ur af No-GD snap gave = BC - (FD. Fandame Falenanwthiange plenare Z40- [0-08 0-4 0-064 40-064) = _ 49-8507 mm| UL of he 7 UIE wen et - NO-aO DATE: t Vs. rari) "at } - Boe 7777, : 7 Gavge foleron & : t (peas aoe i = oO j ) ma [| Bovear qnowet ao : i Gravge: folenam © | ttE aa ~~ Q3Sesigo a general ype EO LZ NOAD Faye for +emm WIT t= 162 v) 516 = Sod Wears qllowance 1vY. pf- gauge tolerance : y "AGE NO. DATE, 1 components having Uo HRs - Given) Alminor) ~ousgD + 0-0iD , i _ Upper 2eviation of shaft sR opt po yo mm falls in the alan’ ke clep of 40-S0 mop Aol Diameks (D)=f Govso = 3G 729E M7 asaomertal Alevaee= UA) = oS SG AAG 4-0-0014 (38: 7238) = 45642 4m o-anis mm 7 SITES El SK WUIb = DOZEN ITE = 10, =loxovns ole mm $l oppor pittahor for shart = mars het = 2-5 (38 FUIE) -—0-008F mn hole; for shafl _- \ | U of holt =BS TED [ue OF ape = one FD: es uoro H4omm | = 4o=0-008F : | TS BS-ggIS 7 Te OF HNC SF UF ITI = Hoe 0-0 ST 0 mm [Ute of ghaft = UL: - LTE = ag iga3- Orolb = 39°9tSS md——|fr_nole_ “AGE NO:: \ for nee] a —fhauge tolerance 210% of eoork tolenanaa} Cr ange blenane. rol of panel Ep X O:09S S10 0° obb Two 10D - = 0 -oDr\bm ” 060025 wr + Plea allousne = o7.of Raye felerand 4 Wear qlloewante ort gee flan: Flo KO1002S = tox oes TWO TO = o-om2s = 07aavss mm Fochole; (GID _gavge: towed Unk of GO plug gauge = OS + wear -qllowanca, — or or CTV2s = 4070025 MN) T = BS: tWeasr-qiewane + Haz heen Upper linvt of, 40 plug gauge e4o+o0-0xo2S4. 0-092 = HO-IDLE mn 5 flag mt Toute Uruk of NOHO g play are = GS + Pindamarat tat ne Oye Ua OF ROAD pug paige = | = L1o 40-025 + 0 -OD2S = 40-0275 ™™ = O40: Ts4 = 4010S ™™ TTI | intel ene Bs: phunaarentet Folenane TROPICfoc chal O-s gauge. — Uppe= UmiF oF QO-snap gage 2 BS (ED Twas aMowane)—, eeyor (O-eSH + O° KHOVEY i 2 39-9915 mm ! (ower UmiF oF Go-snap gage = BS [FD -tweas qMowane FG, -40- (o-uve} + 0-cbt g-sct6) 33-9999 mm Sane) 0-G0_sn Uppe> Timit of 0-0 snap gteye = BS: -UF-D 4 Fan damerFe doles ance, cHq0 - [0 02eF + 0-018) = 39+97SS mm Too Linw F oF M0-GO shap gage = BSCE D- Pandaneted blehane =r aoge poteeed | r0- LO-GDEP KOOL OCHS) | 99-9939 mm »_t> T (Dean allowance c Gavge fran soo} polenance al Alo-H0\ Hd VA [= 9.4. [Design a corkshop +y o - (Design a pe Ok NO-GO A 7 _|napectirg Bofe Shaft Use follesing Barta 7 ee (jl 2 0-45 D? 40-004) Gy AD- BY chaft = -5 5D" Gin] ITB = asi Civ)| 30 eum falls i ee the Biameler clep of 1@ 430- jqmeloy T Diarl) > Te xso 2 Qe. 2379 mO (De 0: 454 ( 23-2995) 4 Co woLTTS D399) = 41-3074 microns = 0: ols mm -..gTIS = QSE = BSX0 0013 > 9.03% mM) | UY P.D> for shapF = - 850° oa 2 -€ 5 ¥(23'2399) = -0:02 mm :Uppes Umit of ghalt = 8S -F-D- 30- 0-02. " ' TIE MAT lowes Uru of shaff = Uppes Gm - 21 22998-9035 j = 29-g4a lov: of work }lerance, u Gravge. polenanee. O-1X 0035 =0:0023 mm poner allewan® = 0-4 x0-0933 = O' SUOTS MFT b “CAD sing. gange.” - imik of &O xn, )_gauge= QS -( Ppt wear alloo =. 30 (0-08 + 0- e033) L 29+9797 ™™ Towa UmiF oF GO ving GR = Uppasurtt— (pCR SOF IFIF = 0 UDe SOR TT“AGE NO.: DATE: G)NOGd ving gae* : : ? Uppar Umar “of WTO ig FE SBS HED FTP) q = 30> (0-02 F 0033) a 29 94 Temes Um of 0-H ving gerge ~ = BS UEDA EEF GARE} = 40-002 + 410334 0°0032) ~ 29-948F mem sept = 05'38 nw ——._ G- wear alfouante 7 Gome EL Wy a Gavge pieang - 4 fae t 7 / Aauge pol erance F Le op ehatt 25am , j > ae| _itlin minons) ie O-NSYB tooo Mi) The value of ITF 216s {| vt Uil|_as mm falls in the Siameter clep' of 1® &30- I t | Solution Wiameten tp) = Vigyeo 2 23:B79_mm

CL4 TT = 2540071 = ap our Tower lietF of fole (LL) > GS +FD-= 2540.00 = 2600 Nowy _ Work Tolerance: on hole = Ut =CL- = Qsort -as = 0021 mM Crange Berane Hier of work felevane _ =p 0621 my aah altewance Sine, fre Aolenance on nol | _ — SSS SS f| = 010X 01071 eis less FRog a st‘|Gro_ gay Hole polervcun ee v “owe? a of Go aes = = CC of pale = BSN. F 0-002) 2 Qsoogst ‘mm Upper limit of Goo gauge. Uppe limit of Mobo gauge = Hb of rele v, lowe limit of Aot- Go Gee S aeo2i— G007L = 26-01e39 my