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Product Manual: Idle Timer Etr Controller 12/24 V
Product Manual: Idle Timer Etr Controller 12/24 V
Copyright © Remote Control Technologies Pty Ltd (RCT) All rights reserved.
No part of this manual may be reproduced, copied, translated, or transmitted in any form or by any means without the written
permission of Remote Control Technologies Pty Ltd. (RCT).
Information provided in this manual is intended to be accurate and reliable. However, Remote Control Technologies Pty Ltd (RCT)
assumes no responsibility for its use or infringements upon the rights of third parties that may result from its use.
All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation.
Remote Control Technologies Pty Ltd (RCT) will accept no responsibility for actual use of the product based on these illustrative
examples.
Please contact your nearest Remote Control Technologies Pty Ltd (RCT) branch for more information concerning applications in life
critical situations or high reliability.
Remote Control Technologies Pty Ltd (RCT) reserves the right to make changes to any product herein to improve reliability, function
or design. All specifications are subject to change without notice.
PRODUCT OVERVIEW 5
INSTALLATION GUIDE 8
WIRING CONNECTIONS 8
UPGRADE CONNECTION DETAILS 9
WIRING DIAGRAMS 10
External Wiring Diagram (476l) 10
Loom to Suit Idle Time Controller (476m) 11
Suggested Wiring to Suit Komatsu Machines (513c) 12
Suggested Wiring to Suit Late Model Komatsu Machines (513l) 13
External Wiring to Suit Shutdown When Shutdown Switch Activated With Key On Or Off (514z) 14
CALIBRATION 15
CALIBRATION MODE 15
TO CHANGE IDLE TIME VALUE 15
SERVICE INFORMATION 15
SERVICE SCHEDULE 15
SERVICE PROCEDURE 15
PARTS LIST 16
11450 (IDLE TIMER CONTROL) PARTS LIST 16
11452 (IDLE TIMER KIT) PARTS LIST 16
REPLACEMENT PARTS 16
TECHNICAL SPECIFICATIONS 16
TROUBLESHOOTING 17
GLOSSARY 18
WARRANTY 18
MACHINE
■ Carry out all prestart operations as per site and machine OEM procedures.
■ Ensure the machine is safely isolated during installation and testing to protect the machine and other
equipment in the area.
■ Do not operate any machine with a known fault and report all findings to the supervisor in writing.
■ Test and operate machine as per machine OEM and site procedures.
■ Read and understand machine and site specific operational and testing instructions.
PRODUCT
Before applying power to the equipment, the user/repairer/ installer must read all product instructions. If in
doubt, seek assistance.
■ Ensure electrical connections are made as per RCT’s recommendations. Test circuits prior to connecting
power to any component.
■ The equipment contains no user serviceable parts inside. Return the unit to RCT for repairs.
■ Retain product and installation instructions for future use.
■ Ensure that RCT’s recommended service procedures are included in the machine’s service routine.
■ Observe all machine, site and RCT product warnings.
■ Follow all machine, site and RCT product operating procedures at all time.
®
The Muirhead Idle Timer Controller, part number 11450, is designed to ensure a machine is ‘idled down’ for
the correct period of time as recommended by the original equipment manufacturer (OEM). This idle down
period allows the machine to cool slowly and prevent engine damage from heat stress. A prime example of
this is the engine’s turbochargers that require oil for bearing lubrication—the high temperatures of the
turbochargers must be dissipated before the engine is switched off.
2. Activating the engine shutdown switch while the unit is in idle down mode will cause the machine to shut
down immediately. This will only occur with the ignition in the off position.
3. If the key is switched to the off position at any time with the park brake released, the machine will
immediately shut down. Alternatively, if the park brake is released while the unit is in idle down mode
(with the key in the off position) the machine will immediately shut down.
− If the auxiliary output is configured as an alarm, either of these two conditions will cause the alarm to
sound until the park brake is applied again.
Note: If the ground level shutdown feature is active, then the engine shutdown switch will shut down the
machine when the key is in the on or off position.
1. When the key is switched to the off position and the park brake is applied, the controller will enter idle
down mode. If the park brake is released while in idle down mode, the alarm will sound and the machine
will shut down, preventing an operator driving off with the key in the off position.
2. If the key is switched off at any time with the park brake released, the machine will shut down and the
alarm will sound.
3. If an operator is required to mobilise the machine whilst the key is switched to the off position and the
machine is in idle down mode, the key must be returned to the run position before the park brake is
released.
These switches allow for shutdown of the machine when not in idle down mode (key ON).
WARNING!
This product has been designed to shut down the engine while at idle
only. It may not shut down the engine if the RPM is high.
2. Refer to the wiring table below and the wiring diagram in this manual to connect the controller.
It is recommended that the wiring is installed alongside the OEM wiring ensuring that it is secured at
regular intervals; this will provide protection from heat and abrasion, and any other excess damage that
may occur with extended vehicle operation. When securing the wiring to the OEM wiring, ensure that the
loom is away from moving vehicle parts which could lead to loom damage.
WIRING CONNECTIONS
10 Blue Output 2 Positive alarm output (used when park brake input is connected).
Match the plug and pin to the corresponding 12-pin Deutsch connection.
OLD IDLE TIMER (9087) PLUG NEW IDLE TIMER (11450) 12-PIN
CONNECTIONS DEUTSCH CONNECTIONS
If there are any concerns when performing this upgrade, contact your local RCT branch.
PLUG B PLUG A
6
YL-FVT PU-4
4 5
BK-FVT OR-4
3 4
PK-FVT EC-24-ER-2 RD-4
2 3
PK-FVT YL/BU-4
1 2
BK-4
1
Y
+ -
N/C
LED ENGINE GROUND IGNITION BATTERY IGNITION AUXILIARY
CYCLE SHUTDOWN OUTPUT SUPPLY SUPPLY CONTROL
(ETR) AT KEY AT KEY
IDLE TIMER
CONTROL
WIRING DIAGRAMS
EXTERNAL WIRING
G G
PART
NO 11450
WIRE LEGEND STOCK
CODE MH-EC-MV-ER
BK - BLACK PK - PINK NOTE:
BY EY
DRN DATE 26/04/13
BU - BLUE PU - PURPLE WHEN USING LED PART NO 11111, OR AN EQUIVALENT NO LOAD LED, A RESISTOR APPD DAS
EH
DATE 26/04/13
H BN - BROWN RD - RED SHOULD BE CONNECTED ACROSS THE LED TO PREVENT CURRENT LEAKAGE SHEET
1 of 1 H
GN - GREEN WH - WHITE WHICH CAUSES A FALSE INDICATION. RESISTOR TYPE IS (1W 1.2K OHM RCT PART STATUS
GY - GREY YL - YELLOW NUMBER 11981) Released
10 | 20
DWG No REV
OR - ORANGE TQ - TURQUOISE 476l 2
1 2 3 4 5 6 7 8 9 10 11 12
11 | 20
1 2 3 4 5 6 7 8 9 10 11 12
REV ZONE DESCRIPTION BY DATE
resistor added to LED
1 wiring DH 28/03/14
resistor location note
2 added, sleeving size EY 31/03/14
change
ADDED WIRES TO
A 3
PLUG A, WIRES IN
DH 19/06/14
A
CENTER ADDED TO
JOIN
sleeving size to A
4 DH 20/06/14
reduced
Table added and note
5 H1+H8 DH 09/09/14
C added
label 'CAUTION
6 D6-7 shortening loom .... ' JB 30/03/15
added
Text to function of Pin 6 in
RD-4
OR-4
BK-4
YL/BU-4
PU-FVT
7 H3 Table modified MT 2 8 / 0 4 / 1 5
B B
ENGINE
A9
A5
A3
A2
A1
SHUTDOWN
RD-4 C
1
BK-4 C N/C
2
(7919)
C YL/BU-4 C C
3 (0824)
BK-FVT B A8 PK-FVT
4
OR-4 C A11 PK-FVT
5
WH-FVT D A4 BK-FVT
6
A BN-FVT D B
(11981)
7
PK-FVT B
8
D D
PU-FVT C A12 YL-FVT
9
BU-FVT D Y
10
PK-FVT B + -
11
ALL DIMENSIONS IN MILLIMETERS
YL-FVT B
12 LED UNCONTROLLED DOCUMENT
SCALE
(2022) CYCLE NTS A4
(1959) (11111) 3rd ANGLE
A10
A7
A6
E (0821) PROJECTION E
www.rct.net.au
WH-FVT
COPYRIGHT - ALL RIGHTS RESERVED
BU-FVT
BN-FVT
Loom to Suit Idle Time Controller (476m)
UNCONTROLLED DOCUMENT
SCALE
NTS A4
3rd ANGLE
E (11450) PROJECTION E
IDLE TIMER CONTROLLER
NC
NC
www.rct.net.au
COPYRIGHT - ALL RIGHTS RESERVED
This drawing is the property of REMOTE
CONTROL TECHNOLOGIES PTY LTD (RCT),
and is not to be copied or used in whole or in
1.2kO part for any purpose without the express
authority of RCT. The drawing is to be returned
to RCT, on demand.
+
- Y
F F
+ -
IDLE TIMER
CONNECT TO ALARM AUXILIARY PARK BRAKE LED GROUND CONTROL (11450) TO
GROUND TO (OPTIONAL) CONTROL ENGINE INPUT POSITIVE CYCLE SUIT KOMATSU
ALLOW MACHINE (OPTIONAL) SHUTDOWN WHEN RELEASED MACHINES
TO SHUT DOWN WITH (OPTIONAL) (OPTIONAL)
KEY ON. GROUND LEVEL
SHUTDOWN SWITCHES SUGGESTED
NOTE: THIS OPTION IS USED EXTERNAL WIRING
G WHEN MULTIPLE GROUND LEVEL G
SWITCHES ARE WIRED IN SERIES
WITH THE ENGINE SHUTDOWN SWITCH
PART
NO ----
WIRE LEGEND STOCK
CODE ----
BK - BLACK PK - PINK NOTE:
BY BT
DRN DATE 06/06/14
BU - BLUE PU - PURPLE WHEN USING LED PART NO 11111, OR AN EQUIVALENT NO LOAD LED, A RESISTOR APPD BT
EH
DATE 06/06/14
H BN - BROWN RD - RED SHOULD BE CONNECTED ACROSS THE LED TO PREVENT CURRENT LEAKAGE SHEET
1 of 1 H
GN - GREEN WH - WHITE WHICH CAUSES A FALSE INDICATION. RESISTOR TYPE IS (1W 1.2K OHM RCT PART STATUS
GY - GREY YL - YELLOW NUMBER 11981) Released
12 | 20
DWG No REV
OR - ORANGE TQ - TURQUOISE 513c 3
1 2 3 4 5 6 7 8 9 10 11 12
13 | 20
1 2 3 4 5 6 7 8 9 10 11 12
REV ZONE DESCRIPTION BY DATE
LED NOTE ADDED
1 DH 10/09/14
title change, wire 7,9
added, wire 6,10 to
2 D5-G9 optional, NC switches DAS 04/11/14
added as optional
A add resistor A
3 D5-G9 CamB 11/11/15
TO BATTERIES TO START CIRCUIT
B C
CUT WIRE
B ACC OEM ACC WIRE B
BR OEM BN WIRE
RD-4
1 LINK BR AND ACC
BK-4
C ! 2
YL/BU-4 C
IDLE TIMER
3
4
BK-FVT
11450 OR-4
5
WH-FVT
N12596 www.rct.net.au 6
BN-FVT
Suggested Wiring to Suit Late Model Komatsu Machines (513l)
7
PK-FVT
8
D PU-FVT D
9
BU-FVT
10
PK-FVT
11
YL-FVT
12 ALL DIMENSIONS IN MILLIMETERS
UNCONTROLLED DOCUMENT
SCALE
NTS A4
3rd ANGLE
E (11450) PROJECTION E
IDLE TIMER CONTROLLER
NC
NC
www.rct.net.au
COPYRIGHT - ALL RIGHTS RESERVED
B B
RD-4
1
BK-4
! 2
YL/BU-4
C IDLE TIMER
3
4
BK-FVT
C
11450 OR-4
5
WH-FVT
N12596 www.rct.net.au 6
BN-FVT
7
PK-FVT
8
PU-FVT
9
BU-FVT
10
D PK-FVT D
11
YL-FVT
12
ALL DIMENSIONS IN MILLIMETERS
(11450) UNCONTROLLED DOCUMENT
IDLE TIMER CONTROLLER SCALE
NC
NC
NTS A4
3rd ANGLE
E PROJECTION E
1.2kO
www.rct.net.au
+ COPYRIGHT - ALL RIGHTS RESERVED
This drawing is the property of REMOTE
- Y CONTROL TECHNOLOGIES PTY LTD (RCT),
and is not to be copied or used in whole or in
+ - part for any purpose without the express
authority of RCT. The drawing is to be returned
to RCT, on demand.
CONNECT TO ALARM AUXILIARY PARK BRAKE IGNITION LED IGNITION GROUND BATTERY
GROUND TO (OPTIONAL) CONTROL ENGINE INPUT POSITIVE SUPPLY CYCLE OUTPUT SUPPLY
ALLOW MACHINE (OPTIONAL) SHUTDOWN WHEN RELEASED AT KEY (ETR) AT KEY
F TO SHUT DOWN WITH (OPTIONAL) (OPTIONAL) F
IDLE CONTROL
KEY ON. GROUND LEVEL
TIMER (11450) WITH
SHUTDOWN SWITCHES
PARK BRAKE INPUT
NOTE: THIS OPTION IS USED
WHEN MULTIPLE GROUND LEVEL AND OPTIONAL
SWITCHES ARE WIRED IN SERIES GROUND LEVEL
WITH THE ENGINE SHUTDOWN SWITCH SHUTDOWN
SWTICHES
G EXTERNAL WIRING G
PART
NO ----
WIRE LEGEND STOCK
CODE ----
BK - BLACK PK - PINK NOTE:
BY BT
DRN DATE 19/06/14
BU - BLUE PU - PURPLE WHEN USING LED PART NO 11111, OR AN EQUIVALENT NO LOAD LED, A RESISTOR APPD BT
RH
DATE 19/06/14
H BN - BROWN RD - RED SHOULD BE CONNECTED ACROSS THE LED TO PREVENT CURRENT LEAKAGE SHEET
1 of 1 H
GN - GREEN WH - WHITE WHICH CAUSES A FALSE INDICATION. RESISTOR TYPE IS (1W 1.2K OHM RCT PART STATUS
GY - GREY YL - YELLOW NUMBER 11981) Released
14 | 20
DWG No REV
OR - ORANGE TQ - TURQUOISE 514z 4
1 2 3 4 5 6 7 8 9 10 11 12
CALIBRATION
CALIBRATION MODE
Read the entire procedure before starting.
If performed correctly, the device will now be in calibration mode. This is indicated by all device status
indicators flashing very fast.
Note:
■ The calibration mode will time out and exit if there is no user input for 60 seconds.
1. Cycle the power to the device (e.g., remove the Deutsch plug from the device and then reinsert it).
SERVICE INFORMATION
SERVICE SCHEDULE
The manufacturer recommends that the following service procedure should be performed at each machine’s
scheduled service interval.
SERVICE PROCEDURE
1. Perform a visual inspection; include the following:
a) Controller
b) Wiring connections and looms
c) Switches
2. Perform a system test as per the Operation and Use section of this manual for the operation of the
controller.
REPLACEMENT PARTS
TECHNICAL SPECIFICATIONS
Dimensions, controller only Length: 119 mm | Width: 80 mm | Height/Depth: 65 mm
Dimensions, boxed for freight Length: 220 mm | Width: 120 mm | Height/Depth: 120 mm
Weight, controller only 255 g
Weight, including loom / packaging
600 g
for freight
Input nominal voltage 12 to 24 V DC
Ignition output continuous current
10 A
maximum
Auxiliary output continuous current
0.7 A
maximum
Operating temperate range −40 °C to +85 °C
Connection types 12-pin receptacle
Inputs Ignition supply, battery supply, chassis ground
Min & max input voltage 9 to 35 V DC
Circuit protection External control
Enclosure type Polycarbonate alloy
Environmental protection IP rating IP65
Programming/adjustment Idle time, toggle switches in idle time adjustment mode
ACMA
■ IEC 61000-6-1:2005 Electromagnetic Compatibility (EMC) – Part 6-1: Generic Standards – Immunity for
Residential, Commercial and Light Industrial Environments.
■ IEC 61000-6-3:2006, A1:2010 Electromagnetic Compatibility (EMC) – Part 6-3: Generic Standards –
Emissions for Residential, Commercial and Light Industrial Environments.
EU
■ IEC 61000-6-1:2005 Electromagnetic Compatibility (EMC) – Part 6-1: Generic Standards – Immunity for
Residential, Commercial and Light Industrial Environments.
■ IEC 61000-6-3:2006, A1:2010 Electromagnetic Compatibility (EMC) – Part 6-3: Generic Standards –
Emissions for Residential, Commercial and Light Industrial Environments.
■ RoHS 2 Directive 2011/65/EU
FCC
This device is exempt from FCC regulations under 47 CFR 15.103 Exempted devices.
IC
This device is exempt from IC regulations under ICES-003 — Information Technology Equipment (ITE) —
Limits and Methods of Measurement.
TROUBLESHOOTING
FAULT POSSIBLE CAUSE
Device not working. Check wiring and connections.
Intermittent fault. Check wiring and connections.
WARRANTY
Please see the RCT standard warranty, available on our website - www.rct.net.au.
BRISBANE
Unit 6/26 Flinders Parade
North Lakes QLD 4509
Ph: +61 (0) 7 3385 0172
Fax: +61 (0) 7 3385 0173
KALGOORLIE
24 Percy Road
Kalgoorlie WA 6430
Ph: +61 (0) 8 9021 1600
Fax: +61 (0) 8 9091 4927
MT ISA
1A Ryan Road
Mt Isa QLD 4825
Ph: +61 (0) 7 4749 0233
Fax: +61 (0) 7 4749 0232
MELBOURNE
Unit 4 Hallmarc Office Park
15 Ricketts Road
Mt Waverley VIC 3149
Ph: +61 (0) 3 9545 5859
Fax: +61 (0) 3 9545 6193