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Service Manual: Quality and Innovation Since 1963
Service Manual: Quality and Innovation Since 1963
WORLD HEADQUARTERS
CANADA U.S.A.
SERVICE MANUAL
Quality and Innovation Since 1963
Printed in Canada
The input board processes the audio signal from the input jacks to the voltage amplifier board, (M1011).
Each channel consists of a balanced gain stage, defeatable bass boost filter, and a preemphasis filter network.
INSTRUCTIONS PERTAINING TO A INSTRUCTIONS RELATIVES AU
RISK OF FIRE, ELECTRIC SHOCK, OR RISQUE DE FEU, CHOC ÉLECTRIQUE, The balanced input, (XLR Jack) and unbalanced input (phone jack) are wired in parallel to the input of a balanced
INJURY TO PERSONS. OU BLESSURES AUX PERSONNES. operational amplifier, (U1). The gain of this stage is 1.6 (4dB) balanced and 1.6 (4dB) unbalanced. Resistors R1, R5
along with capacitors C1 and C2 form a radio interference elimination filter.
CAUTION: AVIS: Switch S1 selects a flat or bass boosted frequency response. The bass boost filter provides a 20Hz high pass, high Q
TO REDUCE THE RISK OF ELECTRIC SHOCK, AFIN DE RÉDUIRE LES RISQUE DE CHOC filter response with a +4dB peak at 55Hz. The filter consists of a tee network on the input of U1A along with R9, R10,
DO NOT REMOVE COVER (OR BACK). ÉLECTRIQUE, N'ENLEVEZ PAS LE COUVERT (OU R11, C5 and C6. The gain is 1 (0dB) in the passband, (above 100Hz).
NO USER SERVICEABLE PARTS INSIDE.
LE PANNEAU ARRIÈRE). NE CONTIENT AUCUNE
Operational amplifier U3B is a high pass shelving filter with a +2dB shelf above 20KHz. This filter provides the pre-
PIÈCE RÉPARABLE PAR L'UTILISATEUR.
REFER SERVICING TO QUALIFIED emphasis required to obtain a flat frequency response (to 20KHz) on the power amplifier output at full power.
SERVICE PERSONNEL. CONSULTEZ UN TECHNICIEN M1011 "VOLTAGE AMPLIFIERS AND SYSTEM CONTROL"
QUALIFIÉ POUR L'ENTRETIENT.
This board contains:
Read Instructions: • Voltage amplifiers to drive the current amplifiers on the M1002 boards.
The Owner's Manual should be read and understood
Veuillez lire le manuel: • The front panel volume control circuitry.
before operation of your unit. Please, save these
instructions for future reference. Il contient des informations qui devraient êtres comprises • The EMS control system with its associated circuits: Pre clipping and line current sensing heater circuits.
avant l'opération de votre appareil. Conservez S.V.P. ces • Clip and activity LED's. Driver circuitry for the amplifier disable relay (used during amplifier turn on, turn off,
Packaging: instructions pour consultations ultérieures thermal shutdown and current limiting).
Keep the box and packaging materials, in case the unit
needs to be returned for service. Emballage: Circuit Explanation:
Conservez la boite au cas ou l'appareil devait être
Warning: retourner pour réparation.
When using electric products, basic precautions should Refer to the schematic of M1011 as the sections of the circuit are explained.
always be followed, including the following: Warning:
Power Sources: Attention: Lors de l'utilisation de produits électrique, The audio signal enters the board from M1012 through connector MS4. The two channels are marked "L" and "R" for
Your unit should be connected to a power source only of the assurez-vous d'adhérer à des précautions de bases left and right. The signals are to be considered as differential sources and therefore are marked as L+, L-,R+ and R-.
voltage specified in the owners manual or as marked on the unit. incluant celle qui suivent: Since the left channel has the same topology as the right channel we will only look at the left channel.
This unit has a polarized plug. Do not use with an extension cord or
receptacle unless all three blades can be fully inserted to prevent Alimentation:
blade exposure. Precautions should be taken so that the grounding L'appareil ne doit être branché qu'à une source d'alimentation The signal ("L+") at the terminal block (MS4) passes through the front panel level control (P1) and the desired level
scheme on the unit is not defeated. correspondant au voltage spécifié dans le manuel ou tel qu'indiqué enters the inverting input of U1.
sur l'appareil. Cet appareil est équipé d'une prise d'alimentation
Power Cord: polarisée. Ne pas utiliser cet appareil avec un cordon de
The AC supply cord should be routed so that it is unlikely that it will raccordement à moins qu'il soit possible d'insérer complètement Op amp U1 is an inverting amplifier with a set gain of 2.40 (7.6dB). Built around U1 is a dual purpose circuit controlled
be damaged. If the AC supply cord is damaged DO NOT les trois lames. Des précautions doivent êtres prises afin d'eviter by a voltage divider consisting of R15, R16, R17, R18, R19, R20 and R21. The voltage divider sets two reference
OPERATE THE UNIT. que le système de mise à la terre de l'appareil ne soit désengagé. levels, (HDRM & CLP). Reference voltage levels vary with the voltage levels on the +/-100VDC supply rails. As the
Service: Cordon d'alimentation: amplifier?s output is loaded, the supply rails voltage decreases and so do the reference levels.
The unit should be serviced only by qualified service personnel. Évitez d'endommager le cordon d'alimentation. N'UTILISEZ PAS
L'APPAREIL si le cordon d'alimentation est endommagé.
Transistors Q1, Q3 the surrounding resistors provide a pre-clipping function that tracks the supply rails through the
Service: HDRM voltage reference and clips the audio signal at approximately 11.2V pk. The clip LED indicator circuit is
Consultez un technicien qualifié pour l'entretien de votre appareil. connected through D1 and D2 to the output of U1, The bases of Q2 and Q4 are connected to the “CLP” reference
voltage, and when the peak output voltage of U1 (+/-Vp) is enough to forward bias the transister junctions, Q2 or Q4
will trigger the clip led circuit (Q5), and eliminate the clip LED.
safe_v3.doc Version 3.5 Mar 98
1
SHUTDOWN CIRCUIT:
The audio signal on the output of U1 enters U3 through R43 and RV1. Under normal operating conditions the gain of The last circuit on board M1011 is the shutdown relay and its associated drive circuitry. The relay circuit has two
U3 is 1(0dB). The signal then passes through U2 to the voltage amplifier. possible operating states.
Before the circuit is described in detail here is a quick rundown on the signal?s path through the voltage amplifier Here is how the circuit accomplishes these functions. The relay?s normally closed contacts short the output of the
stage. Refer to the schematic of M1011. Let's consider that a positive going AC signal is present @ test point 3. The voltage amplifiers to ground when the power switch is off. When the power switch is turned on, the relay remains off
positive going signal will turn on the positive side of the voltage amplifier. The signal at test point 3 turns on Q12 (normally closed) for about 6 seconds. C52 charges to 35V and results in Q37 turning off allowing Q36 to turn on. As
(through R40, D14 and D13). The collector of Q12 pulls down on the base of Q14, turns this transistor on further and Q36 turns on, it connects the negative terminal of the relay?s coil (Pin 16) to ground energizing the relay and opening
allows a greater current to flow out of Q14?s collector. This increase in current passes through Q15 and it?s collector to the normally closed contacts.
emitter voltage drop decreases. The collector of Q15 now being more positive in voltage turns the base of Q18 on
causing an increase in Q18?scollector current resulting in test point 5 going positive. If prolonged current limiting occurs on the amplifier?s output transistors then D50 or D51 (depending on which channel
is current limiting) will be forward biased turning on Q38 (from its off state). Now +100VDC appears on the collector of
As the positive side of the amplifier was turning on the negative side would have been turning off. This is how test Q38 and through R130 and R128 turn on Q37 therefore turning off Q36 by shorting its base emitter junction. Q36
point 5 was able to move positive following the input signal. The reverse would hold true if a negative going signal was turning off will turn the relay off and the normally closed contacts (off state) will short the outputs of the voltage
present on the input of the voltage amplifier. amplifiers to ground so as not to continuously stress the amplifier?s output transistors. A cycle now occurs. With the
voltage amplifiers now disabled there is no signal driving the output transistors (Q14 to Q28) on board M1002.
CIRCUIT DESCRIPTION:
The current limit circuit on M1002 turns off and D50 and/or D51 are not forward biased and Q38 turns off. Through
The voltage amplifier is a mirrored image with circuitry connected to the positive power supply rail being identical (but Q37 and Q36 the relay is turned back on and the voltage amplifiers are now active again, driving the output
opposite polarity) to the circuitry connected to the negative power supply rail. transistors. If current limiting still occurs, then the same cycle will occur. If the cause of current limiting (low impedance
or short on the speaker output terminals) has been removed, then the amplifier will continue to operate normally.
For this reason we will look in detail at the positive side of the amplifier.
The third operation that the relay provides is "overheat shutdown". If for some reason the fan cannot keep the
The audio signal enters the voltage amplifier at test point 3. The signal passes through R40, D14 and D13 to the base heatsinks in a safe operating temperature area then the fan control circuit (on board M1013) will deliver through the
of Q12. Diodes D13 and D14 set up the DC bias on Q12 to approximately 0.6 mA. "kill" signal line a positive current to turn Q37 on and turn Q36 off to turn off the relay and disable the voltage
amplifiers. When the temperature of the amplifier has been cooled down by the fan, then the kill signal will disappear
The first voltage gain stage consists of Q12 along with the resistor chain on its collector and the emitter resistor (R44). and the relay circuit will turn on the relay to resume normal operation. Anytime the relay is in the "protect" mode (due
to the abnormal states) then contact pin 8 of the relay will illuminate LD5 (the protect LED on the front panel).
Transistor Q12 drives the base of Q14 through the resistor chain. A DC current of approximately 6 mA should flow
through the collector of Q14. The voltage drop across Q14 remains constant and is derived from the voltage drop M1002 “CURRENT AMPLIFIER BOARD”
across the voltage reference Q20, resistor R58, and the base/emitter junction of Q15. This total voltage should equal
approximately 3 VDC. Transistor Q14 is the second gain stage and its output current flows through Q15. Transistor The current amplifier board (M1002) receives a high voltage audio signal from voltage amplifier board (M1011) and
Q15 is a common base stage with the collector driving the base of output buffer Q18. provides the current drive necessary to drive speaker cabinets.
Diode D17 is a clamping diode that prevents the maximum peak of the audio signal from coming within 4V of the 100 The current amplifier is a two tier complimentary output driver design controlled by a complimentary mos-fet stage.
VDC rail. This is to prevent the output current amplifier (board M1002) from going into saturation during clipping and
therefore having storage delay problems. CIRCUIT DESCRIPTION - REFER TO THE SIMPLIFIED SCHEMATIC #1 ON THE FOLLOWING PAGE
Transistor Q18 buffers the high impedance present on the collector of Q15. The output of the buffer provides a low
output impedance at test point 5 and is current limited to 38mA through the clamping action of D19, D20 and D23.
The signal at TP-5 drives the current amp board M1002.
DC offset on the amplifier?s output is corrected by operational amplifier U2. The DC offset forms a current through
R54, R14 and is blocked by C5 giving a DC offset correction gain of -1.
The activity L.E.D. function is a simple charge pump circuit with a transistor that redirects a constant current path
through the activity L.E.D.
2 3
QUIESCENT CONDITION:
This design is class A/B and therefore the output driver transistors must be forward biased to provide low crossover
distortion. In most class A/B designs, a diode chain or VBE multiplier is used to control the bias voltage and provide a
means of adjusting the bias. This design is different as there isn't a diode chain or VBE multiplier. For simplicity lets
consider only the positive side of the current amplifier, that is all parts between the positive power supply rails and the
audio signal output/input terminals. The negative side is the same as the positive, except for polarity changes.
To bias Q14, greater than 0.5V is needed from base to emitter, (or for simplicity from base to amplifier output). Points
A and B are at the same potential, so consider them to be connected. If this is true then 0.5V from test point 2 to the
amplifier output must appear across R12. There must be some way of developing this voltage across R12, and there
is using the mos-fet (Q5) driver along with local feedback.
Simplified schematic Fig. #1 shows the biasing circuit. The current needed to develop 0.5V across R12 comes from
the source of Q5. When the amplifier is first turned on the current source (Q3) turns on Q5 and current flows through
R12 developing a voltage. When this voltage approaches 0.5V Q1 turns on and robs current from the gate of Q5.
This causes Q5 to turn off until the reduced current flowing through Q5 maintains 0.5V across R12. Q1 will turn off
slightly causing Q5 to increase its source current. The circuit reaches a point of equilibrium with approximately 0.5V
across R12.
Because all output devices are not identical and base emitter voltages vary, some adjustment must be available to
slightly adjust the 0.5V across R12. This is accomplished with RT1. RT1 causes Q1 to turn on slightly more or less
resulting in Q5 turning on slightly more or less and therefore R12? s voltage will be slightly more or less than 0.5v. The
proper quiescent current adjustment is 4mV ( to be measured between test points 8 and 9).
Refer to the simplified schematic Fig. #1 while reading the following text. One way of making an amplifier more
efficient is to vary the Power Supply Voltage on the collectors of the output transistors (Q14 & Q22). The lower the
voltage from collector to emitter, the lower the device dissipation. During quiescent conditions, there is 55VDC on the
collectors of output transistors Q14 and Q22. The peak AC voltage that can appear on the amplifier's output is
approximately 95V peak. How can an output transistor deliver a 95V peak when its collector is only at 55VDC? It can
if its collector is pulled up to 100VDC as the output signal's peak rises above 55VDC. (refer to Fig. #2). The second
tier voltage must remain above the amplifier's output voltage by amount Vm. Therefore the circuitry controlling the
second tier voltage must increase the tier voltage before the amplifier's output voltage reaches 55VDC. This leading
voltage is necessary to compensate for time lag of the second tier circuit during fast rising amplifier output signals.
4 5
The voltage between the amplifier?s
output and test point 4 is
approximately 14.7VDC derived
from the voltage drop across ZD3
@ ZD4. We call this voltage the
“floating battery” because it floats
on top of the output audio signal
with point 4 always being 14.7VDC
greater than the peak of the output
signal. Point 4 drives the gate of
mos-fet Q11. Q11 controls the
transistors of the upper tier. As Q11
turns on it's source foward biases
the base of Q13 and Q13 pulls the
collector of Q14 towards the 100
volt rail. The gate to source voltage
needed to turn on Q11 is
approximately 3.5 volts. When the
peak output signal is about 44vp
(55v-(14.7v-3.5v)) then Q11 will DC Protection
start to turn on the second tier. The second tier voltage will remain about 11 volts (Vm) above the peak of the output signal
to the point of clipping where this voltage is reduced to about 4 volts. Zener ZD8 protects the gate source junction of Q11
If a DC voltage greater than 8 volts appears on the output of the amplifier for more than 200 milliseconds then triac
and also provides a current path through R29 for the “floating battery”.
Q30 will turn on holding the output at ground potential. MBS4992 is a device that turns on at either + or - 8 volts DC.
To have an amplifier drive 3000 watts into practically any combination of speaker cabinets and know what is a safe
load and what is not is a very difficult task. An extensive amount of time was spent on the current limit circuitry so that
it may simulate the safe operating area of the output transistors (SOAR curve). No matter how reactive the load may
be the phase shift that it presents, along with it's resistive component is used to set the output current limit of the
output transistor stage.
Refer to the schematic of board M1002 while reading the following text. The current limit circuitry is a mirrored image
with circuitry connected to the positive power supply rail being identical (but opposite polarity) to the circuitry
connected to the negative power supply rail. For this reason we will look at the positive side of the circuitry.
Transistor Q9 measures the peak current flowing through resistor R53. The voltage across R53 (as a result of the
current flowing through it) is scaled down by R55, R35, R36, R37, D7 and D11- these parts make up the safe
operating area along with the time constants of C26, R34, C12 and R26. Fig. #3 shows a waveform of the current that
passes through R52 and R53 when the output of the amplifier is shorted to ground. This can only be seen by using an
oscilloscope to measure differentially across R52 and R53. The conditions of the measurement are contained on the NOTE: Everytime you replace blown output transistors on a
diagram. During current limit when Q9 turns on it reduces the voltage across R42. R42 is in series with a 16 volt zener M1002 board test the DC protection triac with the following circuit.
(ZD7) and is also in parallel with the junction of Q8. Q8 is normally saturated by the current that flows through R20,
ZD7, R42, and R22. When Q9 reduces the voltage across ZD9 and R42 to below 16.6 volts then Q8 turns off allowing Conditions of test:
a charge to build up on C8 through resistors R24 and R25. If current limiting occurs for a long enough duration to A. Pass a 100Hz 25v peak signal through the M1002 board under test with no load connected to the amplifier output.
allow C8 to charge to 1.2 volts then Q7 will turn on tripping the relay circuit on board M1011. As soon as the relay is B. Connect points 1 and 2 as shown in the diagram. The amplifier should go into protect mode as the triac ( if
turned off the audio signal will be turned off at the voltage amplifiers and will remain off for about 5 seconds before the working) shorted the output of the amplifier to ground, and the amplifier goes into current limit.
relay turns on and allows the audio signal to pass through the amplifier. If a current limit condition is still present then C. Disconnect the triac test circuit and allow the amplifier to complete it?s protect cycle.
the whole cycle will occur again and repeat until the load conditions on the amplifier's output are safe for the amplifier. D. Reverse connections 1 to 2 and 2 to 1 and test again. The same results as in B) should be observed if the triac is
When a safe load reappears the amplifier will automatically reset and drive that load (the speaker cabinet). working.
Subwoofers present large inductive loads to the amplifier and are driven at low frequencies where the large current
peaks must be tolerated for short periods of time. To accommodate this type of loading C26 and R34 are used to Only test the triac for one protect cycle as prolonged testing will heat the triac to a high temperature.
retard the firing of Q9 at low frequencies.
6 7
EMS Circuit Identifying Defective Boards in the AP-3000
The Energy Management System circuit only applies to North American line voltage products. A North American AC STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
receptacle can provide 1850 watts before the wall breaker would trip, but how can a amplifier provide 2 x 1200 watts
out when only 1850 watts is avaliable out of the AC receptacle? A sinewave source connected to the amplifier driving A. Check to see whether the green power LED is lit. If not, the amplifier has a power supply (M1013 board),
the amplfier to full power output will cause the circuit breaker on the amplifier to trip. Music driving the amplfier to transformer, A.C. switch or line cord problem.
clipping can be equal an average power output between 12 and 30 percent of the amplifier?s maximum capable power B. If the red protect LED stays on or samples off and on, this usually indicates a problem with one or both of the
output. Under this condition less than 12 ampheres of current is drawn from the AC line. Some synthesized music M1002 current amplifier modules and possibly damage to the M1011 voltage amplifier board. Check for
may go beyond the 12 to 30 percent level and make the amplfier draw more than 12 amperes from the AC line. If this misaligned pin connections or see if the ribbon cables have been cut or pinched through their insulation.
occurs the coil on board M1013 heats up to the point where through the heating of thermistor RV5, Q32 sinks current C. The fan running at full speed on power up usually indicates a problem with the fan circuitry on the M1013 board,
through R109. On board M1011 Q11 starts conducting through the connection to R109. Q11 heats thermistors RV2 but it can also be caused by M1011 circuit problems. Erractic fan behaviour can be caused by damaged
and RV4 attenuating the audio signal going to each amplfier channel, thus decreasing the current drawn from the AC thermistors located under the M1002 heatsinks.
line to the point where less than 12 ampheres is being drawn. D. No output on either or both channels can be caused by intermittent push switches at the input.
Looking at the schematic to A. After removing the lid, look for any signs of smoke, charring or burnt components. If the M1002 boards have such
board M1013, here is a quick damage there may be some damage to the M1011 voltage amp board in the form of blown ICs, or possibly open
explaination of the fan control or shorted diodes, LED?s, resistors, transistors or capacitors. Exploded electrolytic capacitors indicate you have
circuit. There is a thermistor on major repairs to the M1002, M1011 and M1013 boards.
each M1002 board. When the
amplifier is first turned on, Q33
is saturated sinking the current
source through ZD10. As either
negative temperature coefficient
thermistor begins to heat up,
more current flows through D38
or D39 decreasing the conductor
of Q33 until the increasing VCE
of Q33 is enoughto turn on Q34
and Q35. Further heating of the
thermistor causes an increasing
of Q33?s collector to emitter
voltage. Q34 and Q35 are a
common emitter stage with Q35 providing the drive current for the fan. To lower the dissipation of Q35, D42, D43,
ZD12, ZD13 and R118 turn off Q35 when the full wave rectified voltage present of the collector of Q35 reaches
approximently 50V by robbing current from the base of Q34. The maximum fan voltage is 20.5 VDC. ZD14 and R120,
R121 and R122 provide a current limiting function. Figure #4 shows the current throught these resistors when there is
12VDC across the fan.
Test point 7 in the fan circuit is the measuring point for the shutdown voltage. As the temperature sensing thermistors
that control the fan circuit heat up the voltage on test point 7 rises until at 85 degrees celcius on the M1002 heatsinks
the voltage on test point 7 reaches 34.5 VDC and the amplifier must be shutdown to protect the output power
transistors. ZD15 and D47 become forward biased and through the kill connection to board M1011, Q37 on M1011
turns on turning the relay off and muting the audio signal. After the amplifier cools down the kill voltage will decrease
until Q37 turns off turning the relay back on enabling the amplifier.
8 9
STEP 3: POWER UP PROCEDURE WITHOUT M1002 BOARDS
SPECIFICATIONS
It is extremely important that you never power up an AP3000 with the interconnecting cables between the circuit
boards not connected.
POWER
• All values are in WATTS at 1KHz, except FTC 20Hz-20KHz.
Time and possible further damage will be reduced if you test M1011 and M1002 boards separately. To do this you
must use the M1011 and M1002 test connecters. These are shown in figures #5 and #6. These can be made if the • Measurements made with regulated 120 VAC sine wave at line cord.
• All values are rounded down to the nearest 25 watts
Molex connector parts are available or order them from the Yorkville Service Parts Dept. With the test connectors
connected to every board, slowly variac up the line AC voltage.
BURST AVERAGE
Measured as a 2 cycle burst at 1KHz, 8:1 duty. (Continuous measurements may require line currents >15 Amps).
NOTE: It may be simplier to remove the power supply connections to M1002 boards not being troubleshooted to
reduce the possibility of further damage. With the M1011 test connector connected, a sinewave can be passed ONE CHANNEL DRIVEN (WATTS).
through the board and be seen on test points 5 and 6. With the M1002 test connector installed, static DC LOAD CONT. AVG. BURST AVG. PEAK INSTANT FTC 20-20KHz
measurements can be made. A slight DC offset may be present on the board?s output as there will not be any DC 8ohms550 650 1500 475
4ohms900 1250 3000 800
correcting feedback. 2ohms1500 2250 6000 1200
10 11
AP3000 Parts List 10/27/98
YS # Description Qty. YS # Description Qty. YS # Description Qty.
6405 RED 3MM LED 1V7 5MA BRIGHT PACE 3 3590 12.0 AMP SWITCH BREAKER WHITE 1 4824 1/4W 1K5 5% T&R RES 12
MT1
MT2
G
T2 +F15 GN
ROG 1K5 S MTP10N15L G DS
T3 MR854
RCLIM GND R5 ZD8 Q13 Q15 Q17 Q19 MTP23P06
R6 C3 MTP10N15L BC550C
T4 249R:1% 10K:1% 10v 16v +55
22u MTW10N40E MJ15022 MJ15022 MJ15022 MJ15022 BC560C MBS4992
1W R32 MR854
T5 75mA IDLE 39R
RTSENSE Q3
BC560 R28 D22
MR854 MR854 MR854 MR854
MT2
MT1
4 WATTS 6
NC
D C11 GDS CBE
RCLIM
G N Q5 GND 120v 220n 0.5W
C2 1R D12 D13 D14 D15 2N5551
16mA S MPSA92
1n R33 MPSA42 2N5517
ISOTHERMAL ZD1 Q14 Q16 Q18 Q20
1WFP
TO HEATSINK R7 R8 500mW C12 R26 1R FP
150R 15K D1 MJ15022 MJ15022 MJ15022 MJ15022
RV1 16v 16v 22n 470R C26 270R
50V 22n EBC EBC
D2 Q9 R34 R55
100K
4 BC550 220R0:1%
Q1 R20 R21 R35 +55 8
BC550 R9 2 3V 3K 2K2 R25 20V 1K
GND 500mW 220K 500mW R36
249R:1% 10
C6 ZD3 R24
ZD7 13K
68K
BAV21
R1 R3 LIN R11 R71 R12 16v Q7 R40A R53 R56 R58 R60
1W
5W
5W
5W
5W
RT1 12V 2N6517 2R2 D7
R37 D11
CW
39R 2R2 4K7 22R 1R 39R 330u 220K R27 0R15 0R1 0R1 0R1 BP2
FP FP 500mW 350V L1
ZD4 16K EY2
12V R70 4uH
1 4V7
500mW 18K R38 R63
R2 1W 2R2
BAV21
R4 R10 R13 ZD10 R14 C7 ZD5 R52 R57 R59 R61 5W
D9 16K D10
5W
5W
5W
5W
68R 39R 16v Q8 R41 R62
2W
2R2 4K7 36K R23 BC550 13K R39 0R15 0R1 0R1 0R1 3R9 5R6
R19 FP 330u 3V R35A
C1
120v
500mW R22 4K7 4K7 68K BP1
249R:1% ZD6 R40 C19
1n5 Q2
3
3K C8
10v
R42 1K 9 150v EY1
BC560 -55 R51 10n
5 D5 2u2 Q10
D3 BC560 270R 220R0
GND C27 OUTPUTS
C13 R43 50V 22n GND
R15 R16 16v R49 R50 GND
500mW D4 16v 22n 470R Q22 Q24 Q26 Q28
150R 15K 1WFP
C4 ZD2 1R FP MJ15023 MJ15023 MJ15023 MJ15023
S R44
470p G P Q6 C14 D16 D17 D18 D19 33K
GND 120v 220n 0.5W
R64
MBS4992
D
Q4 1R 7 MR854
D23
MR854 MR854 MR854
BC550 R48
MTW14P20 39R MR854 MT1 Q30 MT2
C5 16v TRIAC_MAC224
R17 R18 10v 1W Q21 Q23 Q25 Q27 -55 G
249R:1% 10K:1% 22u MT2 G MT1
10u R65
ZD9 MJ15023 MJ15023 MJ15023 MJ15023
R45 D20 10R
S
-F15 GP Q12 16v C21
5W
MTP23P06 MR854
D
4v ACROSS R17 1K5
+100 R46 C15 R47 C16 GND
+55V RTSENSE T6 1K 200v 2n2 39R 100v 470p
C22 R69 R68 +100
0.5W
0.5W
0.5W
NJM431 2V5
Q20A
C2 HDRM- 470R 100R 47K R49B 100R 22K THIS BOARD MAY
L+ 47p 3K C26A R59A 470R FP C26B R59B BE OPERATED
8 R44 R45 C21A C21B 10R WITHOUT THE POWER
L- 10v 10R 10v
R+
7 +18 33078 BYPASS: 10K:1% 10K:1% 22u 10v 4u7 FP 22u 10v 4u7 FP AMP MODULES. SEE
6 2 R48A R68A R48B R68B NOTE ABOUT TEST
R- +18 +18 +18 1 +18 1K5 22K 1K5 47K
+18
5
+18 FIXTURE PLUG.
3
BC560
2W
+100 ISOTHERMAL 22u R44A R60A 39R 22u R44B R60B 39R
R17 R20 R37 D14A 17K8:1% R61A D14B 17K8:1% R61B
1K 1K
270R 10k:1% R40A C20A R43A D22A R40B C20B R43B D22B
10R
FP 220R 16v 22n 3K 220R 16v 22n 3K
R15 C3 D15A R45A D20A 5 D15B R45B D20B 6 TO AMP
1 A (LEFT)
1u 16v GND Q11 1K R62A 1K R62B LDRV
82K5:1% BF872 C19A 39R C19B 39R MW12
16v D16A ROG D23A 16v D16B LOG D23B
HDRM - CLP = 300mV R19 Q13A Q13B LOG
68K 22u D21A 22u D21B MW13
330R 2N5401 Q19A 2N5401 Q19B
R16 16v 1u R41A BF871 MJE350 R41B BF871 MJE350 LCLIM
GND R36 MW14
82K5:1% C10 7K5 R50A 7K5 R50B LOG
Q16A Q16B LFB
RV3 RV4 4K7 ROG 4K7 LOG MW15
R18 R21 D18A D18B
R42A R63A R42B R63B LTSENSE
270R 10K:1% 100K 100K 7K5 C23A 7K5 C23B MW1
-100 R51A 320V 39R R51B 200V 39R
10u 1K5 10p C28A 1K5 10p Q17B C28B
C15 HDRM- CLP- R41 R39 Q17A 120V BC550 120V
BC550 10u 10u BDX53C
16v 82K5:1% 82K5:1% -18 -18
Q21A
C29B
NJM431 2V5
Q21B
14
14
SERVICE CAUTION: VOLTAGES GREATER THAN THE M1011 MAY BE OPERATED WITHOUT THE POWER
200 VOLTS ARE PRESENT AMP MODULES. SEE NOTE ABOUT TEST FIXTURE PLUG.
ON THIS CIRCUIT BOARD. TO TEST THE M1011 WITHOUT POWER OUTPUT MODULES CONNECTED,
THE MAXIMUM CURRENT AVAILABLE FROM
RDRV (LDRV) IS LIMITED TO 75 mA.
THE FOLLOWING PATCH PLUGS FOR MW1 AND MW2 SHOULD BE ASSEMBLED.
(LOG AND ROG MUST BE GROUNDED TO THE HIGH CURRENT INTERFACE GROUND)
1: LDRV THE OPERATION OF THE FAN +18
M1011
AND THE HI-TEMP SHUT DOWN
-1dB 30Hz +4dB 55Hz L_LEVEL +18 2: LOG MAY BE VERIFIED BY GROUNDING
FILTER RTSENSE OR LTSENSE. ZD1 RIGHT ACTIVITY LEFT ACTIVITY ZD2
13
13
C1 R6 D3 3: LCLIM R98 R99
HDRM+ Iled=20mA 500mW 500mW
25A 47p 3K R10 GND AT 4v7 LD3 0.5W 0.5W
LD4 4v7
S1
MUST BE BREAK BEFORE MAKE, #3436
1
2
3
4: LFB
CW
P1 150R 150R
OUT
HIGH CURRENT
IN
1K 10K:1% C3 C7 R15 R16 10K D4 220K Q28 Q29
BC560 6.4 uA -> Q5 5: LTSENSE INTERFACE GREEN GREEN
R5 R6 100p 16v 470n 17K8:1% 470R 16v A63 (REQUIRED FOR OPERATION) A63 A13 ACTGND
C5 R14
Q1 Q2 300mV/47K C4 C32 R101 BAV21
EXTRA BRIGHT LEDS!
BAV21 R97
17K8:1% 6 BC550 100n 27p R9 LD1 470K D35 470K
RIGHT = CHAN B R7
16v 68n
33078
4M7
7
C28 10u R2
R5 R96
D36
R100
C1 R9 R10 R11 1K D1 CLP+ 820R 220n 250v 220n 250v
JB1 1/2 5 U3 16v RED
C43 C42
10K:1% 17K8:1% 17K8:1% C8 C9 R1 R3 47K R11 R12 C27 100K C23 100K
2 470p 2 5 U1 1/2
BAL_IN 3 1 C6 7 16v 47n 16v 150n 5532 C16 7K5 2 17K8:1% HARD LIMIT @ 11.2 Vp 249R:1% 249R:1% 220p 220p
16v 6 10u 33078 LOG
NUTRIX 1 C2
3 U1 100n R17 R18 1 1/2
3
1/2 1 R12 R13
82K5:1% 1K5 20KHz 3 U1
CLP- 3 U2 R54B
470p 33078 1/2
1 47u
1
12
12
R1 R2 R3 R4 5K6 7K5 C10 +2dB 33708 BC550 2 C9 R54A 47K
D2
FROM INPUT
16v R4 Q4 D6
1K 10K:1% 17K8:1% 1R 6n8 D5 16v 47K
C21 TO PIN 4 OF 5532 1K R7 +100 +100
C4 100n C5 R13 R14 R55A R55B
JB2 1 3 5 47K
PCB:
100p Q3 16v 2u2 10K:1% 10K:1%
R57B R67B
2V5
IN = MONO BC550 R8 10K:1% R49A R57A 10K:1%
CH_B_IN SIG_L C2 47K R49B
S R T
100R 22K
2V5
S2 S2 -1dB 30Hz +4dB 55Hz T8 L+ 47p HDRM- 470R 100R 470R R59B
NO_GOLD 2 4 6 1 4 REF_L 3K R44 R45 FP C26A R59A FP C26B
OUT OUT
T7 8 L- C21A 10v 10R C21B 10v 10R
FILTER SIG_R 7 R+ 22u 10v 22u 10v FP
2 5 T6 10K:1% 10K:1% 4u7 4u7
NJM431
NJM431
NO_GOLD 2 4 6 REF_R 5532 BYPASS: 2 FP R68B
Q20A
Q20B
IN IN 6 R- R48A R48B
3 6 T5 +18 1 BC560 47K
S1
S R T MUST BE BREAK BEFORE MAKE, #3436 +18 5 +18 +18 1K5 22K 1K5
4
5
6
CH_A_IN T4 +18
OUT
3
IN
Q14B
C13 C17 C23 4 U3 Q14A C27A C27B
JB3 1 3 5 R33 R34 +18 T3 3 1/2 BC560 120v 120v
100p 16v 470n 100n -18 33078 R47A C22A R47B C22B
T2 -18 2
C6 C26 C29 200v 10u 200v 10u
C15 R32 17K8:1% 470R T1 1
1K5 10p 1K5 10p
11
11
16v 68n 4M7 2 C24 MS4 100n 100n 100n
1K 10K:1% 17K8:1% 33078 1 -18 R43 R38 7K5 39R 7K5 39R
JB4 R27 R28 R29 100n ROG LOG
R20 R21 R22 1/2 3 U3 EY17 82K5:1% 82K5:1% R46A Q15A R46B Q15B
C11 6 10K:1% 17K8:1% 17K8:1% 3 U2 C18 C19 1/2 -18 4K7 BF872 4K7
2
BAL_IN 3 7 C16 1 16v 47n 16v 150n 5532 EY2
R39A R39B BF872
1 470p 5 16v 2 RV1 RV2 7K5 Q18A 7K5 Q18B
BLACK WIRE
NUTRIX U2 R35 R36 18Ga BLACK WIRE
DIRECT TO
100n Q12A MJE340 Q12B MJE340
1/2 2 R30 R31
82K5:1% 1K5 20KHz TO M1011 GND HDRM+ 9.85 CLP+ 9.5 100K 100K +55 C18A 2N5551 C18B 2N5551 1.6 WATTS
LEFT = CHAN A C12 33078 16v D13A 16v D13B
2WATT
M1012
R56A D19A 150K R56B D19B 150K
2W
R25 R26 5K6 7K5 C20 +2dB +100 ISOTHERMAL 22u R44A R60A 39R 22u R44B R60B 39R
470p 16v R17 R20 R37 D14A 17K8:1% R61A D14B 17K8:1% R61B
GREEN WIRE TO 17K8:1% 1R C22 6n8 1K 1K
TO PIN 4 OF 5532 270R 10k:1% R40A C20A R43A D22A R40B C20B R43B D22B
GROUND STRAP: R23 R24 100n 10R
C14 220R 16v 22n 3K 220R 16v 22n 3K
WC1
1K 10K:1% 100p R15 C3 D15A R45A D20A 5 D15B R45B D20B 6 TO AMP
1 A (LEFT)
Q11 R62A R62B
M1012 82K5:1% 1u 16v BF872 C19A 1K 39R C19B 1K 39R MW12
LDRV
10
D23A D23B
10
R19 16v D16A ROG 16v D16B LOG
HDRM - CLP = 300mV 68K 22u Q13A D21A 22u Q13B D21B LOG
330R 2N5401 2N5401 MW13
Q19A Q19B
R16 16v 1u R41A MJE350 R41B MJE350 LCLIM
R36 MW14
82K5:1% C10 7K5 R50A 7K5 R50B LOG
Q16A Q16B LFB
RV3 RV4 4K7 BF871 4K7 BF871 MW15
R18 R21 D18A ROG D18B LOG
R42A R63A R42B R63B LTSENSE
270R 10K:1% 100K 100K 7K5 C23A 7K5 C23B MW1
-100 R51A 200v 39R R51B 200v 39R
10u 1K5 10p C28A 1K5 10p C28B
C15 HDRM- CLP- R41 R39 Q17A 120v Q17B 120v
BC550 10u 10u
16v 82K5:1% 82K5:1% -18 -18
2V5
R52A R69A R52B
2V5
BC550 R69B C29B
1K5 22K C29A 1K5 16v
C24A C24B 22K R65B 330u
9
9
C11 HDRM+ 1/2 10v 22u 10v R65A 330u 10v 22u 10v 10R
47p R53A 4u7 10R R53B R64B 4u7 FP R66B
NJM431
R_LEVEL 3K 5 U3 R64A R70A
NJM431
Q21A
470R FP R66A 470R 100R R70B 10R
Q21B
7 100R 47K
25A BC560 6 FP 10R FP 47K FP
CW
P2 Q6 R40 R42 -100 FP -100
10K
10u Q7 10K:1% 10K:1%
HIGH CURRENT INTERFACE: C25 R23 BC550 R125 6 11
TB2
FROM M1013 BRIDGE RECT PCB, 1K D7 R27 R1 R2
RELAY
THROUGH M1011 16v R22 R25 CLP+ 220R
47K 4 13
C14 R33 R34
13A/85C
TR1
M1013 3
DB1
1
WC3 +100 RED +100
TO AMP A AND AMP B.
EY14 EY15
EY16
+100
7K5
6
5
17K8:1%
7 2
16v 2u2 10K:1% 10K:1%
C17
47u
+55
R102
D46
C1 S1 S2 C2 RELAY
8 1 16 9
+100
D50 D51
WC11 EY11 GREY C44 U1 6 D12 10v R104
EY3 BLK 63v CLP- D11 Q30 ACTGND
1/2 0.5W LD5
8
8
EY8 RED 470u EY11 EY12 33078 8K2 1K PROTECT +55 TO ACTIVITY LEDS. R131 R132
BC550 5 R106 RED
TYPE_H EY7 RED 4 2 WC8 +55 YELLOW +55
EY13
+55 R24
D8
Q9 U2
20v
+18 1K5 1K5
1KVA
C45
63v 1K R28
1/2 4 500mW 10R C48 LD6
33078 BDX53C FP 25v POWER 20v Q38
EY6 YELLOW 13AMP 470u BLACK EY7 EY8 EY9 R32 R35 ZD7 GREEN 1N4004 2N5401
120VAC EY5 WC1 47K ROG 100u D48 500mW
EY10 249R:1% 249R:1% ZD17
YSL#1300 YELLOW DB2 C46 BLACK Q8
WC6 C49 R124
0.5W
CSA EY10 BLUE 3 1 63v BC550 +18 20v C52 R130
UI 470u R29 500mW 25v 1K2 9
EY9 BLUE EY4 EY5 C12 R107 100u 4u7 63v 10K
C54 22n WC4 -55 WHITE -55
EY6
-55 47p 3K
HDRM- ZD8
R126
C47 R103 Q31 10R -18
EY4 BLK EY12 WHITE 63v D9 R105 10K
4 2 FP Q36
470u EY1 EY2
0.5W BDX54C
CSA -100 BLUE -100 -100 R31 8K2 1K A06
WC7 EY3 -18 R128 1N4004
12AMPS
7
C31 4K7 1M
EY2 CSA 22n 1N4004 1N4004
D43 D42 100n 27p R30 LD2
+55 +55 820R OVERHEAT SHUTDOWN
D45 D44 RED
WC10 1N4004 1N4004 NOTE: ALL UNMARKED DIODES ARE 1N4148
BLACK WHITE AT 25~ AMBIENT: R108 D37 ZD13 500mW
GREEN 11 A = 33K 22K 20v
CHASSIS 13 A = 15K 220uA D46 R114 R116 R115 ZD12
120 VAC 60 Hz LINE 500mW
UNDER CAP: 530uA 28v @ 80~820K 15K 15K 33v
L1 7 R118
RMS IN 22K
RV5 47K 4v7
R110 500mW
GROUND 100K R109 12K1:1% 33v ZD10
STRAP 500mW 68K 68K R117 Q34 ABOUT
ZD15
6
6
0.5W
0.5W
5
+55
5
230VAC INPUT VOLTAGE. FOR INTERFACE: 249R:1% 10K:1% 10v 16v MJ15022 MJ15022 MJ15022 MJ15022
245VAC INPUT VOLTAGE OPERATION TO M1011: +18 MC1 MW23 22u MTW10N40E 1W R32
TB2 REMOVE WHITE LEAD FROM EY3 AND 1 +18 RCLIM RCLIM T3 MR854
ATTACH IT TO THE GREEN LEAD THEN Q3 75mA IDLE 39R
SOLDER ORANGE LEAD TO EY3 1 MW32 MW24
13A/85C MC1 T4 BC560 R28 D22
MR854 MR854 MR854 MR854
D 4 WATTS C11 6
MW2
RCLIM
GREY LTSENSE 2
MC1 MW33 LTSENSE 5 RTSENSE RTSENSE 0.5W
T5 G N Q5 120v 220n D12 D13 D14 D15
WC11 ORANGE 245V EY11 GREY 16mA C2 S
1R
3
RTSENSE MC1 MW34 RTSENSE MW2 R33
ISOTHERMAL 1n ZD1 Q14 Q16 Q18 Q20
GREEN EY8 RED TO AMP B (RIGHT) 1WFP
EY3 EY7 RED RMS 4
MC1 MW35 RMS TO HEATSINK R7 R8 R26
500mW D1 C12 1R MJ15022 MJ15022 MJ15022 MJ15022
WHITE 230V RV1 150R 15K 16v 16v 22n C26 270R
EY6 YELLOW KILL 5 MW3 KILL ROG 470R
RIBBON D2 Q9 50V 22n R34 R55
EY5 100K
YSL#1300E YELLOW CABLE 4 BC550 220R0:1%
Q1 R20 R21 R35 +55
CSA EY10 BLUE
4
BC550 2
4
R9 3V 3K 2K2 R25 20V 1K 8
EY9 BLUE 500mW 220K 500mW R36
C54 22n EY4 249R:1% 10
EY12 WHITE C6 ZD3 R24
ZD7 13K
68K
BAV21
R1 R3 LIN R11 R12 16v Q7 R40A R53 R56 R58 R60
5W
5W
5W
5W
BROWN RT1 12V 2N6517 2R2 D7
R37 D11
CW
CSA 39R 2R2 4K7 22R 39R 330u 220K R27 0R15 0R1 0R1 0R1 BP2
FP FP 500mW 350V L1
NOTES: ZD4 16K
8AMPS
BAV21
ACTUAL PARTS MAY HAVE HIGHER VOLTAGE RATINGS. R4 R10 R13 R14 C7 ZD5 R52 R57 R59 R61
CSA 22n D9 16K D10 5W
5W
5W
5W
5W
EY2 68R 39R 16v Q8 R41 R62
ALL UNMARKED DIODES ARE 1N4148. OUTPUTS
2W
2R2 4K7 36K R23 BC550 13K R39 0R15 0R1 0R1 0R1 3R9 5R6
UNDER CAP: R19 FP 330u 3V R35A
L1 C1 500mW 4K7 68K BP1
WARNING: 200 VDC IS BETWEEN THE POWER SUPPLIES. 120v 249R:1% ZD6 R22 4K7 R40 C19
WC10 THIS PRESENTS A SIGNIFICANT SHOCK HAZARD. 1n5 Q2
3
3K C8
10v
R42 1K 9 150v EY1
BC560 -55 R51 10n
PLEASE, USE EXTREME CAUTION WHEN SERVICING! 5 D5 2u2 Q10
3
3
BC560
AC LINE FILTER
IDLE CURRENT: ADJUST FOR 3 TO 5 MILLIVOLTS R15 R16 16v C13 50V 22n R50
R49
BRN
BLU
MBS4992
D
Q4 1R 7 MR854
D23
MR854 MR854 MR854
BC550 R48
MTW14P20 39R MR854 MT1 Q30 MT2
C5 16v TRIAC_MAC224
230 VAC 50 Hz LINE R17 R18 10v 1W Q21 Q23 Q25 Q27 -55 G
MJ15023 249R:1% 10K:1% 22u MT2 G MT1
10u R65
MJ15022 ZD9 MJ15023 MJ15023 MJ15023 MJ15023
2
D20 10R
2
R45 S
-F15 GP Q12 16v C21
5W
MTP23P06 MR854
D
4v ACROSS R17 1K5
BBOTTOM E +100 R46 C15 R47 C16
VIEW
+55V RTSENSE T6 1K 200v 2n2 39R 100v 470p
+55V
C22 R69 R68 +100
0.5W
0.5W
MTW14P20 63v -100
1N4004 R75 R74 R78 +55 10000u 10K 10K
AP-3000.SCH_DATABASE_HISTORY BF871
BF872
MTP23P06
MTP10N15L
BDX53C
BDX54C MAC224 MJE340
MJE350 D26 100K 100K 470K T7
MODEL(S):- M1002-M1011-M1012-M1013_PCB’S Q34 C23
63v +55
MPSA42
# DATE VER# DESCRIPTION OF CHANGE RDRV
RDRV 2N5551 T8 10000u
1 JUN/23/94 PC#4529 BD651 TO BDX53C BD652 TO BDX54C Q32
2 JAN/11/95 PC#4651_M1011 DEL LD9 THRU LD14 REPLACE WITH NJM431L AND 47K & 22K BC550 R77 C24
1
1
3 JAN/31/95 PC#4650_M1002 ADD ANTI BLOW-UP CIRCUIT GDS BCE D28 470K -55 63v -55
MT1
MT2
G
G DS ECB D25
4 SEP/28/95 1.30 PC#4883_M1013 ADDED EMI AC LINE FILTER BCE Q31 R76 C18 T9 10000u
MPSA63 C17
5 AUG/12/97 1.40 PC#5444_M1013_R120->122_1/4W->1/2W BC550C MPSA92 2N5551 MPSA06 2N5401
MPSA92 8K2 10n
6 OCT/20/97 1.50 E_XFMR_1301->1300E BC560C MBS4992 MPSA42 2N5517 MPSA13 2N5551 MPSA06 D24 100N D27 C25
R66 R67
0.5W
0.5W
7 OCT/28/97 1.60 PC#5498_M1002 R55,R51_249R->220R0 R40A,R35A 470R->16K R37,R38 8K2 63v
R73 -100 10000u 10K 10K -100
8 . . . ->16K R34,R50 249R->270R C26,C27 10u->22N R52,R53 1N4004
68K T10
9 . . . 0R1->0R15 R11,R12,R14,R33,R49TO FLAMEPROOF
MODELS: AUDIOPRO-3000_AP-3000E
MT2
MT1
D21
Q19 Q13 5 WATT RESISTORS
YS#6900 YS#6900 YS#6900 R29, R29A R45 AND R45A
Q15 YS#6900
D12
. . . .
2
R56 R58 R60 R53
MR854
SHEAR
MR854
MR854
1
MR854 MR854 MR854
2 MOUNTING HARDWARE FOR Q5
SHEAR
Q18 Q20 Q14
5WATT
5WATT
5WATT
5WATT
0R15
0R1
0R1
0R1
#8871 4-40X 1/2" BOLT
YS#6900 YS#6900 YS#6900 YS6900
Q16 . . . . #3501 BELL WASHER
WC6 T-247 DEVICE
#3797 THERMO PAD
BC550
Q1 HEATSPREADER
Q28 Q22 PCB
Q26
5WATT
5WATT
5WATT
5WATT
0R1
0R1
0R1
0R15
#8701 4-40 KEPS NUT
YS#6927
BC560
. . YS#6927 Q2 TORQUE 4 INCH/LB
1
Q24 . .
YS#6927 YS#6927
100K
RV1
Q21
Q23 YS#6927 #8741 4-40X 1/2" BOLT
. . . .
YS#6927 YS#6927 Q25 YS#6927 #3501 BELL WASHER
Q6A Q6B Q5
AUTO ADJUST
Q27 #8667 SHOULDER WASHER
HOLE
NOTE #6 T-220 DEVICE
J11
5WATT R29
J10
TAB6 R31 @Q3 MTW14P20 MTW10N40E MR854 #3846 MICA
L1
D20
3
R65 R64
HEATSPREADER
R6
MAC224-4
5R6
DC_PROT
D23
TRIAC
C9
MTP10N15L
1W_FP
1W_FP
10R
33K
47R
MR854
R49
@Q1 @Q1 PCB
1R
1R
R33
MTP23P06
4uH
G S R45 G S G S
2N2
G S @Q1 G S @Q2
J18 #8701 4-40 KEPS NUT
Q12 GG D G D
@R5
5WATT
OUTPUT
Q30 SQ11
C15
OUTPUT GG
1K5
TAB7
R48 J20
TP7
680P
-
R4
R3
16V 16V
@R1
@R4 10K @R4 10K C21 WC6 R72 @R6
NO_PART @R2 68K R10 RT1
16V/1W
R32
MBS4992
16V/1W
16AWG J21
2N2
NO_PART @R1
470P
0.5W 0.5W WC7
39R
ZD2 R49B TP2 BAV21 D10
D1
C16
4 MOUNTING HARDWARE FOR TO3 OUTPU
R6
39R
R8
R7
C2
D2
J17
2WATT TP10
R5
1K2
5WATT
39R
C10
250V 3R9
1K5
470P
R68 R67 C19 7"YEL
R18
2R2
4K7
2R2
150R
15K
AP-3000
R30
J19
16AWG Q4 Q3
249R
ZD10
249R
@R4 @R4
J16
39R
R12
@R5
4148
4148
VER. 8.00 #8800 6-32 KEPS NUT
150R
J5
J6
ZD9
15K
16K
22R
10K0
4148
R28 ZD8
1N
1K
0.5W 0.5W
R37
10K0
249R
249R
36K 4K7
D9
1R
1W
1K
R35A
R13
R47
SHEAR
R44
C22 C23 C24 10V 22U R9
0.5W
C4
13K
4V7/1W
@R3
R15
R16
1R
22U 10V
0.5W
R79
R19
R42
1R
C25 TP6 TO-3 TRANSISTOR
R38
C5 C3
16K
R40
R11
R43 R14
D5
SHEAR
D3
D11
39R
68R
39R
R40A
R46
4148
D4
D7
J2
R25
TP5
TP4
TP1
Q8 13K
63V
#3815 MICA
10000U
220K
C6
10000U
4K7
470R
20V
4148
3K
10000U
J15
BC550
R78
@R3
63V
10000U
J12
C13
4148
#5900
63V
4148
470K 22N 22N
63V
22N
TP9
#5900
R21
#5900
#5900
250V
250V
MC1 2K2 16V C26 C27 HEATSPREADER
BAV21
3V
PART#
220N
220N
C1 1N5 R2
R1
330U
68K
R22
ZD7
R36
22N
C12
2U2
220R0
220K
Q33
470K
3K
18K
4K7
R51
3V
10V #8663 SPACER
1K
ZD6
470R
270R
12V
R77
12V
J7
J8
J3
10N C18
ZD5
R34 270R
Q7
2N5551
C8
2R2
2R2
MICA GREASE IS REQUIRED O
BC550
R55BC560
FUNCTION
Q10
C11 C14
100N D25
4148
100K
J4
220R0
R75 R24 330U
R70
Q32 R23
@C3 @C3 @C3 @C3
Q31
R74 100K 2N6517 16V BOTH SIDES OF THE MICA PA
ZD3
R20
D28
R35
4148
+55V GND TAB5
ZD4
Q9
J9
J22
R26
+100V D24 4004 Q34 C7
8K2
R50
4148
TAB4 #8835 BOLT
J1
TP8
R27
R41
TAB1 TAB2 TAB3 -100V R73 68K 4004
D27
-55V TO M1011 MPSA92 R76 C17 BC550 MPSA42 D26
ASSEMBLY M1002-9.00 "058.8X"057.41=EZIS KNALB INITIAL TORQUE FOR TO-3’S IS 8 INCH/LB
SHEAR PCB MECH M1002-9.00 SHEAR BLANK SIZE=14.750"X8.850" FINAL TORQUE AFTER HEATSINK HAS
VCD 00.9-2001M EDISREDLOS COOLED FROM WAVE SOLDER IS 6 INCH/LB
¢
-100
RED
YELL
BLKL
BLUE
+55
GND
-55
BLK
WHT
TO BE HAND INSERTED
1 RV2,RV4 TO BE HAND
INSERTED C3 1U 16V
GUIDE
ETCH
EY10
PRODUCTION NOTES
#XXXX
EY7
EY14
EY11
EY4
MS4
"500.
"210.
"800.
"020.
EY1
MS3
MS2
MS1
D8POS.RT.ANGLE_MOLEX
RAINPUT_BOARD
OB TUPNI PPOWER_SUPPLY
US WOP MOTTOB AMP_B
POT
AMP_A
BLUEY2
YELEY15
BLKEY12
EY9 EY8
EY5
F F F F F
WHT
RED
BLK BLUE
MW3
1 MW1
1 MW4
EY16
EY13
EY6
EY3
F
+18M
-18M
F F F F
L+M
L-M
R+M
R-M
NC
NC
WIRE
BLK
R106
R105
HS5
Q31
J1
HS6PART#
10R FUNCTION
E B
NOTE RELAY HAS 24V COIL FUNCTION
@Q6 Q36
Q37
Q30
R102
EY17
R107
BDX54C
VCD
D48 R131 E B
TJH2
@R3
PART#
ZD7
BDX53C
1N4004 1K5
BC550
A06
J28
J29
0.5W
8K2
10R
R127
2N5401
+
0.5W
PART#
8K2
AZ
1K
Q38
R103
ETUOR
@Q5
1K
LD6
20V
+ AROMAT_RELAY J4
100U
10K
63V
4U7
25V
R104
- 100U
TP5
R36 1M
C28A
LD5 C52 J6
#3700 ZD17 R129 J3 C49 R66A
120V
@ZD1 20V
10U
J7 HS1
27P C31 D23A 10R
2
PC#4529_BD651->BDX53C_BD652->BDX54C
@C2
@R4
BF871
A63
Q10
Q16A
Q19A
@Q2
330U
PC#4651_LED’S->NJM431+2_RESISTORS
R62A
Q14A/Q21A_MOVED_TO_AID_INSERTION
D10 4148
10R
J5
D21A 4148
120V
M1011A.PCB_DATABASE_HISTORY
10U
D9 R31
E
4148 220K
PART# 4148 D20A
PC#5497_R66A/B_1/8WFP->1/4WFP
C29A
FUNCTION
C42 R63A 39R 4148 D22A
470K R97
C27A
250V
VER# DESCRIPTION OF CHANGE
PC#4443_R17,R18_470R->270R
Q29
R37
B E PART#
NJM431
@R13 1K2
B
2V5
R124
PC#5353_R60A/B->2_WATT
MJE340
R26
BF872
3K 10R R59A
Q15A
PC#4533_R19_43K->45K3
P2
@Q1
C26A
16V
4U7
10V
PART# 1U C25A
10V
4U7
47K R27
BC560
RV2
100K
100K
FUNCTION
BF872 C22A 10P R60A 0.5W @R8 R49A
BLANK SIZE=16.000"X11.050"
470R
BC550
Q7
PT#4400
Q9
R19_51K->43K
22U
10V
3K D17A
10u
16V
2N5401
R51A
@Q3
@Q4
C23
MODEL(S):- AP-3400
R39 82K5
1K5
BC550
C24A
J15
33078
10V
22U
N
N
4148
U3
R22
D16A 4148
Q17A
4.51
4.52
4.52
4.53
5.00
5.10
5.11
5.12
+ R25 17K8 J13 R44 R56A 17K8
1K5 R52A
C15
RED 16V
M1011-5.12
M1011-5.12
V
V
R55A R44A
RV3 R43
R45
10K0
LD2 1K
BLK WIRE
AUG/06/93
JAN/18/94
JUN/22/94
NOV/29/94
FEB/15/95
APR/08/97
OCT/27/97
R32 4148
C6
_MW4
4148 D15A
82K5
10K0
R42 100K
82K5
100K
@R6
RV1
FEB/94
150R
0.5W
R41A
R99
100N
J19
# DATE
33078 R100 100K
J23
R41
1
D
D
NC R39A
C14
249R R11
63V
2U2
10
11
@R1 7K5 R1
1
2
3
4
5
6
7
8
9
R- 4148 D11 4148 D50 22U 16V C18A
R+
J22
249R R35 C19A 16V 22U
10K0
C28
2U2
63V
16V
"020.
R98
"800.
"210.
"500.
0.5W
150R
GUIDE
4148
C5
ETCH
L+ C18B
_MW1
1
47U
10V
C17
TP4
1K R4 R38B
7K5
1K R2 R39B 7K5
PC#4529_BD651->BDX53C_BD652->BDX54C
R13
Q14A/Q21A_MOVED_TO_AID_RAD_INSERT
R41B 7K5 D14B
PC4651_LED’S->NJM431+2_RESISTORS
4148
100N C26 D13B
R55B 4148
Q3
TP1 D15B
M1011.PCB_DATABASE_HISTORY
4148
PC#5497_R66A/B_1/8WFP->1/4WFP
10K0
4148
@Q4
2N5551
Q12B
J25
@Q3 4148
10V
22U
SOLDERSIDE M1011-5.10
Q13B
3K R6 10K0 R14 D16B
D18B C24B
P1
47P C1
4148
16V
10u
C16
ZD1
BC560
BC550
BC550
Q5
BC560
C21B
R51B
22U
10V
4V7 100K R96 R46B 4K7
SHEAR
TP3
4148
Q4
820R
Q2
@C1 Q14B
R47B 1K5
A63
@C1 C22B
R9 249R R12 D17B
+ 470R R49B
27P
C23B
C32
10P
10P
RED LD1 J26 R58B 39R
-
220K R18 10R R59B
4148 D4 R67B
B
R10 270R 10R R65B
MJE340
J14
22K @R11
BF872
+
10V
47U
Q18B
Q15B
@Q1
GRN C9 47K @R12 R68B
MODEL(S):- AP-3000
LD3 R19 @R14
68K Q20B C25B
NJM431
-
250V
220N
470R R53B
2V5
10V
E
C26B 4U7 4U7
N
N
N
N
N
N
N
C4 R17 HS3 PART#
10V 100R @R7 R64B
100N 270R PT#4790
D20B
D5 150K 100R @R7 R57B
4148 R60B @R8 2_WATT
4.53
5.00
5.10
5.12
4148
R69B
4148 D6
C43
120V
C28B
R61B
10U
V
V
V
V
V
V
V
M1011
@R11 22K
BAV21 39R
A63
2V5
4148
AP-3000 J27 D22B
@C2
JUN/22/94
NOV/29/94
FEB/15/95
OCT/27/97
B
D3 470K VER 5.12
MJE350
39R @R9
Q19B
BF871
Q16B
4148 R101
@Q2
R62B
TP6
120V
C27B
16V
10U
-1101M D21B
# DATE
4148
@C2
PART# D23B 4148
10R C29B
01.5
D
D
D
D
D
D
D
R66B
10
11
1
2
3
4
5
6
7
8
9
"500.
"800.
ETCH
"210.
GUIDE
"020.
SHEAR SHEAR
1
TJH1
AZ HOLE
R4
1R
100N C6
100N C21
4
5
C4 100P
U1
17K8
R11
10K0 R2
R12 5K6 @R1 17K8 R3
PT#3660
33078
R6
A_BAL_INPUT
@U1
R13 7K5 10K0
470P
R9 C3 C2
C5 68N 10K0 100P 470P C1
R7 1K R1
R10 17K8 47N @R1 17K8 R5
C8 1K
470N C7
2101M
JB2
4M7
TP1
J3
J4
00.2
UNBAL_IN_A
J1
J2
J7
J8
R14
J5
J6
98’TPES
PCB MECH
ASSEMBLY
BREAK
BEFORE
00.2
C10
MAKE!!!!
SWITCH/S
C23
ARE #3436
LINEWIDTH GAUGE
2101MS2
82K5
R17
C9
16AWG
M1012-2.00
SIG_R
BLK 13"
BUT1
150N
REF_R
J10
5532 R15
U3
+18V 17K8
BASS_BOOST
J19
#3436
GND
FUNCTION
82K5 150N
MC1GRN
C19
GND R35
WC2 WC1J9
16AWG
17K8
S1
R34 470R
-18V
BUT2
GREY_BUTTON
C24 C20
DLOS
J16
J15
M1012 R32
J13
J17
J14
J18
4M7
TP2
M1012-2.10 BLANK SIZE=15.700"X10.000"
2101M
M1012
AP-3000
JB3
470N R23
00.2-2101M EDISREAP-3000
VER.
0 2.12.10 C18 C17
UNBAL_IN_B
1K
GREY_BUTTON "000.01X"007.51=EZIS KNALB
4
5
1K
R20
R27
C15 68N 10K0 100P 470P C11
C13
470P
R31 7K5 10K0
R21
C12
TJH2
R29
U2
L T-SEN
R T-SEN
"020.
GUIDE
"210.
"210.
ETCH
"800.
ETCH
"800. "500.
"500.
X-F,BLACK
KILL
#3743
RMS
+18
DUMMY
DUMMY
EY4
#6477
100K
X-F,BLACK
RV6
EY3 M1013.PCB_DATABASE_HISTORY
10.5" 8_1/2"BLK_DBL/INS
T-BRK
#3743
MODEL(S):- AP-3000
WC11
M1013 TJH2 1
# DATE
JUN/23/94
VER# DESCRIPTION OF CHANGE
2.21 PC#4529 R115,R116 22K TO 27K -
MC1
R109
FUNCTION 47K 2 . . . - ZD13 20V TO 33V
C54
RV5
250V
22N
100K R108 22K 4148 3 SEP/20/94 2.21 PC#4576 WC11 WIRE DBL INSULATED
4 NOV/24/95 2.30 PC#49** ADD EXTRA EYELETS FOR
EY11
#6477 D46
LEADS UP
R110 12K1 @Q1 5 D V N EURO XFMR 245/230V
KBPC3506-W
TP9 6 D V N
GREY
Q32
#3822
D37 4148
@R1 7 D V N
L1
EY2
10 D V N
C53
R112 68K
250V
Q33
WC10 4N7
11 D V N
250V
TP7
22N
12 D V N
18AWG
4V7 ZD10
R113 68K 13 D V N
GRN
4148 D40 14 D V N
ZD11 4V7
WHITE
@R2
4148 D48 15 D V N
R115 15K
2R2_1/2W R120 16 D V N
LAY DOWN
D47 4148
WC3
2R2_1/2W R122 17 D V N
EY12 ZD15 33V 18 D V N
RED
11" 11" 11" 11"
@C1 63V
R116 @R2
15K TP8 19 D V N
20 D V N
"005.6X"006.21=EZIS KNALB
WC8
C45
J22
J21
R123
C44
LAY DOWN
470U
63V
# DATE VER# DESCRIPTION OF CHANGE
WC1
03.2 -3101M
J20 EY9 4V7 ZD14
EY5
BLU
BLU
470U 20V ZD13 1 MAY/26/94 2.20 PC#4609 BD651 TO BDX53C
YELLOW
YELLOW
J23 C51
LAY DOWN
3 NOV/24/95 2.30 PC#49** ADD EXTRA EYELETS FOR
EY6
5 D V N
BLK
@C1 63V
LAY DOWN
WC4 WC6
J3
6 D V N
RED RED
J2
J1
ZD12
33V
470U 7 D V N
LEADS UP 8 D V N
WHT
9 D V N
#3743 12" 12"
C46
J24
FAN_CTRL 10 D V N
LAY DOWN
E B Q35
D43 1N4004 BDX53C 11 D V N
C47
D44 1N4004 12 D V N
WC7
EY7
13 D V N
BLU
D45 1N4004
470U
16 D V N
17 D V N
EY13
18 D V N
AP-3000
TJH1
19 D V N
FAN- FAN- 20 D V N
ASSEMBLY M1013-2.30 "500.
"800.
PCB MECH M1013-2.30 ETCH
"210.
GUIDE
"020.
03.2-3101M EDISREDLOS