Instruction and Operating

Manual

Smart Valve Positioner

SS2L / SS2R Series

Power-Genex Ltd.
 SS2L / SS2
2R Seriies

Contents

1. Introduction 2 11
1.5 Sub-Parame
eters Flow Diag
gram 28

2. Ove
erview of Structure 3 11
1.5.1 Change of
o Input Signall 29

3. Spe
ecifications 4 11
1.5.2 Span Adjjustment

4. Parrt Numbering System (Orderr Code) 5 11

1.5.3 Zero Adju
ustment 30

5. Prin
nciple of Operration 6 11
1.5.4 Selecting
g DA / RA

6. Desscriptions of LCD Display and Buttons 7 11

1.5.5 Selection
n of Linear, E.Q
Q.%,

7. Installation 8 Quick Op
pen

7.1 Mounting ontto Linear Actua

ator 1.5.6 Split Range Setting
11 31

7.2 Mounting ontto Rotary Actuator 12 11

1.5.7 Valve Shu
ut-Off Setting

8. Air Connections 15 11
1.5.8 P-Gain

8.1 SS2L(linear type) 11

1.5.9 I-Gain 32

8.2 SS2R(rotary ty
ype) 11
1.5.10 D-Gain

9. Electrical Connections 16 1.5.11 Setting of Alarm Limitts

11 33

9.1 Terminal Block 11

1.5.12 Responsse Speed Adjustment 35

9.2 Measuring Ou
utput Signal 17 11
1.5.13 Moving Display Figure
e Position

9.2.1 With mA Loop Calibrato

or 11
1.5.14 Setting of Output Sign
nal

9.2.2 With Multti-meter 11

1.5.15 Setting of Dead Band 36

9.3 Wiring Alarm Limits 11

1.5.16 Control Mode

9.4 Wiring SPDT Micro

M Switchess 12. Maintenance / Service
S 37

9.5 Setting SPDT Micro Switche

es 18 12.1 Preliminary Check
C Points

10. Quick Auto-Calibration 19 12.2 Module Partss

10.1
1 Quick Auto-C
Calibration 12.3 Structure of Gauge
G Block

10.2
2 Span Adjustm
ment 12.3 Re-Setting off Potentiomete
er 38

10.3
3 P-Gain Adjusstment 2
20 13. Trroubleshooting
g 39

10.4
4 Checking Am
mbient Temperrature 14. Sp
pare Parts 40

11. De
escription of Parameters
P Flow 2
21 14.1
1 SS2L Spare Parts
P

11.1
1 Parameters Flow
F Diagram 14.2
2 SS2R Spare Parts
P 41

11.2
2 Main Parame
eters 2
22 3 List of Spare Parts
14.3 42

11.3
3 Sub-Parametters 15. Diimensions 43

11.4
4 Setting Main
n Parameters 2
23 15.1
1 SS2L(linear ty
ype)

11.4.1 LOCK ON
N / OFF 15.2
2 SS2R(rotary type)
t 44

11.4.2 Display Mode

M 15.3
3 SS2R (with 2 x SPDT micro
o switch) 45

11.4.3 Manual Mode

M 2
24

11.4.4 Monitor Mode 2

25

11.4.5 Auto-Callibration Mode

e 2
26

11.4.5.A Perfo
orming Auto-C
Calibration

11.4.5.B Initia
alizing Parametters

11.4.6 Self-Testt Mode

www.p
powergenex.com
m 1
 SS2L / SS2
2R Seriies
1. Intrroduction
n

1.1 General Informa

ation
This insttruction and
d operating manual con
ntains imporrtant noticess the user should obserrve for a
persona
al safety as well as forr prevention
n against damage to property.
p No
otices conce
erning a
persona
al safety are highlighted by a safety alert symbo
ol ( ).

1.2 General Safety Instructions

I
oduct was de
This pro elivered out from the fa
actory witho
out any safetty problems after a stricct quality
manage
ement process. In order to maintain this status and
a ensure a safe opera
ation of this product,
please be
b sure to re
ead all safetyy instruction
ns carefully described
d in this manual and observve safety
informattion and sym
mbols withou
ut exception
n.

1.3 Corrrect Usage

① Thiss product ca
an be used only for pu
urposes specified in the
ese instructions. If they are not
deffinitely stated
d in these in
nstructions, the
t user is fu
ully responsible for all cchanges and retrofits
to this
t product..
② In case
c of the intrinsically safe
s productt supplied, please
p make sure to con
nnect this product to
the certified inttrinsically saffe circuits. These circuitss should correspond with the intrinssic safety
parrameters ind
dicated on the
t productt nameplate
e or the cerrtificates. If the circuits do not
correspond with the intrinssic safety pa
arameters on
n the product nameplatte or the cerrtificates,
anyy safety requ
uired for app
proval can no
o longer be warranted.
③ Thiss product is the electrostatic sensitive device that may be seriously da
amaged by voltages
und
detectable to
o a human. These kindss of voltagess occur as soon
s as a electronic com
mponent
or an assembly is touched by a perrson who iss not grounded againstt a static electricity.
mage to a electronic
Dam e co
omponent as
a a result of
o overvolta
age cannot usually be detected
d
imm
mediately. It may becom
me apparen
nt after a lo
ong period of operation. Therefore
e, please
make sure to avvoid electrostatic charge
e.

ge and Resp
1.4 Rang ponsibilities of
o Personnel
① Qua
alified perso
onnel should
d be trained,, instructed or authorize
ed in operating and maintaining
pro
oducts and systems acco
ording to the
e safety regu
ulations for electrical circuits, high pressures
p
and
d hazardous atmosphere
e.
② For explosion proof
p produccts, they sho
ould be train
ned, instructe
ed or authorized in carrrying out
worrk on electrical circuits for
f hazardou
us systems.
③ The
ey should be trained or instructed in mainten
nance and use
u of prope
er safety eq
quipment
according to th
he safety insttructions.
④ ey should have
The h a good
d experience
e to identify risks and avoid pote
ential hazard
ds when
worrking with th
hese products and systems.

nsport and Storage

1.5 Tran
Make su
ure that dam
mages during
g delivery arre prevented
d through prroper packag
ging.
Products and replacement parrts should be
b returned in their original packaging. If the original
nger available
packaging is no lon e, please ensure that they should be
e packaged to provide sufficient
s
protection against transport.
t

www.p
powergenex.com
m 2
 SS2L / SS2
2R Seriies
2. Ove
erview off Structurre

This product
p conssists of the fo
ollowing parrts.

• Electrronic card co
omprised off microproce
essor, HART modem and
d LCD

• Poten
ntiometer fo
or position fe
eedback
• Gaug
ge block

No. Description
n
The followings are descriptionss of internal parts without cover.
1 LCD
D

2 Boa
ard cover

3 Gauge block

4 Sup
pply air gauge

5 Out 1 gauge

6 UP, Up button

7 DN, Down buttton

8 MO
O, Mode button
n

9 ENT, Enter button

n

10 Gro
ound

Cab
ble gland
11
(or blind plug)

Blin
nd plug
12
(or cable gland)

13 Air venting hole

14 Bod
dy

www.p
powergenex.com
m 3
 SS2L / SS2
2R Seriies
3. Spe
ecification
ns

Input siignal 4 - 20 mA @ 24
2 VDC

Min. / Max. current 3.6 mA / 50

0mA

Voltage drop Withoutt HART : 8.7

7 VDC (435Ω
Ω @ 20mA)
(impeda
ance) With HA
ART : 9.4
4 VDC (470Ω
Ω @ 20mA)

Linear type: 8 - 130mm *

O
Operating ang
gle/ stroke
Rotary type: 25 - 120°
1

Supply air pressure

p 1.4 - 7.0 bar (20 - 100 psi)

O
Output presssure range 0 - 100% of su
upply air

80 ℓ/min
n = 4.8 Nm3/h = 2.8 scffm (Sup = 1..4 bar)
Air flow ca
apacity
233 ℓ/m
min = 14 Nm
m3/h = 8.2 sccfm (Sup = 6 bar)

Air consum
mption 2.8 ℓ/miin = 0.17 Nm
m3/h = 0.1 scfm (Sup = 1.4 ~ 6 bar))

Linearity < ±0
0.3% F.S
Sensitivvity < 0.2% F.S
O
Operating cha
aracteristic
Hystere
esis < 0.2% F.S
Repeattability < 0.2% F.S

LCD dissplay 4-digit

Response speed 1 - 10
000 (Min. 1, Max.
M 1000)

Scan time 2 ms

Shut-off value 0 - 10%

%

Valve acction Direct acting (DA) / revverse acting (RA)

O
Operating tem
mperature -30 ~ +80℃
+ (-22 ~ +176℉) ***

P
Pneumatic co
onnections Rc
R 1/4 or NP
PT 1/4

E
Electrical con
nnections G 1/2, NPT 1/2 orr M20 x 1.5

Explosion proof /
Intrinsicallly safe (Exia IIC T6) / IP6
66
n class
protection

Bo
ody materiall / painting Aluminum
m diecast / powder
p coating

Weight 1.6 kg

* Fo
or more than
n 200mm strroke on requ
uest

** Operating
O te o -40℃ on request
emperature of

www.p
powergenex.com
m 4
 SS2L / SS2
2R Seriies
4. Parrt Numbe
ering System (ord
der code)

SS2 x — x x x x x x x x x

Actuator action
a Linear type L

Ro
otary type R

Protection
n class In
ntrinsically safe (Exia IIC T6) I

W
Weatherproof to
o IP66 W

Feedback lever Linear type 8 ~ 30mm

m stroke A

8 ~ 70mm
m stroke B

8 ~ 130m
mm stroke C

80 ~ 200m
mm stroke D

Ro
otary type Fork lever F
NAMUR shaft
s
N
(direct mounting)

Gauge blo
ock Not included 0

6 bar (90psi) 1

10 bar (150psi) 2

By-pass Not included N

Included (auto
o/manual screw
w) Y

Position fe
eedback Not included N

Position transmitter (4~20mA

A output) O

2 x alarm limitt L

2 x micro swittch (SPDT) S

O+L M

O+S Q

Communication Not included N

HART communication H

Profibus comm
munication P

Pneumaticc – Rc 1/4 - G 1/2

2 (standard) 3

electrical NPT 1/4 - NPT

T 1/2 4

connections Rc1/4 - M20x1.5 5

Mounting bracket Not included N

IEC 60534-6-1
1 (for SS2L L

IEC 60534-6-2
2( VDI/VDE 3845 )(for SS2R) R

Not included 0
Feedback pin guide
Included 1

www.p
powergenex.com
m 5
 SS2L / SS2
2R Seriies
5. Prin
nciple of Operatio
on

If 4-20 mA input signal

s pares input signal with position
is supplied, the micro processor comp
feedback and sends control sig
gnal to the I/P converting module.. Pneumatic signal from
m the I/P
e valve and the valve sta
convertiing module operates the ays at the de
esired position.

www.p
powergenex.com
m 6
 SS2L / SS2
2R Seriies
6. Desscriptionss of LCD display and
a Buttons

① Display of in
nput or outp
put
② Main param
meters
③ mA, % display mode
④ Operation o
of HART
⑤ Up button
⑥ Down butto
on
⑦ Mode butto
on
⑧ Enter button

Press "Mode" buttton for 5 se

econds ㆍ Qu
uick auto-callibration

Press "Up(▲)" button for 5 se

econds ㆍ P-g
gain adjustm
ment

Press "Down(▼)" button for 5 seconds ㆍ Span adjustme

ent

Press "Enter" buttton ㆍ Am

mbient temp
perature (℃)

① Disp
play of inputt or output ㆍ mA, %

M
MODE ↔ RU
UN ↔ DISP ↔ MAN ↔ MON ↔ AUTO
A
② Maiin parameters
LOCK ↔ TEST ↔ PARM

③ Disp
play mode ㆍ Selecction of mA,, % or in revverse way

④ HAR
RT communication ㆍ HART
T communiccation

⑤ Up ( ) ㆍ UP button
b

⑥ Dow
wn ( ) ㆍ DOW
WN button

ㆍ Selecction of runn
ning mode
⑦ MO
O (Mode)
ㆍ Selecction of para
ameter group or parame
eter

⑧ EN
NT(Enter) ㆍ Save
e of setting values
v

www.p
powergenex.com
m 7
 SS2L / SS2
2R Seriies
7. Insttallation

7.1 Mo
ounting on
nto Linear Actuator

7.1.1 Insstallation of Follower Gu

uide

① Follower guide

② Clamp plate
p

M6)
③ Screws(M

oke
④ Valve yo

em
⑤ Valve ste

7.1.2 Insstallation of Feedback Le

ever and Mo
ounting Bracket
Mountin
ng bracket fo
or SS2L posiitioned is de
esigned to su
upport IEC 60534-6-1.
6

① Mounting bracket

② Screws(M8
8)

③ Feedback lever

④ SS2L posittioned

⑤ Feedback pin

www.p
powergenex.com
m 8
 SS2L / SS2
2R Seriies
7.1.3 Mo
ounting onto
o Cast Yoke or Pillar Yok
ke
< Cast yok
ke type > < Pillar yoke type >

① Cast yoke

② Mounting bracket
b

③ Screws(M8))

④ U-bolts

⑤ Pillar yoke

ounting onto
7.1.4 Mo o Other Kind
d of Cast Yoke

① Cast yoke

② Mounting bracket

③ Screws(M8
8)

www.p
powergenex.com
m 9
 SS2L / SS2
2R Seriies
7.1.5. Mounting Diagram

Feedback Levers
L

"A" type: 8 ~ 30mm strroke

"B" type: 8 ~ 70mm strroke

"C" type: 8 ~ 130mm stroke

"D" type: 80
0 ~ 200mm stroke

7.1.6 Insstallation of Feedback Piin Follower Guide

G

www.po
owergen
nex.com 10
 SS2L / SS2
2R Seriies
7.1.7 Sta
andard Installation

① pply air directly to the actuator, ad

Sup djust the air filter regula
ator and sett air when the valve
reacches to 50%
% stroke.

② Insttall the feedback pin at around 30%

% higher point of the sttroke indicatted on the feedback
f
leve
er than the required
r stro
oke of the co
ontrol valve and fix with
h a screw tig
ghtly. For exa
ample,
Control valve stroke Stroke indicated on ffeedback levver
15mm 20mm
20mm 25mm
30mm 40mm

③ Insttall the feedback lever horizontally

h a 50% strok
at ke position.

④ he feedback
If th k lever is no
ot installed horizontally,
h move the mounting
m brracket up an
nd down
o that it can be positioned horizonta
little by little so ally.

⑤ Fix the mountin

ng bracket with
w screws(M
M8).

⑥ nnect air line

Con es between the position
n and the actuator and supply
s air to
o the positio
oned and
perrform auto-ccalibration byy pushing Mode
M button for 5 secon
nds.

⑦ e operating angle from 0% to 100%

The % stroke sho
ould be with
hin the rang
ge of 30°. In
n case of
the over-range of 30°, movve the valve
e stem pin le
eft and rightt and make the operatin
ng angle
stayy within 30°..

Be sure to
t install the
e air filter re
egulator beffore the possitioned and
d check a su
upply air
pressure required to move the va
alve.

www.po
owergen
nex.com 11
 SS2L / SS2
2R Seriies
7.2 Mo
ounting on
nto Rotary Actuator

7.2.1 The SS2R positioned supp

ports NAMUR
R mounting standard (V
VDI/VDE 3835, IEC 60534
4-6-2).

① SS2R positionerr ② Multi-size

M bra
acket ③ Rottary actuatorr

mble the mu
ⓐ Assem ulti-size braccket to the positioner
p with 4 pcs M6
6 screw.
ⓑ Moun
nt the positiioned onto the
t actuatorr with 4 pcs M5 screw.
ⓒ Conn
nect air lines between th
he positioned
d and the acctuator.
ⓓ Perfo
orm auto-calibration by pushing MO
ODE button for
f 5 second
ds.

Be sure to
t install the
e air filter re
egulator beffore the possitioned and
d check a su
upply air
pressure required to move the va
alve.

www.po
owergen
nex.com 12
 SS2L / SS2
2R Seriies
7.2.2 Mo
ounting with
h Fork Lever Type

① SS2R positionerr ② Multi-size bracke

et ③ Rotary a
actuator

④ Fork
k lever ⑤ Positioner feedba
ack lever

osition of Forrk Lever

7.2.3 Po

Clockwise movemen
nt Coun
nter-clockwise Movemen
nt

www.po
owergen
nex.com 13
 SS2L / SS2
2R Seriies
7.2.4 Re
e-assembling
g Multi-size Bracket
B acco
ording to Ro
otary Actuato
or

L H L H

(mm) (mm) m)
(mm (mm)

80 20 130 20

80 30 130 30

80 50 130 50

Check L and H on the actuato

or and re-asssemble the
e multi-size bracket to fit your
actuator mounting
m co
onfiguration.

www.po
owergen
nex.com 14
 SS2L / SS2
2R Seriies
8. Air Connecttions
① Be surre to install the
t air filter regulator be
efore the po
ositioner.
② Supplyy air should not contain water, oil or
o moisture.
③ It is re
ecommended
d to set a su
upply air pre
essure 10% higher
h than the actual operating
o
pressu
ure of the acctuator.

8.1 SS2
2L (linear type)
t

2R (rotary type)
8.2 SS2

www.po
owergen
nex.com 15
 SS2L / SS2
2R Seriies
9. Elecctrical Co
onnection
ns
① Be sure to supp
ply the rated
d voltage an
nd current sttated on thiss manual. Ottherwise,
it may
m cause a serious dam
mage or malffunctions.
② Che
eck polarity of + and – exactly
e and connect wire
es.
③ Wh ecessary to open the positioner cover
hen it is ne c at a humid placce, more
atte quired. It may cause a se
ention is req erious damage or malfunctions.

9.1 Terrminal Blocck

Micro Switch
h 1, 2

1 2 3 4 5 6 7 8 9 11 12 13 14 15 16

+ - F + - + - + - NO NC COM NO NC COM

Input G
Ground Alarm lim
mit 1 Switch
h1 Switch 2

Outp
put Alarm limiit 2

1 + 4-20
0mA input signa
al 9 - Alarm limit 2

2 - 4-20
0mA input signa
al

3 Grou
und 11 Swittch 1 NO

4 + 4-20mA output sign

nal 12 Swittch 1 NC

5 - 4-20mA output sign

nal 13 Swittch 1 COM

6 + Alarm
m limit 1 14 Swittch 2 NO

7 - Alarm
m limit 1 15
1 Swittch 2 NC

8 + Alarm
m limit 2 16
1 Swittch 2 COM

www.po
owergen
nex.com 16
 SS2L / SS2
2R Seriies
9.2 Me
easuring Output
O Sign
nal

9.2.1 Wiith mA loop calibrator

Position Tran
nsmitter Specifica
ations

O
Output signal 4 – 20m
mA, 2-wire

Po
ower supply 12 – 30
0 VDC

O
Output current lim
mit 30mA DC
9.2.2 Wiith multi-me
eter
Liinearity ±0.75%
% F.S

O
Operating tempera
ature -20 ~ +80℃
+

Zero and span of possition feedba

ack (4-20mA
A output sign
nal) are set automaticallly during
bration proce
auto-calib ess.

9.3 Wirring Alarm

m Limits

24VDC sho
ould be supp
plied for alarm limits.

9.4 Wirring SPDT Micro Sw

witches

Micro Switcch Specifications

Type
e SPDT

Ratiing code 10.1A @ 250 VAC

Ope
erating temperatu
ure -25 ~ +8
85℃

www.po
owergen
nex.com 17
 SS2L / SS2
2R Seriies

9.5 Settiing Micro Sw

witches

uto-calibratio
After au on process, turn
t the miccro switch ca
ams clockwise slowly an
nd check the
e contact
pointss.

After ch
hecking the contact
c poin
nts of the miicro switchess at a desired position, ffix with screw
ws.

For reference, upper switch 1: No.

N 11, 12, 13
lowerr switch 2: No. 14, 15, 16
6

www.po
owergen
nex.com 18
 SS2L / SS2
2R Seriies

10. Qu
uick Auto
o-Calibra
ation

10.1 Quick
Q Auto--Calibratio
on
Supply 4-20mA
4 inp
put signal an
nd push MO
ODE button for 5 seconds, auto-calibration pro
ocess will
start.
① It may
m take a longer time according to
o sizes of th
he control va
alve and the
e actuator. Generally,
G
w take 2 – 3 minutes with
it will w the standard size va
alve and actu
uator.
② If “D
DATA” on LC
CD blinks aftter auto-calibration proccess, see the
e error codess on page 21.

In case of a reverse acting actuator, RA is displaye

ed and a
countdown be
egins.

RA
5→4→3→2→1
1→END→RUN (auto-calibratio
( on is completed
d)
DA

In case of a direct actin

ng actuator, D
DA is displaye
ed and a
countdown be
egins.

10.2 Sp
pan Adjusttment (SPA
AN)

Span is set automattically after auto-calibra manually as below, if

ation processs. But it can be re-set m
necessary.

⇒ ⇒

Push DN
N button for 5 seconds,
s Push ENT button, 100 will blink. If SPAN rea
aches a desire
ed point,
SPAN wiill appear. Push UP orr DN button, change the push MODE button. RUN mode
m will
ue and push ENT button
current valu start.
for a memory saving.
The above is just an exa
ample to
help understand how to set Span
to 98.5%.

Keep pusshing UP/DN

N button, SP
PAN will incrrease or deccrease fast. 0
0.1% will inccrease or
decrease by pushing a button on
ne time.

www.po
owergen
nex.com 19
 SS2L / SS2
2R Seriies

10.3 P--Gain Adju

ustment (P
P-GN)

P-Gain may
m be set differently
d acccording to the sizes or the workin
ng condition
ns of the
actuator. As it is calcu
ulated precissely by a miccro process, it is not neccessary to re
e-set, if
not in a case of a hu
unting proble
em.

nting problem
If a hun m happens, decrease P--Gain value. If an oscilla
ation problem
m happens, increase
P-Gain value.
v Increa ase 5 to 10 in case of th
ase or decrea he small actuator. Increa
ase or decrea
ase 20 ~
30 in ca
ase of the big
g actuator.

⇒ ⇒

Push UP button for 5 seconds, Push ENTER

R button, the number
n at After P-Gain rreaches a desirred value,
P-GN will appear. the first place will blink. Push
P UP or push ENTER button two tim
mes. RUN
DN button and change th
he current mode will sta
art.
value. Push MODE button one time,
move the number at th
he second The above is just an exa
ample to
place and ch
hange the curre
ent value. understand h
how to set P-Gain to
72%.

10.4 Ch
hecking Ambient Te
emperature
e

Keep pushing ENTE

ER button, an ambie
ent tempera
ature
surroundin
ng the positioned wiill appear. Note that this
ambient temperature
e appears only
o while pushing EN
NTER
button.

www.po
owergen
nex.com 20
 SS2L / SS2
2R Seriies
11. De
escription
n of Para
ameters Flow
F
11.1 Pa
arameters Flow Diag
gram

Normal RUN Mode

e

Push MODE

RUN DISP MAN MON

N AUT
TO PAR
RM TE
EST LO
OCK

PVPR % MSET
T CHEK
K TUN
NE TIM
ME ON
O

SVPR % END MILE

E RES
ST ST
TP1 OFF

SVMA
A mA ZERO
O P01 ST
TP2
ᆢ
P51

PVMA
A mA STEP ST
TP3

PV-R %

INPU SPA
AN

4 - 20 10
00
C/MD
D NOR1
1 NOR2
2 SMALL ANG
GL
20 - 4 0-10
00%
DEAD
D 0.5 0-9.99%
%

OUT 4-20 20-4

DIGN
N 1 1OR2
2
0-9
99% 0 ZERO

D
DA R
RA R/D
DA

QOPN
N E5
50 E2
25 LINEAR L/E
EQ

12 - 20 20 - 4 4 - 20 SP
PLT

1-1000
0 AL2L-2H 0-9
9.9%

1000 AL1L-1H AUTO

O AUT
TO AU
UTO 0.3

SPED ALRM
M D-GN
N I-G
GN P-G
GN SH
HUT

www.po
owergen
nex.com 21
 SS2L / SS2
2R Seriies
11.2 Main
M Param
meters
Reff. Param
meter Description Function

RU
UN Ru
unning statuss Display of positioner
p running status

MO
ODE Mode Chan
nge of parame
eters

11.4.2 DISP D
Display mode mA, % or in reverse
e way

11.4.3 MA
AN M
Manual mode Conversion to manual setting mode

11.4.4 MO
ON M
Monitor mode Display of selected pa
arameters and
d total valve runtime
r

11.4.5 AU
UTO Au
uto-calibration
n Auto-ccalibration and initialization
n of factory se
etting

11.5
5 PAR
RM Su
ub-parameterss See sub
b-parameters below

11.4.6 TE
EST Test mode Testt of valve with
h 2 step, 4 ste
ep and 0…100
0%

11.4.1 LO
OCK Lock mode Save of setting values

11.3 Su
ub-Parame
eters
Ref. Parametter Desscription Function Deffault

11.5.1
1 INPU Inpu
ut signal 4…
…20mA or 20…4mA 4…20mA

11.5.2
2 SPAN Span adjustment
a 0…100% 100
0%

11.5.3
3 ZERO Zero adjustment
a 0…99% 0%
%

11.5.4
4 R / DA
A RA
A / DA Reverse acting or direct acting RA
R

L / E.Q / Linear, E.Q. % (1:25 or 1:50) or

11.5.5
5 Charracteristic Linear
N
QOPN quick open

11.5.6
6 SPLT Split range 4…
…12mA or 12…
…20mA 4…20mA

11.5.7
7 SHUT Sh
hut-off 0…9.9% 0.3
3%

11.5.8
8 P-GN P
P-Gain Pro
oportional gaiin value Auto
o-set

11.5.9
9 I-GN I-Gain Integral
I gain value
v Auto
o-set

11.5.10 D-GN D
D-Gain Differential gain
n value Auto
o-set

Alarm
m limit low, 0…1
10%,
11.5.11 ALAM
M AL1L/AL1H, AL2L/AL2H
high 90…1
100%

11.5.12 SPED Respo

onse speed 1…1000 10
000

11.5.13 DIGN Disp

play place Movement to one or two
o decimal placces 1

11.5.14
4 OUT Outp
put signal 4…
…20mA or 20…4mA 4…20mA

11.5.15 DEAD
D Dea
ad band 0…9.99%
% 0.5
5%

Standard actuator, strong valve packin

ng
NOR1
1 / NOR2 /
11.5.16 C/MD
D friction, small actuator or angle seat OR1
NO
SMALL / ANGLE
valve

www.po
owergen
nex.com 22
 SS2L / SS2
2R Seriies
11.4 Se
etting Main Parametters
The follo
owing abbre
eviations willl be used he
ereafter.

MODE MO UP
UP
ENTER ENT DOWN DN
N

OCK ON / OFF
11.4.1 LO O

LOCK
K ON OFF

① LOCK ON : Saves all settin

ng values.
② LOCK OFF e sure to LOC
: Be CK OFF when it is necesssary to read
d or change the
sellected param
meters and the saved setting values..
③ Quicck auto-calib
bration, Span
n, P-Gain can
n be carried out withoutt LOCK Off (see
( “10.
Quicck Auto-calib
bration”)
④ LOCK is on unless any inputt signal is no
ot supplied.
⑤ It is difficult to read
r or chan
nge under LO
OCK ON situ
uation.

11.4.2 Display
D Mode
e

DISP P
PVPR % PVMA m
mA PV-R
P % SVMA m
mA SVPR
S %

Data on
n LCD can be
e displayed with
w mA, % or in a reverse way.

www.po
owergen
nex.com 23
 SS2L / SS2
2R Seriies
PV
V-R

If PV
V-R is selected, the sma
all point will blink as
show
wn to the lefft.

Present value(PV) or
o setting va
alue(SV) is displayed
d witth mA or %.
% Setting value stands for
f input
signal. Iff a control valve
v is a dirrect acting type
t and it is necessary to see the ffeedback values in a
reverse way, select PV-R.
P

11.4.3 Manual
M Mode
e (default: 0))
Move th
he valve to 0 – 100% ma
anually.

MAN MSET E
END ZERO
O STEP

• If END is set, the actuator

a will move to 10
00%.

O is set, the actuator willl move to 0%.

• If ZERO

P is selected and UP/DN is pushed, the

• If STEP t actuatorr will move to
t 1% by
1%

www.po
owergen
nex.com 24
 SS2L / SS2
2R Seriies
11.4.4 Monitor
M Mod
de

MON CHEK 0O
OK ㆍㆍㆍ 9OK

MILE P01 ㆍㆍㆍ P5

51
Check th
he error cod
des and a total valve run
ntime.

“Error Codes”

Cause Syymptom Action

ER0 Lo
ow input current (3.7mA)

High input currrent ata on LCD appea

Da ars too dim or too
o bright. Re-check 4 – 20mA input sig
gnal.
ER1
(20.5mA)

ER2 C
Compensation Minimum
No movement or
o very poor sensiitivity Re-check a supply air pressu
ure.
ER3 C
Compensation Ma
aximum

ER4 Down Speed Lo

ong Actua
ator is too big.
Slow movement
ER5 Up Speed Lon
ng Use the air volume booste
er.

ER6 Bias Low Valve is not closed or moves slo

owly.
Loosen tthe valve packing.
ER7 Bias High Valve is not closed or moves slo
owly.

00 appears at 4th step and auto-ca

PM0 alibration P
Potentiometer socket contact defe
ectiveness
ER8 F
Feedback error (0
0 - 1%)
proccess fails. oard defectivenesss
Or PCB bo

perating stroke iss too small and th

Op he valve R
Re-install a poten
ntiometer and increase the
ER9 F
Feedback error (2
2 - 9%)
doesn’t move
m smoothly. operating angle k lever.
e of the feedback

① Numb
ber 1 corresp
ponds to 10 hour. For example,
e if 1156 appearss, it means that
t this
valve has been wo
orking for 11
1,560 hours.
② 0 hours (999
99,990 99ⅹ10), nam
mely, 4,166 days (11.4 years) can be recorded
d at the
maxim
mum. After 9999,
9 0000 will
w begin again.
③ P01 to
o P51 are jusst for a facto
ory setting and
a only for reference.

www.po
owergen
nex.com 25
 SS2L / SS2
2R Seriies
11.4.5 Auto-Calibrat
A tion Mode

AUT
TO TUNE R
RSET

If necesssary, initializze all setting

g values to the original values set after auto-calibration or
o return
them to
o the factory setting valu
ues.

11.4.5.A Performing Auto-Calibrration

① Reverrse acting (R
RA) is a standard factoryy setting. Evven if air line
es are conne
ected
wrong
gly by mistake, the SS2 positioner detects
d autom
matically and
d performs auto-
a
calibra
ation for dirrect acting (D
DA).
② If the actuator do
oesn’t work with 4-20mA
A input sign
nal properly, change air lines
of OU
UT1 and OUT
T2 with each
h other and perform autto-calibration
n again.
③ For a reverse actting type (RA
A), a countd
down will be
egin like RA
A-5-4-3-2-1--END.
For a direct acting
g type (DA), a countdow
wn will begin DA-4-3-2-1-END.
n like 5-RA-D

11.3.4.B Initializing Setting

S Value
es (RESET)
ng values return to the standard facctory setting values.
All settin

11.4.6 Self-Test Mod

de

T
TEST TIME STP
P1 STP2 ST
TP3

Check th
he valve worrking status by moving regardless of
o input signals.

11.4.6.A
① STP1: 0% → 50%
% → 100% → 50% → 0%
% → Repeat
② STP2: 0% → 25%
% → 50% → 75% → 100%
% → 75% → 50% → 25%
% → 0% → Repeat
③ STP3: 1% → 10%
% → 20% … 90%
9 → 100%
% → 90% … 20% → 10%
% → 0% → R
Repeat

www.po
owergen
nex.com 26
 SS2L / SS2
2R Seriies
11.4.6.B Test Time Setting
S for Ea
ach Step (de
efault: 10)
Each tesst step advan
nces at interrval of 10 se
econds as a standard
s facctory setting.

www.po
owergen
nex.com 27
 SS2L / SS2
2R Seriies
11.5 Su
ub-Parame
eters Flow Diagram

INPU SPA
AN

4 - 20 10
00
C/MD
D NOR1
1 NOR2
2 SMALL ANG
GL
20 - 4 0-10
00%
DEAD
D 0.5 0-9.99%
%

OUT 4-20 20-4

DIGN
N 1 1OR2
2
0-9
99% 0 ZERO

D
DA R
RA R/D
DA

QOPN
N E5
50 E2
25 LINEAR L/E
EQ

12 - 20 20 - 4 4 - 20 SP
PLT

1-1000
0 AL2L-2H 0-9
9.9%

1000 AL1L-1H AUTO

O AUT
TO AU
UTO 0.3

SPED ALRM
M D-GN
N I-G
GN P-G
GN SH
HUT

The colored cells stand for

f the stand
dard factory settings.
s
All setting values
v return to the standard factory settings
s if RES
SET begins.

www.po
owergen
nex.com 28
 SS2L / SS2
2R Seriies

11.5.1 Change
C of Input signal (d
default: 4-20
0mA)

INP
PU 4-20 2
20-4

Change input signal to 4-20mA

A or 20-4mA.

ment (defaultt: 100)

11.5.2 Span Adjustm

AN
SPA 100 0 - 100%

① Be surre to supply 20mA inputt signal befo

ore adjusting
g SPAN.
② Push DN button one time
e, Span will decrease byy 0.1%. Keep
p pushing DN
button
n, Span will decrease
d fasst.
③ For a quick
q Span setting,
s push
h DN bu
utton for 5 seconds. (see
e 10.2)

www.po
owergen
nex.com 29
 SS2L / SS2
2R Seriies
11.5.3 Zero
Z Adjustm
ment (defaultt: 0)
ZER
RO 0 0 - 99%
Adjust Zero
Z to 0 – 99%.
9

11.5.4 Selection of Direct

D Acting
g(DA) or Revverse Acting((RA) (defaultt: RA)
R/D
DA RA DA

11.5.5.5 Change of Linear,

L E.Q.%
% or Quick Open
O (defaultt: Linear)
Q
L/EQ LIN E25 E50 QOPN
Change a valve worrking charactteristic to Lin
near, 1:25 EQ
Q%, 1:50 EQ% or Quick Open.

Line
ear

EQ% ( 1 / 25 )

EQ% ( 1 / 50 )

Quick Open

www.po
owergen
nex.com 30
 SS2L / SS2
2R Seriies
11.5.6 Spilt Range Setting
S (default: 4-20)
SPL
LT 4-20 4
4-12 12-20
0
Set a sp
plit range to 4-12mA or 12-20mA.

11.5.7 Valve
V Shut-offf Control (de
efault: 0.3)
SHU
UT 0.3 0
0-9.9
It is a safety
s functio
on to close a valve com
mpletely. And it is possible to chan
nge 0% to 9.9%.
9 For
referencce, 0.1% me
eans that a valve respo
onds to 0.01
16mA. There ndard value of 0.3%
efore, a stan
means that
t a valve is closed at 4.048mA co
ompletely.

11.5.8 P-Gain (Propo

ortional Gain
n)
P-GN Auto Set
The miccro processo
or calculatess P-Gain value during auto-calibrat
a tion process in consideration of
sizes of the valve and
a the actu
uator. If a hunting prob
blem happen
ns, decrease
e P-Gain value. If an
on problem happens, in
oscillatio ncrease P-Ga
ain value. P-Gain valuess are differe
ent according to the
working conditions.. In case of a small acttuator, incre
ease or decrrease 5 to 1
10. In case of a big
actuatorr, increase orr decrease 20
2 to 30.

① Push
h MO button
n one time in
n order to move
m to ten figures or hundred figures.
② For a quick P-Ga
ain setting, push
p UP buttton for 5 seconds. (see 10.3)

www.po
owergen
nex.com 31
 SS2L / SS2
2R Seriies
11.5.9 I--Gain (Integrral Gain)
I-GN
N Auto Set
As I-Ga
ain is set au
utomaticallyy during autto-calibratio
on process, it is not necessary to change
manually.

Push MO
M button in
n order to move to ten figures
f to hu
undred figures.

11.5.10 D-Gain (Diffferential Gain

n)
D-G
GN Auto Set
As D-Gain is set automatically
a y during au
uto-calibratio
on process, it is not n
necessary to
o change
manually.

Push MO
M button in
n order to move to ten figures
f to hu
undred figures.

www.po
owergen
nex.com 32
 SS2L / SS2
2R Seriies
11.5.11 Setting of Alarm
A Limits (default: 0 – 10%, 90 – 105%)
1
ALR
RM AL1L A
AL1H AL2L AL2H

⇕ ⇕ ⇕ ⇕

0000 0
0010 0090 0105
Set an opening
o point or a closing point off a control valve.
v AL1(L, H) is set to 0 – 10% an
nd AL2(L,
H) is sett to 90 – 105
5% from the
e factory as standard.
s

For exam
mple, See th
he below in order
o to re-sset AL1 to 20 – 40%(AL1
1L = 20, AL1
1H = 40).

① AL1L Setting

H Setting
② AL1H

www.po
owergen
nex.com 33
 SS2L / SS2
2R Seriies
For exam
mple, see the below in order
o to re-sset AL2 to 80
0 – 100%(ALL2L = 80, ALL2H = 100).

① AL2L Setting

② AL2H
H Setting

How to Wire Alarm Limits

24VDC sho
ould be supp
plied for alarrm limits.

www.po
owergen
nex.com 34
 SS2L / SS2
2R Seriies
11.5.12 Response Sp
peed Adjustment (defau
ult: 1000)
Make a control valvve and an actuator respo
ond faster orr more slowlly.

11.5.13 Change of Decimal

D Disp
play
DIGN 1 1 or 2
Setting value (SV) is displayed by the first decimal pla
ace as stand
dard. It is po
ossible to diisplay by
ond decimal place. For reference, only mA values can be displayed
the seco d by the second decimal
place. In
n case of % value,
v it is limited to dissplay by the first decima
al place.

11.5.14 Setting of Output

O Signa
al (default: 4 - 20mA)
OUT 4 - 20 2 -4
20
4 – 20m
mA is set as a standard fa
actory settin
ng. It is posssible to chan
nge to 20 – 4
4mA.

www.po
owergen
nex.com 35
 SS2L / SS2
2R Seriies
11.5.15 Setting of Dead
D Band (d
default: 0.5)
DEAD 0.5 0-9.9
99%
If there is a differen
nce between
n Setting Vallue(SV) and Present Valu
ue(PV), adjust Dead Ban
nd to 0 -
9.99%.

0.5% is a standard factory setting. For reference, 0.50

0 correspond
ds to 0.5% and the
maximum
m value is 9.9
99%(9.99).

11.5.16 Control Mod

de according
g to Working
g Condition
C/MD NOR1 NO
OR2 SMAL A
ANGL

In
n case of norrmal actuato
or

In
n case of stro
ong valve pa
acking frictio
on

In
n case of sma
all actuator

In
n case of ang
gle seat valvve

Try this Control

C de(C/MD) only when th
Mod he valve doe
esn’t work ssmoothly aftter auto-
calibratio
on process.

www.po
owergen
nex.com 36
 SS2L / SS2
2R Seriies
12. Maintenan
nce / Servvice

12.1 Prreliminary Check Poiints

12.1.1 Voltage
V
- The positioner commonly
c re
equires 4-20
0mA @ 24VD
DC for opera
ation.
- Voltage drop (im
mpedance): Without HA DC (435Ω @ 20mA)
ART – 8.7VD
With HART
T – 9.4VDC (470Ω
( @ 20
0mA)
12.1.2 Electrical Con
nnections
Check
k polarities (+, -) of 4-20
0mA input siignal definite
ely and mak
ke the electrical connections.

12.1.3 Pneumatic Co
onnections (see
( 8.1, 8.2)

12.1.4 Supply Air Qu

uality
A sup
pply air sho n and compressed free of water, moisture or
ould be deffinitely clean o oil in
conformance with
h IEC 770 an
nd ISA-7.0.01
1.

12.2 Module
M Parrts
① RTQ Coil Assem
mbly (spare part No. 12))
ot Valve Asssembly (sparre part No. 5)
② Pilo 5
③ PCB Control Bo
oard Assemb
bly (spare pa
art No. 3)

12.3 Sttructure off Gauge Bllock

www.po
owergen
nex.com 37
 SS2L / SS2
2R Seriies
12.4 Re--setting of Potentiomete
P er (spare parrt No. 14a, 14b)
1
It is neccessary to ad ntiometer as below when a gear po
djust a setting of poten osition is mo
oved due
to user’ss carelessnesss. For refere
ence, 0~10k
kΩ potentiom he SS2 positioner.
meter is insttalled into th

① Dis-install the electronic

e ca
ard from the oner and make the markings on tw
e SS2 positio wo gears
mattch with eacch other.
② Mo
ove the feed
dback lever to
t 50% possition and ad
djust a pote
entiometer sso that it ca
an reach
nea
arly 5kΩ.
③ Re--install the SS2 positione
er onto the valve
v and re
e-perform au
uto-calibratio
on.

www.po
owergen
nex.com 38
 SS2L / SS2
2R Seriies
14. Sp
pare Parts

14.1 SS
S2L Spare Parts

1
SS2L (LINEAR TY
YPE)

4
13

5
12

6
14L

15 7

18 10

19

16L

17L 9 11

www.po
owergen
nex.com 40
 SS2L / SS2
2R Seriies
14.2 SS
S2R Spare Parts

1
SS2R (ROTARY TYPE)
T

4
13

5
12

6
14R

15 7

18

10

19

1
16R 17R 9 11

www.po
owergen
nex.com 41
 SS2L / SS2
2R Seriies
14.3 List of Spare
e Parts
No. P
Part No. Descrription

1 PG
G-SS2-01 Co
over

2 PG
G-SS2-02 PCB control board cove
er

3 PG
G-SS2-03 PCB
P control board
b modu
ule

4 PG
G-SS2-04 Pilot valve cover

5 PG
G-SS2-05 Pilot valvve module

6 PG
G-SS2-06 Body air line cover

7 PG
G-SS2-07 Air line
e O-ring

8 PG
G-SS2-08 SS2 body

9 PG
G-SS2-09 Gauge blo
ock O-ring

10 PG
G-SS2-10 Gauge block
b (G)

11 PG
G-SS2-11 Gauge block
b (N)

12 PG
G-SS2-12 RTQ coil module

13 PG
G-SS2-13 RTQ co
oil cover

14L PG
G-SS2-14 Pote
entiometer spring
s holde
er (L)

14R PG
G-SS2-15 Pote
entiometer spring
s holde
er (R)

15 PG
G-SS2-16 Fe
eedback gea
ar wheel, sha
aft

16L PG
G-SS2-17 Feedback
k lever (L)

16R PG
G-SS2-18 Feedback
k shaft (R)

17L PG
G-SS2-19 Mounting bracke
et (IEC60534
4-6-1)

17R PG
G-SS2-20 Multti-size bracke
et (IEC60534
4-6-2)

18 PG
G-SS2-21 Cable gland

19 PG
G-SS2-22 Blind
d plug

www.po
owergen
nex.com 42
 SS2L / SS2
2R Seriies
15. Diimension
ns

15.1 SS
S2L (linearr type)

www.po
owergen
nex.com 43
 SS2L / SS2
2R Seriies
15.2 SS
S2R (rotaryy type)

www.po
owergen
nex.com 44
 SS2L / SS2
2R Seriies
15.3 SS
S2R (with 2 x SPDT micro
m switch)

www.po
owergen
nex.com 45
 SS2L / SS2
2R Seriies

Powe
er-Ge
enex Ltd.
44B9
9L, 434-9, No
onhyun-dong, Namdong
g-gu, Incheo
on 405-849 K
Korea
Tel 12-6644
: +82-32-81
Fax : +82-32-81
12-6645
Website : http://www
w.powergenex.com
E-mail : sales@pow
wergenex.co
om

hange withou
Subject to ch ut prior notice

www.po
owergen
nex.com 46