IRCX HDPE PLANT

MITSUI ENGINEERING & MEHR

SHIPBUILDING CO., LTD. Petrochemical Company
Doc No. 20-0-SPC-PI-611
Contractor Job No. HC3710 Specification for Flexible Joints - Nonmetal Rev. No. 0
Contractor Doc. No. 036AS5201 Sheet No. 11 / 17
1 GENERAL
2 Item No. 20-FJ-4001 20-FJ-4003 20-FJ-4004
3 Service, Line No. or Equipment No. 20-M-401 20-M-402 20-TK-403
4 Number Required 1 1 1
5 Manufacturer * * *
6 Model No. * * *
7 Piping Class 1S1 1S1 1S1
8 Ref. P&ID No. 402 405 407
9
10
11 DESIGN DATA
12 Design Type Fabric w/Internal Sleeve Fabric w/Internal Sleeve Fabric w/Internal Sleeve
13 Connections Size, Inch 16 16 12
14 Rating ASME Class 150 ASME Class 150 ASME Class 150
15 Type Raised Face Raised Face Raised Face
16 Design Pressure barG -0.004 & 0.5 -0.004 & 0.5 0.05
17 Design Temperature °C 120 120 85
18 Movement Axial +5 mm, -15 mm +5 mm, -15 mm +5 mm, -5 mm
19 Lateral 10 mm 10 mm 5 mm
20 Angular Rotation - - -
21 Vibration Amplitude - - -
22 Frequency - - -
23 Position at Installation Horizontal Horizontal Vertical
24 Set Length 400 mm 400 mm 500 mm
25
26
27 SERVICE CONDITIONS
28 Fluid Name Nitrogen for Pneumatic Conveyor Nitrogen for Pneumatic Conveyor Solid Stabilizer
29 State Vapor Vapor Powder
30 Operating Pressure barG 0.1 0.1 0.0
31 Operating Temperature °C 100 80~90 AMB (33)
32
33
34
35
36 MATERIAL
37 Flange 304SS 304SS 304SS
38 Bellows- Inner Material CSM(Hypalon) or Eqv. CSM(Hypalon) or Eqv. CSM(Hypalon) or Eqv.
39 Bellows- Outer Material CR coated Cloth or Eqv. CR coated Cloth or Eqv. CR coated Cloth or Eqv.
40 Sleeve 304SS 304SS 304SS
41 Earth Lug for Sleeve - - 304SS
42
43
44 OTHER REQUIREMENTS
45 Hydro. Test Pressure barG - - -
46 Pneum. Test Pressure barG 0.6 0.6 0.1
47
48
49
50 REMARKS 1. Indicate items to be filled in by manufacturer with an asterisk(*)
51 2. The detail materials of synthetic rubbers are as follows.
52 CSM(Hypalon) : Chlorosulfonated Polyethylene Rubber
53 CR : Chloroprene Rubber
54
55
56
57
58
59
60

E:\20\DTL\DOC\PI\SPC\20-0-SPC-PI-611_0.xls
 IRCX HDPE PLANT
MITSUI ENGINEERING & MEHR
SHIPBUILDING CO., LTD. Petrochemical Company
Doc No. 20-0-SPC-PI-611
Contractor Job No. HC3710 Specification for Flexible Joints - Nonmetal Rev. No. 0
Contractor Doc. No. 036AS5201 Sheet No. 12 / 17
1 GENERAL
2 Item No. 20-FJ-4005 20-FJ-4007 20-FJ-4008
3 Service, Line No. or Equipment No. 20-TK-403 20-TK-462 20-Z-444
4 Number Required 1 1 1
5 Manufacturer * * *
6 Model No. * * *
7 Piping Class 1S1 1S1 1S1
8 Ref. P&ID No. 407 406 406
9
10
11 DESIGN DATA
12 Design Type Fabric Fabric w/Internal Sleeve Fabric w/Internal Sleeve
13 Connections Size, Inch 4 8 8
14 Rating ASME Class 150 ASME Class 150 ASME Class 150
15 Type Raised Face Raised Face Raised Face
16 Design Pressure barG 0.05 0.05 0.05
17 Design Temperature °C 85 85 85
18 Movement Axial +5 mm, -5 mm +5 mm, -5 mm +5 mm, -5 mm
19 Lateral 5 mm 5 mm 5 mm
20 Angular Rotation - - -
21 Vibration Amplitude - - -
22 Frequency - - -
23 Position at Installation Vertical Vertical Vertical
24 Set Length 200 mm 355 mm 350 mm
25
26
27 SERVICE CONDITIONS
28 Fluid Name Vent Gas Polyethlene Pellet Polyethlene Pellet
29 State Vapor Pellet Pellet
30 Operating Pressure barG 0.0 0.02 0.02
31 Operating Temperature °C AMB (33) 60 60
32
33
34
35
36 MATERIAL
37 Flange 304SS 304SS 304SS
38 Bellows- Inner Material CSM(Hypalon) or Eqv. CSM(Hypalon) or Eqv. CSM(Hypalon) or Eqv.
39 Bellows- Outer Material CR coated Cloth or Eqv. CR coated Cloth or Eqv. CR coated Cloth or Eqv.
40 Sleeve - 304SS 304SS
41 Earth Lug for Sleeve - 304SS 304SS
42
43
44 OTHER REQUIREMENTS
45 Hydro. Test Pressure barG - - -
46 Pneum. Test Pressure barG 0.1 0.1 0.1
47
48
49
50 REMARKS 1. Indicate items to be filled in by manufacturer with an asterisk(*)
51 2. The detail materials of synthetic rubbers are as follows.
52 CSM(Hypalon) : Chlorosulfonated Polyethylene Rubber
53 CR : Chloroprene Rubber
54
55
56
57
58
59
60

E:\20\DTL\DOC\PI\SPC\20-0-SPC-PI-611_0.xls
 IRCX HDPE PLANT
MITSUI ENGINEERING & MEHR
SHIPBUILDING CO., LTD. Petrochemical Company
Doc No. 20-0-SPC-PI-611
Contractor Job No. HC3710 Specification for Flexible Joints - Nonmetal Rev. No. 0
Contractor Doc. No. 036AS5201 Sheet No. 13 / 17
1 GENERAL
2 Item No. 20-FJ-4055 20-FJ-4056 20-FJ-4057
3 Service, Line No. or Equipment No. 20-TK-403 20-TK-453 20-TK-461
4 Number Required 1 1 1
5 Manufacturer * * *
6 Model No. * * *
7 Piping Class 1S1 1S1 1S1
8 Ref. P&ID No. 407 421 421
9
10
11 DESIGN DATA
12 Design Type Fabric w/Internal Sleeve Fabric Fabric
13 Connections Size, Inch 8 4 4
14 Rating ASME Class 150 ASME Class 150 ASME Class 150
15 Type Raised Face Raised Face Raised Face
16 Design Pressure barG 0.05 0.05 0.05
17 Design Temperature °C 85 85 85
18 Movement Axial +5 mm, -5 mm +5 mm, -5 mm +5 mm, -5 mm
19 Lateral 5 mm 5 mm 5 mm
20 Angular Rotation - - -
21 Vibration Amplitude - - -
22 Frequency - - -
23 Position at Installation Vertical Vertical Vertical
24 Set Length 350 mm 200 mm 200 mm
25
26
27 SERVICE CONDITIONS
28 Fluid Name Solid Stabilizer Vent Gas Vent Gas
29 State Powder Vapor Vapor
30 Operating Pressure barG 0.0 0.02 0.02
31 Operating Temperature °C AMB (33) 60 60
32
33
34
35
36 MATERIAL
37 Flange 304SS 304SS 304SS
38 Bellows- Inner Material CSM(Hypalon) or Eqv. CSM(Hypalon) or Eqv. CSM(Hypalon) or Eqv.
39 Bellows- Outer Material CR coated Cloth or Eqv. CR coated Cloth or Eqv. CR coated Cloth or Eqv.
40 Sleeve 304SS - -
41 Earth Lug for Sleeve 304SS - -
42
43
44 OTHER REQUIREMENTS
45 Hydro. Test Pressure barG - - -
46 Pneum. Test Pressure barG 0.1 0.1 0.1
47
48
49
50 REMARKS 1. Indicate items to be filled in by manufacturer with an asterisk(*)
51 2. The detail materials of synthetic rubbers are as follows.
52 CSM(Hypalon) : Chlorosulfonated Polyethylene Rubber
53 CR : Chloroprene Rubber
54
55
56
57
58
59
60

E:\20\DTL\DOC\PI\SPC\20-0-SPC-PI-611_0.xls
 IRCX HDPE PLANT
MITSUI ENGINEERING & MEHR
SHIPBUILDING CO., LTD. Petrochemical Company
Doc No. 20-0-SPC-PI-611
Contractor Job No. HC3710 Specification for Flexible Joints - Nonmetal Rev. No. 0
Contractor Doc. No. 036AS5201 Sheet No. 14 / 17
1 GENERAL
2 Item No. 20-FJ-4059 20-FJ-4061 20-FJ-4063
3 Service, Line No. or Equipment No. 20-TK-461 20-TK-453 20-TK-453
4 Number Required 1 1 1
5 Manufacturer * * *
6 Model No. * * *
7 Piping Class 1S1 1P1 1P1
8 Ref. P&ID No. 421 421 421
9
10
11 DESIGN DATA
12 Design Type Fabric Fabric Fabric
13 Connections Size, Inch 2 20 20
14 Rating ASME Class 150 ASME Class 150 ASME Class 150
15 Type Raised Face Raised Face Raised Face
16 Design Pressure barG 0.05 0.05 0.05
17 Design Temperature °C 85 85 85
18 Movement Axial +5 mm, -5 mm +5 mm, -10 mm +5 mm, -10 mm
19 Lateral 5 mm 5 mm 5 mm
20 Angular Rotation - - -
21 Vibration Amplitude - - -
22 Frequency - - -
23 Position at Installation Vertical Vertical Horizontal
24 Set Length 200 mm 500 mm 500 mm
25
26
27 SERVICE CONDITIONS
28 Fluid Name Vent Gas Vent Gas Vent Gas
29 State Vapor Vapor Vapor
30 Operating Pressure barG 0.02 0.02 0.02
31 Operating Temperature °C 60 60 60
32
33
34
35
36 MATERIAL
37 Flange 304SS 304SS 304SS
38 Bellows- Inner Material CSM(Hypalon) or Eqv. CSM(Hypalon) or Eqv. CSM(Hypalon) or Eqv.
39 Bellows- Outer Material CR coated Cloth or Eqv. CR coated Cloth or Eqv. CR coated Cloth or Eqv.
40 Sleeve - - -
41 Earth Lug for Sleeve - - -
42
43
44 OTHER REQUIREMENTS
45 Hydro. Test Pressure barG - - -
46 Pneum. Test Pressure barG 0.1 0.1 0.1
47
48
49
50 REMARKS 1. Indicate items to be filled in by manufacturer with an asterisk(*)
51 2. The detail materials of synthetic rubbers are as follows.
52 CSM(Hypalon) : Chlorosulfonated Polyethylene Rubber
53 CR : Chloroprene Rubber
54
55
56
57
58
59
60

E:\20\DTL\DOC\PI\SPC\20-0-SPC-PI-611_0.xls
 IRCX HDPE PLANT
MITSUI ENGINEERING & MEHR
SHIPBUILDING CO., LTD. Petrochemical Company
Doc No. 20-0-SPC-PI-611
Contractor Job No. HC3710 Specification for Flexible Joints - Nonmetal Rev. No. 0
Contractor Doc. No. 036AS5201 Sheet No. 15 / 17
1 GENERAL
2 Item No. 20-FJ-4064 20-FJ-5001 20-FJ-5002
3 Service, Line No. or Equipment No. 20-TK-461 20-TK-571 20-TK-571
4 Number Required 1 1 1
5 Manufacturer * * *
6 Model No. * * *
7 Piping Class 1P1 1S1 1S1
8 Ref. P&ID No. 421 501 501
9
10
11 DESIGN DATA
12 Design Type Fabric Fabric w/Internal Sleeve Fabric w/Internal Sleeve
13 Connections Size, Inch 20 24 16
14 Rating ASME Class 150 ASME Class 150 ASME Class 150
15 Type Raised Face Raised Face Raised Face
16 Design Pressure barG 0.05 0.05 0.05
17 Design Temperature °C 85 85 85
18 Movement Axial +5 mm, -10 mm +5 mm, -5 mm +5 mm, -5 mm
19 Lateral 5 mm 5 mm 5 mm
20 Angular Rotation - - -
21 Vibration Amplitude - - -
22 Frequency - - -
23 Position at Installation Horizontal Vertical Vertical
24 Set Length 500 mm 330 mm 350 mm
25
26
27 SERVICE CONDITIONS
28 Fluid Name Vent Gas Polyethlene Pellet Polyethlene Pellet
29 State Vapor Pellet Pellet
30 Operating Pressure barG 0.02 0.02 ATM
31 Operating Temperature °C 60 60 60
32
33
34
35
36 MATERIAL
37 Flange 304SS 304SS 304SS
38 Bellows- Inner Material CSM(Hypalon) or Eqv. CSM(Hypalon) or Eqv. CSM(Hypalon) or Eqv.
39 Bellows- Outer Material CR coated Cloth or Eqv. CR coated Cloth or Eqv. CR coated Cloth or Eqv.
40 Sleeve - 304SS 304SS
41 Earth Lug for Sleeve - 304SS 304SS
42
43
44 OTHER REQUIREMENTS
45 Hydro. Test Pressure barG - - -
46 Pneum. Test Pressure barG 0.1 0.1 0.1
47
48
49
50 REMARKS 1. Indicate items to be filled in by manufacturer with an asterisk(*)
51 2. The detail materials of synthetic rubbers are as follows.
52 CSM(Hypalon) : Chlorosulfonated Polyethylene Rubber
53 CR : Chloroprene Rubber
54
55
56
57
58
59
60

E:\20\DTL\DOC\PI\SPC\20-0-SPC-PI-611_0.xls
 IRCX HDPE PLANT
MITSUI ENGINEERING & MEHR
SHIPBUILDING CO., LTD. Petrochemical Company
Doc No. 20-0-SPC-PI-611
Contractor Job No. HC3710 Specification for Flexible Joints - Nonmetal Rev. No. 0
Contractor Doc. No. 036AS5201 Sheet No. 16 / 17
1 GENERAL
2 Item No. 20-FJ-5003 20-FJ-5005 20-FJ-8033
3 Service, Line No. or Equipment No. 20-TK-571 20-TK-571 20-TK-951
4 Number Required 1 1 1
5 Manufacturer * * *
6 Model No. * * *
7 Piping Class 1S1 1S1 1P1D
8 Ref. P&ID No. 501 501 831
9
10
11 DESIGN DATA
12 Design Type Fabric w/Internal Sleeve Fabric w/Internal Sleeve Rubber
13 Connections Size, Inch 8 8 40
14 Rating ASME Class 150 ASME Class 150 ASME Class 150
15 Type Raised Face Raised Face Raised Face
16 Design Pressure barG 0.05 0.05 8.0
17 Design Temperature °C 85 85 85 (*3)
18 Movement Axial +5 mm, -5 mm +5 mm, -5 mm +10 mm, -10 mm
19 Lateral 5 mm 5 mm 25 mm
20 Angular Rotation - - -
21 Vibration Amplitude - - -
22 Frequency - - -
23 Position at Installation Lateral Lateral Horizontal
24 Set Length 350 mm 350 mm 350 mm
25
26
27 SERVICE CONDITIONS
28 Fluid Name Polyethlene Pellet Polyethlene Pellet Cooling Water Return
29 State Pellet Pellet Liquid
30 Operating Pressure barG ATM ATM 2.0
31 Operating Temperature °C 60 60 48
32
33
34
35
36 MATERIAL
37 Flange 304SS 304SS A105
38 Bellows- Inner Material CSM(Hypalon) or Eqv. CSM(Hypalon) or Eqv. Synthetic Rubber
39 Bellows- Outer Material CR coated Cloth or Eqv. CR coated Cloth or Eqv. Synthetic Rubber
40 Sleeve 304SS 304SS -
41 Earth Lug for Sleeve 304SS 304SS -
42
43
44 OTHER REQUIREMENTS
45 Hydro. Test Pressure barG - - 12.0
46 Pneum. Test Pressure barG 0.1 0.1 -
47
48
49
50 REMARKS 1. Indicate items to be filled in by manufacturer with an asterisk(*)
51 2. The detail materials of synthetic rubbers are as follows.
52 CSM(Hypalon) : Chlorosulfonated Polyethylene Rubber
53 CR : Chloroprene Rubber
54 3. These items are supplied with sunshade as design temperature 80°C by vendor deviation .
55
56
57
58
59
60

E:\20\DTL\DOC\PI\SPC\20-0-SPC-PI-611_0.xls
 IRCX HDPE PLANT
MITSUI ENGINEERING & MEHR
SHIPBUILDING CO., LTD. Petrochemical Company
Doc No. 20-0-SPC-PI-611
Contractor Job No. HC3710 Specification for Flexible Joints - Nonmetal Rev. No. 0
Contractor Doc. No. 036AS5201 Sheet No. 17 / 17
1 GENERAL
2 Item No. 20-FJ-8034
3 Service, Line No. or Equipment No. 20-TK-951
4 Number Required 1
5 Manufacturer *
6 Model No. *
7 Piping Class 1P1D
8 Ref. P&ID No. 831
9
10
11 DESIGN DATA
12 Design Type Rubber
13 Connections Size, Inch 48
14 Rating ASME Class 150
15 Type Raised Face
16 Design Pressure barG 1.0
17 Design Temperature °C 85 (*3)
18 Movement Axial +10 mm, -10 mm
19 Lateral 25 mm
20 Angular Rotation -
21 Vibration Amplitude -
22 Frequency -
23 Position at Installation Horizontal
24 Set Length 350 mm
25
26
27 SERVICE CONDITIONS
28 Fluid Name Cooling Water Return
29 State Liquid
30 Operating Pressure barG 0.0
31 Operating Temperature °C 48
32
33
34
35
36 MATERIAL
37 Flange A105
38 Bellows- Inner Material Synthetic Rubber
39 Bellows- Outer Material Synthetic Rubber
40 Sleeve -
41 Earth Lug for Sleeve -
42
43
44 OTHER REQUIREMENTS
45 Hydro. Test Pressure barG 1.5
46 Pneum. Test Pressure barG -
47
48
49
50 REMARKS 1. Indicate items to be filled in by manufacturer with an asterisk(*)
51 2. The detail materials of synthetic rubbers are as follows.
52 CSM(Hypalon) : Chlorosulfonated Polyethylene Rubber
53 CR : Chloroprene Rubber
54 3. These items are supplied with sunshade as design temperature 80°C by vendor deviation .
55
56
57
58
59
60

E:\20\DTL\DOC\PI\SPC\20-0-SPC-PI-611_0.xls