Professional Documents
Culture Documents
TRACTORS
OPERATOR’S MANUAL
Electro-Magnetic Compatibility (EMC)
This tractor complies strictly with the European Regulations on electro-magnetic emissions.
However, interference may arise as a result of add-on equipment which may not necessarily meet
the required standards. As such interference can result in serious malfunction of the unit and/or
create unsafe situations, you must observe the following:
z Ensure that each piece of non-Case IH equipment fitted to the tractor bears the CE mark.
z The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits
imposed by the national authorities of the country where you use the tractor.
z The electro-magnetic field generated by the add-on system should not exceed 24 V/m at any
time and at any location in the proximity of electronic components.
Failure to comply with these rules will render the Case IH warranty null and void.
TABLE OF CONTENTS
SECTION 1
GENERAL INFORMATION AND SAFETY
TO THE OWNER ...................................................................................................................................... 1-1
END USER LICENCE AGREEMENT TERMS ......................................................................................... 1-2
PRODUCT IDENTIFICATION ................................................................................................................... 1-3
ECOLOGY AND THE ENVIRONMENT ....................................................................................................1-6
SAFETY INFORMATION .......................................................................................................................... 1-7
SAFETY DECALS ................................................................................................................................... 1-14
INTERNATIONAL SYMBOLS ................................................................................................................. 1-19
AIRBORNE NOISE EMISSION .............................................................................................................. 1-20
SECTION 2
LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
CAB ........................................................................................................................................................... 2-4
ELECTRICAL POWER PANEL .............................................................................................................. 2-20
DRIVER’S SEAT ..................................................................................................................................... 2-23
PARKING BRAKE, THROTTLE AND FOOT PEDALS ........................................................................... 2-31
CONTROL ELEMENTS ON THE STEERING COLUMN ....................................................................... 2-33
INTEGRATED CONTROL UNIT (ICU) ................................................................................................... 2-36
POWERSHIFT TRANSMISSION SYSTEM ............................................................................................ 2-76
DIFFERENTIAL LOCK ............................................................................................................................2-97
FOUR WHEEL DRIVE ............................................................................................................................2-99
FRONT AXLE SUSPENSION (where fitted) .........................................................................................2-101
SECTION 3
WORKING WITH THE TRACTOR
IMPORTANT NOTES ............................................................................................................................... 3-2
CONNECTING JUMP LEADS TO THE BATTERY .................................................................................. 3-4
STARTING THE ENGINE ......................................................................................................................... 3-5
STOPPING THE ENGINE ........................................................................................................................ 3-8
POWER MANAGEMENT (PM) ...............................................................................................................3-10
CONSTANT ENGINE SPEED ................................................................................................................ 3-11
HEADLAND MANAGEMENT CONTROL (HMC) ................................................................................... 3-13
TURN ASSIST (WHERE FITTED) .......................................................................................................... 3-24
REAR PTO ..............................................................................................................................................3-26
FRONT PTO AND THREE-POINT HITCH (where fitted) ....................................................................... 3-40
ELECTRONIC DRAFT CONTROL (EDC) .............................................................................................. 3-56
ELECTRO HYDRAULIC REMOTES ...................................................................................................... 3-68
THREE-POINT HITCH ............................................................................................................................3-86
QUICK HITCH ......................................................................................................................................... 3-92
LINKAGE STABILISERS ........................................................................................................................ 3-94
DRAWBARS AND TOWING ATTACHMENTS ....................................................................................... 3-99
TRAILER BRAKING SYSTEMS (where fitted) ..................................................................................... 3-112
WHEEL TRACKS .................................................................................................................................. 3-119
BALLASTING AND TYRES .................................................................................................................. 3-134
SECTION 4
LUBRICATION AND MAINTENANCE
GENERAL INFORMATION ...................................................................................................................... 4-1
PROTECTIVE GUARDS .......................................................................................................................... 4-5
LUBRICATION AND MAINTENANCE CHART ...................................................................................... 4-10
WHEN THE WARNING SYMBOL APPEARS ........................................................................................ 4-11
EVERY 10 HOURS OF OPERATION OR DAILY ................................................................................... 4-14
EVERY 50 HOURS ................................................................................................................................. 4-17
EVERY 100 HOURS ............................................................................................................................... 4-28
EVERY 300 HOURS ............................................................................................................................... 4-29
EVERY 600 HOURS ............................................................................................................................... 4-33
EVERY 1200 HOURS OR 12 MONTHS ................................................................................................. 4-40
EVERY 1200 HOURS OR 2 YEARS ...................................................................................................... 4-46
EVERY 3 YEARS ................................................................................................................................... 4-54
GENERAL MAINTENANCE ................................................................................................................... 4-55
STORING THE TRACTOR ..................................................................................................................... 4-73
SECTION 5
FAULT FINDING
INTRODUCTION ...................................................................................................................................... 5-1
ENGINE .................................................................................................................................................... 5-4
TRANSMISSION ...................................................................................................................................... 5-7
HYDRAULICS ........................................................................................................................................... 5-8
THREE-POINT HITCH ............................................................................................................................. 5-9
BRAKES ................................................................................................................................................. 5-10
CAB ........................................................................................................................................................ 5-10
ELECTRICAL SYSTEM .......................................................................................................................... 5-11
SECTION 6
ACCESSORIES
AFS 200 MONITOR (where fitted) ............................................................................................................ 6-2
COOLANT IMMERSION HEATER ........................................................................................................... 6-3
TRANSMISSION OIL HEATER ................................................................................................................ 6-3
ROTATING BEACON ............................................................................................................................... 6-4
AUXILIARY HEADLIGHTS ....................................................................................................................... 6-4
ADDITIONAL 40 AMP SOCKET ............................................................................................................... 6-5
BATTERY ISOLATOR SWITCH ............................................................................................................... 6-6
DYNAMIC FRONT FENDERS .................................................................................................................. 6-7
SECTION 7
SPECIFICATIONS
GENERAL DIMENSIONS ALL MODELS .................................................................................................7-2
VEHICLE WEIGHTS ................................................................................................................................. 7-5
CAPACITIES ............................................................................................................................................. 7-6
ENGINE .................................................................................................................................................... 7-7
FUEL SYSTEM .........................................................................................................................................7-7
COOLING SYSTEM .................................................................................................................................. 7-8
TRANSMISSION ....................................................................................................................................... 7-8
MAXIMUM OPERATING ANGLE ............................................................................................................. 7-9
REAR POWER TAKE OFF .......................................................................................................................7-9
FRONT POWER TAKE OFF .................................................................................................................... 7-9
HYDRAULIC SYSTEM ........................................................................................................................... 7-10
REMOTE CONTROL VALVES ...............................................................................................................7-14
FRONT 3-POINT HITCH ........................................................................................................................ 7-14
BRAKES ................................................................................................................................................. 7-15
STEERING ..............................................................................................................................................7-15
ELECTRICAL EQUIPMENT ................................................................................................................... 7-16
MINIMUM HARDWARE TIGHTENING TORQUES ................................................................................ 7-17
MINIMUM HARDWARE TIGHTENING TORQUES ................................................................................ 7-18
SECTION 8
FIRST SERVICE SHEETS
SECTION 9
INDEX
SECTION 1
GENERAL INFORMATION AND SAFETY
TO THE OWNER
GENERAL INFORMATION SAFETY
This Manual has been prepared to assist you in the Pages 1-7 to 1-13 inclusive list the precautions to
correct procedure for running-in, driving and be observed to ensure your safety and the safety of
operating your new tractor and how to maintain it. others. Read the safety precautions and observe
Read this Manual carefully. Your tractor is intended the advice given beforeoperating the tractor.
for use in normal and customary agricultural
applications. SERVICE AFTER FIRST
If at any time you require advice concerning your 50 HOURS WORK
tractor, do not hesitate to contact your authorised In Section 9, at the back of this Manual, you will find
dealer. The dealer has factory trained personnel, the 50-hour service reports.
genuine manufacturers’ parts and the necessary After you have operated the tractor for 50 hours,
equipment to carry out all your service take your tractor, together with this Manual, to your
requirements. dealer. He will then perform the manufacturer’s
Your tractor has been designed and built to give recommended 50 hour service and complete the
maximum performance, economy and ease of service report sheets (pages 9-1 and 9-3). The first
operation under a wide variety of operating sheet (page 9-1) is the dealer’s copy and should be
conditions. Prior to delivery, the tractor was removed by the dealer after the service has been
carefully inspected, both at the factory and by your carried out. The second page (page 9-3) is your
dealer to ensure that it reaches you in optimum copy of the service performed. Ensure that you
condition. To maintain this condition and ensure and the dealer sign both copies.
trouble-free operation, it is important that the
SERVICE PARTS
routine services, as specified in Section 4 of this
Manual, are carried out at the recommended It should be pointed out that genuine parts have
intervals. been examined and approved by the Company.
The installation and/or use of “non-genuine”
OPERATOR’S MANUAL STORAGE products could have negative effects upon the
A storage pocket for the Operator’s Manual can be design characteristics of your tractor and thereby
found on the rear of the seat. The manual should affect its safety. CASE IH is not liable for any
be kept to hand in this pocket at all times. damage caused by the use of “non-genuine” parts
and accessories. Only genuine Case IH
CLEANING THE TRACTOR replacement parts should be used.
Your tractor is a state-of-the-art machine with The use of non-genuine parts may invalidate legal
sophisticated electronic controls. This should be approvals associated with this product.
borne in mind when cleaning the tractor, particularly It is prohibited to carry out any modifications to the
if using a high pressure washer. Even though every tractor unless specifically authorised, in writing, by
precaution has been taken to safeguard electronic the After Sales Service department of the CASE IH.
components and connections, the pressure
generated by some of these machines is such that WARRANTY
complete protection against water ingress cannot Your tractor is warranted according to legal
be guaranteed. regulations in your country and the contractual
When using a high pressure washer, do not stand agreement with the selling dealer. No warranty
too close to the tractor and avoid directing the jet at shall, however, apply if the tractor has not been
electronic components, electrical connections, used, adjusted and maintained according to the
breathers, seals, filler caps, etc. Never direct a cold instructions given in the Operator’s Manual.
water jet at a hot engine or exhaust.
1-1
SECTION 1 – GENERAL INFORMATION AND SAFETY
z IF YOU DO NOT ACCEPT THIS END USER LICENCE AGREEMENT (“EULA”), YOU MAY NOT USE
THE DEVICE OR COPY THE SOFTWARE. IN THS CASE, CONTACT CNH AMERICA LLC, TO OBTAIN
INSTRUCTIONS ON THE RETURN OF THE UNUSED DEVICE FOR A REFUND. ANY USE OF THE
SOFTWARE INCLUDING BUT NOT LIMITED TO USE ON THE DEVICE, WILL CONSTITUTE YOUR
AGREEMENT TO THIS END USER LICENCE AGREEMENT (OR RATIFICATION OF ANY PREVIOUS
CONSENT).
z GRANT OF SOFTWARE LICENCE. This EULA grants you the following licence:
- You may use the SOFTWARE only on the DEVICE.
- NOT FAULT TOLERANT. THE SOFTWARE IS NOT FAULT TOLERANT. CNH AMERICA LLC HAS
INDEPENDENTLY DETERMINED HOW TO USE THE SOFTWARE IN THE DEVICE, AND MS HAS
RELIED UPON CNH AMERICA LLC TO CONDUCT SUFFICIENT TESTING TO DETERMINE THAT
THE SOFTWARE IS SUITABLE FOR SUCH USE.
- NO WARRANTY FOR THE SOFTWARE. THE SOFTWARE is provided “AS IS” and with all faults.
THE ENTIRE RISK AS TO SATISFACTORY QUALITY, PERFORMANCE, ACCURACY AND
EFFORT (INCLUDING LACK OF NEGLIGENCE) IS WITH YOU. IN ADDITION THERE IS NO
WARRANTY AGAINST INTERRUPTIONS IN YOUR USE OF THE SOFTWARE OR AGAINST
ADVERSE EFFECTS. IF YOU HAVE OBTAINED WARRANTIES WITH REGARD TO THE DEVICE
OR THE SOFTWARE, THESE DO NOT ORIGINATE FROM MS AND ARE NOT BINDING FOR MS.
- No Liability for Certain Damages. EXCEPT AS PROHIBITED BY LAW, MS SHALL HAVE NO
LIABILITY FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OF
ANY KIND WHATSOEVER ARISING FROM OR IN CONNECTION WITH THE USE OR
PERFORMANCE OF THE SOFTWARE. THIS LIMITATION SHALL APPLY EVEN IF ANY REMEDY
FAILS OF ITS ESSENTIAL PURPOSE. IN NO EVENT SHALL MS BE LIABLE FOR ANY AMOUNT
IN EXCESS OF TWO HUNDRED AND FIFTY US DOLLARS ($ 250.00).
- Limitations on Reverse Engineering, Decompilation, and Disassembly of the Software. You may
not reverse engineer, decompile, or disassemble the SOFTWARE, except and only to the extent that
such activity is expressly permitted by application law notwithstanding this limitation.
- SOFTWARE TRANSFER ALLOWED BUT WITH RESTRICTIONS. You may permanently transfer
rights under this EULA only as part of a permanent sale or transfer of the DEVICE, and only if the
recipient agrees to the terms and conditions of this EULA. If the SOFTWARE is an upgrade, any
transfer must also include all prior versions of the SOFTWARE.
1-2
SECTION 1 – GENERAL INFORMATION AND SAFETY
PRODUCT IDENTIFICATION
The tractor and its major components are
identified using serial numbers and/or
manufacturing codes. These serial numbers and/
or manufacturing codes are required by the
dealer for ordering spare parts and servicing. In
addition they make it possible to identify the
tractor in the event of a theft.
The following provides the locations of the
individual identification plates on the tractor.
1
Vehicle identification plate
The tractor nameplate (1) is located on left-hand
radiator support. Please record the information on
the sample nameplate provided here.
2
Identification of the tractor
The serial number and vehicle identification
information is stamped on the right-hand side of
the front support (1). These numbers are also
repeated on the vehicle identification plate
reproduced above.
1-3
SECTION 1 – GENERAL INFORMATION AND SAFETY
Engine Information
The engine serial number and date of
manufacture are stamped on the engine
information plate located on the left side of the
engine oil pan.
Engine serial no. ................................................
5
Identification of the of the Driveline
The factory plate with the serial numbers (1) is
located on the transmission casing. Access to the
number can be gained by removing the plate in
the floor of the cab as shown in the illustration.
This number is repeated on the vehicle
identification plate. Record the information below
for quick reference.
Driveline Serial No..............................................
1-4
SECTION 1 – GENERAL INFORMATION AND SAFETY
7
Vehicle weight information
The Vehicle Weighting Plate provides important
information on permitted tractor and towed
equipment weight combinations. This plate can
be found on the right-hand side of the cab trim
panel, below the rear window.
The figures shown are the maximum permissible
weights and should not be exceeded, to do so
may affect the safe operation of the tractor.
1-5
SECTION 1 – GENERAL INFORMATION AND SAFETY
1-6
SECTION 1 – GENERAL INFORMATION AND SAFETY
SAFETY INFORMATION
A careful operator is the best operator. Most THE TRACTOR
accidents can be avoided by observing certain 1. Read the Operator’s Manual carefully before
precautions. Please help to prevent accidents. using the tractor. Lack of operating knowledge
Read and take the following precautions, before can lead to accidents.
driving, operating or servicing the tractor. The
2. Only allow properly trained and qualified
tractor and it equipment should be operated only by
persons to operate the tractor.
those who are responsible and instructed to do so.
3. To prevent falls, use the handrails and step
SAFETY INFORMATION plates when getting on and off the tractor. Keep
Throughout this Manual you will see text, preceded steps and platform clear of mud and debris.
by the wordsNOTE, ATTENTION, IMPORTANT, 4. Replace missing, illegible or damaged safety
CAUTION, WARNING or DANGER. Such text has decals.
the following significance:
5. Keep safety decals clean of dirt and grime.
VEHICLE SAFETY
NOTE: This text explains the correct operating
technique or procedure.
WARNING: This text warns the operator of
potential machine damage if a certain procedure is
not followed.
IMPORTANT: This text informs the user of
something that he needs to know to prevent minor
machine damage if a certain procedure is not
followed.
OPERTOR SAFETY
6. Do not permit anyone but the operator to ride
on the tractor - except for driver training or
! CAUTION ! instruction. When used for these purposes an
The word CAUTION is used where a safe additional seat may be fitted in the cab.
behavioural practice, according to operating and Passengers should not be carried on the tractor
maintenance instructions and common safety at any time.
practices will protect the operator and others from
7. Keep children away from the tractor and from
accident involvement.
farm machinery at all times.
8. Do not modify or retrofit the tractor or any of
! WARNING ! its components or any unit function without first
consulting your CIH dealer. Do not permit
The word WARNING denotes a potential or hidden anyone else to modify or retrofit the vehicle.
hazard which could possibly cause serious injury. It
is used to warn operators and others to exercise 9. Install all guards before starting the engine or
due care and attention to avoid a accidents with the operating the tractor.
tractor.
! DANGER !
The word DANGER denotes a forbidden practice in
connection with a serious hazard.
1-7
SECTION 1 – GENERAL INFORMATION AND SAFETY
1-8
SECTION 1 – GENERAL INFORMATION AND SAFETY
1-9
SECTION 1 – GENERAL INFORMATION AND SAFETY
13. If the front end of the tractor tends to rise when 2. Do not wear loose clothing when operating the
heavy implements are attached to the power take-off or especially when near rotating
three-point hitch, install front end or front wheel equipment.
weights. Do not operate the tractor with a light
3. When operating stationary PTO-driven
front end.
equipment, always apply the tractor parking
14. Engage the clutch slowly when driving out of a brake and block the rear wheels front and back.
ditch, gully or up a steep hillside. Disengage the
clutch promptly if the front wheels rise off the
ground.
15. Ensure any attached equipment or accessories
are correctly installed, are approved for use
with the tractor, do not overload the tractor and
are operated and maintained in accordance
with the instructions issued by the equipment or
accessory manufacturer.
16. Remember that your tractor, if abused or
incorrectly used, can be dangerous and
become a hazard both to the operator and to
bystanders. Do not overload or operate with 4. To avoid accidents with PTO-driven equipment,
attached equipment which is unsafe, not do not clean, adjust, unclog or service these
designed for the particular task or is poorly when the tractor engine is running. Ensure that
maintained. the PTO is switched off.
17. Before switching off the engine and leaving the 5. Make sure the PTO guard is in position at all
tractor, always lower attached equipment to the times and always replace the PTO cap when
ground. the PTO is not in use.
18. Do not drive equipment near open fires.
19. Always wear a protective mask when working
with toxic spray chemicals. Follow the
directions on the chemical container.
1 - 10
SECTION 1 – GENERAL INFORMATION AND SAFETY
SERVICING THE TRACTOR z Never use your hand to check for leaks. Use a
piece of cardboard or paper to search for leaks.
1 - 11
SECTION 1 – GENERAL INFORMATION AND SAFETY
DIESEL FUEL
1. On no account may diesel fuel be mixed with
petrol, alcohol or fuel blends. These
combinations can create an increased fire or
explosive hazard. In a closed container such as
a fuel tank these blends are more explosive
than pure petrol. Do not use these blends.
2. Never remove the fuel cap or refuel with the
engine running or hot.
1 - 12
SECTION 1 – GENERAL INFORMATION AND SAFETY
ROLLOVER PROTECTION
! WARNING !
Your machine is equipped with an operator
protective structure: a Roll Over Protective
Structure (ROPS) or Falling Object Protective
Structure (FOPS) or Cab with ROPS. A ROPS may
be a cab frame or a two-posted or four-posted
structure used for the protection of the operator to
minimise the possibility of serious injury.
The Protective Structure is a special safety
component of your vehicle.
DO NOT attach any device to the Protective
Structure for pulling purposes. DO NOT drill holes
in the Protective Structure.
The Protective Structure and interconnecting
components are a certified system. Any damage,
fire, corrosion or modification will weaken the
structure and reduce your protection. If this occurs,
the Protective Structure MUST be replaced so that
it will provide the same protection as a new
Protective Structure. Contact your dealer for
Protective Structure inspection and replacement.
After an accident, fire, tip or roll over, the following
MUST be performed by a qualified technician
before returning the machine to field or job site
operation.
1 - 13
SECTION 1 – GENERAL INFORMATION AND SAFETY
SAFETY DECALS
The safety decals on the following pages are positioned on your tractor in the locations shown in the drawings
below. They are for your safety and the safety of the people who work with you. Please take this Manual, go
around the tractor and take note of the decals and their meaning. Go through the decals and the instructions
described in this Manual with the operators. Keep the decals clean and legible. If they are damaged or
become illegible, you can get replacements from your dealer.
1 - 14
SECTION 1 – GENERAL INFORMATION AND SAFETY
1. Location:
Left and right-hand side of the fan housing
Keep hands and clothing away from the rotating
fan and the V-belt.
Part number 81871830
9
2. Location:
Right-hand side of radiator
Warning! Pressurised cooling system. Allow to
cool then remove cap carefully. Using a rag, turn
the cap to the first stop and allow the pressure to
fall before removing the cap entirely.
Part number 5194556
10
3. Location:
Left-hand A-pillar in the cab
General Warning. Read and observe all warnings
in this Manual.
Part number 82001826
11
4. Location:
Rear of both fenders
(with external power lift controls only)
To prevent accidents, do not stand on or near the
implement or between the implement and tractor
when operating the external hydraulic power lift
controls.
Part number 83982553
12
1 - 15
SECTION 1 – GENERAL INFORMATION AND SAFETY
5. Location:
Left-hand A-pillar in the cab
If the tractor turns over, hold onto the steering
wheel. Do not attempt to jump out.
Part number 82016113
13
6. Location:
Top of the toolbox
Do not stand on toolbox.
Part number 82010947
14
7. Location
Top of the battery
Do not stand on toolbox.
Part number 82010947
Danger! Corrosive acids. Explosive gas.
Wear goggles. Avoid sparks. See Operator’s
Manual.
15
1 - 16
SECTION 1 – GENERAL INFORMATION AND SAFETY
8. Location
Radar sensor bracket
Do not look directly into the face of the sensor so
as to avoid eye damage from microwaves
radiating from the radar sensor.
Part number 820002071
16
9. Location:
Hydraulic accumulator(s)
Caution! High pressure accumulator. Follow
service manual instructions for removal or repair.
Part number 82029751
17
10. Location:
Right-hand A-pillar in the cab
Caution! Read this operator’s manual before
attempting to tow.
18
11. Location:
Air Con Compressor
Warning! Liquid under pressure. Do not
disconnect lines.
19
1 - 17
SECTION 1 – GENERAL INFORMATION AND SAFETY
12. Location:
Right-hand console
Caution! Always use grab handles when entering
or leaving platform.
20
13. Location:
left-hand side of radiator
Warning! Cold-start aid heater grid. Do not use
ether or risk of explosion will occur.
21
14. Location:
Right-hand “A” pillar inside
Warning! Deactivate the Fast Steer System, when
you travel on the roads. Please read this
operator’s manual.
Part number 87331567
22
15. Location:
Right-hand door
Cab exit door only, cannot be opened from
outside. Read Operator’s Manual.
Part number 87390270
23
1 - 18
SECTION 1 – GENERAL INFORMATION AND SAFETY
INTERNATIONAL SYMBOLS
As a guide to the operation of the tractor, various universal symbols have been utilised on the instruments,
controls, switches, and fuse box. The symbols are depicted and described below
Transmission in
Fuel level Indicators Power socket
neutral
Windscreen Hitch up
Operating hours Fast or high setting
Wipe/Wash (rear)
Rear
Engine oil Hitch down
windscreen Direction of travel
pressure (rear)
Wipe/Wash
Coolant Heating Height limit control
Differential lock
temperature thermostat (rear)
Brake fluid
Worklamps Warning! Remotevalve retract
level
Remotevalve
Brake lights Trailer brake Hazard flashers
floating position
Malfunction!
Roof rotating
Horn Controller See Operator’s
beacon
Manual
System under
Malfunction!
pressure!
(alternative symbol)
Open carefully
1 - 19
SECTION 1 – GENERAL INFORMATION AND SAFETY
PUMA 165 Full Powershift 71.0 dB(A) 79.0 dB(A) 80.0 dB(A)
PUMA 180 Full Powershift 70.0 dB(A) 80.0 dB(A) 82.0 dB(A)
PUMA 195 Full Powershift 70.0 dB(A) 79.1 dB(A) 81.0 dB(A)
PUMA 210 Full Powershift 70.0 dB(A) 79.0 dB(A) 81.0 dB(A)
1 - 20
SECTION 2
LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
BEFORE OPERATING PROGRAMMING TRACTOR FUNCTIONS
Read this section thoroughly. It details the location The tractor is fitted with APM (Automatic
and operation of the various instruments, switches Productivity Management); a system that utilises
and controls on your tractor. Even if you operate electronic memory facilities to programme and
other tractors, you should thoroughly read this control various operating functions. An operating
section of the manual and ensure that you are memory temporarily stores settings and
familiar with the location and function of all the adjustments made while operating the tractor and
features of the tractor. these are transferred to the main memory when
Do not start the engine or attempt to drive or you key-off (engine stop).
operate the tractor until you are fully accustomed If you key-off and key-on again too quickly as data
with all the controls. It is too late to learn once the is being transferred between the operating and
tractor is moving. If in doubt about any aspect of main memories, some of the data may be lost or
operation of the tractor, consult your authorised NH corrupted.
dealer.
If changes have been made to any memorised
Pay particular attention to the recommendations for settings while operating the tractor, pause for five
running-in to ensure that your tractor will give the seconds between key-off and key-on to provide
long and dependable service for which it was sufficient time for data to transfer between the
designed. See page 3 - 2. operating memory and the main memory. Once
transferred, the new settings will remain unchanged
This section is split into various subjects, as
follows. Detailed instructions on setting up and until they are reprogrammed.
running adjustments on implements in the field will Subject Page
be found in Section 3, “Field Operation”.
Instructions for the operation of various optional Cab 2-4
accessories will be found in Section 7.
Lubrication and maintenance requirements will be Electrical Power Sockets 2 - 20
found in Section 4. Tractor specifications are listed
in Section 8.
Driver’s Seat 2 - 23
A comprehensive index is provided at the end of
this operator’s manual.
Parking Brake, Throttle and Foot Controls 2 - 31
Steering Column 2 - 33
2-1
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2-2
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2-3
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
CAB
Introduction
The cab has been designed for operator protection
and maximum comfort and convenience. The
frame, roof and floor of the cab interior are
insulated to reduce noise to a minimum.
A wide opening door on the left-hand side permits
entry to the cab aided by convenient grab handles
and footsteps with anti-slip treads. The door and
rear window are fitted with gas struts to hold them
in the fully open position. Additionally, the rear
window may be retained in the partially open
position for increased ventilation during operation.
The cab features include a fresh air heater/
defroster with recirculation, air conditioning, sun
visor, tinted glass, interior light, auxiliary power 1
socket, storage facilities, interior/exterior rear view
mirrors and comfortable seat.
Options include automatic climate control, high
visibility roof panel, radio cassette, CD player, rear
windscreen wash/wipe and electrically operated
external rear view mirrors.
2
Interior Door Handle
To open the left-hand door from inside the cab,
press the trigger (2) on the underside of the grab
handle upwards (1). Use the grab handle to push
the door open.
2-4
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2-5
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
! CAUTION !
When entering the cab from the right-hand side,
use only the grab handles to assist in climbing the
steps. If the gear levers are grasped inadvertently,
a tractor runaway may result.
To enter the cab, face the door, then open it. Place
one foot on the lowest step plate and, using the
grab handles on the “A” pillar and inside the door,
climb the steps and enter the cab.
5
Sit on the driver’s seat and pull the door closed
using the knob (1). Fasten the seat belt, where
fitted.
To exit the cab, release the seat belt, open the door,
grasp the grab handles, back out of the cab and
descend the steps using the grab handles.
6
Rear Window
The rear window may be locked in the closed
position or retained in the partially open or fully
open positions.
To open the window, lift the central locking
handle (1) up to the vertical position. Allow the
window to open a little, then push the handle down
so that the locking tongue engages the slot (2) in
the framework. Alternatively, the window may be
allowed to swing fully open supported by two
gas-filled struts.
2-6
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
9
Sun visor
Pull down the sun visor (1) to protect the driver’s
eyes from the glare of the sun. The visor will remain
in the chosen position. Push the visor up to retract.
10
2-7
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
11
With extending arm
Move the mirror arm, as required, to obtain the best
rearward view. When the knob (1) is loosened, the
telescopic arm may be extended, as shown. This
feature will be beneficial when towing wide trailers
or equipment. To adjust the angle of the mirror
head, loosen the knob (2). Ensure both knobs are
fully tightened when the mirror is correctly
positioned. The mirror arm may be swivelled
forward for cleaning, if necessary.
12
Power mirror system
With the optional power mirror system the position
of the mirror head may be adjusted electrically.
Select the mirror to be adjusted by moving the
switch (1) to the left or right. Then, using the 4-way
control (2) move it sideways to adjust the lateral
view or up and down to adjust the vertical position.
With the selector switch (1) in the mid position the
power adjustment function will be deactivated.
13
2-8
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
14
The power adjust mirrors are also electrically
heated. Momentarily depress the switch (1) to turn
on the heating element. The mirror heater will
automatically switch off after 5 minutes.
1
15
2-9
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Interior Light
The interior light (2), has three operating positions.
Depress the front and the light will remain on,
depress the rear and the light will illuminate when
either of the doors are opened.
The step light (1) operates in conjunction with the
interior light. This light provides illumination of the
step area when the door is opened.
When the switch is in the central position, the light
is off, irrespective of the position of the doors.
16
Console Light
The light (1) provides a soft glow to the gear levers
and hydraulic console. The light is illuminated when
the tractor’s headlights are turned on. A second
light is provided on the left side of the cab to
illuminate the drinks holder and storage box.
17
Heater control knob
Turn the knob (2) clockwise to increase the
temperature of the air from the heater. Turn fully
anticlockwise to obtain unheated air from the heater
vents.
Blower Switch
A 4-speed blower is installed for the heater (and air
conditioning unit, where fitted). Turn the switch (1)
clockwise to the first position for low speed. Further
rotation of the switch in a clockwise direction
selects the medium and fast fan speeds.
With the windows closed, the blower may be used
to pressurise the cab to exclude dust, etc. Provided
that the cab air filters are serviced correctly,
maximum pressurisation and optimum dust 18
exclusion may be achieved by operating the blower
at maximum fan speed.
2 - 10
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
19
Climate Controller
Depress the switch (3) to activate the air
conditioning compressor and lower the temperature
of the air within the cab. The air conditioning will
only operate with the blower (1) switched on.
2 - 11
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
! WARNING !
Before driving or operating the tractor, study the
safety precautions in Section 1 of this Manual.
2 - 12
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 13
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 14
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Air Recirculation
The cab ventilation system has three filters: two
external filters through which fresh air is drawn into
the cab and one internal air recirculation filter (2).
Move the slider control (1) fully to the right for
maximum air recirculation.
! WARNING !
The cab air filters are designed to remove dust from
the air but will not exclude chemical vapour. Follow
the chemical manufacturer’s directions regarding
protection from hazardous chemicals.
23
Cabair filters
When operating with pesticides, both internal air
filters (recirculation) and external cab air filters (1)
may be replaced with special charcoal filters.
Consult your authorised dealer.
! CAUTION !
Use only genuine Case IH filter elements when
renewing cab air filters. When replacing used filters,
follow local regulations in the disposal of
contaminated elements.
Safety Precautions
24
2 - 15
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
! CAUTION !
If, during spray operations, the lower edge of the
yellow indicator enters the red section of the gauge,
carry out the checks below and follow the chemical
manufacturer’s recommendations for safe operation. 25
2 - 16
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
! WARNING !
Ensure the aerial is positioned so it cannot touch
overhead power lines. 26
2 - 17
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
28
29
30
2 - 18
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
31
In Cab Storage
A storage box with a hinged lid (1) is located on the
left-hand side of the cab. The lid also incorporates a
drinks holder.
A recessed tray (2) is provided to the rear of the
storage box to hold small tools, oddments, etc.
32
2 - 19
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
33
34
2 - 20
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
! WARNING !
For Dealer use only. This socket is provided for
dealers to connect diagnostic equipment to the
tractor’s electrical control systems. Any attempt to
connect other equipment to this socket may cause
damage to the tractor’s electrical system or its
components.
36
Beacon Power Socket
Two power sockets for the rotating beacon are
provided at the rear of the cab, one on each side.
37
2 - 21
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Seven-pole socket
(except North America)
A standard 7-pin trailer lighting socket (1), is
provided and is mounted at the rear of the tractor.
With reference to the picture inset, the socket
connections (viewed from the front of the socket)
are as follows:
40
2 - 22
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
DRIVER’S SEAT
Two air suspension seats are available. Whichever
seat is installed in your tractor, you will find that it
has a comprehensive range of adjustments.
Before operating the tractor, it is important to adjust
the seat to the most comfortable position. Seat
adjusters are colour coded grey. See the following
text and illustrations for details.
41
Height/weight adjustment
The standard air suspension seat has electrically
controlled, pneumatic suspension. In order to
adjust seat height, it is necessary to turn the
key-start switch on. Lift the lever (1) and a
compressor will raise the seat. When the lever is
released the seat will stop at the height selected.
Push the lever down to release air and lower the
seat.
Backrest adjustment
Lift the lever (2) on the left-hand side of the seat
frame and adjust the inclination of the backrest.
The backrest will lock in position when the lever is
released.
42
2 - 23
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Travel adjustment
Lift the travel adjustment lever (1) and move the
seat forward or backward, as required. The seat will
lock in position when the lever is released.
Swivel adjustment
To aid observation to the rear of the tractor, the seat
may be allowed to swivel. Adjustment is available
as follows:
a) Lock in one of two positions, 14° or 21° to the
left of centre.
b) Lock in one of three positions, 7°, 14° and 21°
to the right of centre.
To swivel the seat, lift the handle (2), then rotate the
seat to the required position. When the lever is 43
released, the seat will lock at the selected angle.
Armrest adjustments
Rotate the knurled wheel (2) on the underside of
the left-hand armrest to adjust the angle of the
armrest. When not required, the armrest may be
lifted to the vertical position.
The left-hand armrest may also be adjusted for
height by loosening the two clamp bolts (3).
Move the armrest to a comfortable height and
re-tighten the clamp bolts.
44
2 - 24
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
45
Armrest Controls
Seat height adjustment
The deluxe air suspension seat has electrically
controlled, pneumatic suspension. In order to
adjust seat height, it is necessary to turn the
key-start switch on. Press and hold the top of the
rocker switch (2); the compressor will raise the
seat. When the switch is released the seat will stop
at the height selected. Press the bottom of the
switch to release air and lower the seat.
Heating element (where fitted)
The heating elements in the seat are controlled by
a two position switch (1), on the left-hand armrest.
Depressing the upper part of the switch will switch
on the seat heating. Depress the lower part of the
switch to turn off. When the seat heating is 46
switched, a red telltale on the switch will illuminate.
The temperature of the seat is controlled by internal
sensors within the switch.
2 - 25
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 26
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Swivel adjustment
To facilitate observation of an implement attached
to the rear of the tractor, the seat may be allowed to
swivel. Adjustment is available as follows:
a) Lock in one of two positions, 14° or 21° to the
left of centre.
b) Lock in one of three positions, 7°, 14° and 21°
to the right of centre.
To swivel the seat, lift the handle (4), then rotate the
seat to the required position. When the lever is
released, the seat will lock at the selected angle.
Backrest inclination adjustment
Lift the lever (1) on the left-hand side of the seat
frame and adjust the inclination of the backrest. 49
The backrest will lock in position when the lever is
released.
Travel isolator
Having selected the required fore/aft position, the
seat is permitted a limited, spring controlled, fore/
aft movement (float) if the travel isolator (2) is
pulled up. This together with the pneumatic
suspension achieves the optimum seat comfort.
To cancel the float movement, push the travel
isolator down while slowly moving the seat fore and
aft until the seat locks in position.
2 - 27
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Suspension damper
Turn the knob (3) clockwise (toward the rear) for a
softer ride. Turn anticlockwise if a firmer ride is
required.
NOTE: The suspension damper is not fitted to
tractors with Ride Firmness control.
50
Neck support
The deluxe seat features an integrated neck
support (2) (top of the backrest). The support may 3
be adjusted vertically by using the handwheel at the 2
rear of the seat cushion. Push down on the top of
the neck support to lower.
Lumbar support adjustment
The seat has a built-in lumbar support actuated by
a thumb wheel (3) located at the rear of the seat on
the left-hand side.
To increase lumbar support, rotate the thumbwheel
upwards, or rotate downwards to decrease support.
51
2 - 28
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
53
2 - 29
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
! WARNING !
Your tractor is equipped with a safety cab and
retractable seat belt. Always use the seat belt when
a safety cab is fitted. Do not use a seat belt if the
tractor is not equipped with a safety cab.
To fasten the belt, pull the belt from the reel and
push the tongue (1) into the buckle end (2) until a
“click” indicates it is properly engaged.
To disengage, press the red release button (3) on
the buckle and remove the tongue from the buckle.
54
The driver presence switch, installed beneath the
seat, is connected to an audible alarm which will
sound if the driver leaves the seat with the PTO
engaged or without applying the parking brake.
INSTRUCTIONAL SEAT
(where fitted)
A folding instructional seat is available where local
legislation permits. To raise the seat backrest, lift to
the upright position. The seat will be retained in the
upright position by the gas strut (1). When not
required, fold the upper part of the seat down to
gain access to the drinks holder again.
! WARNING !
Always use the seat belt when the tractor is
equipped with a safety cab or ROPS frame. Do not
use a seat belt, if the tractor is not equipped with a
safety cab or ROPS.
55
2 - 30
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
56
Clutch/inching pedal
When the clutch pedal (1) is depressed, the drive
between the engine and transmission will be
disengaged. Use the pedal to transfer engine
power smoothly to the driving wheels when moving
off from a standstill. See “TRANSMISSION” later in
this section for further details.
NOTE: To avoid premature wear, do not use the
clutch/inching pedal as a footrest.
57
Foot Throttle Pedal
The foot throttle (1) may be used independently of
the hand throttle to control the speed of the tractor.
It is recommended that you always use the foot
throttle when driving on the road.
NOTE: When the foot throttle is released, engine
speed will reduce to the level set by the hand
throttle. When using the foot throttle, set the hand
throttle to the minimum speed position (lever fully
back).
58
2 - 31
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Hand throttle
The hand throttle (1) may be used independently of
the foot throttle to control the speed of the tractor.
Move the throttle lever forward to increase engine
speed.
1
59
Foot Brake
The wheel brakes are actuated by the two foot
pedals (1) and (2). When operating in the field the
brake pedals may be unlocked and operated
independently to aid turning in confined spaces.
When independent wheel braking is not required,
ensure both pedals are locked together to provide
normal braking.
! WARNING !
On four wheel drive tractors, the drive to the front
axle is automatically engaged at speeds above
8.5 km/h (4 MPH) when the brakes are applied to
provide four wheel braking. Owners should be
aware of the effectiveness of four wheel braking 60
which greatly enhances braking performance.
Appropriate care should be exercised during
sudden braking.
! WARNING !
For your safety, always lock the brake pedals
together when travelling at transport speeds or if a
hydraulically braked trailer is attached to the tractor.
To lock the pedals together, engage the locking pin
in the right pedal and swivel the latch (1), over the
left pedal support to lock, as shown.
61
2 - 32
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
63
2 - 33
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Multi-function switch
The stalk-typeswitch is mounted on the left-hand
side of the steering column. The switch controls the
tractor headlights, horn and turn signals.
The centre of the stalk switch rotates. Turn the
switch away from you to position 2 to turn on the
instrument lights and the position lights. Turn the
switch to position 1 to turn on the headlights.
With the headlights on, push the stalk away from
you to position 3 to change from dipped to main
beam. Pull the stalk toward you to position 4 to
change back to dipped beam. When main beam is
on, the blue telltale on the instrument panel is
illuminated.
64
When the headlights are off, pull the stalk towards
you against the spring pressure to position 5 to
flash the headlight main beam. The stalk will return
to the central position when released.
Move the stalk to position 6 to operate the right turn
signals or to position 7 to operate the left turn
signals. The turn signal telltales on the instrument
panel will also flash when the turn signals are
actuated. A warning buzzer will sound if the turn
signals are not cancelled within 20 seconds.
NOTE: On tractors with optional self cancelling turn
signals the warning buzzer does not sound.
NOTE: The turn signals will only operate with the
key-start switch turned on.
65
Press in the end of the stalk (position 8) to sound
the horn.
Follow You Home Lights
When leaving the tractor at night, external
illumination can be provided for a limited period by
operating the headlight flasher switch within
30 seconds of key-off. If you do this, the dipped
beam headlights remain illuminated (and,
depending on switch status, one of the worklamps).
Each movement of the headlight flasher will provide
30 seconds of illumination. The maximum period of
illumination is 31/2 minutes, after which the
headlights will automatically extinguish.
2 - 34
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
66
Screen wash/wiper control
The stalk-type control on the right-hand side of the
steering column controls the front and rear screen
wipe and wash functions.
With the key-start switch on, move the stalk
backward to position 2 and the front wiper will
operate at the slower of the two wiper speeds,
move to position 3 for the faster speed. Press in the
end of the stalk (position 1) to operate the electric
screen wash.
67
From the centre “off” position move the stalk
downward to position 4 for intermittent front wipe.
Move the stalk upward against spring pressure for
single sweep operation, position 3. On release, the
switch will return to the off position.
To operate the rear screen wiper, rotate the end of
the switch clockwise to position 1 for intermittent
rear wipe and to position 2 for rear screen wash.
The switch will return automatically to the
intermittent mode when released.
NOTE: The windscreen washer jets are mounted in
the cab frame, immediately beneath the roof.
Insert a pin into the jet nozzle to adjust the angle of
the jet.
68
2 - 35
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
69
GAUGES
Engine Oil Pressure Gauge
When the engine is running, this gauge (1)
indicates the oil pressure in the engine lubrication
system. If the oil pressure falls below safe limits
while the engine is running, a warning light in the
gauge will illuminate. This will be accompanied by a
warning buzzer and symbol appearing in the dot
matrix display. Stop the engine and investigate the
cause.
Coolant Temperature Gauge
The temperature gauge (2) indicates the
temperature of the engine coolant. If the needle
enters the upper (red) section while the engine is 70
running, a warning light in the gauge will illuminate.
Stop the engine and investigate the cause.
Fuel Level Gauge
The gauge (3) indicates the total level of fuel in both
fuel tanks; it is only operative with the ignition
turned on. If the quantity of fuel in the tanks falls to
a critical level, a yellow warning light will illuminate
in the gauge. See Section 8 for fuel capacities.
2 - 36
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 37
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 38
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 39
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 40
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
1. Hour meter
2. EHR valve visualisation.
3. Rear or front* PTO shaft speed.
*Where fitted
76
2 - 41
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
KEY PAD
The standard keypad consists of six keys, a
number of which have a dual function.
2 - 42
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 43
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 44
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
DIGITAL CLOCK
The digital clock provides a constant read-out of the
time; it can be set to display the time in 12 or
24 hour configuration.
Setting the Time
To set the time carry out the following procedure.
2 - 45
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 46
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 47
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 48
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
BACKLIGHT ADJUSTMENT
The brightness of the instrument displays may be
adjusted to suit varying light conditions.
2 - 49
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 50
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 51
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 52
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Manual Calibration
The manual calibration allows the driver to set the
rolling circumference of the rear tyre without the
need to drive over a measured distance.
Consult the table on page 2 - 54 and make a note
of the rolling circumference figure for your tyre size.
If the correct tyre size is not in the table obtain the
figure from your authorised dealer or tyre supplier.
88
z With the new rolling circumference figure
entered into the display, depress the Menu/
Enter key again to save the setting. The display
will change to Value XXX.X Saved.
*XXX.X represents the rolling circumference
figure.
2 - 53
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
! WARNING !
The ground speed radar sensor emits a low
intensity microwave signal which will not cause any
ill effects in normal use. Although the signal
intensity is low, do not look directly into the face of
the sensor while in operation so as to avoid eye
damage.
2 - 54
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 55
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 56
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
1. Central display
(Tractor hours displayed).
Rear or front* PTO shaft speed. Rear or front*
hitch position.
Rear Wheel Slip.
2. Configurable display 1.
(Battery voltage displayed)
EHR visualisation*.
Performance Monitor display.
3. Configurable display 2.
(Rear hitch position displayed) EHR
visualisation*.
Performance Monitor display. 92
4. Configurable display 3. (Air brake
pressuredisplayed)
EHR visualisation*.
Performance Monitor display.
5. Configurable for permanent display. (Rear PTO
displayed)
*Where fitted
2 - 57
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Configurable Displays
Each of the four configurable displays can be set to
show one of the following screens (depending on
tractor specification).
z Battery voltage
z Wheel Slip
z Front hitch height (%)
z Rear hitch height (%)
z Front PTO Speed
z Rear PTO speed
z Engine hours operated
z Service interval display (Heavy service)
z Service interval display (Light service)
z Air brake system pressure
z Odomoter 1 93
z Odomoter 2
z Area worked
z Area per Hour Forecaster
Configuring the Displays
To configure the screens for Sections 2, 3, 4 and 5
carry out the following procedure.
2 - 58
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 59
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
PERFORMANCE MONITOR
2 - 60
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
98
2 - 61
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 62
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 63
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 64
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 65
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 66
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
ALARM FUNCTIONS
The illumination of a warning light may be
accompanied by an audible alarm. Depending on
the severity of the malfunction, one of the following
alarms may be heard.
Critical Malfunction
A continuous pulse alarm accompanied by the red
warning light (1). The tractor must be stopped
immediately. The alarm will sound until the fault is
corrected or the engine switched off.
Non Critical Malfunction
A 4 second pulsating alarm will be accompanied by
the amber warning light (2). A failure or error has
occurred but the driver may continue work. The
fault should be rectified as soon as possible.
Driver intervention required
A two pulse alarm will sound for 1 second to advise
the driver that a certain action is required.
The alarm will continue to sound until the driver 106
carries out the appropriate action or the tractor
engine is switched off.
Safety and General Alarms
A continuous alarm will sound if the driver attempts
to carry out an inappropriate action e.g. to drive the
tractor with the hand brake applied.
Parking Light
A pulse alarm will sound for a short period if the
engine is switched off and the parking lights are left
on.
Status “Beep”
A “beep” will sound each time a key is depressed
on the keypad. This sound may be disabled if
required. (See page 2 - 48).
2 - 67
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 68
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 69
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 70
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 71
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Amber Non critical Wheel slip limit exceeded. Reduce tractor or implement
flashing/ draught load.
continuous
Amber Non critical Front remote valve Reduce oil flow requirements to
flashing/ not functioning due to other remote valves.
continuous insufficient oil flow.
Move lever or joystick control
Lever or joystick not in to neutral.
neutral at key-on.
Amber Non critical Rear remote valvenot Reduce oil flow requirements to
flashing/ functioning due to other remote valves.
continuous insufficient oil flow.
Move lever or joystick control
Lever or joystick not in to neutral.
neutral at key-on.
2 - 72
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Red flashing Non critical Hydraulic pump charge These symbols advise of a
pressure too low. fault that may be critical to
the operation of the tractor.
Stop the tractor as soon as
Amber Non critical Network malfunction. possible, investigate the
flashing cause and rectify the fault.
If the fault cannot be easily
rectified, consult your
authorised dealer.
Amber Non critical Air brake pressure too low.
flashing
2 - 73
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
The dot matrix display will cycle ENGINE STOP symbol with the appropriate warning symbol.
2 - 74
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
LIGHT maintenance
schedule due in “xx” hours*.
-
2 - 75
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 76
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Clutch Pedal
A clutch pedal (1) is provided but is not required for
gear changes or forward/reverse shuttle
operations.
The clutch pedal is required only for positioning the
tractor to attach equipment or if operating in
confined spaces when the low ratios do not provide
a slow enough speed, at moderate/low engine
speeds, to give precise control.
NOTE: The clutch pedal incorporates a safety start
device and must be depressed when starting the
tractor engine.
112
You can adjust the armrest to the most comfortable
position. Loosen the clamp knob (1), move the
control to the most comfortable position by rotating
left or right, or by extending the arm forwards or
backwards. Tighten the knob securely to clamp the
armrest in the new position.
Grasp the armrest at the front and rear then lift or
lower the complete assembly. Re-tighten the clamp
knob securely.
113
2 - 77
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Shuttle lever
Selection of forward or reverse travel is by means
of an electrically operated shuttle lever on the left of
the steering wheel. The lever is spring-loaded to
the neutral position to prevent inadvertent
movement. It is not necessary to depress the clutch
pedal when actuating the shuttle lever.
Press the Neutral switch to shift the transmission
into NEUTRAL.
NOTE: If the shuttle lever is moved to the forward
or reverse position with the parking brake engaged, 1
an audible alarm will be heard
NOTE: To select forward or reverse drive, the
operator must be in the tractor seat. If the shuttle 114
lever or a transmission lever is inadvertently moved
from the neutral position without the operator in the
seat, one of the following actions must be taken to
re-enable drive:
With the operator in the seat and the shuttle lever in
neutral, depress and release the clutch pedal.
OR
Release the parking brake with the shuttle lever in
the neutral position.
! WARNING !
To prevent inadvertent tractor movement, always
place all gear shift levers in neutral and firmly apply
the parking brake before stopping the engine and
leaving the tractor. The transmission will not
prevent the tractor from rolling when the engine is
shut off.
2 - 78
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
115
For forward travel, with the engine idling, pull the
shuttle lever (1) toward the steering wheel, against
light spring-pressure, and move it up. The frame
around the “N” will move up to enclose the forward
direction symbol. Each time the shuttle lever is
operated, the “frame” will move to highlight the
forward, neutral or reverse symbol.
116
Once the tractor is moving, select the required ratio
with the upshift button (1) or downshift button (3), 2
as previously described. An example of the display
that you will see is shown at, where the upper
tractor symbol indicates forward and “10” indicates 1
that 10th gear is selected. The LCD segment for
10th gear will also be displayed.
An alternative lower or higher ratio may be
preselected before pulling away. However, if a ratio
higher than 12 is selected then the electronic
control will select 12, this being the highest ratio
permissible when pulling away from a standstill. 3
117
2 - 79
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2
1
118
When performing shuttle operations in a high gear,
for example forward F15, when the shuttle lever is
moved to the reverse position, the transmission will
select the highest available ratio in reverse (R6).
When the shuttle lever is moved forward again,
ratio (F12) will be selected and the F12 segment
will appear in the display.
119
2 - 80
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 81
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
123
2 - 82
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 83
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 84
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 85
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
129
2 - 86
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
130
Within one second, press and release the top of
the Raise-Lower switch (1) to raise the implement. 1
The Auto Field symbol will appear on the
transmission display. Continue to press and hold
the AUTO function switch.
131
With the AUTO function switch still depressed,
select the required “Go To” gear using the upshift
button (1) or downshift button (2). The segment for
the “Go To” gear selected will flash. Release the
AUTO switch. Lower the implement by pressing
and releasing the fast raise switch.
NOTE: AUTO shift in the field range is disengaged
every time the implement is raised and re-engaged
when it is lowered.
1
132
2 - 87
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 88
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2
1
134
z While holding the switch, turn on the key-start
switch (but do not start the engine). The central
display will show “OPt”.
135
2 - 89
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
2 - 90
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
138
The creep speed symbol (1) will appear flashing in
the transmission display When the creep gears are
fully engaged, the symbol will cease to flash and
become steady.
To disengage creeper gears, repeat the above
procedure and depress the selector switch again.
The creep speed symbol will cease to illuminate.
NOTE: Creeper gears offer very low ground
speeds. Do not use the low gearing advantage to
apply excessive draft loads to the tractor.
139
2 - 91
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
Fault Codes
In the unlikely event of a fault occurring in the
transmission controls or electronic circuit, a
malfunction symbol and a four-digit error code, will
appear in the dot matrix display Error codes for the
transmission will start with the figure “2”.
The code indicates the tractor circuit or sensor in
which the fault lies and the type of fault, e. g., open
circuit, short circuit, etc. In this event, the tractor will
require the attention of your authorised dealer.
Should a fault occur causing the tractor to become
disabled, contact your authorised dealer and report
the error code displayed.
There are a number of “action required” error codes
which can also appear in the dot matrix display,
these are listed below.
140
Transmission Calibration
Should transmission shifts become slow or jerky,
the clutches in the transmission may require
re-calibrating. In this case, consult your authorised
dealer.
2 - 92
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
GROUND SPEEDS in km/h and MPH at Rated Engine Speed (2200 rpm) for 30 km/h (17 x 6), 40 km/h
Transmission (18 x 6) or 50 km/h Transmission (19 x 6), Models 165, 180 and 195
2 - 93
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
GROUND SPEEDS in Km/h and MPH at Rated Engine Speed (2200 rpm) with optional Creeper Gears,
Models 165, 180 and 195
2 - 94
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
GROUND SPEEDS in Km/h and MPH at Rated Engine Speed (2200 rpm) for 30 Km/h (17 x 6), 40 Km/h
Transmission (18 x 6) or 50 Km/h Transmission (19 x 6), Model 210
NOTE: Ratios F18 and F19 are not available with 30 km/h transmissions.
NOTE: Ratio F19 is only available with 50 km/h transmissions and 40 km/h economy transmissions.
NOTE: *With the 40 km/h economy transmission the maximum speed in F19E is electronically regulated.
2 - 95
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
GROUND SPEEDS in Km/h and MPH at Rated Engine Speed (2200 rpm) with optional Creeper Gears,
Model 210
2 - 96
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
DIFFERENTIAL LOCK
Four wheel drive tractors have a differential lock
installed in the front and rear axles to lock all four
wheels together in conditions where wheel slip may
be encountered. Two wheel drive tractors have a
differential lock in the rear axle only.
The differential locks are controlled by a spring
centred rocker switch on the console to the right of
the driver’s seat.
The differential lock(s) may be operated in manual
mode or automatic mode. To confirm mode 1
selected, the appropriate symbol on the switch will
illuminate when engaged.
! WARNING !
Avoid using the differential lock at speeds above 141
8km/h (5 MPH) and never at speeds above 15 km/h
(9 MPH) or at any time when turning the tractor.
When engaged, the differential lock will make
steering the tractor very difficult.
2 - 97
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
143
2 - 98
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
146
2 - 99
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
! WARNING !
Tractors with four wheel drive (engaged or IMPORTANT: Never attempt to drive the tractor
disengaged) should not be allowed to exceed with the front drive shaft removed, even if you have
50 km/h (31 MPH) where permitted. Overspeeding no intention of using four wheel drive. With the front
by towing or coasting downhill with the clutch
depressed or the transmission in neutral may drive shaft removed, application of the brakes
cause the driver to lose control of the vehicle. will result in severe damage to transmission
There is a risk of accidents, personal injury to the components.
operator or bystanders and damage to the
transmission.
2 - 100
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
148
To lock out the suspension, press the top of the
switch (1) on the right-hand “B” pillar illumination of
a warning light (2) in the instrument panel indicates
that the suspension is locked. Press the top of the
switch again to reactivate the suspension function.
At speeds above 12 km/h (7.4 MPH) the front axle
suspension will automatically engage, overriding
any lock out. In this situation the warning light will
remain on.
NOTE: Should the lock out switch warning light
begin to flash, this would indicate a malfunction of
the suspension system. Consult your authorised
dealer.
! WARNING !
Hydraulic oil in the front axle suspension system
operates under very high pressure. Escaping
hydraulic oil under pressure can penetrate the skin
causing serious injury. Unqualified persons should
not attempt to disconnect any lines in the front axle
hydraulic system. Failure to follow these
instructions can result in serious injury.
! WARNING !
If a transmission ratio is engaged, with the engine
running and the tractor supported on axle stands,
the self-levelling function of the suspension may
cause the axle to make corrections (move up and
down). The suspension should be locked out to
maintain stability.
2 - 101
SECTION 2 - LAYOUT AND FUNCTION OF THE CONTROLS AND INSTRUMENTS
NOTES:
2 - 102
SECTION 3
WORKING WITH THE TRACTOR
BEFORE OPERATING
Read this section carefully for a thorough Connecting Jump Leads 3-4
understanding of operational requirements. Even if to the Battery
you operate other tractors, you should read this
section of the manual thoroughly and ensure that Starting the Engine 3-5
you are familiar with the location and function of all
the features of the tractor. Stopping the Engine 3-8
Do not start the engine or attempt to drive or Power Management (PM) 3 - 10
operate the tractor until you are fully accustomed
with all the controls. It is too late to learn once the Constant Engine Speed (CES) 3 - 11
tractor is moving. If in doubt about any aspect of
operation of the tractor, consult your authorised Headland Management Control (HMC) 3 - 13
CIH dealer.
Power Assisted Steering 3 - 24
PROGRAMMING THE TRACTOR FUNCTIONS
Your tractor is equipped with a sophisticated Rear PTO 3 - 26
electronic network system, which utilises various
memory facilities to programme and control many Front PTO and 3-Point Hitch 3 - 40
of the tractor functions. An operating memory
temporarily stores settings and adjustments made Electronic Draft Control (EDC) 3 - 56
while operating the tractor and these are
transferred to the main memory when you key-off Electronic Remote Valves 3 - 68
(engine stop).
Continuous Oil Supply for Remote 3 - 83
If you key-off and key-on again too quickly asdata is Services
being transferred between the operating and main
memories, some of the data may be lost or Three-point Hitch 3 - 86
corrupted.
If changes have been made to any memorised Quick Hitch 3 - 92
settings while operating the tractor, pause for five
seconds between key-off and key-on to provide Linkage Stabilisers 3 - 94
sufficient time for data to transfer between the
operating memory and the main memory. Once Drawbars and Towing Attachments 3 - 99
transferred, the new settings will remain unchanged
until they are reprogrammed. Trailer Braking Systems 3 - 112
3-1
SECTION 3 - FIELD OPERATION
IMPORTANT NOTES
Before operating your tractor in the field, it is PRE-OPERATION CHECKS
important you read the following information.
Before operating the tractor, ensure that you are
RUNNING IN thoroughly familiar with the location and operation
of the controls.
IMPORTANT: Your new tractor will provide long Perform all daily lubrication and maintenance
and dependable service if it is given proper care operations in accordance with Section 4.
during the 50 hour running-in period and if it is After completing the daily maintenance operations,
serviced at the recommended intervals. perform a walk around visual inspection of the
tractor. Pay particular attention to the following
Avoid overloading the engine. Operating in too high items:
a gear under heavy load may cause excessive
engine overloading. Overloading occurs when the z Poly “V” belt for cracks or damage
engine will not respond to a throttle increase.
Do not operate without a load on the engine. This z Engine and exhaust areas for accumulation of
can be as harmful to the engine as overloading. debris
Vary the type of operation undertaken so that the
engine is subjected to heavy as well as light loads
during the running-in period. z Hoses, lines and fittings for leaks or damage.
Use the lower gear ratios when pulling heavy loads
and avoid continuous operation at constant engine z Tyres for damage
speeds. Operating the tractor in too low a gear with
a light load and high engine speed will waste fuel. z Hardware for looseness
You will save fuel and minimise engine wear by
selecting the correct gear ratio for each particular z Driveline and hydraulic pump areas for leaks or
operation.
debris accumulation
Check the instruments and warning lights
frequently and keep the radiator and various oil Make any necessary repairs before using the
reservoirs filled to the recommended levels. tractor.
3-2
SECTION 3 - FIELD OPERATION
! CAUTION !
Do not tow the tractor faster than 8 km/h (5 MPH).
The steering is much slower and steering wheel
effort is much greater without the engine running.
150
! WARNING ! Secure both handles to the sun visor support using
Do not use cables or rope to tow the tractor. If the a flexible strap such as a cable tie (1) as shown in
cable or rope breaks or slips, it may whip with the illustration above. Do not use wire or metal
sufficient force to cause serious injury. When using straps as these may damage the paintwork.
a chain, attach the chain with the hook open side
facing up If the hook slips, it will drop down instead
of flying up.
3-3
SECTION 3 - FIELD OPERATION
! WARNING !
Always sit in the driver’s seat to operate the starter
motor. If the key-start switch is bypassed and the
tractor has been left in gear, sudden and
unexpected movement of the tractor which which
could cause serious injury. Wear eye protection
when starting the tractor with jump leads or when
charging the battery.
3-4
SECTION 3 - FIELD OPERATION
! WARNING !
Check the area beneath the equipment to ensure
that no injury or damage will be caused when
equipment is lowered.
3-5
SECTION 3 - FIELD OPERATION
! WARNING !
Your tractor may be equipped with an electronic
cold weather starting aid. Do not use start spray
(ether), if a cold start aid is installed. It will
explode in the intake manifold. If any difficulty is
experienced when trying to start your tractor in cold
temperatures, consult your authorised
dealer.
152
Key-start switch
A five-position key-start switch is installed. The key-
start switch positions are as follows:
Position 1 Not used
Position 2 OFF
Position 3 Accessories ON
Position 4 Warning lights, instruments
and grid heater ON
Position 5 Grid heater ON, starter motor
engaged
3-6
SECTION 3 - FIELD OPERATION
155
3-7
SECTION 3 - FIELD OPERATION
3-8
SECTION 3 - FIELD OPERATION
3-9
SECTION 3 - FIELD OPERATION
3 - 10
SECTION 3 - FIELD OPERATION
158
Setting Constant Engine Speed
With the engine running, set the hand throttle
above 1000 rpm. To activate Speed Management,
momentarily depress the top of the switch (2) on
the right-hand console. To deactivate, depress the
top of the switch again.
Select programme 1 by momentarily depressing
the bottom of switch (2) and then, using the speed
control switch (1), increase the engine speed to the 1
desired level. When the speed for programme 1
has been entered, programme 2 can then be
selected (if required) by momentarily depressing
the bottom of switch (2) again. Repeat the above
procedure to set the second speed. 2
NOTE: Momentarily depressing the speed 159
adjustment switch will increase or decrease the
speed in 10 rpm increments. Maintaining pressure
on the switch will permit the speed to ramp up or
down at 100 rpm/second, providing there is no load
on the engine.
3 - 11
SECTION 3 - FIELD OPERATION
3 - 12
SECTION 3 - FIELD OPERATION
2.To start recording a second programme sequence, momentarily depress the Multi-
Controller. The “recording” symbol will stop flashing and will remain lit.
3.Carry out the headland turn sequence in the normal way. As each step in the
sequence is recorded, the corresponding symbol will appear in the gear display.
When a step is finished, this will be displayed in the gear display. When a step is
completed and a new one started, the symbol for the completed step will scroll
downwards to be replaced by the new one.
In Section 4 the recording of a second sequence for headland management control
is described. The ending of the current recording is described in Section 6.
4.To record a second programme sequence after the first one is completed, depress
and hold the switch on the Multi-Controller for three seconds. The “recording” symbol
will illuminate.
5.To start recording, depress the switch again. The “recording” symbol will stop flashing
and will remain lit. You can now start the sequence.
6.When the HMC recordings are completed, momentarily depress the top of the record
switch to save the recorded sequences and exit HMC.
3 - 13
SECTION 3 - FIELD OPERATION
Release the switch; the programme symbols will start to flash indicating HMC is in
standby mode.
NOTE: Depress the top of the switch to provide AUTOMATIC replay of all programme
steps, depress the bottom of the switch to select MANUAL replay of each individual step.
2. If a second sequence was recorded, continue to depress the top or bottom of the
playback switch until the required programme number, 1 or 2, is displayed, then release
the switch.
Programme number will flash the “playback” symbol.
3. To begin playback, depress and hold the step switch until a “beep” is heard.
The playback symbol will stop flashing and will remain lit.
NOTE: In MANUAL replay the programme will pause after each step is completed.
Momentarily depress the step switch to replay the next step.
4. During playback, the function symbols will scroll upwards towards the top of the
HMC display.
5. After the current sequence has been replayed, the next sequence will be held in standby
mode (playback symbol flashing). Depress and hold the switch until a “beep” is heard.
To resume programme playback, depress and hold the switch until a “beep” is heard,
release the switch.
6. To skip a playback sequence it will be necessary to exit HMC by depressing the record
switch. To re-enter HMC, start at point 1 above.
3 - 14
SECTION 3 - FIELD OPERATION
163
3 - 15
SECTION 3 - FIELD OPERATION
3 - 16
SECTION 3 - FIELD OPERATION
Play Hitch - Up
3 - 17
SECTION 3 - FIELD OPERATION
Recording a programmel
NOTE: HMC is only available, if the engine speed
has been set above 900 rpm with the hand throttle.
3 - 18
SECTION 3 - FIELD OPERATION
167
NOTE: Shuttling actions are not recorded but a
pause is automatically inserted into the sequence
when the shuttle lever is operated.
168
IMPORTANT: When including electronic remote F
valve operation in a HMC sequence, it is important L
to allow sufficient time for the movement of the
N
control lever to be correctly recorded as it passes
through R, N, L and F positions (or vice versa).
R
Pausing the lever in each position for
approximately 1/2 second will provide sufficient
time for the step to be recorded accurately. Moving
the lever too quickly may confuse data transfer.
This can cause the implement to respond
incorrectly on play-back.
NOTE: The maximum time permitted for a single
step in an EHR valve sequence is 25 seconds.
After this time another step will be created to 169
continue the operation and a new symbol will
appear in the display.
3 - 19
SECTION 3 - FIELD OPERATION
Playing a Programme
! CAUTION !
Before commencing work, it is recommended that
HMC programmes are given a “dry run” to ensure
all programme steps have been retained in the
memory and any timed EHR sequences replay
correctly.
170
When reaching the point at which the programme is
to start, depress and hold the switch (3) until a
“beep” is heard, then release the switch. Playback
will start as soon as the switch is released and the
first symbol in the sequence will appear below the
playback symbol
NOTE: To initiate playback, the engine speed must
be above 900 rpm and tractor speed must be
above 0.5 km/h (0.31 MPH).
When playback begins, the symbol will stop
flashing and will remain lit. 3
As each function is executed, the corresponding
symbol will appear immediately below the playback
symbol. At this point it will change from black on
grey background to grey on black background 171
(inversed).
3 - 20
SECTION 3 - FIELD OPERATION
3 - 21
SECTION 3 - FIELD OPERATION
3 - 22
SECTION 3 - FIELD OPERATION
3 - 23
SECTION 3 - FIELD OPERATION
174
NOTE: Turn Assist will not operate if the tractor
speed is above 10 km/h (6.2 MPH).
To activate the Turn Assist function, depress the
On/Off switch (1). A green warning light (3) on the
instrument panel will illuminate to confirm system
activation.
To operate Turn Assist, depress and hold the centre
ring (4) on the steering wheel. To disengage,
release the ring. With the centre ring depressed, a
yellow indicator light (2) will illuminate on the
instrument panel. It will extinguish when the centre
ring is released.
NOTE: If the On/Off switch (1) is left in the “ON”
position at engine key-off, then Turn Assist will be
deactivated at the next key-on. The On/Off switch 175
warning light will not illuminate and the yellow
indicator light (2) will flash if the centre ring is
depressed. To reactivate Turn Assist, turn the On/
Off switch “OFF” and then “ON”.
Turn Assist can only be operated if the following
three conditions are met.
176
3 - 24
SECTION 3 - FIELD OPERATION
3 - 25
SECTION 3 - FIELD OPERATION
REAR PTO
Description
The PTO is engaged and disengaged by means of
a knob (1) on the right-hand console. The adjacent
warning light (2) will illuminate when the PTO is
engaged.
Three types of rear PTO system are available,
dependent upon tractor model and country.
a) 540/1000 speeds with interchangeable output
shafts.
b) 540/1000 shiftable with interchangeable output
shafts and the option of fender-mounted
switches.
c) 540E/1000 shiftable with interchangeable
output shafts and the option of fender-mounted
switches. 178
179
3 - 26
SECTION 3 - FIELD OPERATION
z Depress and hold the knob and lift the collar (2)
for more than 10 seconds without engaging
the PTO. 180
3 - 27
SECTION 3 - FIELD OPERATION
! CAUTION !
Before attaching or detaching equipment or
changing the PTO stub shaft:
181
Remove the “R” clip (1) from the locating pin and
slide the guard upwards to clear the pin. Lift the
guard to gain access to the PTO stub shaft.
A second locating pin allows the guard to be fixed
at 45° if required.
To connect PTO-driven equipment to the PTO stub
shaft, tilt the guard up for access.
NOTE: Tractors with slider type, vertically
adjustable drawbars have a lift-up PTO guard plate
fixed to the slider frame. See “Slider Frame
Drawbars” in Section 7.
182
3 - 28
SECTION 3 - FIELD OPERATION
183
! WARNING !
Whenever operating PTO equipment, observe the
following precautions:
185
3 - 29
SECTION 3 - FIELD OPERATION
3 - 30
SECTION 3 - FIELD OPERATION
187
3 - 31
SECTION 3 - FIELD OPERATION
! DANGER !
To avoid inadvertent movement of the implement,
disengage the PTO after each use.
189
3 - 32
SECTION 3 - FIELD OPERATION
191
3 - 33
SECTION 3 - FIELD OPERATION
192
With the PTO engaged gradually increase engine
rpm, until the required speed is displayed in (1).
193
All the way forward
(1000, 21-spline shaft) 2178 1000
3 - 34
SECTION 3 - FIELD OPERATION
195
! DANGER !
To avoid inadvertent movement of the implement,
disengage the PTO after each use.
3 - 35
SECTION 3 - FIELD OPERATION
198
3 - 36
SECTION 3 - FIELD OPERATION
3 - 37
SECTION 3 - FIELD OPERATION
3 - 38
SECTION 3 - FIELD OPERATION
! CAUTION !
Before leaving the tractor to operate the external
PTO switches, the following preparations must be
made.
! WARNING !
Before using the external Power Take Off switches,
ensure that no person or object is in the area of the
implement, 3-point hitch or PTO shaft.
Never operate the external controls while standing:
3 - 39
SECTION 3 - FIELD OPERATION
Front PTO
The front power take-off (PTO) transfers engine
power directly to front-mounted equipment via a
6-splined shaft. The PTO stub shaft rotates
anticlockwise (as viewed from the front).
NOTE: A 21-spline stub shaft is available as a
dealer installed accessory.
A plastic cap (1) is provided to protect the PTO stub
shaft when not in use.
NOTE: With the engine stopped, the PTO brake is
released and the stub shaft may be turned by hand
to aid implement shaft alignment.
The front PTO is electro-hydraulically operated and
is activated by a selector knob on the right-hand
console, similar to the rear PTO. 201
When tractors are fitted with the Auto PTO feature,
drive to the implement can be programmed to
disengage and re-engage as the front hitch is
raised and lowered.
An automatic “soft start” facility is provided to
permit easy start up of heavy, high inertia, PTO-
driven equipment.
Soft start modulates PTO clutch torque over the
first 5 seconds of engagement to provide a slower,
gradual take up of the drive.
NOTE: Soft start only operates at engine speeds of
1800 rpm and below. Above this speed, normal
PTO engagement will occur.
3 - 40
SECTION 3 - FIELD OPERATION
! DANGER !
To avoid inadvertent movement of the implement,
disengage the PTO after each use.
z Depress and hold the knob and lift the collar (2)
for more than 10 seconds without engaging
the PTO.
Either action above will cause the PTO to become
inoperable (timed out) for 10 seconds.
3 - 41
SECTION 3 - FIELD OPERATION
203
Use of the Auto PTO (if installed)
The Auto PTO function will automatically disengage
and re-engage front PTO drive when raising and
lowering the front hitch.
Auto PTO can be used in conjunction with the front
hitch height limiter. Raising the hitch will cause PTO 1
drive to be disengaged at a predetermined point
and the hitch to continue lifting until it reaches the
maximum height setting.
The height at which the PTO is engaged or
disengaged can be set using the following method.
3 - 42
SECTION 3 - FIELD OPERATION
205
3 - 43
SECTION 3 - FIELD OPERATION
3 - 44
SECTION 3 - FIELD OPERATION
206
The front hitch can be operated by a rear or mid-
mounted remote valve (where fitted). The height of
the hitch (1) can be shown in the dot matrix display
as a percentage (%) ranging from 0 (fully lowered)
to 100 (fully raised).
207
Three ball-bushings are supplied for installation on
the implement, if required. The ball-bushing with
projecting lips (1) should be installed on the
implement upper hitch pin. The two plain ball-
bushings (3) with their detachable guides (2) should
be installed on the implement lower hitch pins.
208
3 - 45
SECTION 3 - FIELD OPERATION
3 - 46
SECTION 3 - FIELD OPERATION
211
Where it is required to operate the front hitch using
the rear remote valves and joystick, depress the
bottom of the selector switch (2). The front indicator
lamp will go out and the rear remote valve indicator
lamp will start to flash.
After five seconds the rear indicator lamp will stop 2
flashing and will remain on, confirming joystick
control of the rear remote valves has been
activated.
Operation of the front hitch may now be controlled
by the joystick through the rear remote valves.
NOTE: The mid-mount indicator lamp will flash
even where mid-mount valves are not fitted.
212
For operation of rear and mid mount remote valves, F
see 3 - 71. L
Move the joystick rearwards (R) to raise the
N
implement. When the front hitch reaches the
position set by the height limit control the hitch will
stop. R
3 - 47
SECTION 3 - FIELD OPERATION
214
To switch control of the rear valves back, depress
the top of the selector switch (1), to activate the
mid-mount valves, the rear indicator lamp will go
out and the mid-mount indicator lamp will start to
flash. After two seconds the front lamp will stay on
confirming joystick operation has been switched
back to the mid-mount valves (where fitted).
215
3 - 48
SECTION 3 - FIELD OPERATION
3 - 49
SECTION 3 - FIELD OPERATION
217
Position P1:
Upper lever horizontal, lower lever vertical.
Front hitch operates in single-acting mode being
hydraulically raised but lowered using weight of
implement.
Position P2:
Both levers horizontal.
Hitch operates in double-acting mode being
hydraulically raised and lowered. Operating in this
mode will provide additional penetration for ground
engaging equipment in hard soil conditions or when
using a front mounted scraper blade.
Lock Position:
Both levers vertical.
With the levers in this position, both lift cylinders are 218
hydraulically “locked” preventing movement of the
lower link arms. It is recommended this mode
should be selected when transporting front
mounted equipment on the highway.
3 - 50
SECTION 3 - FIELD OPERATION
! WARNING !
Do not stand on or near the implement or between
the implement and tractor when operating the
controls for the external front 3-point hitch.
! WARNING !
Before using the external front 3-point hitch
controls, ensure that no person or object is in the
area of the implement or 3-point hitch.
! WARNING !
Never extend arms, legs, any part of the body or
any object into the area near the front 3-point hitch
or implement while operating the external controls.
3 - 51
SECTION 3 - FIELD OPERATION
Transport Locks
When travelling on the highway, both mid-mount
and rear electronic remote valves can be disabled
to prevent inadvertent lowering of the front hitch
which may cause damage to the tractor or road
surface.
3 - 52
SECTION 3 - FIELD OPERATION
221
Each lower link pivots about the pin (2). This pin
should not be removed unless it is required to
remove the lower links. To raise the lower link,
extract the pin (3) from the support assembly and
raise the link (1) to the vertical position, as shown.
Re-insert the pin through the support when the
holes in the lower link and support are correctly
aligned. Before operating the tractor ensure both
pins are fully secured using the lock pins.
222
To convert to the working position, remove the lock
pins, pull out the pin (5) and manually lower the
lower link down to the operating position, as shown.
Re-install the pin in one of the holes (4) or (6), as
required and secure.
When installed in the rear hole (5), the lower link
will be locked as a rigid unit. If the pin is installed in
the front hole (6), the lower link will be allowed to
move up and down freely (float) through a range of
approx. 75 mm (3 in). Secure the pin using the lock
pins.
Repeat on the other lower link, ensuring that both
lower links are set up the same, i.e., both are
locked as rigid units or both are allowed to float.
223
3 - 53
SECTION 3 - FIELD OPERATION
224
Slowly move the joystick rearward to raise the
lower links until the claw couplers engage the ball-
bushings. An audible click will be heard as the self-
locking latches engage the ball-bushings on the
implement. The lift control should be returned to the
neutral position before the lower links start to lift the
implement from the ground.
225
Attach the top link to the implement, adjusting to the
correct length by rotating the threaded centre
section (1) using the handles (2) as leverage. To
prevent the centre section from rotating while in
work, place the locking latch (3) over one of the
adjuster handles. The top link has a similar claw
end to the lower links. Lower the top link claw onto
the upper implement ball-bush and press down
until the latch is heard to engage.
The implement supports, where fitted, may now be
removed or retracted and the implement supported
on the front hitch.
226
3 - 54
SECTION 3 - FIELD OPERATION
3 - 55
SECTION 3 - FIELD OPERATION
228
Position Control will override draft control when the
Position Control lever is moved above the working
depth set by the draft loading wheel (2). Therefore,
the Position Control can be used to lift the
implement out of the ground, from the normal Draft
Control working depth, without changing the Draft
Control setting.
229
This function can be useful when a gradual lift out is
required. The thumbwheel stop can be set so that
the Position Control knob can be returned quickly to
a lower limit position just below the normal Draft
Control working depth.
The raise/lower switch would normally be used to
raise or lower an implement during a work cycle.
3 - 56
SECTION 3 - FIELD OPERATION
Console
The hitch position control knob (2), is used to set 1
implement height, when operating in Position
Control and maximum implement depth when
operating in Draft Control. 2
The adjustable stop (1) is used to provide a repeat
height or depth setting when used in conjunction
with the hitch Position Control.
The draft loading wheel (3), determines the draft
load and therefore implement working depth by
setting a force on the draft sensitivity pins. Rotate
fully anti-clockwise to provide maximum load and
therefore maximum implement depth.
230
The raise/lower switch (4) enables the operator to
rapidly raise the implement to the position set by
the height limit control and to lower the implement
back down to the working depth/height set by the
Position or Draft Controls, without disturbing the
settings. The switch also provides for faster ground
engagement, if required. For detailed information,
see text on page 3-64.
4
231
EDC CONTROL PANEL
The draft sensitivity control (7), is used to make the
system more sensitive or less sensitive to changes
in draft loading. Maximum sensitivity is obtained by
rotating the control fully clockwise.
The drop rate control, 6, adjusts the speed at which
the three-point hitch drops during the lowering
cycle. Position 1 selects the slowest drop and is
denoted by the tortoise symbol, position 7 provides
the fastest rate of drop.
The height limit control knob (5), limits the height to
which the hitch may be raised. Adjust this knob to
avoid the possibility of a large implement 3 5 6 7 8
damagingthe tractor when fully raised.
The slip limit control knob (8) is available only on 232
tractors with the optional radar sensor unit.
It enables the operator to select a wheel slip
threshold, above which the implement will raise
until wheel slip returns to the set level.
3 - 57
SECTION 3 - FIELD OPERATION
234
Malfunction Warning Light
In the unlikely event that a fault occurs in the EHC,
the malfunction warning light (1, fig. 233).
The warning light will be accompanied by the
appearance of the hitch symbol (1), and error code
(2), in the Dot Matrix Display.
235
3 - 58
SECTION 3 - FIELD OPERATION
237
3 - 59
SECTION 3 - FIELD OPERATION
PRE-OPERATION SETTINGS
Attach the implement to the 3-point hitch.
Turn the draft loading wheel (2) fully forward to
position 10 - this is the Position Control setting.
1
Start the engine and, using the position control
knob (1), raise the implement in stages, ensuring
that there is at least 100 mm (4 in.) clearance
between the implement and any part of the tractor.
Note the digital display reading on the instrument
panel. If the reading is less than “99” it means that
the implement is not fully raised.
238
Adjust the height limit control knob (3) to prevent
the hitch being raised further and so avoid the
possibility of the implement damaging the tractor
when fullyraised.
When the raise/lower switch or the Position Control
knob is used to raise the implement, it will only
raise to the height set by the height limit control, as
determined in the previous step.
Adjust the rate of drop, to suit the size and weight
of the attached implement, by rotating the drop rate
control knob (4). Turn the knob clockwise to speed
up the drop rate or anti-clockwise to slow down the
drop rate. 2 3 4
IMPORTANT: When first setting the implement up
for work, keep the drop rate control knob in the slow 239
drop position (“tortoise” symbol).
When the raise/lower switch is used to lower the
implement, it will lower at a controlled rate as
determined in the previous step.
3 - 60
SECTION 3 - FIELD OPERATION
240
The position of the draft sensitivity knob (2),
determines the sensitivity of the system. Set the
knob to the mid-position before entering the field.
241
Drive the tractor into the field and lower the
implement into work by rotating the Position 4
Control knob (4), anti-clockwise. Use the Position
Control to set the maximum depth and so prevent
“diving” when areas of light soil are encountered.
Set the required implement working depth by 3
rotating the draft loading wheel (1).
Without moving the Position Control, rotate the
adjustable stop (3) until it “clicks” and the pointer
aligns with the index mark on the Position Control
knob. If the Position Control is now moved, it can
be quickly returned to the original position by
rotating until it is felt to “click” and the pointer re-
aligns with the adjustable stop.
242
3 - 61
SECTION 3 - FIELD OPERATION
243
Turn the draft sensitivity knob (1) slowly clockwise.
The system will respond with smaller, quicker
movements as will be seen by both the indicator
lights flickering. At this point, turn the knob slightly
anti-clockwise until either of the indicator lights
flashes once every 2 or 3 seconds or, as required,
to suit the soil conditions.
Once the required working conditions have been
established there is no need to move the position
control knob again until the work in hand is
completed.
244
Upon reaching the headland, momentarily depress
the top of the raise/lower switch (4), to quickly lift 4
the implement to the position set by the height limit
control knob. When re-entering the work area,
momentarily depress the lower part of the switch.
and the implement will descend at the rate set by
the drop rate control knob and stop when it reaches
the depth set by the draft loading wheel (5).
During the raise cycle, momentarily depressing the
top of the raise/lower switch will pause implement
lift. Depress the top of the switch again to resume
the cycle.
Depressing the lower part of the switch during the
lowering cycle will pause implement drop.
245
3 - 62
SECTION 3 - FIELD OPERATION
246
Alternatively, the adjustable stop (1) may be used to
set the implement depth. When the required 2
implement depth has been established, rotate the
adjustable stop until a “click” is felt and the pointer
aligns with the index mark on the Position Control
knob (2). Whenever the implement is raised, using 1
the Position Control, it will always return to the
same working depth when the control knob is
rotated and “clicked” into alignment with the
adjustable stop.
247
The slip limit control knob (1), available only on
tractors with the optional radar sensor unit enables
the operator to select a wheel slip threshold, above
which the implement will raise until wheel slip
returns to the set level. The system overrides the
normal Draft and Position Control sensing signals
of the hydraulics so care must be taken not to
select too low or too high a slip limit. Setting the slip
limit to a very low level, unobtainable in wet
conditions, may have a detrimental effect on the
work rate/depth.
248
The slip limit “on” indicator (2) will illuminate when
slip control is activated and the implement is raising
to restore the selected slip rate. The knob is
detented at the “off” position (knob fully clockwise).
249
3 - 63
SECTION 3 - FIELD OPERATION
250
Use the Position Control knob (2) to raise and lower
the 3-point hitch. The implement will raise and stop 2
at the height set by the height limit control knob.
NOTE: The rate of lift will be adjusted automatically
If a large movement of the position control knob is
made then the lower links will respond by moving 1
rapidly. As the links approach the position set by
the Position Control knob, implement movement
will be slower.
When the implement is set at the required working
height, rotate the adjustable stop (1) until a “click” is
felt and the pointer aligns with the index mark on
the Position Control knob (2). Whenever the
implement height is changed, using the Position
Control knob, it can be quickly returned to the same 251
setting by rotating the Position Control knob until it
is felt to “click” into alignment with the adjustable
stop.
If it is required to raise the implement at the
headland, momentarily depress the top of the raise/ 4
lower switch (4), to lift the implement to the position
set by the height limit control knob. When re-
entering the work area, depress the lower part of the
switch and the implement will return to the height
originally set by the Position Control knob (2).
252
3 - 64
SECTION 3 - FIELD OPERATION
Transport lock
When transporting equipment on the 3-point hitch,
turn the drop rate control knob (2) fully anti-
clockwise to the transport lock position (padlock
symbol). This will prevent the implement from
accidentally lowering and damaging the road
surface.
RIDE CONTROL
When transporting equipment on the 3-point hitch,
implement bounce can lead to lack of steering
control at transport speeds. With Ride Control
selected, when the front wheels hit a bump,
causing the front of the tractor to rise, the hydraulic
system will immediately react to counter the
movement and minimise implement bounce to
provide a smoother ride.
To engage Ride Control, turn the draft sensitivity
knob (1) fully anti-clockwise. Using the raise/lower
switch (4), raise the implement to the height set by
the height limit control (3). 3 2 1
253
Turn the drop rate control knob (2) fully anti-
clockwise to the transport lock position (padlock 4
symbol).
Ride Control will only operate at speeds above
8 km/h (5 MPH). When tractor speed exceeds
8 km/h (5 MPH), the implement will drop by
4 - 5 points (as displayed on the instrument panel)
as the hydraulic system makes corrections to
counteract implement bounce. When tractor speed
falls below 8 Km/h (5 MPH) the implement will raise
again to the height set by the height limit control
and Ride Control will become inoperative.
254
3 - 65
SECTION 3 - FIELD OPERATION
! WARNING !
Do not stand on or near the implement or between
the implement and tractor when operating the
external hydraulic power lift controls.
! WARNING !
Before using the external 3-point hitch controls,
ensure that no person or object is in the area of the
implement or 3-point hitch.
! WARNING !
Never extend arms, legs, any part of the body or
any object into the area near the 3-point hitch or 256
implement while operating the external switch.
3 - 66
SECTION 3 - FIELD OPERATION
3 - 67
SECTION 3 - FIELD OPERATION
3 - 68
SECTION 3 - FIELD OPERATION
259
Keypad for setting the flow rate for the mid and
rear remote valves
1 Remote valve R1 0-100%
1
2 Remote valve R2 0-100%
2
3 Remote valve R3 0-100%
3
4 Remote valve R4 0-100%
5 Remote valve F1 0-100%
4
6 Remote valve F2 0-100%
7 Remote valve F3 0-100% 5
8 Remote valve F4 0-100% 8 6
7
260
3 - 69
SECTION 3 - FIELD OPERATION
The flow that has been set can be read from the
ICU screen (as % of max.flow) and is automatically
shown approx. 5 seconds after the setting has been
made.
1
After approx. 10 seconds the screen will disappear
again.
263
3 - 70
SECTION 3 - FIELD OPERATION
CROSSGATE LEVER
Joystick function
Using the joystick the rear or mid-mount electronic
auxiliary valves can be energized as desired.
A selector switch on the armrest allows the
operator to switch joystick control between the
rear (2) and mid-mount remote valve pack (1). 2
NOTE: Switching the joystick from mid-mount to
rear valve operation will automatically suspend
lever operation of the rear remote valves. 1
IMPORTANT: Before switching joystick operation
between mid and rear valve packs or vice versa,
ensure both remote valve levers and joystick are in
the neutral position.
264
3 - 71
SECTION 3 - FIELD OPERATION
265
By pressing the shift button (2) located on the multi-
controller and simultaneously completely moving to 1
Lower the remote control valves are switched into
the Float position.
Exit the float position by moving the RAISE or
LOWER joystick (4) out of Neutral.
Remote control valve F1: Depress and hold the
black button (3) and move the joystick (4) forwards
or backwards to operate Raise, Neutral, Lower and 2
Float.
Remote valve F2: Depress and hold the black
button (3) and move the joystick (4) left or right to
operate Raise, Neutral and Lower. By pressing the
shift button (2) located on the multi-controller and 266
pressing the black button (3) while simultaneously
completely moving to Lower the remote control
valves are switched into the Float position.
Exit the float position by moving the black button (3)
and simultaneously moving the joystick out of
Neutral.
3 - 72
SECTION 3 - FIELD OPERATION
ACTUATOR LEVER
5
Switch for the rear-mounted valves:
3 - 73
SECTION 3 - FIELD OPERATION
269
If remote valves no. 3 and no. 4 are mid-mounted
the joystick functions as follows.
Remote valves F3: Depress and hold the black 7
button (7) and move the joystick forwards or
backwards to operate Raise, Neutral, Lower and
Float.
4
Remote valves F4: Depress and hold the black
button (7) and move the joystick (4) left or right to
operate Raise, Neutral and Lower. By pressing the
shift button (2) located on the multi-controller and
pressing the black button (7) while simultaneously
completely moving to Lower the remote control
valves are switched into the Float position.
Exit the float position by moving the black button (7)
and simultaneously moving the joystick out of 270
Neutral.
3 - 74
SECTION 3 - FIELD OPERATION
Additional Displays
As each of the electronic remote valve functions
are selected, a corresponding visual display will
appear in the Dot Matrix Screen.
NOTE: The following illustrations relate to remote
valve no. 1, see page 3-79 for details on remote
valve numbering.
3 - 75
SECTION 3 - FIELD OPERATION
271
To operate the remote electro-hydraulic valves in
programed mode, depress the relevant section of
the timer button (2) as shown. When the button is
depressed, the green light (1) will start to flash. The
system is now in standby mode ready to accept a
programme sequence. The light will continue to
flash for ten seconds allowing the operator
sufficient time to begin the programming sequence. 1
If a programme is not started within this period, the
system will automatically de-activate. In such case
depress the timer control switch again to re-start
the sequence.
272
Programming a Double Acting Service
To programme the remote valves, first ensure the
cylinder hydraulic hoses are properly connected to
the appropriate rear remote valve. Start the tractor
engine and set at the normal operating speed in
which the cylinder is to be operated. This is
important as the programming of the control levers
is based on a time interval corresponding to the
time it takes the cylinder rod to extend and retract.
Any change in engine rpm will have an effect on
hydraulic flow and therefore the time taken for the
cylinder to extend and retract.
The timed period for control lever operation F
remains the same regardless of oil flow, therefore L
consistent operation is required for the system to
function correctly. Using the corresponding timer N
button (2) depress the switch so the light begins to
flash. While the light is flashing move control R
lever (3) to extend the cylinder (R). At this point the
light stops flashing and will remain lit.
Hold the lever until the cylinder is extended to the
1 3
desired position and then return the lever to the
neutral position. When the lever is returned to the
neutral position the programming light will begin to
flash again indicating the retract phase of the cycle
should now be programmed.
273
3 - 76
SECTION 3 - FIELD OPERATION
3 - 77
SECTION 3 - FIELD OPERATION
276
z Turn the key-start to the ON position. Depress
and hold the Menu/Enter key (4, Figure 276)
until the central LCD display reads Ehrx (where
“x” is the current priority valve number).
NOTE: If a dash (-) appears in the display, the
remote valves are not prioritised.
3 - 78
SECTION 3 - FIELD OPERATION
3 - 79
SECTION 3 - FIELD OPERATION
3 - 80
SECTION 3 - FIELD OPERATION
3 - 81
SECTION 3 - FIELD OPERATION
3 - 82
SECTION 3 - FIELD OPERATION
283
3 - 83
SECTION 3 - FIELD OPERATION
3 - 84
SECTION 3 - FIELD OPERATION
3 - 85
SECTION 3 - FIELD OPERATION
THREE-POINT HITCH
NOTE: Before attaching equipment read the
following text carefully.
Description
The 3-point hitch enables semi-mounted and fully
mounted implements to be connected to the tractor,
operated and controlled by the tractor hydraulic
system. Flexible or Quick Hitch link ends (3) are
available to aid implement connection.
The lower links are raised and lowered by means of
the lift rods (2) connected to the lift arms. The lift
rods may be readily adjusted to aid proper
alignment of the implement to the tractor.
The top link (1) is connected to a bracket on the
rear axle centre housing. The rear of the top link
should be connected to the upper hitch pin of a 286
mounted implement. The top link is also adjustable
to aid implement alignment.
ATTACHING 3-POINT EQUIPMENT
NOTE: Before attaching equipment, adjust lift rods
and select the correct top link hole for the
implement and work to be carried out.
Ensure that the telescopic stabilisers or sway
blocks are installed and correctly adjusted. Remove
the swinging drawbar if close-mounted equipment
is being attached.
3 - 86
SECTION 3 - FIELD OPERATION
3 - 87
SECTION 3 - FIELD OPERATION
! CAUTION !
Before attempting to disconnect or adjust the lift
rods or top link, lower attached equipment to the
ground and stop the engine. Before removing any
securing pins, ensure that attached equipment is
correctly supported and that no residual pressure
remains in the hydraulic system.
Electronic Draft Control
Before stopping the engine, move the Position
Control lever fully down in order to remove residual
pressure.
When adjusting lift rods, ensure that at least 40 mm
(1.6 in.) of thread remains engaged in the lower
end of the lift rod assembly.
287
When not in use, the top link can be removed and
stored in the tractor or left in an upright position and
retained by hooking the ball end of the handle (2)
into the bracket (1) on the rear axle housing
288
3 - 88
SECTION 3 - FIELD OPERATION
289
When adjustment is satisfactory, allow the
turnbuckle to lower into position. Ensure that the
turnbuckle is fully down and engaged with the lock
to prevent unintentional rotation.
Each lower link has two holes for attaching the lift
rods. Attach the lift rods to the front hole (nearest
the tractor) for maximum lift height. Use the rear
hole for maximum lift capacity.
290
Hitch Float
Remove the lower link retaining clip and lock
plate (1). Withdraw the pin (2) from the lift rod to
permit the outer lock plate to be rotated into the
vertical position. Replace the pin, inner lock plate
and retaining clip as shown. The hitch is now in the
float position.
3 - 89
SECTION 3 - FIELD OPERATION
292
Electronic Operation
Two switches located on the cab “C” pillar operate
the hydraulic top link and right-hand lift rod. Both
switches are spring centered and will return to the
neutral position when released.
Depress and hold the top of the left-hand switch (1)
to retract the top link, depress the bottom of the
switch to extend the link. 1 2
Depressing the top of the right-hand switch (2) will
retract the hydraulic cylinder and raise the link arm,
depress the bottom of the switch to extend the
cylinder and lower the link arm.
Automatic check valves on the top link and lift rod
cylinders will prevent them from “creeping”.
293
3 - 90
SECTION 3 - FIELD OPERATION
3 - 91
SECTION 3 - FIELD OPERATION
QUICK HITCH
The The Quick Hitch consists of an alternative pair
of lower links (2) and an adjustable top link (1).
The lower links and the top link have open claw
ends that permit rapid coupling and uncoupling of
implements without leaving the cab. The claws are
equipped with self-locking latches to ensure
positive retention of the tractor hitch to the
implement. Cables are provided for attachment to
the latches.
296
Three ball-bushings are supplied for installation on
the implement, if required. The ball-bushing with
projecting lips (1) should be installed on the
implement upper hitch pin. The two plain ball-
bushings (3) with their detachable guides (2) should
be installed on the implement lower hitch pins.
297
Coupling Implement to Tractor
Adjust the stabilisers to maintain the tractor lower
links at the correct distance apart so they align with
the ball-bushings installed on the implement lower
hitch pins.
Fully raise the top link. With the lower links fully
lowered, the self-locking latches (pos. 1) in the
operating position, as shown, reverse the tractor
until the lower link claw couplers are beneath the
implement hitch pins. The combination of large
claw openings and the guides on the implement
ball-bushes make accurate alignment of tractor to
implement unnecessary.
298
3 - 92
SECTION 3 - FIELD OPERATION
3 - 93
SECTION 3 - FIELD OPERATION
LINKAGE STABILISERS
! CAUTION !
Never operate steerable equipment unless the
telescopic stabilisers are installed and correctly
adjusted to prevent excessive lateral movement.
300
In practice, the locating pin (5) should be removed
from both stabilisers and the implement attached to
the 3-point hitch. To remove the pin, pull back the
securing clip. When the implement is satisfactorily
aligned, the tube should be rotated until the holes in
the front end of the tube and the sliding ball end are
aligned. The locating pin should then be passed
through the holes and the securing clip replaced.
With the pins inserted in this manner, both
stabilisers will be locked as a rigid unit and the
implement will be prevented from swaying both in
work or in the transport position.
3 - 94
SECTION 3 - FIELD OPERATION
3 - 95
SECTION 3 - FIELD OPERATION
Automatic Stabilisers
Automatic telescopic stabilisers may be fitted in
place of the standard telescopic stabilisers,
described previously.
! WARNING !
Never operate steerable equipment unless the
stabilisers are installed and correctly adjusted to
prevent excessive lateral movement.
3 - 96
SECTION 3 - FIELD OPERATION
! WARNING !
Never operate steerable equipment unless the
stabilisers are installed and correctly adjusted to
prevent excessive lateral movement.
304
3 - 97
SECTION 3 - FIELD OPERATION
305
Sway Block Position
To allow lateral movement of the lower links (and
attached equipment) in both the operating and
transport positions, attach both sway blocks (1) so
that the flat surface faces the wear pad (2) as
shown in the picture on the right.
When it is desirable to have sideways movement of
the equipment in the operating position, but remain
rigid in the transport position, remove the bolts
securing the sway blocks to the drawbar hanger
and relocate the sway blocks (1) so that the curved
surface faces the wear pad (2) as shown in the
picture on the left.
This will allow the implement to sway when the
lower links are lowered into the working position but
become rigid when raised. 306
3 - 98
SECTION 3 - FIELD OPERATION
3 - 99
SECTION 3 - FIELD OPERATION
! WARNING !
When transporting equipment or when operating
ground engaging equipment, always secure the
drawbar to prevent swinging.
PTO Shaft to
Hole (see Maximum Static
Drawbar Hitch
Fig. 168) Downward Load
Point
3 - 100
SECTION 3 - FIELD OPERATION
PTO Shaft to
Hole (see Maximum Static
Drawbar Hitch
Fig. 169) Downward Load
Point
3 - 101
SECTION 3 - FIELD OPERATION
! WARNING !
When transporting equipment or when operating
ground engaging equipment, always secure the
drawbar to prevent swinging.
3 - 102
SECTION 3 - FIELD OPERATION
! WARNING !
Do not pull from the lower links with the links above
the horizontal position. Always use the drawbar,
pick-up hitch or lower links in the lowered position
for pull-type work, otherwise the tractor may
overturn rearwards.
3 - 103
SECTION 3 - FIELD OPERATION
3 - 104
SECTION 3 - FIELD OPERATION
3 - 105
SECTION 3 - FIELD OPERATION
! WARNING !
Before attaching a trailer, ensure that the pins are
fully engaged in the notches, i.e. the handle (3)
(Figure 314) is in the vertical position. The tow pin
assembly must not rest on the PTO guard or on the
bolt heads at the end of the slider guides.
315
3 - 106
SECTION 3 - FIELD OPERATION
Attaching a trailer
Swivelling Tow Pin - Manual Engagement
To attach a trailer drawbar to the tow pin, remove
the “R” clip (1) (Figure 315) from the tow pin and lift
out using the handle (2). Re-insert the tow pin so
that it passes through the eye of the trailer drawbar
and reattach the R clip.
The tow pin may be allowed to swivel after
loosening the socket-headed screw (1)
(Figure 316) on the underside of the tow pin
assembly. This feature will permit a trailer with a
non-swivelling drawbar to articulate relative to the
towing tractor.
317
The pin will stay in the raised position until the
trailer drawbar is located beneath it. The eye of the
drawbar will contact the trip lever (3) (Figure 317)
and cause the pin to drop down into the engaged
position. Alternatively, the tow pin will drop down
into the engaged position if the lever (1) is pulled
down.
! WARNING !
Do not attempt to trip the lever by hand as the
fingers may be trapped by the action of the spring-
loaded tow pin.
318
3 - 107
SECTION 3 - FIELD OPERATION
320
3 - 108
SECTION 3 - FIELD OPERATION
3 - 109
SECTION 3 - FIELD OPERATION
322
To connect an implement to the pick-up hitch, move
both position and draft control levers fully rearwards
until the 3-point lift is supporting the weight of the
hitch.
To free the hitch, pull up the release handle (1).
Lower the hitch until it is clear of the locking
latches. Then extend the hook or clevis rearwards
by moving the remote valve lever to (E). With the
drawbar extended continue to lower the hitch until it
is just above the ground.
323
3 - 110
SECTION 3 - FIELD OPERATION
325
When not in use, the hook or clevis drawbar may
be stored in the bracket (1), attached to the rear
axle. Ensure the clamp screw (2) is fully tightened
to retain the drawbar in the bracket.
326
3 - 111
SECTION 3 - FIELD OPERATION
! WARNING !
With the tractor engine off, hydraulic pressure
cannot be applied to the trailer braking system.
When parking the tractor/trailer combination apply
the tractor and trailer parking brakes while the
engine is still running. With the footbrakes locked
together apply the parking brake, stop the engine
and immediately block the wheels. Always lock the
brake pedals together when a hydraulically braked
trailer is attached to the tractor.
3 - 112
SECTION 3 - FIELD OPERATION
3 - 113
SECTION 3 - FIELD OPERATION
! WARNING !
With the tractor engine off, hydraulic pressure
cannot be applied to the trailer braking system.
When parking the tractor/trailer combination apply
the tractor and trailer parking brakes while the
engine is still running. Single line pneumatic trailer
braking systems are designed for use up to a
maximum speed of 25 km/h (15 MPH). Tractor/
trailer combinations with dual line braking systems
may be used at a higher speed but must at all times
comply with local legal requirements. Gross train
weight, i. i., tractor plus trailer(s) and/or individual
trailer weight must not exceed that laid down in
local regulations governing the use of trailers.
3 - 114
SECTION 3 - FIELD OPERATION
Operation
When starting the engine with a trailer connected
into the tractor air brake system, chock the wheels
and release the parking brake and footbrakes.
The warning light (1) Figure 190, will illuminate until
air pressure builds up to 4.5 - 5.5 bar.
The pressure will continue to rise, as indicated by
the air pressure bargraph in the Dot Matrix Display
(see Figure 331). To select the air pressure
bargraph, use the standard keypad or, where fitted,
the Enhanced keypad.
330
The air tank(s) should reach operating pressure
within 3 minutes of start-up but may take longer,
dependent upon the size of the trailer brake
reservoir(s).
Once required pressure has been reached a loud
pop. will be heard. This signifies that the unload
valve has opened to allow excess pressure to
escape to the atmosphere.
332
! CAUTION !
Do not over use the brakes on steep down hill
gradients. Use the same gear going down hill as
you would use for going up the same hill.
3 - 115
SECTION 3 - FIELD OPERATION
334
Single Line System
If the trailer has a single line system an additional
coupler is supplied. Connect the hose to the black
coupler (1).
A pressure of 5.5 bar is available at the coupler at
all times when the tractor brake pedals and parking
brake are released. Application of the tractor
brakes causes the pressure to drop to zero allowing
the trailer brakes to be applied.
335
3 - 116
SECTION 3 - FIELD OPERATION
336
Couplers
The lines to the couplers are colour-coded for ease
of use. The supply line to the left-hand coupler (1)
is red and the control line to the right-hand
coupler (2) is yellow. The trailer hoses will have a
male dual coupler. Press down the handle (3) and
insert the trailer coupler. When the handle is
released, it will lock the trailer and tractor couplers
together.
337
3 - 117
SECTION 3 - FIELD OPERATION
! WARNING !
The trailer brake bias adjustment is extremely
sensitive and should not be rotated more than one
half turn before testing with the attached trailer fully
loaded. If further adjustments are required, they
should be carried out following the same
procedure. Failure to do this may result in an
imbalance between tractor and trailer braking
forces if the valve is rotated too far in the anti-
clockwise direction.
339
3 - 118
SECTION 3 - FIELD OPERATION
WHEEL TRACKS
Front Wheel Track Adjustment
! CAUTION !
Your tractor is produced with lights that meet
lighting regulations when operating or travelling on
the public highway. If the wheel track setting is
adjusted beyond the initial factory position then you
may be required to reposition the lights or fit
auxiliary lighting to comply with legal requirements.
Additionally, before travelling on the highway,
ensure that the overall tractor width does not
exceed the maximum permitted in your country.
340
Front wheel track adjustment is effected by
changing the wheel rim relative to the centre disc,
the rim disc relative to the axle hub or by inter-
changing the wheels.
! CAUTION !
Tractor wheels are very heavy. Handle with care
and ensure, when stored, that they cannot topple
and cause injury.
342
3 - 119
SECTION 3 - FIELD OPERATION
! WARNING !
With a front wheel on a four wheel drive tractor
supported on a stand, never attempt to rotate the
wheel or start the engine. This may cause the rear
wheels to move resulting in the tractor falling from
the stand. Wheels should always be supported
such that the tyres are only just clear of the ground.
! CAUTION !
Never operate the tractor with a loose wheel rim or
disc. Always tighten nuts to the specified torque
and at the recommended intervals. Owners should
ensure that all steering components are maintained
in a reliable and satisfactory condition to ensure
safe operation and comply with legal requirements.
343
3 - 120
SECTION 3 - FIELD OPERATION
344
Track Adjustment
Standard - min/max. width A/B 1854 mm (73.0 in.) / 2057 mm (81.0 in.)
Suspended - min/max. width A/B 1854 mm (73.0 in.) / 2057 mm (81.0 in.)
3 - 121
SECTION 3 - FIELD OPERATION
Steering Stops
Two steering stops are incorporated in the axle,
one at each end. The stops are adjustable and
should be set to provide a minimum clearance of 20
mm (0.75 in.) between the tyres and any part of the
tractor on full left and right lock with the axle fully
articulated.
To adjust, slacken the locknut (1) and turn the stop
bolt (2) anti-clockwise to reduce the steering angle
of the wheels or clockwise to increase the steering
angle. Tighten the locknut to 150 Nm (110 lbf. ft.).
NOTE: After adjusting both steering stops, ensure
that there is adequate clearance between the tyres
and any part of the tractor with the axle fully
articulated. 345
3 - 122
SECTION 3 - FIELD OPERATION
347
Remove and discard the self-locking nut (2) on the
left-hand end of the track control rod and extract the
track rod end (1).
Loosen the lock nut (3) and screw the track rod end
into or out of the track rod to shorten or lengthen
the assembly, as required.
Re-insert the track rod end and, when the
alignment is correct, secure with a new self-locking
nut.
Tighten the nuts to the following torques:
Model Self-locking Locknut
Nut (2) (3)
All 118 Nm 196 Nm
(87 lbf. ft.) (145 lbf. ft) 348
3 - 123
SECTION 3 - FIELD OPERATION
349
! CAUTION !
Your tractor is produced with lights that meet
lighting regulations when operating or travelling on
the public highway. If the wheel track setting is
adjusted beyond the initial factory position then you
may be required to reposition the lights or fit
auxiliary lighting to comply with legal requirements.
Additionally, before travelling on the highway,
ensure that the overall tractor width does not
exceed the maximum permitted in your country.
350
! CAUTION !
Tractor wheels are very heavy. Handle with care
and ensure, when stored, that they cannot topple
and cause injury.
! WARNING !
Never operate the tractor with a loose wheel rim or
disc. Always tighten nuts to the specified torque
and at the recommended intervals.
352
3 - 124
SECTION 3 - FIELD OPERATION
Track
Disc types 1, 2 and 3
setting
Figure 349, 350 and 352
Figure. 353
A 1530 mm (60.2 in.)
B 1632 mm (64.2 in.)
C 1712 mm (67.4 in.)
D 1834 mm (72.2 in.)
E 1930 mm (75.9 in.)
F 2032 mm (80.0 in.)
G 2130 mm (83.8 in.)
H 2232 mm (87.8 in.)
353
3 - 125
SECTION 3 - FIELD OPERATION
! CAUTION !
Your tractor is produced with lights that meet
lighting regulations when operating or travelling on
the public highway. If the wheel track setting is
adjusted beyond the initial factory position then you
may be required to reposition the lights or fit
auxiliary lighting to comply with legal requirements.
Additionally, before travelling on the highway,
ensure that the overall tractor width does not
exceed the maximum permitted in your country.
Introduction
Tractors equipped with a bar axle may have a steel
or cast centre disc (pos. 2, Figure 220) mounted on
a cast iron hub (3). The hub is clamped to the bar
axle (1). With a cast centre disc, the hub is an
integral part of the disc.
NOTE: Variable track wheels (type 1, 2 or 3), are
not available on tractors with 50 Km/h transmission.
Three bar axle lengths are available - 2490 mm
(98 in.), 2845 mm (112 in.) and 3022 mm (119 in.).
The wheel may be moved along the bar to provide
a range of track widths. Depending on tyre size, a
range of 190 mm (7.5 in.) per wheel or 380 mm
(15 in.) overall is available with the 98 inch axle.
If the 112 inch axle is installed, the range is 354
increased to 735 mm (29 in.) and with the 119 inch
axle, 914 mm (36 in.) overall.
Track width adjustment is effected by moving the
complete wheel/hub assemblies in or out on the
axle shaft. Additionally, repositioning the wheel rim
on the centre disc and/or the rim on the axle hub or
by inter-changing the rear wheels provides a
greater range of adjustment.
Tractor wheels are very heavy. Therefore it is
recommended that you do not remove them to
reposition the rims on the disc unless the track
setting required is outside the slide range of the bar
axle.
3 - 126
SECTION 3 - FIELD OPERATION
! WARNING !
Never operate the tractor with a loose wheel rim or
disc. Always tighten nuts to the specified torque 355
and at the recommended intervals.
! WARNING !
Take suitable precautions. This includes using
safety glasses against the possibility of possibility
of flying metal particles.
3 - 127
SECTION 3 - FIELD OPERATION
3 - 128
SECTION 3 - FIELD OPERATION
WHEEL ADJUSTMENT
The sectioned drawings shown in Figures 223, 224 and 225 illustrate the wheel rim and disc positions at
various track settings. In each table, two track width settings are quoted for each axle type. These are the
minimum and maximum achievable with both wheel assemblies moved fully in (toward the tractor) and fully
out (away from the tractor).
357
Wheels with steel centre disc bolted to flange on the rim
NOTE: With the larger width tyres, it may not be NOTE: The track widths in Figure 357 are nominal
possible tomove the wheels to the narrower and may vary from that shown dependent on wheel
settings due to limited clearance between the tyre and tyre size.
and fender.
3 - 129
SECTION 3 - FIELD OPERATION
358
Wheels with steel centre disc welded to flange on the rim
NOTE: With the larger width tyres, it may not be
possible tomove the wheels to the narrower
settings due to limited clearance between the tyre
and fender.
NOTE: The track widths in Figure 357 are nominal
and may vary from that shown dependent on wheel
and tyre size.
Rear Wheel Hardware Torque Values (with Steel
Centre disc)
Disc to Hub Fixings
10 x M22 Bolt 500 Nm (369 lbf. ft)
3 - 130
SECTION 3 - FIELD OPERATION
359
Wheels with cast centre disc
NOTE: The track widths in Figure 359 are nominal When refitting or adjusting a wheel, tighten the
and may vary from that shown dependent on wheel bolts to the following torques. Re-check after
and tyre size. driving the tractor for 200 m (200 yards), after
1 hour and 8 hours operation and thereafter at the
NOTE: With the larger width tyres, it may not be 50 hour service intervals.
possible tomove the wheels to the narrower Wheel Hardware Torque Values (with Cast
settings due to limited clearance between the tyre Centre disc)
and fender. Disc to rim nuts
IMPORTANT: When interchanging left and right- (All wheels) (M16 nuts) 250 Nm (184 lbf. ft)
hand wheel assemblies, ensure the “V” at the top of Split Wedge Bolts
the tyre tread remains pointing in the direction of
6 x M20 Bolt 300 Nm (221 lbf. ft)
forward travel.
! CAUTION !
Tractor wheels are very heavy. Handle with care
and ensure, when stored, that they cannot topple
and cause injury.
! WARNING !
Never operate the tractor with a loose wheel rim or
disc. Always tighten nuts to the specified torque
and at the recommended intervals.
3 - 131
SECTION 3 - FIELD OPERATION
360
DUAL REAR WHEELS (where fitted)
Dual rear wheels are available as a factory installed The Figure shows a typical wheel installation.
option or dealer installed accessory, in conjunction The inner (cast) wheel (4) is clamped onto the bar
with the 2845 mm (112 in.) and 3022 mm (119 in.) axle (5). The outer (steel) wheel (1) is attached to
bar axles equipped with cast iron or steel wheels. the hub by eight bolts (3). The hub is clamped to
The dual wheel kit consists of an additional pair of the bar axle by the four bolts (2) in a similar manner
steel wheels, hubs and wheel-to-hub attaching to the cast, inner wheel.
hardware.
When mounting wheels, the clearance between the
Customers may wish to mount their existing wheels tyres on the inner wheels and the closest part of the
to make a dual wheel installation. In this instance, tractor must be no less than 100 mm (4 in.).
provided that the existing wheels have the same Additionally, a minimum clearance of 100 mm
mounting dimensions, they will only need to obtain
the hub assembly. (4 in.) must be maintained between the closest
points of the tyre walls. The clearance should be
checked with the tractor correctly ballasted and the
IMPORTANT: Dual wheels are intended for attached implement in the raised position.
flotation. Use of dual wheels under heavy traction
conditions could cause severe transmission
overload and is not approved.
Before the outer wheels can be installed, the inner
wheels must be adjusted to the minimum attainable
track width, as described in the previous text.
3 - 132
SECTION 3 - FIELD OPERATION
! WARNING !
Take suitable precautions. This includes using
safety glasses against the possibility of flying metal
particles.
3 - 133
SECTION 3 - FIELD OPERATION
3 - 134
SECTION 3 - FIELD OPERATION
Too little ballast: For optimum performance and efficiency, two wheel
drive tractors should be ballasted so that
z Rough ride approximately one third of the total tractor weight
(less implement) is on the front wheels. Four wheel
drive tractors should be ballasted so the weight on
z Excessive wheel slip the front wheels is approximately 40 - 45% of the
total tractor weight.
z Power loss
Add additional front end ballast, as required, for
stability during operation and transport. Ballasting
z Tyre wear of the front end may not always provide adequate
stability if the tractor is operated at high speed on
z Excessive fuel consumption rough terrain. Reduce tractor speed and exercise
caution under these conditions.
z Lower productivity When using front mounted implements it may be
necessary to add weight to the rear wheels to
maintain traction and stability.
Too much ballast: Ballast Limitations
Ballast should be limited by the tyre capacity or
z Higher maintenance costs tractor capacity. Each tyre has a recommended
carrying capacity which should not be exceeded,
z Increased driveline wear (see page 3 - 142).
If a greater amount of weight is needed for traction,
z Power loss larger tyres should be used.
Ballast can be added by bolting on cast iron
z Increased soil compaction weights or by adding liquid calcium chloride in the
tyres. Bolt-on cast iron weights are recommended
z Excessive fuel consumption because they can easily be removed when not
needed.
z Lower productivity
IMPORTANT: Do not exceed the tractor gross
vehicle weight shown on the following page.
For maximum performance in heavy draft This can cause an overload condition that may
conditions weight should be added to the tractor in invalidate the warranty and may exceed the load
the form of liquid ballast, cast iron weights or a rating of the tyres. The maximum recommended
combination of both. gross vehicle weight is the weight of the tractor plus
Front end ballast may be required for stability and ballast plus any mounted equipment such as
steering control when weight is transferred from the sprayers, tanks etc. in the raised position. See the
front to the rear wheels as rear mounted implement following tables:
is raised by the tractor 3-point hitch.
When a rear mounted implement is raised to the
transport position, the weight on the front wheels
should be at least 20% of total tractor weight.
! CAUTION !
Additional front ballast may be needed when
transporting large 3-point mounted equipment.
Always drive slowly over rough terrain, no matter
how much front ballast is used.
3 - 135
SECTION 3 - FIELD OPERATION
Maximum Vehicle Weights and Axle Loads IMPORTANT: For four wheel drive vehicles, the
figures shown in the foregoing table are for
continuous operation. For intermittent operation, the
front axle loading (including loaded loader bucket)
Maximum Gross Vehicle may be increased to the following levels, provided
Weight that ground speed does not exceed 8 km/h (5 MPH)
All models and the track width settings are maintained within
kg lb.
the limits shown:
12000 26455
Individual axles (front and rear) are also subject to kg lb. mm In.
weight limitations, as follows:
8000 17636 1727-2032 68-80
5200 11463
3 - 136
SECTION 3 - FIELD OPERATION
8 x 45 kg - 200 kg 560 kg
8 x 99 lb. - 441 lb. 1234 lb.
363
1 x 500 kg integral 200 kg 700 kg
1 x 1102 lb. integral 441 lb. 1543 lb.
*2 x 250 kg 1 x 500 kg 200 kg 1200 kg
2 x 551 lb. 1 x 1102 kg 441 lb. 2645 lb.
364
3 - 137
SECTION 3 - FIELD OPERATION
! CAUTION !
The tractor must not be operated unless all bolts
and clamps are in position with the bolts tightened 365
to 169 Nm (125 lbf.ft.). Recheck the bolt torques
after 50 hours of operation if the bolts have been
disturbed for any reason.
366
367
3 - 138
SECTION 3 - FIELD OPERATION
! WARNING !
When mixing the ballast solution it is imperative the
calcium chloride flakes are added to the water and
the solution stirred until the calcium chloride is
dissolved.
Never add water to calcium chloride as
considerable heat is generated. If the flakes should
contact the eyes, wash the eyes immediately with
clean, cold water for at least 5 minutes. Consult a
doctor as soon as possible.
3 - 139
SECTION 3 - FIELD OPERATION
3 - 140
SECTION 3 - FIELD OPERATION
! DANGER !
Inflating or servicing tyres can be dangerous.
Whenever possible, trained personnel should be
called in to service or install tyres. In any event, to
avoid the possibility of serious or fatal injury, follow
the safety precautions below:
3 - 141
SECTION 3 - FIELD OPERATION
IMPORTANT: The above table provides an example of the maximum load limitations that occur at various tyre
pressures on a representative range of rear tyre sizes available for your tractor. These figures are per tyre
and should be used for guidance only. For exact information regarding inflation pressures and loads for your
particular tyres, consult your authorised dealer.
3 - 142
SECTION 3 - FIELD OPERATION
3 - 143
SECTION 3 - FIELD OPERATION
NOTES:
3 - 144
SECTION 4
LUBRICATION AND MAINTENANCE
GENERAL INFORMATION
INTRODUCTION WARNING SYMBOLS
This section gives full details of the service A number of maintenance items are represented by
procedures necessary to maintain your tractor at symbols that may appear in the Dot Matrix Display.
peak efficiency. The lubrication and maintenance For more information see page 2 - 71.
chart on page 4 - 10 provides a ready reference to
these requirements, each operation being CONTENTS
numbered for easy reference.
The subjects covered in this section are as listed
SAFETY PRECAUTIONS below. A full index is provided at the back of this
book.
Read and observe all safety precautions listed in
“Servicing the Tractor” in the Introduction section at Page Subject
the front of this Manual. Fuelling ............................................................ 4 - 2
NOTE: Dispose of used filters and fluids properly.
Guard removal ................................................. 4 - 5
Lubrication and maintenance chart ................. 4 - 9
! CAUTION ! Lubricants and coolants ................................. 4 - 10
Do not check, lubricate, service or make
adjustments to the tractor with the engine running. When the warning symbol appears ............... 4 - 11
10-hour/daily service ..................................... 4 - 14
DURING THE FIRST 50 HOURS OPERATION 50-hour service .............................................. 4 - 17
In addition to the regular maintenance operations 100-hour service ............................................4 - 28
listed, check the following items every 10 hours or
daily during the first 50 hours of operation: 300-hour service ............................................4 - 29
4-1
SECTION 4 - LUBRICATION AND MAINTENANCE
To prevent dirt entry during greasing, wipe dirt from z Clean the filler cap area and keep it free of
the grease fittings before greasing. Wipe excess debris.
grease from the fitting after greasing.
FLEXIBILITY OF MAINTENANCE INTERVALS z Fill the tank at the end of each day to reduce
overnight condensation.
The intervals listed in the lubrication and
maintenance chart are guidelines to be used when
operating in normal working conditions. z Never take the cap off or refuel with the engine
running.
Adjust the intervals for environmental and working
conditions. Intervals should be shortened under
adverse (wet, muddy, sandy, extremely dusty) z Keep control of the fuel nozzle while filling the
working conditions. fuel tank.
ENGINE FUEL INJECTOR MAINTENANCE z Don’t fill the tank to capacity. Allow room for
expansion. If the original fuel tank cap is lost,
IMPORTANT: The fuel injectors on your tractor are replace it with a genuine original equipment cap
electronically controlled and do not require periodic and tighten securely.
servicing or adjustment.
z Wipe up spilled fuel immediately.
4-2
SECTION 4 - LUBRICATION AND MAINTENANCE
General Final Cetane Sulphur z Install bulk storage tanks away from direct
Fuel Boiling Rating Content sunlight and angle them slightly so sediment in
Classification Point (max) (min) (max) the tanks will settle away from the outlet pipe.
Nr. 1-D 288 °C 40* 0.3%
(550 °F) z To facilitate moisture and sediment removal,
provide a drain plug at the lowest point at the
Nr. 2-D 357 °C 40 0.5% end opposite the outlet pipe.
(675 °F)
z If fuel is not filtered from the storage tank, put a
NOTE: When long periods of idling or cold weather funnel with a fine mesh screen in the fuel tank
conditions below 0 °C (32 °F) are encountered or filler neck when refuelling.
when continuously operating at an altitude above
5.000 ft. (1500 m) use Number 1-D fuel. z Arrange fuel purchases so summer grade fuels
are not held over and used in winter.
*When continually operating at low temperatures or
high altitude, a minimum cetane rating of 45 is
required.
Using diesel fuel with sulphur content above 0.5%
requires more frequent oil changes as noted in the
maintenance schedule.
The use of diesel fuel with a sulphur content above
1.3% is not recommended.
For the best fuel economy, use Number 2-D fuel
whenever temperatures allow.
4-3
SECTION 4 - LUBRICATION AND MAINTENANCE
4-4
SECTION 4 - LUBRICATION AND MAINTENANCE
PROTECTIVE GUARDS
! CAUTION !
Guards are fitted for your protection, if they are
removed for access to service items, they must be
replaced before operating the tractor.
ENGINE HOOD
For safety the hood must be closed and correctly
latched before operating the tractor.
The hood is hinged at the rear to provide easy
access to the engine area for routine maintenance.
Two gas struts (located under the hood) assist in
raising the hood to either of two positions. A safety
stay holds the hood in the selected position.
To open the hood, depress the release button (2),
and raise the hood using the grab handle (1).
The gas struts will take over and raise the hood to
the first position secured by the nylon retaining
strap located at the front of the hood. All routine
maintenance operations may be performed with the
hood raised to this position. 371
4-5
SECTION 4 - LUBRICATION AND MAINTENANCE
373
RIGHT-HAND FOOTSTEPS
The right-hand footsteps on your tractor are
mounted on a hinged support bracket.
For improved access to the hydraulic oil filter(s),
battery, etc., the footsteps can be quickly lowered
by releasing the two locking catches (1).
To release the catches, lift and rotate to the
horizontal position.
Pull the steps outward from the top and allow to
drop downwards until fully lowered.
When raising the steps to the working position,
ensure both catches are securely locked.
374
4-6
SECTION 4 - LUBRICATION AND MAINTENANCE
375
Fuse Box Cover
To gain access to the fuses, undo the two retaining
screws (1) from the panel on the right-hand side of
the cab.
376
Maxi Fuse Box
The maxi fuses are mounted on the battery support
frame. To access the fuses, lower the right-hand
footsteps and release the battery cover by turning
the locking catch (1) anti-clockwise. Lift the cover
from the two guide pins which retain and support
the rear of the cover.
When replacing the battery cover ensure the two
slots at the rear engage with the support lugs on
the carrier frame.
377
4-7
SECTION 4 - LUBRICATION AND MAINTENANCE
4-8
SECTION 4 - LUBRICATION AND MAINTENANCE
NOTE: Use antifreeze (50%) plus clean, soft water (50%). In order to reduce deposits and corrosion, water
used in the cooling system should not exceed the following limits:
4-9
SECTION 4 - LUBRICATION AND MAINTENANCE
Change
Adjust
Check
Clean
Service Operation Page
Drain
Lube
Interval No. Maintenance Requirement No.
When a warning symbol 1 Engine air cleaner outer element X X 4-11
appears 2 Fuel filter/water separator X X 4-13
Every 10 hours or daily 3 Engine coolant level X X 4-14
4 Engine oil level X X 4-15
5 Windscreen washer reservoir fluid level (where fitted) X X 4-16
6 Air reservoir(s) (air operated trailer brakes) X 4-16
Every 50 hours 7 Radiator, intercooler, oil cooler and air conditioner X X 4-17
condenser
8 Cab air filters X 4-18
9 All grease fittings X 4-20
10 Front and rear wheel nut torque X X 4-26
11 Tyre pressures and condition X X 4-27
Every 100 hours 12 Air brake compressor drive belts (where fitted) X 4-28
Every 300 hours 13 Battery electrolyte level (tropical climates) X X X 4-29
14 Poly V-belt X 4-30
15 Transmission/rear axle/hydraulics oil level X X 4-31
16 Parking brake X X 4-32
17 Front PTO gearbox oil level X X 4-32
Every 600 hours #18 Engine oil and filter X 4-33
19 Hydraulic and transmission oil filters X 4-35
20 Engine air cleaner outer element X 4-36
21 Engine air intake connections X 4-37
22 Pre-fuel and secondary fuel filter elements X 4-38
23 Four wheel drive front axle and hubs oil level X X 4-39
Every 1200 hours or 24 Cab air filters X 4-40
annually 25 Transmission/rear axle/hydraulic oil and filter X 4-41
26 FWD axle differential oil X 4-42
27 FWD axle hub oil X 4-43
28 Front PTO gearbox oil X 4-43
29 Battery electrolyte level (temperate climates) X X X 4-44
Every 1200 hours or two 30 Engine coolant X 4-46
years 31 Engine air cleaner inner element X 4-50
32 Engine valve tappet clearances X X 4-51
33 Engine breather filter X 4-52
34 Air brake dryer reservoir X 4-53
Every 3 years 35 Air conditioning system x X X 4-54
General maintenance 36 Bleeding the fuel system X X 4-55
37 Transmission calibration X X 4-56
38 Footbrakes X X 4-58
39 Automatic pick-up hitch X X 4-59
40 Remote control valve drain bottle(s) X 4-59
41 Cab suspension adjustment X 4-60
42 Headlight and worklamp adjustment X X 4-61
43 Bulb replacement X 4-62
44 Fuse replacement X 4-65
- Cleaning the tractor X X 4-71
- Storing the tractor X X X 4-73
Oil change interval will be reduced if fuel has a high sulphur content or if the tractor is operated in extremely
cold temperatures.
4 - 10
SECTION 4 - LUBRICATION AND MAINTENANCE
380
4 - 11
SECTION 4 - LUBRICATION AND MAINTENANCE
Method A
Lightly tap the ends of the element against the palm
of the hand. See Figure 381.
381
Method B
Use compressed air, not exceeding 2 bar (30 lbf/in2).
Insert the air line nozzle inside the element. Hold the
nozzle 150 mm (6 in.) from the element and blow the
dust from the inside through the element to the
outside. See Figure 382.
! WARNING !
Wear eye protection and a face mask when
carrying out this operation.
382
5. Examine the element for damage by placing a
light inside the element. See Figure 383.
Discard the element if pin pricks of light can be
seen or if there are areas where the paper
appears thin.
6. Check the element material for bunching; the
metal casing for distortion and the rubber
gasket for damage. Discard the filter element if
it is damaged.
7. Clean the inside of the air cleaner housing
using a damp, lint-free cloth on a probe. Do not
damage the inner filter element. Ensure that the
inner end of the housing is clean and smooth, 383
to ensure a good seating for the rubber seal on
the element.
4 - 12
SECTION 4 - LUBRICATION AND MAINTENANCE
384
OPERATION 2
DRAIN FUEL SYSTEM WATER SEPARATOR
4 - 13
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 3
CHECK ENGINE COOLANT LEVEL
Check the coolant level in the recovery tank (2)
when the engine is cold. The coolant level should
be above the bottom line (3) on the recovery tank. If
coolant is required, remove the cap (1) and add a
50/50 water and antifreeze mixture as specified on
page 4 - 9 of this Manual.
! WARNING !
The cooling system operates under pressure which
is controlled by the pressure cap on the coolant
expansion tank. It is dangerous to remove the cap
while the system is hot. When the system has
cooled, use a thick cloth and turn the pressure cap
slowly to the first stop and allow the pressure to
escape before fully removing the cap. 386
Never remove the cap from the top of the radiator
unless the expansion tank pressure cap has first
been removed.
! CAUTION !
Coolant should be kept off the skin. Adhere to the
precautions outlined on the coolant filter and
antifreeze container.
4 - 14
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 4
CHECK ENGINE OIL LEVEL
Check the oil level when the tractor is parked on a
level surface and after the engine has been
stopped for a minimum of five minutes.
4 - 15
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 5
Lift off the cap (1) and fill with washer solvent
solution up to the bend in the filler neck. In cold
weather, use a solvent with anti-freeze properties.
388
OPERATION 6
389
4 - 16
SECTION 4 - LUBRICATION AND MAINTENANCE
EVERY 50 HOURS
Complete the preceding operations plus the
following:
OPERATION 7
CLEAN THE RADIATOR, INTERCOOLER,
OIL COOLERS AND AIR CONDITIONER
CONDENSER CORES
Check all cores for chaff accumulation or blockage.
If any is noted, clean as follows:
! CAUTION !
Wear eye protection and protective clothing during
the cleaning process. Clear the area of bystanders
so they are not struck by flying particles.
4 - 17
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 8
392
External Filters
To remove the external filter, unscrew the securing
clip (1) Figure 392, from the front end of the filter
cover (2).
Remove the cover (2) Figure 393, and the filter
element (3).
NOTE: The filters are made of specially treated
media with a rubber sealing strip bonded to the
upper surface. Take care not to damage the
element during removal.
Clean the elements by blowing with compressed air
not exceeding 30 lbf. in2 (2 bar). Blow the dust from
the upper surface through the element to the
underside. Hold the nozzle at least 12 in. (300 mm) 393
from the element to prevent damage to the filter
media.
Clean all filter chambers with a damp, lint-free
cloth. Re-install the filter elements with the clean
side uppermost and re-install the covers.
4 - 18
SECTION 4 - LUBRICATION AND MAINTENANCE
Internal Filter
To remove an internal filter, loosen the retaining
screws (1) anti clockwise and remove the filter
cover.
394
Remove the cover (1) and extract the filter from the
housing.
NOTE: The filter (2) is made of specially treated
media with a rubber sealing strip bonded to the
upper surface. Take care not to damage the
element during removal.
Clean the elements by blowing with compressed air
not exceeding 30 lbf. in2 (2 bar). Blow the dust from
the clean surface through the element to the dirty
side. Hold the nozzle at least 12 in. (300 mm) from
the element to prevent damage to the filter media.
395
4 - 19
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 9
396
Right and Left-hand Lift Rod
Apply a grease gun to the lubrication fitting, as
shown.
NOTE: Tractors equipped with a hydraulically
adjusted lift rod on the right-hand side will not have
this lubrication fitting.
397
Top Link
Apply a grease gun to the lubrication fitting, as
shown.
398
4 - 20
SECTION 4 - LUBRICATION AND MAINTENANCE
399
2WD Axle, Centre Steering Components
Apply a grease gun to the lubrication fittings, as
shown.
400
Front Trunnion Pin (standard 4WD axle)
Apply a grease gun to the lubrication fitting, as
shown.
401
Rear Trunnion Pin (standard 4WD axle)
Apply a grease gun to the lubrication fitting, as
shown.
402
4 - 21
SECTION 4 - LUBRICATION AND MAINTENANCE
403
Panhard Rod Pivot (suspended 4WD axle)
Apply a grease gun to the lubrication fitting, as
shown.
404
Suspension Arm (suspended 4WD axle)
Apply a grease gun to the lubrication fitting at the
rear of the suspension arm, located beneath the
tractor, in front of the transmission.
405
Drive Shaft Universal Joint (suspended axles
only)
Apply a grease gun to the lubrication fitting, as
shown.
NOTE: The grease fittings shown is at the rear of
the drive shaft. On some models, the shield
completely covers the drive shaft and a hole is
provided for access.
406
4 - 22
SECTION 4 - LUBRICATION AND MAINTENANCE
407
4WD Hub Steering and Swivel Bearings
Apply a grease gun to the lubrication fittings, as
shown.
NOTE: The right-hand end of the axle is shown.
There are similar grease fittings on the left-hand
steering cylinder and track control rod.
408
Rear Tow Hitch (auto engagement type)
Apply a grease gun to the lubrication fitting, as
shown.
409
Rear Tow Hitch (with slider frame)
Apply a grease gun to the lubrication fittings, as
shown.
410
4 - 23
SECTION 4 - LUBRICATION AND MAINTENANCE
411
Rear Tow Hitch (with slider frame and K 80 mm
ball)
Apply a grease gun to the lubrication fittings, as
shown.
412
Heavy Duty Roller Drawbar
Apply a grease gun to the lubrication fittings, as
shown.
413
4 - 24
SECTION 4 - LUBRICATION AND MAINTENANCE
Front Hitch
Apply a grease gun to the lubrication fittings, as
shown.
NOTE: The lubrication fittings shown are viewed
from the right side of the tractor, three more fittings
can be seen from the left side of the tractor.
414
Dynamic Fender Pivotl
Apply a grease gun to the lubrication fittings, as
shown.
415
4 - 25
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 10
416
417
4 - 26
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 11
418
4 - 27
SECTION 4 - LUBRICATION AND MAINTENANCE
419
4 - 28
SECTION 4 - LUBRICATION AND MAINTENANCE
420
Unscrew and remove the six vent plugs from the
top of the top of the battery.
Check that the electrolyte level is above the top of
the separator plates in each cell.
If necessary, top up with distilled or de-mineralised
water until the level is correct. Do not overfill. Never
use tap water or water from a rain barrel or other
source.
421
4 - 29
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 14
INSPECT POLY V-BELT
Inspect the belt over it’s entire length, checking for
chafing, cracking, cuts and general wear. If in
doubt, install a new belt. Ensure that the belt is
correctly located on the pulleys and check that the
belt tensioner is operating correctly.
422
4 - 30
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 15
CHECK TRANSMISSION/REAR AXLE AND
HYDRAULIC OIL LEVEL
Check the oil level with the tractor parked on a level
surface, with all cylinders extended and the engine
shut off for at least five minutes.
Check the oil level in the sight glass on the left hand
side of the rear axle housing. Ensure that the the oil
level is between the high and low marks (1), in the
sight glass.
423
If necessary, remove the filler cap (1) and add oil,
as required.
See page 4 - 9 for the correct oil specification.
424
4 - 31
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 16
ADJUST PARKING BRAKE
Block the front wheels, jack up the rear of the
tractor and support the rear wheels just clear of the
ground. Unlatch the brake pedals.
Apply the parking brake so that the 4th. notch of the
ratchet is engaged. Remove or ease back the
rubber boot, loosen the locknuts and turn the
adjuster nuts on the operating cables until both
wheels start to lock. Release the parking brake and
ensure that both wheels are free to rotate. Re-apply
the parking brake to ensure that the system
operates freely. Tighten the locknuts.
Road test, using the parking brake to stop the
tractor. The tractor should stop in a straight line if
the cables have been correctly adjusted.
OPERATION 17 425
CHECK FRONT PTO GEARBOX OIL LEVEL
Remove the combined level/filler plug (1) and
ensure that the oil reaches the bottom of the
opening. If necessary, top up through the opening
with clean oil and replace the plug.
See page 4 - 9 for the correct oil specification.
426
4 - 32
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 18
ENGINE OIL AND FILTER
Warm the engine to operating temperature.
Stop the engine, remove the drain plugs (1) and
catch the oil in a suitable container. Unscrew and
discard the oil filter (1).
! WARNING !
Be very careful to avoid contact with hot engine oil.
If the engine oil is extremely hot, allow it to cool to a
moderately warm temperature before proceeding.
4 - 33
SECTION 4 - LUBRICATION AND MAINTENANCE
3. Clean the oil filter area. Unscrew the oil filter (1)
and discard. Catch any residual oil and dispose
of properly.
4. Clean the new filter mounting surface.
5. Apply a thin coat of oil on the new filter sealing
ring and install the filter. Turn until the sealing ring
contacts the mounting surface, then tighten an
additional 3/4 to 1 full turn. Do not overtighten.
428
6. Remove Dipstick/Filler cap and fill with the
correct amount of fresh oil as indicated below.
Ensure the oil is of the correct grade and
viscosity.
7. Start the engine and run for 3 minutes at idle
speed then stop the engine.
8. Check the drain plugs and oil filter areas for
leaks.
9. Wait 5 minutes to allow the oil to drain into the
crankcase, then check the oil level on the
dipstick. The oil level should fall between the
“MIN” and “MAX” on the dipstick. Add more oil
as required. 429
4 - 34
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 19
CHANGE HYDRAULIC AND TRANSMISSION
OIL FILTERS
The type of hydraulic filters is dependent upon
tractor specification. All the filters are installed
under the right-hand side of the cab floor.
There are two filters, the main filter (3) which has a
replaceable cartridge, and the charge filter (1)
which is a disposable type.
4 - 35
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 20
CHANGE THE ENGINE AIR CLEANER OUTER
ELEMENT
432
4 - 36
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 21
CHECK ENGINE AIR INTAKE CONNECTIONS
Working from both sides of the engine, check all
intake system connection clamps for tightness.
From the left-hand side of the engine, check the air
cleaner intake connections at points (1) and (2) and
the turbocharger to intercooler connections at
points (2) and (4). Do not overtighten.
433
From the right-hand side of the engine, check
the intercooler to inlet manifold connections at
points (1) and (2). Do not overtighten.
434
From the right-hand side of the engine, check the
exhaust aspirator connections at points (1) and (2)
for proper sealing and the clamps for tightness.
435
4 - 37
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 22
CHANGE FUEL PRE-FILTER AND FUEL FILTER
ELEMENTS
FUEL PRE-FILTER
4 - 38
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 23
FOUR WHEEL DRIVE LUBRICATION
Front Axle
Remove the combined level/filler plug (1) and
ensure that the oil reaches the bottom of the
opening. If necessary, top up through the opening
with clean oil and replace the plug.
437
Front Hub
Position a front wheel with the combined level/filler
plug (1) at the 3 o’clock position, as shown.
Remove the level/filler plug and ensure that the oil
reaches the bottom of the opening.
If necessary, top up through the opening with clean
oil until oil just overflows from the opening.
Re-install the plug. Repeat on the other front wheel.
438
4 - 39
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 24
CHANGE CAB AIR FILTERS
External Filters
To remove an external filter, turn the quick release
fastener 1/2 a turn anti-clockwise to free the front of
the filter cover. Remove the cover and the filter
element. Dispose of the filter elements properly.
Clean both filter chambers with a damp, lint-free
cloth.
Install new filter elements. A flow direction arrow is
moulded into the side of the filter. Install the filters
with the arrow pointing upwards. Re-install the
covers.
NOTE: The filters are made of specially treated
media with a rubber sealing strip bonded around
the sides. Take care not to damage the element 439
during installation.
Internal Filter
To remove the internal filter turn captive screws (1)
until the cover is loose.
440
Remove the filter cover and the filter element.
Dispose of the filter element properly.
Clean the filter chamber with a damp lint-free cloth.
Install the new filter element making sure that the
arrow on the filter points to the rear of the tractor.
Re-install the filter cover.
441
4 - 40
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 25
CHANGE TRANSMISSION/REAR AXLE/HYD-
RAULIC OIL AND FILTERS
Prior to changing the oil, run the engine and
operate the hydraulic system until the oil is warm.
Park the tractor on level ground, lower the 3-point
hitch and stop the engine. Apply the parking brake
and block wheels on both sides.
! CAUTION !
Be very careful to avoid contact with hot oil. If oil is
extremely hot, allow it to cool to a moderately warm
temperature before proceeding.
There are two drain plugs for the oil reservoir, one
below the transmission and one below the rear
axle. Both drain plugs must be removed using a
hexagon key. 442
To change the oil:
Oil Capacity:
All models with Power Command
transmission 100 litres (26.4 U.S. gal) 444
See page 4 - 9 for the correct oil specification.
4 - 41
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 26
CHANGE 4WD DIFFERENTIAL OIL
Park the tractor on level ground and engage the
park brake.
To change the oil:
445
3. Fill with new oil until it reaches the bottom of the
level/filler plug hole. Re-install level/filler plug.
Oil Capacity:
All models 14 litres (14.8 U.S. qts.)
446
4 - 42
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 27
CHANGE 4WD PLANETARY HUB OIL
OPERATION 28
CHANGE FRONT PTO GEARBOX OIL
Park the tractor on level ground and engage the
park brake.
4 - 43
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 29
BATTERY ELECTROLITE CHECK AND
REMOVAL PROCEDURE
Checking the Electrolite
4 - 44
SECTION 4 - LUBRICATION AND MAINTENANCE
Battery Removal
NOTE: If the battery is being removed, disconnect
the battery leads before proceeding further.
Always disconnect the lead from the negative
terminal (1) first, place in a safe position and then
disconnect the positive (+) lead.
! CAUTION !
Tractor batteries are very heavy, ensure the battery
is safely supported during the removal process.
4 - 45
SECTION 4 - LUBRICATION AND MAINTENANCE
! WARNING !
The cooling system operates under pressure which
is controlled by the radiator pressure cap (1). It is
dangerous to remove the pressure cap while the
system is hot. When cool, use a thick cloth and turn
the cap slowly to the first stop and allow the
pressure to escape before fully removing the cap.
Coolant should be kept off the skin. Adhere to the
precautions outlined on the antifreeze and inhibitor
containers, where used.
452
4 - 46
SECTION 4 - LUBRICATION AND MAINTENANCE
453
2. Disconnect the radiator lower hose and drain all
the coolant into a suitable container. Dispose of
the coolant properly.
NOTE: A special hose clamp is used on the engine
coolant hoses, to loosen the clamp it will be
necessary to remove the alloy cap from the head of
the screw tensioner. Using a pair of pliers, carefully
pull off the alloy cover, this will expose a
conventional screw head. Turn anti-clockwise to
loosen.
454
3. Remove the coolant drain plug (1) from the left
hand rear of the engine block. Drain all the
coolant into a suitable container. Dispose of the
coolant properly.
4. To increase the drainage rate, remove the
radiator cap and recovery tank cap.
5. Flush the system with a commercial cooling
system cleaner. Follow the instructions supplied
with the cleaner. Drain the cleaner and let the
engine cool.
4 - 47
SECTION 4 - LUBRICATION AND MAINTENANCE
4 - 48
SECTION 4 - LUBRICATION AND MAINTENANCE
456
4. Stop the engine and allow the coolant to cool.
5. Remove the radiator cap (1, fig. 457) and add
coolant to the radiator to bring the coolant level
to the bottom of the filler neck. Install the
radiator cap. Add coolant to the recovery tank
as required to bring the level up to the cold
mark (2).
NOTE: If the engine is not going to be operated
immediately following this coolant change, run the
engine for one hour to ensure that the antifreeze
and/or chemical inhibitor is dispersed throughout
the cooling system. Allow the engine to cool and
make a final check to ensure that the coolant level 457
is satisfactory.
Coolant Capacity
All models 26.0 litres (6.9 U.S. gal.)
Clean Water Specification:
Total Hardness 300 parts per million Antifreeze:
Chlorides 100 parts per million Akcela Premium Anti-Freeze (MS1710) is available
from your authorised dealer in the following
Sulphates 100 parts per million quantities.
4 - 49
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 31
CHANGE ENGINE AIR CLEANER INNER
ELEMENT
458
2. Remove the outer element (1) from the air
cleaner assembly by gently twisting the end of
the filter clockwise to disengage the seal. Then
pull the filter straight out of the housing, not at
an angle, ensuring the inner element remains in
place.
NOTE: Examine the inside of the outer element. If
dust is present, the outer element is defective and
must be replaced.
459
3. Pull the inner element straight out of the
housing and dispose of properly.
4. Clean the inside of the air cleaner housing
using a damp lint-free cloth.
5. Install a new inner element and a new outer
element (if required). Ensure both elements are
correctly seated before replacing the housing
cover.
4 - 50
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 32
CHECK VALVE TAPPET CLEARANCE
Cylinder 1 2 3 4 5 6 461
No.
Intake - - * - * *
Exhaust - * - * - *
Cylinder 1 2 3 4 5 6
No.
Intake * * - * - -
Exhaust * - * - * -
4 - 51
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 33
CHANGE ENGINE BREATHER FILTER
462
Remove the 3 screws (2) holding the pressure
regulator (1) and extract both regulator and filter (3)
from the valve cover.
463
4 - 52
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 34
CHANGE AIR BRAKE DRIER RESERVOIR
Removing the Drier Reservoir
Before attempting to change the drier reservoir (1),
thoroughly clean the area around the reservoir to
prevent debris from entering the air braking system.
4 - 53
SECTION 4 - LUBRICATION AND MAINTENANCE
EVERY 3 YEARS
carry out the following:
OPERATION 35
SERVICE THE AIR CONDITIONER SYSTEM
After 3 seasons, the performance of the air
conditioner (1) may to be reduced. At this time it is
recommended to have the receiver/drier changed
and the complete system checked by your
authorised dealer using specialised equipment.
! WARNING !
The refrigerant used in the air conditioner system
has a boiling point of -12 °C (10 °F).
4 - 54
SECTION 4 - LUBRICATION AND MAINTENANCE
GENERAL MAINTENANCE
(to be performed as and when required)
OPERATION 36
BLEEDING THE FUEL INJECTION SYSTEM
To Bleed the Fuel System
It may be necessary after carrying out maintenance
work on the fuel injection system or, after running
out of fuel, to purge the system of air to allow the
engine to start.
If the engine fails to start after several turns, after
one of the above situations has occurred, bleed the
system using the following procedure:
466
4 - 55
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 37
TRANSMISSION CLUTCH CALIBRATION
Full Powershift Transmission
The Full Powershift transmission has a number of
clutch packs requiring periodic calibration to
compensate for wear. Calibration of the clutches
should be performed at the 50 Hour Service and
thereafter only if a deterioration in gear shift quality
is noted.
NOTE: During the calibration procedure the
electronic management system detects precisely
the point at which the clutches start to engage. The
engagement is detected by a reduction in engine 1
speed. During calibration it is essential that no
2
action is taken to to cause the engine speed to vary.
Be sure that the air conditioner and all electrical
equipment is switched off.
Do not operate the steering wheel, footbrakes, 467
PTO or any hydraulic lever or move the hand or foot
throttle.
Preparing the Tractor for Calibration Error Codes for Full Powershift Transmission
NOTE: The clutches should be adjusted when the
transmission oil temperature is above 80°C Code Oil too cold.
(176°F). U19 Engine RPM too low.
Park the tractor on level ground, away from U21 Engine RPM too high.
obstacles (in case of unexpected tractor
movement). U22 Shuttle lever not in forward drive position.
Place the transmission shuttle lever in neutral and U23 Clutch pedal not fully released.
apply the parking brake. Switch off all electrical
equipment and air conditioning if fitted. Lower U26 Tractor wheel movement detected.
hydraulic equipment to the ground, place all remote U31 Hand brake not applied
levers in neutral and stop the engine.
With the operator in the seat, depress and hold U33 Operator seat switch not depressed.
down the clutch pedal. With key start in the off U34 Calibration high error.
position depress and hold both transmission upshift
control (1), Figure 467. Start the engine and within U36 Calibration low error.
two seconds depress and release the downshift
control (2) to enter the calibration mode. Release U37 Flywheel torque calibration too low
the clutch pedal. Ud1 Flywheel torque calibration too high
NOTE: In “automatic calibration sequence” the seat Ud2 Oil too cold.
switch is constantly monitored, if the operator
leaves the seat the sequence will be stopped.
4 - 56
SECTION 4 - LUBRICATION AND MAINTENANCE
468
With the oil at the correct temperature, depress the
upshift control again, “A” will appear in the display.
Depress the clutch pedal and move the shuttle
lever into forward drive. Release the clutch pedal
slowly.
! CAUTION !
The tractor is drivable even if calibration has not
been completed. Pay attention in this condition as
the tractor could be jerky or sluggish. Always pull
away using the clutch pedal very carefully.
470
4 - 57
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 38
CHECK BRAKE PEDAL LATCHING/UNLATCHING
! CAUTION !
Owners should be aware of local regulations
concerning the braking system. Regularly maintain
the brakes to ensure compliance with the law and
ensure your safety. If in doubt, contact your dealer.
471
Adjust the clevis by loosening the locknut.
The distance from the bulkhead to the centre of the
clevis hole should be 137 mm (5.4 in.). Adjust both
pedals and ensure pedal latch engages properly.
472
4 - 58
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 39
AUTOMATIC PICK-UP HITCH
Place a load on the pick-up hitch hook. a trailer or
implement is suggested. Ensure that the hitch will
latch and unlatch satisfactorily.
If adjustment is necessary, remove the load from
the hitch hook. Loosen the locknuts (1) and turn the
adjuster (2) on each lift rod equally. Ensure that
both hitch lift arms are supporting the hitch equally
at the start of raise. Check that the hitch will latch
and unlatch.
When fully raised ensure that the hydraulic system
relief valve does not blow or that the hitch lift rods
are not under tension. Both these symptoms
indicate that the hitch lift rods are too short.
Tighten the locknuts to 100 Nm (72 lbf. ft.).
With the hitch latched in the raised position, adjust
the operating cable by means of the adjuster 473
nuts (3) to remove all slack from the inner cable.
OPERATION 40
CHECK REMOTE CONTROL VALVE DRAIN
BOTTLES
474
4 - 59
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 41
CAB SUSPENSION ADJUSTMENT (where fitted)
On tractors with a suspended cab the pre-load on
the suspension unit (1, Fig. 476), may be adjusted
to suit heavier or lighter weights carried in the cab.
4 - 60
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 42
HEADLIGHT AND WORKLAMP ADJUSTMENT
Headlights
To avoid blinding on coming drivers, adjust the
angle of the headlight beams.
Each headlight is adjusted by rotating the two
adjusters (1) clockwise or anti-clockwise according
to the amount of correction required.
477
WORKLAMPS
Dependant upon model and specification,
adjustable worklamps may be installed on the front
and rear of of the cab roof, low down at the front of
the cab or on the rear fenders. Non-adjustable
worklamps are mounted on the front of the hood,
adjacent to the headlights.
Cab roof mounted worklamps are adjusted by
moving the protruding lever (1), backwards or
forwards.
478
4 - 61
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 43
BULB REPLACEMENT
Headlights and Hood-mounted Worklamps
479
480
Adjustable Worklamps
Grabrail mounted worklamps
To replace the bulbs on the grabrail mounted
worklamps, remove the two retaining screws.
Pull out the lens housing from the main lamp
housing. Squeeze together the ends of the wire
retaining clip (1) and pull the bulb holder from the
assembly. Remove the bulb making sure to use a
clean cloth or tissue.
481
4 - 62
SECTION 4 - LUBRICATION AND MAINTENANCE
482
Turn/Position Lights
To gain access to the lower rear turn/position bulbs
remove the two retaining screws. Remove the lens.
To remove the bulbs (1) rotate counter clockwise.
483
The front turn/position lamps are located on the
grabrails. Remove the two retaining screws.
Remove the lens. To remove the turn indicator
bulb (1) or the position bulb (3) rotate counter
clockwise. When re-fitting the lens ensure the
sealing rubber (2) is fully seated in the lamp
housing.
484
The turn position lamps (Front and Rear) are
located in the cab roof. Remove the two retaining
bolts (1) and pull the lamp assembly from the
housing. Rotate the harness connector counter-
clockwise to remove the lamp housing from the
bulb holder. To remove the bulb rotate the bulb
counter-clockwise and pull from the bulb holder.
485
4 - 63
SECTION 4 - LUBRICATION AND MAINTENANCE
486
Puddle Lights
Remove the two retaining screws. Remove the lens
housing assembly (1) from the cab roof. Disconnect
the harness connector and remove the light
assembly. To remove the bulb housing (3) rotate
the harness connector counter clockwise.
To remove the bulb (2) rotate counter clockwise.
487
4 - 64
SECTION 4 - LUBRICATION AND MAINTENANCE
OPERATION 44
FUSES AND RELAYS
The fuse box is located behind a panel on the top of
the right -hand control console.
To check or change fuses, remove the two screws
securing the panel to the console. The fuses and
relays are shown diagrammatically in Figures 490
and 491. In addition to the main fuses there are
additional “maxi” fuses which are provided to
protect the main fuses and electrical circuit.
There is provision for 60 fuses although they may
not all be fitted to your tractor. In addition, certain
items of equipment may not be installed on your
tractor. However, the fuses for these features are
still fitted and may be used as spares.
490
In addition to the fuses in the internal fuse box,
there are also extra fuses located on the battery
tray. A 250 amp `MEGA` fuse (1) which protects the
main electrical system and three 30 amp fuses (2)
which protect the front lift electrical system,
electronics supply and implement ISO BUS circuit
(where fitted).
491
4 - 65
SECTION 4 - LUBRICATION AND MAINTENANCE
Relay Function
R1/R2 Front Windscreen Wiper Module and
Rear Window Wiper Module
R3 Ignition relay
R4 Side/Tail lights and lighting
R5 Starter
R6 Blower motor
R7 Dipped beam headlamps
R8 Stoplamps
R9 Main beam headlamps
R10 Hydraulic trailer brake supply
R11 Pneumatic trailer brake supply
R12 Pneumatic trailer braking system supply
R13 Engine electronics
492
4 - 66
SECTION 4 - LUBRICATION AND MAINTENANCE
493
4 - 67
SECTION 4 - LUBRICATION AND MAINTENANCE
494
4 - 68
SECTION 4 - LUBRICATION AND MAINTENANCE
34 10 Instrument cluster B+, Park latch 49 15 Glow plug in the air intake pipe +
Fuel filter heater + Fan
35 10 Potential 30 for electronics electronics
45 25 8 Amp Socket
495
4 - 69
SECTION 4 - LUBRICATION AND MAINTENANCE
496
ISO BUS Power Fuses (where fitted)
497
4 - 70
SECTION 4 - LUBRICATION AND MAINTENANCE
4 - 71
SECTION 4 - LUBRICATION AND MAINTENANCE
4 - 72
SECTION 4 - LUBRICATION AND MAINTENANCE
4 - 73
SECTION 4 - LUBRICATION AND MAINTENANCE
NOTES:
4 - 74
SECTION 5
FAULT FINDING
INTRODUCTION
The following information is intended as a guide to
assist in identifying and correcting possible tractor
malfunctions and fault conditions.
The information provided is as follows:
z ERROR CODES
z SYSTEM TROUBLESHOOTING
ERROR CODES
Your tractor makes extensive use of electronics to
control and monitor major components within the
driveline, electrical and hydraulic systems. In the
unlikely event of a fault occurring in one of these
areas, themalfunction will be identifiedwith a
symbol and a four or five digit error code in the Dot
Matrix Display on the instrument panel. The first
digit(s) of each number provide the general location
of the fault and the subsequent numbers confirm
the exact nature of the fault.
499
The code indicates the faulty circuit or sensor and
the type of fault, e.g., open circuit, short circuit, etc.
Each error code will be supported by the relevant
symbol displayed above the number.
Should a fault occur causing the tractor to become SYSTEM TROUBLE SHOOTING
disabled, an error code will be displayed in the
instrument panel. If this should happen and you are The following information lists possible problems,
unable to rectify the fault yourself, contact your their cause and corrective action. The systems are
authorised dealer and report the error code listed as follows:
displayed.
Subject Page
Fault codes and symbols 5-2
Engine 5-4
Transmission 5-7
Hydraulics 5-8
3-point hitch 5-9
Brakes 5-10
Cab 5-10
Electrical 5-11
5-1
SECTION 5 - FAULT FINDING
2--- Transmission
-
3--- Engine
-
5-2
SECTION 5 - FAULT FINDING
14-- AFS 200 monitor present but not Configure to “ON LINE” status
- configured “ON LINE”
5-3
SECTION 5 - FAULT FINDING
ENGINE
Engine will not start or is difficult Incorrect starting procedure. Review starting procedure.
to start
Engine runs roughly and/or Clogged fuel filter(s). Replace fuel filter element(s).
stalls
5-4
SECTION 5 - FAULT FINDING
ENGINE (continued)
Engine lacks power Engine overloaded. Shift to lower gear, reduce draft
load or ballast carried.
Leaking air intake boost pipes or Check and rectify or see your
exhaust manifold. authorised dealer.
Engine knocks Fuel injection pump timing. See your authorised dealer.
5-5
SECTION 5 - FAULT FINDING
ENGINE (continued)
Low engine oil pressure Low oil level. Add oil, as required.
Wrong oil grade or viscosity. Drain and refill with oil of the correct
specification.
Excessive engine oil Engine oil level too high. Reduce oil level, as required.
consumption
Wrong oil grade or viscosity. Drain and refill with oil of the correct
specification.
5-6
SECTION 5 - FAULT FINDING
TRANSMISSION
Tractor does not drive in any Error code will indicate source of Recalibrate the transmission or see
gear malfunction. your authorised dealer.
Gear shift sequence incorrect or Error code will indicate source of Recalibrate the transmission or see
gears missing malfunction. your authorised dealer.
Jumping out of gear or holding Worn synchronisers/couplers. Recalibrate the transmission or see
in gear your authorised dealer.
Poor inching control when using Transmission clutches require Perform transmission clutch
inching pedal (clutch pedal) or calibration. calibration procedure or see your
jerky gear shifting authorised dealer.
Incorrect oil grade/viscosity. Drain and refill with oil of the correct
specification.
Dirty or blocked transmission oil Clean.
cooler.
Low transmission oil pressure Low oil level. Add oil, as required.
Incorrect oil grade/viscosity. Drain and refill with oil of the correct
specification.
Incorrect oil grade/viscosity. Drain and refill with oil of the correct
specification.
5-7
SECTION 5 - FAULT FINDING
HYDRAULICS
Hydraulic system does not Error code will indicate source of See your authorised dealer.
operate malfunction.
Remote control valve detent Detent release pressure set too low. Adjust detent pressure or see your
disengages prematurely authorised dealer.
Remote equipment cylinder Flow control incorrectly set. Adjust flow control.
operates too fast or too slowly
Remote equipment does not Hoses not correctly connected. Attach hoses correctly.
operate
5-8
SECTION 5 - FAULT FINDING
THREE-POINT HITCH
3-point hitch does not move Error code will indicate source of See your authorised dealer.
when control lever is moved malfunction.
Hitch not in phase with the control Put lift control lever back in phase
lever. with lower links.
External power lift control does Fast raise switch not in external Centralise switch (external control
not operate control position. position).
3-point hitch does not raise fully Height limit control incorrectly Adjust height limit control.
positioned.
3-point hitch drops slowly Drop rate control incorrectly Adjust drop rate control.
positioned.
3-point hitch slow to respond to Position/draft control incorrectly Adjust position/draft control.
draft loads adjusted.
3-point hitch too responsive to Position/draft control incorrectly Adjust position/draft control.
draft loads adjusted.
3-point hitch status light flashes Position/draft control incorrectly Adjust position/draft control.
continually adjusted.
5-9
SECTION 5 - FAULT FINDING
BRAKES
CAB
Dust enters the cab Improper seal around filter Check seal condition.
Blocked filter(s). Clean or replace filters.
Air conditioner does not Heater control turned on. Turn temperature control knob fully
produce cool air anti-clockwise.
Condenser blocked. Clean radiator, condenser and oil
cooler.
5 - 10
SECTION 5 - FAULT FINDING
ELECTRICAL SYSTEM
Electrical system completely Loose or corroded battery Clean and tighten connections.
inoperative connections.
Starter speed slow - engine Loose or corroded battery Clean and tighten connections.
cranks slowly connections.
Low battery output. Check battery open circuit voltage
for minimum 12.6 volts.
Check electrolyte level and
specific gravity.
Incorrect viscosity engine oil. Use correct viscosity oil for ambient
temperature.
Starter inoperative Loose or corroded battery or starter Clean and tighten connections.
motor connections.
Dead batteries. Charge or replace batteries.
Starter safety switch(es) operative. Place all gear shift levers in neutral
and fully depress clutch pedal.
Alternator light stays on with Low engine idle speed. Increase engine idle speed.
engine running
Batteries will not charge Malfunctioning alternator. Have alternator checked by your
authorised dealer.
5 - 11
SECTION 5 - FAULT FINDING
NOTES:
5 - 12
SECTION 6
ACCESSORIES
6-1
SECTION 6 - ACCESSORIES
500
USB Port
A USB port is located at the top of the left-hand cab
“C” pillar. This port is a direct link to the monitor and
provides the ability to upload and download
information between the monitor and a USB
storage device.
NOTE: Details on the operation of the monitor and
ISO electrical system can be found in the AFS 200
Operator’s Manual.
501
ISO Connector
Implements equipped with an ISO standard
electronic control unit/s can be connected to the
monitor via the multi-pin ISO connector at the rear
of the tractor.
502
6-2
SECTION 6 - ACCESSORIES
! WARNING !
To avoid shocks or other injuries, never use an
unearthed or inadequate extension lead with the
coolant or oil heater. Always use an earthed, three
core extension lead, which is rated for at least a
15 amp load, in conjunction with a residual current
circuit breaker or earth leakage trip device.
6-3
SECTION 6 - ACCESSORIES
ROTATING BEACON
The beacon switch is located in the control panel in
the roof. Press in the button identified with the
beacon symbol to provide power to the rotating
beacon socket outlet.
NOTE: Less cab models will have the beacon
switch located on the main switch panel on the
right-hand control console.
The roof beacon kit consists of a rotating beacon,
support bracket and fitting hardware to attach to the
roof of the tractor.
505
A socket connected to the tractor electrical
circuit (1), is provided each side of the cab at the
rear of the tractor. When not in use, ensure the
socket cover is replaced to prevent water ingress.
506
AUXILIARY HEADLIGHTS
A set of additional dipping headlights are available
for use with front mounted equipment. Located on
the upper right and left-hand grab rails, the
headlight beams pass over front mounted
equipment to illuminate the road ahead.
To turn on the auxiliary headlights, depress the
switch on the lower left side of the instrument panel.
When switched on the auxiliary headlight beams
may be dipped using the multi-function switch on
the left of the steering column.
507
6-4
SECTION 6 - ACCESSORIES
508
6-5
SECTION 6 - ACCESSORIES
510
6-6
SECTION 6 - ACCESSORIES
511
6-7
SECTION 6 - ACCESSORIES
NOTES:
6-8
SECTION 7
SPECIFICATIONS
7-1
SECTION 7 - SPECIFICATIONS
NOTE: The following dimensions are based on standard tractors fitted with tyre sizes as shown. Allowance
must be made for tyres of larger or smaller dimensions:
4WD 4WD
Standard Suspension
7-2
SECTION 7 - SPECIFICATIONS
4WD 4WD
Standard Suspension
B. Maximum ground clearance below All 4WD models, 613 mm (24.1 in)
front axle
C. Front track setting mm 1552-2269
in 61.1-89.3
- with 112 in. bar axle All models, 1524-2794 mm (60.0-110.0 in)
- with 119 in. bar axle All models, 1524-2998 mm (60.0-118.0 in)
F. Height to:
- Top of cab All models, 3090 mm (121.6 in)
*Ground clearance below the swinging drawbar or tow hook will be dependent on type of drawbar and tyre size.
The figures shown are for guidance only.
NOTE: If your tractor has tyres of a different size then the above dimensions will vary due to the difference in
the rolling radius and section width of the tyres fitted.
7-3
SECTION 7 - SPECIFICATIONS
4WD 4WD
Standard Suspension
J. Wheelbase mm 2884 2884
in 113.5 113.5
K. Overall length to end of lower mm 5017 5017
links in 197.5 197.5
Minimum turn radius
- 2WD without brakes m - -
ft - -
- without brakes at 61.0 in. m 6.59 6.59
front track setting ft 21.6 21.6
- without brakes at 72.0 in. m 6.10 6.10
front track setting ft 20.0 20.0
NOTE: All turn radius figures are measured without front fenders and steering stops adjusted to provide
20 mm (0.78 in) wheel to chassis clearance on full lock with 0 °front axle oscillation.
NOTE: If your tractor has tyres of a different size then the above dimensions will vary due to the difference in
the rolling radius and section width of the tyres fitted.
7-4
SECTION 7 - SPECIFICATIONS
VEHICLE WEIGHTS
TYPICAL OPERATING WEIGHTS PUMA165 PUMA180 PUMA195 PUMA210
NOTE: The above weights are approximate and are based on standard production tractors with full fuel tank,
but without driver, or additional equipment.
7-5
SECTION 7 - SPECIFICATIONS
CAPACITIES
PUMA165 PUMA180 PUMA195 PUMA210
Fuel tank
(Total, both tanks) 440 Liter (116.2 U.S. gal)
4WD Front hubs (w/o brakes) 2.15 Liter (2.3 U.S. qts)
(quantity for one hub only)
4WD Front hubs (with brakes) x.x Liter (x.x U.S. qts)
(quantity for one hub only)
Operating in. other conditions, including longer periods of use 9 litres (9.5 U.S. qts)
Conversely, the maximum amount of oil that may be added to the rear axle above the normal FULL level is
7 litres (7.3 U.S. qts). With this quantity added to the rear axle, the quantities stated above may be increased
by the same amount, 7 litres (7.3 U.S. qts), but no more.
7-6
SECTION 7 - SPECIFICATIONS
ENGINE
FUEL SYSTEM
7-7
SECTION 7 - SPECIFICATIONS
COOLING SYSTEM
Vistronic fan
- Number of blades 7 blades
Thermostat °C 81 degrees
Begins to open at °F 178 degrees
TRANSMISSION
Creeper Gears
7-8
SECTION 7 - SPECIFICATIONS
Type
- Standard (except North America) 540E/1000 shiftable, independent
- Optional 540/1000 shiftable, independent
- Optional 540/1000 non-shiftable, independent
7-9
SECTION 7 - SPECIFICATIONS
HYDRAULIC SYSTEM
PUMA165 PUMA180 PUMA195 PUMA210
Type Variable displacement hydraulic pump with Electronic
Hitch Control (EHC)
Maximum system pressure at
rated engine speed
@ 2100 e.r.p.m. 200 +/-5 bar (2750+/-72 lbf. in 2)
7 - 10
SECTION 7 - SPECIFICATIONS
7 - 11
SECTION 7 - SPECIFICATIONS
7 - 12
SECTION 7 - SPECIFICATIONS
7 - 13
SECTION 7 - SPECIFICATIONS
7 - 14
SECTION 7 - SPECIFICATIONS
BRAKES
PUMA165 PUMA180 PUMA195 PUMA210
Service brake Self adjusting, oil immersed disc acting on differential
shafts with power assistance
Number of discs per side 2 friction and 2 steel
Front brakes (optional 4WD) Oil immersed disc in each hub
Parking brake Oil immersed discs acting on bevel pinion shaft
Number of discs 6 discs
STEERING
Type Hydrostatic with tilt/telescoping steering wheel
Turns from lock to lock
- 2WD All Models 4.4 turns
- 4WD Std/Suspended axles All Models 4.3 turns
- 4WD with Fast Steer 10° left or right from the straight ahead position
Maximum angle of turn
- 2WD standard axle 55 degrees
- 4WD standard axle 55 degrees
- 4WD suspension axle 55 degrees
Front wheel toe in
- 2 wheel drive 3-6.5 mm (0.11-0.25 in)
Front wheel alignment
- 4 wheel drive 0 +/- 3 mm (0 +/- 0.12 in)
7 - 15
SECTION 7 - SPECIFICATIONS
ELECTRICAL EQUIPMENT
PUMA165 PUMA180 PUMA195 PUMA210
Alternator 12 volt. 150 amp
Battery Minimum maintenance 12 volt 1300 cca
- Isolator, mechanical Optional
- Isolator, electronic Optional
Starting motor Positive engagement, solenoid operated 4.2 Kw -
geared reduction
Cold starting aid Optional inlet manifold grid heater and fuel heater
Bulb rating and type
- headlights 60/55W - H4
- parking lights (front) 5W - R5W
- parking lights (rear) 5W - P21/5W
- work lights (hi-mount) 55W - H3
- work lights (auxiliary) 50W - GE866
- turn indicators (front) 21W - PY21W
- turn indicators (rear) 21W - R21W
- stop lights 21W - P21/5W
- licence plate lights 5W - R5W
- rotating beacon 55W - H1
- SMV lights (N America only) and
extremity lights 21W - P21W
7 - 16
SECTION 7 - SPECIFICATIONS
LOCKNUTS
GRADE IDENTIFICATION
GRADE IDENTIFICATION
GRADE A NO NOTCHES
GRADE B ONE CIRCUMFRETIAL NOTCH GRADE A NO MARKS
GRADE C TWO CIRCUMFRENTIAL NOTCHES GRADE B THREE MARKS
GRADE C SIX MARKS
GRADE IDENTIFICATION
GRADE A NO MARKS MARKS NEED NOT BE LOCATED AT CORNERS
GRADE B LETTER B
GRADE C LETTER C
7 - 17
SECTION 7 - SPECIFICATIONS
M4 15* (1.7) 19* (2.2) 23* (2.6) 30* (3.4) 33* (3.7) 42* (4.8) 16* (1.8)
M6 51* (5.8) 67* (7.6) 79* (8.9) 102* (12) 115* (13) 150* (17) 56* (6.3)
M8 124* (14) 159* (18) 195* (22) 248* (28) 274* (31) 354* (40) 133* (15)
M16 89 (121) 117 (158) 137 (186) 177 (240) 196 (266) 254 (344) 97 (131)
M20 175 (237) 226 (307) 277 (375) 358 (485) 383 (519) 495 (671) 195 (265)
M24 303 (411) 392 (531) 478 (648) 619 (839) 662 (897) 855 (1160) 338 (458)
MANUFACTURERS IDENTIFICATION
PROPERTY CLASS
MANUFACTURERS IDENTIFICATION
7 - 18
SECTION 8 – 1ST 50 HOUR SERVICE
SECTION 8
-------- - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
SERVICE PERFORMED
TRACTOR MODEL ................................................ TRACTOR SERIAL NUMBER .........................................
OWNER’S SIGNATURE ............................................................................. DATE...............................................
DEALER’S SIGNATURE ............................................................................. DATE...............................................
8-1
SECTION 8 – 1ST 50 HOUR SERVICE
8-2
SECTION 8 – 1ST 50 HOUR SERVICE
9. Check front axle differential Draft and Position Control operation ........... F
and hub oil levels ......................................... F Flow control operation................................. F
10. Check brake pedal equalization................... F Remote control valve operation .................. F
11. Check and adjust parking brake .................. F Control operation ........................................ F
12. Wheel-to-rim clamp bolts and lock nuts 7. Transmission clutch pedal disconnect
for tightness ................................................. F switch adjustment ....................................... F
13. Wheel disc-to-hub nuts for tightness ........... F 8. Calibrate Full Powershift transmission
14. Front end weight clamp bolts clutches (see page 4-56) ............................ F
for tightness ................................................. F PERFORMANCE SERVICE CHECKS:
15. Front wheel track alignment (2wd/4wd) ....... F 1. Engine operation including throttle and
16. Fuel level ..................................................... F governor operation ..................................... F
17. Grease front wheel bearings........................ F 2. Transmission, including clutch .................... F
18. Lubricate all grease fittings .......................... F 3. Steering control ........................................... F
19. Clean air cleaner primary element............... F 4. Differential lock engagement and
20. Check air intake and intercooler disengagement .......................................... F
hose connections......................................... F 5. Brake action ................................................ F
21. Check cooling system hose connections..... F 6. All optional equipment and accessories...... F
22. Check torque of exhaust manifold bolts....... F SAFETY ITEMS CHECKS:
1. Safety cab or frame mounting bolt torque ... F
2. Neutral start switches operative .................. F
3. Seat belt and coupling ................................ F
SERVICE PERFORMED
TRACTOR MODEL ................................................. TRACTOR SERIAL NUMBER .........................................
OWNER’S SIGNATURE ............................................................................ DATE..............................................
DEALER’S SIGNATURE............................................................................. DATE..............................................
8-3
SECTION 8 – 1ST 50 HOUR SERVICE
8-4
SECTION 9
INDEX
Numerics Draft control ..............................................3-61
4 wheel drive EDC control panel ..................................... 3-57
Safety Precautions .................................. 2-100 External switch .......................................... 3-66
A Hitch Position Display ............................... 3-58
Accessory Indicator light panel ................................... 3-58
40A power socket ....................................... 6-5 Position Control ......................................... 3-64
AFS 200 Monitor ......................................... 6-2 Pre-operation settings ............................... 3-60
Auxiliary Headlights .................................... 6-4 Ride control ............................................... 3-65
Battery Isolator Switch ................................ 6-6 Electronic Remote Valves ............................... 3-68
Dynamic Front Fenders .............................. 6-7 End user licence agreement terms .................... 1-2
Engine Coolant Immersion Heater .............. 6-3 Engine function displays .................................. 2-40
Rotary beacon ............................................ 6-4 Engine number .................................................. 1-4
Transmission Oil Heater ............................. 6-3 Engine oil pressure gauge ............................... 2-36
Acoustic alarms ............................................... 2-67 Error codes and Warnings ............................... 2-68
Air conditioning control .................................... 2-11 External Rear View Mirrors ................................ 2-8
Airborne noise emission .................................. 1-20 F
Alarm functions ............................................... 2-67 Fault Finding
Audible beep ................................................... 2-48 Brakes Features ........................................5-10
Automatic Engine Shutdown .................... 2-50, 3-8 Cab Features ............................................ 5-10
Automatic temperature control ........................ 2-13 Electrical system ....................................... 5-11
B Engine .........................................................5-4
Backlight adjustment ....................................... 2-49 Hydraulic Systems ......................................5-8
Ballasting ....................................................... 3-134 Three-point Hitch ........................................5-9
Before Operating ............................................... 2-1 Transmission Features ...............................5-7
Brake Pedals ................................................... 2-32 First service after 50 hours work ....................... 1-1
Follow You Home Lights .................................. 2-34
C
Foot Brake ....................................................... 2-32
Cab .................................................................... 2-4
Foot Throttle Pedal .......................................... 2-31
Cab Identification .............................................. 1-5
Four wheel drive ..............................................2-99
Cab Pressurisation Monitor ............................. 2-16
Operating 4WD in Manual Mode ............... 2-99
Carrying the tractor on a transporter ................. 3-3
Operating in Automatic Mode ................... 2-99
Cleaning the tractor ........................................... 1-1
Front Axle Suspension .................................. 2-101
Clutch Pedal .................................................... 2-77
Front hitch ........................................................ 3-45
Clutch pedal .................................................... 2-31
Coupling Implement to .............................. 3-54
Cold starting aid ................................................ 3-6
EXTERNAL CONTROLS .......................... 3-51
Connecting Jump Leads ................................... 3-4
Hitch Settings and Adjustments ................ 3-53
Constant Engine Speed (CES) ........................ 3-11
Operating mode ........................................3-50
Controls in the Driver's Cab .............................. 2-2
Operation .................................................. 3-46
Coolant temperature gauge ............................ 2-36
Setting the Height ..................................... 3-46
D Uncoupling Implement from Tractor .......... 3-55
Decals ............................................................. 1-14 Front PTO ........................................................ 3-40
Differential lock ................................................ 2-97 Auto PTO function ..................................... 3-42
Operating in Automatic Mode ................... 2-98 PTO Switch Operation .............................. 3-41
Operating in Manual Mode ....................... 2-97 Fuel Level Gauge ............................................ 2-36
Digital Clock ........................................... 2-40, 2-45
G
Dot matrix display ............................................ 2-41
General information ........................................... 1-1
Driveline Identification ....................................... 1-4
Ground speed .................................................. 2-93
Driver's seat .................................................... 2-23
Ground speed display ...................................... 2-40
Dual rear wheels ........................................... 3-132
H
E
Hand throttle .................................................... 2-32
Ecology and the environment ............................ 1-6
Hazard light switch .......................................... 2-35
Electrical Power Sockets ................................. 2-20
Headland Management Control (HMC) ........... 3-13
Electronic Draft Control ................................... 3-56
Function .................................................... 3-15
Console ..................................................... 3-57
Playing a Programme ............................... 3-20
9-1
SECTION 9 – INDEX
9-2
SECTION 9 – INDEX
9-3