manifolds

WWW.TEESING.COM | +31 70 413 07 50

WWW.TEESING.COM | +31 70 413 07 50
table of contents

product range overview P.006

Introduction P.008
-- Technology Overview P.008
-- Selecting the right manifold P.010

manifolds P.016
-- 2-valve manifolds P.016
-- 3-valve manifolds P.021
-- 5-valve manifolds P.024

Components & accessories P.026

User guide P.030

REFERENCE CHARTs P.032

-- Configuration overview P.032
-- Oil & gas compatibility chart P.034
-- Conversion guide P.035

All Rotarex manifolds are produced in Europe in accordance

with international standards (ISO; CGA....) and are guaran-
teed to provide safe and reliable performance in operation.
All locations are ISO 9001.

WWW.TEESING.COM | +31 70 413 07 50

Optimized
Control Solutions
for all instrumentation
installations

WWW.TEESING.COM | +31 70 413 07 50

• EXCEPTIONAL CONTROL & PERFORMANCE
• FAILSAFE SERVICE even in HARSH CONDITIONS
• LONG SERVICE LIFETIME
ROTAREX , the world leader in high performance cylinder valves, offers a complete
range of manifolds for all instrumentation requirements. We give engineers better
control over their high pressure gas installations – with solutions tailored to the
special demands of oil, gas, petro-chemical, power and processing applications.

Rotarex manifolds are engineered to ease the connection and disconnection of

instrumentation to-from a process line, without interfering with the process flow.
They are ideally used to control, isolate or vent an instrument or a network, equalize
and drain liquids or gases, or even calibrate a measuring instrument, using the
differential or static pressure at transmitter.

Compact mono-block design – improves safety and durability.

Wide choice of configurations – so you get exactly the product your installation
requires – without compromise

One of the widest choices of materials – you can configure the body, packing
and needle tip materials to always get the best performance and compatibility with
your process fluid.

WWW.TEESING.COM | +31 70 413 07 50

6 Product Range Overview

2-valve manifolds

MAN 21 SERIES P. 16 MAN 22 SERIES P. 17 MAN 23 SERIES P. 18

For remote mounting For direct mounting Block and bleed valve

Man 24 SERIES P. 19 Man 25 SERIES P. 20

Multiport valve 180° Design

3-valve manifolds

MAN 31 SERIES P. 21 MAN 32 SERIES P. 22 MAN 33 SERIES P. 23

For remote mounting For direct mounting Double block and bleed valve

5-valve manifolds

MAN 51 SERIES P. 24 MAN 52 SERIES P. 25

For remote mounting For direct mounting

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 Product Range Overview 7

components & Accessories

UMS NPT / BSPT / BSPP G P. 26 ACCESSORY KIT P. 26 MOUNTING KIT P. 26

Male union For transmitter mounting Model A

MOUNTING KIT P. 26 Oval flange adaptor P. 27 GAUGE SNUBBER P. 27

Model B

SWIVEL GAUGE ADAPTOR P. 27 VENT VALVE P. 28 VENT VALVE P. 28

With manual handling With handling by wrench

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

8 introduction

TECHNOLOGY OVERVIEW

Manifold overview

Rotarex manifold valves utilize technology designed to deliver maximum The Rotarex manifolds are manufactured with the highest quality standards
safety, performance and control. We deploy the high-performance valves to ensure consistent reliable performance even in the most severe conditions.
in a wide range of monoblock configurations to accommodate the unique
requirements of different installations.

Manifolds features

Material of construction

No Component
Material (by Various materials of construction including A strong and compact one piece unit:
default) exotic materials like Super Duplex, MonelTM 400, ·· allows to reduce installation costs
11 Lock pin A2 HastelloyTH C-276 can be delivered standardly ·· a safer solution for
10 Set Screw A2 instrumentation specifications
9 T-handle Stainless steel Available with various connection
8 Gland Nut 304 solutions to meet all needs : Safety stop pin: prevents detachment of
7 Lock Nut Stainless steel ·· Direct mount flange the bonnet in use
6 Upper Gland 316 LHC according to IEC 61518
5 Packing PTFE ·· NPT, BSPT or BSPP threads
4 Bonnet 316 for remote mounting
3 Stem 316 L
2 Needle tip 316 Ti
1 Body 316 L

3 2
4
10 7 5
6
8

11

Full traceability of all body materials
All manifolds fulfill NACE standards
Full traceability of all manifold bodies for
a greater quality insurance
Alternative graphite packing for high
temperature upon request
Mounting holes as standard to enable
bracket mounting
Clean smooth internal surface and threads
Product control at a test pressure of 1.5 x
working pressure
Delivered with plastic plugs protecting
against dirt particles
Key figures:
-- Orifice diameter : 5mm
-- Maximum working pressure :
·· 420 bar / 6,090 psi standardly
·· 689 bar / 10,000 psi in option
-- Maximum working temperature :
·· 200 °C / 392°F standardly
·· 550°C / 1,022°F in option
-- Weight : from 0.900 kg to 3.100 kg/pc.
(in stainless steel)
-- Valve height closed : 58mm (2.28”)
-- Valve height open : 66mm (2.60 ”)
-- Number of turns open/close : 6.75

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 introduction 9

technology overview (continued)

VALVE FEATURES

Needle valves are intended for shutting off the flow through the manifold. Each valve has a specific role to play (block, equalize or vent pressure)
During the design stage, the attention is particularly focused on the valve depending on its position on the manifold: this role is identified by a color
technology allowing leak tight performance at a high level. ring label on the valve bonnets.

Ergonomic “T”-handle for perfect handling

Gland nut allowing the stem packing adjustment

Stem with rolled thread for a longer lifetime
Safety lock nut

Packing isolating stem threads from

medium to avoid leak points
Safety back seat preventing stem blow out

A non-rotating needle tip ensuring a higher

leak tightness, sustainable over time
Integral seat, in the same material of the body

PRESSURE AND TEMPERATURE RATING

Temperature (°F)
150 300 450 600 750 900 1050 1200 1350 1500 1650
700 10150
650 9425
600 8700
550 7975
500 7250
450 6525
Pressure (bar)

Pressure (psi)

400 5800
350 5075
300 4350
250 3625
200 2900
150 2175
100 1450
50 725
0
0 50 100 150 200 250 300 350 400 450 500 550
Temperature (°C)

PTFE Packing Graphite Packing 689 bar / 10,000 psi option

PTFE Packing

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

10 introduction

SELECTING THE RIGHT MANIFOLD

Flow schematic

Three kinds of manifold configurations are available. Each is designed for Instrument
specific application situations: Instrument
Test / Vent
-- 2-Valve manifolds: especially designed for static
pressure and liquid level application: isolation, calibration
and purge of gauges and transmitters. (1)
Process
-- 3-Valve manifolds: suitable for differential pressure application:
measure of flow rates or levels, by means of transmitters or differential Process
pressure gauges with the possibility to disassemble the instruments. (2) 1 2

-- 5-Valve manifolds: also designed for differential pressure Instrument

application such as the measure of flow rates or levels, using
transmitters or differential pressure gauges with the possibility
to dismount the instruments. Those manifolds present two Test / Vent Test / Vent
bleed/vent valves, contrary to 3-valve manifolds. (3)

Process
3
Rotarex offers additional configurations to meet specific needs:
MAN 33 series is a 3-valve manifold made static pressure with a
flow design close to 2-valve manifolds. A second block valve is Instrument
added for a reinforced security. (4)
Consult the user guide p.30 to get the operating instructions for
each of these manifold families
Test / Vent

Process
4

MOUNTING STYLE

-- The remote mounting style: allows a remote assembly to
measuring instruments. Manifolds are offered with various
threads connections including NPT, BSPT and BSPP.
-- The direct mounting style : allows a direct connection to a
measuring device by a flange connection. The flanged connection is
based on IEC 61518, type A. This configuration minimizes the number of
potential leak points by reducing the number of threaded connections.
-- The multiport style : a design very closed to the block and bleed
style featuring three female instrument connections, instead of one.
-- 180° design style : a special configuration with valves on each side of
the manifold. This model can be preferred in case of space constraints.
Multiport and 180° design styles are only offered for 2 – valve manifolds.

-- The block and bleed style : a compact “bar” design,

especially for static pressure measurements, featuring
several valves into one to occupy less space. Those
manifolds are mainly used to mount pressure gauges.

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 introduction 11

SELECTING THE RIGHT MANIFOLD (continued)

THREADS AND END CONNECTIONS

Rotarex manifolds offer a complete range of thread and flange options Please contact us if you do not see what you require.
compliant with worldwide norms & standards.

International standards
Rotarex thread
Family Thread configuration identifcation code Description for threads and
end connections
National Pipe Tapered thread (NPT) ASME B1.20.1(part1)
N - Seal is made on the thread.
- Thread angle 60° ASME B1.20.1(part2)
- Thread sealant is required.
NPT-BSPT
Tapered Pipe Thread British Standard Pipe Tapered thread (BSPT) ISO 7/1
(Whitworth Conical)
T - Seal is made on the thread. EN 10226-1/2
- Thread angle 55°
- Thread sealant is required. DIN 3852-2, Form C

British Standard Pipe Parallel thread (BSPP) ISO 228/1

(Whitworth Cylindrical) BS 2779
G - Seals with a sealing gasket according to
DIN 3852-2, form B. Used with a GCU gasket JIS B0202
(sealing gasket sold separately). DIN 3852-2 Form B
BSPP
Parallel Pipe Thread ISO 228/1
British Standard Pipe Parallel thread (BSPP)
(Whitworth Cylindrical) BS 2779
G - Seals with a sealing gasket according to
DIN 3852-2, form B. Used with a GKF or GTE JIS B0202
gasket (sealing gasket sold separately). EN 837-1 & EN 837-3

Flanged connection according to IEC 61518

Flange FA - Common standard to connect a manifold to a flanged transmitter IEC 61518, Type A
- Mounting holes are designed for 7/16-20 UNF mounting bolts.

Compression tube fitting (on accessory UMSI)

(See compression tube fitting overview below)
Rotarex compression - Optimized to deliver an exceptionally efficient double-grip
tube fitting compression into the tube’s outer surface when tightened.
- Use an UMSI accessory to turn a female thread port into a
compression tube fitting connection.

Compression tube fitting overview

Fast and easy to install, Rotarex double-ring compression tube fitting tech- High temperature resistant and long lasting, the Rotarex compression
nology combines leak-free confidence and strength with maximum ease tube fitting is re-usable several times, making possible configuration
and flexibility and is the recommended technology for all instrumentation changes and quicker servicing of the system.
applications maximizing safety, control and productivity.

Combined with manifolds, Rotarex compression tube

fittings avoid pipe threaded connections, improving pressure
rating, minimizing leak points and eliminating the use of thread
sealant, a direct threat to instrument and system performance.
The compatibility with manifolds is ensured by a wide range of
construction materials available for fittings. Tightening the nut exerts radial compres- Easy to install: just insert the tube and tighten
sion around the tube in two places creating
an exceptional grip – able to withstand very
For more information, please refer to the Rotarex compression tube fitting catalogue ref. ECT-EN-XXXX high working pressure – and vibration.

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

12 introduction

SELECTING THE RIGHT MANIFOLD (continued)

BODY MATERIALS

All Rotarex manifolds are standardly available in stainless steel 316L, Materials compliant with enforcable norms
covering most major application needs. In addition, eight other special
alloy materials are available upon request for specific applications. Which Rotarex
material is best for your application ? Statut Fitting Material Specification UNS Number
code
Standard Stainless steel SS ASTM A276 S31600
Stainless steel 316/316L: the recommended option for corrosive gases due to 316 / 316 L ASME SA 479 S31603
its superior resistance, non-reactivity, exceptional durability and high-surface fin- EN 1.4404
ish properties. The material good resistance to general corrosion, good weldability Standard Carbon steel CS ASTM A696 K03504
properties and an outstanding strength even at elevated temperatures makes Upon request Alloy 400 M4 ASTM B164 N04400
316L a good choice for general service process equipment, for example in chemical Upon request Duplex DU ASTM A479 S31803
ASTM A276
and petrochemical equipment or for marine environment applications. Upon request Super Duplex SD ASTM A479 S32750
ASTM A276 S32760
Carbon steel: a malleable iron-based metal much employed in various Upon request Alloy C-276 H6 ASTM B574 N10276
industrial applications in spite of its relatively limited corrosion resistance. Upon request 6Mo SM ASTM A479 S31264
Carbon steel is extensively used in pipeline systems or in fossil fuel power ASTM A276
plants, as well as in petroleum production and refining applications. Upon request Titanium Gr. 2 TI ASTM B348 R50400
R56400
Upon request Alloy 825 I8 ASTM B425 N08825
Monel® 400: because of its excellent resistance to salt and caustic solutions Upon request Alloy 625 I6 ASTM B446 N06625
at high temperatures and good weldability, Alloy 400 is used in chemical
and hydrocarbon processing equipment and in gasoline tanks, but also in
marine fixtures, pumps, valves and piping systems for sea water application.

Duplex: most often employed in welded pipe and tube in chemical tanks, Need more information? One of our material engineers
flue gas filters, and heat exchangers for its good resistance to localized and would be happy to discuss the pros and cons of each option
uniform corrosion and its high mechanical strength. Duplex offers good to help you choose the best solution. You can also consult
weldability properties, good abrasion, erosion and fatigue resistance. the Rotarex Corrosion Guide available on our website.

Super Duplex: an even higher mechanical strength and an improved pit-

ting and crevice corrosion resistance makes Super Duplex suitable for very
Other materials are available on request, please contact us for specific needs.
demanding applications such as offshore marine engineering, components
in desalination plants, heat exchanger tubes in sea water cooling plants
and tube & pipe systems at petrochemical refineries.

Hastelloy® C-276: mostly applied in chemical process equipment and in

marine engineering, Alloy C-276 offers excellent resistance to a wide vari-
ety of chemical process environments, and excellently resists to pitting and
to stress corrosion cracking.

6Mo: applied in petroleum production, saltwater handling, food processing

and chemical processing equipment, flue gas desulfurization scrubbers
and tall oil distillation columns because of its very good resistance to high-
chloride environment and its enhanced strength.

Titanium Grade 2: used extensively for sea water piping, reactor vessels and
heat exchangers in the petro-chemical, Oil & Gas and Marine Industries. This is
partly due to its high resistance to almost all environment attacks and its low
density. Moreover it can be easily welded, hot and cold worked and machined.

Incoloy® 825: often used in chemical processing applications, and in oil &
gas industries for its exceptional resistance to stress corrosion cracking and
its good resistance to pitting and crevice. Alloy 825 offers good mechani-
cal properties at elevated temperatures.

Inconel® 625: with its extremely high resistance to attack by a wide range
of media and environments, even at elevated temperature, Alloy 625 is
an excellent choice for applications that require high corrosion-fatigue or
high tensile strength applications, creep and rupture strength and weld- Monel - TM Inco Alloys International, inc.
ability, such as in sour gas service, fuel and hydraulic lines, or in distillation Hastelloy - TM Haynes International, inc.
Incoloy - TM Special Metal Corporation
columns and chemical transfer lines. Inconel - TM Special Metal Corporation

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 introduction 13

SELECTING THE RIGHT MANIFOLD (continued)

PACKING MATERIALS

Rotarex offers two different solutions for packing materials :

PTFE: very low coefficient of friction and an extreme resistance to abra-

sion, makes it adaptable to the harshest environments. Moreover PTFE
is chemically inert and pure, and has no additional stabilizers, lubricants
or plasticizers that would taint process fluids. PTFE is the recommended
choice for higher working pressure.

Graphite: made from pure, natural graphite flake. Its resistance to heat,
fire,corrosion and aggressive chemicals make it the most universally appli-
cable sealing solution on the market today. Graphite has a better resistance
to heat and can be used up to 550°C, against 200°C for PTFE material.

NEEDLE TIP MATERIALS

Various needle tip can be supplied, depending on the application :

Stainless steel 316Ti: very similar to stainless steel 316L with a better
high temperature strength and an enhanced strength.

Stellite: this alloy is a cobalt-chromium based alloy designed for resis-

tance to wear, galling and corrosion and it retains these properties at high
temperatures. It has excellent resistance to many forms of mechanical and
chemical degradation over a wide temperature range, and retains a rea-
sonable level of hardness up to 500°C (930°F). It also has good resistance to
impact and cavitation erosion. Stellite is preferred to 316Ti for applications,
where there is a risk of dirt particles in the medium

PCTFE: an alternative to hard needle tip, similar to PTFE, but mechanically

superior in rigidity (does not deform easily), with a very low gas perme-
ability. Its dimensional stability makes it attractive for use as a component
of a structural part where the high temperature and chemical resistance of
fluoropolymers is required.

POM: another soft tip material solution characterized by its high strength,
hardness and rigidity, as well as its low coefficient of friction and its high
heat resistance. Those specificities make POM a favorite alternative for sev-
eral key applications.

Gas compatibility : make sure your selected material is

compatible with the gas or oil type you will be using.
Consult the gas compatibility reference chart on page 32.

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

14 introduction

SELECTING THE RIGHT MANIFOLD (continued)

SELECTING THE RIGHT OPTIONS

Temperature (°F)
For each manifold, one or several options can be chosen among a large set 150 300 450 600
of possibilities : 700 10150
650 9425

Working pressure up to 10,000 psi 600

550
8700
7975
By default, the working pressure is 420 bar / 6,090 psi. But manifolds are 500 7250
also available with working pressure up to 689 bar / 10,000 psi.

Pressure (bar)

Pressure (psi)
450 6525

This option requires a PTFE packing. 400 5800

350 5075
For ordering, please add 10K at the end of the reference.
300 4350
(example : 8F-MAN2100-SS-10K) 250 3625
200 2900
150 2175
100 1450
Special valve styles 50 725
0
0 50 100 150 200
-- Anti-tamper handle
Temperature (°C)
In order to prevent unauthorized tampering, manifolds can be ordered
with anti-tamper handle.
For ordering, please add AT at the end of the reference.
(example : 8F-MAN2100-SS-AT)

-- Lockable type
In order to prevent unauthorized tampering, manifolds can be ordered
with a padlock compatible handle.
For ordering, please add LT at the end of the reference.
(example : 8F-MAN2100-SS-LT)

-- Bellows sealed type

Manifolds can be supplied with bellow sealed valves for aggressive
medium containment requirements.
For ordering, please add BT at the end of the reference.
(example : 8F-MAN2100-SS-BT)

-- Sour Gas service

Materials of construction can be chosen according to NACE Standard
MR0175 requirements for use in hydrogen sulfide containing
environments. Valve stems and valve tips are alloy 400.
For ordering, please add SR at the end of the reference.
(example : 8F-MAN2100-SS-SR)

Special cleaning service

-- Oxygen service :
A specific cleaning and degreasing to meet the stringent international
safety standards for oxygen applications.
For ordering, please add DO at the end of the reference.
(example : 8F-MAN2100-SS-DO)

-- Hydrogen service :
A specific cleaning and degreasing to meet the stringent international
safety standards for hydrogen applications.
For ordering, please add DH at the end of the reference.
(example : 8F-MAN2100-SS-DH)

Other specific cleaning are available (for chlore or phosgen service for example).
Please contact us for specific request.

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 introduction 15

SELECTING THE RIGHT MANIFOLD (continued)

SELECTING THE RIGHT OPTIONS

O-ringmanifolds
Manifolds can be supplied with a specific bonnet design
including a FPM O-ring, instead of a standard packing.
Please contactus for specific requests

Soft seat manifolds

Manifolds can be supplied with a soft seat in EFTE, or
in PEEK. The sealing is secured by the contact between a
soft seat and a hard metal needle tip.
Please contactus for specific requests O-ring manifold
Manifolds according to ASME B31.1
Manifolds can be delivered in accordance with both ANSI B31.1 and B31.3
(power & process piping standards). Pressure and tenperature ratings
meet the requirements of ASME B16.34 Class 2500 and materials of
construction comply with ASTM specifications. The manifolds present a
valve head unit with lock plate and graphite packing.
Please contactus for specific requests

Inspection documents
-- Works certificate 2.1 according to EN 10 204
-- Works certificate 2.2 according to EN 10 204
-- Inspection certificate 3.1 according to EN 10 204 Soft seat manifold
-- Inspection certificate 3.2 acc. To EN 10 204

To get one of those certificates, please formulate a specific request with the order.

ORDERING CODES & OPTIONS

Rotarex makes it easy to choose the exact material, end connection or spe- 16 TWO-VALVE MANIFOLDS
cific design to meet your specific needs.
MAN21 series | 2-VALVe MANiFOLD FOr reMOTe MOUNTiNG

Some product have specific options, such as connecting configurations. AppLicATiONs

These options are clearly indicated on the product configuration table on

- Designed for static pressure measurement by remote
mounting to pressure gauge or transmitter
- Ideally suited for isolation, calibration and purge

each product page. You can also consult the configuration review table (on
of pressure gauges and transmitters, or liquid level
applications

pages 30- 31) which sum up all available configurations for each product. Key FeATUres

- Consists of one block valve and one bleed valve

- Contains a ¼” female test / vent connection with
screw plug included

When several options are chosen, add option suffixes one after the other
linked by a hyphen at the end of the purchasing reference (example : for a
stroke 6

manifold supplied with working pressure up to 10,000 psi for oxygen ser-
~59

VENT

vice, the reference is : 8F-MAN2100-SS-10K-DO).

1/4NPT
hex.14

50
12
25.5

INSTRUMENT
PROCESS
43

Don’t see what you want? We can custom-manufacture any product to your
6.4

60

ISOL
8F-MAN2100-SS-N
1.4404 / 316L
PN420 / 6000PSI
1/2NPT

1/2NPT

55

exact specifications. Just contact us for specific request. 13.6

31.75

63.5

prODUcT cONFiGUrATOr

connections serie Type Needle tip material packing material Body material Thread Options
8F MAN2 1 0 0 ss N 10K
Inlet: 1/2 female 8F 2 valve MAN2 Remote 1 316 Ti 0 PTFE (default) 0 Stainless Steel ss NPT N 689 bar 10K
Outlet: 1/2 female manifold manifold (default) 316/316L 10.000 psi
Stellite 1 Graphite 1 Carbon steel cs BSPT T Oxygen service DO

PCTFE 2 Monel 400TM M4 BSPP p Hydrogen DH

service
POM 3 Duplex DU Anti-tamper AT
head unit
SuperDuplex sD Bellows sealed BT
type
Hastelloy H6 Lockable type LT
C-276TM
6 Mo sM Sour service sr

Titanium Gr. 2 Ti

Inconel 825 TM i8

Inconel 625TM i6

ALL RIGHTS OF CHANGE RESERVED

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

16 TWO-VALVE MANIFOLDS

MAN21 series | 2-VALVE MANIFOLD FOR REMOTE MOUNTING

Applications
Instrument -- Designed for static pressure measurement by remote
Test / Vent mounting to pressure gauge or transmitter
-- Ideally suited for isolation, calibration and purge
of pressure gauges and transmitters, or liquid level
applications
Process
Key features

-- Consists of one block valve and one bleed valve

-- ¼” female test / vent connection with screw plug
included
stroke 6
~59

VENT
1/4NPT
hex.14

50
12
25.5

INSTRUMENT
PROCESS
43

6.4

60

ISOL
8F-MAN2100-SS-N
1.4404 / 316L
PN420 / 6000PSI
1/2NPT

1/2NPT

55

31.75
13.6
63.5

Product Configurator

Connections Serie Type Needle tip material Packing material Body material Thread Options
8f man2 1 0 0 ss N 10k
Inlet: 1/2 female 8f 2 valve man2 Remote 1 316 Ti 0 PTFE (default) 0 Stainless Steel SS NPT N 689 bar 10k
Outlet: 1/2 female manifold manifold (default) 316/316L 10.000 psi
Stellite 1 Graphite 1 Carbon steel CS BSPT T Oxygen service DO

PCTFE 2 Alloy 400 M4 BSPP G Hydrogen DH

service
POM 3 Duplex DU Anti-tamper AT
head unit
SuperDuplex SD Bellows sealed BT
type
Alloy C-276 H6 Lockable type LT

6 Mo SM Sour gas SR
service
Titanium Gr. 2 Ti

Alloy 825 I8

Alloy 625 I6

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 TWO-VALVE MANIFOLDS 17

MAN22 SERIES | 2-VALVE MANIFOLD FOR DIRECT MOUNTING

Applications
Instrument -- Designed for static pressure measurement by direct
Test / Vent mounting to pressure gauge or transmitter
-- Ideally suited for isolation, calibration and
purge of pressure gauges and transmitters,
or liquid level applications
Process
Key features

-- Consists of one block valve and one bleed valve

-- Presents a flanged connection on the instrument side,
according to IEC 61518, typeA
-- ¼” female test / vent connection with screw plug
included

~203
48
~6 stroke
27 13.6
1/4NPT
hex. 14
IEC
Ø11.8

INSTRUMENT
VENT
ISOLATE

1/2NPT
Ø25.2
Ø18
41.3

63.5
55

PROCESS PN420 / 6000PSI

43.5
1.4404 / 316L
8FFA-MAN2200-SS-N
32

25 2.4 -0.3 M10

54 16
41
connection EN61518-A 31.75
86

Product Configurator

Connections Serie Type Needle tip material Packing material Body material Thread Options
8fFA man2 2 0 0 ss N 10k
Inlet: 1/2” female 8ffa 2 valve man2 Direct mount 2 316 Ti 0 PTFE (default) 0 Stainless Steel SS NPT N 689 bar 10k
Outlet: flange manifold manifold (default) 316/316L 10.000 psi
Stellite 1 Graphite 1 Carbon steel CS BSPT T Oxygen service DO

PCTFE 2 Alloy 400 M4 BSPP G Hydrogen DH

service
POM 3 Duplex DU Anti-tamper AT
head unit
SuperDuplex SD Bellows sealed BT
type
Alloy C-276 H6 Lockable type LT

6 Mo SM Sour gas SR
service
Titanium Gr. 2 Ti

Alloy 825 I8

Alloy 625 I6

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

18 TWO-VALVE MANIFOLDS

MAN23 SERIES | BLOCK AND BLEED VALVE

Applications
Instrument -- Designed for static pressure measurement by
Test / Vent remote mounting to pressure gauge or transmitter
-- Ideally suited for isolation, calibration and
purge of pressure gauges and transmitters,
or liquid level applications
Process
Key features

-- Consists of one block valve and one bleed valve

-- Compact design, minimal space needed
for installation and operation
-- ¼” female test / vent connection
with screw plug included

Product Configurator

Connections Serie Type Needle tip material Packing material Body material Thread Options
8F man2 3 0 0 ss N 10k
Inlet: 1/2” female 8f 2 valve man2 Block and 3 316 Ti 0 PTFE 0 Stainless Steel SS NPT N 689 bar 10k
Outlet: 1/2” female manifold bleed valve (default) (default) 316/316L 10.000 psi
Inlet: 1/2” male 8m8f Stellite 1 Graphite 1 Carbon steel CS BSPT T Oxygen service DO
Outlet: 1/2” female
Inlet: 1/2” female 8f8m PCTFE 2 Alloy 400 M4 BSPP G Hydrogen DH
Outlet: 1/2” male service
Inlet: 1/2” male 8m POM 3 Duplex DU Anti-tamper AT
Outlet: 1/2” male head unit
SuperDuplex SD Bellows sealed BT
type
Alloy C-276 H6 Lockable type LT

6 Mo SM Sour gas SR
service
Titanium Gr. 2 Ti

Alloy 825 I8

Alloy 625 I6

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 TWO-VALVE MANIFOLDS 19

SERIES MAN24 | Multiport valve

Applications
Instrument
-- Designed for static pressure measurement
by direct mounting to pressure gauge
-- Ideally suited for isolation, calibration and
Test / Vent purge of pressure gauges and transmitters,
or liquid level applications

Key features
Process
-- Consists of one block valve and one bleed valve
-- Compact design, minimal space needed
for installation and operation
-- ¼” female test / vent connection
with screw plug included
stroke
~6

ISOLATE
approx. 75

1/4-18NPT
1/2-14NPT

1/2-14NPT

1/2-14NPT
PN420/6000PSI
1/2-14NPT
32

1.4404/316L PROCESS
8M8F-MAN2400-SS-N INSTRUMENT

13.6
23 hex.14
approx. 75

50 VENT 35

55
71  AN24 series is a variant of the MAN23 series
M
141 with three ½” female instrument connections

Product Configurator

Connections Serie Type Needle tip material Packing material Body material Thread Options
8F man2 4 0 0 ss N 10k
Inlet: 1/2” female 8f 2 valve man2 Multiport 4 316 Ti 0 PTFE (default) 0 Stainless Steel SS NPT N 689 bar 10k
Outlet: 1/2” female manifold valve (default) 316/316L 10.000 psi
Inlet: 1/2” male 8m8f Stellite 1 Graphite 1 Carbon steel CS BSPT T Oxygen service DO
Outlet: 1/2” female
PCTFE 2 Alloy 400 M4 BSPP G Hydrogen DH
service
POM 3 Duplex DU Anti-tamper AT
head unit
SuperDuplex SD Bellows sealed BT
type
Alloy C-276 H6 Lockable type LT

6 Mo SM Sour gas SR
service
Titanium Gr. 2 Ti

Alloy 825 I8

Alloy 625 I6

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

20 Two-VALVE MANIFOLDS

MAN25 series | 2-VALVE MANIFOLD 180° Design

Applications
Instrument -- Designed for static pressure measurement by
Test / Vent remote mounting to pressure gauge or transmitter
-- Ideally suited for isolation, calibration and
purge of pressure gauges and transmitters,
or liquid level applications
Process
Key features

-- Consists of one block valve and one bleed valve

-- ¼” female test / vent connection
with screw plug included

63.5
stroke
~6

 AN25 series is a variant of the MAN21

M
series with a specific design adapted to
VENT cases of space constraints
approx. 90

1/4-18NPT
INSTRUMENT
PROCESS
31.75

0
63.5

1/2-14NPT
1/2-14NPT

hex.14
8F-MAN2500-SS-N
1.4404 / 316L
PN420 / 6000PSI
13.5

6.75
0
approx. 90

ISOL

50
55

Product Configurator

Connections Serie Type Needle tip material Packing material Body material Thread Options
8f man2 5 0 0 ss N 10k
Inlet: 1/2” female 8f 2 valve man3 180° 5 316 Ti 0 PTFE (default) 0 Stainless Steel SS NPT N 689 bar 10k
Outlet: 1/2” female manifold Design (default) 316/316L 10.000 psi
Stellite 1 Graphite 1 Carbon steel CS BSPT T Oxygen service DO

PCTFE 2 Alloy 400 M4 BSPP G Hydrogen DH

service
POM 3 Duplex DU Anti-tamper AT
head unit
SuperDuplex SD Bellows sealed BT
type
Alloy C-276 H6 Lockable type LT

6 Mo SM Sour gas SR
service
Titanium Gr. 2 Ti

Alloy 825 I8

Alloy 625 I6

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 Three-VALVE MANIFOLDS 21

SERIES MAN31 | 3-VALVE MANIFOLD for remote mounting

Applications
Instrument
-- Designed for differential pressure measurement
by remote mounting to transmitter
-- Ideally suited for measurement of flow
rates or levels by transmitter or differential
pressure gauge with calibration device

Key features

-- Consists of two block valves and one equalizer valve

Process -- An equalizer valve enables the transmitter calibration
-- No bleed/vent connection available with
this model (for mounting to transmitters
incorporating test / vent ports)

Product Configurator

Connections Serie Type Needle tip material Packing material Body material Thread Options
8f man2 1 0 0 ss N 10k
Inlet: 1/2” female 8f 3 valve man3 Remote 1 316 Ti 0 PTFE (default) 0 Stainless Steel SS NPT N 689 bar 10k
Outlet: 1/2” female manifold manifold (default) 316/316L 10.000 psi
Stellite 1 Graphite 1 Carbon steel CS BSPT T Oxygen service DO

PCTFE 2 Alloy 400 M4 BSPP G Hydrogen DH

service
POM 3 Duplex DU Anti-tamper AT
head unit
SuperDuplex SD Bellows sealed BT
type
Alloy C-276 H6 Lockable type LT

6 Mo SM Sour gas SR
service
Titanium Gr. 2 Ti

Alloy 825 I8

Alloy 625 I6

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

22 Three-VALVE MANIFOLDS

MAN32 SERIES | 3-VALVE MANIFOLD FOR DIRECT MOUNTING

Applications
Instrument
-- Designed for differential pressure measurement
by direct mounting to transmitter
-- Ideally suited for measurement of flow
rates or levels by transmitter or differential
pressure gauge with calibration device.

Key features

-- Consists of two block valves and one equalizer valve

Process -- The equalizer valve enables the
transmitter calibration
-- Presents a flanged connection on the instrument
side, according to IEC 61518, typeA
-- No bleed/vent connection available with
this model (for mounting to transmitters
incorporating test / vent ports)
max./open 232

max./open 59

E Q U A LI S E

1/2-14NPT
I S O LA TE

I S O LA TE
41.3

63.5
32.5
8

13.6
40
M10
54 connection EN61518-A
16
80
31.75
101

PN420 / 6000PSI
1.4404 / 316L
instrument 8FFA-MAN3200-SS-N
IEC

process

Product Configurator

Connections Serie Type Needle tip material Packing material Body material Thread Options
8FFA man3 2 0 0 ss N 10k
Inlet: 1/2” female 8FFA 3 valve man3 Direct mount 2 316 Ti 0 PTFE (default) 0 Stainless Steel SS NPT N 689 bar 10k
Outlet: 1/2” female manifold manifold (default) 316/316L 10.000 psi
Stellite 1 Graphite 1 Carbon steel CS BSPT T Oxygen service DO

PCTFE 2 Alloy 400 M4 BSPP G Hydrogen DH

service
POM 3 Duplex DU Anti-tamper AT
head unit
SuperDuplex SD Bellows sealed BT
type
Alloy C-276 H6 Lockable type LT

6 Mo SM Sour gas SR
service
Titanium Gr. 2 Ti

Alloy 825 I8

Alloy 625 I6

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 Three-VALVE MANIFOLDS 23

MAN33 SERIES | DOUBLE BLOCK AND BLEED VALVE

Applications
Instrument
-- Designed for static pressure measurement
by direct mounting to pressure gauge
-- Ideally suited for isolation, calibration and
purge of pressure gauges and transmitters
Test / Vent -- The security is reinforced, compared with
the single block and bleed valve

Key features

Process -- Consists of two block valves and one bleed valve

-- Compact design, minimal space needed
for installation and operation
-- ¼” female test / vent connection
with screw plug included

100
stroke
~6
approx. 80

approx. 80

1/4 NPT
8M8F-MAN3300-SS-N
1.4404 / 316L
PN420 / 6000PSI
INLET
1/2 NPT

1/2 NPT
o41
approx. 80

Product Configurator

Connections Serie Type Needle tip material Packing material Body material Thread Options
8F man3 3 0 0 ss N 10k
Inlet: 1/2” female 8f 3 valve man3 Block and 3 316 Ti 0 PTFE (default) 0 Stainless Steel SS NPT N 689 bar 10k
Outlet: 1/2” female manifold bleed valve (default) 316/316L 10.000 psi
Inlet: 1/2” male 8m8f Stellite 1 Graphite 1 Carbon steel CS BSPT T Oxygen service DO
Outlet: 1/2” female
Inlet: 1/2” female 8f8m PCTFE 2 Alloy 400 M4 BSPP G Hydrogen DH
Outlet: 1/2” male service
Inlet: 1/2” male 8m POM 3 Duplex DU Anti-tamper AT
Outlet: 1/2” male head unit
SuperDuplex SD Bellows sealed BT
type
Alloy C-276 H6 Lockable type LT

6 Mo SM Sour gas SR
service
Titanium Gr. 2 Ti

Alloy 825 I8

Alloy 625 I6

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

24 five-VALVE MANIFOLDS

MAN51 SERIES | 5-VALVE MANIFOLD FOR REMOTE MOUNTING

Applications
Instrument
-- Designed for differential pressure measurement
Test / Vent Test / Vent by remote mounting to transmitter when
a double bleed function is required.
-- Ideally suited for measurement of flow
rates or levels by transmitter or differential
pressure gauge with calibration device

Process Key features

-- Consists of two block valves, two bleed

valves and one equalizer valve
-- The equalizer valve enables the
transmitter calibration
-- ¼” female test / vent connection
with screw plug included

94
4
6,

max. open 108

63,5

instrument
50

test / vent test / vent

PN420 / 6000PSI
1.4404 / 316L
8F-MAN5100-SS-N
process

1/4 NPT
1/2 NPT 54 1/2 NPT

123 31,75

max. open 97

Product Configurator

Connections Serie Type Needle tip material Packing material Body material Thread Options
8F man5 3 0 0 ss N 10k
Inlet: 1/2” female 8FFA 5 valve man5 Remote 3 316 Ti 0 PTFE (default) 0 Stainless Steel SS NPT N 689 bar 10k
Outlet: 1/2” female manifold manifold (default) 316/316L 10.000 psi
Stellite 1 Graphite 1 Carbon steel CS BSPT T Oxygen service DO

PCTFE 2 Alloy 400 M4 BSPP G Hydrogen DH

service
POM 3 Duplex DU Anti-tamper AT
head unit
SuperDuplex SD Bellows sealed BT
type
Alloy C-276 H6 Lockable type LT

6 Mo SM Sour gas SR
service
Titanium Gr. 2 Ti

Alloy 825 I8

Alloy 625 I6

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 five-VALVE MANIFOLDS 25

MAN52 SERIES | 5-VALVE MANIFOLD FOR DIRECT MOUNTING

Applications
Instrument
-- Designed for differential pressure measurement
Test / Vent Test / Vent by direct mounting to transmitter when
a double bleed function is required.
-- Ideally suited for measurement of flow
rates or levels by transmitter or differential
pressure gauge with calibration device

Process Key features

-- Consists of two block valves, two bleed

valves and one equalizer valve
-- The equalizer valve enables the transmitter calibration
-- Presents a flanged connection on the instrument
side, according to IEC 61518, typeA
-- ¼” female test / vent connection
A
with screw plug included
A-A

max./open 60
I S OLATE E Q U A LI S E I S OLATE
1/4-18NPT
VENT
VENT

41.3
63.5
1/2-14NPT

47

37.5
32.5
24

54 A 13.6 8 M10
80 16
connection EN61518-A
105 31.75
149
173
max./open 304

54

PN420/6000PSI
1.4404/316L
IEC
instrument

process

8FFA-MAN5200-SS-N

Product Configurator

Connections Serie Type Needle tip material Packing material Body material Thread Options
8F man5 3 0 0 ss N 10k
Inlet: 1/2” female 8FFA 5 valve man5 Direct mount 2 316 Ti 0 PTFE (default) 0 Stainless Steel SS NPT N 689 bar 10k
Outlet: 1/2” female manifold manifold (default) 316/316L 10.000 psi
Stellite 1 Graphite 1 Carbon steel CS BSPT T Oxygen service DO

PCTFE 2 Alloy 400 M4 BSPP G Hydrogen DH

service
POM 3 Duplex DU Anti-tamper AT
head unit
SuperDuplex SD Bellows sealed BT
type
Alloy C-276 H6 Lockable type LT

6 Mo SM Sour gas SR
service
Titanium Gr. 2 Ti

Alloy 825 I8

Alloy 625 I6

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

26 components & accessories

MALE UNION | UMS

A
Application
H
Connects a tube to a pipe E
or a female taper-threaded
apparatus. See p.11 for more
information about Rotarex D P
compression tube fitting
technology.
F
Special requirements on request

NPT (N)
Tube Size - Metric (mm) Tube Size - fractional (inch)

D F Reference A E H P D F Reference A E H (mm) P

3 1/4” UMSI 3 1/4 N 35,6 12,9 14 2,4 1/8” 1/4” UMSI 1/8 1/4 N 1.40 0.50 14 3/32”
4 1/4” UMSI 4 1/4 N 36,3 13,7 14 3,2 3/16” 1/4” UMSI 3/16 1/4 N 1.43 0.54 14 1/8”
6 1/4” UMSI 6 1/4 N 37,9 15,3 14 4,8 1/4” 1/4” UMSI 1/4 1/4 N 1.49 0.60 14 3/16”
6 1/2” UMSI 6 1/2 N 44,7 15,3 22 4,8 1/4” 1/2” UMSI 1/4 1/2 N 1.76 0.60 22 3/16”
8 1/4” UMSI 8 1/4 N 38,7 16,2 14 6,4 5/16” 1/4” UMSI 5/16 1/4 N 1.52 0.64 14 1/4”
8 1/2” UMSI 8 1/2 N 45.6 16.2 22 6.4 3/8” 1/4” UMSI 3/8 1/4 N 1.61 0.66 17 9/32”
10 1/4” UMSI 10 1/4 N 40,9 17,2 17 7.9 3/8” 1/2” UMSI 3/8 1/2 N 1.83 0.66 22 9/32”
10 1/2” UMSI 10 1/2 N 46,5 17,2 22 7.9 1/2” 1/4” UMSI 1/2 1/4 N 1.71 0.90 22 9/32”
12 1/4” UMSI 12 1/4 N 43,4 22,8 22 7.1 1/2” 1/2” UMSI 1/2 1/2 N 1.93 0.90 22 3/8”
12 1/2” UMSI 12 1/2 N 49,0 22,8 22 9,5 5/8” 1/2” UMSI 5/8 1/2 N 1.93 0.96 24 3/8”
14 1/4” UMSI 14 1/4 N 44,1 24,4 24 7,1 3/4” 1/2” UMSI 3/4 1/2 N 1.99 0.96 27 15/32”
14 1/2” UMSI 14 1/2 N 44,1 24,4 24 11.1 Hex flats (H) are metric. Fractional upon request
15 1/2” UMSI 15 1/2 N 50,5 24,3 24 11,1
16 1/2” UMSI 16 1/2 N 49,0 24,4 24 11,1
18 1/2” UMSI 18 1/2 N 50,5 24,4 27 11,1
20 1/2” UMSI 20 1/2 N 52,3 26,0 30 11,1
22 1/2” UMSI 22 1/2 N 52,1 26 30 11,1
25 1/2” UMSI 25 1/2 N 56,9 31,3 36 11,1
*Specify material when ordering. See page 8 for materials and codes.

Material configuration:

These references are for Stainless Steel only. UMSI components

are available in a wide choice of materials, such as in Alloy 400, in
SuperDuplex, in Alloy C-276, etc. Please refer to the compression
tube fittings catalogue ref. EMF-EN-XXXX to know the exact
possibilities and references.

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 components & accessories 27

Accessory kit for transmitter mounting

CONTENT:
Accessory kit containing
flange seals and cap screws -- hexagon cap or socket head cap screw
for mounting manifolds -- PTFE flat gasket or FPM O-ring
directly to a flanged
transmitter according to DIN Series of manifolds Sealing
EN 61518, type A Screw
compatible material
FLA22 FPM HC
Accessory kits free of oil and
For MAN22 series FLA22 PTFE flat TFE Hexagon cap HC
lubricant for oxygen service gasket screw
on request For MAN32 and Fla32 FPM FPM Socket head SH
MAN52 series O-ring cap screw

Mounting kit, model A

CONTENT:
Accessory kit for mounting
manifolds to a wall or to a 2” -- 1 Mounting bracket
NB pipe -- 2 Socket head cap screws M 10x14
-- 2 Washers B 10,5 DIN 125
This kit is only adapted
to manifolds for direct And for mounting manifolds to a 2” pipe add:
mounting (MAN22, MAN32 -- 2 ‘U’ bolts 74 mm
and MAN52 series) -- 4 Washers A 8,4 DIN 125
-- 4 NUTS M8
Available in galvanized steel
or in stainless steel
Mounting Kit, model A Mounting Material
MKA WL CS
To a wall WL Galvanized CS
or a rack steel
To a 2” PI Stainless SS
NB pipe Steel

Mounting kit, model B

CONTENT:
Accessory kit for mounting
manifolds to a wall or to a 2” -- 1 Mounting bracket
NB pipe -- Screws
-- ‘U’ bolt for mounting manifolds to a 2” pipe
This kit is not adapted -- Washers and nuts for mounting kit for block and
to manifolds for direct bleed valves
mounting

Available in stainless steel

Mounting Kit, Mounting Type of manifolds Material
model A
MKB WL 1 SS
To a wall WL For MAN 21, MAN25, 1 Stainless SS
or a rack MAN31 and MAN51 series Steel
To a 2” PI For MAN 23 and MAN24 2
NB pipe series

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

28 components & accessories

Oval flange adaptor

Allows to fix a ½” female

NPT port on a manifold for
direct mounting presenting a
flanged connection according
to IEC 61518, type A. Oval flange adaptor Mounting Material
Can also be used to fix a OF M CS
½” female NPT port on a Fit to manifolds M NPT N
flanged connections
transmitter presenting
Fit to transmitters T BSPP G
a flanged connection flanged connectors
according to IEC 61518.

Available in carbon
steel 1.0460 and in
stainless steel 316L

Gauge snubber

Protects pressure gauges and

instruments from system
pressure surges and shock

Available in stainless
steel 316L

Thread size Gauge snubber Material Thread

GS 8 SS N
1/2” 8 Stainless Steel SS NPT N

BSPP G

Swivel gauge adaptor

Enables the easy positioning

of the gauge in any direction
through 360°

Available with sealing ring in

stainless steel, or in PTFE

Swivel gauge adaptor Seal ring material

SGA TFE
PTFE seal ring (up to 200°C) TFE

St.st. 321 seal ring ST

(up to 500°C)

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 components & accessories 29

Vent valve with manual handling

Allows to turn a female

NPT port into a vent
valve by hand

Can be mounted on a Vent valve with manual

transmitter to vent gases Thread size Material
handing
directly through it 4 VENM SS
1/4” 4 Stainless SS
This valve can be steel 316L
handled manually 1/2” 8

Vent valve with handling by wrench

Allows to turn a female

NPT port into a vent valve
with a manual wrench
Vent valve with
Can be mounted on a Thread size Material
handing by wrench
transmitter to vent gases 4 VENW SS
directly through it 1/4” 4 Stainless SS
steel 316L
A wrench is needed to 1/2” 8
handle this valve

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

30 USER guide

Operating and application

2-valve manifolds : isolation, calibration and drain of

pressure gauges and transmitters

In use, the block valve is normally open while the bleed valve is closed.

To isolate or dismount an instrument:

1. First close the block valve;
2. Then open the bleed valve to relieve the pressure.

To calibrate an instrument without

removing it from the installation:
1. Isolate the instrument;
2. Connect a calibration gauge to the bleed port;
3. Test the calibration of the instrument and adjust it;
4. Disconnect the calibration gauge;
5. Close the bleed valve;
6. Reconnect the process.

3-valve manifolds (except MAN33 series) : measure of

flow or level using a differential pressure transmitter

In use, the block valves are open while the equalizer valve keeps closed to
maintain a differential pressure at the instrument ports.

To reset the instrument:

1. Close the both block valves;
2. Then open the equalizer valve;
3. Reset the instrument to zero.

To isolate or dismount an instrument:

1. First close the both block valves;
2. Unscrew the bleeding plug to relieve pressure between the manifold
and the instrument.

5-valve manifolds: measure of flow or level using a

differential pressure transmitter

In use, the block valves are open while the equalizer and the bleed valves
keep closed to maintain a differential pressure at the instrument ports.

To reset the instrument:

1. Close the block and the bleed valves;
2. Then open the equalizer valve;
3. Reset the instrument to zero.

To calibrate an instrument without

removing it fromthe installation:
1. Isolate the instrument;
2. Connect a pressure gauge to the bleed port;
3. Test the calibration of the instrument and adjust it;
4. Reconnect the process.

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 user guide 31

ADJUSTMENT OF PACKING

Packing adjustment may be required during the service life of the valve to
maintain a leak-free system.

The packing is pre-set at 1.5 times the nominal pressure. In case of long
storage, the packing may lose its tightness as it isn’t under pressure.

In this case it should be adjusted as follows :

(Required tools : engineer’s wrench A/F 19 and A/F 14)
-- Open the stem and release the lock nut.
-- Tighten the gland nut ¼ turn until the valve feels not too slack or
difficult to operate. 1
-- Then tighten down the lock nut.

Safety points

-- Mounting and disassembling may only be done
when the system is fully depressurized.
-- During a first using, valves may require adjustment of the packing.
-- While pressurization, never work loose a Rotarex nut, or a component.
-- Do not exceed the using temperature ranges of the components.
-- Do not exceed the temperature / pressure
couple acceptable for the piping.
-- Mounting, disassembling, operation and maintenance
may only be done by experienced staff, which is familiar
with the secure handling of the used medium.
-- Even when the system is fully depressurized, the parts can
be very hot or very cold for a reasonable period of time.
-- Small volume of the medium can penetrate during disassembling.
-- Wear protective gloves and safety glasses.
-- Never force the manipulation of the handle.
-- Never hold the handle during the assembly.
-- Use only NPT threads fittings manufactured according to the
industrial standards. If the fittings have already been used, it may be
necessary to tighten them more strongly to get a good tightness.
-- Always use the sealant or the gasket appropriated, in case of threaded
components. Note that the temperature ratings of the sealant
and the gasket may be different from the components used.
The disregard of these precautions can mean danger for the
user and it can also cause damages in the piping system.

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

32 reference charts

Configuration overview

Configuration Board 2 Valve manifolds

For remote
mouting For direct mouting Blockvalve
and bleed Multiport valve
Inlet Outlet Reference
MAN 21 MAN 22 MAN 23 MAN 24
1/2” NPT female 1/2” NPT female 8F   
1/2” NPT male 1/2” NPT female 8M8F  
Connections 1/2” NPT female 1/2” NPT male 8F8M 
1/2” NPT male 1/2” NPT male 8M 
1/2” NPT female IEC 61518 8FFA 
316 Ti 0    
Stellite 1    
Tip materials
PCTFE 2    
POM 3    
Packing PTFE 0    
materials Graphite 1    
Stainless Steel 316/316 L SS    
Carbon steel CS    
Alloy 40 M4    
Duplex DU    
Body Super Duplex SD    
materials Alloy C-276 H6    
6Mo SM    
Titanium Gr.2 TI    
Alloy 825 I8    
Alloy 625 I6    
NPT N    
Thread BSPT T    
BSPP P    
689 bar / 10,000 psi 10K    
Oxygen service DO    
Hydrogen service DH    
Options Sour gas service SR    
Anti-tamper head unit AT    
Bellows sealed type BT    
Lockable type LT    
UMSI    
Accessory kit 
Mounting Kit, model A 
Mounting Kit, model B   
Accessories Oval flange adaptor 
Gauge snubber    
Positionable gauge adaptor    
Vent valve with manual handling    
Vent valve with handling by wrench    

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50


Configuration overview (continued)
3 valve manifolds
180° design For remote mouting
MAN 25 MAN 31
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
ALL RIGHTS OF CHANGE RESERVED
reference charts 33
5 valve manifolds
For direct mouting Block and bleed valve For remote mouting For direct mouting
MAN 32 MAN 33 MAN 51 MAN 52
 



 
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
 
 

 
   
   
   
   
WWW.TEESING.COM | +31 70 413 07 50
34 reference charts

OIL & GAS COMPATIBILITY chart

KEY TO OIL & GAS COMPATIBILITY:  Excellent, preferred material of construction

Best practice requires that you always verify the medium compatibility of
any equipment before installation and operation.  Satisfactory under most conditions
Locate your oil or gas type in the below chart and verify the compatibility  Inadequate resistance, not recommended
of each standard material type. Only select materials that are compatible  Unsatisfactory, do not use
with your oil and gas types.
Stainless Steel Carbon MonelTM HastelloyTM Titanium InconelTM PTFE Graphite Pctfe pom
316/316L Steel 400 C-276 625
Acetone          
Alcohol, Amyl       
Alcohol, Butyl       
Alcohol, Diacetone       
Alcohol, Ethyl       
Alcohol, Isopropyl       
Alcohol, Methyl       
Alcohol, Propyl       
Amines         
Ammonia Solutions       
Brines, saturated      
Butane      
Carbn Dioxyde Dry          
Caustic Potash    
Caustic Soda    
Crude, Oil, sour     
Crude, Oil, sweet    
Drilling Mud     
Ethane    
Gas, Natural    
Glycol Amine    
Heptane      
Hexane      
Hydrogen Sulfide          
Dry
Hydrogen Sulfide        
Moist
Hydrogen Sulfide,       
Wet
Hydrolic Oil,     
Petroleum Base
Methane      
Methyl Ethyl Ketone       
Natural Gas, Sour      
Pentane     
Propane Liquid &         
Gas
Steam 212°F          
Steam 600°F       
Toluene        
Water Distilled         
Water Salt Sea         
Water, Fresh      
Rotarex provides this chart for information only, and while effort has been made to insure their accuracy, Rotarex assumes no responsability for errors within this information regar-
ding material compatibility. It is recommended that manifold be tested under actual usage conditions to determine which materials can be utilized.

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 reference charts 35

CONVERSION CHARTS

FLOW CONVERSION

m3/h l/h foot3/min l/s cm3/s

m3/h 1 1 x 103 0.589 0,2778 277,78
l/h 1 x 10 -3
1 5.885 x 10 -4
2,778 x 10 -4
0,2778
foot3/min 1,69 1,699 x 103 1 0,4719 471,95
l/s 3,6 3,6 x 103 2.119 1 103
cm3/s 3,6 x 10-3 3,6 2.119 x 10-3 10-3 1

Pressure conversion

bar mbar kPa MPa atm psi

bar 1 103 100 0,1 0,987 14.5
mbar 10-3 1 0,1 10-4 9,869 x 10-4 14.5 x 10-3
kPa 10-2 10 1 10-3 9,869 x 10-3 0.145
MPa 10 10 4
103
1 9,869 145
atm 1,013 1013 101,3 1,013 x 10-1 1 14.69
psi 6,89 x 10-2 68,9 6,89 6,89 x 10-3 6,8 x 10-2 1

temperature dimension

C° F° K° R° metric inches inch fractional inch decimal metric (mm)

-20 -4 253 456 3 0.135 1/16" 0.063 1,59
-10 14 263 474 6 0.270 1/8" 0.125 3,18
0 32 273 492 8 0.360 3/16" 0.188 4,76
10 50 283 510 10 0.450 1/4" 0.250 6,35
20 68 293 528 12 0.540 5/16" 0.313 7,94
30 86 303 546 14 0.630 3/8" 0.375 9,53
40 104 313 564 16 0.720 1/2" 0.500 12,70
50 122 323 582 18 0.810 7/16" 0.438 11,11
60 140 333 600 20 0.900 5/8" 0.625 15,88
70 158 343 618 22 0.990 3/4" 0.750 19,05
80 176 353 636 25 1.125 7/8" 0.875 22,23
90 194 363 654 1" 1.000 25,40
100 212 373 672
200 392 473 852
300 572 573 1032
400 752 673 1212
500 932 773 1392
600 1112 873 1572
700 1292 973 1752
800 1472 1073 1932
900 1652 1173 2112
1000 1832 1273 2292

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

36

Notes

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

 37

Notes

ALL RIGHTS OF CHANGE RESERVED

WWW.TEESING.COM | +31 70 413 07 50

A WORLD OF GAS
CONTROL SOLUTIONS
COMPLETE SOLUTIONS FROM SOURCE TO PROCESS.
ROTAREX is helping engineers worldwide to get better gas results: from ultra high purity production
and medical care facilities to industrial and LPG applications, as well as alternative energy vehicles,
fire suppression, diving, aerospace, cryogenics, laboratory, petro-chemical and welding. ROTAREX
applies over 90 years of know-how and experience to custom design, develop and manufacture the high
performance valves, regulators and fittings to suit your needs, all in one hand. Discover the difference
ROTAREX can make in your world.

CYLINDER VALVES EQUIPMENT FIRETEC AUTOMOTIVE LPG/SRG MEDITEC

WWW.TEESING.COM | +31 70 413 07 50

 INDUSTRIAL UHP MEDICAL VALVES
CYLINDER VALVES CYLINDER VALVES & REGULATORS

SPECIALTY GAS VALVES

REGULATORS & FITTINGS CRYOGENIC VALVES AUTOMOTIVE

LPG VALVES
FIRE SUPPRESSION REGULATORS & GAUGES WATERTEC

AUSTRALIA / BRASIL / CHINA / FRANCE / INDIA / ITALY / JAPAN / LUXEMBOURG / MIDDLE EAST / RUSSIA / SINGAPORE / SPAIN / THAILAND / USA

WWW.TEESING.COM | +31 70 413 07 50

 www.rotarex.com

Worldwide headquarters

ROTAREX S.A.
24, rue de Diekirch, BP 19
L-7505 Lintgen
Luxembourg
Tel.: +352 32 78 32-1
Fax: +352 32 78 32-854
E-mail: info@rotarex.com

Regional / country head quarters

North America EUROPE ASIA OCEANIA

USA FRANCE, BENELUX MIDDLE EAST INDIA AUSTRALIA
Rotarex North America 24, rue de Diekirch, BP 19 Rotarex Middle East Rotarex engg. pvt. ltd. Rotarex Australia/New Zealand
221 Westec Drive L-7505 Lintgen, Luxembourg Jebel Ali Free Zone - Lob 14 #224 C-105, Mahindra Apartments Hornsby Heights,
Westmoreland Technology Park I Tel.: +352 32 78 32-1 P.O. Box 261952 - JAFZA Vikaspuri, New Delhi 110018 Sydney, NSW, 2077
Mt. Pleasant, Pennsylvania 15666 USA Fax: +352 32 78 32 317 Dubai, U.A.E. mob.: +91-9873467666 Tel.: +61 477 477 481
Tel.: +1 724-696-43 40 E-mail: salesequipment@rotarex.com Tel.: +971 (0) 4 88 76 701 E-mail: atul.nigam@rotarex.in E-mail: info@australia.rotarex.com
Fax: +1 724-696-43 64 Fax: +971 (0) 4 88 76 702
E-mail: info@northamerica.rotarex.com ITALY E-mail: info@middle-east.rotarex.com Thailand
Rotarex Italia S.r.l. Rotarex (Thailand) Co Ltd.
SOUTH AMERICA 46 Via Giacomo Matteotti CHINA 297, Wanglee Tower
I-25080, Ciliverghe di Mazzano (BS) Italy Rotarex Star 3rd floor, Unit C, Surawong Road
BRASIL Tel.: +39 030 212 05 50 60 Yuan Zhong Road Suriyawong, Bangrak,
Rotarex Brazil Ltda Fax: +39 030 212 23 62 Shanghai Nanhui Industrial Zone Bangkok 10500 Thailand
Cond. Ind. Portal da Anhanguera Estr. Municipal E-mail: info@italia.rotarex.com 201300, Shanghai China Tel.: +66 2635 71 79
Gov. Mário Covas, S/N Tel.: +86-21 5800 4000 E-mail: info@thailand.rotarex.com
13279-411 Bairro Macuco -Valinhos SPAIN Fax: +86-21 5800 3226
São Paulo Brazil Rotarex Spain E-mail: info@china.rotarex.com SOUTH KOREA
Tel.: +55 19 3518 0800 C/Alcala, 4° Oficina 404 Rotarex Luz tech Co.
Fax: +55 19 3869-1503 28014 Madrid SINGAPORE 305-500, 547 Yongsan-dong
E-mail: info@brazil.rotarex.com Tel.: +34 (91) 570 89 05 Rotarex Fareast Pte Ltd Yuseong-gu
Mobile: + 34 (650) 908 856 10 Ubi Crescent Taejon, Korea
EUROPE E-mail: info@spain.rotarex.com Ubi Techpark, Lobby C, #06-55 Tel.: +82 42 825 8911
408564 Singapore Fax: +82 42 825 8913
GERMANY, NORDIC, UK RUSSIA Tel.: +65 64 72 37 27 E-mail: info@rotarex.co.kr
5 rue de Labergement Rotarex Rus Fax: +65 64 72 45 28
BP. 10, F 21110 Gendis Tverskaya street, 20/1 bldg. 1 of 506 E-mail: info@singapore.rotarex.com
France - Europe 125009, Moscow Russia
Tel.: +33 380 476 100 Tel.: +7 985 125 7776 JAPAN
E-mail: info@smt.rotarex.com Skype: rotarexrus Rotarex Japan Ltd
E-mail: info@russia.rotarex.com 2F, S-1 Bldg, 2-10-6 Shiba
Minato-Ku, Tokyo
POLAND 105-0014 JAPAN
Rotarex Polska Tel.: +81 3 6809 6973
13 Gröbli Fax: +81 3 6809 6975
PL 49-300 Brzeg, Poland E-mail: info@japan.rotarex.com
Tel.: +48 77 416 40 16 © 2012 - Rotarex S.A.
Fax: +48 77 416 20 99 Rotarex Equipment™ Rotarex S.A.
E-mail: info@poland.rotarex.com EMF-EN-0912

WWW.TEESING.COM | +31 70 413 07 50