4

Installation Procedure

Installation Transmission
Option B
Lubrication Instructions:
Use: NLGI Grade #2 Lithium Complex Roadranger Grease MP2 or equivalent.
Pack grease channel in bearing housing (grease grove), slide bearing onto quill, Eaton 395 mm Push Clutch
CLMT0395 EN-US
and remove excess grease from front of quill.
Apply ample grease to the fingers of the yoke and bearing contact pads when
assembling the bearing to release yoke.

1 Install release bearing assembly onto

quill of transmission per OEM September 2014
specification. Install the transmission to
the engine.
NOTE: Attach release bearing to fork with the
appropriate spring clips or force roll-pins
1 Flywheel Preparation
against bearing housing (If applicable).
2 Install Clutch to Flywheel

3 Install Transmission

Eaton
Vehicle Group
P.O. Box 4013
Kalamazoo, MI 49003 USA
800-826-HELP (4357)
www.eaton.com/roadranger
Copyright Eaton, 2014.
Printed in USA

2 Install mounting bolts and

torque to OEM specs.

Option C
Lubrication Instructions:
Use: NLGI Grade #2 Lithium Complex Roadranger Grease MP2 or equivalent.
Pack grease channel in bearing housing (grease grove), slide bearing onto quill,
1 Flywheel Preparation
Measure Engine Flywheel Housing and Flywheel
and remove excess grease from front of quill.
Apply ample grease to the fingers of the yoke and bearing contact pads when Engine flywheel housing and flywheel must meet these specifications or there will be premature clutch wear.
assembling the bearing to release yoke. Remove old Pilot Bearing. Clean flywheel surfaces of all grease, oil, and rust preventatives. Failure to perform
this function can affect the performance of the clutch. Use a dial indicator and check the following:
1 Install release bearing assembly onto
quill of transmission per OEM
specification. Install the transmission to Flywheel Face Runout Flywheel Housing I.D.
the engine. Secure dial indicator base to Runout
NOTE: Attach release bearing to fork with the flywheel housing face. Put Secure dial indicator base to
appropriate spring clips or force roll-pins gauge finger in contact with crankshaft. Put gauge finger
against bearing housing (If applicable). flywheel face near the outer against flywheel housing
edge. Rotate flywheel one pilot I.D. Rotate flywheel one
revolution. Maximum revolution. Maximum runout
runout is 0.008" (0.20 mm). is 0.008" (0.20 mm).

Pilot Bearing Bore Flywheel Housing Face

2 Install mounting bolts and
torque to OEM specs.
Runout Runout
Secure dial indicator base Secure dial indicator base
to flywheel housing face. to flywheel near the outer
Position gauge finger so edge. Put gauge finger in
that it contacts pilot contact with face of
bearing bore. Rotate flywheel housing. Rotate
flywheel one revolution. flywheel one revolution.
Maximum runout is Maximum runout is
0.005" (0.13 mm). 0.008" (0.20 mm).
2 Install Clutch to Flywheel 3 Install Transmission
For 365 mm Single Plate Clutch:

1 Install release bearing assembly onto

3 Install two guide studs into upper quill of transmission per OEM
mounting holes. Install clutch specification. Install the transmission to
cover assembly. the engine.
1 Install disc NOTE: Attach release bearing to fork with the
onto aligning appropriate spring clips or force roll-pins
tool. Follow against bearing housing.
the orientation
instructions
on the disc.
4 Slide clutch
assembly over
aligning tool and
two guide studs.

2 Put aligning tool with disc into

flywheel. Verify aligning tool pilot
is through the pilot bearing.

6 Remove aligning tool.

2 Install mounting bolts and
torque to OEM specs.

5 Install lock washers and (8) M10 x

1.5 (70mm) Gade 10.9 or better
mounting bolts finger tight. Replace
studs with lockwashers and bolts.

Progressively tighten mounting bolts

in a crisscross pattern starting with a
lower bolt. Torque to 50-60 N•m
(37-44 lbs. ft.).