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ABSTRACT
With the introduction of horizontal and extended reach drilling, reduction in cuttings transport performance
becomes obvious and hole cleaning aggravated as hole deviation and well depths increase. The faster
particle settling velocities force cuttings to accumulate and concentrate; the mud density is more likely to
increase to the point that can cause formation fracture and lost of circulation. If the accumulation of cuttings
continues, the cuttings aggregations tend to form beds at the low sidewall of the annulus, which impede
drillpipe movement into and out of the wellbore, and often the drillpipe gets stuck, this increases non-drilling
time and cost considerably. Cuttings beds greatly increase drag, hindering drillpipe sliding; this drag can
limit the possible lateral borehole extension by hundreds of feet. Cuttings accumulations and cuttings bed
cause severe impedance, which oppose the rotation of the drillpipe and greatly reduce the amount of the
torque delivered near the bit. Torque and drag losses are the most important factors that can disturb drilling
horizontally; they reduce the penetration rate by preventing the proper weight transfer to the bit; also they
limit the length of the drain section by reaching the maximum rig capabilities. Furthermore, they could
induce twist off and over torque in the drilling equipment and make casing or liner run impossible.
Therefore, this work is aimed to provide an overview to the current understanding of cuttings transport
through wellbore annuli and will discuss the effect of hole inclination, annular fluid velocity, particle
characteristics, pipe rotation, hole eccentricity, mud rheology, and mud density.
1.0 INTRODUCTION
Since the introduction of rotary drilling, fluids are circulated through inside and then outside the drillpipe to
clean the drill cuttings generated from the disintegrated rock. The cuttings clogged in the bit teeth and those
on the bottom hole are then transported through the annulus and finally get rid of them at the surface.
With the advent of horizontal and extended reach drilling, reduction in cuttings transport performance
becomes obvious and hole cleaning aggravated as hole deviation and well depths increase. The faster
particle settling velocities force cuttings to accumulate and concentrate; the mud density is more likely to
increase to the point that can cause formation fracture and lost of circulation. If the accumulation of cuttings
continues, the cuttings aggregations tend to form beds at the low side wall of the annulus which impede
drillpipe movement into and out of the well bore and often the drillpipe gets stuck, this increases non drilling
time and cost considerably.
Cuttings beds greatly increase drag, hindering the drillpipe sliding; this drag can limit the possible lateral
borehole extension by hundreds of feet. Cuttings accumulations and cuttings bed cause severe impedance,
which oppose the rotation of the drillpipe and greatly reduce the amount of torque delivered near the bit.
Torque and drag losses are the most important factors that can disturb drilling horizontally; they reduce the
penetration rate by preventing the proper weight transfer to the bit; they limit the length of the drain section
by reaching the maximum rig capabilities; they induce wear, twist off, and over torque to the drilling
equipment and make casing or liner run impossible.
2.0 DISCUSSION
Drilling muds were introduced with the introduction of rotary drilling in 1900. Initially the primary purpose
of the mud was to remove cuttings out of the drilled hole. The drilling fluids now do many tasks and
numerous drilling fluids formulations have been developed to suit various subsurface conditions. Selection of
the best fluid to meet anticipated conditions will minimize well costs and reduce the risk.
Water-based drilling fluids are by far the most desirable to drill oil wells because they are the cheapest
among other fluids and the more-friendly to the environment, but these fluids have some technical
deficiencies to cure shale problems.
Oil-based drilling fluids are excellent to deal with this problem in addition to their ability to mitigate other
problems such as torque/drag problems and high temperature stability. Though oil-based muds are more
expensive than water-base muds, the advantages they provide to suppress shale problems more than
offsetting their initial cost. Governmental regulations designed to protect the environment restrict the choice
of oil muds. Such regulations have made the handling of oil muds difficult and expensive, particularly in
offshore areas to the point that could melt their cost effectiveness. As a result synthetic-based drilling fluids
appeared to be more cost effective than oil-based drilling fluids since they can provide the same technical
advantages and yet considered environmentally acceptable.
Using different drilling fluids would affect the cutting transport process from bottomhole to the surface.
Determining the way by which such fluids may either enhance or reduce the cleaning efforts is mandatory to
the drilling operation.
In these fluids solid particles are suspended in water or brine; oil may also be emulsified in the water, in
which case water is termed the continuous phase.
3.4 Eccentricity
During horizontal and directional drilling the drillstring tends to lie at the low sidewall of the hole due to
gravity effects. This tendency is referred to as drillpipe eccentricity. Eccentricity is the phenomenon where
the pipe moved away from the center of the hole.
Since pipe eccentricity is synchronous with directional drilling the focus was to determine its effect on hole
cleaning. Pipe eccentricity was found to increase the bulk annular flow rate for a given pressure drop, but the
increased local velocities were found to occur on the high side of the hole where they help very little in
cleaning process. Hussain et al (2000) claimed that pipe rotation and associated angular velocity contribute
also to the increase in flow rate for the same axial pressure gradient and that the torque required to rotate
inner pipe at a fixed angular velocity also increase with increasing eccentricity.
The effect of eccentricity on hole cleaning was found to depend on hole inclination. The impairment in hole
cleaning with eccentricity seemed to be rather small for low angle wells in both laminar and turbulent flow;
the injury becomes moderate at higher inclinations (55°- 90°) especially under turbulent flow and turns to
significant in the same region when the flow turns to laminar.
Azar and Sanchez (1997) had confirmed that pipe eccentricity cause very low fluid velocity in the narrow
gap below the drillstring where the cuttings are at rest and higher velocities in the upper widened gap
resulting in a considerable loss in hole cleaning efficiencies. This trend was found to worsen as the viscosity
of the flowing fluid increases, since it encourages the flow diversion from the narrow gap to the wide gap.
3.5 Density
Mud density increase is more likely to improve hole cleaning, since this increase, help reduce the slip
velocity of the drilled particles due to increase in the buoyancy forces imposed to the settling particles. Mud
weight has also a significant effect on cuttings bed area. Increasing the mud density to approximately 15
lb/gal should reduce the slip velocity of the particle to approximately 50% its slip velocity in water. By the
same way Becker has showed that cuttings concentration with mud weighted to 14 lb/gal often where only
about on third the amount of accumulations with un-weighted muds.
It was stressed that increasing flow rate without increasing the mud density to improve transport of large drill
cuttings seemed to be insignificant and negligible.
It is obvious that mud weight enhances the cuttings transport process, however, unless the mud weight is
required to contain formation pressures, this procedure is probably an impractical solution to improve
carrying capacity of the drilling fluid. Increased mud densities cause lost circulation problems and reduction
in penetration rate and therefore increase drilling cost and mask the improvement in hole cleaning.
5.0 CONCLUSIONS
• Drilling fluid properties that are desirable in vertical drilling may be detrimental in highly deviated
drilling.
• In a vertical hole, solids removal is guaranteed with both viscosity and velocity while in highly deviated
wells there is some limit exercised on the working velocity because of high depths, sensitive ECD, and
pump size and capacities. In addition, high annular velocities are more likely to erode unconsolidated
formations. Excessive viscosity is also not preferred in highly deviated annuli because of the pressure
that can be generated by viscous flowing fluids in the wellbore.
• The literature seriously pointed to the dangerous range of hole inclination (35° - 55°) which require more
attention while formulating the drilling fluid. This range of angles usually included in the section
through which the well sliding from vertical position to the horizontal position (build up section) and in
the tangent section if present.
6.0 REFERENCES
1. Al Samarraie, Layth: “Polymer Mud System Improves Well Condition,” Oil & Gas Journal (Jun.12
2000) Vol. 98 Issue 24, pp 43-51.
2. Azar, J.J. and Sanchez, R. Alfredo (1997), “Important Issues in Cuttings Transport for Drilling
Directional Wells” SPE paper 39020, this paper was presented at the 5th Latin America and Caribbean
Petroleum Engineering Conference & Exhibition held in Rio de Janeiro, Brazil, 30 Aug. - 30 Sept. 1997.
3. Belavadi, M.N. and Chukwu, G.A.: “Experimental Study of the Parameters Affecting Cutting
Transportation in a Vertical Wellbore Annulus,” SPE paper pres. at the Western Regional Meeting held
in Long Beach, California, 23-25 Mar. 1994
4. Darley, H.C.H., and Gray, G.R. (1988), “Composition and Properties of Drilling and Completion Fluids,
(184-277), (282-318), (401-484), and (491-537),” Gulf Publishing Company.
5. Estes, Jack, Randal, Bill, and Bridges, Ken: “Bingham Plastic Fluids More Effectively Clean Horizontal
Holes” Oil & Gas Journal (Nov. 1996), pp 89-93.
6. Ford, J.T., Peden, J.M., Oyeneyin, M.B., Erhu GAO, and Zarrough, r.: “Experimental Investigation of
Drilled Cuttings Transport in Inclined Boreholes,” SPE paper no. 20421, presented at 65 Annual
Technical Conference & Exhibition Held in New Orleans, LA. Sep. 23-26 1990. AND “Comprehensive
Experimental Investigation of Drill Cuttings Transport in Inclined Wells Including the Effects of
Rotation and Eccentricity” SPE paper no.20925 presented at Europe 90, The Hague, Netherlands, 22-24
October 1990.
7. Gatlin, C (1960), “Drilling and Well Completions.” 1st. Ed. USA: Prentice Hall, Inc., pp 238-253.
8. Hemphill Terry (1990), “Tests Determine Oil-Mud Properties to Watch in High-Angle Wells” Oil & Gas
Journal, Nov 26, 1990, pp 64-69.