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Owner'S Manual: Read This Manual Carefully Before Operating This Vehicle
Owner'S Manual: Read This Manual Carefully Before Operating This Vehicle
EAU10023
OWNER’S MANUAL
AF115F
1YC -F8199-E0
DIC183
1YCF8199E0.book Page 1 Friday, March 22, 2013 8:34 AM
EAU46090
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
1YCF8199E0.book Page 1 Friday, March 22, 2013 8:34 AM
EAU10050 INTRODUCTION
EAU10102
_
WARNING
Please read this manual carefully and completely before operating this motorcycle.
_
1YCF8199E0.book Page 1 Friday, March 22, 2013 8:34 AM
EAU10133
This is the safety alert symbol. It is used to alert you to potential personal injury haz-
ards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
A NOTICE indicates special precautions that must be taken to avoid damage to the ve-
NOTICE hicle or other property.
EAU37431
AF115F
OWNER’S MANUAL
©2013 by Thai Yamaha Motor Co., Ltd.
1st edition, March 2013
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Thai Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Thailand.
1YCF8199E0.book Page 1 Friday, March 22, 2013 8:34 AM
TABLE OF CONTENTS
Troubleshooting ............................7-30
Troubleshooting chart ...................7-31
SPECIFICATIONS..............................9-1
CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
1YCF8199E0.book Page 1 Friday, March 22, 2013 8:34 AM
EAU10384
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
1 your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
2
3 1 2 3
8 4
10
ZAUU0978
1-1
1YCF8199E0.book Page 2 Friday, March 22, 2013 8:34 AM
GASOLINE OR
1
GASOHOL (E10)
91 2
3
4
7
2
8
TIRE AIR PRESSURE
measured on cold tires 9
Front: 200 kPa, (2.00 kgf/cm2), 29 psi
Rear: 225 kPa, (2.25 kgf/cm2), 33 psi
10
1-2
1YCF8199E0.book Page 1 Friday, March 22, 2013 8:34 AM
EAUU1071
Safe Riding Therefore:
Be a Responsible Owner
Perform the pre-operation checks each • Wear a brightly colored jacket.
As the vehicle’s owner, you are respon-
time you use the vehicle to make sure it • Use extra caution when you are
sible for the safe and proper operation
is in safe operating condition. Failure to approaching and passing
of your motorcycle.
inspect or maintain the vehicle properly through intersections, since in-
2 Motorcycles are single-track vehicles.
increases the possibility of an accident tersections are the most likely
Their safe use and operation are de-
or equipment damage. See page 5-1 places for motorcycle accidents
pendent upon the use of proper riding
for a list of pre-operation checks. to occur.
techniques as well as the expertise of
● This motorcycle is designed to • Ride where other motorists can
the operator. Every operator should
carry the operator and a passen- see you. Avoid riding in another
know the following requirements before
ger. motorist’s blind spot.
riding this motorcycle.
TIP ● Many accidents involve inexperi-
He or she should: _
SAFETY INFORMATION
have become thoroughly famil- • The passenger should always ● The use of a jacket, substantial
iar with the motorcycle and all of hold onto the operator, the seat shoes, trousers, gloves, etc., is ef-
its controls. strap or grab bar, if equipped, fective in preventing or reducing
● Many accidents have been with both hands and keep both abrasions or lacerations.
caused by error of the motorcycle feet on the passenger footrests. ● Never wear loose-fitting clothes,
operator. A typical error made by Never carry a passenger unless otherwise they could catch on the 2
the operator is veering wide on a he or she can firmly place both control levers or wheels and cause
turn due to excessive speed or un- feet on the passenger footrests. injury or an accident.
dercornering (insufficient lean an- ● Never ride under the influence of ● Always wear protective clothing
gle for the speed). alcohol or other drugs. that covers your legs, ankles, and
• Always obey the speed limit and ● This motorcycle is designed for feet. The engine or exhaust sys-
never travel faster than warrant- on-road use only. It is not suitable tem become very hot during or af-
ed by road and traffic condi- for off-road use. ter operation and can cause
tions. burns.
• Always signal before turning or Protective Apparel ● A passenger should also observe
changing lanes. Make sure that The majority of fatalities from motorcy- the above precautions.
other motorists can see you. cle accidents are the result of head in-
● The posture of the operator and juries. The use of a safety helmet is the Avoid Carbon Monoxide Poisoning
passenger is important for proper single most critical factor in the preven- All engine exhaust contains carbon
control. tion or reduction of head injuries. monoxide, a deadly gas. Breathing car-
• The operator should keep both ● Always wear an approved helmet. bon monoxide can cause headaches,
hands on the handlebar and ● Wear a face shield or goggles. dizziness, drowsiness, nausea, confu-
both feet on the operator foot- Wind in your unprotected eyes sion, and eventually death.
rests during operation to main- could contribute to an impairment Carbon Monoxide is a colorless, odor-
tain control of the motorcycle. of vision that could delay seeing a less, tasteless gas which may be
hazard. present even if you do not see or smell
any engine exhaust. Deadly levels of
2-2
1YCF8199E0.book Page 3 Friday, March 22, 2013 8:34 AM
SAFETY INFORMATION
carbon monoxide can collect rapidly ty and handling if the weight distribution as possible and make sure to dis-
and you can quickly be overcome and of the motorcycle is changed. To avoid tribute the weight as evenly as
unable to save yourself. Also, deadly the possibility of an accident, use ex- possible on both sides of the mo-
levels of carbon monoxide can linger treme caution when adding cargo or torcycle to minimize imbalance or
for hours or days in enclosed or poorly accessories to your motorcycle. Use instability.
2 ventilated areas. If you experience any extra care when riding a motorcycle ● Shifting weights can create a sud-
symptoms of carbon monoxide poison- that has added cargo or accessories. den imbalance. Make sure that ac-
ing, leave the area immediately, get Here, along with the information about cessories and cargo are securely
fresh air, and SEEK MEDICAL TREAT- accessories below, are some general attached to the motorcycle before
MENT. guidelines to follow if loading cargo to riding. Check accessory mounts
● Do not run engine indoors. Even if your motorcycle: and cargo restraints frequently.
you try to ventilate engine exhaust The total weight of the operator, • Properly adjust the suspension
with fans or open windows and passenger, accessories and cargo for your load (suspension-ad-
doors, carbon monoxide can rap- must not exceed the maximum load justable models only), and
idly reach dangerous levels. limit. Operation of an overloaded ve- check the condition and pres-
● Do not run engine in poorly venti- hicle could cause an accident. sure of your tires.
lated or partially enclosed areas • Never attach any large or heavy
such as barns, garages, or car- Maximum load: items to the handlebar, front
ports. 160 kg (353 lb) fork, or front fender. Such items
● Do not run engine outdoors where can create unstable handling or
When loading within this weight limit,
engine exhaust can be drawn into a slow steering response.
keep the following in mind:
a building through openings such ● This vehicle is not designed to
● Cargo and accessory weight
as windows and doors. pull a trailer or to be attached to
should be kept as low and close to
a sidecar.
the motorcycle as possible. Se-
Loading
curely pack your heaviest items as
Adding accessories or cargo to your
close to the center of the vehicle
motorcycle can adversely affect stabili-
2-3
1YCF8199E0.book Page 4 Friday, March 22, 2013 8:34 AM
SAFETY INFORMATION
Genuine Yamaha Accessories cause of potential safety hazards to are added to the handlebar or
Choosing accessories for your vehicle you or others. Installing aftermarket front fork area, they must be as
is an important decision. Genuine products or having other modifications lightweight as possible and
Yamaha accessories, which are avail- performed to your vehicle that change should be kept to a minimum.
able only from a Yamaha dealer, have any of the vehicle’s design or operation • Bulky or large accessories may
been designed, tested, and approved characteristics can put you and others seriously affect the stability of 2
by Yamaha for use on your vehicle. at greater risk of serious injury or death. the motorcycle due to aerody-
Many companies with no connection to You are responsible for injuries related namic effects. Wind may at-
Yamaha manufacture parts and acces- to changes in the vehicle. tempt to lift the motorcycle, or
sories or offer other modifications for Keep the following guidelines in mind, the motorcycle may become un-
Yamaha vehicles. Yamaha is not in a as well as those provided under “Load- stable in cross winds. These ac-
position to test the products that these ing” when mounting accessories. cessories may also cause
aftermarket companies produce. ● Never install accessories or carry instability when passing or be-
Therefore, Yamaha can neither en- cargo that would impair the perfor- ing passed by large vehicles.
dorse nor recommend the use of ac- mance of your motorcycle. Care- • Certain accessories can dis-
cessories not sold by Yamaha or fully inspect the accessory before place the operator from his or
modifications not specifically recom- using it to make sure that it does her normal riding position. This
mended by Yamaha, even if sold and not in any way reduce ground improper position limits the free-
installed by a Yamaha dealer. clearance or cornering clearance, dom of movement of the opera-
limit suspension travel, steering tor and may limit control ability,
Aftermarket Parts, Accessories, and travel or control operation, or ob- therefore, such accessories are
Modifications scure lights or reflectors. not recommended.
While you may find aftermarket prod- • Accessories fitted to the handle- ● Use caution when adding electri-
ucts similar in design and quality to bar or the front fork area can cal accessories. If electrical acces-
genuine Yamaha accessories, recog- create instability due to improp- sories exceed the capacity of the
nize that some aftermarket accessories er weight distribution or aerody- motorcycle’s electrical system, an
or modifications are not suitable be- namic changes. If accessories
2-4
1YCF8199E0.book Page 5 Friday, March 22, 2013 8:34 AM
SAFETY INFORMATION
electric failure could result, which ● Secure the motorcycle with tie- EAU10373
could cause a dangerous loss of downs or suitable straps that are Further safe-riding points
● Be sure to signal clearly when
lights or engine power. attached to solid parts of the mo-
torcycle, such as the frame or up- making turns.
Aftermarket Tires and Rims ● Braking can be extremely difficult
per front fork triple clamp (and not,
2 The tires and rims that came with your for example, to rubber-mounted on a wet road. Avoid hard braking,
motorcycle were designed to match the handlebars or turn signals, or parts because the scooter could slide.
performance capabilities and to pro- that could break). Choose the lo- Apply the brakes slowly when
vide the best combination of handling, cation for the straps carefully so stopping on a wet surface.
braking, and comfort. Other tires, rims, ● Slow down as you approach a cor-
the straps will not rub against
sizes, and combinations may not be painted surfaces during transport. ner or turn. Once you have com-
appropriate. Refer to page 7-17 for tire ● The suspension should be com- pleted a turn, accelerate slowly.
specifications and more information on pressed somewhat by the tie- ● Be careful when passing parked
replacing your tires. downs, if possible, so that the mo- cars. A driver might not see you
torcycle will not bounce excessive- and open a door in your path.
Transporting the Motorcycle ly during transport. ● Railroad crossings, streetcar rails,
Be sure to observe following instruc- iron plates on road construction
tions before transporting the motorcy- sites, and manhole covers be-
cle in another vehicle. come extremely slippery when
● Remove all loose items from the wet. Slow down and cross them
motorcycle. with caution. Keep the scooter up-
● Point the front wheel straight right, otherwise it could slide out
ahead on the trailer or in the truck from under you.
bed, and choke it in a rail to pre- ● The brake pads could get wet
vent movement. when you wash the scooter. After
washing the scooter, check the
brakes before riding.
2-5
1YCF8199E0.book Page 6 Friday, March 22, 2013 8:34 AM
SAFETY INFORMATION
● Always wear a helmet, gloves, EAUU0030
fect the stability of the scooter and the single most critical factor in the pre-
Correctly helmet wearing
could divert your attention from the vention or reduction of head injuries.
road. (See page 2-3.)
Always select an approved
motorcycle helmet
Pay attention to the following when
choosing a motorcycle helmet.
● The helmet must meet the safety
standard “TIS”.
● The helmet size must match the
ZAUU0007
size of the rider’s head.
● Never subject a helmet to heavy Incorrectly helmet wearing
shocks.
Wearing the helmet correctly
Always connect the chin strap. In the
case of an accident, the helmet has a
much less chance of coming off if the
chin strap is connected.
2-6
1YCF8199E0.book Page 7 Friday, March 22, 2013 8:34 AM
SAFETY INFORMATION
Types of helmets and their usage
● Half-type: use only for riding at low
speeds
ZAUU0004
ZAUU0005
ZAUU0006
2-7
1YCF8199E0.book Page 1 Friday, March 22, 2013 8:34 AM
EAU10401 DESCRIPTION
1-DESCRIPTION
EAU10410
Left view
1 2 3 4
ZAUU0979 11 10 9 8 7 6
1. Fuse (page 7-27) 9. Engine oil drain bolt B (page 7-11)
2. Owner’s tool kit (page 7-1) 10.V-belt case air filter element (page 7-14)
3. Rear turn signal light (page 7-29) 11.Sidestand (page 4-12)
4. Tail/brake light (page 7-29)
5. Air filter element (page 7-13)
6. Final transmission oil drain bolt (page 7-13)
7. Kickstarter (page 4-9)
8. Engine oil drain bolt A (page 7-11)
3-1
1YCF8199E0.book Page 2 Friday, March 22, 2013 8:34 AM
DESCRIPTION
EAU10420
Right view
1 2 3 4 5 6
ZAUU0980 9 8 7
1. Fuel tank cap (page 4-6) 9. Dipstick (page 7-10)
2. Battery (page 7-25)
3. Helmet holder (page 4-10)
4. Front brake fluid reservoir (page 7-20)
5. Headlight (page 7-27)
6. Auxiliary light (page 7-28)
7. Front turn signal lights (page 7-28)
8. Convenience hook (page 4-11)
3-2
1YCF8199E0.book Page 3 Friday, March 22, 2013 8:34 AM
DESCRIPTION
EAU10430
1 2 3 4 5 6 7
ZAUU0981
EAUU1661
To find the location of your parked ECAU0110
3 Press the remote control button on the The main key contains a battery and
main key to flash the turn signal lights electronic circuits. Handle it careful-
2 twice and sound the electronic alert ly. Therefore:
twice. ● Do not drop the main key or
subject it to strong impacts.
1 To open the keyhole shutter ● Do not submerge it in water or
Press the remote control button for at other liquids.
4 least one second to flash the turn sig- ● Do not place heavy items or ex-
ZAUU0982
nal lights once, sound the electronic cessive stress on the main key.
1. Main key (remote control unit) alert once, and open the keyhole shut- ● Do not expose it to excessively
2. Spare key ter. high temperatures.
3. Safety key ● Do not grind any key or alter its
TIP
_
This motorcycle is equipped with a ● The keyhole light will come on and shape.
_
main key that also functions as a re- then go out about 30 seconds after
mote control. The remote control unit the main switch is turned to “ON”.
can help you find the location of your ● If the main key is not used in nine
parked motorcycle and can open the days, the remote operation func-
keyhole shutter automatically as well. tions are automatically cancelled
The remote control unit operations are to reduce load on the battery.
described below. When the main switch is turned to
“ON” again, function is restored.
● Holding the remote control im-
properly or other obstructions can
reduce the effective range.
_
4-1
1YCF8199E0.book Page 2 Friday, March 22, 2013 8:34 AM
EAU10661 ZAUU1025
ZAUU1022 OFF 4
1. Turn the handlebars all the way to
The main switch/steering lock controls All electrical systems are off. The key
the left.
the ignition and lighting systems, and is can be removed.
EWA10061 2. Push the key in from the “OFF” po-
used to lock the steering, and is used to sition, and then turn it to “LOCK”
WARNING
open the seat also. The various main _
dures.)
_
EAU10684
LOCK
EAUU1670
The steering is locked, and all electrical
ON
systems are off. The key can be re-
All electrical circuits are supplied with
moved.
power, and the engine can be started.
The key cannot be removed.
4-2
1YCF8199E0.book Page 3 Friday, March 22, 2013 8:34 AM
HANDLE
LOCK
OPEN
GNITION
SHUT
OPEN
IGNITI ON
ZAUU1026 ZAUU0986
4
Push the key in, and then turn it to Push the keyhole shutter lever “SHUT”
“OFF” while still pushing it. ZAUU0985 inward to close the keyhole shutter.
4-3
1YCF8199E0.book Page 4 Friday, March 22, 2013 8:34 AM
Indicator and warning lights can be checked by turning the key to Speedometer unit
1 2 3 “ON”. The warning light should come 1 2
on for a few seconds, and then go off.
If the warning light does not come on
km/h initially when the key is turned to “ON”, km/h
EAU11484
The fuel gauge indicates the amount of 1. Dimmer switch “ / ” turned to the center position.
fuel in the fuel tank. The needle moves 2. Turn signal switch “ / ”
EAU12500
towards “E” (Empty) as the fuel level 3. Horn switch “ ”
Horn switch “ ”
decreases. When the needle reaches Press this switch to sound the horn.
“E”, refuel as soon as possible. Right
EAUM1132
TIP
_
Start switch “ ”
Do not allow the fuel tank to empty itself
Push this switch while applying the
completely.
_ front or rear brake to crank the engine
with the starter. See page 6-1 for start-
1 ing instructions prior to starting the en-
gine.
ZAUU0991
1. Start switch “ ”
4-5
1YCF8199E0.book Page 6 Friday, March 22, 2013 8:34 AM
1
1 1
(b) (a)
4-6
1YCF8199E0.book Page 7 Friday, March 22, 2013 8:34 AM
Make sure that the fuel tank cap is Gasoline and gasoline vapors are 4. Be sure to securely close the fuel
properly closed after filling fuel. extremely flammable. To avoid fires tank cap.
Leaking fuel is a fire hazard. and explosions and to reduce the EWA15151
WARNING
_
ately. If gasoline spills on your skin, [E10] Octane 91 or higher. However, Catalytic converter
wash with soap and water. If gaso- when filling with gasohol, cold engine This model is equipped with a catalytic
line spills on your clothing, change starting may be difficult. Therefore, be converter in the exhaust system.
EWA10862
your clothes. sure to follow the procedures in “Start-
WARNING
_
4-8
1YCF8199E0.book Page 9 Friday, March 22, 2013 8:34 AM
4 ZAUU0831
2
1. Kickstarter
1
If the engine fails to start by pushing the
start switch, try to start it by using the
kickstarter. To start the engine, fold out HANDLE
LOCK
GNITION
TIP
_
4-9
1YCF8199E0.book Page 10 Friday, March 22, 2013 8:34 AM
ZAUU0832
4
1. Helmet holder (× 2)
4-10
1YCF8199E0.book Page 11 Friday, March 22, 2013 8:34 AM
● Do not exceed the load limit of EWA10961 partment, wrap wet articles in a
1 kg (2.2 lb) for the convenience WARNING plastic bag before storing them
_
load of 160 kg (353 lb) for the ve- stored in the compartment in a
hicle. plastic bag.
_
● Do not keep anything valuable
or breakable in the storage
compartment.
_
4-11
1YCF8199E0.book Page 12 Friday, March 22, 2013 8:34 AM
Do not leave your scooter unattended Sidestand and distract the operator, resulting
with the seat open. in a possible loss of control.
_
EWA10241
_
WARNING
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
4-12
1YCF8199E0.book Page 1 Friday, March 22, 2013 8:34 AM
1F
- OR YOUR SAFETY – PRE-OPERATION CHECKS
EAU15597
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
_
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
_
5-2
1YCF8199E0.book Page 1 Friday, March 22, 2013 8:34 AM
EWA10271
hicle for the first time.
WARNING _
Do not ride in water that is deep start switch while applying the
enough to allow engine parts, espe- front or rear brake.
cially the air filter intake, to become If the engine does not start, re-
wet or submersed. If the engine is al- lease the start switch, wait a few
lowed to be submersed in water, be seconds, and then try again. Each
sure to remove the water from the starting attempt should be as short
air filter case as soon as possible to as possible to preserve the bat-
prevent extensive engine damage. tery. Do not crank the engine more
(See “PERIODIC MAINTENANCE than 10 seconds on any one at-
AND ADJUSTMENT” for details.) tempt. If the engine does not start,
_
try with the throttle open 1/8 turn.
6-1
1YCF8199E0.book Page 2 Friday, March 22, 2013 8:34 AM
6-2
1YCF8199E0.book Page 3 Friday, March 22, 2013 8:34 AM
6-3
1YCF8199E0.book Page 4 Friday, March 22, 2013 8:34 AM
General note
Much can be gained from the correct use and maintenance of a motorcycle.
1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE
POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME
Perfect operative
condition
Without
maintenance
6
Distance
covered (km) Engine overhaul, cylinder
boring, piston ring change, etc.
ZAUU0736
6-4
1YCF8199E0.book Page 5 Friday, March 22, 2013 8:34 AM
3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE
KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT
Fuel consumption
With maintenance
100%
Without
maintenance
Distance covered (km)
6-5
1YCF8199E0.book Page 1 Friday, March 22, 2013 8:34 AM
Failure to properly maintain the ve- Brake discs, calipers, drums, and ever, additional tools such as a torque
hicle or performing maintenance ac- linings can become very hot during wrench may be necessary to perform
tivities incorrectly may increase use. To avoid possible burns, let certain maintenance work correctly.
your risk of injury or death during brake components cool before
TIP
service or while using the vehicle. If touching them. _
7-1
1YCF8199E0.book Page 2 Friday, March 22, 2013 8:34 AM
TIP
_
● The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
● From 20000 km, repeat the maintenance intervals starting from 4000 km.
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni-
cal skills.
_
EAUU1291
7-2
1YCF8199E0.book Page 3 Friday, March 22, 2013 8:34 AM
7-3
1YCF8199E0.book Page 4 Friday, March 22, 2013 8:34 AM
7-4
1YCF8199E0.book Page 5 Friday, March 22, 2013 8:34 AM
EAUU1621
TIP
_
● Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
● V-belt case air filter
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
7
● V-belt
• The V-belt should be checked at the initial 8000 km (5000 mi) and every 4000 km (2500 mi) thereafter. Replace the
V-belt if any damage or wear is found. The V-belt needs to be replaced every 25000 km (16000 mi) even if there is
no wear or damage.
● Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level. After dissembling the brake master cylinders and cal-
ipers, always change the brake fluid.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.
• Replace the brake hose every four years and if cracked or damaged.
7-5
1YCF8199E0.book Page 6 Friday, March 22, 2013 8:34 AM
7-6
1YCF8199E0.book Page 7 Friday, March 22, 2013 8:34 AM
ZAUU1002
Panel B 7
to be removed to perform some of the
maintenance jobs described in this
To remove the panel
chapter. Refer to this section each time 1 1
1. Open the seat. (See page 4-9.)
a cowling or panel needs to be re-
2. Remove the screws, and then pull
moved and installed.
the panel off as shown.
ZAUU1001
1. Screw (× 2)
7-7
1YCF8199E0.book Page 8 Friday, March 22, 2013 8:34 AM
3
1
ZAUU1003
1. Panel B
2. Screw (× 5) 2
1
To install the panel
Place the panel in the original position,
and then install the screws. ZAUU1023
7 1. Screw (× 4)
2. Bolt (× 5)
3. Grab bar
nance and lubrication chart. In addition, 2. Check the spark plug for electrode 2. Clean the surface of the spark
the condition of the spark plug can re- erosion and excessive carbon or plug gasket and its mating sur-
veal the condition of the engine. other deposits, and replace it if face, and then wipe off any grime
necessary. from the spark plug threads.
To remove the spark plug
3. Install the spark plug with the
1. Place the vehicle on the center- Specified spark plug:
spark plug wrench, and then tight-
stand. NGK/CR6HSA
en it to the specified torque.
2. Remove panel B. (See page 7-7.)
7-9
1YCF8199E0.book Page 10 Friday, March 22, 2013 8:34 AM
2. Start the engine, warm it up for The muffler and muffler protector
several minutes, and then turn it become very hot during use. To
off. avoid possible burns, let the muffler
7 3. Wait a few minutes until the oil set- and protector cool before removing
tles, remove the oil filler cap, wipe the oil filler cap.
the dipstick clean, insert it back _
TIP
into the oil filler hole (without _
7-10
1YCF8199E0.book Page 11 Friday, March 22, 2013 8:34 AM
1
2
ZAUU0875 ZAUU0848 1 3 2 ZAUU0056
1. Maximum level mark 1. Engine oil drain bolt A 1. Engine oil strainer
2. Minimum level mark 2. Engine oil drain bolt B 2. Compressed spring
4. If the engine oil is at or below the 3. Engine oil drain bolt C 3. O-ring
minimum level mark, add sufficient 3. Remove the engine oil filler cap TIP
_
oil of the recommended type to and drain bolt B to drain the oil When only changing the engine oil, re-
raise it to the correct level. from the crankcase. NOTICE: move drain bolt A. When changing the
5. Insert the dipstick into the oil filler When removing the engine oil engine oil and cleaning the engine oil 7
hole, and then tighten the oil filler drain bolt, the O-ring, compres- strainer, remove drain bolt B and C al-
cap. sion spring, and oil strainer will so.
fall out. Take care not to lose
_
TIP
_
ECA11620
Recommended final transmission oil: Checking and replacing the air filter
See page 9-1.
element
Oil quantity:
0.14 L (0.15 US qt, 0.12 Imp.qt) 1. Place the vehicle on the center-
stand.
8. Install the final transmission oil fill- 2. Remove the air filter case cover by 7
1 er cap and its new O-ring, and removing the screws.
ZAUU0625 then tighten the oil filler cap.
9. Check the final transmission case
1. Final transmission oil drain bolt
for oil leakage. If oil is leaking,
6. Install the final transmission oil check for the cause.
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7-13
1YCF8199E0.book Page 14 Friday, March 22, 2013 8:34 AM
The element should be wet but not the hose or caps from their clamp. Adjusting the throttle grip free
dripping. 3. Drain dirt or water into a proper play
_
container.
Recommended oil: 4. Install the air filter check hose or
Yamaha foam air filter oil or other
3
caps to the original position.
quality foam air filter oil
TIP (b) (c)
_
7. Install the element into the filter The air filter check hose or caps need
case. more frequent cleaning after riding in
8. Place the air filter case cover in its the rain, washing the vehicle, or in case (a)
1 2
original position, and then install of overturn. If the check hose or caps
ZAUU1005
the bolts. NOTICE: Make sure are clogged, have a Yamaha dealer
that each filter element is prop- service the vehicle. 1. Throttle grip free play adjusting nut
erly seated in its case. The en-
_
2. Locknut
3. Throttle cable cover
gine should never be operated
C. Throttle grip free play
without the filter elements in-
stalled, otherwise the piston(s) The throttle grip free play should mea- 7
and/or cylinder(s) may become sure 3.0–7.0 mm (0.12–0.28 in) as
excessively worn. [ECA10531] shown. Periodically check the throttle
grip free play and, if necessary, adjust it
Cleaning the air filter caps and as follows.
check hose 1. Loosen the locknut.
1. Check each cap at the bottom of
the air filter case and the hose at
the bottom of the V-belt case for
accumulated dirt or water.
7-15
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_
WARNING
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
7 control.
● The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
● The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
7-16
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Front: B. Tire wear indicator After extensive tests, only the tires list-
200 kPa (2.00 kgf/cm2, 29 psi) C. Tire tread depth ed below have been approved for this
Rear:
The tires must be checked before each model by Yamaha Motor Co., Ltd.
225 kPa (2.25 kgf/cm2, 33 psi)
Maximum load*: ride. If the tire shows crosswise lines B Front tire:
160 kg (353 lb) (minimum tread depth), if the tire has a Size:
* Total weight of rider, passenger, car- nail or glass fragments in it, or if the 70/90–14M/C 34P 7
go and accessories sidewall is cracked, have a Yamaha Manufacturer/model:
IRC/NF59
dealer replace the tire immediately.
EWA10511
Rear tire:
WARNING Minimum tire tread depth (front and Size:
_
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7-18
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Checking the brake lever free Adjusting the rear brake lever
play free play
ZAUU0082
lever can indicate the presence of as follows. If proper adjustment cannot be ob-
air in the hydraulic system. If there tained as described, have a Yamaha
is air in the hydraulic system, have a dealer make this adjustment.
Yamaha dealer bleed the system be- _
7-19
1YCF8199E0.book Page 20 Friday, March 22, 2013 8:34 AM
Checking the front brake pads the brake pads as a set. Checking the brake fluid level
and rear brake shoes
The front brake pads and the rear EAU22540
1
Rear brake shoes
brake shoes must be checked for wear
at the intervals specified in the periodic
maintenance and lubrication chart.
EAU22430
make sure that the top of the mas- mal for the brake fluid level to Changing the brake fluid
ter cylinder is level by turning the gradually go down. However, if the Have a Yamaha dealer change the
handlebars. brake fluid level goes down sud- brake fluid at the intervals specified in
● Use only the recommended quali- denly, have a Yamaha dealer the periodic maintenance and lubrica-
ty brake fluid, otherwise the rubber check the cause. tion chart. In addition, have the oil seals
seals may deteriorate, causing of the brake master cylinder and caliper
leakage and poor braking perfor- as well as the brake hose replaced at
mance. the intervals listed below or whenever
they are damaged or leaking.
Recommended brake fluid: ● Oil seals: Replace every two
YAMAHA GENUINE BRAKE FLUID years.
or equivalent DOT3 or DOT4
● Brake hose: Replace every four
7-21
1YCF8199E0.book Page 22 Friday, March 22, 2013 8:34 AM
Checking the V-belt Checking and lubricating the Checking and lubricating the
The V-belt must be checked and re- cables throttle grip and cable
placed by a Yamaha dealer at the inter- The operation of all control cables and The operation of the throttle grip should
vals specified in the periodic the condition of the cables should be be checked before each ride. In addi-
maintenance and lubrication chart. checked before each ride, and the ca- tion, the cable should be lubricated by
bles and cable ends should be lubricat- a Yamaha dealer at the intervals spec-
ed if necessary. If a cable is damaged ified in the periodic maintenance chart.
or does not move smoothly, have a The throttle cable is equipped with a
Yamaha dealer check or replace it. rubber cover. Make sure that the cover
WARNING! Damage to the outer is securely installed. Even though the
housing of cables may result in in- cover is installed correctly, it does not
ternal rusting and cause interfer- completely protect the cable from water
ence with cable movement. entry. Therefore, use care not to pour
Replace damaged cables as soon water directly onto the cover or cable
as possible to prevent unsafe con- when washing the vehicle. If the cable
7 ditions. [EWA10711] or cover becomes dirty, wipe clean with
a moist cloth.
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil
7-22
1YCF8199E0.book Page 23 Friday, March 22, 2013 8:34 AM
Lubricating the front and rear brake levers must be lubricated at the Checking and lubricating the
brake levers intervals specified in the periodic main- centerstand and sidestand
tenance and lubrication chart.
Front
Recommended lubricant:
Lithium-soap-based grease
ZAUU1011
ZAUU1009
The operation of the centerstand and
sidestand should be checked before
Rear each ride, and the pivots and metal-to-
metal contact surfaces should be lubri-
cated if necessary. 7
EWA10741
_
WARNING
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
ZAUU1010 sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
_
7-23
1YCF8199E0.book Page 24 Friday, March 22, 2013 8:34 AM
ECA10590
7 over. [EWA10751]
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
7-24
1YCF8199E0.book Page 25 Friday, March 22, 2013 8:34 AM
ZAUU1014
7
1. Battery
EWA10760
_
WARNING
● Electrolyte is poisonous and
ZAUU1013
dangerous since it contains sul-
2. Hold the lower ends of the front furic acid, which causes severe
fork legs and try to move them for- burns. Avoid any contact with
ward and backward. If any free skin, eyes or clothing and al-
play can be felt, have a Yamaha ways shield your eyes when
dealer check or repair the steering. working near batteries. In case
7-25
1YCF8199E0.book Page 26 Friday, March 22, 2013 8:34 AM
medical attention. To charge a VRLA (Valve Regulated fore connecting the negative
● Batteries produce explosive hy- Lead Acid) battery, a special (con- lead. [ECA16840]
drogen gas. Therefore, keep stant-voltage) battery charger is re- 4. After installation, make sure that
sparks, flames, cigarettes, etc., quired. Using a conventional battery the battery leads are properly con-
away from the battery and pro- charger will damage the battery. nected to the battery terminals.
vide sufficient ventilation when _ ECA16530
space. 1. If the vehicle will not be used for Always keep the battery charged.
7
● KEEP THIS AND ALL BATTER- Storing a discharged battery can
more than one month, remove the
IES OUT OF THE REACH OF battery, fully charge it, and then cause permanent battery damage.
CHILDREN. place it in a cool, dry place.
_
ECAU0050
_
_
Do not ride the vehicle with the bat-
Never attempt to remove the battery turned to “OFF”, then discon- tery disconnected or with a low-
cell seals, as this would permanent- nect the negative lead before charged battery. This will cause
ly damage the battery. disconnecting the positive hard engine starting, decreased
_
lead. [ECA16302] headlight life, and the flasher lights
may not operate properly.
_
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7-27
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ZAUU1016
3. Remove the burnt out bulb by pull-
ing it out.
1. Headlight bulb cover
4. Insert a new bulb into the socket.
2. Headlight bulb coupler
3. Bulb cover mark (▲)
7-28
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7-29
1YCF8199E0.book Page 30 Friday, March 22, 2013 8:34 AM
wise. Although Yamaha motorcycles receive When checking the fuel system, do
a thorough inspection before shipment not smoke, and make sure there are
1 from the factory, trouble may occur dur- no open flames or sparks in the ar-
ing operation. Any problem in the fuel, ea, including pilot lights from water
compression, or ignition systems, for heaters or furnaces. Gasoline or
example, can cause poor starting and gasoline vapors can ignite or ex-
loss of power. plode, causing severe injury or
The following troubleshooting chart property damage.
represents a quick and easy procedure _
If a turn signal light bulb of different ment parts. Imitation parts may look
wattage than recommended is used, like Yamaha parts, but they are often
the turn signal light flashing may be inferior, have a shorter service life and
affected. can lead to expensive repair bills.
_
Troubleshooting chart
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
7-31
1YCF8199E0.book Page 1 Friday, March 22, 2013 8:34 AM
EAUU0406
3. Remove extremely stubborn dirt, ter to clean plastic. However, if
Care like oil burnt onto the crankcase, the plastic parts cannot be thor-
While the open design of a motorcycle with a degreasing agent and a oughly cleaned with water, di-
reveals the attractiveness of the tech- brush, but never apply such prod- luted mild detergent with water
nology, it also makes it more vulnera- ucts onto seals, gaskets and may be used. Be sure to rinse
ble. Rust and corrosion can develop wheel axles. Always rinse the dirt off any detergent residue using
even if high-quality components are and degreaser off with water. plenty of water, as it is harmful
used. A rusty exhaust pipe may go un- to plastic parts.
noticed on a car, however, it detracts Cleaning ● Do not use any harsh chemical
from the overall appearance of a mo- ECA10783
products on plastic parts. Be
torcycle. Frequent and proper care NOTICE sure to avoid using cloths or
_
does not only comply with the terms of ● Avoid using strong acidic wheel sponges which have been in
the warranty, but it will also keep your cleaners, especially on spoked contact with strong or abrasive
motorcycle looking good, extend its life wheels. If such products are cleaning products, solvent or
and optimize its performance. used on hard-to-remove dirt, do thinner, fuel (gasoline), rust re-
not leave the cleaner on the af- movers or inhibitors, brake flu-
Before cleaning fected area any longer than in- id, antifreeze or electrolyte.
1. Cover the muffler outlet with a structed. Also, thoroughly rinse ● Do not use high-pressure wash-
8 plastic bag after the engine has the area off with water, immedi- ers or steam-jet cleaners since
cooled down. ately dry it, and then apply a they cause water seepage and
2. Make sure that all caps and covers corrosion protection spray. deterioration in the following ar-
as well as all electrical couplers ● Improper cleaning can damage eas: seals (of wheel and swing-
and connectors, including the plastic parts (such as cowlings, arm bearings, fork and brakes),
spark plug cap, are tightly in- panels, windshields, headlight electric components (couplers,
stalled. lenses, meter lenses, etc.) and connectors, instruments,
the mufflers. Use only a soft, switches and lights), breather
clean cloth or sponge with wa- hoses and vents.
8-1
1YCF8199E0.book Page 2 Friday, March 22, 2013 8:34 AM
detergent, and a soft, clean sponge, or an absorbing cloth. wax on the brakes or tires. If
and then rinse thoroughly with clean 2. Use a chrome polish to shine necessary, clean the brake 8
water. Use a toothbrush or bottlebrush chrome, aluminum and stainless- discs and brake linings with a
for hard-to-reach areas. Stubborn dirt steel parts, including the exhaust regular brake disc cleaner or ac-
and insects will come off more easily if system. (Even the thermally in- etone, and wash the tires with
the area is covered with a wet cloth for duced discoloring of stainless- warm water and a mild deter-
a few minutes before cleaning. steel exhaust systems can be re- gent.
moved through polishing.)
8-2
1YCF8199E0.book Page 3 Friday, March 22, 2013 8:34 AM
centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it. 8
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than
8-4
1YCF8199E0.book Page 1 Friday, March 22, 2013 8:34 AM
SPECIFICATIONS EAU26321
1-SPECIFICATIONS
9-1
1YCF8199E0.book Page 2 Friday, March 22, 2013 8:34 AM
SPECIFICATIONS
Tire air pressure (measured on cold Rear suspension: Engine trouble warning light:
tires): Type: 12 V, 1.7 W × 1
Front: Unit swing Fuel gauge:
200 kPa (2.00 kgf/cm2, 29 psi) Spring/shock absorber type: LED
Rear: Coil spring/oil damper Fuses:
225 kPa (2.25 kgf/cm2, 33 psi) Wheel travel: Main fuse:
Front wheel: 80.0 mm (3.15 in) 15.0 A
Wheel type: Electrical system: Sub fuse:
Spoke wheel Ignition system: 10.0 A
Rim size: TCI
14 × 1.40 Charging system:
Rear wheel: AC magneto
Wheel type: Battery:
Spoke wheel Model:
Rim size: GTZ4V
14 × 1.60 Voltage, capacity:
Front brake: 12 V, 3 Ah
Type: Headlight:
Single disc brake Bulb type:
Operation: Halogen
Right hand operation Bulb voltage, wattage × quantity:
Specified brake fluid: Headlight:
DOT 3 or 4 12 V, 35.0 W/35.0 W × 1
Rear brake: Tail/brake light:
Type: 12 V, 5.0 W/21.0 W × 1
Drum brake Front turn signal light:
Operation: 12 V, 10.0 W × 2
Left hand operation Rear turn signal light:
Front suspension: 12 V, 10.0 W × 2 9
Type: Auxiliary light:
Telescopic fork 12 V, 5.0 W × 1
Spring/shock absorber type: Meter lighting:
Coil spring/oil damper 12 V, 1.7 W × 1
Wheel travel: High beam indicator light:
90 mm (3.54 in) 12 V, 1.7 W × 1
Turn signal indicator light:
12 V, 1.7 W × 1
9-2
1YCF8199E0.book Page 1 Friday, March 22, 2013 8:34 AM
1C
- ONSUMER INFORMATION
BER: it for reference when ordering a new The vehicle identification number is
key. used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
area.
_
10
10-1
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CONSUMER INFORMATION
EAUU1260
ZAUU0862
10
10-2
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DIC183