Professional Documents
Culture Documents
I, Kavya R, hereby declare that the organisation report with reference to “Federal
Mogul Geotze Yelahanka” prepared by me under the guidance of Dr. Renuka Devi,
associate professor of M.B.A Department, Acharya Institute of Technology and
external guidance by Mr. Nagaraj Hatti, Asst. HR Manager. I also declare that
organisation is towards the partial fulfilment of the university regulations for the
award of degree of Master of Business Administration by Visvesvaraya
Technological University, Belagavi. I have undergone an organisation study for a
period of four weeks.
I would like to thank my people who have helped and supported me while doing my
There is not enough word to offer vote of thanks to Dr. M.M.Bagali, Head of the
Department of MBA, AIT Bengaluru for his help in initiating the project report in
advance for the regular motivation, my guides Nagaraj Hatti, Asst. HR manager at
Federal Mogul and Dr. Renuka Devi Associate Professor of MBA Department, AIT
Bengaluru for their admirable help, suggestions and opinions on the contribution during
Thanks a lot appreciation to helping nature of employees at Federal Mogul for their
supports.
2 Organization profile
2.6 Achievements/awards 21
3 McKinsey 7S Framework
4 SWOT Analysis
5 Financial Information
6 Learning Experience
6.2 Suggestions 40
6.4 Annexure 42
LIST OF CHARTS
CHAPTER 1
An intern is usually university students or university graduates who select the company for the
study purpose and hand-on-experience from conducting a project work in the organization as a
part of curriculum
Why an Internship is done?
An internship is a great opportunity for the students to gain not only work experience but also
helps to develop their career through getting work experience in a particular field.
Firstly, Chennai is the southernmost and largest with 35% of revenue share, secondly near
Mumbai, Maharashtra along the Chakan corridor near Pune is the western cluster with a 33%
of share in the market. Third is northern cluster is around the national capital region and
contributes 32% of revenue.
CHAPTER 2
COMPANY PROFILE:
FEDERAL MOGUL GOETZE (INDIA) Limited is the largest manufacture of Pistons and
Piston Rings, globally and has much cutting-edge technology in the field of Piston Ring.
The company has number of plants, marketing offices spread all over the Country. The
production plant is set up at Faridabad, Bengaluru and Surajpur.
The Production of M/S ESCORTS are Tractors, Motor Cycle, Earth moving equipment,
Telecommunication system, Shock absorber, Railway equipment, Automobile parts and
Electrical equipment
Mr.Yudi Nanda and Mr. H.P. Nanda founded the Escort Group. The Company had setup its
first unit at Patiala and Started Commercial Production in 1957. The Company started
Manufacturing Unit at Bengaluru in 1977. Mr. M.R Swami, a close Associate of Nanda
hailing from T.Narsipura Hassan District was able Convince the Government of Karnataka to
set up the Plant at Yelahanka, Bengaluru. The Plant has coverage of 60 acres of Land.
ORGANIZATION STUDY
2.1 BACKGROUND:
In the year 1994 Sri Hariprasad Nanda and his brother Sri Yudi Nanda started ‘ESCORTS’ at
Lahore. During 1947 Nanda’s along with their family stirred to India and established
Agriculture equipment’s later they converted this business into automobile products.
In the year 1954 Escorts collaborate with Goetze-Wereke of German manufactures of piston
rings and liners. In the earlier days the piston was imported from other countries. Then the
first piston industry came into existence was in Chennai as a ‘India Piston Limited’. Then
Escorts 2006 majority stake holding acquit ion by Federal Mogul Corporation.
Federal Mogul Power-train is a manufacturer of the auto components. The company involved
in the manufacture, supplier and distribution of automotive components used in two or three
or four-wheeler automobiles. They produce piston, piston rings cylinder liners, light metal
casting and sintered metal products in wide range. They produce 7.1million per annum to
27million per annum. Company is good in fast commitment, enthusiasm and excellence in our
World class team strive to deliver flawless execution daily to achieve leadership in the
markets in which they complete. The Federal Mogul drives profitable growth through their
leading technology and innovation, quality excellence in products and services.
The Bengaluru production plant is located in Yelahanka involved producing a wide range of
piston, piston rings and pins. This plant is connected by air, rail and road routes to all India.
acquired Goetze Internationally has indirectly got a 26% stake in GIL which was hold by
Goetze in GIL. Goetze India has business interest in auto accessories, solvent extraction and
leather garments.
As a part of restructuring it has exited from the Leather Garment Business and is planning to
exit from the solvent extraction business as this plant was shut down throughout the year
2000-2001 due to poor Industrial Conditions.
The Company Manufactures Automobile accessories namely Piston rings, Pistons, Cylinder
liners, light alloy cylinders, piston castings and groove insert sleeves.
And in year 2001 the company merged the Federal Mogul Sintered Products Ltd (FMSPL),
which manufactures sintered metal parts using powder metal Technology under world
renowned 'BRICO' brand, with the Company due to Business Synergies.
1958 A Patiala
Piston production s escorts
(Automotive Division)
(Collaboration: Mahle)
Patiala
1968 Pins / ring carrier production started
Bengaluru
1977 Piston / ring production started
Patiala
1985 Light alloy products
Bengaluru
1989 Auto thermic pistons production
Patiala
Moly coated / IKA / chrome oil
1990 rings
1996 Escorts (Automotive Division) hived off into joint venture with M/S Mahle,
Germany
With more than 37,000 employees worldwide, 100 manufacturing facilities and 14 technical
research and development centres located in 21 countries across the globe, they are the heart
of powertrains, big and small.
▪ MISION
The Company as Committed to Increase Share Holder value by aggressively pursuing
Growth and Profit opportunities by providing Innovative, divers and high Performance
products and solutions to meet their Customer’s need.
They will Support their Products with all technical expertise at the Customer end.
They shall provide their work force with an environment that develops steam work
continuous learning and Improvement that rewards good performs.
▪ VISION
To be Global player in the field of Piston, Ring and Sintered parts.Identify best
Practice to move towards manufacturing excellence of the Company. “Federal –
Mogul’s World-Wide Leadership team is focused on leveraging the most advanced
ORGANIZATION STUDY
technologies and innovations in it’s never- ending drive to achieve best-in-class results
and exceed Customers expectations”
▪ QUALITY POLICY
Federal-Mogul Power train is committed to providing Products and Services that meet
or exceed our Customer’s requirements by maintaining a Management system
Complaint with ISO/TS16949, ISO9001, or AS/EN/JSIQ9100.
We accomplish this by fostering Commitments, training and Excellence in our people
and continual Improvement in our Product and Process.
1. Pistons
2. Piston Rings
3. Pins
4. Circlips out sourcing (they put all together and supply as Piston Assembly)
1. Piston
A Piston is a Component of Reciprocating Engines, reciprocating pumps, Gas
Compressors and pneumatic Cylinders, among other similar mechanisms. It is the
moving Component that is contained by a Cylinder and is made Gas-Tight by Piston
Rings.
Function
The main function of Piston is to transfer the energy developed in engine to Connecting rod
which causes the motion.
Features
▪ Autothermic
▪ Ring Carrier
▪ Double CI Grooves
▪ Forged
▪ Articulated
▪ Steel cap Pistons
▪ Pistons with cooling coil
▪ Thin-walled pistons for cars
▪ Thin-Grooved pistons
Used in
▪ Bi-wheelers
▪ Cars
▪ SUV’s
▪ Tractors
▪ Light and Heavy Commercial vehicles
▪ Heavy output locomotive diesel engines
Raw materials
Piston is made up of Aluminium, Silicon, Magnesium, Nickel etc.
Piston Machine Plant has 18 manufacturing lines. In each line 12 to 20 machines. Each line
produces different Piston.
In every machine there will be 2 displays
1. SOP (Standard Operating Procedure)
2. Control Plan
ORGANIZATION STUDY
PROCESS:
Melting
↓
Pouring
↓
Casting
↓
Fitting
↓
Inspection
● Sort
● Standardize
● Shine
● Sustain
● Setting orders
FOR SAFETY
2 . PISTON RINGS
Piston Ring is a split ring that fits into a groove on the outer diameter of a Piston in a
reciprocating engine such as an Internal Combustion engine or steam engine. Production
Capacity is 55 million rings per annum.
Production range 30mm to 300mm Diameter.
Function
1. It Improves heat transfer from Piston to Cylinder
2. Sealing the Combustion chamber so that there is minimum loss of gasses to the
Crank case.
3. It maintains the proper Quantity of oil between Piston and the Cylinder wall.
ORGANIZATION STUDY
Features
● Thin rings made from SG iron
● Asymmetric profile rings
● Specially honed chrome rings
● Lower sharp edge rings
● Reverse torsion rings
● Conformable chrome oil rings
● Keystone
● Napier
● Nit riding
● Drilled hole oil ring
● Interrupted cut
● Narrow land
Used in
➢ Bi-wheelers
➢ Tractors
➢ Commercial vehicles
➢ Locomotive engines
➢ Industrial
➢ Stationary engine
➢ Passenger car and SUV’s
Raw material
● Cast iron
● Cast iron alloyed for piston rings
● Nodular cast iron alloyed for piston rings
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Process
Casting blank
↓
Cleaned and grounded
↓
Facing
↓
Rough and finish boring
↓
Axially turning
↓
Gap cutting
↓
Packaging
3. PINS
In internal combustion engines, the gudgeon pin is that which connects the piston to the
connecting rod and provides a bearing for the connecting rod to the pivot as it moves thereby
allowing the combustion force to be transferred to the crankshaft.
Raw materials
The raw material is procured in the form of Solid Bright Bars and Seamless Steel Tubes of
various diameters depending upon the requirement of the size of the pin
Gudgeon pin are produced out of alloy steel material generally chromium and nickel.
ORGANIZATION STUDY
Process
It includes two processes
1. Soft machining: Soft machining is a process before the heat treatment.
2. Finish machining: Finish machining is a process after the heat treatment.
The Soft machining processes include cutting of bars/tubes, OD rough grinding, drilling,
length facing and inside chamfering. After these processes are completed the pins are
subjected to heat treatment to attain the desirable hardness.
The finish machining processes include finish length grinding, OD grinding (three passes) and
super finishing. Smaller diameter pins are produced out of seamless tube material and not
passed through a drilling process.
The pins are then put through the machining process and then sent for final inspection, where
they are subjected to dimensional and ultrasonic checking. After inspection, the pins are sent
to the shipping department for delivery to the customer.
ORGANIZATION STUDY
Director
Janice Ruskey Maiden
K C Sundareshan Pillai Ind. Non-Executive Director
K N Subramanian Chairman & Director
Khalid Iqbal Khan Co. Secretary & Compl. Officer
Khalid Iqbal Khan Secretary
Whole Time Director - Legal & Co.
Khalid Iqbal Khan Secretary
Another important factor is Research and development which helps to Innovate and
meet
the Competition in the Market.
ORGANIZATION STUDY
Director
Human
Piston Piston Rings FMTPR Finance Resource Purchase
Piston Ring
Foundry Foundry Costing Time Office Piston
Foundry
Business HR
Health Centre
Security
ORGANIZATION STUDY
CHAPTER 3
OBJECTIVES
● Improve the performance of a company
● Examine the likely effects of future changes within a company
● Align departments and processes during a merger or acquisition
● Determine how best to implement a proposed strategy
Hard Elements
● Strategy - Purpose of the business and the way the organization seeks to enhance its
competitive advantage.
● Structure - Division of activities; integration and coordination mechanisms.
● Systems - Formal procedures for measurement, reward and resource allocation.
Soft Elements
● Shared Values
● Skills - The organization's core competencies and distinctive capabilities.
● Staff - Organization's human resources, demographic, educational and attitudinal
characteristics.
● Style - Typical behaviour patterns of key groups, such as managers, and other
professionals.
ORGANIZATION STUDY
1. STRATEGY
The planned devised to maintain and build competitive advantage over the competition.
Strategies are long-term objectives of the organization. SWOT analysis helps the strategies to
survive into external environment.
2. STRUCTURE
Organizational structure refers to the formal relationships among various positions and
activities performed in the organization. Organizational structure involves
arrangements about reporting relationships, line of communication, rules and
procedures which exist to guide the various activities performed by various
hierarchical position in the organizational structure.
ORGANIZATION STUDY
Rajesh
Sinha
3. SYSTEMS
It refers to all rules, regulations, procedures that complement the organization structure. It
includes production, planning and control system, cost accounting procedures, capital
budgeting system, recruitment, training and development system, performance evaluation
system.
▪ Internal control and risk management system in relation to the company financial
reporting process.
▪ Automated systems for manufacturing
▪ Waste disposal system.
▪ Recruitment system is done every 3 months for the IT students.
4. STYLE
Style is one of the tools which top managers can use to bring about organizational changes. It
is the pattern of management team over a period of time.
▪ Management is the central power sources that make the decision under the guidelines
issued by the head office.
▪ Head of each department constitute the management committee headed by the dir
ORGANIZATION STUDY
▪ The committee formulates strategic plans and policies to take the business forward and
review implementation of the company’s annual plan.
▪ Participative leadership in some regards
▪ Employees have the freedom to train themselves through learning courses.
5. STAFF
Staffing is the process of acquiring human resource for the organization and assuring that they
have the potential to contribute to the achievements of the organizational goals thus: staffing
is selection, placement, training & development of appropriate and qualified employees.
6. SKILLS
Skills are the most important attributes or capabilities of an organization. The company’s
structure, strategy, systems, style, staff and skills all stem from why the organization was
ORGANIZATION STUDY
originally created and what it stands for. The original vision of the company was formed from
the values of the creators. As the values change, so do all the other elements.
7. SHARED VALUES
Shared value of the organization can be characterized as the whole of the norms, views and
culture shared by the people working in the organization. The values are the things that you
would save even if they were demonstrably not profitable.
Threat of New Entry. Your position can be affected by people's ability to enter your market.
So, think about how easily this could be done. How easy is it to get a foothold in your industry
or market? How much would it cost, and how tightly is your sector regulated?
If it takes little money and effort to enter your market and compete effectively, or if you have
little protection for your key technologies, then rivals can quickly enter your market and
weaken your position. If you have strong and durable barriers to entry, then you can preserve
a favourable position and take fair advantage of it.
ORGANIZATION STUDY
CHAPTER 4
SWOT ANALYSIS
The SWOT Analysis is a strategic planning method that is used to evaluate the Strength,
Weakness, Opportunity and Threats. SWOT analysis is a tool for auditing an organizational
and its environment. SWOT analysis is the first stage of planning and helps marketers to focus
on key issues. Once key issues have been identified the details are fed into marketing
objectives. SWOT analysis can be used in conjunction with other tools for audit and analysis,
such as PEST analysis and Porter’s Five-Force analysis. SWOT analysis is a very popular
tool, quick and easy to learn.
Strength
✓ Better team work
✓ Company act with Integrity
✓ The Company is highly motivated and focused
✓ Good reputation in the Market
✓ Reduces cost through high productivity
✓ Testing of Product before sale
✓ Create healthier Customer relationships
✓ Contentious Technological Advancement and Product Innovation
Weakness
ORGANIZATION STUDY
Opportunities
✓ Opportunity of expanding business to other markets worldwide.
✓ Increasing demand for the product in the world market
✓ Making strategic alliances can be a smart strategy
✓ Pioneer fuel-efficient vehicles
✓ Growing the auto mobile industries have positive impact.
Threats
✓ Raising raw materials
✓ Increase in the number of competitors
✓ Volatility in the fuel prices
✓ Sluggish economy like recession, uncertainty, macro-economic factors
✓ High fixed cost and R&D investment
✓ Increase interest rate of banks and difficulty in payment of loan
ORGANIZATION STUDY
CHAPTER 5
Ratio Analysis
The ratio analysis is a form of financial statement analysis which is used to obtain a quick
indication of the company’s financial performance. It gives a information about profit and loss
of the company. This ratio analysis will be done based on the profit and loss account and the
balance sheet of the company. This will help to determine the company position in the market.
1. Current Ratio
It is liquidity ratios which measure the company’s ability to pay short term and long-term
obligations. It includes cash, marketable securities, inventory, accounts receivables. These
ratios can be used to take a rough measurement of company’s financial conditions.
Formula:
Interpretation
The above graph shows the current ratio of 2012 to 2016. In the year 2012 to 2013 the ratio
has decreased. From the year 2013 to 2014 it has increased to 0.89. From the year 2014 to
2015 it has increased to 0.92. From the year 2015 to 2016 it has increased to 1.07. We can get
the idea from the above table that current ratio has a good liquidity position expect in the year
2013.
2. Quick Ratio
ORGANIZATION STUDY
The quick ratio explains about how well the company can meet its short term financial
liability. It is also known as acid test ratio. The ratio can be calculated as follows cash +
marketable securities + account receivables or current liabilities.
Formula: Quick Ratio = Current Assets – Inventories
Interpretation
The above graph shows quick ratio of the company. It shows that in the year 2012 the ratio
was 0.61, for the year 2012 it has decreased to 053, for the year 2014 this has decreased to
0.52, for the year 2015 again the ratio has decreased to 0.49, for the year 2016rapidly the
quick ratio has increased to 0.63. This indicates that the company has better positions when
compared to its previous year in meeting its financial liabilities.
3. Return on Assets
Is an indicator of how gainful a company is relative to its entire assets. It gives a clear idea
about the company how efficient management is at using its assets to generate earnings.
Formula:
Ta
ble Year NPAT in crs Total Assets in crs Return on Assets Ratio no
Interpretation:
The above graph shows the change in the return on assets for the year 2012 was 4.39, for year
2013 it has a negative value that is -0.59, for the year 2014 it has moved to positive value that
is 2.27, for the year 2015 this ratio has increased to3.17, for the year 2016 again it has
increased to4.15. In the year 2016 company is in a better position in its efficient management
of assets from 2013 onwards.
4. Expense Ratio
It includes expenses on staff, allowances, rent, insurance, tax, postage, audit fee, stationary
and
other expenses. It is calculated with the help of total percentage of fund assets used by the
company for expenses of various types.
Formula:
Expense Ratio = Total Expenses/Total income
Interpretation
From the year 2012 to 2013 the expense ratio has increased than again in the year 2014 it
has reduced to 0.97. This ratio again has further reduced for the year 2015 to 2016, which
is beneficiary to the company.
ORGANIZATION STUDY
CHAPTER 6
6.2 SUGGESTIONS
In work place most of the employees do not use the safety measures. It must be made
compulsory.
Always follow ‘Prevention is better than Cure’ policy at
work.
Improve housekeeping.
Cleanliness has to be further improved.
Mutual trust, better communication pattern and proper personal interaction between
the employee and employer.
Maintain a proper balance between the management and workmen for overall
development.
Electronic security system to be used at all gates.
ORGANIZATION STUDY
6.3 BIBLOGRAPY
List of books
Business World
Company record and journals
List of Websites
www.google.com
www.federal-mogul.com
ORGANIZATION STUDY
6.4 ANNEXURE
Federal Mogul Goetz Ltd Profit and loss A/C Statement (in Crs)
EXPENSES
Depreciation on amortization
75.18 89.37 66.14 61.94 53.66
Expense
Profit and loss before tax 71.8 47.46 30.36 -7.58 46.81
Profit or loss for the period 44.01 31.36 20.58 -5.06 37.63
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Shareholder's funds
Total Shareholders’
490.41 450.77 419.42 398.83 415.19
Funds
Non-Current liabilities
Current Liabilities
Total Current
442.93 459.55 389.08 384.35 378.11
liabilities
ASSETS
Noncurrent Assets
Non Current
5.1 5.1 5.1 5.1 10.21
Investments
Current Assets
ORGANIZATION STUDY