Nasm33537 Aia Rev 2

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NATI.NALAER'SPA.ESTANDARD ffi
rrJ{!a,l.4frrr! O COPYRIGHT 2013 AEROSPACE INDUSTRIES ASSOCIATION OF AMERICA, INC. ALL RIGHTS RESERVED NAnoNAt *cnospAc: sTAtrBARos
FED. SUPPLY CLASS
I TABLE OF CONTENTS 5340
1 DFqCRIPTTON )
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7 MATFRTAI )
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? THRFADS )
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4 TAPPFD HOI F )
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5 RFDIICFD FTRST COTI 3
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3lN 6. DTMENSTONAL DATA 3
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?:p 7. DEPTH OF RECOMMENDED MINIMUM TAP DRILL HOLE ...,...........3
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UOE 8. DEPTH OF FULL THREAD OF TAPPED HO1E........... ..,......,.,,,,J
9. LENGTH OF BOLT THREAD PRO]ECTION A
10 COUNTERSINK AN D COUNTERBORE 4
11 INSTAI I ATTON OF TNSFRT
t2. BLrND HOLE ASSEMBLY (WITHOUT REMOVAL OF TANG)... ...,.4
1? GACTNC PRAT-TI'F 4
14 PFRMTTTFD MODTFTCATTONS 5
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TABLE II - LENGTHS OF THREAD ENGAGEMENT IN TERMS OF NOMINAL THREAD SIZE.,.,.....,.. ...,...6 o
th
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<t TABLE IIi _ FORMULAS FOR DIMENSIONS,....,...... .......6 d.
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u+ Reproduced By IHS
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Under Royalty Agreement
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ldu THE INITIAL RELEASE OF THIS DOCUMENT SUPERSEDES MS33537, REVISION E, AMENDMENT 1. PART NUMBERS REMAIN MS33537 IJ'\
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CUSTODIAN REViS]ON
3ffi,^^,@(f NATIONAL AEROSPACE STANDARDS COMMITTEE 2

PROCUREMENT TITLE CLASSIFICATION
o DESIGN STANDARD
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SPECIFICATION INSERT, SCREW THREAD, HELTCAL COrL rNCH SERTES,
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NONE
COARSE AND FINE THREAD, STANDARD ASSEMBLY NASM33s37
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L DIMENSIONS FOR SHEET 1 OF 13
USE OF OR RELIANCE UPON THIS DOCUMENT OR ANY NANONAL AEROSPACE STANDARD IS ENTIRELY VOLUNTARY. AIA DOES NOT QUAUFY SUPPLIERS OR CERNFY
CONFORIYANCE OF ITEIVIS PRODUCED I.]NDER NATIONAL AEROSPACE STANDARDS. AIA MAKES NO REPRESENTATION OR CLAIM RESPECTING (1) THE SUITABILITY OF
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NATIONAL AEROSPACE STANDARD
COPYRIGHT 2013 AEROSPACE INDUSTRIES ASSOCIATION OF AMERICA, INC. ALL RIGHTS RESERVED
GENERAL INSTRUCTIONS
DESCRIPTION
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Helical coil inserts are screw thread bushings coiled from diamond shaped cross-section wire. They are screwed into
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tapped holes to form nominal size internal threads. InserLs are installed by torquing through a diametral tang which
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E is notched for tang removal.
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zo 2. MATERIAL
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a As specified on the drawing.
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-uq THREADS
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u9, ) Assembled insefts, Classes 28 and 38, are controlled by the tolerance range of the tapped hole into which insert is
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*Bt fitted. Due to the radius on the crest of the inseft at the minor diameter, the assembled insert will accept external
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EOJ threaded pafts which are threaded to ASBB79. The grip coil or coils of the screw locking insert are shaped to
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<i< provide a prevailing torque when the screw is installed in the assembled inseft.
TAPPED HOLE
600 Unified Internal thread form with the minimum major diameter based on a truncation to 0.125p.
Designation for taoped hole
The drawing note for the tapped hole, per table IV, that will accept the helical coil inseft shall be in accordance with
the following examples:
EXAMPLE 1
F
u< ,3125-24 UNF-3B HELICAL COIL ,3125.24 UNF-38 HELICAL COIL
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#x For Blind Hole (Based on 2 Diameter For thru hole with Insert being Assembled
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oz
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Engagement) (Minor Diameter Drill Depth (Based on 2 Diameter Engagement)
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<I Tolerance approx. .060 or as otherwise
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appropriate)
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Fl,
MINOR DIA .3215-.3288 x .791-.851 DEEP MINOR DIA .3215-.3288 THRU
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{u .36-.39 DIA x 115o-125o CSK .36-.39 DIA x 115o-125o CSK
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UA THD PER NASM33537 FOR THD THRU PER NASM33537 FOR
fip ,3125-24 UNF-38 HELICAL COIL INSERT ,3125-24 UNF-38 HELICAL COIL INSERT
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d1 .67 MIN FULL THD DEPTH PITCH DIA .3395-.3427
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PITCH DIA ,3395-,3427 MAJOR DIA .3666 MIN
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B<o MA]OR DIA.3666 MIN INSTALL INSERT ,75-T,5 TURNS
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a=6 BELOW SURFACE
EO> REMOVE TANG - (NOT REQUIRED WITH
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TANGLESS INSERTS)
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@ couer-rrElY REVTsED
USE OF OR RELIANCE UPON THIS DOCUN4ENT OR ANY NATIONAL AEROSPACE STANDARD IS ENTIRELY VOLUNTARY. AIA DOES NOT QUALIFY SUPPLIERS OR CERTIFY
CoNFoRTYANCE OF ITEI4S PRODUCED UNDER NATTONAL AEROSPACE STANDARDS. ArA I4AKES NO REPRESENTATION OR CLAITY RESPECTTNG (1) THE SUTTABILITY OF
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NATT'NALAER,',A.E'TANDARD
COPYRIGHT 2013 AEROSPACE INDUSTRIES ASSOCIATION OF AMERICA, INC. ALL RIGHTS RESERVED
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5. REDUCED FIRST COIL
The first coil of the free inseft adjacent to the tang has been reduced in diameter on the larger inserts to facilitate
stafting the inseft into the tapped hole.
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d 6. DIMENSIONAL DATA
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6.1 For free running and screw locking insefts having a nominal length of 1, 7.5, 2,2.5, and 3 times the nominal major
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o diameter of the screw thread, dimensional data for the following features have been calculated and are listed in
z Table IV:
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@ Nominal length (Ln)
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a Length of assembled inseft (L)
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d.= Tapped hole diameters (V, V1, V2)
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oo< Depth of drilling and tapping (FP, FB, and H)
Zz> Countersink diameters (M)
q:l 6 Required bolt thread projection (J and K)
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<i< For all other nonstandard variations in nominal length, the above dimensions shall be calculated from the formulas
given in Table III, using rounding procedures contained in ASTM SI 10.
6.2 See Table I for MS part numbers and nominal lengths of available insefts.
6.3 INSERT LENGTH SELECTION:
For applications where the tensile strength of the installed insert is a consideration, Table II will aid in applying the
standard design practice of relating the tensile strength of the bolt material against the shear strength of the parent
or boss material to develop the full load value of the bolt rather than stripping the parent or tapped material. In
using this table, the following factors must be considered.
6.3.1 Actual bolt tensile strength, particularly in the lower bolt tensile ranges/ may be significantly higher than the
nominal values. This should be considered in insert length selection.
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o- 6.3.2 The parent material shear strengths are for room temperature. Elevated temperatures significantly reduce shear
uF strength values; compensation should be made when required.
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OI 6.3.3 When parent material shear strength falls between two tabulated values, use the lower of the two.
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oz
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OF The tabulated depth of blind hole for thread tapping allows sufficient depth for assembled insert top coil to be 1.5
<fr pitches below boss sudace. For inseft sizes .3125 and smaller, drill depth FP provides for minimum full thread depth
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H, using a plug tap having 4 pitches tap chamfer, plus a length equal to 0.5 x nominal inseft size to clear the tap
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UU external center (conical end), plus 1 pitch tap end clearance. For insert sizes larger than .3125, drill depth FP is for
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FT: plug tap having 4 pitches tap chamfer, plus 1 pitch tap end clearance. Drill depth FB is for bottoming taps having 2
AH pitches tap chamfer, plus 1 pitch tap end clearance. If tap drill holes are not countersun( the assembled insert top
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o: coil may be 0.5 pitch max below boss suface which allows for a 1 pitch reduction in tabulated depth of blind drilled
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hole dimensions.
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8. DEPTH OF FULL THREAD OF TAPPED HOIE
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=<o For thru or blind tapped holes with a countersink as specified in Table IV, the Minimum Full Thread, H (also
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,ôyl minimum flange thickness for thru hole), equals nominal length of insert, Ln, as specified in the tabulation, plus 1
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Tdu pitch. For thru or blind tapped holes without countersink, the minimum full thread (also minimum flange thickness
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for thru hole) shall not be less than the nominal length of insert, Ln.
REVISION
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@ courer-rrElY REVIsED NASM33537
USE OF OR RELIANCE UPON THIS DOCUMENT OR ANY NATIONAL AEROSPACE STANDARD IS ENTIRELY VOLUNTARY. AIA DOES NOT QUALIFY SUPPLIERS OR CERTIFY
CONFORN{ANCE OF ITEMS PRODUCED UNDER NATIONAL AEROSPACE STANDARDS. AIA N4AKES NO REPRESENTATION OR CLAIN4 RESPECTING (1) THE SUITABILITY OF
Ar{A
9.
9.1
NATT,NAL AERosPAcE
'TANDARD
€) COPYRIGHT 2013 AEROSPACE INDUSTRIES ASSOCIATION OF AMERICA, INC. ALL RIGHTS RESERVED
LENGTH OF BOLT THREAD PROJECTION
INSERT WITH TANG REMOVED

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O The maximum length of bolt thread projection, J, into the assembled inseft in a blind hole is equal to the minimum
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design depth of the tap drill hole, FP or FB. The minimum length of bolt thread projection to provide full thread
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engagement and thus to ensure full development of potential joint tensile strength is J616. It is equal to the
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maximum length, L, of the inseft, plus 3 pitch (the maximum depth of the assembled inseft top coil from boss
o surface, 1.5 pitch, plus bolt chamfer 1.5 pitch). Bolt projectiofl, Jmin, will also ensure full engagement with the grip
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o coil or coils of a screw locking inseft.
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o INSERT WITHOUT TANG REMOVED
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The maximum length of bolt thread projection, K, into the assembled insert when tang is not removed is the
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minimum length of insert plus 0.25 pitch.
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COUNTERSIN K AND COUNTERBORE
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<i< The values given in Table IV for Depth of Hole, FP, FB, Minimum Full Thread H, and Length of Bolt Projection, J and
K, are measured from the top surface of the boss or piece and are based on installing the insert below the
countersink as in 11.1. If a counterbore or countersink other than that shown is required or no countersink is used,
the values for FP, FB, H, J, and K must be modified to compensate.
11. INSTALLATION OF INSERT
11. 1 WITH COUNTERSUNK HOLE
The top edge of the inseft shall be installed 0.75p to 1.5p below top surface of the tapped hole.
WITHOUT COUNTERSUNK HOLE
The top edge of the insert shall be installed 0.25p to 0.5p below top surface of tapped hole.
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6I 11.3 TANG REMOVAL
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9i BLrND HOLE ASSEMBLY (WITHOUT REMOVAL OF TANG)
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<I When the insert tang is not removed, as may be the case with blind hole applications/ an inseft 0.5 diameter longer
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than the required nominal length will fulfill the necessary bolt-insert full thread engagement, provided that the bolt
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U> 13. GAGING PRACTICE
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:U Accuracy of the finished thread, when the insert is installed, is dependent upon the accuracy of the tapped hole. If
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o6 meets the drawing requirements. It is, therefore, not necessary to gage the installed insert. After the insert is
installed, the GO thread plug gage may not enter freely because the insert may not have been fully seated in the
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o ;.., tapped hole; however, the inseft should become seated after a bolt or screw is installed and tightened.
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REV]SION
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I @ cor"rnr-rrElY REVTsED
USE OF OR RELIANCE UPON THIS DOCUMENT OR ANY NATIONAL AEROSPACE STANDARD IS ENTIRELY VOLUNTARY, AIA DOES NOT QUAUFY SUPPUERS OR CERTIFY
CONFORMANCE OF ITEMS PRODUCED UNDER NATIONAL AEROSPACE STANDARDS. AIA MAKES NO REPRESENTATION OR CTAIM RESPECTING (1) THE SUITABILITY OF
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PERMITTED MODIFICATIONS
H],i311:l:x"'.:ff :.:#,I::L?*,u,,, *.,.*,,,
Values for FP, FB, H, J, K, M, and installation depth of insert may be modified to suit requirements for production
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tooling, design, assembly, etc. See Table III for formulas. Countersink included angle may be modified from
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1200 50 to 90" provided that for UNC sizes .190-24 and smaller and UNF sizes .4375-20 and smaller, the top edge
z of the insert shall be installed 1.0 to 1.5p below top surface of the tapped hole.
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INSERT FREE RUNNING INSERTS
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NOMINAL CRES AS7245 CRES NASM8846
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q LENGTH COARSE F]NE COARSE FINE
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M5t22076 MS124651 M521209C0210 M521209F0310
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to
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l DIA thru thru thru thru
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MS122115 MS124690 t'qs2t209c24t0 MS2L209F24t0
Zz> MS21209F0315
riz MS122116 MS124691 MS21209C0215
a=E 1.5 DIA thru thru thru thru
B=o MS122155 MS124730 t4s2t209c24t5 MS2L209F24t5
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<d< MS122156 MSL2473t MS21209C0220 M521209F0320
2 DIA thru thru thru thru
MS122195 M5t24770 1v1521209C2420 M52t209F2420
MS122196 M512477t MS21209C0225 MS21209F0325
2.5 DIA thru thru thru thru
M5122235 MS124810 M52t209C2425 M52t209F2425
M5t22236 MS124811 M521209C0230 MS21209F0330
3 DIA thru thru thru thru
t4st22275 M521209C2430
MS124850 MS21209F2430
NASM21209 offers Cadmium Plating and Dry Fllm Lubricant Coating options.
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<tr LOCKING COIL OR COILS
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az 1 PITCH DRILL
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2 PITCH DRILL CLEARANCE
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LENGTH OF TAP 2 PITCH
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(CONICAL END)
BOTTOMING
CHAMFER TAP
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FIGURE I
REV]SION
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SHEET 5
USE OF OR RELIANCE UPON THIS DOCUI{ENT OR ANY NATIONAL AEROSPACE STANDARD IS ENTIRELY VOLUNTARY. AIA DOES NOT QUALIFY SUPPLIERS OR CERTIFY
CONFORMANCE OF ITEIVIS PRODUCED UNDER NATIONAL AEROSPACE STANDARDS. AIA IYAKES NO REPRESENTATION OR CLAIN4 RESPECTING (1) THE SUITABILITY OF
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NATI.NAL AERosPAcE STANDARD
rIJJI}'--?J 7''{'I @ COPYRIGHT 2013 AEROSPACE IilDUSTRIES ASSOCIATION OF AMERICA, INC. ALL RIGHTS RESERVED NAIIOiIII ATIOS'ACE SIANDAIOS
TABLE II _ LENGTHS OF THREAD ENGAGEMENT IN TERMS OF NOMINAL THREAD SIZE

Shear
Strength Bolt Material Minimum Ultimate Tensile Strength (psi)
(.) of Material
z (psi) (Alum.,
i Maq. Steel) 54,000 75,000 96,000 108,000 125,000 132,000 160,000 180,000 220,000
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z 10,000 2 2-112 3 3
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zo 15,000 L-Ll2 L-U2 2 2-Ll2 2-U2 3 3
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6 20,000 1 r-u2 r-Ll2 2 2 2 2-112 3 3
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d -9 25,000 1 1 L-t/2 t-u2 r-tl2 2 2 2-Ll2 2-tl2
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Z2; 30,000 1 1 1 r-Ll2 t-L12 t-tl2 2 2 2-U2
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d>r; 40,000 1 1 1 1 1 l-Ll2 r-u2 1-Ll2 2
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50,000 1 1 1 1 1 1 1 t-u2 r-u2
TABLE III _ FOR DIMENSIONS

INFORMATION REQUIRED FORMULA
(SEE FIGURE 1)
Length of Assembled Insert (L) Lrin=1"-0'75P
Free Running and Screw Locking Lrax=Ln-0.5P
Depth of Recommended Minimum Tap Drill (FP or FB) 1. For Plug Taps .3125 Nominal Diameter and smaller:
for Blind Holes (Paragraph 7)
FP=Ln+6P+0.5D"
2. For Plug Taps larger than .3125:
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F FP=Ln+6P
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6- 3. For Bottoming Taps:
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Fo FB=Ln+4P
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Depth of Full Thread of Blind Tapped Hole H Hmin=Ln+1P
9i (also Min. Flange Thickness for Thru Tapped Hole)
==
3x (Paraqraph B)
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Countersink or Counterbore (M) Mrin = Vz max Class 38 * Br.* - Dr;n
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6F (Paragraph 10) Mrrr=Mmin+,030
efr Length of Bolt Thread Projection into Assembled Insert
qaA 1. Insert - Tang Removed
FJ
z6 (J or K) (Paragraph 9)
U= J,u, = FP.;n (blind hole depth for plug tap)
u> J,s, = FB,;n (blind hole depth for bottoming tap)
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{u* Jrin=L*u**JP
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o= Jrin=Ln+2.5P
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2. Insert - Tang Not Removed
Y6F Gur=Lrin+0.25P
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<tz WHERE:
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:iot Ln = Nominal Length of Inseft (Table IV) D = Wire Pitch Line from NASM21209
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Fdd P = Pitch = 1 / Thread per Inch Dn = Nominal Inseft Size (Diameter)
B = Wire Height from NASM21209 Vz = Tapped Hole Pitch Diameter (Table IV)
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L @ couer-rrElY REVTsED NASM33537
SHEET 6
USE OF OR RELIANCE UPON THIS DOCUI4ENT OR ANY NATIONAL AEROSPACE STANDARD I5 ENTIRELY VOLUNTARY. AIA DOES NOT
QUALIFY SUPPLIERS OR CERTIFY
coNFoRlvlANcE OF lrEl4S PRODUCED UNDER NATIONAL AEROSPACE STANDARDS. ArA I4AKES NO REPRESENTATTON OR CtAIt4 RESPECTING (1) THE SUITABTLITY OF
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jl J */? !
NATT'NAL AERosPAcE
'TANDARD
@ COPYRIGHT 2013 AEROSPACE INDUSTRIES ASSOCIATION OF AMERICA, INC. ALL RIGHTS RESERVED
TABLE IV - DIMENSIONS
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Insert Nominal Length, 1 DIA .073 .099 .LL2 .t25
Insert Nominal Length, 1.5 DIA .110 .148 .168 .188
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z Insert Nominal Length, 2 DIA .t46 .198 .224 .250
d Insert Nominal Length, 2.5 DIA .t82 .248 .280 .3t2
U .2t9 .297 .336 .375
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E Min Length of insert When
L
NominalLength=1DIA .093
o Nominal Length = 1.5 DIA .749
z NominalLength=2DIA .205
F Nominal Length = 2.5 DIA .26t
Q _317
o ASSEI'4BLED INSERT PD, Max, Class 28
PD, Max, Class 38
!.1 6
F6:-l Minor Dia, Max, Class 28
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Minor Dia, Max, Class 38
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uHz' Depth of Blind Hole for Plug Taps,
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f;Bi, lvlin When Nominal Length = 1 DIA
l4in When Nominal Length = 1.5 DIA
V8=
uod lvlin When Nominal Length = 2 DIA
<H< [4in When Nominal Length = 2.5 DIA
Depth of Blind Hole for Bottoming Taps,

lvlin When Nominal Length = 1 DIA .136 .757 .t49 .782 .225
l4in When Nominal Length = 1.5 DIA .172 .200 .t92 .232 .288
lvlin When Nominal Length = 2 DIA .209 .243 .23s .281 .350
lvlin When Nominal Length = 2.5 DIA .245 .266 .278 .331 .4tz
.Z6L .329 .327 .380 .475
NominalLength=1DIA
TAPPED HOLE Nominal Length = 1.5 DIA
NominalLength=2DIA
Nominal Length = 2.5 DIA
PD, Max, Class 28

PD, Max, Class 38
Minor Dia, lv'lax, Class 2B

Minor Dia, l4ax, Class 38
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u< Major Dia, Max, Class 28
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OI lvlajor Dia, Max, Class 38
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22 Min, Tang Removed, When Insed
NominalLength=1DIA .tt2 .125 .151 .t64 .188
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=9 Nominal Length = 1.5 DIA .L49 .168 .200 .220 .250
o6 NominalLength=2DIA .185 .211 .250 .276 .312
az
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<- Nominal Length = 2.5 DIA .227 .254 .300 .332 .374
OF THREAD PROJECT]ON ,258 .297 .349 .388 .438
efr Max, Tang Not Removed, When Insert
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FJ NominalLength=1DIA .077 .078 .088 .102 .7L2
zo Nominal Length = 1.5 DIA .120 .rzt .138 .158 .776
n; NominalLength=2DIA .163 .t64 .L87 .274 .238
EF
Frl Nominal Length = 2.5 DIA .206 .207 .236 .270 .300
.249 .250 .285 .326 .362
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@ corurer-rrElY REVISED NASM33537
SHEET 7
USE OF OR RETIANCE UPON THIS DOCUMENT OR ANY NATIONAL AEROSPACE STANDARD IS ENTIRELY VOLUNTARY. AIA DOES NOT QUALIFY SUPPLIERS OR CERTIFY
CONFORN4ANCE OF ITEMS PRODUCED UNDER NATIONAL AEROSPACE STANDARDS. AIA I4AKES NO REPRESENTATION OR CLAIN4 RESPECTING (1) THE SUITABILITY OF
4 t: Nr! i t4t: t:', t l, t I t t'k t t! \
NATToNAL AERosPAcE STANDARD fiftr
.t,l !.t{. /d ?'t 0 s @ COPYRIGHT 2013 AEROSPACE INDUSTRIES ASSOCIATION OF AMERIC& INC. ALL RIGHTS RESERVED NAIIONAI ATPOSPAC' 5'ANDAIOS
ABLE IV - DIMENSIONS
Noririnal Insert Size 38 54 .190 .276
Threads Per In( 32 40 32 36 24 2' 74
Insert Nominal Length, 1 DIA 138 . i38 .t64 .164 .190 .190 .2t6
U Insert Nominal Length, 1.5 DIA .207 .207 .246 .246 .28s .285 .324
z L" Insert Nominal Length, 2 DIA 276 .276 .328 .328 .380 ,380 .432
d Insert Nominal Length, 2.5 DIA ,345 .345 .410 .410 .475 ,475 .540
d
U Insert Nominal Lenoth. 3 DIA .4t4 .474 .492 .492 \7n \7n 644
E Min Length of Insert When
L Nominal Length=1DIA .115 .119 .747 .743 .159 .167 .185
o
zo L Nominal Length = 1.5 DIA .184 .188 ,223 .225 .254 .262 .293
F Nominal Length=2DIA .253 .257 .305 .307 .349 .357 .401
o Nominal Length = 2.5 DIA .322 .326 .387 .389 .444 .452 .509
o NominalLenqth=3DIA .391 .395 .469 .47t .s39 .547 .617
ASSEN4BLED INSERT PD, I4ax, Class 28 .t214 t252 .1475 .7496 .t672 1736 1933
gq D2 PD, Max, Class 38 .t204 1243 .1465 .t487 .1661 1726 1922
d .9.
PD, Min, Classes 28 & 3B .1777 1218 .t437 .1450 .1629 1697 1889
Efii
oo< Minor Dia, Max, Class 28 .rt4 119 139 t42 156 L64 181
Zz> D1 N4inor Dia, Max, Class 3B .7740 1 186 1389 7476 1555 L64t 7807
uHz Minor Dia, Min, Classes 28 & 38 1110 1300 t340 1450
9-r9
d>l;
.1040 1560 1710
Depth of Blind Hole for Plug Taps,
d6J Min When Nominal Length = 1 DIA .394 .357 .434 .413 .535 .472 .574
uod
<H< Min When Nominal Length = 1.5 DIA .464 .426 .516 .495 .630 .568 .682
FP Min When Nominal Length = 2 DIA .532 .495 .598 .577 .725 .662 .790
Min When Nominal Length = 2.5 DIA .602 .564 .680 .659 ,820 .7s8 .898
Min When Nominal Lenqth = 3 DIA 670 .633 .762 .747 .915 A\) 1 006
Min When Nominal Length = 1 DIA .263 .238 .289 .275 .357 .315 .383
Man When Nominal Length = 1.5 DIA .332 .307 .37t .357 ,452 .410 .497
FB Min When Nominal Length = 2 DIA .407 .376 .453 .439 .547 .505 .599
Min When Nominal Length = 2.5 DIA .470 .445 .535 .521 .642 .600 .707
Min When Nominal Length = 3 DIA s?q .514 .6t7 6n? .69s .815
Min Full Thread When
NominalLength=1DIA .770 .160 .200 .190 .230 .220 .260
TAPPED HOLE H Nominal Length = 1.5 DIA .240 .230 .280 )70 .330 .320 .370
NominalLength=2DIA .310 .300 .360 .360 .420 .410 .470
Nominal Length = 2.5 DIA .380 .370 .440 .440 .s20 .5 10 .s80
NominalLenqth=3DIA .450 .440 .520 .520 .610 .600 .690
PD, lYax, Class 28 161 1 1569 .1872 .1849 .2203 .2133 .2464
v2 PD, Max, Class 38 1601 1560 .1862 .1840 ,2792 .2t23 .2453
F PD, 14in, Classes 2B & 3B 1583 i543 .1843 .182 1 .2770 .2103 .2430
U< Minor Dia, Max, Class 28 t527 .1503 t78t .1771 .2087 .204t .2347
=r
<! Minor Dia, Max, Class 3B 7787 .L771 .2080 .204t .2340
ox 7527 .1 503
UF Minor Dia, Min, Classes 28 & 38 t448 .1435 1708 .1701 .1990 .1968 .2250
IE
tso Major Dia, Ivlax, Class 2B 1859 7767 .2720 .2069 .2s34 .2381 .2795
oL Major Dia, l,lax, Class 38 1849 1758 .2110 .2060 .2523 .237t .2784
6= )0,46
Maior Dia, Min, Classes 28 & 38 1786 1705 .2001 .2447 .2306 .2701
9i Countersink, 120o Included Angle
BE ,1n
Sx M Maximum .200 .230 .230 .270 .260 .290
oo lvlinimum .180 .770 .200 200 .240 .230 .260
OZ
d< Min, Tang Removed, When Insert
<=
OF
Z* Nominal Length=lDIA .2t6 .200 .242 .233 .294 .268 .320
<fi l Nominal Length = 1.5 DIA .285 .270 .324 .315 .389 .363 .428
o<
FL
Nominal Length=2DIA .354 .338 .406 .397 .484 .458 .s36
FJ
zd
u, Nominal Length = 2.5 DIA .423 .408 .488 .479 .579 .553 .644
fi;
a> THREAD PROJECTION Nominal Lenqth=3DIA .492 .476 .570 .s61 .674 .648 .752
F T'i Max, Tang Not Removed. When Inseft
ZY,
<tr Nominal Length=1DIA .t22 .t26 .749 .1s0 .169 .775 .195
jb Nominal Length = 1.5 DIA .191 .t94 .237 .232 .264 .270 .303
{u
oE
K
NominalLength=2DIA .260 ,264 .313 .374 .3s9 .36s .411
Nominal Length = 2.5 DIA .329 .332 .395 .396 .454 .460 .519
Hg
d-- NominalLenoth=3DIA ?qR .402 .477 .478 54q qs5 6)7
Ui
Ifr.
=<
=z<
=<o
4>Z
duo
;o>
rdu
Fdd
o
N
E
d
o
L @ couer-rrElY REVTsED
USE OF OR RELIANCE UPON THIS DOCUN4ENT OR ANY NATIONAL AEROSPACE STANDARD IS ENTIRELY VOLUNTARY. AIA DOES NOT QUALIFY SUPPLIERS OR CERTIF/
CONFORI4ANCEOFITEMSPRODUCEDUNDERNATIONALAEROSPACESTANDARDS. AIAMAKESNOREPRESENTATIONORCLAII4RESPECTING(1)THESUITABILITYOF
NATIONAL AEROSPACE STAN DARD
-4 j; krttlt,t..t'l !lrlrs, */1,)_
-1i\i){lr-{?J.l I @ COPYRIGHT 2013 AEROSPACE INDUSTRIES ASSOCIATION OF AMERICA, INC. ALL RIGHTS RESERVED
- DIMENSIONS (CONTINUED
Insert Nomanal Length, 1 DIA .250 .312 .375

InsertNominal Length, 1.5 DIA .375 .469 .562
()
z InseftNominal Length, 2 DIA .500 .625 .750
d InsertNominal Length, 2.5 DIA .625 .781 .938
U InsertNominal Lenoth, 3 DIA .750 .938 L.tzl
d
u Min Length of Insert When
= NominalLength=lDIA .212 .223
ro Nominal Length = 1.5 DIA .338 .348
z NominalLength=2DIA .462 .473
o
F Nominal Length = 2.5 DIA .588 .598
() .712 .723
o ASSEMBLED INSERT PD, Max, Class 28
PD, Max, Class 38
U^
EtN
o6<
Z-S
Depth of Blind Hole for Plug Taps,
Ec=
fr=h Min When Nominal Length = 1 DIA .867
Min When Nominal Length = 1.5 DiA 1.086
ts8=
uoE Min When Nominal Length = 2 DIA 1.30s
<i< Min When Nominal Length = 2.5 DIA r.524
t.743
Min When Nominal Length = 1 DIA
lvlin When Nominal Length = 1.5 DIA
l.4in When Nominal Length = 2 DIA
I'4in When Nominal Length = 2.5 DIA
Min When Nominal Lenqth =
Min. Full Thread When
TAPPED HOLE Nominal Length = 1.5 DIA .430
Nominal Length = 2.5 DIA .680
.800
PD, Max, Class 28
PD, Max, Class 38
Minor Dia, l4ax, Class 28

Minor Dia, N4ax, Class 38
F
U<
,J
Major Dia, Max, Class 28
<U
6I Major Dia, Max, Class 38
uF
Fo
dd
|4E
Y2 lvlin, Tang Removed, When Insert
=v
*x Nominal Length = 1.5 DIA
E'2
6i, NominalLength=2DIA .729
dz
d<
<I Nominal Length = 2.5 DIA .885
6t- THREAD PRO]ECTION t.042
<fi Max, Tang Not Removed, When Insert
l,o E .285 .29t
FJ
NominalLength=lDIA .232
a9 Nominal Length = 1.5 DIA .357 .44t .448
6- NominalLength=2DIA .482 .597 .604
U> Nominal Length = 2.5 DIA .607 .754 .760
HH .732 .910 .915
EE
<U
@=
6n
uii
d
U+
16,,r
z =,-
<ts2
=ed
N99
96=
=du
Fdd
=
d
o
r @ cor,rer-rrELY REVISED
USE OF OR RELIANCE UPON THIS DOCUIVIENT OR ANY NATIONAL AEROSPACE STANDARD IS ENTIRELY VOLUNTARY. AIA DOES NOT QUALIFY SUPPUERS OR CERTIFY
CONFORMANCE OF ITEMS PRODUCED UNDER NATIONAL AEROSPACE STANDARDS. AIA MAKES NO REPRESENTATION OR CLAIIVI RESPECTING (1) THE SUITABILITY OF
.{ ii f,.r r Ala:t'r.{ ala:J t {l!t {
NATI'NALAERosPAcE'TANDARD ffi
@ COPYRIGHT 2013 AEROSPACE INDUSTRIES ASSOCIATION OF AMERICA, INC. ALL RIGHTS RESERVED NAIIONAT ATRD$'A(T s'ANBA OS
Nominal Insert Size

ABLE IV - CONTI
.500 .5625 625 .750
Threads Per Inch 1J 20 t7 18 t1 18 10 16
Insert Nominal Length, 1 DIA .500 .500 .562 .562 .625 .625 .750 .750
(J Insert Nominal Length, 1.5 DIA .750 .750 .844 .844 .938 .938 L.L25 1.125
z L Insert Nominal Length, 2 DIA 1.000 1.000 1.725 t.t2s 1.250 1.250 1.500 1.500
Insert Nominal Length, 2.5 DIA 1.250 1.250 1.406 1.405 1.562 1.562 1.875 1.875
U
d Insert Nominal Lenqth, 3 DIA 1.500 1.500 1.588 1.688 1.875 1.875 ) )\o ) )\n
u
z Min Length of Insert When
I
NominalLength=lDIA .442 .462 .500 .527 .557 .583 .675 .703
o L Nominal Length = 1.5 DIA .692 .712 .78t .802 .869 .896 1.050 1.078
z NominalLength=2DIA .942 .962 1.062 1.083 1.182 1.208 7.425 1.453
F Nominal Length = 2.5 DIA t.t92 1.2t2 t.344 1.36s 1.494 1.521 1.800 1.828
s Nnmin:l lpnnth = ? DTA 1 44-) 1 46) 1 6)q 1 646 1.807 1.833 2.175 2.203
a INSERT PD, Max, Class 28 .4565 .4731 .5 152 .5323 ,5732 5949 .6927 .7t59
D2 PD, Max, Class 38 .4548 .47t7 .5135 .5308 .5774 5934 .6907 .7143
9a
d .!
PD. Min. Classes 28 & 38 .4500 .4675 <oR4 .5264 .5560 5889 6R50 .7094
F 6:-l Minor Dia, Max, Class 28 .434 .457 .490 ,515 .546 .578 .663 .696
E:i,-
od<
D1 Minor Dia, Max, Class 38 .4284 .4537 .4843 .5106 .539 1 .5730 .6545 .6908
Zz> Minor Dia, Min, Classes 28 & 38 .4t70 .4460 .4720 .5020 .5270 .5650 64)n 5R70
ux2 Depth of Blind Hole for Plug Taps,
?dP Min When Nominal Length = 1 DIA .962 .800 1.062 .89s 7.170 .958 1.350 t.125
fi59 Min When Nominal Length = 1.5 DIA 7,2t2 1.050 1.343 t.t76 1.483 7.271 7.725 1.500
d6J FP Min When Nominal Length = 2 DIA 7,462 1.300 1.624 7.457 1.795 1.583 2.100 1.875
UOG
<H< Min When Nominal Length = 2.5 DIA t.772 1.550 1.905 1.738 2.108 1.896 2.475 2.250
Min When Nnminal I endth = ? DIA 7.962 1 ROO 2 1R6 , n1q ) 4)n 2.20A 2.850 2.62s
Min When Nominal Length = 1 DIA .808 .700 .895 .784 .989 .847 1.150 1.000
Min When Nominal Length = 1.5 DIA 1.058 .950 t,176 1.06s 1.301 1.160 1.525 1.375
FB Min When Nominal Length = 2 DIA 1.308 1.200 1.457 1.346 1.614 !.472 1.900 1.750
Min When Nominal Length = 2.5 DIA 1.558 1.450 t.738 7.627 7.926 1.785 2,275 2.125
Min When Nominal Lenqth = 3 DIA 1.808 1.700 2,O79 1.908 2.239 ) nq7 2 6qO ? qon
NominalLength=1DIA .580 .550 .550 .620 .720 .680 .850 .810
TAPPED HOLE H Nominal Length = 1.5 DIA .830 .800 .930 .900 1.030 .990 1.230 1.190
NominalLength=2DIA 1.080 1.050 1.210 1.180 1.340 1.310 1.600 1.560
Nominal Length = 2.5 DIA 1.330 1.300 1.490 1.460 1.650 7.620 1.980 1.940
Nnminallannth=1DTA 1 qRO 1.550 1 77n 1 74/.| 1.970 1.930 2.350 2.310
PD, l4ax, Class 2B .5554 .5371 .6225 .6035 .5903 .6661 .82t6 7961
PD, f4ax, Class 38 .5537 .5357 .6208 .6020 .6885 .66/'6 .8196 7945
PD Min ala<spc 2R & 3R q4qq .5325 61 67 5qR6 .6841 .6611 .8149 7906
Minor Dia, l4ax, Class 28 .5335 ,5223 .5986 .54/2 .6641 .tri97 7926 7776
Minor Dia, lYax, Class 38 .5273 5186 .5918 .5826 .6564 ,b+5 t 7838 7720
F Minnr l..)ia Min Clac<ps rB & ?R .5165 5108 sRo6 \74q .6447 .5370 7716 7635
U< Major Dia, Max, Class 28 .6165 5768 .6887 .6476 .7625 .7102 .9010 .8457
:J
<u
dr lYajor Dia, lYax, Class 38 .6148 5754 .6870 .5461 .7607 .7087 .8990 .8441
uF Maior Dia. Min. Classes 2B & 3B .5999 5650 ATNA 6147 .743t .6972 .8799 .8312
=t
FO Countersink, 120o Included Angle
dd
ou M Maximum 620 .s90 .690 .660 .760 .720 .900 .850
'Î ss0 .s60 .660 .530 .730 .690 R70 R)i
>z Min, Tang Removed, When Insert
NominalLength=1DIA .692 .625 .770 .701 .852 .764 1.000 .905
==
Sx l Nominal Length = 1.5 DIA .942 .875 1.052 .983 1.165 7.077 1.375 1.281
oo NominalLength=2DIA t.L92 7.264
az
d<
1.125 1.333 t.477 1.389 1.750 1.656
<I Nominal Length = 2.5 DIA 1".442 1.375 7.6t4 1.545 t.789 1.701 2.125 2.031
OF THREAD PROJECT]ON NominalLenoth=3DIA )
Zn 7.692 1.625 1.896 1.827 2.t02 2.0t4 2.500 4n.6
< iil
FL Max, Tang Not Removed, When Insert
FJ NominalLength=1DIA .46t .47s .527 .535 .580 .597 .700 .7t9
zo K Nominal Length = 1.5 DIA .7tL .725 .802 .816 .892 .910 1.075 1.094
o> NominalLength=2DIA .961 .975 1.083 1.097 1.205 1.222 1.450 7.469
Ptr Nominal Length = 2.5 DIA t.2t1 L.225 1.365 7,379 t.517 1.535 1.825 1.844
=U
AH NominalLenqth=3DIA 1 461 1 47\ 1 64Fl 1 660 1 R?n 1.847 2.200 2.2L9
JU
<U
oE
oX
ui
d-
q d.,
Y6r
=z<
<tz
=<o
xq9
95i
Tdu
Fdd
=
d
o
L @ corver-rrElY REVTsED
USE OF OR RELIANCE UPON THIS DOCUMENT OR ANY NATIONAL AEROSPACE STANDARD IS ENTIRELY VOLUNTARY. AIA DOES NOT QUALIFY SUPPLIERS OR CERTIFY
CONFORN4ANCE OF ITEMS PRODUCED UNDER NATIONAL AEROSPACE STANDARDS. AIA N4AKES NO REPRESENTATION OR CLAIM RESPECTING (1) THE SUITABILITY OF
ffi@coPYRIGHT2o,,I:lI3H,:-l:x":.,,^l"::,,Î.l,}:3.l..?*,n,,.REsERvEDffi
TABLE IV _
Inset Nominal Lenqth, 1 DIA

Insert Nominal Length, 1.5 DIA
z Insert Nominal Length, 2 DIA 1.625
<. Insert Nominal Length, 2.5 DIA 2.037
o 2.438
d
:
U Min Length of Insert When
NominalLength=1DIA
L
o Nominal Length = 1.5 DIA
z
o NominalLength=2DIA
F Nominal Length = 2.5 DIA
o ASSEMBLED INSERT PD, Max, Class 28 1.0158

PD, Max, Class 38 1.0139
uo 1.0084
3-"i
o6<
Minor Dia, Max. Class 38
Zz>
u;7 Depth of Blind Hole for Plug Taps,
9rP
e>l^
VOH
Min When Nominal Length = 1.5 DIA
<i< Min When Nominal Length = 2.5 DIA
of Blind Hole for Bottoming Taps

Min When Nominal Length = 1.5 DIA
Min When Nominal Length = 2.5 DiA
lvlin When Nominal Lenqth = 3 DIA
NominalLength=1DIA
NominalLength=2DIA
t.Lz3t
L.LZL2
t.t767
lvlinor Dia, N4ax, Class 28
I,linor Dia, I\4ax, Class 38
F
U< 1.7094 1.1893
z-
<U
OI Major Dia, Max, Class 38 1.1075 1,T874
UF f.i708
FO
dd
or
6z
e2 Min, Tang Removed, When Inseft
NominalLength=1DIA
=v
d^
oo
az NominalLength=2DIA
d<

FT:
<il
ju /a/ INACTIVE FOR NEW DESIGN AFTER 3 MARCH 1969. NO SUPERSEDING STANDARD.
{u
o=
a-
?,i
=z<
=<o
<tz
olE
;o>
-du
t-Ld
E
d
o
L @ corurer-rrElY REVTsED NASM33537
USE OF OR REUANCE UPON THIS DOCUMENT OR ANY NATIONAL AEROSPACE STANDARD IS ENTIRELY VOLUNTARY. AIA DOES NOT QUAUFY SUPPUERS OR CERTIFY
CONFORMANCE OF TTEMS PRODUCED UNDER NATIONAL AEROSPACE STANDARDS. AIA MAKES NO REPRESENTANON OR CLAIM RESPEfiNG (1) THE SUIIABILITY OF
O COPYRIGHT 2013 AEROSPACE INDUSTRIES ASSOCIATION OF AMERICA, INC. ALL RIGHTS RESERVED
TABLE IV - DIMEN CONTINUED

Nominal Insert Size 25 1.1875 L.2s 1.3125 1 75
Threads Per Inch 7 72 l2 7 t2 t2 6 t2
Insert Nominal Length, 1 DIA 1.125 1.125 1.188 1.250 1.2s0 t.3t2 1.375 7.375
Insert Nominal Length, 1.5 DIA 1.588 1.688 1.781 1.875 1.875 1.969 2.062 2.052
z L" Insert Nominal Length, 2 DIA 2.2s0 2.250 2.375 2.500 2.500 2.62s 2.750 2.750
<. Insert Nominal Length, 2.5 DIA 2.872 2.8L2 2.969 3.r25 3.125 3.281 3.438 3.438
U Insert Nominal Lenqth, 3 DIA 3.375 3.375 3.562 3 7qn 1 7Sn ? q?A 4.125 4 l)q
d
u Min Length of Insert When
E
L
NominalLength=lDIA 1.018 1.062 1.125 1.143 1.188 1.250 1.250 t.3t2
o L Nominal Length = 1.5 DIA 1.580 1.625 1.719 1.768 1.812 1.906 1.938 2.000
z
o NominalLength=2DIA 2.143 2.188 2.3t2 2.393 2.438 2.562 2.62s 2.588
F Nominal Length = 2.5 DIA 2.705 2.750 2.906 3.018 3.062 3.2L9 3.312 3.375
U NominalLenqth=3DIA ? 76R ? a1) ? 500 3.543 3 6RR ? R7q 4.000 4 n6)
o ASSEMBLED INSERT PD, Max, Class 2B 1.0416 .0787 1409 1.1668 1.2039 1.2659 .2771 1.3291
D2 PD, Max, Class 3B 1.0393 .0768 1390 r.1644 1.2019 t.2640 .2745 1.3270
u..l 6 PD, Min, Classes 2B & 3B 10",)) nTnq 1aa4 1.7572 1 lqqq 1 )\R4 )667 I ?rna
Minor Dia, lYax, Class 28 .998 .053 .115 7.t23 1.178 t.24t) aaE 1.303
!0>i.i D1 Minor Dia, [4ax, Class 3B .987s .0448 .1073 1.1125 1.1698 t.2323 .2146 t.2948
o6< Minor Dia, [4in, Classes 28 & 38 .9700 .0350 .o970 1 0qqn 1 16n0 1 )))n .1950 1
Zz> 'R(n
uYz Depth of Blind Hole for Plug Taps,
?:e
4=i.e
Min When Nominal Length = 1 DIA 1.982 1.625 1.688 2.107 1.750 1.812 2.375 1.875
Min When Nominal Length = 1.5 DIA 2.545 2.188 1.281 2.732 2.375 2.469 3.062 2.552
d61 FP Min When Nominal Length = 2 DIA 3.t07 2.750 2.875 3.357 3.000 3.125 3.750 3.250
<H< Min When Nominal Length = 2.5 DIA 3.670 3.312 3.469 3.982 3.62s 3.781 4.438 3.938
Min When Nominal Lenoth = 3 DIA 4 )1) 3 R75 4 06) 4.607 4.250 4.438 5 1?5 4 A)\
Min When Nominal Length = 1 DIA 1.696 1.458 7.527 1.821 1.583 t.646 2.042 1.708
Min When Nominal Length = 1.5 DIA 2.259 2.02L 2.775 2.446 ?.208 2.302 2.729 2,396
FB Min When Nominal Length = 2 DIA 2.82t 2.583 2.708 3.071 2.833 2.958 3.477 3.083
Min When Nominal Length = 2.5 DIA 3.384 3.746 3.302 3.696 3.458 3.615 4.704 3.771
Min When Nominal Lenqth = 3 DIA 3.946 3.708 3.896 4'l)1 4.083 4.277 4.792 4.458
NominalLength=lDIA t.270 1.210 1-.270 1.390 1.330 1.400 1.540 1.450
TAPPED HOLE H Nominal Length = 1.5 DIA 1.830 t.770 1.870 2.020 1.960 2.050 2.230 2.150
NominalLength=2DIA 2.390 2.330 2.460 2.640 2.580 2.7t0 2.920 2.831
Nominal Length = 2.5 DIA 2.960 2.900 3.050 3.270 3.210 3.360 3.600 3.520
NominalLenqth=3DIA ? q?n ? 460 ? 6qo 3 RgO 1 R?O 4 i)o 4 )qn
PD, Max, Class 28 t.2162 1860 .2482 1.35 14 1.3112 t.3732 .4926 t.4364
PD. Max, Class 38 t,2239 1841 .2463 1.3490 1.3092 t.37t3 .4900 L.4343
PD. Min, Classes 2B & 38 1 )17R t792 .2417 1.3428 1 1i4) 1.3667 4Ra)
Minor Dia, Max, Class 2B 1834 1b 1t 1.2236 1.3084 1.2861 1.3486 .4476 1.4111
14inor Dia, Max, Class 3B t730 153 1 1.2156 1.2980 t.278t 1.3406 .4310 1.4031
F 471 I 2056 1 7R0q 't 26R1 1 ??n6 1 ?q?1
I,4inor Dia, l"'lin, Classes 28 & 38 1559 1 .4110
U< lvlajor Dia, Max, Class 28 .3396 .2522 .3t44 t.4648 7.3774 .4394 .6248 1.5026
>J 111a
<U
6E N4ajor Dia, Max, Class 38 .2503 .3125 t.4624 1.3754 .4375 .6223 1,5005
UF Maior Dia. Min. Classes 28 & 3B ?1 n6 7??? TqsR 1.4356 1 ?qR? 4)OR Eq1 q I 4R??
I9
F6 Countersink, 120' Included Angle
dd 1.320 1.250 1.315 t.440 1.380 t.440 1.s90 1.500
os M lvlaximum
6= lvlinimum 1 1.220 1 ?Aq 1.410 1 ?50 1 410. 1.560 1 470.
9, 'qn
Min, Tang Removed, When Insert
NominalLength=1DIA 1.482 1.333 1.396 r.607 1.458 1.520 7.792 1.583
==
$x l Nominal Length = 1.5 DIA 2.045 1.896 1.989 7.232 2.083 2.t77 2.479 2.270
oo NominalLength=2DIA 2.607 2.458 2.583 2.857 2.708 2.833 3.t67 2.958
dz
d<
<= Nominal Length = 2.5 DIA 3.r69 3.020 3.t77 3.482 3.333 3.489 3.855 3.U6
AF THREAD NominalLength=3DIA 3.732 3.583 a a1l 4.L07 3.958 4.t46 4.54? 4.333
Zil
<
tsLiil PROJECIION
o:{ Ivlax, Tang Not Removed, When Insert
FJ
zo NominalLength=lDIA 1.054 1.083 t.146 1.t79 1.208 7.277 1.292 1.333
6- K = 1.5 DIA
Nominal Length 1.616 7.646 1.740 1.804 1.833 7.927 7.979 2.02r
o>
U- NominalLength=2DIA 2.t79 2.208 2.333 2.429 2.458 2.583 2.667 2.708
FT:
ZY, Nominal Length = 2.5 DIA 2.747 2.777 2.927 3.0s4 3.083 3.239 3.354 3.396
<E 3.679
JU NominalLenoth=3DIA 3,304 3.333 3.521 3.708 3.896 4.042 4.083
{u
@>:
oii
U:
=<
=z<
B<o
4lz
duo
;o>
zdu
Fdd
o
N
:
d
L @ corver-rrElY REVTsED
USE OF OR RELIANCE UPON THIS DOCUMENT OR ANY NANONAL AEROSPACE STANDARD IS ENTIRELY VOLUNTARY. AIA DOES NOT QUALIFY SUPPLIERS OR CERTIFY
CONFORMANCE OF ITEI4S PRODUCED UNDER NATIONAL AEROSPACE STANDARDS, AlA MAKES NO REPRESENTANON OR CLAIN4 RESPECTING (1) THE SUITABILITY OF
G)
COPYRIGHT 2013 AEROSPACE INDUSTRIES ASSOCIATION OF AMERICA, INC, ALL RIGHTS RESERVED
ffiEtT
TABLE IV - DIMENSIONS (CONTINUED
Insert Nominal Length, 1 DIA

U Inseft Nominal Length, 1.5 DIA
z Insed Nominal Length, 2 DIA
d
o Insert Nominal Length, 2.5 DIA
d Inseft Nominal Lenqth, 3 DIA
u
= Min Length of Inset When
u Nominal Length=1DIA
o
zo Nominal Length = 1.5 DIA
F NominalLength=2DIA
U Nominal Length = 2.5 DIA
o
a
ASSEMBLED ]NSERT PD, Max, Class 28 2.2038
q
PD, Max, Class 38 2.2018
2.1959
Stin
a6< t.428 2.178 2.428
Z2> Minor Dia, Max, Class 3B 1.4198 2.1698 7.4798
uYz 1.4100 2.1600 2.4700
9:io
_aEb Depth of Blind Hole for Plug Taps,
uod
<i< Min When Nominal Length = 1.5 DIA
Min When Nominal Length = 2 DiA
Min When Nominal Lenqth = 3
lvlin When Nominal Length = 2.5 DIA
Min When Nominal Lenqth = 3 DIA
NominalLength=1DIA
NominalLength=2DIA
PD, Max, Class 28 t.6777 2.3111

PD, Max, Class 38 1.6151 2.3091
PD, Min, Classes 28 & 38
U<Lo
,)
<u
OI
It4inor Dia, Max, Class 28
lvlinor Dia, Max, Class 38
i.5361
1.5281
t.bb l.I
1.6s31
1.9111
1.9031
uF
I9 lvlinor Dia, I\4in, Classes 28 & 38
F6 Major Dia, Max, Class 28
dd
oL
LO Major Dia, Max, Class 38
oI
>2
E9
oo
oz
d< Min, Tang Removed, When Insert

UT
FT; Max, Tang Not Removed, When Insert
ZY, Nominal Length=lDIA
<tr

tdu
Fad
E
d
o
L
@ covrer-rrElY REVISED NASM33537
SHEET 13
USE OF OR RELIANCE UPON THIS DOCUN,IENT OR ANY NATIONAL AEROSPACE STANDARD IS ENTIRELY VOLUNTARY. AIA DOES NOT QUALIFY SUPPLIERS OR CERTIFY
CONFORMANCE OF ITEIVIS PRODUCED UNDER NATIONAL AEROSPACE STANDARDS, AIA I4AKES NO REPRESENTATION OR CLAIM RESPECTING (1) THE SUITABILITY OF

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,t i:sr! t14?-/'r!/)t) I !

FED. SUPPLY CLASS

I TABLE OF CONTENTS 5340

9. LENGTH OF BOLT THREAD PRO]ECTION A

11 INSTAI I ATTON OF TNSFRT

t2. BLrND HOLE ASSEMBLY (WITHOUT REMOVAL OF TANG)... ...,.4

3ffi,^^,@(f NATIONAL AEROSPACE STANDARDS COMMITTEE 2

Designation for taoped hole

6.3 INSERT LENGTH SELECTION:

LENGTH OF BOLT THREAD PROJECTION

INSERT WITH TANG REMOVED

11. INSTALLATION OF INSERT

11. 1 WITH COUNTERSUNK HOLE

WITHOUT COUNTERSUNK HOLE

TABLE II _ LENGTHS OF THREAD ENGAGEMENT IN TERMS OF NOMINAL THREAD SIZE

TABLE III _ FOR DIMENSIONS

Depth of Blind Hole for Bottoming Taps,

PD, Max, Class 28

Minor Dia, lv'lax, Class 2B

Insert Nomanal Length, 1 DIA .250 .312 .375

Minor Dia, l4ax, Class 28

Nominal Insert Size

Inset Nominal Lenqth, 1 DIA

o ASSEMBLED INSERT PD, Max, Class 28 1.0158

of Blind Hole for Bottoming Taps

TABLE IV - DIMEN CONTINUED

Insert Nominal Length, 1 DIA

PD, Max, Class 28 t.6777 2.3111

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