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B.Kaku
I. Miyashita
SSone
Fig .I Transistor switching action waveform in one switching cycle quency applications, the switching loss becomes the
dominant part of the total power losses in the inverter
system, so the EIF will be used to evaluate the reduc-
tion of switching loss by the proposed method, even
2 Switching loss and system efficiency though other kinds of power loss, such as snubber loss
or conduction loss, are also reduced meanwhile.
First, the concept of switching loss should be clarified.
In switching applications, power losses in the converter 3 New PWM strategy based on voltage space
will comprise: (i) switching loss, (ii) snubber loss, (iii) vector
conduction loss and (iv) off-state loss [7]. In low-
switching frequency applications, where the total 3. I Definition of voltage and current vectors
switching times are much less than the period, Now it will be shown that a certain PWM switching
switching loss is generally negligible. Also, if the pattern with the characteristics listed above exists
ambient temperature extreme is limited, the off-state exactly. A typical three-level inverter motor system
IEE Proc-Electr. Power Appl,, Vol. 144, No. 3, May 1997 183
appears in Fig. 2. Motor phase voltages (fundamental current vector I are also illustrated in the Figure. Fig. 4
components) are indicated as V,,, V,, and Vw,.The shows the definition of vectors and vector output
inverter output voltages, the voltages between the intervals in sector S1.
inverter output point and input DC link neutral point
0, are indicated as Vue, V,, and VwO.Available values
for these are 1 (= E), -1 (= -E) and 0 (= 0). The rela-
tionship between motor phase voltage and inverter out-
put voltage is described in eqn. 4:
A s2
IQ /
E
vu, = -(2V,o
3
- VVO - VWO)
E
vn = -(2Vvo
3
- vu0 - VWO)
E
vu, = -(2Vwo
3
- vu0 - KO) (4)
'L
Fig.3
s5
Voltage space vector for three-level inverter
\
V,,, = inverter voltage space vector
V = motor voltage vector
I = current vector
(5) 111
000
where /3 is the load power factor angle, j = 0, 1, 2 cor- -1 -1 -1 1-1 -1
responds to phases U, V, W, respectively. The motor Vo(To1 100 VLI (TL1)
voltage vector, V, and current vector, I, are defined in 0-1-1 Vsl(Tsl)
eqns. 6 and 7: Fig.4 Voltage space vector for three-level inverter Vectors and vector
output intervals' definition in sector SI
$ Jd
4
T of inverter
Pin= 2Ei~dt (15) I I
where T refers to the period of inverter output, 2E = rectitier
diode 3-level
200 (V) is the DC link voltage, and iL is the DC link inverter
current (shown in Fig. 2). The switching device used in
the experimental system is an IGBT (MG150J2YS2)
j
I
[lo]. The turn-on time, Tonis 0 . 8 ~ the
; turn-off time,
Toflis 1 . 0 ~ ;the saturated voltage, V,,, = 2.5V. The
properties of all the devices are assumed the same, so
Pfat can be calculated approximately according to the
expressions:
4-
where C, = 1pF is the snubber capacitance, iJ is the The simulation conditions are identical to the experi-
instantaneous value of current at the switching time, mental system and the results are given in Figs. 11-13
and L is the stray inductance of the main circuit with a and Figs. 14-16 to show the main characteristics of the
measured value of L = 1.3 x 10-6mH. Based on the proposed method. For comparative purposes, two
above mentioned equations, the calculation of EIF is approaches are executed: Figs. 11-13 are based on the
performed and the results are shown in Fig. 24. It can proposed method and Figs. 14-16 are based on the
be seen that, as the switching frequency is increased, conventional sinusoidal PWM method in which there is
the differences in EIF between the proposed method no reduction of switching loss control. Within these
and conventional sinusoidal PWM method is quite comparative sets of Figures, Figs. 11 and 14 show the
marked. Thus, the reduction of switching loss is partic- results in the case that modulation index a < 0.5, p =
ularly significant for the high switching frequency 30", Figs. 12 and 15 show the results for a > 0.8, j3 =
region according to the new method. As shown in Fig. 30", and Figs. 13 and 16, likewise, for a = 0.8, /3 = 45".
24, the inverter system efficiency can be improved by From these results, it can be shown that the proposed
about 5% for a switching frequency of 20kHz using the method can be applied for both low and high modula-
proposed method. tion index. From these Figures, it is very difficult to
Other results are illustrated in Fig. 25. This shows point out the differences between the current wave-
the relationship between the EIF and load power factor forms of the two methods, because the switching fre-
angle p under the condition of the same modulation quency is sufficiently high, and the waveforms of line-
index a = 0.8. As already analysed, there is no influ- line voltage are almost the same, even though the
ence on the reduction of switching loss as j3 is changed waveforms of phase voltage are very different. In Figs.
from 0" to 30", hence the curve is a horizontal line and 11 and 12, since B s 30" the no switching duration is
in this case the switching loss is at a minimum. How- located in the centre of the peak value region of cur-
ever if p is larger than 30", the reduction of switching rent. In Fig. 13, since p > 30" the no switching dura-
loss will be decreased somewhat as the /3 is increased. tion drifts to the left of the centre of the current peak
value region. When compared with the conventional
5 Simulation and experimental results sinusoidal PWM methods, illustrated in Figs. 1416, it
is anticipated that the proposed method is very effec-
To verify the effectiveness of the proposed method, an tive in reducing the switching loss, even though the
experimental system was built. This is schematically load power factor angle j3 has a certain influence on the
shown in Fig. 10. For this system it is required that the reduction of switching loss if B > 30".
IEE ProcElectr. Power Appl.. Vol. 144, No. 3, May 1997 187
1.LO 1.L 2 1 LO ?.L2 1.42
Fig. 11 Simulation results ofproposed method Fig. 14 Simulation results of conventional method
a = 0.4, p = 30" a = 0 4, /3 = 30"
1 LO 1.L2 1.LL t, s
Fig. 12 Simulation results of proposed method Fig. 15 Simulation results of conventional method
a = 0.8, p = 30" a = 0.8, p = 30"
Figs. 17-19 and Figs. 20-22 show the experimental motor load line-line voltage and the current, measured
results. It can be seen that the experimental results are at a rated state, with a switching frequency f, = 5 kHz
nearly coincident with the simulation results, thus the and inverter modulation index a = 0.8.
correctness of the proposed method is confirmed. In As already explained, since it is difficult to measure
the switching loss directly, the efficiency of the inverter
addition, from both simulation and experimental
system is measured and by comparing the improved
results, it can be seen that the phase voltage waveforms efficiency effect, the effectiveness of the proposed
generated by the proposed PWM method are half-wave method can be evaluated: Fig. 24 shows the measured
symmetrical and the line-line voltage are full-wave and calculated EIF and Fig. 25 shows the influence of
symmetrical. Therefore, there is no extra even load power factor angle /3 on EIF. Both results show
harmonic components in the voltage and current, and that by applying the proposed method, since the
no influence on the properties of motor driving. As an switching loss is reduced, the inverter system efficiency
example, Fig. 23 shows the frequency spectrum of the can be improved.
188 IEE Proc-Electr. Power Appl., Vol. 144, No. 3, May 1997
"U,
150 Vldiv
vu v
150Vldiv
vu0 vu0
150 Vldiv 150 Vldiv
iu 'U
60 A ldiv 60 Aldiv
Fig. 17 Experimental results of proposed method Fig.2 1 Experimental results of conventional method
a = (1.4, p = 30" a = 0.8 , p = 30"
vuv
150 Vldiv \'Uv
150 Vldiv
vu 0 vu0
150 V/div 150 Vldiv
Iu 'U
60 Aldiv 60 Aldiv
Fig. 18 Experimental results of proposed method Fig.22 Experimental results of conventional method
a = 0.8, p = 30" a = 0.8, p = 45"
vLV
150 V d*v
\'U0
150 Vldiv
'U
60 Aldiv
6 Conclusions
vu " High switching techniques can produce very a good
150 Vldiv
output performance for the inverter, although the
inverter internal switching loss problem must be solved,
especially in the high switching frequency region. In
vu0
150 Vldiv
this paper, a new PWM method for the three-level
inverter with an ability to reduce the switching loss is
introduced. Using the proposed method, every phase of
iu the inverter can cease switching for 120" of which there
60 Aldtv is 60" for the positive half-period and 60" for the
negative half-period. If the load power factor angle /3 s
Fig.2O Experimental results of conventional method 30", the no switching duration can be set in the centre
a = 0.4, /3 = 30" of peak value region of the load current, so the
IEE Proc-Electr. Power Appl., Vol. 144, No. 3, May 1997 189
switching loss can be minimised at least by 33%. If /3 >
30” there is a certain influence on the reduction of
switching loss. The simulation and experimental results
show that proposed method is very effective, the system
efficiency can be improved and the improved effect
becomes all the more remarkable as the switching
frequency is increased. The experimental results also
show that the system efficiency can be improved by
about 5% at 20kHz switching frequency and this
method can be applied in the whole modulation index
range for the ready-made inverter system.
7 References
0
0 5 10 15 20 1 SAWADA, T., OGASAWARA, S., and AKAGI, H.: ‘Analysis
fS of the neutral point potential variation of neutral-point-clamped
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7 , proposed method Q conventional method 1993, 113, (l), pp. 41-48
~~~~ calculated results __ experimental results 2 KAKU, B., MIYASITA, I., and SONE, S.: ‘New PWM method
for three level inverter based on voltage space vector suppressing
neutral point potential variation’, Trans. Inst. Electr. Eng. Jpn. -D,
1996, 116, (I), pp. 4 2 4 9
3 ROJAS, R., OHNISHI, T., and SUZUKI, T.: ‘PWM technique
for NPC inverter by means of decoupled control of voltage vector
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4 SANDOR, H., AHMED, H., and BUI, H.: ‘Optimal control of
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6 TRZYNADLOWSKI, A.M.: ‘Space vector PWM technique with
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IECON’93, pp. 689-694
7 BOSE, B.K.: ‘Modern power electronics’, IEEE Press Sei. Repr.
Ser., 1991, pp. 173-182-
8 KAKU, B., MIYASITA, I., and SONE, S.: ‘Switching loss
reduced PWM strategy for three-level inverter’. Proc. IPEC‘95,
pp. 512-517
9 VAN DER BROECK, H.. and SKUDELNY, H.C.: ‘Analvsis
0 10 20 30 LO 50 and realization of a pulsewidth modulator based on voltage s p k e
P, deg. vectors’, IEEE Trans. Ind. Appl., 1988, 24, (l), pp. 142-149
Fig.25 Influence of p on EIF 10 TOSHIBA, ‘GTR Module’, 1990
_ _ _ _ calculated results ------experimental results
0 5 kHz 0 IOkHz 11 FUJI ELECTRIC, ‘MBT (IGBT) Module application manual’,
A 15kFIz W 2OkHz 1988
190 IEE Proc.-Electr. Power Appl., Vol. 144, No. 3, May 1997